Blowdown Calculation Final Rev B1 PDF

PT.
PERUSAHAAN GAS NEGARA

(Persero) Tbk
PT. CONNUSA ENERGINDO
PT.BINARASANO ENGINEERING
BLOWDOWN ANALYSIS REPORT

Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
Page 1 of 13
PT. Perusahaan Gas Negara (Persero) Tbk.
EPC OTSUKA -PURWOSARI GAS DISTRIBUTION PIPELINE PROJECT CP-19
BLOWDOWN ANALISYS REPORT

Contract No.
079800.PK/HK.02/PROYEK/2014
Issued for review
14-10-14
ARD
ILM
DVD
Issued for review
12-09-14
ARD
ILM
DVD
REV
DESCRIPTION
DATE
PRPD CHKD APVD

PT. BRE
PMC
PGN
PT.PERUSAHAAN GAS NEGARA

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Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
Page 2 of 13
REVISION CONTROL SHEET
Rev No
Date
Page
Description
12-09-14
All
Issued for review
14-10-14
All
Issued for review

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Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
Page 3 of 13
TABLE OF CONTENT
REVISION CONTROL SHEET ______________________________________________________ 2

1.
INTRODUCTION _____________________________________________________________ 4
1.1.
General ______________________________________________________________ 4
1.2.
Objection _____________________________________________________________ 4
2.
REFERENCES ______________________________________________________________ 4
3.
DATA SOURCE______________________________________________________________ 5
3.1.
Process Data __________________________________________________________ 5
3.2.
Blowdown Design_______________________________________________________ 6
4.
CALCULATION METHODS _____________________________________________________ 7

4.1.
Upstream Restriction Orifice Calculation _____________________________________ 7
4.2.
Downstream Restriction Orifice Calculation ___________________________________ 9
5.
RESULT __________________________________________________________________ 10
6.
CONCLUSION______________________________________________________________ 11
Figure 1. Blowdown scheme _________________________________________________________ 6

Figure 2. Hysys Depressuring Utilities _________________________________________________ 7
ATTACHEMENT 1 : HYSYS SIMULATION REPORT ____________________________________ 12
ATTACHEMENT 2 : LINE SIZING CALCULATION ______________________________________ 13

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Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
Page 4 of 13
1. INTRODUCTION
1.1. General
Perusahaan Gas Negara (persero) Tbk. (PGN) is the largest natural gas transmission and
distribution company intens to distribute gas from Otsuka to Purwosari with distance about 15
km. Sectional Valve will be installed at KP 8. The Sectional Valve is composed of a manually
operated 10 Block Valve for Otsuka Purwosari Pipeline and a vent nozzle with connections
for temporary blowdown facility. The blowdown facilities optimized for 3 5 hours of blowdown
duration. For normal condition, 5 MMSCFD of gas will deliver to consummer and it will be
increase to 17 MMSCFD as future. 48 km gas pipeline distribution to Malang shall install as a
future plan
1.2. Objection
This document is provided for size calculation from upstream and downstream of restriction
orifice on the OTSUKA PURWOSARI GAS DISTRIBUTION PIPELINE, East Java. Optimum
Restriction orifice will be determined too for 8 km lenght of pipe.
2. REFERENCES
API RP 521
Guide for Pressure Relieving Depressuring System
API 14E
Recommended Practice for Design and Installation of Offshore

Production Platform Piping Systems
API RP 520
Sizing, Selection, and Installation of Pressure-Relieving Devices in

Reneries
GPSA Section 17
Fluid Flow and Piping
Kepmen LH No.48/1996 Baku Tingkat Kebisingan

Permen Naker
No. PER.13/MEN/X/2011 Nilai Ambang Batas Faktor Fisika dan Faktor Kimia di Tempat Kerja

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Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
Page 5 of 13
3. DATA SOURCE
3.1. Process Data
The parameters will be use for calculating hydraulic are showed below:
No
Parameters
Unit
Value
Flow Rate (Q)
MMSCFD
Future Flowrate (Qfuture)
MMSCFD
17
Operating Pressure (P)
barg
16
Max Allowable Operating Pressure (MAOP)
barg
25
Design Pressure
barg
35.9
Operating Temperature (T)
80
Design Temperature
130
Inside Pipe Diameter (D)
inch
10
Pipe Lenght (L)
km
15
10
Spesific Gravity (Sg)
11
Compresibilty Factor (Z)
0.565
0.9634
lb/ft
12
Density ()
1.128
13
Molecular Weight (Mw)
14
Viscosity ()
cP
0.01182
15
Roughness
in
0.001
16.36
Table 1. Standard Parameters
Gas composition is refer to Heat & Material Balances Table (CP19-BRE -3514-PS-BD-004)
COMPOSITION
Mole
CH4 (Methane)
0.9844
CcH6 (Ethane)
0.0050
C3H8 (Propane)
0.0020
i-C4H10 (i-Butane)
0.0006
n-C4H10 (n-Butane)
0.0004
i-C5H12 (i-Pentane)
0.0002
n-C5H12 (n-Pentane)
0.0001
n-C6H14 (n-Hexane)
0.0001
H2S
0.0000

