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Soluciones ptimas para la

soldadura en lneas de tuberas"


Welding Products Group Latin America

ITW Welding
Marcas Independientes- Soluciones Integradas

Tendencias

Tendencia - Desarrollo de Aceros


En el ultimo tiempo se han
desarrollado o estn en desarrollo
una serie de aceros para tuberas
de alta resistencia, con un limite
de fluencia entre 90 ksi y 120 ksi,
con buena tenacidad a baja
temperatura.
Presiones de operacin mas altas
Reduccin de la cantidad de material.
Disminucin de los tiempos de
fabricacin y transporte en el campo.
Disminucin en el tiempo de
soldadura de las uniones
circunferenciales.

Tendencia - Desarrollo de Aceros


Estos aceros de alta
resistencia son susceptibles
al agrietamiento.
Causas del agrietamiento:
1. Hidrogeno generado por
la soldadura.
2. Formacin de
estructuras frgiles.
3. Tensiones residuales.

Tendencia - Desarrollo de Aceros


1.
2.
3.

Control del Precalentamiento y la


Temperatura Interpases.
Empleo de procesos de soldadura que
aporten menos Hidrogeno.
Emplear entregas trmicas bajas.
Proceso de Soldadura

H. Difusible (ml/100 g)

Electrodos Celulsicos

36

Electrodos Bsicos (sin secar)

9.5

Electrodos Bsicos (secos)

5.5

Alambre slido/ Alma Metlica

2-3

Alambre Tubular sin Gas

Alambre Tubular con gas

Tendencia Alta Productividad

Procesos GMAW and


FCAW

Bajo Hidrogeno
Menor tiempo
de soldadura

Empleo de juntas mas


estrechas para
disminuir los tiempos
de soldadura.

Tendencia - Falta de Soldadores


1.

Equipamiento de fcil set


up y operacin

2.

Facilitar los sistemas de


unin para hacer
Soldaduras de Calidad

3.

Personal que cubra las


requerimientos de los
proyectos

Tendencia Lugares Extremos

Altas/bajas temperaturas
Humedad y Polvo
Impacto y Vibracin
Fuentes de Poder en Pay
Welders (Up to 60 C)

Objetivo
Reduccin de costos sin comprometer la
integridad y productividad

Conceptos Generales

Procesos de Soldadura
Manual
-Raz

SMAW

-Relleno +

SMAW

Semiautomtico
-Raz

RMD (GMAW-S)

-Relleno +

ProPulse (GMAW-P)
FCAW-SS
FCAW-GS

Mecanizada/Automatizada
GMAW
FCAW-G

Short Circuit GMAW vs RMD


Weld Deposit

RMD vs. Stick Electrode


RMD Metal Core Root Pass
Less Undercut

SMAW Root Pass

RMD
Excelente velocidad de avance en vertical
descendente (300 mm/min).
Excelentes propiedades mecnicas
Menos paradas e inicios que con Electrodos
revestidos
Excelente fusin de las paredes sin escoria
atrapada
No se requiere pase en caliente antes de
iniciar el uso de FCAW.
Limpieza mnima.
Proceso de bajo hidrogeno difusible (3.3
ml/100g vs 35 ml/100g electrodo)
Alta eficiencia del electrodo (95% vs 50%
electrodos)

Alambres Tubulares con Alma


Metlica

Incremento de las tasas de deposito


en un 30% sobre los alambres
slidos.

Mas baja entrega trmica para una


determinada tasa de deposito.

Bajo niveles de salpicadura, y mnima


o ninguna limpieza.

Bajo HD
4ml/100g for Metal Core
16ml/100g for Cellulosic

Habilidad para unir aberturas sin


burn through
Cono de Soldadura mas anchoincrementa la fusin lateral

Metal Cored Wires:

Soluciones

Soluciones para los pases de


Relleno y Terminacin
Por que FCAW-S con la nueva
generacin de alambres auto protegidos?
Alta productividad (sobre 2 kg/h)
Bajo nivel de hidrogeno (menores H8)
Bajo nivel de salpicaduras
Excelente desprendimiento de escoria
Excelente propiedades mecnicas
Mejora
Alta Calidad y productividad

Soluciones ptimas

Solucin ITW
Pase de raz- Proceso RMD & Alambre
con ncleo metlico.
GMAW-S
Metalloy 80N1; 0.045

Soldadura de Relleno y terminacin- FCAW


FCAW-S
Fabshield81N1+; 1/16 & 5/64
FabshieldX80; 1/16 & 5/64
FCAW-G
TM101; 0.045

Soluciones Optimizadas
PipePro 400 XC System

Big Blue 350 PipePro

Big Blue 700X Duo Pro

Big Blue 350 PipePro


Focus on TOTAL Solution
Design equipment and consumables across ITW
business to meet challenges of high strength steel
pipe welding
Big Blue 350 Pipe Pro (Power Source):
Best Arc for Pipe Welding

Suitcase X-TREME 8 HD DS(Feeder):


Dual schedule with new Bernard Dura-Flux DS (Gun)

Wireless Remote control:


less wires, more mobility

Hobart 79T8(81N1+) Flux Core Wire:


Designed for speed and arc control.

Big Blue 350 PipePro


Low Speed Diesel Engine
Improved Arc Stick and FCAW performance
Tier 4i Compliant - meets EPA standards
Line-X cover - standard
Work bench tough top cover

Compact size & weight


Easy-to-use - simple controls
/front panel layout

Big Blue 700X Duo Pro


Designed to meet challenges of high strength steel pipe welding
Suitcase X-TREME 8 HD DS(Feeder):
Dual schedule with new Bernard Dura-Flux DS (Gun)

Wireless Remote control:


less wires, more mobility

Hobart 79T8(81N1+) Flux Core Wire:


Designed for speed and arc control.

Using 2- 350 Pipe Pro modules


2 x 300A @ 100% duty cycle
Deluxe Model Features Include:

Two independent power generators 5Kw & 27Kw


Parallel Switch
Intake Manifold Heater
Oil Pan Heater

Big Blue 700X Duo Pro


More Power!
Up to 800 Amps of weld power
32,000 Watts of peak power

Quiet/Smooth diesel engine


Deutz D2011L04i, 48.6hp

Sound Level 70% reduction!


75dB @ 7m (100Lwa) vs
83.2dB @ 7m (108Lwa) - Du-Op

Utilize the BB600X base & case


11% Smaller & 15% Lighter
than current Du-Op

Pre-Calentamiento

Uniform

Heating
Quick Time-To-Temperature

Pre-Calentamiento por Induccin


Power
Source
and
Controlle
r

Optional
Running
Gear

Air Cooled
Blanket

Power
Extension
Cable

TC
Extension
Cable

Aplicaciones en Lneas de Tubera

Aplicaciones
Proyecto

East West pipeline II; 7000 km; China

Material

X80 (4000 km); 48; 18.4 - 22 mm

Proceso
Soldadura

Raz: RMD (GMAW-S);TM80Ni1


Relleno: FCAW-SS; FSD X80

Produccion

50 uniones/da; (48 & 18.4 mm)


Raz: 2 o 3 soldadores F&C: 14 soldadores

Tasa de Rechazo

Menor al 2%.

Aplicaciones

Aplicaciones
Proyecto

MMX Mineroduto Minas-Rio, X80, 550 km,


26& 24, Brasil

Material

X80 (550 km); 26 & 24; 11 - 23 mm

Proceso
Soldadura

Raz: RMD (GMAW-S);TM80Ni1


Relleno: FCAW-SS; FSD X80

Produccion

60 uniones/da; (24 & 15.8 mm)


Raz: 2 o 3 soldadores F&C: 16 soldadores

Tasa de Rechazo

Menor al 2%.

Aplicaciones

Gracias!
Leonardo.Rodriguez@millerwelds.com
Welding Products Group Latin America

Fabshield71T8
AWS A5.29: E71T8-Ni1 J H8

WELDING POSITIONS:

FEATURES:

BENEFITS:

Excellent operator appeal


Fast-freezing slag
Easy slag removal
High impact strengths at low temperatures
No shielding gas required
Smaller diameter T8 electrode

Increases productivity
Suitable for all-position welding
Reduces clean-up time, increases productivity
Resists cracking in severe applications
Suitable for welding outdoors
Easier welding and training

APPLICATIONS:
APL 5L Grades X70 and below
with proper welding procedures

API 5L oil and gas transmission pipelines


Distribution pipeline

SLAG SYSTEM: Fast freezing, basic type, flux-cored wire


SHIELDING GAS: None required
TYPE OF CURRENT: Direct Current Electrode Negative (DCEN)
STANDARD DIAMETERS: 1/16 (1.6mm), 5/64 (2.0mm)
RE-DRYING: Not recommended
STORAGE: Product should be stored in a dry, enclosed environment, and in its original intact packaging
TYPICAL WELD METAL PROPERTIES* (Chem Pad):
Weld Metal Analysis

Fabshield 71T8

Carbon (C)
Manganese (Mn)
Silicon (Si)
Sulphur (S)

0.02
1.44
0.06
0.004

AWS Spec

0.12
1.50
0.80
0.03

Phosphorus (P)
0.010
0.03
Aluminum (Al)
1.00
1.80
Nickel (Ni)
0.95
0.80-1.10
Note: AWS specification single values are maximums.

TYPICAL DIFFUSIBLE HYDROGEN*:


Hydrogen Equipment

(GAS CHROMATOGRAPHY)

Fabshield 71T8

AWS Spec

5.5ml/100g

8.0ml/100g Maximum

TYPICAL MECHANICAL PROPERTIES* [Aged 48 Hrs. @ 200F (93C)]:


Mechanical Tests

Tensile Strength
Yield Strength
Elongation % in 2 (50 mm)

1/16 (1.6mm) Diameter

5/64 (2.0mm) Diameter

AWS Spec

80,000 psi (552 MPa)


71,000 psi (490 MPa)
29%

82,000 psi (565 MPa)


71,000 psi (490 MPa)
25%

70,000-90,000 psi (490-620 MPa)


58,000 psi (400 MPa) Minimum
20% Minimum

TYPICAL CHARPY V-NOTCH IMPACT VALUES* (As Welded):


CVN Temperatures

1/16 (1.6mm) Diameter

5/64 (2.0mm) Diameter

AWS Spec

Avg. at -20F (-30C)

295 ftlbs (400 Joules)

256 ftlbs (347 Joules)

20 ftlbs (27 Joules) Minimum

Avg. at -40F (-40C)

141 ftlbs (191 Joules)

135 ftlbs (183 Joules) 20 ftlbs (27 Joules) Minimum J Requirement

*The information contained or otherwise referenced herein is presented only as typical without guarantee or warranty, and Hobart Brothers Company
expressly disclaims any liability incurred from any reliance thereon. Typical data are those obtained when welded and tested in accordance with the AWS
A5.29 specification. Other tests and procedures may produce different results. No data is to be construed as a recommendation for any welding condition or technique not controlled by Hobart Brothers Company.

Hobart Brothers Company 101 Trade Square East Troy, OH 45373


PH: (800) 424-1543 FX: 800-541-6607 www.hobartbrothers.com

Fabshield71T8
Diameter
Inches
(mm)

Weld
Position

Amps

Volts

Wire-Feed
Speed
in/min (m/min)

Deposition
Rate
lbs/hr (kg/hr)

Contact Tip to
Work Distance
Inches
(mm)

1/16
1/16
1/16
1/16

(1.6)
(1.6)
(1.6)
(1.6)

All Position
All Position
Flat, Horizontal
Flat, Horizontal

160
180
200
225

17
18
19
21

95
110
130
160

(2.4)
(2.8)
(3.3)
(4.1)

2.8
3.5
4.1
5.1

(1.3)
(1.6)
(1.9)
(2.3)

3/4
3/4
3/4
3/4

(19)
(19)
(19)
(19)

5/64
5/64
5/64
5/64

(2.0)
(2.0)
(2.0)
(2.0)

All Position
All Position
Flat, Horizontal
Flat, Horizontal

170
190
220
240

17
18
19
20

70
80
85
95

(1.8)
(2.0)
(2.2)
(2.4)

2.7
3.4
3.9
5.0

(1.2)
(1.5)
(1.7)
(2.3)

1
1
1
1

(25)
(25)
(25)
(25)

Maintaining a proper welding procedure - including pre-heat and interpass temperatures - may be critical
depending on the type and thickness of steel being welded.
All positions include: Flat, Horizontal, Vertical Down, and Overhead.

STANDARD DIAMETERS AND PACKAGES: For a complete list of diameters and packaging, please contact Hobart Brothers at
(800) 424-1543, or (937) 332-5188 for International Customer Service.

Diameter
Inches
(mm)

10-lb. (4.5kg)
Vacuum-Packed Spool

14-lb. (6.4kg)
Coil

1/16

(1.6)

S228519-P32

S228519-P01

5/64

(2.0)

S228525-P32

S228525-P01

CONFORMANCES AND APPROVALS:


AWS A5.29, E71T8-Ni1 J H8
AWS A5.29M, E491T8-Ni1 J H8
ASME SFA 5.29, E71T8-Ni1 J H8

CAUTION:

Consumers should be thoroughly familiar with the safety precautions on the warning label posted in each shipment and in the American National Standard
Z49.1, Safety in Welding and Cutting, published by the American Welding Society, 550 NW LeJune Road, Miami, FL 33126; OSHA Safety and Health
Standards 29 CFR 1910 is available from the U.S. Department of Labor, Washington, D.C. 20210
Material Safety Data Sheets on any Hobart Brothers Company product may be obtained from Hobart Customer Service or at www.hobartbrothers.com.
Because Hobart Brothers Company is constantly improving products, Hobart reserves the right to change design and/or
specifications without notice.
Fabshield is a registered trademark of Hobart Brothers Company, Troy, Ohio.
Revision Date: 130712 (Replaces 130507)
640-S, INDEX

Fabshield X80
AWS A5.29: E81T8-Ni2J H8

WELDING POSITIONS:

FEATURES:

BENEFITS:

Excellent operator appeal


Fast-freezing slag
Easy slag removal
High impact strengths at low temperatures
No shielding gas required
Excellent mechanical properties

Increases productivity
Suitable for all-position welding
Reduces clean-up time, increases productivity
Resists cracking in severe applications
Suitable for welding outdoors
Assists in producing high quality welds

APPLICATIONS:
API 5L Grade X80
Piping

Storage tanks
Structural applications

SLAG SYSTEM: Fast freezing, basic type, flux-cored wire


SHIELDING GAS: None required
TYPE OF CURRENT: Direct Current Electrode Negative (DCEN)
STANDARD DIAMETERS: 5/64 (2.0mm)
RE-DRYING: Not recommended
STORAGE: Product should be stored in a dry, enclosed environment, and in its original intact packaging
TYPICAL WELD METAL PROPERTIES* (Chem Pad):
Weld Metal Analysis

Fabshield X80

AWS Spec

Carbon (C)
Manganese (Mn)
Silicon (Si)
Sulphur (S)

0.04
1.37
0.06
0.002

0.12
1.50
0.80
0.03

Phosphorus (P)
Aluminum (Al)
Nickel (Ni)

0.011
0.93
2.38

0.03
1.80
1.75-2.75

Note: AWS specification single values are maximums.


TYPICAL DIFFUSIBLE HYDROGEN*:
Hydrogen Equipment

(GAS CHROMATOGRAPHY)

Fabshield X80

AWS Spec

7.3ml/100g

8.0ml/100g Maximum

TYPICAL MECHANICAL PROPERTIES* [Aged 48 hrs @ 200F (93C)]:


Mechanical Tests

5/64 (2.0mm) Diameter

AWS Spec

Tensile Strength
Yield Strength
Elongation % in 2 (50 mm)

94,000 psi (649 MPa)


84,000 psi (578 MPa)
25%

80,000-100,000 psi (550-690 MPa)


68,000 psi (470 MPa) Mimimum
19% Minimum

TYPICAL CHARPY V-NOTCH IMPACT VALUES* (AS WELDED):


CVN Temperatures

5/64 (2.0mm) Diameter

AWS Spec

Avg. at -20F (-30C)

107 ftlbs (138 Joules)

20 ftlbs (27 Joules) Minimum

Avg. at -40F (-40C)

96 ftlbs (134 Joules)

20 ftlbs (27 Joules) Minimum J requirement

*The information contained or otherwise referenced herein is presented only as typical without guarantee or warranty, and Hobart Brothers Company
expressly disclaims any liability incurred from any reliance thereon. Typical data are those obtained when welded and tested in accordance with AWS
A5.29 specification. Other tests and procedures may produce different results. No data is to be construed as a recommendation for any welding condition or technique not controlled by Hobart Brothers Company.

Hobart Brothers Company 101 Trade Square East Troy, OH 45373


PH: (800) 424-1543 FX: 800-541-6607 www.hobartbrothers.com

FabshieldX80
Diameter
Inches
(mm)
5/64
5/64
5/64

(2.0)
(2.0)
(2.0)

Weld
Position

Amps

Volts

All Position
All Position
All Position

180
200
225

18
18
19

Wire-Feed
Speed
in/min (m/min)
62
72
86

(1.6)
(1.8)
(2.2)

Deposition
Rate
lbs/hr (kg/hr)
2.9
3.2
4.0

(1.3)
(1.4)
(1.8)

Contact Tip to
Work Distance
Inches
(mm)
1
1
1

(25)
(25)
(25)

Maintaininzg a proper welding procedure - including pre-heat and interpass temperatures - may be critical
depending on the type and thickness of steel being welded.
All positions include: Flat, Horizontal, Vertical down, and Overhead.

STANDARD DIAMETERS AND PACKAGES: For a complete list of diameters and packaging,
please contact Hobart Brothers at (800) 424-1543, or (937) 332-5188 for International Customer Service.
Diameter
Inches
(mm)

14-lb. (6.4kg)
Coil

5/64

S228825-P01

(2.0)

CONFORMANCES AND APPROVALS:


AWS A5.29, E81T8-Ni2J, ASME SFA 5.29, E81T8-Ni2J
AWS A5.29M, E551T8-Ni2J H8

CAUTION:
Consumers should be thoroughly familiar with the safety precautions on the warning label posted in each shipment and in the American National Standard
Z49.1, Safety in Welding and Cutting, published by the American Welding Society, 550 NW LeJune Road, Miami, FL 33126; OSHA Safety and Health
Standards 29 CFR 1910 is available from the U.S. Department of Labor,
Washington, D.C. 20210
Material Safety Data Sheets on any Hobart Brothers Company product may be obtained from Hobart
Customer Service or at www.hobartbrothers.com.
Because Hobart Brothers Company is constantly improving products, Hobart reserves the right to change
design and/or specifications without notice.
Fabshield is a trademark of Hobart Brothers Company, Troy, Ohio.
Revision Date: 110616 (Replaces 081007)
640-Q, INDEX

FabshieldX90
AWS E91T8-G H8

WELDING POSITIONS:

FEATURES:

BENEFITS:

Excellent operator appeal


Fast-freezing slag
Good slag removal
Excellent low temperature impact

Increased productivity
Excellent for all-position welding
Reduces time spent in cleaning weld beads
Welds remain ductile at low temperatures

APPLICATIONS:
API 5L Grade X80 overmatch

SLAG SYSTEM: Fast freezing, basic type, self-shield flux cored wire
SHIELDING GAS: Not required
TYPE OF CURRENT: Direct Current Electrode Negative (DCEN)
STANDARD DIAMETERS: 5/64 (2.0mm)
RE-DRYING: Not recommended
STORAGE: Product should be stored in a dry, enclosed environment, and in its original intact packaging
TYPICAL WELD METAL PROPERTIES* (Chem Pad):
Weld Metal Analysis

Typical

Carbon (C)
Manganese (Mn)
Silicon (Si)
Sulphur (S)

0.04
1.56
0.09
0.004

Phosphorus (P)
Aluminum (Al)
Nickel (Ni)

0.008
1.05
2.92

Note: Single values are maximums.


