9EFOZD Parts Manual

Service Parts
Marine Generator Sets
Models:
7EFOZD/9EOZD
8.5EFOZD/10EOZD
9EFOZD/10EOZD
TP-6270 11/10d
Table of Contents
Description
Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Group 1: Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 2: Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Group 3: Mounting Flange and Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Group 4: Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group 5: Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Group 6: Camshaft and Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Group 7: Crankshaft and Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Group 8: Lubrication Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Group 9: Cooling Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Group 10: Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Group 11: Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Group 12: Fuel Injection Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Group 13: Fuel Line and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Group 14: Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Group 15: Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Group 107: Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Group 109: Skid and Plant Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Group 201: Generator and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Group 301: Controller and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Paint and Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Parts List: Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Appendix A. Glossary of Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Appendix B. Common Hardware Application Guidelines . . . . . . . . . . . . . . . . 69
Appendix C. General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Appendix D. Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . 71
Appendix E. Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
TP-6270 11/10
Introduction
This manual lists service replacement parts for
8.5EFOZD/10EOZD, 9EFOZD/10EOZD, and 7EFOZD/
9EOZD generator sets.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
How to Find Part Numbers

Use the following steps to locate a service replacement
part.
1. Locate the generator set nameplate to identify the
generator set spec number.
2. Locate a second generator set nameplate listing
accessories to identify installed modules. On
some models the accessory nameplate is mounted
inside the generator junction box.
Introduction (and other information sections).

Contains introductory material about part numbers,
illustrations, and hardware.
3. Turn to the Specification Number Index. The

first column lists the generator set spec numbers.
The headings identify the groups of parts that make
up the generator set.
Specification Number Index. Lists the generator set

specs and groups.
4. Identify the group most likely to include the

service part number.
Group Parts Lists. List the part numbers of parts in the

groups.
5. Find the group variation number at the

intersection of the spec number row and the group
column. Note the variation number.
Kit Sections. List modules and accessories and their

parts.
Appendices.
Include Abbreviations, Common
Hardware Application Guidelines, General Torque
Specifications, Common Hardware Identification, and
Common Hardware List.
x:in:004:002
Numbering System Significance

This manual uses the following numbering systems:
Specification Number. The product identification
number located on the generator set nameplate.
Specification numbers break down into groups.
Group Number. A unique number representing a parts
group needed to assemble a generator set function. For
example, Group 101 is the Air Intake group.
Variation or Module Number. A group might have
several variations. Each variation performs the same
function with different parts lists. For example, a 50 Hz
generator alternator and a 60 Hz generator alternator
both perform the same function; however, with different
parts. Each difference requires a group variation or
module number.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.
x:in:004:003:a
Illustrations
Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not use
illustrations for assembly or disassembly.
x:in:004:004a
6. Page forward to locate the group identified in

step 4 or find the appropriate page in the Table of
Contents.
7. Find the part on the illustration and note the item
number of the part or find the part description in
the parts list.
8. Select the part number that corresponds to
your group variation. The first column lists the
illustration item number.
Find the variation
identified in the Specification Number Index or the
module number found on the generator set
nameplate in the appropriate column on the right
side of the parts list table. Find the quantity used at
the intersection of the item number row and the
variation column. A blank space at the intersection
means the variation/module does not use that part
number.
x:in:004:005
Hardware References
Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware.
For example, an item that appears as Hardware,
3/8-16 in the text means that the piece is 3/8-16 size.
Obtain common hardware locally or, if contacting the
factory, use the Common Hardware List in the appendix
to identify the common hardware part number and
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.
Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturers original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
x:in:004:006
TP-6270 11/10
Specification Number Index
Group Title
Group No.
Spec No.
10
11
12
13
14
Variation Number
GM30507-GA1
--
GM30507-GA2
--
GM30507-GA3
--
GM30507-GA4
--
GM30507-GA5
GM30507-GA6
GM30507-GA7
GM30507-GA8
GM37403-GA1
--
--
GM37403-GA2
--
--
GM37403-GA3
--
GM55351-GA1
--
GM55351-GA2
--
GM55350-GA1
--
GM55350-GA2
--
GM55350-GA3
--
GM55350-GA4
--
GM55350-GA5
GM55350-GA6
GM55350-GA7
GM55350-GA8
TP-6270 11/10
Specification Number Index
Group Title
Group No.
15
101
103
Spec No.
104
105
107
109
201
301
701
Variation Number
GM30507-GA1
GR1
GR2
GR3
GR4
GR5
GR6
GR7
GR16
44
GM30507-GA2
GR1
GR9
GR10
GR11
GR5
GR6
GR7
GR15
44
GM30507-GA3
GR1
GR2
GR3
GR4
GR14
GR6
GR13
GR16
44
GM30507-GA4
GR1
GR9
GR10
GR11
GR14
GR6
GR13
GR15
44
GM30507-GA5
GR1
GR2
GR3
GR17
GR5
GR6
GR7
GR16
44
GM30507-GA6
GR1
GR9
GR10
GR18
GR5
GR6
GR7
GR15
44
GM30507-GA7
GR1
GR2
GR3
GR17
GR14
GR6
GR13
GR16
44
GM30507-GA8
GR1
GR9
GR10
GR18
GR14
GR6
GR13
GR15
44
GM37403-GA1
69
GM37403-GA2
69
GM37403-GA3
69
GM55351-GA1
69
GM55351-GA2
69
GM55350-GA1
71
GM55350-GA2
71
GM55350-GA3
72
GM55350-GA4
72
GM55350-GA5
10
71
GM55350-GA6
11
71
GM55350-GA7
10
72
GM55350-GA8
11
72
TP-6270 11/10
Group 1: Cylinder Block
6270_1
Item
1
4
5
6
7
8
9
12
13
Part Number
Description
GM35737
252771
252566
252078
GM35519
252728
225924
225703
252933
Block assembly, cylinder

Plug PT1/4
Plug
Plug
Plug 50
Plug
Plug 30
Bolt
Bush
Quantity
Var. No.
1
1
2
1
1
1
2
6
8
1
Item
14
24
27
30
31
32
35
38
Part Number
Description
252771
GM35740
229802
225705
GM33836
225709
225710
GM35428
Plug PT1/4
Bearing, main (std)
Bearing (piar)
Bolt
Gasket, cylinder head
Bearing, main
Bearing, thrust
Spacer
Quantity
Var. No.
1
1
4
1
14
1
4
2
1
TP-6270 11/10
Group 1: Cylinder Block, continued
See Group 5
See Group 5
6270_1_2
Item
1
5
6
7
8
9
10
13
14
15
27
27
30
31
32
35
TP-6270 11/10
Part Number
Description
GM47257
252078
252028
GM47254
252771
GM47253
225703
GM47256
252728
GM47258
229802
GM79275
225705
GM47255
225710
GM47259
Block assembly, cylinder

Plug
Plug
Plug 45
Plug PT1/4
Plug 25
Bolt
Bushing, camshaft
Plug
Main bearing set
Bearing (pair)
Bearing
Bolt
Bearing, thrust
Main bearing, 0.25 US
Quantity
Var. No.
2
3
1
1
4
1
1
3
8
1
1
4
1
14
1
2
4
1
1
4
1
1
3
8
1
1
4
2
14
1
2
4
Group 2: Gear Housing
6270_2
Item
1
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part Number
Description
GM35736
GM35720
GM35721
252931
GM35464
GM35463
GM35653
GM35578
GM35520
GM35429
GM35430
250837
256531
252932
GM35421
Housing assembly, gear

Plug, screw
Plug
Oil seal
Cover assembly, pump
Cover, lube oil pump
Valve, relief
Spring
Plug
Flange, gear case
Stud, M8 x 25
Cap
Cover
Knock, pipe
O-ring
Quantity
Var. No.
1
1
1
1
1
1
1
1
1
1
1
3
1
1
2
4
Item
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part Number
Description
GM35465
GM35466
GM35467
252764
GM35522
252684
252696
252696
256798
GM35732
252750
256796
252693
252998
Rotor, inner
Rotor, outer
Screw, M6 x l6
O-ring, pump
Bolt, M8 x 85
O-ring
Bolt, M8 x 16
Bolt, M8 x 16
Bolt, M8 x 55 plated
Nut
Cover, blind
O-ring
Bolt
Gasket
Quantity
Var. No.
1
1
1
7
1
3
1
4
3
12
3
1
1
2
1
TP-6270 11/10
Group 2: Gear Housing, continued
6270_2_2
Item
1
3
4
4
5
5
6
8
8
9
10
11
12
13
14
15
16
17
Part Number
Description
GM47261
GM47262
GM47270
GM79276
GM47272
GM79277
GM47269
229634
GM79278
GM35720
GM47266
GM47265
GM35653
GM47271
GM35520
GM47267
GM47268
GM35467
Case, gear
Bolt, stud M8
Cover assembly, gear case
Cover, gear case
Oil seal
Oil seal
Plug, screw
Cover assembly, pump
Cover, lub. oil pump
Valve, relief
Spring
Plug
Rotor, inner
Rotor, outer
Screw, M6 x 16
TP-6270 11/10
Quantity
Var. No.
2
3
1
3
1
1
3
1
1
1
1
2
1
1
1
1
1
1
1
8
1
1
1
2
1
1
1
1
1
1
1
8
Item
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Part Number
Description
GM47263
229674
GM47260
GM47264
252764
225816
252693
225921
225921
363207
229766
GM35732
GM46206
250837
252684
252750
256796
252693
Cover, pump timing

Pipe, knock
O-ring
O-ring
O-ring, fuel injection pump
Bolt, M6 x 12
Bolt
Bolt
Bolt
Bolt, M6 x 60
Nut
Gasket, liquid
Lub oil cap
O-ring 1a p-32.0
Cover, blind
O-ring 1a s-24.0
Bolt
Quantity
Var. No.
2
3
1
4
1
3
1
1
4
4
3
7
2
3
1
1
1
1
1
2
1
4
1
3
1
1
4
4
3
7
2
3
1
1
1
1
1
2
Group 3: Mounting Flange and Oil Sump
6270_3
Item
1
2
3
4
5
6
7
8
10
Part Number
Description
256750
229114
252998
229505
252714
225706
252701
GM35492
Parallel pin 8 x 16
Mounting flange
Gasket
Bolt, M10 x 20
Bolt
Spacer
Bolt, M8 x 35
Sump assembly, oil
Quantity
Var. No.
1
Item
2
1
1
6
4
1
3
1
9
11
12
13
14
15
17
18
Part Number
Description
225386
225425
252696
252703
256750
225866
252930
363430
Drain plug M22

Seal washer
Bolt, M8 x 16
Bolt
Parallel pin 8 x 16
Case assembly
Rear oil seal
Bolt, M8 x 30
Quantity
Var. No.
1
1
1
6
22
2
1
1
6
TP-6270 11/10
Group 3: Mounting Flange and Oil Sump
6270_3_2
Item
1
2
2
3
4
5
6
8
9
10
11
12
14
15
16
17
18
19
TP-6270 11/10
Part Number
Description
256750
GM47276
GM79279
229505
252714
363026
229671
250836
229761
GM47274
GM47275
GM47273
363448
252695
225819
252703
252704
GM46206
Parallel pin 8 x 16
Backplate
Backplate
Bolt, M10 x 20
Bolt
Parallel pin 6 x 10
Case assembly, oil seal
Oil seal
Spacer, oil sump
Sump assembly, lub. oil
Plug, M16
Washer, seal 16S
Bolt, M8 x 12
Bolt
Bolt
Gasket, liquid
2
1
7
3
2
1
1
10
1
1
1
1
1
1
11
3
1
Quantity
Var. No.
3
2
1
7
3
2
1
1
10
1
1
1
1
1
1
11
3
1
11
Group 4: Cylinder Head
6270_4
12
TP-6270 11/10
Group 4: Cylinder Head

Item
1
2
2
3
4
6
7
8
9
10
11
13
14
15
15
19
21
23
24
25
26
27
28
28
29
29
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
49
50
51
52
53
54
55
56
TP-6270 11/10
Part Number
Description
363110
225818
252696
GM35440
GM35441
GM35442
GM35443
GM35444
252815
GM35447
229844
252817
250999
GM35448
GM79283
250835
GM35449
252732
GM35438
GM35439
225713
250882
225766
GM52156
250844
225766
250806
252744
GM35451
GM35495
250963
252699
252703
252704
250837
GM35446
GM35431
252805
GM35434
GM35435
GM35436
GM35437
GM35445
363201
363201
252470
250801
252684
GM35450
252998
Lifter, engine
Bolt, M8 x 14
Bolt, M8 x 16
Shaft assembly, rocker
Shaft, rocker arm
Support, rocker arm
Support, rocker arm
Stud
Spring
Arm assembly, rocker
Valve screw
Nut, M8
Cap
Head assembly, cylinder
Valve guide
Guide, valve
Plug 40
Valve, intake
Valve, exhaust
Spring, valve
Retainer
Seal, valve stem
Seal, valve stem
Valve seal
Valve seal
Pin, cotter
Seat
Retainer, nozzle
Washer
Spring pin
Bolt
Bolt
Cap
Bonnet assembly, head
Plate, baffle
Baffle
Plate, diaphragm
Cover, diaphragm
Diaphragm
Spring, diaphragm
Gasket, bonnet
Screw, tapping 5 x 10
Cap nut
O ring
O-ring
Protector, nozzle
Gasket
2
4
1
1
2
2
3
3
6
6
6
6
1
3
3
2
3
3
6
6
3
Quantity
Var. No.
3
2
4
1
1
2
2
3
3
6
6
6
6
1
3
3
2
3
3
6
6
3
3
6
3
3
3
2
2
3
6
1
1
1
1
1
1
1
1
1
4
4
3
3
1
3
1
3
6
3
3
3
2
2
3
6
1
1
1
1
1
1
1
1
1
4
4
3
3
1
3
1
13
Group 4: Cylinder Head, continued
6270_4_2
14
TP-6270 11/10
Group 4: Cylinder Head, continued

