INSTALLATION AND

OPERATING INSTRUCTIONS

AIR COOLED
WATER/GLYCOL CHILLERS
EOR Model
Model#: ACWC-90-EOR
Serial#: _______________

Marrone & Co., Inc.

14020 Interdrive West, Houston, Texas 77032 Phone (800) 473-9178, (281) 227-8400
Fax (800) 473-9175, (281) 227-8404 www.waterchillers.com

IMPORTANT
The United States Environmental Protection Agency (EPA) has issued
various regulations regarding the introduction and disposal of refrigerants in
this unit. Failure to follow these regulations may harm the environment and
can lead to the imposition of substantial fines. Because these regulations
may vary due to the passage of new laws we suggest that, any work on this
unit be done by a licensed certified technician. Should you have any
questions, please contact the local office of the EPA.
- IMPORTANT MESSAGE TO OWNER:
These instructions should be carefully read and kept near the product, for
future reference. While these instructions are addressed primarily to the
installer, useful maintenance information is included. Have your installer
acquaint you with the operating characteristics of the product and periodic
maintenance requirements.

CODES AND REGULATIONS

This product is designed and manufactured to permit installation in
accordance with National Codes. It is the installers responsibility to install the
product in accordance with National Codes and/or prevailing local codes and
regulations. The manufacturer assumes no responsibility for equipment
installed in violation of any codes or regulations.

INSTALLATION/SERVICE
Contact your service provider, mechanical contractor, or other company for
the installation and/or service. Cold Shot Chillers provides 24/7 technical
support. Please provide complete model and serial number as shown on the
unit nameplate when calling. All service is the responsibility of the customer.
Labor Warranty (if included/purchased) details are on the Labor Warranty
Certificate.

REPLACEMENT PARTS
For information on replacement parts, contact Cold Shot Chillers. When
ordering parts, give complete model and serial number as shown on the unit
nameplate. Most parts will be available through local distributors.

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INTRODUCTION
Congratulations on your new purchase. Each frozen yogurt, ice cream, soft
serve or frozen beverage machine is an individual piece of refrigeration
equipment designed to freeze the product to the designed temperature and
consistency. Since a refrigerant is used to accomplish this task the
equipment needs a source of cooling to condense the refrigerant so it can be
reused over and over. The available cooling can be found either in the
ambient air surrounding the equipment (similar to a home air conditioner type
system) or by an outside water source. The specific model or capacity of the
machine will determine how much cooling will be required. If the units are air
cooled they will absorb the cool air around the unit and blow hot air into the
room to which the machines are installed. If the machine is liquid cooled the
heat given off by the unit is absorbed by the water and pumped off to either a
drain or a chiller
The water cooled units can be cooled by piping city water to the machines
and allowing the water to be discharged down the drain or choosing a more
ecologically popular solution and installing a chiller to re-circulate the cooling
water keeping waste water to a minimum.
The purpose of this manual is to assist the owner and their chosen
contractors in the selection, installation, operation, and maintenance of your
chiller system. Some specifications, design, or instructions may change, so
please contact Cold Shot Chillers if additional assistance is needed.

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INSPECTION
This equipment has been tested and inspected at the factory and released to
the transportation agency without known damage. Inspect cartons exterior
for evidence of rough handling in shipment. Unpack carefully; if damage is
found, report immediately to the transportation agency to report a claim.
Upon receiving a confirmation from the freight company acknowledging the
damage contact the factory for assistance is assessing the extent of the
damage.
NOTE:
1. Open cabinets and look for any hidden damage that may have occurred
during shipping.
2. Test the system service valves with refrigeration gauges to ensure
refrigerant pressure is present and no undetectable damage (i.e. dropping
the unit) has occurred. Once it is established that the unit has positive
pressure, proceed to installation and start-up.

EQUIPMENT
The equipment purchased is designed to work for a single or multiple
machine locations and includes:
1. Chiller
2. Remote status; ON/OFF Control Box
3. Soft Serve Distribution Manifold / City Water Switchover

CHILLER
As noted above, the chiller is designed to
remove heat energy created by the soft serve
yogurt machines and re-circulate the fluid back
to the machines for continuous cooling loop. It
is extremely important that the chiller has
constant glycol flow to ensure proper
dependable service.

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REMOTE STATUS ON/OFF CONTROL BOX

This device is designed to allow store
operations to monitor chiller operation and
remotely turn the chiller ON and OFF.

SUPPLY AND RETURN MANIFOLD/HEADER

(DISTRIBUTION MANIFOLD/CITY WATER SWITCHOVER)
The soft serve manifold is
designed to ensure proper
flow and cooling for both the
soft serve machines and the
chiller. On site fabrication of
this manifold can inhibit
equipment performance and
reliability.

EQUIPMENT LOCATION
Chiller Location:
The chiller should be located away from easy
access from vandals but should be accessible
for service. The unit MUST be installed to
allow for adequate air circulation that is as
dust free as possible. Allow three (3) feet of
clearance around the unit and at least 8
unobstructed clearance above the unit to
allow for proper air flow.
Most units are installed on a ground level pad outside the store or on the roof.
Since glycol flow is critical to dependable operations, it is important to install
the chiller as close to the soft serve manifold as possible.
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Manifold Location:
The Soft Serve Distribution Manifold/City Water
Switch Over is provided to allow for proper flow to
each machine and provide for sufficient flow back to
the chiller for dependable operation. This device will
also allow the owner to operate the process
machines on city water in the event of a mechanical
or electrical failure of the chiller.
The manifold consists of two sections:
- Blue marked SUPPLY/PRESSURE MANIFOLD
- Red marked RETURN MANIFOLD
These items should be installed on a flat wall as
close to the back end of the machines as possible.
They should be fairly accessible with a foot stool or
step ladder. In the event of an issue with the chiller,
they will need to be accessed to allow the timely
switch over to city water as to not disrupt business
operation. This will be discussed in greater detail
later in the manual under Start-up and Operation of
Equipment.
It is common protocol to install the Supply manifold
on top of the return header, but proper operation
will not depend on the placement of these items
relative to each other. It is important to mount them
as close to the machines as possible.
Remote status ON/OFF Control Box Location:
This box is designed to be installed in plain view to
approved operators and employees.
Remote Box Includes:
- Chiller ON/OFF switch.
- GREEN operating light
- RED alarm light

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INSTALLATION
CHILLER:
Please keep in mind that local codes and
regulations may require a licensed technician to
install the chiller to conform to local requirements.
Once the proper location for the chiller has been
established, using a crane or other suitable
material handling equipment, place the chiller on
the roof or on a ground level pad. It is important
to note that the chiller tank does come with a
drain plug on the bottom of the unit. It may be
beneficial to set the unit to allow access to the
drain if in the event it becomes necessary to drain
the system for maintenance or repair. If this drain
plug is covered the system can be drained using
the chiller pump. If the unit is placed on the roof it
should be set as just above or as close to the
manifold assemble as possible. Similarly, if it is
set on a ground level pad, is should also be
installed as close to the manifold as possible.
Connect piping, (insulated copper is most common) to
the unit. It is good protocol to install a pressure gauge
on the discharge side of the chiller and isolation ball
valves on both the inlet and outlet of the unit. While
this is a common practice it is not necessary for good
performance. It is also good to note here that the
chiller pipe marked OUT should be piped to the
SUPPLY/PRESSURE header which will then be
routed to the INLET on the soft serve machines. As
noted previously proper glycol flow is critical to reliable
equipment performance. Be sure to use pipe with the
same or greater inside diameter (I.D.) than unit
connections. The total loop length of the system should be no longer than 60
feet. If the piping loop required is greater than 60 feet please contact factory
to confirm the pump capacity on your chiller will provide at least 3 gpm/ton of
glycol flow.
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Complete piping to the pressure header from the chiller outlet and from the
return header to the chiller inlet.
Pipe a full port city water supply line to the city water inlet to the pressure
header and a suitable drain line from the return header drain line to a free
drain. Be sure to comply with local codes and regulations as needed for
backflow prevention. Utility sinks are not recommended as a suitable drain
for the city water switchover.