TYPICAL DIFFUSIBLE HYDROGEN:
Typical

Hydrogen Equipment

(GAS CHROMATOGRAPHY)

6.2 ml/100g

TYPICAL MECHANICAL PROPERTIES* [Aged 48 Hrs. @ 220F (104C)]:


Mechanical Tests

5/64 (2.0mm)

Tensile Strength
Yield Strength
Elongation % in 2 (50 mm)

101,000 ksi (696 MPa)


90,000 ksi (621 MPa)
24%

TYPICAL CHARPY V-NOTCH IMPACT VALUES* (As Welded):


CVN Temperatures

5/64 (2.0mm)

Avg. at -4F (-20C)

122 ftlbs (165 Joules)

Avg. at -20F (-29C)

106 ftlbs (144 Joules)

Avg. at -40F (-40C)

86 ftlbs (117 Joules)

*The information contained or otherwise referenced herein is presented only as typical without guarantee or warranty, and Hobart Brothers Company
expressly disclaims any liability incurred from any reliance thereon. Typical data are those obtained when welded and tested in accordance with AWS
A5.29 specification. Other tests and procedures may produce different results. No data is to be construed as a recommendation for any welding condition or technique not controlled by Hobart Brothers Company.

Hobart Brothers Company 101 Trade Square East Troy, OH 45373


PH: (800) 424-1543 FX: 800-541-6607 www.hobartbrothers.com

FabshieldX90
Diameter
Inches
(mm)
5/64
5/64
5/64
5/64

(2.0)
(2.0)
(2.0)
(2.0)

Weld
Position

Amps

Volts

All Position
All Position
All Position
Flat, Horizontal

180
200
225
250

18
18
19
20

Wire-Feed
Speed
in/min (m/min)
62
72
86
100

(1.6)
(1.8)
(2.2)
(2.5)

Deposition
Rate
lbs/hr (kg/hr)
2.9
3.2
4.0
4.8

(1.3)
(1.4)
(1.8)
(2.2)

Contact Tip to
Work Distance
Inches
(mm)
1
1
1
1

(25)
(25)
(25)
(25)

Maintaining a proper welding process, such as pre-heat, interpass temperature, and material thickness may be
critical depending on the types of steel being welded.
See Above:
All positions include: Flat, horizontal, vertical down, and overhead.

STANDARD DIAMETERS AND PACKAGES: For a complete list of diameters and packaging,
please contact Hobart Brothers at (800) 424-1543, or (937) 332-5188 for International Customer Service.
Diameter
Inches
(mm)

5/64

(2.0)

10-lb. (4.5kg)
Vacuum Packed Spool

S228925-P32

CONFORMANCES AND APPROVALS:


AWS A5.29, Class E91T8-G H8
ASME SFA 5.29, Class E91T8-G H8

CAUTION:

Consumers should be thoroughly familiar with the safety precautions on the warning label posted in each shipment and in the
American National Standard Z49.1, Safety in Welding and Cutting, published by the American Welding Society, 550 NW LeJune
Road, Miami, FL 33126; OSHA Safety and Health Standards 29 CFR 1910 is available from the U.S. Department of Labor,
Washington, D.C. 20210
Material Safety Data Sheets on any Hobart Brothers Company product may be obtained from Hobart
Customer Service or at www.hobartbrothers.com.
Because Hobart Brothers Company is constantly improving products, Hobart reserves the right to change
design and/or specifications without notice.
Fabshield is a trademark of Hobart Brothers Company, Troy, Ohio.
Revision Date: 130322 (Replaces 101202)

Oil & Gas Pipeline

ITW Welding

W E L D I N G & H e a ting S O L U T I O N S

Meeting the Challenges of High-Strength Pipeline Integrity


Our world is growing
and changing. An
increasingly urbanized
population poised to
reach 9 billion by 2050
is driving demand for
new energy sources
and innovation in energybased construction and
infrastructure. We can
help you meet those
demands.

Partnering with Miller and Hobart Brothers gives you


decades of global experience a history that includes
pipeline construction in some of the harshest and most
remote environments on Earth.
High-strength materials like API 5L Grades X70 to X100 are designed to expedite
pipe lay time, reduce costs and simplify transport. Whether its building across desert
terrain, up the side of a mountain or through the frigid tundra, high-strength steel offers
a history of quality, safety and proven results.
Excellent strength properties provide greater carrying capacity, along with the ability
to withstand increased pressure tolerances.
The ability to withstand temperature extremes, thermal expansion and contraction,
frost and other environmental loadings for global construction.
Thinner wall thicknesses that require less time to weld, less filler metals to
complete passes and lower costs for transporting materials to jobsites.
Lower cost per foot compared to lower-strength steels.
As high-strength steels become more prevalent in the global pipeline market, matching
the proper filler metals, welding processes and heat treatment to the pipe can ensure
the highest level of integrity, quality and productivity in pipeline construction.

Oil & Gas Pipeline

Addressing the challenges of welding high-strength steels


High-strength steels require special attention to maintain their integrity throughout the
welding process. Key to achieving that goal is minimizing the opportunity for hydrogeninduced cracking.
High-strength steels also require:
Filler metals to match the various alloying strategies for high-strength steels and
meet the necessary impact properties.
New welding systems with innovative processes to optimize the weld performance
and durable designs to meet the rugged requirements of pipeline construction.
Tightly-controlled pre-heat temperatures of the root pass and interpass
temperatures for the fill and cap passes.
Together, Miller and Hobart Brothers have developed proven innovative solutions to
address these needs. From welding equipment and filler metals tailored to highstrength steels, to induction heating designed to control pre-heating, interpass
temperatures and post-weld stress relief, our technologies work together to reduce the
risk of hydrogen-induced cracking and ensure you achieve the highest quality welds.
Ask our global network of welding professionals to help you place the
most reliable welding and heating systems for this demanding application
in the hands of your team.
3

Getting to the Root of Welding


High-Strength Steels
Maintaining the quality and safety of the pipeline is absolutely critical. Our
metal-cored wires and the Regulated Metal Deposition (RMD) process for root
passes, combined with induction heating, ensure the consistency and quality
you need.
Before you even strike an arc, induction heating can help drive out moisture and
minimize hydrogen in the weld joint. The process minimizes the opportunity for
cracking by slowing the cooling rate, allowing hydrogen to diffuse, and offsetting
thermal shock.
Adding to those pre-weld advantages, metal-cored wire and the RMD process
further improve the integrity of the root pass by providing consistent and reliable
root reinforcement. The technologies also provide:

Induction heating process

An exceptionally stable arc and calm weld puddle both of which help
improve weld quality and consistency, and reduce the opportunity for defects
like lack of fusion.
Greater tolerance of code-allowable high-low misalignment.
A fast-freezing puddle that can bridge gaps up to 5 mm (3/16 inch) and
provide a root pass with a throat between 3 to 5 mm (1/8 to 3/16 inch) thick
(for .045-inch wire).
A weld bead with little or no spatter that typically does not require interpass
grinding or cleaning due to the lack of slag in the process.
A consistent arc length, even at varying wire stick-out, to simplify training.

E6010 SMAW electrode root pass

Greater deposition efficiency compared to cellulosic Stick electrodes.

Metal-cored wire/RMD root pass


4

Products

AWS Class

Shielding Gas

Tensile
psi (MPa)

Yield
CVN @ Temp
psi (MPa) ft-lb (Joules)

Typical Diffusible Recommended Pipe Grade


Hydrogen*
(ml/100g)

Metalloy
76

E70C-6M H4

7595% Argon (Ar)/Balance


Carbon Dioxide (CO2)

87000
(600)

77000
(530)

53 (72)
1.9
@ -20F (-30C)

Root pass up to X70 Pipe

Metalloy
71SG

E70C-6M H4

7590% Argon (Ar)/Balance


Carbon Dioxide (CO2)

84000
(579)

74000
(510)

88 (120)
3.3
@ -40F (-40C)

Root pass up to X70


Pipe & sour gas pipeline
applications

Metalloy
80N1

E80C-Ni1 H8

7595% Argon (Ar)/Balance


Carbon Dioxide (CO2)

91000
(627)

83000
(527)

56 (76)
2.3
@ -50F (-45C)

Root pass up to X80 Pipe

Metalloy
90

E90C-K3 H4

7595% Argon (Ar)/Balance


Carbon Dioxide (CO2)

102000
(703)

94000
(648)

47 (64)
2.3
@ -60F (-51C)

Root pass up to X80 Pipe

Metalloy
110

E110C-K4

7595% Argon (Ar)/Balance


Carbon Dioxide (CO2)

118000
(810)

105000
(725)

43 (58)
3.1
@ -60F (-51C)

Root pass up to X100 Pipe

Completed welds provide excellent impact properties as low as -40 degrees F/C to compensate for extreme temperatures. Weld deposits
feature as low as 4 ml of diffusible hydrogen per 100 g of weldment compared to up to 16 ml per 100 g with cellulosic Stick electrodes.

Oil & Gas Pipeline

Hobart Brothers Metal-Cored Wires

*Typical diffusible hydrogen data with shielding gas 75-80% Argon (Ar)/Balance Carbon Dioxide (CO2)

Deposition Efficiency for Metal-Cored Wire


Using RMD vs. SMAW E6010
100%
90%

Efficiency

80%
70%
60%
50%
40%


(100) (125) (150) (175) (200) (225)

95 115 130 145 165 175

RMD root face

Wire Feed Speed (IPM) & Amps for SMAW


Deposition Efficiency (%)

Deposition Efficiency (%) SMAW

The increased deposition efficiency of metal-cored wire vs. E6010 cellulosic Stick
electrode ensures that the majority of metal-cored wire is going into the puddle
as finished weld vs. the Stick electrode where a large percentage is being lost in
spatter, slag and stub loss.

Typical Diffusible Hydrogen Levels of


SMAW EXX10 vs. Metal-Cored & FCAW-S

Diffusible
Hydrogen
(ml/100g)

44.0
40.0
36.0
32.0
28.0
24.0
20.0
16.0
12.0
8.0
4.0
0.0

RMD root side

1 2 3 4
Cellulosic EXX10
31.0 39.6 28.2 40.3
Metalloy Metal-Cored
2.5 3.3 6.4 2.3
Fabshield FCAW-S Flux-Cored 6.4 5.5 7.3

The low hydrogen solution of metal-cored and self-shielded flux-cored wire will
deposit less hydrogen into the weld puddle, decreasing the chance for hydrogeninduced cracking.

A New Pass at Fill and Cap


The alloy in high-strength steels, combined with the high hydrogen levels that
cellulosic Stick electrodes produce, makes welds more prone to hydrogeninduced cracking. Shifting from Stick welding (SMAW) to Self-Shielded Flux-Cored
welding (FCAW-S) for fill and cap passes reduces hydrogen content, helps ensure
weld integrity and offers substantial benefits to the welding process:
Easily welds API 5L Grades X70 up to X100: qualified and currently used in
high-strength steel applications around the globe.
Lower hydrogen content to reduce cracking: Self-shielded flux-cored wires
feature less than 8 ml of diffusible hydrogen per 100 g of weldment (compared
to greater than 16 ml per 100 g for cellulosic Stick electrodes).
Excellent impact properties: To combat the environmental extremes highstrength pipelines are subjected to, self-shielded flux-cored wires feature
excellent Charpy V-Notch (CVN) impact values at temperatures as low as
-40 degrees Fahrenheit/Celsius.
Increases in speed and deposition efficiency: Self-Shielded
Flux-Cored welding provides faster travel speeds more pounds per hour
and offers greater filler metal deposition efficiency compared to welding with
cellulosic Stick electrodes. In short, your operators will use less filler metal to
do the same job and do it in less time.
Better arc control: Excellent arc quality and dual schedule capabilities give
the welding operator better control over the welding arc, even in difficult
positions toward the bottom of the pipe (4 to 6 oclock).
Eliminates shielding gas: Process eliminates the need for a shielding gas,
reducing the cost, transportation and storage of gas bottles.

Final cap pass with Hobart


Fabshield flux-cored wire

Products

AWS Class

Shielding Tensile
Gas
psi (MPa)

Yield
psi (MPa)

CVN @ Temp
ft-lb (Joules)

Typical Diffusible
Hydrogen
(ml/100g)

Recommended Pipe
Grade

Fabshield 81N1 E71T8-Ni1 J H8

None

75000
(517)

65000
(448)

206 (280) @ -40F (-40C)

6.4

Fill & Cap up to


X65 Pipe

Fabshield 81N1+ E71T8-Ni1 J H8

None

82000
(565)

71000
(490)

106 (128) @ -20F (-29C)


71 (96) @ -40F (-40C)

5.5

Fill & Cap up to


X70 Pipe

Fabshield X80

None

94000
(649)

84000
(578)

83 (113) @ -20F (-29C)


70 (95) @ -40F (-40C)

5.2

Fill & Cap up to


X80 Pipe

E81T8-Ni2 J H8

Hobart Brothers Gas-Shielded Flux-Cored Wires


Products

AWS Class

Shielding
Gas

Tensile
psi (MPa)

Yield
psi (MPa)

CVN @ Temp
ft-lb (Joules)

Typical Diffusible
Hydrogen
(ml/100g)

Recommended Pipe
Grade

Formula XL-550

E71T-1C /
E71T-12CJ H4

100% Carbon Dioxide (CO2)

85000
(586)

77000
(531)

75 (102) @
-40F (-40C)

3.3

Fill & Cap up to


X65 Pipe

FabCO 712M

E71T-1MJ H4 /
E71T-9MJ H4 /
E71T-12J H4

75-80% Argon (Ar)/Balance


Carbon Dioxide (CO2)

79000
(544)

70000
(482)

100 (135) @ 3.4


-40F (-40C)

Fill & Cap up to


X65 Pipe

Tri-Mark TM-101 E101T1-GM

75% Argon (Ar)/25% Carbon 110000


Dioxide (CO2)
(758)

102000
(703)

52 (71) @
-40F (-40C)

5.1

Fill & Cap up to


X80 Pipe

FabCO XTREME
120

100% Carbon Dioxide (CO2)

110700
(763)

75 (101) @
-76F (-60C)

3.4

Fill & Cap up to


X100 Pipe

E121T5-GC H4

125600
(866)

Oil & Gas Pipeline

Hobart Brothers Self-Shielded Flux-Cored Wires

Other customized formulations for specific applications available upon request.

75%

6.0

70%

5.0

Efficiency

65%

4.0

60%

3.0

55%

2.0

50%

1.0

45%
40%

(65) (75) (85) (90) (100) (125)



95 115 130 145 165 175

0.0

Wire Feed Speed (IPM) & Amps for SMAW


Deposition Efficiency of
SMAW EXX10

Deposition Efficiency of
Fabshield FCAW-S

Deposition Rate of
SMAW EXX10

Deposition Rate of
Fabshield FCAW-S

Deposition Rate (lb/hr)

Deposition Rate and Efficiency for Self-Shield


FCAW-S vs. SMAW EXX10 Cellulosic Electrodes

Induction heating helps maintain critical


interpass temperature control, removing
moisture and hydrogen between passes,
further reducing cracking and improving
weld quality.

This graph illustrates the increase in deposition rate and more consistent
deposition efficiency when using a self-shielded flux-cored wire vs. an EXX10
cellulosic Stick electrode.

Welding Solutions
Each component of the welding process filler metal and equipment can affect the amount of
hydrogen in the weld, but combining their attributes into one optimized system ensures the best
results. These systems from Miller and Hobart Brothers are easy to operate and are designed
to withstand the harshest environments found in pipeline construction tested above and beyond
the highest industry standards to ensure durability and performance.

PipePro XC
Power Source
PipeProXC
Feeder

Bernard PipePro
Dura-Flux Gun

PipePro XC
RMD Feeder

Bernard PipeWorx Gun

MillerPipeProXC welding system


The PipePro XC welding system from Miller is optimized for both the RMDprocess with metal-cored
wire on root passes and the Self-Shielded Flux-Cored process with flux-cored wires for fill and cap
passes. These systems offer easy operation through intuitive design and interface, are fast to set
up in the field and ensure optimal performance with rugged design and construction. The PipePro XC
system is also compact for optimal transport and space considerations on-site.
Multiprocess system is optimized for the welding processes RMD and Self-Shielded Flux-Cored
and best suited to reduce hydrogen in the weld.
Excellent arc performance and greater tolerance for varying welder techniques support consistent
weld quality.
Intuitive design, controls and interface make it easy to set up and train welders ensures welders
get up to speed faster and are more productive.
Durable construction withstands extreme conditions related to temperature, moisture, dust,
vibration and shock.
Lightweight, small footprint facilitates tractor mounting and is portable for tie-ins and repairs.
Upgradeable software, custom programs and optional features available through memory card.

Big Blue 700 Duo Pro

Oil & Gas Pipeline

Big Blue 350 PipePro with SuitCase X-TREME


HD and Bernard Dura-Flux Gun (Engine Driven)

MillerBig Blueengine-driven welder/generators


The Big Blue 350 PipePro and the Big Blue 700 Duo Pro diesel engine-driven welder/generators,
matched with SuitCase X-TREME HD wire feeders, are optimized for pipeline and specifically for SelfShielded Flux-Cored welding on fill and cap passes. Both machines are built to withstand temperature
and environmental extremes for optimal performance regardless of conditions. The Big Blue 700 also
represents the industrys only dual operator welding system for transmission pipeline construction.
Big Blue 350 PipePro
Excellent arc performance designed specifically for self-shielded flux-cored wires in pipeline
applications promotes weld quality.
Easy-to-use operator interface simplifies training and equipment setup.
Built and tested in high and low environmental extremes as well as against moisture, dust,
vibration and shock ensuring reliability and performance even in the toughest environments.
Greater fuel efficiency to reduce fuel transportation costs and labor; lower emissions for reduced
carbon footprint.
Big Blue 700 Duo Pro
Features two welding arcs that match the quality and reliability of the Big Blue 350 PipePro.
Increases productivity by allowing two welders to work from the same machine simultaneously.
Uses 35 percent less fuel and offers a lower total cost of ownership than two comparable enginedriven units, saving resources and costs.
Costs less to transport to the jobsite than two individual engine-driven units and takes up a
considerably smaller footprint to save space.