Item
1
2
3
4
5
6
14
15
16
17
18
19
20
21
22
23
24
25
26
29
30
31
32
34
35
36
37
38
39
40
41
42
43
44
45
46
47
50
51
52
53
54
55
56
57
58
59
60
61
62
TP-6270 11/10
Part Number
Description
363110
252696
GM47297
229624
GM47277
GM47291
GM35426
GM47278
GM47299
GM47281
GM47282
GM47283
GM35587
GM35423
GM35424
GM35425
250963
GM47284
GM47285
GM47286
363034
GM47290
229844
252817
252345
363213
252702
250837
GM47289
GM47279
GM47280
GM47280
GM47296
GM35434
GM35435
GM35436
GM35437
GM47295
GM47287
GM47288
363201
363201
GM47298
252684
225817
225429
GM47293
GM47294
GM46206
GM47292
Lifter, engine
Bolt, M8 x 16
Protector, nozzle
Gasket
Cap, valve
Guide, valve
Plug 35
Plug 1/16, screw
Valve, intake
Valve, exhaust
Spring, valve
Retainer, spring
Cotter, valve
Seal, valve stem
Seal, valve stem
Spring pin 6 x 12
Support assembly, arm
Shaft assembly, rocker
Support, rocker arm
Spring
Arm assembly, rocker
Valve screw
Nut, M8 x p1.0
Clip
Screw, m5 x 16
Bolt
Lub oil cap
Bonnet assembly, head
Plate, baffle
Baffle, breather
Baffle, breather
Diaphragm assembly
Plate, diaphragm
Cover, diaphragm
Diaphragm
Spring, diaphragm
Gasket, bonnet
Cover, bonnet
Gasket, bonnet cover
Screw, 5 x 16
O-ring 1a p-32.0
Bolt, M6 x 20
Bolt, M6 x 75 Plated
Plug, glow
Connector, glow plug
Gasket, liquid
Gasket, manifold
Quantity
Var. No.
2
2
2
3
6
6
1
6
2
1
3
3
6
6
12
3
3
2
1
1
3
2
6
6
6
2
1
3
1
1
1
1
2
1
1
1
1
1
1
1
1
4
4
2
1
3
6
3
1
1
1
15
Group 5: Intake Manifold
6270_5
Item
1
2
3
5
6
7
8
9
10
11
16
Part Number
Description
GM35433
229425
GM35452
GM33685
252697
252707
225778
GM35579
252697
225717
Pipe, breather
Clamp
Manifold, intake
Gasket, intake manifold
Bolt
Bolt
Gasket
Joint
Bolt
Gasket, exhaust manifold
Quantity
Var. No.
1
1
2
1
1
4
2
1
1
4
1
TP-6270 11/10
Group 6: Camshaft and Drive Gear
6270_6
Item
1
2
3
4
6
7
8
9
10
11
14
15
16
17
18
19
TP-6270 11/10
Part Number
Description
252819
225718
GM35453
252804
256587
252669
GM35734
225818
GM35459
GM35461
GM35460
252702
GM19682
GM35462
GM35711
GM35714
Tappet
Rod, push
Camshaft assembly
Metal, thrust
Gear, camshaft
Key 7 x 14
Nut, lock M14 plated
Bolt, M8 x 14
Shaft, idle gear
Gear assembly, idle
Bush, idle gear
Bolt
Bolt, gear
Gear, pump
Flange
Washer, spring
Quantity
Var. No.
1
6
6
1
1
1
1
1
2
1
1
1
3
4
1
1
1
17
Group 6: Camshaft and Drive Gear, continued
6270_6_2
Item
1
2
3
9
10
11
14
15
16
17
18
19
18
Part Number
Description
363039
GM47300
GM47301
225816
GM47302
GM47303
GM47306
GM19682
GM47304
GM47305
252666
252725
Tappet
Rod, push
Camshaft assembly
Bolt, M6 x 12
Shaft, idle gear
Gear assembly, idle
Bolt, gear
Gear, pump
Flange
Washer, spring
Nut
Quantity
Var. No.
2
6
6
1
2
1
1
3
4
1
1
1
1
TP-6270 11/10
Group 7: Crankshaft and Piston
6270_7
Item
1
2
5
6
8
9
10
11
12
13
15
16
18
22
23
24
28
29
30
32
34
34
36
36
TP-6270 11/10
Part Number
Description
GM35454
256750
GM35455
252669
256654
GM35456
252937
252763
252401
229117
252774
GM35457
GM35458
225395
229738
225838
225726
225723
225724
225725
GM35738
GM79284
GM35739
GM79285
Crankshaft assembly
Parallel pin 8 x 16
Gear, crankshaft
Key 7 x 14
Spring pin
V-pulley, crankshaft
Washer
Bolt, V pulley
Bolt, flywheel
Flywheel assembly
Gear, ring
Piston w/ring
Ring set, piston
Pin, piston
Circlip
Rod assembly, connecting
Bushing piston pin
Bolt
Bearing, crankpin
Crank bearing
Piston w/ring, 0.25 OS
Piston w/ring, 0.25 OS
Ring set, 0.25 OS
Ring set, 0.25 OS
1
1
1
1
1
1
1
1
6
1
1
3
3
3
6
3
3
6
3
3
3
Quantity
Var. No.
4
1
1
1
1
1
1
1
1
6
1
1
3
3
3
6
3
3
6
3
3
3
3
3
19
Group 7: Crankshaft and Piston, continued
6270_7_2
Item
1
2
5
6
8
8
11
11
12
13
14
15
20
Part Number
Description
GM47309
256750
229748
GM47307
GM47320
GM79280
363081
252774
GM47308
229664
229639
GM47310
Crankshaft assembly
Parallel pin 8 x 16
Key, 4 x 12
Gear, crankshaft
Flywheel assembly
Flywheel assembly
Gear, frt. diff. drive
Gear, ring
V-pulley, crankshaft
Bolt, M12 x 1.25
Washer
Piston w/ring
Quantity
Var. No.
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
3
Item
17
21
22
23
27
28
29
31
33
37
39
Part Number
Description
GM47312
GM47311
GM47321
GM47315
GM47319
GM47316
GM47317
GM47314
GM47313
GM47318
229638
Ring set
Pin, piston
Circlip 22
Rod assembly, connecting
Bushing, piston pin
Bolt, connecting rod
Metal assembly, crank pin
Piston assembly, 0.25 OS
Ring set, 0.25 OS
Bearing, pin 0.25 US
Bolt
Quantity
Var. No.
2
3
3
3
6
3
3
6
3
3
3
3
5
3
3
6
3
3
6
3
3
3
3
5
TP-6270 11/10
Group 8: Lubrication Oil System
6270_8
Item
1
2
3
4
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part Number
Description
GM35468
252759
225775
GM35487
252701
GM35419
252084
GM35471
GM35550
252677
252734
252734
363452
250989
252834
252697
GM35469
GM35470
256582
225776
Dipstick
Guide, dipstick
Gasket
Pipe assembly, oil inlet
Bolt, M8 x 35
Switch, oil pressure
Bolt
Pipe assembly, oil
Bolt assembly, joint
Joint bolt
Washer 8, seal
Washer 8, seal
Washer, seal
Nut, M6
Filter, oil*
Bolt
Bracket assembly, filter
Bracket, filter
Stud
Gasket
Quantity
Var. No.
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
3
1
1
1
1
* A Kohler-brand oil filter is available for generator models using this

variation. Oil filter GM47465 has 18% more media than filter 252834
for greater contaminant-holding capacity.
TP-6270 11/10
21
Group 8: Lubrication Oil System, continued
6270_8_2
Item
1
2
3
3
4
5
9
10
11
12
13
14
15
16
22
Part Number
Description
GM47323
256582
229678
250952
GM47322
GM47324
229498
GM35419
GM47325
GM35550
252734
252677
252734
252759
Dipstick, lub. oil

Stud
Filter, oil
Filter, oil
O-ring
Pipe assembly, lub, oil
Switch, oil pressure
Pipe assembly, hydraulic
Bolt assembly, joint
Washer 8, seal
Joint bolt 3
Washer 8, seal
Guide, dipstick
1
1
1
1
1
2
1
1
2
2
2
2
1
Quantity
Var. No.
3
1
1
1
1
1
2
1
1
2
2
2
2
1
TP-6270 11/10
Group 9: Cooling Water System
6270_9a
Item
1
1
3
4
8
9
11
13
14
15
16
17
18
18
19
20
21
22
Part Number
Description
GM35472
GM79286
GM35488
GM35489
GM29476
GM35490
252839
GM35720
225818
225817
252701
256798
225428
226929
252845
229408
249865
252699
Pump assy., water

Pump assy., water
Gasket
Plate
Gasket
Pipe, water pump
O-ring
Plug, screw
Bolt, M6 x 20
Bolt, M8 x 35
V-belt
V-belt (24 V models)
V-pulley
Thermostat cover
Gasket
TP-6270 11/10
Quantity
Var. No.
1 2 5 6
1
1
1
1
1
1
2
2
2
1
3
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
3
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
3
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
3
1
1
1
1
1
Item
23
24
25
25
28
29
30
31
32
33
34
35
36
37
38
39
Part Number
Description
Quantity
Var. No.
1 2 5 6
252773
252757
256734
225704
250967
252695
252705
GM35473
GM35475
GM35477
229411
GM35482
GM35474
GM35476
229411
GM35580
Packing 16
Plug M16
Petcock assembly
Valve
Gasket 8, round
Bolt, M8 x 12
Bolt
Pipe assembly
Pipe assembly
Clamp
Clamp
Tube, corrugated
Pipe assembly
Pipe, water
Clamp
Gasket
2
2
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
2
1
1
1
1
1
2
2
1
1
1
1
1
23
Group 9: Cooling Water System, continued
6270_9_2
Item
1
3
4
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29
24
Part Number
Description
GM47326
GM47329
GM47328
GM47333
229780
GM47330
GM35704
GM47327
250967
252695
252704
GM47331
GM47044
225816
GM42711
252706
252699
252757
GM42701
252773
249865
GM47332
252697
GM35491
GM46241
Pump assembly, water

Cover
Gasket
Screw, M6 x 12
Plug
O-ring
Plug, drain
Gasket, water pump
Gasket 8, round
Bolt, M8 x 12
Bolt
V-pulley, water pump
Belt, 36 in.
Bolt, M6 x 12
Cover, thermostat
Bolt
Plug m16
Plug, drain
Packing 16
Gasket
Adjuster, belt
Bolt
Bolt
Bolt
1
1
1
4
1
1
1
1
1
1
3
1
1
4
1
1
1
2
1
2
1
1
1
1
Quantity
Var. No.
4
1
1
1
4
1
1
1
1
1
1
3
1
1
4
1
1
1
2
1
2
1
1
1
1
TP-6270 11/10
Group 10: Fuel Injection Pump
6270_10
Item
1
2
3
4
5
5
6
7
TP-6270 11/10
Part Number
Description
GM35742
GM35478
252696
252697
225461
GM58632
225388
225427
Injection pump assembly

Bracket, pump
Bolt, M8 x 16
Bolt
Solenoid kit (includes items 6, 7)
Solenoid (24 V models)
Solenoid (12 V)
O-ring
Quantity
Var. No.
1
2
1
1
1
1
1
1
1
1
1
1
1
1
25
Group 10: Fuel Injection Pump, continued

2
1
3
4
See Group 6
6270_10_2
Item
1
2
3
4
26
Part Number
Description
GM47334
225461
225388
225427
Pump assembly, fuel injection

Solenoid kit (includes items 3, 4)
Solenoid (12 V)
O-ring
Quantity
Var. No.
3
1
1
1
1
TP-6270 11/10
Notes
TP-6270 11/10
27
28
TP-6270 11/10

Item
1
4
5
6
7
8
9
12
13
14
15
16
20
40
41
42
43
46
47
48
49
50
51
52
53
59
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
96
97
TP-6270 11/10
Part Number
GM79290
256776
GM79291
GM79292
GM79293
256528
GM79294
256721
GM47305
GM79295
GM79296
GM79297
256700
GM42718
252849
252849
GM79298
GM79299
250839
GM79300
225779
GM79301
GM79302
GM79303
GM79304
256729
GM79305
256780
256694
256695
256696
GM79306
GM79307
GM79308
GM79309
252850
256699
256782
GM79310
GM79311
GM79312
GM79313
363448
225804
252666
225808
GM79314
256556
GM79315
GM19690
225815
GM79316
225824
252725
GM79317
GM79318
252851
256755
Description
Pump assy., injection
Stud
Camshaft
Support, camshaft
Key, parallel
Key
Plunger w/barrel
Pin
Flange
Retainer, spring
Spring, plunger
Tappet assy.
Shim
Stopper
O-ring
O-ring
Valve assy., delivery
Spring, delivery
Gasket
Locking
Deflector
Plug, deflector
O-ring
Plug, deflector
Valve assy., delivery
Packing
Rack, control
Bush, rack
Spacer
Clip
Pinion
Pinion
Retainer, spring
Screw, pinion
Plug
O-ring
Spring
Cover
Gasket, lower cover
Cover, body side
Gasket, side cover
Stopper, rack
Washer, seal 16S
Spring washer 6
Washer, spring
Pin
Ball bearing
Ball bearing
O-ring 4d p15
Screw, M5 x 12
Screw m 6 x 16
Bolt, M5 x10 plated
Nut
Nut
Collar
Bolt
Gasket
Cover
Quantity
Var. No.
4
1
2
1
1
1
1
3
3
1
3
3
3
3
3
3
1
3
3
3
3
1
1
1
1
3
1
1
1
1
1
3
3
3
3
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
8
4
3
2
1
1
1
1
1
29
30
TP-6270 11/10

Item
1
4
10
37
38
39
40
49
57
58
59
60
61
62
63
64
67
68
69
70
71
72
73
74
76
77
78
98
99
100
101
102
103
105
106
107
108
110
111
112
113
114
115
117
118
119
120
124
125
127
129
130
131
TP-6270 11/10
Part Number
GM79287
GM42717
GM42750
GM42718
GM42719
GM42719
GM69340
GM42721
GM42724
GM42725
GM42726
GM42726
GM42727
GM42729
GM42730
GM42731
GM42732
GM42733
GM42734
GM42735
GM42736
GM79288
GM42737
GM42738
GM42740
GM42741
GM42742
GM42743
GM52211
GM42745
225424
GM42748
256518
GM42753
GM42746
GM52212
GM42747
225424
225424
GM35714
GM42749
225808
250972
250800
GM42752
GM42735
229498
GM42754
GM35734
GM42755
GM35478
252696
252697
Description
Injection pump assy.
Joint
Key, woodruff 4 x 16
Stopper
O-ring
O-ring
Setting, delivery
Spring
Plug
Barrel plug
Packing
Packing
Plug
Lifter
Timer set
Timer component
O-ring
Ring, backup
O-ring
Packing
Ring, backup
Plug, timer
Packing, head
Spring, timer
Joint
O-ring
Packing, timer
Piston
Damper assy.
Plug
Seal washer 12s
Seal washer
Plug
Bolt
Pump assy., feed
O-ring
O-ring
Seal washer 12s
Seal washer 12s
Washer, spring
Parallel pin, 5 x 14
Pin
Joint bolt 6
O-ring
O-ring
Packing
Bolt, M8 x 45
Nut, lock M14 plated
Joint 12, pipe
Bracket, pump
Bolt, m8 x 16
Bolt
Quantity
Var. No.
5
1
1
1
1
1
1
3
3
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
2
2
1
2
2
1
1
1
1
1
4
1
1
1
1
1
31
Group 11: Governor
32
TP-6270 11/10
Group 11: Governor

Item
2
3
4
5
7
8
9
10
11
12
13
20
21
22
23
24
25
31
32
50
60
61
65
66
67
68
69
70
71
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
130
131
132
133
134
TP-6270 11/10
Part Number
GM79319
GM79320
GM79321
252849
GM79322
GM79323
GM79324
GM79325
GM79326
225415
GM79327
GM42758
GM79328
GM79329
GM79330
GM79331
225786
GM79332
252592
GM19694
GM79333
GM79334
GM79335
229692
GM79336
229757
229498
225825
GM79337
GM66399
225781
225784
GM79338
GM79339
GM79340
GM79341
225702
225423
225825
GM52219
GM79342
363452
225424
225809
256517
229498
225818
225817
229764
225825
GM19695
GM79343
GM79344
GM79345
GM79346
225461
250970
Description
Gasket, case
Gasket, cover
Case assy., governor
O-ring
Link L=29.3
Link L=29.8
Link L=28.8
Link L=30.3
Nut, M6
Shaft, governor lever
Shaft assy., control
Nut
Spring, lever
Lever, control
Bolt, limiter
Shim, t=0.6
Spacer assy.
Lever assy., governor
Shim set
Spring, set
Spring, starting
Shim set, lever
Shim, t=1.0
Retainer, shaft
Circlip
O-ring 1a s-7
Lock nut
Weight assy., governor
Nut, governor weight
Sleeve
Bolt, idle limit
Cover
Cover, governor case
Screw, adjusting
Spring
Nut, cap
Seal washer 6
Lock nut
O-ring
Nut
Washer, seal 10S
Seal washer 12s
Pin, snap 4
Plug
Bolt, m6 x 20
Bolt
Lock nut
Bolt, control
Angleich assy.
Spring, governor
Cap nut
Plate
Solenoid kit, stop (includes O-ring)
Gasket
Quantity
Var. No.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
4
2
4
3
1
1
1
1
1
1
1
1
33
Group 11: Governor, continued
34
TP-6270 11/10
Group 11: Governor, continued

