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Table 1:Aluminiumerminals
T
G
D d1
Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm
Product No.
16X08
AL0
25X08AL0
35X08AL0
35X10AL0
50X12AL0
50X14AL0
70X12AL0
70X14AL0
95X12AL0
95X14AL0
120X12AL0
120X14AL0
150X12AL0
150X14AL0
185X12AL0
185X14AL0
240X12AL0
240X14AL0
300X12AL0
Cable
mm2
Stud
16
25
35
35
50
50
70
70
95
95
120
120
150
150
185
185
240
240
300
8
8
10
12
14
12
14
12
14
12
14
12
14
12
14
12
14
12
d1
8.4
8.4
8.4
10.4
12.5
14.5
12.5
14.5
12.5
14.5
12.5
14.5
12.5
14.5
12.5
14.5
12.5
14.5
12.5
5.5
6.5
8.0
8.0
9.0
9.0
11.0
11.0
12.5
12.5
13.7
13.7
15.5
15.5
17.0
17.5
19.5
19.5
22.5
21
21
23
23
26
26
27
27
27
27
35
35
34
34
42
42
44
44
44
11
11
11
11
14
16
13
13
13
13
16
18
16
18
16
18
16
18
16
18
20
22
20
22
22
77.0
77.0
77.5
77.5
91.0
95.0
91.0
95.0
91.0
95.0
115.0
119.0
115.0
119.0
122.0
126.0
122.0
126.0
130.0
14
16
14
16
14
16
14
16
14
16
14
16
14
CO-630A
Hydraulic Crimping Head
2
Dies:
Al Terminal 240mm
- 500mm
2
2
mm - 630mm
Cu Terminal 150
Output:
35T
Stroke:
25mm
2
mm
Standard Mould:
150, 185, 240, 300, 400, 500,
630
Connect Form:Hexagon
CYO-430H
Hydraulic Crimping Head
CFP-800
Hydraulic Foot Pump
2
2
Al Terminal 50mm
- 240mm
2
2
Cu Terminal mm
35 - 300mm
Output:
30T
Stroke:
30mm
2
Standard Mould:
35, 50, 70, 120, 150, 185, 240,
mm
300
Connect Form:Hexagon
Dies:
/psi)
Max Output: 700/10 000 (kg/mm
Output:
350 Low Pressure / 10 000 High Pressure
Oil Storage:700cc
Weight:
9kg
Dimensions:450x150x200mm
-1-
F
d1
Product No.
Cable
2
mm
25X08
AL3
25X10AL3
25X12AL3
35X0AL3
8
35X10AL3
35X12AL3
50X10AL3
50X12AL3
50X16AL3
70X10AL3
70X12AL3
70X16AL3
95X10AL3
95X12AL3
95X16AL3
120X10AL3
120X12AL3
120X16AL3
150X12AL3
150X16AL3
150X20AL3
185X12AL3
185X16AL3
185X20AL3
240X20AL3
300X20AL3
25
35
50
70
95
120
150
185
240
300
Stud
8
10
12
8
10
12
10
12
16
10
12
16
10
12
16
10
12
16
12
16
20
12
16
20
20
20
d1
8.4
10.4
12.5
8.4
10.4
12.5
10.4
12.5
16.5
10.4
12.5
16.5
10.4
12.5
16.5
10.4
12.5
16.5
12.5
16.5
20.5
12.5
16.5
20.5
20.5
20.5
25
17
12
30
32
10
35.5
11
17
17
17
12
12
12
4.1
15.2
2.9
4.4
21
17.6
3.6
4.5
21
20.3
2.9
5
21
23.2
4.6
26
65
68
71
76
39
14
17
12
1.5
5.7
27.7
82
44
15
17
12
1.5
6.5
31
88
47.5
16
20.5
16
1.5
7.2
34.7
100
47.5
16
20.5
16
1.5
7.2
34.7
106
55.5
60.5
20.5
22
25
18
20
2
2
5.7
9.7
43.6
49.2
128.5
23
116
Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm
TCH-42
Cable Cutter
THS-150
Hydraulic Crimping
oolT
0
This heavy duty cable cutter features
rotatable
a 360 tool head The light weight and slim design of this crimping tool is ideal fo
close quarter application and features a built-in safety valve
Cutting range: 45mm Cu/Alu cable and armoured Cu/Alu cable
2
2
Crimp range:10mm
- 150mm
Cutting force:60KN
Crimp force:60KN
Stroke:
52mm
Crimp type: Hexagon crimping
Weight:
5kg
Stroke:
15mm
Weight:
Approx. 2.5kg
-2-
Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm
Product No.
