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AWE 7516/1

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page 2 of 48

Service Information
Toploader Washing machine
AWE 7516/1
8593 751 10080
Last Modification: 07/10/08
Creation Date: 07/10/08

Whirlpool EMEA

Spare Part List

Exploded View

Technical Data

Wiring Diagram

11

Circuit Diagram

13

Program Chart

15

Testprogram

23

Error Codes

24

Service Bulletin 4812 712 40355

28

Service Bulletin 4812 712 40354

30

Service Bulletin 4812 712 40322

32

Service Bulletin 4812 712 40317

34

Service Bulletin 4812 712 40308

35

Service Bulletin 4812 712 40327

38

Service Bulletin 4812 712 40348

39

Service Bulletin 4812 712 40320

41

Service Bulletin 4812 712 40313

42

Service Bulletin 4812 712 40301

43

Service Bulletin 4812 712 40319

44

Service Bulletin 4812 712 40321

46

Service Bulletin 4812 712 40315

48

This document is only intended for qualified technicans who are aware of the
respective safety regulations.
Subject to modifications
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Spare Part List


Pos

12NC

002 0
002 1
004 0
010 0
010 1

4812 459 38057


4812 459 38058
4812 440 19625
4812 459 48175
4812 440 11637

Flap round GW
Hinge flap GW
Drip tray assy
Door frame inner GW
Frame Top+nozzle box KIT

011 0
012 7
012 8
021 0
022 0

4812 462 48054


4812 310 18497
4812 528 78075
4812 440 10838
4812 440 10839

Foot
Trolley kit front
Foot rear
Front panel WH GW
Side panel right GW

022 1
024 0
040 0
061 0
061 1

4812 440 10841


4812 440 11638
4812 417 19155
4812 466 88995
4812 466 88996

Side panel left GW


Rear panel
Hinge bolt lid GW
Counter weight rear, 5 pts
Counter weight front

061 2
081 4
086 4
086 5
100 1

4812 466 88492


4812 529 18043
4812 529 18045
4812 529 18052
4812 440 10842

Counter weight bottom


Shock absorber
Pin f. Shock absorber
Damper f. Shock absorber
Lid outer GW

100 3
100 5
110 4
130 0
191 0

4812 440 10843


4812 440 10845
4812 498 18249
4812 417 19193
4812 466 68596

Lid inner GW
Lid assembly WH GW
Handle cpl. WH GW
Door latch GW
Door bellow

191 1
200 0
201 0
220 0
221 1

4812 492 98037


4812 418 18692
4801 101 00027
4812 418 18632
4812 310 18843

Strap f. bellow
Tub LR-5pins/4fix
Cover f. tub LR/4fix
Drum 210 mm
Kit latch f.drum

223 0
223 1
271 0
272 0
290 0

4812 418 48725


4812 418 48605
4812 358 18204
4812 528 88083
4812 532 68078

641m lifter
Drum lifter 54 mm with weight
Belt PV 1207 J4 EL
Pulley 298 mm
Gasket

301 0
321 1
331 0
331 2
332 0

4801 101 00033


4812 452 17694
4812 414 58306
4812 414 58307
4812 410 29501

Control panel AWE 7516/1


Window DOMINO WH, Remaining time
Knob timer
Spring Knob timer
Push button 4 Opt.

332 1
333 0
400 0
421 0
421 2

4812 410 29502


4812 410 29503
4801 101 00045
4812 121 18285
4812 404 38679

Push button 3 Opt. left


Push button start/reset
Motor MCA 45/64-148/ALB1,1000
Interf.filter
Holder RFI

430 0
451 0
490 0
490 1
521 0

4801 101 00001


4812 259 28919
4819 321 18136
4812 321 28367
4801 101 00049

Pump,draining
Heating element 2050W, 230V + NTC
Cable mains 2m SA
Strain relief
Control unit DOMINO, programmed

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Pos

12NC

521 0
571 0
571 1
581 0
620 0

4812 214 70658


4812 281 28468
4812 281 18069
4812 271 28554
4812 239 58076

Control unit Eureka


Valve magnet 1 inlet, 2 outlets
Cover for top frame
Pressostat
Module E4 4 Opt. w. Display

620 1
630 0
653 0
653 1
653 2

4812 239 58046


4812 271 38519
4812 134 18079
4812 134 18078
4812 134 48375

Module E3/4 Opt.


