Drum Decanting Unit

A
Tebodin Consultants & Engineers India P Ltd.
2
3
4
5
6
7
CLIENT
LOCATION
UNIT
UNIT NO.
SERVICE
Prjct Name:
Prjct No.
62006
BASIC PUMP DATA:
LIQUID
PHOSPHORIC ACID
Pumping Temp, F
NORMAL
S.G. @ STP
S.G. @ PT
VISCOSITY @ PT
VAP PRESS. @ PT
BAROMETRIC PRESSURE
9
10
11
12
13
14
15
16
17
Henkel
Pune, Maharashtra
MPT
PUMP ITEM NOs. Product Transfer Pump

NO. OF PUMPS 2
MOTOR 2
TURBINE
Rev
A
Date
7-Oct-14
Description
Issued for Approval
By
RK
Chk'd
AJT
Product
Ganesha
68
1.000
1.000
2000.0
0.040
14.7
SPECIFIC HEAT
MAXIMUM
Min Flow
94
3
32%
PUMP FLOW:
PUMP FLOW:
PUMP FLOW, % OF RATED FLOW
LOOP SAFETY:
A
LOOP SAFETY:
B
LOOP SAFETY:
C
LOOP SAFETY:
D
104
cP
Psia
Psia
1.00
18
btu/lb-F
PSIG @
PSIG @
PSIG @
Min Flow
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
Norm Flow
0.0
0.0
Rated Flow
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
Normal Flow
15,100
7
80%
Rated Flow
295
BPD @ STP
9
Gpm @ PT
100%
psi
0.0
psi
0.0
psi
0.0
psi
0.0
0.0
0.0
LOOP SAFETY:
0.0
0.0
psi
LOOP SAFETY:
SUCT. STRAINER
SUCT. SAFETY
SUCT. STRAINER
SUCT. SAFETY
F
S
S
W
W
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
psi
psi
psi
psi
psi
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Destination / Source Equipment No.

R-20X
Destination
A
T-801
Destination
B
Destination
C
Destination
D
Destination
E
Destination
F
T-811
SOURCE
S
SOURCE
W
Baker Flow Regime boundardy multiplier

Aziz Flow Regime boundary multiplier
1.2
1.2
CONTROL VALVE DP @ NORM. FLOW TO BE LARGER OF

2.0
Psi, OR
5
% OF VARIABLE LOSSES
EXCLUDING CONTROL VALVE. AND CONTROL VALVE DP @ RATED FLOW =
2.0
Psi.
33
G&W X>=1 mulitplier
1.2
FITTING EQUIVALENT FEET CALCULATION OPTION:
34
Fair <12" boundary multiplier

Fair >6" boundary mulitplier
1.2
1.2
(1 - Use complete turbulent friction factor, 2 - Use "rated flow" friction factor)
Reducer angle overide, degree (blank for calculated)
35
36
37
PUMP CALCULATION BASIC PUMP DATA
0.0
38
39
40
41
% FLOW IN CALC.
% HEAD IN CALC.
42
(column offset)
43
44
45
46
ACTUAL % FLOW
ACTUAL % HEAD
ACTUAL FLOW,GPM
ACTUAL HEAD, FT
47
PUMP EFFICIENCY (FRACTION) @ RATED FLOW
0.0%
130.0%
10.0%
129.9%
20.0%
129.0%
30.0%
127.1%
40.0%
124.6%
50.0%
122.1%
60.0%
119.2%
70.0%
115.2%
80.0%
110.8%
90.0%
105.4%
10
0.0%
0.0%
0
0
0.0%
0.0%
0
0
0.0%
0.0%
0
0
0.0%
0.0%
0
0
0.0%
0.0%
0
0
0.0%
0.0%
0
0
0.0%
0.0%
0
0
0.0%
0.0%
0
0
0.0%
0.0%
0
0
0.0%
0.0%
0
0
0.0%
0.0%
0
0
(Leave blank for default value)
100.0%
100.0%
ACTUAL MOTOR HP
48
49
50
51
52
53
54
55
Current Pump Curve Data
56
DESIGN SUCTION SPECIFIC SPEED

12,000
12,000
1-SINGLE SUCTION, 2-DOUBLE SUCTION
1
1
The default number will be used if the corresponding user input field is blank.
The NPSH required is estimated using the following equation:
NPSHR = ( N * Q ^0.5 / Nss) ^ 1.33333
Where
N - PUMP SPEED IN RPM
Q - (PUMP FLOW IN GPM) / (1 OR 2 FOR SINGLE OR DOUBLE SUCTION)
Nss - PUMP SUCTION SPECIFIC SPEED
57
58
59
60
61
62
63
IN ORDER TO USE AS A NEW PUMP, THIS CELL MUST BE BLANK

<== Impeller size for entered curve, in.
Impeller size used in this calc, in.
GPM
FT
PARAMETERS FOR ESTIMATING REQUIRED NPSH:
DEFAULT
1,800 IF TDH < 220 ft
3,600 IF TDH >= 220 ft
PUMP SPEED, RPM
USER INPUT
USED IN
CALCULATION
1,800
1,800
12,000
1
0.00
64
DEFAULT % FLOW
0.0%
10.0%
20.0%
30.0%
40.0%
50.0%
60.0%
70.0%
80.0%
90.0%
100.0%
65
DEFAULT % HEAD
125.00%
124.90%
124.20%
122.60%
120.50%
118.40%
116.00%
112.70%
109.00%
104.50%
100.00%
66
SET 1 % HEAD
130.00%
129.88%
129.04%
127.12%
124.60%
122.08%
119.20%
115.24%
110.80%
105.40%
100.00%
67
68
SET 1 HEAD (FT)
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Pump Curve
69
78
79
80
81
82
83
84
85
12
10
Head
70
71
72
73
74
75
76
77
8
6
4
2
0
0
10
GPM
86
Page 1 of 33
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Tebodin Consultants & Engineers India P Ltd.
2
3
4
5
6
7
CLIENT
LOCATION
UNIT
UNIT NO.
SERVICE
Prjct Name:
Prjct No.
62006
OPERATING CONDITIONS, EACH PUMP
LIQUID
PHOSPHORIC ACID
PT, Deg F
NORM. 68
SP.GR. @ PT
1.00
VAP PRESS @ PT, PSIA
0.040
VISCOSITY @ PT, cP
2000.00
CORR/EROS
9
10
11
12
13
14
15
16
Henkel
Pune, Maharashtra
MPT
0
Product
Ganesha
PUMP ITEM NOs.

NO. OF PUMPS
MOTOR
TURBINE
PUMP CALCULATION SHEET

Product Transfer Pump
Rev
Date
2
A
7-Oct-14
2
0
0
0
0
0
0
0
W
Description
Issued for Approval
0
0
0
NUMBER OF PUMPS REQ'D =

U.S. GPM @ PT, MIN
3
DISCH PRESS @ RATED FLOW, PSIG
SUCTION PRESS., PSIG
MAX
DIFF. PRESS @ RATED FLOW, PSI
DIFF. HEAD @ RATED FLOW, FT
NPSH AVAIL. @ RATED FLOW, FT
HYD. HP
#VALUE! Brake HP
MAX. 104
17
EST EFF.
By
RK
0
0
0
Appv
AJT
0
0
0
2
NOR. 7
RATED
9
#VALUE!
16
RATED #VALUE!
#VALUE!
Impeller Size in this calc
#VALUE!
inches
0.0
#VALUE!
#VALUE!
#VALUE! EST'D MTR HP
#VALUE!
#VALUE! ACT EFF.
0.0% ACT. MOTOR HP
0.00
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
LOOP
DISCHARGE - DESTINATION
LINE LOSS
METER LOSS
EXCHANGER LOSS
MISC 1
MISC 2
PSI
PSI
PSI
PSI
PSI
A
B
C
MIN
NORM
RATED
MIN
NORM
RATED
MIN
NORM
RATED
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
SUB-TOTAL VAR. LOSSES

CONTROL VALVE
STATIC HEAD
DESTINATION PRESS
SAFETY
PSI
PSI
PSI
PSIG
PSI
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
TOTAL DISCHARGE
PSIG
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
LOOP
LINE LOSS
METER LOSS
PSI
PSI
#VALUE!
#VALUE!
D
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
E
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
F
#VALUE!
#VALUE!
#VALUE!
#VALUE!
EXCHANGER LOSS
MISC 1 LOSS
MISC 2 LOSS
PSI
PSI
PSI
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
42
SUB-TOTAL VAR. LOSSES
PSI
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
43
CONTROL VALVE
STATIC HEAD
DESTINATION PRESS
SAFETY
PSI
PSI
PSIG
PSI
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
TOTAL DISCHARGE
PSIG
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
S
#VALUE!
#VALUE!
#VALUE!
0.0
#VALUE!
0.0
#VALUE!
#VALUE!
#VALUE!
0.0
#VALUE!
0.0
PSIG
PSIA
PSIA
PSIA
PSI
FT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
S
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
NPSH REQ'D (EST'D)

FT
NPSH AVAILABLE
SUCTION PRESSURE
PSIG
BAROMETRIC PRESSURE PSIA
SUCTION PRESSURE
PSIA
VAPOR PRESSURE
PSIA
NPSHA
PSI
NPSHA
FT
#VALUE!
33
34
35
36
37
38
39
40
41
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
TDH CALCULATED USING SUCTION LOOP:

SUCTION S - SOURCE
SOURCE PRESSURE
PSIG
STATIC HEAD OR LIFT
PSI
LINE LOSS
PSI
SUCTION STRAINER
PSI
MISCELLANEOUS
PSI
SAFETY
PSI
TOTAL SUCTION
SUCTION W - SOURCE
SOURCE PRESSURE
STATIC HEAD OR LIFT
LINE LOSS
SUCTION STRAINER
MISCELLANEOUS
SAFETY
TOTAL SUCTION
S
#VALUE!
#VALUE!
#VALUE!
0.0
#VALUE!
0.0
PSIG
#VALUE!
PSIG
PSI
PSI
PSI
PSI
PSI
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
PSIG
#VALUE!
MAXIMUM PUMP PRESSURES
Design
67
68
FLOW RATE
SOURCE PRESSURE
GPM
PSIG
69
70
71
72
73
74
75
76
77
DP OF SUCT VESSEL INTERNALS

SUCT VESSEL HLL FROM PUMP
STATIC HEAD @ HIGH LIQUID LEVEL
Sp.Gr. FOR SUCT. STATIC HD CALC.
BOOSTER PUMP SHUT-OFF DP
PUMP SUCTION PRESSURE
PUMP HEAD
API 610 shut-off head tolerance **
PUMP DP x API 610 shutoff head tolerance
PSI
FT
PSI
78
PUMP DISCHARGE PRESSURE
80
81
82
83
84
85
#VALUE!
New
66
79
#VALUE!
W
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
NPSH AVAILABLE
SUCTION PRESSURE
BAROMETRIC PRESS.
SUCTION PRESSURE
VAPOR PRESSURE
NPSHA
NPSHA
NPSH REQ'D (EST'D)
Alt w/Norm
Alt w/Max
Suction Pr
Suction Pr
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
For reference only

MIN. FLANGE RATINGS (CS):
44
F
0.0 SUCT.
104
9
0.0
44
0.0
PSI
0.0
20.0
16.1
1.9
0.0
16.1
#VALUE!
1.25
#VALUE!
0.0
20.0
16.1
1.9
0.0
16.1
#VALUE!
1.25
#VALUE!
0.0 DISCH.
20.0
16.1
1.9
0.0
16.1
#VALUE!
1.25
#VALUE!
PSIG
#VALUE!
#VALUE!
#VALUE!
PSI
PSIG
FT
FT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
W
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
104
Psig
16
#VALUE!
FLANGE
FLG LIMIT
CLASS
Psig
150#
284
#VALUE!
#VALUE!
**(If test curve: 1.00 ; If proposal or catalog curves: 1.10 for 0' to 500', 1.08 for 501' to 1000', 1.05 for > 1000')
Notes:
1. Used 130% head rise in the calculation.
86
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S65:
Chris Stuecheli:
Use this for all new designs
T65:
Chris Stuecheli:
For Revamp only
Will calcualte shut in with normal suction and pump shutin
U65:
Chris Stuecheli:
For revamp only
Use this for max suction pressure at specified flow (typically at turndown)
Page 3 of 33
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1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Recirculation Line
25
26
27
28
29
30
31
32
33
2''
3"
MV- 301
3"
MV-302
3"
MV-303
3"
T-811
34
35
36
37
38
3"
4''
39
40
3''
P-811 A/B
41
42
43
3''
MV-304
MV-305
15 ft
44
45
46
47
48
TEBODIN CONSULTANTS & ENGINEERS INDIA PVT. LTD.

