Minipack, PS System: Quick Start Guide

Quick Start Guide
Installation, Operation, Commissioning and Maintenance

356808.103
Minipack, PS System
DC Power Supply System
Integrated Applications
Introduction
o
o
The Smartpack based Product Range (2 )

Brief System Description Minipack (2 )
o
o
Installing Smartpack, Rectifier Modules and Blind Covers ( 3)

Installation and Maintenance Details
Opening or Closing the Minipack Drawer Shelf (4 )
Mounting or Removing Minipack Blind Covers (old type) (4 )
Removing or Mounting Load MCBs ( 5)
Configuring Priority and Non-Priority Load Circuits ( 5)
Installation steps; mechanical, electrical (6-7)
Location of Components, GA drawing; 6 and 4 rectifiers systems
Connections, Factory Settings, etc. ( 9)
Installation
o
o
o
(8 )
Commissioning
o
o
Pre-start check (10 )

Commissioning steps, Startup
(10-11)
Operation
o
o
Front keys and display, Installing PowerSuite PC software

Software Menus Smartpack controller ( 13)
(12 )
Appendix
Communication
o
CAN Bus Termination & Addressing (14 )
AC Mains
o
External AC Fuses ~ Recommended Rating ( 15)
o
Mains Reconfiguration AC Input Connection Kit (16 )
o
Mains Feeds versus Rectifier ID ( 17)
Battery Monitoring
o
Controllers 48V Battery Symmetry Connections (18 )
o
Battery Monitors 48V Battery Symmetry Connections (19-20)
o
Battery Interface Card ~ Terminals & Pin-out, ( 21)
Alarms & Monitoring
o
Standard Alarm Relays & Digital Inputs (22 )
o
Alarm Interface Card ~ Terminals & Pin-out (22 )
o
Alarm Interface Card, Extended ~ Terminals & Pin-out ( 23)
o
Alarm Interface Card, External ~ Terminals & Pin-out ( 23)
Internal Connections
o
System Interface Card ~ Terminals & Pin-out (24 )
o
LVD Latching Contactors (24 )
CAN Bus Nodes
o
Battery Monitor CAN Node ( 25)
o
Load Monitor CAN Node (26 )
o
I/O Monitor CAN Node ( 27)
Drawings
o
Schematic Diagram Minipack 48VDC, 3.2kW ( 29)
o
Schematic Diagram Minipack 48VDC, 4.8kW (30 )
Check Lists
o
o
o
o
Installation Check List

Circuit Distribution List
Commissioning Procedure
Maintenance Procedure
pullout forms
Introduction
The Smartpack based Product Range
Eltek Valere's Smartpack based product range utilizes the Smartpack controller, and Flatpack2
rectifiers, Powerpack rectifiers and Minipack rectifiers as building blocks for implementing
effective DC power systems, suitable for a wide range of applications and power ratings.
Powerpack System
Flatpack2 System, Cabinetized

Indoor and Outdoor Cabinets
Flatpack2 System, Integrated

4U and 1U Distributions
Minipack System, Integrated
Cabinetized systems are suitable for indoor or outdoor applications. In addition to the power
system and the distribution unit, the cabinet may also contain battery banks, additional distribution
and other dedicated equipment.
Integrated systems consist of the power system, which includes rectifiers and controller(s), and the
distribution unit (1U or 4U high). Integrated systems are sold primarily for mounting in existing
cabinets.
Powerpack systems are suitable for large Central Office power plants, and use three-phase rectifier
modules.
Minipack systems are suitable as small, stand-alone battery chargers and DC power supplies.
Brief System Description Minipack

The Minipack PS system is a compact and cost-effective DC power supply system, specifically
developed for the telecom industry.
Alarm Outputs NC-C-NO
Digital Inputs
Minipack
PowerSuite
Application
Remote
Monitoring
USB cable
Smartpack
(Ctrl. Unit)
AC Fuses,
external
(230V)
Fuse Alarm
LVLD
CAN Bus
Telecom
equipment
Minipack rectifiers
AC Supply
(Single- or
three-phase)
LVBD
Load Fuses
& MCBs
Symmetry
Alarm &
Temp. Sensor
Battery
Fuses
DC
distribution
DC Supply
48V
*
Battery string #1
Example of a typical Minipack PS system for DC power supply of telecom equipment. The system
is supplied from an external AC mains supply, and is delivered in one power shelf for integration in
existing cabinets (integrated). An external battery bank is to be connected.
Quick Start Guide Minipack PS System
356808.103, 1v3-2009-11
Installation
Controller & Modules
Installing Smartpack and Rectifier Modules

Hole to release the
handles spring
mechanism
Smartpack
controller
Device
hazard
CAUTION: Do not hand-carry the controller by its handles. Cables and circuit
boards are plugged to the controllers rear panel. Open the handles before
inserting the controller into the power shelf.
Mounting or Removing Smartpack Controller

Mounting the Smartpack controller
Handle in locked position
Smartpack rear connections
1. Open the handles by

inserting a screwdriver into the holes to release the spring
mechanism
2. Insert the module fully into the power shelf, after plugging the
cables to the rear panel
3. Lock the handles by
pushing the handles up into their housings (locked position), so
that the module is securely locked
Removing the Smartpack controller
1. Open the handles by

inserting a screwdriver into the holes to release the spring
mechanism
2. Remove the module by
using both handles to pull the module loose gently; support from
underneath; unplug the cables connected to the rear panel
Smartpack
controller
Handle in
unlocked position
Mounting or Removing Minipack Rectifiers and Blind Covers
1. Unlock the module by

using a screwdriver to loosen the locking screw
Minipack
rectifier
2. Insert or remove the module by

sliding it on its mounting rail fully into the power shelf, so that
the module makes proper contact (hot-pluggable)
or
using the front handle to pull the module loose; support from
underneath before the unit is completely free
Mounting
Rail
3. Lock the module by

screwing home the locking screw (locked direction). Then, the
module will be securely locked in the shelf, or ready for transport
Front Handle
Locking Screw
4. Mount blind covers in

unused module locations
(the same mounting and removing procedure as for rectifiers)
Electric
shock
CAUTION: The modules may be warm. Remove the locking screw before
inserting them into the power shelf (hot-pluggable).
Minipack
blind cover
Locking Screw
Device
hazard
CAUTION: Do not relocate already hot-plugged rectifiers to other positions in

the power shelf. New rectifiers must be hot-plugged in the power shelf, one at
time, starting from the left with position 1, 3, 5 and 2, 4, 6.
WARNING: To replace installed rectifiers with new ones, remove the installed
rectifiers and wait for the controller to notify communication error with the
extracted rectifiers. Slide the new rectifiers fully into the power shelf one
module at a time, allowing a 2s delay. Start with the shelf position with lowest ID
number. Lock the modules.
356808.103, 1v3-2009-11
Installation
Details
Installation and Maintenance Details

Opening or Closing the Minipack Drawer Shelf
Fastening screws
for the drawer
Fastening screws
for the shelf frame
To access the Minipack distribution area, you have to open the

sliding drawer shelf. Do following to open or close the drawer:
1. Unlock the drawer shelf by
using a screwdriver to loosen the upper and lower locking
screws. Do not loose the screw in the middle!
Minipack Sliding Drawer Shelf

in Operation Position
Shelf
Frame
Fastening screws
for the shelf frame
Holes for
fastening
Protection
Bars
F1, F2Plastic
Cover
Minipack Sliding Drawer Shelf
in Maintenance Position
2. Open or close the drawer shelf by

holding the drawer from the side plates or by the
protection bars, if fitted and sliding it outwards.
The drawer shelf is then in the Maintenance Position.
or
close the drawer by
sliding it on its mounting rail fully into the shelf
3. Lock the drawer shelf by
screwing home the upper and lower locking screws on
both left and right side plates.
The drawer is then securely locked in the shelf, in its
Operation Position
Mounting or Removing Minipack Blind Covers (old type)

For new blind covers, refer to page 3.
Minipack
blind cover
1. Unlock the blind cover by

using a screwdriver to loosen the locking screw
2. Insert or remove the blind cover by
sliding it on its mounting rail fully into the power shelf
or
sliding it out, by inserting your fingers in the covers front
handle and pulling it loose
Front handle
Locking
screw
to secure the blind cover
3. Lock the blind cover by

screwing home the locking screw (locked direction).
Then, the blind cover will be securely locked in the shelf,
or ready for transport
356808.103, 1v3-2009-11
Installation
Details
Removing or Mounting Load MCBs
Plug for MCB1
Minipack front
MCB1
MCB8
CAUTION: Power must be OFF during this operation!
1. Remove the F1, F2 plastic cover by

unscrewing the covers frontal screw,
then inserting a small screwdriver into the covers gap and
carefully press down and out to release the locking tabs.
2. Switch OFF the MCB by
switching the MCB handle to 0 position (upwards)
MCB8
(Upper and
lower plugs)
3. Remove or insert the MCB by

using your fingers or the MCB extraction tool, if
available to pull out and unplug the MCB
or
pressing the MCB into the upper and lower plugs
Configuring Priority and Non-Priority Load Circuits

CAUTION: Power must be OFF during configuration! Only one screw may be
removed.
1. Remove the F1, F2 plastic cover by

unscrewing the covers frontal screw,
then inserting a small screwdriver into the covers gap and
carefully press down and out to release the locking tabs.
2. Switch OFF and unplug the actual MCBs by
switching the MCB handle to 0 (upwards),
then using your fingers to pull out the MCB
3. Remove the actual Priority Load Screw by
using a screwdriver to unscrew the Priority Load Screw
(refer to table below).
Keep the removed screw in the clip, on the covers inside
Priority Load Screws
(accessible with unplugged MCBs)
Plugs for MCB1
Configuration of Priority & Non Priority Load Circuits

Screw Removed F1
F2 F3
F4
F5
F6
F7
F8
F9 F10
P
P
P
P
P
P
P
P
P
P
None
P
P
Y25 NP NP NP NP NP NP NP NP
NP NP NP NP NP NP
P
P
P
P
Y24
NP NP NP NP
P
P
P
P
P
P
Y7
NP NP
P
P
P
P
P
P
P
P
Y6
WARNING: Only one screw can be removed at a time.
P=Priority Load Circuits
NP =Non Priority Load Circuits
F3-F10 Screw (Y6)

F5-F10 Screw (Y7)
F7-F10 Screw (Y24)
F9-F10 Screw (Y25)
356808.103, 1v3-2009-11
Installation
Installation Steps
Check off in the Installation Check List, that you find in the pullout section of
this folder. Also, refer to the systems specific drawings.
200 mm
Preparing the Installation Site
Begin preparing the following:

1
2U
2
600 mm
Minipack System, Cabinetized

(Minipack PSS subassembly
mounted in a cabinet)
Organize the installation site

o A 2U high spare location in existing 19, 250 mm cabinet
o Min. Clearances: 60 cm in front
o Explosive atmospheres are to be avoided. Ensure suitable
ventilation
Prepare the installation tools
o Use insulated tools suitable for telecom installations
Prepare AC Supply: AC input cable(s) and fuses
o Correct type AC supply is available
o External AC fuses have correct rating
o AC input cable(s) are sized correctly
EMC
regard
For external AC fuses and AC input cable ratings, refer to your sites AC
supply specification. Read also our external AC fuse recommendations
in section Appendix. In general, a site with better AC supply quality
(stable nominal voltage) may use smaller breakers.
Mechanical Installation
Power is OFF!
Carry out the following:

