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AWE 7516/1
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Service Information
Toploader Washing machine
AWE 7516/1
8593 751 10080
Last Modification: 07/10/08
Creation Date: 07/10/08
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Technical Data
Wiring Diagram
11
Circuit Diagram
13
Program Chart
15
Testprogram
23
Error Codes
24
28
30
32
34
35
38
39
41
42
43
44
46
48
This document is only intended for qualified technicans who are aware of the
respective safety regulations.
Subject to modifications
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12NC
002 0
002 1
004 0
010 0
010 1
Flap round GW
Hinge flap GW
Drip tray assy
Door frame inner GW
Frame Top+nozzle box KIT
011 0
012 7
012 8
021 0
022 0
Foot
Trolley kit front
Foot rear
Front panel WH GW
Side panel right GW
022 1
024 0
040 0
061 0
061 1
061 2
081 4
086 4
086 5
100 1
100 3
100 5
110 4
130 0
191 0
Lid inner GW
Lid assembly WH GW
Handle cpl. WH GW
Door latch GW
Door bellow
191 1
200 0
201 0
220 0
221 1
Strap f. bellow
Tub LR-5pins/4fix
Cover f. tub LR/4fix
Drum 210 mm
Kit latch f.drum
223 0
223 1
271 0
272 0
290 0
641m lifter
Drum lifter 54 mm with weight
Belt PV 1207 J4 EL
Pulley 298 mm
Gasket
301 0
321 1
331 0
331 2
332 0
332 1
333 0
400 0
421 0
421 2
430 0
451 0
490 0
490 1
521 0
Pump,draining
Heating element 2050W, 230V + NTC
Cable mains 2m SA
Strain relief
Control unit DOMINO, programmed
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Pos
12NC
521 0
571 0
571 1
581 0
620 0
620 1
630 0
653 0
653 1
653 2
691 0
701 0
702 2
707 0
707 1
Sensor NTC
Hose, inlet; EN 11770 Reflex
Hose valve-dispenser
Nozzle box cold cpl.
Clamp f. nozzle box
712 4
712 6
712 9
753 0
754 0
Siphon f. softener
Clip soap dispenser
Soap dispenser
Chamber,air
Drainhose
754 1
760 0
781 0
782 0
787 0
Lock eco
Filter
Hose draining
Hose Pressostat
Hose Air Exaust
787 1
794 0
900 0
900 1
900 2
Cover of hose
Gasket
Clamp hose
Clamp to pump
Holder hose
900 3
901 0
910 0
910 1
910 3
Clamp hose
Clamp drain hose; drain hose
Screw,selftap 3,5x14
Screw 4x14
Hex flange bolt M6x16
910 4
910 5
910 6
921 0
930 1
Screw PT 7x15
Screw M8x35
Nut push in M 8
Washer
Torsions spring
930 2
941 0
953 0
962 0
962 2
Spring
Bearing kit ALL 1100
Shaft seal
Cover for Motor AC
Spacer
965 0
990 0
990 2
993 0
993 1
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Pos
12NC
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Description
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Technical Data
Dimensions + Weight
Product dimensions
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 cm
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 cm
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 cm
Weight
net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 kg
Drum data
Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 l
Wash speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 rpm
Spinning
max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 rpm
Pressostat
Level1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 12/14
Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 16
Door lock
Kind of switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch with PTC heater of bimetal
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 (90 - 264) V
Locking time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 s
Unlock time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 s
Inlet valve
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 - 240 V / 50 Hz
Rated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1.5 - 5 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 l/min
Pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 - 10 bar
Nominal resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20 C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 k
Drain pump
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 - 240 V / 50 Hz
Total power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 W
Resistor (coil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (0.55 - 1 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2 l/min
Position of draining hose outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9 - 1.25 m
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Heating element
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 V + 10 %, -15 %
Total power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2050 W
Resistance (20 C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0.8 mA
NTC sensor
Resistance NTC
0 C
35.9
30 C
9.8
40 C
6.6
50 C
4.6
60 C
3.2
70 C
2.3
95 C
1.1
Motor
Resistance contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20 C)
Stator (full field) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.80
Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.00
Tacho generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68.7
Control unit
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DOMINO
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 V - 240 V
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz
Output control unit
Motor
M7.6 - DSS3.2
>40 V
Aquastop
AQ2.2 - DSS3.2
230 V
In pump step
AQ2.1 - DSS3.3
230 V
NTC
Not measurable
Pump
DP2.1 - DP2.2
230 V
Doorlock
DSS3.1 - DSS3.3
230 V
Pressostat
E4 - E2
230 V
- empty
PR2.1 - E2
230 V
- full
PR2.2 - E2
230 V
V2.1 - V2.2
>170 V
Options
Not measurable
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Wiring Diagram
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Legend
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Circuit Diagram
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Legend
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Program Chart
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Program Chart
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Program Chart
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Program Chart
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Program Chart
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Program Chart
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Program Chart
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Program Chart
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Testprogram
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Error Codes
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Error Codes
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Error Codes
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Error Codes
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REMEDIAL ACTION
If customer claims wet side panels, remove the lid and put some silicon in the area of the frame like shown in the pictures.
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REMEDIAL ACTION
The new pin is interchangeable with the old version. In SPC the old pins will be replaced by the new version.
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REMEDIAL ACTION
When ordering the weighted drum lifter, you will get automatically the usuall lifter without integrated weight 4819 418 49713.
