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Technical Datasheet
The documentation is only complete when used in combination with the relevant
documentation for the converter.
CONTENTS
OPTIFLUX 2000
1 Product features
2 Technical data
2.1
2.2
2.3
2.4
2.5
2.6
Technical data................................................................................................................... 8
Vacuum load ................................................................................................................... 13
Metrological performance.............................................................................................. 14
OIML R49......................................................................................................................... 15
MI-001 ............................................................................................................................. 17
Dimensions and weight .................................................................................................. 19
3 Installation
23
4 Electrical connections
28
5 Notes
31
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PRODUCT FEATURES 1
OPTIFLUX 2000
1 Flanged design
2 Installation length to ISO 13359
3 PP and hard rubber liners
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1 PRODUCT FEATURES
OPTIFLUX 2000
Highlights
Industries
Water
Wastewater
Pulp & Paper
Minerals & Mining
Iron, Steel & Metals
Power
Applications
Water abstraction
Water purification and desalination
Drinking water distribution networks
Revenue metering or billing
Leakage detection
Irrigation
Industry water
Cooling water
Wastewater
Sewage and sludges
Seawater
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PRODUCT FEATURES 1
OPTIFLUX 2000
1.2 Options
The solution for the water and wastewater industry
Robust construction
The OPTIFLUX 2000 has been designed for
measuring all water and wastewater applications
including groundwater, potable water, wastewater,
sludges and sewage, industry water and salt water.
The sensor is available for a wide diameter range of
DN25 up to DN3000 for flow rates up to 300.000
m3/hr.
The robust polypropylene or hard rubber liner have
been approved for drinking water applications
according to ACS, KIWA, KTW and WRc.
The OPTIFLUX 2000 causes no pressure loss and
allows for bi-directional flow metering. Filters or
straighteners are not required. The installation can
be further eased by choosing for the virtual
reference option. Grounding rings can then be
omitted (only in combination with the IFC 300
converter).
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1 PRODUCT FEATURES
OPTIFLUX 2000
Custody transfer
Optionally the OPTIFLUX 2000 can be used for
custody transfer applications when combined with
the IFC 300 converter. It meets the requirements of
the OIML R49 and can be verified according to Annex
MI-001 of the Measuring Instruments Directive
(MID). All water meters that are to be used for legal
metrology purposes in Europe require certification
under the MID. The EC type examination certificate
for the OPTIFLUX 2300 is valid for the compact and
the remote version and applies for forward and
reverse flow.
Every flowmeter leaving the factory is standard wet
calibrated by direct volume comparison at
KROHNE's certified calibration facilities. The
performance of the OPTIFLUX 2000 is defined and
documented in a calibration certificate.
Communication
The OPTIFLUX 2000 can be provided with state-ofthe-art fieldbus communication systems. Data is
transmitted by HART, Profibus, Fieldbus
Foundation or Modbus and then forwarded to a
management system.
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PRODUCT FEATURES 1
OPTIFLUX 2000
1
2
3
4
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2 TECHNICAL DATA
OPTIFLUX 2000
Measuring system
Measuring principle
Faraday's law
Application range
Measured value
Primary measured value
Flow velocity
Volume flow
Design
Features
Modular construction
Compact version
Remote version
Nominal diameter
Measurement range
Measuring accuracy
Reference conditions
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TECHNICAL DATA 2
OPTIFLUX 2000
Accuracy curves
Operating conditions
Temperature
Process temperature
Storage temperature
-50...+70 / -58...+158F
Pressure
EN 1092-1
DN2200...3000: PN 2.5
DN1200...2000: PN 6
DN200...1000: PN 10
DN65 and DN100...150: PN 16
DN25...50 and DN80: PN 40
Other pressures on request
ASME B16.5
1...24": 150 lb RF
Other pressures on request
Option
DN700...1000 / 28...40": 10 bar / 145 psi
DN1200...2000 : 6 bar / 87 psi
JIS
DN50...1000 / 2...40": 10 K
DN25...40 / 1...1": 20 K
Other pressures on request
Vacuum load
For DN25...150:
Pressure resistant up to 40 bar / 580 psi
Burst pressure up to approx. 160 bar / 2320 psi
Pressure drop
Negligible
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2 TECHNICAL DATA
OPTIFLUX 2000
Chemical properties
Physical condition
Conductive liquids
Electrical conductivity
20 S/cm
5%
70%
Installation conditions
Installation
Flow direction
Inlet run
5 DN
Outlet run
2 DN
Materials
Sensor housing
Measuring tube
Flanges
Liner
Standard
DN25...150 / 1...6": Polypropylene
DN200...3000 / 8...120": Hard rubber
Option
DN25...150 / 1...6": Hard rubber
See pressure and temperature limits for various liners in the
relevant chapter.
