Management No.

G027240

To :

Generator Plan Specification Sheet

(ESR-545-SCRN6 high pressure)
Equipped engine : SAA6D170E : Komatsu Diesel Co.,Ltd.
Remote Radiator method

2005 / 8 / 11
Approved by

Reviewed by

ENESERVE CORPORATION

Created by

Chapter 1 General Information

1-1 Summery
This Specification sheet is about the Diesel Engine Generator Equipment (hereinafter `this
generator) you are planning to purchase, and is to be designed, created, constructed, inspected,
and test operated based on this specification.
1-2 Components of equipments to be delivered
The following machines are to be delivered. As to the details of each machine is described in
Chapter 2 of this specification sheet.
1. Synchronous generators
2. Diesel engine

3phases, 545kW
585/574 kW

3300V
(1500/1800min -1)

3. Cubicle
4. Generator control panel
5. Generator distant supervisory board
6. Auxiliary machines (auxiliary fuel tank, auxiliary lubricant oil tank, large lubricant oil filter,
battery)
7. Special cooling water pump for inter-cooler
8. Remote radiator
1-3 Summery of structure
1. Generator flame is fuselage connected to engine flywheel housing, and rotor has one-axis
bearing, while the other axis is directly connected to engine flywheel through buffering
coupling plate.
2. Generator, diesel engines, auxiliary machines installed on the same station, are installed in
a steel plate noise filter, which shut out rain and wind, and has a protection covering for
sound insulation, and doors for maintenance.
3. Generator control panel has breaker necessary to drive generator, protection relays, control
machines such as PCs, gauges, synchronoscope, and those machines necessary for the
parallel running with the system, built-in.
4. Generator distant supervisory board shows abnormality of generators, alarm, or display of
driving status.
5. Lubricant oil circulation device has auxiliary tank (300L) beside the oil pan attached to
engine, defecates oil regardless of generators operation status (in operation or not), and
extends lubricant oils lifetime.

6. Engine is output controlled by Komatsu LE controller. Combined with AGC-TA, constant

control of received power or control of self-sustained operation become possible
7. Remote radiator is equipped to cool engines, intercooler, or fuel. Cooling fan controlled by
inverter is rotationally controlled depending on the temperature, and is also energy-saving
1-4 Applicable standard
This device has the applicable standard under the following existing standard, and is designed,
produced, and inspected under that
1. Japanese Industrial Standards (JIS)
JIS-C4004-1992 `rotary electric machine principle
2. Electrical standard investigation of the Institute of Electrical Engineers of Japan (IEEJ)
Standard
JEC-2130-2000 `synchronous machines
JEC-2100-1993 `rotary electric machines in general
JEC-C4003

`Variation of electric machines insulation

3. Japan Electrical Manufacturers' Association (JEMA) Standard

4. Electrical installation technology standard
5. Common specification sheet of electrical equipment work
1-5

Ambient Conditions

The followings are the conditions for the installation site of this generator.
1. Installation site

outdoor

2. Ambient temperature

5 - 40 degrees C

3. Altitude

300 m and below

4. Humidity level

40 80 % and below

5. dust or noxious fume

none

1-6 Noise Level

The noise level of average 4 points is under 68 dB(A), when tested 7m away from the side face
of Generator, 1m above the ground.
1-7 Rise of Temperature
The limit of temperature rise is under the following degree, measured by thermometer.
Stator winding
Bearing

110 degrees C (F-type)

55 degrees C

1-8 Dielectric Strength

After dielectric strength is measured and found no problem, test voltage is applied for one
minute continuously between the following live part and ground, to show it is OK. (2E+1000V)
Stator winding

test voltage: 14,200V (in case of high voltage 6600V)

1-9 Antivibration equipment

When operated in rated output, the amplitude(P-P) around the upper part of the space the
antivibration equipment is attached, is 0.25 mm and below.
1-10

Paint

The final painting color of this generator is our following standard color.
In case you request different colors we will discuss.
1. Exterior package

Muncell color

5Y7/1

2. Diesel engine

Muncell color

9,54B 1.87/0.44

3. Generator

Muncell color

5Y7/1

4. Generator supervisory board

Muncell color

5Y7/1

1-11

Size

Length overall

7.545 mm

Width overall

2.376 mm

Height overall

4.470 mm

1-12

Mass

Dry mass

12,000 kg

Running mass

13,000 kg

1-13

Supporting Data

We will submit the following documents and drawings.