With the new drum lifter the drum has got a certain unbalance also when it is empty. Due to this fact it can happen that
during the test program the spin is not performed (unbalance detection).
For machines with Domino control board its possible to use an alternative start procedure for the test program (no unbalance
detection) to test the spinning anyway:
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REMEDIAL ACTION
If the heating element gets broken under mentioned conditions we recommend using the alternative heating element that is
nickel treated and usable for power supply up to 240V.
According to SPC 600 pieces will be on stock from week 52 onwards.
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REMEDIAL ACTION
Please find the needed wiring in the tables on the following pages.
The wirings will be not included in any Service Info. In the tables underneath you can find standardized wirings that are
covering all versions of machines. Therefore they can be longer than the original ones. When installing the new wirings the
original routing of cables must be kept in order to avoid any damages caused by kinking or touching with other components.
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REMEDIAL ACTION
"F 08": If that failure indication appears at the end of a wash cycle and all parts like heating element and wiring are ok, then
replace the original control board by the new one and program the board by SAM.
"clean filter": If this indication appears, but the pump filter and the drain hoses are empty, not kinked and well mounted
and it is sure, that the indication is related to ecoball sticking in the drain hose (tub-pump) even it is already replaced by
the new version (SB 481271240326), then replace the original control board by the new one and program the board by SAM.
Only the mentioned basic control boards are available with the new software!
Please use the new control boards as spare part only in case of the above described behaviours. For any other reason, please use the control boards according to Service Info.
The control boards will be substituted by the new versions step by step in respect of the production capacity of the supplier.
Its planned to introduce the new control boards in production completely until week39 2009.
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REMEDIAL ACTION
Pressure switch Failure
This failure code can be also generated by a defect heater or a defect drain pump or bad harness connections to heater or
drain pump.
To exclude the drain pump and the heater as root cause, please check:
1. Check if the drain pump is running and check for foreign objects in the filter (see F03)
2. Inverse the mains plug polarity (by turning the mains plug or by changing polarity of single connectors of the power cord
on the RFI Filter => ATTENTION: unplug appliance from mains before touching the single connectors!!!)
If with inversed polarity failure code remains F23, continue with checks for Pressure switch. If with inversed polarity failure
code changes to F12, check for Heater failure F12.
Pressure switch failure:
If the CCU can not properly read the OPEN or CLOSED status of the pressure switch contacts or if the CCU detects during
the wash cycle that the pressure switch contact for the wash level L1 (11-14) and the pressure switch contact for level
"empty drum L0"(11-12) are CLOSED or OPEN simultanously for 10 sec., this failure will be displayed.
Potential Causes
Check the wiring connections between the pressure switch and the CCU (2 connectors on pressure switch and 2 connectors on CCU)
Check for proper operation of the pressure switch contacts (without water: 11-14 open, 11-12 closed, with water: 11-14
closed, 11-12 open).
Check the electrical resistance of the pressure switch for open and closed contacts without and with water.
Start the Service program. If the problem persists the Error Code F23 will be displayed.
If no issue found, check other points from hydraulic system like blocked air trap or blocked pressure switch hose (see
failure F01 and F03)
If these actions do not solve the issue and all parts like pressure switch and heating element are working correctly, then
exchange the control board by the new version indicated in the table below.
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REMEDIAL ACTION
If such a failure occurs on machines of mentioned production period, the rotary program selector has got a mechanical
defect. The related control units are supplied by Bitron with production week 09 and 10 2009. They have to be exchanged
according to the spare part list in the related Service Info.
How to identify the related control units:
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CAUSE
Sensible failure detection in drive system for safety reasons
REMEDIAL ACTION
Please check the following points:
Load:
Was there bulky load in the drum or was the machine overloaded ?
Drive system:
Please check the tacho generator (resistance and cable).
Please guarantee a proper and tight seat of the belt on drive shaft and pulley.
Please check the electrical connections between controls and motor.
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REMEDIAL ACTION
The Start Delay function is working correct.
Reason for this behaviour is following:
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REMEDIAL ACTION
In order to avoid water leakage in production (week 10/2009) an insulation tape was implemented, stacked on the upper
part of door lock. (see the picture)
The application of insulation tape by serviceman is always necessary, when water leaks between lid of machine and front
panel.
Insulation tape: dimensions: 9 x 2 x max. 20 mm, material: Polyethylene foam.
The usage of insulation tape is a temporary solution.
In order to solve this problem in the future the door lock will be modified in the critical area and a new service bulletin will be
issued.
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REMEDIAL ACTION
We introduced new spare parts: drum kits with pulley screw M8x23. In the case of HR also with heating element holder +
screw.
The drum with new hinge (1,8 mm) has got a bigger diameter. In order to avoid contact of the drum with the old heating
element holder its necessary to exchange it by the new one when the drum is replaced. In LR machines it is not necessary
because of enough space between drum and heating element holder.
Update 19.07.2010
As spare parts the drum kits mentioned in the table below are equipped with the fitting screws. Service codes remain the
same like before.
Update 08.10.2010
If the drum of a 5kg LR machine needs to be exchanged the LR drum with 210mm drum opening will be send as spare part.
Repair is exactly the same. The drum will fit without any problems.
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REMEDIAL ACTION
We have some claims about spare part bearing kits, that doesnt fit in the tub. Reason is a material change in production
that causes slightly different measures.
In Alliance LR machines the new bearing kit is used since week 49/2007.
In case of exchanging the bearing kits, its important to take care about the correct bearing kit according to Service Info.
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