Hobart Brothers metal-cored and flux-cored wires


Hobart Brothers manufactures metal-cored and flux-cored wires designed
to drive hydrogen out of the weld, ensure pipeline integrity with excellent
strength and impact properties in harsh environments, and work
seamlessly with Miller welding power sources and feeding technologies.
Wires optimized for each process include:
Metal-cored and RMD: HobartMetalloy76, Metalloy 71SG, Metalloy
80N1, Metalloy 90 and Metalloy 110
Self-shielded flux-cored wires: Fabshield81N1, 81N1+ and X80
Gas-shielded flux-cored wires: Hobart Formula XL-550, FabCO712M,
FabCO XTREME120 and Tri-MarkTM-101

Hobart Brothers
tubular wires

Superior Pre-Heat and


Post-Weld Heat with Induction Heating
Pre- and post-weld heat treatment is a critical requirement in eliminating
hydrogen-induced cracking in high-strength steels. Whether on the mainline, on
tie-ins or at compressor/pumping stations, induction heating provides superior
preheating and stress relief that is more effective, faster, more versatile and
extremely safe compared to other methods. The induction heating process:
Drives and keeps moisture out of the weld to
prevent hydrogen-induced cracking. This is a particular
improvement over heating with a torch/rosebud, which
actually introduces water vapor into the weld joint.
Heats uniformly to prevent localized hot and cold
spots that can affect weld integrity and offers real-time
thermocouple feedback, along with tighter control over
welding interpass temperatures to ensure heating
consistency.
Reduces the potential for damage and the associated
repair time to surrounding parts/components/coatings
by limiting heat to the targeted area.
Improves safety by eliminating open flames and exposed
heating elements.
Improves safety in confined spaces, as induction heating does not burn
oxygen like heating with a torch or rosebud, which can lead to insufficient
breathable air for the worker.
Provides faster time-to-temperature than other heating methods, increasing
productivity.
Allows equipment and accessories to be carried on the same tractor or sled
as the welding power sources for improved portability and accessibility.
Eliminates heating gas purchase, storage and transport lowering costs
over time and improving site logistics.
Optional digital recorder stores temperature data for quantifiable verification
of critical preheating and stress-relieving temperatures.
10

The ProHeat 35 induction heating system


from Miller diffuses moisture out of the weld,
further reducing hydrogen in the weld and
the chance of hydrogen-induced cracking.

Oil & Gas Pipeline

Our ITW Partners


Miller and Hobart Brothers are just two of the ITW Welding companies who have a well-established history
of providing proven, innovative products to the pipeline industry. ITW has a global, market-leading portfolio of
best-in-class brands that serve the industry with reliable and responsive technical expertise. Our other oil and
gas pipeline partners include:

Pipe Welding Technology (PWT) (www.pwtsrl.com) is a manufacturer and supplier of


advanced equipment and tools for automatic welding in outdoor applications. This includes
advanced mechanical, electronic and arc control technology for the pipeline industry. PWTs
vast field experience and consultative approach ensures customers have the most suitable
welding techniques, systems and training available for every job.
E.H. Wachs(www.ehwachs.com) is a leading manufacturer of portable pipe machining tools,
valve exercisers and related equipment used for on-site cutting, squaring, beveling and facing
pipe of all sizes and thicknesses. Its cold cutting machine tools are designed to eliminate
the hazards associated with thermal cutting and improve the overall safety of pipeline
operators. The company has been an industry leader in pipeline maintenance since 1949.
ITW Insulation Systems (www.itwinsulation.com) is an established leader in the manufacture
of products used in mechanical insulation systems for pipes, tanks and other equipment.
ITW Insulation Systems provides high-performance mechanical insulation, vapor retarder film
and metal jacketing products designed to meet specifications for a wide range of industrial
and commercial applications.
Tempil(www.tempil.com), a leader in the development of precision temperature indication
technologies, including indicating sticks, electronic surface thermometers and infrared
thermometers, for over 75 years. These visual product solutions check critical
temperatures in the welding processes and ensure the performance of completed pipelines.
Tempil stays at the forefront of the industry through constant research and product
development that address the direct needs of its customers.
11

Countless capabilities.
Trusted advice.
Integrated solutions.
As your global partner in pipeline construction,

For all your global pipeline welding solution needs contact:

we pledge to support your success with our unique

Welding Industries of Australia


61-387-95-8241
info@welding.com.au

ITW WeldingMiddle East (FZE)


971-4-299-6621
contact@itw-me.ae

Beijing Miller
86-10-8739-7080
admin@millerchina.com

ITW Welding Products BV


Netherlands/UK
31-186-641-444
info@itw-welding.nl

multi-discipline knowledge and in-depth pipeline


construction experience. Our goal is to ensure you
achieve consistent weld integrity, no matter how
challenging the environment and no matter
where you are in the world.

ITW Welding SASFrance


33-1-6004-1166
miller@itw-welding.fr
ITW WeldingIndia
91-79-3315-4001
rajesh.mandhyan@itwindia.com
ITW Welding ProductsItaly
39-02-98-29-01
miller@itw-welding.it
Welding Products Group
Latin America
786-235-8143
nafons@millerwelds.com
ITW Welding Products GroupMexico
52-55-5366-7370
ventas@itwwelding.com.mx

Weldwell New Zealand


64-6834-1600
admin@weldwell.co.nz
North American Pipeline
937-332-5385
mike.macgillivray@itwwelding.com
ITW Welding ProductsRussia
7-495-232-53-27
yury.golovanchikov@itw-welding.ru
ITW Welding Singapore Pte. Ltd.
65-6552-1223
vmarta@millerwelds.com
ITW Welding ProductsSpain
34-96-393-5398
vcubero@itw-welding.es

ITW Welding

MillerWelds.com

# 259846 2012 Miller Electric Mfg. Co.

HobartBrothers.com

PipePro XC Welding System

Issued Oct. 2011 Index No. PWS/5.0

Quick
Specs

Pipe Welding Applications

Processes

Pipeline Construction

Stick (SMAW)
MIG (GMAW)
RMD (Modified Short Circuit)
Flux-Cored (FCAW)

The Power of Blue .

Fill and Cap Pass System Components


(order separately)
PipePro 400XC power source
PipePro XC suitcase-style feeder
Bernard PipePro Dura-Flux gun
(self-shielded FCAW)

Rated Output
Voltage Range
Ship Weight

Multiprocess Pipe
Welding Systems

400 A at 34 VDC, 100% Duty Cycle


10 39 V
PipePro 400XC: 56.7 kg (125 lb.)
PipePro XC Feeder: 15.2 kg (33.5 lb.)
Bernard PipeWorx 250-15: 4.1 kg (9 lb.)
Bernard PipeWorx 300-15: 4.6 kg (10 lb.)
Bernard PipePro Dura-Flux: 4.5 kg (10 lb.)

The PipePro XC Welding System is designed specifically to meet the rugged demands of
pipeline applications. The system is optimized to provide excellent arc performance using the
Hobart Fabshield family of self-shielded FCAW filler metals.

PipePro 400XC Power Source


Able to perform simple Stick (SMAW)
welding to advanced MIG RMD welding.
The arc performance and ease-of-use is
optimized to provide quality and productivity,
while simplifying welding training.

Root-Fill-Cap Pass System Components


(order separately)
PipePro 400XC power source
PipePro XC RMD suitcase-style feeder
Bernard PipePro Dura-Flux gun
(self-shielded FCAW)
Bernard PipeWorx gun (gas-shielded)

PipePro XC RMD
Feeder
This feeder provides
the most versatile
welding solution when
used with the PipePro
XC power source. It
can provide MIG and
MIG RMD (solid wire
and metal-cored wire),
and FCAW (self-shielded
or gas-shielded wires).
All welding processes
are optimized for pipe
welding.

PipePro XC Feeder
Uniquely designed to
operate with the
PipePro XC power
source to perform
FCAW self-shielded
weld process for fill
and cap pass welding
on pipelines. This
economical solution
optimizes the weld
process using the
Hobart Fabshield family
of self-shielded wires.

Bernard PipeWorx 250-15 Gun


Designed by welders to reduce fatigue and
improve visibility of the puddle on the root pass.

Bernard PipePro Dura-Flux Gun


Uniquely designed to perform self-shielded FCAW with
the PipePro System for onshore pipeline applications. The
gun features a dual schedule switch to enable two sets of
welding parameters wire feed speed and voltage.

Bernard PipeWorx 300-15 Gun


Provides a heavy-duty solution to producing root,
fill and cap welds on pipe.

Power source is warranted for 3 years, parts and labor.

Miller Electric Mfg. Co.

Equipment Sales US and Canada

Web Site

An Illinois Tool Works Company


1635 West Spencer Street
Appleton, WI 54914 USA

Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125

www.MillerWelds.com

PipePro 400XC Power Source

Specifications

(One Power Source Stick to RMD Optimized for Pipeline Applications.)

Features

Benefits

Durability

Specifically designed for the rugged environments of pipeline construction,


reducing downtime and service requirements.
Temperature power source rating is based on 50 C ambient.
Moisture meets IP23 standards. Horizontal control boards are potted.
Shock and vibration the power source base is designed with shock mounts to
reduce vibration when mounted on tractors.
Dust Wind Tunnel Technology circulates air over components that require
cooling (not electronic circuitry). Fan-On-Demand cooling system operates only
when needed. This reduces the amount of airborne contaminants in the machine.

Weld performance

Designed to provide optimum weld performance using either the standard PipePro
XC suitcase-style feeder (for self-shielded FCAW) or the more versatile PipePro XC
RMD suitcase-style feeder. The excellent arc performance reduces training time
and promotes weld quality using all welding processes.

Ease of use

Designed to be simple to understand and operate. The operator interface on the


power source is limited to the Stick (SMAW) welding process. All MIG and FCAW
process controls are located on the feeders. Minimal training is required to set-up
and use the PipePro XC System.

Remote control

A Stick remote control (either cabled or wireless remote) can be attached to the
front of the power source. The remote control provides the welder with the ability
to optimize weld parameters for quality and ease of welding. The wireless remote
provides this capability without a control cable.

Portability

Lightweight at 56.7 kg (125 lb.) with a small dimensional footprint. Two carrying
handles are provided to carry the power source in applications where the tractor
cannot access the pipeline.

Memory

Equipped with a memory card reader to provide new capabilities into the future.
Updates new software (available free on MillerWelds.com).
Stores weld parameters for all welding processes. Any PipePro 400 XC can be
loaded with personal settings.
Enables the use of custom programs for future applications.
Provides range locks to be sure PipePro can be limited to the procedure range
for wire feed speed and voltage to comply with quality requirements.
Provides Accu-Power (Instantaneous Power Display) to comply with new ASME
Requirements for Complex Wave Form Welding Processes.
Provides diagnostic information and operational information (arc hours and arc
cycles by welding process type) in a text file format.

(Subject to change without notice.)


Voltage
Range in
CV Mode

Amperage
Range in
CC Mode

Max. OpenCircuit
Voltage

Amperes Input at
Rated Output, 50/60 Hz
380 V 400 V

KVA
380 V 400 V

KW
380 V 400 V

350 A at 34 VDC,
100% Duty Cycle

40 350 A

80 VDC

23.5

22.7

15.7

15.9

13.2

13.2

400 A at 34 VDC,
100% Duty Cycle

10 39 V

80 VDC

27.1

25.7

18.0

18.0

15.5

15.6

Welding
Process

Rated Welding
Output

Stick
MIG/
FCAW

Dimensions
H: 375 mm (14.75 in.)
W: 464 mm (18.25 in.)
D: 686 mm (27 in)

Ship
Weight
56.7 kg
(125 lb.)

Control Panel
1

4
5

1.
2.
3.
4.
5.
6.
7.
8.
9.

Stick Select Pushbutton


Memory Card Program Save Pushbutton
Memory Card Busy Indicator Light
Memory Card Program Load Pushbutton
Memory Card In Use Indicator Light
Amps Display Meter
Feeder Select Pushbutton
Amperage Adjustment Control
Electrode Select Pushbutton

PipePro XC Feeder

(Designed to perform self-shielded FCAW for fill and cap passes.)

Features

Benefits

Durability

Specifically designed for the rugged environments of pipeline construction. The


totally enclosed and impact-resistant case provides strength and durability while
protecting internal components and filler metal from moisture and dust. The wire
feeder meets IP23 durability standards, reducing downtime and service requirements.

Weld performance

Performance has been optimized to perform self-shielded FCAW arc welding on


pipeline applications. The system is ideally designed to operate with the Hobart
Fabshield family of self-shielded FCAW wires.

Ease of use

Provides wire feed speed and voltage control with digital meters to enable total
process control and monitoring remote from the power source. The wire is easily
installed and adjusted to simplify spool change-over. Reduces training time and
setup time.

Dual schedule

Provides two sets of weld parameters (wire feed speed and voltage) through the
actuation of the dual schedule switch built into the PipePro Dura-Flux gun. This
function enables the welder to change parameters at the four oclock position on
the pipe to maintain consistent penetration without complicated welding
techniques. This maintains quality and reduces training time.

Portability

Lightweight and ergonomically designed to carry.

PipePro XC RMD Feeder

(Designed to perform MIG, MIG RMD and both gas-shielded and self-shielded FCAW.)
This feeder adds the following features/benefits to those listed above.
Gas controls

Equipped with a gas solenoid, purge button and gas control settings for preflow
and postflow. This enables this feeder to be used for gas-shielded MIG and FCAW
welding processes.

Weld performance

Welding processes have been optimized for pipe welding applications. This
includes the weld start and stop.

RMD

Provides RMD welding processes (Modified Short Circuit MIG). This process is
uniquely designed for root pass welding on pipe using both solid and metal core
wire. See below for additional information.

Ease of use

Simply select the welding process and wire diameter. The feeder is preset at the
factory to provide nominal settings for the process.
Conventional MIG and FCAW adjust the wire feed speed and voltage, as normal.
RMD adjust the wire feed speed and the voltage is automatically set by
the weld program. The arc length can be adjusted to suit the application and
welder preference.

Future flexibility

Can operate with custom programs available through the PipeWorx Memory Card.

RMD (Regulated Metal Deposition)


A precisely controlled short-circuit metal transfer that provides a calm, stable arc
and weld puddle. This provides less chance of cold lap or lack of fusion, less
spatter and a higher quality root pass on pipe. The stability of the weld process
lessens the puddle manipulation required by the welder and is more tolerant to
hi-lo conditions, reducing training requirements. Weld bead profiles are thicker
than conventional root pass welds which can eliminate the need for a hot pass,
improving weld productivity. In some stainless steel applications, it may be
possible to eliminate the backing (purge) gas to further improve productivity
and reduce welding costs.

RMD Ball Transfer

Current
Wave Form

<- Wet -> Pinch

Clear

Blink

Ball

Background

Pre-short

Ideally suited to root pass welding

Tolerant to hi-lo fit-up conditions

Thicker root passes can eliminate hot pass

Consistent side wall fusion

More tolerant of tip to work distance

Eliminate backing gas on some stainless steel applications

Less weld spatter

Less welder training time

PipePro XC Feeders

Specifications

(Subject to change without notice.)

Input
Power

Welding Power
Source Type

Input Welding
Circuit Rating

Wire Feed
Speed Range

Wire Diameter
Capacity

Maximum
Spool Weight

IP Rating

Dimensions

24 VAC,
9 Amps

PipePro 400XC

100 Volts,
500 Amps at
100% Duty Cycle

1.3 12.7 m/min.


(50 500 IPM)

0.9 2.0 mm
(.035 5/64 in.)

15 kg (33 lb.)

IP 23

H: 438 mm (17.25 in.)


W: 203 mm (8 in.)
D: 508 mm (20 in.)

Ship
Weight
15.2 kg
(33.5 lb.)

Control Panels
PipePro XC feeder

PipePro XC RMD feeder


1

6
2

10

11

12

13
14

9
4

10

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Power Control Pushbutton


Volts Display Meter
Volts Adjustment Control
Arc Control Pushbutton
Memory Card Indicator Light
Accu-Power Indicator Light
Wire Speed/Amps Display Meter
Wire Speed Adjustment Control
Trigger Hold Pushbutton
Jog Pushbutton

Drive Roll Kits

1.
2.
3.
4.
5.
6.
7.

Power Control Pushbutton


Volts/Arc Length Display Meter
Volts/Arc Length Adjustment Control
Purge Pushbutton
Arc Control Pushbutton
FCAW Process Select Pushbutton
Memory Card Indicator Light

(One kit required, order from Miller Service Parts.)

Select drive roll kits from chart below according to type and wire size being used. Drive roll kits
include two drive rolls, necessary guides and feature an anti-wear sleeve for the inlet guide.

Wire size

V groove for hard wire

V knurled for
hard-shelled cored wires

0.9 mm (.035 in.)

#079 595

1.0 mm (.040 in.)

#161 189

1.1/1.2 mm (.045 in.)

#079 596

#079 607

1.3/1.4 mm (.052 in.)

#079 597

#079 608

1.6 mm (1/16 in.)

#079 609

1.8 mm (.068/.072 in.)

#089 984

2.0 mm (5/64 in.)

#079 610

8.
9.
10.
11.
12.
13.
14.

Accu-Power Indicator Light


Wire Speed/Amps Display Meter
Wire Speed Adjustment Control
Trigger Hold Pushbutton
Jog Pushbutton
MIG Process Select Pushbutton
Wire Size Select Pushbutton

Bernard PipeWorx Gun

Specifications

(250-15 is recommended for root pass welding with MIG RMD, especially fixed-position applications.)
(300-15 is recommended for fill and cap pass welding with FCAW or Pulsed MIG.)

Features

Benefits

Versatility

Can be used for MIG (solid and metal cored wires), Pulsed MIG, and FCAW.

Ergonomics

Compact, lightweight gun with high-amperage capability reduces operator fatigue and
and improves productivity.

Visibility

The combination of tapered tips and nozzles and 60 degree neck provides excellent
visibility on root passes in pipe joints.

Centerfire tip

Provides drop-in tip with no threads providing quick changeover. No tools are required.

(Subject to change without notice.)

Model

100% Duty Cycle NEMA

100% Duty Cycle CE

60% Duty Cycle CE

35% Duty Cycle CE

Gas Type

Cable Length

Net Weight

PipeWorx 250-15

300 A

250 A

300 A

365 A

100% CO2

4.6 m (15 ft.)

4.1 kg (9 lb.)

210 A

250 A

300 A

80% Argon/20% CO2

350 A

320 A

370 A

470 A

CO2 Gas

4.6 m (15 ft.)

4.6 kg (10 lb.)

270 A

270 A

390 A

80% Argon/20% CO2

PipeWorx 300-15

Gun Consumables
Description
O-Ring
.035-in. Tapered Tip
.040-in. Tapered Tip
.045-in. Tapered Tip
.035-in. Tip
.040-in. Tip
.045-in. Tip
.052-in. Tip
1/16-in. Tip
.035.045 Liner
.045.062 Liner

Standard on PipeWorx 250-15. 2Standard on PipeWorx 300-15.