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Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
Page 6 of 13
COMPOSITION
Mole
CO2
0.0027
N2
0.0046
TOTAL
1.0000
Table 2. Gas Composition

3.2. Blowdown Design
Blowdown designed for one section ( Section 1 or section 2 ) with assumed lenght 8 km /
section. The calculation performed to 3, 4 and 5 hours duration at maximum operating
pressure (25 barg) for future connection (17 MMSCFD). Final pressure target is 100 psig.
Case
Blowdown Duration
Flowrate
Pressure
3 hours
17 MMSCFD
25 barg
4 hours
17 MMSCFD
25 barg
5 hours
17 MMSCFD
25 barg
Table 3. Blowdown Case
Blowdown Area
SECTION 2
SECTION 1
Figure 1. Blowdown Scheme

Upstream Pipe of Restriction Orifice Design Criteria
a. Maximum Velocity
= 60 ft/s refer to API RP 521
b. P (psi/100ft)
= 0.486 psi/100ft

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Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
Page 7 of 13
Downstream Restriction Orifice Design Criteria

a. Beta ratio
= 0.2 0.75
b. Maximum Velocity
= 500 fps refer to API 14E
c. Noise
= 55 dB refer to Kepmen LH No.48/1996

85 dB refer to Permen Naker No. PER.13/MEN/X/2011
4. CALCULATION METHODS
This calculation is performed using HYSYS simulation and MS Excel by input data. Methodology
being used for calculation below :
4.1. Upstream Restriction Orifice Calculation
a. Depressurization simulation using HYSYS
Depressurization simulation performed using HYSYS 7.3 with Peng-Robbinson as fluid
package. The stage are belowed:
1. Gas composition and parameters condition input to stream data.
2. Assumed the vessel orientation is horizontal. Pipe lenght and diameter input to vessel
parameters as a diameter and height. The figure showed below.
Figure 2. Hysys Depresssuring Utilities

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Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
Page 8 of 13
3. Input the ambient data into heat flux and chose adiabatic for operating mode.
4. For valve parameters chose a supersonic in vapour flow equation and assumed discharge
co-efficient is 0.975.
5. Set depressuring time and final pressure at Operating Condition.
6. run the simulation.
b. Determine friction factor (MS. EXCEL) refer to API 14E

-
Trial diameter (D) using gas velocity Equation (API 14E )
v
-
Calculate Reynold number (Re)

R
c. Determine the value of (/D) and Re from the picture below to get (fm)
d. Determine Pressure Drop using Darcy formula
Where:
vg
: Gas Velocity (fps)
: Gas Compresibility
: Molar flowrate (MMSCFD)

(Persero) Tbk

Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
: Temperature inlet (oR)
: Pressure inlet ( psia )
: Diameter blowdown pipe (in)
: Density (lb/ft3)
: Viscosity (cP)
: Mass Flowrate (lb/hr)
fm
: Frition factor
Date
14/10/2014
Page 9 of 13
4.2. Downstream Restriction Orifice Calculation

a. Orifice Diameter Calculation refer to GPSA section 17
- FTP initial value set = 1
- Determining critical flow ( YCR) by :
- Determining orifice diameter (d) :
b. Estimation noise by Lighthill's Theory :
Where:
OASPL
Overall sound pressure level of regenerated noise (dB)
Inside diameter of vent stack (m)
C0
Sonic Velocity (Velocity of sound in atmosphere) (m/s)
vg
Exit velocity of vented gas (m/s)
Density of atmosphere (kg/m3)
Density of vented gas (kg/m3)
Distance from vent (m)

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Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
Page 10 of 13
5. RESULT
The result of calculations are below :

a. Case 1: 3 Hours Blowdown Duration
DOWNSTREAM
Option
ID (in)
Velocity (fps)
UPSTREAM
Mach Number
P (psi/100ft)
Noise 1
Noise 2
Status
Option 1
71.818
1.265
6.213
110.272
88.933
NOT OK
Option 2
31.919
0.562
0.769
85.619
64.280
NOT OK
Option 3
17.954
0.316
0.176
68.128
46.789
OK
Option 4
7.980
0.141
0.022
43.475
22.136
OK
Table 4. Blowdown Case 1 Result
b. Case 2 : 4 Hours Blowdown Duration

DOWNSTREAM
Option
ID (in)
Velocity (fps)
UPSTREAM
Mach Number
P (psi/100ft)
Noise 1
Noise 2
Status
Option 1
54.391
0.958
3.565
100.625
79.286
NOT OK
Option 2
24.174
0.426
0.441
75.972
54.633
OK
Option 3
13.598
0.240
0.101
58.480
37.141
OK
Option 4
6.043
0.106
0.013
33.828
12.489
OK
c. Case 3 : 5 Hours Blowdown Duration

