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Article history:
Received 19 November 2009
Received in revised form 10 January 2010
Accepted 17 January 2010
Available online 28 January 2010
Keywords:
Ag nanoparticles
Chemical reduction-protection method
Electrically conductive Ag nanopaste
a b s t r a c t
Ag nanoparticles were prepared in a water-phase system with a mixture of silverammonia complex, sodium borohydride, and lauric acid according to molar feed ratio of approximately 6:3:1. The
mechanism of preparation and separation by chemical reduction-protection method was explored. The
as-synthesized Ag nanoparticles were characterized by transmission electron microscopy (TEM), X-ray
diffraction (XRD) and UVvis spectroscopy, respectively. It was found that the size of high purity Ag particles was ranging from 30 to 50 nm with slight agglomeration. In addition, the as-synthesized wet Ag
nanoparticles were dispersed stably in organic vehicle to formulate electrically conductive nanopaste.
Upon direct-written and sintered, the array pattern of the nanopaste with the resolution of about 30 m
was achieved with the electrical resistivity in the order of magnitude of 105 cm.
2010 Elsevier B.V. All rights reserved.
1. Introduction
Compared with the bulk material, silver (Ag) nanoparticles
exhibit the unique thermal, optical, electrical and catalyzing properties due to their small-sized effect, surface effect and quantum
size effect. Therefore, they have attracted great research interest
and been widely applied in the elds of biomedicine, electronics,
microelectronics, optics and optoelectronics [1].
In the elds of electronics and microelectronics, the silver
nanoparticles are mainly used as the conductively functional phase
to formulate electronic nanopastes. The nanopastes have some
advantages over conventional micropastes. For example, they can
save the content of precious metal Ag, miniaturize the feature size
of the electronic devices, decrease the temperature of heat treatment, and realize low-temperature sintering (the melting point of
bulk silver metal is 960.3 C, whereas the silver nanoparticles with
510 nm diameter can be melted at only 150 C) [24]. Particularly, they are suitable for exible fabrication of electronic devices,
and have a potential to replace the conventional SnPb solders in
printed circuit board (PCB), integrated circuit (IC) and chip packaging for environmental reasons [512].
The preparation of Ag nanoparticles usually involves such
methods as vacuum evaporation, electrical arc discharge, microemulsion, phase transfer, and chemical reduction-protection
[1318]. Among them, chemical reduction-protection method is
preferable because it has many merits (mild reaction condition,
high yield, low energy consumption, and simple separating procedure). During the preparation, the surfactant in the reaction system
plays a crucial role. It also acts as adsorbant and dispersant. Many
polymers and compounds, such as polyvinylpyrrolidone (PVP) [12],
alkanethiolate [15], alkaneamine, sodium dodecyl sulfate [19] and
sodium linoleate [20], have been sampled as the surfactants.
In this paper, Ag nanoparticles with a particle size ranging from
30 to 50 nm were synthesized by chemical reduction-protection
method, and in a water-phase system, lauric acid as the surfactant
was employed in the preparing system for the rst time. Also, the
as-synthesized wet Ag nanoparticles were testied the application
in the electrically conductive nanopaste.
2. Experimental
2.1. Materials
AR grade chemicals including silver nitrate (AgNO3 ), ammonia (NH3 H2 O,
25%), lauric acid (CH3 (CH2 )10 COOH), ethanol (EtOH), orthophosphoric acid (H3 PO4 ),
sodium borohydride (NaBH4 ), ethyl cellulose, terpilenol, Span-85 and tributyl citrate were obtained from Sinopharm Chemical Reagent, and used as received without
further purication. Al2 O3 Ceramic board substrates (0.5 mm thickness) were purchased from Suzhou Ruibang Advanced Ceramics Co., Ltd. (China).
2.2. Preparation and separation of Ag nanoparticles
A 1-L three-mouth round-bottomed ask equipped with dropping funnel and
Teon stirrer was charged with 60 mL of distilled water and 12.2 g (0.072 mol) of
AgNO3 . After the AgNO3 was dissolved completely, 12 mL of ammonia was added,
and then was a solution of 2.4 g (0.012 mol) of lauric acid and 30 mL of ammonia
in 400 mL-distilled water. Under violent stirring, a solution of 1.4 g (0.036 mol) of
NaBH4 in 100 mL water was dropped slowly (one drop per s) into the system. After
the solution was dropped over, the reaction was kept for another 30 min to produce
a silver colloidal system. Then stopped stirring and placed still for 1 h.
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The above colloidal system was ltrated through moderate lter paper. Under
stirring, the ltrate was adjusted pH value to 46 by 1:4 (v/v) H3 PO4 . Then it was
placed still for 3 h, ltrated under vacuum, and washed with water. Dark slurry was
obtained. The slurry was washed with EtOH to remove a majority of lauric acid, and
to generate wet Ag nanoparticles. After the nanoparticles were dried at 45 C under
vacuum, 7.5 g of dry Ag nanoparticles were obtained (97% yield).
RhD
L
(1)
where h (cm), D (cm), L (cm), and R () were the thickness, width, length, and measured electrical resistance of the line, respectively. The prole (width and thickness)
of the conductive line was tested on a surface probe prolometer (KLA-Tencor P16+).
(2)
(3)
Lauric acid was a long-chain fatty acid, whose solubility was able
to vary with the pH value in the aqueous system. To our knowledge,
it had not been documented that it was sampled as the surfactant
to prepare Ag nanoparticles in a water-phase system.
Before the above reduction reaction was initiated, the
silverammonia complex, reductant and surfactant were in a
homogeneous aqueous solution. When the reaction began and
the embryos came into being, they would be adsorbed and
encapsulated by the surfactant. When the reaction was over, the
homogeneous system transferred into a stable colloid. The whole
process was illustrated in Fig. 2.
In order to separate out the Ag nanoparticles, the rst was to
remove impurity and huge particles by ltering the colloid through
the moderate lter paper. The next was to destroy the colloid. This
could be achieved by decreasing the solubility of the lauric acid in
the system. When the pH value in the system was 46, the lauric
acid became less soluble, and it was able to sediment out. Consequently, its encapsulation and adsorption on the surface of the Ag
nanoparticles were released, and the nanoparticles were precipitated out.
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Fig. 3. TEM images (a1, b1 and c1) and size distribution histograms (a2, b2 and c2) of the as-synthesized Ag nanoparticles with different feed (silverammonia complex:
sodium borohydride:lauric acid) ratios ((a1 and a2) 6:3:1; (b1 and b2) 3:3:1; (c1 and c2) 12:3:1).
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Fig. 6. Direct-writing array pattern (a) and its SEM photograph (b).