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CYLINDER, HEAD, REED VALVE ASSY.

REF
NO.
1

3101033

DESCRIPTION
CYLINDER HEAD (SQUISH )

1A 8010060

CYLINDER HEAD

1B U010040

CYLINDER HEAD

3249010

GASKET, CYLINDER HEAD

2A 8180050

GASKET, CYLINDER HEAD

2B U010050

GASKET, CYLINDER HEAD

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1
1
1

0108010

RUBBER PAD, CYLINDER HEAD

14

14

14

14

14

C9010010

CYLINDER COMPLETE

4A 8010010

CYLINDER COMPLETE

4B U010060

CYLINDER COMPLETE

3249020

GASKET CYLINDER

5A 8180110

GASKET CYLINDER

5B U010110

GASKET CYLINDER

0058010

RUBBER PAD, CYLINDER

6A U010180

RUBBER PAD, CYLINDER

0333538

STUD BOLT CYLINDER

7A U200010

STUD BOLT CYLINDER

* Sl.No.27
1

CYLIND ER, HEAD , REED VALVE ASSY.

PART
NO.

FIG.NO. 1

20

20

1
1
1

* Sl.No.27
1
1

4
4

4
4

0334548

HEX NUT M 8

0330318

WAVE SPRING WASHER

10 0335516

PUNCHED WASHER 8.5 x 16

11 0333528

STUD BOLT CYLINDER No 2

12 0334108

NUT, CYLINDER

13 C8180010

SPARK PLUG - PPR 7HS (NGK)

NI - NOT ILLUSTRATED
* MARKED ITEMS SUPPLIED AS KIT ALSO, PL. REF. SL.NO.27

NI

CYLINDER, HEAD, REED VALVE ASSY.


REF
NO.

PART
NO.

13A 8180250

SPARK PLUG

13B A182380

SPARK PLUG

14 8040040

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

NI
1

REED VALVE ASSEMBLY

REED VALVE ASSEMBLY (NEW)

15 3249120

GASKET, REED VALVE

16 0332068

CRPH SCREW M 6 x 12

16A 8200110

CRPH SCREW M 6 x 22

17 8200130

PUNCHED WASHER 6.5 x11

18 0080020

PIPE COMPLETE INTAKE

18A 8040240

PIPE COMPLETE INTAKE

14A 1082220

CYLIND ER, HEAD , REED VALVE ASSY.

DESCRIPTION

FIG.NO. 1

NI

19 3086028

CLAMP, INTAKE PIPE

20 0331748

CRPH SCREW M 6 x 16

21 0330408

WAVE SPRING WASHER M 6

22 8040620

RESONATOR

23 8040290

TUBE RESONATOR

23A U1040010

TUBE RESONATOR

NI
N.S

24

SPRING

25 8040300

SPRING CLIP RESONATOR

26 2080210

CLAMP RESONATOR TUBE

27 1324150

GASKET KIT ( DECARB )

##

28 1324080

CYLINDER BLOCK & PISTON KIT

##

29 8320470

CYLINDER BLOCK & PISTON KIT

30 5240010

ENGINE ASSY. (MAX100 DX)

31 C9180030

ENGINE ASSY. (MAX100 DLX)

32 C6180020

ENGINE ASSY. (MAX100R)

N.S - NOT SERVICED


## PL. REF. KIT AND KIT CONTENTS

1
1

##

NI

NI
1

NI

CRANKCASE ASSEMBLY
REF
NO.
1

PART
NO.

DESCRIPTION

3070010

CRANKCASE ASSEMBLY

1A 8030070

CRANKCASE ASSEMBLY

1B U030020

CRANKCASE ASSEMBLY

FIG.NO. 2

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1
1

N.I.
1

N.I.

3249150

GASKET CRANKCASE

0074010

DOWEL PIN

0332138

CRPH SCREW M 6 x 65

C/CASE

0332128

CRPH SCREW M 6 x 60

C/CASE

0332118

CRPH SCREW M 6 x 55

C/CASE

0332108

CRPH SCREW M 6 x 45

C/CASE

0331278

BOLT, ENGINE MOUNT L.115

0331288

BOLT, ENGINE MOUNT L.75

10 M1200890

U NUT M8x1.2

11 F085230

BOLT, OIL DRAIN

12 F084010

GASKET, OIL DRAIN

13 3070040

HOSE COMPLETE BREATHER

14 S1125320

CLAMP OIL HOSE NO: 2

15 1324700

CRANKCASE SCREW KIT

CRANKCASE ASSEMBLY

N.I - NOT ILLUSTRATED


## PL. REF. KIT AND KIT CONTENTS

N.I, #

CRANKCASE COVER ASSEMBLY


REF
NO.
1

C RANKCASE, C OVER ASSEMBLY

PART
NO.
M080020

DESCRIPTION

COVER, CLUTCH

1A M080020D

COVER, CLUTCH (PAINTED)

1B M0800201D

COVER, CLUTCH (PAINTED)

FIG.NO. 3

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1
1

BLACK
1

G. BLACK

3249040

GASKET, CLUTCH COVER

0074010

DOWEL PIN

0332078

CRPH SCREW M 6 x 30

C/COVER

0332088

CRPH SCREW M 6 x 35

C/COVER

0332098

CRPH SCREW M 6 x 80

C/COVER

0148010

PLUG, OIL FILLER

0331688

HEX SCREW M6 x 8 (OIL LEVEL)

N3140120

GASKET, OIL LEVEL PLUG

10 8060090

COVER, MAGNETO

10A 8060090D

COVER, MAGNETO

10B 80600901D

COVER, MAGNETO

BLACK
1

11 0332038

CRPH SCREW M 5 x 45

12 0332048

CRPH SCREW M 5 x 55

13 0242032

CAP, CLUTCH RELEASE ADJ

13A 0242032D

CAP, CLUTCH REL. ADJ (PAINTED)

13B 02420321D

CAP, CLUTCH REL. ADJUSTER

G. BLACK

BLACK
1

G. BLACK

14 0332268

SCREW, CLUTCH ADJ. CAP

15 1324710

CLUTCH COVER SCREW KIT

N.I, #

16 1324720

MAGNETO COVER SCREW KIT

N.I, #

CRANK SHAFT & PISTON ASSY.


REF
NO.

DESCRIPTION

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

1324090

PISTON KIT STD.

3057010

PISTON COMPLETE. STANDARD

NS

3057057

RING SET PISTON STD

1324100

PISTON KIT I O/S

1A 3057150

PISTON COMPLETE OS-050

NS

2A 3057137

RING SET PISTON OS-050

PISTON KIT I I O/S

1B 3057160

PISTON COMPLETE OS-100

2B 3057147

RING SET PISTON OS-100

EXPANDER RING

1324110

1057067

NS

AA 8320440

PISTON KIT STD

1.1 8010080

PISTON COMPLETE STD

NS

2.1 8010090

RING SET PISTON STD

1.1A 8010330

PISTON COMPLETE OS-050

2.1A 8320130

RING SET PISTON OS-050

1.1B 8010340

PISTON COMPLETE OS-100

2.1B 8320140

RING SET PISTON OS-100

3A 8010420

EXPANDER RING

1.2 U010120

PISTON COMP. STANDARD

2.2 U010130

RING PISTON TOP

2C U010290

RING PISTON BOTTOM

3B U010170

EXPANDER RING

CR ANK SH AFT & PISTON ASSY.

PART
NO.

FIG.NO. 4

3057074

PIN PISTON

4A U010140

PIN PISTON

0330214

CIRCLIP, PIN PISTON

# - MARKED ITEMS ARE SUPPLIED AS A KIT


* - INCLUDED EXPANDER RING
N S - NOT SERVICED INDIVIDUAL

1
1

CRANK SHAFT & PISTON ASSY.


REF
NO.

CR ANK SH AFT & PISTON ASSY.

PART
NO.

DESCRIPTION

FIG.NO.4

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

0339020

BEARING PISTON PIN

1324470

CRANK SHAFT ASSY KIT

3010020

CRANKSHAFT ASSEMBLY

NS

0330214

CIRCLIP, PIN PISTON

0339020

BEARING PISTON PIN

1324470

CRANK SHAFT ASSY KIT

3010020

CRANKSHAFT ASSEMBLY

NS

D1 8320500

CRANK SHAFT ASSY KIT

7A 8010240

CRANKSHAFT ASSEMBLY

NS

7B U020010

CRANKSHAFT ASSEMBLY

1324500

CRANK SHAFT BEARING KIT

0249500

OIL SEAL, CRANKSHAFT - LH

0339030

BEARING, CRANKSHAFT - LH

10 0339040

BEARING, CRANKSHAFT - RH

11 0249510

OIL SEAL, CRANKSHAFT - RH

12 3041013

GEAR PRIMARY DRIVE (16T)

12A C8320020

GEAR PRIMARY DRIVE (15T) O/S

12B 8080260

GEAR PRIMARY DRIVE (15T)

13 3244010

SPACER PRIM. DRIVE GEAR

14 0334220

NUT, PRIM. DRIVE GEAR

15 0335740

WASHER, PRIM. DRIVE GEAR

16 3044070

KEY, PRIM. DRIVE GEAR

17 1324910

ENGINE OIL SEAL KIT

# - MARKED ITEMS ARE SUPPLIED AS A KIT


NS - NOT SERVICED INDIVIDUAL

1
#

1
AR
1

AR - AS REQUIRED

CARBURETTOR ASSY.

MODEL / PART NUMBER


SL NO

1
2
3
4
5
6
7

PART DESCRIPTION

CARBURETTOR ASSEMBLY
PISTON VALVE CAP
CARBURETTOR TOP
O RING
SPRING, THROTTLE RETURN
RING
PLATE - (NEEDLE JET)

QTY
OFF

1
2
1
1
1
1
1

Kit
Id

AX 100

Kit
Id

$
$
$
*

R/MAX/SAM
VM - 18

MAX
NEW

1087020
0087540
0087310
NS
0087320
0087530

C9040010
---->
---->
N.S
---->
---->

SHOGUN SHOGUN CAT SHAOLIN


VM20-354
VM20-347

8040060
3087300
3087310
NS
3087320
--3087330

8040770
---->
---->
NS
---->
------>

U1040020
---->
---->
NS
---->
------>

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

E - RING
NEEDLE - JET ( NEEDLE)
THROTTLE VALVE (P.VLV)
PILOT AIR SCREW
SPRING, AIR SCREW
WASHER, AIR SCREW
O - RING, AIR SCREW
SCREW THROTTLE STOP
SPRING, THROTTLE STOP
WASHER - THROTTLE SCREW
O - RING - THROTTLE SCREW
HOSE AIR VENT
PACKING, FIBER(WASHER)
NEEDLE VALVE ASSY
PLUG SCREW (FLOAT CHAMBER)
HOSE OVER FLOW
PIN FLOAT
FLOAT ASSEMBLY
GASKET FLOAT CHAMBER
FLOAT CHAMBER BODY ASSLY.
SCREW COMBINATION
PLATE HOSE CLIP
JET PILOT
HOSE AIR VENT
JET - NEEDLE ( BARREL )
WASHER (PACKING)
JET - MAIN
STARTER CHOKE CAP

1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1

*
*
$
@
@
@
@
@
@
@

**
*
#
#
*

0087180
0087160
0087440
0087356
0087420
0087480
0087500
0087280
0087420
0087470
0087490
---->
---->
0087220
---->
---->
---->
---->
---->
0087120
0087256
0087266
---->
0087450
0087170
0087140
0087150
0087300

---->
---->
---->
---->
---->
---->
---->
---->
---->
---->
---->
---->
---->

8040470
8040580
8040520
3087350
3087426
----3087280
8040500
-------->
---->
3087220
---->
---->
---->
---->
---->
---->
---->
---->
---->
---->
---->
3087120
---->
3087256
---->
3087226
---->
8040540
--C9040030 8040550
---->
3087140
C9040020 8040570
---->
3087390