Door lock
Light guide PR.FLOW-START/RST
Light guide 4 Opt.
Light guide 3 Opt. left

691 0
701 0
702 2
707 0
707 1

4812 282 19485


4812 530 29329
4812 530 29453
4812 526 48244
4812 526 48049

Sensor NTC
Hose, inlet; EN 11770 Reflex
Hose valve-dispenser
Nozzle box cold cpl.
Clamp f. nozzle box

712 4
712 6
712 9
753 0
754 0

4812 418 68302


4812 418 68164
4812 418 68404
4812 418 68187
4812 530 28938

Siphon f. softener
Clip soap dispenser
Soap dispenser
Chamber,air
Drainhose

754 1
760 0
781 0
782 0
787 0

4812 530 28832


4812 480 58403
4819 530 29035
4812 530 28941
4812 530 29309

Lock eco
Filter
Hose draining
Hose Pressostat
Hose Air Exaust

787 1
794 0
900 0
900 1
900 2

4812 530 29311


4812 530 58098
4819 401 18686
4812 401 18431
4812 255 18304

Cover of hose
Gasket
Clamp hose
Clamp to pump
Holder hose

900 3
901 0
910 0
910 1
910 3

4819 401 18529


4812 401 18462
4812 502 48347
4812 502 38151
4812 502 18404

Clamp hose
Clamp drain hose; drain hose
Screw,selftap 3,5x14
Screw 4x14
Hex flange bolt M6x16

910 4
910 5
910 6
921 0
930 1

4812 502 18423


4812 502 18705
4812 505 18367
4812 400 18047
4812 492 48171

Screw PT 7x15
Screw M8x35
Nut push in M 8
Washer
Torsions spring

930 2
941 0
953 0
962 0
962 2

4812 492 48162


4812 310 19144
4812 325 68001
4812 440 98142
4812 440 11424

Spring
Bearing kit ALL 1100
Shaft seal
Cover for Motor AC
Spacer

965 0
990 0
990 2
993 0
993 1

4812 462 79974


4812 310 19224
4812 310 18506
4819 530 29028
4812 290 18025

Cap Transport blocking


Fixing mat.set Counter weight
Fixing mat.set bottom
U Curve for outlet hose
Clamp heating element

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Description

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SERVICE
Pos

12NC

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Description

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Exploded View

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Exploded View

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page 9 of 48

Technical Data
Dimensions + Weight
Product dimensions
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 cm
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 cm
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 cm
Weight
net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 kg

Electrical base data


Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 V 10%
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A
Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ~2.3 kW

Drum data
Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 l
Wash speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 rpm
Spinning
max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 rpm

Pressostat
Level1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 12/14
Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 16

Door lock
Kind of switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch with PTC heater of bimetal
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 (90 - 264) V
Locking time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 s
Unlock time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 s

Inlet valve
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 - 240 V / 50 Hz
Rated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1.5 - 5 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 l/min
Pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 - 10 bar
Nominal resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20 C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 k

Drain pump
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 - 240 V / 50 Hz
Total power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 W
Resistor (coil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (0.55 - 1 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2 l/min
Position of draining hose outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9 - 1.25 m

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Heating element
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 V + 10 %, -15 %
Total power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2050 W
Resistance (20 C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0.8 mA
NTC sensor
Resistance NTC
0 C

35.9

30 C

9.8

40 C

6.6

50 C

4.6

60 C

3.2

70 C

2.3

95 C

1.1

Motor
Resistance contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20 C)
Stator (full field) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.80
Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.00
Tacho generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68.7

