Toshiba tdp-sp1 tdp-xp1 tdp-xp2

FILE NO.
330-200805GR
Rev.00
SERVICE MANUAL
DLP PROJECTOR
TDP-SP1
TDP-XP1
TDP-XP2
The above models are classified as green product (s) (*1), as indicated by the underlined serial number (s).
This Service Manual describes replacement parts for green product (s). When repairing any green product (s), use
the parts described in this manual and lead-free solder (*2).
For (*1) and (*2) , see the next page.
TOSHIBA CORPORATION
Published in Japan, August 2008 GREEN
(*1)
GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.
(*2)
LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in
the servicing and repair of this product.
WARNING
This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86F to 104F
(30C to 40C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered. Great
care should be made to ensure high-quality soldering when servicing this product especially
when soldering large components, through-hole pins, and on PCBs as the level of heat
required to melt lead-free solder is high.
Table of Content
Chapter 1
Introduction
Highlight
1-1
Compatible Mode
Chapter 2
1-3
Disassembly Process
Equipment Needed & Product Overview
2-1
Disassemble Lamp Cover Module
2-2
Disassemble Lamp Module
2-2
Disassemble Top Cover Module
2-3
Disassemble Keypad Board
2-3
Disassemble Dust Proff Holder
2-4
Disassemble Top Shielding
2-5
Disassemble Main Board Module
2-5
Disassemble Right/Front/Left/Back Cover
2-6
Disassemble Fan Module
2-7
Disassemble Engine Module
2-8
Disassemble IR Sensor Module
2-9
Disassemble Color Wheel Module
2-9
Disassemble Focus Ring
2-10
Disassemble Zoom Ring Holder
2-10
Disassemble DMD Chip
2-11
Disassemble Interrupt Switch
2-12
Disassemble LVPS Module
2-14
Disassemble Blower Module
2-15
Disassemble Bottom Shielding
2-16
Disassemble Speaker Module
2-17
TDP-SP1/XP1/XP2 Confidential
Chapter 3
Disassemble Elevator Module
2-17
Rod Adjustment
2-18
Re-write Lamp Usage Hour
2-19
Troubleshooting
LED Lighting Message
Main Procedure
Chapter 4
Chapter 5
3-1
3-2
Function Test & Alignment Procedure

Test Equipment Needed
4-1
Service Mode
4-1
OSD Reset
4-1
Test Condition
4-2
Defect specification table
4-3
Test Inspection Procedure
4-4
PC Mode
4-4
Calibration
4-8
Video Performance
4-10
Optical Performance Measure
4-11
Others
4-12
Firmware Upgrade
Equipment Needed
5-1
DLP Composer Lite Setup Procedure
5-2
Firmware Upgrade Procedure
5-4
Chapter 6
Chapter 7
EDID Upgrade
EDID Introduction
6-1
Equipment Needed
6-2
Setup Procedure (VGA)
6-3
EDID Key-In Procedure
6-4
Speare Parts
Spear Parts List
7-1
Appendix (Exploaded Image)
Chapter 1
Introduction
1-1 Highlight
No
Item
Description
Dimensions (W x H x D)
- 270*87*187 mm
2
3
Weight
Tilt Angle
Power Supply
Cooling system
Brightness
Contrast
Uniformity
- <5 Ibs
- 7 degrees with elevator mechanism
- Universal AC 100--240V ~ 50 / 60 Hz with PFC input
- 180W Lamp @ normal operation (SP1)
- 200W Lamp @ normal operation (XP1/XP2)
- Variance FAN speed control
(Depend on temperature variance)
- Advanced air ow
- Two fans with low system acoustic noise level
- Temperature control circuits with adaptive voltage control
fan speed
- High altitude cooling mode
- Maximum touch temperature follows the UL60950-1
regulation
- 1980 ANSI Lumens (Typical) (SP1/XP1)
- 1760 ANSI Lumens (Minimum) (SP1/XP1)
- 2250 ANSI Lumens ( Typical ) (XP2)
- 2000 ANSI Lumens ( Minimum ) (XP2)
- 1700:1 Typical (Full on / full off) (SP1)
- 1000:1 Minimum (Full on / full off) (SP1)
- 600:1 Typical (Full on / full off) (XP1)
- 400:1 Minimum (Full on / full off) (XP1)
- 1800:1 Typical (Full on / full off) (XP2)
- 1400:1 Minimum (Full on / full off) (XP2)
- 80% Typical JBMA
Throw ratio
- 65% Minimum JBMA