Both headers of the soft serve manifold are equipped with NPT ball
valves. The quantity of these connections is dependent upon the quantity of
soft serve machines the facility has decided to utilize.
The system is designed to connect suitable
hose from the blue marked SUPPLY
HEADER to the Inlet of the process
machines. The Outlet connection of the
soft serve machines are to be connected
by similar hose to the return header
through the NPT ball valve connections.
It is common protocol to use Blue hose
for the cooling water coming from the
SUPPLY HEADER to the soft serve
machines and Red hose from the soft
serve machines to the Return Header.
The actual color of the hose has no affect
on the performance of the system. It is
important that the hose is at least 1/2 I.D.
to allow for proper flow.

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ELECTRICAL:
Connect electrical at terminals tagged in
main control box. Usually at L1-L2-L3 on
the compressor contactor.
On 208/230V/3 systems with high or
stinger leg, connect this leg to L2 or
middle terminal. Failure to do so will
cause early control component
malfunction.

If 208V, verify that the control circuit voltage out of the transformer is
the proper voltage (24V or 120V as noted on the electrical print). If not,
check the transformer for additional tap wires for changing to 208V.
Verify that the selector switch is in Off position before applying power.
If compressor has crankcase heaters, allow the power to be applied to
the heaters for at least 24 hours before starting the compressor.

REMOTE BOX:
As noted your new chiller is equipped with a remote
operating control box.
Connect numbered terminals on TB 1 in the chiller to
like numbered terminals on TB 2 in the control box.
On distances up to 50ft from the chiller, 18
AWG control wire is appropriate. If greater
than 50ft, size the control wire for
approximately 2.0 amps at 24VAC. Contact
Cold Shot Chillers if assistance.
Your Remote Box will allow you to turn the
chiller On/Off and monitor operations. The
Chiller is operating Normal when the
GREEN light is illuminated. In the event the
chiller incurs a problem the RED light will
illuminate.

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START-UP
Refer to and complete the Start-Up Check List at
the end of the manual.
Once installation is complete, it would be appropriate
to check the system for fluid leaks. If ambient
temperatures are not in the freezing temperatures, we
recommend filling the system with water to test for
leaks, flush and to verify flow through the system. Fill
the tank while observing the sight tube on the tank.
Be sure all Soft Serve Manifold valves are open and the machines are all
connected. If the machines are not available, connect a jumper hose of some
type to allow flow from SUPPLY MANIFOLD valves to the RETURN
MANIFOLD valves.
DO NOT OPERATE THE CHILLER IN COOLING CYCLE WITH PURE WATER IN
TANK!!!
All chillers designed for, and are intended for outdoor use. All safeties are set to allow for
low outside ambient conditions. Operating the chiller in cooling cycle with water only, may
freeze the chiller and void all warranties.
DO NOT ATTEMPT TO OPERATE THE PUMP WITHOUT FLUID IN THE TANK!!
This will damage the mechanical seal in the pump and void the pump warranty.

Once the tank is full, locate the Power Selector Switch on the chiller. This
switch has three positions, Pump Only, OFF, and Cooling Cycle. Turn
this switch to Pump Only, and Off again to check pump rotation.
The motor should be turning clockwise from the motor end. All three phase
motors within the chiller are wired in phase at the factory. If the pump is
rotating properly all other motors will also be correct. If the pump turns
counterclockwise, turn all power off and rotate any two legs of power, making
sure that on incoming power with a high voltage leg this leg is on the L2 or
center lug.
Once proper rotation is confirmed, begin to circulate fluid
and bleed all entrapped air in the system, and check for
leaks. Once all leaks are repaired, operate in Pump Only
for at least 15 minutes. Shut unit down and clean strainer
to remove any debris that may have been in the system.
Depending on the system this step may be conducted
several times to help ensure all debris is removed from the
system.
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Loosen the bolts for the compressor feet to allow it to

float.
Compressor rotation can also be confirmed with the use
of refrigerant pressure gauges properly installed on
service ports located above the pump.
When the system has been cleaned and flushed, drain the water and refill the
system with the appropriate concentration of
water/glycol mix to within 2 of the top of the tank.
(A 40% -50% glycol mixture is recommended-see
glycol chart in appendix for the appropriate
concentration for your geographic area if winter
temperatures are expected to be below 0F).
Recirculate the system and check system for leaks and top off chiller tank as
required. Be sure to maintain proper glycol concentration to prevent
premature chiller failure. Once all the air is purged from the circuit, the
system is free from debris, check fluid level in reservoir and fill as required.
Dependable chiller and process machine operation is heavily dependent
upon proper glycol flow. All chiller pumps are sized to provide proper flow
when loop lengths do not exceed 60. If a pressure gauge was installed at
the chiller discharge, compare the pressure on the gauge with the pump
curve published for your specific chiller. Be sure that 3 gpm per ton is
available as described in the chart below. The chiller by-pass may require
adjustment to allow for proper flow.
CHILLER MODEL NUMBER
ACWC-18-EOR
ACWC-24-EOR
ACWC-36-EOR
ACWC-60-EOR
ACWC-90-EOR
ACWC-120-EOR

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REQUIRED FLOW RATE

4.5 GPM
6.0 GPM
9.0 GPM
15 GPM
23 GPM
30 GPM

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OPERATION
To operate using the remote control box turn
selector switch to Cooling Cycle. Leave the
switch in this position on the chiller to utilize
the ON or OFF switch on the remote box.
Proper cooling for most frozen yogurt, soft serve, ice cream, or frozen
beverage machines is 60F.
Do not adjust the set point below the temperature listed on the unit
nameplate.

Temperature Controller (Chromalox):

a. Set the controller to the desired Set point Value (lower
LED readout): Push and hold the up or down scroll
button for two seconds until the value starts changing.
Adjust the value to the desired temperature then stop
pressing any buttons. After two seconds, the new
value will become operative. (Do not adjust the set point below the
temperature listed on the unit nameplate).
b. The controller will also display Present Value (upper LED readout)
which is an indication of the current temperature of the fluid in the
chiller tank, or Leaving Fluid Temperature depending on the specific
chiller design.
Unit is now ready to turn on for cooling. Move the selector switch to Cooling
Cycle setting and the unit will begin cooling.
a. During the cooling cycle, condenser fans may turn on and off, due to
changes in refrigerant pressure. This should be expected during
normal operation and occurs due to ambient temperature and the
amount of heat being returned in the water chiller.
b. All chillers designed for this application come are equipped with a Low
Ambient fan speed controller to allow for dependable operation during
the winter months. This will alter the fan speed at ambient
temperatures below 35.
Monitor the temperature at the process location and adjust the Set Value on
the temperature controller to achieve the desired value.

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VERIFY REFRIGERANT CHARGE:

While cooling at low load conditions, bubbles may become visible in the
refrigerant sight glass. The charging procedure requires the unit to be under
full load with 75F or above water temperature with clear sight glass for
optimum performance. Returning fluid temperature should not exceed 100F
on standard units or the chiller will cycle off on head pressure switch and not
run. Should this occur, allow water to cool down by running pump only and
restarting chiller once water is 100F or colder.
Refrigerant charge may need to be adjusted to achieve the proper operation
of the chiller during final installation as described above.
For any other questions regarding chiller installations, startup, or operation,
please contact your service company or Cold Shot Chillers.

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System Components: (See your chillers specification for details.)