Part Number
4929
TT-0351
TT-039
TT-045
T-035
T-039
T-0452
T-052
T-062
431151,2
44215

Package Quantity
10
10
10
10
10
10
10
10
10
1
1

Bernard PipePro Dura-Flux Gun

Specifications

Description
Nozzle 3/8-in. ID Tapered Tip
Nozzle 3/8-in. ID Tapered Tip
Nozzle 3/8-in. ID Extended Tapered Tip
Nozzle 5/8-in. ID
Nozzle 5/8-in. ID
Nozzle 1/2-in. ID
Nozzle 3/4-in. ID
Diffuser
Diffuser
Q Tube Assembly 60
Q Tube Assembly 80

Part Number
NT-3800C
NST-3800B
NST-38XTB1
NS-5818C2
N-5818C
NS-1218C
N-3418C
D-1
DS-11,2
QT2-601,2
QT2-80

Package Quantity
10
10
10
10
10
10
10
10
10
1
1

(Uniquely designed to perform self-shielded FCAW welding on pipe.)

Features

Benefits

Dual schedule
switch

Easily connects to the PipePro XC Suitcase to enable two sets of welding parameters
wire feed speed and voltage. This is valuable to reduce heat input when approaching
the overhead portion of the pipe joint.

Versatility

Compatible with 1.6 2.0 mm (1/16 5/64 in.) wire.

Durable

Internal trigger leads mean no trigger cord to catch on pipe or surrounding equipment.

Serviceable

Replaceable liner allows for power cable maintenance.

Ergonomics

Comfortable handle and lightweight, rotatable Hi-Viz neck reduce user fatigue and
improve weld puddle visibility.

Quik Tip

Designed with threaded taper lock that increases tip life by providing excellent heat
transfer and electrical conductivity. A quick twist is all it takes to install.

Trigger

Sealed from outside contaminants for longer life.

Gun Consumables

(Subject to change without notice.)


60% Duty
Cycle CE

Cable
Length

Net
Weight

350 A

3m
(10 ft.)

4.5 kg
(10 lb.)

Description
Tip Insulator
Quik Tip
Jump Liner
Liner

Part Number for


1/16-in. (1.6 mm) Setup
7010062
T1116
QJL-116
444715

Part Number for


5/64-in. (2.0 mm) Setup
7010062
T1564
QJL-564
444815

Package Quantity
1
25
10
1

Installation Diagrams
FCAW
(Self-Shielded)

MIG/FCAW
(Gas-Shielded)

2
2

1.
2.
3.
4.

Work Cable*
Work Sense Lead (see chart below)
Weld Cable (Electrode Negative)*
Feeder Control Cable (see chart below)

1.
2.
3.
4.
5.

Weld Cable*
Work Sense Lead (see chart below)
Work Cable*
Feeder Control Cable (see chart below)
Gas Hose*

Individual Cables for Typical Installations


Feeder Control Cable

Work-Sense Lead

#300 845 10 m (32 ft.)

#300 947 5 m (16 ft.)

#300 846 20 m (64 ft.)

#300 461 7.6 m (25 ft.)


#300 462 15.2 m (50 ft.)

*Contact your distributor.

Note: Size 70 mm (2/0) weld cable is recommended with PipePro power sources.

Wireless Remote Hand Control


Wireless Remote Hand Control #300 430
For remote current and contactor control. Receiver plugs
directly into the 14-pin receptacle of Miller machine.
See Lit. Index No. AY/6.6 for more information.
Comes Complete with:
Wireless hand control transmitter
Wireless 14-pin receiver
Battery box with three AA batteries
Belt clip
Owners manual

Specifications

(Subject to change without notice.)

Component

Power
Supply

Hand Control
(Transmitter)

Three AA
Batteries

14-Pin
Receiver

10 35 V
AC or DC

Rated Range*

Battery Life

91 m (300 ft.)

250 hrs.

N/A

Temperature
-25 C to +70 C
(-13 F to +158 F)

Radio
Frequency
2.4 Ghz.
(ISM Band)

Improves safety by eliminating control cord and


reducing potential trip hazard.

Improves weld quality. Operators can easily adjust


their machines to optimize the parameters for different
joint configurations, electrodes, and wire types and sizes.
Improves productivity by allowing parameter adjustments up to 91 m (300 ft.) away from welder without
returning to the machine or calling for assistance.
Reduces maintenance time and cost. No cord repairs.
Digital meter display allows presetting of machine
output before welding, and viewing amperage and
voltage while welding.

RF Power

Antenna

Dimensions

Weight

<3 mW

Internal

H: 127 mm (5 in.)
W: 70 mm (2.75 in.)
D: 35 mm (1.375 in.)

0.27 kg (0.6 lb.)


w/Batteries

D: 89 mm (3.5 in.)
Dia: 38 mm (1.5 in.)

0.07 kg
(0.16 lb.)

*Some applications are not suitable for wireless communication. Keep in mind that the rated range is subjective, and depends on factors such as obstructions,
frequency interference, transmission technology, and weather. The figures listed assume ideal conditions are present.
FCC ID: LW9-Miller-HC (hand control) and LW9-Miller-RX (receiver) Canada IC: 2119B-MillerHC (hand control) and 2119B-MillerRX (receiver)

Recommended Hobart Filler Metal by Pipe Grade

Pipeline Product

AWS Classification

<X56

X60

X65

X70

X80

X100

Stick Electrode-Cellulosic (SMAW)


Hobart Pipemaster 60

E6010

RFC

RFC

NR

Hobart Pipemaster 70

E7010-P1

RFC

RFC

RFC

NR

Hobart Pipemaster 80

E8010-P1

RFC

RFC

RFC

NR

Hobart Pipemaster 90

E9010-G

RFC

RFC

NR

Stick Electrode-Low Hydrogen (SMAW)

Hoballoy 7018A1

E7018-A1 H4R

Hoballoy 8018 C3

E8018-C3 H4

FC

FC

Hoballoy 9018M

E9018-M H4R

FC

FC

Hoballoy 10018M

E10018-M H4R

FC

FC

Hoballoy 11018M

E11018-M H4R

Hoballoy 12018M

E12018-M H4R

FC

FC

FC

FC
FC
FC

FC

Gas-Shielded Flux-Cored (FCAW-G)


Hobart Formula XL-550
Tri-Mark TM-101
Hobart FabCO 750M

E71T-1C/12C J H4

FC

FC

FC

E101T1-GM

FC

FC

E111T1-GM H4

FC

FC

FC

Self-Shielded Flux-Cored (FCAW-S)


Hobart Fabshield 81N1

E71T8-Ni1 J H8

FC

FC

Hobart Fabshield 81N1+

E71T8-Ni1 J H8

FC

FC

FC
FC

FC

Hobart Fabshield X80

E81T8-Ni2 J H8

FC

FC

FC
R

FC

Metal-Cored Electrodes (GMAW-C)


Tri-Mark Metalloy 76

E70C-6M H4

RFCP

RFCP

Tri-Mark Metalloy 71SG

E70C-6M H4

RFCP

RFCP

RFCP

Tri-Mark Metalloy 80N1

E80C-Ni1

RFCP

RFCP

Tri-Mark Metalloy 90

E90C-K3

RFCP

RFCP

Tri-Mark Metalloy 100

E100C-K3

RFCP

RFCP

Tri-Mark Metalloy 110

E100C-K3

RFCP

RFCP

RFCP

Solid Wire Electrodes (GMAW)


Hobart Quantum Arc 6
Hobart Quantum Arc D2

ER70S-6

RFCP

ER80S-D2 /ER90S-G

RFCP

RFCP

RFCP

RFCP

RFCP

R = Root Pass Only


RFC = Root, Fill and Cap Passes
FC = Fill and Cap Passes
RFCP = Root, Fill and Cap Passes with RMD and Pulse Program
NR = Not Recommended

Pipeline Project References Available

Please contact Hobart Brothers at:


Hobart Brothers Company, 101 Trade Square East, Troy, OH 45373
Phone: (800) 424-1543, Fax: (800) 541-6607, www.hobartbrothers.com

Ordering Information

(Select a power source, wire feeder, gun and cables for complete system.)

Power Source

Stock No.

Description

PipePro 400XC Power Source


(Add a Wire Feeder, Gun and Cables
to create a system.)

#907 490

380 400 V, Three-Phase

Wire Feeder
PipePro XC Feeder
PipePro XC RMD Feeder

#300 794
#300 844

Suitcase-style feeder for FCAW self-shielded wire


Suitcase-style feeder for FCAW self-shielded wire,
FCAW gas-shielded wire, MIG and RMD

Wire Feeder Accessories


Filter Inline Shielding Gas
Spool Adapter

#195 189
#047 141

For 6.4-kg (14 lb.) spools

Wire Feeder Drive Roll Kits


V-groove for solid wire
(Most common sizes
see page 4 for additional sizes.)
Knurled V-groove for flux-cored wire
(Most common sizes
see page 4 for additional sizes.)

#079 595
#161 189
#079 596
#079 607
#079 609
#079 610

0.9 mm (.035 in.)


1.0 mm (.040 in.)
1.1/1.2 mm (.045 in.) one provided w/PipePro XC RMD feeder #300 844
1.1/1.2 mm (.045 in.)
1.6 mm (1/16 in.)
2.0 mm (5/64 in.) one provided with PipePro XC feeder #300 794

MIG/FCAW Welding Guns


Bernard PipeWorx 250-15 Gun

#195 399

Bernard PipeWorx 300-15 Gun

#195 400

Bernard PipePro Dura-Flux Gun

Contact
Factory
Contact
Factory

250 A air-cooled MIG gun with 4.6-m (15 ft.) cable.


Recommended for RMD root pass only
300 A air-cooled MIG gun with 4.6-m (15 ft.) cable.
Recommended for RMD root pass and FCAW gas-shielded
Self-shielded FCAW gun with 3-m (10 ft.) cable and
dual schedule switch. 1.6-mm (1/16 in.) consumables
Self-shielded FCAW gun with 3-m (10 ft.) cable and
dual schedule switch. 2.0-mm (5/64 in.) consumables

MIG/FCAW Welding Gun Consumables

See page 5

System Cables for Typical Installations


Feeder Control Cable
(One required per system.)
Work-Sense Lead

Wireless Remote Control


Wireless Remote Hand Control w/14-Pin Receiver
Wireless Remote Hand Control
Wireless 14-Pin Receiver
Belt Clip
Battery Box
Remote Control
RHC-14
PipePro Memory Cards
(Free software upgrades and calibration software
available on MillerWelds.com)

#300 845
#300 846
#300 947
#300 461
#300 462

10 m (32 ft.)
20 m (64 ft.)
5 m (16 ft.)
7.6 m (25 ft.)
15.2 m (50 ft.)

#300 430
#300 723
#300 722
#249 233
#249 297

System. See Lit. Index No. AY/6.6


Sold individually
Sold individually
Replacement. Order from Miller Service Parts
Replacement. Order from Miller Service Parts

#242 211 020


#242 211 100

6 m (20 ft.). Hand current control and contactor


30.5 m (100 ft.). Hand current control and contactor

#300 538
#300 557

Blank card Used to store weld programs


Calibration Used to calibrate the PipePro System. For free download,
visit MillerWelds.com
Range Locks Provides ability to set nominal parameter values and
ranges for wire feeder processes
Accu-Power Displays instantaneous power during welding to meet the
new ASME requirement for calculating heat input on complex waveform
processes (RMD)

#300 460
#300 667

Date:

Total Quoted Price:

Distributed by:

Litho in USA

Qty.

Price

Issued Oct. 2013 Index No. M/6.42

SuitCase X-TREME 8VS&12VS

Quick
Specs

Voltage-Sensing
Wire Feeder

Input Power 14 48 VDC Operating Voltage

Industrial Applications

Processes

Shipbuilding
Construction
Heavy Manufacturing
Rental

MIG (GMAW)
Flux-Cored (FCAW)
Pulsed MIG (GMAW-P)

110 VDC Maximum OCV

Wire Feed Speed 50 780 IPM (1.3 19.8 m/min.)


Weight 8VS: 28 lb. (13 kg) 12VS: 35 lb. (15.9 kg)

Portable wire feeding at its best.


The SuitCase X-TREME 8VS and 12VS provide wire feed speed that is accurate and consistent
from the start of the weld to the finish, and from one weld to the next. Consistent wire feed
speed is very important with large-diameter cored wire, because small changes in wire feed
speed make large changes in deposition rates.

DURABLE
BUILT
TO LAST

Built to last in harsh


industrial environments

Plastic case design, potted


PC board and double-filtered
gas valve ensure SuitCase
withstands the harshest
industrial environments.

BETTER

WELDS

WITH LESS

REWORK
Improved weld quality

Wire drive with tachometer


control improves weld
feed speed accuracy and
consistency to make it easier
to produce quality welds.

IMPROVED! SuitCase X-TREME 8VS


with optional meters

SuitCase X-TREME 12VS

Wire feeder is warranted for 3 years, parts and labor.

Miller Electric Mfg. Co.

Equipment Sales US and Canada

An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA

Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125

MillerWelds.com

SuitCase X-TREME Features

Electronic wire feed speed control with


integrated tachometer ensures wire feed speed
accuracy that rivals the best benchtop feeders.

Potted and trayed main printed circuit


board for the harshest environments adds
exceptional reliability. Board has full-trigger
isolation so a shorted gun trigger will not
affect feeder operation.
Digital meters with SunVision technology
can display voltage and wire speed, and
also amperage if desired. Meters can
be seen clearly even in direct sunlight.
(8VS: Meters optional).
Ultra-low drag inlet guide pins
make loading the wire easy and
does not deform the wire on the way
into the drive rolls. Simply thread
the wire through the pins and into
drive rolls. There are two ways to
advance the wire through the drive
roll and into the gun. Either open
the pressure arm and thread the
wire into the grooves in the drive
roll and on into the gun inlet or
place the wire between the pins and
use the jog/purge switch to advance
the wire through the drive roll.

Scaled wire pressure knob provides


easy adjustment and consistent
pressure on the drive rolls and wire.
Wire drive and motor assembly is
specifically designed for mobile
welding applications to provide
smooth and consistent wire delivery.
Improved motor torque and drive roll
system are designed to feed smalldiameter solid wire (.023 inch) to
large-diameter cored wire (5/64 inch).

Front panel has trigger hold, wire jog,


and gas purge all located on front panel.

Polypropylene case with built-in slide


rails and the ability to open the door to
change wire with feeder in vertical position.
Wire speed dual schedule reduces wire
speed to 87.5 percent of standard speed.
Requires a dual schedule gun or dual
schedule switch (sold separately).

Gun locking tab works with guns having


corresponding locking grooves to prevent gun
from being pulled out if the feeder is dragged by
the gun.

Gas inlet recessed into back of case is


protected from incidental contact by the weld
cable, ensuring consistent and contaminantfree shielding gas delivery to the gun.
Double-filtered gas valve helps keep dirt
from clogging and affecting gas flow.

Specifications (Subject to change without notice.)


Model

Input Power

8VS

Operates on
open-circuit
voltage and
arc voltage:
14 48 VDC/
110 Max OCV

12VS

Welding Power Input Welding


Source Type
Circuit Rating Wire Speed

Electrode Wire
Diameter Capacity

Max. Spool
Size Capacity

CC or CV DC
power sources.
AC type not
recommended.

Solid Wire: .023 .052 in. (0.61.4 mm)


Flux Cored: .030 5/64 in. (0.82.0 mm)

8 in. (203 mm)


14 lb. (6.4 kg)

Solid Wire: .023 .052 in. (0.61.4 mm)


Flux Cored: .030 5/64 in. (0.82.0 mm)

12 in. (305 mm) H: 15.5 in. (394 mm)


Up to 45 lb.
W: 9 in. (229 mm)
(20 kg)
D: 21 in. (533 mm)

330 A at
60% Duty
Cycle

50780 IPM
(1.319.8
m/min.)
dependent
on arc
voltage.

425 A at
60% Duty
Cycle

Dimensions
H: 12.75 in. (324 mm)
W: 7.25 in. (184 mm)
D: 18 in. (457 mm)

Net
Weight
28 lb.
(13 kg)
35 lb.
(15.9 kg)

Control Panel
5
1

3
2
4

1.
2.
3.
4.

Wire Speed Control


Trigger Hold Switch
Voltmeter (Optional)
Wire Speed/Amperage
Meter (Optional)
5. Jog/Purge Switch
6. Power Control Switch

5
2

1. Jog/Purge Switch
2. Voltmeter
3. Wire Speed/
Amperage Meter
4. Wire Speed Control
5. Trigger Hold Switch
6. Power Control Switch

SuitCase X-TREME 8VS

SuitCase X-TREME 12VS

Drive Rolls (Two Required. Order from Miller Service Parts.)


Select drive rolls from chart below according to type and wire size being used. Wire inlet guide comes installed on this wire feeder.

Wire Size
.023/.025 in. (0.6 mm)
.030 in. (0.8 mm)
.035 in. (0.9 mm)
.040 in. (1.0 mm)
.045 in. (1.1/1.2 mm)
.052 in. (1.3/1.4 mm)
1/16 in. (1.6 mm)
.068/.072 in. (1.8 mm)
5/64 in. (2.0 mm)

V groove
for hard wire
#087 130
#053 695
#053 700
#053 696
#053 697
#053 698
#053 699

U groove for
soft wire or
soft-shelled
cored wires

#072 000

#053 701
#053 702
#053 706

#053 704

V knurled for
hard-shelled
cored wires

#132 958

#132 957
#132 956
#132 955
#132 959
#132 960

U cogged
for extremely soft
wire or soft-shelled
cored wires (i.e.,
hard facing types)

#083 489
#083 490
#053 708

#053 710

Ordering Information
Equipment and Options

Stock No.

Description

Qty.

SuitCase X-TREME 8VS

#951 582
#951 583

With Meters and Bernard Q300 Gun


With Bernard Q300 Gun

SuitCase X-TREME 12VS


with Meters

#951 543
#951 544

With Bernard Q300 Gun


With Bernard Dura-Flux gun

Flowmeter Kit

#300 343

Inline Filter

#195 189

Spool Adapter

#047 141

Dual Schedule Switch DSS-9-15

#071 833

International Gun Adapter

#164 902

For 14-lb. spools


Adapter is required to connect SuitCase X-TREME to a Euro-style gun.

Guns
Bernard Dura-Flux (FCAW)

See Welding Components and Parts Guide

Bernard Q300 (GMAW)

See Welding Components and Parts Guide

Bernard PipePro Dura-Flux (FCAW)

Dura-Flux gun with built-in dual schedule switch. See Bernard Lit. No. SPEC DFP-1.2

Ironmate 1260 (FCAW)

See Lit. Index No. AY/16.0

Roughneck C-Series (GMAW)

See Lit. Index No. AY/17.0

Power Sources
XMT Series

See Lit. Index No. DC/18.8 and DC/18.83

Dimension Series

See Lit. Index No. DC/19.2

Gold Star Series

See Lit. Index No. DC/8.1

Big Blue 400 Pro

See Lit. Index No. ED/5.7

Big Blue 500 Pro

See Lit. Index No. ED/11.0

Big Blue 800 Air Pak

See Lit. Index No. ED/13.0

Bobcat

See Lit. Index No. ED/4.4

Trailblazer

See Lit. Index No. ED/4.75 and ED/4.78

Consumables
Drive Rolls
Wire
Date:

Distributed by:

2013 Miller Electric Mfg. Co.

Total Quoted Price:

Price

Issued Sept. 2014 Index No. ED/5.6

Big Blue 700 Duo Pro

Heavy Industrial
Applications

Quick
Specs

Pipe Welding
Mechanical Contractor
Construction
Repair

Processes

Diesel Engine-Driven
Welder/AC Generator

Output Range Single weld mode CC: 40 800 A, CV: 14 40 V

Stick (SMAW)
MIG (GMAW)
Flux-Cored (FCAW)
DC TIG (GTAW)
Air Carbon Arc (CAC-A)
Single weld mode
3/8-inch (9.5 mm) carbons
Dual weld mode
1/4-inch (6.4 mm) carbons

Dual weld mode

CC: 20 400 A, CV: 14 40 V

Generator Output Rated at 104 F (40 C)


Base model
5500 watts peak, 4000 watts continuous
Deluxe model adds 3-phase, 27,000 watts peak, 20,000 watts continuous
1-phase, 15,000 watts peak, 12,000 watts continuous

Multi-arc welding is better than ever!