Item
3
4
6
22
23
24
25
60
64
66
68
69
78
84
85
86
89
104
104
TP-6270 11/10
Part Number
GM42756
GM42757
252849
GM42758
GM42759
GM42760
225784
229692
GM42762
256518
229498
225825
GM52219
225818
225818
225817
GM42763
225461
GM58632
Description
Packing, case
Packing
O-ring
Nut
Spring
Lever, regulator
Bolt, idle limit
Retainer, shaft
Seal washer
Plug
Lock nut
O-ring
Bolt, m6 x 20
Cover, case
Solenoid kit, stop (includes O-ring)
Solenoid, stop (24 V)
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
10
1
1
Quantity
Var. No.
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
10
1
1
35
Group 12: Fuel Injection Valve
6270_12
Item
1
2
5
6
10
11
12
13
14
26
36
Part Number
Description
GM35743
GM35494
256520
GM35479
256521
256522
256523
256707
256524
225374
Fuel injector
Nozzle assembly
Nut, nozzle case
Holder assembly, nozzle
Spring nozzle
Seat, nozzle spring
Plate, stop
Pin
Shim set
Retainer
Quantity
Var. No.
1
Item
3
3
3
3
3
3
3
6
3
1
29
30
33
35
39
43
47
48
49
50
Part Number
Description
225418
256774
225418
GM35484
GM35485
GM35486
GM35573
GM35483
GM35574
249843
Bolt, M4 x 14 hex socket

Clamp assembly, line
Pipe assembly, injection
Pipe, fuel oil
Pipe, fuel oil
Cap
Hose clamp
Quantity
Var. No.
1
1
1
2
1
1
1
2
1
1
7
TP-6270 11/10
Group 12: Fuel Injection Valve, continued
6270_12_2
Item
1
2
3
4
7
9
13
17
21
22
28
29
30
31
32
38
40
41
TP-6270 11/10
Part Number
Description
GM47337
GM47336
GM47338
256774
225418
GM47340
GM47341
GM47342
225406
GM47339
GM47345
GM47343
249843
229662
GM47344
225424
Valve assembly, injection

Holder, nozzle
Nozzle assembly
Pipe, fuel injection
Joint
Pipe assembly, return
Gasket, return
Pipe, fuel oil
Hose clamp
Nut
Valve assembly, check
Seal washer 12S
Clamp (see Group 103)
Fuel line (see Group 103)
Quantity
Var. No.
2
3
3
3
1
2
1
1
1
1
1
3
1
2
3
1
2
2
1
37
Group 12: Fuel Injection Valve, continued
6270_12_3
Item
1
2
3
4
15
18
20
24
28
32
38
39
40
41
42
43
49
50
51
38
Part Number
GM47337
GM47336
GM47338
GM79347
256774
225418
GM47340
GM47341
GM47342
GM47339
GM79348
GM47343
GM47345
225406
229662
GM47344
225424
249843
252670
Description
Valve assembly, injection
Holder, nozzle
Nozzle assembly
Shim set, adjusting
Bolt, M4 x 14 Hex. Socket
Pipe assembly, return
Pipe, fuel oil
Pipe, fuel oil
Gasket, return
Joint
Nut
Valve assembly, check
Seal washer 12s
Hose clamp
Clamp
Quantity
Var. No.
3
3
3
3
3
1
2
1
1
1
1
1
1
3
1
3
1
2
2
2
TP-6270 11/10
Group 13: Fuel Line and Filter
6270_13
Item
1
2
3
4
5
6
TP-6270 11/10
Part Number
Description
GM35541
GM32359
225819
X-386-93
X-386-135
X-426-9
Bracket, filter
Filter, fuel
Bolt M8 x 30 plated
Pipe, fuel oil
Pipe, fuel oil
Clamp
Quantity
Var. No.
1
1
1
2
1
1
4
39
Group 13: Fuel Line and Filter, continued
6270_13_2
Item
1
1
2
3
4
5
6
7
8
9
40
Part Number
Description
GM47042
GM79281
GM47346
GM47349
229709
229550
250821
229708
GM10979
GM47347
Filter assembly, fuel

Filter assembly, fuel
Spring, taper valve
Lever
Cup, strainer
O-ring
Retainer
Spring
Element, fuel filter
Screw, M4
Qty.
Var.
2 3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Item
10
11
12
13
15
15
16
16
17
18
19
Part Number
Description
225811
229758
229552
256567
252670
GM79282
225424
GM47348
252696
O-ring
Bolt w/washer, M8 x 70
Bolt, pipe joint
Joint 12, pipe
Clamp (see Group 103)
Clamp
Fuel line (see Group 103)
Fuel line
Seal washer, 12S
Bracket, filter
Bolt, M8 x 16
Qty.
Var.
2 3
1
1
1
1
2
1
1
1
1
2
1
2
1
2
1
2
1
2
TP-6270 11/10
Group 14: Starting Motor
6270_14
Item
1
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
Part Number
Description
344743-P
GM39020
225895
GM35772
GM35769
225898
225899
225900
225901
225902
225903
225904
225905
225906
225907
225908
Starter, 12 V
Starter, 24 V
Armature assembly
Ball bearing
Ball bearing
Field coil assembly
Screw
Brush (+)
Holder assembly
Brush (--)
Brush spring
Rear cover
Gear housing assembly
Center housing
Switch, magnetic
Shift lever set
TP-6270 11/10
Quantity
Var. No.
1
2
1
1
1
1
1
1
4
2
1
2
4
1
1
1
1
1
Item
19
20
21
22
23
27
28
29
30
31
32
33
34
35
Part Number
Description
225909
225910
225911
225912
225913
GM35770
GM35771
GM35774
225917
225920
225921
GM35516
252481
252725
Dust cover
Through bolt
Pinion assembly
Pinion shaft
Pinion stopper set
Clutch assembly
Ball bearing
Ball bearing
Cover
Bolt
Bolt
Stud, starter
Cover
Nut
Quantity
Var. No.
1
2
1
2
1
1
1
1
1
1
1
2
3
2
1
2
41
Group 14: Starting Motor, continued
6270_14_2
Item
1
2
3
4
5
6
7
8
9
10
42
Part Number
Description
229704
363417
252630
GM47353
252631
363004
363005
GM47351
363008
GM47352
Starter
Cover terminal
Stopper set, pinion
Switch, magnet
Washer set, thrust
Armature
Cover assy., rear
Holder assembly, brush
Brush (--)
Brush (+)
Quantity
Var. No.
3
Item
1
1
1
1
1
1
1
1
2
1
11
12
13
14
15
16
17
18
19
19
Part Number
Description
363009
363006
363007
363092
363078
363093
363079
363010
225820
229768
Spring, brush
Cover kit, dust
Shift lever kit
Yoke assy.
Case, gear
Through bolt
Pinion
Bolt, M6 x 37
Bolt, M10 x 30
Quantity
Var. No.
3
4
1
1
1
1
2
1
2
2
2
TP-6270 11/10
Group 15: Gasket Set
6270_15
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
TP-6270 11/10
Part Number
Description
GM35741
GM33836
252764
250844
GM35450
252744
GM35445
225778
225717
225425
225766
225775
GM35580
249865
GM35421
250967
252734
GM35517
250801
252684
256796
363452
GM33685
225776
Gasket set
O-ring, pump
Valve seal
Protector, nozzle
Seat
Gasket, bonnet
Gasket
Gasket, exhaust man
Seal washer
Seal, valve stem
Gasket
Gasket
Gasket
O-ring
Gasket 8, round
Washer 8, seal
Gasket
O ring
O-ring
O-ring
Washer, seal
Gasket, intake manifold
Gasket
Quantity
Var. No.
1
1
1
1
3
3
3
1
1
1
1
3
1
1
1
4
1
2
2
3
2
1
2
1
1
43
Group 15: Gasket Set, continued
25
6270_15_2
Item
1
2
3
4
5
6
7
8
9
10
11
12
44
Part Number
Description
GM47354
GM47255
252764
GM35424
GM47297
GM47295
GM47292
GM35425
252734
252684
GM47322
GM47260
Gasket set
O-ring, fuel injection pump
Seal, valve stem
Protector, nozzle
Gasket, bonnet
Gasket, manifold
Seal, valve stem
Washer 8, seal
O-ring
O-ring
O-ring
Quantity
Var. No.
2
Item
1
1
1
3
3
1
1
3
4
2
1
1
13
14
15
16
17
18
19
20
21
22
23
25
Part Number
Description
GM47264
229624
GM47288
252773
225424
GM47345
GM47327
250967
363448
256796
249865
GM46206
O-ring
Gasket
Gasket, bonnet cover
Packing 16
Seal washer
Gasket, return
Gasket, water pump
Gasket, round
Washer, seal 16S
O-ring
Gasket
Gasket, liquid
Quantity
Var. No.
2
3
6
1
2
4
3
1
1
1
1
1
1
TP-6270 11/10
Group 15: Gasket Set, continued
25
6270_15_3
Item
1
TP-6270 11/10
Part Number
Description
GM79289
Gasket set
Quantity
Var. No.
3
1
45
Group 101: Air Intake

11
13
6
12
11
5
7
3
4
10
6270_101
Item
1
2
3
4
5
6
7
8
8
9
10
10
11
12
13
46
Part Number Description

X-426-19
X-426-6
278856
X-400-28
278857
278858
278862
GM31177-BLK
GM37433
278855
344224
GM37434
X-426-4
359585
359476
Clamp, hose, 1/2 in.

Clamp, hose, 1.56/2.5 in.
Cover, plastic
Spacer, 0.282 ID x 0.5 OD x 0.531 in.
Filter, air
Element, air cleaner
Clip, air cleaner
Bracket, air cleaner mounting
Bracket, air cleaner mounting
Base, air cleaner
Hose, molded air intake, 1.29 in. ID
Hose, molded air intake
Clamp, hose
Duct
Connector, hose
Quantity
Variation Number
GR1
2
3
4
1
1
1
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
4
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
4
1
1
1
2
1
1
TP-6270 11/10
Group 103: Fuel System

15
See Group 13
8
9
5
A
14
7
11
16
10
5
6
12
5
13
11
5
4
5
See Group 12 and Group 13 for additional fuel system parts.

6270_103b
Item
1
1
2
3
4
5
6
6
7
7
8
9
10
11
12
13
13
14
14
15
16
TP-6270 11/10
Part
Number
229051
344740
229168
X-555-1
X-391-25
X-426-9
X-386-101
X-386-79
229065
GM38396
M125A-12-80
M933-12020-60
X-101-25
X-25-40
X-284-39
X-386-135
-X-386-79
-GM41018
M931-08070-60
Description
Pump, fuel
Pump, fuel
Lead assembly
Elbow, street, 1/4 x 1/4
Connector, 90 deg. 5/16 in. ID hose
Clamp, hose, .25/.70 in.
Fuel line, flexible
Hose
Bracket, fuel pump
Bracket, fuel pump
Washer
Bolt, hex head
Nut, hex elastic stop
Washer
Grommet
Line, flex fuel
Line, fuel (See Group 13)
Hose
Hose (See Group 12)
Bracket, fuel filter mounting
Screw, hex cap
GR2
1
1
1
1
2
1
1
2
2
3
6
3
Quantity
Variation Number
GR9
3
4
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
6
2
6
1
1
1
1
1
1
1
1
2
2
3
3
3
3
6
6
6
6
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
2
1
1
1
1
1
2
1
2
2
3
6
3
2
2
3
6
3
47
Group 104: Cooling System

14
54
15
52
13
74
41
45
51
44
73
22
45
23 46
24
58
21
18
3
2
17
29
10
11
9
28
12
27
39
1 2
7
4
31
26
25
8
2
30
19
38
4
31
20
50
32
33
59
49
35
55
33
50
57
56
34
71
36
37
16
72
43
42
45
47
45
48
Note: Items 1--7, and 51 are removed when an optional sound shield is installed.
48
6270_104a
TP-6270 11/10
Group 104: Cooling System

Item
1
1
2
3
4
5
5
5
6
6
6
7
7
7
8
9
9
10
10
11
12
13
13
13
14
14
15
16
17
17
18
19
20
20
20
21
22
23
23
24
24
25
26
27
28
28
29
29
30
30
30
31
32
32
33
34
35
36
36
37
37
38
38
39
41
41
41
41
Part
Number
GM30592
GM38459
X-284-39
X-25-40
229330
GM30573
GM33857
GM38461
GM30571
GM33855
GM38462
GM30572
GM33856
GM38460
X-400-170
229125
GM13660
GM30244
GM42280
M125A-10-80
M933-10025-60
GM46963
GM46964
-GM30243
GM38443
M931-08060-60
GM30263
260115
GM37631
241311
M125A-08-80
M931-08120-60
M931-08100-60
M931-08140-60
249905
229063
X-25-85
M125A-08-80
X-125-5
M933-08025-60
GM47556
229963
229064
X-25-85
M125A-08-80
X-125-31
M933-08020-60
229232
GM37677
GM12028
X-426-8
GM30020
GM37404
X-426-8
229064
229963
X-25-85
M125A-08-80
X-125-31
M933-08020-60
229057
344880
X-426-8
X-400-104
X-400-262
X-400-263
X-400-264
Description
Guard, belt
Guard, belt
Grommet
Washer, plain
Screw, wing
Bracket, belt guard
Bracket, belt guard
Bracket, belt guard
Bracket, belt guard
Bracket, belt guard
Bracket, belt guard
Bracket, belt guard
Bracket, belt guard
Bracket, belt guard
Spacer, 0.344 ID x 0.625 OD x 0.143 in.
V-Belt, 27 in.
V-Belt, 25.5 in.
Pulley, pump drive
Pulley, pump drive
Washer, plain
Screw, HC M10-1.50
Service Kit, Seawater Pump* (before serial number 2104903)
Service Kit, Seawater Pump* (before serial number 2104903)
Pump, seawater (serial number 2104903 and later, see item 74)
Bracket, seawater pump
Bracket, seawater pump
Screw, HC
Switch, pressure
Manifold, exhaust
Manifold, exhaust
Neck
Washer
Screw, hex head cap
Screw, hex head cap
Screw, hex head cap
Gasket, exhaust
Tube, mixing
Washer, 5/16
Washer, plain
Screw, 5/16-18 x 1
Screw, hex cap
Thermostat
Gasket, water outlet
Cover, thermostat
Washer
Washer, plain
Screw, 5/16-8 x 0.875
Screw, hex cap
Hose, coolant
Hose, molded coolant
Sleeving, expandable (not shown)
Clamp, hose, 1 15/16 x 1 3/16
Clamp, hose, 1 15/16 x 1 3/16
Cover, thermostat
Gasket, water outlet
Washer
Washer, plain
Screw, 5/16-8 x 0.875
Screw, hex cap
Hose, molded coolant, 1.10 in. ID
Clamp, hose, 1 15/16 x 1 3/16
Spacer, 0.375 ID x 0.75 ID x 0.5 in.
Spacer, 6.60 ID x 12.70 OD x 8.38 L
Spacer, 6.60 ID x 12.70 OD x 12.08 L
Spacer, 8.74 ID x 18.55 OD x 16.08 L
GR3
1
3
3
3
1
Quantity
Variation Number
GR10
3
4
1
1
1
3
3
3
3
3
3
3
3
3
5
1
6
1
3
3
3
1
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
3
3
1
1
1
1
1
2
1
1
2
1
1
1
6
6
1
6
6
1
1
2
1
1
2
1
1
1
2
1
1
1
2
2
1
2
1
1
2
2
1
1
2
2
1
1
1
1
3
3
1
3
3
1
3
3
1
3
3
1
1
1
1
1
1
2
1
1
2
1
1
1
1
6
1
1
6
1
6
6
1
6
6
2
4
1
1
2
4
2
4
1
1
1
1
1
1
4
1
1
1
4
1
1
1
1
1
1
2
1
1
1
2
2
2
2
1
1
1
2
1
1
2
2
1
2
1
1
2
1
1
1
2
1
1
2
1
1
2
2
1
1
2
2
2
2
1
1
2
1
2
2
1
2
1
2
1
1
2
1
1
1
2
1
1
1
1
2
1
* Seawater pump service kit includes pump GM46936 (item 74), item 14 bracket, and hardware.
TP-6270 11/10
49
Group 104: Cooling System, continued