- 1.95 ~ 2.15:1 distance/width @2.366m (SP1)
- 1.96 ~ 2.13:1 distance/width @2~3 m (XP1/XP2)
TDP-SP1/XP1/XP2 Condential
1-1
No
10
Item
Projection lens
11
Lamp life
12
Therminal
13
Input Signal
14
DMD Chip
15
System controller
16
Number of active dots
17
Keystone correction
Description
- F# 2.41 2.55 , 1.10X Mechanical Zoom Lens
- 3500 hours at typical full power mode (SP1)
- 3000 hours at typical full power mode (XP1/XP2)
- 4000 hours at Eco mode
(more than 50% of lamp population have light output>50%
of initial min Lumen output at the lamp life time)
- One D-Sub 15-pin female connector for VGA input
and component video input
- One Mini DIN 4-pin for S-Video Input
- One RCA Jack for Composite Video Input
- One D-Sub 9-pin male RS232 port for FW update
- One Audio in
- One Audio out
- One D-Sub 15-pin female connector for VGA output
(VGA out is loop through from VGA input on standby mode
and normal operation)
- Computer analog input
- Video
- Analog RGB 0.7Vp-p, 75ohm
- Sync
Hsync Freq. 31.35~68.7kHz
Vsync Freq. 56~85Hz
- Separate Sync :(H V) TTL level (bi-polarity)
- Composite Sync: TTL level (bi-polarity)
- Sync-on-green: negative sync. 0.3Vp-p
- Analog Video
Composite video 75ohm
S-video (Y/C) 75ohm
Component video (Y/Pb/Pr) 75ohm
- One panel 0.55 DMD SVGA projection system (SP1)
- One panel 0.55 DMD XGA projection system (XP1/XP2)
- TI DDP2230
- 800(H) x 600(V) (SP1)
- 1024(H) x 768(V) (XP1/XP2)
- +/ -15 degree Vertical
1-2
No
Item
Description
18
Video compatibility
19
Color wheel
20
Lamp
- Standards:
NTSC: M (3.58MHz), 4.43 MHz
PAL: B, D, G, H, I, M, N
SECAM: B, D, G, K, K1, L
HDTV: 480i/p, 576i/p, 720p, 1080i
- R80Y30G84W90B76(5 segments)&7200rpm
- 180W Lamp(Osram E20.6n) (SP1)
- 200W Lamp (Osram E20.6n) (XP1/XP2)
21
- Operating:
- Storage:
Temperature
5 - 35C
-20- - 60C
1-2 Compatible Mode

Analog
Compatibility
VGA
SVGA
Resolution
V-Sync [Hz]
H-Sync [KHz]
640x350
70
31.5
640x350
85
37.9
640x400
85
37.9
640x480
640x480
640x480
640x480
60
72
75
85
31.5
37.9
37.5
43.3
720x400
70
31.5
720x400
85
37.9
800x600
800x600
800x600
800x600
800x600
56
60
72
75
85
35.2
37.9
48.1
46.9
53.7
1-3
Compatibility
XGA
SXGA
MAC 16
MAC 19
MAC
MAC G4
i MAC DV
i MAC DV
Resolution
V-Sync [Hz]
H-Sync [KHz]
1024x768
60
48.4
1024x768
70
56.5
1024x768
1024x768
1152x864
1152x864
1280x960
1280x1024
832x624
1024x768
1152x870
640x480
1024x768
1152x870
75
85
70
75
60
60
74.55
75
75.06
60
75
75
60.0
68.7
63.8
67.5
60
63.98
49.725
60.24
68.68
31.35
60
68.49
1-4
Chapter 2
Disassembly & Assembly Process

2-1 Equipment Needed & Product Overview
1. Screw Bit (+) :107
2. Hex Sleeves 5mm
3. Screw Bit (+) :102
4. Screw Bit (-) :102
5. Long Nose Nipper
6. Tweezers
7. TDP-SP1 unit
* Before you start: This process is protective level II. Operators should wear electrostatic chains.
* Note: If you need to replace the main board, you have to get into service mode and record the
lamp usage hour. please refer to section 2-25.
* Note: The disassemble procedure for TDP-SP1/XP1/XP2 is the same. Here, we take TDP-SP1
as an example.
2-1
2-2 Disassemble Lamp

Cover Module
1. Unscrew 2 screws on Lamp Cover
Module (as red circle)
2. Disassemble Lamp Cover Module
Lamp Cover Module

Module
1. Unscrew 2 screws on Lamp Module
(as red circle)
2. Disassemble Lamp Module
Lamp Module
TDP-SP1/XP1/XP2
Condential
2-2
2-4 Disassemble Top Cover

Module
1. Unscrew 2 screws on the unit base
(as red circle)
2. Unplug 1 FPC cable (as red square)
3. Disassemble Top Cover Module
Top Cover Module
2-5 Disassemble Keypad

Board
1. Unscrew 4 screws on the Keypad
(as red circle)
2. Take off 1 Mylar
3. Disassemble Keypad Board
2-3
4. Take off Return Button Key and Keypad.
Return Button Key
Keypad
2-6 Disassemble Dust Proff

Holder
1. Unscrew 3 screws (as red circle)
2. Disassemble Dust Proff Holder
TDP-SP1/XP1/XP2
Condential
2-4
2-7 Disassemble Top

Shielding
2. Disassemble Top Shielding
2-8 Disassemble Main Board

Module
1. Take off the black tape (as yellow square)
2. Unplug 8 connectors (as red square)
3. Unplug 1 FPC cable (as green square)
5. Unscrew 6 hex screws (as blue circle)
6. Take off Main Board Module
2-5

8. Disassemble Main Board and Main
Board Shielding.
2-9 Disassemble Right/Front/

Left/Back Cover
2. Disassemble Right/Front/Left/Back Cover
Right Cover
Front Cover
TDP-SP1/XP1/XP2
Condential
2-6
Left Cover
Back Cover
2-10 Disassemble Fan

Module
1. Unplug 1 connector (as red square)
3. Take off Fan Module
2-7
4. Unscrew 1 screw (as red circle)

5. Disassemble Thermal Switch
7. Take off 1 mylar (as red square)
8. Disassemble Fan Module
2-11 Disassemble Engine

Module
1. Take off 1 Mylar (as yellow square)
3. Disassemble Engine Module
TDP-SP1/XP1/XP2
Condential
2-8
2-12 Disassemble IR Sensor

Module
1. Tear the black tape (as red square)
2. Take off IR Sensor Module
3. Separate IR Lens Holder and IR Sensor
Board.
2-13 Disassemble Color