25X08
AL4
25X10AL4
25X12AL4
35X0AL4
8
35X10AL4
35X12AL4
50X10AL4
50X12AL4
50X16AL4
70X10AL4
70X12AL4
70X16AL4
95X10AL4
95X12AL4
95X16AL4
120X12AL4
120X16AL4
120X20AL4
150X12AL4
150X16AL4
150X20AL4
185X12AL4
185X16AL4
185X20AL4
240X20AL4
300X20AL4
Cable
2
mm
25
35
50
70
95
120
150
185
240
300
d1
Stud
8
10
12
8
10
12
10
12
16
10
12
16
10
12
16
10
12
16
12
16
20
12
16
20
20
20
d1
8.4
10.4
12.5
8.4
10.4
12.5
10.4
12.5
16.5
10.4
12.5
16.5
10.4
12.5
16.5
10.4
12.5
16.5
12.5
16.5
20.5
12.5
16.5
20.5
20.5
20.5
25.0
8.0
17.0
12
1.0
30.0
32.0
35.5
8.0
17.0
10.0
17.0
11.0
17.0
12
12
12
4.1
15.2
2.9
4.4
21.0
17.6
3.6
4.5
21.0
20.3
2.9
5
21.0
23.2
4.6
26.0
65.0
1.0
68.0
1.0
71.0
1.0
76.0
39.0
14.0
17.0
12
1.5
5.7
27.7
82.0
44.0
15.0
17.0
12
1.5
6.5
31.0
88.0
47.5
16.0
20.5
16
1.5
7.2
34.7
100.0
47.5
16.0
20.5
16
1.5
7.2
34.7
106.0
55.5
60.5
20.5
22.0
25.0
18
20
2.0
2.0
5.7
9.7
43.6
49.2
116.0
23.0
128.5
Product Nos.
Cable mm
Rounded /
Stranded
3-Core
Sectoral
25
35
50
70
95
120
150
185
240
300
F25AL0
F35AL0
F50AL0
F70AL0
F95AL0
F120AL0
F150AL0
F185AL0
F240AL0
F300AL0
F25AL3
F35AL3
F50AL3
F70AL3
F95AL3
F120AL3
F150AL3
F185AL3
F240AL3
F300AL3
4-Core
Sectoral
Length
F25AL4
F35AL4
F50AL4
F70AL4
F95AL4
F120AL4
F150AL4
F185AL4
F240AL4
F300AL4
66
70
74
78
84
91
102
108
118
130
Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm
Rounded /
Stranded
-3-
3-Core
Sectoral
4-Core
Sectoral
Cable
mm2
HTAC16
HTAC25
HTAC35
HTAC50
HTAC70
HTAC95
HTAC120
HTAC150
HTAC185
HTAC240
HTAC300
16
25
35
50
70
95
120
150
185
240
300
5.5
6.5
8.0
9.0
11.0
12.5
13.7
15.5
17.0
19.5
22.5
16
16
16
20
20
20
90.5
90.5
90.5
106.5
106.5
106.5
133.0
135.0
143.5
146.0
144.5
25
25
32
32
34
A
J
Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm
d1
J
Product No.
