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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

Index
OVERVIEW

ORGANIZATION.............................................................................................................................................................................. A-1

Whats New For The 2009 Medium Duty C-Series.................................................................................................................. A-1

Navigation/Viewing.................................................................................................................................................................. A-2

Printing..................................................................................................................................................................................... A-2

SYSTEM OPERATING INSTRUCTIONS................................................................................................................................................ A-3


UF3 Fast Idle Option Electrical Requirements....................................................................................................................... A-4

OUTLINE.................................................................................................................................................................................. A-4

Overview.......................................................................................................................................................................... A-4

Engine/Transmission Variations....................................................................................................................................... A-4

Factory Installed Equipment............................................................................................................................................ A-4

Upfitter Installed Equipment............................................................................................................................................ A-5

Operation......................................................................................................................................................................... A-5

Appendix.......................................................................................................................................................................... A-6

PTO Power Take Off Option Electrical Requirements.......................................................................................................... A-7

OUTLINE.................................................................................................................................................................................. A-7

Overview.......................................................................................................................................................................... A-8

Engine/Transmission Variations....................................................................................................................................... A-9

Vocation/Modes............................................................................................................................................................... A-9

Factory Installed Equipment.......................................................................................................................................... A-10

Upfitter Installed Equipment.......................................................................................................................................... A-10

Operation....................................................................................................................................................................... A-11

Stationary Preset Mode............................................................................................................................................ A-12

Stationary Variable Mode.......................................................................................................................................... A-14

Mobile Variable Mode............................................................................................................................................... A-16

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Index (continued)
PTO Power Take Off Option Electrical Requirements Operation (continued)

PTO Engine Shutdown.............................................................................................................................................. A-18

Reprogramming........................................................................................................................................................ A-20

Fast Idle & PTO Switches......................................................................................................................................... A-22

DIESEL PARTICULATE FILTER (DPF) SYSTEM DESCRIPTION


Exhaust Particulate Filter............................................................................................................................................................... A-25

Diesel Particulate Filter Layout...................................................................................................................................................... A-25

Diesel Oxidation Catalyst............................................................................................................................................................... A-25

Differential Pressure Sensor (DPS) and Pressure Lines................................................................................................................. A-25

Exhaust Gas Temperature Sensors................................................................................................................................................ A-26

Intake Air (AI) Valve........................................................................................................................................................................ A-26

Exhaust Cooler............................................................................................................................................................................... A-26

Normal Regeneration..................................................................................................................................................................... A-26

Service Regeneration..................................................................................................................................................................... A-27

Regeneration Process.................................................................................................................................................................... A-27

Ash Loading................................................................................................................................................................................... A-27

DIESEL PARTICULATE FILTER (DPF) REGENERATION ENABLE


Regeneration Enable Process........................................................................................................................................................ A-28

DIESEL PARTICULATE FILTER (DPF) SERVICE REGENERATION


Conditions For Running................................................................................................................................................................. A-29

Test Procedure............................................................................................................................................................................... A-29

6.6L (LMM) DIESEL EXHAUST COMPONENT SURFACE TEMPERATURES


Exhaust Component Surface Temperatures Chart........................................................................................................................ A-32


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Index (continued)
ELECTRICAL COMPONENT LOCATIONS

Electrical Component Legend......................................................................................................................................................... B-1

Ground Zones.................................................................................................................................................................................. B-2

Underhood Distribution Center........................................................................................................................................................ B-3

Fuse Block Underhood (Primary) Label Usage............................................................................................................................. B-4

Fuse Block Underhood (Primary) Top View................................................................................................................................... B-5

Fuse Block Underhood (Primary) Bottom View............................................................................................................................. B-6

Fuse Block Underhood (Primary) Wire Entry................................................................................................................................. B-7

Fuse Block Underhood (Secondary) Label................................................................................................................................... B-9

Fuse Block Underhood (Secondary)........................................................................................................................................... B-10

Fuse Block Underhood (Secondary) Wire Entry.......................................................................................................................... B-11

Fuse Block I/P 1 Label................................................................................................................................................................ B-12

Fuse Block I/P 1 Label Usage..................................................................................................................................................... B-13

Fuse Block I/P 1 Front View........................................................................................................................................................ B-15

Fuse Block I/P 1 Back View........................................................................................................................................................ B-16

Fuse Block I/P 1 Wire Entry........................................................................................................................................................ B-17

Fuse Block I/P 2 Label................................................................................................................................................................ B-18

Fuse Block I/P 2.......................................................................................................................................................................... B-19

Fuse Block I/P 2 Wire Entry........................................................................................................................................................ B-20

Location Views U/H Fuse Center................................................................................................................................................ B-22

Location Views I/P Harness w/I/P-1 & I/P-2............................................................................................................................... B-23

Location Views I/P-2 Fuse Center............................................................................................................................................... B-24

Turn Signal Flasher........................................................................................................................................................................ B-25

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Index (continued)
ELECTRICAL AND PIN-OUT ILLUSTRATIONS

12-Way Body Builder Connector..................................................................................................................................................... C-1

Body Builder Connector Location................................................................................................................................................... C-2

10-Way Bus Connector / 2-Way Bus Connector Family 2............................................................................................................ C-3

Bus Connector Location Family 2................................................................................................................................................. C-4

8.1L (L18) Powertrain Control Module (PCM) Connector C-1...................................................................................................... C-6

8.1L (L18) Powertrain Control Module (PCM) Connector C-2...................................................................................................... C-8

7.8L (LF8) Engine Control Module (ECM) Location..................................................................................................................... C-10

7.8L (LF8) Engine Control Module (ECM) Connector C-1........................................................................................................... C-11

7.8L (LF8) Engine Control Module (ECM) Connector C-2........................................................................................................... C-13

6.6L (LMM) Engine Control Module (ECM) Location................................................................................................................... C-15

6.6L (LMM) Engine Control Module (ECM) Connector C-1......................................................................................................... C-16

6.6L (LMM) Engine Control Module (ECM) Connector C-2......................................................................................................... C-19

7.2L (LF6) CAT Engine Control Module (ECM) Connector C-1................................................................................................... C-21

7.2L (LF6) CAT Engine Control Module (ECM) Connector C-2................................................................................................... C-23

16-Way Serial Data Link Connector............................................................................................................................................... C-26

Serial Data Link Connector Location............................................................................................................................................. C-27

8-Way Tail Lamp Connector........................................................................................................................................................... C-28

Tail Lamp Connector Location....................................................................................................................................................... C-30

7-Way Tractor Connector Family 3............................................................................................................................................. C-31

Tractor Connector Family 3 Location.......................................................................................................................................... C-32

7-Way Trailer Connector Family 2............................................................................................................................................... C-33

Trailer Connector Location Family 2........................................................................................................................................... C-34

7-Way Trailer Connector Family 3............................................................................................................................................... C-35

Trailer Connector Location Family 3........................................................................................................................................... C-36


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Index (continued)
ELECTRICAL AND PIN-OUT ILLUSTRATIONS (continued)

10-Way Transmission Optional Connector.................................................................................................................................... C-37

Transmission Optional Connector Location................................................................................................................................... C-38

10-Way Upfitter PTO Connector.................................................................................................................................................... C-39

Upfitter PTO Connector Location.................................................................................................................................................. C-40

C127 Engine Chassis Harness to Remote Power Take Off (PTO) (LF8)........................................................................................ C-41

Right Rear Side of Engine Compartment (LF8).............................................................................................................................. C-42

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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS

Schematic Description and Navigation Instructions.................................................................................................................. D-1

Power Distribution

(L18) 8.1L V8 GMPT VORTEC - Gas...................................................................................................................................... D-3

(LMM) 6.6L V8 Isuzu DURAMAX - Diesel............................................................................................................................. D-12

(LF8) 7.8L L6 Isuzu 6H - Diesel.............................................................................................................................................. D-21

(LF6) 7.2L L6 Caterpillar C7 - Diesel.................................................................................................................................... D-30

Ground Distribution

(L18) 8.1L V8 GMPT VORTEC - Gas (LMM) 6.6L V8 Isuzu DURAMAX - Diesel.............................................................. D-39

(LF8) 7.8L L6 Isuzu 6H - Diesel.............................................................................................................................................. D-51

(LF6) 7.2L L6 Caterpillar C7 - Diesel.................................................................................................................................... D-64

Power Take-Off

(L18) 8.1L V8 GMPT VORTEC - Gas (LMM) 6.6L V8 Isuzu DURAMAX - Diesel

(LF8) 7.8L L6 Isuzu 6H - Diesel...................................................................................................................................... D-76

(LF6) 7.2L L6 Caterpillar C7 - Diesel................................................................................................................................... D-78

Auxiliary Power............................................................................................................................................................................ D-80

Engine Controls

(L18) 8.1L V8 GMPT VORTEC - Gas.................................................................................................................................... D-81

(LMM) 6.6L V8 Isuzu DURAMAX - Diesel............................................................................................................................. D-93

(LF8) 7.8L L6 Isuzu 6H - Diesel............................................................................................................................................ D-107

(LF6) 7.2L L6 Caterpillar C7 - Diesel.................................................................................................................................. D-119

Fan Control................................................................................................................................................................................. D-131

ETC

(L18) 8.1L V8 GMPT VORTEC - Gas.................................................................................................................................. D-132


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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS (continued)

Fuel

(L18) 8.1L V8 GMPT VORTEC - Gas - Family 2................................................................................................................. D-134

(L18) 8.1L V8 GMPT VORTEC - Gas - Family 3................................................................................................................. D-136

(LMM) 6.6L V8 Isuzu DURAMAX - Diesel........................................................................................................................... D-138

(LF8) 7.8L L6 Isuzu 6H - Diesel - (LF6) 7.2L L6 Caterpillar C7 - Diesel.............................................................................. D-139

Heated Fuel/Water In Fuel

(LMM) 6.6L V8 Isuzu DURAMAX - Diesel........................................................................................................................... D-140

(LF6) 7.2L L6 Caterpillar C7 - Diesel.................................................................................................................................. D-141

(LF8) 7.8L L6 Isuzu 6H - Diesel............................................................................................................................................ D-142

Automatic Transmissions

LCT Transmission................................................................................................................................................................. D-143

MD Transmission.................................................................................................................................................................. D-146

Exhaust Brake/Restrictor

(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (LF8) 7.8L L6 Isuzu 6H - Diesel

(LF6) 7.2L L6 Caterpillar C7 - Diesel.......................................................................................................................... D-149

Starting & Charging

(L18) 8.1L V8 GMPT VORTEC - Gas.................................................................................................................................. D-150

(LMM) 6.6L V8 Isuzu DURAMAX - Diesel........................................................................................................................... D-153

(LF8) 7.8L L6 Isuzu 6H - Diesel............................................................................................................................................ D-156

(LF6) 7.2L L6 Caterpillar C7 - Diesel.................................................................................................................................. D-158

Cruise Control

(L18) 8.1L V8 GMPT VORTEC - Gas (LMM) 6.6L V8 Isuzu DURAMAX - Diesel............................................................ D-160

(LF8) 7.8L L6 Isuzu 6H - Diesel............................................................................................................................................ D-161

(LF6) 7.2L L6 Caterpillar C7 - Diesel.................................................................................................................................. D-162

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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS (continued)

Batteries

(L18) 8.1L V8 GMPT VORTEC - Gas - Top Post................................................................................................................. D-163

(L18) 8.1L V8 GMPT VORTEC - Gas - Side Post............................................................................................................... D-165

(L18) 8.1L V8 GMPT VORTEC - Gas - Bus......................................................................................................................... D-166

(LMM) 6.6L V8 Isuzu DURAMAX - Diesel........................................................................................................................... D-167

(LMM) 6.6L V8 Isuzu DURAMAX - Diesel - Bus................................................................................................................. D-169

(LF8) 7.8L L6 Isuzu 6H - Diesel............................................................................................................................................ D-170

(LF6) 7.2L L6 Caterpillar C7 - Diesel.................................................................................................................................. D-171

2-Speed Rear Axle

(L18) 8.1L V8 GMPT VORTEC - Gas (LF8) 7.8L L6 Isuzu 6H - Diesel............................................................................. D-172

(LF6) 7.2L L6 Caterpillar C7 - Diesel.................................................................................................................................. D-174

Active Transfer Case................................................................................................................................................................. D-176


Horn ............................................................................................................................................................................................ D-178

Brakes

Hydraulic (C4500 thru C7500).............................................................................................................................................. D-179

Air (C7500 thru C8500)........................................................................................................................................................ D-185

Park Brake

Park Brake (Family 2)........................................................................................................................................................... D-190

Park Brake (Family 3)........................................................................................................................................................... D-191

SIR ............................................................................................................................................................................................... D-192

Rear Air Suspension.................................................................................................................................................................. D-194


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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS (continued)

Serial Data

Data Link Connector............................................................................................................................................................ D-195

Serial Data Link (Class 2)..................................................................................................................................................... D-198

Serial Data Gateway............................................................................................................................................................. D-199

Diagnostic Tool Connector................................................................................................................................................... D-200

J1939 - (L18) 8.1L V8 GMPT VORTEC - Gas (LF8) 7.8L L6 Isuzu 6H - Diesel

(LF6) 7.2L L6 Caterpillar C7 - Diesel.......................................................................................................................... D-201

HVAC

Heater Only.......................................................................................................................................................................... D-208

Active - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel.............................................................................................................. D-209

Passive - (LF8) 7.8L L6 Isuzu 6H - Diesel............................................................................................................................ D-211

Rear Heater - Crew Cab....................................................................................................................................................... D-213

Rear Defogger - Crew Cab.................................................................................................................................................. D-214

Chime ......................................................................................................................................................................................... D-215

Displays

Instrument Panel Cluster (IPC)............................................................................................................................................. D-216

Tell Tale Module & Gauges................................................................................................................................................... D-218

Windshield Wiper/Washer......................................................................................................................................................... D-220

Headlamps

Dual Headlamps................................................................................................................................................................... D-221

Quad Headlamps (Family 2)................................................................................................................................................. D-222

Daytime Running Lamps (DRL)................................................................................................................................................. D-223

Exterior Lighting......................................................................................................................................................................... D-224


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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS (continued)

Interior Lighting.......................................................................................................................................................................... D-230

Truck/Trailer Wiring

Truck/Trailer Wiring (Family 2).............................................................................................................................................. D-235

Truck/Trailer Wiring (Family 3).............................................................................................................................................. D-236

Tractor Wiring (Family 3)....................................................................................................................................................... D-238

Body Builder Connector............................................................................................................................................................ D-240

School Bus Upfitter.................................................................................................................................................................... D-241

Power Windows

Power Windows - Regular Cab............................................................................................................................................ D-242

Power Windows - Crew Cab................................................................................................................................................ D-243

Power Door Locks..................................................................................................................................................................... D-245

Remote Keyless Entry (RKE)..................................................................................................................................................... D-247

Power Mirrors............................................................................................................................................................................. D-248

Entertainment

Radio.................................................................................................................................................................................... D-250

Speakers.............................................................................................................................................................................. D-251

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Upfitters Quick Reference Index


UPFITTERS QUICK REFERENCE

Connector Terminal Contacts

Delphi....................................................................................................................................................................................... E-1

Bosch....................................................................................................................................................................................... E-1

Sumitomo................................................................................................................................................................................. E-1

Power Take-off (PTO)

Description and Operation....................................................................................................................................................... E-2

Diagnostic Checks

Diagnostic Starting Point Power Take-Off (PTO)........................................................................................................... E-7

Symptoms Power Take-Off (PTO)................................................................................................................................. E-7

Power Take-off (PTO) Does Not Engage.......................................................................................................................... E-9

Engine RPM Does Not Increase With Power Take-Off (PTO) Engaged......................................................................... E-13

Power Take-Off (PTO) Indicator Inoperative.................................................................................................................. E-15

Schematics

L18LMMLF8............................................................................................................................................................... E-17

LF6................................................................................................................................................................................. E-19

Vehicle Diagnostic System Check........................................................................................................................................... E-20

Checking Aftermarket Accessories........................................................................................................................................... E-22

Wiring Repairs

Testing for Intermittent Conditions and Poor Connections.................................................................................................... E-23

Flat Wire Repairs.................................................................................................................................................................... E-27

GMLAN Wiring Repairs.......................................................................................................................................................... E-28

High Temperature Wiring Repairs.......................................................................................................................................... E-31

Heated Oxygen Sensor Wiring Repairs................................................................................................................................. E-35


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Upfitters Quick Reference Index (continued)


UPFITTERS QUICK REFERENCE (continued)

Wiring Repairs (continued)

Splicing Copper Wire Using Splice Clips............................................................................................................................... E-36

Splicing Copper Wire Using Splice Sleeves........................................................................................................................... E-38

Splicing Twisted or Shielded Cable........................................................................................................................................ E-40

Splicing Inline Harness Diodes.............................................................................................................................................. E-41

SIR/SRS Wiring Repairs......................................................................................................................................................... E-42

Lighting

Diesel Emissions

Separating Stop from Turn Signal Lamps.............................................................................................................................. E-46


CARB Idle Shutdown Requirements (California Only)............................................................................................................ E-48

Engine Idle Control System Description

Idle Shutdown........................................................................................................................................................................ E-49

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Overview
ORGANIZATION
The 2009 Medium Duty C-Series Electrical Body Builder Manual is organized as follows:
A. System Operation Description of how things function
B. Components (including Electronic Modules) Location and Pinouts
C. Connectors Location and Pinouts
D. Subsystem Schematics Detailed wiring and electrical schematic information
E. Upfitters Quick Reference Additional information on existing and new features, as well as Frequently Asked Questions
WHATS NEW FOR THE 2009 MEDIUM DUTY C-SERIES
Major changes for the 2009 Model Year include:
The 8.1L (L18) gas engine will no longer be available on C6500/C7500/C8500 models starting in December 2008

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Overview (contd)
NAVIGATION/VIEWING
The Index items are linked to the actual page. Click on the item of interest and youll go to the corresponding page.
The tab at the top of the page has other options available. From left to right:
Print




Save
Previous page
Next Page
Page Number (in box)
Zoom Decrease Magnification
Zoom Increase Magnification
Percentage Option (with drop-down menu)
Scroll Through Pages
Step Through Pages (one at a time)
Find (with drop down menu)
PRINTING
Specific pages can be printed out. Be careful to select a print range or current page otherwise all 411 pages will be printed out.
The information provided in this document is believed to be accurate at time of publication.
General Motors reserves the right to change the information contained in this document at any time.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

System Operating Instructions


UF3 Fast Idle Option Electrical Requirements
OUTLINE
Overview
Engine/Transmission Variations
Factory Installed Equipment
Upfitter Installed Equipment
Operation
Appendix
Reprogramming the PCM / Using the Tech 2 Scan Tool (Attachment 1)
Illustrations
IP Switch Panel (Figure 1)
Fast Idle Switch (Figure 2)

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OVERVIEW
The UF3 fast idle option allows the operator to push a switch and raise the engine speed to a predetermined Idle RPM value. This feature
can only be used when the vehicle is stationary. Examples of Fast Idle applications are battery charging, idle operation of High Electrical
Load vehicles, quick warm ups, and improved AC performance.
Scope
The GM (UF3) option described here is the necessary electrical and electronic content to control the engine idle speed. This is not a
description of how to install these features if not ordered as part of the option. Base factory settings and procedures to change the factory
settings are described here. Responsibility for proper and safe operation for any additional equipment remains with the Upfitter.
(PTO) vs. (UF3) Fast Idle
The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LLY/LMM/LG4/LF8 engines.
ENGINE/TRANSMISSION VARIATIONS
The 2009 Medium Duty C Series uses 4 engines as shown below:
Engine RPO
L18
LMM
LF8
LF6

Engine Description
8.1L V8 GMPT VORTEC - Gas
6.6L V8 Isuzu DURAMAX - Diesel
7.8L L6 Isuzu 6H - Diesel w/2007i Emissions
7.2L L6 Caterpillar - Diesel

Truck Family Available


2&3
2
3
3

FACTORY INSTALLED EQUIPMENT


The UF3 fast idle option includes the Fast Idle Switch, the Fast Idle Indicator Lamp and necessary wiring to the ECM for operation.
Fast Idle Switch - Use to increase Engine speed to a preset value.
Fast Idle Indicator Lamp ECM turns on light to indicate operation in the Fast Idle Mode. This indicator is in the switch.

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UPFITTER INSTALLED EQUIPMENT


No upfitter installed equipment is required to operate the function. Responsibility for proper and safe operation for any additional equipment
remains with the Upfitter.
OPERATION
Description
Vehicles ordered with the UF3 (Fast Idle) option come with a dash mounted switch which allows the user to increase the engine idle speed
to a fixed value. The Fast Idle Switch is located to the right of the steering wheel as shown in the illustration (Figure 1). An indicator in the
switch lights to show Fast Idle mode is active.
How To Operate
To enable the Fast Idle, the following conditions must be met:
1. Engine must be running
2. Transmission must be in Park or Neutral
3. Vehicle speed must be less than 5 mph
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Fast Idle mode by pressing the Fast Idle Switch. If the switch is pressed
while the engine is in the Fast Idle mode, the engine will return to normal base idle.

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Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the
L18/LMM/LF8/LF6 engines:
PROGRAMMABLE
PARAMETERS

DEFAULT SETTINGS
(RPM)

MINIMUM VALUE
MAXIMUM VALUE
ADJUSTMENT RESOLUTION
(RPM)
(RPM)
(RPM)
1000
Maximum Fast Idle Speed
2500
Cant be set below base
3800
25
Accelerator Disables Fast Idle
Fast Idle Speed Parameters
600
1300
Base Idle Speed
1200
Normal engine idle will override
Cannot be set above the maximum
25
if higher than Fast Idle.
Fast Idle Speed Parameter
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.
Caterpillar LF6 Engine
Base Fast Idle is set at the Factory to 1000 RPM. Fast Idle can be programmed from 700 to 2640 RPM.
Adjusting the Factory Preset Engine Speed
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LMM/LF8/LF6 engines.
The Tech 2 connects to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can
be found in the Appendix. (Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.
APPENDIX
Reprogramming the PCM / Using the Tech 2 Scan Tool
(Attachment 1)
Illustrations
Location of Fast Idle Switch and Indicator (Figure 1)
Switch Detail (Figure 2)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

System Operating Instructions


PTO Power Take Off Option Electrical Requirements
OUTLINE
Overview
Engine/Transmission Variations
Vocation/Modes
Factory Installed Equipment
Upfitter Installed Equipment
Operation *
Stationary Preset Mode
Stationary Variable Mode
Mobile Variable Mode
PTO Engine Shutdown
Remote Operation
Appendix
Reprogramming the PCM / Using the Tech 2 Scan Tool (Attachment 1)
Illustrations
Location of PTO Switch and Indicator (Figure 1)
PTO Switch Detail (Figure 3)
Note: *Caterpillar has different programming capability. See your dealer for more information.

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OVERVIEW
A Power Take Off (PTO) is a gearbox or mechanical device used to transmit mechanical power from the powertrain, through gears or a
transmission, to another mechanical or hydraulic device. Examples of PTO applications are: salt spreaders, refuse equipment, plows,
pumps, drills, lifts, wrecker equipment, dump bodies, fire/rescue equipment, etc.
PTO Advantages

PTOs are inexpensive, convenient, safe and reliable.

PTOs bolt on to the transmission, engine, transfer case or can be incorporated into the accessory belt drive system.

PTOs eliminate the need for a complex array of levers, controllers, electric motors, etc., which would be required to duplicate
the operation of a PTO.

Scope
The PTO unit itself is installed by the Upfitter or Specialty Vehicle Assembler on the vehicle. The GM (PTO) option described here is the
necessary electrical and electronic content to control the PTO unit. Responsibility for proper and safe operation remains with the Upfitter.
Other PTO related RPOs such as V66 (mechanical provisions for Front PTO) are not addressed here.
(PTO) vs. (UF3) Fast Idle
The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LMM/LF8/LF6 engines.

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ENGINE/TRANSMISSION VARIATIONS
The 2009 Medium Duty C Series uses 6 engines as shown below:
Engine RPO
L18
LMM
LF8
LF6

Engine Description
8.1L V8 GMPT VORTEC - Gas
6.6L V8 Isuzu DURAMAX - Diesel
7.8L L6 Isuzu 6H - Diesel w/2007i Emissions
7.2L L6 Caterpillar - Diesel

Truck Family Available


2&3
2
3
3

Many transmissions are available on the 2009 Medium Duty C Series. 13 manual and six automatics are available on Family 3 trucks alone.
The Caterpillar engine and some Allison transmissions have dedicated PTO connectors that interface with their control modules. The Engine
Controller and Transmission Controller communicate with each other on a high-speed serial data link. The PTO functions are interfaced to
the ECM on 2009 Medium Duty C Series to reduce variation in wiring and function. The LF6 Caterpillar engine requires different PTO wiring
from the other engine applications but functions in a similar manner. Specific wiring is supplied with the PTO option.
VOCATION/MODES
The primary difference in PTO operation is whether the vehicle is stationary or moving. Stationary operation can have either preset or
variable PTO speeds. Some examples of modes and vocations are:
Stationary Preset Three preset high idle speeds Refuse & Wrecker equipment, Fire truck pumpers,
Stationary Variable Variable high idle speeds - Drills, Lifts,
Mobile Variable Allows variable PTO speeds while the vehicle is moving Salt Spreaders, Plows, Street Cleaners.
Note: The ECM can be programmed to only one of these modes at any given time. Caterpillar has different programming capability. See
your dealer for more information.

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FACTORY INSTALLED EQUIPMENT


The PTO option includes the PTO Enable Switch, PTO Relay, K34 Cruise Control Switch, Upfitter Connector to allow optional Upfitter
installed switches, and necessary wiring.
PTO Enable Switch Located on Dash
PTO Relay Turned on by ECM, Provides power for Engage Switch and Load Solenoid.
K34 Cruise Control Switch Steering column mounted - use to adjust idle speeds under PTO operation.
Upfitter Connector allows interconnection of optional Upfitter installed switches.
UPFITTER INSTALLED EQUIPMENT
Optional Upfitter installed equipment includes Remote PTO Up / Down Switches, PTO Load Engage Switch, PTO Load Solenoid, and
Remote Kill Switch. All of these devices interface with the Upfitter Connector.
Remote PTO Up / Down Switches Same function as Cruise Control Switches, allows operation outside of Cab for Stationary PTO
applications.
PTO Load Engage Switch Allows for positive action feedback to ECM for before idle speed is increased. A 5 sec (calibrated) delay
occurs without this feedback.
Note: The Caterpillar ECM does not provide a feedback for PTO operation.
PTO Load Solenoid Causes PTO engagement if so equipped.
Remote Kill Switch This Normally Closed Switch allows the operator to stop the engine for remote Applications.

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OPERATION
Description
The PTO RPO is an option that allows the user to raise the engine speed through the use of designated switches and ECM programming.
The ECM can be programmed to one of the following three PTO modes:
Stationary Preset mode Three preset high idle speeds. Vehicle must be stationary.
Stationary Variable mode Variable high idle speeds. Vehicle must be stationary.
Mobile Variable mode Allows variable PTO speeds while vehicle is moving.
These PTO modes are addressed separately and in detail in the following pages.
Please note the ECM can be programmed to only one of the three modes at any one time.
PTO Switches
Vehicles ordered with the PTO option come with an IP mounted switch which allows the user to enable the function. The PTO Switch is located
to the right of the steering wheel as shown in the illustration (Figure 1 & Figure 3). An indicator in the switch lights to show PTO mode is
active. The engine speed can then be changed with either the cruise control switches or upfitter installed remote PTO switches. Cruise
Control Switches come with the PTO option on the 2009 Medium Duty C Series. The following chart shows how the switches operate.
PTO SWITCH CONVERSION CHART
PTO w/Cruise Switch Operation

Remote PTO Switch Operation

Function

Cruise On/Off

N/A

Cruise Switch Enable

PTO Enable

N/A

PTO Enable

SET

PTO Down

Lower RPM

RES

PTO Up

Raise RPM

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Stationary Preset Mode


Description
The Stationary Preset Mode allows the user to select from three high idle speeds which are programmed in the ECM. The user can toggle
between three preset speeds using the SET or RES switches or the Remote PTO Switches.
How To Operate
Prior to enabling the Stationary PTO Mode, the following conditions must be met:
1. Engine must be running.
2. Transmission must be in Park or Neutral.
3. Vehicle speed must be less than 5 mph.
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Stationary PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position L18 only.
3. Set PTO Enable Switch to On position.
Upon Completion of the above steps, the PTO Stationary Preset Mode will be enabled and the engine speed will increase to the PTO Base
Idle Speed. Toggling the SET and RESume switches will cause the engine RPM to change from normal to either the PTO Preset #1 or PTO
Preset #2 speed depending on which switch is pressed first.
Note: LMM/LF8 ECM enables PTO relay with switch activation. Once on, the ECM wont turn the relay off until the switch is turned off.
Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Preset Mode causing the engine to return to normal base idle.
Note: L18 - Using the Accelerator to raise the engine above the Maximum Fast Idle Speed will result in disabling the PTO Stationary
Preset Mode.
LMM/LF8 Engine will be governed to PTO Max engine speed with throttle activation. Engine speed will return to pre-activation
value after the pedal is released.
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Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the
L18/LMM/LF8 engines:
PROGRAMMABLE
PARAMETERS

DEFAULT SETTINGS
(RPM)

Maximum Fast Idle Speed


Accelerator Disables Fast Idle

2500 L18
2200 LMM/LF8

MINIMUM VALUE
(RPM)
1000
Cant be set below base
Fast Idle Speed Parameters

1200 L18
850 LMM
1000 LF8

600

1200 L18
1250 LMM
1400 LF8

1000

LMM/LF8
1000 LMM/LF8

1000
Cant be set below base
Fast Idle Speed Parameters
600

MAXIMUM VALUE
(RPM)

ADJUSTMENT RESOLUTION
(RPM)

3800 L18
2200 LMM/LF8

50

1300 L18
1400 LMM/LF8
Cannot be set above the maximum
Fast Idle Speed Parameter

50

Maximum Fast Idle Speed

50

Maximum Fast Idle Speed

50

Maximum Fast Idle Speed

50

Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.
Caterpillar LF6 Engine
PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.
Adjusting the Factory Preset Engine Speed
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LMM/LF6/LF8 engines.
The Tech 2 connects to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can
be found in the Appendix (Attachment 1) . Reprogramming the LF6 engine requires a Caterpillar electronic service tool.

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Stationary Variable Mode


Description
The Stationary Variable Mode allows the user to retain the engine speed at a desired value through the use of the accelerator pedal and the
SET or RES switch. The engine speed must be greater than the PTO Base Fast Idle Speed and lower than the Maximum Fast Idle Speed.
How To Operate
Prior to enabling the Stationary Variable PTO Mode, the following conditions must be met:
1. Engine must be running
2. Transmission must be in Park or Neutral
3. Vehicle speed must be less than 5 mph
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Stationary Variable PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position L18 only.
3. Set PTO Enable Switch to On position.
4. Depress the Accelerator pedal to obtain the desired high idle speed.
5. Press the SET button to hold engine at the desired high idle speed.
The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table A). The adjustment increments are 25 RPM (L18/LF8), 100 RPM (LMM). This function with the remote switches as well
as the cruise control switches.

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SWITCH
PRESSING
ONCE
HELD

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PTO STATIONARY VARIABLE MODE FUNCTION CHART


SET
RES
Engine speed will increase by 25 RPM (L18/LF8), 100 RPM (LMM)
Engine speed will decrease by 25 RPM (L18/LF8), 100 RPM (LMM)
decrements and will maintain the new engine speed value. Engine
increments and will maintain the new engine speed value. Engine
speed can be decreased down to the engine base idle speed
speed can increase up to the maximum fast idle speed value.
value. If engine speed is at this value, all SET inputs will be ignored. If engine speed is at this value, all RES inputs will be ignored.
Decelerates engine down to the engine base idle speed value.
Increases engine speed up to the maximum fast idle speed value.

Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.
TABLE A Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LLY/LG4 engines:
PROGRAMMABLE
PARAMETERS
Maximum Fast Idle Speed
Accelerator Disables Fast Idle

DEFAULT SETTINGS
(RPM)
2500 L18
2200 LMM/LF8

MINIMUM VALUE
(RPM)
1000
Cant be set below base
Fast Idle Speed Parameters

MAXIMUM VALUE
(RPM)
3800 L18
2200 LMM/LF8

ADJUSTMENT RESOLUTION
(RPM)
25 L18/LF8
100 LMM

1300 L18
1400 LMM/LF8
25 L18/LF8
PTO Base Idle Speed
Cannot be set above the maximum
100 LMM
Fast Idle Speed Parameter
600
Maximum Fast Idle Speed
PTO Relay Engage Max Engine Speed 1000 LMM/LF8
50
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.
1200 L18
850 LMM
1000 LF8

600
Normal engine idle will override
if higher than Fast Idle.

Caterpillar LF6 Engine


PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.
The PTO bump rate is 50 RPM.

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Adjusting the Factory Preset Engine Speed


The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LMM/LF8 engines.
The Tech 2 connects to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool
can be found in the Appendix (Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.
Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Variable Preset Mode causing the engine to return to normal base idle. Using the Accelerator to raise the engine
above the Maximum Fast Idle Speed will result in disabling the PTO Stationary Variable Mode.
Mobile Variable Mode
Description
The PTO Mobile Mode allows the driver to maintain a desired engine speed (not vehicle speed) while the vehicle is moving. This feature is
available with both manual and automatic transmissions. The engine speed must be greater than the PTO Base Fast Idle Speed and lower
than the Maximum Fast Idle Speed. The Vehicle speed must be between the Minimum and Maximum Vehicle Speed Values.
How To Operate
To engage the PTO Mobile Variable Mode, the following conditions must be met in the following order:
1. Engine must be running
2. Transmission must be in gear.
3. Vehicle speed must be between the Minimum and Maximum Vehicle Speeds
4. Brake or Clutch must not be depressed.
5. PTO Enable Switch must be set to the On position
When the above conditions are met, the operator can activate the Mobile Variable mode by the following sequence:
7. Depress the Accelerator Pedal to obtain the desired engine speed.
8. Press the SET button to hold engine at the desired high idle speed.
The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table B). The adjustment increments are 25 RPM (L18/LF8), 100 RPM (LMM).
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SWITCH
PRESSING
ONCE

HELD

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PTO MOBILE VARIABLE MODE FUNCTION CHART


SET
RES
Engine speed will decrease by 25 RPM (L18/LF8), 100 RPM (LMM)
Engine speed will increase by 25 RPM (L18/LF8), 100 RPM (LMM)
decrements and will maintain the new engine speed value. Engine
increments and will maintain the new engine speed value. Engine
speed can be decreased down to the engine base idle speed value. speed can increase up to the maximum fast idle speed value. If
If engine speed is at this value, all SET inputs will be ignored. If the
engine speed is at this value, all RES inputs will be ignored. If the
vehicle reaches the Minimum Vehicle Speed Value, PTO mode will
vehicle reaches the Maximum Vehicle Speed Value, PTO mode will
be disengaged.
be disengaged.
Decelerates engine down to the engine base idle speed.
Increases engine speed up to the maximum fast idle speed value.
If the vehicle reaches the Minimum Vehicle Speed Value,
If the vehicle reaches the Maximum Vehicle Speed Value,
PTO mode will be disengaged.
PTO mode will be disengaged.

Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.
TABLE B Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LMM/LF8 engines:
PROGRAMMABLE
PARAMETERS

DEFAULT SETTINGS
(RPM)

Maximum Fast Idle Speed


Accelerator Disables Fast Idle

2500 L18
2200 LMM/LF8

MINIMUM VALUE
(RPM)
1000
Cant be set below base
Fast Idle Speed Parameters

MAXIMUM VALUE
(RPM)
3800 L18
2200 LMM/LF8

ADJUSTMENT RESOLUTION
(RPM)
25 L18/LF8
100 LMM

1300 L18
1400 LMM/LF8
25 L18/LF8
PTO Base Idle Speed
Cannot be set above the maximum
100 LMM
Fast Idle Speed Parameter
20 L18
30 L18
Maximum Vehicle Speed
80 LMM
3 MPH
80 LMM
1
Governing MPH
75 LF8
255 LF8
600
Maximum Fast Idle Speed
50
PTO Relay Engage Max Engine Speed 1000 LMM/LF8
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.
1200 L18
1000 LMM/LF8

600
Normal engine idle will override
if higher than Fast Idle.

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Caterpillar LF6 Engine


PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm. The
PTO bump rate is 50 RPM.
Adjusting the Factory Preset Engine Speed
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LMM/LF8 engines.
The Tech 2 connects to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2
tool can be found in the Appendix (Attachment 1). Reprogramming the LF6 engine requires a Caterpillar electronic service tool.
PTO Engine Shutdown
Description
The PTO option includes provisions for PTO engine fault shutdown. This feature allows the operator to stop the engine while in PTO mode
with an aftermarket installed switch. If the truck is not in PTO mode, pressing the switch will have no effect on engine operation. The
PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been provided
for installation of remote PTO controls. The upfitter can access the PTO engine fault shutdown circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. To install this feature see the
upfitter provisions schematics. Important. If the PTO engine shutdown feature is to be used, it must be turned on in the ECM. If this
feature is not turned on it will have no effect on the engine.
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LMM/LF8 engines.
The Tech 2 connects to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can
be found in the Appendix (Attachment 1). Reprogramming the LF6 engine requires a Caterpillar electronic service tool.

Description

Remote Operation

The PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been
provided for installation of remote PTO idle controls. The upfitter can access the PTO high idle circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. Two momentary switched are
required to duplicate the operation of the SET and RESume switches in the cab. The schematics showing the switches can be found on the
Subsystem Electrical schematics under Upfitter Provisions. PTO UP switches duplicate the RES switch operation and the PTO Downswitch
duplicates the SET switch operation. Please note that the PTO high idle must still be enabled from the Cruise On/Off and the PTO
enable switches in the cab.
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APPENDIX
Reprogramming the PCM / Using the Tech 2 Scan Tool (Attachment 1)
Illustrations
Location Illustrations
IP Switch Panel (Figure 1)
PTO Enable Switch See Component Locations (Figure 3)
Upfitter PTO Connector is shown in the connector and pin-out illustrations
Connector Drawings
Upfitter Provisions Connector are shown in the connector and pin-out illustrations
Circuit Schematic References (Circuit Schematics are shown in the Subsystem Electrical Schematic portion of the Body Builders Manual)
Upfitter Provision Connector L18/LMM/LF8
Upfitter Provision Connector LF6
L18 Gas Engine
Duramax 6.6L and 7.8L Diesel Engines
Caterpillar 7.2L Diesel Engine
PTO Operation w/Isuzu 7.8L Diesel Engine

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ATTACHMENT 1
REPROGRAMMING THE PCM/ECM FOR FAST IDLE/PTO USING THE TECH 2 SCAN TOOL
The Tech 2 scan tool MUST be used to enable the Fast Idle and PTO options and adjust the factory preset parameters to desired settings.
The Tech 2 menu driven device is a hand held scan tool that plugs into the datalink connector located underneath the dash near the drivers
seat. Once the Tech 2 is connected, the following chart will guide the user.
STEP
1
2
3
4
5
6
7
8
9
10

CURRENT MENU
MAIN
VEHICLE IDENTIFICATION
VEHICLE IDENTIFICATION
SYSTEM SELECTION
VEHICLE IDENTIFICATION
VEHICLE IDENTIFICATION
POWERTRAIN
SPECIAL FUNCTIONS
CURRENT PTO SETTINGS
PTO OPTIONS
TO ADJUST THE MODE OF OPERATION:

The PTO OPTIONS MENU will appear with the selections:


FO: FAST IDLE
Fl: STATIONARY PRESET FAST IDLE
F2: STATIONARY VARIABLE FAST IDLE
F3: MOBILE VARIABLE FAST IDLE

Electrical Manual 2009 Medium Duty C Series Conventional Cab

SELECT
FO: DIAGNOSTICS
YEAR OF VEHICLE
MEDIUM DUTY TRUCK
FO: POWERTRAIN
LP4 OR L21
AUTOMATIC OR MANUAL
F2: SPECIAL FUNCTIONS
F3: PTO OPTIONS
CHANGE OPTIONS
SEE MENU BELOW

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Once the mode of operation is selected the CURRENT PTO SETTINGS menu will appear with the adjustable parameters for the current
mode.
This screen allows the user to increase or decrease engine RPM values using the INCREASE and DECREASE buttons. If the Engine Fault
Shutdown feature is selected, the YES or NO buttons will determine if this feature is enabled.
After all the settings are adjusted, the user will press the REPROGRAM button and the CURRENT PTO SETTINGS menu will appear with
the changes. The ignition must be turned off for ten seconds to ensure that the program values are stored in the PCM.
SERVICE CONSIDERATIONS
IMPORTANT: Please be aware that UF3 and PTO high idle settings must be reprogrammed in the event that the PCM is replaced. It may
be advisable to provide the PCM settings information to the customer in case the PCM requires servicing during some point
in the life of the vehicle.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

IP, Switch Trim Plate, Fast Idle and PTO Switch Location (Figure 1)

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Switch Fast Idle (Figure 2)

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PTO Enable Switch (Figure 3)

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Diesel Particulate Filter (DPF) System Description


Exhaust Particulate Filter
The exhaust particulate filter (EPF) captures diesel exhaust gas
particulates, preventing their release into the atmosphere. This
is accomplished by forcing particulate-laden exhaust (1) through
a filter substrate of porous cells, which removes the particulates from the exhaust gas. The exhaust gas enters the filter, but
because every other cell of the filter is capped at the opposite
end, the exhaust particulates cannot exit the cell. Instead, the
exhaust gas passes through the porous walls of the cell leaving
the particulates trapped on the cell wall. The cleaned exhaust
gas exits the filter through the adjacent cell. The EPF is capable
of reducing more than 90 percent of particulate matter (PM).
Diesel Particulate Filter Layout
(1) Exhaust Gas Temperature (EGT) Sensor 2
(2) Differential Pressure Sensor (DPS)
(3) Diesel Oxidation Catalyst (DOC)
(4) Exhaust Particulate Filter (EPF)
(5) Differential Pressure Sensor (DPS) Pressure Lines
(6) Exhaust Gas Temperature (EGT) Sensor 1
Diesel Oxidation Catalyst
The diesel oxidation catalyst (DOC) (7) has two functions. One
function is to reduce emissions of non methane hydro-carbons
(NMHC) and carbon monoxide (CO), from the exhaust gases.
The other function is to help start a regeneration event by converting the fuel-rich exhaust gases to heat. The engine control
module (ECM) monitors the functionally of the DOC by determining if the exhaust gas temperature (EGT) sensor 1 (1) reaches
a predetermined temperature during a regeneration event. The

DOC and the exhaust particulate filter (EPF) (6) are downstream
of the turbocharger, and are two separate components under
the vehicle.
Differential Pressure Sensor (DPS) and Pressure Lines
The differential pressure sensor (DPS) (3) measures the pressure
difference between the inlet and outlet of the exhaust particulate filter (EPF). When pressure difference has increased above
a calibrated threshold, a high particulate loading condition is
indicated. The ECM will command a regeneration event in order to restore the filter. If the pressure differential continues to
increase across the exhaust filter without a regeneration event,
the ECM will illuminate an EPF lamp or send a message to the
driver information center (DIC) referring the customer to clean
the exhaust filter. To clean the exhaust filter the vehicle must be
driven under the conditions necessary for a regeneration to take
place. If these lamps and messages are ignored, the ECM will
eventually illuminate the malfunction indicator lamp (MIL) and
revert to Reduced Engine Power which will require the vehicle to
be serviced.
The DPS sensor provides a voltage signal to the ECM on a signal circuit relative to the pressure differential changes in the EPF.
The ECM converts the signal voltage input to a pressure value.
The DPS pressure lines (2) are connected before and after the
EPF. To provide the pressure sensor with accurate back pressure
measurements, the DPS pressure lines should have a continuous downward gradient without any sharp bends.

(continues on next page)


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Diesel Particulate Filter (DPF) System Description (contd)


Exhaust Gas Temperature Sensors
The ECM uses two exhaust gas temperature (EGT) sensors to
measure the temperature of the exhaust gases at the inlet and
outlet of the exhaust particulate filter (EPF). The EGT sensors are
variable resistors, when the EGT sensors are cold, the sensor
resistance is low, and as the temperature increases, the sensor resistance increases. When sensor resistance is high, the
ECM detects a high voltage on the signal circuit. When sensor
resistance is low, the ECM detects a lower voltage on the signal
circuit. Proper EGTs at the inlet and outlet of the EPF are crucial
for proper operation and for initiating the regeneration process.
A temperature that is too high in the EPF will cause the EPF substrate to melt or crack. The ECM monitors the temperatures at
the EPF inlet and outlet to regulate EPF temperatures.
Intake Air (IA) Valve
The intake air (IA) valve is located upstream of the intake air
heater, and is normally in the open position. The ECM commands the valve to close in order to precisely control combustion temperature control during exhaust particulate filter (EPF)
regeneration. The IA valve will ensure the temperature of the
exhaust gas remains in an efficient range under all operating
conditions. The IA valve system uses a position sensor located
within the valve assembly to monitor the position of the valve.
The IA valve uses a motor to move the valve to a closed position
and spring tension returns it to the open position. The motor is
operated through Motor Control 1 and 2 circuits.

Exhaust Cooler
The exhaust system has been designed to reduce exhaust gas
temperatures during regeneration. The exhaust cooler (4) at the end
of the tailpipe draws in cooler air as exhaust gases flow through
its openings. The cooler air mixes with the warmer exhaust gas,
reducing exhaust gas temperatures at the tailpipe outlet.
Normal Regeneration
Regeneration is the process of removing the captured particulates through incineration within the exhaust particulate filer
(EPF). Elevated temperatures are created in the diesel oxidation
catalyst (DOC) through a calibrated strategy in the engine
control system.
Regeneration occurs when the ECM calculates that the particulate level in the filter has reached a calibrated threshold using a
number of different factors, including engine run time, distance
traveled, fuel used since the last regeneration, and the exhaust
differential pressure. In general, the vehicle will need to be operating continuously at speeds above 48 km/h (30 mph) for
approximately 20-30 minutes for a full and effective regeneration to complete. During regeneration the exhaust gases reach
temperatures above 550C (1,022F). The ECM monitors the
EGT sensors during regeneration. If the sensors indicate that
regeneration temperatures are exceeding a calibrated threshold, regeneration will be temporally suspended until the sensors
return to a normal temperature. If EGT temperatures fall below
a normal calibrated threshold, regeneration will be terminated
and a corresponding DTC should set. If a regeneration event is
interrupted for any reason, it will continue, including the next key
cycle, when the conditions are met for regeneration enablement.
Normal regeneration is transparent to the customer.

(continues on next page)


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Diesel Particulate Filter (DPF) System Description (contd)


Service Regeneration
Warning: Tailpipe outlet exhaust temperature will be greater
than 300C (572F) during service regeneration.
To help prevent personal injury or property damage from fire or
burns, perform the following:
1. Do not connect any shop exhaust removal hoses to the
vehicles tailpipe.
2. Park the vehicle outdoors and keep people, other vehicles,
and combustible material away during service regeneration.
3. Do not leave the vehicle unattended.
Warning: To avoid extremely elevated exhaust temperatures,
inspect and remove any debris or mud build up at the
exhaust cooler located at the tailpipe.
Caution: Due to the elevated engine temperatures created
while performing this procedure it is imperative to
keep the front of vehicle in an open environment, with
the hood open, away from any walls or buildings. This
will ensure proper airflow across the radiator.
A scan tool is an essential tool that is required for service regeneration. Commanding a service regeneration is accomplished
using the output control function. The vehicle will need to be
parked outside the facility and away from nearby objects, such
as other vehicles and buildings, due to the elevated exhaust
gas temperature at the tail pipe during regeneration. The service
regeneration can be terminated by applying the brake pedal,
commanding service regeneration OFF using the scan tool, or
disconnecting the scan tool from the vehicle.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

A manual regeneration can be accomplished by pressuring


the EPF regeneration switch. Refer to Instrument Panel/Center
Console Component Views and Diesel Particulate Filter Warning
Indicator Malfunction.
Regeneration Process
A number of engine components are required to function together for the regeneration process to be performed. These
components are the fuel injectors, turbocharger, IA valve, fuel
pressure control, and the intake air heater (IAH).
The regeneration process consists of several stages:
Warming up the diesel oxidation catalyst (DOC) to 350C (662F)
by performing the following:
Reducing air flow with the intake air valve
Increasing or decreasing boost pressure with the turbocharger, depending on engine load
Elevating the engine speed
Reduce fuel rail pressure
Retard fuel injection timing
Add late fuel injection pulses. The added fuel is not
combusted but is oxidized by the DOC and exhaust
particulate filter (EPF) to create heat.
Ash Loading
Ash is a non-combustible by product from normal oil consumption. Low Ash content engine oil (CJ-4 API) is required for
vehicles with the exhaust particulate filter (EPF) system. Ash
accumulation in the EPF will eventually cause a restriction in
particulate filter. Regeneration will not burn off the ash, only particulate matter is burned off. An ash loaded EPF will need to be
removed from the vehicle and cleaned or replaced.

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

A-28

Diesel Particulate Filter (DPF) Regeneration Enable


IMPORTANT
The DPF Regeneration Enable is required when specific service procedures have been performed. Do not perform a DPF
Regeneration Enable unless instructed to in the Repair Instruction section of the service procedure. After the system repair
perform the following to avoid possible damage to the DPF.
1. Ignition ON, clear all DTCs with a scan tool.
2. Select DPF Regeneration Enable within the Special Function menu.
3. Select ON.
The selection can be confirmed by the DPF Regeneration Reason parameter indicating Device Control.
4. Exit the Special Function Menu. The scan tool can now be removed.
The vehicle will perform an active Regeneration as soon as the engine running conditions are met.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

A-29

Diesel Particulate Filter (DPF) Service Regeneration


Table 1: Service Regeneration Successful

Conditions for Running

Table 2: Service Regeneration Unsuccessful

The following conditions must be met in order to enable DPF


Service Regeneration:

Warning: Tailpipe outlet exhaust temperature will be greater


than 300C (572F) during service regeneration.
To help prevent personal injury or property damage from fire or
burns, perform the following:
1. Do not connect any shop exhaust removal hoses to the
vehicles tailpipe.
2. Park the vehicle outdoors and keep people, other vehicles,
and combustible material away during service regeneration.
3. Do not leave the vehicle unattended.
Warning: To avoid extremely elevated exhaust temperatures,
inspect and remove any debris or mud build up at the exhaust
cooler located at the tailpipe.
Caution: Due to the elevated engine temperatures created while
performing this procedure it is imperative to keep the front of
vehicle in an open environment, with the hood open, away from
any walls or buildings. This will ensure proper airflow across the
radiator.
Note: If you were not referred to this document from another
diagnostic, DO NOT perform this procedure.

Note: Do not refuel the vehicle during DPF Service Regeneration.


DTCs P2463 or P244B are the only active DTCs displayed.
The battery voltage is greater than 10 volts.
The engine speed is between 600-1,250 RPM.
The exhaust gas temperature (EGT) sensors 1 and 2 are
less than 400C (752F).
The engine coolant temperature (ECT) sensor 1 is between
70-115C (158-239F).
The brake pedal and accelerator pedal are in the released
position.
The transmission is in Park or Neutral.

Test Procedure
1. Clear all DTCs with a scan tool before proceeding with DPF
Service Regeneration.
2. Observe the scan tool DPF Regenerations Completed
parameter and record the value.
3. Check the following fluid levels before and after this
procedure:
Engine oil
Engine coolant
Power steering
Transmission
Fuel level should be over 15 percent to ensure a
successful regeneration.
(continues on next page)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

A-30

Diesel Particulate Filter (DPF) Service Regeneration (contd)


Test Procedure (contd)
8. Park the vehicle outside the facility, away from any obstacles, place the transmission in Park and apply the parking
brake.
9. Ensure the hood is open.
10. Select DPF Service Regeneration in the Output Controls
menu and follow the instruction on the scan tool.
11. Command the DPF Service Regeneration ON with a
scan tool.
If the service regeneration failed to start, repair the vehicle
for the condition indicated by the scan tool DPF Regen Inhibit Reason parameter. Refer to the Service Regeneration
Unsuccessful table.
12. The DPF Service Regeneration will take approximately 35
minutes consisting of the following:
8.1. 8 minutes for the exhaust system to warm up, with the
engine speed slowly increasing to 1,600 RPM, then 2,200
RPM and finally 2,500 RPM
8.2. 20 minutes for the DPF to regenerate at an engine speed
between 2,200-2,500 RPM
8.3. 3 minutes for the exhaust system to cool down with the
engine speed will slowly returning to 1,400 RPM
8.4. 3 minutes at 800 RPM, then idle speed of 680 RPM
16. The DPF Service Regeneration will be terminated if any of
the following actions are performed:
Applying the brake pedal
Applying the accelerator pedal
Selecting Drive or Reverse
Commanding DPF Service Regeneration OFF using the
scan tool or disconnecting the scan tool from the vehicle

20. Note:
The DPF Service Regeneration will terminate if the DPF or
ECT temperatures exceed a calibrated threshold.
Temporary blue, gray, or white smoke during this procedure may be an indication of a fuel with high sulfur content.
22.  After the service regeneration completes, clear all DTCs
and turn the ignition OFF for 90 seconds.
If the service regeneration did not complete or aborted,
replace the Exhaust Particulate Filter.
23.  Engine running, perform the following within 10 minutes
of a successful service regeneration. Operate the vehicle
within the following Conditions for Running DTC P2002.
Refer to DTC P2002.

DTC P2002 or P244B sets, replace the Exhaust


IfParticulate
Filter.
24.  Verify that the scan tool DPF Regenerations Completed
parameter has increased by one.
If the value has not increased by one, refer to Service
Regeneration Unsuccessful.

Table 1. Service Regeneration Successful


DPF Regeneration
Successful Regeneration
Parameters
DPF Regeneration Status
Complete
DPF Regeneration Reason
None
DPF Regeneration
None
Inhibit Reason

(continues on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

A-31

Diesel Particulate Filter (DPF) Service Regeneration (contd)


Service Regeneration Unsuccessful
The scan tool DPF Regeneration Inhibit reason parameter will
display a reason for not enabling or aborting the DPF service
regeneration. Refer to the reasons that are displayed and the
corrective action for each reason.

Table 2. Service Regeneration Unsuccessful (contd)


DPF Regeneration
Parameters

Unsuccessful Regeneration
Number of Completed
Regenerations Did Not
Increment By One

Corrective Action For An Unsuccessful Regeneration

DPF Regeneration
Inhibit Reason

DPF Temperature
DPF service regeneration temperatures are
less than a calibrated
threshold.

Observe the DTC information.


Test for a degraded diesel
oxidation catalyst (DOC).
Test for a skewed exhaust
temperature sensor, EGT
sensor 1.

EGT 1 High EGT


sensor 1 temperature
range was greater than
a calibrated threshold
for greater than 1 sec.

Replace the DPF and perform the DPF Reset or For


Replace The DPF with a
scan tool.

EGT 2 High EGT


sensor 2 temperature
range was greater than
a calibrated threshold
for greater than 1 sec.

Replace the DPF and perform the DPF Reset or For


Replace The DPF with a
scan tool.

Ignition Voltage
battery voltage was
less than 10 volts.

Test the battery and charging


system for proper opration.

None

Refer to the DPF Regeneration Status parameter.

Not in Park Transmission gear selector


is not in Park.

Ensure that the transmission gear selector remained


in Park during the Service
Regeneration procedure.

Table 2. Service Regeneration Unsuccessful


DPF Regeneration Parameters

Unsuccessful Regeneration
Number of Completed
Regenerations Did Not
Increment By One

Corrective Action For An


Unsuccessful Regeneration

DPF Regeneration
Inhibit Reason

APP The APP position Ensure the accelerator


sensor indicated over 1 pedal was not applied
percent
during the service regeneration.
If the accelerator
pedal was not applied,
test the accelerator
pedal position (APP)
sensor.
BPP Applied The
brake pedal position
indicated Applied.

Ensure that the brake


pedal was not applied
during the service regeneration procedure.
If the brake pedal was
not applied, test the
brake pedal switch.

Important: The scan


The scan tool Exit or
tool must remain conOFF soft key button
nected to the data comwas depressed.
munication link (DCL)
during the entire service Inspect for a poor
regeneration procedure.
connection at DCL.
Device Control The
scan tool has interruped Ignition OFF for 90
seconds, the DPF
service regeneration.
temperature must
A loss of communicabe less than 752F
tion between the scan
(400C). Restart the
tool and the vehicle has
service regeneration.
occured.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

If the gear selector remained in the Park position,


test the transmission range
switch and circuits.
DPF Regeneration
Status

Required or Active

The DPF may be excessively


restricted. Replace the DPF
and perform the DPF Reset
For replace the DPF with a
scan tool.

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

A-32

6.6L (LMM) Diesel Exhaust Component Surface Temperatures

Note 1: Shown above are typical maximum exhaust component surface temperatures. The actual temperatures may vary
based on ambient temperature, operating conditions, and body applications.
Note 2: The Diesel Oxidation Catalyst (DOC) and Diesel Particulate Filter (DPF) are emission control devices and cannot
be modified or re-positioned.
Note 3: For LMM equipped vehicles with RPO N1B (Side Exit Tailpipe) or RPO N12 (Rear Exit Tailpipe), the Body Builder/
Upfitter is responsible for the required installation of the GM diesel exhaust gas cooler at the end of the tailpipe.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-1

Electrical Component Legend


DATE ESCR L DESCRIPTION
19OC00

N/A

MAJOR MODULE LOCATIONS

LOCATION LEGEND
IP DISTRIBUTION/RELAY CTR.

IP DISTRIBUTION CTR.

UNDERHOOD DISTRIBUTION CTR.

MAXI FUSE CTR.

CHIME/RADIO

11 3

DRL

EBC AIR/TCS

EBC HYD./TCS

ECU CAT. LG5

24 16
23

12
17
10

22

10 ECU ISZ LG4

19

21

5 14
13

25

18

15

20

11 ECU ISZ LB7


12 EDU ISZ LB7
13 ETC/PPS
14 HVAC
15 IPC

16 PCM/LCT TCM/WTEC TCM

7 8

17 RFA
18 SDM
19 TTM
20 TRAILER CONNECTOR FAM 2
21 TRAILER CONNECTOR FAM 3

PRELIM
PROPOSAL

PROTO
X PILOT

RELEASE LEVEL
Reference

OBJECT ID

PROJECT

03

Panel Set: 1

schematic

h22m_ref_modules

2003 M. D. C Series
sheet1

REVISION

STAGE

VERSION

017

$IVEDWORK/h22m_ref_modules__017

LAST CHANGED BY

9:06:20 am

WIRE

ORGANIZATION

2003 Medium Duty C Series

Wednesday, July 18, 2001

(REFERENCE)
MAJOR MODULE
LOCATIONS

CLASS-2

J1939

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GM Proprietary

FAMILY II:
FAMILY III:
JE3 : HYDRAULIC BRAKES
JE3 : HYDRAULIC BRAKES
JE4 : AIR BRAKES
L18 : GMPT 8.1L V8 GAS
L18 : GMPT 8.1L V8 GAS
LB7 : DURAMAX 6600 6.6L V8 DIESEL
M74/MTW : LCT 1000/2400 AUTO TRANS LG4 : DURAMAX 7800 7.8L L6 DIESEL
LG5 : CATERPILLAR 7.2L L6 DIESEL
ML6 : MANUAL TRANS
MX4/MTW : LCT 2000/2400 AUTO TRANS
MNK/MNZ/MP8/MTP : MD AUTO TRANS
M69/MM7/MPU/MSC/MSG/MT3 : MANUAL TRANS
MK8/MK9/MKO/MLO/MS9/MUT/MM8 : MANUAL TRANS

FAMILY VALUES:

22

BODY BUILDER CONNECTOR

23

TRANS OPTION CONNECTOR

24

PTO UPFITTER CONNECTOR

25

GROUND BLOCK

PAGE NO. 1a
PANEL 1 OF 1

FAMILY II X
FAMILY III X

CHIME - CHIME MODULE


DLC - DATA LINK CONNECTOR
DRL - DAYTIME RUNNING LAMPS
DTC - DIAGNOSTIC TOOL CONNECTOR
EBC - ELECTRONIC BRAKE CONTROL
ECU - ENGINE CONTROL UNIT - L6
EDU - ELECTRONIC DRIVER UNIT
ETC - ELECTRONIC THROTTLE CONTROL
HVAC - HVAC MODULE
IPC - INSTRUMENT PANEL CLUSTER
LCT - LIGHT COMMERCIAL TRANS

PCM - POWERTRAIN CONTROL MODULE - V8


PPS - PEDAL POSITION SENSOR
RADIO - RADIO MODULE
RFA - REMOTE FUNCTION ACTUATOR
SDG - SERIAL DATA GATEWAY
SDM - SENSING & DIAGNOSTICS MODULE
TCM - TRANSMISSION CONTROL MODULE
TCS - TRACTION CONTROL SYSTEM
TTM - TELL TALE MODULE
WTEC - TCM FOR MD TRANS

B-2

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab


Ground Zones
03 560 000
03 560 000

JG
JG

PILOT B - INITIAL CREATION


Stacked Gnd Block Conn with S2

Ground Zones

BATT NEG
5

4B

S2

10

4A

1B

12A

3A 3B 3C 3D

1A
S1

12B
8

11
2A

2B
6

7B

9
7A

REFERENCE ONLY
Ground Zones
2003 M. D. C Series

03

Panel Set: 1

schematic

OBJECT ID

h22009a

X
sheet1

$IVEDWORK/h22009a__003

REVISION

STAGE

VERSION

003

Pilot

LAST CHANGED BY

4:14:11 pm

Thursday, September 21, 2000

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

2003 Medium Duty C Series


Panel Set: 1

21SE00
21SE00

001
001

Fuse Block Underhood (Primary) Label

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab


1

B-3

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-4

Fuse Block Underhood (Primary) Label Usage


Device

Rating

Description

Device

Rating
20A

Description

A/C COMP Fuse

10A

A/C Compressor

HORN Fuse

ABS-1 Fuse

40A

ABS

HORN RELAY

ABS-2 Fuse

40A

ABS

HTD FUEL Fuse

20A

ABS-3 Fuse

40A

ABS

IGN - A RELAY

--

Ignition

E/A PUMP Fuse

40A

Air Compressor (K16)

IGN - B RELAY

--

Ignition

Engine Control Module

NEUTRAL START
RELAY

--

Neutral Start Relay (Allison MD) (LF8)

--

Horn Relay
Horn
Heated Fuel Relay (w/o L18/LF6)

ECM RELAY
(LF8/LF8)

--

ECM-B Fuse
(LF6)

25A

Engine Control Module (ECM)

ECM-C (LF6)

25A

Engine Control Module (ECM)


PCM-B Fuse

10A

PTO Switch (PTO), Overdrive Defeat


Switch (Allison LCT), Rear Axle Shift
Motor - Two Speed (HPZ)

PTO RELAY

--

Power Take-Off (PTO)

15A

Engine Control Module (ECM) (LMM),


Heated Fuel Relay (LF8/LF6), Exhaust
Brake Relay (K40), Fuel Injectors/Ignition
Coils (L18)

REVERSE RELAY
(Allison MD)

--

Backup Alarm (UZF), Backup Lamps

RR DEFOG Fuse

30A

HVAC Control Assembly Connector (C49)

30A

Engine Control Module (ECM) (LMM)

SPARE Fuse

10A

Not Used

SPARE Fuse

15A

Not Used

15A

Fuel Injectors/Ignition Coils (L18), intake


Air (IA) , Heater Relay (LF6), PTO Relay
(PTO), Reverse Relay (Allison MD)

SPARE Fuse

20A

Not Used

SPARE Fuse

30A

Not Used

ENG-1 Fuse

ENG-2 Fuse

ENG-3 Fuse
ENG-4 Fuse

10A

Cruise Control Switch (K34)

ENGINE Fuse

50A

Ignition - A Relay, ignition - B Relay

FUEL Fuse
(w/o LF6)

20A

Fuel Relay (LMM/L18), Not Used (LF8)

(w/o LF6)

FUEL RELAY

--

Fuel pump (L18/LMM)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

O2S Fuse (L18)

STARTER RELAY

15A

Heated Oxygen Sensor (HO2S) (L18)

Serial Data Gateway (SDG), Powertrain


10A
(w/o LF8) Control Module (PCM) (L18), Engine Control Module (ECM) (w/o LF6), Transmis25A
sion Control Module (TCM) (w/o LF6/LF8),
(LF8)
Electric Shift Selector

--

Starter Solenoid

STUD A Fuse

30A

AUX BODY B+ Upfitter Provision A

STUD B Fuse

30A

AUX BODY B+ Upfitter Provision B

TCM Fuse

15A

Transmission Control Module (TCM) (LF8)

Fuse Block Underhood (Primary) Top View

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-5

Fuse Block Underhood (Primary) Bottom View

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-6

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-7

Fuse Block Underhood (Primary) Wire Entry


Connector Part Information
OEM: 12146281
Description: 86-Way Electrical Center (BK)
Terminal Part Information
Terminal/Tray: See Terminal Repair Kit
Core/Insulation Crimp: See Terminal Repair Kit
Release Tool/Test Probe: See Terminal Repair Kit
Pin

Wire Color

Circuit No.