---->
8040500
8040780
---->
---->
-------->
---->
-------->
---->
---->
---->
---->
---->
---->
---->
---->
---->
---->
8040800
------>
3080140
8040790

---->
U1040060
---->
---->
---->
-------->
---->
-------->
---->
---->
---->
---->
---->
---->
---->
---->
---->
---->
8040540
--U1040090
---->
U1040080

MODEL / PART NUMBER


SL NO

36
37
38
39
40
41

PART DESCRIPTION

ADJUSTER - STARTER CABLE


NUT
GUIDE HOLDER
O RING STARTER
STARTER CHOKE SPRING
PLUNGER ASSY

QTY
OFF
1
1
1
1
1
1

Kit
Id

AX 100

Kit
Id

R/MAX/SAM
VM - 18

MAX

SHOGUNSHOGUN CAT SHAOLIN


VM20-354 VM20-347

*
*

----0087366
0087510
---->
---->

-------->
---->
---->
---->

3087380
3087370
3087366
------>
---->

---->
---->
---->
------>
0087520

---->
---->
---->
------>
---->

KIT AND KIT CONTENTS


@

1324190 ADJ. KIT CARB

0087280 THROTTLE STOP SCREW


0087420 SPRING
0087356 PILOT AIR SCREW
3087346 DRAIN SCREW
0087470 WASHER
0087480 WASHER
0087490 O RING
0087500 O RING

>>

1324220 FLOAT KIT CARB


0087130 FLOAT ASSY
3087230 PIN

1324200 MINOR KIT CARB

0087150 MAIN JET


3087200 PILOT JET
0087140 WASHER
3087110 GASKET FLOAT
CHAMBER COVER

1324230 THROTTLE VAVLE KIT

0087440 PISTON VALVE


0087320 SPRING
0087310 CARBURETTOR TOP
0087540 PISTON VALVE CAP

1324210 MAJOR KIT CARB


0087170 JET NEEDLE
0087160 NEEDLE JET
0087180 E RING
0087530 RING
0087220 NEEDLE VALVE ASSY
3087210 WASHER
3087406 STARTER CHOKE SPRING
3087416 PLUNGER ASSY
0087366 GUIDE HOLDER
0087300 STARTER CHOKE CAP
0087510 O RING

**

1324290 HOST KIT CARB


0087430 HOST AIR VENT
0087450 HOST AIR VENT
3087430 HOSE OVER FLOW

FIG. No. 6

AIR CLEANER ASSEMBLY


REF
NO.
1

DESCRIPTION

0080010

AIR CLEANER ASSEMBLY

1A U040060

AIR CLEANER ASSEMBLY

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1
1

3087010

FILTER ASSEMBLY

0332408

SCREW

3088020

TUBE OUTLET

4A 0088020

TUBE OUTLET

CLAMP CLEANER SIDE

5
6

AIR CLEANER ASSEMBLY

PART
NO.

FIG.NO. 6

3086018

CLAMP OUTLET CARBURETTOR SIDE

6A 0086010

CLAMP OUTLET CARBURETTOR SIDE

0332275

SCREW

0335608

WASHER AIR CLEANER

MUFFLER ASSEMBLY
REF
NO.
1

PART
NO.
1150130

1A C1050020

BODY COMP. MUFFLER CAT

1B C1050790

MUFFLER ASSEMBLY (WELDED CAT)

1C 8050260

MUFFLER ASSEMBLY (BLACK)

1D 8051580

MUFFLER ASSEMBLY - CAT

1E U050010

MUFFLER ASSEMBLY

1
1
1

N.I
1

0334548

HEX NUT

0330318

WASHER

0333548

STUD BOLT EXHAUST PIPE

3259010

GASKET, EXHAUST PIPE

GASKET, EXHAUST PIPE - CAT

0332028

SCREW

0330308

WASHER

1150427

EXHAUST GUARD

0335678

WASHER, MUFFLER

10 0258020

CUSHION

11 420452700

BOLT

N.I

11A 0331645

SCREW

11B 8200360

HEX SCREW M6 X 12

N.I

N.I

12 0330408
12A 8200140
13 1156200

MUFFLER ASSY (CAT) SH OGUN.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

MUFFLER ASSEMBLY

5A C1050090

MU FFLER ASSY (C AT) MAX/SAM/ SHAOL IN

DESCRIPTION

FIG.NO.7

13A C1050530

SPRING WASHER

WASHER
PIPE COMP. BAFFLE

PIPE COMP. BAFFLE - CAT

CAT. : CATALYTIC,
N.I. : NOT ILLUSTRATED

2 BAFFLES

2 BAFFLES

MUFFLER ASSEMBLY
REF
NO.

PART
NO.

PIPE COMP. BAFFLE (3 BAFFLE+CONE)

13C 8051850

PIPE COMP. BAFFLE - CAT

13D 8050270

PIPE COMP. BAF.(2BAF+CONE)

13E C1050840

PIPE COMP. BAFFLE

COVER COMP MUFFLER TAIL

1
1

COVER COMP MUFF. TAIL BLACK

14B 8050930

COVER COMP MUFF. TAIL - CAT

15A 0330408

LOCK WASHER BAFFLE PIPE

SPRING WASHER
1

16 0332328

SCREW BAFFLE PIPE

16A 0332068

SCREW BAFFLE PIPE

16B 8200430

HEX. SOCKET HEAD SCREW

17 C1050460

PIPE EXHAUST ASSY - CAT-SPLIT TYPE 1

18 C1050090

GASKET (EX. PIPE / MUFFLER) - CAT

19 C1050310

CONVERTOR COMPLETE CAT

20 U2050059

PROTECTOR COMP. MUFFLER - CAT

20A C1050570

PROTECTOR COMP. MUFFLER

20B 8051370

PROTECTOR COMP. MUFFLER

21 0335608

PUNCHED WASHER 6.5 X 16 X 1.2

22 0330408

WAVE SPRING WASHER

23 420452700

HEX SCREW M6X12 PROTECTOR

23A 8200360

HEX SCREW M6X12 PROT. -CAT

N.I

N.S

3 BAFFLES

NEW

14A 0156187D

15 0330308

MUFFLER ASSY (CAT) SH OGUN.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

13B 8050620

14 0156187

MU FFLER ASSY (C AT) MAX/SAM/ SHAOL IN

DESCRIPTION

FIG.NO. 7

NEW
BLACK

24 8050500

SOUND ABSORBER

24A C1050850

SOUND ABSORBER

NEW

25 C1050860

PIPE ASSY. BAFFLE

NEW

CAT. : CATALYTIC,
N.S - NOT SERVICED
N.I. : NOT ILLUSTRATED

OIL PUMP ASSEMBLY


REF
NO.

PART
NO.

DESCRIPTION

FIG.NO. 8

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

3024018

BOLT, OIL PUMP CABLE ADJUSTER

0334548

NUT

3028510

TERMINAL CABLE

0331718

SCREW OIL PUMP NO 1

0330408

SPRING WASHER

0331728

SCREW OIL PUMP NO 2

3022020

SPECIAL WASHER

3020505

CLIP, OIL HOSE NO 2

3028020

HOSE OIL NO 2

10 3028010

GROMMET, OIL HOSE

11 3028030

HOSE OIL NO 1

12 3020516

CLAMP OIL HOSE NO 1

13 1082330

PUMP ASSEMBLY, OIL

13A 8081680

PUMP ASSEMBLY, OIL

13B U1080120

PUMP ASSEMBLY, OIL

N.I

1
1

14 3249060

GASKET, OIL PUMP

15 3028520

PIECE, OIL PUMP DRIVE

16 0332028

SCREW, OIL PUMP INSPECTION CAP

17 3072028

CAP OIL PUMP INSPECTION

OIL PUMP ASSY.


N.I. : NOT ILLUSTARATED

N.I

CLUTCH ASSEMBLY
REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

0064014

PIN CLUTCH SPRING

3060023

DISC COMP, CLUTCH PRESS

0064024

PIECE CLUTCH PUSH

3067010

PLATE CLUTCH DRIVE

3062020

PLATE CLUTCH DRIVEN (METAL)

3064034

ROD, CLUTCH PUSH (HT)

6A 8060130

CLUT CH A SSE MBL Y

DESCRIPTION

FIG.N0.9

ROD, CLUTCH PUSH

NI

0334234

NUT, CLUTCH SLEEVE HUB

0335806

LOCK WASHER, CLUTCH SLEEVE HUB

U1060040

HUB CLUTCH SLEEVE

10 3060500

SPRING CLUTCH

11 420305700

NUT BRAKE CAM LEVER

12 0335618

WASHER CLUTCH RELEASE

13 0332358

SCREW CLUTCH RELEASE ADJUSTER

14 0242028

ARM CLUTCH RELEASE

15 8060060

ADJUSTER CLUTCH RELEASE

16 8060070

OIL SEAL

17 3060510

CLIP, PRIMARY DRIVEN GEAR

18 3062014

PLATE PRIMARY DRIVEN GEAR

N.I : NOT ILLUSTRATED


* MARKED ITEMS ARE SUPPLIED AS A KIT ALSO
# USE WITH 8060090 / 8060090D - CLUTCH COVER

* Ref.sl.No.29

CLUTCH ASSEMBLY
REF
NO.

PART
NO.

DESCRIPTION

19 3060040

GEAR PRIMARY DRIVEN

19A 8080280

GEAR PRIMARY DRIVEN

FIG.NO.9

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1
1

20 1082260

DAMPER PRIMARY DRIVEN GEAR No 2

21 3068030

DAMPER, CLUTCH HOUSING

* Ref.sl.No.29

22 0068070

DAMPER PRIMARY DRIVEN GEAR No 1

* Ref.sl.No.29

23 0330100

RIVET, PRIMARY DRIVEN GEAR

* Ref.sl.No.29

24 0335054

THRUST WASHER, CLUTCH SLEEVE H

25 0339204

STEEL BALL

26 0258600

PIECE, REL ARM END

27 3060524

SPRING CLUTCH REL. RETURN

28 3061013

HOUSING , CLUTCH

29 1324920

CLUTCH HOUSING REPAIR KIT

CLUT CH A SSE MBL Y


N.I. : NOT ILLUSTRATED
* MARKED ITEMS ARE SUPPLIED AS A KIT ALSO PL.REF.SL.NO.30

N.I

TRANSMISSION ( 4 SPEED )
REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

0332218

SCREW

3072010

RETAINER COUNTER SHAFT BEARING

0339050

BEARING, COUNTER SHAFT RH

3030030

GEAR COMPLETE, K S DRIVEN (18T)

0335734

WASHER, K.S. DRIVEN GEAR BEARING

SHIM, K.S. DRIVEN GEAR BEARING

3
1

5A U1080090

TRANSMISSION (4 SPEED)

DESCRIPTION

FIG.NO.10

0339130

BEARING K S DRIVEN GEAR

3041033

SHAFT COUNTER (11T)

7A 2041300

SHAFT COUNTER (12T)

0335024

THRUST WASHER 3RD DRIVEN GEAR

3041053

GEAR 3 RD DRIVE (18T)

10 0330164

CIRCLIP 3RD DRIVE GEAR

11 M1081330

GEAR 2 ND DRIVE (15T)

12 M1081340

GEAR, 4TH DRIVE (22T)

13 3042074

RING, 4TH DRIVE GEAR

14 0330184

CIRCLIP 4TH DRIVE GEAR

15 0339060

BEARING, COUNTER SHAFT

16 3041093

GEAR, 2ND DRIVEN (27T)

16A 2041240

GEAR, 2ND DRIVEN (28T)

17 0330174

CIRCLIP 2ND DRIVEN GEAR

18 3041103

GEAR, 3RD DRIVEN (23T)

TRANSMISSION ( 4 SPEED )
REF
NO.

PART
NO.