DOWNSTREAM
Option
ID (in)
Velocity (fps)
UPSTREAM
Mach Number
P (psi/100ft)
Noise 1
Noise 2
Status
Option 1
43.557
0.767
2.285
92.895
71.556
NOT OK
Option 2
19.359
0.341
0.277
68.242
46.904
OK
Option 3
10.889
0.192
0.066
50.751
29.412
OK
Option 4
4.840
0.085
0.008
26.098
4.759
OK

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Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
Page 11 of 13
d. Restriction Orifice Calculation Result

No
Calculation steps
3 Hours
4 Hours
5 Hours
Relief Load (W) (kg/h)
2885
2185
1749
Set Initial Value of FTP
Critical Flow Function, YCR
0.701
0.701
0.701
Orifice Diameter, d (mm)
27.17
23.65
21.16
Beta Ratio,
0.267
0.233
0.208
FTP Calculated
1.0012
1.0007
1.0004
Critical Pressure, (kPa)
Reynold Number
Flow Region
10
Flow Behaviour
420.81
420.60
420.50
63442.49
48047.83
38477.69
Turbulent - OK
Turbulent - OK
Turbulent - OK
Critical Flow
Critical Flow
Critical Flow
Table 7. RO calculation result
6. CONCLUSION
a. Based on calculation, the selected downstream diameters thats suitable of criteria is 4 inch
with 0.176 psi/100ft as maximum pressure drop , 0.316 as mach number and maximum gas
velocity calculated is 17.954 fps.
b. For upstream, diameter selected is 4 inch with maximum noise is 68.128 dB.
c. For diameter 4 inch, RO diameter caclulated is 27.17 mm at 3 hours with beta ratio value is
0.267.

(Persero) Tbk

Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
Page 12 of 13
ATTACHEMENT 1 : HYSYS SIMULATION REPORT
1
2
LEGENDS
Burlington, MA
USA
3
4
5
Case Name:
BLOW DOWN 3 HOURS 8KM .HSC
Unit Set:
NewUser4a113
Date/Time:
Sun Sep 14 09:44:31 2014
Depressuring - Dynamics: BD 1
7
8
9
DESIGN
10
11
Connections
12
13
Inlet
14
Vessel Volume
(ft3)
1.431e+004
FEED-2
15
Liquid Volume
(ft3)
7156
16
17
Vessel Orientation
18
Flat End Vessel Volume
Horizontal
19
Height
(m)
8000 *
20
Diameter
(m)
0.2540 *
21
Metal Mass in Contact with Vapour
(lb)
(ft3)
1.431e+004
---
22
(ft3)
0.0000
Cylindrical Area
(ft2)
6.870e+004
Top Head Area
(ft2)
0.5453
Bottom Head Area
(ft2)
0.5453
(lb)
---
(ft2)
6.870e+004
Metal Mass in Contact with Liquid
Heat Flux
23
24
Initial Liquid Volume
Operating Mode :
Adiabatic
25
26
Heat Loss Model : Simple
27
Overall U
28
Ambient Temperature
(Btu/hr-ft2-F)
2.642
(F)
29
Valve Parameters
30
31
Vapour Flow Equation
32
Cd
33
Area
34
Vapour Back Pressure
35
Valve Equation Units
Supersonic
Liquid Flow Equation
(No Flow)
0.9750 *
(in2)
0.1933 *
(bar_g)
0.0000
Liquid Back Pressure
(bar_g)
0.0000
lb/hr
36
Options
37
38
Overall Heat Transfer Area
82.00 *
PV Work Term Contribution
(%)
39
80.00 *
Operating Conditions
40
41
Operating Pressure
42
Time Step Size
(bar_g)
43
Vapour Outlet Solving Option
44
Initial Cv Estimate
25.00
Depressuring Time
(seconds)
1.080e+004 *
Final Pressure
(bar_g)
6.895 *
Solved Pressure
(bar_g)
--Calculate Cv
0.9750 *
45
---
WORKSHEET
46
47
Properties
48
49
Name
50
Vapour Fraction
51
Temperature
52
Pressure
53
Actual Vol. Flow
54
Mass Enthalpy
55
Mass Entropy
56
Molecular W eight
57
FEED-2
1.0000
(F)
(bar_g)
80.00 *
25.00 *
(barrel/day)
1.157e+005
(Btu/lb)
-1997
(Btu/lb-F)
2.281
Molar Density
(lbmole/ft3)
6.894e-002
58
Mass Density
(lb/ft3)
1.128
59
Std Ideal Liq Mass Density
(lb/ft3)
18.99
60
Liq Mass Density @Std Cond
(lb/ft3)
4.332e-002
61
Molar Heat Capacity
(Btu/lbmole-F)
9.324
62
Mass Heat Capacity
(Btu/lb-F)
0.5698
63
Thermal Conductivity
(Btu/hr-ft-F)
2.073e-002
64
Viscosity
(cP)
1.182e-002
65
Surface Tension
66
Specific Heat
67
Z Factor
68
Vap. Frac. (molar basis)
69
Aspen Technology Inc.