Function

B7

PU

Starter Solenoid Crank Voltage

B8

--

--

Not Used

B9

YE

447

Starter Relay Coil Control

C1

OG

740

Battery Positive Voltage

C3

OG

740

Battery Positive Voltage

C4

PK

439

Ignition 1 Voltage

C6

RD

1042

Battery Positive Voltage

D1

D-Gn

29

Horn Control

D2

--

--

Not Used

D3

BK

28

Horn Relay Control

D4

PU

2000

D5

--

--

D6

BK

250

Ground

PK

539

Ignition 1 Voltage (LF6)

L-GN

488

PTO On Switch - Signal


(L18/LMM)

Wire Color

Circuit No.

PK

339

Ignition 1 Voltage (LF8/LF6)

D-GN/WH

465

Fuel Pump Relay Control Primary (L18/LMM)

OG

1640

Battery Positive Voltage


(L18/LMM)

OG

1440

Fuel Injection Control


(LF8/LF6)

RD

1042

Battery Positive Voltage


(LMM)

PK

439

Ignition 1 Voltage
(w/o LMM)

OG

488

Battery Positive Voltage


(LF8)

A6

RD

1042

Battery Positive Voltage

PK

239

Ignition 1 Voltage (L18/LMM)

A7

PU

806

Crank Voltage

WH

2561

PTO Supply Voltage (LF6)

A9

RD

242

Battery Positive Voltage

OG

440

Battery Positive Voltage (LF6/LF8)

120

Fuel Pump Supply Voltage


(L18/LMM)

BK/WH

1120

Ignition 1 Voltage (LF8)

WH

2561

PTO Supply Voltage (L18/LMM)

PK

2677

Battery Positive Voltage


(LF8/LF6)

D-GN/WH

2665

PTO Supply Voltage (LF6)

B2

--

--

--

--

B3

BK

250

Ground (w/o LF6/LF8)

L-GN

488

PTO On Switch - Signal (LF6)

B4

PU

2000

Ignition 1 Relay Output

L-BU

1121

Battery Relay Output - Coil (LF8)

B5

--

--

PU

2562

PTO Control (L18/LMM)

RD

A1

A3

A4

GY
B1

Function

Pin

Not Used

Not Used

Electrical Manual 2009 Medium Duty C Series Conventional Cab

D7

D9

E7
E8
E9
F1

Ignition 1 Relay Output


Not Used

Not Used

Battery Positive Voltage


(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-8

Fuse Block Underhood (Primary) Wire Entry (continued)


(continued from previous page)

Pin

Wire Color

Circuit No.

K5

--

--

Not Used

K7

--

--

Not Used

K9

BK

250

Ground (LMM)

K11

WH

2368

Cooling Fan Clutch Supply


Voltage (LMM)

Backup Lamp Supply Voltage (A/T)

L2

--

--

Not Used

1093

Rear Defog Element Supply


Voltage

L4

--

--

Not Used

OG

440

Battery Positive Voltage (LMM)

PK

239

Ignition 1 Voltage

PK

739

Ignition 1 Voltage (L18)

G6

PK

539

Ignition 1 Voltage (w/o LMM)

L8

OG

1240

Battery Positive Voltage

G8

OG

440

Battery Positive Voltage

L10

BK

250

Ground (Allison MD)

G10

--

--

Not Used

PU

806

Crank Voltage (Allison MD)

G12

--

--

Not Used

Pin

Wire Color

Circuit No.

--

2000

Ignition Voltage Bus (w/o LG5)

PU

2000

Ignition Voltage (LG5)

F5

--

2000

Ignition Voltage Bus

F9

L-GN

24

Backup Lamp Supply Voltage (A/T)

F11

GY

1524

G2

PU

G4

F3

Function

L6

L12

Function

WH/BK

2366

Colling Fan Clutch Control (LMM)

Not Used

M1

RD

442

Battery Positive Voltage

H1

--

--

H3

PU

2000

Ignition Voltage

M2

RD

1642

Battery Positive Voltage

H5

PU

2000

Ignition Voltage

M3

RD

42

Battery Positive Voltage

H7

RD

Battery Positive Voltage

M4

RD

1042

Battery Positive Voltage

PK

539

Ignition 1 Voltage (Allison MD)

M5

OG

1840

Battery Positive Voltage

PK

139

Ignition 1 Voltage (Allison LCT)

M6

OG

740

Battery Positive Voltage

OG

740

Battery Positive Voltage

OG

1640

Battery Positive Voltage


(L18/LLY/LMM)

OG

1540

Battery Positive Voltage (LG5

M8

OG

1540

Battery Positive Voltage

N1-N8

--

Battery Positive Voltage Bus

P7

--

Battery Positive Voltage Bus

P8

--

Battery Positive Voltage Bus

R7

--

--

Battery Positive Voltage (AUX BODY


B+ Upfitter Provision Stud A)

R8

--

--

Battery Positive Voltage (AUX BODY


B+ Upfitter Provision Stud B)

H9
H11

PK

139

Ignition 1 Voltage (Allison MD)

J2

OG

440

Battery Positive Voltage (LF8)

J4

PK

639

Ignition 1 Voltage (w/o LG5)

J6

PK

339

Ignition 1 Voltage

J8

OG

1440

Battery Positive Voltage (w/o L18)

J10

D-Gn

1433

Clutch Start Switch Signal


(Allison MD)

YE

1479

A/T Neutral Signal (Allison MD)

OG

440

Battery Positive Voltage (LMM)

K1

--

--

Not Used

K3

--

--

Not Used

J12

Electrical Manual 2009 Medium Duty C Series Conventional Cab

M7

Fuse Block Underhood (Secondary) Label

No.

Device

Rating

Description

IGN 1 Fuse

40A

Ignition Switch, Starter Relay, Transfer


Case Shift Control Module (NP1)

IGN 2 Fuse

50A

Ignition 4 Relay

IGN 3 Fuse

60A

Ignition Switch

BAT/HAZ Fuse

60A

Fuse Block - I/P

HDLP Fuse

40A

Headlamp Switch, Fuse Block - I/P

LIGHTING Fuse

40A

Courtesy Fuse, Park Fuse

HVAC Fuse

50A

Blower Motor Resistor Assembly


(C40/C60)

ELEC BRK/
BRKLP Circuit
Breaker

Brake Lamps (C6/C7/C8)


30A

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Electronic Brake Control Module


(EBCM) (C4/C5)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-9

Fuse Block Underhood (Secondary)


Top View

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-10

Fuse Block Underhood (Secondary)


Bottom View

Fuse Block Underhood (Secondary) Wire Entry


Connector Part Information
OEM: 12092231
Description: 16-Way Fuse Block Component (BK)
Terminal Part Information
Terminal/Tray: See Terminal Repair Kit
Core/Insulation Crimp: See Terminal Repair Kit
Release Tool/Test Probe: See Terminal Repair Kit
Pin

Wire Color

Circuit No.

Function

A1

RD

242

Battery Positive Voltage

A2

RD

1242

Battery Positive Voltage

A3

RD

342

Battery Positive Voltage

A4

RD

142

Battery Positive Voltage

A5

RD

1142

Battery Positive Voltage

A6

RD

1342

Battery Positive Voltage

A7

RD

542

Battery Positive Voltage

642

Battery Positive Voltage (C4/C5)

A8

RD

1542

Battery Positive Voltage


(RQ2 & U86/RQ3)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-11

Fuse Block I/P-1 Label

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-12

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-13

Fuse Block I/P-1 Label Usage


Fuse

Device

Rating

STOP Fuse/
Circuit Breaker

20A

--

--

PRK LAMPS
Fuse/Circuit
Breaker

No.

PCM-1 Fuse/
Circuit Breaker
AUX WIRE
Fuse/Circuit
Breaker

HTR/AC Fuse/
Circuit Breaker

HAZRD Fuse/
Circuit Breaker

PWR POST
Fuse/Circuit
Breaker

Description
Stop Lamp Switch, Trailer Stop
Lamp Switch

20A

15A

Electronic Brake Control Module


(EBCM), Powertrain Control Module
(PCM) (L18), Engine Control Module
(ECM) (LG4/LG5/LLY), Throttle Actuator
Control (TAC) Module (L18)

20A

No.
9

Not Used
Headlamp Switch, Transfer Case Shift
Control Switch (NP1)

15A

Fuse

HTD MIR Relay, DRL Module, Upfitter


Connector
Air Temperature Actuator (C40/C60),
Vacuum Pump (w/o L18), HVAC
Control Assembly (C40/C60), Blower
Motor Relay - Auxiliary (C36)

25A

Turn Signal/Multifunction Switch

20A

Cigar Lighter (DT4), Controller Area


Network (CAN) Connector, Auxiliary
Power Outlet 1, Auxiliary Power Outlet
2, Data Link Connector (DLC)

10

Device

Rating

CTSY LAMPS
Fuse/Circuit
Breaker

10A

Dome Lamps

10A

Remote Control Door Lock Receiver


(RCDLR) (AU0), Headlamp Switch, Daytime Running Lights (DRL) Relay, Gauge
Center, Driver Information Center (DIC),
Instrument Panel Cluster (IPC)

GAUGES Fuse/
Circuit Breaker

Description

11

STRTR Fuse/
Circuit Breaker

10A

Starter Relay, Clutch Start Switch


(M/T), Park/Neutral Position (PNP)
Switch (Allison LCT), Neutral Start Relay
(Allison MD), Electronic Brake Control
Module (EBCM)

12

AXLE/4WD Fuse/
Circuit Breaker

20A

Rear Axle Shift Relay - Two Speed (HPZ)

13

TRLR Fuse/
Circuit Breaker

20A

LT TRN TRLR Relay, RT TRN TRLR Relay

14

RDO/CHIME
Fuse/Circuit
Breaker

15A

Radio, Chime Module (UL5/UXZ),


Instrument Panel Cluster (IPC)

15

DRL Fuse/
Circuit Breaker

15A

Daytime Running Lights (DRL) Diode

16

AIRBAG Fuse/
Circuit Breaker

10A

Inflatable Restraint I/P Module (AK5),


Inflatable Restraint Sensing and
Diagnostic Module (SDM) (AJ3/AK5)

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

Fuse Block I/P-1 Label Usage (continued)


(continued from previous page)
Fuse

Device

Rating

17

ILLUM Fuse/
Circuit Breaker

10A

IPC, Radio, HVAC Control Assembly,


A/T Shift Lever Position Indicator

18

BRK Fuse/
Circuit Breaker

10A

A/C Compressor Clutch Relay (C60),


High Idle Switch (UF3). Clutch Pedal
Position (CPP) Switch (M/T), ABS
Relay (JE4), Stop Lamp Switch

No.

Description

19

PWR/ACCY
Fuse/Circuit
Breaker

20A

Blower Motor Relay - Auxiliary (C49),


Outside Rearview Mirror - Driver (DB6/
DB7/DB8), Outside Rearview Mirror
- Passenger (DB6/DB7/DB8), Door Lock
Switch - Driver (AU3), Door Lock Switch
- Passenger (AU3), Remote Control Door
Lock Receiver (RCDLR) (AU0)

20

ICN - 4 Fuse/
Circuit Breaker

20A

Instrument Panel Cluster (IPC), Windshield Wiper Motor, Turn Signal/


Multifunction Switch, IGN-4 Relay

21

MKR LTS Fuse/


Circuit Breaker

25A

MKR LTS Relay

22

TRN/BCK/UP
Fuse/Circuit
Breaker

15A

Reverse Relay (Allison MD),Backup


Lamp Switch (M/T), Turn Signal/
Multifunction Switch

23

TRANS Fuse/
Circuit Breaker

10A

Instrument Panel Cluster (IPC), SDG


Module, TCM, ECM, PCM

24

HYD/AIR BRK
Fuse/Circuit
Breaker

10A

Low Air Pressure Switch, Air Brake


Dryer (JE4/JTU), Traction Control Switch
(NW9), Air Suspension Dump Switch
(G40/G45/GSJ)

A-B

--

--

Not Used

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-14

Fuse Block I/P-1 Front View

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-15

Fuse Block I/P-1 Back View

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-16

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-17

Fuse Block I/P-1 Wire Entry


Connector Part Information

Pin

Wire Color

Circuit No.

OEM: 12110746

G3

OG

340

Battery Positive Voltage

Description: 48-Way Metri-Pack 280 Series (BK)

G5

OG

40

Battery Positive Voltage

OG

240

Battery Positive Voltage

BN

241

Ignition 3 Voltage (NP1)

Terminal Part Information

G7

Terminal/Tray: See Terminal Repair Kit

Function

Core/Insulation Crimp: See Terminal Repair Kit

H2

--

Ignition 1 Voltage Bus

Release Tool/Test Probe: See Terminal Repair Kit

H4

PK

Ignition 1 Voltage

H6

--

Ignition 1 Voltage Bus


Ignition 1 Voltage Bus

Pin

Wire Color

Circuit No.

Function

A2-A3

--

--

Not Used

H8

--

A6-A7

--

--

Not Used

J1

PK

139

Ignition 1 Voltage

B2

--

142

Battery Positive Voltage Bus

J3

YE

1139

Ignition 1 Voltage

B4

RD

142

Battery Positive Voltage

J5

PK

39

Ignition 1 Voltage

B6

--

142

Battery Positive Voltage Bus

J7

PK

439

Ignition 1 Voltage

B8

--

142

Battery Positive Voltage Bus

C1

OG

540

Battery Positive Voltage

K2

WH

1390

Off Run Crank Voltage

C3

OG

640

Battery Positive Voltage

K4

D-GN

44

Instrument Panel Lamps Dimmer


Switch Signal

C5

OG

1040

Battery Positive Voltage

K6

YE

Crank Voltage

C7

OG

140

Battery Positive Voltage

K8

OG

300

Ignition 3 Voltage

D2

BN

Accessory Voltage

L1

PK

1020

Off Run Crank Voltage

D4

--

142

Battery Positive Voltage Bus

D6

RD

142

Battery Positive Voltage

L3

GY

D8

--

142

Battery Positive Voltage Bus

L5

PU

806

Crank Voltage

E1

YE

43

Accessory Voltage

L7

BN

641

Ignition 3 Voltage

E3

OG

1140

Battery Positive Voltage

M2

--

300

Ignition 3 Voltage Bus

E5

OG

840

Battery Positive Voltage

M4

OG

300

Ignition 3 Voltage

E7

--

--

Not Used

M6

--

300

Ignition 3 Voltage Bus

F2

--

1142

Battery Positive Voltage Bus

F4

RD

1142

Battery Positive Voltage

M8

--

300

Ignition 3 Voltage Bus

F6

--

1342

Battery Positive Voltage Bus

N1

BN

541

Ignition 3 Voltage

F8

RD

1342

Battery Positive Voltage

N3

BN

441

Ignition 3 Voltage

G1

OG

1340

Battery Positive Voltage

N5

BN

241

Ignition 3 Voltage (C6/C7/C8)

N7

GY

141

Ignition 3 Voltage

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Instrument panel Lamp Supply


Voltage 1

Fuse Block I/P-2 Label


Device

Rating

Description

BRK Circuit Breaker

10A

Brake Warning Lamp, CHMSL Relay

BRK LAMP Relay

--

Trailer Stop Lamps (RQ2/U86/RQ3)

CHMSL Relay

--

Brake Lamps (C4/C5), Tractor/Trailer Wiring


(C6/C7/C8)

DRL Relay

--

Daytime Running Lights (DRL)

ECM Relay

--

Engine Control Module (ECM) (w/o LG4)

HTD MIR Relay

--

Outside Rearview Mirror - Driver (DB6/DB7/


DB8), Outside Rearview Mirror - Passenger
(DB6/DB7/DB8)

IGN-4 Relay

--

Ignition

LT PARK Circuit
Breaker

10A

Left Parking Lamps

LT REAR TRN/STOP
Circuit Breaker

10A

Transfer Case Shift Control Switch (NP1)

LT TRN TRLR Relay

--

Left Trailer Turn Signal

MKR LTS Relay

--

Side Marker and Clearance Lamps

PTO Relay

--

Power Take-Off (LG4/PTO)

PWR WNDW
Circuit Breaker

25A

Power Windows

RDO Circuit
Breaker

10A

Radio Blunt Cut

RT PARK Circuit
Breaker

10A

Right Parking Lamps

RT REAR TRN/STOP
Circuit Breaker

10A

Right Rear Trailer Wiring

--

Right Trailer Turn Signal

RT TRN TRLR
Relay

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-18

Fuse Block I/P-2


Front View

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Fuse Block I/P-2


Back View

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-19

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-20

Fuse Block I/P-2 Wire Entry


Connector Part Information
OEM: 12129833
Description: 94-Way F Fuse Block (BK)

Pin

Wire Color

Circuit No.

E30

D-GN

319

Right Rear Trailer Stop Turn


Lamp Supply Voltage

D-GN

619

Right Rear Turn Signal Lamp


Supply Voltage (C4/C5)

D-GN

15

Right Turn Signal Status Signal


(C6/C7/C8)

E86

BK

450

Ground

E87

OG

640

Battery Positive Voltage

Terminal Part Information


E85

Terminal/Tray: See Terminal Repair Kit


Core/Insulation Crimp: See Terminal Repair Kit
Release Tool/Test Probe: See Terminal Repair Kit
Pin

Wire Color

Circuit No.

A30

--

--

Not Used

E87A

--

--

A85

--

--

Not Used

F30

OG

267

Heated Mirror Supply Voltage

A86

--

--

Not Used

F85

BK

450

Ground

A87

--

--

Not Used

F86

OG

267

Heated Mirror Supply Voltage

A87A

--

--

Not Used

F87

BN

641

Ignition 3 Voltage

B30

--

--

Not Used

F87A

--

--

Not Used

B85

--

--

Not Used

G30

WH

17

Stop Lamp Supply Voltage

B86

--

--

Not Used

G85

BK

450

Ground

B87

--

--

Not Used

G86

L-BU

1320

Stop Lamp Supply Voltage

B87A

--

--

Not Used

G87

YE

895

Left Rear Stop Lamp Supply Voltage

C30

--

--

Not Used

G87A

--

--

Not Used

C85

--

--

Not Used

C86

--

--

Not Used

H30

TN

12

Headlamp Low Beam Supply


Voltage

C87

--

--

Not Used

H85

L-GN/BK

592

C87A

--

--

Not Used

Daytime Running Lights (DRL)


Relay Control

PK

39

Ignition 1 Voltage

YE

318

Left Rear Trailer Stop Turn Lamp


Supply Voltage

H86

D30

H87

YE

634

DRL Diode Supply Voltage

YE

618

Left Rear Turn Signal Lamp


Supply Voltage (C6/C7/C8)

H87A

PU

544

Headlamp Low Beam Supply


Voltage

L-BU

14

Left Turn Signal Status Signal


(C6/C7/C8)

BK/WH

1120

ECM Power (w/o LF8)

WH

2561

PRO Supply Voltage (LF8/PTO)

BK

450

Ground

D85
D86

Function

Function

Electrical Manual 2009 Medium Duty C Series Conventional Cab

J30

Not Used

(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-21

Fuse Block I/P-2 Wire Entry (continued)


(continued from previous page)
Pin

Wire Color

Circuit No.

Function

Pin

Wire Color

Circuit No.

OG

440

Battery Positive Voltage (w/o LF8)

P30

GY

5481

Ground

L-GN

488

PRO On Switch - Signal (LF8)

P85

BK/WH

1120

Ground

L-BU

1121

ECM Power Enable (w/o LF8)

P86

BN

5347

Ground

PU

2562

PTO Supply Voltage (LF8)

P87

BK/WH

1120

Ground

OG

440

Battery Positive Voltage (w/o LF8)

P87A

--

--

PK

539

Ignition 1 Voltage (LF8)

R1

BK

755

Battery Positive Voltage

J87A

--

--

Not Used

R2

YE

343

Accessory Voltage

K30

RD

1411

Trailer Stop Relay-Contact-N.O.

R3

--

755

Battery Positive Voltage Bus

K85

L-BU

1320

Stop Lamp Supply Voltage

R4

OG

2040

Battery Positive Voltage

K86

BK

450

Ground

R5

BN

K87

RD

1542

Battery Positive Voltage

K87A

--

--

R6

BN

2509

L30

BK

755

RAP Relay Coil Control

R7

--

L85

YE

43

Accessory Voltage

R8

BN/WH

2609

L86

BK

450

Ground

L87

RD

1242

Battery Positive Voltage

S1-S2

--

--

Not Used

L87A

--

--

S3

YE

18

M30

OG

1340

Battery Positive Voltage

Left Rear Stop Turn Lamp Supply


Voltage

M85

OG/BK

2666

Ignition 1 Voltage

S4

YE

618

Left Rear Turn Signal Lamp


Supply Voltage

M86

BN/WH

2609

Right Rear Park Lamps Supply


Voltage

S5-S6

--

--

Not Used

M87

D-GN

21

Marker Lamps Supply Voltage

S7

WH

17

Stop Lamp Switch Signal

M87A

--

--

Not Used

S8

L-BU

1320

N30

PK

2677

Battery Positive Voltage

T1-T2

--

--

Not Used

N85

PK

239

Ignition 1 Voltage

T3

D-GN

19

Right Rear Stop Turn Lamp


Supply Voltage

N86

BK

450

Ground

N87

OG

1440

Battery Positive Voltage

T4

D-GN

619

Right Rear Turn Signal Lamp


Supply Voltage

N87A

--

--

T5-T8

--

--

J85
J86
J87

Not Used

Not Used

Not Used

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Function

Not Used

Park Lamp Supply Voltage


Left Rear Park Lamps Supply
Voltage
Park Lamp Supply Voltage Bus
Right Rear Park Lamps Supply
Voltage

Stop Lamp Supply Voltage

Not Used

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-22

Location Views U/H Fuse Center


Back Right of Engine Compartment
(1) Engine Harness
(2) Fuse Block - Underhood
(3) Remote Battery Stud
(4) Positive Battery Cable

Electrical Manual 2009 Medium Duty C Series Conventional Cab

1963101

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-23

Location Views I/P Harness w/IP-1 & IP-2


I/P Harness






(1) Fuse Block - Underhood (Secondary)


(2) Blower Motor Resistor Assembly (C40/C60)
(3) X207 (30 cavities)
(4) Inflatable Restraint I/P Module (AK5)
(5) Fuse Block - I/P - 1
(6) Fuse Block - I/P - 2
(7) Air Brake Pressure Gauge Lamp (JE4), Differential Lock
Switch Lamp (HNB/HPL/HPN), Inter-Axle Differential
Lock Switch Lamp (Tandem Axle), Rear Axle Driver
Control Switch Lamp - Two Speed (HR1/Automatic
Transmission)
(8) HVAC Control Assembly (C40/C60)
(9) Turn Signal/Hazard Flasher Module
(10) Daytime Running Lights (DRL) Diode
(11) Instrument Panel Cluster (IPC)
(12) Headlamp Switch
(13) Daytime Running Lights (DRL) Module
(14) JX 203 (12 cavities)
(15) X201 (48 cavities)
(16) Inflatable Restraint Steering Wheel Module (AJ3/AK5)
(17) X211 (22 cavities)
(18) X215 (8 cavities)
(19) X150 (4 cavities)
(20) Accelerator Pedal Position (APP) Sensor
(21) Radio
(22) Serial Data Gateway (SDG)
(23) Driver Information Center (DIC)
(24) Engine Control Module
(25) X126 (40 cavities)
(26) X109 (40 cavities)
(27) X200
(28) X118

Electrical Manual 2009 Medium Duty C Series Conventional Cab

1963782

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-24

Location Views I/P-2 Fuse Center


Lower Right I/P
(1) I/P Harness
(2) Fuse Block - I/P - 2

Electrical Manual 2009 Medium Duty C Series Conventional Cab

1964775

Turn Signal Flasher

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

B-25

12-Way Body Builder Connector


Connector
Typical connector
Typical terminal
Typical cable seal
Pin
A
B
C
D
E
F
G
H
J
K
L
M

TRUCK SIDE
Packard 280 Series
PPN 15326910 (F)
PPN 15304719
PPN 12191221
Wire
Ckt#
Color
1827
YEL/BLK
2609
BRN/WHT
318
YEL
2509
BRN
1320
BLU LT
641
BRN
21
GRN DK
350
BLK
TBD

319
GRN DK
24
GRN LT
TBD

BODY BUILDER SIDE


PPN 15326915 (M)
SPN 15326915
PPN 15304731
SPN 15304731
PPN 12191232
SPN 15366065
Function
128,000 Pulses/Mile*
Right Park Lamp
Lt Stop/Turn (Fam2), Lt Turn (Fam3)
Lt Park Lamp
Stop
IGN 3 15A
Marker Lamp 20A
GND Zone 3B
Spare
Rt Stop/Turn (Fam2), Rt Turn (Fam3)
Back Up
Spare

PPN = Production Part Number


SPN = Service Part Number
*4000 ppm (LF8 and LF6)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-1

Body Builder Connector Location


Family 2

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Family 3

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-2

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

10-Way Bus Connector (top) / 2-Way Bus Connector (bottom) Family 2


Connector
Typical connector
Typical terminal
Pin

TRUCK SIDE
BODY BUILDER SIDE
Packard GT 280 Series
15326935 (M)
15326931 (F)
15304722
15304710
Wire

Function

Ckt #

Color

24

GRN LT

2609

BRN/WHT

318

YEL

Left Turn

2509

BRN

Left Park

1320

BLU LT

Stop

Spare

Spare

350

BLK

319

GRN DK

Connector
Typical connector
Typical terminal
Typical cable seal
Pin

Back Up
Right Park

Gnd Zone 3B
Spare
Right Turn

TRUCK SIDE
BODY BUILDER SIDE
Packard MP 280 Series
15300027 (F)
15300002
12129493
12129497
15324980
15324980
Wire

Function

Ckt #

Color

24

GRN LT

350

BLK

Back Up
Gnd Zone B

Electrical Manual 2009 Medium Duty C Series Conventional Cab

C-3

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-4

Bus Connector Location Family 2

Electrical Manual 2009 Medium Duty C Series Conventional Cab

(continued on next page)

Bus Connector Location Family 2 (continued)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-5

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-6

8.1L (L18) Powertrain Control Module (PCM) Connector C-1


Connector
Typical Connector
Color
Typical Terminal
Typical Cable Seal
Pin
1
2
3
4
5-6
7
8-10
11
12
13
14
15
16-18
19
20
21
22
23
24
25
26
27
28
29
30
31

Wire Color
BK/WH
L-GN
PK/BK
L-GN/BK

GY

L-BU
D-BU/WH
OG/BK
OG/BK
D-BU/WH

PK
OG
YE/BK
L-GN
BK
BK/WH

TN
BK/WH

TN
L-GN
D-GN

80-Way F Micro-Pack 100W Sealed (BU)


12191489 (F)
BLU

Circuit No.
351
1867
1746
1745

705

1876
1869
463
1061
774

439
440
1868
488
470
251

1677
251

1664
1478
534

Function
Ground
12-Volt Reference
Fuel Injector 3 Control
Fuel Injector 2 Control
Not Used
5-Volt Reference
Not Used
Knock Sensor 2 Signal
CKP Sensor Signal
Requested Torque Signal
UART Serial Data (Secondary)
UART Serial Data (Tertiary)
Not Used
Ignition 1 Voltage
Battery Positive Voltage
Low Reference
PTO On Switch Signal
Low Reference
Ground
Not Used
HO2S Low Signal - Bank 2 Sensor 1
Ground
Not Used
HO2S Low Signal - Bank 1 Sensor 1
Coolant Level Switch Signal
High Idle Switch Signal

Electrical Manual 2009 Medium Duty C Series Conventional Cab

(continued on next page)

(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-7

8.1L (L18) Powertrain Control Module (PCM) Connector C-1 (continued)


Pin

Wire Color

Circuit No.

32

BK/WH

771

33

PU

420

34

WH

776

35
36
37
38
39
40
41
42
43
44
45-47
48
49-50
51
52
53
54
55-56

BN/WH
BK
YE/BK

YE
BK/WH
PU

RD/BK
L-BU/BK

GY

D-BU
YE

OG/BK

379
1744
846

447
351
719

877
844

597

496
2522

469

Function
Transmission Range Switch Signal A
(Allison MD)
TCC Brake Switch/Cruise Control
Release Signal
Transmission Range Switch Signal Parity Bit (Allison MD)
CPP Switch Signal (Manual Trans.)
Fuel Injector 1 Control
Fuel Injector 6 Control
Not Used
Starter Relay Coil Control
Ground
Low Reference (Manual Trans.)
Not Used
Fuel Injector 7 Control
Fuel Injector 4 Control
Not Used
5-Volt Reference
Not Used
Knock Sensor 1 Signal
PTO Engage Signal
Not Used
Low Reference
Not Used

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Pin
57
58
59-60
61
62
63
64-65
66
67-68
69
70
71

Wire Color
OG
D-GN

PK/BK

BK

PU

PU/WH
BN
L-BU

Circuit No.
440
1049

632

407

1666

1665
1174
494

72

YE

772

73
74
75
76
77
78
79
80

BN/WH
YE
PK
BK/WH
D-BU/WH
PU

GY

633
410
1020
845
878
2562

720

Function
Battery Positive Voltage
ECM/PCM/VCM Class 2 Serial Data
Not Used
Low Reference
Not Used
Low Reference
Not Used
HO2S High Signal - Bank 2 Sensor 1
Not Used
HO2S High Signal - Bank 1 Sensor 1
Oil Level Switch Signal
Primary Brake Indicator Control
Transmission Range Switch Signal B
(Allison MD)
CMP Sensor Signal
ECT Sensor Signal
Off/Run/Crank Voltage
Fuel Injector 5 Control
Fuel Injector 8 Control
PTO Control
Not Used
Low Reference

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-8

8.1L (L18) Powertrain Control Module (PCM) Connector C-2


Connector
Typical Connector
Color
Typical Terminal
Typical Cable Seal

80-Way F Micro-Pack 100W Sealed (GN)


12191488 (F)
GRN

Pin
1

Wire Color
BK/WH

Circuit No.
351

WH

2467

3
4
5
6-7
8
9
10
11-14
15
16
17
18
19

TN

TN/BK

D-GN/WH
WH

BN

D-GN/WH

GY/BK
D-GN

L-BU

TN
PU
RD
L-BU/WH
D-GN/WH

1465

464

465
121

25

762

1467
2222

2221

472
2121
2127
2126
2124

20
21
22-23
24
25
26
27
28
29

Function
Ground
Crankshaft Sensor Supply Voltage
(Allison MD)
Fuel Pump Relay Control - Secondary
Not Used
Delivered Torque Signal (Allison MD)
Not Used
Not Used
Fuel Pump Relay Control - Primary
Engine Speed Signal
Not Used
Charge Indicator Control
Not Used
A/C Request Signal
Not Used
Air Shift Switch Signal (Allison MD)
Signal Low - Rear
Not Used
Signal High - Rear
Not Used
Not Used
IAT Sensor Signal
IC 1 Control
IC 7 Control
IC 6 Control
IC 4 Control

Electrical Manual 2009 Medium Duty C Series Conventional Cab

(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-9

8.1L (L18) Powertrain Control Module (PCM) Connector C-2 (continued)


Pin
30
31
32
33
34
35-38
39
40
41-42
43
44
45
46
47-48
49
50
51-53
54
55
56

Wire Color

YE
L-GN

D-GN/WH

RD
BK/WH

D-GN/WH
RD

BN/WH

YE/BK
D-GN/WH

PU
D-GN

Circuit No.