PUMP SYSTEM DRAWING
PUMP NO.
49
50
51
52
DATE
BY
7-Oct-14
RK
CLIENT
UNIT
JOB NO.
Henkel
MPT
62006
UNIT NO.
SERVICE
0
Product
REV. NO.
CHK'D
A
AJT
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
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20
21
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23
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25
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27
28
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30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
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46
47
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49
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51
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60
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TEBODIN CONSULTANTS
& ENGINEERS INDIA
Rev
HYDRAULIC CIRCUIT SKETCH
PVT. LTD.
CLIENT:
Henkel
PROJECT:
Ganesha
Equipment Tag No.: Product Transfer Pump

Service: Product
Date
Description
10/7/2014 Issued for Approval
By
Chk'd
RK
AJT
PROJ. NO.: 62006

LOCATION: Pune, Maharashtra
'file:///var/www/apps/conversion/tmp/scratch_5/255590597.xls'#$SKETCH-Vert
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Tebodin Consultants & Engineers India Pvt. Ltd.
PUMP NO.
Line Seg. Name
Line Seg P&ID
Pipe Spec / Length Basis
Simulation Stream Name
Line Segment Start
Tank
Pump Discharge
Line Segment End
Pump Suction
Split1
LINE SIZE, INCH / SCH / ID, INCH
10
LINE ROUGHNESS, FT / AGE FTR / f T
11
LOOP DEFINITION (S,A,B,C,D,E,F)
Product Transfer Pump, Job#: 62006

Row
3 std
Filling lines
3.068
0.00015
0.0173
Split1
3 std
3.068
0.00015
0.0173
3 std
3.068
0.00015
0.0173
12
MIN
NORM
RATED
MIN
NORM
RATED
MIN
NORM
RATED
13
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
FLOW
14
UPSTREAM PRESSURE
psig
0.0
0.0
0.0
125.4
108.8
97.7
#VALUE!
#VALUE!
#VALUE!
15
DOWNSTREAM PRESSURE
psig
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
16
TEMPERATURE
degF
95
95
95
95
95
95
95
95
17
LIQUID FLOW RATE,
GPM
18
lb/hr
95
1,376
3,440
4,300
1,376
3,440
4,300
1,376
3,440
4,300
19
BPD @ PT
94
236
294
94
236
294
94
236
294
20
BPD @ STP
94
236
295
94
236
295
94
236
295
1.001
1.001
1.001
1.001
1.001
1.001
1.001
1.001
1.001
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
62.43
62.43
62.43
62.43
62.43
62.43
62.43
62.43
62.43
2000.000
2,000.000
2000.000
2000.000
2,000.00
2000.000
2000.000
2,000.00
2000.000
0.00
0.00
0.00
0.00
0.00
21
22
LIQUID SP. GR. (At PT)
23
LIQUID SP.GR. (At Std Cond)
24
LIQUID DENSITY at PT
lb/ft3
25
LIQUID VISCOSITY at PT
cP
26
LIQUID SURFACE TENSION
dyne/cm2
27
VAPOR FLOW RATE,
ACFM
28
1.000
0.00
#VALUE!
lb/hr
29
VAPOR DENSITY,
lb/ft
30
VAPOR VISCOSITY,
cP
31
VAPOR MOLECULAR WT
32
VAPOR COMPRESSIBILITY FACTOR
33
Density - In-Place
lb/ft
34
Density - Homogenous (Mixed)
lb/ft
35
PRESSURE DROP/100'
psi
36
LIQUID REYNOLDS NUMBER
37
2-Ph Reynolds Number
38
AVERAGE VELOCITY,
ft/s
39
100/(mixed density)^0.5 - erosion
ft/s
40
80/(mixed density)^0.5 - nozzles
ft/s
41
*v - Using Mixed Density
lb/ft-sec
42
TOTAL EQUIV. LENGTH
ft
43
TOTAL PRESSURE, DROP
psi
44
Straight Length
45
METER TAG NUMBER
46
METER LOSS,
47
EXCHANGER TAG NUMBER
48
EXCH. PRESSURE DROP
49
(FOR FUTURE USE)
50
(FOR FUTURE USE)
51
MISC. 1 DESCRIPTION
52
MISC. 1 PRESSURE DROP
53
MISC. 2 DESCRIPTION
54
55
0.0000
0.0000
0.00000
0.0000
0.0000
0.00000
0.00000
0.0000
0.0000
0.0000
0.00000
0.00000
0
#VALUE!
0.0000
0.00000
0.000
0.000
0.000
0.000
0.000
0.000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
24
24
24
122
122
122
286
286
286
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
15
50
250
psi
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
psi
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
psi
#VALUE!
#VALUE!
#VALUE!
psi
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
MISC. 2 PRESSURE DROP
psi
2.00
2.00
#VALUE!
#VALUE!
#VALUE!
STATIC HEAD (end - start elev)
ft
56
converted to
57
Density for static head
58
EQUIVALENT FT CALCULATION
59
FITTINGS
60
Gate Valve - Full Bore, Fully Open
61
Globe Valve - Full Bore, Fully Open, Perpendicular
62
Ball Valve - Full Bore, Flanged
63
Chk Valve - Swing - Max of 100 or 50
64
94.82
32.29
2.00
#VALUE!
Strainer
2.00
#VALUE!
-1
-1
-1
psi
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
lb/ft
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
K = (L/D) * fT
K = 8 * fT
COUNT
0
UNIT FT
COUNT
0
UNIT FT
COUNT
UNIT FT
2.0
2.0
2.0
2.0
6.1
0.0
86.9
0.0
86.9
0.0
K = 3 * fT
0.8
0.0
0.8
0.0
0.8
0.0
K = 100 * fT
25.6
0.0
25.6
25.6
25.6
0.0
90 EL Short Rad (welded&flngd r/d = 1)
K = 20 * fT
5.1
0.0
5.1
0.0
5.1
0.0
65
90 EL Long Rad (welded&flngd, r/d = 1.5)
K = 14 * fT
3.6
7.2
3.6
28.6
3.6
7.2
66
45 Elbow Screwed
K = 16 * fT
4.1
0.0
4.1
0.0
4.1
0.0
67
45 Miter bend
K = 15 * fT
3.8
0.0
3.8
0.0
3.8
0.0
68
Hard Tee
K = 60 * fT
15.3
0.0
15.3
15.3
15.3
15.3
69
Soft Tee
K = 20 * fT
5.1
0.0
5.1
0.0
5.1
0.0
70
Pipe Exit
14.8
0.0
71
Pipe Entrance - Sharp Edged
7.4
7.4
72
Pipe Entrance - Inlet Projection
11.5
0.0
73
Expand to, ('Count,Other ND)
74
Reduce to, ('Count,Other ND)
76
77
K=1
14.8
0.0
14.8
0.0
K = 0.5
7.4
0.0
7.4
0.0
K = 0.78
11.5
0.0
11.5
0.0
TOTAL FT
2.0
86.9
TOTAL FT
K = 340 * fT
75
TOTAL FT
Expand fr, ('Count,Other ND)

Reduce fr, ('Count,Other ND)
Strainer
78
79
TOTAL FITTINGS
80
TOTAL EQUIV. LENGTH, FT
72
36
24
122
286
Page 7 of 33
Printed: 12/25/2014, 05:03:50
Version: 20110517
file:///var/www/apps/conversion/tmp/scratch_5/255590597.xls-Lines
F18:
Chris Stuecheli:
This formula can be used with the simulation stream number in row 6 and the row index in column d to lookup values from the raw worksheet. Formula can be copied.
May need to update table size to your simulation data
F23:
Chris Stuecheli:
F24:
Chris Stuecheli:
F25:
Chris Stuecheli:
I55:
cdstuec:
Located at lower elevation
L55:
cdstuec:
Diesel day tank is 2 m above grade and 1 m HLL
Page 8 of 33
Printed: 12/25/2014, 05:03:50
Version: 20110517
file:///var/www/apps/conversion/tmp/scratch_5/255590597.xls-Comments
TEBODIN CONSULTANTS
& ENGINEERS INDIA
PVT. LTD.
CENTRIFUGAL PUMP
REV
DATE
DESCRIPTION
BY
PROCESS DATA SHEET
7-Oct-14
Issued for Approval
RK
APPV. SHEET 1 OF 1
AJT
PROJ. NO.:
CLIENT:
Henkel
PROJECT:
Ganesha
LOCATION:
Pune, Maharashtra
NOTE: APPLICABLE TO INQUIRY (X ) PURCHASE ( )

SERVICE:
PUMPS TO OPERATE IN (PARALLEL)
PHOSPHORIC ACID TRANSFER PUMP
(SERIES) WITH
PUMP ITEM NO.
PUMP ITEM NO.
GEAR ITEM NO.
MOTOR ITEM NO.
TURBINE ITEM NO.
GEAR PROVIDED BY
MOTOR PROVIDED BY
TURBINE PROVIDED BY
GEAR MOUNTED BY
MOTOR MOUNTED BY
CAPACITY, NORMAL
OTHER
10
SUCTION PRESSURE MAX./RATED

1
NO. TURBINE DRIVEN
TURBINE MOUNTED BY
SITE AND UTILITY DATA
(GPM)
LOCATION:
###
(PSIG)
l OUTDOOR
(GPM) RATED
m INDOOR
11
DISCHARGE PRESSURE
12
DIFFERENTIAL PRESSURE
13
DIFF. HEAD
14
TYPE OR NAME OF LIQUID
15
PUMPING TEMPERATURE
(PSIG)
#VALUE!
68
NPSHA
(FT)
(PSI)
###
(FT)
PHOSPHORIC ACID
(F) MAX.
VAPOR PRESSURE
0.040
18
RELATIVE DENSITY (SPECIFIC GRAVITY):

NORMAL
#VALUE!
###
NORMAL
16
17
19
ITEM NO.:
NO. MOTOR DRIVEN
OPERATING CONDITIONS
1.00
104
(PSIA)
SPECIFIC HEAT, Cp
21
VISCOSITY
22
MAX. VISCOSITY
23
CORROSIVE/EROSIVE AGENT
24
25
CHLORIDE CONCENTRATION (PPM)

H2S CONCENTRATION (PPM)
26
OTHER
27
LIQUID
28
PROCESS VARIATIONS
(F)
68
(F)
m UNDER ROOF
m PARTIAL SIDES
ELECTRIC AREA CLASSIFICATION (2.1.22 / 3.1.5)

CL
GR
DIV
m WINTERIZATION REQ'D
m TROPICALIZATION REQ'D.
(FT)
BAROMETER
/
(F)
RELATIVE HUMIDITY:
(%)
MIN / MAX
m DUST
UNUSUAL CONDITIONS: (2.1.23)
(BTU/LB F)
(cP) @
60
STEAM:
(F)
DRIVERS
HEATING
MIN
(PSIG)
(F)
(PSIG)
MAX
(PSIG)
(F)
(PSIG)
(F)
HEATING
CONTROL
SHUTDOWN
ELECTRICITY:
DRIVERS
(F)
VOLTAGE
HERTZ
PHASE
m HAZARDOUS
m FLAMMABLE
COOLING WATER:
TEMP. INLET
(F)
PRESS. NORM
(PSIG)
30
MIN RETURN
31
WATER SOURCE
32
INSTRUMENT AIR: MAX/MIN PRESS
(PSIG)
MAX. RETURN
DESIGN
(PSIG)
MAX ALLOW DP
(PSI)
(PSIG)
MATERIAL
33
34
35
STARTING CONDITIONS
m API 610 APPENDIX H CLASS