Licensed to: LEGENDS
16.36
(dyne/cm)
---
(Btu/lbmole-F)
9.324
0.9450
1.0000
Aspen HYSYS Version 7.3 (25.0.0.7336)
Page 1 of 2
* Specified by user.
1
2
LEGENDS
Burlington, MA
USA
3
4
5
Case Name:
BLOW DOWN 3 HOURS 8KM .HSC
Unit Set:
NewUser4a113
Date/Time:
Sun Sep 14 09:44:31 2014
Depressuring - Dynamics: BD 1 (continued)
7
8
9
Properties
10
11
Vap. Frac. (mass basis)
12
Vap. Frac. (Volume Basis)
1.0000
13
Molar Volume
(ft3/lbmole)
14.51
14
Act.Gas Flow
(ACFM)
451.3
15
Act.Liq.Flow
16
1.0000
(USGPM)
---
Std.Liq.Vol.Flow
(barrel/day)
3.014e+006
17
Std.Gas Flow
(MMSCFD)
16.97
18
Watson K
19
Kinematic Viscosity
(cSt)
0.6543
20
Cp/Cv
21
Lower Heating Value
(Btu/lbmole)
3.463e+005
22
Mass Lower Heating Value
(Btu/lb)
2.116e+004
23
Liquid Fraction
24
Partial Pressure of CO2
(bar_g)
-0.9439
25
Avg.Liq.Density
(lbmole/ft3)
1.161
26
Heat Of Vap.
27
Mass Heat Of Vap.
19.27
1.381
0.0000
(Btu/lbmole)
3033
(Btu/lb)
185.3
28
COMPOSITIONS
29
FEED-2
30
31
Methane
0.9844 *
32
Ethane
0.0050 *
33
Propane
0.0020 *
34
i-Butane
0.0006 *
35
n-Butane
0.0004 *
36
i-Pentane
0.0002 *
37
n-Pentane
0.0001 *
38
n-Hexane
0.0001 *
39
H2S
0.0000 *
40
CO2
0.0027 *
41
Nitrogen
0.0046 *
42
Results
43
44
Initial Pressure
(bar_g)
25.00
Vessel Fluid Final Temperature - Liquid Phase
(F)
79.19
45
Final Pressure
(bar_g)
6.896
Vessel Fluid Minimum Temperature - Liquid Phase
(F)
79.19
46
Depressuring Time
1.080e+004 *
Valve Outlet Initial Temperature - Liquid Phase
(F)
57.19
47
Vapour Cv
0.9750 *
Valve Outlet Final Temperature - Liquid Phase
(F)
57.65
48
Liquid Cv
Valve Outlet Minimum Temperature - Liquid Phase
(F)
57.19
49
Vessel Fluid Initial Temperature - Vapour Phase
(F)
80.42
Inner W all Initial Temperature - Liquid Phase
(F)
---
50
Vesssel Fluid Final Temperature - Vapour Phase
(F)
79.19
Inner W all Final Temperature - Liquid Phase
(F)
---
51
Vessel Fluid Minimum Temperature - Vapour Phase
(F)
79.19
Inner W all Minimum Temperature - Liquid Phase
(F)
---
52
Valve Outlet Initial Temperature - Vapour Phase
(F)
57.19
Initial Mass of Vapour
(lb)
1.615e+004
53
Valve Outlet Final Temperature - Vapour Phase
(F)
78.87
Final Mass of Vapour
(lb)
4593
54
Valve Outlet Minimum Temperature - Vapour Phase
(F)
57.19
Peak Vapour Flow Through Valve
55
Inner W all Initial Temperature - Vapour Phase
(F)
---
Initial Mass of Liquid
56
Inner W all Final Temperature - Vapour Phase
(F)
---
Final Mass of Liquid
57
Inner W all Minimum Temperature - Vapour Phase
(F)
---
Peak Liquid Flow Through Valve
58
Vessel Fluid Initial Temperature - Liquid Phase
(F)
80.42
(seconds)
---
(lb/hr)
6360
(lb)
0.0000
(lb)
0.0000
(lb/hr)
0.0000
59
60
61
62
63
64
65
66
67
68
69