492
432

428

631
351

459
2013

419

1827
817

1589
603

Function
Not Used
MAF Sensor Signal
MAP Sensor Signal
Not Used
EVAP Canister Purge Solenoid Control
Not Used
12-Volt Reference
Ground
Not Used
A/C Compressor Clutch Relay Control
High Idle Indicator Control
Not Used
MIL Control
Not Used
Vehicle Speed Signal
Vehicle Speed Signal
Not Used
Fuel Level Sensor Signal - Primary
Low Coolant Indicator Control
Not Used

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Pin
57
58
59
60
61

Wire Color
BK
TN/WH
D-GN
BN
BN/WH

Circuit No.
552
332
1433
2129
2130

62

GY

773

63-65
66
67
68
69
70-71

PU/WH
RD/WH
D-GN
L-BU

2128
2122
2125
2123

72

BK/WH

3213

73

D-BU

1936

74

L-GN

3212

75
76-80

GY

23

Function
Low Reference
Oil Pressure Sensor Signal
PNP/Clutch Start Switch Signal
Low Reference
Low Reference
Transmission Range Switch Signal C
(Allison MD)
Not Used
IC 8 Control
IC 2 Control
IC 5 Control
IC 3 Control
Not Used
HO2S Heater High Control - Bank 2
Sensor 1
Fuel Level Sensor Signal - Secondary
HO2S Heater Low Control - Bank 2
Sensor 1
Generator Field Duty Cycle Signal
Not Used

7.8L (LF8) Engine Control Module (ECM) Location

ECM

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-10

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-11

7.8L (LF8) Engine Control Module (ECM) Connector C-1


Connector Part Information
OEM: 1 928 404 781
Service: 19149311
Description: 96-Way F Bosch (BK)
Terminal Part Information
Terminal/Tray: 1928498135/19
Core/Insulation Crimp:
Pins: 1-3, 7-9, 12, 17-18, 20, 22-23, 26-28, 31-33, 37-41, 43, 45-48,
54-56, 62-64, 67-68, 70-71, 76-82, 93-96 : J/J
Core/Insulation Crimp: Pins: 4-5, 49-53, 74-75 : K/K
Release Tool/Test Probe: J-38125-213/J-35616-64B (L-BU)
Pin

Wire Color

Circuit No.

Function

BK/WH

351

Ground

Pin

Wire Color

Circuit No.

BK/WH

351

Ground

24-25

--

--

BK/WH

351

Ground

26

BK/WH

351

Ground

BK/WH

351

Ground

27

BK/WH

351

Ground

BK/WH

351

Ground

28

WH

121

Engine Speed Signal

--

--

29-30

--

--

BN

1271

Low Reference

31

D-Bu

1161

APP Sensor 1 Signal

PU

1272

Low Reference

32

L-BU

1162

APP Sensor 2 Signal

GY

1273

Low Reference

33

D-GN

1163

APP Sensor 3 Signal

10-11

--

--

Not Used

GY

1273

Low Reference

12

BK

470

13-16

--

--

17

YE

18

Not used

Low Reference

Function
Not Used

Not Used

34-36

--

--

Not Used

37

PU

1589

Fuel Level Signal - Primary

2361

SAE J1939 Serial Data Bus+

38

D-Bu

1936

Fuel Level Signal - Secondary

D-GN

2362

SAE J1939 Serial Data Bus-

19

--

--

39

L-BU

2221

Signal High - Rear


(Manual Transmission)

20

D-GN

1049

40

D-GN

2222

Not Used
ECM Class 2 Serial Data A

Not Used

Signal Low - Rear


(Manual Transmission)
(continued on next page)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-12

7.8L (LF8) Engine Control Module (ECM) Connector C-1 (continued)


Pin

Wire Color

Circuit No.

Function

Pin

Wire Color

Circuit No.

Function

41

GY

23

Generator Field Duty Cycle Signal

69

--

--

Not Used

70

L-GN

1478

Shift Motor Relay - Control

71

L-GN

24

Backup Lamp Supply Voltage

72-73

--

--

Not Used

Not Used

42

--

--

43

GY/BK

1467

44

--

--

45

D-GN/WH

459

A/C Compressor Clutch


Relay Control

74

YE

505

Glow Plug Relay Control

75

PU

2562

PTO Control

46

GY

397

Cruise Control On Switch Signal

76

YE

447

Starter Relay Coil Control

87

Cruise Control Resume/Accel


Switch Signal

77

PU

2656

Exhaust Brake Relay Control (K40)

Cruise Control Set/Coast


Switch Signal

78

RD

2013

High Idle Indicator Control

79

D-BU

507

Wait to Start Indicator Control

80

BN/WH

419

MIL Control

81

D-GN/WH

817

Vehicle Speed Signal

82

YE/BK

1827

Vehicle Speed Signal

47

GY/BK

Not Used

Coolant Level Switch Signal

48

D-Bu

84

49

BK/WH

1120

Ignition 1 Voltage

50

BK/WH

1120

Ignition 1 Voltage

51

OG

440

Battery Positive Voltage

52

L-BU

1121

ECM Power Enable Signal

83-92

--

--

53

L-BU

1121

ECM Power Enable Signal

93

L-GN

488

PTO On Switch-Signal

54

WH/BK

1164

5-Volt Reference

94

L-BU

494

PTO Engine Kill Switch

55

TN

1274

Oil Level Switch Signal

95

YE

2522

PTO Engage Signal

56

YE/BK

1275

5-Volt Reference

96

D-GN

1433

PNP/Clutch Start Switch Signal

57-61

--

--

62

L-BU

1320

63

PU

420

64

BN/WH

379

65-66

--

--

67

L-GN

2081

Not Used
Stop Lamp Switch Signal
TCC Brake Switch/Cruise
Control Release Signal
CPP Switch Signal
(Manual Transmission)
Not Used
Exhaust Brake Request Signal
(K40/NPE)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Not Used

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-13

7.8L (LF8) Engine Control Module (ECM) Connector C-2


Connector Part Information
OEM: 1 928 404 752
Service: See Catalog
Description: 58-Way F Bosch (BK)
Terminal Part Information
Terminal/Tray: See Terminal Repair Kit
Core/Insulation Crimp: See Terminal Repair Kit
Core/Insulation Crimp: Pins: 4-5, 49-53, 74-75 : K/K
Release Tool/Test Probe: See Terminal Repair Kit
Pin

Wire Color

Circuit No.

Function

BK

B1

Turbocharger Vane Position Control Solenoid Valve High Control

--

--

Not Used

WH

B3

Injector Positive Voltage Control 1

RD

B4

Injector Positive Voltage Control 2

WH

B5

Injector Positive Voltage Control 1

RD

B6

Injector Positive Voltage Control 2

BK/WH

B7

EGR Motor U Supply Voltage

D-GN

B8

EGR Motor V Supply Voltage

RD/YE

B9

EGR Motor W Supply Voltage

10-11

--

--

Not Used

12

BK

B12A

Low Reference

13

BK

B13A

Low Reference

14

BK/YE

B14

Low Reference

15

GY

B15A

Low Reference

16

BK

B16A

Low Reference

17

WH/BK

B17

18

BK

B18A

Drain Wire

19

GY

B19

Drain Wire

Ground

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-14

7.8L (LF8) Engine Control Module (ECM) Connector C-2 (continued)


Pin

Wire Color

Circuit No.

22-23

--

--

24

WH

B24

25

WH

B25A

26

WH

27

Function

Pin

Wire Color

Circuit No.

Not Used

40

YE/RD

B40

EGR Motor Position W Signal

MAP Sensor Signal

41

YE

B41

Fuel Temperature Sensor Signal

Fuel Pressure Sensor Signal

42

RD

B42

Low Reference

B26

Fuel Pressure Sensor Signal

43

RD

B43

Fuel Injector 6 Control

GY

B27

Oil Pressure Sensor Signal

44

BK

B44

Fuel Injector 4 Control

28

WH

B28

MAF Sensor Signal

45

BK/RD

B45

Fuel Injector 5 Control

29

WH

B29

Turbocharger Vane Position Signal

46

RD

B46

5-Volt Reference

30

WH

B30

CMP Sensor Low

47

RD

B47

5-Volt Reference

31

WH

B31

CKP Sensor High

48

WH

B48

5-Volt Reference

32

BK

B32

CKP Sensor Low

49

WH

B49

5-Volt Reference

33

WH

B33

SCV High Signal

50

RD

B50

5-Volt Reference

34

WH

B34

SCV High Signal

51

RD

B51

5-Volt Reference

35

D-BU/WH

B35

ECT Sensor Signal

52

D-GN

B52

Oil level Switch Signal

36

--

--

53-55

--

--

37

D-GN/WH

B37

IAT Sensor Signal

56

WH

B56

Fuel injector 3 Control

38

D-BU/RD

B38

EGR Motor Position U Signal

57

D-BU

B57

Fuel injector 2 Control

39

WH/RD

B39

EGR Motor Position V Signal

58

YE

B58

Fuel injector 1 Control

Not Used

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Function

Not Used

6.6L (LMM) Engine Control Module (ECM) Location

ECM

(1) Engine Control Module (ECM)


(2) Transmission Control Module (TCM)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-15

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-16

6.6L (LMM) Engine Control Module (ECM) Connector C-1


Connector Part Information
OEM: 15438366
Service: 19149311
Description: 96-Way F Mixed Series, Sealed (BK)
Terminal Part Information
Pins: 1-3, 25-27, 48-51, 73-77, 96
Terminal/Tray: 1928498135/19
Core/Insulation Crimp: K/K
Release Tool/Test Probe: J-38125-213/J-35616-64B (L-BU)
Pins: 4-15, 17, 19-21, 23-24, 28, 30-31, 33-45, 47, 56-67-70, 72, 78-80,
84-86, 88, 91-94
Core/Insulation Crimp: J/J
Pin

Wire Color

Circuit No.

Function

OG

5421

Injector Postive Voltage Control


Group 1

D-BU/WH

878

Fuel Injector 8 Control

RD/BK

877

Fuel Injector 7 Control

D-BU

2364

Cooling Fan Speed Signal

YE

492

MAF Sensor Signal

OG/BK

469

Low Reference

PU

806

Crank Voltage

YE

2522

PTO Engage Signal

BN

1174

Oil Level Switch Signal

Pin

Wire Color

Circuit No.

Function

18

--

--

19

L-GN

432

MAP Sensor Signal

20

YE

5947

Turbocharger Vane Position


Sensor Signal

21

L-BU

1162

APP Sensor 2 Signal

22

--

--

23

BK

2755

Low Reference

Cruise Control Resume/Accel


Switch Signal

24

PU/WH

2530

Fuel Pressure Regulator


Solenoid Supply Voltage

Not Used

Not Used

10

GY/BK

87

11

Y/BK

6272

Low Reference

25

PK

5425

Injector Positive Voltage Control


Group 4

12

GY

2704

5-Volt Reference 3

26

YE/BK

846

Fuel Injector 6 Control

13

TN

5928

5-Volt Reference 3

27

PK/BK

1746

Fuel Injector 3 Control

14

BN/WH

6136

5-Volt Reference 2

28

WH/BK

2366

Cooling Fan Clutch Control


(continued on next page)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-17

6.6L (LMM) Engine Control Module (ECM) Connector C-1 (continued)


Pin

Wire Color

Circuit No.

29

--

--

30

OG/BK

2919

31

L-BU

494

32

--

--

33

BK

34

Function

Pin

Wire Color

Circuit No.

54-55

--

--

Low Reference

56

D-BU/WH

6265

CMP Sensor Signal

PTO Engine Kill Signal

57

GY/BK

1694

4WD Low Signal

Not Used

58

L-GN

1478

Coolant Level Switch Signal

476

Low Reference

59

D-GN

534

High Idle Switch Signal

D-BU

84

Cruise Control Set/Coast Switch


Signal

60

L-GN

488

PTO On Switch Signal

61

GY

397

Cruise Control On Switch Signal

35

YE/BK

6055

Low Reference

62

BK

552

Low Reference

36

BK

2752

Low Reference

63

OG/BK

5929

Low Reference

37

GY

2702

5-Volt Reference 3

64

GY

596

5-Volt Reference

38

TN

1274

5-Volt Reference 2

65

L-BU

6118

IAT Sensor 2 Signal

39

TN

2917

5-Volt Reference 2

66

--

--

40

PU/WH

6270

5-Volt Reference 1

67

BN/WH

5763

EGR Valve Position Signal

41

D-BU

6259

5-Volt Reference 1

68

YE

410

ECT Sensor Signal

42

TN

472

IAT Sensor 1 Signal

43

D-BU/WH

6053

Exhaust Pressure Sensor Signal (1)

69

D-BU

5277

Exhaust Gas Temperature


Sensor (1)

44

TN/WH

331

Oil Pressure Sensor Signal

BN

6782

45

L-GN

2032

Coolant Temperature Sensor


Signal

70

Exhaust Gas Temperature


Sensor (1) Low Reference

71

--

--

46

--

--

47

BK

2761

Low Reference

72

YE

2834

Fuel Pressure Regulator


Solenoid Control

48

D-BU

5930

Turbocharger Vane Position


Control Solenoid Valve Control

73

YE

5422

Injector Positive Voltage Control


Group 2

49

PU

5423

Injector Positive Voltage Control


Group 3

74

BK

1744

Fuel Injector 1 Control

75

L-GN/BK

1745

Fuel injector 2 Control

50

BK/WH

845

Fuel injector 5 Control

76

PK

339

Ignition 1 Voltage

51

L-BU

844

Fuel injector 4 Control

77

OG

440

Battery Positive Voltage

52

--

--

Not Used

78

PU

1272

Low Reference

53

YE/BK

6120

Low Reference

79

WH/BK

6271

CKP Sensor Signal

Not Used

Not Used

Function
Not Used

Not Used

No Used

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

6.6L (LMM) Engine Control Module (ECM) Connector C-1 (continued)


Pin

Wire Color

Circuit No.

80

D-GN/WH

2523

Function
A/C Request Signal

81-83

--

--

Not Used

84

L-GN

24

Backup Lamp Supply Voltage

85

YE/BK

508

Water In Fuel Indicator Control

86

BK

2753

Low Reference

87

--

--

88

BN

6266

89-90

--

--

91

D-Gn

485

TP Sensor 1 Signal

92

YE

2918

FRP Sensor Signal

93

L-BU

5377

Exhaust Gas Temperature


Sensor 2

94

BN/WH

6783

Low Reference

95

--

--

96

WH

5931

Not Used
Low Reference
Not Used

Not Used
Low Reference

Electrical Manual 2009 Medium Duty C Series Conventional Cab

C-18

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-19

6.6L (LMM) Engine Control Module (ECM) Connector C-2


Connector Part Information
OEM: 15462694
Service: 88988935
Description: 58-Way F Mixed Series, Sealed (BK)
Terminal Part Information
Pins: 1-6
Terminal/Tray: 1928498059/24
Core/Insulation Crimp: 2/5
Release Tool/Test Probe: J-38125-561/J-35616-35 (VT)
Pins: 33, 46
Terminal/Tray: 1928498135/19
Core/Insulation Crimp: K/K
Release Tool/Test Probe: J-38125-213/J-35616-64B (L-BU)
Pins: 7, 9, 11-12, 15-26, 28-32, 33, 36, 38-40, 41, 44-45, 47-50, 53-57
Terminal/Tray: 1928498135/19

Pin

Wire Color

Circuit No.

Core/Insulation Crimp: J/J

15

WH/BK

1164

5-Volt Reference 3

Release Tool/Test Probe: J-38125-213/J-35616-64B (L-BU)

16

D-BU

507

Wait To Start Indicator Control

Function

Function

Pin

Wire Color

Circuit No.

17

RD

2013

High Idle Indicator Control

PK

339

Ignition 1 Voltage

18

PU

2562

PTO Control

BK/WH

351

Ground

19

GY

2219

IGN B Relay Control

PK

339

Ignition 1 Voltage

20

YE

581

TAC Motor Control - 1

BK/WH

351

Ground

21

PK

439

Ignition 1 Voltage

PK

339

Ignition 1 Voltage

22

L-BU

1320

Stop Lamp Supply Voltage

BK/WH

351

Ground

23

BN

25

BN

BN

582

TAC Motor Control -2

--

--

24

BN

2524

Generator 2 Turn On Signal


(K65)

D-GN

1049

ECM Class 2 Serial Data

25

D-GN

603

A/C Low Pressure Switch Signal

10

--

--

Not Used

26

BN/WH

6141

Low Reference

Not Used

Charge Indicator Control

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-20

6.6L (LMM) Engine Control Module (ECM) Connector C-2 (continued)


Pin

Wire Color

Circuit No.

Function

27

--

--

28

GY

2365

5-Volt Reference 1

29

BN

1271

Low Reference

30

BN/WH

419

MIL Control

45

L-BU/BK

2221

Signal High - Rear

L-GN/BK

5746

EGR Motor Low Control

Not Used

Pin

Wire Color

Circuit No.

43

--

--

44

TN

6106

Function
Not Used
High Speed GMLAN Serial
Data Bus-

31

D-GN/WH

459

A/C Compressor Clutch


Relay Control

46
47

BN

6062

Low Reference

32

YE

447

Starter Relay Coil Control

48

YE

1578

Fuel Temperature Signal

33

OG/BK

5764

EGR Motor High Control

49

D-BU

1161

APP Sensor 1 Signal

34

BK

470

Low Reference

35

--

--

50

D-BU

1936

Fuel Level Sensor Signal Secondary

36

PU

1589

51-52

--

--

53

L-GN

2081

Engine Exhaust Brake Switch


Control

Not Used
Fuel Level Sensor Signal Primary

Not Used

37

--

--

Not Used

38

GY

23

Generator Field Duty Cycle


Signal

54

YE/BK

1827

Vehicle Speed Signal

55

WH

121

Engine Speed Signal

39

OG/BK

1786

Park/Neutral Signal

56

PK

1020

Ignition 0 Voltage

57

TN/WH

6105

High Speed GMLAN Serial


Data Bus+

58

--

--

40

PU

420

41

--

--

42

D-GN/WH

817

(Automatic Transmission)
TCC Brake Switch/Cruise
Control Release Signal
Not Used
Vehicle Speed Signal

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Not Used

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-21

Engine Control Module (ECM) (LF6) C-1


Connector Part Information
OEM: 12 186 584
Service: 12 186 584
Description: 70-Way F, Sealed (BK)
Terminal Part Information
Terminal/Tray: See Terminal Repair Kit
Core/Insulation Crimp: See Terminal Repair Kit
Release Tool/Test Probe: See Terminal Repair Kit
Pin

Wire Color

Circuit No.

Function

1-2

--

--

0.8 BK

470

Low Reference

0.8 WH/BK

1164

5-Volt Reference

0.8 BK/WH

451

Ground

0.8 GY/BK

1467

Shift Motor Relay - Control (HPZ)

0.8 L-BU

494

Engine Shut-Off Signal

Pin

Wire Color

Circuit No.

0.8 TN/BK

1921

SAE J1708 Serial Data A

27

0.8 D-BU

1936

Wh/BK

1922

SAE J1708 Serial Data B

Fuel Level Sensor Signal


(Secondary)

10

--

--

28

0.8 BN/WH

419

MIL Control

11

0.8 RD

2013

High Idle Indicator Control

29

--

--

12

BK/WH

1962

Engine Brake Solenoid Feed

30

0.8 BK

750

PTO Lamp Status

13-14

--

--

31

0.8 YE

447

Starter Relay Coil Control

15

0.8 PU

1589

32

0.8 L-BU

2221

Signal High-Rear
(Manual Transmission)

16-18

--

--

19

0.8 D-GN/WH

2665

33

0.8 D-GN

2222

Signal Low-Rear
(Manual Transmission)

20-21

--

--

Not Used

34

0.8 D-GN

2362

SAE J1939 Serial Data Bus -

22

0.8 BN/WH

379

CPP Switch Signal


(Manual Transmission)

35

0.8 D-BU

84

Cruise Control Set/Coast


Switch Signal

23

0.8 L-GN

2081

Exhaust Brake Switch Signal

36

0.8 D-GN/WH

817

Vehicle Speed Signal

24-26

--

--

Not Used

37

--

--

Not Used

Not Used

Not Used
Fuel Level Sensor Signal-Primary
Not Used
PTO Enable

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Function

Not Used

Not Used
(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-22

Engine Control Module (ECM) (LF6) C-1 (continued)


Pin

Wire Color

Circuit No.

38

0.8 WH

121

Function

Pin

Wire Color

Circuit No.

Engine Speed Signal

54

--

--

Function
Not Used

39

--

--

Not Used

55

2.0 OG

1540

Battery Positive Voltage

40

0.8 L-GN

2081

Exhaust Brake Switch Signal

56

0.8 L-GN

488

PTO On Switch - Signal

40

0.8 L-GN

2081

Exhaust Brake Switch Signal

57

--

--

Not Used

41-43

--

--

Not Used

58

0.8 PU

2663

PTO Set

44

0.8 GN/BK

87

Cruise Control Resume/Accel


Switch Signal

59

0.8 GY

397

Cruise Control On Switch Signal

60

0.8 TN

2664

Coolant Fan Control

45

0.8 BN

86

Cruise Control Release Signal

61

--

--

46

0.8 D-GN

534

High Idle Switch Signal

47

--

--

62

1.0 D-GN.WH

459

A/C Compressor Clutch Relay


Control

48

2.0 OG

1540

Battery Positive Voltage

63

2.0 BK/WH

251

Ground

49

L-GN

1478

Coolant Level Switch Signal

64

0.8 L-BU

1320

Stop Lamp Supply Voltage

50

0.8 YE

2361

SAE J1939 Serial Data Bus+

65

2.0 BK/WH

251

Ground

51

--

--

Not Used

66

0.8 D-BU

1161

APP Sensor 1 Signal

52

2.0 OG

1540

Battery Positive Voltage

68

--

--

53

2.0 OG

1540

Battery Positive Voltage

69

2.0 BK/WH

251

Ground

70

0.8 PK

439

Ignition 1 Voltage

Not Used

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Not Used

Not Used

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-23

Engine Control Module (ECM) (LF6) C-2


Connector Part Information
OEM: 2645732
Service: -Description: 120-Way F, Sealed (Caterpillar)
Terminal Part Information
Terminal/Tray: See Terminal Repair Kit
Core/Insulation Crimp: See Terminal Repair Kit
Release Tool/Test Probe: See Terminal Repair Kit
Pin

Wire Color

Circuit No.

Function

1-4

--

--

0.8 OG

F793

6-9

--

--

10

0.8 OG

C801

11-14

--

--

15

0.8 PK

R746

Intake Manifold Air Pressure


Sensor Signal

Pin

Wire Color

Circuit No.

--

--

0.8 WH

U780

Manifold Absolute Pressure


(MAP) Sensor Signal

31

16

32

0.8 BN

C815

17

0.8 GN

G829

Low Reference

33

--

--

18-19

--

--

Not Used

34

0.8 YE

X981

Turbo Speed +

20

0.8 GY

C800

ARD Air Control Valve Return

35

0.8 WH

E964

Camshaft Sensor Signal


Top CAM+
Engine Timing Calibration
Probe -

Not Used
Intake Air (IA) Heater Relay Power
Not Used
ARD Air Control Valve Signal
Not Used

21-23

--

--

24

0.8 WH

X980

Not Used
Turbo Speed -

36

0.8 YE

G857

25

0.8 BK

E963

Camshaft Low Reference


Top CAM -

37

--

--

26

0.8 WH

G856

Engine Timing Calibration Probe+

38

0.8 GN

C829

27

--

--

39-40

--

--

28

0.8 GY

994

29

--

--

41

0.8 BN

C803

30

0.8 PK

G833

42

--

--

Not Used
Oil Pressure Sensor Signal
Not Used
Low Reference

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Function
Not Used
VNT Actuator Return
Not Used

Not Used
Ambient Air Temperature
Sensor Signal
Not Used
ARD Fuel Pilot Pressure
Sensor Signal
Not Used
(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-24

Engine Control Module (ECM) (LF6) C-2 (continued)


Pin

Wire Color

Circuit No.

Function

Pin

Wire Color

Circuit No.

43

0.8 GY

U775

CGI Actuator Return

70

0.8 PU

U773

44

0.8 GN

C814

VNT Actuator Signal

45

0.8 PK

Y735

Purge Air Control Signal

71

--

--

72

0.8 WH

G828

73-75

--

--

Function
Mass Air Flow (MAF)
Temperature Sensor Signal
Not Used
5-Volt Reference

46

0.8 YE

E966

Camshaft Sensor Signal Bottom


CAM+

47

0.8 BU

E965

Low Reference Bottom CAM -

76

0.8 BU

C830

Inlet Air Heater Relay Return

48-50

--

--

Not Used

77

0.8 BU

C818

Fuel Pump 1 Driver (FORE)

51

0.8 BU

U774

CGI Actuator Signal

78

--

--

52

0.8 GY

Y738

Low Reference

79

0.8 YE

H807

Purge Air Solenoid Return

53

--

--

Not Used

80

0.8 BN

G826

5-Volt Reference

54

0.8 BU

G827

Low Reference

81

0.8 WH

Y748

5-Volt Reference

55

0.8 PK

T846

ARD Turbo Outlet Temperature


Sensor Signal

82

1.0 YE

U781

5-Volt Reference

83

0.8 GN

Y749

Low Reference

84

0.8 BU

995

85

0.8 BN

G849

86-87

--

--

88

0.8 OG

Y751

ARD Ignition Coil Return

89

1.0 BN

Y747

ARD Fuel Main Pressure Signal

90

--

--

Not Used

91

0.8 OG

Y743

ARD Flame Boundary


Temperature Sensor Signal

92

--

--

93

1.0 PK

U782

Low Reference

94

1.0 GN

Y742

Particulate Trap Outlet (PTO)


Air Temperature #1

95

0.8 BU

C967

Intake MAT Sensor Signal

96-98

--

--

99

1.0 OG

T860

56

0.8 YE

Y741

Particulate Trap Intake (PTI) Air


Temperature #1

57

0.8 BN

U779

Barometric Pressure Signal

58

--

--

Not Used

59

0.8 PU

Y733

ARD Fuel Main Pressure


Control Valve

60

0.8 BU

Y734

Low Reference

61

0.8 OG

C820

Fuel Pump 2 Driver (AFT)

62

--

--

63

0.8 OG

Y753

64-65

--

--

66

1.0 PK

Y746

67-68

--

--

69

0.8 YE

Y737

Not Used
Particulate Trap Differential (PTD)
Pressure #1
Not Used
ARD Fuel Enable Valve

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Not Used

Not Used

Coolant Temperature Sensor


Signal
Fuel Rail Pressure Sensor Signal
Not Used

Not Used
ARD Outlet Temperature
Sensor Signal
Not Used

Not Used
Injector 5 & 6 Return

(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab


Engine Control Module (ECM) (LF6) C-2 (continued)
Pin

Wire Color

Circuit No.

100-103

--

--

104

1.0 GY

105

Function

Pin

Wire Color

Circuit No.

Not Used

111

0.8 PU

C819

T858

Injector 1 & 2 Return

112

--

--

1.0 WH

T962

Fuel Injector 6 Control

113

0.8 BN

C821

106

1.0 BN

T959

Fuel Injector 3 Control

114

--

--

107

1.0 GN

T961

Fuel Injector 5 Control

115

1.0 WH

T859

Injector 3 & 4 Return

108

1.0 BU

T960

Fuel Injector 4 Control

116

1.0 PU

T957

Fuel Injector 1 Control

109

1.0 YE

Y750

ARD Ignition Coil

117

--

--

110

--

--

Not Used

118

1.0 YE

T958

119-120

--

--

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Function
Fuel Pump 1 Return
Not Used
Fuel Pump 2 Return
Not Used

Not Used
Fuel Injector 2 Control
Not Used

C-25

16-Way Serial Data Link Connector


Connector
Typical connector
Typical terminal
Pin

Packard 150 MP Series


12110256
12040993
Wire

Function

Ckt #

Color

1132

PPL

Left Turn

750

BLK

Left Park

1451

BLK/WHT

Stop

Spare

1921

TAN/BLK

Spare

1455

BLK/WHT

Gnd Zone 3B

Spare

10

Spare

11

Spare

12

Spare

13

Spare

14

Spare

15

1922

WHT/BLK

16

840

ORN

Spare
Right Park

DTC J1708 / J1587(-)


DLC Power

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-26

Serial Data Link Connector Location

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-27

8-Way Tail Lamp Connector


Connector
Typical connector
Typical terminal
Typical cable seal
Pin

TRUCK SIDE
Packard 280 Series
15326906 (F)
15304718
12191232

BODY BUILDER SIDE


15326655 (M)
15304730
12191232

Wire

Function

Ckt #

Color

618

YEL

LR Stop/Turn

2609

BRN

Lt Tail / License

TBD

Spare

2609

BRN/WHT

RT Tail

619

GRN DK

RR Stop/Turn

24

GRN LT

Back Up

350

BLK

TBD

Gnd Zone 3B
Spare

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-28

Controller Area Network (CAN) Connector (L18 with JE4, LF6/LF8)


Connector Part Information
OEM: 15324337
Service: 15306401
Description: 9-Way F Deutsch HD10-9-1939PE (BK)
Terminal Part Information
Terminal/Tray: See Terminal Repair Kit
Core/Insulation Crimp: See Terminal Repair Kit
Release Tool/Test Probe: See Terminal Repair Kit

Pin

Wire Color

Circuit No.