One dependable engine with two premium
pipe-quality arcs, allow operators to work
independently of each other with no arc
interaction. Full multiprocess capability
provides the best Stick, MIG, Flux-Cored
and TIG performance available. Multioperator welding was never easier, simpler
or more versatile. Its a one-of-a-kind,
go-anywhere engine drive.

EPA Tier 4i
Compliant

Heavy-duty low-speed
industrial diesel engine
is designed to operate over
10,000 hours before the first basic
overhaul. Backed by worldwide support
and service.
Meter maintenance displays
Fuel gauge
Hour meter function
Oil change interval
High coolant temperature and
low oil pressure shutdowns
Low fuel shutdown engine shuts
down before system runs out of fuel,
making restarts easy.

The professional welders choice


designed with the professional in mind,
the Big Blue 700X Duo Pro is the best for
arc performance, ease of use and reliability.
Double the amperage output. Deluxe
models have a parallel switch that
combines both independent outputs to
a single side. This provides a safe and
easy way to run large electrodes, Stud
weld or Carbon Arc gouge.

Independent generators provide the


flexibility, dependability and reliability
you need to get the job done right. One
5500-watt-peak /4000-watt-continuous,
single-phase generator is fully independent of weld output. 5500 watts of power
is available anytime the engine is running,
even while welding at 700 amps! The
second generator has 27,000 watts peak
and 20,000 watts continuous available for
your high power needs.

Increase profits with this multi-arc


machine by completing your most
demanding jobs in half the time compared
to conventional engine-driven welders.
With two arcs in one engine drive, fewer
machines are required for a job.
Thermal overload protection prevents
machine damage if the duty cycle is
exceeded or airflow is blocked.
International deluxe model shown.

Low OCV Stick (VRD) reduces the opencircuit voltage to 15 volts when the welding
power source is not in use. This feature is
now built in for increased operator safety
without compromising arc start
performance.

Standard features include Stick, MIG,


Flux-Cored, Lift-Arc TIG, and digital
preset weld meters, output contactor
control and automatic idle.
Deluxe model includes parallel switch,
three-phase auxillary generator power,
intake manifold heater and oil pan heater.

Welder/generator is warranted by Miller for 3 years, parts and labor.


Engine is warranted separately by engine manufacturer.

Miller Electric Mfg. Co.

Equipment Sales US and Canada

An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA

Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125

MillerWelds.com

Specifications (Subject to change without notice.)


Weld Mode/
Process
Output Mode
CC/DC
(Stick/TIG)

Weld
Output
Range

Max.
OpenCircuit Generator Power Output
Voltage Rated at 104 F (40 C)**

Weld Output Rated


at 104 F (40 C)

Separate
20400 A 300 A at 32 VDC, 100% duty cycle* 85 VDC
(dual outputs) (each side) (each side)
400 A at 36 VDC, 40% duty cycle*
(one side only)
Paralleled
(combined)

40800 A

500 A at 34 VDC, 100% duty cycle


700 A at 24 VDC, 60% duty cycle

CV/DC
Separate
1440 V
300 A at 29 VDC, 100% duty cycle*
(MIG/FCAW) (dual outputs) (each side) (each side)
400 A at 34 VDC, 40% duty cycle*
(one side only)
Paralleled
(combined)

1440 V

500 A at 34 VDC, 100% duty cycle


700 A at 24 VDC, 60% duty cycle

Dimensions

Weight

H: 43 in. (1092 mm)


Net: 1729 lb. (784 kg)
W: 28.5 in. (724 mm)
Ship: 1761 lb. (799 kg)
D: 65.125 in. (1654 mm)
Int'l CE Model:
Int'l CE Model:
Net: 1809 lb. (821 kg)
H: 42 in. (1067 mm)
Ship: 1873 lb. (850 kg)
W: 35.5 in. (902 mm)
Optional Generator
Add 165 lb. (75 kg)
Power for Deluxe Models D: 73.125 in. (1857 mm) when fuel tank is full
3-phase: 27 kW peak/
Add 7 in. (178 mm) to
20 kW continuous or
heights for exhaust pipe
1-phase: 15 kW peak/
12 kW continuous
Peak: 5500 watts
Continuous: 4000 watts,
1-phase, 34/17 A,
120/240 VAC, 50/60 Hz
while welding

*Meets NEMA and IEC ratings. **Will operate either 60 Hz or 50/60 Hz power tools, lights, etc.
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.

Engine Specifications (Engines warranted separately by the engine manufacturer.)


Engine
Brand

Features

HP

Type

Engine Speeds

Sound Levels at Rated Output,


23 ft. (7 m)

Deutz
D2011L04i

EPA Tier 4i
compliant

48.6

Direct-injected
four-cylinder,
air/oil-cooled
industrial diesel

Idle: 1350 RPM


Weld: 1800 RPM

Idle: 67.9 dB (92.7 Lwa)


Weld: 74.7 dB (100 Lwa)
Int'l CE Model:
Idle: 62.9 dB, full load: 69.6 dB
76.2 dB at one meter from
front panel

Capacities

Automatic Engine
Shutdown

Fuel: 25 gal. (95 L)


Oil: 9 qt. (8.5 L)
Coolant: integrated oil

Low oil pressure,


high coolant temperature,
low fuel level

Performance Data
FUEL CONSUMPTION CURVE
2.75

9.46

2.50

SIMULTANEOUS WELDING AND POWER


Weld Amperes

Total Aux. Power Available (Watts)


1-Phase
3-Phase

2.00

No Weld Output

16,000

20,000

1.75

200 A

11,500

19,000

300 A

9,000

13,500

1.25

400 A

5,500

8,000

3.79

1.00

500 A

4,000

4,000

2.84

0.75

600 A

4,000

3,200

1.90

0.50

.95

700 A

4,000

2,400

0.25

800 A

4,000

1,500

8.52

2.25

7.57
6.62
5.69
4.73

U.S. GAL/HR.

LITERS/HR.

10.41

Paralleled Arc
Dual Arcs

Single Arc

1.50

IDLE
0

100

200

300

400

500

DC WELD AMPERES AT 100% DUTY CYCLE

600

Function Guide
1. Weatherproof Lexan Nameplate is super durable
and resists cracking and fading. Color coded for
ease of operation.
2. Operator Controls. Independent controls for
multi-arc welding. A controls are for single
operator and B controls are for a second operator.
3. Self-Calibrating Digital Weld Meters with
Fault Code Indication display preset or actual
weld parameters.
4. Adjustable Arc Control adjusts DIG when process
control is in Stick mode and adjusts inductance
when process control is in FCAW or MIG mode. The
amount of DIG determines how much amperage
(heat) varies with Stick arc length. Inductance
determines the wetness of the weld puddle.

1
2

12

3
4
5

13

6
7

15

14

16
8
9

17

5. Amperage/Voltage Adjust Control


18

6. Hot Start provides positive Stick electrode starts


for easy starts on all electrodes types and it also
works great for bead tie-ins.

19
20
21

7. Great FCAW/MIG Performance and Arc Starts


make the Big Blue 700X Duo Pros arc best in its
class. Easy to run all wires from .023-inch solid
wires to large diameter 5/64-inch flux-cored wires.
8. Lift-Arc TIG with Auto-Stop. See pg 4 for benefits.
9. Standard 14-Pin Receptacle for simple connection
of remote controls and wire feeders. Includes
Auto Remote Sense which automatically
switches from panel to remote amperage/voltage
(A/V) control with remote connected. Eliminates
confusion of a panel/remote switch.

22

10

11

10. Weld Output Terminals


11. Separate/Parallel Switch (only available on
Deluxe Model). Use switch to select single
operator mode (A) or dual operator mode (A/B).

International Deluxe Model


23
24
25

12. Meter Maintenance Displays show fuel level,


engine hours, oil change interval and hi temp/
low pressure/low fuel shutdown information.
13. Engine Oil Pressure Gauge. Engine stops if
pressure is below 22 PSI (1.5 bar).

26

14. Engine Coolant Temperature Gauge. Engine


stops if temperature exceeds 284 F (140 C).
15. Glow Plugs assist in cold weather starting.
(Standard on Deluxe models.)

27

16. Engine Control Switch is used to start engine and


then select between Auto Idle and High Speed Lock.

28
29

International Deluxe Model Receptacles and Circuit Breakers


17. 20 A, 120 V Receptacles with Ground Fault
18. 120 V Circuit Breaker and 240 V Earth Leakage Circuit Breaker
19. 32 A, 400 V Three-Phase Receptacle
(For matching plug, order #255 421.)

20. 30 A, Three-Phase Circuit Breaker


21. 120 and 240 V Circuit Breakers
22. 16 A, 120/240 V Receptacles
(For matching plugs, order #255 419 for 120 V and #255 416 for 240 V.)

USA Deluxe Model Receptacles and Circuit Breakers


USA Deluxe Model Receptacles and Circuit Breakers
23. 50 A Circuit Breaker
24. 50 A, 120/240 V Receptacle (For matching plug, order #119 172.)
25. 50 A, 240 V, Three-Phase Receptacle
(For matching plug, order #254 140.)

26. 20 A, 120 V Receptacles with Ground Fault


27. 20 A, 120 V Circuit Breakers
28. 20 A, 240 V Receptacles
29. 20 A, 240 V Circuit Breaker

Lift-Arc TIG with Auto-Stop

ARC START with Lift-Arc


Touch or scratch

Reduces or
eliminates
sticking
Reduces or
eliminates
electrode/work
contamination
Low opencircuit voltage

Lift at any angle

Shielding
gas
Arc

ARC END with Auto-Stop

Shielding
gas

Workpiece

For Auto-Stop, lift up to terminate arc

While welding

Shielding
gas

Lift up
until arc
ends

Arc ends
without
flare

Arc

Workpiece

What Makes Miller Industrial Engine Drives So

Superior Circuit Board Design


Our critical circuit boards are engineered to carry low power and low
heat to reduce thermal stress and minimize expansion and contraction.
In contrast, our competitors boards carry high power and high heat,
making them more vulnerable to failure.

The Vault Makes Upgrading to Miller CC/CV


Units Worry-Free
Concerns with circuit board reliability have resulted in some operators
steering clear of CC/CV welder/generators even though they offer a
superior arc and multiple welding processes. Miller circuit board
reliability isnt a concern since all Big Blue multiprocess industrial engine
drives feature the Vault.
Created out of two aluminum halves sealed with silicone, as well as
watertight harness connections, the Vault provides a clean circuit board
environment, protecting the electronics and controlling output
in heavy industrial applications. No other competitor protects their
electronics with a sealed vault, leaving critical circuit boards exposed to
harsh elements that can disrupt the machines electronics, and therefore,
its operation.

Rigorous Testing for Tough,


Real-World Conditions
To prove our machines go to the
limit, Miller industrial engine drives
are put to the test in very extreme
environmental conditions.
Airborne dust and sand.
Critical components are exposed
to abusive airborne particles in a
special testing chamber for weeks,
helping make sure theyll operate
while facing extreme levels of dirt,
dust or sand on the jobsite.
Humidity and corrosion.
Inside our Houston testing room,
critical components are subjected
to extended moisture and corrosive
salt exposure to ensure theyll run even when exposed to humid
climates, corrosive coastal environments, and driving rain.
Temperature extremes. Miller industrial engine drives are tested
to ensure performance in scorching heat. All Miller engine-driven
machines are weld rated at 104 degrees Fahrenheit, but actual tests are
conducted up to 122 degrees Fahrenheit to assure peak performance.
Jobsite/over-the-road abuse. Miller industrial engine drives are
shaken for hours on transportation bed simulators, subjected to severe
vibration, and test-dropped and jerked to ensure theyll withstand the
stresses that can shut down competitive machines.
Continuous operation. Miller industrial engine drives run day and
night, in all weather conditions, to assure theyll perform without
interruption in the field.

Why Industrial Engine


Drive Customers
Choose Miller
The ultimate test of Miller reliability
is how it performs in the field. Read
stories demonstrating our superior
reliability at MillerWelds.com.

Move back
down to
maintain gas
coverage

Eliminates need for


a remote control
Maintains shielding
gas coverage
Eliminates tungsten
and workpiece
contamination
Eliminates unwanted
arc strikes outside
the weld area

Genuine Miller Accessories

Female
Receptacle

Adapter Cord, Full KVA #300 517 Field


NEMA 14-50P to NEMA 6-50R. Adapts engine
drive 120/240 V plug to common Millermatic
and Spectrum 240 V plug.
Full KVA Plug Kit Field
#119 172 1-Phase,
120/240 VAC, 50 A plug
(NEMA 14-50P)
#254 140 3-Phase,
240 VAC, 50 A plug
(NEMA 15-50P)
International Plugs Field
#255 419 1-Phase,
120 VAC, 16 A plug
#255 416 1-Phase,
240 VAC, 16 A plug
#255 421 3-Phase,
400 VAC, 32 A plug
Cold Weather Starting Kits* Field
#195 307 12 V intake manifold heater.
#195 086 120 V oil pan heater element.
*For extreme cold weather both starting aids can be
used in conjunction. These aids are standard on
Deluxe Model.

Engine Filter Kit #246 988 Field


Includes all filters required for proper engine
maintenance. Oil filter, primary and secondary
fuel filter, and primary air filter.
Spark Arrestor Kit
#195 012 Field
Prevents particles
from leaving the
muffler that could
potentially start a fire. Mandatory when
operating on California grasslands, brush, or
forest-covered land, and in all National Forests.
For other areas, check your state and local laws.
Meets U.S. Forest Service standard 5100-1B.
FA-1D Lockable Flame Arrestor
Fuel Cap #043 947 Field
Fuel cap can be padlocked to
prevent vandalism. A built-in flame
arrestor prevents flames or sparks
from entering the fuel tank.
Vandalism Lockout Kit
#399 802 Field
Lockable hinged steel
panels cover and protect
name plate gauges and
ignition switch (padlock
included). Also includes
engine compartment
door lock and key.

Cable Holder
#043 946 Field
Saddle-bag-style cable
holder. Convenient wraparound storage of coiled
cable for transportation.
Stores 100 feet of 2/0 cable
on each side.
Note: For best results do not weld when cable is coiled!
Protective cover cannot be used with cable holder.

Protective Cover
#194 683 Field
Blue water-resistant
canvas cover resists
stains and mildew, and
protects the finish of
your welder.
Note: Protective cover cannot be used with cable holder.

Stick (SMAW) Welding


Weld Leads
2/0 Stick Cable Set, 50 ft. (15 m) #173 851
Consists of 50-foot (15 m) 2/0 electrode cable
with holder, and 50-foot (15 m) work cable with
clamp. 350 A, 100% duty cycle.
2/0 Stick Cable Set, 100/50 ft. (30.5/15 m)
#043 952
Consists of 100-foot (30.5 m) 2/0 electrode
cable with holder, and 50-foot (15 m) work
cable with clamp. 300 A, 100% duty cycle.

MIG (GMAW) or Flux-Cored (FCAW)

SuitCase 12RC Wire Feeder #951 580


Lightweight and flexible enough to run a variety
of wires up to .062-inch diameter. Includes
remote voltage control and drive roll kit. See Lit.
Index No. M/6.5.
MIG (GMAW)/Flux-Cored (FCAW) Guns
See Lit. Index Nos. AY/15.0, AY/16.0 and
AY/17.0 for Miller guns. See Bernard Lit. Index
No. SPEC DFP-1.2 for PipePro Dura-Flux gun.

TIG (GTAW) Welding


Dynasty 200 Series
For premium portable AC/DC
TIG arc quality.
See Lit. Index No. AD/4.8.

HF-251 Series #042 388


HF-251D-1, 115 VAC
High-frequency arc
starter and stabilizer. See
Accessory Lit. Index No.
AY/5.0.

Plasma Cutting

SuitCase X-TREME 8VS Wire Feeder


#951 593
SuitCase X-TREME 12VS Wire Feeder
#951 592
Lightweight, voltage-sensing wire feeders
include secondary contactor, gas valve,
drive roll kit, and Bernard PipePro Dura-Flux
gun with dual schedule switch.

Spectrum 375 X-TREME and 625 X-TREME shown.

Spectrum 375 X-TREME #907 529


See Lit. Index No. PC/9.2.
Spectrum 625 X-TREME #907 579
See Lit. Index No. PC/9.6.
Spectrum 875 #907 583
See Lit. Index No. PC/9.8.
The Spectrum 375 X-TREME and 625 X-TREME
come complete with protective X-CASE
(not shown).

Genuine Miller Accessories (Continued)

Extension Cables for 14-Pin Remote Controls


or 24 VAC Wire Feeders
#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15.2 m)
#242 208 080 80 ft. (24.4 m)

Remote Controls
Wireless Remote Hand
Control #300 430
For remote current,
voltage and contactor
control. Receiver plugs
directly into the 14-pin
receptacle of Miller
machine. 300-foot
(91.4 m) operating range. Wireless Antenna Kit
#300 749 recommended.

RHC-14 Hand Control #242 211 020


Miniature hand control for remote current,
voltage and contactor control. Dimensions:
4 x 4 x 3.25 inches (102 x 102 x 82 mm).
Includes 20-foot (6 m) cord and 14-pin plug.

Wireless Antenna Kit #300 749


Optional when improved reception is desired.

Trailers and Hitches (Note: Trailers are shipped unassembled.)

Mounting Specifications
H

4 holes

Front Panel

B
C

4 West Four-Wheel Steerable


Off-Road Trailer #042 801
A heavy-duty 2570-pound (1166 kg) capacity
trailer designed for use in mines, quarries, and
other rough terrain. Has narrow 22-foot (6.7 m)
turning radius. Includes 3-inch (76 mm) lunette
eye, universal hitch and safety chains.

HWY-224 Trailer
#043 805 For highway use.
OFR-224 Trailer
#043 802 For off-road use.
A 2650-pound (1202 kg) capacity trailer. Welded
steel tubing frame, heavy-duty axle with roller
bearing hubs and leaf-spring suspension.
Includes jack stand and 2-inch (50 mm) ball
hitch. HWY-224 also includes fenders and lights.
Cable Tree #043 826
Provides an area to conveniently wrap weld
cables and extension cords.
Dual Hitch #300 831
2-inch (50 mm) ball hitch
and 3-inch (76 mm)
lunette eye in one
reversible assembly.

