Table of Contents

1.0 INTRODUCTION ................................................................................................................................. 2

2.0 OBJECTIVE ......................................................................................................................................... 2
3.0 REFERENCE ........................................................................................................................................ 2
4.0 SCOPE OF TRAINING.......................................................................................................................... 2
5.0 LEARNING SUMMARY ....................................................................................................................... 3
5.1 PROJECT QUALITY PLAN (PQP) ...................................................................................................... 3
5.2 CONSTUCTION QUALITY PLAN ...................................................................................................... 4
5.3 NON-CONFORMANCE REPORT AND QUALITY ACTION NOTE....................................................... 4
5.4 AUDIT AND REVIEW ...................................................................................................................... 7
6.0 CONCLUSION ..................................................................................................................................... 8

DATE : 11 NOV 2014

QUALITY ASSURANCE
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1.0 INTRODUCTION
A quality assurance system is defined as the organizational structure, responsibilities,
processes, procedures and resources for implementing quality management. Quality
management includes those aspects of the overall management function that determine and
implement the organization quality policy and quality objectives. The ISO 9001 standard
provides comprehensive guidance on the principles, scope and implementation of a quality
assurance system.
2.0 OBJECTIVE
The objective of this training is to achieve a basic understanding of Quality Assurance. On
completion of this section, trainee shall be able to know the requirement standards which is
complementary to the products quality by implementing and improving the effectiveness of a
quality management system.
3.0 REFERENCE

Quality Management System Requirement (ISO 9001:2008)

Project Quality Plan (MLK-011-100-QA-5766-0001)
Contruction Quality Plan (MLK-011-100-QA-5880-0004)
Audit (MLK-011-100-QA-5880-0015)
Control of Non-Conformance (MLK-011-100-BA-6180-6030)

4.0 SCOPE OF TRAINING

Project Quality Plan (PQP).

Construction Quality Plan (CQP).
Audit.
Non-Conformance Record (NCR) and Quality Assurance Note (QAN).

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RADIOGRAPHY TESTING
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5.0 LEARNING SUMMARY

5.1 PROJECT QUALITY PLAN (PQP)
Project Quality Plan is the document that specifies processes, procedures, resources and
control to be applied in project to achieve the expected quality of the product or services.

Figure 1
Figure 1 shows the structure that covers in the Project Quality Plan which shall be adhered by
all parties work on the project. This PQP applies to all project materials, equipment and
services incorporated into, performed on or that are directly applicable o the permanent works
as defined in the projects. This PQP defines the plans and procedures for delivering the
QA/QC activities to cover the engineering, procurement, fabrication, construction and
comissioning phase of the project.

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RADIOGRAPHY TESTING
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5.2 CONSTUCTION QUALITY PLAN

This Construction Quality Plan (CQP) will be implemented to ensure remedial and
construction procedures are performed in compliance with the plans and specifications under
this contract. The quality control measures as presented herein include quality control
organization includes the methods of performing, documenting, and enforcing quality control
operations of both the primary Contractor and their subcontractors including inspection and
testing which covers on how inspections to be performed and protocol describing corrective
actions.
Overall management of the CQP will be the responsibility of the Contractors Constuction
Quality Manager (CQM). The CQM will have the authority to act in all CQP matters and will
be responsible for ensuring that all materials and work comply with the contract
specifications. All inspection and testing firms will be at the disposal of the CQM to ensure
that all aspects of work are compliant with the contract.

5.3 NON-CONFORMANCE REPORT AND QUALITY ACTION NOTE

Quality Assurance is the focal point of NCR and QAN management which both of it will
contribute to Continual Improvement. The purpose is to control all project non-compliant
conditions, equipment, processes procedural requirements or incidents by ensuring that all
non-compliances are identified and corrected in a formalized and controlled manner.
Non-Compliance Reports are intended to be issued for major, technical, violations during
construction against contract, specifications and procedure that may require to rework.
The non-compliance may also be of a not comply to the procedure and failed to implement
specified requirements and actions. In this case, QA may need to take actions to ensure the
procedural requirements are effectively implemented.
A Quality Action Note (QAN), shall be issued to the respective concerned person / group for
minor complications in quality matters or where working conditions may adversely affect the
quality of the work being performed.

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RADIOGRAPHY TESTING
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Figure 1: Flowchart of process when TMJVs NCR issued to

Production Team

Figure 2: Flowchart of process when NCR issued

by Client

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RADIOGRAPHY TESTING
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Figure 3: Flowchart of process when QAN is issued

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RADIOGRAPHY TESTING
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5.4 AUDIT AND REVIEW

Audit is the outline for the planning of the project which is covering executing, reporting,

verification and follow-up that will be applied to the project. This is to assure the
implementation, effectiveness and efficiency of a system which is important for the
achievement of projects objective, goals and ultimate target.
By implementation od scheduled audit, verification of work conformity shall be throughly
planned and update in parallel with project progress.
Process flow in the audit activities should be as follows:

Audit
Planning
Audit Scope
and
Frequency

Closing
Meeting

AUDIT

Corrective
Action

Audit
Finding
(QIR,OBS
and AFI)

Audit
Checklist

Audit
Notification

Performing
Audit

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RADIOGRAPHY TESTING
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6.0 CONCLUSION
The initial objective was achieved. However, the scope of learning are limited to the basic
knowledge of the Radiographic Testing as there is more information and inspection skills that
need to be study to gain more knowledge.