Function

1.0 BK

750

Ground

1.0 OG

840

Battery Positive Voltage

1.0 YE

2361

SAE J1939 Serial Data Bus +

1.0 D-

2362

SAW J1939 Serial

--

--

1.0 TN/BK

1921

SAE J1587 Serial Data


Bus+ Primary

1.0 WH/BK

1922

SAE J1587 Serial Data


Bus- Primary

1.0 PK

1020

Ignition 0 Voltage

1.0 BK/WH

351

Ground

Not Used

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-29

Tail Lamp Connector Location

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-30

7-Way Tractor Connector Family 3


Connector
connector
terminal
seal
terminal
seal

Packard 280/630 Series


12077629
15304720 3mm
15366065 5mm
15326004 3mm
12191235 5mm

Pin

Wire

Function

Ckt #

Color

22

WHT

Tractor Gnd Zone 7B

1412

BLK

Marker Lamp

318

YEL

Lt Turn/Hazard

1411

RED

Brake (1)

319

GRN DK

BRN

1413

BLU DK

Rt Turn/Hazard
Park Lamp
ABS Power & Multiplexed Signal

NOTES:
(1) 30A maxi fuse. See page B-4.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-31

Tractor Connector Family 3 Location

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-32

7-Way Trailer Connector Family 2


Connector
connector
terminal
terminal
seal

Packard 280/630 Series


15354653
12119853 3mm
15317332 5mm
12015323

Pin

Wire

Function

Ckt #

Color

24

GRN LT

Back Up

22

WHT

47

BLU DK

Aux Elec Brake (1)

319

GRN DK

Rt Turn/Hazard

642

RED

Electric Brake Power (2)

BRN

Park Lamp

318

YEL

Lt Turn/Hazard

Tractor Gnd Zone 12A

NOTES:
(1) Blunt cut end found under hood. See UI Bulletin #66.
(2) 30A maxi fuse. See page B-4.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-33

Trailer Connector Location Family 2

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-34

7-Way Trailer Connector Family 3


Connector
connector
terminal
seal
terminal
seal

Packard 280/630 Series


12077629
15304720 3mm
15366065 5mm
15326004 3mm
12191235 5mm

Pin

Wire

Function

Ckt #

Color

22

WHT

Tractor Gnd Zone 12B

1412

BLK

Marker Lamp

318

YEL

Lt Turn/Hazard

1411

RED

Brake (1)

319

GRN DK

BRN

1413

BLU DK

Rt Turn/Hazard
Park Lamp
ABS Power & Multiplexed Signal

NOTES:
(1) 30A maxi fuse. See page B-4.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-35

Trailer Connector Location Family 3

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-36

10-Way Transmission Optional Connector

Pin
A
B
C
D
E
F
G
H
J
K
A
B
C
D
E
F
G
H
J
K

Ckt #
1146
1479
2522
N/C
N/C
1147
N/C
407
476
1480
1146
1479
915
1481
1148
1147
N/C
407
476
1480

PPN = Production Part Number

ALLISON LCT TRANS


Wire
Function
Color
PPL
Range Indicator
YEL
Auto Neutral
YEL
PTO Status

TAN
Range Inhibit

BLK
Analog Gnd
BLK
Digital Gnd
BLU LT
PTO Output
ALLISON MD TRANS
PPL
Range Indicator
YEL
Auto Neutral
YEL
PTO Enable
YEL
Aux Hold
GRA
Sump Temp
TAN
Range Inhibit

BLK
Analog Gnd
BLK
Digital Gnd
BLU LT
PTO Engage
SPN = Service Part Number

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-37

Transmission Optional Connector Location

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-38

10-Way Upfitter PTO Connector

L18/LMM/LF8
Pin
A
B
C
D
E
F
G
H
J
K

Wire
Ckt #
N/C
494
488
250
2663
488
2522
2561
2664
N/C

Function

Color

BLU LT
GRN LT
BLK
PPL
GRN LT
YEL
WHT
TAN

PTO Kill
PTO Enable
GND
Tap Up
PTO Enable
PTO Feedback
Engage
Tap Down

LF6

A
B
C
D
E
F
G
H
J
K

250
494
2664
451
451
2663
2522
2561
451
N/C

PPN = Production Part Number

BLK
BLU LT
TAN
BLK/WHT
BLK/WHT
PPL
YEL
WHT
BLK/WHT

GND
PTO Kill Switch
Tap Down
Engine GND
Engine GND
Tap Up
FEED BACK
Engage
GND

SPN = Service Part Number

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-39

Upfitter PTO Connector Location

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-40

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C127 Engine Chassis Harness to Remote Power Take-off (PTO) (LF8)

Connector Part Information

Connector Part Information

OEM: 15318071

OEM: 12052189

Service: 15306119

Service: 12167122

Description: 10-Way F Metri-Pack 150


Series Sealed (GY)

Description: 10-Way M Metri-Pack 150


Series Sealed (GY)

Terminal Part Information

Terminal Part Information

Terminal/Tray: 12191819/8

Terminal/Tray: See Terminal Repair Kit

Core/Insulation Crimp: 2/A

Core/Insulation Crimp: See Terminal


Repair Kit

Release Tool/Test Probe:


15315247/J-35616-2A (GY)

Pin

Wire

Circuit

YE/BK

7607

Release Tool/Test Probe: See Terminal


Repair Kit

Function
Remote PTO Acceleration Ground

Pin

Wire

Circuit

Function

--

--

Remote PTO Usage

D-GN

7637

Remote PTO Acceleration Signal

--

--

Remote PTO Usage

GY

7606

Remote PTO Acceleration VCC

--

--

Remote PTO Usage

L-BU

7605

Remote PTO Ignore Brake Clutch Switch

--

--

Remote PTO Usage

PU

7608

Remote PTO Cab Control Disable Switch

--

--

Remote PTO Usage

WH/BK

7609

Remote PTO Set Speed B Switch

--

--

Remote PTO Usage

D-BU

7610

Remote PTO Set Speed A Switch

--

--

Remote PTO Usage

BN

7611

Remote PTO Resume Switch

--

--

Remote PTO Usage

PU

7612

Remote PTO Set Switch

--

--

Remote PTO Usage

--

--

Not Used

--

--

Remote PTO Usage

Electrical Manual 2009 Medium Duty C Series Conventional Cab

C-41

Right Rear Side Of Engine Compartment (LF8)


(1) C109
(2) Fuse Block - Primary
(3) C121
(4) C127

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

C-42

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-1

Schematic Description and Navigation Instructions


Background
The Schematics included in this document are part of GMs IVED drawing system. These are the official drawings used to develop
vehicle programs, produce wire harnesses and develop service documentation. The following information is offered to help you
understand how they are organized and how to use them.
Organization
Its impossible to put all the information on only one drawing. The vehicle is broken down by subsystem. The schematics are organized
by subsystem number not by name. Thats why the index doesnt follow an alphabetical order of the subsystems.
A number has been added on the bottom right of each page that indicates the subsystem number, revision level, and page number.
Example:
The first sheet is H83010a_001_01 (see page D-3)
H83010a_001_01

The h83010a is the Object ID on the drawing and represents the sub-system.

H83010a_001_01

The 010 represents the sub-system, in this case Power Distribution.


Other examples are 014 for Ground Distribution and 020 for Engine Controls.

H83010a_001_01

The a represents the first or only drawing for that sub-system. In this case multiple Power Distribution
Schematics are included. a is for L18, b for LF8, c for LF6, and d for LMM engines.

H83010a_001_01

The 001 represents the revision level and is not important for most of your needs.

H83010a_001_01

The 01 represents panel set one on the schematic and indicates the page number. This Schematic has
nine pages for example.

Navigation
Every wire in the vehicle is given a unique circuit number. These numbers are indicated on the schematics in bold type next to the wire.
An entire subsystem usually cant be represented by only one page. How do you determine where a wire is connected to once it leaves
the page? Either the signal is connected somewhere else in the same subsystem or it goes to another subsystem.

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-2

(Overview continued from previous page)

Arrows and Home Plates


An Arrow is used to indicate that the signal stays within the same subsystem. The schematic indicates the circuit number and (page #)
next to the arrow. A pointed arrow ( ) points to where its going to. A receiving arrow ( ) shows what page it came from.
A Baseball Home Plate

or

indicates that the signal goes to another subsystem.

Example:
A

is shown on the bottom left of the first schematic Power Distribution H63010a_003_01. (see page D-3)
This is an eight circuit and the baseball plate indicates which subsystem it goes to. It is marked:
Interior Lighting
Dimmer Signal Dist
Page 8A-114A-1

The other end of the signal is shown in subsystem drawing 114A page 1. (see page D-226).
Two baseball plates are shown so you look for the eight circuit to identify the proper circuit.
Fuse protection is shown in the baseball plate.
Other Information
Other information on the schematics are wire color and size. The size is shown in square mm. Connector information is indicated for
devices. Terminal assignments are shown for devices. The connector PN is for the harness end not the device.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-3

Power Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas

ACCESSORY
LOCK
OFF
RUN
START

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

INTERIOR LIGHTS
Head Lamp Sw

IGN1_MAXI

IGN3_MAXI

242
(Page 2)

(Page 2)
342.
RED
5.0

D5

D2

BATT 1

BATT 2

IGN0

IGN1

C1

C5

CRANK

IGN3

D1

Str Col Asm - Ign Sw

IGN4/ACCY

C6

D6

300.
ORN
5.0
44

SA300

DIMMER

K4

K2

H4

K6

C TRANS
P F 12092079
D C 12182112
B
10A

M4

L1

J7

J5

J3

J1

C AUX WIRE RLY


P F 12092078
D C 12182113
B
15A

PCM-I_P

GAUGES_P

SIR_P

TURN_P

1020
(Page 7)

439
(Page 8)

39
(Page 6)

1139
(Page 9)

139
(Page 6)

C IGN4
P F 12092077
D C 12182114
B
20A

AXLE
A
A
A
C F 12092077
C BRAKE
C CHASSIS
C HTR/AC
P F 12092075
P F 12092079
P F 12092079
P F 12092077
D C 12182114
D C 12182114
D C 12182112
D C 12182112
B
B
B
B
10A
20A/30A
20A
10A

L5

TRANS_P

D2

C ILLUM
P F 12092079
D C 12182112
B
10A

K8

C START
P F 12092079
D C 12182112
B
10A

A
A
A
C TURN/BACKUP
C PCM-I
C GAUGES
C SIR
P F 12092078
P F 12092079
P F 12092078
P F 12092079
D C 12182112
D C 12182113
D C 12182112
D C 12182113
B
B
B
B
15A
15A
10A
10A

4.
BRN
5.0

300.
ORN
5.0

L3

300.
ORN
5.0

5.
YEL
5.0

3.
PNK
5.0

1390.
WHT
5.0

N7

N5

N3

START_P
806
(Page 6) 141.

AXLE_P

BRN
1.0

N1

L7

E1

BRAKE_P

CHASSIS_P

AUX_WIRE_P

IGN4_P

441
(Page 6)

541
(Page 8)

641
(Page 6)

43
(Page 7)

241
(Page 8)

SA141
141.
BRN
1.0
8

141.
BRN
1.0

HVAC_P

ILLUM

141.
BRN
1.0

TEMP_CNTL_P

141.
BRN
1.0

VAC_PUMP_P

HVAC_FOG_P

141.
BRN
1.0

CIRCUIT PROTECTION LEGEND

R_HTR_RLY_P

C
P
D
HVAC
Hvac

INTERIOR LIGHTING
Dimmer Signal Dist

Power Dist (L18)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83010a

X
sheet1

18

$IVEDWORK/h83010a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

HVAC
Temperature Motor
12:20:33 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

HVAC
Vacuum Pump

REAR DEFOGGER
Rear Defog Cntl

REAR HEATER
Rear Heater Rly Coil

CIRCUIT
PROTECTION
DEVICE

FAM 2

FAM 3

ORGANIZATION

GMT560
Panel Set: 1

h83010a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-4

Power Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


CIRCUIT PROTECTION LEGEND

BATTERIES
Battery Positive

Maxi Ring Term B

CIRCUIT
PROTECTION
DEVICE

C
P
D

MAXICTR_P

FAM 2

FAM 3

MAXBATT

Maxifuse - Block Asm


A
B

ACTIVE TRANSFER CASE


4WD ATC Mdl

IGN1
12065933

40A

A1

IGN3
12065935

50A

(Page 1)
4WD_ATC

12065935

12065933

40A

A5

A4
142.
RED
5.0

342
(Page 1)

HEADLAMP

60A

A3
IGN3_MAXI

IGN1_MAXI

BATT/HAZ

60A

A2

242.
RED
5.0

242.
RED
3.0

IGN4
12065934

LIGHTING
12065933
40A

HVAC
12065934

12077843
30A

A7

A8

1342.
RED
3.0

1142.
RED
3.0

IGN4_MAX

242.
RED
5.0

542

1242
(Page 5)

SA142

642.
RED
3.0

1542.
RED
3.0

HVAC_MTR_P

SA1142

TRLR_LP_P

SA242
242

BRAKE LP - FAM 3

50A

A6

ELEC BRK - FAM 2

142.
RED
5.0

STARTRLY_P

STARTING & CHARGING


Starter Rly

142.
RED
5.0

B4

1142

EXTERIOR LIGHT
Head Lamp Sw

D6

ABS_TRLR2_P

HVAC
Blow Motor Rly

1142.
RED
3.0

HEADLAMP_P

EXTERIOR LIGHT
Brake Lp Rly

F4

TRAILER WIRING
Brake

F8
Block Asm-Ip Pwr 1

TRLR
A
A
A
C STOP
C TRN/HAZ
C HAZARD
P F 12092077
P F 12092076
P F 12092077
D C 12182114
D C 12182116
D C 12182114 B
B
B
B
20A
20A
25A

C7

C5

PWR ACCY
C 12182114
20A

C3

C1

E3

BRK_SW_P

BRAKES
Brake Switch

1040

HAZ_P

640

TRLR_HAZ_P

EXTERIOR LIGHT EXTERIOR LIGHT


Trailer Rlys
Turn Hazard Sw

540
(Page 7)

RADIO
Radio Pwr

Power Dist (L18)


GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83010a

X
sheet1

18

$IVEDWORK/h83010a__001

REVISION

STAGE

VERSION

001

Beta

C DRL
P F 12092078
D C 12182113
B
15A

E7

C MARKER LP
P F 12092077
D C 12182114
B
20A

G3

G1

A
B

C COURTESY
P F 12092079
D C 12182112
10A

G7

G5

COURTESY_P

340

DRL_BEAM_P

DRL
Drl Diode
12:20:33 pm

Agustin Velazquez

Wednesday, April 19, 2006

40
(Page 8)

PARK_P

EXTERIOR LIGHT
Head Lamp Sw

CHIME MDL
Chime Mdl

Electrical Manual 2009 Medium Duty C Series Conventional Cab

C PARK
P F 12092077
D C 12182114
B
20A

240

CHIME_P

LAST CHANGED BY

1340.
ORN
1.0

840
(Page 8)

IPC1_P

IP CLUSTER
Ipc (Batt)

1140.
ORN
0.8

1140.
ORN
0.8

RADIO_P

C CHMSL
P F 12092079
D C 12182112
B
10A

POST

SA1140

1140.
ORN
0.8

E5

1140.
ORN
0.8

ACCY_P
140

A
C RADIO/CHIME
C PWR POST
P F 12092078
P F 12092077
D C 12182114
D C 12182113
B
B
15A
20A

241.
BRN
0.8
ATCSWP

MRK_LPS_P

EXTERIOR LIGHT
Marker Lp Rly

ACTIVE TRANSFER CASE


4WD ATC Mdl

ORGANIZATION

GMT560

Panel Set: 2

h83010a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-5

Power Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas (continued)

BATTERIES
Battery Positive

BUSBAR_P

BUSBAR2_P

1
(Page 4)

1
(Page 4)

J3-A

J2-A

UHDIST_P
Underhood Distribution Center
12146281
PAGE 8APTO RLY
18A-2
FUEL PUMP RLY
22A/C-1
STARTER RLY
30A/E-1
HORN RLY
40A-1

A
B

STUD A
12065932
30A
Maxi

UHBATT

STUD B
12065932
30A
Maxi

A
B

ABS 3
12065933
40A
Maxi

J1-M2

1642.
RED
3.0

1642.
RED
3.0

ABS 2
12065933
40A
Maxi

ABS 1
12065933
40A
Maxi

J1-M3

J1-M1

42.
RED
3.0

442.
RED
3.0

ENGINE
12065934
50A
Maxi

J1-M4

1042.
RED
5.0

C
P
D

E/A PUMP
12065933
40A
Maxi

J1-M5

1042.
RED
5.0

1840.
ORN
3.0

Loop Anchor

HORN
F 12065931
C 12077842
20A
Maxi

C FUEL
P
D F 12065931
C 12077842
20A
Maxi

J1-M6

740.
ORN
1.0

J1-M7

740.
ORN
1.0

1640.
ORN
2.0

Loop Anchor Loop Anchor

Loop Anchor

Loop Anchor
LA1042
30M GTMXD SLD

D5
D5

30F GTMXD SLD

1642.
RED
3.0

A2
A2

A4
A4

1642.
RED
3.0

D4
D4

LA740

30M GTMXD SLD

LB740

LA1640

LB1042

30F GTMXD SLD

1042.
RED
5.0

1042.
RED
5.0

42.
RED
3.0

740.
ORN
1.0

740.
ORN
1.0

1640.
ORN
2.0

IGN_B_P
IGN_A_P
ABS_TRLR_P

TRLR WRG
Trailer Wiring

HYD_EBC_P

HYDRO BRAKES
Ebc

EBC2_P

442

HYDRO BRAKES
Ebc

EBC_P

(Page 4)

(Page 4)

EAC_MTR_P

HYDRO BRAKES
Elec Air Comp

BRAKES
Ebc / Rly

HORN_P

HORN
Horn Rly

HORN_RLY_P

HORN
Horn Rly

FUEL_RLY_P

FUEL HAND & STOR


Fuel Pump Rly

44C-2

Power Dist (L18)


GMT560

08

Panel Set: 3

schematic

OBJECT ID

h83010a

X
sheet1

18

$IVEDWORK/h83010a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:20:33 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83010a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-6

Power Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


IGNB_RLY_P
IGNA_RLY_P

IGN_A_P

439
(Page 8)

1042
(Page 3)

C6

439
(Page 8)

IGN_B_P
1042
(Page 3)

C4

A4

A6
Uh - Ign Rlys

86
IGNA RLY
12088567
85

87

D4
BUSBAR2_P

BUSBAR_P

(Page 3)

(Page 3)

J1-H7

J1-K7

12193604
87

B6

IGNA_RLY_G

250

B4
2000.
PPL
5.0

IGNB_RLY_G

Loop Anchor
Loop Anchor
2000.
PPL
5.0

J1-F7

250

30
IGNB RLY

85

D6

2000.
PPL
5.0

1.
RED
5.0

1.
RED
5.0

86

J1-F1

GND DIST
Gnd Zone #2B

LA2000

J1-H3

LB2000

GND DIST
Gnd Zone #2B

J1-F3

2000.
PPL
5.0

J1-K5

J1-H5

J1-F5
Uh - Block Asm

A
B

PCM-B
12092079
10A

A/C COMP
12092079
10A

J1-G8

J1-L8

1240.
ORN
0.8

PCM-B_P
440
(Page 7)

REAR DEFOG
15092075
30A

J1-G2

1093.
PPL
2.0

ENG-4
12092079
10A

A
B

J1-J4

J1-G4

ENG-4_P

ENG-1_P

639
(Page 8)

239
(Page 8)

C4

Power Dist (L18)


GMT560

08

Panel Set: 4

schematic

h83010a
sheet1

18

$IVEDWORK/h83010a__001

O2A
12092078
15A

J1-L6

A
B

ENG-2
12092078
15A

A
B

J1-J6

739.
PNK
0.8

739.
PNK
0.8

DEFOG_P

O2_HTRA_P

REAR DEFOGGER
Rear Defog Cntl

OBJECT ID

ENG-3
12092078
15A

J1-G6

24F GTMXD SLD

1093.
PPL
2.0

HVAC
Enable Rly

24M GTMXD SLD

C4

HVAC_RLYA_P

ENG-1
12092079
10A

ENGINE CNTLS
O2 Snsr Htr A

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:20:33 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

O2_HTRB_P

ENGINE CNTLS
O2 Snsr Htr B

339.
PNK
0.8
339

INJ2_P

ENGINE CNTLS
Fuel Inj (even)

IGN_COIL2_P

ENGINE CNTLS
Ign Coils (even)

539.
PNK
0.8
IGN_COIL1_P

ENGINE CNTLS
Ign Coils (odd)

539

INJ1_P

ENGINE CNTLS
Fuel Inj (odd)

ORGANIZATION

GMT560
Panel Set: 4

h83010a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-7

Power Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


Loop Anchor

CIRCUIT PROTECTION LEGEND

C
P
D

CIRCUIT
PROTECTION
DEVICE

FAM 2

FAM 3

EXTERIOR LIGHT
Head Lamp Sw

450
9

S5

R5

755.
BLK
5.0
GND DIST
Gnd Zone #4B

R1

L86

Ip2 - Block Asm


C ONSTAR
P F 12092079
D C 12182112
B
15A

I/P Distribution/Relay Center


12129833
PAGE 8ADRL RLY
102A-1
BRAKE LAMP RLY
110A-2
CHMSL RLY
110A-2
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2
MARKER LAMP RLY
110A-4
HEATED MIRROR RLY 147B-1

A
A
C RH PARKLAMP
C LH PARKLAMP
P F 12092079
P F 12092079
D C 12182112
D C 12182112
B
B
B
10A
10A
A

S6

R8

PWR WINDOW
C 12182116
25A

R6

343

RR_STOP_LP

17

BRAKE_ISO_P

T3

S7

12193604

L85

L87

P F 12092079
D C 12182112
10A

S4

P F 12092079
D C 12182112
10A

P F 12092079
D C 12182112
10A

T4

S8

1242.
RED
5.0

2040.
ORN
0.8

BRAKE_ISO

IGN4_MAX

1320
(Page 8)

(Page 2)

POWER WINDOW
Window Switch

2609.
BRN/WHT
1.0

IGN4_RLY

Blunt Cut

618.
YEL
1.0

43
(Page 7)

BA2040

MRK_RLY_P

618.
YEL
1.0

SA618
SE2509
2509

2509.
BRN
1.0

2609.
BRN/WHT
1.0

618.
YEL
1.0

DOOR_SW_ILL

2509.
BRN
0.8
SW_ILLUM

230.
BRN/WHT
0.8

S3

85

SA2609

EXTERIOR LIGHTING
Marker Lamp Rly

19

Ignition 4 A C L-RR TRUCK A C R-RR TRUCK A C BRAKE ISO

C RADIO U
P F 12092079
D C 12182112
B
10A

R4

WIN_IGN4_P

LR_STOP_LP

30

R2

2509.
BRN
1.0

2609.
BRN/WHT
1.0

18

L30
86

BRAKES
Brake Switch

IGN4_RLY_G

755.
BLK
5.0

PARK_LP_P

EXTERIOR LIGHT
Turn Haz Sw

EXTERIOR LIGHT
Turn Haz Sw

LA755

40M GTMXD SLD


40F GTMXD SLD

2509.
BRN
0.5

INTERIOR LIGHTING

B4

ODDS_LP

C12 Door Switch Illum

B4

230.
BRN/WHT
0.35

C12
INTERIOR LIGHTING
Switch Illum
LCT TRANSMISSION
Overdrive Defeat Sw Illum

GRDBRK2

2509.
BRN
1.0

2609.
BRN/WHT
1.0

LR_TURN_P

618

LTURN_RLY_P

ATCBLT

EXTERIOR LIGHT EXTERIOR LIGHT


Lh Turn Trailer Rly
Lr Turn Lp
619.
GRN DK
1.0

ACTIVE TRANSFER CASE


4WD ATC Mdl

LCT TRANS
Grade Brk Sw

SB2609

SH2509

SA619 619.
GRN DK
1.0

619.
GRN DK
1.0
2609.
BRN/WHT
2.0
R_TAIL_P

2609.
BRN/WHT
1.0
RFR_PARK_P

2509.
BRN
1.0
2609

BB_R_PARK

2509

BB_L_PARK

LFR_PARK_P

EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS EXTERIOR LIGHTING
Left Front Parklamp
Left Park
Right Park
Right Rear Parklamp Right Front Parklamp

Power Dist (L18)


GMT560

08

Panel Set: 5

schematic

OBJECT ID

h83010a

X
sheet1

18

$IVEDWORK/h83010a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:20:33 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

2509.
BRN
2.0
L_TAIL_P

EXTERIOR LIGHTING
Left Rear Parklamp

619

RTURN_RLY_P

EXTERIOR LIGHT
Rh Turn Trailer Rly

RR_TURN_P

EXTERIOR LIGHT
Rr Turn Lp

ORGANIZATION

GMT560
Panel Set: 5

h83010a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-8

Power Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


AUX_WIRE_P

GAUGES_P

(Page 1)

(Page 1)

641.
BRN
0.8

39.
PNK
0.5

SA641
641.
BRN
0.8

641.
BRN
0.8

SA39

641.
BRN
0.8

641.
BRN
0.8

30M GTMXD

B10
B10
641.
BRN
0.8

DRL_P

H_MIR_RLY_P

30F GTMXD

POWER MIRRORS
Htd Mirror Rly

641

DRL
Drl Mdl

BAT_ISO_P

BATTERIES
Battery Isolator

39.
PNK
0.5

40M GTMXD SLD

B2
B2

39.
PNK
0.5

IPC_IGN1_P

39.
PNK
0.5

39.
PNK
0.5

TELLTALE_P

DRL_RLY_P

TEMP_GAGE_P

39.
PNK
0.5

39.
PNK
0.5
ILLUM_P

641.
BRN
0.8

H_MIR_SW_P

30F GTMXD

A10
A10

40F GTMXD SLD

IP CLUSTER
Ipc

TELL TALE
Trans Temp Gauge

TELL TALE
Tt Module

INTERIOR LIGHTS
Headlamp Sw

DRL
Drl Rly

30M GTMXD

39.
PNK
0.5

BB_P
RFA_IGN1_P

START_P

POWER MIRRORS
Htd Mirror Sw

BRAKE_P

BODY BUILDER
Ign 3

(Page 1)

(Page 1)

806.
PPL
0.5

KEYLESS ENTRY
Rfa Mdl

441.
BRN
0.5

SA806

SA441
TURN_P

806.
PPL
0.5

806.
PPL
0.5
24F GTMXD SLD

C8
C8

24M GTMXD SLD

40M GTMXD SLD

C9
C9

(Page 1)

806.
PPL
0.5

40F GTMXD SLD

C5
C5

30F GTMXD SLD

SA139

806.
PPL
0.8

CRANK2_P

139

IGTRNHAZ_P

139.
PNK
0.8

806.
PPL
0.8

STARTRLY2_P

STARTING & CHARGING


Starter Rly

EBC_CRANK_P

HYD BRAKES
Ebc

806

CRANK_P

EXTERIOR LIGHT
Turnhaz Sw

STARTING & CHARGING


Clutch Sw

139.
PNK
0.8

EXTERIOR LIGHT
Reverse Sw

GMT560

08

schematic

OBJECT ID

h83010a

X
sheet1

18

$IVEDWORK/h83010a__001

REVISION

STAGE

VERSION

001

Beta

139.
PNK
0.8

BU_MAN3_P

EXTERIOR LIGHT
Reverse Sw

LAST CHANGED BY

B10

30M GTMXD

441.
BRN
0.5

441.
BRN
0.8

8F GT150 SLD

30M GTMXD

B2
B2

30F GTMXD

441.
BRN
0.5

441.
BRN
0.5

40M GTMXD SLD

A6
A6

TCC_P

40F GTMXD SLD

441.
BRN
0.8

BRAKES
Brake Sw

BU_LCT_P

12:20:33 pm

Wednesday, April 19, 2006

CR_CLU_P

HIS_LED_P

EBC_IGN3_P

8M GT150 SLD

441.
BRN
0.8

LCT TRANSMISSION
Rev Rly

Agustin Velazquez

Electrical Manual 2009 Medium Duty C Series Conventional Cab

30F GTMXD

B10

441.
BRN
0.8

441.
BRN
0.5

30M GTMXD SLD

ENGINE CNTLS
Start Neutral Sw

BU_MAN2_P

Power Dist (L18)

D3

30M GTMXD SLD

E
E
139.
PNK
0.8

Panel Set: 6

30F GTMXD SLD

D3

30F GTMXD SLD

C2
C2

30M GTMXD SLD


806

441.
BRN
0.5

441.
BRN
0.8

139.
PNK
0.8

ENGINE CNTLS
Clutch Sw

ENGINE CNTLS
Hi Idle Led

AIR BRAKES
Brake Rly

HVAC_R_P

HVAC
Ac Enable Rly

ORGANIZATION

GMT560
Panel Set: 6

h83010a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-9

Power Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


PCM-B_P
(Page 4)

ACCY_P

TRANS_P

440.
ORN
1.0

(Page 2)

540.
ORN
1.0

SA540

540.
ORN
1.0

30M GTMXD SLD

A2

TCM_BAT_PP2

R_HVAC_P

A9

440.
ORN
0.5

TRANSMISSION
Tcm

440.
ORN
0.8

PCM_BAT2_P

A2

30F GTMXD SLD

540.
ORN
1.0

A9

1020.
PNK
0.5

SA440
440.
ORN
0.8

440.
ORN
0.8

440.
ORN
1.0

REAR HEATER
Rear Heater Rly

(Page 1)

SA1020

440.
ORN
1.0

PCM_BAT1_P

1020.
PNK
0.5

1020.
PNK
0.5

TCM_BAT_PP

SDG_2_P

1020.
PNK
0.5

IPC_IGN_P

C4
C4
ENGINE CNTLS
Pcm

ENGINE CNTLS
Pcm

TRANSMISSION
Tcm

SERIAL DATA
Sdg Mdl

30F GTMXD SLD


30M GTMXD SLD

IP CLUSTER
Ipc

30F GTMXD
SDG_1_P

1020.
PNK
0.8

30M GTMXD

SERIAL DATA
Sdg Mdl

540.
ORN
1.0

SB540

540.
ORN
1.0

1020.
PNK
0.8
540.
ORN
1.0

540.
ORN
1.0

B11
B11

LCT_IGN0_P

RFA_P

PCM_IGN0_P

22M GTMXD

B11
B11

22F GTMXD

1020.
PNK
0.8

540.
ORN
1.0

540.
ORN
1.0
LK_RLY_P

22M GTMXD

1020.
PNK
0.8

SB1020

22F GTMXD

PWR DR LK
Dr Lk Rly

LCT TRANSMISSION
Tcm

KEYLESS ENTRY
Rfa Mdl

ENGINE CNTLS
Pcm

IGN4_P
(Page 1)

540.
ORN
1.0

540.
ORN
1.0

540.
ORN
1.0

SC540

540.
ORN
1.0

540.
ORN
1.0

43.
YEL
1.0

PASS_LK_P

540.
ORN
1.0

SA43
43.
YEL
1.0

PWR DR LK
Pass Dr Lck Sw

43.
YEL
1.0

43.
YEL
1.0

43.
YEL
1.0

IGN4_RLY
(Page 5)
MIR_SW_P

Power Dist (L18)


08

Panel Set: 7

schematic

IP CLUSTER
Ipc

PWR DR LK
Drv Dr Lck Sw

POWER MIRRORS
Mirror Switch

GMT560

IGNSW_D2_P

WASH_P

WIPE_P

DRV_LK_P

OBJECT ID

h83010a

X
sheet1

18

$IVEDWORK/h83010a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:20:33 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

WIPER/WASHER WIPER/WASHER
Wiper Switch
Wiper Motor

ORGANIZATION

GMT560
Panel Set: 7

h83010a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-10

Power Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


POST
(Page 2)
BRAKE_ISO

840.
ORN
1.0

(Page 5)

1320.
BLU LT
0.5

SA840

CHASSIS_P
(Page 1)

SA1320

DLC_P

16F GT280

R
R

840.
ORN
1.0

840.
ORN
1.0

840.
ORN
1.0

840.
ORN
1.0

AUX1_P

840.
ORN
1.0

1320.
BLU LT
0.5

SERIAL_P

AUX2_P

BRKLP_RLY_P

D3
D3

16M GT280

DATA LINK CONN


Data Link Conn
840

DTC
Batt +

AUX POWER
Aux Power #2

AUX POWER
Aux Power #1

40M GTMXD SLD

CHMSL_RLY_P

1320

BRK_NO_P

BB_STOP_P

541

AIR_DRY_P

B5
B5
AIR BRAKES
HYDRO BRAKES
Reservoir Air Press Sw Air Dryer

ENG-1_P
AXLE_P

BODY BUILDER/SCHOOL BUS


Stop

241.
BRN
2.0

PCM-I_P
(Page 1)

30M GTMXD

A12
A12

30F GTMXD

541.
BRN
0.5

541.
BRN
0.5

(Page 4)

(Page 1)