Measuring electrodes
Standard:Hastelloy C
Option: Stainless steel, titanium
Other materials on request
Grounding rings
10
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TECHNICAL DATA 2
OPTIFLUX 2000
Process connections
Flange
EN 1092-1
DN25...3000 in PN 6...40
ASME
1120" in 150 lb RF
AWWA
JIS
251000 in 10...20K
RF
Other sizes or pressure ratings on request
Electrical connections
Signal cable
Type A (DS)
Type B (BTS)
Directive: 2006/95/EC
Harmonized standard: EN 61010: 2001
Directive: 97/23/EC
Category I, II or SEP
Fluid group 1
Production module H
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11
2 TECHNICAL DATA
OPTIFLUX 2000
Hazardous areas
ATEX
FM
CSA
NEPSI
GYJ05234 / GYJ05237
Ex me ia IIC T6...T3
Ex de ia II T6...T3
Ex qe ia IIC T6...T3
Ex e ia IIC T6...T3
12
Shock test
IEC 68-2-27
Vibration test
IEC 68-2-34
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TECHNICAL DATA 2
OPTIFLUX 2000
[mm]
20C
40C
60C
80C
250
250
400
400
DN200...300
250
250
400
400
DN350...1000
500
500
600
600
DN1200...3000
600
600
750
750
Diameter
[inches]
68F
Liner in Polypropylene
DN25...150
Liner in Hard rubber
104F
140F
176F
3.6
3.6
5.8
5.8
8...12"
3.6
3.6
5.8
5.8
14...40"
7.3
7.3
8.7
8.7
48...120"
8.7
8.7
10.9
10.9
Liner in Polypropylene
1...6"
Liner in Hard rubber
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13
2 TECHNICAL DATA
OPTIFLUX 2000
DN
[mm]
25
Q2
Q3
(Q3 / R)
(Q1 * 1.6)
[m3/h]
[m3/h]
Q4
(Q3 / Q1)
(Q3 * 1.25)
[m3/h]
[m3/h]
0.04
0.064
16
400
20
0.063
0.1
25
400
31.3
50
0.1
0.16
40
400
50
65
0.16
0.25
100
630
125
80
0.25
0.41
160
630
200
100
0.4
0.63
250
630
313
0.63
1.02
400
630
500
200
1.6
1000
1000
1250
250
1.6
2.56
1600
1000
2000
300
2.5
2500
1000
3125
350
2500
500
3125
400450
12.8
4000
500
5000
500600
12.6
20.2
6300
500
7875
650750
20
32
10000
500
12500
800950
32
51.2
16000
500
20000
10001200
50
80
25000
500
31250
13001500
80
128
40000
500
50000
16001700
100
160
40000
400
50000
18002100
160
256
40000
250
50000
22002500
250
400
40000
160
50000
26003000
400
640
40000
100
50000
3240
125150
14
Q1
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TECHNICAL DATA 2
OPTIFLUX 2000
Figure 2-2: ISO flow rates added to figure as comparison towards OIML
X: Flow rate; Y: Maximum measuring error [%]
1 3% for class 1, 5% for class 2 devices
2 1% for class 1, 2% for class 2 devices
Q1 = Q3 / R
Q2 = Q1 * 1.6
Q3 = Q1 * R
Q4 = Q3 * 1.25
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15
2 TECHNICAL DATA
OPTIFLUX 2000
Span (R)
Transitional
Q2
Permanent
Q3
Overload
Q4
80
640
0.25
0.40
160
200.0
100
625
0.40
0.60
250
312.5
150
667
0.60
1.00
400
500.0
250
1000
1.60
2.60
1600
2000.0
500
500
12.60
20.20
6300
7875.0
16
Span (R)
Transitional
Q2
Permanent
Q3
Overload
Q4
25
400
0.040
0.064
16
20.0
50
400
0.100
0.160
40
50.0
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TECHNICAL DATA 2
OPTIFLUX 2000
2.5 MI-001
All new designs of water meters that are to be used for legal purposes in Europe require
certification under the Measuring Instruments Directive (MID) 2004/22/EC. Annex MI-001 of the
MID applies to: water meters intended for the measurement of volume of clean, cold or heated
water in residential, commercial and light industrial use. A type examination certificate to the
MID certificate is valid in all the countries of the European Union.
OPTIFLUX 2300 has a type examination certificate to the MID MI-001 for DN25...300.
The EC type examination certificate for OPTIFLUX 2300 is valid for the compact and the remote
version and applies for forward and reverse flow.
According to MI-001 the maximum permissible error on volumes delivered between Q2
(transitional) flow rate and Q4 (overload) flow rate is 2%. The maximum permissible error on
volumes delivered between Q1 (minimum) flow rate and Q2 (transitional) flow rate is 5%.