16X10
BT
25X10BT
35X10BT
50X12BT
70X12BT
95X12BT
120X12BT
150X12BT
185X14BT
240X14BT
300X16BT
400X16BT
500X16BT
630X4X9BT
800X4X9BT
1000X4X9BT
1300X4X1
1BT
Cable
2
mm
16
25
35
50
70
95
120
150
185
240
300
400
500*
630*
800*
1000*
1300*
A1
5.5
6.5
8.0
9.0
11.0
12.5
13.7
15.5
17.0
19.5
23.3
26.0
29.1
33.5
37.5
42.0
46.5
Aluminium
B1
16
16
16
20
20
20
25
25
32
32
40
40
47
47
53
60
65
Nominal Dimension
s
Copper
C1
d1
A
43
43
43
43
43
43
59
59
59
59
85
85
95
95
100
126
136
20
20
20
25
25
25
30
30
35
35
36
36
60x60
60x60
80x80
80x80
80x80
10.3
10.3
10.3
12.8
12.8
12.8
12.8
12.8
14.5
14.5
16.5
16.5
16.5
4 9
4 9
4 9
4 1
79.0
79.0
79.0
85.0
85.0
85.0
108.0
108.0
115.0
115.0
137.0
153.5
196.0
196.0
232.0
256.0
267.0
Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm
Notes
1.
2.
3.
4.
5.
* Square Palm
Al-Cu Bi-metal terminals are used for connecting
Aluminium cables to Copper busbars.
5
2
Crimping
Test Applied Force: Up to 240mm
1.2 x 10N
2
2
5
300mm to 630mm
2.0 x 10N
2
5
Above 630mm
4.0 x 10
N
Construction: Forged circular Copper palm is friction welded to Aluminium
an EC grade
circular barrel thus
achieving the best possible transition.
Bi-metal terminals are
ade
mto order
as per customer specifications / samples / diagrams.
-4-
A1 C1
B
B1
Note:
Material: E - Copper
Finish: Uncoated / Electro
Tinned
All dimensions in mm
J
2
CableArea mm
A1
16
25
25
35
35
35
50
50
F50-50
BM
F70-35
BM
F70-50
BM
F70-70
BM
F95-50
BM
F95-70
BM
F95-95
BM
F120-70
BM
F120-95
BM
F120-120
BM
F150-95
BM
F150-120
BM
F150-150
BM
F185-120
BM
F185-150
BM
F185-185
BM
F240-150
BM
F240-185
BM
F240-240
BM
50
70
70
70
95
95
95
120
120
120
150
150
150
185
185
185
240
240
240
B1
C1
Copper
Aluminium
25
16
25
35
25
35
5.5
6.5
6.5
8.0
8.0
8.0
9.0
9.0
43
43
43
43
43
43
43
43
16
16
16
16
16
16
20
20
5.6
5.6
7.0
5.6
7.0
8.0
7.0
8.0
29
29
29
29
29
29
29
29
12.2
12.2
12.2
12.2
12.2
12.2
12.2
88
88
88
88
88
88
88
88
50
35
50
70
50
70
95
70
95
120
95
120
150
120
150
185
150
185
240
9.0
11.0
11.0
11.0
12.5
12.5
12.5
13.7
13.7
13.7
15.5
15.5
15.5
17.0
17.0
17.0
19.5
19.5
19.5
43
43
43
43
43
43
43
59
59
59
59
59
59
59
59
59
59
59
59
20
20
20
20
20
20
20
25
25
25
25
25
25
32
32
32
32
32
32
9.5
8.0
9.5
11.0
9.5
11.0
13.0
11.0
13.0
14.2
13.0
14.2
16.0
14.2
16.0
18.0
16.0
18.0
20.0
29
29
29
33
29
33
33
33
33
33
33
33
33
33
33
43
33
43
43
12.2
12.2
12.2
12.2
21.0
12.2
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
26.2
21.0
26.2
26.2
88
88
88
90
88
90
90
107
107
107
107
107
107
107
107
120
107
120
120
16
16
12.2
Notes
1. Al-Cu Bi-metal splice are used for Aluminium
joining
cables to Copper cables.
2
5
2. Crimping
Test Applied Force: Up to 240mm
1.2 x 10
N
2
2
5
300mm to 630mm 2.0 x 10N
2
5
Above 630mm
4.0 x 10
N
3. Construction: EC grade Copper is friction welded to anAluminium.
EC grade Further machined to required size.