Number of each documents and drawings are the minimum. In case you need more when
placing an order, please request.

Title

copies

Time of submit

Specification sheet of manufacturing

After formal contract

Completed chart

After product shipment

Note

Forms for government agencies

After formal reception of order

Certificate of analysis

After test drive and adjustment

Instruction manual

During test drive and adjustment

1-14

Major issues of legal procedures

*We will accept the following procedures and applications with your companys cooperation.
1. Submission, notification, consultation, and related procedures of the `Consideration request of
system linkage technology or `Demand application sheet to power companies
2. Submission of `Safety regulation alteration report or `Installation report of specific facilities to
government agencies.
3. Submission of `Installation report of hazardous material to fire department offices.
1-15

Test and inspection

After completed production, the gauges of this generator will go through the following tests and
inspections.
1. Gauges will be tested separately in our factories, with the result described in certificate of
factory test.
2. Diesel engines and generator are to be connected directly in the assembly factories, and go
through total test combined with control instruments. (Operation check of each protector and
relay, load test, speed governor test, and other necessary tests)
3. After field installation work is completed, the generator will pass in-company test.
*We will submit the certificate of this test as the certificate of test and inspection of this
generator.
1-16

How to operate as an independent generator

(Emergency generator is classified into a qualified item and has different specification)
When the generator is operated independently as an independent generator, under the
condition such as power outage, and electric power is supplied to special load, we will
discuss security verification, load capacity, and other related things separately.
The basic method of independent operation has 2 types, which are automatic independent
operation and manual independent operation.

Chapter 2 Specification of equipments

The specification of equipments to be delivered listed in Chapter 1, 1-2, of this specification sheet
are the following;
2-1

Equipment configuration

Equipments

On-board

Separated

equipments

equipments

Note

Synchronous generator

Diesel engines

Coolers (remote radiators)

Fuels

390L

Lubricants

600L

Accumulator battery

200AH2

Electrical box

bifacial

Battery charger box

Inverter board

10

Controllers

11

Generator distant supervisory board

12

Cycle filtration of lubricant oil

13

Fuel filter

14

Water-cooled fuel cooler

15

After cooler

16

Cooling water pump for Inter cooler

17

ROT filter

SAA6D170E
Radiator

inter

cooler built-in

300L

and

Element

filtration

accuracy is 3m

2-2

Specification of Configuration devices

1. Main data of synchronous generator

Name

Three-phase synchronous generator

Type

Drip-proof, horizontal shaft,

Number of phase

Three-phase

Method of connection

star-shaped

Pole number

Frequency

50/60 Hz

Power output

545 kW

Voltage

3300 V

Electric current

100.4 A

Power factor

95 % (behind)

Rotation frequency

1500/1800 min-1

Excitation system

Brushless system by AC [alternating-current] energization,

SCRstyle automatic voltage controller

Efficiency

96.6 / 96.6 %

Rating

continuous

Insulation class

F type

Cooling system

Self ventilation system

Mass

2,400 kg

2. Main data of Diesel engines

Name

Komatsu SAA6D170E

Type

4 cycles, water-cooled, straight standing style, direct-injection,

turbocharging

Number of cylinders

internal diameterprocess

Total process amount

23.15L

Compression ratio

14.3 : 1

Rated power output

574kW

1500min-1

585kW

1800min-1

6-170mm 170mm

Fuel in use

A heavy oil (JIS K2205 compliant), Sulfur content 0.8% and under

Dry weight

2470kg

Size of engines

Total length 2450 mm

Total width

1350 mm

Total height

1814.4 mm

Rotation direction

Counterclockwise from the flywheel side

Starting device

Starter 24 V 11 kW 1

Stop system

Fuel saving system, Stop by power-off

Air cleaner

Filter paper style

Protectors

Attached are the following 4 types of alarms

(1)Cooling water alarm

When the temperature of cooling water is 101

degrees C and above

(2)Hydraulic pressure alarm

When the Hydraulic pressure is 0.220.02Mpa and

below

(3)Over speed

50 Hz/1650min-1, 60Hz/1950min-1 and above

(4)Oil level

50L and below

3. Cooling equipment (Remote radiator style)

Cooling system

Engine jacket type

Water

pump

forced-circulation

system

(thermostat attached)
After-cooler type

Ebara FDP style, stainless, single suction, spiral

pump
3232FDFP6, 75A (Engine accessories)