Wheel Module
1. Unscrew 2 screws to disassemble Color
Wheel Module (as red circle)
2. Unscrew 1 screw to disassemble Photo
Sensor Board from Color Wheel Module
(as yellow circle)
2-9
2-14 Disassemble Focus

Ring
1. Unscrew 3 screws to disassemble Focus
Ring (as red circle)
2-15 Disassemble Zoom

Ring Holder
1. Unscrew 1 screw to disassemble Zoom
Ring (as red circle)
TDP-SP1/XP1/XP2
Condential
2-10
2. Unscrew 2 screws to disassemble Zoom

Ring Holder (as red circle)
2-16 Disassemble DMD Chip

1. Unscrew 2 screws to disassemble
Heatsink (as red circle)
2-11
2. Separate DMD Board and DMD Chip.
Note: Rotate the Lock counterclockwise

(as red arrow) when you separate
DMD Chip
2-17 Disassemble Interrupt

Switch
1. Unplug 2 connectors (as yellow square)
2. Unscrew 1 screw (as red circle)
3. Take off the yellow tape (as red square)
4. Disassemble Interrupt Switch
TDP-SP1/XP1/XP2
Condential
2-12
5. Use tweezers to loose 2 tenons

(as green circle) and disassemble the
Interrupt Switch from the Holder.
Interrupt Switch

Driver Module
1. Unscrew 1 screw to take off Lamp Driver
Module (as red circle)
3. Unplug 3 connectors (as red square)
2-13

5. Disassemble Lamp Driver Module
2-19 Disassemble LVPS

Module
1. Take off the Mylar (as yellow square)
3. Disassemble LVPS Module
TDP-SP1/XP1/XP2
Condential
2-14
2-20 Disassemble Blower

Module
2. Disassemble Blower Module
2-15
Note : Avoid to press the Blower with great

strenth.
2-21 Disassemble Bottom

Shielding
1. Use Tweezers to loose 2 tenons and
disassemble Rod Duct (as blue square)
2. Take off 1 Mylar (as red square)
4. Disassemble Bottom Shielding
Rod Duct
TDP-SP1/XP1/XP2
Condential
2-16
2-22 Disassemble Speaker

Module
2. Disassemble Speaker Module
3. Use Tweezers to loose 2 tenons
(as yellow circle) and separate Speaker
and Speaker Holder.
2-23 Disassemble Elevator

Module
1. Unscrew 1 screw (as blue circle)
2. Take off Elevator foot
4. Take off Elevator Module
2-17
2-24 Rod Adjustment

1. Environment adjustment
screw 2
- The distance between the engine and the

screen is 2.62 M
screw 1
- This process should be done at a dark

environment. (under 5 Lux)
2. Procedure adjustment
- Change the screen to white screen.
- Adjust the screws by using the rod on
the engine module to readjust the image.
(adjust until the yellowish or bluish parts
disappeared.)
3. Abnormal image inspection
- It should not have any abnormal color at
the rim of the image by estimating through
the eyes.
Note: - To avoid over adjust the rod.
- Screw 1 should be adjusted rst, and
then adjust the Screw2.After the
adjustment, use the glue to x the
screws.
TDP-SP1/XP1/XP2
Condential
2-18
Chapter 3
Troubleshooting
3-1 LED Lighting Message
Message
Temp LED
Power LED
Lamp LED
Stand by
OFF
ON (O)
OFF
Normal (Power ON)
OFF
ON (G)
OFF
Powering Up
OFF
Blink (G)
OFF
Cooling (Stage 1)
OFF
Blink (G)
OFF
Cooling (Stage 2)
OFF
Blink (O)
OFF
Programming
ON (R)
Blink (O)
ON (R)
Warning Lamp (not lit)
OFF
ON (R)
ON (R)
after 5sec go to
stand by
Over Temp
ON (R)
ON (R)
OFF
Fan Lock
Blink (R)
ON (R)
OFF
C/W failure during

operation
Blink (R)
ON (R)
Blink (R)
C/W failure when

starting up
OFF
ON (O)
OFF
(R) - RED
(O) - ORANGE
(G) - GREEN
TDP-SP1/XP1/XP2
Condential
3-1
3-2 Main Procedure

No
Symptom
Procedure
Ensure the Power Cord and AC Power Outlet are securely
connected
Check Lamp Cover and Interrupt Switch
Ensure all connectors are securely connected and arent
No Power
broken
Check Lamp Driver
Check LVPS
Check Main Board
Check LED Status
a. Lamp ON(R), Power ON(R), Temp LED OFF
- Check Lamp
- Check Lamp Driver
- Check Main Board
b. Lamp OFF, Power ON(R), Temp LED ON(R) or Blink(R)
Auto Shut Down
- Check Thermal Switch

- Check Fan
c. Lamp Blink(R), Power ON(R), Temp LED Blink(R)
- Check Color Wheel
- Check Photo Sensor
d. Temp OFF, Power ON (O), Lamp OFF
- Check Color Wheel
TDP-SP1/XP1/XP2
/XP1/XP2
Condential
3-2
No
Symptom
Procedure
Ensure the Signal Cable and Source work
(If you connect multiple sources at the same time, use the
Source button on the control panel to switch)
Ensure all connectors are securely connected and arent broken
No Image
Check Main Board

Check DMD Board
Check Colour Wheel
Check DMD Chip
Check Engine Module
Ensure all connectors are securely connected and arent
broken
Check Lamp Module
No Light On
Check Lamp Driver