Control unit
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DOMINO
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 V - 240 V
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz
Output control unit
Motor

M7.6 - DSS3.2

>40 V

Aquastop

AQ2.2 - DSS3.2

230 V

In pump step

AQ2.1 - DSS3.3

230 V

NTC

Not measurable

Pump

DP2.1 - DP2.2

230 V

Doorlock

DSS3.1 - DSS3.3

230 V

Pressostat

E4 - E2

230 V

- empty

PR2.1 - E2

230 V

- full

PR2.2 - E2

230 V

Valve (Rast 2.5)

V2.1 - V2.2

>170 V

Options

Not measurable

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Wiring Diagram

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Legend

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Circuit Diagram

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Legend

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Program Chart

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Program Chart

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Program Chart

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Program Chart

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Program Chart

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Program Chart

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Program Chart

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Program Chart

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Testprogram

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Error Codes

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Error Codes

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Error Codes

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Error Codes

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Service Bulletin 4812 712 40355


AUTHOR: Ronny Schuricht
Last Update: 05/11/11
VERSION: 1.0
TITLE: Water dripping from lid onto side panels.
SUBJECT: In rare cases, when the lid is opened after a washing cycle, water drips down the side panels.

REMEDIAL ACTION
If customer claims wet side panels, remove the lid and put some silicon in the area of the frame like shown in the pictures.

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Service Bulletin 4812 712 40354


AUTHOR: Ronny Schuricht
Last Update: 02/07/11
VERSION: 1.0
TITLE: new fixation pin for shock absorber
SUBJECT: Since 8th dec. 2010 a new pin fixing the shock absorber to the tub is used in production .

REMEDIAL ACTION
The new pin is interchangeable with the old version. In SPC the old pins will be replaced by the new version.

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Service Bulletin 4812 712 40322


AUTHOR: Ronny Schuricht
Last Update: 06/22/11
VERSION: 2.0
TITLE: weighted drum lifter replaced
SUBJECT: The weighted drum lifter 4812 418 48605 is out of production and will not be available anymore.

REMEDIAL ACTION
When ordering the weighted drum lifter, you will get automatically the usuall lifter without integrated weight 4819 418 49713.
With the new drum lifter the drum has got a certain unbalance also when it is empty. Due to this fact it can happen that
during the test program the spin is not performed (unbalance detection).
For machines with Domino control board its possible to use an alternative start procedure for the test program (no unbalance
detection) to test the spinning anyway:

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page 34 of 48

Service Bulletin 4812 712 40317


AUTHOR: Ronny Schurricht
Last Update: 07/01/09
VERSION: 1.0
TITLE: Heating Element alternative solution.
SUBJECT: In special conditions it can occur that the heating element after a short period gets broken caused by very hard
water (limestone) or variations in power supply.

REMEDIAL ACTION
If the heating element gets broken under mentioned conditions we recommend using the alternative heating element that is
nickel treated and usable for power supply up to 240V.
According to SPC 600 pieces will be on stock from week 52 onwards.

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page 35 of 48

Service Bulletin 4812 712 40308


AUTHOR: Ronny Schurricht
Last Update: 07/01/09
VERSION: 1.0
TITLE: wiring as spare part
SUBJECT: Due to some requests we introduce all the wiring cables between timer and the different components as spare
parts.

REMEDIAL ACTION
Please find the needed wiring in the tables on the following pages.
The wirings will be not included in any Service Info. In the tables underneath you can find standardized wirings that are
covering all versions of machines. Therefore they can be longer than the original ones. When installing the new wirings the
original routing of cables must be kept in order to avoid any damages caused by kinking or touching with other components.

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Service Bulletin 4812 712 40327


AUTHOR: Ronny Schuricht
Last Update: 01/21/10
VERSION: 1.0
TITLE: "F08"at end of cycle and "clean filter"indication
SUBJECT: A new software for the controlboards mentioned below has been released. The new software includes a modification of F08 identification and an improvement of the pump cycle in order to avoid "long drain"and "clean filter"indications,
caused by ecoball sticking.