14
54
15
52
13
74
41
45
51
44
73
22
45
23 46
24
58
21
18
3
2
17
29
10
11
9
28
12
27
39
1 2
7
4
31
26
25
8
2
30
19
38
4
31
20
50
32
33
59
49
35
55
33
50
57
56
34
71
36
37
16
72
43
42
45
47
45
48
Note: Items 1--7, and 51 are removed when an optional sound shield is installed.
50
6270_104a
TP-6270 11/10
Group 104: Cooling System, continued

13
70
69
74
61
62
68
63
61
62
64
68
69
70
63
64
65
67
66
Pump 344089 Components

Before S/N 2104903
Item
42
42
43
44
44
45
46
46
47
48
48
49
49
50
51
52
54
54
55
56
57
58
59
59
61
62
63
64
65
66
67
68
69
70
71
72
73
73
74
Part
Number
GM30880
GM37676
260085
X-312-46
GM38472
X-426-3
X-582-2
X-391-2
X-391-2
X-312-4
X-312-62
229232
GM37678
X-426-8
X-672-21
X-672-3
X-391-2
X-391-23
359037
X-426-9
X-386-34
229980
GM30570-WHT
GM38437-WHT
344306
344584
229826
344043
344585
344606
344587
GM16865
GM22995
GM17702
GM38448
X-672-33
X-25-85
M125A-08-80
GM46936
TP-6270 11/10
Description
Exchanger, heat
Exchanger, heat
Zinc anode
Hose, 0.63 in ID
Hose, molded seawater
Clamp, hose, 1/2 x 1 13/32
Connector, hose
Connector, 90 deg., 5/8 in. ID hose
Hose, 0.63 in. ID
Hose, 0.63 in. ID
Hose
Clamp, hose, 1 15/16 x 1 3/16
Clamp, insulated
Clamp, insulated
Connector, 90 deg. ( 3/4 in. ID hose)
Bottle, overflow
Clamp, hose
Hose
Cap
Bracket, water bottle
Plate, cover
Gasket
Kit, impeller (includes gasket)
Bearing, ball
Housing
Pulley
Shaft, drive
Seal
Seat, ceramic
Key
Bracket, heat exchanger
Clamp, insulated, 2.62 in.
Washer, 5/16
Washer, plain
Pump, seawater (serial number 2104903 and later)
Pump GM46936 Components

S/N 2104903 and later
GR3
1
1
1
4
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
Quantity
Variation Number
GR10
3
4
1
1
1
1
1
1
1
1
1
4
4
4
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
4
4
1
1
1
5
1
6
1
1
1
1
1
4
1
4
1
1
1
1
1
2
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
51
Group 105: Engine

7
11
8
20
13
12
1
19
10
23
21
2
22
2
15
24
15
12 Volt Mounting
24 Volt Mounting
Alternator Removed
To Oil Pan
14
18
25
17
5
16
6270_105a
52
TP-6270 11/10
Group 105: Engine

Item
1
2
2
2
2
3
4
4
5
6
7
Part
Number
229113
229212
254784
324410
GM60300
249872
256924
344742
359653
GM28823
GM52087
GM55412
GM35300
GM52086
8
9
10
11
12
13
14
15
15
15
16
17
18
19
20
21
22
23
24
25
25
GM30245
M934-06-60
X-22-11
X-22-16
X-22-26
X-22-5
X-25-145
X-400-258
X-400-260
X-400-152
X-426-9
X-6084-1
X-651-34
X-67-113
X-6238-10
X-431-37
X-400-41
344815
229484
249959
GM48799
Description
Guard, generator fan
Bracket, alternator fan
Arm, alternator adjusting
Switch, high temperature cutout
Alternator
Alternator
Valve, drain
Sender, temperature
Engine assembly, 3TNV82A--GGK
(see Groups 1-15 for parts)
Engine assembly, 3TNV82A--XKMR
Engine assembly, 3TNV76
Engine, Yanmar 3TNV76--GGK2
Bushing, adapter
Nut, hex, 6 mm
Washer, lock, 0.262 ID x 0.469 in. OD
Washer, plain, 0.859 ID x 1.185 in. OD
Spacer
Spacer
Spacer, 0.344 ID x 0.625 OD x 1.5 in.
Clip, hose
Hose
Screw, hex washer, thread-forming
Screw, 3/8-16 x 0.75
Terminal, flag, female
Spacer
Guard, alternator fan
Pulley, tension assembly (Kit GM33125-KA1)
Adapter, bushing
Adapter, bushing 3/8-18 x M16
GR4
1
1
GR11
1
1
Quantity
Variation Number
GR17 GR18 3 4 5 6
1
1
1 1
1
1
7
1
8
1
1
9
1
10
1
1
11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
5
1
1
1
1
1
5
1
1
1
1
2
5
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
2
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
Note: Items 17 and 18 are removed when an optional sound shield is installed.
TP-6270 11/10
53
Group 107: Nameplate and Decals

Item
1
2
3
4
5
5
6
7
8
9
11
11
12
12
13
14
15
16
Part
Number
249810
344282
226917
344295
GM14167
GM62794
249808
224233
294520
249809
X-6348-10
X-6275-4
GM35838
229883
344486
246242
GM45906
238162
Description
Decal, warning Hot Coolant
Decal, Notice Zinc Anode
Decal, negative battery connection
Decal, equipment ground
Decal, drain
Decal, drain
Decal, warning Rotating Parts
Decal, 1-800 number
Decal, danger High Voltage
Decal, warning Hot Engine
Decal, Kohler Power Systems
Logo, Kohler
Decal, reconnection 1 phase
Decal, reconnection 3 phase
Decal, CE
Decal, notice This generator set has been rewired...
Decal, fuse panel
Decal, pos. battery connection
GR5
1
1
1
1
3
1
1
1
1
1
1
1
1
Quantity
Variation Number
GR14
3
4
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
6
1
1
1
1
3
1
1
1
1
3
1
1
1
1
1
1
1
1
Nameplate and decals not illustrated.
54
TP-6270 11/10
Group 109: Skid and Plant Mounting

3
4
9
11
10
10
2
15
11
11
11
7
10
10
12
Item
1
1
2
2
2
3
3
4
5
5
6
7
7
8
9
10
11
12
15
#
TP-6270 11/10
Part
Number
GM31907
GM37600
GM30382
GM32403
GM58979
M125A-12-80
M125A-10-80
#
X-22-26
X-22-14
#
278322
225124
X-25-96
LK-0606-1515
X-22-12
#
#
M982-08-80
12
Description
Tray, drip
Tray, drip
Support, engine, left side
Support, engine, right side
Support, engine
Washer
Washer
Screw, hex head
Hardware, M8
Vibromount
Vibromount
Washer, plain, 0.406 ID x 2 in. OD
Lead
Hardware, M6
Hardware, M8
Nut, elastic stop
6270_109a
GR6
1
Quantity
Variation Number
2
3
1
1
1
1
1
2
7
8
8
8
1
8
4
4
1
4
2
4
4
4
4
1
4
2
4
4
7
8
1
8
4
4
1
4
2
4
4
4
1
8
8
8
4
4
1
4
2
4
4
Common hardware; procure locally.
55
Group 201: Generator and Mounting
34
24
23
26
39
33
38
34
40
2
5
22
37
28
35
34
27
36
21
29
30
20
32
19
31
18
17
14
10
13
15
9
16
12
11
2
3
4
5
56
6270_201a
TP-6270 11/10
Group 201: Generator and Mounting

Item
1
1
1
2
3
4
5
5
6
7
8
9
10
10
11
12
13
14
14
15
15
16
17
17
18
19
20
21
21
22
22
23
23
24
25
25
26
27
28
28
29
30
31
32
32
33
34
35
36
37
38
39
40
Part
Number
GM29342
GM29787
GM29301
229109
257442
X-67-125
229097
229349
229356
M933-10012-60
GM28588
X-6238-3
257017
257014
M933-08016-60
M125A-08-80
229346
225215
225214
X-6351-7
X-6284-2
X-400-189
A-229147
A-229837
X-758-15
229110
GM24810
GM37366
GM38488
GM30021
GM46204
X-67-64
X-6216-1
X-6266-1
GM29689
GM38781
X-6216-1
X-801-3
X-6051-20
M931-10235-60
X-97-15
344567
X-25-129
X-6238-3
X-22-1
A-229152
X-283-3
X-51-8
X-22-7
X-712-17
X-67-135
GM30341
X-22-14
Description
Stator assembly
Stator assembly
Stator assembly
Guard, generator fan
Clip, speed
Screw, tapping, 10-24
Plate, locator
Plate, locator
Pin, knurled
Screw, M10-1.50
Disc, drive
Screw, 3/8-16 x 0.875
Disc, drive
Disc, drive
Screw, HC M8-1.25
Washer
Disc, fan locator
Fan, generator
Fan, generator
Nut, flange, whiz lock, M5-0.8
Screw, slotted pan head machine
Spacer
Rotor assembly (includes item 18)
Rotor assembly (includes item 18)
Bearing, ball
O-ring
Bracket, end
Box, junction
Box, junction
Plate, circuit breaker
Screw, self-tapping
Screw, self-tapping
Connector, cable
Panel, junction box louver
Panel, junction box louver
Screw, self-tapping
Washer, hardened
Screw, hex head
Screw, hex head
Screw, hex, 10-24
Exciter, armature
Washer, plain
Screw, 3/8-16 x 0.875
Washer, lock
Circuit board, diode board
Terminal
Screw, 8-32 x 0.75
Washers, #8
Spacer
Screw, tapping, 10-24
Exciter assembly, field
GR7
1
GR13
Quantity
Variation Number
3
4
5
1
1
1
1
1
1
1
1
1
1
2
6
2
6
8
2
8
2
8
8
8
8
4
4
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
10
3
4
10
3
4
4
1
1
1
1
1
3
5
5
3
3
1
1
4
1
1
1
1
1
3
5
5
3
3
1
1
6
1
1
1
1
1
1
1
1
1
1
2
6
1
8
1
2
5
1
8
2
8
8
1
2
8
8
1
1
4
4
4
1
4
4
4
1
1
1
1
1
1
1
1
4
1
4
1
1
10
5
1
10
5
4
4
1
1
1
1
1
3
5
5
3
3
1
1
4
4
1
1
1
1
1
3
5
5
3
3
1
1
1
1
1
1
1
1
1
1
2
5
2
5
8
2
8
2
8
8
8
8
1
4
4
4
1
1
4
4
4
1
1
1
1
1
1
1
1
1
4
1
1
4
1
1
10
3
4
10
3
4
4
1
1
1
1
1
3
5
5
3
3
1
1
4
1
1
1
1
1
3
5
5
3
3
1
1
Note: Item 25 is not used when an optional sound shield is installed. The sound shield parts are listed in the Accessory section of this manual.
TP-6270 11/10
57
Group 301: Controller and Mounting

10
5
8 1
10
See Group
201
C
A
See Group
201
20
25
26
21
23
22
22
24
LO Leads
7
23
27
6
F3
LO Lead Connections
F2
23
F1
14
12
13
16
16
15
14
11
17
16
19
16
14
18
6269_301
58
TP-6270 11/10
Group 301: Controller and Mounting

Item
1
2
3
4
4
5
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
Part
Number
282829
GM28483
GM34969
GM50489
GM50492
GM29671
GM29778
X-22-11
X-22-12
X-22-20
X-67-64
X-6210-4
GM28678
320711
GM29998
358337
223316
229989
233959
GM15493
292370
GM29249
GM49746
GM49747
200705
223316
238426
358337
M7985A-05012-20
M934-05-50
X-81-8
Description
Vibromount
SCR module
Controller assembly, ADC 2100 (kit includes instructions)
Harness, engine
Harness, engine
PCB assembly, relay board, 12 V
PCB assembly, relay board, 24 V
Washer, lock, 0.262 ID 0.743 in. OD
Screw, self-tapping
Nut, flange whiz, 8-32
Connector, weathertight
Connector, 9-position
Connector, 6-position, blk, male
Fuse, 10 A, 250 V
Fuse, 10 A, 250 V
Connector, receptacle
Diode, 6 A
Connector, weathertight, 3-position
Connector, plug, 2-position
Connector
Relay, 12 V
Relay, 24 V
Grommet, round
Fuse, 10 A, 250 V
Fuse holder, 0.25 x 1.25 in.
Fuse, 10 A, 250 V
Screw, pan head machine
Nut, hex, 5 mm
Nut, hex, 1/4-20
GR15
4
1
1
1
1
2
2
8
6
8
1
1
1
1
2
1
4
1
1
1
Quantity
Variation Number
GR16
3
4
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
2
2
8
6
8
1
1
1
1
2
1
4
1
1
1
1
2
2
8
6
8
1
1
1
2
2
8
6
8
1
1
1
1
4
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
1
1
2
3
1
1
1
1
5
4
1
1
1
6
4
1
1
1
1
2
2
8
6
8
1
1
1
1
2
1
4
1
1
1
1
1
2
2
8
6
8
1
1
1
1
2
1
4
1
1
1
1
1
1
1
1
1
1
1
Group 701: Literature

Item
1
2
3
3
4
4
5
6
7
7
8
8
8
9
Part
Number
TP-6691
TP-5620
TP-6252
TP-6710
TP-6253
TP-6711
TP-6255
TP-6270
TP-6412
TP-6702
TP-6293
TP-6382
TP-6703
TP-6666
Description
Warranty, Marine (32 kW & below)
Safety Precautions, Marine
O/M 8--32EOZD/6.5--27EFOZD, Marine
O/M 9--32EOZD, Marine
I/M EOZ/EFOZ/EOZD/EFOZD Models, Marine
I/M 9--32EOZD, Marine
S/M 8--32EOZD/6.5--27EFOZD, Marine
P/C 9/10EOZD, 7/8.5/9EFOZD Marine
O/M Yanmar TNV Series
O/M Yanmar 0ATNV
S/M Yanmar TNV Series, Marine
S/M Yanmar 2TNV/3TNV
S/M Yanmar 0BTNV
I/M Low Sulfur Fuel Lbl Instr, Yanmar
Quantity
Variation Number
44
69
71
72
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Paint and Miscellaneous Parts

Item
1
1
1
Part
Number
221334
221335
GM48126
Description
White paint, gallon can (Chris Craft White)
White paint, spray can (Chris Craft White)
White paint, spray can (Matterhorn White)
The change from Chris Craft to Matterhorn White was made in

production on 1/1/2006; the serial break is #2082007.
TP-6270 11/10
59
Parts List: Accessories

Qty.
Description
Part No.
1
1
4
1
1
Terminal, jumper
Screw, pan head, 6-32 x 3/16 in.
Circuit breaker, 42 A, 250 V, 2-pole
Installation Instructions
Circuit Breaker Kit

1
4
1
1

Circuit Breaker Kit

1
1
2
2
1
2
1
Plate, cover
Circuit Breaker Kit

1
1
2
2
1
2
1
Plate, cover
Circuit breaker
Circuit Breaker Kit

3
1
6
1
1
Boot
Circuit Breaker Kit

3
1
1
6
1
1
Boot
Decal, notice
Circuit Breaker Kit

3
1
1
6
1
1
Boot
Decal, notice
Circuit Breaker Kit

1
1
1
1
1
4
1
Decal, notice
Decal, fuse panel
Bracket, fuse holder
Guard, breaker
Screw, Machine
Description
Circuit Breaker Kit
Circuit Breakers
Circuit Breaker Kit
Qty.
GM30331-KA(KP)8
249956
GM30022
X-49-21
X-506-43
TT-1394
GM30331-KA(KP)9
GM30022
X-49-21
X-506-43
TT-1394
GM30331-KA(KP)10
229183
GM30022
X-49-21
X-49-25
X-506-60
X-6210-3
TT-1394
GM30331-KA(KP)11
229183
GM30022
X-49-21
X-49-25
X-506-69
X-6210-3
TT-1394
GM30331-KA(KP)45
238915
GM30024
X-49-21
269251
TT-1395
GM30331-KA(KP)55
238915
246242
GM37377
X-49-21
X-506-66
TT-1395
GM30331-KA(KP)56
238915
246242
GM37377
X-49-21
X-506-67
TT-1395
GM46334-KA(KP)1
246242
GM45906
GM46205
GM46332
GM57952
X-49-2
X-506-43
1
1
1
1
1
1
4
1
Decal, notice
Terminal, jumper
Decal, fuse panel
Guard, breaker
Screw, Machine
Circuit Breaker Kit