LOW FLOW SAFETY CONTROLS
1. FLOW SWITCH SAFETY (FSS):
a. A mechanical flow switch which monitors the fluid
entering the evaporator. This switch is
automatically reset when the fluid flow returns to the
proper flow rate. Adjustment should not be
performed unless necessary. If adjustments are
made, ensure that the flow entering the evaporator
is greater than 3 gallons per minute per ton of
refrigeration rating of the chiller. For example, a 2
Ton chiller will need a minimum of 6gpm.
2. This condition can occur when the fluid in the
evaporator nears freezing.
3. Generally the cause will be low or insufficient water flow caused by a clogged Y
strainer or restricted flow in the process. Resetting any controls and not determining
the cause for tripping can cause the evaporator to freeze and rupture.
4. This safety will automatically trip and stop the cooling circuit when no flow is detected.
REFRIGERANT PRESSURE SAFETY CONTROLS
1. LOW PRESSURE SAFETY (LPS)
a. Monitors the pressure of the refrigerant and will automatically open when the
pressure drops below the sensor set point and will automatically reset when
pressure is above the reset setting.
2. HIGH PRESSURE SAFETY (HPS)
a. Monitors the pressure of the refrigerant and will automatically open when the
pressure rises above the sensor set point and will automatically reset when
pressure is below the reset setting. Some units may have a manual reset switch.
LOW AMBIENT CONDITION CONTROLS
1. NOTE: They are equipped with a pressure controlled fan control system which is
controlled by the Low Ambient Thermostat which is set at approximately 35F.
2. Low Ambient Conditions to 0F Kit (0)
a. Temperature of the chillers ambient condition is monitored and will change the
operation of the chiller to reduce the possibility of freezing condenser fan cycling.
3. Low Ambient Conditions to -20F Kit(M20) (Option)
a. For potential ambient conditions below 0F but above -20F, the chiller will have a
similar condenser fan operation with additional possible accommodations for higher
wind conditions such as internal or external condenser coil baffles. External baffles
normally must be installed as needed in the field by the customer when
temperatures approach 0F.
b. Hot Gas Bypass (HGB)
1) A bypass valve in the refrigerant system that permits that cooling output
capacity of the chiller to vary based on the load of the system or for low ambient
conditions on startup.

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REMOTE STATUS ON/OFF CONTROL BOX

Once the chiller is operational and with all process machines are running and
making product, the chiller operation can be monitored using the indoor
Remote Status ON/OFF Control Box.

**In the event that the RED light becomes illuminated:

To convert from CHILL Water to CITY Water Operation:
1. Turn Chiller switch to the OFF position.
2. CLOSE both CHILL WATER VALVES (Supply and Return)
3. OPEN both CITY WATER VALVES (Supply and Drain)
4. Call a licensed A/C Repair Company, as needed, to evaluate
the condition of the chiller.
To convert from CITY Water to CHILL Water Operation:
1. Turn Chiller switch to the ON position.
2. Verify Chiller is operational.
a. The RED Safety light should be out.
b. The GREEN Operating light should be lit.
3. CLOSE both CITY WATER VALVES (Drain and Supply).
4. OPEN both CHILL WATER VALVES (Return and Supply).
**Failure to follow the sequence of operations above will dilute the glycol level
to below the required mixture and void factory warranty.

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MAINTENANCE
1. Periodically check condenser coils for dirt or airborne particle build-up. Check deep
into the coils with a flashlight and, if dirty, flush coils with a water hose- being careful to
disconnect the power first and cover pump to prevent water from entering the vent
ports.
2. If EZ Clean filters are included on the condenser housing, then remove the filters by
unsnapping from the unit and rinsing with water on a regular basis. Reattach when
completely clean.
3. Set up a schedule to remove the screen from the return water line strainer and clean
out. Some particles may pass through the screen and collect as sediment in bottom of
the tank. Again, disconnect the power then remove the tank drain plug and flush out
bottom with water hose.
4. Check the pumps for leakage. Visual indication of leakage from the pump end at the
pump connection to the motor is usually an indication of a seal failure. Only action is to
replace the seal with a new seal. Seals are a consumable item.

5. Remove all service valve service port caps to be sure Schrader valves are
tight. Vibration from standard operation can over time loosen fittings and
connections. System should be periodically checked to be sure no minor
refrigerant leaks have caused low refrigerant charge.
6. Turn off power to the unit and check the condition of the contactor points for the
compressor and pump. Replace them if the edges become jagged or splattered to
avoid premature compressor and/or pump failure. Contactor points are consumable
and their life is dependent on the amount of use and power characteristics at the unit.
*NOTE: Not performing the above will cause early unit failure and
considered abuse which is not covered by warranty.

WARRANTY
All new chillers purchased from Cold Shot Chillers include a one year parts
and a five year compressor warranty. If a labor warranty was purchased, see
the labor warranty repair allowances in the for reimbursement conditions.
See the appropriate Warranty Certificates for details.

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Chromalox 1603E Temperature Controller

Cold Shot Chillers Part# TCCH-000-160-3-0 (1603E-11150)

1. OPERATOR MODE

The display and modification of the operator

parameters can be protected by a secret code.
1.1 PRELIMINARY COMMENTS
It is assumed, at this point, that the instrument has
been correctly configured by the
supplier/manufacturer.
The upper display indicates the value measured.
The lower display indicates the operating set point
(below this condition is defined as Normal display).
DO NOT MODIFY ANY PARAMETER
SETTINGS WITHOUT FIRST CONTACTING COLD
SHOT CHILLERS. Changes to the settings without
first contacting Cold Shot Chillers will void all
warranties.
1.2 INDICATORS
OUT1 Lit up when output 1 is ON. (Call for cooling)
OUT2 Serves two functions, when used as alarm
indication: (see electrical diagram for details)
1) Lit if only Alarm1 is in alarm condition.
2) Flashing at slow rate of about one blink every 2
seconds (0.5 Hz ) if only Alarm 2 is in alarm
condition. (Typically for second stage purposes
or when used for Hot Gas Bypass)
3) Flashing at fast rate of about two blinks every
second (2 Hz) if both alarms are in alarm
condition.
C
Lit up if the temperature is displayed in C.
F
Lit up if the temperature is displayed in F.
SMT Flashes when the first part of the SMART
algorithm is active. Lit when the second part of the
SMART algorithm is active.
In addition:
a) The decimal point on the right hand of the
LSD of the upper display, flashes when the
instrument is working with SP2.
b) The decimal point on the left hand of the
LSD of the lower display, flashes when the display
shows the time count down.
1.3 FUNCTION OF THE PUSHBUTTONS
FUNC Saves the new value of the selected
parameter and goes to the next parameter
(increasing order).
Cold Shot Chillers Part# TCCH-000-160-3-0
MNL-Chromalox1603E-ManualInsert_0312.docx

SMT Enables or disables the SMART function

and scrolls back all the parameters without saving
them.

Increases the value of the selected

parameter.

Decreases the value of the selected

parameter.
+ FUNC
Enables/disables the "LAMP TEST".
NOTE: The operator parameters must be modified
within 10 seconds. If, during operator parameter
modification, no pushbutton is pressed during this
time, the instrument automatically reverts to the
normal display mode. Saving only the parameter
modifications which were followed by pressing the
FUNC pushbutton.
1.4 DIRECT MODIFICATION OF THE SET POINT
The set point value can be modified without using
the FUNC pushbutton. When direct access to set
point modification is required, proceed as follows:
1) Press pushbutton or for more than 2
seconds; the set point value will be displayed
and it will start to change.
2) Using the and pushbuttons, set the
desired value.
3) When the desired value is reached, DO NOT
press any pushbutton, the new set point will
become operative 2 seconds after the
pushbuttons were last pressed and the
instrument will return to the normal display. If
during this procedure the modification is not to
be saved, press the FUNC pushbutton
immediately (within 2 seconds); the instrument
automatically returns to the normal display
without saving the new set point.
1.5 LAMP TEST
To check the display efficiency,
Press pushbuttons + FUNC. The instrument will
turn ON, with a 50% duty cycle, all the LEDs of the
display (this state is called LAMP TEST). No time
out is applied to the LAMP TEST.
To return to the normal display mode, press
pushbuttons + FUNC again. No other keyboard
functions are available during the LAMP TEST.