E
F
G

USA Model
A. 29.812 in. (757 mm)
B. 27.5 in. (699 mm)
C. 1 in. (25 mm)
D. 9.625 in. (244 mm)*
E. 46.5 in. (1181 mm)*
F. 56 in. (1422 mm)*
G. 65.125 in. (1654 mm)
H. .562 in. (14 mm) dia.
Height: 43 in. (1092 mm) to top of cover
Add 7.5 in. (191 mm) to height for exhaust pipe
(Exhaust measurement subject to change.)
Width:
28.5 in. (724 mm) (mounting brackets turned in)
30.75 in. (781 mm) (mounting brackets turned out)
Depth: 65.125 in. (1654 mm)
*With mounting brackets in center position.
Dimensions vary with location of mounting brackets.

Trailer Specifications (Subject to change without notice.)


Gross Axle
Weight Rating

Gross Vehicle
Weight Rating

Net
Payload

Height
of Bed

Road
Clearance

Track (Center
to center of
tires)

Standard Tires
(Standard rating
or P-size rating)

4 West

2000 lb./axle
(907 kg/axle)

3000 lb.
(1361 kg)

2570 lb.
(1166 kg)

21.25 in.
(540 mm)

8 in.
(203 mm)

55.25 in.
(1403 mm)

HWY-224
OFR-224

3500 lb.
(1588 kg)

2960 lb.
(1343 kg)

2650 lb.
(1202 kg)

18.5 in.
(470 mm)

7.25 in.
(184 mm)

52 in.
(1321 mm)

Model

*Does not include tongue. **Width at outside of fenders.

Dimensions

Net
Weight

B78-13

Length: 91 in. (2311 mm)*


Width: 61.25 in. (1556 mm)

430 lb.
(195 kg)

B78-13

Length: 105 in. (2667 mm)


Width: HWY 59.5 in. (1511 mm)**
OFR 58.438 in. (1484 mm)

320 lb.
(145 kg)

Typical Installations
Electrode Hot
Remote Control

Stick (SMAW) Basic Equipment


RHC-14
Wireless Remote Hand Control
Wireless Antenna Kit

#242 211 020


#300 430
#300 749

14-Pin

RHC-14

Stick Electrode

Wireless
OR
Remote
Hand Control
Work

Flux-Cored/MIG (FCAW/GMAW)
Basic Equipment
SuitCase X-TREME 8VS
SuitCase X-TREME 12VS

Voltage-Sensing Feeder
Flux-Cored or MIG Gun

SuitCase
X-TREME
8VS/12VS

#951 593
#951 592

Work
TIG Torch
with Valve

Lift-Arc TIG (GTAW) Basic Equipment

Lift-Arc TIG
Work

Remote On/Off Required


Remote Control

Stick (SMAW) Basic Equipment


RHC-14
Wireless Remote Hand Control
Wireless Antenna Kit

#242 211 020


#300 430
#300 749

14-Pin

RHC-14

Stick Electrode

Wireless
OR
Remote
Hand Control
Work

Flux-Cored/MIG (FCAW/GMAW)
Basic Equipment

SuitCase 12RC

14-Pin

Flux-Cored or MIG Gun


SuitCase
12RC

#951 580

Work

TIG (GTAW) Basic Equipment


HF-251D-1
Dynasty 200 SD
Dynasty 200 DX

#042 388*
#907 099
#907 099-01-1

*TIG power cable adapter required.

TIG
Torch

14-Pin
HF-251D-1
Or Other
High-Frequency Starting Aid

Work
Stick Electrode

Multioperator Basic Equipment


Expand standard multioperator capabilities by
adding up to two additional Miller inverters.

Miller
Inverter

Miller
Inverter
Stick Electrode

Work

VoltageSensing
Feeder

Work
SuitCase
X-TREME
8VS/12VS

Flux-Cored or MIG Gun

Work
TIG Torch

Work

Ordering Information
Equipment and Options

Stock No.

Description

Big Blue 700 Duo Pro

#907 461

USA deluxe model w/27 kW of 240-volt 3-phase power, parallel switch,


intake manifold heater and 120 VAC oil pan heater

Big Blue 700X Duo Pro

Qty.

#907 520

International base model

#907 520 001

International deluxe model w/27 kW of 400-volt 3-phase power, parallel switch,


intake manifold heater and 120 VAC oil pan heater

#907 520 003

International deluxe model with CE approval

Field Accessories
Adapter Cord, Full KVA

#300 517

Full KVA Plug Kit

#119 172
#254 140

1-phase, 120/240 VAC, 50 A


3-phase, 240 VAC, 50 A

International Plugs

#255 419
#255 416
#255 421

1-phase, 120 V, 16 A
1-phase, 240 V, 16 A
3-phase, 400 V, 32 A

Cold Weather Starting Kit

#195 307
#195 086

12 V intake manifold heater


120 V oil pan heater

Engine Filter Kit

#246 988

Includes air, oil and fuel filters

Spark Arrestor (Muffler) Kit

#195 012

FA-1D Lockable Flame Arrestor Fuel Cap

#043 947

Vandalism Lockout Kit

#399 802

Cable Holder

#043 946

Protective Cover

#194 683

Will not work with Cable Holder accessory

Stick Welding Leads

#173 851
#043 952

2/0, 350 A, 100% duty cycle, 50-ft. (15 m) stinger, 50-ft. (15 m) work clamp
2/0, 300 A, 100% duty cycle, 100-ft. (30.5 m) stinger, 50-ft. (15 m) work clamp

SuitCase X-TREME 8VS

#951 593

With dual schedule when used with included Bernard PipePro Dura-Flux gun

SuitCase X-TREME 12VS

#951 592

With dual schedule when used with included Bernard PipePro Dura-Flux gun

SuitCase 12RC

#951 580

See Lit. Index No. M/6.5

Bernard PipePro Dura-Flux Gun (FCAW)

#301 011

Has built-in dual schedule switch. See Bernard Lit. No. SPEC DFP-1.2

Lockable front control panel and engine compartment

MIG/Flux-Cored Welding

See Lit. Index Nos. AY/15.0, AY/16.0 and AY/17.0 for Miller guns

MIG (GMAW) and Flux-Cored (FCAW) Guns


TIG Welding
Dynasty 200 SD

#907 099

Dynasty 200 DX

#907 099 011

Basic controls for AC/DC TIG/Stick, 120460 VAC. See Lit. Index No. AD/4.8
Full feature controls for AC/DC TIG/Stick, 120460 VAC. See Lit. Index No. AD/4.8

HF-251D-1

#042 388

115 VAC. See Lit. Index No. AY/5.0

Spectrum 375 X-TREME

#907 529

Includes X-CASE. See Lit. Index No. PC/9.2

#907 579

Includes X-CASE. See Lit. Index No. PC/9.6

#907 583

See Lit. Index No. PC/9.8

Plasma Cutting
Spectrum 625 X-TREME
Spectrum 875
Remote Controls

See page 6

Trailers and Hitches


4 West Four-Wheel Steerable Trailer

#042 801

Trailer with lunette eye, universal hitch and safety chains. For off-road use

HWY-224 Trailer

#043 805

Trailer with lights, fenders and 2-inch (50 mm) ball hitch. For highway use

OFR-224 Trailer

#043 802

Trailer with 2-inch (50 mm) ball hitch. For off-road use

Cable Tree

#043 826

Trailer-mounted cable holder for HWY-224 or OFR-224

Dual Hitch

#300 831

Combination 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in
one reversible assembly. For HWY-224 or OFR-224

Date:

Distributed by:

2013 Miller Electric Mfg. Co.

Total Quoted Price:

Price

Issued Sept. 2014 Index No. ED/5.4

Big Blue 350 PipePro

Heavy Industrial
Applications

Quick
Specs

Pipe Welding
Mechanical Contractor

Diesel Engine-Driven
Welder/AC Generator

Processes

Output Range

Stick (SMAW)
MIG (GMAW)
Flux-Cored (FCAW)
DC TIG (GTAW)
Air Carbon Arc (CAC-A)
Rated: 1/4-inch (6.4 mm) carbons

Generator Output Rated at 104 F (40 C)

DC Stick 20 400 A
FCAW/MIG 14 40 V
DC TIG 20 400 A

12,000 watts peak, 10,000 watts continuous

The professional welders choice


designed exclusively for transmission
pipeline work, the Big Blue 350
PipePro offers Stick as well as
MIG/FCAW welding capabilities to
meet high-strength steel requirements
and is ideal for the most demanding
pipeline jobs.

Caterpillar C1.5T
three-cylinder diesel.

Mitsubishi S4L2 four-cylinder diesel.


Heavy-duty low-speed industrial
engines are designed to operate
over 10,000 hours before the first
basic overhaul. Backed by worldwide
support and service.

LINE-X cover is workbench tough


and provides superior impact,
corrosion and abrasion protection.
Infinite arc control allows the arc
characteristics to be changed for
specific applications in Stick and MIG.

Engine coolant temperature gauge


and meter maintenance displays
Fuel gauge
Hour meter function
Oil change interval
High coolant temperature and
low oil pressure shutdowns
Low fuel shutdown engine
shuts down before system runs
out of fuel, making restarts easy

Superior arc performance


Adjustable arc control
Hot Start (Stick)
FCAW/MIG arc performance
Lift-Arc TIG with Auto-Stop
Auto Remote Sense (ARS) detects
if a remote control is plugged into
the 14-pin receptacle and eliminates
confusion of a remote/panel switch.

Easy to use. Simple controls make


it easy to setup and weld!

Standard features include: digital preset weld meters, output


contactor control, automatic idle and 120-volt block heater.

Low OCV Stick (VRD) reduces the


open-circuit voltage to 15 volts when
the welding power source is not in
use, increasing operator safety
without compromising arc starts.
Optional stainless steel
appearance package provides
additional exterior protection to
withstand corrosive environments.

The Vault ultimate control


board reliability. See page 4.

Welder/generator is warranted by Miller for 3 years, parts and labor.


Engine is warranted separately by engine manufacturer.

Miller Electric Mfg. Co.

Equipment Sales US and Canada

An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA

Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125

MillerWelds.com

Specifications (Subject to change without notice.)


Weld Mode/
Process

Weld
Output
Range

Max. OpenCircuit
Voltage

Weld Output Rated at 104F (40C)

CC/DC
(TIG)

20 400 A

CC/DC
(Stick)

20 400 A

CV/DC
(FCAW/MIG)

14 40 V

85 VDC

300 A at 32 VDC, 100% duty cycle


350 A at 27 VDC, 100% duty cycle
400 A at 24 VDC, 100% duty cycle

*Additional 82 lb. (37 kg) when fuel tank is full.

Generator Power Output


Rated at 104F (40C)

Sound Levels at
Rated Output,
23 ft. (7 m)

Peak: 12,000 watts


Continuous: 10,000 watts,
1-phase, 84/42 A,
120/240 VAC, 60 Hz

CAT:
70.7 dB
Mitsubishi:
72.1 dB

CAT powered International model is

Dimensions

Weight
(without fuel)*

H: 32 in.
(813 mm)
W: 26.25 in.
(667 mm)
D: 56 in.
(1422 mm)

CAT:
Net: 1063 lb. (482 kg)
Ship: 1113 lb. (505 kg)
Mitsubishi:
Net: 1018 lb. (462 kg)
Ship: 1068 lb. (484 kg)

approved.

Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Meets NEMA and IEC output ratings.

Engine Specifications (Engines warranted separately by the engine manufacturer.)


Engine Brand

Features

HP

Type

Engine Speeds

Capacities

Automatic Engine Shutdown

Caterpillar C1.5T

EPA Tier 4 Final compliant

24.7

Three-cylinder,
liquid-cooled
industrial diesel

Weld: 1800 RPM


Idle: 1500 RPM

Fuel: 11.5 gal. (43.5 L)


Oil: 5.9 qt. (5.6 L)
Coolant: 7.2 qt. (6.8 L)

Low oil pressure,


high coolant temperature,
low fuel level

Mitsubishi S4L2

EPA Tier 4 Final compliant

24.7

Four-cylinder,
liquid-cooled
industrial diesel

Weld: 1850 RPM


Idle: 1500 RPM

Fuel: 11.5 gal. (43.5 L)


Oil: 5.8 qt. (5.5 L)
Coolant: 10 qt. (9.5 L)

Performance Data
SIMULTANEOUS WELDING AND POWER

1.50

4.73

1.25

Weld
Amperes

Total Aux. Power


Available (Watts)

120 V

240 V

1.00

25A

10,000

83.3

41.6

0.75

75 A

10,000

83.3

41.6

125 A

10,000

83.3

41.6

175 A

9,000

75

37.5

225 A

7,500

62.5

31.3

300 A

4,500

37.5

18.8

350 A

1,000

8.3

4.2

3.79
2.84
1.89
0.95
0.00

US GAL./HR.

LITERS/HR.

FUEL CONSUMPTION CURVE


5.68

0.50

Idle

0.25
0.00
0

50

100

150

200

250

300

350

DC WELD AMPERES AT 100% DUTY CYCLE

400

Function Guide
1. Weatherproof Lexan Nameplate is super
durable and resists cracking and fading.
Color coding is for ease of operation.

8
1

2. Self-Calibrating Digital Weld Meters with


Fault Code Indication display preset or
actual weld parameters.

3. Hot Start provides positive Stick electrode


starts making it easy to start all types
of electrodes and it also works great for
bead tie-ins.
4. Great FCAW/MIG Performance and
Arc Starts make the Big Blue 350
PipePros arc best in its class. Easy to run
all wires from .023-inch solid wires to
large-diameter 5/64-inch flux-cored wires.

10

3
4

11

5
6

12

120 VAC, 20 A
GFCI Receptacles

120/240 VAC, 50 A
Receptacle

Circuit
Breakers

5. Lift-Arc TIG with Auto-Stop


6. Adjustable Arc Control adjusts DIG when
process control is in Stick mode and adjusts
inductance when process control is in
FCAW or MIG mode. The amount of DIG
determines how much amperage (heat)
varies with Stick arc length. Inductance
determines the wetness of the weld puddle.

13

USA Model

7. Standard 14-Pin Receptacle for simple


connection of remote controls and wire
feeders. It features Auto Remote Sense
which automatically switches from panel to
remote amperage/voltage (A/V) control with
remote connected. Eliminates confusion of
the Panel/Remote A/V switch.

240 V, 16 A
AC Receptacle

Earth Leakage
Circuit Breaker

8. Engine Coolant Temperature Gauge


displays coolant temperature. Engine stops
if temperature exceeds 230 F (110 C).
9. Meter Maintenance Display shows fuel
level, engine hours, oil change interval and
hi temp/low pressure/low fuel shutdown
information.

11. Engine Control Switch is used to start the


engine and then select between Auto Idle
and High Speed Lock.

120 V, 16 A
AC Receptacle

International Model Receptacles

ARC START with Lift-Arc

Touch or scratch

Low Fuel Shutdown shuts engine off prior


to running out of fuel to prevent loss of fuel
in the system, and make restarts easy.
Display will read noFUEL. Turn the machine
off, add fuel, and restart.
10. Glow Plugs assist in cold weather starting.

120 V, 20 A
AC Receptacle with
Ground Fault

Lift at any angle

Reduces or eliminates sticking


Reduces or eliminates electrode/
work contamination
Low open-circuit voltage

Shielding
gas
Arc

Shielding
gas

Workpiece

ARC END with Auto-Stop

For Auto-Stop, lift up to terminate arc

While welding

12. Amperage/Voltage Adjust Control


13. Weld Output Terminals
Shielding
gas
Arc

Workpiece

Lift up
until arc
ends

Arc ends
without
flare

Move back
down to
maintain gas
coverage

Eliminates need for


a remote control
Maintains shielding
gas coverage
Eliminates tungsten
and workpiece
contamination
Eliminates
unwanted arc
strikes outside the
weld area

What Makes Miller Industrial Engine Drives So

Superior Circuit Board Design


Our critical circuit boards are engineered to carry low power and low
heat to reduce thermal stress and minimize expansion and contraction.
In contrast, our competitors boards carry high power and high heat,
making them more vulnerable to failure.

Rigorous Testing for


Tough, Real-World
Conditions
To prove our machines go to the
limit, Miller industrial engine drives
are put to the test in very extreme
environmental conditions.
Airborne dust and sand. Critical
components are exposed to
abusive airborne particles in a
special testing chamber for weeks,
helping make sure theyll operate
while facing extreme levels of dirt,
dust or sand on the jobsite.

The Vault Makes Upgrading to Miller CC/CV


Units Worry-Free
Concerns with circuit board reliability have resulted in some operators
steering clear of CC/CV welder/generators even though they offer
a superior arc and multiple welding processes. Miller circuit board
reliability isnt a concern since all Big Blue multiprocess industrial
engine drives feature the Vault.
Created out of two aluminum halves sealed with silicone, as well as
watertight harness connections, the Vault provides a clean circuit
board environment, protecting the electronics and controlling
output in heavy industrial applications. No other competitor
protects their electronics with a sealed vault, leaving critical circuit
boards exposed to harsh elements that can disrupt the machines
electronics, and therefore, its operation.

Humidity and corrosion. Inside


our Houston testing room, critical
components are subjected to
extended moisture and corrosive
salt exposure to ensure theyll run
even when exposed to humid
climates, corrosive coastal
environments, and driving rain.
Temperature extremes. Miller industrial engine drives are tested
to ensure performance in scorching heat. All Miller engine-driven
machines are weld rated at 104 degrees Fahrenheit, but actual tests are
conducted up to 122 degrees Fahrenheit to assure peak performance.
Jobsite/over-the-road abuse. Miller industrial engine drives are
shaken for hours on transportation bed simulators, subjected to severe
vibration, and test-dropped and jerked to ensure theyll withstand the
stresses that can shut down competitive machines.
Continuous operation. Miller industrial engine drives run day and
night, in all weather conditions, to assure theyll perform without
interruption in the field.

Why Industrial Engine


Drive Customers
Choose Miller
The ultimate test of Miller reliability
is how it performs in the field. The
quote on the left provide a glimpse
of how Miller industrial engine
drives perform for customers.
Read the full stories, and many
others demonstrating our superior
reliability, at MillerWelds.com.

The Miller 350 PipePro makes my job easier every day. It runs a
3/16 electrode downhill smoother and keeps it lit better than any
machine Ive used.
Jerry Morley, Gas Field Specialists Inc,
Plumbers and Steamfitters #267

Genuine Miller Accessories

Female
Receptacle

Adapter Cord, Full KVA #300 517 Field


NEMA 14-50P to NEMA 6-50R. Adapts engine
drive 120/240 V plug to common Millermatic
and Spectrum 240 V plug.
Full KVA Plug Kit
#119 172 Field
120/240 VAC, 50 A plug
(NEMA 14-50P) to fit full
KVA receptacle.