1
1
1
1
1
1
4
1
Plate, cover
Decal, notice
Decal, fuse panel
Guard, breaker
Screw, Machine
Circuit Breaker Kit

1
1
1
1
1
1
4
1
Plate, cover
Decal, notice
Decal, fuse panel
Guard, breaker
Screw, Machine
Circuit Breaker Kit

1
1
1
1
1
4
1
Decal, notice
Decal, fuse panel
Guard, breaker
Screw, Machine
Circuit Breaker Kit

1
1
1
1
1
1
4
1
Decal, notice
Terminal, jumper
Decal, fuse panel
Guard, breaker
Screw, Machine
GM46334-KA(KP)2
246242
249956
GM45906
GM46205
GM46332
GM57952
X-49-2
X-506-43
GM46334-KA(KP)3
229183
246242
GM45906
GM46205
GM46332
GM57952
X-49-2
X-506-52
GM46334-KA(KP)4
229183
246242
GM45906
GM46205
GM46332
GM57952
X-49-2
X-506-46
GM46334-KA(KP)5
246242
GM45906
GM46205
GM46332
GM57952
X-49-2
X-506-39
GM46334-KA(KP)9
246242
249956
GM45906
GM46205
GM46332
GM57952
X-49-2
X-506-36
Electrical System
Harness, 12 in., Pigtail
1
Harness, pigtail
Harness, 15 in., Remote Panel

1
Harness, extension
Harness, 25 in., Remote Panel

1
Harness, extension
Harness, 100 ft. Remote Panel

1
Harness, extension
Harness, Y-Connection
1
Harness, Y remote gauge
Harness, Y-Connection
1
60
Part No.
Harness, Y remote gauge
GM32332-KP1
GM32324
GM32333-KP1
GM30248
GM32333-KP2
GM32323
GM32333-KP4
GM47391
GM32333-KP5
GM49054
GM32333-KP6
GM62759
TP-6270 11/10
Parts List: Accessories

Qty.
Description
Isolated Ground System

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Adapter, sender
Grommet
Starter relay, 12 VDC
Sensor, pressure
Solenoid
Harness, Engine 9 EOZD Yanmar
Bus, isolated ground
Alternator, battery charging
Transformer, High Impedence Iso.
Tag, hang battery negative
Bracket, support
Spacer,.406 ID x .625 OD x .297 in.
Cable, battery
Cable, battery (black)
Stud (metric)
Insulator, standoff

1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
2
5
1
Grommet
Adapter, sender
Relay
Sensor, pressure
Switch, high temp. cutout
Bracket, support
Solenoid
Spacer
Cable, battery
Stud (metric)
Insulator, standoff

1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
5
1
Grommet
Adapter, sender
Sensor, pressure
Bracket, support
Relay, 12 VDC
Solenoid
Spacer
Cable, battery
Stud (metric)
Insulator, standoff
Part No.
GM31865-KA(KP)1
229323
200705
GM49746
GM70917--1
GM30412
GM55382
GM31868
GM31919
GM51484
GM35413
GM33029
X-400-75
X-545-161
X-545-178
X-6054-23
X-6128-35
TT-1407
GM31865-KA(KP)2
200705
229323
GM49747
GM70917--1
GM51484
GM29289
GM31868
GM31920
GM33029
GM35413
GM30413
GM55382
X-400-127
X-400-75
X-545-161
X-545-178
X-6054-23
X-6128-35
TT-1407
GM31865-KA(KP)3
200705
229323
GM70917--1
GM29289
GM31868
GM31919
GM33029
GM49746
GM51484
GM52584
GM55382
X-400-127
X-400-75
X-545-161
X-545-178
X-545-179
X-6054-23
X-6128-35
TT-1407
Qty.
Description

1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
5
1
Grommet
Adapter, sender
Sensor, pressure
Solenoid
Bracket, support
Relay
Spacer,
Cable, battery
Stud (metric)
Insulator, standoff

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
6
Grommet
Adapter, sender
Sensor, pressure
Relay, 12 VDC
Bracket, support
Cable, battery
Stud (metric)
Insulator, standoff
Isolated Ground System,

Sound Shield
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
5
Grommet
Adapter, sender
Sensor, pressure
Bracket, support
Relay, 12 VDC
Relay, cranking 12V
Harness, engine 9 EOZD Yanmar
Spacer
Cable, battery
Stud (metric)
Insulator, standoff
Isolated Standoff
2
2
1
Nut, hex, 6mm

Stud (metric)
Insulator, standoff
Oil Pressure Sender

1
1
1
TP-6270 11/10
Adapter, sender
Sensor, pressure
Part No.
GM31865-KA(KP)4
200705
229323
GM70917--1
GM29289
GM30413
GM31868
GM31920
GM33029
GM49747
GM55382
GM51484
X-400-127
X-400-75
X-545-161
X-545-178
X-545-179
X-6054-23
X-6128-35
TT-1407
GM31865-KA(KP)5
200705
229323
GM70917--1
GM29289
GM31868
GM31919
GM35413
GM49746
GM51484
GM33029
GM52956
X-400-75
X-545-161
X-545-178
X-6054-23
X-6128-35
GM31865-KA(KP)6
200705
229323
GM70917--1
GM29289
GM31868
GM31919
GM33029
GM49746
GM51484
GM52584
GM52956
X-400-127
X-400-75
X-545-161
X-545-178
X-545-179
X-6054-23
X-6128-35
GM38314-KA1
M934-06-60
X-6054-23
X-6128-35
GM32112-KA(KP)1
229323
GM70917--1
TT-1438
61
Parts List: Accessories, continued

Qty.
Description
Part No.
Oil Press. and Water Temp. Sender

1
1
1
1
Adapter, sender
Sender, water temperature
Fitting, 45 deg. street elbow
Sender, oil pressure
Preheat Kit, 12 Volt

1
1
1
1
1
1
1
1
2
1
1
1
1
Decal, warning
Gauge, digital
Harness, remote
Decal, warning
Installation instructions
Panel assembly, control (includes *)
*Meter, runtime
*Panel, control
*Switch, rocker
*Harness, wiring
*Screw, pan head, M3 x 12
*Nut, hex, 3 mm
*Washer, lock, 0.146 ID x 0.285 in. OD
Remote Digital Gauge, 3 Smartcraft

1
1
1
1
1
1
62
229233
238915
344741
344904
344903
GM32427
X-22-12
TT-1397
GM32117-KA(KP)10
Wiring harness
Relay, 12VDC
Boot
Mount, controller
Bracket, fuel pump
Remote Start Panel

1
1
1
1
1
1
1
2
2
2
229233
233442
238915
344904
344903
GM32427
X-22-12
TT-1397
GM32117-KA(KP)3
Remote Digital Gauge

1
1
1
1
1
229233
233442
238915
X-22-12
TT-1397
GM32117-KA(KP)2
Wiring harness
Boot
Solenoid
Gasket, air heater
Heater, air
Bracket, mounting

1
1
2
2
1
1
GM32117-KA(KP)1
Wiring harness
Relay
Boot
Gasket, air heater
Heater, air
Bracket, mounting

1
1
1
3
2
1
1
1
225307
249287
267428
343473
Wiring harness
Relay
Boot
GM24405-KA1
Decal, warning
Gauge, Digital
Harness, Smartcraft
Diagram, Accessory Interconnection
TT ADC 2100 Controller Replacement
TT Digital Gauge, 5/7.3ECD & 4/6EFCD
229233
233442
238915
241769
GM38779
TT-1397
GM32337-KP1
249494
GM30565
GM32325
TT-1379
TT-1364
Qty.
Description
Part No.
Remote Digital Gauge

1
1
1
1
1
GM32337-KP1
Decal, waring
Gauge, digital
Harness, remote
249494
GM30565
GM32325
TT-1364
TT-1379

1
1
1
1
1
1
Decal, warning
Gauge, Digital CAN 2 Inch
Harness, Remote Digital CAN Gauge
TT 2 Digital Gauge ECD/EGD/EGZD

1
1
1
1
1
Decal, warning
Gauge, Digital CAN 2 Inch
TT 2 Digital Gauge ECD/EGD/EGZD
Remote Start Panel

1
1
1
1
1
1
1
2
2
2
1
1
Switch, transfer, 3-pole

High Impedance ACDC Isolation

1
1
4
4
4
4

TT Isolation Transformer, Marine
Washer,lock.172 ID x.333 in.OD
Spacer, .209 ID x .375 OD x .406 in.
Screw, Machine
Nut, hex machine screw, 6--32
249494
GM47635
GM50577
GM50821
TT--1364
TT--1450
GM50822-KP2
249494
GM47635
GM50577
TT--1364
TT--1450
GM32335-KP2
Decal, warning
Panel assembly, control (includes *)
*Meter, runtime
*Panel, control
*Switch, rocker
*Harness, wiring
*Screw, pan head, M3 x 12
*Nut, hex, 3 mm
*Washer, lock, 0.146 ID x 0.285 in. OD
Ship to Shore Switch
GM50822-KP1
249494
TT-1378
GM33848-2
238736
GM33847
GM33850
GM33851
M7985A-03012-20
M934-03-50
X-22-6
PAA-246617
A-246617
TT-535
GM51494-KP1
GM51484
TT--1465
X--22--7
X--400--127
X--49--5
X--71--2
Miscellaneous Accessories
GM32335-KP1
249494
TT-1378
GM33848-1
238736
GM33847
GM33849
GM33851
M7985A-03012-20
M934-03-50
X-22-6
ABYC Conversion, 9EOZD

1
1
1
1
2
2
1
2
1
Filter assembly, fuel/water separator

Element, water separator
Bracket, fuel/water separator
Decal, notice
Connector, hose + vibra seal
Elbow, street, 90 deg. x 1/4 in. NPTF
Line, flex fuel
Line, flex fuel
GM41041-KA(KP)1
GM41013
GM41014
GM41018
GM50378
X-380-4
X-391-25
X-555-1
X-6251-3
X-6251-8
GM46035-KP1
249494
GM45905
GM46123
GM47635
TT--1364
TT--1429
TP-6270 11/10

Qty.
Description
ABYC Conversion, 10EOZD

1
1
1
1
1
2
2
1
2
1
1
Part No.
GM41041-KA(KP)2

Bracket, fuel/water separator
Decal, notice
Elbow, street, 90 deg. x 1/4 in. NPTF
Line, flex fuel
Line, flex fuel
Line, flex fuel
GM41013
GM41014
GM41054
GM41055
GM50378
X-380-4
X-391-25
X-555-1
X-6251-12
X-6251-13
X-6251-7
Fuel/Water Separator
1
1
1
1
1
1
1
2
2
6
Gasket, exhaust
Flange, exhaust outlet
Keel Cooling Conversion

1
1
1
Gasket, exhaust
Guard, belt

1
1
1
Gasket, exhaust
Guard, belt

1
1
Gasket, exhaust
Siphon Break
1
1
1
1
1
Valve, siphon break (includes *)
*Valve, duct
*Cap, siphon valve
*Loop, siphon valve loop
Siphon Break
1
1
1
1
1
1
Tubing, clear flexible plastic

Clamp, hose, .25/.70
Valve, siphon break (includes *)
*Valve, duct
*Cap, siphon valve
*Loop, siphon valve loop
Tray, Stainless Steel

1
Tray, drip
Tray, Stainless Steel

1
GM33129-KA(KP)1
Fuel block
Connector, hose
Fuel line, flexible
Fuel line, flexible
Spacer, 0.357 ID x 0.625 OD x 0.656in.

1
1
GM32181
GM32182
TT-1375
Tray, drip
TP-6270 11/10
229835
X-380-4
X-6251-12
X-6251-9
X-391-25
X-400-100
X-426-18
GM32201-KA(KP)2
Description
Part No.
Sound Shield
Siphon Break Hose Connection
2
2
1
2
1
1
1
GM31994-KP1

Fuel Attachment Block
Qty.
Coupling, hose
Grommet, round
Hose, .63 ID
Clamp, hose, .56/1.06 in.
Tubing, Clear Flexible Plastic
Valve, siphon break
1 Valve, duct
1 Cap, siphon valve
1 Loop, siphon valve vent
Siphon Break Hose Connection

2
2
1
2
1
1
1
Coupling, hose
Grommet, round
Hose, .63 ID
Tubing, Clear Flexible Plastic
Valve, siphon break
1 Valve, duct
1 Cap, siphon valve
1 Loop, siphon valve vent
GM32339-KA(KP)1
344934
X-284-42
X-312-16
X-426-3
X-426-9
GM34883
GM32985
328666
GM32984
GM32988
TT-1390
GM32339-KA(KP)2
344934
X-284-42
X-312-34
X-426-3
X-426-9
GM34883
GM32985
328666
GM32984
GM32988
TT-1390
249905
254692
GM32201-KA(KP)6
249905
254692
GM38783
GM64291-KA(KP)1
249905
254692
GM38783
GM64624-KA(KP)1
249905
254692
PA-229928
TT-1268
GM32985
328666
GM32984
GM32988
GM24866-KA1
GM34883
X-426-9
GM32985
328666
GM32984
GM32988
GM42297-KA(KP)1
GM38793
GM49018-KA(KP)4
GM40846
63

Qty.
Description
Sound Shield
1
8
4
8
2
4
4
2
1
4
1
1
2
3
2
1
1
1
1
1
1
1
1
1
1
1
24
2
2
5
5
8
1
1
1
5
4
8
1
1
2
2
2
1
1
1
1
1
1
1
1
2
3
1
1
64
Part No.
GM30508-KA(KP)1
TT-1382
Washer, 0.281 x 0.625 x 0.065
X-25-142
Washer, plain, 0.406 x 0.812 x 0.065
X-25-37
Clamp, hose, 2.75/1.81
X-426-16
Clamp, hose, 1.06/0.56
X-426-3
Screw, hex cap, 1/4-20
X-465-24
Screw, hardened, 3/8-16 x 0.62
X-6238-3
Hose, 2.0 in. ID x 6.0 in.
GM10073
Tube, exhaust, 2 in. OD
229889
Connector, outside
GM15486
Base, 22.75 x 36.75 in.
GM31925
Extruded rail, 21.22 in.
GM30386
GM29318
GM30385
344686
Tube, exhaust, 2 in. OD
344694
Door, engine end, 18.58 x 17.54 in.
GM34544
Door, generator end, 18.58 x 17.54 in.
GM34600
Door, left hand nonservice side, 21.32 x 22 in.
GM34596
Door, right hand service side, 21.32 x 22 in.
GM34513
Panel, junction box, 15.4 x 14.4 in.
GM34617
Panel, nonservice side, 8.9 x 22 in.
GM34571
Panel ADC, service side, 8.9 x 22 in.
GM34554
Roof, 30.3 x 18.6 in.
GM34564
Rail, engine end, 18.75 x 4.5 in.
GM34579
Bulkhead panel, generator end rail,
18.75 x 4.5 in.
GM34585
Screw, drill, #8 stainless steel
X-794-5
Retainer, stainless steel, 0.485 in.
GM29918
Stud, wing head
GM29920
Washer, plain, #6 screw size
M125A-06-80
Screw, hex cap, M6 x 16 mm
M933-06016-60
Washer, plain, 0.219 ID x 0.5 OD
X-25-36
Hose, seawater pump, 0.63 ID x 40 in.
X-312-13
Fuel return line, flex., 44 in.
X-6251-14
Fuel inlet line, flex., 22 in.
X-6251-9
X-426-18
Bolt, hex cap, 1/4-20 x 0.875
X-465-22
Screw, pan head, 10-24 x 1/2
X-50-15
Cable, battery, red, (+) to starter
X-545-177
Cable, battery, black (--) to ground
connection on engine block
X-545-176
Washer, nylon, 0.296 ID x 0.516 OD
X-6278-15
Seal, push-on trim, 5.81 in.
X-6422-14
Seal, push-on trim, 3.19 in.
X-6422-17
Connector, hose, 1/4 NPT
X-380-4
Hose, oil drain 0.375 ID/0.625 OD x 30 in.
X-651-5
Washer, lock, 3/8 in. thread size
X-22-14
Nut, hex, 10 mm
M6923-10-80
Washer, plain, #10 screw size
M125A-10-80
Washer, lock, 1/4 in. thread size
X-22-12
Panel, ADC, 8.4 x 4.4 in.
GM30251
Bushing, nylon, 0.672 ID
X-634-25
Frame, circuit breaker, 5.8 x 2.3 in.
GM29899
Foam, insulation acoustic
359584
U-channel, 15 in.
X-6047-7
Clamp
X-672-21
Qty.
Description
Sound Shield
3
4
1
2
2
2
1
1
1
1
3
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
5
1
5
1
2
1
9
8
4
1
1
1
1
4
2
5
4
5
8
1
1
1
1
1
1
1
1
1
2
4
2
1
2
2
1
24
Part No.
GM38536-KA(KP)1
Foam, acoustic insulation (Yanmar)