AUX POWER
Cigar Lighter/Rear Aux Power

541.
BRN
0.5

541.
BRN
0.5

EAC_RLY_P

EXTERIOR LIGHT ELEC THROTTLE CNTRL


Etc
Chmsl Iso Rly
1320

541.
BRN
0.5

40F GTMXD SLD

EXTERIOR LIGHT
Brake Lp Rly

CIGAR_P

SD541

1320.
BLU LT
0.5

1320.
BLU LT
0.5

541.
BRN
0.5

239.
PNK
0.8

TCS_SW_P

AIR_SUSP_P

SA239
40M GTMXD SLD

C6
C6
439.
PNK
0.8

439.
PNK
0.8

241.
BRN
2.0

439.
PNK
0.8

G
A6
A6

30F GTMXD SLD

A4
A4

40F GTMXD SLD

30M GTMXD SLD

241.
BRN
2.0

439.
PNK
0.8

439.
PNK
0.8

PCM_IGN1_P

239

PTO1_RLY_P

UPFITTER PROV
Pto Rly

4F MP280 SLD

Power Dist (L18)


GMT560

08

Panel Set: 8

schematic

18

239.
PNK
0.5

A8
A8

639.
PNK
0.5
CRUISE_P

239.
PNK
0.5

30M GTMXD

ODDS_LED_P

239.
PNK
0.5
CRUISE CONTROL
Cruise Cntl Sw

2SP_LED_P

30F GTMXD

239.
PNK
0.5

2SP_RLY_P

A1

LCT TRANSMISSION 2 SPEED REAR AXLE


Elec 2Sp Sw Led
Overdrive Defeat Sw Led

PTO_SW_P

h83010a
sheet1

SC239

239.
PNK
0.5

A1

30F GTMXD SLD

4M MP280 SLD

ELEC THROT CNTL ENGINE CNTLS 2 SPEED REAR AXLE


Etc Mdl
Pcm
2Speed Rly
OBJECT ID

PURGE_P

ENGINE CNTLS
Cnstr Purge

IGNA_RLY_P
(Page 4)

639.
PNK
0.8

239.
PNK
0.5

IGNB_RLY_P
(Page 4)

(Page 4)

ENGINE CNTLS
Air Meter

241.
BRN
2.0

439.
PNK
0.8

ETC_P

30F GTMXD SLD

241.
BRN
2.0

SB439
439.
PNK
0.8

HYD BRAKES
Ebc

ENG-4_P

B10
B10

16F GT280 SLD

B
B

EBC_IGN1_P

REAR AIR SUSP


Air Susp Sw

BRAKES
Tcs Led

30M GTMXD SLD

8F GT280 SLD

30M GTMXD SLD

16M GT280 SLD

439.
PNK
0.8

439.
PNK
0.8

241.
BRN
2.0

241.
BRN
2.0

8M GT280 SLD

40M GTMXD SLD

239.
PNK
0.8
L18_MAF_P

SA439
439.
PNK
0.8

239.
PNK
0.8

239.
PNK
0.8

40F GTMXD SLD

$IVEDWORK/h83010a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

UPFITTER PROV
Pto Enable Sw
12:20:33 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 8

h83010a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-11

Power Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas (continued)

SIR_P
(Page 1)

1139.
YEL
0.5
COURTESY_P
(Page 2)

SB1139

16F GT280

E
E

40.
ORN
0.5

1139.
YEL
0.5

1139.
YEL
0.5

Dual SIR

30M GTMXD

B6
B6

16M GT280

40.
ORN
0.5

Driver only

SA40

40.
ORN
0.8

40.
ORN
0.8

SA1139
1139.
YEL
0.5

16M GT280

30F GTMXD

1139.
YEL
0.5
1139.
YEL
0.5

16F GT280

1139.
YEL
0.5

1139.
YEL
0.5

DOME_P
Driver only

SDM_P

SIR
Sdm

Power Dist (L18)


GMT560

08

Panel Set: 9

schematic

SIR
Psir Delete Resistor

h83010a
sheet1

18

$IVEDWORK/h83010a__001

RR_DOME_P

Dual SIR

SIR_OHM_P

OBJECT ID

40.
ORN
0.8

INTERIOR LIGHTS
Dome Lamp

PSIR_P

INTERIOR LIGHTS
Rear Dome Lamp

SIR
Psir Defeat Sw

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:20:33 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 9

h83010a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-12

Power Distribution - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel

ACCESSORY
LOCK
OFF
RUN
START

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

INTERIOR LIGHTS
Head Lamp Sw

IGN1_MAXI

IGN3_MAXI

242
(Page 2)

(Page 2)

342.
RED
5.0

D5

D2

BATT 1

BATT 2

IGN0

IGN1

C1

C5

CRANK

IGN3

D1

Str Col Asm - Ign Sw

IGN4/ACCY

C6

D6

300.
ORN
5.0

SA300
44

DIMMER

1390.
WHT
5.0

K4

K2

H4

K6

4.
BRN
5.0

300.
ORN
5.0

300.
ORN
5.0

M4

K8

D2

TRANS
12092079

START
12092079

AUX WIRE RLY


12092078

IGN4
12092077

10A

10A

15A

20A

ILLUM
12092079
10A

5.
YEL
5.0

3.
PNK
5.0

L3

L1

PCM-I
12092078
15A

J7

A
B

GAUGES
12092079
10A

J5

A
B

SIR
12092079
10A

J3

A
B

TURN/BACKUP
12092078
15A

J1

HTR/AC
12092077
20A

L5

TRANS_P

PCM-I_P

GAUGES_P

SIR_P

TURN_P

1020
(Page 7)

439
(Page 8)

39
(Page 6)

1139
(Page 9)

139
(Page 6)

A
B

N7

START_P
806
(Page 6) 141.

BRAKE
12092079
10A

A
B

CHASSIS
12092079
10A

N3

N1

BRAKE_P

CHASSIS_P

441
(Page 6)

BRN
1.0

541
(Page 8)

L7

E1

AUX_WIRE_P

IGN4_P

641
(Page 6)

43
(Page 7)

SA141
141.
BRN
1.0
8

HVAC_P

ILLUM

HVAC
Hvac

INTERIOR LIGHTING
Dimmer Signal Dist

Power Dist (LMM)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83010d

X
sheet1

$IVEDWORK/h83010d__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

TEMP_CNTL_P

HVAC
Temperature Motor
12:23:07 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

141.
BRN
1.0

141.
BRN
1.0

141.
BRN
1.0

VAC_PUMP_P

HVAC
Vacuum Pump

HVAC_FOG_P

REAR DEFOGGER
Rear Defog Cntl

141.
BRN
1.0
R_HTR_RLY_P

REAR HEATER
Rear Heater Rly Coil

ORGANIZATION

GMT560
Panel Set: 1

h83010d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-13

Power Distribution - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


BATTERIES
Battery Positive

Maxi Ring Term B

MAXICTR_P

MAXBATT

Maxifuse - Block Asm


A
B

ACTIVE TRANSFER CASE


4WD ATC Mdl

IGN1
12065933

40A

IGN4
12065934

A1

A2

242.
RED
5.0

12065935

50A

IGN3

12065935

60A

12065933

40A

A5

A4
142.
RED
5.0

342
(Page 1)

HEADLAMP

60A

A3

IGN3_MAXI

BATT/HAZ

LIGHTING
12065933
40A

HVAC
12065934

50A

A6

1142.
RED
3.0

ELEC BRK - FAM 2

BRAKE LP - FAM 3
12077843

30A

A7

A8

1342.
RED
3.0

642.
RED
3.0

IGN1_MAXI
(Page 1)
4WD_ATC

242.
RED
3.0

IGN4_MAX

242.
RED
5.0

542

1242
(Page 5)

SA142

SA242
242

142.
RED
5.0

STARTRLY_P

STARTING & CHARGING


Starter Rly

142.
RED
5.0

B4

HVAC_MTR_P

ABS_TRLR2_P

SA1142

1142

HVAC
Blow Motor Rly

1142.
RED
3.0

HEADLAMP_P

EXTERIOR LIGHT
Head Lamp Sw

D6

TRAILER WIRING
Brake

F4

F8
Block Asm-Ip Pwr 1

STOP
12092077
20A

A
B

C7

HAZARD
12092076
25A

A
B

C5

TRLR
TRN/HAZ
12092077
20A

PWR ACCY
12182114
20A

C3

C1

140

BRAKES
Brake Switch

1040

HAZ_P

640

540
(Page 7)

TRLR_HAZ_P

EXTERIOR LIGHT EXTERIOR LIGHT


Turn Hazard Sw
Trailer Rlys

Power Dist (LMM)


08

Panel Set: 2

schematic

OBJECT ID

h83010d

X
sheet1

$IVEDWORK/h83010d__001

E3

E5

REVISION

STAGE

VERSION

001

Beta

CHMSL
12092079
10A

A
B

E7

DRL
12092078
15A

MARKER LP
12092077
20A

G3

PARK
12092077
20A

COURTESY
12092079
10A

G7

G5

COURTESY_P

240

340

CHIME MDL
Chime Mdl

DRL_BEAM_P

DRL
Drl Diode
12:23:07 pm

Agustin Velazquez

Wednesday, April 19, 2006

40
(Page 9)

PARK_P

EXTERIOR LIGHT
Head Lamp Sw

CHIME_P

Electrical Manual 2009 Medium Duty C Series Conventional Cab

1340.
ORN
1.0

840
(Page 8)

LAST CHANGED BY

G1

1140.
ORN
0.8

IPC1_P

IP CLUSTER
Ipc

POST

1140.
ORN
0.8

RADIO_P

GMT560

PWR POST
12092077
20A

SA1140

1140.
ORN
0.8

RADIO
Radio Pwr

RADIO/CHIME A
12092078
15A
B

1140.
ORN
0.8

ACCY_P
BRK_SW_P

A
B

241.
BRN
0.8
ATCSWP

MRK_LPS_P

EXTERIOR LIGHT
Marker Lp Rly

ACTIVE TRANSFER CASE


4WD ATC Mdl

ORGANIZATION

GMT560
Panel Set: 2

h83010d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-14

Power Distribution - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

BATTERIES
Battery Positive
BUSBAR_P

BUSBAR2_P

1
(Page 4)

1
(Page 4)

J3-A

J2-A

UHDIST_P
Underhood Distribution Center
12146281
PAGE 8A18A-2
PTO RLY
22A/C-1
FUEL PUMP RLY
30A/E-1
STARTER RLY
HORN RLY
40A-1

STUD A
12065932
30A
Maxi

UHBATT

STUD B
12065932
30A
Maxi

A
B

ABS 2
12065933
40A
Maxi

ABS 3
12065933
40A
Maxi

J1-M2

A
B

J1-M3

ENGINE
12065934
50A
Maxi

J1-M1

42.
RED
3.0

1642.
RED
3.0

ABS 1
12065933
40A
Maxi

442.
RED
3.0

A
B

J1-M4

30F GTMXD SLD

A4

A2

A4

1642.
RED
3.0

HYDRO BRAKES
Ebc

Power Dist (LMM)


GMT560

08

schematic

OBJECT ID

h83010d

X
sheet1

D4

42.
RED
3.0

$IVEDWORK/h83010d__001

1042.
RED
5.0
1042.
RED
5.0

HYDRO BRAKES
Ebc

STAGE

VERSION

001

Beta

LA740

(Page 4)

740.
ORN
1.0

EAC_MTR_P

HYDRO BRAKES
Elec Air Comp

12:23:07 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

740.
ORN
1.0

1640.
ORN
2.0

Loop Anchor

LB740

LA1640

IGN_A_P

EBC_P

LAST CHANGED BY

J1-M7

Loop Anchor Loop Anchor

BRAKES
Ebc / Rly

REVISION

IGN_B_P

(Page 4)

442

FUEL
12065931
20A
Maxi

J1-M6

740.
ORN
1.0

(Page 4)
IGNB_RLY_P

EBC2_P

HYD_EBC_P

Panel Set: 3

D4

HORN
12065931
20A
Maxi

1840.
ORN
3.0

1042.
RED
5.0

1042.
RED
5.0

A2

J1-M5

SA1042

30M GTMXD SLD

E/A PUMP
12065933
40A
Maxi

HORN_P

HORN
Horn Rly

740.
ORN
1.0

HORN_RLY_P

HORN
Horn Rly

1640.
ORN
2.0

FUEL_RLY_P

FUEL HAND & STOR


Fuel Pump Rly

ORGANIZATION

GMT560
Panel Set: 3

h83010d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-15

Power Distribution - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


IGNB_RLY_P
1042
(Page 3)

IGN_A_P
1042
(Page 3)

IGN_B_P

IGNA_RLY_P
439
(Page 8)

C6

C4

1042
(Page 3)

A4

A6
Uh - Ign Rlys

30

86

86

30

IGNA RLY
87

D4
BUSBAR2_P

BUSBAR_P

(Page 3)

(Page 3)

IGNB RLY

12088567
85

85

D6

2000.
PPL
5.0

250

12193604
87

B6

IGNA_RLY_G 2219

IGNB_P

B4
2000.
PPL
5.0

Loop Anchor
1.
RED
5.0

1.
RED
5.0

J1-F7

J1-H7

J1-K7

Loop Anchor

2000.
PPL
5.0

J1-F1

GND DIST
Gnd Zone #2B

LA2000

J1-H3

ENG CNTLS
Pcm

J1-F3

LB2000

2000.
PPL
5.0

J1-K5

J1-H5

J1-F5
Uh - Block Asm

A
B

PCM-B
12092079
10A

HTD FUEL
12092077
20A

J1-G8

J1-J8

J1-G2

1240.
ORN
0.8

J1-J2

1093.
PPL
2.0

24M GTMXD SLD

A4

REAR DEFOG
15092075
30A

J1-L8

1440.
ORN
1.0

A4

A/C COMP
12092079
10A

A
B

ENG-1
12092079
10A

EV FAN
15092081
5A

J1-L6

A
B

ENG-2
12092075
30A

J1-J4

J1-G4

J1-J6

ENG-4_P

ENG-1_P

ENG-2_P

639
(Page 8)

239
(Page 8)

339
(Page 6)

A
B

ENG-3
12092076
25A

J1-G6

24M GTMXD SLD

C4
C4

24F GTMXD SLD

ENG-4
12092079
10A

24F GTMXD SLD

PCM-B_P
440
(Page 7)

1093.
PPL
2.0

1440.
ORN
1.0

HFUEL_3_P

HEATED FUEL
Htd Fuel Rly

Power Dist (LMM)


GMT560

08

Panel Set: 4

schematic

HVAC_RLYA_P2

HVAC
Enable Rly

h83010d
sheet1

FAN_PWR

DEFOG_P

FAN CONTROLS
EV Fan

REAR DEFOGGER
Rear Defog Cntl

OBJECT ID

440.
ORN
0.8

$IVEDWORK/h83010d__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:23:07 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 4

h83010d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-16

Power Distribution - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


Loop Anchor
EXTERIOR LIGHT
Head Lamp Sw

450
I/P Distribution/Relay Center
12129833
PAGE 8AHEATED FUEL RLY
23D-1
DRL RLY
102A-1
BRAKE LAMP RLY
110A-2
CHMSL RLY
110A-2
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2
MARKER LAMP RLY
110A-4
HEATED MIRROR RLY 147B-1

S5

EXTERIOR LIGHT
Turn Haz Sw

LA755

IGN4_RLY_G

755.
BLK
5.0

755.
BLK
5.0

PARK_LP_P

R5

R1

GND DIST
Gnd Zone #4B

L86

ONSTAR
12092078
15A

A
B

S6

RH PARKLAMP A
12092079
10A
B

R8
2609.
BRN/WHT
1.0

LH PARKLAMP
12092079
10A
B

PWR WINDOW A
12182116
25A
B

R6

R2

343

L87
1242.
RED
5.0

T3

L-RR TRUCK A
12092079
10A
B

R-RR TRUCK A
12092079
10A
B

BRAKE ISO
12092079
10A

S4

T4

S8

618.
YEL
1.0

619.
GRN DK
1.0

BRAKE_ISO
1320
(Page 8)

SA619

(Page 2)

POWER WINDOW
Window Switch

BRAKE_ISO_P

S7

IGN4_MAX

SA2609
2609.
BRN/WHT
1.0

17

Ip2 - Block Asm

12193604 B
87

L85

WIN_IGN4_P

RR_STOP_LP

S3

Ignition 4 A
85

R4

19

BRAKES
Brake Switch

30

RADIO U
12092079
10A

2040.
ORN
0.8

2509.
BRN
1.0

LR_STOP_LP

L30
86

18

EXTERIOR LIGHT
Turn Haz Sw

IGN4_RLY

619.
GRN DK
1.0

43
(Page 7)

Blunt Cut
MRK_RLY_P

EXTERIOR LIGHTING
Marker Lamp Rly

GRDBRK2

C12

B4

C12

2609.
BRN/WHT
1.0

LCT TRANS
Grade Brk Sw

SB2609
2609.
BRN/WHT
2.0

2509.
BRN
1.0

B4

40M GTMXD SLD

EXTERIOR LIGHTING EXTERIOR LIGHTING


Right Rear Parklamp Right Front Parklamp

Power Dist (LMM)


GMT560

08

Panel Set: 5

schematic

2609

2509

2509.
BRN
1.0

BB_R_PARK

SW_ILLUM

ODDS_LP

ATCBLT

INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSIONACTIVE TRANSFER CASE


Overdrive Defeat Sw Illum 4WD ATC Mdl
Door Switch Illum
Switch Illum

2509

618.
YEL
1.0
LR_TURN_P

618

LTURN_RLY_P

EXTERIOR LIGHT EXTERIOR LIGHT


Lh Turn Trailer Rly
Lr Turn Lp

$IVEDWORK/h83010d__001

2509.
BRN
2.0

LFR_PARK_P

BB_L_PARK

BODY BLDR/SCH BUS BODY BLDR/SCH BUS


Right Park
Left Park

h83010d
sheet1

DOOR_SW_ILL

SA618
230.
BRN/WHT
0.35

SH2509

OBJECT ID

RTURN_RLY_P

40F GTMXD SLD

2509.
BRN
1.0

RFR_PARK_P

2509.
BRN
0.5

2509.
BRN
0.8

2609.
BRN/WHT
1.0

R_TAIL_P

619

EXTERIOR LIGHT EXTERIOR LIGHT


Rr Turn Lp
Rh Turn Trailer Rly

SE2509

2609.
BRN/WHT
1.0

230.
BRN/WHT
0.8

RR_TURN_P

BA2040

EXTERIOR LIGHTING
Left Front Parklamp

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

L_TAIL_P

EXTERIOR LIGHTING
Left Rear Parklamp

12:23:07 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 5

h83010d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-17

Power Distribution - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


IP CLUSTER
Ip Cluster

AUX_WIRE_P
(Page 1)

641.
BRN
0.8

TURN_P
(Page 1)

SA641

H_MIR_RLY_P

DRL_P

139

30F GTMXD

POWER MIRRORS
Htd Mirror Rly

40F GTMXD SLD

641.
BRN
0.8

641

D3

641.
BRN
0.8

BAT_ISO_P

39.
PNK
0.5

BB_P

BU_MAN2_P

TELLTALE_P

39.
PNK
0.5

TEMP_GAGE_P

39.
PNK
0.5

ILLUM_P

30F GTMXD

A10
A10

139.
PNK
0.8

139.
PNK
0.8

39.
PNK
0.5

39.
PNK
0.5

DRL_RLY_P

BATTERIES
Battery Isolator
H_MIR_SW_P

39.
PNK
0.5

SA39

30F GTMXD SLD


IP
ENG
30M GTMXD SLD

D3

EXTERIOR LIGHT
Turnhaz Sw

DRL
Drl Mdl

HTR_LAMP3

(Page 1)

139.
PNK
0.8

IGTRNHAZ_P

40M GTMXD SLD

B2
B2

39

GAUGES_P

39.
PNK
0.5

SA139

641.
BRN
0.8

30M GTMXD

B10
B10

IPC_IGN1_P

139.
PNK
0.8
641.
BRN
0.8

641.
BRN
0.8

641.
BRN
0.8

Tt Module
TELL TALE

DRL
Drl Rly

TELL TALE
Tt Module

INTERIOR LIGHTS
TELL TALE
Trans Temp Gauge Headlamp Sw

30M GTMXD

39.
PNK
0.5

BU_LCT_P

BRAKE_P
(Page 1)
RFA_IGN1_P

441.
BRN
0.5

POWER MIRRORS
Htd Mirror Sw

EXTERIOR LIGHT
Reverse Sw

BODY BUILDER
Ign 3

SA441

LCT TRANSMISSION
Rev Rly
KEYLESS ENTRY
Rfa Mdl

START_P
(Page 1)

441.
BRN
0.8

441.
BRN
0.5

441.
BRN
0.5

30F GTMXD SLD

C2
C2

B2

441.
BRN
0.8

E
E

30M GTMXD

B2

30M GTMXD SLD

ENG-2_P

441.
BRN
0.5

30F GTMXD

806.
PPL
0.5

B10

30M GTMXD

806.
PPL
0.5

441.
BRN
0.5

441.
BRN
0.5

ENGINE CNTLS
Hi Idle Lp

40F GTMXD SLD

30F GTMXD SLD

C5
C5

30M GTMXD SLD

806.
PPL
0.8

806.
PPL
0.8

441.
BRN
0.8

SA339

806.
PPL
0.5
40M GTMXD SLD

C9
C9
24M GTMXD SLD

CR_CLU_P

14 Way Black GT150 Sealed M Conn

806.
PPL
0.5
24F GTMXD SLD

C8
C8

14 Way Black GT150 Sealed F Conn

HIS_LED_P

339.
PNK
3.0

SA806

30F GTMXD

B10

(Page 4)

ENGINE CNTLS
Clutch Sw

339.
PNK
2.0

VBATT_D

HVAC_R_P

EBC_CRANK_P

STARTRLY2_P

806

339.
PNK
2.0

VBATT_A

339.
PNK
2.0

VBATT_B

339.
PNK
2.0

VBATT_C

CRANK_P

TCC_P

ENGINE CNTLS
Pcm
HVAC
Ac Enable Rly

STARTING & CHARGING


Starter Rly

BRAKES
Brake Sw

Power Dist (LMM)


GMT560

08

Panel Set: 6

schematic

OBJECT ID

h83010d

X
sheet1

$IVEDWORK/h83010d__001

REVISION

STAGE

VERSION

001

Beta

12:23:07 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ENGINE CNTLS
Pcm

ENGINE CNTLS
Pcm

ENGINE CNTLS
Start Neutral

HYD BRAKES
Ebc

LAST CHANGED BY

ENGINE CNTLS
Pcm

ORGANIZATION

GMT560
Panel Set: 6

h83010d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-18

Power Distribution - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


PCM-B_P
(Page 4)

ACCY_P
(Page 2)

TRANS_P

540.
ORN
1.0

1020.
PNK
0.5

SA440

SA540

540.
ORN
1.0

(Page 1)

440.
ORN
1.0

SA1020
440.
ORN
1.0

540.
ORN
1.0

R_HVAC_P

440.
ORN
1.0

440.
ORN
1.0

TCM_BAT_PP2

1020.
PNK
0.5
IPC_IGN_P

TCM_BAT_PP

ACTPWR_B

1020.
PNK
0.5

C4
C4
A9

REAR HEATER
Rear Heater Rly

A9

30F GTMXD

TRANSMISSION
Tcm

ENGINE CNTLS
Pcm

TRANSMISSION
Tcm

30F GTMXD SLD


IP
ENG
30M GTMXD SLD

IP CLUSTER
Ip Cluster

30M GTMXD

1020.
PNK
0.8

1020.
PNK
0.8
540.
ORN
1.0

SB1020

SB1020
SB540

540.
ORN
1.0

1020.
PNK
0.8
540.
ORN
1.0

540.
ORN
1.0

540.
ORN
1.0

540.
ORN
1.0
LK_RLY_P

22M GTMXD

B11
B11

B11
B11

22F GTMXD

1020.
PNK
0.8

1020.
PNK
0.8

LCT_IGN0_P

LMM_IGN0_GP

RFA_P

1020.
PNK
0.8
1020.
PNK
0.8
LMM_IGN0_P

LMM_IGN0_GP

22M GTMXD
22F GTMXD

PWR DR LK
Dr Lk Rly

ENGINE CNTLS
Pcm

KEYLESS ENTRY
Rfa Mdl

TRANSMISSION
Tcm

ENGINE CNTLS
Pcm

ENGINE CNTLS
Pcm

IGN4_P

540.
ORN
1.0

540.
ORN
1.0

540.
ORN
1.0

SC540

(Page 1)

540.
ORN
1.0

43.
YEL
1.0

PASS_LK_P

SA43
540.
ORN
1.0

540.
ORN
1.0

43.
YEL
1.0

PWR DR LK
Pass Dr Lck Sw

MIR_SW_P

43.
YEL
1.0

43.
YEL
1.0

IGNSW_D2_P

DRV_LK_P

WASH_P

43.
YEL
1.0

WIPE_P

IGN4_RLY
(Page 5)

POWER MIRRORS
Mirror Switch

PWR DR LK
Drv Dr Lck Sw

Power Dist (LMM)


GMT560

08

Panel Set: 7

schematic

IP CLUSTER
Ip Cluster

OBJECT ID

h83010d

X
sheet1

$IVEDWORK/h83010d__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:23:07 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

WIPER/WASHER WIPER/WASHER
Wiper Motor
Wiper Switch

ORGANIZATION

GMT560
Panel Set: 7

h83010d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-19

Power Distribution - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


POST
ENG-1_P

(Page 2)

(Page 4)

840.
ORN
1.0

239.
PNK
0.8

SA840

SA239
840.
ORN
1.0
16F GT280
16M GT280

840.
ORN
1.0

840.
ORN
1.0
AUX1_P

AUX2_P

239.
PNK
0.8

239.
PNK
0.8

DLC_P

239

239.
PNK
0.8

239.
PNK
0.5

BRAKE_ISO
(Page 5)

HTR_RLY_D_P

PTO1_RLY_P

LMM_MAF_P
30M GTMXD SLD
ENG
IP
30F GTMXD SLD

B10
B10

R
AUX POWER
Aux Power #1

840

840.
ORN
1.0

AUX POWER
Aux Power #2

DATA LINK CONN


Data Link Conn

UPFITTER PROV
Pto Rly

A5

ENGINE CNTLS
Glow Plug Cntrl

ENGINE CNTLS
Maf Sense

239.
PNK
0.5

HFUEL_R3_P

1320.
BLU LT
0.5

SC239 239.

PNK
0.5

PCM-I_P
(Page 1)

239.
PNK
0.5

239.
PNK
0.5

439.
PNK
0.8

SA439

1320.
BLU LT
0.5

D3
D3

HEATED FUEL
Heated Fuel Rly

IP CLUSTER
DPF Switch

SA1320

239.
PNK
0.5

CIGAR_P

AUX POWER
Cigar Lighter

1320.
BLU LT
0.5

30M GTMXD SLD


ENG
IP
30F GTMXD SLD

A5

CHMSL_RLY_P 1320

40M GTMXD SLD

A6
A6
439.
PNK
0.8

LCT TRANSMISSION
Overdrive Defeat Sw Led
30F GTMXD SLD
IP
ENG
30M GTMXD SLD

A4
A4

40F GTMXD SLD

541

30M GTMXD

A8
A8

CHASSIS_P

541.
BRN
0.5

PTO_SW_P

BRK_NO_P

EXTERIOR LIGHT BODY BLDR/SCH BUS ENGINE CNTLS


Stop
Chmsl Iso Rly
Pcm

(Page 1)

541.
BRN
0.5

SD541

ENG-4_P
(Page 4)

541.
BRN
0.5

541.
BRN
0.5

UPFITTER PROV
Pto Enable Sw

EBC_IGN1_P

30M GTMXD

B5
B5

SB439

EAC_RLY_P

639.
PNK
0.8

A1
A1

30M GTMXD SLD


ENG
IP
30F GTMXD SLD

30F GTMXD

541.
BRN
0.5

439.
PNK
0.8

439.
PNK
0.8

1320

BB_STOP_P

DPF_LED_P

B13
B13

30F GTMXD

239.
PNK
0.5

439.
PNK
0.8

HYD BRAKES
Ebc

40F GTMXD SLD

ODDS_LED_P

439.
PNK
0.8

439.
PNK
0.8

40M GTMXD SLD

HYDRO BRAKES
Reservoir Air Press Sw

639.
PNK
0.5
CRUISE_P

IGNA_RLY_P

TCS_SW_P

(Page 4)

LMM_IGN1_P

BRAKES
Tcs Led

ENGINE CNTLS
Pcm

Power Dist (LMM)


GMT560

08

Panel Set: 8

schematic

OBJECT ID

h83010d

X
sheet1

$IVEDWORK/h83010d__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:23:07 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

CRUISE CONTROL
Cruise Cntl Sw

ORGANIZATION

GMT560
Panel Set: 8

h83010d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-20

Power Distribution - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

SIR_P
(Page 1)

1139.
YEL
0.5

COURTESY_P
(Page 2)

SB1139
40.
ORN
0.5

1139.
YEL
0.5

1139.
YEL
0.5

C
C

16F GT280

E
E

Dual SIR

B6

30F GTMXD

40.
ORN
0.5

Driver only

40.
ORN
0.8

SA1139
1139.
YEL
0.5

1139.
YEL
0.5

1139.
YEL
0.5

Driver only

Power Dist (LMM)


GMT560

08

Panel Set: 9

schematic

OBJECT ID

h83010d

X
sheet1

$IVEDWORK/h83010d__001

DOME_P

40.
ORN
0.8

RR_DOME_P

Dual SIR

SIR_OHM_P

SDM_P

SIR
Sdm

SA40

40.
ORN
0.8

1139.
YEL
0.5
1139.
YEL
0.5

16M GT280

30M GTMXD

B6

16M GT280

16F GT280

SIR
Psir Delete Resistor

REVISION

STAGE

VERSION

001

Beta

INTERIOR LIGHTS
Dome Lamp

PSIR_P

INTERIOR LIGHTS
Rear Dome Lamp

SIR
Psir Defeat Sw

LAST CHANGED BY

12:23:07 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 9

h83010d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-21

Power Distribution - (LF8) 7.8L L6 Isuzu 6H - Diesel


STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

IGN1_MAXI

ACCESSORY
LOCK
OFF
RUN
START

INTERIOR LIGHTS
Head Lamp Sw

IGN3_MAXI

242
(Page 2)

(Page 2)

342.
RED
5.0

D5

D2

BATT 1

BATT 2

IGN0

IGN1

C1

C5

CRANK

IGN3

D1

Str Col Asm - Ign Sw

IGN4/ACCY

C6

D6

300.
ORN
5.0

SA300
44

DIMMER

3.
PNK
5.0

1390.
WHT
5.0

K4

K2
A
B

L3

H4
A

A
B

L1

PCM-I
12182113
15A

J7

A
B

GAUGES
12182112
10A

J5

A
B

SIR
12182112
10A

J3

A
B

M4
A
B

HTR/AC
12182114
20A

L5

4.
BRN
5.0

K8

START
12182112
10A

TURN/BACKUP
12182113
15A

J1

300.
ORN
5.0

300.
ORN
5.0

K6

TRANS
12182112
10A

ILLUM
12182112
10A

5.
YEL
5.0

N7

AXLE
12182114
20A

A
B

BRAKE
12182112
10A

A
B

AUX WIRE RLY


12182113
15A

A
B

IGN4
12182114
20A

CHASSIS
12182112
10A

N5

N3

N1

TRANS_P

PCM-I_P

GAUGES_P

SIR_P

TURN_P

START_P

AXLE_P

BRAKE_P

CHASSIS_P

1020
(Page 7)

439
(Page 9)

39
(Page 6)

1139
(Page 9)

139
(Page 6)

806
(Page 6)

241
(Page 8)

441
(Page 6)

141.
BRN
1.0

D2

541
(Page 8)

L7

E1

AUX_WIRE_P

IGN4_P

641
(Page 6)

43
(Page 7)

SA141
141.
BRN
1.0
8

HVAC_P

ILLUM

HVAC
Hvac

INTERIOR LIGHTING
Dimmer Signal Dist

Power Dist (LF8)