CAUTION: When transporting cabinetized Minipack systems with mounted rectifier modules,
ensure that support plates or structures are always mounted under the Minipack PSS
subassemblies.
4
Minipack PSS (subassembly),
Doc. Chart, QS Guide, Spec.
Dwgs, CD-ROM
5
6
7
Plastic Cover
8
Minipack drawer shelf slid out in
the maintenance position
Remove packaging and check equipment

o Check you have received all the parts and correct documentation Device
hazard
o Inspect the equipment for physical damage (report any damages)
o Leave rectifier modules in their packaging or in the selves, if
factory installed. To be installed under commissioning
Remove the cabinets top cover and dummy front panel
o Connection terminals are accesses by opening the drawer shelf
o Battery shelves (if any) are placed behind the lower panels
Position and fasten the subassembly
o Minipack is fastened in existing 19 or in ETSI cabinets, using
brackets
o If required, mount the special 3ph AC Input Connection Kit, part
Electric
228898 (4800W systems) or part 238394 (3200W systems).
shock
Follow the kits documentation Doc 2045795 or Doc. 2045089
Mount the external batteries on the shelves
o Start (if applicable) placing the batteries on the lower shelf first,
and continue upwards
o Do not terminate the battery cables yet!
Open the Minipack drawer shelf and lift the plastic cover
o Unlock the upper and lower screws and slide the drawer shelf
open; read the Installation & Maintenance Details chapter
o Lift the Melenex plastic cover to access the connection terminals
356808.103, 1v3-2009-11
Installation
Electrical Installation
Service Loop
Cable lengths
enabling to open
the drawer shelf
Power is OFF!
Carry out the following: (Refer to the next chapters Location of

Components and Connections or to the systems specific drawings)
CAUTION: The cable lengths must be long enough (service loop) to allow opening the
Minipack drawer shelf.
10
Minipack drawer shelf slid out in
the maintenance position
11
Common Battery
Cables (+)
12
Cable lugs mounted

upside down
Chassis
Link 2 (X7A)
(DC Earth)
Battery
Fuse, Fbx
EG
Common
Battery X7A
Card Art.200576
2-1 15 pins D-Sub
(male)
13
Make the system completely voltage free

o Switch OFF or remove all load fuses (MCB1, MCBx), battery
fuses (Fb1, Fbx) and the AC supply fuses, in external fuse
boards
AC Connections
o Check AC configuration: the external AC supply consists of 3
single phase mains feed and earth (PE).
Note: If the 3ph AC Input Connection Kit, part 228898 or
238394 is used, follow instead the instructions on page 16
o Connect the AC Earth wires (PE) to the terminals X5:1-2 (PE)
o Connect the AC input cables to the terminals X5:3-4, 5-6, 7-8.
Cable and terminal block labeling are to correspond
DC Connections Load Circuits
o DC Earth (TE); check that the common DC Output Rail is
connected to Telecom Earth (TE) at only one place (at the
cabinet , cable X7A, or at a central distribution point)
o For each DC load, connect one of the cables to the common DC
output terminal, and the other to terminal X6B:F1, F2, etc.
DC Connections Alarm & Signal Circuits
o Refer to your systems connection drawings and configuration, or
to the Appendix, Alarms & Monitoring section, terminal
blocks X1, X2A and or X2B.
o Terminate Alarm Circuit cables to the relay output terminals
o Terminate Signal Circuit cables to the digital input/output
terminals
DC Connections Battery Cables
CAREFUL! Use correct polarity.
For 48V systems using the battery symmetry mid-point

measurement, refer to the figure in this page.
For other measurement methods, refer to the Battery Symmetry
Connections chapters in this guides Appendix section.
For each battery shelf:
CAUTION: Mount cable lugs upside down on the (+) battery cables
d-e
Temp. sensor
f-g
- + - + - + - +
(-48V) Outer
Terminal
Temp. Sensor cable 1
Symmetry 1
Battery
Cable
a
b-c
Block1
Intercell Links
Block3
Mount 3 intercell links to connect in series 4 battery blocks

Connect battery cables to fuses (Fb1, Fb2, etc.) and
Common Battery (X7A) and to the battery shelfs outer
terminals; (+) and (-)
Connect battery symmetry cables, if applicable, to the input
terminals, and to the center terminal of the battery string
(+) and to the -48V outer terminal. Deviation from factory
settings requires Symmetry reconfiguration via PowerSuite
Connect the temperature sensor cable, if applicable, to the
D-Sub plug or input terminal, and fix the temperature
sensor (at the end of the cable) to a suitable place in the
middle of the installed battery bank
Block4
0V Outer
Terminal
356808.103, 1v3-2009-11
Device
hazard
Electric
shock
Installation
Location of Components, GA drawing
The drawings show the location of components in Minipack PS Systems. Or refer to specific
drawings included with your system.
CAN1
Plastic Protective Cover for AC Terminals

OR location of
AC Mains, when using the AC kit, part 228898
CAN bus communication with rectifiers (to Smartpack rear)

CON5A, For internal connections
(to Smartpack rear)
Minipack, 6 Rectifiers (48V, 4800W)
Cable Fastening Plate

LVBD latching contactor
Top view
LVLD latching contactor (optional)
X5: pin 1
AC Mains
DC Earth
AC Mains & Earth (PE) Terminals
X7A, Exchange Ground (EG) or system

ground. Link connected to chassis
Common Battery (+)
X6A:
Common DC Output (+)
X7A, Battery connections
Load terminal block
Fb1, Fb2
Battery connections ()
X6B: pin 1
Location of
Smartpack controller
DC Output ()
Load terminal block
Forward sliding
drawer shelf
Minipack Rectifier
Battery Fuses
Load MCBs
Front view
Minipack rectifiers
NOTE: For information about connecting

Battery Symmetry, Temperature Sensor,
Alarm and Monitoring circuits, refer to
section Appendix, and read the Battery
Monitoring, Alarms & Monitoring chapters.
CAN1
CAN bus communication with rectifiers

(to Smartpack rear)
CON5A, For internal connections
(to Smartpack rear)
Plastic Protective Cover for AC Terminals

OR location of
AC Mains, when using the AC kit, part 238394
Minipack, 4 Rectifiers (48V, 3200W)
Cable Fastening Plate
LVBD latching contactor
X5: pin 1
AC Mains
LVLD latching contactor (optional)
AC Mains & Earth (PE) Terminals
DC Earth
Top view
Common Battery (+)
X7A, Exchange Ground (EG) or

system ground.
Link connected to chassis
X7A, Battery connections
X6A:
Common DC Output (+)
Fb1
Load terminal block
Fb1, Fb2, Fb3, Fb4

Battery connections ()
X6B: pin 1
DC Output ()
Location of
Load terminal block

Minipack Rectifier
Forward sliding
drawer shelf
Battery Fuses
Front view
Load MCBs
Minipack rectifiers
356808.103, 1v3-2009-11
Installation
Connections, Factory Settings, etc
The schematic shows the connection terminals in Minipack PS Systems. Or refer to specific
drawings included with your system.
Minipack
PS System, Integrated
Notice: If the 3ph AC Input Connection Kit, part
228898 or 238394 is used, follow the AC
connection instructions on page 16.
FUNCTION
SIGNAL
TERM. POINT
Type B serial port

(Rear)
CAN1 port
RJ45, 8 pins
CAN1 port
RJ45, 8 pins
(For CAN bus
termination, see section
Appendix)
Interface Cards Connections
Refer to the connections for the actual terminal

circuit boards installed in your system
1
2
3
4
5
6
7
8
PE
PE
N3
L3
N2
L2
N1
L1
AC Earth (PE)
Mains Feed 3
Mains Feed 2
Mains Feed 1
2
2.5 mm , max.
wire section
M4 terminals
Battery Connections (X4)

Terminal Circuit Board, Art. 200576
Battery Symmetry 1-4 and Temp. Sense 1
FUNCTION
(See page 21 for pin-out information)

Battery Connections, Extended (X3)
Batt. Symmetry 5-8, Temp. Sense 2, Batt. Current
and Batt. Fuse Fail
(Not applicable for Smartpack RS232 D-Sub option,
on rear panel)
Alarm Outputs & Digital Inputs (X1)

Digital Input 1-2 and Relay Output 1-2
MCB1
+ 1
Load Circuit 1
MCB2
+ 2
Load Circuit 2
MCB8
+ 8
Load Circuit 8
MCB10
+ 10
Load Circuit 10
Battery Cables, string 1

Fb1
Battery Cables, string x
Fbx
M6 screws, cable lugs

max. 15 mm width
(Not applicable for Smartpack Ethernet option)
(Minipack systems with 6 rectifiers

have 8 DC load outputs available.
Systems with 4 rectifiers have 10
DC load outputs)
X7A

Digital Input 3-6 and Relay Output 3-6
PIN-OUT
X6A
Alarm Outputs & Digital Inputs

Extended (X2A & X2B)
SIGNAL
X6B
Load Fuses
CAN
Com
Cable
USB 2.0
Battery
Fuses
CAN bus
End-of-Line
Plug (120)
USB
Com
Cable
AC Mains Inputs
X5
Common
Battery Rail
Note:
Both Minipack 4 and 6 Rectifiers systems are shipped with fixed shunts (not replaceable), size 100A, 60mV
356808.103, 1v3-2009-11
6 mm , max. wire section
Smartpack
(Front)
Commissioning
The Minipack PSS startup consists of following stages:
I. Perform a pre-start check before the PS system is switched ON
II. Switch ON the system with disconnected load; adjust output voltage
III. Adjust the nominal output voltage with connected batteries and load
I Pre-Start Check
Power is OFF!
Check off in the Commissioning Procedure, that you find in the pullout section of this folder.
If you have just finished the system installation successfully and filled in the Installation
Check List, jump over the Pre-Start Check and continue with stage II.
Before you switch ON the Minipack PS system, verify the following:
1. System installation is completed
o Ensure a correctly performed system installation, with correct polarity on all
connections (Installation Check List filled in)
o All cabling is securely terminated and supported
o All components, terminal blocks, MCBs/ fuses, etc. are clearly labeled
Device
hazard
2. Battery and load fuses are disconnected

o Verify that all battery and load MCBs/ fuses are switched OFF
3. AC input cable(s) and AC Earth wire (PE) are terminated
o Make sure that the AC input cable(s) are correctly connected to the AC terminals
o Verify that the AC input cable(s) and external AC fuses are sized and rated as specified
o Check that AC Earth (PE) is terminated, and electrically connected to chassis
4. Site specific parameters and settings are known
o Read the site specific drawings and documentation
5. AC supply and all MCBs, fuses are switched OFF
o Make sure that all external AC fuses and internal MCBs/ fuses are switched OFF
Commissioning Steps, Startup