REMEDIAL ACTION
"F 08": If that failure indication appears at the end of a wash cycle and all parts like heating element and wiring are ok, then
replace the original control board by the new one and program the board by SAM.
"clean filter": If this indication appears, but the pump filter and the drain hoses are empty, not kinked and well mounted
and it is sure, that the indication is related to ecoball sticking in the drain hose (tub-pump) even it is already replaced by
the new version (SB 481271240326), then replace the original control board by the new one and program the board by SAM.
Only the mentioned basic control boards are available with the new software!
Please use the new control boards as spare part only in case of the above described behaviours. For any other reason, please use the control boards according to Service Info.
The control boards will be substituted by the new versions step by step in respect of the production capacity of the supplier.
Its planned to introduce the new control boards in production completely until week39 2009.

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page 39 of 48

Service Bulletin 4812 712 40348


AUTHOR: Ronny Schuricht
Last Update: 05/16/11
VERSION: 1.0
TITLE: F23 appears, but pressure switch is ok.
SUBJECT: The customer claims the failure indication F23.

REMEDIAL ACTION
Pressure switch Failure
This failure code can be also generated by a defect heater or a defect drain pump or bad harness connections to heater or
drain pump.
To exclude the drain pump and the heater as root cause, please check:
1. Check if the drain pump is running and check for foreign objects in the filter (see F03)
2. Inverse the mains plug polarity (by turning the mains plug or by changing polarity of single connectors of the power cord
on the RFI Filter => ATTENTION: unplug appliance from mains before touching the single connectors!!!)
If with inversed polarity failure code remains F23, continue with checks for Pressure switch. If with inversed polarity failure
code changes to F12, check for Heater failure F12.
Pressure switch failure:
If the CCU can not properly read the OPEN or CLOSED status of the pressure switch contacts or if the CCU detects during
the wash cycle that the pressure switch contact for the wash level L1 (11-14) and the pressure switch contact for level
"empty drum L0"(11-12) are CLOSED or OPEN simultanously for 10 sec., this failure will be displayed.
Potential Causes
Check the wiring connections between the pressure switch and the CCU (2 connectors on pressure switch and 2 connectors on CCU)
Check for proper operation of the pressure switch contacts (without water: 11-14 open, 11-12 closed, with water: 11-14
closed, 11-12 open).
Check the electrical resistance of the pressure switch for open and closed contacts without and with water.
Start the Service program. If the problem persists the Error Code F23 will be displayed.
If no issue found, check other points from hydraulic system like blocked air trap or blocked pressure switch hose (see
failure F01 and F03)

If these actions do not solve the issue and all parts like pressure switch and heating element are working correctly, then
exchange the control board by the new version indicated in the table below.

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Service Bulletin 4812 712 40320


AUTHOR: Ronny Schuricht
Last Update: 03/31/09
VERSION: 1.0
TITLE: rotary program selector Domino
SUBJECT: In some washing machines with Domino control unit and rotary program selector it was detected, that turning
of program selector is too hard, program selection not possible or program indication is different from selected program.
Related machines are of production week 10 and 11 2009.

REMEDIAL ACTION
If such a failure occurs on machines of mentioned production period, the rotary program selector has got a mechanical
defect. The related control units are supplied by Bitron with production week 09 and 10 2009. They have to be exchanged
according to the spare part list in the related Service Info.
How to identify the related control units:

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page 42 of 48

Service Bulletin 4812 712 40313


AUTHOR: Juergen Reinhardt
Last Update: 11/17/09
VERSION: 1.0
TITLE: F06 randomly displayed in Domino controls

CAUSE
Sensible failure detection in drive system for safety reasons

REMEDIAL ACTION
Please check the following points:

Load:
Was there bulky load in the drum or was the machine overloaded ?

Drive system:
Please check the tacho generator (resistance and cable).
Please guarantee a proper and tight seat of the belt on drive shaft and pulley.
Please check the electrical connections between controls and motor.