DESCRIPTION

19 3040080

GEAR COMPLETE, 1ST DRIVEN (32T)

19A 2041280

GEAR COMPLETE, 1ST DRIVEN (37T)

FIG.NO.10

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1
1

20 3030020

GEAR COMPLETE, K S IDLE

21 0335014

WASHER IDLE GEAR

22 0339330

BUSH DRIVE SHAFT

23 0334256

NUT, ENGINE SPROCKET

24 0335816

LOCK WASHER

25 3257014

CHAIN ASSEMBLY DRIVE

26 3042014

SPROCKET, ENGINE 13 T (HT)

27 3044084

SPACER, ENGINE SPROCKET

28 0248010

O RING, ENGINE SPROCKET SPACER

29 0249530

OILSEAL DRIVE SHAFT BEARING

30 0339070

BEARING DRIVE SHAFT

31 3041073

SHAFT DRIVE (21T)

32 3257200

LINK SET CHAIN

33 1324460

CHAIN & SPROCKET KIT 130 DIA (41T)

34 8320480

CHAIN & SPROCKET KIT 130 DIA (43T)

TRANSMISSION (4 SPEED)
N.I - NOT ILLUSTRATED

N.I
1

N.I

TRANSMISSION (5 SPEED)

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

REF
NO.

PART
NO.

GEAR, 4th DRIVE (NT:20)

*Ref.sl.No.30

SHAFT COUNTER (NT:11)

*Ref.sl.No.30

SHIM K.S DRIVEN GEAR BEARING

SHIM 08 K.S DRIVEN GEAR BEARING

U1080070

3A U1080090

TRAN SMISSION (5 SPEED)

DESCRIPTION

FIG.NO.10A

0339130

BEARING K.S DRIVEN GEAR

8080750

GEAR COMPLETE K.S DRIVEN (NT.18)

0339060

BEARING COUNTER SHAFT LH

GEAR, 2nd DRIVE (NT:13)

*Ref.sl.No.30

GEAR, 5th DRIVE (NT:22)

*Ref.sl.No.30

GEAR, 3rd DRIVE (NT:17)

*Ref.sl.No.30

10 0330174

CIRCLIP 20x1.2

11 8080700

GEAR 2nd DRIVEN (NT:28)

12 8080630

GEAR 5th DRIVEN (NT:21)

13 8200240

SHIM

14 8080590

GEAR 3rd DRIVEN (NT:26)

15 8080610

GEAR 4th DRIVEN (NT:23)

16 8080550

GEAR COMP. 1st DRIVEN(NT:37)

17 8080850

GEAR COMP. K.S DRIVEN (NT:26)

18 0335014

WASHER

19 0339330

BUSH DRIVE SHAFT

20 0334256

HEX NUT, ENGINE SPROCKET M20x1.5

REF. SL. No. 30 FOR SET PART No.

TRANSMISSION (5 SPEED)
REF
NO.

PART
NO.

DESCRIPTION

FIG.NO.10A

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

21 0335816

LOCK WASHER ENGINE SPROCKET

22 U080010

CHAIN ASSY DRIVE 110L

23 2042018

SPROCKET, ENGINE 14 T (HT)

24 8081030

SPACER, ENGINE SPROCKET

25 0249530

OILSEAL DRIVE SHAFT BEARING

26 0339070

BEARING DRIVE SHAFT

27 8080800

DRIVE SHAFT

28 3257200

LINK SET CHAIN

29 0339050

BEARING COUNTER SHAFT RH

30 8080720

COUNTER SHAFT SET

TRAN SMISSION (5 SPEED)


** SERVICED AS SET (CONSISTS OF SL. No. 1,2,7,8,9 )

**

GEAR SHIFT MECHANISM (4 SPEED)


REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

0331778

SCREW GEAR SHIFT SWITCH

0332018

SCREW, G. S. SWITCH TERMINAL

**

0335548

WASHER, G.S. SWITCH CONTACT

**

N2081590

BODY, GEAR SHIFT SWITCH

N2160150

GASKET, GEAR SHIFT SWITCH

0332238

SCREW GEAR SHIFT SWITCH CONTAC

**

N2060110

CONTACT, GEAR SHIFT SWITCH

**

0335578

WASHER

8081100

STOPPER COMP, GEAR SHIFT CAM

10 3040500

SPRING GEAR SHIFT CAM STOPPER

11 0331320

BOLT, GEAR SHIFT CAM STOPPER

12 3041113

FORK GEAR SHIFT No 1

13 3044064

ROLLER GEAR SHIFT FORK PIN

14 3044014

PIN GEAR SHIFT FORK GUIDE

PIN GEAR SHIFT FORK GUIDE No 2

15 0330010

COTTER PIN GEAR SHIFT FORK

16 3041123

FORK GEAR SHIFT No 2

17 3041133

CAM GEAR SHIFT

18 3044034

ROLLER CAM DRIVE

19 3040013

RETAINER GR. SHIFT CAM DRIVE PIN

14A 3044024

GEAR SHIFT MEC HANISM (4 SPEED)

DESCRIPTION

FIG.NO.11

** APPLICABLE FOR MODELS WITH BATTERY

GEAR SHIFT MECHANISM (4 SPEED)


REF
NO.

GEAR SHIFT MEC HANISM (4 SPEED)

PART
NO.

DESCRIPTION

FIG.NO.11

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

20 0332238

SCREW GR SHIFT CAM STOPPER

21 1256018

LEVER COMPLETE GEAR SHIFT

22 0258030

RUBBER, GEAR SHIFT PEDAL

23 420462700

BOLT, GEAR SHIFT LEVER

24 3042024

GUIDE GEAR SHIFT CAM

25 420464700

HEX SCREW M6 X 16

26 3044120

STOPPER, GEAR SHIFT ARM

27 3040650

SHAFT SET, GEAR SHIFT

28 N2081690

OIL SEAL, GEAR SHIFT ARM

29 8080320

SPRING GEAR SHIFT SHAFT RETURN

30 3040510

SPRING GEAR SHIFT PAWL RETURN

GEAR SHIFT MECHANISM (5 SPEED)


REF
NO.

GEAR SHIF T MECHANI SM (5 SPE ED)

PART
NO.

DESCRIPTION

FIG.NO.11A

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

8081010

PIN FORK No.3

3044064

SPACER ROLLER

8080960

FORK GEAR SHIFT No.3

8200300

WASHER

8081420

STOPPER COMP. GEAR SHIFT CAM

8081190

SPRING GEAR SHIFT CAM STOPPER

0331320

BOLT GEAR SHIFT CAM STOPPER

8080920

FORK GEAR SHIFT No.2

8080940

FORK GEAR SHIFT No.1

10 8080900

CAM GEAR SHIFT

11 3044034

ROLLER CAM DRIVE

12 8080430

INDEX STAR

13 0332228

SCREW M6x16

14 0330010

COTTER PIN GEAR SHIFT FORK

15 3044014

PIN GEAR SHIFT FORK

16 0258030

RUBBER GEAR SHIFT PEDAL

17 8081490

GUIDE COMPLETE

18 0332068

CRR PAN HD SCREW M6x12

19 8081460

ARRESTOR PLATE COMPLETE

20 8200320

CIRCLIP

21 1256018

LEVER COMPLETE GEAR SHIFT

GEAR SHIFT MECHANISM (5 SPEED)


REF
NO.

GEAR SHI F T MECHANI SM (5 SPE ED)

PART
NO.

DESCRIPTION

FIG.NO.11A

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

22 420462700

HEX SCREW M6x20

23 8081410

STOPPER GEAR SHIFT

24 3040650

SHAFT COMPLETE GEAR SHIT

25 8081530

SPRING GEAR SHIFT SHAFT RETURN

26 3040510

SPRING GEAR PAWL RETURN

27 N2060110

CONTACT COMP. GEAR SHIFT SWITCH

28 0332238

SCREW GEAR SHIFT SWITCH CONTACT

29 N2160150

GASKET GEAR SHIFT SWITCH

30 U2080010

BODY ASSY. GEAR SHIFT SWITCH

31 0332238

CRR-CSK M6x12

32 0336088

WASHER

33 N2081690

OIL SEAL, GEAR SHAFT RETURN

KICK START MECHANISM


REF
NO.
1

KI CK START MEC HAN ISM

PART
NO.
3240030

DESCRIPTION
LEVER ASSEMBLY K S

1A 8081550

LEVER ASSEMBLY K S (CAT VERSION)

1B U080030

LEVER ASSEMBLY K S

FIG.NO.12

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1
1
1

0258040

RUBBER, KICK STARTER LEVER

4034038

JOINT KICK STARTER

0335908

WASHER, KICK STARTER LEVER

0330208

E RING KICK STARTER LEVER

0249550

OIL SEAL KICK STARTER SHAFT

3032010

GUIDE KICK STARTER SPRING

3030520

SPRING KICK STARTER SHAFT

3034050

HOOK KICK STARTER SHAFT SPRING

10 0339204

BALL, KICK STARTER 7/32

11 3030515

SPRING, KICK STARTER LEVER

12 0331268

BOLT, KICK STARTER LEVER

13 3031033

GEAR KICK STARTER DRIVE

14 0330330

SPRING WASHER KICK STARTER SHAF 1

15 0335684

WASHER KICK STARTER SHAFT LH

16 3031043

SHAFT KICK STARTER

16A U1030020

SHAFT KICK STARTER

17 0335714

WASHER KICK STARTER SHAFT RH

18 0332228

SCREW KICK STARTER PAWL LIFTER

19 3034044

LIFTER KICK STARTER PAWL

20 3030500

SPRING, KICK STARTER PAWL

21 0034014

PIN KICK STARTER PAWL

22 3032024

PAWL KICK STARTER

23 1324480

KICK PAWL - KIT

* SERVICED AS KIT ALSO REF. SL. No. 23

MAGNETO ASSEMBLY
REF
NO.
1

MAGNETO AS SEMBLY

PART
NO.
3097460

DESCRIPTION

MAGNETO ASSEMBLY 12V 60W DC

FIG.NO.13

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1A C8060010

MAGNETO ASSEMBLY 12V

DX

1B C9060020

MAGNETO ASSEMBLY 12V 60W DC

DLX

1C 8060030

MAGNETO ASSEMBLY 12V 60W DC

1D 5097040

MAGNETO ASSEMBLY 12V AC

1E U1060030

MAGNETO ASSEMBLY

1F C9060010

MAGNETO ASSEMBLY

N.I, AC

N.I

N.I

SUP 11 BHP

1092130

COIL LIGHTING 12V

0332298

SCREW, MAGNETO STATOR

3098020

GROMMET

4095000

SPACER

N.S AC

4097160

COIL HORN

AC

3097146

SCREW

420702000

KEY, MAGNETO

3097146

SCREW

9A 0332818

SCREW

10 420102000

SPRING DISC

11 0334128

NUT, MAGNETO ROTOR

11A 8200470

NUT, MAGNETO ROTOR

12 1092120

STATOR ASSEMBLY 12V

13 1092140

STATOR PLATE 12V

13A 9320020

STATOR PLATE 12V

COIL PRIMARY

14 3097130

N.S: NOT SERVICED

N.S AC
1

1
1

1
AC 12V

IGNITION & BATTERY ASSY.


REF.
NO.
1

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

COIL ASSEMBLY, IGNITION

1A 7060050

COMBINED CDI / IGNITION COIL

1B 8060040

COIL ASSEMBLY, IGNITION

0097060

DESCRIPTION

420462700

2A 420518700
3

0097050

3A U1060020

SCREW IGNITION COIL

1
1

RECESSED HEAD SCREW M 6 x 20


C D I UNIT ASSEMBLY

FIG.NO.14

1
1

1
2

1
1

C D I UNIT ASSEMBLY

0098010

SEAL HIGH TENSION CORD

0097010

CAP, SPARK PLUG

5A F060250

SUPPRESSOR CAP

**

**

0258050

SEAL, SPARK PLUG

0332068

SCREW

1221280

BAND BATTERY

N3060060

BATTERY 12V 2.5 AMPS

9A M1060210

BATTERY ASSY 12 V

10 0097320

BREATHER HOSE

**

11 420452700

HEX SCREW M6 X 12

**

12 0252038

HOLDER COMP. BATTERY

**

BATTERY BOX

12A C5060010

N.I

IGNITION AND BATTERY

N.I : NOT ILLUSTRATED,


** REF.No.: 8 TO 16 NOT APPLICABLE FOR AC VERSION

**

SPEEDOMETER ASSEMBLY

40

REF.
NO.