Cooling fan

Mitsubishi pressure fan EJ-95GTB

Three-phase /

Water volume

Engine jacket type

Engine body

200V/1.5kW2
43L

After-cooler type

Remote radiator

55L

Piping

40L

Engine body

20L

Remote radiator

55L

Piping

25L

Total

238L

Water heater

AC230V

Antifreeze liquid

Komatsu genuine super coolant (AF-NAC)

1.5kW 1

30% and above

4. Fuel equipment
Fuel equipment

HPI unit injector system

Fuel pump

Gear pump

Injection nozzle

Porous nozzle

Governor

Computerized

Fuel filter

Filter paper style

Fuel tank

Capacity 390L

Level contact point

LO

2 circuits

HI

2 circuits

5. Lubricant equipment
Lubricant equipment
Lubricant system

Gear pump force feed system

Oil filter

Full flaw filter (cartridge type)

Oil cooler

Inner packed, water cooling system (plate type)

Engine oil

15W40, following the Komatsu recommendation

Oil capacity

196 L (oil pan =190 L,

Oil pan level contact point

LO

Auxiliary tank

600L

capacity

oil filter and others =6L)

1 circuit

Automatic supply valves directly connected to oil pan is

attached
Circulation tank

capacity

300L
CJC filter is attached

6. Accumulator battery equipment

Battery

Type

UP400-12

Voltage

12 V

Capacity

167 Ah (10 hour rate)

Quantity

Manufacturer

Shin-Kobe Electric Machinery Co., Ltd.

Accumulator battery

Type

BA-24H (for Shin-Kobe battery)

Input

AC 85V 132V

Floating battery voltage

26.8 V

Floating battery power current

0 4.3 A

Manufacturer

ENESERVE CORPORATION

7. Generator control panel

Eneserve

AGC-TA

Monitoring function of loaded condition, synchronous input function, output control function,
Quantity control of devices to generate, measurement function of generator, and other
functions are installed.
VF13-CMC

Mitsubishi Electric

Current transformer for gage

CD-40K (100/5A)

Mitsubishi Electric

Voltage transformer for gage

PD-50HF(6600/110V)

Mitsubishi Electric

Overcurrent relay

K2ZC-K2CA-N

Omron

Ground fault directed relay

K2ZC-K2GS-N

Omron

DC undervoltage relay

SDC-FH2

Omron

Sequence controller

FX2N-80MR-D

Mitsubishi Electric

Sequence controller

FX2N-2321F

Mitsubishi Electric

Sequence controller

FX2n-32CCL

Mitsubishi Electric

System observation device

CMS M400

Eneserve

AVR

NTA-5V-21T

Negishi MFG.

Synchronoscope

SY-25W

Eneserve

Voltage adjustment resistor

VR-1 (01k)

Eneserve

Vacuum

electromagnetic

breaker

8. System control panel

It is equipped with the function to control more than one generators.

VF13-PMC

Mitsubishi Electric

Current transformer for gage

CD-40K (/5A)

Mitsubishi Electric

Voltage transformer for gage

PD-50HF(6600/110V)

Mitsubishi Electric

Power transducer

LWTN-11AO-X

M-System

Power-factor meter

YP-8PF

Mitsubishi Electric

Voltmeter

YR-8UAV(6600/110V)

Mitsubishi Electric

Ammeter

YR-8UAA(200/5A)

Mitsubishi Electric

Power meter

YR-8NRI(02400kW)

Mitsubishi Electric

Battery charger

BA-24K

Eneserve

Sequence controller

FX2N-80MR-D

Mitsubishi Electric

Sequence controller

FX2N-16LNK

Mitsubishi Electric

Sequence controller

AJ65BTB1-16T

Mitsubishi Electric

Vacuum

electromagnetic

breaker

9. Electric box inside Generator

It has LE controller and engines to control engine, gauges to measure parts of generator,
and works as a relay terminal for the wiring of the separated generator control panel.
LE controller

6240-81-5200

Komatsu Diesel

Heat and Pressure transducer

RY240-4KY

Eneserve

Indicator

GC-24D

Eneserve

Pulse / Analog converter

APD/K

Eneserve

Inverter (for engine room fan)

VFNC1-2022P

Toshiba

Inverter

VFS11-2037P

Toshiba

CB400FK01-8*NN-NN/A

RKC Instrument

Fan controller

FC-1

Eneserve

Battery charger

BA-24H

Eneserve

(for remote radiator fan)

Temperature controller
(for engine room fan)

10