m MIN DESIGN METAL TEMP
m CASING
SS 304
IMPELLER
MECHANICAL SEAL OR PACKING
37
m SINGLE
m UNPRESSURIZED DUAL (TANDEM)
m PRESSURIZED DUAL (DOUBLE)
38
39
40
SEAL FLUSH
41
API SEAL FLUSH PLAN (Appendix D)
42
43
m FUMES
UTILITY CONDITIONS:
29
36
(PSIA)
RANGE OF AMBIENT TEMPS: MIN/MAX.
m OTHER
MIN
1.00
2000.00
m HEATED
m UNHEATED
ALTITUDE
(F) MIN.
MAX
20
62006
AS BUILT ( )
16
SPEC. NO.:
REMARKS
44
45
46
47
48
49
50
51
Page 9 of 33
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Version: 20110517
file:///var/www/apps/conversion/tmp/scratch_5/255590597.xls-MHDP Data Sht
A
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45
Phase
Label
Overall
Overall
Overall
Overall
Overall
Overall
Overall
Overall
Overall
Overall
Overall
Overall
Overall
Label
Vapour
Vapour
Vapour
Vapour
Vapour
Vapour
Vapour
Vapour
Vapour
Label
Light Liquid
Light Liquid
Light Liquid
Light Liquid
Light Liquid
Light Liquid
Light Liquid
Light Liquid
Light Liquid
Light Liquid
Light Liquid
Label
Heavy Liquid
Heavy Liquid
Heavy Liquid
Heavy Liquid
D
Case
Flowsheet
Stream
Property
Component Unit
********** Refinery Stream Summary ***********
Name
<none>
Vapour Fraction
<none>
Temperature
F
Pressure
psig
Molar Flow
lbmole/hr
Mass Flow
lb/hr
Standard Ideal Liquid Volume Flow
barrel/day
Molecular Weight
<none>
Heat Flow
Btu/hr
Molar Enthalpy
Btu/lbmole
Mass Heat Capacity
Btu/lb-F
Mass Density
lb/ft3
Watson K
<none>
******* Vapour ********
Molar Flow
lbmole/hr
Mass Flow
lb/hr
Heat Flow
Btu/hr
Actual Volume Flow
barrel/day
Mass Density
lb/ft3
Compressibility
<none>
Thermal Conductivity
Btu/hr-ft-F
Viscosity
cP
Molar Flow
lbmole/hr
******* Liquid ********
Molar Flow
lbmole/hr
Mass Flow
lb/hr
Molecular Weight
<none>
Heat Flow
Btu/hr
Mass Heat Capacity
Btu/lb-F
barrel/day
Mass Density
lb/ft3
Thermal Conductivity
Btu/hr-ft-F
Viscosity
cP
Surface Tension
dyne/cm
Actual Volume Flow
barrel/day
******* Aqueous Liquid ********
Molar Flow
lbmole/hr
Mass Flow
lb/hr
barrel/day
Heat Flow
Btu/hr
E
F
G
H
I
J
K
L
M
J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1
Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main)
1
2
3
4
6
8
9
12
19
1
0
144.5417564
832.9913462
6821.014493
687539.8837
66000
100.7973058
-572678457
-83957.1146
0.525188434
42.59746783
12.2232426
2
1
205.8540178
808.004
4774.1
23613.79522
10678.69348
4.946229702
-14252957.1
-2985.44515
1.595731309
0.560196803
26.9338795
3
1
510
696.104
5797.557246
355576.8395
38339.34674
61.33218257
-183250643
-31607.9326
0.711398655
5.18119604
12.25682301
4
0
140
17.004
6821.014493
687539.8837
66000
100.7973058
-575793859
-84413.8458
0.527432495
42.28437423
12.2232426
6
1
205.7824481
759.004
2387.05
11806.89761
5339.346738
4.946229702
-7126478.54
-2985.44515
1.594399335
0.527460248
26.9338795
8
1
205.7824481
759.004
2387.05
11806.89761
5339.346738
4.946229702
-7126478.54
-2985.44515
1.594399335
0.527460248
26.9338795
9
1
510
696.104
5797.557246
355576.8395
38339.34674
61.33218257
-183250643
-31607.9326
0.711398655
5.18119604
12.25682301
12
1
600
629.604
11616.88174
711922.9195
76846.93544
61.28347827
-321338885
-27661.0935
0.724041919
3.945312342
12.27153916
19
0
134.3918361
680.5182882
1409.317702
25389
1741.964947
18.01510048
-171873067
-121953.579
1.031760076
61.45949312
<empty>
-------------------
4774.1
23613.79522
-14252957.1
180186.7548
0.560196803
1.017081387
0.102198641
0.011480169
4774.1
5797.557246
355576.8395
-183250643
293360.1622
5.18119604
0.808585859
0.041813539
0.02164583
5797.557246
-------------------
2387.05
11806.89761
-7126478.54
95684.97744
0.527460248
1.015978232
0.102094005
0.011466871
2387.05
2387.05
11806.89761
-7126478.54
95684.97744
0.527460248
1.015978232
0.102094005
0.011466871
2387.05
5797.557246
355576.8395
-183250643
293360.1622
5.18119604
0.808585859
0.041813539
0.02164583
5797.557246
11616.88174
711922.9195
-321338885
771346.0862
3.945312342
0.88008333
0.045209929
0.022219458
11616.88174
-------------------
6821.014493
687539.8837
100.7973058
-572678457
0.525188434
66000
42.59746783
0.063219669
0.299157853
16.43595349
68994.07703
-----------------------
-----------------------
6821.014493
687539.8837
100.7973058
-575793859
0.527432495
66000
42.28437423
0.063611251
0.303829946
16.68304994
69504.94196
-----------------------
-----------------------
-----------------------
-----------------------
-----------------------
---------
---------
---------
---------
---------
---------
---------
---------
1409.317702
25389
1741.964947
-171873067
Page 10 of 33
Printed: 12/25/2014, 05:03:50
Version: 20100923
file:///var/www/apps/conversion/tmp/scratch_5/255590597.xls-Raw
1
2
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22
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25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
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N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1
Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main)
20
25
26
27
35
38
41
42
43
44
46
47
48
49
20
0
134.5745802
610.504
1409.317702
25389
1741.964947
18.01510048
-171873067
-121953.579
1.031952097
61.44426833
<empty>
25
1
146.6609323
596.504
4946.359187
24465.82873
11064.00234
4.946229702
-17042763.3
-3445.48206
1.571366287
0.459260086
26.9338795
----------------------------------------1409.317702
25389
1741.964947
-171873067
38
1
546.0750306
646.104
11460.98171
711153.7728
76498.47387
62.04998756
-349473379
-30492.1403
0.712029131
4.519146164
12.26513876
41
1
146.6
596.504
18.56708703
632.6920617
54.94897895
34.07600021
-169003.136
-9102.20519
0.383388712
4.513671702
9.203002765
42
0.365554699
146.6609323
596.504
13531.10549
740166.4778
79792.11811
54.70110912
-764212056
-56477.6003
0.584985089
10.54013937
12.30036116
43
1
146.6
596.504
0.046975923
1.60075156
0.139024447
34.07600021
-427.588792
-9102.20519
0.383388712
4.513671702
9.203002765
44
0
146.6689443
596.504
1392.400078
25083.53331
1721.412253
18.01460206
-169458418
-121701.166
1.033491599
61.09988565
12.47837439
46
1
123
189.464
452.6495511
10735.18593
1798.865002
23.71632956
-10647145.7
-23521.5931
0.577449528
0.810415864
15.39228797
47
0
123
189.464
3502.509167
220513.6726
25247.01012
62.958771
-231337667
-66048.4609
0.600982658
35.11467751
13.32758521
48
0
123
189.464
12.25744075
220.8645456
15.15598275
18.01881404
-1497373.11
-122159.109
1.031461603
61.6886833
9.367901387
49
0
124.4125126
318.0368556
3502.509167
220513.6726
25247.01012
62.958771
-231122554
-65987.0445
0.598891551
35.17574774
13.32758521
4946.359187
0
0 --24465.82873
0
0 ---17042763.3
0
0 --227718.8202
0
0 --0.459260086 0.459260086 0.459260086 --1.011657456 1.011657456 1.011657456 --0.09476004 0.09476004 0.09476004 --0.010621342 0.010621342 0.010621342 --4946.359187
0
0 ---
11460.98171
711153.7728
-349473379
672674.2866
4.519146164
0.840643263
0.042382544
0.021511336
11460.98171
18.56708703
632.6920617
-169003.136
599.1838706
4.513671702
0.709218733
0.013542891
0.015266727
18.56708703
4946.359187
24465.82873
-17042763.3
227718.8202
0.459260086
1.011657456
0.09476004
0.010621342
4946.359187
0.046975923
1.60075156
-427.588792
1.515973684
4.513671702
0.709218733
0.013542891
0.015266727
0.046975923
-------------------
452.6495511
10735.18593
-10647145.7
56623.842
0.810415864
0.955502503
0.037887839
0.013611799
452.6495511
0
0
0
0
0.810415864
0.955502503
0.037887839
0.013611799
0
0
0
0
0
0.810415864
0.955502503
0.037887839
0.013611799
0
-------------------
0
0
96.02019617
0
0.53375209
0
41.75238174
0.060513502
0.277367717
15.61140201
0
-----------------------
-----------------------
7192.440175
690619.5165
96.02019617
-577712582
0.53375209
67006.93145
41.75238174
0.060513502
0.277367717
15.61140201
70705.84047
-----------------------
-----------------------
0
0
62.958771
0
0.600982658
0
35.11467751
0.051343118
0.144749277
10.05267031
0
3502.509167
220513.6726
62.958771
-231337667
0.600982658
25247.01012
35.11467751
0.051343118
0.144749277
10.05267031
26843.83339
0
0
62.958771
0
0.600982658
0
35.11467751
0.051343118
0.144749277
10.05267031
0
3502.509167
220513.6726
62.958771
-231122554
0.598891551
25247.01012
35.17574774
0.051193807
0.144299739
9.972390791
26797.22858
---------
---------
1392.306126
25081.13255
1721.184313
-169456711
---------
1392.400078
25083.53331
1721.412253
-169458418
0
0
0
0
0
0
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7025.570057
689229.9387
98.10306255
-576454678
0.534885296
66584.32859
41.7999913
0.061771522
0.280699394
15.83493773
70483.20421
5937.23696
598457.4895
100.7973058
-507984605
0.512627411
57448.58624
42.98769218
0.065476347
0.341808152
17.88077362
59509.57828
-----------------------
-----------------------
-----------------------
-----------------------
-----------------------
-----------------------
-----------------------
-----------------------
-----------------------
7016.253311
688478.32
98.12620633
-561441185
0.56112984
66505.23172
40.51525357
0.058494311
0.232925692
13.85813396
72638.9243
6536.722054
653111.2584
99.91418528
-468402112
0.683284447
62784.23701
34.74362739
0.042146836
0.121703104
6.771137147
80354.40841
0.020439955
1.365313108
66.79628807
-1318.6698
0.737723019
0.152944366
30.71385057
0.039733607
0.094762497
4.938086454
0.190018414
---------
---------
---------
---------
---------
---------
---------
---------
1409.317702 1913.172787 1913.172787 --25389