Pg1

Chromalox 1603E Temperature Controller

Cold Shot Chillers Part# TCCH-000-160-3-0 (1603E-11150)

2. ERROR MESSAGES
2.1 MEASUREMENT ANOMALY SIGNAL
The instrument display shows the OVERRANGE
and UNDERRANGE conditions with the following
indications:

The sensor break can be signaled as:

- for TC/mV input: OVERRANGE or
UNDERRANGE selected by a solder jumper
N O T E : When:
- The instrument is set for one control out only and
an OVERRANGE is detected, the OUT 1 turns OFF
(if reverse action) or ON (if direct action).
- The instrument is set to use two control outs and
an OVERRANGE is detected, OUT 1 turns OFF and
OUT 2 turns ON.
- The instrument is set for one control out only and
an UNDERRANGE is detected, the OUT 1 turns ON
(if reverse action) or OFF (if direct action).
- The instrument is set to use two control outs and
an UNDERRANGE is detected, OUT 1 turns ON and
OUT 2 turns OFF.
NOTE: When an overrange or an underrange is
detected, the alarms operate as if the instrument
had detected the maximum or the minimum
measurable value respectively.
To eliminate the out of span condition, proceed as
follows:
1) Check the input signal source and the
connecting line.
2) Make sure that the input signal is in
accordance with the instrument configuration.
Otherwise, modify the input configuration (see
section 4).
3) If no error is detected, send the instrument to
your supplier to be checked.
2.2 ERROR MESSAGES
Diagnostics are made on switching on and during
normal operation.
If the instrument detects an error condition the
display will show:
ERR in the lower display and the code which
identifies the type of error in the upper display.
The complete list of all the possible errors follows in
numerical order.
Some errors automatically reset the instrument: if
the error persists, contact the supplier and provide
code.

Cold Shot Chillers Part# TCCH-000-160-3-0

MNL-Chromalox1603E-ManualInsert_0312.docx

2.3 LIST OF POSSIBLE ERRORS

100
EEPROM writing error. Consult your
supplier.
150
Generic CPU error. Consult your supplier.
2xx
Error in the configuration parameters. The
two less significant figures indicate the number of
the incorrect parameter (e.g. 209 ERR indicates
error of parameter P9). Press SMT and FUNC, then
set the parameter correctly. See section 4.
301
RTD input calibration error. Contact your
supplier.
305
TC input calibration error. Contact your
supplier.
307
RJ input calibration error. Contact your
supplier.
400
Error in the operator parameters. To deal
with the problem, enter the predefined parameters
(Default Parameters, see section B), pressing
pushbuttons and at the same time. Then set
the operator parameters. This will not reset the
configuration parameters.
500 Auto-zero error. Contact your supplier.
502 RJ error. Contact your supplier.
510 Error during calibration. Contact your supplier.

3. MAINTENANCE
WARNING - Electric shock Hazard
Disconnect all power before servicing controller.
Failure to do so could result in personal injury or
property damage.
1) SWITCH THE EQUIPMENT OFF (power supply,
relay out, etc.).
2) Take the instrument out of it case.
3) Using a vacuum cleaner or a compressed air jet
(max. 3 kg/cm2) remove all deposits of dust and dirt
which may be present on the louvers and on the
internal circuits being careful not to damage the
electronic components.
4) To clean external plastic or rubber parts use only
a cloth moistened with:
- Ethyl Alcohol (pure or denatured) [C2H5OH] or
- Isopropyl Alcohol (pure or denatured)
[(CH3)2CHOH] or - Water (H2O).
5) Make sure that there are no loose terminals.
6) Before putting the instrument back in its case,
make sure that it is perfectly dry.
7) Put the instrument back and turn it ON.

Pg2

TECHNICAL SPECIFICATION
Model: ACWC-90-EOR-_-_-0-_
Description:
7 -Ton, air-cooled portable water chiller system. System will provide approximately 90,000 Btu/hr of cooling capacity
with a leaving fluid temperature of 50F with an ambient air temperature of 95F. The chill water system typically
includes a valve manifold for up to 8 soft serve machines. Manifold also includes city water switchover valves. Full
powder coated steel cabinet. Outdoor service with a low ambient kit good to 0F. Remote On/Off and status panel for
indoor monitoring.
CAPACITY
7 TON
90,000 BTU /HR
5% AT 50 LCWT WITH 95F AMBIENT
COPELAND HERMETIC SCROLL
COMPRESSOR
R410A
REFRIGERANT
1 / 4,700
CONDENSER FANS / CFM
COPPER TUBE / ALUMINUM FIN
CONDENSER COILS
STAINLESS STEEL / COPPER BRAZED
EVAPORATOR
1-1/4 NPT MALE
1-1/4 NPT MALE
FLUID CONNECTION (IN/OUT)
208/230V / 3 / 60HZ
460V / 3 / 60HZ
VOLTAGE / PHASE / FREQUENCY
38A
19A
MINIMUM CIRCUIT AMPS
44L X 32W X 61H
DIMENSIONS
650 LBS
WEIGHT (APPROX.)
1-1/2 HP
PUMP HP
55 GPM @ 30 PSI
PUMP OUTPUT
41 GALLON
TANK SIZE
INSULATED 304 STAINLESS STEEL
TANK CONSTRUCTION
Note: All specifications subject to change without notice.
Controls:
Electronic temperature controller with constant (set point & process) temperature LED readout.
Refrigeration Components:
Efficient scroll compressor, sight glass, moisture indicators, balance port expansion valves, filter drier, service
valves, stainless steel brazed plate evaporator, head pressure control. System includes fan controller for low
ambient conditions down to 0F.
Process Fluid Components:
Stainless steel centrifugal pump, bronze Y strainer with 20 mesh 304 stainless steel screen, and insulated
stainless steel reservoir with tank level sight glass and fill port.
Safety Controls:
High/low pressure safeties, internal overloads for compressor and fan motors, safety fuses for pump, low water
safety switch safety.
Construction:
Welded steel powder coated frame and cabinet.
Warranty:
One year parts / five year compressor.

Marrone & Co., Inc.

14020 Interdrive West, Houston, Texas 77032 Phone (800) 473-9178, (281) 227-8400
Fax (800) 473-9175, (281) 227-8404 www.waterchillers.com
TechSpec_ACWC-90-EOR-_-_-0-_(0313).doc

TECHNICAL SPECIFICATION
Model: ACWC-90-EOR-_-_-M20-_
Description:
7 -Ton, air-cooled portable water chiller system. System will provide approximately 90,000 Btu/hr of cooling capacity
with a leaving fluid temperature of 50F with an ambient air temperature of 95F. The chill water system typically
includes a valve manifold for up to 8 soft serve machines. Manifold also includes city water switchover valves. Full
powder coated steel cabinet. Outdoor service with a low ambient kit good to -20F. Remote On/Off and status panel for
indoor monitoring.
CAPACITY
7 TON
90,000 BTU /HR
5% AT 50 LCWT WITH 95F AMBIENT
COPELAND HERMETIC SCROLL
COMPRESSOR
STAINLESS STEEL / COPPER BRAZED
EVAPORATOR
1-1/4 NPT MALE
1-1/4 NPT MALE
FLUID CONNECTION (IN/OUT)
1 / 4,700
CONDENSER FANS / CFM
COPPER TUBE / ALUMINUM FIN
CONDENSER COILS
208/230V / 3 / 60HZ
460V / 3 / 60HZ
VOLTAGE / PHASE / FREQUENCY
38
19
MINIMUM CIRCUIT
44L X 32W X 61H
DIMENSIONS
650 LBS
WEIGHT (APPROX.)
1-1/2
PUMP HP
55 GPM @ 30 PSI
PUMP OUTPUT
41 GALLON
TANK SIZE
304 SS
TANK CONSTRUCTION
R410A
REFRIGERANT
Note: All specifications subject to change without notice.
Controls:
Electronic temperature controller with constant (set point & process) temperature LED readout.
Refrigeration Components:
Efficient scroll compressor, sight glass, moisture indicators, balance port expansion valves, filter drier, service
valves, stainless steel brazed plate evaporator, head pressure control. System includes fan speed controller and
hot gas bypass for low ambient conditions down to -20F.
Process Fluid Components:
Stainless steel centrifugal pump with open drip-proof motor, bronze Y strainer with 20 mesh 304 stainless steel
screen, and insulated stainless steel reservoir with level sight glass and fill port.
Safety Controls:
High/low pressure safeties, internal overloads for compressor and fan motors, safety fuses for pump, low water
safety switch safety.
Construction:
Welded steel powder coated frame and cabinet. Internal wind baffle.
Warranty:
One year parts / five year compressor.

Marrone & Co., Inc.