4. Bi-metal terminals are
ade
mto order
as per customer specifications / samples or diagrams.
HP-210D
Hydraulic Indent Crimping
ool T
Suitable for Aluminium lugs and ferrules
2
Crimp range: 25mm2 - 240mm
Stroke:
22mm
Output:
12T
LK-450A
Hand Cable Cutter
Ratchet cable cutterAluminium
for
and Copper cable
2
Cuts up to 400mm
Length: 240mm
-5-
A
C
Note:
Material:
Aluminium
Finish: Natural / Passivated
Aluminium
All dimensions in mm
Product No.
HAFL16X08
HAFL25X08
HAFL35X08
HAFL50X08
HAFL70X08
HAFL95X10
HAFL120X10
HAFL1501X0
HAFL185X10
HAFL240X10
HAFL300X12
HAFL400X12
HAFL500X12
Cable
2
mm
Stud
16
25
35
50
70
95
120
150
185
240
300
400
500
d1
Bolt
8.0
8.4
M8
8.0
8.0
8.0
8.4
8.4
8.4
8.4
10.5
10.5
10.5
10.5
10.5
13.0
13.0
13.0
M8
M8
M8
M8
M 10
M 10
M 10
M 10
M 10
M 12
M 12
M 12
5.8
6.8
8.0
9.8
11.2
13.2
14.7
16.3
18.3
21.0
23.3
26.0
29.0
12
12
14
16
18
22
22
25
28
32
34
38
44
30
30
42
42
52
20
20
25
25
25
25
30
30
30
38
38
38
44
50
50
62
62
72
75
80
90
91
103
103
116
122
8.0
10.0
10.0
10.0
10.0
10.0
12.5
12.5
12.5
56
56
60
60
70
70
73
79
Notes
1. Other hole sizes available on request.
2. ONLY ON SPECIAL
REQUEST
: Barrels can be capped and filled with grease, to avoid oxidation of. the conductor
B(a/f)
Table 9: Lineaps
T
C
J
Product No.
Size
HBSC006
HBSC010
HBSC016
HBSC025
HBSC035
HBSC050
HBSC070
HBSC095
HBSC120
HBSC150
HBSC185
HBSC240
HBSC300
HBSC400
HBSC500
6
10
16
25
35
50
70
95
120
120
185
240
300
400
500
C
4.0
4.7
5.7
7.3
7.8
9.7
11.5
14.4
16.2
16.2
18.2
22.0
24.0
26.0
30.0
Nominal Dimension
s
B a/f
F
D a/f
12.7
12.7
12.7
16.0
18.5
24.1
24.1
26.5
30.0
30.0
31.8
40.0
42.0
48.0
55.0
13.4
19.0
19.0
19.0
24.0
27.2
27.2
35.4
35.4
35.4
38.0
48.2
50.0
56.0
65.0
F
J
4.8
19.9
5.6
5.6
5.6
6.4
8.7
8.7
9.4
12.0
12.0
12.0
14.3
14.3
16.0
16.0
26.8
26.0
28.0
35.0
42.0
44.5
50.0
57.5
57.5
57.5
72.5
72.5
76.5
80.0
D(a/f)
Note:
Material: Brass
Finish: CopperTinned
/
All dimensions in mm
Notes
HEX manufactures a vast range of line taps to meet the materials and dimensional specifications laid by the different intern
standards. Brass line taps are made with high tensile brass as per 12.
BS2874
Threads
- CZ1
are formed by rolling process giving
the nut extra clamping force. Pressure pads are made from extruded bars (not cast), preventing the pads from cracking. B
taps are manufactured in passivated natural brass with electro tinned
They are
finish.
also supplied in a high conductivity
. copper
-6-
Durban
Tel: (031) 263-7800
Fax: (031) 263-2458
www.three-d.co.za
www.macspares.co.za
CapeTown
Tel: (021) 51
1-5654
Fax: (021) 1-5669
51