Stick (SMAW) Welding


Weld Leads
2/0 Stick Cable Set, 50 ft. (15 m) #173 851
Consists of 50-foot (15 m) 2/0 electrode cable
with holder, and 50-foot (15 m) work cable with
clamp. 350 A, 100% duty cycle.
2/0 Stick Cable Set, 100/50 ft. (30.5/15 m)
#043 952
Consists of 100-foot (30.5 m) 2/0 electrode
cable with holder, and 50-foot (15 m) work
cable with clamp. 300 A, 100% duty cycle.

MIG (GMAW) or Flux-Cored (FCAW)


International Plugs Field
#255 419 1-Phase,
120 VAC, 16 A plug
#255 416 1-Phase,
240 VAC, 16 A plug

Engine Filter Kits


#246 987 Field. For CAT
#253 901 Field. For Kubota
#252 782 Field. For Mitsubishi
Includes all filters required for proper engine
maintenance. Oil filter, primary and secondary
fuel filter, and primary air filter.
Spark Arrestor (Muffler) Kit #300 585 Field
Prevents particles from leaving the muffler that
could potentially start a fire. Mandatory when
operating on California grasslands, brush, or
forest-covered land, and all national forests. For
other areas, check your state and local laws.
Meets U.S. Forest Service Standard 5100-1B.
FA-1D Lockable Flame
Arrestor Fuel Cap
#043 947 Field
Fuel cap can be padlocked to
prevent vandalism. A built-in
flame arrestor prevents flames
or sparks from entering the
fuel tank.
Chalwyn Safety Valve
#300 576 Field. For Mitsubishi
Shuts off air flow to the engine to prevent overspeed condition. Required on many petroleum
jobsites, this valve provides both manual and
automatic operation giving you two methods of
operation to meet jobsite compliance standards.
Protective Cover
#195 301 Field
Blue water-resistant
cover with Miller logo
resists stains and
mildew, and protects
the finish of your
welder.

TIG (GTAW) Welding

Dynasty 200 Series #907 099, #907 099-01-1


For premium portable AC/DC TIG arc quality.
See Lit. Index No. AD/4.8.
HF-251 Series #042 388
HF-251D-1, 115 VAC
High-frequency arc starter
and stabilizer. See Accessory
Lit. Index No. AY/5.0.

Multiple Operator Welding


The XMT 350, CST 280 and Dynasty 200 power
sources can be run off the machines generator
to provide two arcs with only one engine. There
is no arc interaction under 180 amps.
SuitCase X-TREME 8VS Wire Feeder
#951 593
SuitCase X-TREME 12VS Wire Feeder
#951 592
Lightweight, voltage-sensing wire feeders
include secondary contactor, gas valve, drive roll
kit and Bernard PipePro Dura-Flux gun with
dual schedule switch.
SuitCase 12RC Wire
Feeder #951 580
Lightweight and flexible
enough to run a variety of
wires up to .062-inch
diameter. Includes remote
voltage control and drive roll
kit. See Lit. Index No. M/6.5.

XMT 350 Series


#907 161, #907 224,
#907 366
See Lit. Index No. DC/18.83
and DC/18.84.

CST 280
#907 244, #907 244-01-1
#907 251, #907 251-01-1
See Lit. Index No. DC/29.55.

Plasma Cutting

MIG (GMAW)/Flux-Cored (FCAW) Guns


See Bernard Lit. Index No. SPEC DFP-1.2 for
Dura-Flux PipePro gun. See Lit. Index Nos.
AY/15.0, 16.0 and 17.0 for Miller guns.
Spectrum 375 X-TREME and 625 X-TREME shown.

Spoolmatic 30A Spool Gun #130 831


Air-cooled, 200-amp, one-pound spool gun for
aluminum MIG. See Lit. Index No. M/1.73.
Requires WC-24 Control (#137 549).

Spectrum 375 X-TREME #907 529


See Lit. Index No. PC/9.2.
Spectrum 625 X-TREME #907 579
See Lit. Index No. PC/9.6.
Spectrum 875 #907 583
See Lit. Index No. PC/9.8.
The Spectrum 375 X-TREME and 625 X-TREME
come complete with protective X-CASE
(not shown).

XR Wire Feeders and Guns


Push-pull system designed to handle difficult-tofeed soft alloy wires such as aluminum. See Lit.
Index No. M/1.7, M/1.71, and M/1.73.

Genuine Miller Accessories (Continued)

Remote Controls
Wireless Remote Hand
Control #300 430
For remote current, voltage
and contactor control.
Receiver plugs directly into
the 14-pin receptacle of Miller
machine. 300-foot (91.4 m) operating range.
Requires Wireless Antenna Kit #300 749.

PRHC-14 Hand Control


#195 511
Complete current or
voltage control brings
120 V GFCI power to work
area in a single cord.
Housed in durable
aluminum case and
includes 125-foot (38 m) cord with plugs.

Extension Cables for 14-Pin Remote Controls


or 24 VAC Wire Feeders
#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15.2 m)
#242 208 080 80 ft. (24.4 m)

Wireless Antenna Kit #300 749


Required for Pro Series engine drives. Optional
on other compatible Miller products where
improved reception is desired.

Trailers and Hitches (Note: Trailers are shipped unassembled.)

Mounting Specifications
F

4 West Four-Wheel Steerable


Off-Road Trailer #042 801
A heavy-duty 2570-pound (1166 kg) capacity
trailer designed for use in mines, quarries, and
other rough terrain. Has narrow 22-foot (6.7 m)
turning radius. Includes 3-inch (76 mm) lunette
eye, universal hitch and safety chains.

HWY-224 Trailer
#043 805 For highway use.
OFR-224 Trailer
#043 802 For off-road use.
A 2650-pound (1202 kg) capacity trailer. Welded
steel tubing frame, heavy-duty axle with roller
bearing hubs and leaf-spring suspension.
Includes jack stand and 2-inch (50 mm) ball
hitch. HWY-224 also includes fenders and lights.
Cable Tree #043 826
Provides an area to conveniently wrap weld
cables and extension cords.

4 holes

Front Panel

C
D
E

A. 27.75 in. (705 mm)


B. 26.25 in. (667 mm)
C. 52 in. (1321 mm)
D. 2 in. (51 mm)
E. 56 in. (1422 mm)
F. .562 in. (14 mm) diameter
Height: 32 in. (813 mm)
Width: 26.25 in. (667 mm)
Depth: 56 in. (1422 mm)

Dual Hitch #300 831


2-inch (50 mm) ball hitch and 3-inch (76 mm)
lunette eye in one reversible assembly.

Trailer Specifications (Subject to change without notice.)


Gross Axle
Weight Rating

Gross Vehicle
Weight Rating

Net
Payload

Height
of Bed

Road
Clearance

Track (Center
to center of
tires)

Standard Tires
(Standard rating
or P-size rating)

4 West

2000 lb./axle
(907 kg/axle)

3000 lb.
(1361 kg)

2570 lb.
(1166 kg)

21.25 in.
(540 mm)

8 in.
(203 mm)

55.25 in.
(1403 mm)

HWY-224
OFR-224

3500 lb.
(1588 kg)

2960 lb.
(1343 kg)

2650 lb.
(1202 kg)

18.5 in.
(470 mm)

7.25 in.
(184 mm)

52 in.
(1321 mm)

Model

*Does not include tongue. **Width at outside of fenders.

Dimensions

Net
Weight

B78-13

Length: 91 in. (2311 mm)*


Width: 61.25 in. (1556 mm)

430 lb.
(195 kg)

B78-13

Length: 105 in. (2667 mm)


Width: HWY 59.5 in. (1511 mm)**
OFR 58.438 in. (1484 mm)

320 lb.
(145 kg)

Typical Installations
Electrode Hot
Remote Control

Stick (SMAW) Basic Equipment


PRHC-14
Wireless Remote Hand Control
Wireless Antenna Kit

#195 511
#300 430
#300 749

Stick Electrode

14-Pin PRHC-14 OR Wireless


Remote
Hand Control
Work

Voltage-Sensing Feeder

Flux-Cored/MIG (FCAW/GMAW)
Basic Equipment
SuitCase X-TREME 8VS
SuitCase X-TREME 12VS

SuitCase
X-TREME
8VS/12VS

#951 582
#951 543

Flux-Cored or MIG Gun

Work
TIG Torch
with Valve

Lift-Arc TIG (GTAW) Basic Equipment


Lift-Arc TIG
Work

Remote On/Off Required


Stick (SMAW) Basic Equipment
RHC-14
Wireless Remote Hand Control
Wireless Antenna Kit

#242 211 020


#300 430
#300 749

Remote Control
14-Pin

RHC-14

Stick Electrode

Wireless
OR
Remote
Hand Control
Work

Flux-Cored/MIG (FCAW/GMAW)
Basic Equipment
SuitCase 12RC

14-Pin

Flux-Cored or MIG Gun


SuitCase
12RC

#951 580

Work
Spoolmatic 30A Gun

Aluminum MIG (GMAW) Basic Equipment


Spoolmatic 30A
WC-24

14-Pin

#130 831
#137 549

WC-24

Work

TIG (GTAW) Basic Equipment


HF-251D-1
Dynasty 200 SD
Dynasty 200 DX

#042 388*
#907 099
#907 099-01-1

*TIG power cable adapter required

TIG
Torch

14-Pin
HF-251D-1
Or Other
High-Frequency Starting Aid

Work

Ordering Information
Equipment and Options

Big Blue 350 PipePro

Big Blue 350X PipePro


Field Accessories
USA Model Adapter Cord, Full KVA
USA Model Full KVA Plug Kit
International Plugs
Engine Filter Kits
Spark Arrestor (Muffler) Kit
FA-1D Lockable Flame Arrestor Fuel Cap
Chalwyn Safety Valve
Protective Cover

Stock No.

Description

#907 478
#907 478 001
#907 428
#907 428 001

CAT Turbo. USA model


CAT Turbo. USA model with Stainless Steel Package
Mitsubishi. USA model
Mitsubishi. USA model with Stainless Steel Package

#907 530
#907 527

CAT Turbo (CE). International model


Mitsubishi. International model

#300 517
#119 172
#255 419
#255 416
#246 987
#252 782
#300 585
#043 947
#300 576
#195 301

Stick Welding Leads


MIG/Flux-Cored Welding
SuitCase X-TREME 8VS
SuitCase X-TREME 12VS
SuitCase 12RC
Bernard PipePro Dura-Flux Gun (FCAW)
MIG (GMAW) and Flux-Cored (FCAW) Guns
Spoolmatic 30A Spool Gun
WC-24 Control
XR Wire Feeder Control and Guns
TIG Welding
Dynasty 200 SD
Dynasty 200 DX
HF-251D-1
Multiple Operator Welding
XMT 350 Series

CST 280 CC/DC

Plasma Cutting
Spectrum 375 X-TREME
Spectrum 625 X-TREME
Spectrum 875

Date:

Distributed by:

2013 Miller Electric Mfg. Co.

1-phase, 120/240 VAC, 50 A


1-phase, 120 V, 16 A
1-phase, 240 V, 16 A
For CAT. Includes air, oil and fuel filters
For Mitsubishi. Includes air, oil and fuel filters

For Mitsubishi
See page 5

#951 593
#951 592
#951 188
#301 011
#130 831
#137 549

With dual schedule when used with included Bernard PipePro Dura-Flux gun
With dual schedule when used with included Bernard PipePro Dura-Flux gun
See Lit. Index No. M/6.5
Has built-in dual schedule switch. See Bernard Lit. No. SPEC DFP-1.2
See Lit. Index Nos. AY/15.0, AY/16.0 and AY/17.0 for Miller guns
Requires WC-24 Control. See Lit. Index No. M/1.73
See Lit. Index No. M/1.5
See Lit. Index No. M/1.7, M/1.71, and M/1.73

#907 099
#907 099 011
#042 388

Basic controls for AC/DC TIG/Stick, 120460 VAC. See Lit. Index No. AD/4.8
Full feature controls for AC/DC TIG/Stick, 120460 VAC. See Lit. Index No. AD/4.8
115 VAC. See Lit. Index No. AY/5.0

#907 161
#907 224
#907 366
#907 244
#907 244 011
#907 251
#907 251 011

CC/CV model w/Dinse-style connectors. See Lit. Index No. DC/18.83


VS model w/Tweco-style connectors. See Lit. Index No. DC/18.83
MPa model w/Dinse-style connectors. See Lit. Index No. DC/18.84
220-230/460575 VAC w/Dinse-style connectors. See Lit. Index No. DC/29.55
220-230/460575 VAC w/Tweco-style connectors. See Lit. Index No. DC/29.55
208-230/400460 VAC w/Dinse-style connectors. See Lit. Index No. DC/29.55
208-230/400460 VAC w/Tweco-style connectors. See Lit. Index No. DC/29.55

#907 529
#907 579
#907 583

Includes X-CASE. See Lit. Index No. PC/9.2


Includes X-CASE. See Lit. Index No. PC/9.6
See Lit. Index No. PC/9.8

Remote Controls
Trailers and Hitches
4 West Four-Wheel Steerable Trailer
HWY-224 Trailer
OFR-224 Trailer
Cable Tree
Dual Hitch

Qty.

See page 6
#042 801
#043 805
#043 802
#043 826
#300 831

Trailer with lunette eye, universal hitch and safety chains. For off-road use
Trailer with lights, fenders and 2-inch (50 mm) ball hitch. For highway use
Trailer with 2-inch (50 mm) ball hitch. For off-road use
Trailer-mounted cable holder for HWY-224 or OFR-224
Combination 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in one
reversible assembly. For HWY-224 or OFR-224
Total Quoted Price:

Price

Issued Sept. 2014 Index No. ED/5.7

Big Blue 400 Pro

Heavy Industrial
Applications

Quick
Specs

Mechanical Contractors
Structural Steelwork
Fabrication
Maintenance
Repair
Rental
Construction
Pipe Welding

Processes

Diesel Engine-Driven
Welder/AC Generator
Output Range DC Stick 20 400 A

Stick (SMAW)
MIG (GMAW)
Flux-Cored (FCAW)
DC TIG (GTAW)
Air Carbon Arc (CAC-A)
Rated: 3/16-inch (4.8 mm) carbons,
Capable: 1/4-inch (6.4 mm) carbons
Air Plasma Cutting and Gouging with
optional Spectrum models

DC TIG 20 400 A
FCAW/MIG 14 40 V

Generator Output Rated at 104 F (40 C)


12,000 watts peak, 10,000 watts continuous

EPA Tier 4
Compliant

The professional welders choice


designed with the professional in
mind, the Big Blue 400 Pro is the
best for ease of use, reliability and
fuel economy.

CATERPILLAR C1.5
three-cylinder diesel.

Superior arc performance


Four preset DIG settings (Stick)
Hot Start (Stick)
Lift-Arc TIG with Auto-Stop
and Crater-out
MIG/FCAW arc performance

Kubota V1505 four-cylinder diesel.

Mitsubishi S4L2 four-cylinder diesel.


Heavy-duty low-speed industrial
engines are designed to operate
over 10,000 hours before the
first basic overhaul. Backed by
worldwide support and service.

Simple-to-set controls require no


elaborate procedure just select
process and weld!
Low OCV Stick (VRD) reduces the
open-circuit voltage to 15 volts when
the welding power source is not in
use, increasing operator safety
without compromising arc starts.

Meter maintenance displays


Fuel gauge
Hour meter function
Oil change interval
High coolant temperature and low
oil pressure shutdowns
Low fuel shutdown engine
shuts down before system runs
out of fuel, making restarts easy.

Quiet operation. Improves worksite


communication.

The Vault ultimate control


board reliability. See page 4.

Standard features include digital preset weld


meters, output contactor control, automatic idle
and 120 V block heater.

Auto Remote Sense (ARS) detects


if a remote control is plugged into
the 14-pin receptacle and eliminates
confusion of a remote/panel switch.
Thermal overload protection prevents
machine damage if the duty cycle is
exceeded or airflow is blocked.

Welder/generator is warranted by Miller for 3 years, parts and labor.


Engine is warranted separately by engine manufacturer.

Miller Electric Mfg. Co.

Equipment Sales US and Canada

An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA

Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125

MillerWelds.com

Specifications (Subject to change without notice.)


Weld Mode/
Process

Weld
Output
Range

Weld Output Rated at 104F (40C)

CC/DC
(TIG)

20 400 A

CC/DC
(Stick)

20 400 A

CV/DC
(FCAW/MIG)

14 40 V

300 A at 32 VDC, 100% duty cycle


350 A at 27 VDC, 100% duty cycle
400 A at 24 VDC, 100% duty cycle

*Additional 82 lb. (37 kg) when fuel tank is full.

Max. OpenCircuit
Generator Power Output
Voltage
Rated at 104F (40C)
85 VDC

Peak: 12,000 watts


Continuous: 10,000 watts,
1-phase, 84/42 A,
120/240 VAC, 60 Hz

Sound Levels at
Rated Output,
23 ft. (7 m)

Dimensions

H: 32 in.
CAT:
(813 mm)
71.2 dB (96 Lwa)
W: 26.25 in.
Kubota:
(667 mm)
71.6 dB (96 Lwa)
D: 56 in.
Mitsubishi:
(1422 mm)
72.1 dB (97 Lwa)

Weight
(without fuel)*
CAT:
Net: 1010 lb. (458 kg)
Ship: 1060 lb. (481 kg)
Kubota:
Net: 950 lb. (431 kg)
Ship: 1000 lb. (454 kg)
Mitsubishi:
Net: 993 lb. (450 kg)
Ship: 1043 lb. (473 kg)

**Will operate either 60 Hz or 50/60 Hz power tools, lights, etc..

Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Meets NEMA and IEC output ratings.
CAT and Kubota powered international models are

approved.

Engine Specifications (Engines warranted separately by the engine manufacturer.)


Engine Brand

Features

HP

Type

Engine Speeds

Fuel Capacity

Oil
Capacity

Coolant
Capacity

Automatic Engine
Shutdown

CATERPILLAR
C1.5

EPA Tier 4i
compliant

21.7

Three-cylinder, liquid-cooled,
industrial diesel

Idle: 1500 RPM


Weld: 1800 RPM

11.5 gal (43.5 L)

6 qt (5.7 L)

6 qt (5.7 L)

Kubota V1505

EPA Tier 4 Final


compliant

20.2

Four-cylinder, liquid-cooled,
industrial diesel

Idle: 1500 RPM


Weld: 1800 RPM

11.5 gal (43.5 L)

6 qt (5.7 L)

6 qt (5.7 L)

Low oil pressure,


high coolant
temperature,
low fuel level

Mitsubishi
S4L2

EPA Tier 4 Final


compliant

24.7

Four-cylinder, liquid-cooled,
industrial diesel

Idle: 1500 RPM


Weld: 1800 RPM

11.5 gal (43.5 L)

6.3 qt (6 L)

10 qt (9.5 L)

Performance Data
FUEL CONSUMPTION CURVE

SIMULTANEOUS WELDING AND POWER

2.00

U.S. GAL/HR.