Page 2 of 2
1
2
LEGENDS
Burlington, MA
USA
3
4
5
Case Name:
BLOW DOWN 4 HOURS 8KM.HSC
Unit Set:
NewUser4a113
Date/Time:
Sun Sep 14 09:49:37 2014
7
8
9
DESIGN
10
11
Connections
12
13
Inlet
14
Vessel Volume
(ft3)
1.431e+004
FEED-2
15
Liquid Volume
(ft3)
7156
16
17
Vessel Orientation
18
Horizontal
19
Height
(m)
8000 *
20
Diameter
(m)
0.2540 *
21
(lb)
(ft3)
1.431e+004
---
22
(ft3)
0.0000
Cylindrical Area
(ft2)
6.870e+004
Top Head Area
(ft2)
0.5453
Bottom Head Area
(ft2)
0.5453
(lb)
---
(ft2)
6.870e+004
Heat Flux
23
24
Operating Mode :
Adiabatic
25
26
27
Overall U
28
Ambient Temperature
(Btu/hr-ft2-F)
2.642
(F)
29
Valve Parameters
30
31
32
Cd
33
Area
34
35
Supersonic
(No Flow)
0.9750 *
(in2)
0.1446 *
(bar_g)
0.0000
(bar_g)
0.0000
lb/hr
36
Options
37
38
82.00 *
(%)
39
80.00 *
40
41
Operating Pressure
42
Time Step Size
(bar_g)
43
44
Initial Cv Estimate
25.00
Depressuring Time
(seconds)
1.440e+004 *
Final Pressure
(bar_g)
6.895 *
Solved Pressure
(bar_g)
--Calculate Cv
0.9750 *
45
---
WORKSHEET
46
47
Properties
48
49
Name
50
Vapour Fraction
51
Temperature
52
Pressure
53
Actual Vol. Flow
54
Mass Enthalpy
55
Mass Entropy
56
Molecular W eight
57
FEED-2
1.0000
(F)
(bar_g)
80.00 *
25.00 *
(barrel/day)
1.157e+005
(Btu/lb)
-1997
(Btu/lb-F)
2.281
Molar Density
(lbmole/ft3)
6.894e-002
58
Mass Density
(lb/ft3)
1.128
59
(lb/ft3)
18.99
60
(lb/ft3)
4.332e-002
61
Molar Heat Capacity
(Btu/lbmole-F)
9.324
62
Mass Heat Capacity
(Btu/lb-F)
0.5698
63
(Btu/hr-ft-F)
2.073e-002
64
Viscosity
(cP)
1.182e-002
65
Surface Tension
66
Specific Heat
67
Z Factor
68
69

16.36
(dyne/cm)
---
(Btu/lbmole-F)
9.324
0.9450
1.0000
Page 1 of 2
1
2
LEGENDS
Burlington, MA
USA
3
4
5
Case Name:
Unit Set:
NewUser4a113
Date/Time:
Sun Sep 14 09:49:37 2014
7
8
9
Properties
10
11
12
1.0000
13
Molar Volume
(ft3/lbmole)
14.51
14
Act.Gas Flow
(ACFM)
451.3
15
Act.Liq.Flow
16
1.0000
(USGPM)
---
Std.Liq.Vol.Flow
(barrel/day)
3.014e+006
17
Std.Gas Flow
(MMSCFD)
16.97
18
Watson K
19
Kinematic Viscosity
(cSt)
0.6543
20
Cp/Cv
21
Lower Heating Value
(Btu/lbmole)
3.463e+005
22
(Btu/lb)
2.116e+004
23
Liquid Fraction
24
(bar_g)
-0.9439
25
Avg.Liq.Density
(lbmole/ft3)
1.161
26
Heat Of Vap.
27
Mass Heat Of Vap.
19.27
1.381
0.0000
(Btu/lbmole)
3033
(Btu/lb)
185.3
28
COMPOSITIONS
29
FEED-2
30
31
Methane
0.9844 *
32
Ethane
0.0050 *
33
Propane
0.0020 *
34
i-Butane
0.0006 *
35
n-Butane
0.0004 *
36
i-Pentane
0.0002 *
37
n-Pentane
0.0001 *
38
n-Hexane
0.0001 *
39
H2S
0.0000 *
40
CO2
0.0027 *
41
Nitrogen
0.0046 *
42
Results
43
44
Initial Pressure
(bar_g)
25.00
(F)
79.08
45
Final Pressure
(bar_g)
6.898
(F)
79.08
46
Depressuring Time
1.440e+004 *
(F)
57.19
47
Vapour Cv
0.9750 *
(F)
57.65
48
Liquid Cv
(F)
57.19
49
(F)
80.42
(F)
---
50
(F)
79.08
(F)
---
51
(F)
79.08
(F)
---
52
(F)
57.19
(lb)
1.615e+004
53
(F)
78.80
(lb)
4606
54
(F)
57.19
55
(F)
---
56
(F)
---
57
(F)
---
58
(F)
80.42
(seconds)
---
(lb/hr)
4818
(lb)
0.0000
(lb)
0.0000
(lb/hr)
0.0000
59
60
61
62
63
64
65
66
67
68
69

