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PVP2011
July 17-21, 2011, Baltimore, Maryland, USA
PVP2011-57050
thermoplastic
pressure
piping
materials
including
polyethylene.
The ASTM D 2837 method applies a statistical regression
analysis to a hoop-stress/time to failure data set developed by
subjecting pipe specimens to various internal pressure stresses.
ASTM D2837 sets dataset requirements by specifying the
number of failures and failure times ranging from 100 to
10,000 hours. A regression analysis is applied to the data to
project a hoop stress level that would result in failures at
100,000 hours. This stress level is termed the Long-Term
Hydrostatic Strength, or LTHS. The LTHS is then compared
to categorized LTHS value ranges and assigned a Hydrostatic
Design Basis, or HDB. When applied to piping applications,
the HDB is reduced by a design factor (DF) to provide the
hydrostatic design stress (HDS) that is used for pressure
design.
The DF provides for variations in materials,
fabrication, installation, operation, and unknown conditions of
the application. For many thermoplastic polymers, ASTM
D2837 has proved to be an excellent predictive methodology.
However, piping made from early polyethylene polymers
exhibited signs of premature aging even though design stresses
were well within predicted design limits. In particular, some
early gas pipe materials operating at 3 to 1 and higher design
factors prematurely developed leaks at stress-cracks, a most
unacceptable condition for gas pipe (Figure 5). In response,
industry resources were mobilized to develop an understanding
of the stress-cracking phenomenon(7), to develop testing
methods that characterized resistance to stress-cracking, and to
develop more robust, stress-crack resistant materials.
1. Industrial polymers, major." Encyclopdia Britannica.
2005. Encyclopdia Britannica Premium Service. 29 Dec.
2005
<http://www.britannica.com/eb/article?tocId=76435>.
2. Polyethylene, from Wikipedia, the free encyclopedia.
<http://en.wikipedia.org/wiki/Polyethylene>
3. The Story of Polythene, Robert H. Olley, University of
Reading Polymer Physics Centre, J. J. Thompson Physical
Laboratory, Whiteknights, Reading England.
http://www.personal.rdg.ac.uk/~spsolley/pe.html
4. Hula Hoop.
<http://inventors.about.com/library/inventors/blhulahoop.
htm>
5. Hula Hoop. Richard Knerr & Spud Merlin.
<http://inventors.about.com/gi/dynamic/offsite.htm?site=h
ttp://web.mit.edu/invent/iow/hulahoop.html>
6. ASTM D 2837, "Standard Test Method for Obtaining
Hydrostatic Design Basis for Thermoplastic Pipe
Materials", ASTM International.
7. Analysis of Field Failures in Polyethylene Gas Pipe,
Battelle Memorial Institute.
<http://www.battelle.org/energy/cases/field.stm >
8. ASTM D 1693, "Standard Test Method for Environmental
Stress-Cracking of Ethylene Plastics", ASTM
International.
9. ASTM F 1248, "Standard Test Method for Determination
of Environmental Stress Crack Resistance (ESCR) of
Polyethylene Pipe", ASTM International.
10. ISO 9080 Plastics piping and ducting systems -Determination of the long-term hydrostatic strength of
thermoplastics materials in pipe form by extrapolation
11. Leis, B.; Ahmad, J.; Forte, T.; Hulbert, L.; Wilson, M.,
Volume 1: Slow Crack Growth Test Method for
Polyethylene Gas Pipes, Battelle Memorial Institute,
Columbus, OH, GRI-92/0479 Topical Report, Gas
Research Institute, Chicago, IL, December 1992.
12. M. J. Cassady et al., The Development of Improved
Plastic Piping Materials and Systems for Fuel Gas
Distribution, Battelle Columbus laboratories Annual
Report for 1978, PB80-224603, Aug. 1, 1979.
13. D. T. Raske, Tenth Plastic Fuel Gas Pipe Symposium,
published American Gas Association, 1987, p. 102
14. H. Nishimura, T. Shishido, M. Nakakura, H. Shibano and
K. Kitao, Journal of Japanese Society for Processing of
PlasticsSeikeiKako, 1 (1989) p. 318.
15. ASTM F 1473, Standard Test Method for Notch Tensile
Test to Measure the Resistance to Slow Crack Growth of
Polyethylene Pipes and Resins, ASTM International.