1.75
1.50

Total Power
Available (Watts)

120 V

240 V

225

3000

25

12.5

1.25

175

5000

41.6

20.8

1.00

125

5900

49.2

24.6

0.75

75

7300

60.8

30.4

25

10,000

83.5

41.7

0.50
IDLE

0.25
0.00
0

50

100

150

200

250

DC WELD AMPERES
AT 100% DUTY CYCLE

Weld
Amperes

300

350

400

Function Guide
1. Self-Calibrating Digital Weld Meters with
Fault Code Indication display preset or
actual weld parameters.
2. Four Preset DIG Settings offer the best
arc characteristics for different electrodes
and joint designs. The amount of DIG
determines how much amperage (heat)
varies with Stick arc length. The combined
process switch along with preset DIG settings
make the Big Blue 400 Pro easy to set
without the complication of multiple switches.
3. Hot Start provides positive Stick electrode
starts for easy starts on all electrodes types
and it also works great for bead tie-ins.
4. Great MIG/FCAW Performance and Arc
Starts. Easy to run all wires from .023-inch
solid wires to large diameter 5/64-inch fluxcored wires.

1
8
2
3
4

9
10

11

12

13

5. Lift-Arc TIG with Auto-Stop and


Crater-out

USA Model

6. Standard 14-Pin Receptacle for simple


connection of remote controls and wire
feeders. Includes Auto Remote Sense
which automatically switches from panel to
remote amperage/voltage (A/V) control with
remote connected. Eliminates confusion of
a panel/remote switch.

14

7. Weatherproof Lexan Nameplate is super


durable and resists cracking and fading.
Color coded for ease of operation.
8. Meter Maintenance Displays show fuel
level, engine hours, oil change interval and
hi temp/low pressure/low fuel shutdown
information.
Low Fuel Shutdown shuts engine off prior
to running out of fuel to prevent loss of fuel
in the system, and make restarts easy.
Display will read noFUEL. Turn the machine
off, add fuel, and restart.
9. Glow Plugs assist in cold weather starting.

International Model Receptacles

ARC START with Lift-Arc

Touch or scratch

Lift at any angle

Shielding
gas
Arc

Shielding
gas

Reduces or eliminates sticking


Reduces or eliminates electrode/
work contamination
Low open-circuit voltage

Workpiece

ARC END with Auto-Stop

For Auto-Stop, lift up to terminate arc

While welding

10. Engine Control Switch is used to start the


engine and then select between Auto Idle
and High Speed Lock.

Shielding
gas

Lift up
until arc
ends

Arc ends
without
flare

Move back
down to
maintain gas
coverage

Arc

11. Amperage/Voltage Adjust Control

Eliminates need for a remote


control
Maintains shielding gas coverage
Eliminates tungsten and
workpiece contamination
Eliminates unwanted arc strikes
outside the weld area

Workpiece

12. 240 VAC Receptacle and 120 VAC GFCI


Receptacles with Circuit Breakers
Note: For matching 240 V plug, order #119 172.

ARC END with Crater-out


While welding

13. Weld Output Terminals


14. International Receptacle Panel with 16 A,
240 VAC Receptacle, 120 VAC GFCI
Receptacle and 32 A, 240 VAC Receptacle
with Circuit Breakers
Note: For matching 240 V plug, order #255 416
and for matching 120 V plug, order #255 419.

Shielding
gas
Arc

To start Crater-out, press


momentary contact switch
Welding
current
ramps
down

Maintain
shielding
gas
coverage

Maintains shielding gas coverage


Eliminates tungsten and workpiece
contamination
Crater-out time allows for addition
of filler
Eliminates unwanted arc strikes
outside the weld area

Workpiece

What Makes Miller Industrial Engine Drives So

Superior Circuit Board Design


Our critical circuit boards are engineered to carry low power and low
heat to reduce thermal stress and minimize expansion and contraction.
In contrast, our competitors boards carry high power and high heat,
making them more vulnerable to failure.

The Vault Makes Upgrading to Miller CC/CV


Units Worry-Free
Concerns with circuit board reliability have resulted in some operators
steering clear of CC/CV welder/generators even though they offer a
superior arc and multiple welding processes. Miller circuit board
reliability isnt a concern since all Big Blue multiprocess industrial engine
drives feature the Vault.
Created out of two aluminum halves sealed with silicone, as well as
watertight harness connections, the Vault provides a clean circuit board
environment, protecting the electronics and controlling output
in heavy industrial applications. No other competitor protects their
electronics with a sealed vault, leaving critical circuit boards exposed to
harsh elements that can disrupt the machines electronics, and therefore,
its operation.

Why Industrial Engine Drive Customers


Choose Miller
The ultimate test of Miller reliability is how it performs in the field.
These pictures provide a glimpse of how Miller industrial engine
drives perform for our customers. Read the full stories, and many
others demonstrating our superior reliability, at MillerWelds.com.

Rigorous Testing for Tough,


Real-World Conditions
To prove our machines go to the
limit, Miller industrial engine drives
are put to the test in very extreme
environmental conditions.
Airborne dust and sand.
Critical components are exposed
to abusive airborne particles in a
special testing chamber for weeks,
helping make sure theyll operate
while facing extreme levels of dirt,
dust or sand on the jobsite.
Humidity and corrosion.
Inside our Houston testing room,
critical components are subjected
to extended moisture and corrosive
salt exposure to ensure theyll run
even when exposed to humid
climates, corrosive coastal
environments, and driving rain.
Temperature extremes. Miller
industrial engine drives are tested
to ensure performance in scorching
heat. All Miller engine-driven
machines are weld rated at 104
degrees Fahrenheit, but actual tests are conducted up to 122 degrees
Fahrenheit to assure peak performance.
Jobsite/over-the-road abuse. Miller industrial engine drives are
shaken for hours on transportation bed simulators, subjected to severe
vibration, and test-dropped and jerked to ensure theyll withstand the
stresses that can shut down competitive machines.
Continuous operation. Miller industrial engine drives run day and
night, in all weather conditions, to assure theyll perform without
interruption in the field.

Genuine Miller Accessories

Female
Receptacle

Adapter Cord, Full KVA #300 517 Field


NEMA 14-50P to NEMA 6-50R. Adapts engine
drive 120/240 V plug to common Millermatic
and Spectrum 240 V plug.
Full KVA Plug Kit
#119 172 Field
120/240 VAC, 50 A plug
(NEMA 14-50P) to fit full
KVA receptacle.

Stick (SMAW) Welding


Weld Leads
2/0 Stick Cable Set, 50 ft. (15 m) #173 851
Consists of 50-foot (15 m) 2/0 electrode cable
with holder, and 50-foot (15 m) work cable with
clamp. 350 A, 100% duty cycle.
2/0 Stick Cable Set, 100/50 ft. (30.5/15 m)
#043 952
Consists of 100-foot (30.5 m) 2/0 electrode
cable with holder, and 50-foot (15 m) work
cable with clamp. 300 A, 100% duty cycle.

MIG (GMAW) or Flux-Cored (FCAW)


International Plugs Field
#255 418 1-Phase,
240 VAC, 32 A plug
#255 416 1-Phase,
240 VAC, 16 A plug

Engine Filter Kits


#246 987 Field. For CAT
#253 901 Field. For Kubota
#252 782 Field. For Mitsubishi
Includes all filters required for proper engine
maintenance. Oil filter, primary and secondary
fuel filter, and primary air filter.
Spark Arrestor (Muffler) Kit #300 585 Field
Prevents particles from leaving the muffler that
could potentially start a fire. Mandatory when
operating on California grasslands, brush, or
forest-covered land, and all national forests. For
other areas, check your state and local laws.
Meets U.S. Forest Service Standard 5100-1B.
FA-1D Lockable Flame
Arrestor Fuel Cap #043 947
Fuel cap can be padlocked to
prevent vandalism. A built-in
flame arrestor prevents flames
or sparks from entering the
fuel tank.
Chalwyn Safety Valve
#300 576 Field. For Mitsubishi
Shuts off air flow to the engine to prevent overspeed condition. Required on many petroleum
jobsites, this valve provides both manual and
automatic operation giving you two methods of
operation to meet jobsite compliance standards.
Protective Cover
#195 301 Field
Blue water-resistant
cover with Miller logo
resists stains and
mildew, and protects
the finish of your
welder.

TIG (GTAW) Welding

Dynasty 200 Series #907 099, #907 099-01-1


For premium portable AC/DC TIG arc quality.
See Lit. Index No. AD/4.8.
HF-251 Series #042 388
HF-251D-1, 115 VAC
High-frequency arc starter
and stabilizer. See Accessory
Lit. Index No. AY/5.0.

Multiple Operator Welding


The XMT 350, CST 280 and Dynasty 200 power
sources can be run off the machines generator
to provide two arcs with only one engine. There
is no arc interaction under 180 amps.
SuitCase X-TREME 8VS Wire Feeder
#951 582
SuitCase X-TREME 12VS Wire Feeder
#951 543
Lightweight, voltage-sensing wire feeders
include secondary contactor, gas valve and drive
roll kit. See Lit. Index No. M/6.42.
SuitCase 12RC Wire
Feeder #951 580
Lightweight and flexible
enough to run a variety of
wires up to .062-inch
diameter. Includes remote
voltage control and drive roll
kit. See Lit. Index No. M/6.5.

XMT 350 Series


#907 161, #907 224,
#907 366
See Lit. Index No. DC/18.83
and DC/18.84.

CST 280
#907 244, #907 244-01-1
#907 251, #907 251-01-1
See Lit. Index No. DC/29.55.

Plasma Cutting

MIG (GMAW)/Flux-Cored (FCAW) Guns


Miller produces a complete line of dependable
MIG guns. See Lit. Index Nos. AY/15.0, AY/16.0
and AY/17.0.

Spectrum 375 X-TREME and 625 X-TREME shown.

Spoolmatic 30A Spool Gun #130 831


Air-cooled, 200-amp, one-pound spool gun for
aluminum MIG. See Lit. Index No. M/1.73.
Requires WC-24 Control (#137 549).
XR Wire Feeders and Guns
Push-pull system designed to handle difficult-tofeed soft alloy wires such as aluminum. See Lit.
Index No. M/1.7, M/1.71, and M/1.73.

Spectrum 375 X-TREME #907 529


See Lit. Index No. PC/9.2.
Spectrum 625 X-TREME #907 579
See Lit. Index No. PC/9.6.
Spectrum 875 #907 583
See Lit. Index No. PC/9.8.
The Spectrum 375 X-TREME and 625 X-TREME
come complete with protective X-CASE
(not shown).

Genuine Miller Accessories (Continued)

RFCS-14 HD Foot Control #194 744


Heavy-duty foot control for remote current,
voltage and contactor control. Includes
20-foot (6 m) cord and 14-pin plug.

Remote Controls

RHC-14 Hand Control #242 211 020


Miniature hand control for remote current,
voltage and contactor control. Dimensions:
4 x 4 x 3.25 inches (102 x 102 x 82 mm).
Includes 20-foot (6 m) cord and 14-pin plug.
Wireless Remote Foot Control #300 429
For remote current, voltage and contactor
control. Receiver plugs directly into the 14-pin
receptacle of Miller machine. 90-foot (27.4 m)
operating range.
Wireless Remote Hand
Control #300 430
For remote current, voltage
and contactor control.
Receiver plugs directly into
the 14-pin receptacle of
Miller machine. 300-foot
(91.4 m) operating range.
Wireless Antenna Kit #300 749
Optional where improved reception is desired.

RMS-14 On/Off Control #187 208


Momentary-contact switch for contactor control.
Rubber-covered pushbutton dome switch ideal
for repetitive on-off applications. Includes 26.5foot (8 m) cord and 14-pin plug.

PRHC-14 Hand Control


#195 511
Complete current or voltage
control brings 120 volts GFCI
power to work area in a single
cord. Housed in a durable,
light aluminum case and
includes 125-foot (38 m) cord with plugs.
Extension Cords for 14-Pin Remote Controls
or 24 VAC Wire Feeders
#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15.2 m)
#242 208 080 80 ft. (24.4 m)

RCC-14 Remote Contactor and Current Control


#151 086
Rotary-motion fingertip control fastens to TIG
torch using two Velcro straps. Includes 28-foot
(8.5 m) control cord and 14-pin plug.

Trailers and Hitches (Note: Trailers are shipped unassembled.)

Mounting Specifications

Cable Tree #043 826


Provides an area to conveniently wrap weld
cables and extension cords.

HWY-224 Trailer
#043 805 For highway use.
OFR-224 Trailer
#043 802 For off-road use.
A 2650-pound (1202 kg) capacity trailer.Welded
steel tubing frame, heavy-duty axle with roller
bearing hubs and leaf-spring suspension.
Includes jack stand and 2-inch (50 mm) ball
hitch. HWY-224 also includes fenders and lights.

4 holes

Front Panel

C
D
E

Dual Hitch #300 831


2-inch (50 mm) ball hitch and 3-inch (76 mm)
lunette eye in one reversible assembly.

A. 27.75 in. (705 mm)


B. 26.25 in. (667 mm)
C. 52 in. (1321 mm)
D. 2 in. (51 mm)
E. 56 in. (1422 mm)
F. .562 in. (14 mm) dia.
Height: 32 in. (813 mm)
Width: 26.25 in. (667 mm)
Depth: 56 in. (1422 mm)

Trailer Specifications (Subject to change without notice.)


Model

Gross Axle
Gross Vehicle Net
Weight Rating Weight Rating Payload

HWY-224
OFR-224

3500 lb.
(1588 kg)

*Width at outside of fenders.

2960 lb.
(1343 kg)

Height
of Bed

Track (Center Standard Tires


Road
to center of
(Standard rating
Clearance tires)
or P-size rating) Dimensions

18.5 in.
7.25 in.
2650 lb.
(1202 kg) (470 mm) (184 mm)

52 in.
(1321 mm)

B78-13

Net
Weight

Length: 105 in. (2667 mm)


320 lb.
Width: HWY 59.5 in. (1511 mm)* (145 kg)
OFR 58.438 in. (1484 mm)

Typical Installations
Electrode Hot
Remote Control

Stick (SMAW) Basic Equipment


PRHC-14
Wireless Remote Hand Control
Wireless Antenna Kit

14-Pin PRHC-14 OR

#195 511
#300 430
#300 749

Work

Flux-Cored/MIG (FCAW/GMAW)
Basic Equipment
SuitCase X-TREME 8VS
SuitCase X-TREME 12VS

Stick Electrode

Wireless
Remote
Hand Control

Voltage-Sensing Feeder

#951 582
#951 543

SuitCase
X-TREME
8VS/12VS

Flux Cored or MIG Gun

Work
TIG Torch
with Valve

Lift-Arc TIG (GTAW) Basic Equipment


Lift-Arc TIG
Work

Remote On/Off Required


Remote Control

Stick (SMAW) Basic Equipment


RHC-14
Wireless Remote Hand Control
Wireless Antenna Kit

RHC-14

#242 211 020


#300 430
#300 749

Flux-Cored/MIG (FCAW/GMAW)
Basic Equipment
SuitCase 12RC

14-Pin

Stick Electrode

Wireless
OR
Remote
Hand Control
Work

14-Pin

Flux Cored or MIG Gun


SuitCase
12RC

#951 580

Work
Spoolmatic 30A Gun

Aluminum MIG (GMAW) Basic Equipment


Spoolmatic 30A
WC-24

14-Pin

#130 831
#137 549

WC-24

Work

TIG (GTAW) Basic Equipment


HF-251D-1
Dynasty 200 SD
Dynasty 200 DX

#042 388*
#907 099
#907 099-01-1

*TIG power cable adapter required

TIG
Torch

14-Pin
HF-251D-1
Or Other
High-Frequency Starting Aid

Work

Ordering Information
Equipment and Options

Stock No.

Description

Big Blue 400 Pro

#907 604
#907 605
#907 606

CAT. USA model


Mitsubishi. USA model
Kubota. USA model

Big Blue 400X Pro

#907 630
#907 631

CAT (CE). International model


Kubota (CE). International model

Adapter Cord, Full KVA

#300 517

Field

Full KVA Plug Kit

#119 172

Qty.

Field Accessories

International Plugs

Field
Field. See page 5

Engine Filter Kit

#246 987
#253 901
#252 782

Field. For CAT, includes air, oil and fuel filters


Field. For Kubota, includes air, oil and fuel filters
Field. For Mitsubishi, includes air, oil and fuel filters

Spark Arrestor (Muffler) Kit

#300 585

Field

FA-1D Lockable Flame Arrestor Fuel Cap

#043 947

Field

Chalwyn Safety Valve

#300 576

Field. For Mitsubishi

Protective Cover

#195 301

Field

Stick Welding Leads

See page 5

MIG/Flux-Cored Welding
SuitCase X-TREME 8VS

#951 582

See Lit. Index No. M/6.41

SuitCase X-TREME 12VS

#951 543

See Lit. Index No. M/6.42

SuitCase 12RC

#951 580

See Lit. Index No. M/6.5

Spoolmatic 30A Spool Gun

#130 831

Requires WC-24 Control. See Lit. Index No. M/1.73

WC-24 Control

#137 549

See Lit. Index No. M/1.5

MIG (GMAW) and Flux-Cored (FCAW) Guns

See Lit. Index Nos. AY/15.0, AY/16.0 and AY/17.0

XR Wire Feeder Control and Guns

See Lit. Index No. M/1.7, M/1.71, and M/1.73

TIG Welding
Dynasty 200 SD

#907 099

Dynasty 200 DX

#907 099 011

Basic controls for AC/DC TIG/Stick, 120460 VAC. See Lit. Index No. AD/4.8
Full feature controls for AC/DC TIG/Stick, 120460 VAC. See Lit. Index No. AD/4.8

HF-251D-1

#042 388

115 VAC. See Lit. Index No. AY/5.0

XMT 350 Series

#907 161
#907 224
#907 366

CC/CV model w/Dinse-style connectors. See Lit. Index No. DC/18.83


VS model w/Tweco-style connectors. See Lit. Index No. DC/18.83
MPa model w/Dinse-style connectors. See Lit. Index No. DC/18.84

CST 280 CC/DC

#907 244
#907 244 011
#907 251
#907 251 011

220-230/460575 VAC w/Dinse-style connectors. See Lit. Index No. DC/29.55


220-230/460575 VAC w/Tweco-style connectors. See Lit. Index No. DC/29.55
208-230/400460 VAC w/Dinse-style connectors. See Lit. Index No. DC/29.55
208-230/400460 VAC w/Tweco-style connectors. See Lit. Index No. DC/29.55

Spectrum 375 X-TREME

#907 529

Includes X-CASE . See Lit. Index No. PC/9.2

#907 579

Includes X-CASE . See Lit. Index No. PC/9.6

#907 583

See Lit. Index No. PC/9.8

Multiple Operator Welding

Plasma Cutting
Spectrum 625 X-TREME
Spectrum 875
Remote Controls and Switches

See page 6

Trailers and Hitches


HWY-224 Trailer

#043 805

Trailer with lights, fenders and 2-inch (50 mm) ball hitch. For highway use

OFR-224 Trailer

#043 802

Trailer with 2-inch (50 mm) ball hitch. For off-road use

Cable Tree

#043 826

Trailer-mounted cable holder for HWY-224 or OFR-224

Dual Hitch

#300 831

Combination 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in
one reversible assembly. For HWY-224 or OFR-224

Date:

Distributed by:

2013 Miller Electric Mfg. Co.

Total Quoted Price:

Price