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page 43 of 48

Service Bulletin 4812 712 40301


AUTHOR: Ronny Schurricht
Last Update: 10/13/10
VERSION: 1.0
TITLE: Start Delay Indication
SUBJECT: Some customers are claiming that the Start Delay function is not working well. The machine seems to start one
hour earlier than expected. For example, at Start Delay time 3hours the indication is switching from h:03 to h:02 after 1
minute.

REMEDIAL ACTION
The Start Delay function is working correct.
Reason for this behaviour is following:

If the start time is after 3h 00min its indicating h:03


If the start time is after 2h 59min its indicating h:02
If the start time is after 2h 00min its indicating h:02
If the start time is after 1h 59min its indicating h:01
If the start time is after 0h 59min its indicating :59
If the start time is after 0h 30min its indicating :30

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page 44 of 48

Service Bulletin 4812 712 40319


AUTHOR: Ronny Schurricht
Last Update: 03/27/09
VERSION: 1.0
TITLE: Avoiding F13 in the field.
SUBJECT: In the field we have a few cases of F13 caused by leakage due to water flowing into the electrical contacts of
door lock during final spin.

REMEDIAL ACTION
In order to avoid water leakage in production (week 10/2009) an insulation tape was implemented, stacked on the upper
part of door lock. (see the picture)
The application of insulation tape by serviceman is always necessary, when water leaks between lid of machine and front
panel.
Insulation tape: dimensions: 9 x 2 x max. 20 mm, material: Polyethylene foam.
The usage of insulation tape is a temporary solution.
In order to solve this problem in the future the door lock will be modified in the critical area and a new service bulletin will be
issued.

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Service Bulletin 4812 712 40321


AUTHOR: Ronny Schuricht
Last Update: 10/14/10
VERSION: 3.0
TITLE: Drum with improved pulley fixation and drum opening.
SUBJECT: There were made some modifications on Alliance drums in production (7.4.2009):
1. Change of hole for pulley screw in the hub from M6 to M8 to improve connection drum pulley. (LR+HR)
2. New hinge of drum door with thickness 1,8 mm (before 1,5 mm) and rivets with diameter 4 mm (before 3 mm). (HR with
210 mm door).
3. New shape of drum door for new hinge of drum. (HR with 210 mm door)
Also the heating element holder (HR), is replaced by a new one with lower shape.
(pls find Service Bulletin 481271240318)
Update 19.07.2010
4. Change of hole in the hub (opposite side of pulley) from M6 to M8. Machines from serial number 341029..... onwards
are equipped with the new screw M8x18 and accordingly modified drum. The washer is cancelled.
Update 08.10.2010
5. Substitution of LR drum 4801 111 02217 by LR drum 4801 111 02218 equipped with drum opening of the HR drum, that
is more stable.

REMEDIAL ACTION
We introduced new spare parts: drum kits with pulley screw M8x23. In the case of HR also with heating element holder +
screw.
The drum with new hinge (1,8 mm) has got a bigger diameter. In order to avoid contact of the drum with the old heating
element holder its necessary to exchange it by the new one when the drum is replaced. In LR machines it is not necessary
because of enough space between drum and heating element holder.
Update 19.07.2010
As spare parts the drum kits mentioned in the table below are equipped with the fitting screws. Service codes remain the
same like before.
Update 08.10.2010
If the drum of a 5kg LR machine needs to be exchanged the LR drum with 210mm drum opening will be send as spare part.
Repair is exactly the same. The drum will fit without any problems.

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Service Bulletin 4812 712 40315


AUTHOR: Ronny Schurricht
Last Update: 07/01/09
VERSION: 1.0
TITLE: Bearing kit does not fit.

REMEDIAL ACTION
We have some claims about spare part bearing kits, that doesnt fit in the tub. Reason is a material change in production
that causes slightly different measures.
In Alliance LR machines the new bearing kit is used since week 49/2007.
In case of exchanging the bearing kits, its important to take care about the correct bearing kit according to Service Info.

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