Page 2 of 2
1
2
LEGENDS
Burlington, MA
USA
3
4
5
Case Name:
Unit Set:
NewUser4a113
Date/Time:
Sun Sep 14 09:53:08 2014
7
8
9
DESIGN
10
11
Connections
12
13
Inlet
14
Vessel Volume
(ft3)
1.431e+004
FEED-2
15
Liquid Volume
(ft3)
7156
16
17
Vessel Orientation
18
Horizontal
19
Height
(m)
8000 *
20
Diameter
(m)
0.2540 *
21
(lb)
(ft3)
1.431e+004
---
22
(ft3)
0.0000
Cylindrical Area
(ft2)
6.870e+004
Top Head Area
(ft2)
0.5453
Bottom Head Area
(ft2)
0.5453
(lb)
---
(ft2)
6.870e+004
Heat Flux
23
24
Operating Mode :
Adiabatic
25
26
27
Overall U
28
Ambient Temperature
(Btu/hr-ft2-F)
2.642
(F)
29
Valve Parameters
30
31
32
Cd
33
Area
34
35
Supersonic
(No Flow)
0.9750 *
(in2)
0.1155 *
(bar_g)
0.0000
(bar_g)
0.0000
lb/hr
36
Options
37
38
82.00 *
(%)
39
80.00 *
40
41
Operating Pressure
42
Time Step Size
(bar_g)
43
44
Initial Cv Estimate
25.00
Depressuring Time
(seconds)
1.800e+004 *
Final Pressure
(bar_g)
6.895 *
Solved Pressure
(bar_g)
--Calculate Cv
0.9750 *
45
---
WORKSHEET
46
47
Properties
48
49
Name
50
Vapour Fraction
51
Temperature
52
Pressure
53
Actual Vol. Flow
54
Mass Enthalpy
55
Mass Entropy
56
Molecular W eight
57
FEED-2
1.0000
(F)
(bar_g)
80.00 *
25.00 *
(barrel/day)
1.157e+005
(Btu/lb)
-1997
(Btu/lb-F)
2.281
Molar Density
(lbmole/ft3)
6.894e-002
58
Mass Density
(lb/ft3)
1.128
59
(lb/ft3)
18.99
60
(lb/ft3)
4.332e-002
61
Molar Heat Capacity
(Btu/lbmole-F)
9.324
62
Mass Heat Capacity
(Btu/lb-F)
0.5698
63
(Btu/hr-ft-F)
2.073e-002
64
Viscosity
(cP)
1.182e-002
65
Surface Tension
66
Specific Heat
67
Z Factor
68
69

16.36
(dyne/cm)
---
(Btu/lbmole-F)
9.324
0.9450
1.0000
Page 1 of 2
1
2
LEGENDS
Burlington, MA
USA
3
4
5
Case Name:
Unit Set:
NewUser4a113
Date/Time:
Sun Sep 14 09:53:08 2014
7
8
9
Properties
10
11
12
1.0000
13
Molar Volume
(ft3/lbmole)
14.51
14
Act.Gas Flow
(ACFM)
451.3
15
Act.Liq.Flow
16
1.0000
(USGPM)
---
Std.Liq.Vol.Flow
(barrel/day)
3.014e+006
17
Std.Gas Flow
(MMSCFD)
16.97
18
Watson K
19
Kinematic Viscosity
(cSt)
0.6543
20
Cp/Cv
21
Lower Heating Value
(Btu/lbmole)
3.463e+005
22
(Btu/lb)
2.116e+004
23
Liquid Fraction
24
(bar_g)
-0.9439
25
Avg.Liq.Density
(lbmole/ft3)
1.161
26
Heat Of Vap.
27
Mass Heat Of Vap.
19.27
1.381
0.0000
(Btu/lbmole)
3033
(Btu/lb)
185.3
28
COMPOSITIONS
29
FEED-2
30
31
Methane
0.9844 *
32
Ethane
0.0050 *
33
Propane
0.0020 *
34
i-Butane
0.0006 *
35
n-Butane
0.0004 *
36
i-Pentane
0.0002 *
37
n-Pentane
0.0001 *
38
n-Hexane
0.0001 *
39
H2S
0.0000 *
40
CO2
0.0027 *
41
Nitrogen
0.0046 *
42
Results
43
44
Initial Pressure
(bar_g)
25.00
(F)
79.07
45
Final Pressure
(bar_g)
6.904
(F)
79.07
46
Depressuring Time
1.800e+004 *
(F)
57.19
47
Vapour Cv
0.9750 *
(F)
57.65
48
Liquid Cv
(F)
57.19
49
(F)
80.42
(F)
---
50
(F)
79.07
(F)
---
51
(F)
79.07
(F)
---
52
(F)
57.19
(lb)
1.615e+004
53
(F)
78.78
(lb)
4615
54
(F)
57.19
55
(F)
---
56
(F)
---
57
(F)
---
58
(F)
80.42
(seconds)
---
(lb/hr)
3857
(lb)
0.0000
(lb)
0.0000
(lb/hr)
0.0000
59
60
61
62
63
64
65
66
67
68
69