Figure 2-3: ISO flow rates added to figure as comparison towards MID
X: Flow rate; Y: Maximum measuring error [%]
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17
2 TECHNICAL DATA
OPTIFLUX 2000
MI-001
DN
18
Span (R)
Transitional
Q2
Permanent
Q3
Overload
Q4
25
400
0.040
0.064
16
20.0
32
400
0.063
0.100
25
31.3
40
400
0.063
0.100
25
31.3
50
400
0.100
0.160
40
50.0
65
625
0.160
0.256
100
125.0
80
640
0.250
0.400
160
200.0
100
625
0.400
0.640
250
312.5
125
667
0.600
0.960
400
500.0
150
667
0.600
0.960
400
500.0
200
1000
1.000
1.600
1000
1250.0
250
1000
1.600
2.560
1600
2000.0
300
1000
2.500
4.000
2500
3125.0
350
500
5.000
8.000
2500
3125.0
400
500
8.000
12.800
4000
5000.0
450
500
8.000
12.800
4000
5000.0
500
500
12.600
20.160
6300
7875.0
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TECHNICAL DATA 2
OPTIFLUX 2000
a = 77 mm / 3.1"
b = 139 mm / 5.5" 1
c = 106 mm / 4.2"
Total height = H + a
a = 155 mm / 6.1"
b = 230 mm / 9.1" 1
c = 260 mm / 10.2"
Total height = H + a
a = 82 mm / 3.2"
b = 161 mm / 6.3"
c = 257 mm / 10.1" 1
Total height = H + a
a = 186 mm / 7.3"
b = 161 mm / 6.3"
c = 184 mm / 2.7" 1
Total height = H + a
All data given in the following tables are based on standard versions of the sensor only.
Especially for smaller nominal sizes of the sensor, the converter can be bigger than the
sensor.
Note that for other pressure ratings than mentioned, the dimensions may be different.
For full information on converter dimensions see relevant documentation.
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19
2 TECHNICAL DATA
OPTIFLUX 2000
EN 1092-1
Nominal size
DN
Dimensions [mm]
PN [bar]
L
DIN
20
Approx.
weight [kg]
ISO
25
40
150
200
140
115
32
40
150
200
157
140
40
40
150
200
166
150
50
40
200
200
186
165
11
65
16
200
200
200
185
80
40
200
200
209
200
14
100
16
250
250
237
220
15
125
16
250
250
266
250
19
150
16
300
300
300
285
27
200
10
350
350
361
340
34
250
10
400
450
408
395
48
300
10
500
500
458
445
58
350
10
500
550
510
505
78
400
10
600
600
568
565
101
450
10
600
618
615
111
500
10
600
671
670
130
600
10
600
781
780
165
700
10
700
898
895
248
800
10
800
1012
1015
331
900
10
900
1114
1115
430
1000
10
1000
1225
1230
507
1200
1200
1417
1405
555
1400
1400
1619
1630
765
1600
1600
1819
1830
1035
1800
1800
2027
2045
1470
2000
2000
2259
2265
1860
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TECHNICAL DATA 2
OPTIFLUX 2000
150 lb flanges
Nominal size
ASME
Dimensions [inches]
PN [psi]
Approx. weight
[lb]
1"
284
5.91
5.39
4.25
18
1"
284
5.91
6.10
5.00
22
2"
284
7.87
7.05
5.98
29
3"
284
7.87
8.03
7.50
37
4"
284
9.84
9.49
9.00
51
5"
284
9.84
10.55
10
60
6"
284
11.81
11.69
11
75
8"
284
13.78
14.25
13.5
95
10"
284
15.75
16.30
16.0
143
12"
284
19.69
18.78
19.0
207
14"
284
27.56
20.67
21.0
284
16"
284
31.50
22.95
23.5
364
18"
284
31.50
24.72
25.0
410
20"
284
31.50
26.97
27.5
492
24"
284
31.50
31.38
32.0
675
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21
2 TECHNICAL DATA
OPTIFLUX 2000
300 lb flanges
Nominal size
ASME
Dimensions [inches]
PN [psi]
Approx. weight
[lb]
1"
741
5.91
5.71
4.87
11
1"
741
7.87
6.65
6.13
13
2"
741
9.84
7.32
6.50
22
3"
741
9.84
8.43
8.25
31
4"
741
11.81
10.00
10.00
44
6"
741
12.60
12.44
12.50
73
8"
741
15.75
15.04
15.0
157
10"
741
19.69
17.05
17.5
247
12"
741
23.62
20.00
20.5
375
14"
741
27.56
21.65
23.0
474
16"
741
31.50
23.98
25.5
639
20"
741
31.50
28.46
30.5
937
24"
741
31.50
33.39
36.0
1345
22
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INSTALLATION 3
OPTIFLUX 2000
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23
3 INSTALLATION
OPTIFLUX 2000
3.3.4 T-section
3.3.5 Vibration
24
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INSTALLATION 3
OPTIFLUX 2000
3.3.7 Bends
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25
3 INSTALLATION
OPTIFLUX 2000
26
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INSTALLATION 3
OPTIFLUX 2000
3.3.11 Pump
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27
4 ELECTRICAL CONNECTIONS
OPTIFLUX 2000
4.2 Grounding
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
28
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ELECTRICAL CONNECTIONS 4
OPTIFLUX 2000
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29
4 ELECTRICAL CONNECTIONS
OPTIFLUX 2000
Possible if:
DN10
Electrical conductivity 200 S/cm
Electrode cable max. 50m.
30
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NOTES 5
OPTIFLUX 2000
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31
KROHNE 04/2010 - 4000086802 - TD OPTIFLUX 2000 R06 en - Subject to change without notice.
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