60

PART
NO.

DESCRIPTION

FIG.NO.15

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

0
1
0

1
20

0
0
0
0
0
0

40

1152330

SPEEDOMETER ASSY. DC MODEL

MAX 100R

1A M160050

SPEEDOMETER ASSY. AC MODEL

MAX 100

1B 1162360

SPEEDOMETER ASSEMBLY

1C C8150040

SPEEDOMETER ASSEMBLY

1D 7160820

SPEEDOMETER ASSEMBLY

1E C6150010

INSTRUMENT CLUSTER

1F N6150020

SPEEDO METER ASSY

MAX R
1

DX
1
1

3228700

VISOR

3228690

CASE SPEEDOMETER

5227360

BULB PILOT LAMP 12V, 3.4W

1220380

BULB PILOT LAMP 12V, 1.7W

3228687

COVER SPEEDOMETER

420452700

SCREW

0335578

WASHER

3167090

CABLE SPEEDOMETER

9A N6170010

CABLE ASSY SPEEDOMETER

10 3167710

CABLE INNER

11 420452700

HEX SCREW

12 0335578

WASHER

DLX

DC MODEL

DX
DLX

SPEEDOMETER ASSEMBLY
REF
NO.
1

PART
NO.
8160050

1A U1150010

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

INSTRUMENT CLUSTER

SPEEDOMETER ASSY. GEAR INDICATOR

1
1

5227360

BULB POILT LAMP 12V, 3.4W

1220380

BULB PILOT LAMP 12V, 1.7W

8320220

CLAMP INSTRUMENT CLUSTER

8160050

INSTRUMENT CLUSTER

3167090

CABLE SPEEDOMETER

6A U1160010
7

SPEEDOMETER ASSEMBLY

DESCRIPTION

FIG.NO.15A

3167710

CABLE ASSY, SPEEDOMETER

CABLE INNER

HEADLAMP ASSEMBLY
REF
NO.
1

7160950

HEAD LAMP ASSEMBLY ROUND

1A 1220340

HEAD LAMP ASSEMBLY 12V DLX

1B C6160050

HEAD LAMP ASSEMBLY

1C C8160010

HEAD LAMP ASSEMBLY

1D N6160020

HEAD LAMP ASSEMBLY

0228510

2A 2162300
3

2162310

3A 5220300
4

5220320

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

(RECTANGLE)

DX, N.I
1

DLX, N I

HOUSING HEAD LAMP

HOUSING HEAD LAMP (ROUND)

UNIT COMPLETE HEAD LAMP (ROUND)

UNIT COMPLETE HEADLAMP 12V

4A S1160160

SOCKET COMPLETE HEAD LAMP

4B 1221360

SOCKET COMPLETE HEAD LAMP

5A S1160150

5220330

1
1

SOCKET COMPLETE HEADLAMP

HEAD LAMP ASSEMBLY

DESCRIPTION

PART
NO.

FIG.NO.16

(RECTANGLE)

1
1

BULB 12V 35/35W

BULB 12V-35/35W

3220180

SET SPRING HEADLAMP

5227360

BULB 12V 3.4W

0331718

SCREW

0330408

1
3

SPRING WASHER

10 0335578

PLAIN WASHER

11 0331217

BOLT HEADLAMP HOUSING

11A 0331217

BOLT HEADLAMP HOUSING

12 0225018

SPACER, HEAD LAMP HOUSING

2
2

# ADD COLOR CODE 0DA - HG BLACK , CA - SIL MET GREY


N.I - NOT ILLUSTRATED

HEAD LAMP ASSEMBLY


REF
NO.

HEAD LAMP ASSEMBLY

PART
NO.

DESCRIPTION

13 0228070

CUSHION HEAD LAMP HOUSING

14 0226018

PLATE COMP. H L HOUSING

14A 7160750

PLATE COMP. H L HOUSING

FIG.NO.16

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
2

2
2

15 8300280

BRACKET COMPLETE LH

16 8300290

BRACKET COMPLETE RH

17 8300270

FAIRING ASSEMBLY

18

BODY FAIRING

19

VISOR FAIRING

20 8300220

CUSHON

21 8200120

SCREW

22 420010700

PUNCHED WASHER

23 415021000

LOCK NUT

24 0332275

SCREW

25 F100290

GROMMET

26 F100280

SPACER

TURN SIGNAL LAMP ASSY.


REF
NO.
1

PART
NO.
2162320

DESCRIPTION
LAMP ASSEMBLY T.S. ROUND (BLACK)

FIG.NO.17

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
4

1A 3226220

LAMP ASSEMBLY T. S. RECT. (BLACK)

1B C9160040

LAMP ASSEMBLY TURN SIGNAL LH

1C C6160070

TURN SIGNAL LAMP

1D C9160140

LAMP ASSEMBLY TURN SIGNAL RH

DX

1E C9160150

LAMP ASSY TS FRONT - RH

DLX

1F C9160190

LAMP ASSY TS FRONT - LH

DLX

1G C9160210

LAMP ASSY TS REAR - RH

DLX

1H C9160170

LAMP ASSY TS REAR - RH

DLX

1I

LAMP TURN SIGNAL -FRONT LH

1J N6160100

LAMP TURN SIGNAL -REAR RH

1K N6160140

LAMP TURN SIGNAL -FRONT RH

1L N6160150

LAMP TURN SIGNAL -REAR LH

BULB, TURN SIGNAL (12V 10W)

N6160090

1220230

2A F160490

DX

BULB, 12V

NEW

0335528

WASHER FRONT & REAR T S LAMP

0330328

LOCK WASHER TURN SIGNAL LAMP

0334038

NUT

9160160

RELAY TURN SIGNAL (AC/DC)

S1060300

RELAY ASSEMBLY TURN SIGNAL 12V-1

7A 5221270

FLASHER COMPLETE 12V AC

7B C8160110

COMBINED REGULATOR / RELAY

3252068

BRACKET TURN SIGNAL RELAY

5221260

RUBBER BAND TURN SIGNAL RELAY

MAX AC

REAR COMBINATION LAMP

FI G.No.1 8

REG
NO.
1

3228260

DESCRIPTION

LAMP ASSY. REAR COMB. W/O BULB

1A 7160030

LAMP ASSY. REAR COMBINATION

1B 1162190

LAMP ASSY. REAR COMBINATION 12V

1C C5160070

LAMP ASSY. REAR COMBINATION

1D N6160040

LAMP ASSY. REAR COMBI

1E C9160160

LAMP ASSY REAR COMBI 12V

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1
1

1
1
1

DX, DLX
1

0227310

LENS REAR COMBINATION

0335586

WASHER REAR COMB. LAMP

N.S

0335598

WASHER REAR COMB. LAMP

N.S

N3160220

SPACER REAR COMB. LAMP

0334136

NUT REAR COMB. LAMP

420305700

REAR COMBINAT ION LAMP

PART
NO.

FIG.NO.18

5227350

NUT

CUSHION REAR COMP. LAMP

BULB R C LAMP 12V 10/5W

10 0228050

CUSHION

11

CUSHION

12 7130030

BRACKET COMP. SEAT TAIL LAMP

13 7160780

HOLDER ASSY. LAMP BULB

14 7130460

CUSHION SEAT TAIL COVER

15 7160770

BODY R C LAMP

N.S - NOT SERVICED

N.S

WIRING HARNESS

FIG.N o.19

REF
NO.
1

1228310

DESCRIPTION

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

WIRING HARNESS 12V 60 W (NEW)

1A 1222730

WIRING HARNESS

DC **

1B 5162120

WIRING HARNESS

AC

1C 2162220

WIRING HARNESS

1D 8160030

WIRING HARNESS

1E C7160010

WIRING HARNESS

1F C6160040

WIRING HARNESS

1G C8160100

WIRING HARNESS

DX

1H C9160180

WIRING HARNESS

DLX

I1

N6160020

WIRING HARNESS

N3160320

CLAMP, WIRING HARNESS

0227110

FUSE CASE ASSEMBLY

0227790

FUSE 10 AMPS

0227080

RESISTOR ASSEMBLY

0332178

SCREW RESISTOR

5097030

SWITCH ASSY IGNITION (12V)

7A 7160730

SWITCH ASSY IGNITION

7B 1097510

SWITCH ASSY IGNITION 12V60W

7C C9160060

SWITCH ASSY IGNITION 12V60W

7D 7121020

LOCK ASSEMBLY STEERING

WI RING HARNESS & HO RN

PART
NO.

FIG.NO.19

N3160250

8A C6160060

SWITCH ASSY STOP LAMP


SWITCH ASSY STOP LAMP (NEW)

* APPLICABLE TO BATTERY VERSION ONLY


** DUEL WIRE - BATTERY

1
1

1
AC/DC

1
1

AC
1

DC

DC

1
1
1

1
1

WIRING HARNESS

FIG.N o.19

REF
NO.
9

PART
NO.
3250526

DESCRIPTION

FIG.NO.19

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

SPRING STOP LAMP SWITCH

HORN ASSY 6V AC

HORN ASSY 12V DLX

11 420452700

HEX SCREW

12 1096980

REGULATOR 12V DC

12A 7060020

REGULATOR 12V

12B 9160090

REGULATOR 12V AC

12C 5096990

REGULATOR 12 V

12D N3060120

REGULATOR

13 9160130

CONVERTER

14 0097310

KEY BLANK

14A 7140189

KEY BLANK

10 4227030
10A 2162280

DC

ALT. No.12
AC ONLY

AC
1
AC/DC

LOCK SET ASSEMBLY

15A 7140360

LOCK SET ASSEMBLY

15B 7210080

LOCK SET ASSEMBLY

15C 7210450

LOCK SET ASSEMBLY

15D 5097350

LOCK SET ASSEMBLY

15E C9160070

LOCK SET ASSEMBLY

15F N6210200

LOCK SET ASSEMBLY

N.I : NOT ILLUSTRATED

A.C

15 1141090

WI RING HARNESS & HO RN

12V DC, N.I


1
1
1

N.I
1

N.I
N.I
12V AC, N.I
DX, N.I

DLX, N.I

FRAME ASSEMBLY
REF
NO.
1

PART
NO.
1120020

FRAME COMPLETE

1A 7120010

FRAME COMPLETE

1B 8120010

FRAME COMPLETE

1C U1120010

FRAME COMPLETE

1D 7120460

FRAME COMPLETE

1E N6120020

FRAME COMPLETE (CENTER LOCK)

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

DX
1
1
1

1
1

DLX

1162240

HOLDER, TOOL

0258060

CUSHION TOOL HOLDER

3135037

HANDLE COMPLETE PILLION RIDER

1
1

4A 7130260

HANDLE PILLION RIDER

0331218

BOLT HANDLE PILLION RIDER

7130240

SIDE HANDLE LH

7130250

SIDE HANDLE RH

7130350

PAD HANDLE PILLION

8200150

HEX SOCKET HEAD SCREW

10 8200140

WAVE SPRING WASHER

11 0258120

CUSHION FUEL TANK FRONT

12 N2200550

CUSHION COVER FRAME

4
4

12A 7120410

F RAME ASSEMBLY

DESCRIPTION

FIG.NO.20

CUSHION FRAME COVER LOCK

13 420462700

HEX SCREW

14 0330318

SPRING WASHER

15 420454700

HEX HEAD SCREW

16 1236002

TUBE COMP. PILLION FOOTREST RH

16A U120260

PILLION FOOTREST COMP. RH

17 1236012

TUBE COMP. PIL FOOTREST LH

17A 1122360

TUBE COMP. PIL FOOTREST LH

17B U120230

PILLION FOOTREST COMP. LH

N.S - NOT SERVICED

1
1
1

1
1
1

CENTER STAND & FOOT REST


REF
NO.
1

PART
NO.