Check off in the Commissioning Procedure, that you find in the pullout section of this folder.
After the Pre-start Check is performed, you can begin with stage II. During the stage, you
will switch ON the Minipack PSS while the batteries and load are disconnected then
measure the output voltage, and adjust it if required. Carry out the following:
II
Device
hazard
Startup and No-Load Adjustments
Power is ON!
1. Disconnect all rectifier modules, without removing them (keep original location)
o Verify that all Minipack rectifier modules are disconnected (unplugged) but NOT
physically removed from the power shelf.
Also, read about the correct rectifier position, page 17, and how to mount them, on
page 3.
2. Switch ON the system
o Switch ON the AC input supply (external AC fuses) to the Minipack system
3. Measure and verify that the AC input voltage is correct
o Measure the AC terminals input voltage at the systems AC Mains terminals
o Verify that the AC voltage is within range
10
356808.103, 1v3-2009-11
Commissioning
4. Mount all Minipack rectifier modules in the power shelves (keep original location)
o Plug all rectifiers firmly inwards one module at a time, allowing a 2s delay to plug
them in the same self location. Secure them with the locking screws. Refer to page 3.
o Mount Minipack blind covers over unused positions
5. Ensure that the Smartpack and all rectifier modules are working: LEDs are ON
o Verify correct operation, by monitoring the modules LED lamps and display:
No alarm are present on rectifiers. The Smartpack displays fuse alarms
6. Connect the a PC to the PS system (to facilitate operation)
o Plug a standard USB A-B cable between the PC and the Smartpack controller
o Start PowerSuite on the PC; select: Start > All Programs > Eltek Valere> PowerSuite
Refer to chapter Installing PowerSuite page 12, if required
o On the toolbar, click the Connect button to establish connection
7. Measure and adjust DC output voltage
o Read the DC output voltage on the controllers display
o With a multi-meter, measure the DC output voltage at the most accessible point, e.g.
between the common DC rail and the lower connection of one of the priority load MCBs
o If required, adjust the voltage using the controllers front keys or via PowerSuite
8. Verify the alarm relays are working correctly (alarm relay test)
o Run the alarm relay test using the controllers front keys (refer to page 12) or via
PowerSuite (select the menu Go > Output Test)
9. Make sure the System Setup is in accordance with configuration
o Verify system settings using the controllers front keys or via PowerSuite
o Use the opportunity to enter site related information, number of used AC phases,
type of batteries, etc.
Load Adjustments
Power is ON!
Now, you can begin with stage III, where you will adjust again the output voltage to the
battery voltage, and connect the batteries and the load. Carry out the following:
10. Adjust DC output voltage to measured battery voltage
o Measure the battery voltage is within range (check connections have correct polarity)
o Adjust DC output voltage using the controllers front keys (refer to page 12) or via
PowerSuite to equal the measured battery voltage.
(Important adjustment to avoid arcing when connecting the batteries)
11. Unplug all rectifiers but one, and connect the battery fuses /MCBs
(CAUTION: Have only one rectifier connected, when switching ON the battery fuses.
Thus, avoiding damaging all rectifiers, due to possible incorrect polarity connections, etc.)
o Disconnect all rectifiers but one, by unlocking the locking screw and pulling them
partially out. Do NOT physically remove them from the power shelf
o Switch ON all battery fuses or MCBs
III
Device
hazard
Device
hazard
12. Adjust DC output voltage again to equal the nominal battery voltage
o Adjust DC output voltage using the controllers front keys or via PowerSuite to
equal the nominal battery voltage (or the nominal load voltage, when not using batteries)
13. Plug in again all rectifiers, and verify the rectifiers current sharing
o Connect all rectifiers again by pushing them firmly inwards Repeat step 4, in stage II
o Wait for about 2 min., and check using the PowerSuite application that each of the
rectifiers delivers the same output current. A deviation of 1A is acceptable.
14. Connect the load breakers and verify that no alarms are displayed
o Switch ON all load MCBs/ fuses
o Verify correct operation: rectifiers and controller display no alarms
356808.103, 1v3-2009-11
11
Operation
Front Keys and display, Installing PowerSuite
Graphical
Display
Alarm
LED Lamp (red)
16 char. x 2 lines
LCD display
Minipack
rectifier
Warning
LED Lamp (yellow)
Power
Enter key
LED Lamp (green)
Alarm
LED Lamp (red)
Up arrow key
Power
USB
Down arrow key
0ype B port
Smartpack control unit
LED Lamp (green)
Warning
LED Lamp (yellow)
Smartpack Controller front keys, display

Display: is in Status Mode (displays the systems
status) or in Menu Mode (displays the menu
structure).
key to change from
Operation: Press on the
or
Status Mode to Menu Mode. Press the
keys to scroll up or down and navigate to find menu
options (function or parameter). Press then the
key to select the function.
Menus: When you enter Menu Mode (Level 1),
you access the User Options. You may also scroll
down to password protected Service Options.
Default password <0003> should be changed.
Minipack Rectifier Module front panel

Power LED is OFF (mains unavailable), Flashing
(controller accessing information) or ON (powered).
Warning LED is ON (derating or similar minor
warning), Flashing (over-voltage mode) or OFF (OK)
Alarm LED is ON (shutdown or similar major alarm)
or OFF (OK, no alarm)
Installing PowerSuite PC Application

The PowerSuite software application enables you to configure and operate your Smartpack based
power supply system from a personal computer running MS Windows XP or Vista.
1.
2.
3.
New hardware
is ready to use
4.
Install PowerSuite
Insert the CD in your PC drive, start the PowerSuite installation and follow &
accept the wizard default steps
Switch Smartpack ON and plug USB cable (Part 202073)
to Smartpack and to any available USB port in the PC
Wait for Windows to install USB drivers
Follow & accept the wizard default steps to automatically install the USB
drivers; the wizard runs twice
Start PowerSuite and establish connection
Select Start > All Programs > Eltek Valere> PowerSuite. On the toolbar,
click Connect button. On the Connection dialogue box, click the Connect
button
If PowerSuite fails communicating via the standard COM port, find the COMx assigned to
Smartpack (My Computer/ Properties/ Hardware/ Device Manager) and configure PowerSuite to
communicate via this COMx (read the instructions in the installation CD).
PowerSuites newest version is always available on our FTP server. Call your Eltek Valeres
contact person.
12
356808.103, 1v3-2009-11
Operation
Software Menus Smartpack Controller
The Smartpack-based DC power systems functionality is accessed via a network of software
menus and submenus 1 , enabling you to configure and control the whole power system from the
controllers front keys. Two different hierarchical menu structures are available: the User Options
menus and the Service Options menus (password protected).
Level 3
User menu <UserOption>
Service menu <ServiceOption>
AlarmReset
Change Language
SoftwareInfo
SerialNumber
NomVolt
BoostVolt
LoBattMaj
LoBattMin
HiBattMaj
HiBattMin
LVBD
LVLD 1.1
Message
nnnnnn.nnn
vv.vv
xxxxxx
Rectifier nn
Mod.Current
Mod.Serial #
Mod.InputVolt
Mod.Status 3v03
Mod.Temp
Mod.OutputVolt
Mod.SW Ver
3v03
nn
Module Info
Mains Info
Temp Level Info
BatteryInfo
Energy log
DCDC24
DCDC48 nn
SolarCharger nn
3v03
3v03
NoOfPhases nn
MainsStatus
MainsVoltage
Level
NoOfString Nn
BattMonitorCurr
SmartPackCurr
SmartPackTemp
SmartPackSymm
Battery
SolarCharger
Generator
Rectifier
Load
3v05
3v05
3v05
3v05
VoltAdjustment
Firmware 402073.009 3v05 Smartpack, Distributed
DisplayMessages
Reset
The XvX references, if any, on the right hand of the option, are not shown in the display. They only indicate the
firmware version (402073.009 XvX) the option was first implemented or updated.
VoltageInfo
Firmware 402073.009 3v05 Smartpack, Distributed
Level 2
VoltCalibration
ChangePassword
SetManBoostTime
Start/StopBoost
Auto Boost Config.
Batt Test Setup
Start/Stop Test
RemoveUnit(s)
Rectifier Setup
Charge Curr Lim.
Battery Setup
H-D-W-U 3v03
H-D-W-U 3v03
NomVolt
BoostVolt
LoBattMaj
LoBattMin
HiBattMaj
HiBattMin
LVBD
LVLD 1.1
Enable/Disable & Threshold

Nxt Test DateTime Date Time
End Volt
MaxTestDur
Test Int
Guard Time
Start/Stop
Rem
(Reset)
Reboot CtrlUnit
NoOfPhases
EfficiencyManagr
Short/Long
3v03
3v03
NumOfString
CellCap Ah nn
BatteryTempSet #,Enable/Disable,Alarms,Calib
BatteryCurrentCalib
LowPoint/HighPoint
Slope mV/C
3v04
3v04
3v05
VoltageCtrl / TempComp
Alarm Output 1
Alarm Output 2
Batt Contactor
Load Contactor
Alarm Output nn
Enter OutpBlocked / Exit OutpBlocked

Yes/No
3v03
3v03
Disable
HE Priority
Enable Redundancy(E/D)OffTimeShuffleTime
From a PCs web browser, via WebPower, or running the PowerSuite program you can also access the
complete functionality of the Smartpack-based DC power system.
356808.103, 1v3-2009-11
2v0
Reset
** Only available for special regions, when enabled from factory
3v03
3v03
3v03
Enable/Disable
MainsFeed
GenFeed
Change Date/Time Date Time
BattLifeTime Rst
3v03
Rectifier ON/OFF**
System ON/OFF**
RectWalkInTime
Output Control
BlockOutputs
Start/Stop
H-D-W-U 3v03
RelayTest
2v0
VoltCal
Password
H-D-W-U 3v03
H-D-W-U 3v03
LoadMonitor Info LoadMonitor V-A-W-Tota3v05
English
13
3v03
3v03
3v03
The XvX references, if any, on the right hand of the option, are not shown in the display. They only indicate
the firmware version (402073.009 XvX) the option was first implemented or updated.
Level 3
Level 2
Appendix
Communication
CAN Bus Termination

Minipack systems are shipped from factory
with the CAN bus already terminated with
120 resistors.
CAN bus
(twisted-pair internal
CAT5 cable)
USB A-B cable

(standard)
1
To ensure a correct bus communication and

avoid data reflection, you must always
terminate the CAN bus with two 120
resistors, one at each end of the line (60 bus
impedance). The figure shows a Minipack system with its controller communicating with the
rectifiers via the CAN bus.
120
End-of-Line
Resistor
End-of-Line
Resistor
120
Minipack
DC Power System
01
02
CAN Bus Addressing

All rectifiers, Compack and Smartpack controllers and other control units connected to the
Eltek Valeres CAN bus must have a unique address or ID number. The control systems master
controller assigns automatically the rectifiers addresses (software assignment). The controller
registers the rectifiers ID numbers or CAN bus address (01, 02 ...) together with their Serial
Numbers.
The control systems controllers except Compack and control units use DIP switches for
configuring their unique CAN bus ID number (hardware assignment).
You can address a maximum of 14 control units of each type max. 8 Smartpack controllers and
Smartnode units to the control systems CAN bus. See table below:
Number of nodes >>
Control Units Name
Smartpack Controllers
10
11
12
13
14
15
16
16 << ID #
10
11
12
13
14
15
Smartnode Control Units 17 18 19
20
21
22
23
24
25
26
27
28
29
30
31
32 << ID #
Battery Monitor CAN nodes 33 34 35
36
37
38
39
40
41
42
43
44
45
46
47
48 << ID #
Load Monitor CAN nodes 49 50 51
52
53
54
55
56
57
58
59
60
61
62
63
64 << ID #
** 65 66 67
68
69
70
71
72
73
74
75
76
77
78
79
80 << ID #
I/O Monitor CAN nodes 81 82 83
84
85
86
87
88
89
90
91
92
93
94
95
96 << ID #
Mains Monitor nodes 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 << ID #
ID numbers formatted in red italics are not available due to software constraints.
** Only 4 of the 8 mounted DIP switches may be used (max. 14 Load Monitors may be connected).
For DIP switch configuration, refer to actual units guide or to PowerSuite Help and to chapter
CAN Bus Nodes, page 25.
The figure shows a Minipack DC power system expanded with 3 CAN nodes to implement
additional digital inputs, relay outputs or similar functionality.
Alarm Outputs
NC-C-NO
Digital Inputs
USB A-B cable (standard)
1
CAN bus
Smartpack
controller, Master
120
CAN bus
(twisted-pair CAT5 cable)