Check LVPS
Check Main Board
Check Colour Wheel
Mechanical Noise
Check Fan Module

Check if the Main Board and the DMD Board are
assembled properly
Line Bar/Line Defect
Check Main Board

Check DMD Board
Check DMD Chip
Do Reset (All data) of the OSD Menu
Image Flicker
Ensure that the signal cables and source are work as wellCheck Lamp Module
Check Colour Wheel- Check DMD Board
Check Main Board
TDP-SP1/XP1/XP2
/XP1/XP2
Condential
3-3
No
Symptom
Procedure
Adjust Colour Wheel Index
Colour Abnormal
Check Main Board- Check DMD Board

Check Colour Wheel
Ensure the projection screen without dirt
Ensure the projection lens is clean
Poor Uniformity/
Shadow
Ensure the Brightness is within spec

Check rod alignment
Check Engine Module
Ensure the projection screen without dirt
10
Dead Pixel/Dust
(Out of spec.)
Ensure the projection lens is clean

Clean DMD Chip and Engine Module
Check DMD Chip- Check Engine Module
Ensure that the signal cables and source work as well.
11
Garbage Image
Check Main Board

Check DMD Board
Remote Control
12
13
Remote Control/
Control Panel Failed
Function Abnormal
a. Check Battery
b. Check Remote Controller
c. IR receiver
d. Check Main Board
Control Panel
a. Check FPC
b. Check key pad
c. Check Main Board
Check Main Board
Check DMD Board
TDP-SP1/XP1/XP2
/XP1/XP2
Condential
3-4
No
Symptom
Procedure
- Ensure that the signal cables and source are work as well
14
Audio Abnonrmal
- Check Speaker Module

- Check Main Board
TDP-SP1/XP1/XP2
/XP1/XP2
Condential
3-5
Chapter 4
Function Test & Alignment Procedure

4-1 Test Equipment Needed
- IBM PC with SVGA/XGA resolution
- DVD player with Multi-system (NTSC/PAL/SECAM), equipped Component, S-Video
, Composite and "HDMI".
- HDTV Source (480P, 720P, 1080i)
- Minolta CL-100
- Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator)
- After changing parts, check the information below.
4-2 Service Mode

1. Turn on the projector and input the signal
2. Do the following actions sequentially to enter service mode menu
(1) Press "PowerLeftLeftMenu".
(2) Service mode will be shown.
(3) After conrming the conguration, press "Exit" to exit.
4-3 OSD Reset

1. After nal QC step, we have to erase all saved change again and restore the OSD
default setting. The following actions will allow you to erase all end-users' settings and
restore the default setting:
(1) Please enter OSD menu.
(2) To execute "Reset" function.
TDP-SP1/XP1/XP2
Condential
4-1
4-4 Test Condition

- Circumstance brightness: Dark room less than 5.0 lux.
- Inspection distance: 1.8m~2.8m functional inspection.
- Screen size: 60 inches diagonal
- After repairing TDP-SP1, the unit should be run-in (refer to the table below)
Symptom
Normal repair
NFF
Auto shut down
Run-in Time
2 hours
4 hours
6 hours
- Enter Burn-In Mode

* Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have
to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles.
Press power > Enter > Enter > Menu
Choose Burn-In Test > enter
Lamp On (Min)
Press right key to adjust the time (50)
Lamp Off (Min)
Press right key to adjust the time (10)
Set burn in cycle
Press right key to adjust the cycle
After setting up the time, choose Burn-In mode and hit enter
Screen Defects (While replacing DMD Chip, DMD BD and MB)
< Figure: Zone A &B Denition >
TDP-SP1/XP1/XP2
Condential
4-2
Defect specication table

Order
1
Symptom
Pattern
Black pattern
Bright pixel ( dots)
Criteria
A+B=0
( IRE=O)
A+B=6
2
Dark pixel(dots)
White pattern
Unstable pixel (dots)
Any pattern
Adjacent dark pixel

(dots)
Any pattern
Dark blemish (Dirty)
Blue 60 pattern
A+B=1
A+B=0
A+B=3
(diameter <1/2 inch)
A+B=3
6
Bright blemish (Dirty)
Gary 30 pattern
(diameter <1/2 inch)
Bright dot on frame
Black pattern
TDP-SP1/XP1/XP2
Condential
4-3
4-5 Test Inspection Procedure

Charge parts/
Update
Version Update
Color Wheel index
P
Calibration
YPbPr
Calibration
OSD Reset
EDID
Re-write Lamp
Hour Usage
Check ROD
Position and
Adjust
M/B
FW
v
v
v
v
Color Wheel
Engine
v
v
4-6 PC MODE
1. Frequency and tracking boundary
Procedure
- Test equipment: video generator.

- Test signal: analog 800 x 600@60Hz (SP1)
analog 1024x 768@60Hz (XP1/XP2)
- Test Pattern: general-1 or master
- Check and see if the image sharpness is wellperformed.
- If not re-adjust by the following steps:
General-1
(1) Select "Frequency" function to adjust the

total pixel number of pixel clock in one line
period.
(2) Select "Tracking" function and use right or
left arrow key to adjust the value to minimize
video icker.
Master
TDP-SP1/XP1/XP2
Condential
4-4
- Adjust Resync or Frequency/Tracking/H.

Position/V. Position to the inner screen.
Inspection item
- Eliminate visual wavy noise by Rsync, Frequency or Tracking selection.