Page 2 of 2

(Persero) Tbk

Document No.
CP19-BRE-3514-PS-CA-002
Rev.
B
Date
14/10/2014
ATTACHEMENT 2 : LINE SIZING CALCULATION
Page 13 of 13
LINE SIZING
1. Upstream RO
Design Data
Design Criteria
Pressure
= 377.3
psia
Max. Velocity = 60 ft/s
Temperature
= 80
P (psi/100 ft) = 0,486 psi/100 ft
= 540
Density
= 1.128
lb/ft3
Molecular Weight
Mw
= 16.36
Viscosity
= 0.01182
Compressibility Factor
= 0.945
Roughness
= 0.001
Pipe Material
= Carbon Steel
cP
in
Calculation Methode
1. Determine friction factor refer to API 14E
- Trial diameter (D) using gas velocity Equation (API 14E )

V =
- Calculate Reynold number (Re)
R =
2. Determine the value of (/D) and Re from the picture below to get (fm)
3. Determine Pressure Drop using Darcy formula
0,000336
Refer to API RP 521
Calculation Result
- Depressuring time
= 3
hours
- Molar Flowrate (Q)
= 3.54
MMSCFD
from HYSYS
- Mass Flowrate (W)
= 6360
lb/hr
from HYSYS
Option
D(in)
(/D)
Option 1
0.0005
Option 2
Option 3
Option 4
Gas Velocity (fps)
Re
1699710.084
0.0165
0.000333333
31.919
1133140.056
0.00025
17.954
849855.042
0.000166667
7.980
566570.028
= 4
hours
= 2.681
MMSCFD
from HYSYS
- Mass Flowrate (W)
= 4818
lb/hr
from HYSYS
D(in)
(/D)
Gas Velocity (fps)
Option 1
0.0005
Option 2
0.000333333
Option 3
0.00025
Option 4
0.000166667
6.043
54.391
Re
NOT OK
0.0155
0.769
NOT OK
0.015
0.176
OK
0.0145
0.022
OK
fm
P (psi/100ft)
Status
3.565
NOT OK
24.174
858177.540
0.0155
0.441
OK
13.598
643633.155
0.015
0.101
OK
429088.770
0.0145
0.013
OK
= 5
hours
= 2.147
MMSCFD
from HYSYS
- Mass Flowrate (W)
= 3857
lb/hr
from HYSYS
(/D)
6.213
0.0165
D(in)
Status
1287266.309
- Depressuring time
Option
P (psi/100ft)
71.818
- Depressuring time
Option
fm
Gas Velocity (fps)
Re
fm
P (psi/100ft)
Status
Option 1
0.0005
43.557
1030869.364
0.0165
2.285
NOT OK
Option 2
0.000333333
19.359
687246.243
0.0152
0.277
OK
Option 3
0.00025
10.889
515434.682
0.0152
0.066
OK
Option 4
0.000166667
4.840
343623.121
0.0145
0.008
OK
Selected Pipe Size

Based on calculation result that suitable of criteria :
D
0.176
psi/100ft
in
Gas Velocity
17.954
fps
Depressuring time
hours
2. Downstream RO
Design Data
Pressure
Design Criteria
P
Pressure Tip
Downstream Pressure
Pd
Temperature
= 100
psig
Beta ratio
0.2 - 0.75
= 790.8
kPa
Max. Velocity
500 fps
Noise
= 0
psig
= 14.7
psia
= 1
bar
= 82.5
= 301.2
K
lb/ft
Density
= 1.128
Spesific Gravity
SG
= 0.565
Molecular Weight
Mw
= 16.36
Viscosity
= 0.01182
Compressibility Factor
= 0.945
Specific Heat Ratio
Cp/Cv
Refer to API 14E
85 dB
Refer to Kepmen LH No.48/1996
55 dB
Refer to Kepmen Naker No.51/1999
cP
= 1.381
Roughness
= 0.001
in
= 4
in
Piping Data
Upstream Diameter
101.6
mm
Restriction Orifice Data

Discharge Coeficient Constant
= 0.975
Calculation
Estimation noise by Lighthill's Theory :
= 61,8 + 10 log
OASPL
20 log
= Overall sound pressure level of regenerated noise (dB)
= Inside diameter of vent stack (m)
C0
= Sonic Velocity (Velocity of sound in atmosphere) (m/s)
Vg
= Exit velocity of vented gas (m/s)
0
g
= Density of atmosphere (kg/m3)

= Density of vented gas (kg/m3)
= Distance from vent (m)
No
Calculation steps
3 Hours
4 Hours
5 Hours
1 Relief Load (W) (kg/h)
2885
2185
1749
2 Set Initial Value of FTP
3 Critical Flow Function, YCR
0.701
0.701
0.701
4 Orifice Diameter, d (mm)

5 Beta Ratio,
27.17
0.267
23.65
0.233
21.16
0.208
6 FTP Calculated
1.0012
1.0007
1.0004
420.81
63442.49
420.60
48047.83
420.50
38477.69
7 Critical Pressure, (kPa)