Minipack Rectifiers
ID Number
Battery
Monitor
01
33
02
81
CAN bus
49
I/O Monitor
120
End-of-Line
Resistor
Shunts
Current Monitoring
Sense Inputs
Load Monitor
Battery string #1
Temp, Fan Speed Mon & Ctrl
Fuses
Alarm Outputs NC-C-NO
Minipack
DC Power System
14
Config. Inputs
Fuse Monitoring
Configurable Inputs
356808.103, 1v3-2009-11
Appendix
AC Mains
External AC Fuses Recommended Rating

The sites AC supply quality is of great importance. In general, a site with better AC supply quality
(stable nominal voltage) may use smaller breakers.
Recommended External AC Fuses per AC Mains Feed Input
Minipack Systems with 48 VDC 800W Rectifiers
AC Mains
Input Type
No of
Rectifiers
TN net (Y) 3 phase

400VAC +N
IT net () 3 phase
230VAC
1 phase
230VAC
4
6
4
6
4
6
Current Max.
Ext. Fuse
per input (A)
Type
205VAC
185VAC 205VAC
185VAC
8.77
8.77
15.2
15.2
17.5
26.3
9.72
9.72
16.8
16.8
19.4
29.5
10A-D/16A-C
10A-D/16A-C
16A-C
20A-C
16A-C
20A-C
20A-C
32A-C
Doc 2024398,1v0
Notes:
Use the values in the 185VAC column,
if you are unsure or know that the available AC mains voltage may
drop below 205VAC.
Each phase feeds two 800W rectifiers
The recommendations apply for use of Thermal magnetic circuit
breaker, type Siemens 5SX or 5SY series, MG C60H series or
similar. For more information regarding External AC fuses and other
types of fuses, please read the document 2024398.
CAREFUL:
Minipack systems using 48V-400W rectifiers may also use the recommended external breakers specified in the 800W
Rectifiers table above, even though smaller breakers could be employed.
For more information, read document 2028364
Recommended External AC Fuses per AC Mains Feed Input
Minipack Systems with 48 VDC 800W WIR Rectifiers
AC Mains
Input Type
TN net (Y) 3 phase

400VAC +N
IT net () 3 phase
230VAC
1 phase
230VAC
No of
Rectifiers
4
6
4
6
2
4
6
230VAC
7.73
7.73
7.73
7.73
7.73
15.5
23.2
Current Max.
per input (A)
150VAC
7.73
7.73
7.73
7.73
11.9
23.7
35.6
100VAC 230VAC
Ext. Fuse
Type
150VAC
100VAC
14.22
25A-C
14.22
25A-C
14.22
25A-C
14.22
25A-C
14.3
25A-C
28.5 25A-C 32A-C
32A-C
42.7 32A-C 40A-C
50A-C
Doc 2043538,1v0
Notes:
Use the values in the 150VAC column,
if you are unsure or know that the available AC mains voltage may drop between
230VAC and 150VAC,
or
use the values in the 100VAC column, if the voltage may drop below 150VAC
Each phase feeds two 800W WIR rectifiers (Wide Input Range)
The recommendations apply for following air breaker types:
- Up to 32A, use Melnrining DBN32 C char series or similar
- Bigger than 32A, use Melnrining DB47-63A C char series or similar.
For more information regarding External AC fuses and other types of fuses, please read
the document 2043538.
WARNING:
Always replace a rectifier with blown internal AC fuse with a new module, and send the malfunctioning module for servicing.
WARNING:
You must always consider re-dimensioning the external AC fuses and AC cabling, before swapping 400W, 800W or
800W WIR Minipack rectifiers in the same Minipack system.
356808.103, 1v3-2009-11
15
Appendix
AC Mains
Mains Reconfiguration AC Input Connection Kit

Standard Minipack systems are fed with 3 One-phase 230VAC mains feeds connected to terminals
X5, see chapter Location of Components, GA drawing, page 8.
To use 3-phase AC mains feeds and or thicker AC Mains cables, the standard Minipack system
must be expanded with an AC Input Connection Kit, part 228898 (for 6 rectifiers systems) or
238394 (for 4 rectifiers systems). Refer to the kits assembly guide.
To reconfigure the AC mains feed of Minipack systems that use the AC Input Connection Kit,
you have to reconnect the AC mains wires and fish plates on the terminal block, as shown in the
actual example in this section.
Configurable Mains Input Terminal Block Minipack 4.8kW, 6 Rectifiers
Minipack System, 6 modules

1 fish
plate
(To internal connections)
Chassis
Chassis

3 fish
plates
AC Mains
Terminal
Block
1
Chassis
Chassis
2 fish
plates
AC Mains
Terminal
Block
AC Mains
wires
1
PE
L1
L2
L3
AC Mains
Cable
Mains, TN net
3 phase & N, 400VAC
AC Mains
wires
PE
AC Mains
Cable
AC Mains
Terminal
Block
AC Mains
Terminal
Block
AC Mains
wires
AC Mains
wires
3 AC Mains
Cables
AC Mains
Cable
Mains, IT net
3 phase, 230VAC
3 Mains Feeds
1 phase, 230VAC
1 phase, 230VAC
Max. wire section 10 mm
0 fish
plates
Pin 1&4 Rectifier 1&2

AC Input Connection Kit, part 228898 (for 6 rectifiers systems)
2045089, v1
Configurable Mains Input Terminal Block Minipack 3.2kW, 4 Rectifiers


Chassis
Chassis

2 fish
plates
PE
AC Mains
Terminal
Block
AC Mains
Terminal
Block
AC Mains
wires
AC Mains
wires
AC Mains
Cable
2 AC Mains
Cables
2 Mains Feeds
1 phase, 230VAC
1 phase, 230VAC
Max. wire section 10 mm
0 fish
plates

AC Input Connection Kit, part 238394 (for 4 rectifiers systems)
16
2045089, v1
356808.103, 1v3-2009-11
PULLOUT
Check Lists Pullout
Pull out the pages with the gray outer band,

and use them as check lists
Form 174-gb-v2-C01_356808-103_qstart-inst-comm-oper_minipack-pss_1v3.docx_mafe_2009-10-02
EMC
regard
INSTALLATION CHECK LIST

System Data
Minipack PS System
Minipack Power Supply System, type:
Article No.:
Site, name:
Battery Type:
AC Input Voltage, measured:
Software, version No.:
Serial No.:
Battery Capacity:
Rectifiers, type & number of:

Installation carried out by, name:
Site Preparations
CARRY OUT FOLLOWING:
1. Organize the installation site
o
o
OK
Prepare a 2U high spare location in existing 19, 250 mm cabinet; Check min. clearance: front access, 60 cm
Ensure the installation site is suitably ventilated and in a non-explosive atmosphere.
2. Prepare the installation tools

o
Check that insulated tools suitable for telecom installations are used
3. Prepare AC Supply: AC input cable(s) and fuses

o
Check the AC supply is the correct type, and that the external AC fuses and AC input cable(s) are suitably rated
Mechanical Installation
o
o
o
OK
Check you have received all the parts and correct documentation.
Inspect the equipment for physical damage (report any damages)
Leave rectifier modules in their packaging or in the selves, if factory installed. (commissioning task)
5. Remove the cabinets top cover and dummy front panels

Check that cable entry from the top is possible
Connection terminals are accesses by opening the drawer shelf
6. Position and fasten the subassembly

Subassemblies in existing 19 or in ETSI cabinets, using brackets.
Start (if applicable) on the lower shelf first, and continue upwards
Do not terminate the battery cables yet!
8. Open the Minipack drawer shelf and lift the plastic cover
o
o
Power is OFF!

4. Remove packaging and check equipment
Device
hazard
o
o
7. Mount the external batteries on the shelves

o
o
Electric
shock
Unlock the upper and lower screws and slide the drawer shelf open, then lift the Melenex plastic cover
Electrical Installation
Power is OFF!

9. Make the system completely voltage free
OK
Switch OFF or remove all load fuses (MCB1, MCBx), battery fuses (Fb1, Fbx) and external AC supply fuses
10. AC Connections
o
o
o
Check AC configuration: Make available 3 single phase mains feed and earth (PE)
Connect the AC Earth wire (PE) to the terminals AC Earth (PE)
Connect the AC input cable(s) to the terminals. Cable and terminal block labeling are to correspond
11. DC Connections Load Circuits

Electric
shock
Terminate DC Earth (TE): Common DC Output Rail is connected to TE at only one place
For each DC load, connect one of the cables to the common DC output terminal; the other to the fuse terminal
12. DC Connections Alarm & Signal Circuits

o
o
o
Refer to your systems connection drawings and configuration, or to the Quick Start Guide
Terminate Alarm Circuit cables to the relay output terminals
Terminate Signal Circuit cables to the digital input/output terminals
13. DC Connections Battery Cables

o
o
o
o
Careful! Use correct polarity.
For each battery shelf,

Mount 3 intercell links to connect in series 4 battery blocks
Connect battery cables to fuses and Common Battery, and to the shelfs outer terminals; black (+); blue (-)
Connect battery symmetry cables, if applicable, to the input terminals
Connect the temperature sensor cable, if applicable, to the D-Sub plug or input terminal, and fix the sensor (at the
end of the cable) to a suitable place in the middle of the installed battery bank
Approval
Responsible of installation, sign.:
Date:
Approved by customer, sign.:
www.eltekvalere.com
Headquarters:
Eltek Valere
Grterudv. 8, PB 2340 Strms, 3003 Drammen, Norway
Phone: +47 32 20 32 00
Fax: +47 32 20 32 10
CIRCUIT DISTRIBUTION LIST

System Data
Minipack PSS, type:
Article No.:
Site, name:
CIRC.
BATT.
NO.
FUSE TYPE
MCB
LVD
DESCRIPTION
CONTROLLED
FUSE
AMPERE
CABLE
mm2
Fb1
Fb2
Fb3
Fb4
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
LOAD
www.eltekvalere.com
Headquarters:
Eltek Valere
Phone: +47 32 20 32 00
Fax: +47 32 20 32 10
System Data
Suppliers Order No.:
COMMISSIONING PROCEDURE
Minipack PS System
Article No.:
Site, name:
Battery Type:
Serial No.:
Battery Capacity:

Commissioning carried out by, name:
Pre-Start Check
Power is OFF!
CHECK FOLLOWING:
Minipack system installation is completed;
1.
Device
hazard
OK
The Minipack Installation Check List is filled in.
All cabling is securely terminated with correct polarity
2. All battery and load MCBs/ fuses are disconnected