GMT560

08

Panel Set: 1

schematic

141.
BRN
1.0

OBJECT ID

h83010b

X
sheet1

$IVEDWORK/h83010b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

TEMP_CNTL_P

HVAC
Temperature Motor
12:19:13 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

141.
BRN
1.0

141.
BRN
1.0
VAC_PUMP_P

HVAC
Vacuum Pump

HVAC_FOG_P

REAR DEFOGGER
Rear Defog Cntl

141.
BRN
1.0
R_HTR_RLY_P

REAR HEATER
Rear Heater Rly Coil

ORGANIZATION

GMT560
Panel Set: 1

h83010b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-22

Power Distribution - (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


BATTERIES
Battery Positive

Maxi Ring Term

MAXICTR_P

MAXBATT

Maxifuse - Block Asm


A
B

IGN1
12065933
40A

IGN4
12065934

12065935

50A

IGN3

12065935

60A

BATT/HAZ

12065933

60A

HEADLAMP

40A

LIGHTING
12065933
40A

HVAC
12065934

ELEC BRK - FAM 2


BRAKE LP - FAM 3
12077843

50A

30A

IGN1_MAXI

A2

A1

(Page 1)

242.
RED
5.0

A3

A4

242.
RED
5.0

A5

A6

1142.
RED
3.0

142.
RED
5.0

A7

A8

1342.
RED
3.0

1542.
RED
3.0

IGN3_MAXI
342
(Page 1)

SA242

542

1242
(Page 5)
242

STARTING & CHARGING


Starter Rly

TRLR_LP_P

SA142
142.
RED
5.0

142.
RED
5.0

STARTRLY_P

HVAC_MTR_P

SA1142

IGN4_MAX

B4

1142

HVAC
Blow Motor Rly

1142.
RED
3.0

HEADLAMP_P

EXTERIOR LIGHT
Head Lamp Sw

D6

EXTERIOR LIGHT
Brake Lp Rly

F4

F8
Block Asm-Ip Pwr 1

STOP
12182114
20A

A
B

C7

HAZARD
12182116
25A

A
B

C5

TRLR
TRN/HAZ
12182114
20A

PWR ACCY
12182114
20A

C3

BRK_SW_P

BRAKES
Brake Switch

1040

HAZ_P

640

GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83010b

X
sheet1

$IVEDWORK/h83010b__001

E3

E5

REVISION

STAGE

VERSION

001

Beta

CHMSL
12182112
10A

A
B

E7

DRL
12182113
15A

MARKER LP
12182114
20A

G3

A
B

G1

PARK
12182114
20A

G7

1340.
ORN
1.0

840
(Page 8)

340

1140.
ORN
0.8

IPC1_P

IP CLUSTER
Ipc (Batt)

A
B

POST

1140.
ORN
0.8

RADIO_P

Power Dist (LF8)

PWR POST
12182114
20A

SA1140

1140.
ORN
0.8

RADIO
Radio Pwr

A
RADIO/CHIME
12182113
15A
B

1140.
ORN
0.8

540
(Page 7)

TRLR_HAZ_P

EXTERIOR LIGHT EXTERIOR LIGHT


Turn Hazard Sw
Trailer Rlys

C1

ACCY_P
140

DRL_BEAM_P

DRL
Drl Diode

MRK_LPS_P

EXTERIOR LIGHT
Marker Lp Rly

A
B

COURTESY
12182112
10A

G5

COURTESY_P
240

PARK_P

40
(Page 8)

EXTERIOR LIGHT
Head Lamp Sw

CHIME_P

CHIME MDL
Chime Mdl

LAST CHANGED BY

12:19:13 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83010b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-23

Power Distribution - (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)

BATTERIES
Battery Positive
BUSBAR_P

BUSBAR2_P

1
(Page 4)

1
(Page 4)

J3-A

J2-A

UHDIST_P
Underhood Distribution Center
12146281
PAGE 8APTO RLY
18A-2
22A/C-1
FUEL PUMP RLY
30A/E-1
STARTER RLY
40A-1
HORN RLY

A
B

STUD A
12065932
30A
Maxi

UHBATT

STUD B
12065932
30A
Maxi

ABS 2
12065933
40A
Maxi

ABS 3
12065933
40A
Maxi

J1-M2

J1-M3

1642.
RED
3.0

ABS 1
12065933
40A
Maxi

J1-M1
442.
RED
3.0

42.
RED
3.0

ENGINE
12065934
50A
Maxi

E/A PUMP
12065933
40A
Maxi

J1-M4

1042.
RED
5.0

HORN

12077842
20A
Maxi

J1-M5

J1-M6

1840.
ORN
3.0

1042.
RED
5.0

SA1642
1642.
RED
3.0

30M GTMXD SLD

D4
D4

30F GTMXD SLD

1642.
RED
3.0

Loop Anchor
A4

D4

A2

A4

D4

30M GTMXD SLD

Loop Anchor Loop Anchor

1042.
RED
5.0

42.
RED
3.0

HYD_EBC_P

LB1042

30F GTMXD SLD

442

EBC2_P

1042.
RED
5.0

EBC_P

LA740

HYDRO BRAKES
Ebc

Power Dist (LF8)


GMT560

08

schematic

OBJECT ID

h83010b

X
sheet1

$IVEDWORK/h83010b__001

740.
ORN
1.0

EAC_MTR_P

HORN_P

HORN_RLY_P

BRAKES
Ebc / Rly
HYDRO BRAKES
Elec Air Comp

Panel Set: 3

LB740

(Page 4)

(Page 4)

HYDRO BRAKES
Ebc

740.
ORN
1.0

IGN_B_P
IGN_A_P

TRLR WRG
Trailer Wiring

740.
ORN
1.0

LA1042

A2

1642.
RED
3.0

ABS_TRLR_P

740.
ORN
1.0

Loop Anchor

1642.
RED
3.0

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:19:13 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

HORN
Horn Rly

HORN
Horn Rly

ORGANIZATION

GMT560
Panel Set: 3

h83010b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-24

Power Distribution - (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


IGNB_RLY_P
IGN_A_P

IGNA_RLY_P
439
(Page 9)

1042
(Page 3)

C6

439
(Page 9)

IGN_B_P
1042
(Page 3)

C4

A4

A6
Uh - Ign Rlys

30

86

86

30

IGNA RLY
87

D4
BUSBAR2_P

BUSBAR_P

(Page 3)

(Page 3)

2000.
PPL
5.0

IGNB RLY

12088567
85

D6

250

IGNA_RLY_G

12193604
87

85

B6

250

B4
2000.
PPL
5.0

IGNB_RLY_G

Loop Anchor
1.
RED
5.0

1.
RED
5.0

Loop Anchor
2000.
PPL
5.0

J1-F7

J1-H7

J1-F1

J1-K7

J1-H1

GND DIST
Gnd Zone #2B

LA2000

J1-F3

J1-H3

GND DIST
Gnd Zone #2B

LB2000

2000.
PPL
5.0

J1-K5

J1-H5

J1-F5
Uh - Block Asm

PCM-B
12092078
25A

A
B

HTD FUEL
12092077
20A

A
B

J1-G8

1240.
ORN
0.8

440
(Page 7)

HFUEL_1_P

HTD FUEL/WIF
Htd Fuel Rly

Power Dist (LF8)


GMT560

08

Panel Set: 4

schematic

HVAC_RLYB_P

h83010b
sheet1

40M GTMXD SLD

A
B

ENG-4
12092079
10A

A
B

J1-J4

ENG-1
12092079
10A

J1-G4

A
B

ENG-2
12092078
15A

A
B

ENG-3
12092078
15A

J1-J6

J1-G6

ENG-4_P

ENG-1_P

ENG-2_P

ENG-3_P

639
(Page 8)

239
(Page 8)

339
(Page 6)

539
(Page 5)

TCM_P
40F GTMXD SLD

440
(Page 7)

DEFOG_P

REAR DEFOGGER
Rear Defog Cntl

OBJECT ID

J1-J2

1093.
PPL
2.0

HVAC
Enable Rly

TCM
12092078
15A

1093.
PPL
2.0

C7

1440.
ORN
1.0

J1-G2

C7

LA1440

REAR DEFOG
15092075
30A

J1-L8

Loop Anchor
PCM-B_P

A/C COMP
12092079
10A

J1-J8
1440.
ORN
1.0

440.
ORN
3.0

A
B

$IVEDWORK/h83010b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:19:13 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 4

h83010b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-25

Power Distribution - (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


Loop Anchor
EXTERIOR LIGHT
Head Lamp Sw

450
9

R5

755.
BLK
5.0

R1

GND DIST
Gnd Zone #4B

L86

Ip2 - Block Asm

ONSTAR
12182113
15A

S6

RH PARKLAMP A
12182112
10A
B

A
LH PARKLAMP
12182112
10A
B

PWR WINDOW A
12182116
25A
B

RADIO U
12182112
10A

R8

R6

R2

BRAKES
Brake Switch

R4

LR_STOP_LP

19

RR_STOP_LP

17

BRAKE_ISO_P

S3

T3

S7

A
L-RR TRUCK
12182112
10A
B

A
R-RR TRUCK
12182112
10A
B

BRAKE ISO
12182112
10A

S4

T4

S8

30

85

Ignition 4

12193604
87

L85

L87
1242.
RED
5.0

2040.
ORN
0.8

2509.
BRN
1.0

2609.
BRN/WHT
1.0

18

L30
86

I/P Distribution/Relay Center


12129833
PAGE 8A20B-3
ECU CONTROL RLY
HEATED FUEL RLY
23B-1
DRL RLY
102A-1
BRAKE LAMP RLY
110A-2
CHMSL RLY
110A-2
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2
MARKER LAMP RLY
110A-4
HEATED MIRROR RLY 147B-1

EXTERIOR LIGHT
Turn Haz Sw

IGN4_RLY_G

755.
BLK
5.0

PARK_LP_P

S5

EXTERIOR LIGHT
Turn Haz Sw

LA755

618.
YEL
1.0

619.
GRN DK
1.0

BRAKE_ISO

IGN4_MAX

1320
(Page 8)

(Page 2)

SA2609

343

WIN_IGN4_P

LR_TURN_P

Blunt Cut
BA2040

2609.
BRN/WHT
1.0

IGN4_RLY
43
(Page 7)

POWER WINDOW
Window Switch

MRK_RLY_P

RR_TURN_P

EXTERIOR LIGHT
Lr Turn Lp

EXTERIOR LIGHT
Rr Turn Lp

SE2509
EXTERIOR LIGHTING
Marker Lamp Rly

2609.
BRN/WHT
1.0

2509.
BRN
0.8

2509.
BRN
1.0
2509
40M GTMXD SLD

C12

B4
B4

C12

2609.
BRN/WHT
1.0

DOOR_SW_ILL

2509.
BRN
0.5

SW_ILLUM

ENG-3_P
(Page 4)

ODDS_LP

40F GTMXD SLD

2509.
BRN
1.0

INTERIOR LIGHTING INTERIOR LIGHTING


LCT TRANSMISSION
Overdrive Defeat Sw Illum
Door Switch Illum
Switch Illum

539.
PNK
1.0

Loop Anchor
SB2609

2609.
BRN/WHT
2.0

LB539

SH2509

2609.
BRN/WHT
1.0

2509.
BRN
1.0

2509.
BRN
2.0

539.
PNK
1.0

REV_P
R_TAIL_P

RFR_PARK_P

EXTERIOR LIGHTING EXTERIOR LIGHTING


Right Rear Parklamp Right Front Parklamp

Power Dist (LF8)


GMT560

08

Panel Set: 5

schematic

2609

BODY BUILDER
Right Park

OBJECT ID

h83010b

X
sheet1

BB_R_PARK

$IVEDWORK/h83010b__001

2509

BB_L_PARK

BODY BUILDER
Left Park

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:19:13 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PTO_RLY_P

L_TAIL_P

LFR_PARK_P

EXTERIOR LIGHTING
Left Front Parklamp

539.
PNK
1.0

EXTERIOR LIGHTING
Left Rear Parklamp

MD TRANSMISSION
Reverse Rly

UPFITER PROV
Pto Rly

ORGANIZATION

GMT560
Panel Set: 5

h83010b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-26

Power Distribution - (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


GAUGES_P

AUX_WIRE_P

(Page 1)

(Page 1)

39.
PNK
0.5

ENG-2_P
(Page 4)

641.
BRN
0.8

SA39

339.
PNK
0.8

SA641
39.
PNK
0.5

39.
PNK
0.5

39.
PNK
0.5

IPC_IGN1_P

DRL_RLY_P

39.
PNK
0.5

39.
PNK
0.5

TEMP_GAGE_P

TELLTALE_P

ILLUM_P

A10
DRL
Drl Rly

TELL TALE
INTERIOR LIGHTS
Trans Temp Gauge Headlamp Sw

TELL TALE
Tt Module
BRAKE_P

B10
B10

40M GTMXD SLD

30F GTMXD

40F GTMXD SLD

B2
B2

339.
PNK
0.8

339.
PNK
0.8

641.
BRN
0.8

339.
PNK
0.8

KEYLESS ENTRY
Rfa Mdl

6F GT280 SLD

B
B

6M GT280 SLD

H_MIR_RLY_P
DRL_P

H_MIR_SW_P

POWER MIRRORS
Htd Mirror Rly

DRL
Drl Mdl

POWER MIRRORS
Htd Mirror Sw

339.
PNK
0.8

BB_P

BODY BUILDER
Ign 3

441.
BRN
0.8

441.
BRN
0.5

441.
BRN
0.5

30M GTMXD

641.
BRN
0.8

441.
BRN
0.5

441.
BRN
0.5

SA339

Loop Anchor

30M GTMXD

RFA_IGN1_P

SA441

641.
BRN
0.8

LA339

39.
PNK
0.5

(Page 1)

641.
BRN
0.8

641.
BRN
0.8

30F GTMXD

A10

IP CLUSTER
Ipc

641.
BRN
0.8

39.
PNK
0.5

339.
PNK
0.8

HFUEL_R1_P

HTD FUEL/WIF
Heated Fuel Rly

EXHBRAKE_P

EXH BRAKE/RSTR
Exhaust Brake/Rstr Sol

TURN_P
30F GTMXD

B10
B10

30M GTMXD

30M GTMXD

B2
B2

30F GTMXD

40M GTMXD SLD

A6
A6

(Page 1)

TCC_P

441.
BRN
0.5

441.
BRN
0.5

HIS_LED_P

ENGINE CNTLS
Clutch Sw

ENGINE CNTLS
Hi Idle Sw

139

IGTRNHAZ_P

EBC_IGN3_P

EXTERIOR LIGHT
Turnhaz Sw

08

schematic

OBJECT ID

h83010b

X
sheet1

D3
D3

30F GTMXD SLD


IP
ENG
30M GTMXD SLD

139.
PNK
0.8

EXTERIOR LIGHT
Reverse Sw

GMT560

SA806

139.
PNK
0.8
806.
PPL
0.5

$IVEDWORK/h83010b__001

BU_MD_P

STAGE

VERSION

001

Beta

LAST CHANGED BY

806.
PPL
0.8

C5
C5

30F GTMXD SLD


IP
ENG
30M GTMXD SLD

806

CRANK2_P

12:19:13 pm

Wednesday, April 19, 2006

806.
PPL
0.8

EBC_CRANK_P

BU_LCT_P

Agustin Velazquez

Electrical Manual 2009 Medium Duty C Series Conventional Cab

40F GTMXD SLD


IP
ENG
40M GTMXD SLD

D1
D1
40F GTMXD SLD

STARTING & CHARGING


Clutch Sw

139.
PNK
0.8

MD TRANSMISSION LCT TRANSMISSION


Reverse Rly
Reverse Rly

REVISION

806.
PPL
0.5

806.
PPL
0.5
40M GTMXD SLD

C9
C9

BU_MAN3_P

Power Dist (LF8)

806.
PPL
0.5

AIR BRAKES
Brake Rly

139.
PNK
0.8

Panel Set: 6

(Page 1)

SA139

441.
BRN
0.8

BRAKES
Brake Sw
CR_CLU_P

START_P

139.
PNK
0.8

40F GTMXD SLD

HYD BRAKES
Ebc

STARTRLY2_P

STARTING & CHARGING


Starter Rly

806

N_START_P

MD TRANSMISSION
Crank

ORGANIZATION

GMT560
Panel Set: 6

h83010b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-27

Power Distribution - (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


IGN4_P

IGN4_RLY

(Page 1)

(Page 5)

ACCY_P

43.
YEL
1.0

(Page 2)

540.
ORN
1.0

540.
ORN
1.0

(Page 4)

540.
ORN
1.0

SHIFT_BAT_P

43.
YEL
1.0

43.
YEL
1.0
IGNSW_D2_P

440.
ORN
3.0

43.
YEL
1.0

WASH_P

440.
ORN
1.0

440.
ORN
1.0

440.
ORN
1.0

A9

SA440

WIPE_P

WIPER/WASHER WIPER/WASHER
Wiper Switch
Wiper Motor

440.
ORN
1.0

30M GTMXD

MD_CL2

MD TRANSMISSION
Tcm

SB540

540.
ORN
1.0

540.
ORN
1.0

540.
ORN
1.0

540.
ORN
1.0

1020.
PNK
0.5

TCM_BAT_PP

1020.
PNK
0.5

22M GTMXD

B11
B11

540.
ORN
1.0

540.
ORN
1.0

SC540

22M GTMXD
22F GTMXD

PWR DR LK
Dr Lk Rly

KEYLESS ENTRY
Rfa Mdl

HTR_LAMP2

GMT560

08

schematic

DAMU_P

ENGINE CNTLS
DaMU

TRANSMISSION
Tcm

h83010b
8

$IVEDWORK/h83010b__001

1020.
PNK
0.8

1020.
PNK
0.8

SB1020

SDG_1_P

REVISION

STAGE

VERSION

001

Beta

LCT_IGN0_P

LAST CHANGED BY

12:19:13 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

1020.
PNK
0.8

1020.
PNK
0.8

SERIAL DATA
Sdg Mdl

LCT TRANSMISSION
Tcm

OBJECT ID

sheet1

SERIAL DATA
Sdg Mdl

440.
ORN
1.0

1020.
PNK
0.8

PWR DR LK
Drv Dr Lck Sw

IP CLUSTER
Ipc

TCM_BAT_PP2

DRV_LK_P

Power Dist (LF8)


Panel Set: 7

A2

440.
ORN
1.0

TELL TALE
Tt Module

POWER MIRRORS
Mirror Switch

30F GTMXD SLD


IP
ENG
30M GTMXD SLD

C4
C4

SDG_2_P

A2

440.
ORN
1.0

440.
ORN
0.8

440.
ORN
1.0

PWR DR LK
Pass Dr Lck Sw

MIR_SW_P

1020.
PNK
0.5

SA440

540.
ORN
1.0
PASS_LK_P

540.
ORN
1.0

1020.
PNK
0.5

RFA_P
30M GTMXD SLD
ENG
IP
30F GTMXD SLD

1020.
PNK
0.5

SA1020

IPC_IGN_P

22F GTMXD

SHIFT_IGN0_P

1020.
PNK
0.8

TRANSMISSION
Tcm

540.
ORN
1.0

LK_RLY_P

B11

MD TRANSMISSION
Tcm

DTC
Ignition Sense

540.
ORN
1.0

540.
ORN
1.0

(Page 1)

440.
ORN
1.0

MD_BAT_P

540.
ORN
1.0

TRANS_P

(Page 4)

440.
ORN
1.0

SL440

30F GTMXD

B11

ECU_RLY_2

440.
ORN
1.0

440.
ORN
3.0

PCM-B_P

IP CLUSTER
Ipc

A9

ECU_RLY_1

ECU_BATT_P

TCM_BAT_P

R_HVAC_P

REAR HEATER
Rear Heater Rly

ENGINE CNTLS
Ecu

TCM_P

43.
YEL
1.0

SA43

SA540

ENGINE CNTLS
Ecu

ENGINE CNTLS
Ecu

TRANSMISSION TRANSMISSION
Tcm
Tcm

MD_IGN0_P

MD TRANSMISSION
Tcm

ECU_IGN0_P

ENGINE CNTLS
Ecu

ORGANIZATION

GMT560
Panel Set: 7

h83010b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-28

Power Distribution - (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


POST
(Page 2)

840.
ORN
1.0

BRAKE_ISO
(Page 5)

SA840

840.
ORN
1.0

840.
ORN
1.0

AUX1_P

SERIAL_P

16F GT280

840.
ORN
1.0

840.
ORN
1.0

1320.
BLU LT
0.5

SA1320

840.
ORN
1.0

AUX2_P

1320.
BLU LT
0.5

DLC_P

1320.
BLU LT
0.5

16M GT280

AUX POWER
Aux Power #1

DTC
Batt +

AUX POWER DATA LINK CONN


Aux Power #2
Data Link Conn

BRKLP_RLY_P

1320

BRK_NO_P

AXLE_P

840

40M GTMXD SLD

CHMSL_RLY_P

40F GTMXD SLD

(Page 1)

CIGAR_P
ENG-4_P

639.
PNK
0.8

AUX POWER
Cigar Lighter

A1

CHASSIS_P

241.
BRN
2.0

CRUISE CONTROL
Cruise Cntl Sw

G
G

SD541

B5
B5

541.
BRN
0.5

30M GTMXD

8M GT280 SLD

241.
BRN
2.0

541

08

schematic

SC239

4F MP280 SLD

B
B

OBJECT ID

h83010b
$IVEDWORK/h83010b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:19:13 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ODDS_LED_P

2SP_LED_P

A8
A8
LCT TRANSMISSION 2 SPEED REAR AXLE
Elec 2Sp Sw
Overdrive Defeat Sw Led

2 SPEED REAR AXLE


2Speed Rly

239.
PNK
0.5

4M MP280 SLD

241.
BRN
2.0

BRAKES
Tcs Led

sheet1

239.
PNK
0.5

AIR_DRY_P

TCS_SW_P

30F GTMXD SLD

239.
PNK
0.8

241.
BRN
2.0

HYDRO BRAKES
AIR BRAKES
Reservoir Air Press Sw Air Dryer

Power Dist (LF8)


GMT560
Panel Set: 8

B10

239.
PNK
0.5

EAC_RLY_P

30M GTMXD SLD

B10

16F GT280 SLD

2SP_RLY_P

REAR AIR SUSP


Air Susp Sw

(Page 4)

16M GT280 SLD

R
R

8F GT280 SLD

30F GTMXD

541.
BRN
0.5

AIR_SUSP_P

241.
BRN
2.0

241.
BRN
2.0

541.
BRN
0.5

541.
BRN
0.5

A12
A12

ENG-1_P

239.
PNK
0.8

CRUISE_P

541.
BRN
0.5

541.
BRN
0.5

BB_STOP_P

BODY BUILDER
Stop

40F GTMXD SLD

30F GTMXD SLD

(Page 1)

541.
BRN
0.5

1320

639.
PNK
0.5

DPF_LED_P

B13
B13

EXTERIOR LIGHT
Chmsl Iso Rly

ENGINE CNTLS
Ecu

40M GTMXD SLD

C6
C6

30M GTMXD SLD

A1

IP CLUSTER
DPF Switch

EXTERIOR LIGHT
Brake Lp Rly

241.
BRN
2.0

(Page 4)

541

D3
D3

1320.
BLU LT
0.5

30M GTMXD
30F GTMXD

239.
PNK
0.5
PTO_SW_P

UPFITTER PROV
Pto Enable Sw

ORGANIZATION

GMT560
Panel Set: 8

h83010b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-29

Power Distribution - (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)

ENGINE CNTLS
DaMU

SIR_P

DAMU_IGN1

(Page 1)

1139.
YEL
0.5

PCM-I_P
(Page 1)

(Page 2)

SB1139

C
16F GT280

E
E

B6

16M GT280

Dual SIR

30M GTMXD

B6

SA439

16M GT280

439.
PNK
0.8

439.
PNK
0.8

SA40

40.
ORN
0.8

40.
ORN
0.8

Driver only

SIR
Psir Delete Resistor

INTERIOR LIGHTS
Dome Lamp

PSIR_P

INTERIOR LIGHTS
Rear Dome Lamp

SB439
439.
PNK
0.8

SIR
Psir Defeat Sw

439.
PNK
0.8

439.
PNK
0.8
ECU_IGN1_P

(Page 4)

GMT560

08

schematic

OBJECT ID

h83010b

X
sheet1

$IVEDWORK/h83010b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:19:13 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

439.
PNK
0.8
HTR_RLY_D_P2

IGNA_RLY_P
(Page 4)

ENGINE CNTLS
Ecu

Power Dist (LF8)

439.
PNK
0.8

HYD BRAKES
Ebc

IGNB_RLY_P

Panel Set: 9

40F GTMXD SLD

RR_DOME_P

Dual SIR

SIR_OHM_P

40M GTMXD SLD

A6
A6

EBC_IGN1_P
DOME_P

SDM_P

439.
PNK
0.8

1139.
YEL
0.5

1139.
YEL
0.5

30F GTMXD SLD


IP
ENG
30M GTMXD SLD

A4
A4

40.
ORN
0.8

SA1139

SIR
Sdm

439.
PNK
0.8

40.
ORN
0.5

1139.
YEL
0.5

1139.
YEL
0.5

SA439

16F GT280

30F GTMXD

Driver only

1139.
YEL
0.5

439.
PNK
0.8

439.
PNK
0.8

40.
ORN
0.5

1139.
YEL
0.5

1139.
YEL
0.5

439.
PNK
0.5

439.
PNK
0.5

COURTESY_P

ENGINE CNTLS
Gpcm

ORGANIZATION

GMT560
Panel Set: 9

h83010b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-30

Power Distribution - (LF6) 7.2L L6 Caterpillar C7 - Diesel


IGN1_MAXI

ACCESSORY
LOCK
OFF
RUN
START

STEERING COLUMN
26062266 PAGE 8A010-1
IGNSW
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

INTERIOR LIGHTS
Head Lamp Sw

44

IGN3_MAXI

242
(Page 2)

D5

D2

BATT 1

BATT 2

IGN0

IGN1

C1

C5

CRANK

IGN3

D1

IGN4/ACCY

C6

D6

SA300

1390.
WHT
5.0

K4

H4

TRANS
12182112
10A

ILLUM
12182112
10A

L3

5.
YEL
5.0

3.
PNK
5.0

K2
A

Str Col Asm - Ign Sw

300.
ORN
5.0

DIMMER

(Page 2)

342.
RED
5.0

L1

K6
A
B

PCM-I
12182113
15A

J7

A
B

GAUGES
12182112
10A

J5

A
B

SIR
12182112
10A

J3

A
B

M4
A
B

HTR/AC
12182114
20A

L5

4.
BRN
5.0

K8

START
12182112
10A

TURN/BACKUP
12182113
15A

J1

300.
ORN
5.0

300.
ORN
5.0

N7

AXLE
12182114
20A

A
B

BRAKE
12182112
10A

A
B

AUX WIRE RLY


12182113
15A

A
B

IGN4
12182114
20A

CHASSIS
12182112
10A

N5

N3

N1

TRANS_P

PCM-I_P

GAUGES_P

SIR_P

TURN_P

START_P

AXLE_P

BRAKE_P

CHASSIS_P

1020
(Page 7)

439
(Page 8)

39
(Page 6)

1139
(Page 9)

139
(Page 6)

806
(Page 6)

241
(Page 8)

441
(Page 6)

141.
BRN
1.0

D2

541
(Page 8)

L7

E1

AUX_WIRE_P

IGN4_P

641
(Page 6)

43
(Page 7)

SA141
141.
BRN
1.0
8

ILLUM

HVAC_P

HVAC
Hvac

INTERIOR LIGHTING
Dimmer Signal Dist

Power Dist (LF6)


GMT560

08

Panel Set: 1

schematic

141.
BRN
1.0

OBJECT ID

h83010c

X
sheet1

$IVEDWORK/h83010c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

TEMP_CNTL_P

HVAC
Temperature Motor
12:21:44 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

141.
BRN
1.0

141.
BRN
1.0

VAC_PUMP_P

HVAC
Vacuum Pump

HVAC_FOG_P

REAR DEFOGGER
Rear Defog Cntl

141.
BRN
1.0
R_HTR_RLY_P

REAR HEATER
Rear Heater Rly Coil

ORGANIZATION

GMT560
Panel Set: 1

h83010c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-31

Power Distribution - (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


BATTERIES
Battery Positive

Maxi Ring TermB

MAXICTR_P

MAXBATT

Maxifuse - Block Asm


A
B

IGN1
12065933
40A

IGN4
12065934

IGN3
12065935

50A

BATT/HAZ
12065935

60A

HEADLAMP
12065933

60A

A
B

40A

LIGHTING
12065933
40A

HVAC
12065934

ELEC BRK - FAM 2

BRAKE LP - FAM 3
12077843

50A

30A

IGN1_MAXI

A1

(Page 1)

242.
RED
5.0

A2

A4

A3

242.
RED
5.0

A5

A6

A7

A8

1342.
RED
3.0

1142.
RED
3.0

142.
RED
5.0

1542.
RED
3.0

IGN3_MAXI
342
(Page 1)

SA242

542

1242
(Page 5)
242

STARTING & CHARGING


Starter Rly

TRLR_LP_P

SA142
142.
RED
5.0

STARTRLY_P

HVAC_MTR_P

SA1142

IGN4_MAX

142.
RED
5.0

1142

EXTERIOR LIGHT
Head Lamp Sw

D6

B4

HVAC
Blow Motor Rly

1142.
RED
3.0

HEADLAMP_P

EXTERIOR LIGHT
Brake Lp Rly

F4

F8
Block Asm-Ip Pwr 1

STOP
12182114
20A

A
B

C7

HAZARD
12182116
25A

A
B

C5

TRLR
TRN/HAZ
12182114
20A

PWR ACCY
12182114
20A

C3

BRK_SW_P

BRAKES
Brake Switch

1040

HAZ_P

640

Power Dist (LF6)


GMT560

08

schematic

OBJECT ID

h83010c

X
sheet1

$IVEDWORK/h83010c__001

E3

E5

REVISION

STAGE

VERSION

001

Beta

CHMSL
12182112
10A

A
B

E7

DRL
12182113
15A

MARKER LP
12182114
20A

G3

A
B

G1

PARK
12182114
20A

G7

1340.
ORN
1.0

840
(Page 8)

340

1140.
ORN
0.8

IPC1_P

IP CLUSTER
Ipc

POST

1140.
ORN
0.8

RADIO_P

Panel Set: 2

PWR POST
12182114
20A

SA1140

1140.
ORN
0.8

RADIO
Radio Pwr

A
RADIO/CHIME
12182113
15A
B

1140.
ORN
0.8

540
(Page 7)

TRLR_HAZ_P

EXTERIOR LIGHT EXTERIOR LIGHT


Turn Hazard Sw
Trailer Rlys

C1

ACCY_P
140

DRL_BEAM_P

DRL
Drl Diode

MRK_LPS_P

EXTERIOR LIGHT
Marker Lp Rly

A
B

COURTESY
12182112
10A

G5

COURTESY_P
240

PARK_P

40
(Page 8)

EXTERIOR LIGHT
Head Lamp Sw

CHIME_P

CHIME MDL
Chime Mdl

LAST CHANGED BY

12:21:44 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83010c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-32

Power Distribution - (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

BATTERIES
Battery Positive
BUSBAR_P

BUSBAR2_P

1
(Page 4)

1
(Page 4)

J3-A

J2-A

UHDIST_P
Underhood Distribution Center
12146281
PAGE 8APTO RLY
18A-2
FUEL PUMP RLY
22A/C-1
STARTER RLY
30A/E-1
HORN RLY
40A-1

A
B

STUD A
12065932
30A
Maxi

UHBATT

STUD B
12065932
30A
Maxi

ABS 2
12065933
40A
Maxi

ABS 3
12065933
40A
Maxi

J1-M2
1642.
RED
3.0

ABS 1
12065933
40A
Maxi

J1-M3

J1-M1

42.
RED
3.0

J1-M4

SA1642

30M GTMXD SLD

D4
D4

30F GTMXD SLD

ABS_TRLR_P

J1-M5

A2

A4

D4

A2

A4

D4

30M GTMXD SLD

(Page 4)