8 Reynold Number
9 Flow Region
10 Flow Behaviour
Turbulent - OK
Turbulent - OK
Turbulent - OK
Critical Flow
Critical Flow
Critical Flow
Noise
Sonic Velocity
Wind Velocity
= 459.861987 m/s
=
6 knots
3.084 m/s
Air Density
= 1.27605002 kg/m3
Vapour Density
= 0.70028956 kg/m3
Note :
Noise 1
85 dB
Distance
3m
Noise 2
55 dB
Distance
35 m
Blowdown Time
Option
Refer to Kepmen LH No.48/1996

Refer to Kepmen Naker No.51/1999
3 Hours
ID Downstream (in)
Mach Number
Noise 1
Status
Noise 2
Option 1
1.265
110.272
88.933
NOT OK
Option 2
0.562
85.619
64.280
NOT OK
Option 3
0.316
68.128
46.789
OK
Option 4
0.141
43.475
22.136
OK
Blowdown Time
Option
4 Hours
ID Downstream (in)
Mach Number
Noise 1
Status
Noise 2
Option 1
0.958
100.625
79.286
NOT OK
Option 2
0.426
75.972
54.633
OK
Option 3
0.240
58.480
37.141
OK
Option 4
0.106
33.828
12.489
OK
Blowdown Time
Option
5 Hours
ID Downstream (in)
Mach Number
Noise 1
Status
Noise 2
Option 1
0.767
92.895
71.556
NOT OK
Option 2
0.341
68.242
46.904
OK
Option 3
0.192
50.751
29.412
OK
Option 4
0.085
26.098
4.759
OK
Selected RO Size
Blowdown Time
3 Hours
ID Downstream
4 in
Mach Number
0.316
Beta Ratio
0.267
Orifice Diameter
27.17 mm
1.070 in
Reference
1. API RP 521 - "Guide for Pressure Relieving - Depressuring System"
2. API 14E - "Recommended Practice for Design and Installation of Offshore Production Platform Piping Systems"
2. API RP 520 - "Sizing, Selection, and Installation of Pressure-Relieving Devices in Reneries"
4. GPSA Section 17 - " Fluid Flow and Piping"

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PT.

PERUSAHAAN GAS NEGARA

PT. CONNUSA ENERGINDO

BLOWDOWN ANALYSIS REPORT

PT. Perusahaan Gas Negara (Persero) Tbk.

EPC OTSUKA -PURWOSARI GAS DISTRIBUTION PIPELINE PROJECT CP-19

BLOWDOWN ANALISYS REPORT

Issued for review

Issued for review

PRPD CHKD APVD

PT.PERUSAHAAN GAS NEGARA

PT. CONNUSA ENERGINDO

BLOWDOWN ANALYSIS REPORT

REVISION CONTROL SHEET

Issued for review

Issued for review

PT.PERUSAHAAN GAS NEGARA

PT. CONNUSA ENERGINDO

BLOWDOWN ANALYSIS REPORT

REVISION CONTROL SHEET ______________________________________________________ 2

CALCULATION METHODS _____________________________________________________ 7

Figure 1. Blowdown scheme _________________________________________________________ 6

PT.PERUSAHAAN GAS NEGARA

PT. CONNUSA ENERGINDO

BLOWDOWN ANALYSIS REPORT

Guide for Pressure Relieving Depressuring System

Recommended Practice for Design and Installation of Offshore

Sizing, Selection, and Installation of Pressure-Relieving Devices in

Fluid Flow and Piping

Kepmen LH No.48/1996 Baku Tingkat Kebisingan

PT.PERUSAHAAN GAS NEGARA

PT. CONNUSA ENERGINDO

BLOWDOWN ANALYSIS REPORT

Flow Rate (Q)

Future Flowrate (Qfuture)

Operating Pressure (P)

Max Allowable Operating Pressure (MAOP)

Operating Temperature (T)

Inside Pipe Diameter (D)

Pipe Lenght (L)

Spesific Gravity (Sg)

Compresibilty Factor (Z)

Molecular Weight (Mw)

Table 1. Standard Parameters

PT.PERUSAHAAN GAS NEGARA

PT. CONNUSA ENERGINDO

BLOWDOWN ANALYSIS REPORT

Table 2. Gas Composition

Table 3. Blowdown Case

Figure 1. Blowdown Scheme

= 60 ft/s refer to API RP 521

PT.PERUSAHAAN GAS NEGARA

PT. CONNUSA ENERGINDO

BLOWDOWN ANALYSIS REPORT

Downstream Restriction Orifice Design Criteria

= 500 fps refer to API 14E

= 55 dB refer to Kepmen LH No.48/1996

Figure 2. Hysys Depresssuring Utilities

PT.PERUSAHAAN GAS NEGARA

PT. CONNUSA ENERGINDO

BLOWDOWN ANALYSIS REPORT

b. Determine friction factor (MS. EXCEL) refer to API 14E