3. AC input cable(s) and AC earth wire (PE) are terminated
4. Site specific parameters and settings are known
5. AC supply and all MCBs/ fuses are switched OFF
II
Start-up, No-Load & Load Adjustments
Power is ON!
OK
1. Disconnect all rectifier modules, without removing them (keep original location)
Device
hazard
2. Switch ON the system (external AC fuses ON)

3. AC input voltage is correct;
Measure and verify
4. Insert all Minipack rectifiers in their original locations in the power shelves
5. The Smartpack and all rectifier modules are working, LEDs are ON;
6. Connect a PC to the PS system
Verify
Install the PowerSuite software, if required
7. DC output voltage;
Measure and adjust
8. Alarm relay test;
Verify all alarm relays are working correctly
9. System Setup is in accordance with configuration
III
Enter site spec. info in PowerSuite
10. Adjust DC output voltage to equal measured battery voltage
Check correct polarity!
11. Unplug all rectifiers but one, and connect all battery fuses/ MCBs
Device
hazard
12. Adjust DC output voltage to equal nominal battery or load voltage

13. Plug in again all rectifiers, and verify the rectifiers current sharing
14. Connect all load MCBs/ fuses, and verify no alarms are displayed
Approval
Responsible of commissioning, sign.:
Date:
www.eltekvalere.com
Headquarters:
Eltek Valere
Phone: +47 32 20 32 00
Fax: +47 32 20 32 10
PULLOUT
Electric
shock
MAINTENANCE PROCEDURE
System Data
Minipack PS System
Article No.:
Site, name:
Battery Type:
Serial No.:
Battery Capacity:

Maintenance carried out by, name:
WARNING: Maintenance work on live equipment is only to be performed by authorized and qualified
persons using calibrated instruments of measurement and insulated tools. Hazardous voltages inside may
cause terminal injury.
System Inspection
Power is ON!

1. Site specific parameters and settings are known.
OK
Carefully vacuum clean or remove any accumulation of dust, corrosion or dirt.
At least for 12 hours since start-up or mains failure. Enables correct measurements & calibration
User manuals and site specific connection & arrangement drawings are available.
2. The battery bank has been fully charged in advance.

3. The equipment is free from damage, dust or dirt; verify.
6. All rectifiers functionality & Smartpacks keys and display work OK; verify
5. The Smartpack & all rectifier modules are ON, no alarm present; verify.
4. All cabling and copper bars are securely terminated and supported.
Correct any loose connections, excessive cable temperature, defective insulation, etc.
Otherwise, correct and put the PS system in normal mode of operation.
Correct possible abnormalities before continuing.
7. Connect the PS system to a PC (install the PowerSuite application if required)

The PowerSuite program in the PC enables system configuration from the PC.
Using the keypad on the Smartpack controller or from the PC.
Use the PowerSuite PC application to check all rectifiers output the same amount of current (1A)
8. Rectifiers load current sharing; verify.

9. Display the stored log of Alarm Messages.
System Adjustment
Power is ON!

1. DC Output Voltage Calibration; ensure correct display readings.
OK
If measured DC output voltage at the load terminals deviates more than 1% from the display reading, calibrate the
output voltage from the Smartpacks keypad or the PC.
2. Load & Battery Current Calibration; verify correct display readings.

Measure with a clip-on ammeter the battery current & every load circuit current. Calculate the total load & battery
current. If the calculated total values deviate more than 2% from the display readings, calibrate the current from the
PC (calibration value>50% of systems max. capacity)
3. DC Output Voltage Adjustment; measure and adjust.

Measure and, if required, adjust the output voltage to the nominal voltage recommended by the battery manufacturer.
(Voltage measurements to be done at the DC rail, with little load current)
4. Alarm Relay Test; verify all alarm relays are working correctly.
From the Smartpacks keypad or PC use the Relay Test function; verify activation of external equipment
5. Battery bank control; measure and verify battery specifications.

Follow the recommendations of the actual battery manufacturer.
Approval
Responsible of maintenance control, sign.:
Date:
www.eltekvalere.com
Headquarters:
Eltek Valere
Phone: +47 32 20 32 00
Fax: +47 32 20 32 10
Check Lists Pullout

Pull out the pages with the gray outer band,
and use them as check lists
PULLOUT
Appendix
AC Mains
Mains Feeds versus Rectifier ID
Mains Monitoring
The Minipack system is fed with 3 One-phase 230VAC Mains input circuits. Each input circuit is
internally connected to feed 2 rectifiers, in such a pattern that loads the 3 circuits evenly.
Minipack
System
Mains Feed 3
Mains Feed 1
Mains Feed 2
If your system is supplied from a 3-phase Mains input circuit, the use of a 3ph AC Input
Connection Kit, part 228898 or 238394, is required. Refer to page 16.
Distribution of Minipack rectifiers (ID #)

on the 3 AC Mains Input Circuits
Mains Feed 2
One-phase, 230VAC
Mains Feed 1
One-phase, 230VAC
L(L1)
AC
Mains
L(L1)
01
04
02
Position 1
05
03
06
Position 6
ID number
(Assigned CAN
bus address)
AC
Mains
230VAC
01
02
03
04
Mains Feed 3
One-phase, 230VAC
L(L1)
AC
Mains
230VAC
05
N(L2)
230VAC
N(L2)
N(L2)
Plug-and-Play Rectifiers versus Mains Monitoring
When a rectifier is hot plugged in a power shelf for the first time, the Smartpack controller
assigns the next available ID number to the rectifier, starting with 01.
When a previously installed (hot plugged) Minipack rectifier is inserted in a power shelf, the
Smartpack controller recognizes the module, and assigns the same ID to the rectifier. In other
words, the controller and the rectifier remember the assigned ID number, even after removing
and reinserting the rectifier in the shelf.
To achieve a more controlled ID assignment, you should always insert & hot-plug new Minipack
rectifiers in the power shelf, one module at a time, in following shelf position order: 1, 3, 5 and
2, 4, 6.
Position #
ID #
1
01
2
04
3
02
4
05
5
03
6
06
This position-versus-ID number relationship is very important for the correct monitoring of the
mains circuit, as the Smartpack controller always uses rectifier ID01, 02 and 03 to monitor the
Mains Feed 1, 2 and 3 respectively. If these rectifiers malfunction, rectifier ID 04, 05 and 06 will
automatically take over.
For example: accidentally inserting a rectifier with ID02 in a power shelf position internally
connected to mains feed 1, will cause the controller to monitor mains feed 1 thinking it monitors
mains feed 2.
356808.103, 1v3-2009-11
17
06
Appendix
Battery Monitoring
Battery Symmetry Connections

Smartpack based systems have many inputs on the controller and on Battery Monitors
connected to the CAN bus which are dedicated for battery symmetry measurements.
Controllers Battery Symmetry Connections 48V
Each Smartpack controller is equipped with 8 battery symmetry inputs (on connectors CON4 and
CON3), enabling symmetry measurement of:
Battery Symmetry
Mid-point Measurement
Battery Symmetry
Block Measurement
One measurement per string
Four measurements per string

(Serial measurement)
3
Symmetry 1.4
Set all 4 switches

ON (down)
Symmetry 1.3
Symmetry 1.1
Card, Art. 200576 X:****

Serial Switches
Symmetry 1.1
Set all 4
switches
OFF (up)
- + - + - + - +
(-48V) Outer
Terminal
Block1
Block3
Block4
Intercell Links
Two measurements per string, from the

middle to the outer terminals
2-1
(-48V) Outer
Terminal
Block1
Block3
Block4
0V Outer
Terminal
Notice that, if you open the serial switches in

card, Art. 200576 setting all to OFF (up)
you have to connect the + and wires of every
symmetry input.
X:****
Set all 4
switches ON
(down)
Battery Terminology
Symmetry 1.2
Card, Art. 200576

Serial Switches
- + - + - + - +
Intercell Links
0V Outer
Terminal
Battery Symmetry
Double-point Measurement
Battery Block, Battery String and Battery Bank

Battery
Block (12V)
+
Battery
String #1
(48V)Batt.
- + - + - + - +
(-48V) Outer
Terminal
Block1
Intercell Links
18
2-1
2-1
X:****
Symmetry 1.2
Card, Art. 200576

Serial Switches
Symmetry 1.1
Examples of Battery Symmetry Connections on the Smartpack controller 48V Systems
8 battery strings, using the Mid-Point Measurement Method

4 battery strings, using the more accurate Double Mid-Point Measurement Method
2 battery strings, using the even more accurate Block Measurement Method
You can implement any of these methods using one or two Battery Connection Kits and the
appropriate number of Battery Symmetry Kits, which contain a single wire with suitable cable lugs,
etc. Refer to the illustration on page 21.
Block3
Block4
0V Outer
Terminal
48V Battery Bank
Battery
String #2
(48V)
356808.103, 1v3-2009-11
Appendix
Battery Monitoring
Battery Monitors Symmetry Connections 48V (Block Measurement)
Each Battery Monitor is equipped with 4 battery symmetry inputs, enabling symmetry
measurement of 1 battery string using the Block Measurement Method.
Read the Installation Guide Battery Monitor CAN Node, document number 351507.033. Refer
also to Installation Guide Battery Monitor Symmetry Kit, document number 351497.033, which
is included with the kit. The Battery Fuse and Battery Current cables are not shipped with the
Battery Monitor ~ Symmetry Kit.
Battery Symmetry String 1 to 4
Block Measurement
Block3
Block4
Intercell Links
Battery
String 2
Battery
String 3
Block1
Intercell Links
Block3
Block4
0V Outer
Terminal
Symmetry 4.2
Symmetry 4.1
Symmetry 3.4
Symmetry 3.3
Symmetry 3.2
Battery Monitor
Part 242100.300
ID# <36>
Set DIP switch 1 2 3 4
1&2 ON (down),
the rest OFF
(up)
- + - + - + - +
(-48V) Outer
Terminal
Symmetry 2.4

2 ON (down),
the rest OFF
(up)
Block4
0V Outer
Terminal
Battery Monitor
Part 242100.300
ID# <35>
Block3
Block1
Intercell Links
0V Outer
Terminal
- + - + - + - +
(-48V) Outer
Terminal
+
Battery
String 4
- + - + - + - +
(-48V) Outer
Terminal
Symmetry 4.4
Block1
Symmetry 2.3
Symmetry 2.1
Symmetry 1.4
+
Symmetry 4.3
- + - + - + - +
(-48V) Outer
Terminal
Symmetry 1.3
Symmetry 1.2
Symmetry 1.1
Battery
String 1

1 ON (down),
the rest OFF
(up)
1234
Battery Monitor
Part 242100.300
ID# <34>
Symmetry 2.2
Set all 4
DIP
switches
OFF (up)
Symmetry 3.1
Example of Battery Symmetry Connections on the Battery Monitor, 48V Systems
Battery Monitor
Part 242100.300
ID# <33>
Block1
Intercell Links
356808.103, 1v3-2009-11
Block3
Notice:
Always
connect
Battery
Monitor with ID#<33> to
battery string 1 (lowest), with
ID#<34> to string 2, and so
on. PowerSuite will then refer
to the correct battery string.
Block4
0V Outer
Terminal
19
Appendix
Battery Monitoring
Battery Monitors Symmetry Connections 48V (Mid-Point Measurement)
Each Battery Monitor is equipped with 4 battery symmetry inputs, enabling symmetry
measurement of 4 battery strings using the Mid-Point Measurement Method.
Example of Battery Symmetry Connections on the Battery Monitor, 48V Systems
Read the Installation Guide Battery Monitor CAN Node, document number 351507.033. Refer
also to Installation Guide Battery Monitor Symmetry Kit, document number 351497.033, which
is included with the kit. The Battery Fuse and Battery Current cables are not shipped with the
Battery Monitor ~ Symmetry Kit.
20
Battery Symmetry String 1 to 4