14020 Interdrive West, Houston, Texas 77032 Phone (800) 473-9178, (281) 227-8400
Fax (800) 473-9175, (281) 227-8404 www.waterchillers.com
TechSpec_ACWC-90-EOR-_-_-M20-_(0612).doc

FRONT
VIEW

RIGHT SIDE
VIEW
Access Panel

Temperature Controller
Control Switch
(PumpOnly/Off/Cooling)

60.0in.
Insulated Tank with Lid
(inside)

"Y" Strainer
(inside)

Tank Fill Port

Inlet (NPT-Male)
Outlet (NPT-Male)
Tank Level
Sightglass
Chiller Pump
(inside)

32.0in.

44.0in.

GENERAL NOTES

Specifications subject to change without notice.

Shown with Full Metal Cabinet included.

SIZE

DRAWN

ENGINEERING

ISSUED

3 April 2012

SCALE

DIMENSION NOTES
Units are in inches.
+/-

1 : 16

DWG NO

REV

Front-Right Drawing

ACWC-90-EOR (Typical)
DWG-INST_ACWC-90-EOR_(0412).vsd

SHEET

1 / Front-Right

TOP VIEW

BOTTOM VIEW

Control Switch &

Temperature Controller

2.8in.

Electrical Panel

Front
GENERAL NOTES

Specifications subject to change without notice.

Shown with Full Metal Cabinet included.

SIZE
DRAWN

ENGINEERING

ISSUED

3 April 2012

A
SCALE

DIMENSION NOTES
Units are in inches.
+/-

1 : 16

DWG NO

REV

Top-Bottom Drawing

ACWC-90-EOR (Typical)
DWG-INST_ACWC-90-EOR_(0412).vsd

SHEET

3 / Top-Bottom

GROUNDING LUG
GND

GND

GRN/YEL

(opt)
CCH

BLK
BLK
TO
POWER
SUPPLY

L1
L2
L3

T1

COMPRESSOR

BLK
BLK
BLK

T2
T3

C
S
R

CC
FIELD
SUPPLIED
DISCONNECT

BLK
RC

LAR
2

Used with
low ambient
kit only

FCC

Used with low ambient kit only

FM

OPEN 260 PSI

CLOSE 450
BLK
BLK

WHT

LAR
3

FB-2
FU1

BLK
BLK
BLK

BLK

L2/N

ORN

M1

BLK/WHT

L1

BRN

ORN

P266

PC

FU2
FU3

BLK

L3

BLK
BLK

L2
L1

BLK

T3
T2
T1

BLK
BLK

FUSES 8 AMP

1.5 HP

CHILLER PUMP

FB-1

NOTE Field Installed Wiring

Connect TB1 1,2,3,4,5, to TB2 in
remote box 1,2,3,4,5,respectively.

FU2
(2)-1 AMP

208/230V
460V
CT

SR
BLK

FU3

RED/WHT

BLU

CB

24V
secondary

NOTE
CONNECT FOR
APPROPRIATE
VOLTAGE
(COM)

YEL

RED/WHT

GND
OPEN 630
CLOSE 480 PSI

OPEN 10
CLOSE 25 PSI
YEL

YEL

(see note #5)

BLU

BLU

YEL

YEL

TB1

BRN
GRN/YEL

5 AMP

TB1

FU1

BLK
Fuse may be used in
place of circuit breaker

TB1

BLK

SR

C1

BRN

C2

VIO
LPS

HPS

YEL

FS

BRN

RED
TB1
COM 4

11

GRN

12

GRN
GRN

13

TB1

SW

ICM450

Pump Only

RUN 6

RED

BLU
Cooling Cycle

BLU

RED

VIO

(see note #4)

HGB

WHT

14

10

15

BRN

TC
WHITE

BRN

BRN

TEMPERATURE CONTROLLER
1603 E

COMPONENT CODE
CB
CC
CCH
COM
CT
FB
FCC
FM
FS
FU
GND
HGB
HPS
L
LAR
LAT
LPS
M
OPT
PC
P266
PR
RC
SR
SW
TB
TC

CIRCUIT BREAKER
COMPRESSOR CONTACTOR
CRANKCASE HEATER
COMMON
CONTROL TRANSFORMER
FUSE BLOCK
FAN CYCLE CONTROL
FAN MOTOR
FLOW SWITCH
FUSE
GROUND
HOT GAS BYPASS
HIGH PRESSURE SAFETY
LINE
LOW AMBIENT RELAY
LOW AMBIENT T-STAT
LOW PRESSURE SAFETY
MOTOR
OPTIONAL
PUMP CONTACTOR
FAN SPEED CONTROL
PUMP RELAY
RUN CAPACITOR
SAFETY RELAY
CHILLER ON/OFF SWITCH
TERMINAL BLOCK
THERMOCOUPLE-TYPE J

Pressure Transducer Class 2

Wiring for ALL P266 Models
P266 Electronic
Pressure Transducer
RED
WHT
BLK

V
P
C

GRN

C1

PC

C2

BRN

BLU

C1

CC

C2

BRN

C1

LAR

C2

BRN

GRA
SET 0 DEG.
GRA
P1

If a second P266 transducer is

used, wire the P2 terminal the
same as P1 terminal
Used with low ambient kit only

NOTES:
1. REPLACEMENT WIRE AND FUSES MUST BE THE SAME
SIZE AS ORIGINAL.
2. UNIT MUST BE PERMANENTLY GROUNDED AND
CONFORM TO N.E.C. & LOCAL CODES.
3. MINIMUM WIRE SIZE BASED ON 75 DEGREES C
INSULATION COPPER WIRE.
4. OPTIONAL HOT GAS BYPASS FOR CAPACITY CONTROL.
5. SEE MANUAL IF ADJUSTMENT IS NECESSARY ABOVE
FACTORY SET MINIMUM.

LAT

GRA

BRN

A P266 C
24V Control
Used with low ambient kit only

DESCRIPTION

WIRING SCHEMATIC FOR

ACWC-090-EOR-_-_-0-5
FILE: ACWC-090-EOR_-_-0-5 (0213).vsd

GROUNDING LUG
GND

GND

GRN/YEL

(opt)
CCH

BLK
BLK
TO
POWER
SUPPLY

L1
L2
L3

T1

COMPRESSOR

BLK
BLK
BLK

T2
T3

C
S
R

CC
FIELD
SUPPLIED
DISCONNECT

BLK
OPEN 260 PSI
CLOSE 450
BLK
BLK

LAR
2

UNIT VOLTAGE
208/230-3-60, 197/220-3-50
HP

FUSE

BLK

L2/N

ORN

M1

BLK/WHT

L1

BRN
WHT

ORN

Used with LAR

low ambient
3
kit only

FCC

PUMP MOTOR FUSE SIZES

Used with low ambient kit only

FM

RC

P266

OVERLOAD

9 AMP 4.5-6.5 AMP

15 AMP 7.5-11 AMP

30 AMP 13-19 AMP

7.5

30 AMP 18-25 AMP

FB-2
BLK
BLK
BLK

BLK

FU2

BLK
BLK

FU3

CHILLER PUMP

OL

PC

FU1

L3
L2
L1

BLK

T3
T2
T1

BLK
BLK

SEE CHART

FB-1

NOTE Field Installed Wiring

Connect TB1 1,2,3,4,5, to TB2 in
remote box 1,2,3,4,5,respectively.