DESCRIPTION

1200052

STAND CENTRE

1A U120140

STAND CENTRE

FIG.NO. 21

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1
1

N3121540

SPACER CENTRE STAND

0331298

BOLT, CENTRE STAND

3250536

SPRING CENTRE STAND

3202128

HOOK, CENTRE STAND SPRING

N3110450

CUSHION

0334038

NUT CENTRE STAND

0330328

LOCK WASHER

8120140

BAR COMP. FOOTREST

9A U120089

BAR COMP. FRONT FOOTREST

10 0331058

BOLT, FRONT FOOTREST

11 0258300

RUBBER FR FOOTREST

11A U120120

RUBBER FR FOOTREST

12 3230092

PROP. STAND COMPLETE

13 409115000

SPRING, PROP STAND

14 0331508

BOLT, PROP STAND

15 0334398

NUT, PROP STAND

16 1324160

PROP STAND KIT

CENT ER STAND & F OOT REST

* MARKED ITEMS ARE SERVICED AS A KIT ALSO, REF SL No.16

REAR BRAKE PEDAL ASSY.

FIG.No .22

REF
NO.

REAR, BRAKE PEDAL ASSY.

PART
NO.

DESCRIPTION

FIG.NO 22

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SHO SLN

0230037

PEDAL COMPLETE BRAKE

3250548

SPRING, BRAKE PEDAL

0335708

WASHER, BRAKE PEDAL

0330028

COTTER PIN, BRAKE PEDAL

1230020

ROD REAR BRAKE

0335578

WASHER

N2081680

SPRING, REAR BRAKE ROD ADJUSTER

0334278

NUT, REAR BRAKE ROD ADJUSTER

S1111930

PIN, REAR BRAKE ROD LEVER

10 0335558

WASHER, REAR BRAKE ROD FRONT

11 0330038

COTTER PIN, PILLION FOOTREST

12 S1125300

PIN, PILLION FOOTREST

13 0250028

BAR COMP, PILLION FOOTREST

14 0258100

RUBBER, PILLION FOOTREST

15 0335728

WASHER, PILLION FOOTREST

FUEL TANK & COVER FRAME ASSY


REF
NO.

PART
NO.

DESCRIPTION

FIG.NO.23

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

11429000DD

TANK COMP FUEL HG BLACK

'R'

21360600DE

COVER FRAME RH HG BLACK

'R'

21360500DE

COVER FRAME LH HG BLACK

'R'

1A

11429002BA

TANK COMP. FUEL CANDY BLUE

'R'

2A

21360602BA

COVER FRAME RH CANDY BLUE

'R'

3A

21360502BA

COVER FRAME LH CANDY BLUE

'R'

1B

1142900C

TANK COMP SIL. METTALIC

'R'

2B

2136060C

COVER FRAME RH SIL. METTALIC

'R'

3B

2136050C

COVER FRAME LH SIL. METTALIC

'R'

1C 1142900GA

TANK COMP. FUEL CANDY RED

'R'

2C 2136060GA

COVER FRAME RH CANDY RED

'R'

3C 2136050GA

COVER FRAME LH CANDY RED

'R'

1.1 11429000DE

TANK COMP. FUEL HG BLACK(RED STICKER

MAX100

2.1 21360600DF

COVER FRAME RH HG BLACK(RED STICKER

MAX100

3.1 21360500DF

COVER FRAME LH HG BLACK(RED STICKER

MAX100

1.1A 114290004LB

TANK COMP. FUEL JEWEL GREEN

MAX100

2.1A 213606004LD

COVER FRAME RH JEWEL GREEN

MAX100

3.1A 213605004LD

COVER FRAME LH JEWEL GREEN

MAX100

1.2 11429004LC

TANK COMP. FUEL J.GREEN (SIL.STICKER)

MAX VE

2.2 21360604LC

COVER FRAME RH J.GREEN(SIL. STICKER)

MAX VE

3.2 21360504LC

COVER FRAME LH J. GREEN (SIL.STICKER)

MAX VE

1.2A 11429004LE

TANK COMP FUEL J GREEN (GOLD STICKER

MAX VE

2.2A 21360604LE

COVER FRAME RH J GREEN (GOLD STICKER

MAX VE

3.2A 21360504LE

COVER FRAME LH J GREEN (GOLD STICKER

MAX VE

1.2B 11429000DB

FUEL TANK COMP. H.G. BLACK

MAX 100

2.2B 21360600DB

COVER FRAME RH H.G. BLACK

MAX 100

3.2B 21360500DB

COVER FRAME LH H.G. BLACK

MAX 100

FUEL TANK & COVER FRAME ASSY


REF
NO.

PART
NO.

DESCRIPTION

FIG.NO.23

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

1.2C 11429005GA

TANK COMP FUEL WINE RED

MAX 100

2.2C 21360605GA

COVER FRAME RH WINE RED

MAX 100

3.2C 21360505GA

COVER FRAME LH WINE RED

MAX 100

1.3 11429000DC

TANK COMP FUEL HG BLACK

DLX & R

2.3 21360600DC

COVER FRAME RH H G BLACK

DLX

3.3 21360500DC

COVER FRAME LH H G BLACK

DLX

1.3A 11429005GB

TANK COMP FUEL WINE RED

DLX & R

2.3A 21360605GB

COVER FRAME RH WINE RED

DLX

3.3A 21360505GB

COVER FRAME LH WINE RED

DLX

1.3B 11429004LA

TANK COMP FUEL WINE RED

DLX & R

2.3B 21360604LA

COVER FRAME RH H G BLACK

DLX

3.3B 21360504LA

COVER FRAME LH H G BLACK

DLX

1.3C 11429001BA

TANK COMP FUEL METALLIC BLUE

DLX & R

2.3C 21360601BA

COVER FRAME RH METALLIC BLUE

DLX

3.3C 21360501BA

COVER FRAME LH METALLIC BLUE

DLX

2.4 21360600DD

COVER FRAME RH H G BLACK

3.4 21360500DD

COVER FRAME LH H G BLACK

2.4A 21360605GC

COVER FRAME RH WINE RED

3.4A 21360505GC

COVER FRAME LH WINE RED

2.4B 21360604LB

COVER FRAME RH JEWEL GREEN

3.4B 21360504LB

COVER FRAME LH JEWEL GREEN

2.4C 21360601BB

COVER FRAME RH METALLIC BLUE

3.4C 21360501BB

COVER FRAME LH METALLIC BLUE

0147057

CAP ASSEMBLY FUEL TANK FILLER

0258120

CUSHION FUEL TANK FRONT

0258070

CUSHION FUEL TANK CENTRE

FUEL TANK & COVER FRAME ASSY


REF
NO.

PART
NO.

DESCRIPTION

FIG.NO.23

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

N3140170

CUSHION FUEL TANK REAR UPPER

N3130100

CUSHION FUEL TANK REAR LOWER

N3140150

SPACER, FUEL TANK REAR

10 0335876

WASHER FUEL TANK REAR

11 420476700

HEX SCREW

12 0331765

SCREW COVER FRAME RH

13 N2200550

CUSHION COVER FRAME

14 0335775

WASHER

15 0332315

SCREW COVER FRAME LH

16 81003900D

FENDER FRONT H G BLACK

16A 81003905G

FENDER FRONT WINE RED

16B 81003904L

FENDER FRONT JEWEL GREEN

16C 81003901B

FENDER FRONT METALLIC BLUE

16.1 1102510

FENDER FRONT

FUEL TANK ASSEMBLY


REF
NO.
1

PART
NO.

DESCRIPTION

71400400DA TANK COMP FUEL HG BLACK

FIG.NO.23A

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1A 7140040GA

TANK COMP FUELCANDY RED

1B 71400404LA

TANK COMP FUEL JEWEL GREEN

1.1 C61400100DC TANK COMP FUEL HG BLACK

1.1A C61400102GA TANK COMP FUEL WINE RED

1.1B C61400104LB TANK COMP FUEL JEWEL GREEN

1.2 81400700DA TANK COMP FUEL HG BLACK


1.2A 8140070CA

FUEL TANK A SSEM BLY

TANK COMP FUEL SIL. MET. GREY

1.3A 71400400DE TANK COMP FUEL HG BLACK

1.3B 71400402GA TANK COMP FUEL WINE RED

0147057

CAP ASSY FUEL TANK

0258120

CUSHION FUEL TANK FRONT

420476700

HEX SCREW

0335876

WASHER FUEL TANK REAR

N3140170

CUSHION FUEL TANK CENTER

7140010

RUBBER FRAME COVER

N3140150

SPACER FUEL TANK REAR

N3130100

CUSHION FUEL TANK REAR LOWER

10

0258070

CUSHION FUEL TANK CENTER

11

PACKING FUEL GUAGE

12 C6140040

ASSY FUEL GUAGE

13 M1200940

CSK HEAD SCREW SOCKET M5x10

COVER FRAME & SEAT TAIL ASSY


REF
NO.

PART
NO.

DESCRIPTION

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

7120340

LOCK ASSY FRAME COVER

7120170D

COVER FRAME RH HG BLACK

7120160D

COVER FRAME LH HG BLACK

7130080D

COVER SEAT TAIL RH HG BLACK

7130070D

COVER SEAT TAIL LH HG BLACK

71300100DB COVER SEAT TAIL CENTER HG BLACK

2A 7120170G

COVER FRAME RH CANDY RED

3A 7120160G

COVER FRAME LH CANDY RED

4A 7130080G

COVER SEAT TAIL RH CANDY RED

5A 7130070G

COVER SEAT TAIL LH CANDY RED

6A 7130010GA

COVER SEAT TAIL CENTER CANDY RED

2B 71208304L

COVER FRAME RH JEWEL GREEN

3B 71208404L

COVER FRAME LH JEWEL GREEN

4B 71208504L

COVER SEAT TAIL RH JEWEL GREEN

5B 71208604L

COVER SEAT TAIL LH JEWEL GREEN

6B 71300104LB

COVER SEAT TAIL CENTER JEWEL GREEN

2.1 71201700D

COVER FRAME RH HG BLACK

3.1 71201600D

COVER FRAME LH HG BLACK

4.1 71300800D

COVER SEAT TAIL RH HG BLACK

5.1 71300700D

COVER SEAT TAIL LH HG BLACK

6.1 71300100DA COVER SEAT TAIL CENTER HG BLACK

COVER FRAME & SEAT T AIL ASSY.

FIG.NO.23B

2.1A 71201702G

COVER FRAME RH WINE RED

3.1A 71201602G

COVER FRAME LH WINE RED

4.1A 71300802G

COVER SEAT TAIL RH WINE RED

COVER FRAME & SEAT TAIL ASSY


REF
NO.

PART
NO.

5.1A 71300702G

DESCRIPTION

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

COVER SEAT TAIL LH WINE RED

6.1A 71300102GA COVER SEAT TAIL CENTER WINE RED

2.1B 71201704L

COVER FRAME RH JEWEL GREEN

3.1B 71201604L

COVER FRAME LH JEWEL GREEN

4.1B 71300804L

COVER SEAT TAIL RH JEWEL GREEN

5.1B 71300704L

COVER SEAT TAIL LH JEWEL GREEN

6.1B 71300104LA

COVER SEAT TAIL CENTER JEWEL GREEN

2.2 8120270D

COVER FRAME RH HG BLACK

3.2 8120280D

COVER FRAME LH HG BLACK

4.2 8130090D

COVER SEAT TAIL RH HG BLACK

5.2 8130080D

COVER SEAT TAIL LH HG BLACK

6.2 81301000DA COVER SEAT TAIL CENTER HG BLACK

2.2A 8120270C

COVER FRAME RH SIL.MET GREY

3.2A 8120280C

COVER FRAME LH SIL MET GREY

4.2A 8130090C

COVER SEAT TAIL RH SIL MET GREY

5.2 8130080C

COVER SEAT TAIL LH SIL MET GREY

6.2 81301000DA COVER SEAT TAIL CENTER SIL MET GREY

2.3 U11200400D COVER FRAME RH HG BLACK

3.3 U11200300D COVER FRAME LH HG BLACK

4.3 U11303100D COVER SEAT TAIL RH HG BLACK

5.3 U1130300D

COVER SEAT TAIL LH HG BLACK

6.3 71300100DB COVER SEAT TAIL CENTER HG BLACK

COVER FRAME & SEAT T AIL ASSY.