Mid-point Measurement
One measurement per string, four strings
Battery Monitor
Part 242100.300
ID# <33>
Set all 4
DIP
switches
OFF (up)
1234
+
Battery String 4
Symmetry 1.4
Symmetry 1.3
Battery String 3
Symmetry 1.2
Battery String 2
Symmetry 1.1
Battery String 1
- + - + - + - +
(-48V) Outer
Terminal
Block1
Intercell Links
Block3
Block4
0V Outer
Terminal
Notice:
Always connect Battery Monitor with ID#<33> to battery strings 1 (lowest),
2, 3 and 4. Then Battery Monitor with ID#<34> to string 5, 6, 7 and 8. And
so on. PowerSuite will then refer to the correct battery string.
356808.103, 1v3-2009-11
Appendix
Battery Monitoring
Battery Interface Card ~ Terminals & Pin-out

The Smartpack controllers battery monitoring signals are accessible on D-Sub connectors CON4
and CON3, on the controllers rear panel.
Using the Battery Connection Kit which consists of a Battery Interface Card (Art. 200576) and
a standard 15 pins D-Sub cable you can make the signals on CON4 accessible at any suitable
location inside your system, e.g. near the battery blocks.
When extra battery monitoring signals are required, you can use an extra Battery Connection Kit
connected to the controllers CON3.
For detailed information about the cards pin-out location and terminal block connections, see the
figures in this section.
FUNCTION
SIGNAL PIN-OUT
Temperature Sense Kit
11
15
(Internal Connections)
2
1.5 mm , max.
wire
section
X**/X*
15-pins D-Sub male

15-pins
D-Sub female
Temperature Sense 1
(Alternative use of Temp. Sense Kit,

instead of connecting to X4: 9-10)
Battery Connections (Internal)

Configurable monitoring digital inputs
FUNCTION
Card Art.200576
SIGNAL PIN-OUT
X3
In
Batt. Symmetry 5
Batt. Symmetry 6
Terminals & Pin-out Location
Batt. Symmetry 7
CON3
Batt. Symmetry 8
CON2
Smartpack
PCB 200576
CON1
CON4
CON3A or CON4A
For Temp. Sense Kit
X**/X*
X3/X4
1
To Smartpack,
CON3
CON5
PCB 200576
11
Temperature Sense 2
15
Batt Current 2
CON3A or Batt Fuse Fail 2

CON4A
15-pins
D-Sub female
Battery Interface Card, Art. 200576
11
15
+ 1
2
+ 3
4
+ 5
6
+ 7
8
+ 9
10
11
12
13
14
Temperature
sensor
(Internal Connections)
2
1.5 mm , max.
wire section
X**/X*
15-pins D-Sub male

15-pins
D-Sub female
Serial Switch
14
Temperature
sensor
Temperature Sense 2
(Alternative use of Temp. Sense Kit,

instead of connecting to X3: 9-10)
Temperature
sensor
The Temperature Sense Kits may also be connected directly to the
Smartpack controllers CON3 or CON4, if these connectors are unused.
356808.103, 1v3-2009-11
(From area with

internal batteries)
The Temperature Sense Kit is connected to

the Battery Interface Card (Art. 200576), or
directly to the controllers CON3 or CON4,
if unused.
15-pins
D-Sub female
Temperature
sensor
21
(From area with

internal batteries)
For temperature monitoring of the battery

compartment, we recommend the use of the
Temperature Sense Kit, instead of
connecting the sensor cable directly to the
terminals, pin 9-10.
To Smartpack,
CON4
Temp. Sensor cable

Temp. sensor
(From area with

internal batteries)
Cable
Lugs
1
Batt. Symmetry 1 +
2
3
Batt. Symmetry 2 +
4
Batt. Symmetry 3 + 5
6
+ 7
Batt. Symmetry 4
8
+ 9
1
11 Temperature Sense 1 10
11
(NA)
5
15
12
13
(NA)
CON3A or
14
CON4A
(From area with

internal batteries)
X4
In
(From internal
batteries)
Card Art.200576
Configurable monitoring digital inputs
Card Art.200576
(From internal
batteries)
15 pins D-Sub cable
Battery Connections (Internal)
Single Wire
Batt. Symmetry Kit, Art. 200830
Battery Connection Kit
Appendix
Alarms & Monitoring
Standard Alarm Relays & Digital Inputs

Standard Relays & Digital Inputs
NO
Com
NC
Normal Mode
Relay X
(Energized coil)
The alarm outputs in Minipack systems use the Fail-Safe

Operation Mode (relay coils energized in the systems
normal operation mode). When the system is in alarm mode,
the alarm relay coils are de-energized.
NO
Com
Relay X
(De-energized coil)
NC
Minipack PS System
Alarm Mode
Connections
The figure shows the position of the relay contacts when the
relay coils are de-energized (PS system in alarm mode)
Correct Use of Alarm Outputs (example)

Digital Input X
(Normal mode)
Digital Input X
(Activated)
Normal Mode
External Relay Y
(Energized coil)
Alarm Mode
In order to implement monitored fail-safe digital inputs

circuits, the external relay coil must be energized and the
contacts closed in the systems normal mode of operation.
External Relay Y
(De-energized coil)
Minipack PS System
Correct Use of Digital Inputs (example)
Alarm Interface Card ~ Terminals & Pin-out

The Smartpack controllers alarm and digital input monitoring signals are accessible from the
controllers rear panel, on mini power connector CON1 (2 outputs & 2 inputs).
Using the Alarm Interface Card (Art. 218470) plugged to Smartpacks CON1, you can make the
signals on CON1 accessible on terminal block X1.
For detailed information about the cards pin-out location and terminal block connections, see the
figures in this section.

CON2
CON3
CAN1
Voltage free relay outputs and Configurable monitoring digital inputs

Smartpack
10
CON4
CON5
CON1
X1
Card Art.218470
To CON1
In
1
1
Card 218470
X1
To Smartpack,
CON1
10
Alarm Outputs & Digital Inputs Card

Art. 218470
FUNCTION
SIGNAL PIN-OUT
X:1
Out
1
Input Circuit 1
2
Input Circuit 2
3
Digital Input 2
4
Relay 1 NO 5
Common Alarm COM 6
Alarm Circuit 1
NC 7
Relay 2 NO 8
Alarm Circuit 2
Mains Alarm COM 9
NC 10
2
1.5 mm , max.
(Customer Connections)
wire section
Digital Input 1
(To and from

external equipment)
Card neck for

cable fastening
The figure shows the position of the relay contacts when the PS
system is in alarm mode of operation; the relay coils are then deenergized (fail-safe mode). The relay outputs are preprogrammed
from factory (Factory Settings).
22
356808.103, 1v3-2009-11
Appendix
Alarms & Monitoring
Alarm Interface Card, Extended ~ Terminals & Pin-out

Card 218473
X2B
CON3
CAN1
11
Card neck for

cable fastening
Smartpack
CON4
CON5
CON1
10
X2B
X2A
20
SIGNAL PIN-OUT
Out
Digital Input 3
Digital Input 4
Digital Input 5
Digital Input 6
Relay 3
Fuse Alarm
Load & Battery
X2A
1
2
3
4
5
6
7
8
NO 9
COM 10
+
Input Circuit 3
Input Circuit 4
Input Circuit 5
Input Circuit 6
X2B
11
12
Relay 4 NO
High Battery Alarm COM 13
NC 14
NO 15
Relay 5
Low Battery Alarm COM 16
NC 17
Relay 6 NO 18
Rectifier Alarm COM 19
NC 20
(From external equipment)
11
10
FUNCTION
In
X2A
CON2
20
Card Art. 218473

To CON2
Alarm Circuit 3
NC
Alarm Circuit 4
Alarm Circuit 5
Alarm Circuit 6
(To external equipment)
Using the Alarm Interface Card, Extended (Art.

218473) plugged to Smartpacks CON2, you can
make the signals on CON2 accessible on terminal
blocks X2A and X2B. The figures show the
cards pin-out location and terminal block
connections.
Alarm Outputs & Digital Inputs, Extended
To Smartpack,
CON2
Additional alarm and digital input monitoring

signals are accessible from the Smartpack
controllers rear panel, on D-Sub connector
CON2 (4 outputs & 4 inputs).
1.5 mm , max.
wire section
Alarm Outputs & Digital Inputs Card, Extended

Art. 218473
(NA for Smartpack Ethernet option)
Alarm Interface Card, External ~ Terminals & Pin-out

Digital Input 2
CON1A
CON1A
Relay 2 NO
Mains Alarm COM
Battery Connections
Card, Art. 200576
CON2A
X*
X**
10
NC
Battery Connections
Card, Art. 200576
Smartpack
X:*
Relay 1 NO
Common Alarm COM
To Smartpack,
CON1
CON2A
CON1
Alarm Outputs & Digital

Inputs Card, Art. 105954
Out
Digital Input 1

CON2
SIGNAL PIN-OUT
20
To Smartpack,
CON2
Alarm Outputs & Digital Inputs Card, Art. 105954

(or Art. 200916 when X** and CON2A are not mounted)
356808.103, 1v3-2009-11
NC
1
2
3
4
5
6
7
8
9
10
Input Circuit 1
Input Circuit 2
Alarm Circuit 1
Alarm Circuit 2
X:**
1
2
3
Digital Input 4
4
5
Digital Input 5
6
7
Digital Input 6
8
Relay 3 NO 9
Fuse Alarm COM 10
Load & Battery NC 11
12
Relay 4 NO
High Battery Alarm COM 13
NC 14
NO 15
Relay 5
Low Battery Alarm COM 16
NC 17
Relay 6 NO 18
Rectifier Alarm COM 19
NC 20
Digital Input 3
(To and from

external equipment)
In
The figures show the cards pin-out location and

terminal block connections.
System Connections
Card, Art. 200625
FUNCTION
Input Circuit 3
Input Circuit 4
Input Circuit 5
Input Circuit 6
Alarm Circuit 3
Alarm Circuit 4
Alarm Circuit 5
Alarm Circuit 6
2
1.5 mm , max.
wire section
23
Card Art.105954
Instead of the piggy-back cards 218470 and

218473, you can use the Alarm Interface Card
(Art. 105954) and two interface cables, to make
the signals on CON1 & 2 accessible at any
suitable location inside your cabinet.
Appendix
Internal Connections
System Interface Card ~ Terminals & Pin-out