34466
34466 --1741.964947 2364.747089 2364.747089 ---172029273 -234708552 -234444707 ---
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CA
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CC
CD
CE
310
312
317
319
331
333
337
341
352
354
356
359
366
371
310
0.114091775
123
189.464
3967.416159
231469.7231
27061.03111
58.34268798
-243482186
-61369.8504
0.600301986
11.85206286
13.38314203
312
1
120.8651415
155.004
452.6495511
10735.18593
1798.865002
23.71632956
-10647145.7
-23521.5931
0.572654697
0.671230341
15.39228797
317
0
124.6166964
192.264
3252.782803
204791.2076
23446.9166
62.958771
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35.04674554
13.32758521
319
0
124.6126039
195.004
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331
0
417.4322686
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333
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0.474972958
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102.4863793
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1.0382E-006
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356
1
193.7838272
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3710.514319
290646.1799
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78.33042939
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12.74824894
359
0
172.2790734
23.604
3710.514319
290646.1799
30476.31341
78.33042939
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36.89033557
12.74824894
366
0
175.218998
27.604
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169543.6079
17777.8498
78.33042939
-157845705
-72925.1759
0.59799515
36.77733072
12.74824894
371
0
174.7355954
251.3374684
1546.047595
121102.572
12698.46361
78.33042939
-112746927
-72925.1759
0.592744973
36.99702673
12.74824894
452.6495511
10735.18593
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56623.842
0.810415864
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0.037887839
0.013611799
452.6495511
452.6495511
10735.18593
-10647145.7
68365.29437
0.671230341
0.962439665
0.037651449
0.013498572
452.6495511
-------------------
-------------------
-------------------
-------------------
6388.778109
623848.8443
-358783501
890225.5153
2.995553178
0.713694017
0.01845779
0.011585318
6388.778109
0.006726376
0.625987619
-379.704829
0.92322612
2.89838022
0.719782836
0.018117376
0.011462248
0.006726376
-------------------
-------------------
3710.514319
290646.1799
-228080767
2405302.491
0.516526508
0.914761001
0.011084496
0.007934924
3710.514319
0
0
0
0
0.463262273
0.921074339
0.010648652
0.007749582
0
-------------------
-------------------
3502.509167
220513.6726
62.958771
-231337667
0.600982658
25247.01012
35.11467751
0.051343118
0.144749277
10.05267031
26843.83339
-----------------------
3252.782803
204791.2076
62.958771
-214643683
0.602643372
23446.9166
35.04674554
0.051172192
0.143700978
9.960796295
24978.20974
249.7263644
15722.46499
62.958771
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1800.093518
35.04957973
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9.961028662
1917.500642
19929.58408
2042510.912
102.4863793
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0.781550426
195022.6851
31.28126817
0.028202377
0.089568451
3.885711351
279111.5
13450.82493
1378526.345
102.4863793
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131624.2218
31.44101886
0.027922007
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3.811587165
187420.0959
7062.046819
754677.5007
106.8638484
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71104.86737
31.19233523
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63398.40162
31.28076657
0.028201269
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3.885410661
90735.63546
6478.75915
663984.5674
102.4863793
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0.612542744
63398.46334
38.31639472
0.052940185
0.173151973
10.49703389
74074.89481
6478.75915
663984.5674
102.4863793
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0.615532236
63398.46334
38.16796165
0.052916304
0.172528593
10.48526417
74362.96794
-----------------------
3710.514319
290646.1799
78.33042939
-271103944
0.595349893
30476.31341
36.89033557
0.053898761
0.167055497
11.13910253
33678.26501
2164.466724
169543.6079
78.33042939
-157845705
0.59799515
17777.8498
36.77733072
0.053604724
0.164889467
10.97638998
19706.01967
1546.047595
121102.572
78.33042939
-112746927
0.592744973
12698.46361
36.99702673
0.053653167
0.165864445
11.00311348
13992.14316
12.25744075
220.8645456
15.15598275
-1497373.11
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CF
CG
CH
CI
CJ
CK
CL
CM
CN
CO
CP
CQ
CR
CS
376
382
384
387
391
399
401
402
502 1 strp btm
1 strp lpg
1 strp wat
111b
112a
376
0
102.6424917
170.004
1546.047595
121102.572
12698.46361
78.33042939
-117682258
-76117.3683
0.534396008
39.56187186
12.74824894
382
0
303.5437788
31.644
13150.92812
1447358.52
135169.4792
110.057519
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0.631243139
37.96836469
12.08543671
384
0
304.7553201
174.8240489
8218.216561
904476.5249
84469.47947
110.057519
-642267480
-78150.8997
0.62879583
38.08327102
12.08543671
387
0.405345704
318.3037175
31.644
8218.216561
904476.5249
84469.47947
110.057519
-593696312
-72240.7757
0.592272934
1.623922381
12.08543671
391
0
304.7553201
174.8240489
4932.711555
542881.9955
50699.99973
110.057519
-385499724
-78150.8997
0.62879583
38.08327102
12.08543671
399
0
261.4480583
168.7240489
4932.711555
542881.9955
50699.99973
110.057519
-399912831
-81072.8143
0.597325576
39.65320445
12.08543671
401
0
97
50.004
12767.06729
230000
15780.53242
18.01510048
-1566267248
-122679.035
1.030400625
62.36780231
<empty>
402
0
105.5777951
41.904
12767.06729
230000
15780.53242
18.01510048
-1564239129
-122520.181
1.030801678
62.1393892
<empty>
502
0.000108555
148.0919869
60.004
1392.400078
25083.53331
1721.412253
18.01460206
-169458418
-121701.166
1.035108442
59.09254993
12.47837439
1 strp btm
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
<empty>
1 strp lpg
1 strp wat
111b
112a
0
123.0003041
190.004
249.7263644
15721.20695
1800.000015
62.95373334
-16492993.5
-66043.5977
0.600991126
35.11362377
13.32772677
0
123.0003041
190.004
12.27565157
221.1927228
15.17850623
18.0188173
-1499596.87
-122159.038
1.031460073
61.68874031
9.368412233
1
205.8540178
808.004
2387.05
11806.89761
5339.346738
4.946229702
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-2985.44515
1.595731309
0.560196803
26.9338795
0
144.9204275
759.004
3410.507246
343769.9419
33000
100.7973058
-286339229
-83957.1146
0.525855103
42.54553301
12.2232426
-------------------
-------------------
-------------------
3331.218778
347617.6041
-209454910
2318229.916
0.640977747
0.90363084
0.013299012
0.008523557
3331.218778
-------------------
-------------------
-------------------
-------------------
0.151151562
0.520352517
-714.421312
56.46187101
0.039394908
1.000866806
0.097404135
0.009386698
0.151151562
-------------------
-------------------
-------------------
2387.05
11806.89761
-7126478.54
90093.37738
0.560196803
1.017081387
0.102198641
0.011480169
2387.05
-------------------
1546.047595
121102.572
78.33042939
-117682258
0.534396008
12698.46361
39.56187186
0.060544481
0.232034362
15.11503347
13085.0152
13150.92812
1447358.52
110.057519
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0.631243139
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37.96836469
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8218.216561
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110.057519
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0.62879583
84469.47947
38.08327102
0.052489008
0.163240788
9.937982158
101522.1374
4886.997783
556858.9208
113.9470377
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51473.08285
38.02041966
0.052495189
0.162134265
9.875346858
62607.44371
4932.711555
542881.9955
110.057519
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0.62879583
50699.99973
38.08327102
0.052489008
0.163240788
9.937982158
60935.29132
4932.711555
542881.9955
110.057519
-399912831
0.597325576
50699.99973
39.65320445
0.056492883
0.196404573
12.03912451
58522.76621
-----------------------
-----------------------
-----------------------
-----------------------
249.7263644
15721.20695
62.95373334
-16492993.5
0.600991126
1800.000015
35.11362377
0.05134031
0.14473048
10.05156813
1913.850146
-----------------------
-----------------------
3410.507246
343769.9419
100.7973058
-286339229
0.525855103
33000
42.54553301
0.063186957
0.298360495
16.41538444
34539.14864
---------
---------
---------
---------
---------
---------
12767.06729 12767.06729 1392.248926 --230000