- Check if there is noise on the screen.
- Horizontal and vertical position of the video
should be adjustable to the screen frame.
Criteria
- If there is noise on the screen, the product is

considered as failure product.
- If there is noise on the screen, use auto or
manual frequency function or tracking function to adjust the screen.
- The PC mode functionally sure be workable
include support format with frequency and auto
detected functional will be workable.
2. Light Leak
Procedure

- Test signal: analog 800x600@60Hz (SP1)
- Test Pattern: gray 30 patterns
- Check if the light leaks.
* Light leak on reective edge, eyecatcher, bondwires and exposed metal.
Inspection item
Gray 30
- Light leak check.

- Bright blemish (dirty).
Criteria
- The pattern cannot accept the color level of the

leakage is brighter than the gray 30 pattern.
- Ref. below table
Note: The defect criteria follows TI specication.
3. Blemish (Dark)
Procedure

- Test signal: analog 800x600@60Hz.
@60Hz. (SP1)
Blue 60
- Test Pattern: blue 60
TDP-SP1/XP1/XP2
Condential
4-5
Inspection item
- Dark blemish check.(dirty)
Criteria
- The bright blemish is unacceptable when it appears on blue 60 pattern.
4. Dead Pixel (Bright pixel)

Procedure

@60Hz. (SP1)
Full black
- Test Pattern: full black

Inspection item
- Bright pixel check.

Note: Frame dimension under operative zone1
inch
Criteria
- Bright pixel is unacceptable.

- Ref. below table
5. Dead Pixel (Dark pixel)

Procedure

@60Hz. (SP1)
Full white
- Test Pattern: full white

Inspection item
- Dead pixels check.

- White pattern (IRE=100)
- Adjacent dark pixel.
Criteria
- The number of the dead pixels should be less or

equal to 6 pixels.
- Adjacent pixel with each other is unacceptable.
- Ref. below table
Full screen
6. Focus test
Procedure

- Test signal: analog 800x600@60Hz
@60Hz (SP1)
MEME Sony
TDP-SP1/XP1/XP2
Condential
4-6
- Test Pattern: full screen or MEME Sony
Inspection item
- Focus check
Criteria
- From screen 2.62 M

via visual to check the focus, look at the entire
screen, focus shall be clear, crisp, and sharp
over the entire surface of the display
pattern.(Blur word on one of the corner after
adjustment is acceptable. However, the word
should at least be recognizable.)
Master
7. Color performance
Procedure

- Test signal: DVI (HDMI) 720p,1080i
- Test Pattern: Master, In focus II or SMPTE RP133
* Please refer to 4-2 to enter service mode.
Use 720P & 1080i signal, master pattern to do
HDTV test. Color cannot discolor to purple and
blue. If the test result is discoloration or ickering, please return the unit back to repair
InFocus II
/ 64 gray RGBW
centers.
Inspection item
- Check if each color level is well-functioned.

- color saturations
Criteria
- Screen appears normal. It should not have any

abnormal condition, such as lines appear on the
screen and so on.
- Color appears normal.
SMPTE RP-133
- It is acceptable to have few lines ashing at the

center and on the edge of 1080i image. However, rest of the image should appears stable.
- RGBW should all appear normal on the screen
and sort from R -G-B-W.
- Color levels should be sufcient and normal.
(the unidentied color levels on both left and
right sides should not over 8 color levels.)
- Grey level should not have abnormal color or
heavy lines.
TDP-SP1/XP1/XP2
Condential
4-7
- The PC mode functionally sure be workable

include support format with frequency and auto
detected functional will be workable
4-7 Calibration
SMPTE BAR
1. YPbPr calibration
Procedure

- Once main board is changed, YPbPr calibration
should be done as well.
(1) Test signal: 480i
(2) Test Pattern: SMPTE BAR
- Note
(1) Calibration pattern should be in ll screen
mode.
(2) Please refer to 4-2 Guide to Entering Service
Mode and OSD Reset.
(3) Choose and access YPbPr Calibration for
correction in service mode. Choose menu
to leave the service mode after all.
Check pattern
In focus II / 64 Gray
RGBW
- Test signal: 480i

- Test pattern: In focus II or 64 grey RGBW
* After nishing ADC adjustment, check 64 gray
RGBW pattern.
Inspection item
- Color situations
Criteria
- There should not have any lack of RGBW. The

color should appear normal and sort in right
order.
- Color levels should be sufcient and normal.
(the unidentied color levels on both left and
right sides should not over 8 color levels.)

- Grey level should not have abnormal color ot
heavy lines
TDP-SP1/XP1/XP2
Condential
4-8
2. PC calibration
Procedure
- Test equipment: video generator

- Once main board is changed, PC calibration should
be done as well.
(1) Test signal analog: 800x600@60Hz
@60Hz (SP1)
1024x 768@60Hz (XP1/XP2)
(2) Test Pattern: White(up) Black(down)
White / Black
- Note
(1) Caibration pattern should be in ll screen
mode.
(2) Please refer to 4-2 Guide to Entering Service
Mode and OSD Reset.
(3) Choose and access PC Calibration for correction in service mode. Choose menu to leave the
service mode after all.
Check pattern

@60Hz (SP1)
- Test pattern: In focus II or 64 grey RGBW
* After nishing ADC adjustment, check 64 gray
RGBW pattern.
Inspection item
- Color sturations
Criteria
- There should not have any lack of RGBW. The color

should appear normal and sort in right order.
In focus 2 / 64 gray
RGBW
- Color levels should be sufcient and normal. (the

unidentied color levels on both left and right sides
should not over 8 color levels.)
- Grey level should not have abnormal color ot heavy
lines.
TDP-SP1/XP1/XP2
Condential
4-9
4-8 Video Performance

