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KIRLOSKAR VALVES

Precision and Durability with Customised Solutions

KIRLOSKAR BROTHERS LIMITED

Kirloskar Brothers Limited, with over ten decades of immense experience and unfailing customer
satisfaction, has become the name to reckon with for the supplies of pumps, valves and complete
pumping solutions in India and across the globe.
KBL is the first Valve manufacturing company in India accredited with ISO 9001certificate.
The quality and performance of Kirloskar valves is facilitated by :
! One of the Asia's largest Hydraulic Research Centre
! In-house integrated foundries
! Dedicated valve manufacturing facility at Kondhapuri, near Pune, India
! Latest machines and modern automated test rigs

KBL is among the largest manufacturers of Butterfly Valves in India with current size range up to
3600 mm and capacity to manufacture up to 4500 mm. The plant has the capacity to design and
develop valves with customised solutions conforming to various National and International Standards
such as IS/BS/EN/AWWA etc. KBL is the first valve manufacturing company to introduce Sluice
Valves in India and to have successfully carried out Flow Test on a very large size Butterfly Valve
(2200 mm) in-house.
KBL offers CE marked EN 593 Butterfly valves and BS 5163 Sluice valves along with other industrial
valves. It has successfully carried out proof of design test upto 2600 mm size Butterfly valves as per
AWWA C-504.

Valve Manufacturing Plant, Kondhapuri, Near Pune India.

Yamuna, the Global Headquarters of Kirloskar Brothers Limited, has been designed to reflect the
four principle tenets of the Kirloskar Group - Concern for the Environment, Comfort of our People,
Commitment to Technology and Innovation and Continued respect for our Heritage.
The corporate office has been awarded the prestigious LEED Platinum rating for green building. The
structure that is spread over 3 acres of land and houses 500 employees is able to save up to 50% of
energy and 30% of water purely by use of technology and effective design.
Yamuna uses water-cooled VRV air conditioning system with sensors for monitoring CO2 levels and
optimizing intake of fresh air. The structure has photovoltaic panels to generate electricity and
meeting 2.6% of power consumption.
Yamuna has maximum use of glass panels along walls that allow natural light inside the building,
thereby saving on electricity. Most of the illuminating lights have CFL fixtures that are extremely
energy efficient. The structure also uses other energy efficient gadgets like LCD monitors etc. The
facility derives a substantial amount of water from the recharge pits by rainwater harvesting.

YAMUNA - The Global Headquarters Kirloskar Brothers Limited

RESILIENT SEATED
BUTTERFLY VALVES
AS PER API 609/ EN 593
(BS 5155)
WAFER & LUGGED WAFER TYPE

Widely used in Process and General Industries,


Power, Building and Construction and Marine
sectors

Special Features
! Top plate double drilled to fit ISO 5211 dimensions and standard secondary bolt circle dimensions
! Unique centre-lock seat design virtually eliminates any seat movement during the seating and
un-seating of the disc
! Unique stem retention system to provide blow-out proof stem and easy assembly and disassembly
of valve

Constructional Features
Body
Heavy duty one piece wafer and lugged wafer body designed to withstand specified pressures
Disc
Nylon coated high strength disc with hand polished disc edge and hubs ensures excellent corrosion
resistance to several chemical media
Body Seat
Heavy duty square grooved seat design with moulded O-ring seals to serve as flange gasket
Stem
One piece stem with close tolerances double D drive eliminates the need for disc screws or taper pins
Journal Bearing
Heavy duty bearing absorbs the forces acting on the stem/disc assembly due to line pressure

Precision and Durability with Customised Solutions

MATERIAL OF CONSTRUCTION

Valve Body

Disc

Seat

Stem

Cast Iron

Ductile Iron (Nylon 12 coated)

EPDM

SS 410

Ductile Iron

SS 316

Buna N

SS 316

Carbon steel

Viton*
Silicone

* Viton is registered trademark of E.I. Dupont

TECHNICAL SPECIFICATIONS

APPLICATIONS

Design and Manufacturing Standard

Suitable for variety of liquids in Process and


General Industry, Water Works, Power Plants,
Sewage Plants, Chemical and Petrochemical
Plants etc. for tight shut off and flow control

! API 609/ EN 593 (BS 5155)


Testing Standard
! API 598/ EN 12266-1
Size Range
! 50 mm to 600 mm
Pressure Rating
! 50 mm to 600 mm : PN 10
! 50 mm to 300 mm : PN 16
Operation
! Manual Hand Lever (Up to 200 mm)
! Manual Gearbox (250 mm and above)
! Electrical and Pneumatic Actuators with
accessories and Manual Override
End Connection
! To suit ANSI # 125 / 150

Precision and Durability with Customised Solutions

GENERAL DIMENSIONS / MOUNTING DETAILS

Dimensions

*Face to face dimension B generally conforming to API 609 Category A / BS EN 558 - 1 20 / ISO 5752 Series 20 / MSS SP 67 / ASME B 16.10
All dimensions are in mm

Precision and Durability with Customised Solutions

REFERENCES

2400 mm manually operated Butterfly Valve,

2600 mm Butterfly Valve for National Thermal Power Corporation,

Brihan Mumbai Municipal Corporation, Mumbai, India

Sipat I & Barh I, India

1800 mm motorized Butterfly Valve for

2200 mm Butterfly Valve for Sohar Sea Water Intake Pipeline Project, Oman

Massachusetts Water Resources Authority, Boston, USA

3000 mm Butterfly Valve Supplied to Tamil Nadu Electricity Board,

200 mm Centric Butterfly Valve (Nickel Aluminium Bronze Disc)

Tamil Nadu, India

with Pneumatic Actuator supplied to Mazagon Dock Limited, Mumbai, India

Precision and Durability with Customised Solutions

REFERENCES

Star Steel International L.L.C. - Sharjah, U.A.E.

2600 mm and 2200 mm Ebonite Lined Butterfly Valve Supplied to Udupi Thermal Power project, Karnataka, India

Precision and Durability with Customised Solutions

REFERENCES

Kirloskar Butterfly, Sluice and Dual Plate Check Valves installed at


Saurashtra pipeline Project, Gujarat, India

1500 mm Sluice Valve Supplied to Uttar Pradesh Jal Nigam, Uttar Pradesh, India

2100 mm Butterfly Valve for 2 X 2.45 MW Darna Power Project, Nasik, India

Precision and Durability with Customised Solutions

OUR GLOBAL PRESENCE

UK

The Netherlands

Lao PDR

Egypt

UAE

USA

India
Oman

Senegal

Thailand
Cambodia

Kenya

Singapore
Indonesia

South Africa

GLOBAL HEADQUARTERS :
YAMUNA, Survey No. 98 (3 to 7), Baner,
Pune - 411045, INDIA
Tel.: +91-20 27214444 Fax : +91-20 27211117
email : kblin@kbl.co.in Website : www.kbl.co.in

WORKS :
Kondhapuri, Gat # 252/2 + 254/2, Tal. : Shirur,
District Pune - 412208, INDIA
Tel.: 02137-270116 / 270140 Fax : 02137-270115