230000 25083.01295 --15780.53242 15780.53242 1721.115832 ---1566267248 -1564239129 -169457703 ---
---------
12.27565157
221.1927228
15.17850623
-1499596.87
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Page 16 of 33
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Version: 20100923
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CU
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CW
CX
CY
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DA
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DE
DF
DG
112b
112c
112d
112x
112y
113a
113b
115a
115b
131a
131b
132a
132b
1strp gas
112b
112c
0.375844901
150.4703529
759.004
5797.557246
355576.8395
38339.34674
61.33218257
-293465707
-50618.3453
0.568447352
13.13827504
12.25682301
112d
0.375844901
150.4703529
759.004
5797.557246
355576.8395
38339.34674
61.33218257
-293465707
-50618.3453
0.568447352
13.13827504
12.25682301
112x
112y
113a
113b
115a
115b
131a
131b
0
144.5417564
832.9913462
3410.507246
343769.9419
33000
100.7973058
-286339229
-83957.1146
0.525188434
42.59746783
12.2232426
0
144.5417564
832.9913462
3410.507246
343769.9419
33000
100.7973058
-286339229
-83957.1146
0.525188434
42.59746783
12.2232426
1
510.2586534
701.104
5797.557246
355576.8395
38339.34674
61.33218257
-183250643
-31607.9326
0.712050174
5.221731795
12.25682301
1
510.2586534
701.104
5797.557246
355576.8395
38339.34674
61.33218257
-183250643
-31607.9326
0.712050174
5.221731795
12.25682301
1
593
646.104
5797.557246
355576.8395
38339.34674
61.33218257
-161528836
-27861.2533
0.723831261
4.10470517
12.25682301
1
593
646.104
5797.557246
355576.8395
38339.34674
61.33218257
-161528836
-27861.2533
0.723831262
4.104705155
12.25682301
1
600
629.604
5808.440869
355961.4598
38423.46772
61.28347827
-160669442
-27661.0935
0.724041919
3.945312342
12.27153916
1
600
629.604
5808.440869
355961.4598
38423.46772
61.28347827
-160669442
-27661.0935
0.724041919
3.945312342
12.27153916
132a
0.40978492
252.4894191
610.504
5808.440869
355961.4598
38423.46772
61.28347827
-270884507
-46635.8852
0.633579023
9.390038164
12.27153916
132b
0.40978492
252.4894191
610.504
5808.440869
355961.4598
38423.46772
61.28347827
-270884507
-46635.8852
0.633579023
9.390038164
12.27153916
1strp gas
0
144.9204275
759.004
3410.507246
343769.9419
33000
100.7973058
-286339229
-83957.1146
0.525855103
42.54553301
12.2232426
-------------------
2178.982331
9376.037264
-5356859.67
80141.52186
0.500102973
1.016701151
0.099540847
0.0104718
2178.982331
2178.982331
9376.037264
-5356859.67
80141.52186
0.500102973
1.016701151
0.099540847
0.0104718
2178.982331
-------------------
-------------------
5797.557246
355576.8395
-183250643
291082.8381
5.221731795
0.807737136
0.041842266
0.021690002
5797.557246
5797.557246
355576.8395
-183250643
291082.8381
5.221731795
0.807737136
0.041842266
0.021690002
5797.557246
5797.557246
355576.8395
-161528836
370296.1473
4.10470517
0.874034402
0.045218244
0.022273166
5797.557246
5797.557246
355576.8395
-161528836
370296.1487
4.104705155
0.874034405
0.045218244
0.022273166
5797.557246
5808.440869
355961.4598
-160669442
385673.0431
3.945312342
0.88008333
0.045209929
0.022219458
5808.440869
5808.440869
355961.4598
-160669442
385673.0431
3.945312342
0.88008333
0.045209929
0.022219458
5808.440869
2380.211479
25856.93291
-16418606.7
124960.9415
0.884505253
1.004724704
0.088453972
0.015370431
2380.211479
2380.211479
25856.93291
-16418606.7
124960.9415
0.884505253
1.004724704
0.088453972
0.015370431
2380.211479
451.6790084
10692.54937
-10604774.5
56358.20826
0.811001735
0.955583888
0.037953867
0.013617064
451.6790084
3410.507246
343769.9419
100.7973058
-286339229
0.525855103
33000
42.54553301
0.063186957
0.298360495
16.41538444
34539.14864
3618.574915
346200.8022
95.6732444
-288108848
0.535909171
33594.26592
41.63077964
0.059667657
0.271208366
15.35253778
35547.67675
3618.574915
346200.8022
95.6732444
-288108848
0.535909171
33594.26592
41.63077964
0.059667657
0.271208366
15.35253778
35547.67675
3410.507246
343769.9419
100.7973058
-286339229
0.525188434
33000
42.59746783
0.063219669
0.299157853
16.43595349
34497.03852
3410.507246
343769.9419
100.7973058
-286339229
0.525188434
33000
42.59746783
0.063219669
0.299157853
16.43595349
34497.03852
-----------------------
-----------------------
-----------------------
-----------------------
-----------------------
-----------------------
3428.22939
330104.5269
96.29009303
-254465900
0.60711923
31963.6344
38.05152298
0.051034589
0.169797305
10.37832743
37083.19398
3428.22939
330104.5269
96.29009303
-254465900
0.60711923
31963.6344
38.05152298
0.051034589
0.169797305
10.37832743
37083.19398
-----------------------
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
1
123.0003041
190.004
451.6790084
10692.54937
1793.289592
23.67289419
-10604774.5
-23478.3277
0.577913055
0.811001735
15.3979774
Page 17 of 33
Printed: 12/25/2014, 05:03:50
Version: 20100923
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45
DH
DI
DJ
DK
DL
DM
DN
DO
DP
DQ
DR
DS
DT
DU
24h2s
24nh3
24oil
306a
354totwr
384liq
384vap
3a
3b
79liq
79vap
converted
d101 liquid
f-101 inlet
24h2s
24nh3
1
146.6
596.504
18.61406296
634.2928133
55.08800339
34.07600021
-169430.725
-9102.20519
0.383388712
4.513671702
9.203002765
0
146.6
596.504
0.046975923
0.8
0.088915648
17.03000069
-1279.231
-27231.3569
1.406621827
33.68278308
12.24074893
24oil
0.36542224
146.6
596.504
13512.5384
739533.7857
79737.16913
54.72944933
-764043053
-56542.6971
0.585123292
10.54637638
12.30318841
306a
0.076078554
340.9061931
215.6092413
7192.440175
690619.5165
67006.93145
96.02019617
-494398616
-68737.9567
0.681829456
18.50723852
12.23171684
354totwr
0.04509838
257.7133756
29.02717151
6478.75915
663984.5674
63398.46334
102.4863793
-504569350
-77879.7702
0.604147254
10.41241181
12.19621648
384liq
384vap
3a
3b
79liq
79vap
converted
d101 liquid
f-101 inlet
0
291.4171338
25.42404886
8218.206561
904475.7312
84469.39683
110.0575563
-649929328
-79083.2871
0.621897884
38.42375699
12.08543623
1
291.4171338
25.42404886
0.01
1.002920727
0.096372436
100.2920727
-632.845565
-63283.9198
0.509836166
0.545709526
12.22772977
1
510
696.104
2898.778623
177788.4197
19169.67337
61.33218257
-91625321.3
-31607.9326
0.711398655
5.18119604
12.25682301
1
510
696.104
2898.778623
177788.4197
19169.67337
61.33218257
-91625321.3
-31607.9326
0.711398655
5.18119604
12.25682301
0
410.6495557
185.320822
13450.81493
1378525.32
131624.1239
102.4863793
-911447670
-67760.8386
0.769913408
31.66612085
12.19621648
1
410.6495557
185.320822
0.01
0.927635398
0.091570002
92.76353977
-566.636161
-56663.046
0.623986121
2.714883674
12.37986274
1
593
646.104
32.53305943
3286.2
314.749946
101.0110963
-1671912.71
-51390.6753
1.046599367
13.74576508
12.21244091
0
118.84
17.004
5986.527765
596641.6469
57452
99.66405743
-506195357
-84554.9013
0.5140264
42.83040089
12.23619902
1
510
696.104
11595.11449
711153.679
76678.69348
61.33218257
-366501285
-31607.9326
0.711398655
5.181196045
12.25682301
18.61406296
634.2928133
-169430.725
600.6998443
4.513671702
0.709218733
0.013542891
0.015266727
18.61406296
-------------------
4937.782044
24161.52
-16941780.2
227312.4719
0.454358528
1.011708051
0.095083218
0.010605349
4937.782044
547.1904507
29644.35367
-20673628.7
77812.22536
1.628515313
0.891778643
0.031039279
0.015211726
547.1904507
292.1815401
0
0.01 2898.778623 2898.778623
25569.01244
0 1.002920727 177788.4197 177788.4197
-18006582.3
0 -632.845565 -91625321.3 -91625321.3
201836.67
0 7.856023406 146680.0811 146680.0811
0.541516356 0.545709526 0.545709526 5.18119604 5.18119604
0.917813069 0.914788065 0.914788065 0.808585859 0.808585859
0.012502651 0.01267669 0.01267669 0.041813539 0.041813539
0.0084277 0.008309173 0.008309173 0.02164583 0.02164583
292.1815401
0
0.01 2898.778623 2898.778623
0
0
0
0
2.714883674
0.731742288
0.017848097
0.011278288
0
0.01
0.927635398
-566.636161
1.460574732
2.714883674
0.731742288
0.017848097
0.011278288
0.01
32.53305943
3286.2
-1671912.71
1021.933816
13.74576508
0.429855257
0.028725151
0.028057855
32.53305943
-------------------
11595.11449
711153.679
-366501285
586720.3238
5.181196045
0.808585858
0.041813539
0.02164583
11595.11449
-----------------------
0.046975923
0.8
17.03000069
-1279.231
1.406621827
0.088915648
33.68278308
0.225129657
0.08002266
16.83140973
0.10152657
7182.320365
690289.975
96.10960523
-577618837
0.53373737
66979.03748
41.74876877
0.06052395
0.277550425
15.62722293
70678.21791
6645.249724
660975.1628
99.46581246
-473724987
0.685731513
63614.72195
34.58270264
0.041701169
0.119943017
6.644980854
81700.34804
6186.57761
638415.555
103.1936549
-486562768
0.608334798
60823.05147
38.57231868
0.053993558
0.180572098
11.00775501
70749.83158
8218.206561
904475.7312
110.0575563
-649929328
0.621897884
84469.39683
38.42375699
0.053754024
0.172187501
10.57670949
100622.4269
0
0
110.0575563
0
0.621897884
0
38.42375699
0.053754024
0.172187501
10.57670949
0
-----------------------
-----------------------
13450.81493
1378525.32
102.4863793
-911447670
0.769913408
131624.1239
31.66612085
0.029040059
0.092290559
4.124898547
186087.6619
0
0
102.4863793
0
0.769913408
0
31.66612085
0.029040059
0.092290559
4.124898547
0
-----------------------
5986.527765
596641.6469
99.66405743
-506195357
0.5140264
57452
42.83040089
0.065055346
0.333775335
17.66316312
59546.89517
-----------------------
---------
---------
1392.435991
25082.29075
1721.218278
-169482436
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
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DV
DW
DX
DY
DZ
EA
EB
EC
ED
EE
EF
EG
EH
EI
f101 outlet
F102outlet
f102pass
f102rest
F201 outlet F201Pass
F201rest
Fuel Gas
h2
h2x
hcon
HSRN
Lab split btms Lab split ovhd
f101 outlet
F102outlet
0.474960653
438.3789765
196.3079324
1681.353116
172315.7931
16453.02772
102.4863793
-103947943
-61823.3591
0.722006978
5.930595432
12.19621648
f102pass
f102rest
F201rest
Fuel Gas
h2
h2x
hcon
HSRN
0
418.9742785
246.8739755
1681.353116
172315.7931
16453.02772
102.4863793
-112908172
-67152.4826
0.774657754
31.26815025
12.19621648
0
418.9742785
246.8739755
11769.47181
1206210.552
115171.194
102.4863793
-790357203
-67152.4826
0.774657754
31.26815025
12.19621648
F201 outlet
0.405302391
318.3124109
31.64970435
2054.55414
226119.1312
21117.36987
110.057519
-148424078
-72240.7757
0.59228466
1.624280625
12.08543671
F201Pass
1
593.1140623
648.9481595
2898.778623
177788.4197
19169.67337
61.33218257
-80764418.2
-27861.2533
0.724077764
4.123641114
12.25682301
0
304.8672372
81.81197381
2054.55414
226119.1312
21117.36987
110.057519
-160566870
-78150.8997
0.631050302
37.97378507
12.08543671
0
304.8672372
81.81197381
6163.662421
678357.3937
63352.1096
110.057519
-481700610
-78150.8997
0.631050302
37.97378507
12.08543671
1
115
50.004
100
1846.502692
367.8779499
18.46502692
-2981738.16
-29817.0816
0.51298837
0.195322588
17.19605959
1
593
646.104
4379.86385
8829.805663
8654.588666
2.016000032
15614538.25
3565.038022
3.464588505
0.116550649
47.60261337
1
593
646.104
4172.16385
8411.082456
8244.174523
2.016000032
14874072.41
3565.038022
3.464588505
0.116550649
47.60261337
1
593
646.104
207.7
418.7232067
410.4141424
2.016000032
740465.847
3565.038022
3.464588505
0.116550649
47.60261337
0
303.5485204
31.644
4932.711555
542881.9955
50699.99973
110.057519
-385969793
-78246.195
0.631246906
37.96818489
12.08543671
Lab split btms Lab split ovhd

0
0
115
117
17.004
29
4314.764817 1372.71393
475050.7415 107202.9223
44350
11274
110.0988725 78.09560312
-388044555 -103966010
-89933.2101 -75736.8024
0.501039164 0.548746451
44.33074577 38.84257562
12.08242881 12.77356406
2898.778623
177788.4197
-80764418.2
184297.8654
4.123641114
0.8736708
0.045231056
0.02229191
2898.778623
798.5765744
77979.03755
-44846719.4
111272.786
2.995619198
0.713689838
0.018457874
0.011585382
798.5765744
-------------------
-------------------
832.715706
86894.91047
-52357744.9
579424.9656
0.641054323
0.903621898
0.013299315
0.008523705
832.715706
-------------------
-------------------
100
1846.502692
-2981738.16
40410.58824
0.195322588
0.991807796
0.023530347
0.012544981
100
4379.86385
8829.805663
15614538.25
323842.7262
0.116550649
1.011807549
0.167504445
0.015570065
4379.86385
4172.16385
8411.082456
14874072.41
308485.5971
0.116550649
1.011807549
0.167504445
0.015570065
4172.16385
207.7
418.7232067
740465.847
15357.12902
0.116550649
1.011807549
0.167504445
0.015570065
207.7
-------------------
-------------------
-------------------
-----------------------
882.7765417
94336.75558
106.8636865
-59101223.9
0.789714111
8888.307473
31.19219778
0.028211311
0.087798664
3.741399171
12928.03909
1681.353116
172315.7931
102.4863793
-112908172
0.774657754
16453.02772
31.26815025
0.028000074
0.089083587
3.831911723
23557.03297
11769.47181
1206210.552
102.4863793
-790357203
0.774657754
115171.194
31.26815025
0.028000074
0.089083587
3.831911723
164899.2308
1221.838434
139224.2208
113.9465062
-96066333.2
0.635358151
12869.16549
38.0200082
0.05249418
0.162127289
9.874861061
15653.09735
2054.55414
226119.1312
110.057519
-160566870
0.631050302
21117.36987
37.97378507
0.052478256
0.162842601
9.932656036
25453.71146
6163.662421
678357.3937
110.057519
-481700610
0.631050302
63352.1096
37.97378507
0.052478256
0.162842601
9.932656036
76361.13439
-----------------------
-----------------------
-----------------------
-----------------------
4932.711555
542881.9955
110.057519
-385969793
0.631246906
50699.99973
37.96818489
0.052604802
0.163592997
9.995449226
61119.99351
4314.764817
475050.7415
110.0988725
-388044555
0.501039164
44350
44.33074577
0.068731177
0.407375952
19.6596883
45807.08538
1372.71393
107202.9223
78.09560312
-103966010
0.548746451
11274
38.84257562
0.058989154
0.213091895
14.14527498
11797.67154
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
---------
Page 19 of 33
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Version: 20100923
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EJ
EK
EL
EM
EN
EO
EP
EQ
ER
ES
ET
EU
EV
EW
J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1 J:\Projects\1340-1349\1346\03 Process\300 Simulation\HOT FEED CASE 1-19-11.HSC
Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main) Case (Main)
LSRN
ltends
oil
rxprod
Sour Water Splitter Reflux Stripper Ovhd strp gas butanto strp reb
Tray 40
LSRN
ltends
oil
rxprod
0
172.2779743
23.604
1546.047595
121102.572
12698.46361
78.33042939
-112960025
-73063.0087
0.595349816
36.89037834
12.74824894
1
593
646.104
407.4497915
14660.44564
2160.180901
35.98098697
-13116404
-32191.1369
0.722801754
2.194133959
15.17405342
1
593
646.104
6807.800852
687663.4277
65863.92391
101.0110963
-349861003
-51390.6753
1.046599367
13.74576508
12.21244091
1
593
646.104
6775.267792
684377.2277
65549.17396
101.0110963
-348189090
-51390.6753
1.046599367
13.74576508
12.21244091
Sour Water
0.000107668
147.8760619
60.004
1404.675729
25304.72603
1736.590759
18.0146389
-170958015
-121705.167
1.035073285
59.11377586
12.41698592
Splitter Reflux Stripper Ovhd strp gas butanto strp reb