FIG.NO.23B

2.3A U12102702G COVER FRAME RH WINE RED

3.3A U12102802G COVER FRAME LH WINE RED

4.3A U12103002G COVER SEAT TAIL RH WINE RED

5.3A U12102902G COVER SEAT TAIL LH WINE RED

6.3A 71300102G

COVER SEAT TAIL CENTER WINE RED

COVER FRAME & SEAT TAIL ASSY


REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

033227

SCREW

7130130

WASHER

7200070

SELF TAPPING SCREW

10 81003900D

FENDER FRONT H G BLACK

10A 81003902G

FENDER FRONT WINE RED

10B 81003904L

FENDER FRONT JEWEL GREEN

10 1102510

COVER FRAME & SEAT T AIL ASSY.

DESCRIPTION

FIG.NO.23B

FENDER FRONT

FUEL COCK ASSEMBLY

FI G.No.2 4

REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
NEW
REMARKS
OLD DLX R UP SAM SAM SHO SLN

7140370

COCK ASSEMBLY, FUEL

3140080

O RING

0301110

FUEL FILTER

414010000

HOSE FILTER FUEL

HOSE FILTER FUEL (NEW)

4A 0301140

F UEL COCK ASSEMBLY

DESCRIPTION

FIG.NO.24

414147000

CLIP FUEL HOSE

7320060

SEAL, FUEL COCK

N3140120

GASKET, FUEL COCK

420464700

HEX SCREW M6x16

OIL TANK ASSEMBLY

FI G.No.2 5

REF
NO.
1

PART
NO.
3148520

DESCRIPTION

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

TANK OIL

1A 3148620

TANK OIL (MAX AC/DC)

1B 3140010

TANK OIL

FIG.NO.25

1
1

SAM
MAX DX

MAX R

3148530

CAP, OIL TANK FILTER

420464700

HEX SCREW

A.R

0335928

WASHER, OIL TANK

A.R

0227130

SWITCH ASSY OIL LEVEL

**

3248020

SEAL OIL LEVEL SWITCH

**

3258610

GASKET, OIL TANK FILTER CAP No 1

3148540

FILTER OIL TANK INLET

4149000

SEAL VIEW PIECE

10 4148520

VIEW PIECE

10A 4148510

VIEW PIECE

SEAL OIL TANK FILLER CAP

11 0258010

OIL TANK ASSEMBLY


** . FOR DC MODEL
A.R - AS REQUIRED FOR AC VERSION
N.S - NOT SERVICED

(NEW)
N.S

SEAT ASSEMBLY

F IG.No.2 6

REF
NO.
1

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

1132940

SEAT ASSEMBLY

1A 7130180

SEAT ASSEMBLY

1B 7130750

SEAT ASSEMBLY

1C 9130100

SEAT ASSEMBLY

1D C8130010

SEAT ASSEMBLY (NEW)

1E C8130030

SEAT ASSEMBLY

1F N6130010

SEAT ASSEMBLY

0130020

1133470
1

VE
1

DX, DLX
1

COVER COMP. SEAT

2A 0130130

COVER COMP. SEAT (NEW)

2B 7130170

COVER COMP. SEAT

NI

1
1

0132022

PLATE, SEAT REAR HOOK

0138030

CUSHION REAR HOOK

0132016

PLATE, SEAT FRONT HOOK

0138020

CUSHION FRONT HOOK

N3110450

CUSHION

411295700

BUSH

0138040

CUSHION SEAT HEAD

10 0335508

WASHER

11 409047000

NUT

12 3130022

FRAME SEAT BOTTOM

12A 9130080

FRAME SEAT BOTTOM

12B 7130190

SEAT BASE

12C 7130720

SEAT BASE

2
1
1

2
1
1

2
1
1

2
1
1

13 3137010
13A 7130539

SEAT ASSY.

DESCRIPTION

PART
NO.

FIG.NO.26

14 0138010
15 2130026
16 2130046

CUSHION COMP. SEAT

SEAT FOAM
CUSHION
REINFORCEMENT COMP. SEAT No. 3
REINFORCEMENT COMP. SEAT BKT.

2
1
1

2
1
1

FRONT FORK - CERIANI TYPE

FIG.No. 27

REF
NO.
1

2102250

DESCRIPTION

MAX
NO.OFF
MAX DX MAX
SAM
OLD REMARKS
OLD DLX R UP SAM UPG SGN SLN

FORK ASSY CERIANI TYPE

1A 7100550

FORK ASSEMBLY

1B C8100060

FORK ASSEMBLY

2102140

OUTER TUBE COMP. RH

2B 2102140D

OUTER TUBE COMP. RH

2102170

1
1

OUTER TUBE COMP. LH

3B 2102170D

OUTER TUBE COMP. LH

(SILVER)
1
1

(PLATED)
DX, DLX

OUTER TUBE COMP. LH

3A 2102170C

OUTER TUBE COMP. RH

2A 2102140C

FRONT FORK - CERIANI TYPE

PART
NO.

FIG.NO.27

(BLACK)
1

(PLATED)
(SILVER)

(BLACK)

2102180

INNER TUBE

1257290

OIL SEAL

1257281

SNAP RING

1257466

WASHER

7100230

PIECE OIL LOCK

7100610

SLIDE METAL

10 7100200

CYLINDER, FRONT FORK

11 7100210

SPRING SUB

12 7100220

RING PISTON

13 1257312

UNDER BRKT COMP. STEERING STEM

14 3257914

BALL RACE

15 3257418

CLIP

16 3257428

BOLT

17 3257408

CLIP

18 3257448

SCREW

19 0330408

WAVE SPRING WASHER

FRONT FORK - CERIANI TYPE

FIG.No. 27

REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
OLD REMARKS
OLD DLX R UP SAM UPG SGN SLN

20 7100402

UPPER BRACKET

20A 7100730

UPPER BRACKET

20B C9100080

UPPER BRACKET

(NEW)

20C M1100700

UPPER BRACKET ASSY. NEW

(SHEET MET)

21 7100270

NUT

22 7100090

SEAL DUST

23 7100300

O RING

24 8100030

STAY COMPLETE RH

24A 8100360

STAY COMPLETE RH

24B C8100010

STAY COMPLETE RH

1
1

25 3257507

BOLT

26 0330318

WAVE SPRING WASHER

27 3257568

BOLT

28 1258380

HANDLE HOLDER UPPER

28A N3150250

HANDLE HOLDER UPPER

29 1258390

HANDLE HOLDER LOWER

30 7100280

CAP MACHINING

CAP ASSY FRONT FORK

31 3257580

DAMPER RUBBER

32 3257590

WASHER

33 0334188

U NUT

34 7100310

PACKING

35 7100320

BOLT

36 2102260

SPRING

37 7100250

WASHER

30A 7100700

FRONT FORK - CERIANI TYPE

DESCRIPTION

FIG.NO.27

FRONT FORK - CERIANI TYPE

FIG.No. 27

REF
NO.

FRONT FORK - CERIANI TYPE

PART
NO.

DESCRIPTION

FIG.NO.27

MAX
NO.OFF
MAX DX MAX
SAM
OLD REMARKS
OLD DLX R UP SAM UPG SGN SLN

38 2102131

SPACER

39 0330038

COTTER PIN

40 1302052

FRONT LICENSE PLATE

41 7100380

PACKING

42 M100200

DUST BELLOW

43 M100050

HOSE CLIP DIA 35

44 A054190

CLIP

45 3257497

WASHER

46 3257437

BOLT

46A C8100210

BOLT

47 0254088

ARRESTER STEERING STEM

48 S1101140

DUST SEAL, STEERING UPPER

49 420404000

BALL, STEERING STEEL 3/16

44

44

44

44

44

50 S1101150

RACE STEERING OUTER

51 S1125290

RACE STEERING INNER

52 8100040

STAY COMPLETE LH

52A 8100370

STAY COMPLETE LH

52B C8100020

STAY COMPLETE LH

(NEW)

1
1

53 8300100

BRACKET FRONT LICENSE PLATE

N.I

54 8300110

CUSHION FRONT LICENSE PLATE

N.I

55 8300120

WASHER FRONT LICENSE PLATE

N.I

56 1324170

STEERING CONE KIT

N.I

57 1257370

PACKING

NEW

58 N2100090

NUT FRONT FORK

NEW

N.I : NOT ILLUSTRATED

FRONT FORK - CERIANI


REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
NEW REMARKS
OLD DLX R UP SAM UPG SGN SLN

U1100020

FORK ASSY FRONT

U1100070

INNER TUBE ASSY

U1100120

SPINDEL , TAPER

U1100110

SEAL, DUST

U1100200

CIRCLIP

U1100100

SEAL, OIL

U1100050

TUBE OUTER LH

U1100130

GASKET

U1100210

BOLT, HEX

10 7100380

PACKING

11 8100040

STAY COMP. L, LAMP

11A C8100020

STAY COMP. LH

12 7100090

SEAL DUST

13 U1100170

SEAT, SPRING UPPER

14 U1100140

SPRING 1

15 U1100180

PISTON RING

16 U1100080

PISTON

16A M1100650

PISTON

17 3257507

BOLT

18 0330318

WAVE SPRING WASHER

19 1258380

HANDLE HOLDER UPPER

19A N3150250

HANDLE HOLDER UPPER

20

BOLT

21

CAP FORGING

CAP ASSY FRONT FORK

O RING
HANDLE HOLDER LOWER
DAMPER RUBBER

2
2
4

2
2
4

21A 7100700

FRONT FORK - CERI AN I

DESCRIPTION

FIG.NO.27A

22 7100300
23 1258390
24 3257580

FRONT FORK - CERIANI


REF
NO.

FRONT FORK - CERI AN I

PART
NO.

DESCRIPTION

FIG.NO.27A

MAX
NO.OFF
MAX DX MAX
SAM
NEW REMARKS
OLD DLX R UP SAM UPG SGN SLN

25 3257437

BOLT

26 3257497

WASHER

27 U2100180

UPPER BRACKET

27A C8100180

UPPER BRACKET

27B M1100700

UPPER BRACKET

28 0254088

ARRESTER STEERING STEM

29 S1101140

DUST SEAL STEERING UPPER

30 420404000

BALL 4.762

44

44

44

31 S1101150

RACE STEERING OUTER

32 S1125290

RACE STEERING INNER

33 3257598

WASHER

34 0334188

U NUT M8x1.25

35 0330048

SPLIT PIN 2x20

36 1257312

UNDER BRACKET COMP.

37 3257408

CLIP

38 0330408

WAVE SPRING WASHER

39 3257448

SCREW

1
2
1
1
1
1
1
1

1
2
1
1

1
1

40
41
42
43
43A
44
45
45A
45B
46
46A
46B
48

1302052
420452700
3257408
8100030
C8100010
U1100060
U1100010
M1100640
E3100010
U1100030
M1100660
E3100020
M1100770

LICENCE PLATE COMP FRONT


HEX SCREW M6x12
CLIP
STAY COMP R LAMP
STAY COMP RH
TUBE OUTER RH
LEG ASSY LH
LEG ASSY LH
LEG ASSY LH
LEG ASSY RH
LEG ASSY RH
LEG ASSY RH
FRONT FORK OIL (300 ml)

N.I - NOT ILLUSTRATED

2
1
1
1
1
1
1
1
1

(SHEET MET.)