359584
Connector, outside corner
GM15486
Battery lug
GM20744
Frame, circuit breaker
GM29899
Retainer
GM29918
Stud, wing head
GM29920
Panel, sound shield ADC lead
GM30251
Hose, radiator
GM32052
Rail subassembly sound shield, front
GM34508
Base, sound shield
GM38539
Rail, sound shield
GM38540
Rail, sound shield
GM38541
Rail, sound shield
GM38542
Door subassembly, sound shield, front
GM38546
Door subassembly, sound shield, right hand
GM38547
Door subassembly, sound shield, left hand
GM38548
Door subassembly, sound shield, rear
GM38549
Tube, exhaust
GM38562
Panel subassembly, bulkhead connection
GM38563
Panel subassembly, sound shield exhaust
GM38568
Rail, sound shield
GM38578
Panel, subassembly, sound shield, right hand
GM38581
Panel subassembly, sound shield, left hand
GM38584
Roof, subassembly, sound shield
GM38589
Panel, junction box
GM38603
Panel, junction box
GM42453
Washer, plain
M125A-06-80
Washer, plain
M125A-10-80
Screw, hex cap
M933-06016-60
Screw, hex cap
M933-10020-60
X-22-12
X-22-14
X-25-142
X-25-36
X-25-37
Hose, 0.63 ID
X-312-51
X-380-4
Fuel line, flexible 22 in.
X-6251-9
Fuel line, flexible 44 in.
X-6251-14
X-426-16
X-426-3
X-426-18
Bolt, hex cap
X-465-22
Bolt, hex cap
X-465-24
Screw, pan head, 10-24 x 1/2
X-50-15
Cable, battery
X-545-175
Cable, battery, black
X-545-193
Conduit, convoluted
X-6003-26
Conduit, convoluted
X-6003-27
Conduit, convoluted
X-6003-32
Conduit, convoluted
X-6003-14
Conduit, convoluted
X-6003-48
Conduit, convoluted
X-6003-105
Channel, U
X-6047-27
U-channel
X-6047-45
Bolt, hex cap
X-6238-3
Washer, nylon
X-6278-15
Bushing, 0.672 x 0.875 in. NPT
X-634-25
Seal, push-on trim
X-6422-14
Seal, push-on trim
X-6422-17
Hose, rubber, straight, 0.375 in. ID
X-651-15
Screw, drill #8 stainless steel
X-794-5
TP-6270 11/10

Qty.
Description
Sound Shield
1
4
1
3
4
2
2
2
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
4
1
1
8
7
4
1
1
4
2
5
4
3
8
1
1
1
1
1
1
1
1
1
2
4
1
1
2
1
2
2
1
4
24
Part No.
GM58981-KA(KP)1
TT-1512
Washer, fiber (0.25 ID x 0.71 in. OD)
222889
Decal, danger
294520
Foam, insulation acoustic
359584
Connector, outside corner
GM15486
Frame, circuit breaker (5.8 x 2.3 in.)
GM29899
Retainer, stainless steel (0.485 in.)
GM29918
Stud, wing head
GM29920
Hose (2.0 in. ID x 5.0 in.)
GM32052
Base (35.5 x 22.3 in.)
GM38539
Extruded rail (18.35 in.)
GM38540
GM38541
Tube, exhaust (2 in. OD x 12.24 in.)
GM38562
Panel, junction box (7.9 x 14 in.)
GM42453
GM60373
GM60374
Panel, junction box, with louvers (7 x 14 in.)
GM66374
Panel, ADC (8.4 x 4.4 in.)
GM66527
Door, R.H. service side (19.4 x 19.2 in.)
GM78111
Door, generator end (14 x 14.7 in.)
GM78112
Panel ADC, service side (19.2 x 9.7 in.)
GM78113
Extruded rail, w/ inserts (27.1 in.)
GM78340
Extruded rail, w/ inserts (16.8 in.)
GM78341
Door, engine end (18.1 x 14.7 in.)
GM78671
Panel, nonservice side (19.15 x 8.9 in.)
GM78672
Door, L.H. nonservice side (20.1 x 19.5 in.)
GM78673
Rail, engine end (18.3 x 4.5 in.)
GM78674
Exhaust panel (4.1 x 14.7 in.)
GM78675
Roof (29.1 x 18 in.)
GM78676
Bulkhead panel, generator end rail (18.3 x 4.5 in.) GM78677
Washer, plain (#6 screw size)
M125A-06-80
Washer, plain (#10 screw size)
M125A-10-80
Screw, hex cap (M6 x 16 mm)
M933-06016-60
Screw, hex cap (M10 x 20 mm)
M933-10020-60
Washer, lock (0.391 ID x 0.975 in OD)
X-22-14
Washer, plain (0.203 ID x 0.438 in. OD)
X-25-115
Washer, plain (0.281 x 0.625 x 0.065)
X-25-142
Washer, plain (0.406 ID x 0.812 in. OD x 0.065)
X-25-37
Hose, seawater pump (0.63 ID x 31.5 in.)
X-312-15
Connector, hose (1/4 NPT)
X-380-4
Clamp, hose (2.75/1.81 in.)
X-426-16
X-426-3
X-426-18
Bolt, hex cap (1/4-20 x 0.875)
X-465-22
Screw, hex cap (1/4-20)
X-465-24
Screw, pan head (10-24 x 1/2)
X-50-15
Cable, battery, red (+) to starter (26 in.)
X-545-175
Cable, battery, black (--) (31 in.)
X-545-193
Conduit, convoluted (30 in.)
X-6003-14
X-6003-26
X-6003-27
X-6003-32
X-6003-48
X-6003-105
U-channel (7.5 in.)
X-6047-27
U-channel (4.5 in.)
X-6047-45
Screw, hardened (3/8-16 x 0.62)
X-6238-3
Fuel inlet line, flex. (22 in.)
X-6251-9
Fuel return line, flex. (36 in.)
X-6251-18
Washer, nylon (0.296 ID x 0.516 in. OD)
X-6278-15
Bushing, nylon (0.672 ID x 0.875 in. NPT)
X-634-25
Seal, push-on trim (5.81 in.)
X-6422-14
Seal, push-on trim (3.19 in.)
X-6422-17
Hose, oil drain (0.375 ID/0.625 in. OD x 34 in.)
X-651-15
Screw (1/4-20 x 2 in.)
X-73-33
Screw, drill (#8 stainless steel)
X-794-5
TP-6270 11/10
Qty.
Description
Sound Shield
4
1
1
1
3
1
1
1
23
16
1
8
1
1
3
1
4
1
2
2
2
2
2
3
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
4
5
1
1
1
2
1
Washer, Fiber .25 ID x .71 in. OD

Decal, negative battery conn.
Coupling, bulkhead pipe
Decal, pos. battery connection
Decal, warning rotating parts
Decal, danger, high voltage
Decal, caution--not a step
Decal, equipment grd
Insert, threaded, 1/4--20 in.
Pin, threaded (1/4--20 * 1.18)
Decal, warning
Insert, threaded, #10--24
Decal, fuel inlet
Decal, Fuel Return
Foam, acoustic insulation (Yanmar)
Decal, Warning Fire Port
Connector, Outside Corner
Duct, Air Outlet
Frame, Circuit Breaker
Retainer
Clip, Speed
Stud, Wing Head
Seal, Dampening
Latch
Duct, Air Outlet
Hose, Radiator
Rail, Sound Shield (Front)
Block, Junction
Barrier, Battery Terminal
Base, Sound Shield
Rail, Sound Shield
Rail, Sound Shield
Door, Sound Shield (Front)
Door, Sound Shield (LH)
Tube, Exhaust
Panel, Bulkhead Connection
Panel, Rear Exhaust
Panel Sound Shield (LH)
Roof, Sound Shield
Panel, Junction Box
Block, Junction
Decal, Caution
Foam Kit, Sound Shield
Door, Sound Shield (Rear)
Duct, Air Inlet
Rail, Sound Shield
Rail, Sound Shield
Decal, Drain
Baffle, Air Intake Duct
Panel, Junction Box
Panel, Sound Shield (RH)
Door, Sound Shield (RH)
Duct, Air Intake
Duct, Air Intake
Panel, Sound Shield ADC Lead
Lead
Grommet, Round
Button, Plug
Hose,.63 in. ID
Connector, hose + Vibra Seal
Cable, Battery
Cable, Battery (Black)
Connector, Hose 5/8 x 1/2 MIP Brass
Connector, Hose
Connector, hose + Vibra Seal
Part No.
GM63566-KA1
222889
226917
229270
238162
249808
294520
343165
344295
344484
345283
345331
346258
359278
359279
359584
GM10148
GM15486
GM25958
GM29899
GM29918
GM29919
GM29920
GM29921
GM29980
GM30019
GM32052
GM32183
GM33684
GM33828
GM38539
GM38540
GM38541
GM38550
GM38552
GM38562
GM38564
GM38566
GM38582
GM38590
GM42453
GM47785
GM58699
GM58984
GM60370
GM60371
GM60373
GM60374
GM62794
GM63509
GM66374
GM66522
GM66523
GM66525
GM66526
GM66527
LK--0620--1515
X--284--32
X--301--35
X--312--15
X--380--4
X--426--12
X--426--16
X--426--9
X--545--175
X--545--193
X--582--1
X--582--39
X--582--9
65

Qty.
Description
Sound Shield
1
1
1
1
1
1
1
1
1
1
2
1
4
1
1
1
2
2
2
2
1
3
66
Conduit, convoluted
Conduit, convoluted
Conduit, convoluted
Conduit, convoluted
Conduit, convoluted
Conduit, convoluted
Channel, U
Channel, U
Channel, U
Channel, U
U--Channel
Stud, Metric
Clip, Speed
Line, Flex Fuel
Line, Flex Fuel
Logo, Kohler
Washer, Nylon
Washer, Nylon
Seal, Push--On Trim
Seal, Push--on Trim
Hose, rubber, straight, .375 in. ID
Plug, pipe ( 3/8nptf) white nylon
Part No.
GM30508-KA(KP)1
X--6003--105
X--6003--14
X--6003--26
X--6003--27
X--6003--32
X--6003--48
X--6047--11
X--6047--14
X--6047--27
X--6047--42
X--6047--45
X--6054--22
X--6220--3
X--6251--18
X--6251--9
X--6275--1
X--6278--15
X--634--25
X--6422--14
X--6422--17
X--651--15
X--75--55
TP-6270 11/10
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp
ABDC
AC
A/D
ADC
adj.
ADV
AHWT
AISI
ALOP
alt.
Al
ANSI
AO
API
approx.
AR
AS
ASE
ASME
assy.
ASTM
ATDC
ATS
auto.
aux.
A/V
avg.
AVR
AWG
AWM
bat.
BBDC
BC
BCA
BCI
BDC
BHP
blk.
blk. htr.
BMEP
bps
br.
BTDC
Btu
Btu/min.
C
cal.
CARB
CB
cc
CCA
ccw.
CEC
cert.
ampere
after bottom dead center
alternating current
analog to digital
analog to digital converter
adjust, adjustment
advertising dimensional
drawing
anticipatory high water
temperature
American Iron and Steel
Institute
anticipatory low oil pressure
alternator
aluminum
American National Standards
Institute
(formerly American Standards
Association, ASA)
anticipatory only
American Petroleum Institute
approximate, approximately
as required, as requested
as supplied, as stated, as
suggested
American Society of Engineers
American Society of
Mechanical Engineers
assembly
American Society for Testing
Materials
after top dead center
automatic transfer switch
automatic
auxiliary
audiovisual
average
automatic voltage regulator
American Wire Gauge
appliance wiring material
battery
before bottom dead center
battery charger, battery
charging
battery charging alternator
Battery Council International
before dead center
brake horsepower
black (paint color), block
(engine)
block heater
brake mean effective pressure
bits per second
brass
before top dead center
British thermal unit
British thermal units per minute
Celsius, centigrade
calorie
California Air Resources Board
circuit breaker
cubic centimeter
cold cranking amps
counterclockwise
Canadian Electrical Code
certificate, certification,
certified
TP-6270 11/10
cfh
cfm
CG
CID
CL
cm
CMOS
cubic feet per hour

cubic feet per minute
center of gravity
cubic inch displacement
centerline
centimeter
complementary metal oxide
substrate (semiconductor)
cogen.
cogeneration
com
communications (port)
coml
commercial
Coml/Rec Commercial/Recreational
conn.
connection
cont.
continued
CPVC
chlorinated polyvinyl chloride
crit.
critical
CRT
cathode ray tube
CSA
Canadian Standards
Association
CT
current transformer
Cu
copper
cu. in.
cubic inch
cw.
clockwise
CWC
city water-cooled
cyl.
cylinder
D/A
digital to analog
DAC
digital to analog converter
dB
decibel
dBA
decibel (A weighted)
DC
direct current
DCR
direct current resistance
deg.,
degree
dept.
department
dia.
diameter
DI/EO
dual inlet/end outlet
DIN
Deutsches Institut fur Normung
e. V. (also Deutsche Industrie
Normenausschuss)
DIP
dual inline package
DPDT
double-pole, double-throw
DPST
double-pole, single-throw
DS
disconnect switch
DVR
digital voltage regulator
E, emer. emergency (power source)
EDI
electronic data interchange
EFR
emergency frequency relay
e.g.
for example (exempli gratia)
EG
electronic governor
EGSA
Electrical Generating Systems
Association
EIA
Electronic Industries
Association
EI/EO
end inlet/end outlet
EMI
electromagnetic interference
emiss.
emission
eng.
engine
EPA
Environmental Protection
Agency
EPS
emergency power system
ER
emergency relay
ES
engineering special,
engineered special
ESD
electrostatic discharge
est.
estimated
E-Stop
emergency stop
etc.
et cetera (and so forth)
exh.
ext.
F
fglass.
FHM
fl. oz.
flex.
freq.
FS
ft.
ft. lb.
ft./min.
g
ga.
gal.
gen.
genset
GFI
exhaust
external
Fahrenheit, female
fiberglass
flat head machine (screw)
fluid ounce
flexible
frequency
full scale
foot, feet
foot pounds (torque)
feet per minute
gram
gauge (meters, wire size)
gallon
generator
generator set
ground fault interrupter
GND,
gov.
gph
gpm
gr.
GRD
gr. wt.
HxWxD
HC
HCHT
HD
HET
ground
governor
gallons per hour
gallons per minute
grade, gross
equipment ground
gross weight
height by width by depth
hex cap
high cylinder head temperature
heavy duty
high exhaust temperature,
high engine temperature
hexagon
mercury (element)
hex head
hex head cap
horsepower
hour
heat shrink
housing
heating, ventilation, and air
conditioning
high water temperature
hertz (cycles per second)
integrated circuit
inside diameter, identification
International Electrotechnical
Commission
Institute of Electrical and
Electronics Engineers
improved motor starting
inch
inches of water
inches of mercury
inch pounds
incorporated
industrial
internal
internal/external
input/output
iron pipe
International Organization for
Standardization
joule
Japanese Industry Standard
kilo (1000)
hex
Hg
HH
HHC
HP
hr.
HS
hsg.
HVAC
HWT
Hz
IC
ID
IEC
IEEE
IMS
in.
in. H2O
in. Hg
in. lb.
Inc.
ind.
int.
int./ext.
I/O
IP
ISO
J
JIS
k
Appendix 67
K
kA
KB
kg
kg/cm2
kelvin
kiloampere
kilobyte (210 bytes)
kilogram
kilograms per square
centimeter
kgm
kilogram-meter
kilograms per cubic meter
kg/m3
kHz
kilohertz
kJ
kilojoule
km
kilometer
kOhm, k kilo-ohm
kPa
kilopascal
kph
kilometers per hour
kV
kilovolt
kVA
kilovolt ampere
kVAR
kilovolt ampere reactive
kW
kilowatt
kWh
kilowatt-hour
kWm
kilowatt mechanical
L
liter
LAN
local area network
L x W x H length by width by height
lb.
pound, pounds
lbm/ft3
pounds mass per cubic feet
LCB
line circuit breaker
LCD
liquid crystal display
ld. shd.
load shed
LED
light emitting diode
Lph
liters per hour
Lpm
liters per minute
LOP
low oil pressure
LP
liquefied petroleum
LPG
liquefied petroleum gas
LS
left side
Lwa
sound power level, A weighted
LWL
low water level
LWT
low water temperature
m
meter, milli (1/1000)
M
mega (106 when used with SI
units), male
m3
cubic meter
m3/min. cubic meters per minute
mA
milliampere
man.
manual
max.
maximum
MB
megabyte (220 bytes)
MCM
one thousand circular mils
MCCB
molded-case circuit breaker
meggar
megohmmeter
MHz
megahertz
mi.
mile
mil
one one-thousandth of an inch
min.
minimum, minute
misc.
miscellaneous
MJ
megajoule
mJ
millijoule
mm
millimeter
mOhm,
m
milliohm
MOhm,
M
megohm
MOV
metal oxide varistor
MPa
megapascal
mpg
miles per gallon
mph
miles per hour
MS
military standard
m/sec.
meters per second
MTBF
mean time between failure
68 Appendix
MTBO
mtg.
MW
mW
F
N, norm.
NA
nat. gas
NBS
NC
NEC
NEMA
mean time between overhauls