0
0
1
0
174.7355954
117
117 417.4322686
251.3374684
95
29.004
196.304
2164.466724 156.7942132
92.964 13450.82493
169543.6079 10800.38618 5403.439587 1378526.345
17777.8498
1189 635.5862445 131624.2218
78.33042939 68.88255601 58.12400055 102.4863793
-157845705 -10982655.2 -4991385.42 -904322493
-72925.1759 -70044.3244 -53691.0546 -67231.0731
0.592744973 0.574470377 0.438250307 0.781550426
36.99702673 36.87977479 0.441813555 31.28126817
12.74824894 13.06336684 13.51336612 12.19621648
Tray 40
7.1717E-006
225.3368126
28.43576471
1963.351714
175734.5641
17525.46878
89.50742897
-148436241
-75602.7292
0.611397461
37.32071472
12.43118418
-------------------
407.4497915
14660.44564
-13116404
28561.54717
2.194133959
0.959250442
0.037166817
0.019587146
407.4497915
6807.800852
687663.4277
-349861003
213847.7606
13.74576508
0.429855257
0.028725151
0.028057855
6807.800852
6775.267792
684377.2277
-348189090
212825.8268
13.74576508
0.429855257
0.028725151
0.028057855
6775.267792
0.151238517
0.521501666
-711.387297
56.47449338
0.039473084
1.000870561
0.097356254
0.009386244
0.151238517
-------------------
-------------------
92.964
5403.439587
-4991385.42
52279.20333
0.441813555
0.928998104
0.010350513
0.007924651
92.964
-------------------
0.014080569
1.185182259
-875.005375
9.368712636
0.540757959
0.913289865
0.011663895
0.008120503
0.014080569
1546.047595
121102.572
78.33042939
-112960025
0.595349816
12698.46361
36.89037834
0.053898871
0.167056303
11.13916344
14032.59381
-----------------------
-----------------------
-----------------------
-----------------------
2164.466724
169543.6079
78.33042939
-157845705
0.592744973
17777.8498
36.99702673
0.053653167
0.165864445
11.00311348
19589.00125
156.7942132
10800.38618
68.88255601
-10982655.2
0.574470377
1189
36.87977479
0.055112879
0.173451354
12.10936472
1251.8397
-----------------------
13450.82493
1378526.345
102.4863793
-904322493
0.781550426
131624.2218
31.28126817
0.028202377
0.089568451
3.885711351
188377.2339
1963.337633
175733.3789
89.50746724
-148435366
0.611398322
17525.34795
37.337842
0.053245978
0.165570895
10.60520763
20118.83099
---------
---------
---------
---------
1404.524491
25304.20453
1736.294092
-170957303
---------
---------
---------
---------
---------
Page 20 of 33
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EX
ocess\300 Simulation\HOT FEED CASE
1-19-11.HSC
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5
Reducerangleoverride,givesource
6
7
EquivalentlengthsarefromCraneTechnicalPaper410Reprinted12/2001
8
9
10
11
12
13
14
Inthelinesize/schsetofcells.Ifyouwanttomanuallyenteralinesizejustu
leavetheschcellblankandenteranexactvalueforIDinthelinesizecell
15
16
1)NoteontheKfactor
17
18
K=fT*(L/D)Eqn24page2812/01Reprint
19
20
21
22
23
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39
TheL/DistabulatedinCraneappendixA30forfullytubulentconditions.
Thismeansthatthefrictionfactorisatfullyturbulentconditions.Inour
pumpcalculationtemplate,thefullytubulentfrictionfactoriscalledfT.
Notethatthefullyturbulentfisalwayslessthanthenonfullyturbulentf.
ThismeansthattheKfactorforagivenfittingwillalwaysbehigherfor
fullyturbulentconditionsthanfortransitionalturbulentconditions.
OurpumpcalctemplateusestheL/Dcorrespondingtofullyturbulentconditions
becausethisnumberisonlysomewhathigherformostoftheapplicationswe
willencounter.Itisconservative,butnotoverlyconservativeforthe
majorityoftheapplicationswewillencounter.
However,insomeapplications,withverylowreynold'snumbers,thedifference
betweenusingthefullyturbulentandtransitionalregionL/Dvaluesisvery
significant,andusingthefullyturbulentfrictionfactorisoverly
conservative.Inthiscasetheuserhastheoptionofusingtheactual
frictionfactortocalculatetheequivalentfeet.Theuserdoesthisby
selectingoption"2"onthemainpagetousetheactualfrictionfactor.When
Soiftheflagonthe"Main"worksheetissetto"2",theL/Dvaluewillbe
proratedbytheratioofthefrictionfactorswhichwillreducetheL/Dvalue
usedtocalcuatefittingequivalentlength
Seeprosesectionofcranepage2.8.
40
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file:///var/www/apps/conversion/tmp/scratch_5/255590597.xls-Instructions
1
2
3
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8
9
10
11
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19
20
FLANGE RATING TABLE

ROW
CLASS CLASS CLASS CLASS CLASS CLASS
TEMP., F OFFSET
150
300
400
600
900
1500
100
1
285
740
985
1,480
2,220
3,705
200
2
260
680
905
1,360
2,035
3,395
300
3
230
655
875
1,310
1,965
3,270
400
4
200
635
845
1,265
1,900
3,170
500
5
170
605
805
1,205
1,810
3,015
600
6
140
570
755
1,135
1,705
2,840
650
7
125
550
730
1,100
1,650
2,745
700
8
110
530
710
1,060
1,590
2,655
750
9
95
505
675
1,015
1,520
2,535
800
10
80
410
550
825
1,235
2,055
850
11
65
320
425
640
955
1,595
900
12
50
230
305
460
690
1,150
950
13
35
135
185
275
410
685
1,000
14
20
85
115
170
255
430
Updated to meet ASME B16.5-2009 Values - Group 1.1 Materials
Yellow cells changed from previous entries
21
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file:///var/www/apps/conversion/tmp/scratch_5/255590597.xls-tables
J
1
2
3
4
CENTRIFUGAL PUMP EFFICIENCY TABLE:

From Litwin Process Engineering Guidelines Figure 3, Sheet 15 of 50, Approval date
10/14/85 by Gerald Lamb. Evidently this curve was created from sampling a
population of actual pump data. This is valid for viscosities up to 20 cs.
5
6
7
COL OFFSET->
HEAD, FT -->
1
2
3
<300
<450
<600
>600
20
0.230
0.200
0.170
25
0.280
0.250
0.220
30
0.320
0.280
0.270
35
0.350
0.310
0.300
40
0.390
0.340
0.340
50
0.440
0.380
0.390
60
0.470
0.410
0.440
70
0.500
0.430
0.470
80
0.520
0.450
0.500
90
0.540
0.470
0.520
100
0.555
0.485
0.540
150
0.610
0.538
0.598
200
0.650
0.570
0.632
250
0.670
0.592
0.655
300
0.688
0.611
0.670
350
0.700
0.629
0.680
400
0.710
0.640
0.690
500
0.730
0.660
0.700
600
0.741
0.678
0.700
700
0.753
0.690
0.700
800
0.762
0.700
0.700
900
0.770
0.710
0.700
1000
0.779
0.716
0.700
1500
0.800
0.738
0.700
2000
0.810
0.749
0.700
2500
0.819
0.754
0.700
3000
0.820
0.759
0.700
3500
0.823
0.760
0.700
4000
0.823
0.761
0.700
5000
0.823
0.766
0.700
6000
0.823
0.769
0.700
7000
0.823
0.770
0.700
8000
0.823
0.770
0.700
9000
0.823
0.771
0.700
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
F
L
O
W
,
G
P
M
30
31
32
33
34
35
36
37
38
39
40
41
4
0.230
0.280
0.320
0.350
0.390
0.440
0.470
0.500
0.520
0.540
0.555
0.610
0.650
0.670
0.688
0.695
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
0.700
42
43
1.000
44
0.500
45
0.000
46
<3
00
<4
50
<6
00
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
Page 24 of 33
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S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
AA
AB
AC
AD
AE
AF
COLN
OFFSET
2
3
4
5
6
7
8
9
10
11
12
13
14
ND
OD
10
20
30
40
5S
60
10S
80
40S
100
80S
120
0.25
0.54
0.364
0.410
0.302
0.364
0.302
0.5
0.84
0.622
0.710
0.674
0.546
0.622
0.546
0.75
1.05
0.824
0.920
0.884
0.742
0.824
0.742
1 1.315
1.049
1.185
1.097
0.957
1.049
0.957
1.5
1.9
1.610
1.770
1.682
1.500
1.610
1.500
2 2.375
2.067
2.245
2.157
1.939
2.067
1.939
3
3.5
3.068
3.334
3.260
2.900
3.068
2.900
4
4.5
4.026
4.334
4.260
3.826
4.026
3.826
3.624
6 6.625
6.065
6.407
6.357
5.761
6.065
5.761
5.501
8 8.625
8.125
8.071
7.981
8.407
7.813
8.329
7.625
7.981
7.437
7.625
7.187
10 10.75
10.250
10.136
10.020
10.482
9.750
10.420
9.562 10.020
9.312
9.750
9.062
12 12.75
12.250
12.090
11.938
12.438
11.626
12.390 11.374 12.000
11.062 11.750
10.750
14
14 13.500
13.376
13.250
13.124
13.688
12.812
13.624 12.500
12.124
11.812
16
16 15.500
15.376
15.250
15.000
15.670
14.688
15.624 14.312
13.938
13.562
18
18 17.500
17.376
17.124
16.876
17.670
16.500
17.624 16.124
15.688
15.250
20
20 19.500
19.250
19.000
18.812
19.624
18.376
19.564 17.938
17.438
17.000
22
22 21.500
21.250
21.000
21.624
20.250
21.564 19.750
19.250
18.750
24
24 23.500
23.250
22.876
22.624
23.564
22.062
23.500 21.562
20.938
20.376
26
26 25.376
25.000
28
28 27.376
27.000
26.750
30
30 29.376
29.000
28.750
29.500
29.376
32
32 31.376
31.000
30.750
30.624
34
34 33.312
33.000
32.750
32.624
36
36 35.376
35.000
34.750
34.500
38
38
40
40
42
42
44
44
46
46
48
48
34
35
36
37
38
39
40
41
42
43
44
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46
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AG
AH
AI
AJ
AK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
15
16
17
18
19
STD
140
XS
160
XXS
0.364
0.302
0.622
0.546
0.466
0.252
0.824
0.742
0.612
0.434
1.049
0.957
0.815
0.599
1.610
1.500
1.338
1.100
2.067
1.939
1.687
1.503
3.068
2.900
2.624
2.300
4.026
3.826
3.438
3.152
6.065
5.761
5.187
4.897
7.981
7.001
7.625
6.813
6.875
10.020
8.750
9.750
8.500
8.750
12.000 10.500
11.750 10.126 10.750
13.250 11.500
13.000 11.188
15.250 13.124
15.000 12.812
17.250 14.876
17.000 14.438
19.250 16.500
19.000 16.062
21.250 18.250
21.000 17.750
23.250 19.876
23.000 19.312
25.250
25.000
27.250
27.000
29.250
29.000
31.250
31.000
33.250
33.000
35.250
35.000
37.250
37.000
39.250
39.000
41.250
41.000
43.250
43.000
45.250
45.000
47.250
47.000
34
35
36
37
38
39
40
41
42
43
44
45
46
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Version: 20100923
ALAM
AA
NO
AP
AQ
AR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
REDUCER LENGTH
NOMINAL
REDUCER
DIAMETER LENGTH
0.75
1.5
1
2
1.5
2.5
2
3
3
3.5
4
4
6
5.5
8
6
10
7
12
8
14
13
16
14
18
15
20
20
24
20
AS AT AU AV AW
AX
AY
AZ
BA
BB
BCBDBEBF
ELECTRIC MOTOR HORSEPOWER RATINGS:

MOTOR ROW
BHP
HP
INDEX
0.5
1
0
0.75
1.5
1
ELECTRIC MOTOR
1
2
2
RATINGS, FROM
2
3
3
TABLE 1 OF LITWIN
4
5
4
PUMP GUIDELINES
6
7.5
5
PAGE 16 OF 30
8
10
6
12
15
7
16
20
8
20
25
9
26.1
30
10
34.8
40
11
43.5
50
12
52.2
60
13
65.2
75
14
87
100
15
114
125
16
136
150
17
182
200
18
227
250
19
273
300
20
318
350
21
364
400
22
409
450
23
455
500
24
545
600
25
636
700
26
727
800
27
818
900
28
909
1000
29
1136
1250
30
1364
1500
31
1591
1750
32
1818
2000
33
2045
2250
34
2273
2500
35
2727
3000
36
3182
3500
37
3636
4000
38
4091
4500
39
4545
5000
40
45
46
Page 27 of 33
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BG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
BH
BI
BJ
BK
BL
BM
BN
TABLE 1 -- LIQUID HOLD-UP CORRELATION FOR DUKLER TWO-PHASE FLOW