Motion video
1. CVBS
Procedure
- Test equipment: DVD player

- Test signal: CVBS
Inspection item
- Video performance test
Inspection Distance
- 1.8M ~2.8M
Criteria
- Check any abnormal color, line distortion or any

noise on the screen.
- Check the sound from speakers.
2. S-Video
Procedure

- Test signal: S-Video
Inspection item
- Video performance test
Inspection Distance
- 1.8M ~2.8M
Criteria

3. HDTV/ Component
Procedure

- Test signal: Ycbcr/YPbPr
Inspection item
- HDTV performance test
Inspection Distance
- 1.8M ~2.8M
Criteria

TDP-SP1/XP1/XP2
Condential
4-10
4. Audio Test
Procedure

- Test signal: CVBS
Inspection item
- Audio performance test
Inspection Distance
- 1.8M ~2.8M
Criteria

- Check Volume is normal
- Check Mute is normal
4-9 Optical Performance Measure

Inspection Condition
- Environment luminance: 5 Lux
- Product must be warmed up for 3 minutes
- Distances from the screen: 2.38 M
- Screen Size: 60 inches diagonal
- Reset to default before measurement
1. Test equipment
Procedure

@60Hz (SP1)
analog 1024x768@60Hz (XP1/XP2)
Full white pattern
2. Brightness
Procedure
- Full white pattern

- Use CL100 to measure brightness values of
P1~P9.
- Follow the brightness formula to calculate
brightness values.
Brightness Formula
Avg.(P1~ P9)x1.1m2
Full black pattern
TDP-SP1/XP1/XP2
Condential
4-11
Criteria
- 1000 lumens (SP1/XP1)

1100 lumens (XP2)
3. Ful On/Full Off Contrast

Procedure
- Full white pattern & full black pattern

- Use CL100 to measure brightness values of full
white pattern P5 & full black pattern B5 ( see image: full white)
- Follow Contrast formula to calculate contrast
values.
Contrast Formula
P5/B5
Note: P5=center of white image
B5=center of black image.
Criteria
- 1000:1 (SP1)
- 400:1 (XP1)
- 1400:1 (XP2)
4. Uniformity
Procedure
- Full white pattern

- Use CL100 to measure brightness values of
P1~P9 (see image: full white).
- Follow the Uniformity formula to calculate
average values.
Uniformity Formula
ANSI Uniformity = Avg. (P1, P3, P7, P9)
x 100%
P5
Criteria
- 65%
4-10 Others
1. Functional Inspection
Keypad button
- All keypad buttons must operate

smoothly.
TDP-SP1/XP1/XP2
Condential
4-12
General
- All OSD functions must be checked for

functionality. When OSD menu is displayed,
there shall be no visible peaking, ringing, streaking, or smearing artifacts on the
screen.
Factory Default
- The factory settings (with appropriate centering, size, geometry distortion, etc.) shall be
displayed upon Recall is selected from
OSD
Display Size
- All preset modes shall expand to full screen

size using OSD Horizontal and Vertical Size
controls
Display Data Channel (DDC)
- The purpose of the DDC test is to verify the

DDC1/DDC2B operation of the projector and
to verify Plug & Play function.
Acoustic
- High pitch sound from cooling fan and color

wheel is unacceptable.
2. Check points for exterior and print pattern

Check item
Check point
Text & Pattern
Missing letters & pattern or blurry prints are

unacceptable.
Exterior
Dirt, scrape, water ripples and uneven color are

unacceptable.
Buttons
Stuck buttons are unacceptable.
Focus ring
Focus ring is functioning smoothly.
Logo
Missing logo, missing prints and blurry prints are

unacceptable
Screw
All screw sure be xed and in right type.
Pedestal
Well-functioned
Lamp Cover
It should be locked in the correct place.
Plastic Parts
Safety or warning
label
All plastic parts can not be broken and damaged.

All safety and warning label should be visible,
including all contents.
All interface connector should be complete and
workable.
Connector
TDP-SP1/XP1/XP2
Condential
4-13
Chapter 5
Firmware Upgrade
5-1 Equipment Needed
Software : (DDP 2230- RS232)
- DLP Composer
- Firmware
- Library V7.1 0330 (library le has to put in PC and set right path in 5-3 step 4)
Note: The FW upgrade procedure for TDP-SP1/XP1/XP2 is the same. Here, we take TDP-SP1
as an example.
Hardware :
- Projector
- Power cord
- RS232 Cable
- PC or Laptop
Note: FW upgrade procedure should use special RS232 Cable.
TDP-SP1/XP1/XP2
Condential
5-1
5-2 DLP Composer Lite Setup

Procedure
1. Choose "DLP Composer Lite V7.1 Setup"
Program.
2. Click "Next" button.
3. Read "License Agreement".
- Choose "I accept and agree to be bound
by all the terms and conditions of this
License Agreement".
4. Click "Next".
5. Click "Next".
3
4
TDP-SP1/XP1/XP2
Condential
5-2
6. Click "Next".
7. Click "Next".
8. Writing system registry values.
9. Click "Finish".
TDP-SP1/XP1/XP2
Condential
5-3
5-3 Firmware Upgrade

Procedure
1. Set-up
- Hold on "menu" and "input" buttons and
plug in power cord.
- Once the Power LED blink in Yellow & Red
at the same time, plug in RS232 cable into
the projector and link to the RS232 port of
a PC.
Note: The system fan and the light will not
operated.
2. Execute the "DLP ComposeTM" le.
3. Click "edit" and "perferences".
4. Click Library.
- Click the browse button and navigate to
the directory where you put the library le
in.
TDP-SP1/XP1/XP2
Condential
5-4
5. Select "Edit\preferences\Communications"
- Choose "Serial Port".
- Choose "COM2" then click Congure
Note: Choose the COM Port which you are
using.
- Choose Disable in RTS and CTS

item.
- Key in 4000 in Read and Write box
- Click OK
- Click OK
6. Choose "Flash Loader".