1
1

N.I
N.I
(NEW)
N.I
N.I
(NEW)
N.I

FRONT WHEEL ASSEMBLY


REF
NO.
1

PART
NO.
1171180

1A U2110780

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

HUB COMPLETE, FRONT 130 DIA

HUB COMPLETE, FRONT 130 DIA

1
1

1171150

PANEL COMP. FRONT BRAKE ANCHOR

1110020

BRAKE SHOE ASSY. 130 DIA

3A 1112620

BRAKE SHOE ASSY. 130 DIA

1
1

130 DIA

3230515

SPRING BRAKE SHOE

0234038

CAM, BRAKE

0178030

O RING BRAKE LEVER

N3110400

LEVER FRONT BRAKE CAM (NEW)

0335578

WASHER

420305700

NUT

BOLT, BRAKE CAM LEVER

HEX BOLT M6x1

11 0335698

WASHER BRAKE CAM DUST SEAL

12 1174050

GEAR SPEEDOMETER (24 T)

130 DIA

13 1174060

PINION SPEEDOMETER (9 T)

130 DIA

14 N3110460

BUSHING SPEEDO PINION

15 0335078

THRUST WASHER, SPEEDO PINION

16 1174070

DRIVER SPEEDOMETER GEAR

17 N3110280

THRUST WASHER, SPEEDO GEAR

18 0332346

SCREW, SPEEDO MTR PINION BUSH

19 0330230

CIRCLIP, SPEEDOMETER GEAR

20 1170180

AXLE, FRONT

20A 1112300

AXLE, FRONT

21
21A
21B
22

FLANGE SPACER
BUSH SPACER
SPACER COMP (BUSH & FLANGE)
SLOTTED NUT M 12 x 1.25

1
1

1
1

10 420462700
10A 0331248

F RONT WHEEL ASSEMBLY

DESCRIPTION

FIG.NO.28

1172169
1172159
U1110080
0334630

1
1

1
1

1
1

1
1

1
1

130 DIA
130 DIA
130 DIA
130 DIA

FRONT WHEEL ASSEMBLY


REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

23 0330048

COTTER PIN, FRONT & REAR AXLE

24 0174048

SPACER, HUB FRONT AXLE LH

25 1174040

SPACER, FRONT HUB BEARING WHEE

25A 1172210

SPACER COMP

1
1

N.S

26 1171220

OIL SEAL FRONT HUB

27 0339100

BEARING FRONT HUB LH

28 0339110

BEARING FRONT HUB RH

29 N3170080

OIL SEAL, FRONT BRAKE ANCHOR

130 DIA

30 0187117

RIM WHEEL 1.6" X 18"

30A 8110200

RIM WHEEL 1.4" X 18"

30B U1110110

RIM WHEEL 1.4" X 18"

30C U2110740

RIM WHEEL FRONT 1.6 x 18

31 N3110200

1
1

1
1

NIPPLE REAR WHEEL

32A 1324050

SPOKE NIPPLE ASSLY INNER -130 DIA 18

18

18

18

33 1324060

SPOKE NIPPLE ASSLY INNER -130 DIA 18

18

18

18

33A U2110880

SPOKE & NIPPLE ASSY (INNER)

18

18

18

18

18

18

18

33B U2110890

SPOKE & NIPPLE ASSY (OUTER)

18

18

18

18

18

18

18

FENDER FRONT

34A 1102510

FENDER COMP FRONT

34B 0216017D

FENDER FRONT (BLACK)

34C 8100390

FENDER FRONT

34 0216017

35 420452700

F RONT WHEEL ASSEMBLY

DESCRIPTION

FIG.NO.28

36
36A
37
37A
37B

0218000
S1125310
8110080
U2110160
1102560

N.S

MAX R UP
1

BOLT COMB. FRONT FENDER

GUIDE CABLE
GUIDE CABLE
MUDFLAP
MUDFLAP
MUD FLAP

1
4

4
1

1
1

**
4

1
1
1

1
1

N.S : NOT SERVICED


* MARKED ITEMS ARE SUPPLIED AS A KIT ALSO
** PLEASE MENTION COLOUR CODE FOR PAINTED COMPONENTS

1
MAX R UP

FRONT WHEEL ASSEMBLY


REF
NO.

PART
NO.

38 0332275
38A 420464700
39 420001700
39A 0335578

DESCRIPTION

FIG.NO.28

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

SCREW

HEX SCREW M 6 x 16

WASHER

PUNCHED WASHER

40 420305700

HEX NUT M 6 x 8

41 1177120

TYRE FRONT 2.75" X 18"

41A 0177120

TYRE FRONT 2.5" x 18"

N.S
N.S

42 N3110430

TUBE ASSY 2.5" X 18" / 2.75" X 16"

N.S

43 N3140160

PROTECTOR WHEEL INNER TUBE

N.S

44 C9100020

BRACE FRONT FENDER

44A C5100010

BRACE FRONT FENDER

44B C8100120

BRACE FRONT FENDER

45 C5100040

BRACKET FENDER FRONT

46 420305700

HEX NUT M6x8

47 0332275

CRR PAN SCREW M6x16

48 C5100020

SPACER (NEW)

49 N3100230

CLIP CABLE

50 1324520

FRONT WHEEL BEARING KIT 130 D 1

F RONT WHEEL ASSEMBLY

N S : NOT SERVICED

1
1
NEW

1
1

Sl.No.27, 28

HANDLE BAR & CONTROL CABLES


REF
NO.
1

3165017

DESCRIPTION
HANDLE BAR

1A 8150020

HANDLE BAR (BLACK)

1B C8150070

HANDLE BAR

3257070

MIRROR ASSY. REAR VIEW

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1
1

1
2

2A C1150010

MIRROR ASSY RH

NEW

2B C1150020

MIRROR ASSY LH

NEW

7300010

MIRROR ASSY. REAR VIEW RH

3A 7300020

MIRROR ASSY. REAR VIEW LH

CABLE ASSY. FRONT BRAKE

HANDLE BAR & CONTROL CABLES

PART
NO.

FIG.NO.29

2172140

4A 7170070

CABLE COMP. FRONT BRAKE

4B 7170080

CABLE COMP. FRONT BRAKE

4C 1172220

CABLE ASSY BRAKE FRONT

0258130

DUST SEAL FRONT BRAKE CABLE

3250508

SPRING, FRONT BRAKE CABLE

S1111940

PIN FRONT, BRAKE LEVER

0334268

NUT FRONT BRAKE CABLE ADJ

3167040

CABLE ASSEMBLY CLUTCH

9A 2172130

CABLE ASSEMBLY CLUTCH

9B 1172230

CABLE ASSY CLUTCH

10 0167050

CABLE ASSEMBLY THROTTLE

10A 2172110

CABLE ASSEMBLY THROTTLE

10B 7170050

CABLE ASSEMBLY THROTTLE

11 0167060

CABLE ASSEMBLY STARTER

1
1

1
1

HANDLE BAR & CONTROL CABLES


REF
NO.

HANDLE BAR & CONTROL CABLES

PART
NO.

DESCRIPTION

11A 2172120

CABLE ASSEMBLY STARTER

11B 7170060

CABLE ASSEMBLY STARTER

FIG.NO.29

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

12 N3160310

CLAMP HANDLE SWITCH HARNESS 1

13 3258550

CLIP CABLE

14 0127010

LOCK ASSY STEERING

15 0331708

SCREW, STEERING LOCK

BRAKE LEVER & TURN SIGNAL SWITCH


REF
NO.
1

DESCRIPTION

0160040

GRIP COMP THROTTLE

1A 2152410

GRIP COMP THROTTLE

1B C6150030

GRIP COMP. THROTTLE RH

1C C9150060

GRIP COMP. THROTTLE RH

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

PIECE THROTTLE CABLE END

1160190

BRAKE LEVER & SWITCH ASSY

BRAKE LEVER & SWITCH ASSY

3B 2152390

LEVER BRACKET ASSY RH

3C C6150050

BRAKE LEVER & SWITCH ASSY

3D N6150030

BRAKE LEVER & SWITCH ASSY

DLX
1

1
1

1
1

ASSEMBLY SWITCH RH

3160360

WAVE WASHER

3160278

U NUT

3160268

LEVER SET SCREW

1166010

LEVER BRAKE

8A 7150380

LEVER BRAKE

8B N6150050

LEVER BRAKE

DLX

1
1
1

DLX

11 1166050

CASE UPPER BRAKE LEVER

12 7150440

CASE UPPER

13 N3160310

CLAMP, HANDLE SWITCH HARNESS

14 0306120

DUST SEAL BRAKE LVR & CLUTCH LVR 1

15 0306130

DUST COVER BRAKE LEVER

BLACK
1

CASE LOWER
1

(NEW)

1
1

10 7150430

N.S: NOT SERVICED

DX

7150330

CASE UNDER BRAKE LEVER

1166060

DX

0254096

3A C9150020

1
1

BRAKE LEVER & TURN SIGNAL SWITCH

PART
NO.

FIG.NO.30

BLACK

N.S

BRAKE LEVER & TURN SIGNAL SWITCH


REF
NO.

PART
NO.

15A 1156620

BRAKE LEVER & TURN SIGNAL SWITCH

DESCRIPTION

DUST COVER BRAKE LEVER

FIG.NO.30

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

16 7150410

BOLT PIVOT

17 7150400

ADJUSTER

18 1162280

BRAKE LIGHT SWITCH

18A 7150560

BRAKE LIGHT SWITCH

19 0332458

SCREW

20 7150390

LEVER BRACKET BRAKE

21 1324560

SWITCH REPAIR KIT RH

MAX/MAX R
1

CLUTCH LEVER, HEAD LAMP & HORN SWITCH


REF
NO.
1

PART
NO.
0168530

GRIP, LH

1A C6150020

GRIP LH

1B C9150070

GRIP LH

1166080

CLUTCH LEVER & SWITCH ASSY

2A C9150010

CLUTCH LEVER & SWITCH ASSY

2B 2152400

LEVER BRACKET ASSEMBLY LH

2C N6150040

CLUTCH LEVER & SWITCH ASSY

7160720

3A C6160080
4

CLUTCH L EVER, HEADLAMP & HORN SWITCH

DESCRIPTION

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

4A 7150540

LEVER, CLUTCH

4B N6150060

CLUTCH LEVER

DX
1
1
1

1
1
1

1
1
1

3160268

LEVER SET SCREW

3160278

U NUT

3168600

LEVER CHOKE

7150490

LEVER CHOKE

3168610

BODY CHOKE LEVER

10 3160725

SET SCREW

11 7150460

CASE UPPER

12 1166030

CASE UPPER CLUTCH (BLACK)

13 1166040

CASE UNDER CLUTCH (BLACK)

14 7150470

CASE LOWER

15 3160424

ADJUST WASHER

16 0306120

N.S

DUST SEAL BRAKE LVR & CLUTCH LVR 1

N.S : NOT SERVICED

N.I : NOT ILLUSTRATED

DX

DLX

SWITCH ASSY HANDLE LH


LEVER, CLUTCH

1
1

SWITCH ASSY HANDLE LH

1166000

FIG.NO.31

CLUTCH LEVER, HEAD LAMP & HORN SWITCH


REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

17 0306140

DUST COVER, CLUTCH LEVER

17A 1156610

DUST COVER, CLUTCH LEVER

BOLT PIVOT

NYLON LOCK NUT

19 7150400

ADJUSTER

20 N3160310

CLAMP HANDLE SWITCH HARNESS

21 7150550

LEVER BRACKET CLUTCH

22 0332458

SCREW

23 1324570

SWITCH REPAIR KIT LH

18 7150410
18A 415021000

CLUTCH L EVER, HEADLAMP & HORN SWITCH

DESCRIPTION

FIG.NO.31

N.I

SWINGINGARM ASSEMBLY
REF
NO.
1

PART
NO.
1092220

1A C8090110

SWINGING ARM COMPLETE 130 DIA

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

SWINGING ARM COMPLETE REAR

3208010

BUSH COMP, REAR SWING ARM

1204108

SHAFT, REAR SWINGING ARM

3A 1112290

AXLE COMP. REAR SWINGING ARM PIV 1

3B M1110390

AXLE COMP. REAR SWINGING ARM

3C 3184058

AXLE COMP REAR

3D 1112310

AXLE COMP. REAR

0335658

4A 420014700

WASHER, REAR SWINGING ARM LH

(WITH BUSH)