THE FIRST COLUMN IS THE TWO-PHASE REYNOLD'S NUMBER
N_RE, j
HOMOGENEOUS LIQUID HOLD-UP, i
0.001
0.002
0.003
0.005
0.007
0.01
0.02
100
0.360
0.430
0.470
0.520
0.550
0.570
0.600
500
0.140
0.205
0.240
0.290
0.320
0.350
0.400
1000
0.075
0.125
0.160
0.210
0.245
0.280
0.335
2500
0.042
0.073
0.100
0.144
0.175
0.209
0.260
5000 0.0245
0.050
0.072
0.110
0.140
0.174
0.235
10000 0.0160
0.0345
0.0520
0.0830
0.1100
0.1400
0.200
25000 0.0095
0.0205
0.0330
0.0520
0.0700
0.0950
0.145
50000 0.0059
0.0120
0.0190
0.0320
0.0430
0.0590
0.097
100000 0.0035
0.0070
0.0106
0.0179
0.0245
0.0340
0.060
200000 0.0016
0.0034
0.0052
0.0086
0.0119
0.0170
0.032
1000000 0.0010
0.0020
0.0030
0.0050
0.0070
0.0100
0.020
1
2
3
4
5
6
7
BO
BP
BQ
BR
BS
0.03
0.600
0.430
0.360
0.283
0.266
0.229
0.172
0.125
0.080
0.045
0.030
8
0.05
0.620
0.465
0.390
0.315
0.300
0.260
0.210
0.160
0.110
0.066
0.050
9
0.07
0.640
0.490
0.420
0.345
0.330
0.291
0.235
0.186
0.132
0.086
0.070
10
0.1
0.680
0.530
0.460
0.389
0.375
0.335
0.275
0.225
0.170
0.118
0.100
11
0.2
0.760
0.620
0.560
0.499
0.498
0.445
0.390
0.340
0.280
0.220
0.200
12
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
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BT
BU
BV
BW
BX
BY
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
0.3
0.800
0.700
0.640
0.586
0.585
0.540
0.490
0.440
0.390
0.315
0.300
13
0.5
0.878
0.810
0.770
0.741
0.740
0.700
0.660
0.620
0.590
0.510
0.500
14
1 OFFSET
1.000
1
1.000
2
1.000
3
1.000
4
1.000
5
1.000
6
1.000
7
1.000
8
1.000
9
1.000
10
1.000
11
15
16
17
18
19
20
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
CA
CB
CC
CD
0.028
CE
CF
fT v s STD Schedule
C urve Fit of fT
0.026
0.024
F r i c t i o n F a c t o r C o m p l e t e Tu r b u l e n c e
23
F r i c t i o n F a c t o r C o m p l e t e Tu r b u l e n c e
21
22
BZ
Table from Crane Page A-26 25th printing 1991, Copyright 1988
Nominal
e
fT
fT
ID
fT
fT % Rel Error
Sizeroughness
Table Schd 40 STD Schd Crve Fit rane A-27
inches
ft ier version inted 4/10
inches
inted 4/10
0.5 0.00015
0.027
0.260
0.622 0.02590 0.02590
0.75 0.00015
0.025
0.024
0.824 0.02398 0.02398
1 0.00015
0.023
0.022
1.049 0.02249 0.02249
1.25 0.00015
0.022
0.021
1.38 0.02097 0.02097
1.5 0.00015
0.021
0.020
1.61 0.02018 0.02018
2 0.00015
0.019
0.019
2.067 0.01899 0.01899
2.5 0.00015
0.018
0.018
2.469 0.01821 0.01821
3 0.00015
0.018
0.017
3.068 0.01731 0.01731
4 0.00015
0.017
0.016
4.026 0.01629 0.01629
5 0.00015
0.016
0.015
5.047 0.01550 0.01550
6 0.00015
0.015
0.015
6.065 0.01490 0.01490
8 0.00015
0.014
0.014
8.125 0.01402 0.01402
10 0.00015
0.014
0.013
10.02 0.01343 0.01343
12 0.00015
0.013
0.013
12 0.01296 0.01296
14 0.00015
0.013
0.013
13.25 0.01271 0.01271
16 0.00015
0.013
0.012
15.25 0.01237 0.01237
18 0.00015
0.012
0.012
17.25 0.01208 0.01208
20 0.00015
0.012
0.015
#DIV/0! #DIV/0!
22 0.00015
0.012
0.012
#DIV/0! #DIV/0!
24 0.00015
0.012
0.011
#DIV/0! #DIV/0!
36 0.00015
0.011
#DIV/0! #DIV/0!
0.022
0.02
0.018
0.016
0.014
0.012
0.01
0
0.028
0.026
0.024
0.022
0.02
0.018
0.016
0.014
0.012
0.01
8 Pipe Inside
10
12
14
Actual
Diameter
, inches
16
18
20
From A-26 Table in C rane
C olumn C D
5
10
15
Nominal
Pipe Diameter
for table and
actual ID for20
curve fit, inches25
Page 29 of 33
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Version: 20100923
CG
CH
CI
1
2
3
4
5
6
7
8
The A-26 table is based on nominal

diameter and the curve fit this excel
template uses is based on actual
inside diameter. Based on the two
graphs below, it is evident that even
though these are not totally
consistent, using the curve fit
matches reasonably well with the fT
based on ID when the nominal
diameters are correlated to STD
schedule actual inside diameters.
9
10
11
12
13
14
15
16
17
18
19
And in fact, it is likely that the

actual fT probably decreases
incrementally and continuously
across the range of diameters. The
Crane table shows a constant fT for
8 and 10" diametera and a constant
fT for 12, 14 and 16" nominal pipe
diameters. In reality the fT likely is
well behaved and monotonically
decreasing across these ranges
similar to the curve fit relationship.
In this sense, using the curve fit to
calculate fT is an acceptable
alternative to using the Crane table
directly.
20
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23
24
25
26
27
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29
30
31
32
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34
35
36
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Version: 20100923
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10
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15
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17
18
19
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23
24
25
26
A
B
Revision History
Rev
15
16
17
Date
By
18
19
1-Sep
21
22
8-Mar-02
16-Mar-02
23
26-Dec
J. Migliavacca Fixed error with cell AN13 on the Main worksheet that caused the any "D" stream control valve calculation to malfunction
24
26-Dec
J. Migliavacca Changed the Cell formula in the "DISCH PRESS @ RATED FLOW, PSIG" to take the maximum value of the discharge
pressure of all six branches rather than of just branch A. This prevents the program from bombing out if the user did not use an "A"
branch, and another branch was governing.
25
Oct-1-03
26
10/12/2004
27
28
10/12/2004
Mar-15-05
29
30
Mar-15-05
Mar-15-05
The density for two phase flow is correctly tabulated in the main worksheet. See note 10/12/04 on Mymustang version of the Jlin
Pumpcalc template.
The atm pressure is correctly linked to the user input value in the NPSHA calc. See note 10/12/04 on Mymustang version of the Jlin
Pumpcalc template.
Fixed error in sketch table second column. The destination row formula was misreferenced.
Added some references to the data sheet to pick up numbers from the main worksheet - viscosity at temp, vap pressure at temp, and
spgr
Got rid of a bunch of formulas in yellow cells by turing on view formulas and looking for referenced cells in the yellowed cells.
Mar-15-05
Jun-23-05
The "% of variable losses had a cell format of percentage, but the downstream formulas already accounted for this and divided by
100. The effect of this error is that the program was using 0.5 % when the user was thinking it was using 50%. This has the end
effect of oversizing the control valve when variable losses are governing and potentially undersizing the pump. See note from A. Chow
concerning this correction on the MyMustang Version of this program
J. Migliavacca - Added mixed density and 100 and 60/density^0.5 rows to spreadsheet.
Jun-24-05
J. Migliavacca
Deleted the "of 180" for the description of the cell that determines default angles for reducers on the Main worksheet. Also deleted
the 180 in the yellow cell for a globally specified degrees. 180 gives very high equivalent lengths. Better to let the spreadsheet
calculate the angle for a given reduction.
28
30
31
32
33
34
35
31
32
1) Corrected cell references in background calculations which erroneously were based on the assumption that static head is the same
for Min Norm and Max rates for a given branch (A, B, C...). This is true for single phase flow, but in two stage flow, the static head
changes between Min norm and max rates because in place density changes. The static head calculation is based on in-place
density.
36
This error would result in an incorrect head calculation.
33
Jun-24-05
2) Also removed the comment "If using current pump, must fill in this last column with GPM & FT data at the desired rated flow for this
pump calculation." from the "Main" worksheet. This comment was originally valid in an earlier version of the spreadsheet. However,
the spreadsheet has since been updated to allow the user to input an entire pump curve from zero flow to end of curve. The
spreadsheet, will determine on its own, where the rated flow condition is.
Jun-24-05
3) Modified equations in the D, E, F main summary tables (2nd printed page of the "Main" worksheet to correct error resulting in
requiring a minimum flow rate to be entered in the "Main" worksheet flowrate input table to complete calculations for norm and max
rates.
37
34
38
39
Description
Aug 97 - Converted from Quattro Pro to Excel (MJR update)
24 Sep 97 - Added a warning for loop definition (MJR update)
16 Dec 97 - Changed fitting K factors to agree with Crane (P. Shain)
Added two entries to pipe ID table
Corrected flowmeter calculation on pump suction
Commented out "printquality" statement from the Pagesetup sub routine on the Module1 sheet
Jan 98 - general revision: corrections to formulas in certain cells
ID for fittins is for same schedule as pipe
Oct 99 Added 3 more allowable stream identifiers and one more suction line identifier.
Added two phase flow regime indicator to spreadsheet.
Added the ability to input Min, Norm and Max destination pressures.
Modified Actual Pump Curve input so as rated flow changes pump curve does not change.
Modified Sketch so either Rated or Normal flow conditions are shown.
Revised by N.Patel & j.price.
Added a prorate pump curve table to automatically prorate an existing curve up to a larger impeller (NP / JAP).
Added the API 610 shutoff head factors as a formula and included in the shutoff pressure calc.
Added the normal BPSD flow as an independent variable in calculating the pump flow.
Do not insert any rows or columns anywhere in the template!
JMigliavacca Added more columns to the spreadsheet
Fixed error with the static head summation in the "Main" Wksheet
Spreadsheet assumed static head was constatn for min max and nomr flow. It is
not when the streams are two phase becausue inplace density changes.
20
27
29
As corrected, the program does not require a min flow rate input to calculate CV DP for norm and max. This may have only been an
issue if D, E, or F branches were active.
35
36
This particular error would not have resulted in an incorrect pump calculation (wrong head).
Jul-17-05
Feb-24-06
JMM
40
37
Put the 180 back in the angle override cell as a worst case value.
- Added capability to plot the default curve even when one has not been entered
- Fixed error that did not update the entire default pump curve when the user changed the % head rise cell. Identified by C. Doss
- The pump shutin pressure calculation was still calculated correctly since it was based off of different cells, but the control valve dp's
were not updated per the different than 125% head rise default head curve.
JMM
May-24-06
Fixed code in the

Function Hughmark_RL(PPHL, DENL, VISL, PPHV, DENV, VISV, E_ft, d_inch) function.
OLD: ==>
NEW: ==>
41
This resulted in incorrect two phase pressure drop calculation. This was evidently in the code all the way back to Litwin.
JMM/Arthur
See email from Jerry Price dated
Chow/Jerry
Price/ Jason Lin
38
42
43
39
40
44
Sep-15-06
JMM
Added rev column to data sheet

Changed footer and version on all worksheets
Changed margins on data sheet
July-31-07
JMM
Deleted title headers along top of lines worksheet
Oct-25-07
JMM
1) Added std SPGR to lines worksheet and added BPD at STP to lines worksheet
2) Added std spgr and BPD at spgr to main worksheet
3) Added Cp to Main worksheet and referenced that to the data sheet
4) Updated flange rating table to show values from 2003 edition of B16.5
5) Deleted some partial tables of dia vers nom size and homogenous holdup values. These were unused by the program.
6) Cleaned up formatting on pump curve
Jun-17-08
JMM
1) Replaced static "count" number which indicates the number of columns in the range which is used to sum up all the different dp's in
the summary table on the main page with a formula. Previously it was 243 and now it is columns(range). This allows the "count"
variable to adjust automatically if rows are added or subtracted.
2) Added grouping to the Lines worksheet
Jul-02-08
JMM
41
45
K = 0.16367 + 0.31037 * DELTA - 0.03525 * DELTA ^ 2 + 0.001336 * DELTA3

K = 0.16367 + 0.31037 * DELTA - 0.03525 * DELTA ^ 2 + 0.001336 * DELTA ^ 3
42
1) Changed the word "Suction" to "Source" in the main worksheet as regarding the "Maximum Source Pressure" when calculating the
max discharge pressure in both the data entry set of cells and the results set of cells of the same worksheet.
46
43
2) Changed the Std BPD row formula in the "Lines" worksheet to calculate using pph/spgr/62.37*7.481/42*24 instead of
pph*/14.575/spgr.
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Version: 20100923
file:///var/www/apps/conversion/tmp/scratch_5/255590597.xls-Notes
47
Mar-12-09
JMM
THIS NEEDS TO BE CHECKED OUT
44
48
D
1) Added cells on main page to pull Cp
2) Added multiple scenario shut in heads
a) No flow, max inlet pressure
b) No flow, normal inlet pressure
c) Min flow (45% of rated), max inlet pressure
3) Added macro, macro button and paste special region in unprinted portion of worksheet to pick up calculated numbers and pasted
them as values only.
4) Removed the w/out safety on the NPSHA cells in the S and W summaries in the main worksheet.
Mar-30-09
JMM
Mar-31-09
JMM
1) Added "PROJECT" field on "Main" worksheet so that the pump data sheet does not print the contents of the "SERVICE" field where
it is asking for project field.
45
49
2) Also changed the formula in the BPD at PT row to use "62.37*7.481/42*24" instead of 14.575 factor.
46
50
Apr-17-09
JMM
1) Updated version number to 04172009