BLK

208/230V
460V

NOTE
CONNECT FOR
APPROPRIATE
VOLTAGE

24V
secondary

(COM)

CT
FU3

RED/WHT

BLU

CB

YEL

BRN
GRN/YEL

5 AMP
RED/WHT

GND
OPEN 10
CLOSE 25 PSI

OPEN 630
CLOSE 480 PSI
YEL

TB1

FU2
(2)-1 AMP

SR

TB1

FU1

BLK
Fuse may be used in
place of circuit breaker

TB1

BLK

BLU

PC
AUX

(see note #5)

BLU

YEL

YEL

13

14

YEL
HPS

YEL
VIO

YEL

FS

LPS

SR

C1

BRN

C2
BRN

RED
TB1
COM 4
6

11

GRN

12

GRN
GRN

13

14

10

15

TB1

SW

ICM450

Pump Only

RUN 6

RED

BLU
Cooling Cycle

RED

VIO

TC

BLU
WHITE

BRN

BRN

TEMPERATURE CONTROLLER
1603 E
OL
GRN

COMPONENT CODE
AUX
CB
CC
CCH
COM
CT
FB
FCC
FM
FS
FU
GND
HGB
HGR
HPS
L
LAR
LAT
LPS
M
OL
OPT
PC
P266
RC
SR
SW
TB
TC
TD

AUXILIARY CONTACTS
CIRCUIT BREAKER
COMPRESSOR CONTACTOR
CRANKCASE HEATER
COMMON
CONTROL TRANSFORMER
FUSE BLOCK
FAN CYCLE CONTROL
FAN MOTOR
FLOW SWITCH
FUSE
GROUND
HOT GAS BYPASS
HOT GAS RELAY
HIGH PRESSURE SAFETY
LINE
LOW AMBIENT RELAY
LOW AMBIENT T-STAT
LOW PRESSURE SAFETY
MOTOR
OVERLOAD
OPTIONAL
PUMP CONTACTOR
FAN SPEED CONTROL
RUN CAPACITOR
SAFETY RELAY
CHILLER ON/OFF SWITCH
TERMINAL BLOCK
THERMOCOUPLE-TYPE J
TIME DELAY ON MAKE

95

96

GRN

C1

PC

C2

BRN

BLU

C1

CC

C2

BRN

C1

LAR

C2

BRN

Pressure Transducer Class 2

Wiring for ALL P266 Models
GRA

P266 Electronic
Pressure Transducer
RED
WHT
BLK

V
P
C

SET 0 DEG.
GRA
P1

If a second P266 transducer is

used, wire the P2 terminal the
same as P1 terminal
Used with low ambient kit only

NOTES:
1. REPLACEMENT WIRE AND FUSES MUST BE THE SAME
SIZE AS ORIGINAL.
2. UNIT MUST BE PERMANENTLY GROUNDED AND
CONFORM TO N.E.C. & LOCAL CODES.
3. MINIMUM WIRE SIZE BASED ON 75 DEGREES C
INSULATION COPPER WIRE.
4. HOT GAS BYPASS FOR TEMPERATURE CONTROL.
5. SEE MANUAL IF ADJUSTMENT IS NECESSARY ABOVE
FACTORY SET MINIMUM.

LAT

GRA

BRN

A P266 C
24V Control
Used with low ambient kit only

DESCRIPTION

WIRING SCHEMATIC
ACWC-090-EORM-_-_-0-5
FILE: ACWC-090-EOR_-_-0-5 (0213).vsd

6.50

4.25

OPERATING
LIGHT
OFF/ON

6.50

SW
SAFETY
LIGHT

7/8" Low Voltage

COLD SHOT CHILLERS

DRAWN

ENGINEERING

ISSUED

12/10

SIZE

FSCM NO

TON

SCALE

1:8

DWG NO

REV

COLD SHOT CHILLERS

Model: REMOTE STATUS PANEL

SHEET

REMOTE BOX FIELD INSTALLED

OPERATING

X1

X2

BRN

OFF/ON
SWITCH

SAFETY

X1

X2

BRN
BRN

BLK
RED/WHT
RED

YEL
TB-2

#6 Not used

NOTE FIELD INSTALLED WIRING

COMPONENT CODE
CB
CC
CCH
CT
FB
FCC
GND
HGB
FM
FS
FU
HPS
LAR
LAT
LPS
OPT
P266
PC
RC
SW
TB
TC

CIRCUIT BREAKER
COMPRESSOR CONTACTOR
CRANKCASE HEATER
CONTROL TRANSFORMER
FUSE BLOCK
FAN CYCLE CONTROL
GROUND
HOT GAS BYPASS
FAN MOTOR
FLOW SWITCH
FUSE
HIGH PRESSURE SAFETY
LOW AMBIENT RELAY
LOW AMBIENT THERMOSTAT
LOW PRESSURE SAFETY
OPTIONAL
FAN SPEED CONTROL
PUMP CONTACTOR
RUN CAPACITOR
SWITCH 2 POSITION SELECTOR
TERMINAL BLOCK
THERMOCOUPLE-TYPE J

Connect TB2 1,2,3,4,5, to TB1 in chiller 1,2,3,4,5,respectively.

NOTES:

1.

REPLACEMENT WIRE AND FUSES MUST BE THE SAME SIZE

AS ORIGINAL
2. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO
N.E.C. & LOCAL CODES
3. MINIMUM WIRE SIZE BASED ON 75 DEGREES C INSULATION
COPPER WIRE

DESCRIPTION

COLD SHOT
CHILLERS

REMOTE BOX
ACWC-036-EOR-_-_ACWC-060-EOR-_-_ACWC-090-EOR-_-_FILE: ACWC-090-EOR_-_-0-5 (0213).vsd

ICM 450C; Parameter Settings and Wiring Diagram For 230-460 Volt Units, 24Volt Control

Parameters
Parameter
Line Voltage

Description

Range

Average phase to phase line voltage

Factory Setting

190-630

230V

460V

Delay On Break

Amount of time between the load de-energizing and re- energizing

0-10 minutes 3 minutes**

3 minutes**

Delay on Fault

Amount of time before the load de-energizes due to a non-critical fault*

0-15 seconds 8 seconds**

8 seconds**

% Over Voltage

Maximum phase to phase average voltage

2-25%

13%

10%

% Under Voltage

Minimum phase to phase average voltage

2-25%

13%

10%

Amount of allowable voltage unbalance

2-20%

2%

2%

Reset Mode

AUTO or number of times the load can be re-engerized after a load side
fault before a manual reset is necessary. Note: when monitoring line side
only, the reset mode will always be AUTO

AUTO,
0-10

Control Mode

With control mode set to OFF, the load will energize if no 3- phase fault
conditions exist; with control mode ON, the load will energize if no fault
conditions exist and control voltage is present at 1 and 3 of the ICM450

ON or OFF

OFF

OFF

Based
on wiring

Based
on wiring

% Phase Unbalance

*Non-critical fault are faults such as High/Low Voltage and Phase Unbalance. Critical faults, such as Phase Loss and Phase Reversal have a fault
interrogation of under 2 seconds and it is not user adjustable.
Incoming 3-phase
voltage from line side of
compressor contactor

ICM
CONTROLS

P/N ICM450
LOAD3
C

LINE3

FU3

FUSE BLOCK

Incoming 3-phase voltage

from load side of
compressor contactor

LINE2
B

LOAD2
B

FU2
FUSES 1 AMP

LINE1
A

LOAD1
A

The incoming 3-phase

voltage is used to
power up the ICM450
as well (190-600)

THREE PHASE VOLTAGE MONITOR

190-630 VAC 50-60 Hz
SETUP

READ

LOAD
ENERGIZED
RUN

ALARM

COM

CONTROL
VOLTAGE
19-240VAC

FU1

FAULT

SHORT PINS WHEN USING 24

VAC CONTROL VOLTAGE

24V FROM
TRANSFORMER

RED

CONNECT FOR
OPTIONAL ALARM
TO CHILLER
OFF/ON SWITCH

RED

NOTES:
1.
2.
3.
4.

FAULT- PRESS TO READ FAULTS.HOLD FOR 5 SECONDS TO

CLEAR AND RESET MEMORY.
READ- HOLD FOR VOLTAGE DISPLAY
SETUP-PRESS TO ENTER SETUP MODE AND SELECT USER
PARAMETERS.
PRESS ARROWS TO SCROLL THROUGH AND SELECT USER
PARAMETER SETTINGS IN SET UP MODE. HOLD DOWN FOR
FAST EDIT.