- Click "Browse" to search the rmware le.
7. Selete the item "skip Boot Loader Area"

(select 32KB).
- Click "Reset Bus" to erase the ash
memory.
TDP-SP1/XP1/XP2
Condential
5-5
8. Click "start download" to process the

rmware upgrade.
- Click "Yes" to erase the ash memory.
9. When rmware upgrade process is

nished, the unit return to stand-by status.
- Unplug RS232 cable and power cord and
replug in power cable.
10. Restart the unit and enter the service

mode to check the rmware version.
(To enter service mode, please refer to
Chapter 4 Function Test and Alignment
Procedure.)
TDP-SP1/XP1/XP2
Condential
5-6
Chapter 6
EDID Upgrade (Factory only)

6-1 EDID Introduction
Extended Display Identication Data is a VESA standard data format that contains basic
information about a display device and its capabilities, including vendor information,
maximum image size, color characteristics, factory pre-set timings, frequency range limits,
and character strings for the monitor name and serial number.
The information is stored in the display and is used to communicate with the system
through a Display Data Channel (DDC), which sites between the display device and the
PC graphics adapter. The system uses this information for conguration purposes, so the
monitor and system can work together.
Note: If a display device has digital input ports, like DVI or HDMI, but without EDID in its
main board, the display device will show no image while the input source is digital signal.
6-1
6-2 Equipment Needed

Software
- EDID Program (Generic V0.51)
- EDID File (Toshiba_TDP-SP1_EDID_V02.ini)
Hardware
- Projector
- Generic Fixture for EDID Key-in (Fixture: JP3 must be closed)
- Power cord for Projector
- RS-232 9 Pin Cable (pin to pin, F-M)
- Monitor
- PC
- VGA cable
- Power adapter and power cord for xture
Note: The EDID upgrade procedure for TDP-SP1/XP1/XP2 is the same.
Here,we take TDP-SP1 as an example.
6-2
6-3 Setup Procedure

(VGA)
Power CNN
1. Connect all ports

(1) Connect P1 of Fixture with COM Port of
PC/Laptop by RS232 Cable.
(2) Connect P2 of Fixture with VGA port of
Projector by VGA Cable.
P1
P2
(3) Plug Power Adapter to Power CNN.

(4) Plug Power Cord to TDP-SP1 unit.
Note: Conrm JP3 is "Close" status.
VGA
Power Port
VGA Port
TDP-SP1/XP1/XP2
Condential
6-3
6-4 EDID Key-In Procedure
1. Execute EDID Program

(1) Click on "EDID" to execute EDID
program.
(2)
2. Process
(1) Check the COM port is "COM 1"
(1)
(Select the COM port which you are

using).
(2) Click the "Model" button.
(3)
(3) Choose the source le

"Toshiba_TDP-SP1_ EDID-V02.ini"
and then open it.
3
3. Process
(2)
(1) In "Write Source Select" item,select

"Analog".
(2) Click "Program" button.
4. Process
(1)
(1) "Please change the cable to Analog"

will be shown on the screen.
(2) Please press "Ok" button.
TDP-SP1/XP1/XP2
Condential
6-4
5. Finish
(1) "OK" will be shown on the screen.
6. Read EDID information

(1) In the Read item,select "Analog" and
"Trans".
(2) Please press "Read" button.
7. Read EDID information

(1) EDID Informations will show the result.
TDP-SP1/XP1/XP2
Condential
6-5
Chapter 7
Spare Parts List

7.1 Spare parts list
No
Location
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
A001
A002
A003
A004
A005
A006
A007
A008
A009
A010
A011
A012
A013
A014
A015
A016
A017
E001
E002
E003
E003
E003
E004
E005
E006
E007
E008
E009
E010
E011
E012
E013
E014
E015
P001
P002
U001
U001
U002
U003
U004
U005
Y001
Y001
Y001
GREEN
Description
SP1
FOOT ASSY, REAR, RIGHT