2) Added note to data sheet about limiting head rise to XXX% of rated head
3) deleted "Max" on the improved discharge pressure calculation in several rows.
JMM
1) changed sketch title to "hydraulic circuit" so that it is general for all hydraulic calcs
2) Added other title block into to sketch
3) Updated version number to 05042009
4) Reformatted lines to show 4 lines per printed letter size sheet.
5) Added row to explicitely show In-Place density right above Mixed (homogenous) density
6) Changed the "In-Place density used for static head" row in the static head computation section in the lines worksheet to read
"Density used for static head". I did this b/c sometimes (thermosyphon calcs) you need to use homogenous with 1.5 safety factor.
47
51
May-04-09
48
52
1) Changed the way BPD at STP is calculated for min and max rates. Previously it was calculated by prorating from the pump flows
on the main worksheet. However, if user decides to overwrite mass rates in each individual lines segment, the bpd at std wont change
appropriately. So for the min and max BPD at STP I directly recalculate based on the lb/hr in the segment and the two spgr's.
1) changed the header bars and revision table

2) Had to add rows to the main worksheet to affect the revision table change. This meant I had to revise macro to pull new different
range.
3) Added K = (L/D) * fT to fitting L/D values to clarify what is being calculated.
4) Added notes 2 and 3 on MEC data sheet.
5) Changed the "default" in note one on the second page of the main page to the actual head rise number as entered on the first page
of the main worksheet.
6) Updated version number in footer.
Jul-23-09
JMM
Jul-31-09
JMM
1) Changed page breaks in "Tables" worksheet

2) Updated all footers
Dec-30-09
JMM
1) Removed the "* fT" for the entrance and exits on the pipe fittings on the lines worksheet. K is simply 1 and 0.5 - not a function of fT.
The equations were left unchanged. They were not in error - just the description
2) Updated all footers
3) Added comparison graphs in the "Tables" worksheet discussing accuracy of fT curve fit as used in the top of the "Lines" work for
each line segment.
4) Changed fT to fT to clarify what the symbol was.
5) Added interpolatefory function to the shutin pressure head calculation to calculate an interpolated pump head based on a user input
flowrate (say commonly used for a turndown flow rate).
6) Deleted the shutin conditions on the first page of the main worksheet and moved the corresponding shutin parameters to the
second page of the "Main" worksheet.
7) Changed curve chart type shape to point to point instead of smooth line. If it is set to curve line, the operating points look like they
dont fall on the pump curve sometimes depending on the curvature of the pump curve.
8) Several of the line segments have corrupted equations for fitting lengths. They had "ref!" errors where cell references should have
been. These were not readily identified unless the user entered a number for the fitting count for those few paricular fittings and then
noticed that the resulting equivalent feet was zero. These have been fixed by copying the fittings (all fittings except entrance/exit
losses and reducers) from the first line segment to all line segments.
9) blank on purpose
10) Removed spaces in the units on the "Lines" spreadsheet
11) Corrected mis reference in the "lIquid Reynolds Number" row which used the ID from teh first segment for all segments. This error
was not propogated to other calculations because this cell was not used in other calculations.
Jan-6-10
JMM
1) Pump efficiency table description changed from "Litwin table" to show the actual reference from pump handbook 2nd edition. This
is on the "Tables" worksheet.
2) Added Griffith and Wallis X and Y coordinates on the "Lines" Spreadsheet.
Feb-19-10
JMM
1) Change reference description for pump efficiency from "From I.J. Karassik W.C. Krutzash, W.H. Fraser, J.P. Messuia (ed) Pump,
Handbook 2nd Edition McGraw Hill, N.Y. 1986, page 2.199, Figure 6" to "From Litwin Process Engineering Guidelines Figure 3, Sheet
15 of 50, Approval date 10/14/85 by Gerald Lamb. Evidently this curve was created from sampling a population of actual pump data.
This is valid for viscosities up to 20 cs."
2) Updated footers to show version 20100219 (Feb-19-2010)
JMM
1) Modified Fitting table

- Clarified the pipe entrance given as sharp edged entrance
- Add inward projecting entrance
- Clarified Gate valve as full bore gate
- Change Gate L/D to 8 (consistent with full bore, crane reprint of 12/2001)
- Clarified Globe as fully open
- Clarified Ball as full bore ball
- Moved Ball valve to separate row
- Clarified swing check as max of 100, 50
- Clarified short radius Elbow as r/d = 1
- Changed L/D for short radius elbow to 20
- Clarified long radius Elbow as r/d = 1.5
- Changed L/D for long radius elbow to 14
- Added 45 Miter
2) Updated footers to show version 20100222(Feb-22-2010)
JMM
1) Added following 2-phase regime calculations:

- G&W
- Fair <12"
- Fair >6"
- Baker (this will eventually supercede Nandu's Baker)
- Aziz (this will eventually supercede Nandu's Aziz)
1b) Added Mandhane flow regime coordinates
2) Added multiplier factors on the Main page to adjust the flow regime surrounding points.
3) Updated footers to show version 20100225(Feb-25-2010)
49
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50
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55
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56
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57
Feb-22-10
54
58
Feb-25-10
54
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Version: 20100923
59
Feb-26-10
JMM
1) Deleted Print flags row in the lines worksheet

1b) Corrected suction pressure calculation used in max shut in pressure. on Main worksheet.
1c) Updated flange table to ASME B16.5 - 2009 values.
2) Updated footers to show version 20100226 (Feb-26-2010).
Mar-24-10
JMM
1) Added separate row for 45 El and clarified this as screwed, kept as L/D as 16
1b) Changed ball valve to L/D = 3 and clarified this as full bore, flngd
1c) Chk valve swing is 100
2) Deleted ball check valve
2) Updated footers to show version 20100324 (Mar-24-2010).
Sep-22-2010
JMM
1) Revised the "PUMP NO.: row to show Pump no, and job no. Deleted the by, appv, date and unit number.
2) Added Length basis in the Line segment name row at the top of the "Lines" worksheet.
3) Updated footers to show 20100923 (Sep-23-2010)
February-2-2011
JMM
1) Added Liquid Cv tab to calculated %Open for existing valves

2) Fixed mis reference in baker which told normal flow baker regime coordinates to not display if the min flow rates were zero. The
logic should have looked at the normal flow not the min flow.
2) Updated Footers
3) Saved previous version in archive directory
Feb-26-2011
JMM
1) Added fT column in tables for 04/2010 Reprint - there is slight diff between previous version of Crane and this crane. Need to
compare fT tables side by side
CDS
1) Cleaned up names in names manager to remove auto links and #ref

2) Removed cross out lines from safety worksheet and suction strainer
3) Removed Cv Liquid sheet - not checked yet
4) Removed Hlookup for Cp on main page
5) Update default values for starting from a blank file (add some to main page and remove from lines)
6) Change descriptions for pump shutin for first case to be design case and other two cases are alternates for revamp onlys
7) Cleanup page settings and update footer
8) Change to be MHDP with logo
9) Rename button on main page to describe what the macro does
10) Add go by formula in first line of lines worksheet to use hlookup
55
60
55
61
56
62
57
63
58
64
May 17, 2011
59
65
66
67
68
69
70
71
72
73
Need to explain how the default angle works and examine what is reasonable for equivalent length calculation
set up comparison between the 2-phase flow correlaion in existing vs new version
Add cover page with revision history
Add dukler taitel 2 phase vetical coord and graph
Add dukler taitel 2 phase horizontal coord and graph
Add Manhane 2ph horizontal graph
Add control vavle tab with all the historical vendor calculation methods and ISA method
Make in terms of Cv = f(dP)
- Gas
- Liquid
- Orifice
74
- Liquid
- Masoneilan vapor
- Fisher vaopr
- ISA vapor
Add area to input your own to over-ride default
Cross Check this with Fisher FirstVue and unit control valve data sheets
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
Add tab to calcuate dP = f(Cv, xT, rates) for valve wide open and restriction orifices
Add tab for orifices
Use srini eqns (miller)
add for flange taps
add for pipe taps for RO
Make in terms of dP = f(flow)
Add tab for correcting flow meters for density and temperature
Do the Crane Examples in this
Check the reducer calc vs the mustang standard
Clear up how this program handles acceleration loss
Compare vs. Fathom
Get the following papers

FD recommends Mandhane, J.M., GA Gregory, and K. Aziz "A Flow Pattern Map for Gas Liquid Flow in Horizontal Pipes" Int. J. Multiphase Flow,
DT for horizontal Pergamon Press, Vol. 1 1974 pp.537-553.
flow and
Mandhane as a
second choice
Aziz, K. G>W Govier and M. Fogasi "Pressure Drop in Wells Producing Oil and Gas: J. Cdn. Pet. Tech., july-Sept 1972, pp. 38-48.
FD recommends Y.Taitel and E.E. Dukler Modeling Flow Pattern Transistions for Steady Updard Gas-Liquid Flow in Vertical Tubes, AIChE Journal
DT for vertical
May1980, pp 345-354
flow regime
determination
FD recommends Y. Taitel and A.E. Dukler A model for Predicting Flow Regime transitions in Horizontal and and Near Horizontal Gas Liquid Flow, AIChE
DT for horizontal Journal January 1976, pp 47-55.
flow and
Mandhane as a
second choice
Run down the source for the Fair graphs. These are not in the reboiler design paper as people say.
Page 33 of 33
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Version: 20100923

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Tebodin Consultants & Engineers India P Ltd.

PUMP ITEM NOs. Product Transfer Pump

Destination / Source Equipment No.

Baker Flow Regime boundardy multiplier

CONTROL VALVE DP @ NORM. FLOW TO BE LARGER OF

G&W X>=1 mulitplier

FITTING EQUIVALENT FEET CALCULATION OPTION:

Fair <12" boundary multiplier

PUMP CALCULATION BASIC PUMP DATA

PUMP EFFICIENCY (FRACTION) @ RATED FLOW

(Leave blank for default value)

Current Pump Curve Data

DESIGN SUCTION SPECIFIC SPEED

IN ORDER TO USE AS A NEW PUMP, THIS CELL MUST BE BLANK

PUMP SPEED, RPM

SET 1 HEAD (FT)

Tebodin Consultants & Engineers India P Ltd.

PUMP ITEM NOs.

PUMP CALCULATION SHEET

NUMBER OF PUMPS REQ'D =

#VALUE! ACT EFF.

0.0% ACT. MOTOR HP

SUB-TOTAL VAR. LOSSES

SUB-TOTAL VAR. LOSSES

NPSH REQ'D (EST'D)

TDH CALCULATED USING SUCTION LOOP:

MAXIMUM PUMP PRESSURES

DP OF SUCT VESSEL INTERNALS

PUMP DISCHARGE PRESSURE

NPSH REQ'D (EST'D)

For reference only

TEBODIN CONSULTANTS & ENGINEERS INDIA PVT. LTD.

HYDRAULIC CIRCUIT SKETCH

Equipment Tag No.: Product Transfer Pump

10/7/2014 Issued for Approval

PROJ. NO.: 62006

Tebodin Consultants & Engineers India Pvt. Ltd.

Line Seg. Name

Line Seg P&ID

Pipe Spec / Length Basis

Simulation Stream Name

Line Segment Start

Line Segment End

LINE SIZE, INCH / SCH / ID, INCH

LINE ROUGHNESS, FT / AGE FTR / f T

LOOP DEFINITION (S,A,B,C,D,E,F)

Product Transfer Pump, Job#: 62006

LIQUID FLOW RATE,

LIQUID SP. GR. (At PT)

LIQUID SP.GR. (At Std Cond)

LIQUID SURFACE TENSION

VAPOR FLOW RATE,

VAPOR COMPRESSIBILITY FACTOR

Density - Homogenous (Mixed)

LIQUID REYNOLDS NUMBER

2-Ph Reynolds Number

100/(mixed density)^0.5 - erosion

80/(mixed density)^0.5 - nozzles

*v - Using Mixed Density

TOTAL EQUIV. LENGTH

TOTAL PRESSURE, DROP

METER TAG NUMBER

EXCHANGER TAG NUMBER