mounting
megawatt
milliwatt
microfarad
normal (power source)
not available, not applicable
natural gas
National Bureau of Standards
normally closed
National Electrical Code
National Electrical
Manufacturers Association
NFPA
National Fire Protection
Association
Nm
newton meter
NO
normally open
no., nos. number, numbers
NPS
National Pipe, Straight
NPSC
National Pipe,
Straight-coupling
NPT
National Standard taper pipe
thread per general use
NPTF
National Pipe, Taper-Fine
NR
not required, normal relay
ns
nanosecond
OC
overcrank
OD
outside diameter
OEM
original equipment
manufacturer
OF
overfrequency
opt.
option, optional
OS
oversize, overspeed
OSHA
Occupational Safety and
Health Administration
OV
overvoltage
oz.
ounce
p., pp.
page, pages
PC
personal computer
PCB
printed circuit board
pF
picofarad
PF
power factor
ph.,
phase
PHC
Phillips head crimptite (screw)
PHH
Phillips hex head (screw)
PHM
pan head machine (screw)
PLC
programmable logic control
PMG
permanent-magnet generator
pot
potentiometer, potential
ppm
parts per million
PROM
programmable read-only
memory
psi
pounds per square inch
pt.
pint
PTC
positive temperature coefficient
PTO
power takeoff
PVC
polyvinyl chloride
qt.
quart, quarts
qty.
quantity
R
replacement (emergency)
power source
rad.
radiator, radius
RAM
random access memory
RDO
relay driver output
ref.
reference
rem.
remote
Res/Coml Residential/Commercial
RFI
radio frequency interference
RH
round head
RHM
round head machine (screw)
rly.
rms
rnd.
ROM
rot.
rpm
RS
RTV
SAE
scfm
SCR
s, sec.
SI
SI/EO
sil.
SN
SPDT
SPST
spec,
specs
sq.
sq. cm
sq. in.
SS
std.
stl.
tach.
TD
TDC
TDEC
TDEN
TDES
TDNE
TDOE
TDON
temp.
term.
TIF
TIR
tol.
turbo.
typ.
UF
UHF
UL
UNC
UNF
univ.
US
UV
V
VAC
VAR
VDC
VFD
VGA
VHF
W
WCR
w/
w/o
wt.
xfmr
relay
root mean square
round
read only memory
rotate, rotating
revolutions per minute
right side
room temperature
vulcanization
Society of Automotive
Engineers
standard cubic feet per minute
silicon controlled rectifier
second
Systeme international dunites,
International System of Units
side in/end out
silencer
serial number
single-pole, double-throw
single-pole, single-throw
specification(s)
square
square centimeter
square inch
stainless steel
standard
steel
tachometer
time delay
top dead center
time delay engine cooldown
time delay emergency to
normal
time delay engine start
time delay normal to
emergency
time delay off to emergency
time delay off to normal
temperature
terminal
telephone influence factor
total indicator reading
tolerance
turbocharger
typical (same in multiple
locations)
underfrequency
ultrahigh frequency
Underwriters Laboratories, Inc.
unified coarse thread (was NC)
unified fine thread (was NF)
universal
undersize, underspeed
ultraviolet, undervoltage
volt
volts alternating current
voltampere reactive
volts direct current
vacuum fluorescent display
video graphics adapter
very high frequency
watt
withstand and closing rating
with
without
weight
transformer
TP-6270 11/10
Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to
identify proper fastening techniques when no specific
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not given,
use Figure 1 as a guide. As a general rule, a minimum
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is
the preferred method.
Steps for common hardware application:

1. Determine entry hole type: round or slotted.
2. Determine exit hole type: fixed female thread (weld
nut), round, or slotted.
For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
1/2 inch in diameter or less. Hardware that is
greater than 1/2 inch in diameter takes a standard
nut and SAE washer. Hardware 1/2 inch or less in
diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
Washers and Nuts: Use split lock washers as a bolt

locking device where specified. Use SAE flat washers
with whiz nuts, spiralock nuts, or standard nuts and
preloading (torque) of the bolt in all other applications.
See Appendix C, General Torque Specifications, and
other torque specifications in the service literature.
3. Follow these SAE washer rules after determining

exit hole type:
a. Always use a washer between hardware and a
slot.
Preferred Nut/Bolt Clearance

1
b. Always use a washer under a nut (see 2 above

for exception).
c. Use a washer under a bolt when the female

thread is fixed (weld nut).
4. Refer to Figure 2, which depicts the preceding
hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance
3
3
G-585
1. 1/2 of bolt diameter

2. Min. 1 full thread beyond top of nut
3. Below top of nut
Figure 1
Acceptable Bolt Lengths

5
4
G-585
1.
2.
3.
4.
5.
6.
Cap screw
Entry hole types
Standard nut and SAE washer
Whiz nut or spiralock: up to 1/2 in. dia. hardware
Weld nuts: above 1/2 in. dia. hardware
Exit hole types
Figure 2
TP-6270 11/10
Acceptable Hardware Combinations
Appendix
69
Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications
Size
Assembled into
Aluminum
Grade 2 or 5
Assembled into Cast Iron or Steel
Torque
Measurement
Grade 2
Grade 5
Grade 8
8-32
Nm (in. lb.)
1.8
(16)
2.3
(20)
10-24
Nm (in. lb.)
2.9
(26)
3.6
(32)
10-32
Nm (in. lb.)
2.9
(26)
3.6
(32)
1/4-20
Nm (in. lb.)
6.8
(60)
10.8
(96)
14.9
(132)
1/4-28
Nm (in. lb.)
8.1
(72)
12.2
(108)
16.3
(144)
5/16-18
Nm (in. lb.)
13.6
(120)
21.7
(192)
29.8
(264)
5/16-24
Nm (in. lb.)
14.9
(132)
23.1
(204)
32.5
(288)
3/8-16
Nm (ft. lb.)
24.0
(18)
38.0
(28)
53.0
(39)
3/8-24
Nm (ft. lb.)
27.0
(20)
42.0
(31)
60.0
(44)
7/16-14
Nm (ft. lb.)
39.0
(29)
60.0
(44)
85.0
(63)
7/16-20
Nm (ft. lb.)
43.0
(32)
68.0
(50)
95.0
(70)
1/2-13
Nm (ft. lb.)
60.0
(44)
92.0
(68)
130.0
(96)
1/2-20
Nm (ft. lb.)
66.0
(49)
103.0
(76)
146.0
(108)
9/16-12
Nm (ft. lb.)
81.0
(60)
133.0
(98)
187.0
(138)
9/16-18
Nm (ft. lb.)
91.0
(67)
148.0
(109)
209.0
(154)
5/8-11
Nm (ft. lb.)
113.0
(83)
183.0
(135)
259.0
(191)
5/8-18
Nm (ft. lb.)
128.0
(94)
208.0
(153)
293.0
(216)
3/4-10
Nm (ft. lb.)
199.0
(147)
325.0
(240)
458.0
(338)
3/4-16
Nm (ft. lb.)
222.0
(164)
363.0
(268)
513.0
(378)
1-8
Nm (ft. lb.)
259.0
(191)
721.0
(532)
1109.0
(818)
1-12
Nm (ft. lb.)
283.0
(209)
789.0
(582)
1214.0
(895)
See Note 3
Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Assembled into
Assembled into Cast Iron or Steel
Aluminum
Grade 5.8 or 8.8
Grade 5.8
Grade 8.8
Grade 10.9
Size (mm)
M6
x 1.00
6.2
(4.6)
9.5
(7)
13.6
(10)
M8
x 1.25
15.0
(11)
23.0
(17)
33.0
(24)
M8
x 1.00
16.0
(11)
24.0
(18)
34.0
(25)
M10 x 1.50
30.0
(22)
45.0
(34)
65.0
(48)
M10 x 1.25
31.0
(23)
47.0
(35)
68.0
(50)
M12 x 1.75
53.0
(39)
80.0
(59)
115.0
(85)
M12 x 1.50
56.0
(41)
85.0
(63)
122.0
(90)
M14 x 2.00
83.0
(61)
126.0
(93)
180.0
(133)
M14 x 1.50
87.0
(64)
133.0
(98)
190.0
(140)
M16 x 2.00
127.0
(94)
194.0
(143)
278.0
(205)
M16 x 1.50
132.0
(97)
201.0
(148)
287.0
(212)
M18 x 2.50
179.0
(132)
273.0
(201)
390.0
(288)
M18 x 1.50
189.0
(140)
289.0
(213)
413.0
(305)
See Note 3
Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly
drawings when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield
strength and a friction coefficient of 0.125.
70
Appendix
TP-6270 11/10
Appendix D Common Hardware Identification

Screw/Bolts/Studs
Nuts
Hardness Grades
Head Styles
Nut Styles
American Standard
Hex Head or Machine Head
Hex Head
Grade 2
Hex Head or Machine Head

with Washer
Lock or Elastic
Grade 5
Flat Head (FHM)
Square
Grade 8
Round Head (RHM)
Cap or Acorn
Grade 8/9 (Hex Socket

Head)
Pan Head
Wing
Hex Socket Head Cap or

Allent Head Cap
Washers
Metric
5.8
Washer Styles
Hex Socket Head or Allent

Head Shoulder Bolt
Plain
Sheet Metal Screw
Split Lock or Spring
Stud
Spring or Wave
Drive Styles
Number stamped on
hardware; 5.8 shown
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth
Lock
Phillipsr
Slotted
Hex Socket
Allent head screw is a trademark of Holo-Krome Co.

Phillipsr screw is a registered trademark of Phillips Screw Company.
Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts)
1/4-20 x 1
Length In Inches (Screws and Bolts)
Plain Washers
9/32 x 5/8 x 1/16
Thickness
Threads Per Inch
External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size
Internal Dimension
Metric (Screws, Bolts, Studs, and

