MAINTENANCE MANUAL

LPG CNG INJECTOR RAIL

RAIL TYPE 03

December 2004
Rev. 01
Tartarini Auto S.p.a
Via Bonazzi 43 40013 Castel Maggiore (Bo) Italy
Tel.:+39 051 632 24 11 Fax: 051 632 24 00
E-mail: info@tartariniauto.it www.tartariniauto.it

All the operations shown as follows must be done with the injector rail
NOT installed on the vehicle
For any further information please contact our after-sales service

GB - Maintenance manual rail - RAIL TYPE 03 (12 2004-Rev 01)

The Injectors Rail is high-tech device built with high precision components and in
normal conditions/use does not need any maintenance. Nevertheless particular
working conditions (like dirty or contaminated fuel, dirty filter or even absence of a
filter) may require some maintenance, made by trained personnel. We underline in
particular the importance of a very clean working station, in order to avoid small
parts to enter the Rail (this may cause defects).
It is highly forbidden to use chemical products or solvent to clean the internal parts
of the Rail.

How to disassemble the injector rail

Injector rail

pic.1

Unscrew the connection of

the gas temperature sensor

pic.2

GB - Maintenance manual rail - RAIL TYPE 03 (12 2004-Rev 01)

Unscrew the gas inlet

connection

pic.3
Unscrew the 4 nuts which fix
the coils on the top of the
injector rail

pic.4

Extract the 4 coils from their

house

pic.5

GB - Maintenance manual rail - RAIL TYPE 03 (12 2004-Rev 01)

Unscrew the 4 group,

completed with valve central
unit and spring

Attention:
The 4 gas
outlet nozzles
1
fig.6
Before starting cleaning the
components, it is primarily
necessary to clean the internal
and the ducts of the rails and, by
compressed air, remove any oily
sediment or foreign bodies.
Carefully clean the parts by using
absorbing and non-abrasive
materials and afterwards by
compressed air.
fig.7

The injectors group disassembling procedure is ended

How to re-assemble the injector rails
Replace the seal O-ring in
the valve holder.

fig.8

GB - Maintenance manual rail - RAIL TYPE 03 (12 2004-Rev 01)

Use new moving

electromagnetic units and
check that the seal pad is
not damaged.

fig.9
Check that the new O-ring
(see n 2) is correctly placed
in its slot on the rear part of
the moving electromagnetic
unit.

fig.10

Mounting sequence:
3) Moving electromagnetic
unit
4) Spring
5) Valve holder

fig.11

GB - Maintenance manual rail - RAIL TYPE 03 (12 2004-Rev 01)

Insert the spring in its housing

in the moving electromagnetic
holder, then put the moving
electromagnetic unit in the
valve holder and check that
the spring cannot slip out of its
housing.

fig.12
Insert the valve holder,
together with the moving
electromagnetic unit and
the spring, into its housing
on the rail body.
The same sequences, as
from pictures 8 to 13, have
to be repeated for every
single injector.

fig.13
Screw the four valve holders.
Tightening 150,2 Nm
Please note:
It is extremely important to
take care of tightening, in order
to correctly keep the right and
proper distance between the
valve and the housing.

fig.14

GB - Maintenance manual rail - RAIL TYPE 03 (12 2004-Rev 01)

Insert the four coils on the

valve holders.

fig.15
Screw the four group coils
fixing units .
Tightening 20,2 Nm

fig.16
Replace the O-ring in the gas
temperature connection.

fig.17

GB - Maintenance manual rail - RAIL TYPE 03 (12 2004-Rev 01)

Screw the gas temperature

connection in its housing.
Tightening 150,2 Nm

fig.18
Replace the O-ring in the
gas inlet connection.

fig.19
Screw the gas inlet
connection in its housing.
Tightening 150,2 Nm

fig.20

GB - Maintenance manual rail - RAIL TYPE 03 (12 2004-Rev 01)

The injectors goup is now ready

to be installed in the vehicle.

fig.21

The rail re-assembling procedure is ended.

As soon as the vehicle is turned to gas, carefully check that no gas leaks and/or
misfunctioning occur.
In case you had some difficulties during the various assembling phases, please
immediately contact Tartarini Autos after-sale technical assistants.
Timing:
Disassembling/Re-assembling in the vehicle
Maintenance as per pict. from 1 to 7
Maintenance as per pict. from 8 to 21

GB - Maintenance manual rail - RAIL TYPE 03 (12 2004-Rev 01)

20 min.
5 min.
10 min.

10