Minipack systems are shipped from factory with the CON5 signals already connected.
Some of the Smartpack controllers internal system signals are accessible on D-Sub connector
CON5, on the controllers rear panel.
Using a standard 15 pins D-Sub cable, the signals on CON5 are routed to the Minipack systems
main circuit board. See the figure in this section for an overview of the signals on CON5,
Smartpack
controller
CON5
15 pins D-Sub (female)
FUNCTION
15
11
SIGNAL PIN-OUT
LVD1A +/ 1
LVD2A +/ 2
LVD Common +/ 3
System Voltage +
4
System Voltage
5
a
*Batt Current 1 +
6
b
*Batt Current 1
7
NC
8
Load Fuse Fail 1 +
9
Power Input + 10
Load Fuse Fail 1 11
c
*Batt Fuse Fail 1 + 12
d
*Batt Fuse Fail 1 13
System Reference
14
Power Input 15
CON5
(female; orange)
System
Connections
LVD Latching Contactors
Connections
Minipack systems LVBD and LVLD functionality (Low Voltage Battery Disconnect; LV Load
Disconnect) is implemented by the Smartpack controlling magnetically latching contactors.
The coil of latching contactors is not energized in any state. They change state from open to close,
or vice versa, when a reversed pulse is applied to the coil.
Latching Contactors, LVD1 & LVD2
Y
A latching contactor changes state only when a

reversed pulse voltage is applied to its coil
OFF
ON
+ Pulse
- Pulse
Minipack
Main PCB
X:*****
8
9
10
11
LVD1A
X
Latching
Contactor
LVD1
LVD Common
LVD2A
X
X
Latching
Contactor
Y
LVD Common
Minipack PS System (internal)
Correct Use of Latching Contactors (example)
24
Latching Contactor A
Warning! The
bidirectional
diode must
always be
mounted to
avoid damaging the
controller.
LVD2
Smartpack
controller
Bidirectional
diode
Latching Contactor B
Two Types of Latching Contactors
356808.103, 1v3-2009-11
Appendix
CAN Bus Nodes
CAN Bus Nodes

The CAN Bus Nodes are control units connected to the power systems CAN bus. They have a
rugged sealed-plastic design, with DIN-rail or Velcro tabs as standard mounting options.
When the CAN bus address is configured and the unit connected to the bus, it will automatically
communicate with the Smartpack controller (plug and play). Configure then the CAN node
functionality using PowerSuite.
Battery Monitor CAN Node
The Battery Monitor CAN Bus Node enables you to decentralize and increase the number of battery
symmetry measurements in your Smartpack based DC power supply system. Also, it monitors the
battery compartment temperature using the built-in sensor the battery fuse with a fuse
monitoring input and the battery current via a current sense input.
Warning
Alarm
LED Lamp (yellow)
LED Lamp (red)
CAN port 1&2
Power
Pin 8
Electrically identical
LED Lamp (green)
Pin 1
Battery Monitor
DIP switches
Battery Monitor
Monitor Inputs
CAN ID address
Terminal Block
DIP switch #1
Battery Monitor
DIP switch configuration
ID <33>
(All switches OFF)
Battery Monitor Connections

Battery
Monitor
Part 242100.300
FUNCTION
SIGNAL PIN-OUT
X:*
+
+
+
+
Batt. Fuse +
Batt. Current +
Batt. Symmetry 1
Batt. Symmetry 2
Batt. Symmetry 3
Batt. Symmetry 4
Or
RJ45 CAN bus
termination plug,
if the Battery
Monitor is the
last node in the
CAN bus
1
2
3
4
5
6
7
8
2
CAN port 1&2
1.5 mm , max.
wire section
RJ45, 8 pins
Built-in Battery
Temperature Sensor
Read also the Installation Guide Battery Monitor CAN Node, document 351507.033.
356808.103, 1v3-2009-11
25
(From the
batteries)
Note:
The
monitors
ID #
corresponds
to the DIP
switchs
binary value
plus 33
(From the current shunt)

(From the current shunt)
DIP Switch Position

1 2 3 4
OFFOFFOFFOFF
ON OFFOFFOFF
OFF ONOFFOFF
ON ONOFFOFF
OFFOFFON OFF
ON OFF ONOFF
OFFON ON OFF
ON ON ONOFF
OFFOFFOFFON
ON OFFOFFON
OFFON OFFON
ON ON OFFON
OFFOFFON ON
ON OFF ON ON
From previous CAN

bus node
ID
#
33
34
35
36
37
38
39
40
41
42
43
44
45
46
To next CAN bus

node
Battery
Monitor
1st Monitor
2nd Monitor
3rd Monitor
4th Monitor
5th Monitor
6th Monitor
7th Monitor
8th Monitor
9th Monitor
10th Monitor
11th Monitor
12th Monitor
13th Monitor
14th Monitor
Appendix
CAN Bus Nodes
Load Monitor CAN Node
The Load Monitor CAN Bus Node enables you to decentralize and increase the number of input
fuse monitoring and current sense signals in your Smartpack based DC power supply system. The
fuse monitoring inputs are suitable for monitoring a wide range of breakers in both positive and
negative DC distributions.
Alarm
LED Lamp (red)
DIP switches
Warning
CAN ID address
Power
(Heads diameter >5 mm

and <8 mm)
LED Lamp (green)
CAN port 1&2
DIN Rail
mounting
clips
Screw head
mounting slot (2x)
LED Lamp (yellow)
DIP switch #1
Load Monitor
Load Monitor
Current Sense Inputs
Input 1
Terminal Block X**
Fuse Monitoring Inputs
Input 1
26
DIP Switch Position

1 2 3 4
OFFOFFOFFOFF
ON OFFOFFOFF
OFF ONOFFOFF
ON ONOFFOFF
OFFOFFON OFF
ON OFF ONOFF
OFFON ON OFF
ON ON ONOFF
OFFOFFOFFON
ON OFFOFFON
OFFON OFFON
ON ON OFFON
OFFOFFON ON
ON OFF ON ON
ID <49>
(All switches OFF)
Note:
DIP switch
positions 5
through 8 are
always to be OFF
The monitors
ID # corresponds
to the DIP
switchs binary
value plus 49
FUNCTION
SIGNAL PIN-OUT
Input Circuit 1
RJ45, 8 pins
Input Circuit 1
1.5 mm , max.
wire section
Fuse Monitoring Inputs
CAN
port 1&2
Config. Input 2
Config. Input 3
Config. Input 4
Config. Input 5
Config. Input 6
Config. Input 7
Config. Input 8
DIP
Switches
Sense Input 1
2
3
(5-8 always
OFF)
Input Circuit 3
Input Circuit 4
Input Circuit 5
Input Circuit 6
Input Circuit 7
Input Circuit 8
X:**
Input Circuit 2
(From breakers and external equipment)
X:*
Config. Input 1
Sense Input 2
Sense Input 3
Sense Input 4
Sense Input 5
Sense Input 6
Sense Input 7
Sense Input 8
Input Circuit 2
Input Circuit 3
Input Circuit 4
Input Circuit 5
Input Circuit 6
Input Circuit 7
Input Circuit 8
2
356808.103, 1v3-2009-11
(From current shunts)
ID
#
49
50
51
52
53
54
55
56
57
58
59
60
61
62
Load Monitor
Current Sense Inputs
Load Monitor
Voltage free relay outputs and Configurable monitoring inputs
To next
CAN bus node
Or
RJ45 CAN bus termination plug, if the Load
Monitor is the last node in the CAN bus
Read also the Installation Guide

Load Monitor CAN Node,
document 351506.033.
Load
Monitor
1st Monitor
2nd Monitor
3rd Monitor
4th Monitor
5th Monitor
6th Monitor
7th Monitor
8th Monitor
9th Monitor
10th Monitor
11th Monitor
12th Monitor
13th Monitor
14th Monitor
Load Monitor Connections
From previous
CAN bus node
Terminal Block X*
Appendix
CAN Bus Nodes

I/O Monitor CAN Node
DIN Rail
mounting
clips
Screw head
mounting slot (2x)
(Heads diameter >5 mm

and <8 mm)
Alarm
DIP switches
LED Lamp (red)
CAN ID address
Warning
DIP switch #1
LED Lamp (yellow)
Power
CAN port 1&2
LED Lamp (green)
I/O Monitor
I/O Monitor
Fan Control Inputs & Outputs

Terminal Block X***
Pin 1
Relay Outputs
Configurable Inputs
Terminal Block X**
Terminal Block X*
Relay 1
Input 6
From previous
CAN bus node
I/O Monitor Connections
Voltage free relay outputs and Configurable monitoring inputs

I/O Monitor
FUNCTION
SIGNAL PIN-OUT
CAN
port 1&2
Config. Input
Config. Input
Config. Input
Config. Input
Config. Input
RJ45, 8 pins
DIP Switch Position

1 2 3 4
OFFOFFOFFOFF
ON OFFOFFOFF
OFF ONOFFOFF
ON ONOFFOFF
OFFOFFON OFF
ON OFF ONOFF
OFFON ON OFF
ON ON ONOFF
OFFOFFOFFON
ON OFFOFFON
OFFON OFFON
ON ON OFFON
OFFOFFON ON
ON OFF ON ON
Input Circuit 2
Input Circuit 3
Input Circuit 4
Input Circuit 5
Input Circuit 6
Relay 2
1
2
3
4
(5-8 always
OFF)
Relay 3
Relay 4
Relay 5
ID <81>
(All switches OFF)

Not in use
Alarm Circuit 1
Alarm Circuit 2
Alarm Circuit 3
Alarm Circuit 4
Alarm Circuit 5
Alarm Circuit 6
(To be shorted)
Temperature
Sensor 1
X:***
Note:
DIP switch
positions 5
through 8 are
always to be OFF
The monitors
ID # corresponds
to the DIP
switchs binary
value plus 81
Out
356808.103, 1v3-2009-11
Temperature Sense 1 +
Temperature Sense 2 +
Tachometer Input 1
Tachometer Input 2
Speed Control Output 1
Speed Control Output 2
1
2
3
4
5
6
7
8
DIP
Switches
Fan Control
Inputs & Outputs
ID
#
81
82
83
84
85
86
87
88
89
90
91
92
93
94
Input Circuit 1
Temperature
Sensor 2
Fan Speed Monitor 1
Fan Speed Monitor 2
Fan Speed Control 1
Fan Speed Control 2
2
1.5 mm , max.
wire section
In
27
(To and from

external fans
NO
C
NC
NO
C
NC
NO
C
NC
NO
C
NC
NO
C
NC
NO
C
NC
Relay 6
I/O
Monitor
1st Monitor
2nd Monitor
3rd Monitor
4th Monitor
5th Monitor
6th Monitor
7th Monitor
8th Monitor
9th Monitor
10th Monitor
11th Monitor
12th Monitor
13th Monitor
14th Monitor
X:**
Relay 1
Alarm Relay Outputs
I/O Monitor
Config. Input
Programmable Inputs
X:*
To next
CAN bus node
Read also the Installation Guide

I/O Monitor CAN Node, document
351503.033.
Or
RJ45 CAN bus termination plug, if the I/O
Monitor is the last node in the CAN bus
The I/O Monitor CAN Bus Node

enables you to decentralize and
increase the number of input
monitoring and output controlling
signals in your Smartpack based DC
power supply system. Also, it
monitors
and
controls
the
compartment temperature inside fancooled outdoor cabinets.
28
356808.103, 1v3-2009-11
Customer
connections
L1
N
L2
N
L3
N
PE
PE
8
7
6
5
4
3
2
1
X5*
* To be labeled
Mains input
terminals
+
-
+
-
+
-
PE
+
-
Power module 4
PE
Power module 3
PE
Power module 2
PE
Power module 1
JP2
CAN1
Smartpack
Power -/CAN bus
Interconnections
pin 1-8
Smartpack Connection
Con5A*
Optional
K1
LVLD
Y2 Power input -
Power
output Y8
Y1 Power input +
Power
output + Y7
JP1
NEG. DIST.
POS. DIST.
Y9
Y12
Y18
TB1
To Dist
board 2
Y2 high
pri load
Y1
Y4
Y3
Y25
Y24
Y7
Y6
F10
SERIAL
S1
DIFF
Load circuits -48Vdc

or -60Vdc
+
+
+
+
+
+
+
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
*Con 7
Temp sense
Battery Fuse Fail 2
Battery Current 2
Temperature Sense 2
Batt. Symmetry 8
Batt. Symmetry 7
Batt. Symmetry 6
Batt. Symmetry 5
*X3
Battery Connections
Battery Connections
F8
F9
DC output 10
F7
F6
F5
F4
F3
F2
F1
X6B*
DC Earth (TE)
Con 3A*
Battery Connections
Y3 Fuse
alarm
Y4
Y5
Y5 low pri load
Y6
15
Customer
connections
Dist.Board 2 MPBB 100A