FILE:

ICM450C 3ph voltage monitor0413.vsd

ICM450

Three Phase Voltage Monitors

Programmable, 25-Fault Memory, Protects motors from premature failure and burnouts

MODE OF OPERATION
At power up, the ICM450 evaluates the incoming power for proper phase sequence, amplitude, and symmetry (voltage
unbalance). If the three phase input at the line side connections is within user-set parameters, the load energize LED is turned on
and the internal relay is energized. Continuity will be across terminals 4 and 6. If connections are made to the load side terminals,
the ICM450 will transfer monitoring over to the load side only.
When a critical fault condition (phase loss or phase reversal) is present, the relay will immediately de-energize, the load
energized LED will turn off, the fault LED will flash, and the fault is written to memory. Continuity will be across terminals 4 and 5.
If a non-critical fault condition (unbalance, high or low voltage) is present, the ICM450 will ignore it during the interrogation
delay time. If it is still present following the interrogation delay time, the relay will de-energize, the load-energized LED will turn off,
the fault LED will flash, and the fault is written to memory. Continuity will be across terminals 4 and 5.
The ICM450 will store the last 25 faults in memory. The relay will not energize if any fault conditions exist. The integral
adjustable delay on break timer will prevent short cycling.

SETTING THE PARAMETERS

1. Press the green SETUP button to enter Setup mode. Setup LED will light.
2. Use the and arrows to change user parameters.
3. Scroll through setup by pressing and releasing the SETUP button.
4. When the last parameter has been set, the phase average will be displayed and the Setup LED will automatically turn OFF.

BUTTON FUNCTIONS

SETUP
Press arrows to scroll through and select user
parameter settings in Setup mode.
HOLD down for fast edit.

Press to enter Setup mode

and select user parameters.

READ
Hold for voltage display
a->b, b->c, a->c
(simultaneously).

FAULT
Press to read faults.
Hold for 5 seconds to clear
faults and reset memory.

Parameters (See Wiring Diagram for Factory Settings)

Parameter

Description

Line Voltage
Delay On Break
Fault Interrogation
% Over/Under Voltage
% Phase Unbalance
Reset Mode

Range

Average phase to phase line voltage

190-630
Amount of time between the load de-energizing and re-energizing
0-10 mins
Amount of time before the load de-energizes due to a non-critical fault*
0-15 secs
Maximum/minimum phase to phase average voltage, respectively
2-25%
Amount of allowable voltage unbalance
2-20%
AUTO or number of times the load can be re-energized after a load side fault before a
AUTO,
manual reset is necessary. Note: When monitoring line side only, the reset mode will
0-10
always be AUTO
Control Mode
With control mode set to OFF, the load will energize if no 3- phase fault conditions
ON or OFF
exist; with control mode ON, the load will energize if no fault conditions exist and
control voltage is present at terminals 1 and 3 of the ICM450
*Non-critical faults are faults such as High/Low Voltage and Phase Unbalance. Critical faults, such as Phase Loss and Phase Reversal,
have a fault interrogation of under 2 seconds and it is not user adjustable.
** For best recommendations, consult manufacturer of equipment.

Marrone & Co., Inc.

14020 Interdrive West, Houston, Texas 77032 Phone (800) 473-9178, (281) 227-8400
Fax (800) 473-9175, (281) 227-8404 www.waterchillers.com
MNL_ICM450-Insert_(0313).docx

-1-

Fault Conditions
Press and release fault button to scroll through all saved faults.
Note: For initial setup, press and hold FAULT for 5 seconds to remove any previously stored faults.

Fault

Problem

Corrective Action

Back Phase
Loss

Not all three of the phases 1. Re-energize the contactor.

on the load side are
2. If the fault reappears after the load energizes:
present
a. Turn all power OFF
b. Check all load side connections
c. Check the contacts of the contactor for debris or excess carbon.
Back Phase
Loads 1, 2, or 3 are not in 1. Turn OFF all power.
Rev
sequence
2. Swap any 2 phases on the load side of the unit only (example: swap load 1 and load 2) *
(not 120 phase shifted) 3. Re-apply power.
Back Phase
A voltage unbalance
1. Press the READ button to observe the present load voltages. Check system for
Unbal
between the three load
unbalance cause.
2. Increase the fault interrogation time if necessary.
phases exceeds the
unbalance setpoint
3. Increase the percent unbalance setting if necessary.
Front Over
Average phase-phase
1. Check system for over-voltage cause.
Volt
voltage exceeds the
2. Increase the percent over-voltage setting if necessary.
maximum percentage
3. Increase the fault interrogation time if necessary.
Front Phase Not all three of the phases 1. Press and hold the READ button on the phase monitor or use an AC voltmeter to
Loss
on the line side are present carefully measure all three phase-phase line voltages
(example: Line 1 Line 2, Line 2 Line 3, Line 3 Line 1).
2. Repair the missing phase.
Front Phase
Lines 1, 2, or 3 are not in 1. Turn OFF all power.
Rev
sequence (not 120 phase 2. Swap any 2 phases on the line side of the unit. For example: swap load 1 and load 2*.
shifted)
3. Re-apply power.
Front Phase
A voltage unbalance
1. Press the READ button to observe the present load voltages. Check system for
Unbal
between the three line
unbalance cause.
2. Increase the fault interrogation time if necessary.
phases exceeds the
unbalance setpoint
3. Increase the percent unbalance setting if necessary.
Front Under
Average phase-phase
1. Check system for under-voltage cause.
Volt
voltage is below the
2. Increase the percent under-voltage setting if necessary.
minimum percentage
3. Increase the fault interrogation time if necessary.
* Only swap phases during initial setup, not after unit has been in operation without errors.

Troubleshooting
Problem
Load will not energize
Load will not energize
Fault LED blinks repeatedly
while load is energized

LCD Readout

LED Status

Corrective Action

Phase
Avg.
Phase
Avg.

All LEDs Off

Load LED Off,
Fault LED Blinking

Phase
Avg.

Fault LED Blinking,

Load LED On

Confirm that the control input is properly connected and

configured
Press FAULT to observe the current fault; correct the
condition of the first fault that appears (see Fault Conditions,
Page 6 for a list of corrective actions)
Indicates there are faults saved in the memory, press FAULT
rapidly to scroll through saved faults; to clear the faults,
press and hold FAULT for more than 5 seconds
The control mode setting is OFF; press SETUP to get to the
control mode. Press to set the control mode ON
To exit the setup mode, press either READ or FAULT

Load will not de-energize

Phase
when control voltage is OFF
Avg.
Setup LED is on while load is Anything Other
being energized
Than Phase
Avg.
Load will not energize
Reset
Load turns ON and OFF
repeatedly

MNL_ICM450-Insert_(0313).docx

Readout is
Irrelevant

Load LED On,

Control LED Off
Setup LED On,
Load LED On
Fault LED Blinking

Fault LED Blinking

-2-

Unit in lockout; maximum number of retries in manual reset

mode has been reached; to reset unit, press FAULT and hold
for more than 5 seconds
Fix load side fault; press FAULT to observe condition; the
delay on break period may be too short; press SETUP to
enter the delay on break mode; press to lengthen the delay

STAINLESS STEEL
TANK WITH SHOE BOX
LID

STAINLESS STEEL/
COPPER BRAZED
PLATE EVAPORATOR

FS
WATER
RETURN
(IN)

Customer
Process

FLOW SWITCH
STRAINER

MANUAL
BYPASS

WATER
SUPPLY
(OUT)

DRAIN

CHILLER
PUMP
TEMPERATURE
SENSOR
(Temperature
Controller)

COLD SHOT CHILLERS

DRAWN

ENGINEERING

ISSUED

04/2011

SIZE

FSCM NO

SCALE

NA

DWG NO

REV

CHILL WATER CIRCUIT TYPICAL

E - Portable with Flow Switch

DWG-CHW_AllFlowDesigns_0411d.vsd

SHEET

65.5
CHILL
WATER IN

3"

1 BALL 1 CHECK
VALVE
VALVE

CITY
WATER IN

3/4 BALL
VALVE

1/2 BALL
VALVE

3/4 CHECK
VALVE

TO MACHINES
60.0

WATER
OUT TO
CHILLER

3"

1 BALL
VALVE

1/2 BALL
VALVE

3/4 BALL
VALVE
6"
TO
DRAIN

FROM MACHINES

NOTES
ALL PIPING IS TO BE INSULATED

COLD SHOT CHILLERS

DRAWN

ENGINEERING

ISSUED

0210

SIZE

FSCM NO

CHILL WATER CIRCUIT

Chiller Model:
ACWC-90-EOR
(TYPICAL)