1
1

1
1

1
1

PUNCHED WASHER 12.5x22x2.3

1
1

0335538

PUNCHED WASHER 12.5x22x2.3

0334158

NUT, REAR SWINGING ARM PIVOT

3258150

BUFFER CHAIN TOUCH DEFENSE

7A U090010

BUFFER CHAIN TOUCH

1204080

TORQUE LINK COMP. REAR

3207018

SPRING

10 0331348

BOLT, REAR TORQUE LINK

11 0330318

LOCK WASHER, REAR TORQUE LINK

12 0334218

NUT, REAR TORQUE LINK

13 0330038

COTTER PIN

SPLIT PIN

WASHER TORQUE LINK

13A 0330048

SWING ARM ASSEMBLY

DESCRIPTION

FIG.NO.32

14 0336018

SHOCK ABSORBER & CHAIN COVER


REF
NO.
1

SHOCK ABSO RBER & CHAIN CO VER

PART
NO.
M320010

DESCRIPTION

CHAIN CASE SET COMPLETE

1A M320010D

CHAIN CASE SET COMPLETE

1B M3200101D

CHAIN CASE SET COMPLETE

FIG.NO.33

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

1
1

BLACK
1

409198000

DUST SEAL CHAIN COVER

0335578

PUNCHED WASHER

420464700

HEX SCREW M6x16

0330408

LOCK WASHER

0331688

HEX SCREW M6x8

1236980

SHOCK ABSORBER ASSY ADJ.

7A 8090120

SHOCK ABSORBER ASSY.ADJ.

7B 1092230

SHOCK ABSORBER ASSY ADJ.

NEW

0335628

WASHER,REAR SHOCK AB, UP

0335648

WASHER, REAR SHOCK AB, LO

10 0335538

WASHER

11 A200580

NUT REAR, SHOCK ABSORBER

11A 0334047

NUT REAR SHOCK ABSORBER

BLACK

REAR FENDER ASSEMBLY


REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

3218510

BODY RR FENDER FRONT

3218520

BODY RR FENDER

2A 7120130
3

REAR F ENDER ASSEMBLY

DESCRIPTION

BODY FENDER REAR

1122510

REINFORCEMENT, COMP RR FENDER

3A 7120970

REINFORCEMENT, COMP RR FENDER

FIG.NO.34

0331608

REINFORCEMENT, BOLT

0332275

SCREW

409047000

NYLOC LOCK NUT

0335578

WASHER

3302012

LICENCE PLATE RR PAINTED

420464700

HEX SCREW

10 0330408

SPRING WASHER

11 420305700

NUT

12 2254410

BRACKET COMP.

1
1

12A 0252072

BRACKET LICENSE PLATE

12B C9120100

BRACKET COMP. TURN SIGNAL LAMP

13 0334146

NUT, LICENSE PLATE BRACKET

14 0330318

LOCK WASHER

15 0334548

NUT

16 3306797

SAREE GUARD (PLATED)

16A 7300080

SAREE GUARD (BLACK)

16B 1303280

SAREE GUARD

16C U1300010

SAREE GUARD

16D 7300220

SAREE GUARD

1
1

DX
1
1

1
DLX

REAR FENDER ASSEMBLY


REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

17 0258570

CLAMP REAR FENDER

18 0228060

GROMMET

19 8160020

REFLEX REFLECTOR

20 420462700

HEX SCREW

21 3308560

CUSHION

22 420001700

PLAIN WASHER

23 420305700

HEX NUT

24 420955700

HEX SCREW M8x40

25 0334028

HEX NUT M8

25A 0334548

HEX NUT M8

26 1303300

REAR F ENDER ASSEMBLY

DESCRIPTION

FIG.NO.34

FOOTREST COMP. PILLION (PLATED)

26A U1300050

FOOTREST COMP. PILLION (BLACK)

26B U1300040

FOOTREST COMP. PILLION (BLACK)

2
1

1
1

27 0330318

WAVE SPRING WASHER M8

28 U1120320

RUBBER BUSH

29 8110090

MUDFLAP REAR

N.I

30 0332275

SCREW

N.I

31 420001700

PLAIN WASHER

N.I

32 420305700

HEX NUT

N.I

33 3302652

BRACKET SAREE GUARD

33A 7300090

BRACKET REAR (SAREE GUARD)

N.I : NOT ILLUSTRATED

1
1

REAR WHEEL ASSEMBLY


REF
NO.
1

PART
NO.
1181110

HUB COMP. REAR WHEEL

1A C8110070

HUB COMP. REAR WHEEL

1B U2110720

HUB COMP. REAR WHEEL

3171043

2A 1180070
3

R EAR W HEEL ASSEMBLY

DESCRIPTION

3170030

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1

130 DIA

130 DIA

1
1

PANEL COMP REAR BRK ANCHOR


PANEL COMPLETE REAR

FIG.NO.35

1
1

BRAKE SHOE ASSY 110 DIA

DX

3A 1110030

SHOE SET BRAKE 110 DIA

DLX

3B 1110020

BRAKE SHOE ASSY 130 DIA

3C 1112620

BRAKE SHOE ASSY 130 DIA

3230515

SPRING BRAKE SHOE

0234038

CAM, BRAKE

N3110420

LEVER, REAR BRAKE CAM

0178030

O RING BRAKE CAM

0335698

WASHER, BRAKE CAM DUST SEAL

0335578

WASHER, LICENSE PLATE

10 420305700

NUT

11 0331248

BOLT, BRAKE CAM LEVER

12 3181043

DRUM RR SPROCKET (110 DIA)

1
1

1
1

1
1

1
1

1
1
1

12A
13
13A
13B
14
14A
14B
14C
14D

1181070
1181150
8110070
P110650
1180170
1112310
8110250
C8110080
3184058

DRUM RR SPROCKET (130 DIA)


ABSORBER, RR WHEEL HUB, SHOCK
ABSORBER, RR WHEEL HUB, SHOCK
ABSORBER, RR WHEEL HUB, SHOCK
AXLE REAR
AXLE REAR
AXLE REAR (NEW)
AXLE REAR
AXLE REAR

1
1
1
1
1
1
1

1
1
1

1
1
1

130 DIA
130 DIA
110 DIA
130 DIA
130 DIA
130 DIA

REAR WHEEL ASSEMBLY


REF
NO.

PART
NO.

15 3184048

SPACER REAR AXLE LH

15A 1184060

SPACER REAR AXLE LH

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1
1

1
1

SHAFT REAR SPKT. DRUM 110 DIA

16A 1184070

SHAFT REAR SPKT. DRUM 130 DIA

16B 8110260

SHAFT REAR SPKT. DRUM 130 DIA NEW 1

NUT REAR AXLE

130 DIA

130 DIA

130 DIA

17A 0334558
18 1184040

SPACER
SPACER COMPLETE

18B 1182200

SPACER COMPLETE

19A J200030

NUT

SLOTTED NUT M10*1.5

18A 1182190

19 0334640

16 3184038

17 0334620

1
1
1

1
1

HEX NUT M18

20 0185028

SPACER REAR AXLE RH

20A 1184080

SPACER REAR AXLE RH

21 0259520

OIL SEAL RR SPROCKET DRUM

21A 1181080

OIL SEAL RR SPROCKET DRUM

22 0339100

R EAR W HEEL ASSEMBLY

DESCRIPTION

FIG.NO.35

BEARING RR HUB, LH 110 DIA

130 DIA

130 DIA

BEARING RR HUB, LH 130 DIA 15x32x11 1

23
23A
24
24A
25
25A
26
26A
26B
26C

BEARING RR HUB, RH 110 DIA


BEARING RR HUB, RH 130 DIA 15x42x1
BEARING RR SPRKT DRUM-110 DIA
BEARING RR SPRKT DRUM-130 DIA 25x
COTTER PIN, F&R AXLE
COTTER PIN, F&R AXLE
SPROCKET 41T
SPROCKET 44T
SPROCKET REAR 39T
SPROCKET 41T

* MARKED ITEMS ARE SUPPLIED AS A KIT ALSO

22A 1339520
0339110
1339510
0339480
1339120
0330048
0330028
1182040
8180200
8081250
0182020

*
1

1
1

1
1

1
1
1
1

*
*
*
*
*

1
1
1

1
1
1

130 DIA
130 DIA
130 DIA
130 DIA
110 DIA

REAR WHEEL ASSEMBLY


REF
NO.

PART
NO.

MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN

27 0331318

BOLT, REAR SPROCKET

28 0334548

NUT

29 N3110470

WASHER, REAR SPROCKET

29A 1181160
30 0202118
30A 8110280
31 8110270
31A 3202318

WASHER, REAR SPROCKET

2
2

ADJUSTER CHAIN COMP. RH

110 DIA

ADJUSTER CHAIN COMP. RH (NEW)

ADJUSTER CHAIN COMP. LH NEW

ADJUSTER CHAIN COMP. LH

32 0331308

BOLT CHAIN ADJUSTER

33 0334018

NUT

33A 334218

HEX NUT

1
2

110 DIA
2

2
2

TYRE REAR 3.00x18

34A

TYRE REAR 2.75x18

N.S

35

TUBE REAR 2.75x18

N.S

35A

TUBE REAR 2.75x18

35B

TUBE REAR 2.75x18

37
37A
37B
38
39
38A
39A
38B
39B
40
40A

0187107
N3110210
U2110740
1324050
1324060
U2110880
U2110890
C9110070
C9110080
1324530
1324540

34

36

R EAR W HEEL ASSEMBLY

DESCRIPTION

FIG.NO.35

1
1

PROCTECTOR

WHEEL RIM PLATED 1.85 " X 18


RIM WHEEL 1.6" X 18"
RIM WHEEL 1.6" X 18"
SPOKE ASSY WHEEL INNER
SPOKE ASSY WHEEL OUTER
SPOKE & NIPPLE ASSY INNER
SPOKE & NIPPLE ASSY OUTER
SPOKE & NIPPLE ASSY INNER
SPOKE & NIPPLE ASSY OUTER
REAR WHEEL BEARING KIT 110 DIA
REAR WHEEL BEARING KIT 130 DIA

* MARKED ITEMS ARE SUPPLIED AS A KIT ALSO


P.No. 1324530 SL.NO.22, 23, 24
P.No. 1324540 SL.NO.22A, 23A, 24A

1
1

1
1

N.S

N.S
N.S

N.S

1
1

1
18
18
18
18
18
18
1
1

18
18
18
18

18
18

18
18
18
18

130 DIA
130 DIA
18
18

18
18
1

TOOL KIT
REF
NO.
1

PART
NO.

DESCRIPTION

C8310010

TOOL ASSEMBLY SET

1A C8310020

TOOL ASSEMBLY SET

0300060

2A C8310030
3

0300150

3A 8200460

TOOL BAG

FIG.NO.36
MAX
NO.OFF
MAX DX MAX
SAM
REMARKS
OLD DLX R UP SAM UPG SGN SLN
1
1

1
1

0300138

BIT (+) ( - )

0300098

OPEN END SPANNER 14x17

0300088

OPEN END SPANNER 10x12

0291120

RING SPANNER 21

1212980

BOX SPANNER 18/21

1310040

ROD ADJ. SHOCKABSORBER

* - NOT SERVICED

*
*

1
1

GRIP DRIVER SET

TOOL BAG
GRIP DRIVER

*
*

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