10pos G1
0V
Y7
System connections
Batt. Fuse Fail + 1
Batt. Fuse Fail - 2
3
LVD 1A
4
LVD Common
SH1
To battery contactor
X7A*
To battery +
Y19
Y20
1
2
3
4
5
6
7
8
9
10
DC output +
Dist board 1 Minipack System MCB

10 pos load
4 pos batt
X6A*
Customer connections
15
LVBD
See Std. Documentation

356804.10x
Underwiring MPBB 6pos 3AC
15
SERIAL
S1
DIFF
Con 4A*
Battery Connections
+
+
+
+
+
+
+
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Sym.
*Con 6
Temp sense
Not Connected
Not Connected
Temperature Sense 1
Batt. Symmetry 4
Batt. Symmetry 3
Batt. Symmetry 2
Batt. Symmetry 1
*X4
Battery Connections
Battery Connections
NA for Smartpack RS232 rear
Alteration
CR 071024NB
15
NA for Smartpack Web/SNMP
10
8/26
9/15
15
15
25-10-07
CHLAGB
Date/Sign

356804.10x
POS. DIST.
NEG. DIST.
15
+
+
+
Digital Input 5
+
Digital Input 6
NO
COM
2A*
1
2
3
4
5
6
7
8
9
10
NO
COM
NC
NC
NO
COM
NC
NO
COM
NC
11
12
13
14
15
16
17
18
19
20
USB
ORSKNO
ORSKNO
Draw
FRNONO
Approved
Scale
Projection
Consultant
A3
Format
Page
1 of 1
2023227
Draw. No.
Replace for
Rev.
Replaced by
Copyright A/S Eltek. All rights reserved
Eltek
Customer
connections
Battery Strings
Circuits -48Vdc
0r -60Vdc
Schematic Diagram Minipack

4 Module System -48Vdc or -60Vdc
Design
07 Dec. 2006
Optional Web/SNMP (ENET) connection.

Replaces Ext. Alarm I/O Connections
2:
Date
Optional 9 pin D-sub RS232 connection.

Can be mounted in front or on rear side of
Smartpack. Replaces Ext. Battery Connections
when mounted on the rear side of Smartpack
1: Optional: RS232
USB 2.0 type B port

(PC connection)
Front connections
Relay 6
Relay 5
Relay 4
Relay 3
X2B*
Ext. Alarm I/O Connections
Con
Ext. Alarm I/O
Connections
Digital Input 4
Digital Input 3
1:
CAN port
CAN port
CON1
Alarm I/O Connections
1
2
3
4
5
6
7
8
9
10
X2A*
CON3
Ext. Battery connections
1: Optional: RS 232
CON2
2: Optional: Web/SNMP (ENET)
CON4
Battery connections
+
+
NO
COM
NC
NO
COM
NC
Alarm Outputs and

Digital Inputs
Relay 2
Con 1A*
Relay 1
Alarm I/O
Connections
Smartpack
monitoring and
control unit
26
CON5
System Connections
Rear connections
10
Digital Input 2
Digital Input 1
X1*
Alarm Outputs and

Digital Inputs
- FBn
- FB1
Customer
connections
Customer
connections
L1
N1
L2
N2
L3
N3
PE
PE
8
7
6
5
4
3
2
1
X5*
* To be labeled
Mains input
terminals
+
-
+
-
+
-
+
-
+
-
PE
+
-
Power module 6
PE
Power module 5
PE
Power module 4
PE
Power module 3
PE
Power module 2
PE
CAN1
Smartpack
Power -/CAN bus
Interconnections
pin 1-8
Power
output Y8
Power
output + Y7
JP2
Con5A*
Smartpack Connection
Optional
K1
LVLD
Y2 Power input -
Y1 Power input +
JP1
NEG. DIST.
POS. DIST.
Mains input
connection terminals
Power module 1
TB1
To Dist
board 2
Y2 high
pri load
Y1
Y4
Y3
Y24
Y7
Y6
SERIAL
S1
DIFF
Load circuits -48Vdc

or -60Vdc
+
+
+
+
+
+
+
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
*Con 7
Temp sense
Battery Fuse Fail 2
Battery Current 2
Temperature Sense 2
Batt. Symmetry 8
Batt. Symmetry 7
Batt. Symmetry 6
Batt. Symmetry 5
*X3
Battery Connections
Battery Connections
F8
DC output -
F7
F6
F5
F4
F3
F2
F1
X6B*
DC Earth (TE)
Customer
connections
Con 3A*
Battery Connections
Y3 Fuse
alarm
Y4
Y5
Y5 low pri load
Y6
15
Customer
connections
Dist.Board 2 MPBB 100A

8pos G1
0V
Y7
Y8
System connections
Batt. Fuse Fail + 1
Batt. Fuse Fail - 2
3
LVD 1A
4
LVD Common
SH1
To battery contactor
X7A*
To battery + Y9
2
3
4
5
6
7
8
Dist board 1 Minipack System MCB

8 pos load
2 pos batt
X6A*
DC output
+1
Customer connections
15
LVBD

356804.10x
Underwiring MPBB 6pos 3AC
15
SERIAL
S1
DIFF
Con 4A*
Battery Connections
+
+
+
+
+
+
+
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Sym.
*Con 6
Temp sense
Not Connected
Not Connected
Temperature Sense 1
Batt. Symmetry 4
Batt. Symmetry 3
Batt. Symmetry 2
Batt. Symmetry 1
*X4
Battery Connections
Battery Connections
NA for Smartpack RS232 rear
Alteration
CR 071024NB
15
NA for Smartpack Web/SNMP
10
8/26
9/15
15
15
25-10-07
CHLAGB
Date/Sign

356804.10x
POS. DIST.
NEG. DIST.
15
+
+
+
Digital Input 5
+
Digital Input 6
NO
COM
2A*
Digital Input 3
1
2
3
4
5
6
7
8
9
10
NO
COM
NC
NC
NO
COM
NC
NO
COM
NC
11
12
13
14
15
16
17
18
19
20
USB
ORSKNO
ORSKNO
Draw
HAHANO
Approved
Scale
Projection
Consultant
A3
Format
Page
1 of 1
2021886
Draw. No.
Replace for
Rev.
Replaced by
Copyright A/S Eltek. All rights reserved
Eltek
Customer
connections
Battery Strings
Circuits -48Vdc
Or -60Vdc
Schematic Diagram Minipack

6 Module System -48Vdc or -60Vdc
Design
31 oct. 2006
Optional Web/SNMP (ENET) connection.

Replaces Ext. Alarm I/O Connections
2:
Date
Optional 9 pin D-sub RS232 connection.

Can be mounted in front or on rear side of
Smartpack. Replaces Ext. Battery Connections
when mounted on the rear side of Smartpack
1: Optional: RS232
USB 2.0 type B port

(PC connection)
Front connections
Relay 6
Relay 5
Relay 4
Relay 3
X2B*
Con
Ext. Alarm I/O
Connections
Digital Input 4
1:
CAN port
CAN port
CON1
1
2
3
4
5
6
7
8
9
10
X2A*
CON3
Ext. Battery connections
1: Optional: RS 232
CON2
2: Optional: Web/SNMP (ENET)
CON4
Battery connections
+
+
NO
COM
NC
NO
COM
NC
Alarm Outputs and

Digital Inputs
Relay 2
Con 1A*
Relay 1
Alarm I/O
Connections
Smartpack
monitoring and
control unit
26
CON5
System Connections
Rear connections
10
Digital Input 2
Digital Input 1
X1*
Alarm Outputs and

Digital Inputs
- FB2
- FB1
Customer
connections
356808.103, 1v3-2009-11
31
This product is CE marked and

complies with all current requirements
for relevant standards and directives.
www.eltekvalere.com
Copyright Eltek Valere, 2009
This document may be changed without notice
Art. No. 356808.103, Issue 1.3, 2009 Nov
Published 2009-11-10
Headquarters:
Eltek Valere
Grterudv. 8, Pb 2340 Strms, 3003 Drammen, Norway
Phone: +47 32 20 32 00
Fax: +47 32 20 32 10

Minipack, PS System: Quick Start Guide

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Minipack, PS System: Quick Start Guide

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Quick Start Guide

Installation, Operation, Commissioning and Maintenance

The Smartpack based Product Range (2 )

Installing Smartpack, Rectifier Modules and Blind Covers ( 3)

Pre-start check (10 )

Front keys and display, Installing PowerSuite PC software

Installation Check List

Flatpack2 System, Cabinetized

Flatpack2 System, Integrated

Minipack System, Integrated

Brief System Description Minipack

Quick Start Guide Minipack PS System

Controller & Modules

Installing Smartpack and Rectifier Modules

Mounting or Removing Smartpack Controller

Handle in locked position

Smartpack rear connections

1. Open the handles by

1. Open the handles by

1. Unlock the module by

2. Insert or remove the module by

3. Lock the module by

4. Mount blind covers in

CAUTION: Do not relocate already hot-plugged rectifiers to other positions in

Quick Start Guide Minipack PS System

Installation and Maintenance Details

To access the Minipack distribution area, you have to open the

Minipack Sliding Drawer Shelf

2. Open or close the drawer shelf by

Mounting or Removing Minipack Blind Covers (old type)

1. Unlock the blind cover by

3. Lock the blind cover by

Quick Start Guide Minipack PS System

CAUTION: Power must be OFF during this operation!

1. Remove the F1, F2 plastic cover by

3. Remove or insert the MCB by

Configuring Priority and Non-Priority Load Circuits

1. Remove the F1, F2 plastic cover by

(accessible with unplugged MCBs)

Plugs for MCB1

Configuration of Priority & Non Priority Load Circuits

F3-F10 Screw (Y6)

Quick Start Guide Minipack PS System

Preparing the Installation Site

Begin preparing the following:

Minipack System, Cabinetized

Organize the installation site

Carry out the following:

Remove packaging and check equipment

Quick Start Guide Minipack PS System

Carry out the following: (Refer to the next chapters Location of

Cable lugs mounted

Make the system completely voltage free

For 48V systems using the battery symmetry mid-point

Temp. Sensor cable 1

Mount 3 intercell links to connect in series 4 battery blocks

Quick Start Guide Minipack PS System

Plastic Protective Cover for AC Terminals

CAN bus communication with rectifiers (to Smartpack rear)

Minipack, 6 Rectifiers (48V, 4800W)

Cable Fastening Plate

LVLD latching contactor (optional)

AC Mains & Earth (PE) Terminals