SCALE

8 CONNECTIONS

SHEET

REV

Pump/Motor Assembly ASP-SSPC

Exploded View and Cross Section of Pump and Motor Assembly

Item
No.
100
200

Part Description

300
400
500
510
600

Casing
Impeller (Enclosed)
Mechanical Seal - Type 6 (std.)
(Other seal types available)
Seal Plate
Casing O-Ring
Impeller O-Ring
Motor Adapter Plate

7CS
7DP

Casing Screw - 1/4-20 (3/16 Allen)

Drain Plug - 1/8" NPT

7MB

Motor Bolt - 3/8-16 (7/32 Allen)

Impeller Screw - 10-32LH (1/8
Allen) (Standard on 3-Ph motors
1-hp or larger)
Pump Base (not supplied with
footed motors)

7SC
800

CSC_ASP-TechnicalInfo_0511.doc
Marrone & Co., Inc.
14020 Interdrive West, Houston, Texas 77032 Phone (800) 473-9178, (281) 227-8400
Fax (800) 473- 9175, (281) 227-8404 www.waterchillers.com

Standard
Materials
304 SS
304 SS
Car/Cer/Buna
N/316 SS
304 SS
Buna N
Buna N
304 SS
Nickel Plated
Steel
304 SS
304 SS

304 SS
304 SS

Performance Curve Data Sheet - PUOD-000-015-0-0

(Pump with Motor, 1-1/2Hp, ODP, 208-230/460V/3ph/60Hz)
Performance Curve Data Sheet

PUOD-000-015-0-0.docx

START-UP CHECK LIST

2 thru 20-TON
EQUIPMENT MODEL#:

SERIAL#:

OWNER NAME
ADDRESS
CITY

STATE

ZIP

INSTALLING CONTRACTOR
ADDRESS

PHONE#

START-UP PERFORMED BY
Yes
Yes
Yes
Yes

No
No
No
No

4. Unit is installed level as per the installation instructions.

Yes
5. Power supply agrees with the unit nameplate.
V Yes
6. Control voltage is appropriate per electrical drawing.
V Yes
7. Electrical power wiring is installed properly.
Yes
8. Unit is grounded properly.
Yes
9. Electrical circuit protection has been sized & installed properly.
Yes
10. All terminals are tight.
Yes
11. All plug assemblies are tight.
Yes
12. Crankcase heaters energized for 24 hours before start-up.
Yes
13. All chilled water valves are open.
Yes
14. All piping is connected properly.
Yes
15. All air has been purged from the system.
Yes
16. Chilled water pump is operating with the correct rotation.
Yes
17. Water loop volume greater than 6gal/ton.
Yes
18. Proper loop freeze protection provided to
F
i. Freeze Protection Fluid Type
/
ii. Concentration
/
%
19. Outdoor piping wrapped with electric heater tape.
Yes
20. Check the pump seals for any signs of leaking.
Chiller pump(s) free of leaks?
Yes
Process pump(s) free of leaks?
Yes
21. Measure the following under full load with clear refrigerant sight glass.
Discharge Pressure:
PSI
Suction Pressure:
PSI
Suction Line Temp:
F
Entering Fluid Temp:
F
Leaving Fluid Temp:
F

No
No
No
No
No
No
No
No
No
No
No
No
No
No

1. Manual referred to for details on installation and startup.

2. Add additional information and notes on back of form.
3. Is there any physical damage?
a. Will this prevent start-up?
Description:

CKL_StartupChecklist-2-20ton_0312.docx

No
No
No

"ECONOMICALLY PRICED DEPENDABILITY"

1 YEAR

COMPLETE PARTS

PRODUCT WARRANTY
LIMITED
EFFECTIVE WITH PRODUCT MANUFACTURED BEGINNING JANUARY 1995

EXCLUSIONS:

Dear Consumer:
Congratulations on your purchase of this new Water Chiller.
This certificate is our warranty to you . Please ensure that you
have completed the reverse side of this certificate and mail
a copy back to us.

COMPLETE UNIT WARRANTY

THE WATER CHILLER DESCRIBED ON THE REVERSE SIDE
OF THIS CERTIFICATE IS WARRANTED AGAINST DEFECTS
IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND
MAINTENANCE FOR A PERIOD OF ONE (1) YEAR FROM THE
PURCHASE DATE WE WILL PROVIDE A REPLACEMENT PART
FOR ANY PART FOUND TO BE DEFECTIVE. THIS WARRANTY
DOES NOT INCLUDE SERVICE OR LABOR CHARGES
CONNECTED WITH THE DETERMINATION OR REPLACEMENT
OF DEFECTIVE PARTS OR FREIGHT CHARGES TO SHIP THESE
PARTS.

EXTENDED PARTS WARRANTY

In addition to the above Complete Unit Warranty, the
following extended warranties may apply to your unit:
FOUR YEAR ADDITIONAL EXTENDED WARRANTY of
compressors. LIFETIME WARRANTY of tanks against
leakage, base frames against rust through (20 tons and
under) and casters.
Upon the expiration of the "Complete Unit Warranty", the
above listed components are warranted for an additional
term as listed above against defects in material or
workmanship under normal use and maintenance. We
will provide a replacement part for any part found to be
defective. This warranty does not include service or labor
charges connected with the determination or replacement
of defective parts or freight charges to ship these parts.

The foregoing provisions state the exclusive remedy for any

breach of warranty or any other claim in respect to the product
described on the reverse side of this certificate. THE EXPRESS
WARRANTIES CONTAINED HEREIN ARE IN LIEU OF ALL
OTHER WARRANTIES. IMPLIED WARRANTIES, INCLUDING
WARRANTIES OF MERCHANTABILITY ARE LIMITED TO THE
DURATION OF THE COMPLETE UNIT WARRANTY DESCRIBED
ABOVE. CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR
BREACH OF ANY WARRANTY EXPRESS OR IMPLIED ARE
EXCLUDED.
Some states do not allow limitations on how long an implied
warranty lasts or the exclusions of consequential or incidental
damages, so the above limitations and exclusions may not
apply to you. This warranty gives you speCific legal rights
and you may also have other rights which vary from state
to state.
This warranty shall be void if:
1. The unit is not installed, operated or serviced in
accordance with the installation and operation
instructions furnished, and with the recommendations
of the Air Conditioning Contractors of America (ACCA).
If you do not have a copy of the installation and
operation instructions, please write directly to our office
to receive one.
2. Components or other accessories not compatible with
the unit have been used with or attached to the unit.
3. The user has otherwise abused or failed to maintain the unit.
4. The unit is installed outside the United States of America,
Canada or Mexico.
5. The defect or damage is not caused by the manufacturer
(see reverse side).

RETAIN THIS CERTIFICATE WITH YOUR VALUABLE DOCUMENTS

SHOULD YOU REQUIRE IN-WARRAN1Y PARTS UNDER THE TERMS STATED ABOVE, CONTACT US FOR REPLACEMENT PARTS.

Marrone & Co., Inc.

14020 Interdrive West Houston, TX 77032

..
..

OWNER - PLEASE RETAIN A COpy OF THIS CERTIFICATE

WITH YOUR VALUABLE DOCUMENTS

EQUIPMENT DESCRIPTION & INSTALLATION DATA

MODEL NUMBER

INSTALLED BY (SERVICE AGENCY OR PERSON)

UNIT SERIAL NO.

ADDRESS STREET

PURCHASER

CITY

STATE

ADDRESS

STREET

DATE INSTALLED

CITY

STATE

AIR CONDITIONING REFRIGERATION LICENSE #, CLASS, STATE

IMPORTANT
The following are the responsibilities of the user. They are examples of defects or
damages that are not manufacturing defects, and are, therefore, not included in this
Limited Warranty.

1. Damage to unit or unsatisfactory operation due to improper cleaning or use of unit in

corrosive atmosphere.
2. Damage to unit from unsatisfactory operation due to blown fuses, inadequate or
interrupted electrical protective devices or operations of unit on power supply other
than covered by name plate rating of unit.
3. Damage due to transportation or handling prior to and during installation.
4. Damage due to accident or from alteration, improper installation, or tampering.
5. Misapplication or under sizing of product.