Nuts)
M8-1.25 x 20
Length In Millimeters (Screws and Bolts)
Distance Between Threads In Millimeters
Lock Washers
5/8
Internal Dimension
Major Thread Diameter In Millimeters
TP-6270 11/10
Appendix 71
Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard
Part No.
Dimensions
Hex Head Bolts (Grade 5)
Part No.
Dimensions
Hex Head Bolts, cont.
Part No.
X-465-17
X-465-6
X-465-2
X-465-16
X-465-18
X-465-7
X-465-8
X-465-9
X-465-10
X-465-11
X-465-12
X-465-14
X-465-21
X-465-25
X-465-20
1/4-20 x .38
1/4-20 x .50
1/4-20 x .62
1/4-20 x .75
1/4-20 x .88
1/4-20 x 1.00
1/4-20 x 1.25
1/4-20 x 1.50
1/4-20 x 1.75
1/4-20 x 2.00
1/4-20 x 2.25
1/4-20 x 2.75
1/4-20 x 5.00
1/4-28 x .38
1/4-28 x 1.00
X-6238-14
X-6238-16
X-6238-21
X-6238-22
3/8-24 x .75
3/8-24 x 1.25
3/8-24 x 4.00
3/8-24 x 4.50
X-6009-1
1-8
Standard
X-6024-5
X-6024-2
X-6024-8
X-6024-3
X-6024-4
X-6024-11
X-6024-12
7/16-14 x .75
7/16-14 x 1.00
7/16-14 x 1.25
7/16-14 x 1.50
7/16-14 x 2.00
7/16-14 x 2.75
7/16-14 x 6.50
X-6210-3
X-6210-4
X-6210-5
X-6210-1
6-32
8-32
10-24
10-32
Whiz
Whiz
Whiz
Whiz
X-125-33
X-125-23
X-125-3
X-125-31
X-125-5
X-125-24
X-125-34
X-125-25
X-125-26
230578
X-125-29
X-125-27
X-125-28
X-125-22
X-125-32
X-125-35
X-125-36
X-125-40
5/16-18 x .50
5/16-18 x .62
5/16-18 x .75
5/16-18 x .88
5/16-18 x 1.00
5/16-18 x 1.25
5/16-18 x 1.50
5/16-18 x 1.75
5/16-18 x 2.00
5/16-18 x 2.25
5/16-18 x 2.50
5/16-18 x 2.75
5/16-18 x 3.00
5/16-18 x 4.50
5/16-18 x 5.00
5/16-18 x 5.50
5/16-18 x 6.00
5/16-18 x 6.50
X-129-15
X-129-17
X-129-18
X-129-19
X-129-20
X-129-21
X-129-22
X-129-23
X-129-24
X-129-25
X-129-27
X-129-29
X-129-30
X-463-9
X-129-44
1/2-13 x .75
1/2-13 x 1.00
1/2-13 x 1.25
1/2-13 x 1.50
1/2-13 x 1.75
1/2-13 x 2.00
1/2-13 x 2.25
1/2-13 x 2.50
1/2-13 x 2.75
1/2-13 x 3.00
1/2-13 x 3.50
1/2-13 x 4.00
1/2-13 x 4.50
1/2-13 x 5.50
1/2-13 x 6.00
X-6210-2
X-6210-6
X-6210-7
X-6210-8
X-6210-9
X-6210-10
X-6210-11
X-6210-12
X-6210-15
X-6210-14
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
1/2-13
7/16-20
1/2-20
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
X-85-3
X-88-12
X-89-2
5/8-11
3/4-10
1/2-20
Standard
Standard
Standard
X-129-51
X-129-45
X-129-52
1/2-20 x .75
1/2-20 x 1.25
1/2-20 x 1.50
X-125-43
X-125-44
X-125-30
X-125-39
X-125-38
5/16-24 x 1.75
5/16-24 x 2.50
5/16-24 x .75
5/16-24 x 2.00
5/16-24 x 2.75
X-6238-2
X-6238-10
X-6238-3
X-6238-11
X-6238-4
X-6238-5
X-6238-1
X-6238-6
X-6238-17
X-6238-7
X-6238-8
X-6238-9
X-6238-19
X-6238-12
X-6238-20
X-6238-13
X-6238-18
X-6238-25
3/8-16 x .62
3/8-16 x .75
3/8-16 x .88
3/8-16 x 1.00
3/8-16 x 1.25
3/8-16 x 1.50
3/8-16 x 1.75
3/8-16 x 2.00
3/8-16 x 2.25
3/8-16 x 2.50
3/8-16 x 2.75
3/8-16 x 3.00
3/8-16 x 3.25
3/8-16 x 3.50
3/8-16 x 3.75
3/8-16 x 4.50
3/8-16 x 5.50
3/8-16 x 6.50
X-6021-3
X-6021-4
X-6021-2
X-6021-1
273049
X-6021-5
X-6021-6
X-6021-7
X-6021-12
X-6021-11
X-6021-10
5/8-11 x 1.00
5/8-11 x 1.25
5/8-11 x 1.50
5/8-11 x 1.75
5/8-11 x 2.00
5/8-11 x 2.25
5/8-11 x 2.50
5/8-11 x 2.75
5/8-11 x 3.75
5/8-11 x 4.50
5/8-11 x 6.00
X-6021-9
5/8-18 x 2.50
X-6239-1
X-6239-8
X-6239-2
X-6239-3
X-6239-4
X-6239-5
X-6239-6
3/4-10 x 1.00
3/4-10 x 1.25
3/4-10 x 1.50
3/4-10 x 2.00
3/4-10 x 2.50
3/4-10 x 3.00
3/4-10 x 3.50
X-792-1
X-792-5
X-792-8
1-8 x 2.25
1-8 x 3.00
1-8 x 5.00
72 Appendix
Dimensions
Type
Hex Nuts
Washers
Part No.
ID
X-25-46
.125
X-25-9
.156
X-25-48
.188
X-25-36
.219
X-25-40
.281
X-25-85
.344
X-25-37
.406
X-25-34
.469
X-25-26
.531
X-25-15
.656
X-25-29
.812
X-25-127 1.062
OD
.250
.375
.438
.500
.625
.687
.812
.922
1.062
1.312
1.469
2.000
Bolt/
Thick. Screw
.022
.049
.049
.049
.065
.065
.065
.065
.095
.095
.134
.134
#4
#6
#8
#10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
1
TP-6270 11/10
Metric
Hex head bolts are hardness grade 8.8 unless noted.
Part No.
Dimensions
Hex Head Bolts (Partial Thread)
M931-05055-60
M931-06040-60
M931-06055-60
M931-06060-60
M931-06060-SS
M931-06070-60
M931-06070-SS
M931-06075-60
M931-06090-60
M931-06145-60
M931-06150-60
M5-0.80 x 55
M6-1.00 x 40
M6-1.00 x 55
M6-1.00 x 60
M6-1.00 x 60
M6-1.00 x 70
M6-1.00 x 70
M6-1.00 x 75
M6-1.00 x 90
M6-1.00 x 145
M6-1.00 x 150
M931-08035-60
M931-08040-60
M931-08045-60
M931-08050-60
M931-08055-60
M931-08055-82
M931-08060-60
M931-08070-60
M931-08070-82
M931-08075-60
M931-08080-60
M931-08090-60
M931-08095-60
M931-08100-60
M931-08110-60
M931-08120-60
M931-08130-60
M931-08140-60
M931-08150-60
M931-08200-60
M8-1.25 x 35
M8-1.25 x 40
M8-1.25 x 45
M8-1.25 x 50
M8-1.25 x 55
M8-1.25 x 55*
M8-1.25 x 60
M8-1.25 x 70
M8-1.25 x 70*
M8-1.25 x 75
M8-1.25 x 80
M8-1.25 x 90
M8-1.25 x 95
M8-1.25 x 100
M8-1.25 x 110
M8-1.25 x 120
M8-1.25 x 130
M8-1.25 x 140
M8-1.25 x 150
M8-1.25 x 200
M931-10040-82
M931-10040-60
M931-10045-60
M931-10050-60
M931-10050-82
M931-10055-60
M931-10060-60
M931-10065-60
M931-10070-60
M931-10080-60
M931-10080-82
M931-10090-60
M931-10090-82
M931-10100-60
M931-10110-60
M931-10120-60
M931-10130-60
M931-10140-60
M931-10180-60
M931-10235-60
M931-10260-60
M960-10330-60
M10-1.25 x 40*
M10-1.50 x 40
M10-1.50 x 45
M10-1.50 x 50
M10-1.25 x 50*
M10-1.50 x 55
M10-1.50 x 60
M10-1.50 x 65
M10-1.50 x 70
M10-1.50 x 80
M10-1.25 x 80*
M10-1.50 x 90
M10-1.50 x 90*
M10-1.50 x 100
M10-1.50 x 110
M10-1.50 x 120
M10-1.50 x 130
M10-1.50 x 140
M10-1.50 x 180
M10-1.50 x 235
M10-1.50 x 260
M10-1.25 x 330
M931-12045-60
M960-12050-60
M960-12050-82
M931-12050-60
M931-12050-82
M931-12055-60
M931-12060-60
M931-12060-82
M931-12065-60
M931-12075-60
M931-12080-60
M931-12090-60
M931-12100-60
M931-12110-60
M12-1.75 x 45
M12-1.25 x 50
M12-1.25 x 50*
M12-1.75 x 50
M12-1.75 x 50*
M12-1.75 x 55
M12-1.75 x 60
M12-1.75 x 60*
M12-1.75 x 65
M12-1.75 x 75
M12-1.75 x 80
M12-1.75 x 90
M12-1.75 x 100
M12-1.75 x 110
Part No.
Dimensions
Hex Head Bolts (Partial Thread),
continued
Part No.
Dimensions
Hex Head Bolts (Full Thread),
continued
M960-16090-60
M931-16090-60
M931-16100-60
M931-16100-82
M931-16120-60
M931-16150-60
M16-1.50 x 90
M16-2.00 x 90
M16-2.00 x 100
M16-2.00 x 100*
M16-2.00 x 120
M16-2.00 x 150
M931-20065-60
M931-20090-60
M931-20100-60
M931-20120-60
M931-20140-60
M931-20160-60
M20-2.50 x 65
M20-2.50 x 90
M20-2.50 x 100
M20-2.50 x 120
M20-2.50 x 140
M20-2.50 x 160
M933-12016-60
M933-12020-60
M961-12020-60F
M933-12025-60
M933-12025-82
M961-12030-60
M933-12030-82
M961-12030-82F
M933-12030-60
M933-12035-60
M961-12040-82
M933-12040-60
M933-12040-82
M12-1.75 x 16
M12-1.75 x 20
M12-1.50 x 20
M12-1.75 x 25
M12-1.75 x 25*
M12-1.25 x 30
M12-1.75 x 30*
M12-1.50 x 30*
M12-1.75 x 30
M12-1.75 x 35
M12-1.25 x 40*
M12-1.75 x 40
M12-1.75 x 40*
M931-22090-60
M931-22120-60
M931-22160-60
M22-2.50 x 90
M22-2.50 x 120
M22-2.50 x 160
M961-14025-60
M933-14025-60
M961-14050-82
M14-1.50 x 25
M14-2.00 x 25
M14-1.50 x 50*
M931-24090-60
M931-24120-60
M931-24160-60
M931-24200-60
M24-3.00 x 90
M24-3.00 x 120
M24-3.00 x 160
M24-3.00 x 200
M961-16025-60
M933-16025-60
M961-16030-82
M933-16030-82
M933-16035-60
M961-16040-60
M933-16040-60
M961-16045-82
M933-16045-82
M933-16050-60
M933-16050-82
M933-16060-60
M933-16070-60
M16-1.50 x 25
M16-2.00 x 25
M16-1.50 x 30*
M16-2.00 x 30*
M16-2.00 x 35
M16-1.50 x 40
M16-2.00 x 40
M16-1.50 x 45*
M16-2.00 x 45*
M16-2.00 x 50
M16-2.00 x 50*
M16-2.00 x 60
M16-2.00 x 70
M933-18035-60
M933-18050-60
M933-18060-60
M18-2.50 x 35
M18-2.50 x 50
M18-2.50 x 60
M933-20050-60
M933-20055-60
M20-2.50 x 50
M20-2.50 x 55
M933-24060-60
M933-24065-60
M933-24070-60
M24-3.00 x 60
M24-3.00 x 65
M24-3.00 x 70
Hex Head Bolts (Full Thread)

M933-04006-60
M4-0.70 x 6
M933-05030-60
M933-05035-60
M933-05050-60
M5-0.80 x 30
M5-0.80 x 35
M5-0.80 x 50
M933-06010-60
M933-06012-60
M933-06014-60
M933-06016-60
M933-06020-60
M933-06025-60
M933-06030-60
M933-06040-60
M933-06050-60
M6-1.00 x 10
M6-1.00 x 12
M6-1.00 x 14
M6-1.00 x 16
M6-1.00 x 20
M6-1.00 x 25
M6-1.00 x 30
M6-1.00 x 40
M6-1.00 x 50
M933-07025-60
M7-1.00 x 25
M933-08010-60
M933-08012-60
M933-08016-60
M933-08020-60
M933-08025-60
M933-08030-60
M933-08030-82
M8-1.25 x 10
M8-1.25 x 12
M8-1.25 x 16
M8-1.25 x 20
M8-1.25 x 25
M8-1.25 x 30
M8-1.25 x 30*
M933-10012-60
M961-10020-60
M933-10020-60
M933-10025-60
M961-10025-60
M933-10025-82
M961-10030-60
M933-10030-60
M933-10030-82
M961-10035-60
M933-10035-60
M933-10035-82
M961-10040-60
M10-1.50 x 12
M10-1.25 x 20
M10-1.50 x 20
M10-1.50 x 25
M10-1.25 x 25
M10-1.50 x 25*
M10-1.25 x 30
M10-1.50 x 30
M10-1.50 x 30*
M10-1.25 x 35
M10-1.50 x 35
M10-1.50 x 35*
M10-1.25 x 40
Pan Head Machine Screws

M7985A-03010-20 M3-0.50 x 10
M7985A-03012-20 M3-0.50 x 12
M7985A-04010-20
M7985A-04016-20
M7985A-04020-20
M7985A-04050-20
M7985A-04100-20
M4-0.70 x 10
M4-0.70 x 16
M4-0.70 x 20
M4-0.70 x 50
M4-0.70 x 100
M7985A-05010-20
M7985A-05012-20
M7985A-05016-20
M7985A-05020-20
M7985A-05025-20
M7985A-05030-20
M7985A-05080-20
M7985A-05100-20
M5-0.80 x 10
M5-0.80 x 12
M5-0.80 x 16
M5-0.80 x 20
M5-0.80 x 25
M5-0.80 x 30
M5-0.80 x 80
M5-0.80 x 100
M7985A-06100-20 M6-1.00 x 100
Flat Head Machine Screws

M965A-04012-SS
M4-0.70 x 12
M965A-05012-SS
M965A-05016-20
M965A-06012-20
M5-0.80 x 12
M5-0.80 x 16
M6-1.00 x 12
* This metric hex bolts hardness is grade 10.9.
TP-6270 11/10
Appendix 73
Metric, continued
Part No.
Hex Nuts
Dimensions
Type
M934-03-50
M3-0.50
Standard
M934-04-50
M934-04-B
M4-0.70
M4-0.70
Standard
Brass
M934-05-50
M5-0.80
Standard
M934-06-60
M934-06-64
M6923-06-80
M982-06-80
M6-1.00
M6-1.00
M6-1.00
M6-1.00
Standard
Std. (green)
Spiralock
Elastic Stop
M934-08-60
M6923-08-80
M982-08-80
M8-1.25
M8-1.25
M8-1.25
Standard
Spiralock
Elastic Stop
M934-10-60
M934-10-60F
M6923-10-80
M6923-10-62
M982-10-80
M10-1.50
M10-1.25
M10-1.50
M10-1.50
M10-1.50
Standard
Standard
Spiralock
Spiralock[
Elastic Stop
M934-12-60
M934-12-60F
M6923-12-80
M982-12-80
M12-1.75
M12-1.25
M12-1.75
M12-1.75
Standard
Standard
Spiralock
Elastic Stop
M982-14-60
M14-2.00
Elastic Stop
M6923-16-80
M982-16-80
M16-2.00
M16-2.00
Spiralock
Elastic Stop
M934-18-80
M982-18-60
M18-2.5
M18-2.50
Standard
Elastic Stop
M934-20-80
M982-20-80
M20-2.50
M20-2.50
Standard
Elastic Stop
M934-22-60
M22-2.50
Standard
M934-24-80
M982-24-60
M24-3.00
M24-3.00
Standard
Elastic Stop
M934-30-80
M30-3.50
Standard
Washers
Part No.
M125A-03-80
M125A-04-80
M125A-05-80
M125A-06-80
M125A-08-80
M125A-10-80
M125A-12-80
M125A-14-80
M125A-16-80
M125A-18-80
M125A-20-80
M125A-24-80
ID
3.2
4.3
5.3
6.4
8.4
10.5
13.0
15.0
17.0
19.0
21.0
25.0
Bolt/
OD Thick. Screw
7.0
9.0
10.0
12.0
16.0
20.0
24.0
28.0
30.0
34.0
37.0
44.0
0.5
0.8
1.0
1.6
1.6
2.0
2.5
2.5
3.0
3.0
3.0
4.0
M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M24
[ This metric hex nuts hardness is grade 8.
74 Appendix
TP-6270 11/10
KOHLER CO. Kohler, Wisconsin 53044

Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
TP-6270 11/10d
E 2004, 2005, 2006, 2010 by Kohler Co. All rights reserved.
Kohler Power Systems

Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455

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Service Parts

Marine Generator Sets

How to Find Part Numbers

Introduction (and other information sections).

3. Turn to the Specification Number Index. The

Specification Number Index. Lists the generator set

4. Identify the group most likely to include the

Group Parts Lists. List the part numbers of parts in the

5. Find the group variation number at the

Kit Sections. List modules and accessories and their

Numbering System Significance

6. Page forward to locate the group identified in

Specification Number Index

Specification Number Index

Group 1: Cylinder Block

Block assembly, cylinder

Group 1: Cylinder Block, continued

Block assembly, cylinder

Group 2: Gear Housing

Housing assembly, gear

Group 2: Gear Housing, continued

Cover, pump timing

Group 3: Mounting Flange and Oil Sump

Drain plug M22

Group 3: Mounting Flange and Oil Sump

Group 4: Cylinder Head

Group 4: Cylinder Head

Group 4: Cylinder Head, continued

Group 4: Cylinder Head, continued

Group 5: Intake Manifold

Group 6: Camshaft and Drive Gear

Group 6: Camshaft and Drive Gear, continued

Group 7: Crankshaft and Piston

Group 7: Crankshaft and Piston, continued

Group 8: Lubrication Oil System

* A Kohler-brand oil filter is available for generator models using this

Group 8: Lubrication Oil System, continued

Dipstick, lub. oil

Group 9: Cooling Water System

Pump assy., water

Group 9: Cooling Water System, continued

Pump assembly, water

Group 10: Fuel Injection Pump

Injection pump assembly

Group 10: Fuel Injection Pump, continued

Pump assembly, fuel injection

Group 10: Fuel Injection Pump, continued

Group 10: Fuel Injection Pump, continued

Group 10: Fuel Injection Pump, continued

Group 10: Fuel Injection Pump, continued

Group 11: Governor

Group 11: Governor

Group 11: Governor, continued

Group 11: Governor, continued

Group 12: Fuel Injection Valve

Bolt, M4 x 14 hex socket

Group 12: Fuel Injection Valve, continued

Valve assembly, injection

Group 12: Fuel Injection Valve, continued

Group 13: Fuel Line and Filter

Group 13: Fuel Line and Filter, continued

Filter assembly, fuel

Group 14: Starting Motor

Group 14: Starting Motor, continued