COVER, FRONT
COVER, LEFT
HOLDER, IR LENS
RING, FOCUS
RING, ZOOM
COVER, RIGHT
BUTTON, RETURN
FOOT ASSY, SPACER
RUBBER, FOOT, REAR
COVER ASSY, LAMP
FOOT ASSY, FRONT
COVER ASSY, BOTTOM
COVER ASSY, TOP
COVER ASSY, I/O
CAP ASSY, LENS
BUTTON, KEYPAD
CABLE, FFC, 14P P=0.5MM, MAIN TO KEY BOARD
SWITCH ASSY, THERMAL
DMD, TYPE-X 800X600 PIXEL 0.55
DMD, 1024X768 PIXEL .55 XGA 2
DMD, 1024X768 PIXEL, 0.55", TYPE-X
FAN ASSY, LAMP, 45X20 BLOWER
FAN, EXHAUST, KDE1207PKV1-A, 70X70X20MM
SPEAKER, 2W, 4 OHM, 30MM
THERMAL PAD, DMD
THERMAL PAD, UNDER HEAT SINK
HEAT SINK, TOP
MASK, DMD
LIGHT PIPE, OPTICAL
COLOR WHEEL ASSY
OPTICAL BLOCK, SUB FRAME
OPTICAL BLOCK
SWITCH ASSY, LAMP COVER
PC BOARD ASSY, POWER, MAIN
PC BOARD ASSY, POWER, LAMP
PC BOARD ASSY, MAIN
PC BOARD ASSY, MAIN, CHINA ONLY
PC BOARD ASSY, KEYPAD
PC BOARD ASSY, DMD
PC BOARD ASSY, COLOR WHEEL
PC BOARD ASSY, IR SENSOR
LABEL, SPECIFICATION, FOR USA
LABEL, SPECIFICATION, FOR CHINA
LABEL, SPECIFICATION, FOR EUROPE
Part No
XP1
XP2
75012010
75012011
75012012
75012013
75012014
75012015
75012016
75012017
23587276
23587283
75012029
75012030
75012031
75012033 75012703 75013086
75012035
75012037
75012038
75012003
75012004
-----75012006
----------75012696
---------------75013083
75012007
75012008
75012009
75012018
-----75012019
-----75012022 75012697 75012697
75012023
75012024
75012698
75012025
75012699
75012026
75012027 75012700 75013084
75012039
75012036
75012702
75012032
75012028 75012701 75013085
75013149 75013150 75013151
75012034
75012040
75012041
75012042
75012690 75013082
----------75012691 75012691
-----75011999
75011999
TDP-SP1/XP1/XP2
Condential
7-1
No
Location
46
47
48
49
50
51
52
53
54
55
56
Y002
Y003
Y004
Y005
Y006
Y007
Y008
Y009
Y010
Y011
Y012
Description
Part No
XP1
SP1
OWNER'S MANUAL, CD-ROM

OWNER'S MANUAL, 4 LANGUAGE
OWNER'S MANUAL, CHINESE
CORD, POWER, EU
CORD, POWER, UK
CORD, POWER, CHINA
REMOTE HAND UNIT
CASE, SOFT
CARTON BOX
CORD, POWER, US, 3M SP-305/IS-14
CABLE, RS232C, 2M 9P FEMALE TO 9P FEMALE
XP2
75012692
75012693
75012694
23587319
23587320
23587322
75012005
75012020
75012021
----------75012695
75013148
75012000
75012001
75012002
TDP-SP1/XP1/XP2
Condential
7-2
Apendix (Exploaded Image)
TDP-SP1/XP1/XP2
Condential
ASSY BOTOM MODULE
TDP-SP1/XP1/XP2
Condential
ASSY BOTOM COVER MODULE
TDP-SP1/XP1/XP2
Condential
ASSY TOP COVER MODULE
TDP-SP1/XP1/XP2
Condential
ASSY IR SENSOR MODULE
TDP-SP1/XP1/XP2
Condential
ASSY ENGINE MODULE
TDP-SP1/XP1/XP2
Condential
ASSY COLOR WHEEL MODULE
TDP-SP1/XP1/XP2
Condential
ASSY FAN MODULE
TDP-SP1/XP1/XP2
Condential
ASSY LAMP DRIVER MODULE
TDP-SP1/XP1/XP2
Condential
PACKING
TDP-SP1/XP1/XP2
Condential
10
REVISION HISTORY
REV
Date
Model
00 Aug. 28, 2008 TDP-SP1/XP1/XP2 The first edition.
Reason for Change
TOSHIBA
CORPORATION
1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN

Toshiba tdp-sp1 tdp-xp1 tdp-xp2

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FILE NO.

Published in Japan, August 2008 GREEN

GREEN PRODUCT PROCUREMENT

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

Disassemble Lamp Cover Module

Disassemble Lamp Module

Disassemble Top Cover Module

Disassemble Keypad Board

Disassemble Dust Proff Holder

Disassemble Top Shielding

Disassemble Main Board Module

Disassemble Right/Front/Left/Back Cover

Disassemble Fan Module

Disassemble Engine Module

Disassemble IR Sensor Module

Disassemble Color Wheel Module

Disassemble Focus Ring

Disassemble Zoom Ring Holder

Disassemble DMD Chip

Disassemble Interrupt Switch

Disassemble LVPS Module

Disassemble Blower Module

Disassemble Bottom Shielding

Disassemble Speaker Module

Disassemble Elevator Module

Re-write Lamp Usage Hour

Function Test & Alignment Procedure

Defect specification table

Test Inspection Procedure

Optical Performance Measure

DLP Composer Lite Setup Procedure

Firmware Upgrade Procedure

Setup Procedure (VGA)

EDID Key-In Procedure

Appendix (Exploaded Image)

- 65% Minimum JBMA

Number of active dots

1-2 Compatible Mode

Disassembly & Assembly Process

2-2 Disassemble Lamp

Lamp Cover Module

2-3 Disassemble Lamp

2-4 Disassemble Top Cover

Top Cover Module

2-5 Disassemble Keypad

4. Take off Return Button Key and Keypad.

Return Button Key

2-6 Disassemble Dust Proff

2-7 Disassemble Top

2-8 Disassemble Main Board

7. Unscrew 2 screws (as red circle)

2-9 Disassemble Right/Front/

2-10 Disassemble Fan

4. Unscrew 1 screw (as red circle)

2-11 Disassemble Engine

2-12 Disassemble IR Sensor

2-13 Disassemble Color

2-14 Disassemble Focus

2-15 Disassemble Zoom

2. Unscrew 2 screws to disassemble Zoom

2-16 Disassemble DMD Chip

2. Separate DMD Board and DMD Chip.

Note: Rotate the Lock counterclockwise