Power Dist (LF6)


GMT560

08

schematic

h83010c
sheet1

$IVEDWORK/h83010c__001

J1-M7

740.
ORN
1.0

LA740

EBC2_P

HYD_EBC_P

OBJECT ID

ECM-C
15319538
25A
Maxi

J1-M8

442

HYDRO BRAKES
Ebc

1540.
ORN
2.0

1540.
ORN
2.0

Loop Anchor Loop Anchor

(Page 4)

740.
ORN
1.0

EBC_P

HORN_P

LB740

740.
ORN
1.0
HORN_RLY_P

CAT_BATA_P

CAT_BATB_P

BRAKES
Ebc / Rly
HYDRO BRAKES
Elec Air Comp

Panel Set: 3

IGN_B_P
IGN_A_P

30F GTMXD SLD

42.
RED
3.0

HYDRO BRAKES
Ebc

J1-M6

740.
ORN
1.0

1042.
RED
5.0

EAC_MTR_P

TRLR WRG
Trailer Wiring

ECM-B
15319538
25A
Maxi

1840.
ORN
3.0

1042.
RED
5.0

1642.
RED
3.0

1642.
RED
3.0

HORN
12077842
20A
Maxi

SA1042

1642.
RED
3.0

1642.
RED
3.0

E/A PUMP
12065933
40A
Maxi

1042.
RED
5.0

442.
RED
3.0

ENGINE
12065934
50A
Maxi

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:21:44 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

HORN
Horn Rly

HORN
Horn Rly

ENGINE CNTLS
Ecu

ENGINE CNTLS
Ecu

ORGANIZATION

GMT560
Panel Set: 3

h83010c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-33

Power Distribution - (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


IGNB_RLY_P
IGN_A_P

IGNA_RLY_P

1042
(Page 3)

439
(Page 8)

C6

439
(Page 8)

IGN_B_P

C4

A4

1042
(Page 3)

A6
Uh - Ign Rlys

86

86

30

IGNA RLY
87

12088567
85

D4
BUSBAR2_P

BUSBAR_P

(Page 3)

(Page 3)

IGNB RLY

D6

2000.
PPL
5.0

250

12193604
87

85

B6

IGNA_RLY_G

250

B4
2000.
PPL
5.0

IGNB_RLY_G

Loop Anchor

Loop Anchor

LA2000

1.
RED
5.0

J1-F7

1.
RED
5.0

J1-H7

J1-K7

GND DIST
Gnd Zone #2C

2000.
PPL
5.0

J1-F1

J1-H3

J1-F3

GND DIST
Gnd Zone #2C

J1-K5

LB2000

2000.
PPL
5.0

J1-H5

J1-F5
Uh - Block Asm

A
B

PCM-B
12092079
10A

J1-G8

A/C COMP
12092079
10A

J1-J8

REAR DEFOG
15092075
30A

J1-L8

J1-G2

J1-J4

J1-G4

1093.
PPL
2.0

1240.
ORN
0.8

ENG-1
12092079
10A

A
B

J1-J6

ENG-3
12092078
15A

J1-G6

ENG-1_P

ENG-3_P

239
(Page 8)

539
(Page 8)

40M GTMXD SLD

C7
HVAC_RLYB_P

C7

PCM-B_P
440
(Page 7)

40F GTMXD SLD

1093.
PPL
2.0

HVAC
Enable Rly

DEFOG_P

REAR DEFOGGER
Rear Defog Cntl

Power Dist (LF6)


GMT560

08

Panel Set: 4

schematic

OBJECT ID

h83010c

X
sheet1

$IVEDWORK/h83010c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:21:44 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 4

h83010c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-34

Power Distribution - (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


Loop Anchor
EXTERIOR LIGHT
Head Lamp Sw

450
9

S5

EXTERIOR LIGHT
Turn Haz Sw

LA755

R5

755.
BLK
5.0

R1

GND DIST
Gnd Zone #4B

L86

Ip2 - Block Asm

ONSTAR
12182113
15A

A
B

S6

RH PARKLAMP A
12182112
10A
B

A
LH PARKLAMP
12182112
10A
B

PWR WINDOW A
12182116
25A
B

RADIO U
12182112
10A

R8

R6

R2

R4

2509.
BRN
1.0

2609.
BRN/WHT
1.0

343

WIN_IGN4_P

18

LR_STOP_LP

L30
86

A
I/P Distribution/Relay Center
12129833
PAGE 8ADRL RLY
102A-1
BRAKE LAMP RLY
110A-2
CHMSL RLY
110A-2
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2
MARKER LAMP RLY
110A-4
HEATED MIRROR RLY 147B-1

Ignition 4

12193604

L85

L87
1242.
RED
5.0

2040.
ORN
0.8

19

RR_STOP_LP

T3

S7

A
L-RR TRUCK
12182112
10A
B

A
R-RR TRUCK
12182112
10A
B

BRAKE ISO
12182112
10A

S4

T4

S8

618.
YEL
1.0

619.
GRN DK
1.0

BRAKE_ISO
1320
(Page 8)

(Page 2)
LR_TURN_P

Blunt Cut

BRAKE_ISO_P

S3

IGN4_MAX

POWER WINDOW
Window Switch

17

30

85

SA2609
2609.
BRN/WHT
1.0

BRAKES
Brake Switch

IGN4_RLY_G

755.
BLK
5.0

PARK_LP_P

EXTERIOR LIGHT
Turn Haz Sw

RR_TURN_P

IGN4_RLY

BA2040

43
(Page 7)

EXTERIOR LIGHT
Lr Turn Lp

MRK_RLY_P

EXTERIOR LIGHT
Rr Turn Lp

SE2509
EXTERIOR LIGHTING
Marker Lamp Rly

2509.
BRN
1.0

2609.
BRN/WHT
1.0

B4
B4

C12

R_TAIL_P

EXTERIOR LIGHTING
Right Rear Parklamp

Power Dist (LF6)


GMT560

08

Panel Set: 5

schematic

EXTERIOR LIGHTING
Right Front Parklamp

OBJECT ID

h83010c

X
sheet1

$IVEDWORK/h83010c__001

SW_ILLUM

SH2509

2509.
BRN
2.0

2509.
BRN
1.0
2609

ODDS_LP

INTERIOR LIGHTING INTERIOR LIGHTING


LCT TRANSMISSION
Door Switch Illum
Switch Illum Overdrive Defeat Sw Illum

2609.
BRN/WHT
1.0
RFR_PARK_P

DOOR_SW_ILL

2509.
BRN
0.5

40F GTMXD SLD

2509.
BRN
1.0

SB2609

2609.
BRN/WHT
2.0

2509
40M GTMXD SLD

C12

2609.
BRN/WHT
1.0

2509.
BRN
0.8

BB_R_PARK

BODY BUILDER
Right Park

2509

BB_L_PARK

BODY BUILDER
Left Park

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

LFR_PARK_P

EXTERIOR LIGHTING
Left Front Parklamp

12:21:44 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

L_TAIL_P

EXTERIOR LIGHTING
Left Rear Parklamp

ORGANIZATION

GMT560
Panel Set: 5

h83010c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-35

Power Distribution - (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


GAUGES_P

AUX_WIRE_P

(Page 1)

(Page 1)

39.
PNK
0.5

641.
BRN
0.8

SA641

SA39
39.
PNK
0.5

39.
PNK
0.5

39.
PNK
0.5

IPC_IGN1_P

DRL_RLY_P

39.
PNK
0.5

39.
PNK
0.5

TELLTALE_P

TEMP_GAGE_P

ILLUM_P

30F GTMXD

A10
A10

TELL TALE
Tt Module

DRL
Drl Rly

IP CLUSTER
Ipc

641.
BRN
0.8

39.
PNK
0.5

INTERIOR LIGHTS
TELL TALE
Trans Temp Gauge Headlamp Sw

641.
BRN
0.8

H_MIR_RLY_P

30M GTMXD

POWER MIRRORS
Htd Mirror Rly

39.
PNK
0.5

BRAKE_P

(Page 1)

(Page 1)

DRL
Drl Mdl

40F GTMXD SLD

641.
BRN
0.8

H_MIR_SW_P

BB_P

POWER MIRRORS
Htd Mirror Sw

KEYLESS ENTRY
Rfa Mdl

40M GTMXD SLD

B2
B2

30F GTMXD

641.
BRN
0.8

RFA_IGN1_P

BRAKE_P

DRL_P

30M GTMXD

B10
B10

641.
BRN
0.8

641.
BRN
0.8

BODY BUILDER
Ign 3

TURN_P

441.
BRN
0.5

(Page 1)

139

441.
BRN
0.5

806.
PPL
0.5

IGTRNHAZ_P

EXTERIOR LIGHT
Turnhaz Sw

D3
D3

40M GTMXD SLD

A6
A6

SA806

139.
PNK
0.8

441.
BRN
0.8

30F GTMXD SLD

806.
PPL
0.5

30M GTMXD SLD

139.
PNK
0.8

139.
PNK
0.8

EBC_IGN3_P

BU_MAN3_P

139.
PNK
0.8

BU_MD_P

BU_LCT_P

806.
PPL
0.5
40M GTMXD SLD

C9
C9

40F GTMXD SLD

441.
BRN
0.8

TCC_P

(Page 1)

SA139

SA441

441.
BRN
0.5

START_P

139.
PNK
0.8

40F GTMXD SLD

D1
D1

40F GTMXD SLD

806

CRANK2_P

40M GTMXD SLD

806.
PPL
0.8

STARTING & CHARGING


Clutch Sw
806

CRANK_C_P

EBC_CRANK_P

STARTING & CHARGING


Nsbu-Start Sw
AIR BRAKES
Brake Rly

AIR BRAKES
Brake Sw

Power Dist (LF6)


GMT560

08

Panel Set: 6

schematic

OBJECT ID

h83010c

X
sheet1

$IVEDWORK/h83010c__001

EXTERIOR LIGHT
Reverse Sw

MD TRANSMISSION LCT TRANSMISSION


Reverse Rly
Reverse Rly

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:21:44 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

HYD BRAKES
Ebc

ORGANIZATION

GMT560
Panel Set: 6

h83010c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-36

Power Distribution - (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


PCM-B_P
(Page 4)

SHIFT_BAT_P

(Page 2)

540.
ORN
1.0

440.
ORN
0.8

TRANSMISSION
Tcm

440.
ORN
1.0

SA540

540.
ORN
1.0

MD TRANSMISSION
Tcm

440.
ORN
1.0

ACCY_P

SHIFT_IGN0_P
TRANS_P
(Page 1)

SA440
440.
ORN
0.8

540.
ORN
1.0

440.
ORN
1.0

440.
ORN
1.0

440.
ORN
1.0

1020.
PNK
0.5

440.
ORN
1.0
1020.
PNK
0.5

R_HVAC_P
30M GTMXD SLD
30F GTMXD SLD

A2
MD_BAT_P

A2

TCM_BAT_P

TCM_BAT_PP

MD_CL2

REAR HEATER
Rear Heater Rly

A9
A9

30F GTMXD

440.
ORN
0.5

30M GTMXD

MD TRANSMISSION
Tcm

TRANSMISSION
Tcm

SB540

540.
ORN
1.0

540.
ORN
1.0

LK_RLY_P
22M GTMXD

B11
B11

22F GTMXD

540.
ORN
1.0

540.
ORN
1.0

540.
ORN
1.0

SC540

540.
ORN
1.0

08

schematic

SERIAL DATA
Sdg Mdl

MD TRANSMISSION
LCT TRANSMISSION
Tcm
Tcm

22M GTMXD
IGN4_P
22F GTMXD

PWR DR LK
Dr Lk Rly

1020.
PNK
0.8

LCT_IGN0_P

KEYLESS ENTRY
Rfa Mdl

(Page 1)

43.
YEL
1.0

540.
ORN
1.0

SA43
43.
YEL
1.0

43.
YEL
1.0

IGN4_RLY

43.
YEL
1.0

IGNSW_D2_P

WASH_P

43.
YEL
1.0
WIPE_P

(Page 5)

IP CLUSTER
Ipc

DRV_LK_P

WIPER/WASHER WIPER/WASHER
Wiper Switch
Wiper Motor

PWR DR LK
Drv Dr Lck Sw

Power Dist (LF6)


GMT560

C4

RFA_P

PWR DR LK
Pass Dr Lck Sw

MIR_SW_P

Panel Set: 7

C4

MD_IGN0_P

PASS_LK_P

540.
ORN
1.0

POWER MIRRORS
Mirror Switch

30M GTMXD SLD

1020.
PNK
0.8
540.
ORN
1.0

540.
ORN
1.0

B11

IP CLUSTER
Ipc

SERIAL DATA
Sdg Mdl

540.
ORN
1.0

B11

SDG_2_P

30F GTMXD SLD

DTC
Ignition Sense

1020.
PNK
0.5

IPC_IGN_P

TRANSMISSION TRANSMISSION
Tcm
Tcm

SDG_1_P

540.
ORN
1.0

SA1020

1020.
PNK
0.5

1020.
PNK
0.5

TCM_BAT_PP2

1020.
PNK
0.8

OBJECT ID

h83010c

X
sheet1

$IVEDWORK/h83010c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:21:44 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 7

h83010c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-37

Power Distribution - (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


POST

AXLE_P
BRAKE_ISO

(Page 2)

840.
ORN
1.0

SERIAL_P

16F GT280

R
R

AUX1_P

1320.
BLU LT
0.5

DLC_P

AUX POWER DATA LINK CONN


Data Link Conn
Aux Power #2

AUX POWER
Aux Power #1

CIGAR_P

1320.
BLU LT
0.5

1320.
BLU LT
0.5

CHMSL_RLY_P

241.
BRN
2.0

539.
PNK
0.8

IP CLUSTER
DPF Switch

CHASSIS_P

539.
PNK
0.8

REV_P

541.
BRN
0.5

539.
PNK
0.8

C_PTO_RLY_P

541.
BRN
0.5

C1
C1

HTR_RLY_P

539

BODY BUILDER
Stop

30M GTMXD SLD

B5
B5

A12
A12
541.
BRN
0.5

EAC_RLY_P

ENGINE CNTLS
Htd Air Rly

239.
PNK
0.8

16F GT280 SLD

241.
BRN
2.0

30M GTMXD SLD

439.
PNK
0.8

PTO_LED_P

40F GTMXD SLD

439.
PNK
0.8

439.
PNK
0.8

439.
PNK
0.8

439.
PNK
0.8
CAT_IGN1_P

ODDS_LED_P

40M GTMXD SLD

A6
A6

SB439

239.
PNK
0.5

239.
PNK
0.5

239.
PNK
0.5

439.
PNK
0.8

30F GTMXD SLD

A4

SC239

HYDRO BRAKES AIR BRAKES


Reservoir Air Press Sw Air Dryer

4M MP280 SLD

241.
BRN
2.0
2SP_RLY_P

A4

30F GTMXD SLD

239.
PNK
0.5

AIR_DRY_P

4F MP280 SLD

B
B

2 SPEED REAR AXLE


2Speed Rly
30M GTMXD SLD

B10

TCS_SW_P

AIR_SUSP_P

241.
BRN
2.0

439.
PNK
0.8

(Page 4)

TELL TALE
Tt Module

30F GTMXD

541.
BRN
0.5

SA439

439.
PNK
0.8

HTR_LAMP

B10

541

16M GT280 SLD

8F GT280 SLD

439.
PNK
0.8

30F GTMXD SLD

541.
BRN
0.5

30M GTMXD

8M GT280 SLD

BB_STOP_P

ENG-1_P

MD TRANSMISSION UPFITER PROV


Reverse Rly
Pto Rly

241.
BRN
2.0

(Page 1)
1320

SD541

541.
BRN
0.5

G
ENGINE CNTLS
Ecu

(Page 1)

541.
BRN
0.5

40F GTMXD SLD

539.
PNK
0.8

DPF_LED_P

B13
B13

241.
BRN
2.0

BRK_NO_P

PCM-I_P

SA539

539.
PNK
0.8

1320

40M GTMXD SLD

EXTERIOR LIGHT EXTERIOR LIGHT


Brake Lp Rly
Chmsl Iso Rly

(Page 4)

541

BRKLP_RLY_PD3

D3

ENG-3_P

AUX POWER
Cigar Lighter

40F GTMXD SLD

SA1320

840.
ORN
1.0

AUX2_P

40M GTMXD SLD

C6
C6

16M GT280

DTC
Batt +
840

840.
ORN
1.0

840.
ORN
1.0

840.
ORN
1.0

241.
BRN
2.0

1320.
BLU LT
0.5

SA840

840.
ORN
1.0

(Page 1)

(Page 5)

EBC_IGN1_P

2SP_LED_P
IGNB_RLY_P

REAR AIR SUSP


Air Susp Sw

BRAKES
Tcs Led

(Page 4)
IGNA_RLY_P

LCT TRANSMISSION UPFITTER PROV


Overdrive Defeat Sw Led Pto Enable Sw

Power Dist (LF6)


GMT560

08

Panel Set: 8

schematic

OBJECT ID

h83010c

X
sheet1

$IVEDWORK/h83010c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

2 SPEED REAR AXLE


Elec 2Sp Sw

12:21:44 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

(Page 4)

ENGINE CNTLS
Ecu

HYD BRAKES
Ebc

ORGANIZATION

GMT560
Panel Set: 8

h83010c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-38

Power Distribution - (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

SIR_P
(Page 1)

1139.
YEL
0.5

COURTESY_P
(Page 2)

SB1139

40.
ORN
0.5
1139.
YEL
0.5

1139.
YEL
0.5

16F GT280

E
E

Dual SIR

B6

30F GTMXD

16M GT280

40.
ORN
0.5

Driver only

SA40

40.
ORN
0.8

1139.
YEL
0.5
1139.
YEL
0.5

16F GT280

30M GTMXD

B6

16M GT280

40.
ORN
0.8

SA1139
1139.
YEL
0.5

1139.
YEL
0.5

1139.
YEL
0.5

Driver only

DOME_P

SIR_OHM_P

SDM_P

SIR
Sdm

Power Dist (LF6)


GMT560

08

schematic

SIR
Psir Delete Resistor

OBJECT ID

h83010c

X
sheet1

$IVEDWORK/h83010c__001

RR_DOME_P

Dual SIR

INTERIOR LIGHTS
Dome Lamp

Panel Set: 9

40.
ORN
0.8

INTERIOR LIGHTS
Rear Dome Lamp

PSIR_P

SIR
Psir Defeat Sw

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:21:44 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 9

h83010c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-39

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel
ENGINE CNTLS
Pcm (O2 Snsr Gnd)

ENGINE CNTLS
Pcm (O2 Snsr Gnd)

L18

L18

O2_HTRA_G

251.
BLK/WHT
0.8

O2_HTRB_G

251.
BLK/WHT
0.8

SB251

251.
BLK/WHT
0.8

GND ZONE #2A


2A_L18
(Page 2)

ENGINE TO FRAME GND


GND ZONE #S1

A
B

50.
BLK
50.0

Gz S1f Clip

M12

A
B

FRAME

Gz S1e Clip

(Page 7)

M12

ZONE_S1
STUD

ENG GND

Ground Dist (L18/LMM)


GMT560

08

Panel Set: 1

schematic

X
sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:44:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-40

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
POWER DIST
Ign A Rly

FUEL HAND & STOR


Fuel Pump Rly

POWER DIST
Ign B Rly

UPFITTER PROVISIONS
HVAC
Pto Kill Sw
Ac Clutch/Lo Pr Sw

FAN CONTROLS
EV Fan

AIR BRAKES
Air Brake Rly

ENGINE CNTLS
Ign Coils - Even

L18

L18
F_PMP_RLY_G

IGNA_RLY_G

250.
BLK
0.8

250.
BLK
0.8

2SP AXLE
2sp Axle Sw

FAN_GND2

IGNB_RLY_G

250.
BLK
0.8

PTO_G

CLUTCH_G

250.
BLK
0.8

8F GT150 SLD

14 Way Black GT150 Sealed M Conn

14 Way Black GT150 Sealed F Conn

250.
BLK
0.8

CG

(Page 2)

2SP_SW_G

IGN_ODD_G

250.
BLK
1.0

30F GTMXD SLD

B5
B5

30M GTMXD SLD

250.
BLK
0.8

250.
BLK
0.8

(Page 2)
250

250.
BLK
1.0

L18
250

8M GT150 SLD

250.
BLK
0.8

250.
BLK
0.8

250.
BLK
0.8

250.
BLK
0.8

G
G

IGN_EVEN_G

AIR_BRK_G

ENGINE CNTLS
Ign Coils - Odd

SS250

CG

250.
BLK
0.8

250.
BLK
2.0

ENGINE CNTLS
Low Oil Lvl Sw

SV250
L18
FAN CONTROLS
EV Fan

LOW_OIL_G

250.
BLK
2.0

FAN_GND

250.
BLK
2.0

250.
BLK
0.8

250.
BLK
0.8

250.
BLK
2.0

2A_L18
251
(Page 1)

Gz 2 Term LMM

Gz 2 Term LMM

B
M10

A
M10

Gz 2 Term L18

GND ZONE #2B

M10

ZONE_2
STUD

Ground - Engine

ENG GND

Ground Dist (L18/LMM)


GMT560

08

Panel Set: 2

schematic

X
sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:44:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-41

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
IP CLUSTER
Ipc Pwr Gnd

TELL TALE
Ttm - PTO

INTERIOR LIGHTS
Headlamp Sw

EXTERIOR LIGHTS
Turn/Haz/Flash

EXH BRAKE/RSTR ENGINE CNTRLS


Exhaust Brake Sw High Idle Sw

UPFITTER PROVISION
Pto Enable Sw/Led

DLC
Dlc Pwr Gnd

2 SPEED AXLE
Elec 2 Speed Sw

IP CLUSTER
DPF Switch

ZONE7A
(Page 9)
IP_PWR_G

TRNHAZ_G

PTO_TT_G

HEADLPSW_G

DATA1_G

PTO_LED_G

750.
BLK
0.5

EXH_SW_G

750.
BLK
0.5

HIS_G

2SP_SW1_G

750.
BLK
0.5

DPF_SW

750.
BLK
0.5

750.
BLK
0.5

750.
BLK
2.0

SD750
750.
BLK
0.5
750.
BLK
0.5

750.
BLK
1.0

750.
BLK
0.5

750.
BLK
0.8

750.
BLK
1.0

30F GTMXD

B12

B4

B7

B12

B4

B7

750.
BLK
0.5

750.
BLK
2.0

750.
BLK
0.5

30M GTMXD

SY750
AUXILLARY PWR
Cigar Lighter

EXTERIOR LIGHTS
Roof Marker Lps

CIGAR_G

WIPERS
Wiper Mtr

DRL
Drl Mdl

DRL_G

EXH_TT_G

MARKERS_G

750.
BLK
0.8

CHIME
Chime Mdl

WPR_MTR_G

750.
BLK
0.8

LCT TRANSMISSION
LCT TRANSMISSION
Overdrive Defeat Sw Overdrive Defeat Sw Illum

CHIME_G

750.
BLK
1.0

ODDS_SW_G

SM750
HORN
Horn Switch

SC750

PARK BRAKE
Park Brake Sw

WIPERS
Washer Pump

WIPERS
Low Wash Fluid Sw

TELL TALE
Diff Lk Sw

750.
BLK
3.0

750.
BLK
1.0
HORN_SW_G

750

P_BRK_G

WSHR_PMP_G

LOW_WASH_G

750.
BLK
0.5

750.
BLK
1.0

750.
BLK
0.5

TRACTOR WIRING
Tractor Conn

DIFF_LK_G

750.
BLK
0.5

750.
BLK
3.0

16M GT280

B
B

SN750

16F GT280

GND ZONE #7A

750.
BLK
1.0

2250.
BLK
0.35
4WDSWG

ACTIVE TRANSFER CASE


4WD ATC Mdl

Ground Dist (L18/LMM)


08

Panel Set: 3

schematic

sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:44:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

TRACTOR_G

Gz 7a Term

B
M6.3

GND ZONE #7B

2250.
BLK
2.0
ATCMDLG

GMT560

ODDS_ILL_G

750.
BLK
0.5

750.
BLK
0.5

750.
BLK
0.8

750.
BLK
1.0

750.
BLK
1.0

750.
BLK
1.0

TELL TALE
Ttm - Exhaust

750.
BLK
3.0

ZONE_7
STUD

ACTIVE TRANSFER CASE


4WD ATC Mdl

BDY GND

ORGANIZATION

GMT560
Panel Set: 3

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-42

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
POWER WINDOWS
Drv Window Sw

550

POWER MIRRORS
Drv Htd Mir Head

POWER DOORS
Drv Dr Lck Sw

DRV_LK_G

DR_WIN_G

550.
BLK
0.5

POWER MIRRORS
Lh Mirror Mrkr Lp

L_H_MIR_G

POWER MIRRORS INTERIOR LIGHTING


Drv Door Jamb Sw
Mirror Sw

LH_MRK_G

MIR_SW_G

550.
BLK
0.8

550.
BLK
0.8

550.
BLK
0.8

POWER DOORS
Pass Dr Lck Sw

LDOORJAM_G

POWER MIRRORS
Pass Htd Mir Head
Page 8A- 147B - 2

550.
BLK
0.8 TXL
50

8M MP150

19

OSRVM

SAME AS LEFT

550.
BLK
0.8

550.
BLK
0.8

PASS_WIN_G

12065398
8F MP150
OSRVM

8M MP150

RDOORJAM_G

550.
BLK
0.5

550.
BLK
0.5

550.
BLK
0.8

SA550

550.
BLK
3.0

=&DB6/DB7

550.
BLK
TXL
0.8 50

19

OSRVM

POWER WINDOWS
Pass Win Sw
INTERIOR LIGHTING
Pass Door Jamb Sw

RH_MRK_G

=&DB6/DB8

550.
BLK
0.5

550.
BLK
0.5

8F MP150

R_H_MIR_G

PASS_LK_G

550.
BLK
0.8

POWER MIRRORS
Rh Mirror Mrkr Lp
Page 8A-147B - 2

SB550

550.
BLK
3.0

550.
BLK
0.5

550.
BLK
1.0

22F GTMXD

B8
B8

POWER DOORS
Drv Door Rly

550.
BLK
0.5

550.
BLK
1.0

KEYLESS ENTRY
Rfa Mdl

B8
B8

ZONE5

22M GTMXD

22F GTMXD
22M GTMXD

(Page 12)

LK_RLY_G

550.
BLK
1.0

550.
BLK
3.0

RFA_G

550.
BLK
1.0

550.
BLK
1.0

550.
BLK
1.0

550.
BLK
3.0

550.
BLK
1.0

SC550

550.
BLK
1.0

550.
BLK
3.0

Gz 5 Term

A
B

GND ZONE #5

Gz 5 Term

B
M6.3

M6.3
ZONE_5
STUD

BDY GND
Ground Dist (L18/LMM)
GMT560

08

Panel Set: 4

schematic

sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:44:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 4

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-43

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
AUX POWER
Aux Outlets

AUX POWER
Aux Outlets

HVAC
Temp Mtr

TEMP_CNTL_G

450.
BLK
0.8

AUX2_G

AUX1_G

450.
BLK
1.0

450.
BLK
1.0

EXTERIOR LIGHTS
Lh Trailer Rly

EXTERIOR LIGHTS
Rh Trailer Rly

RH_HAZ_G

REAR DEFOGGER
Rear Defog Cntrl

LH_HAZ_G

450.
BLK
0.8

TELL TALE
Sys Air Press Gauge Illum

HVAC_FOG_G

450.
BLK
0.8

450.
BLK
1.0

POWER MIRRORS
Htd Mirror Rly

PNEUTC_G

450.
BLK
0.5

H_MIR_RLY_G

450.
BLK
0.8

TELL TALE
EXTERIOR LIGHTS
Trans Temp Gauge Illum
Chmsl Rly

HVAC
Hvac Head

HVAC_G

GAUGES_G

450.
BLK
0.5

450.
BLK
1.0

CHMSL_RLY_G

450.
BLK
0.5

SH450
SK450

HTD FUEL/WATER IN FUEL


Heated Fuel Rly

HVAC
Blower Mtr

EXTERIOR LIGHTS
Brake Lp Rly

HFUEL_R3_G

BRKLP_RLY_G

BLWR_RLY_G

450.
BLK
0.5

450.
BLK
0.5

450.
BLK
1.0

POWER DIST
Ign4 Rly

IGN4_RLY_G

450.
BLK
0.8

450.
BLK
5.0

450.
BLK
2.0
SIR
Sdm

SJ450

SDM_G

450.
BLK
5.0

1751.
BLK/WHT
0.5

Gz 4b Term

P
ZONE4A

(Page 6)

M6.3

PARK BRAKE
Foot Park Brake Sw

GND ZONE #4B

16F GT280

1751.
BLK/WHT
0.8

A
FOOT_G

16M GT280

Gz 6 Term

B
M6.3

FOOT PARK BRAKE CASE GND


(Family 2)

GND ZONE #6

ZONE_4

CASE_P

ZONE_6

STUD

CASE

STUD

BDY GND
Ground Dist (L18/LMM)
GMT560

08

Panel Set: 5

schematic

sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:44:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 5

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-44

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

ACTIVE TRANSFER CASE


4WD ATC Mdl

ACT_4WDG

751.
BLK/WHT
0.8

IP CLUSTER
Ip Signal Gnd

DATA LINK CONN


Dlc Sig Gnd

IP_SIGNAL_G

1451.
BLK/WHT
0.8

RADIO/CHIME
SERIAL DATA GATEWAY
Radio/Chime Module
Sdg

DATA2_G

RADIO_G

1451.
BLK/WHT
0.8

1451.
BLK/WHT
0.8

1451.
BLK/WHT
0.8

SDG_G

SB1451

BODY TO FRAME GND


GND ZONE #S2

1451.
BLK/WHT
1.0

REAR DEFOGGER
Rear Defog Grid

Gz 4a Term
RADIO
Antenna Shield
Page 8A-150A - 1

B
DEFOG_G

GND ZONE #4A

850.
BLK
2.0

M6.3

50.
BLK
50.0

RDOANT_G

ZONE4A

GND ZONE #8

Gz 8 Term

A
B

(Page 5)

Gz S2b Term

A
B

Gz S2f Term

M12

M8
M6.3

ZONE_S2

ZONE_8

CASE1_P

STUD

CASE

ZONE_S2
STUD

Ground-Body

STUD

BDY GND
Ground Dist (L18/LMM)
GMT560

08

Panel Set: 6

schematic

X
sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:44:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 6

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-45

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
BATTERIES
Battery (Neg)

50

BATTNEG_G

HYDRO BRAKES
Hydromax Sw

AIR BRAKES
Ebc

AIR_G

HYMAX2_G

HYDRO BRAKES
Ebc

HYDRO BRAKES
Ebc

HYD_B_G

HYDRO BRAKES
Hydromax Mtr

HYD_A_G

HYMAX1_G

Gz B Term

B
M12
Bus

Not Bus

ZONE_B
STUD

Ground - Left Frame

FAM 2 FUEL HAND & STOR


Fuel Pump/Tank

FUEL HAND & STOR


Fuel Pump/Tank

LEFT FRAME GROUND

350

ZONE_B2

B3D_FUEL_G

350

FUEL_PMP_G

B
A

Fuel Gnd Term

M12

50.
BLK
103.0

151.
BLK/WHT
8.0

151.
BLK/WHT
8.0

Fuel Gnd Term


SA151
M12
A

151.
BLK/WHT
13.0

Gz 1a Term

B
Right Frame Term

M12

B
E 1/2

150.
BLK
5.0

SB151

E 1/2

151.
BLK/WHT
3.0

151.
BLK/WHT
3.0

SD151

Not Bus

Bus

Left Frame Term

151.
BLK/WHT
0.8

151.
BLK/WHT
3.0

Bus

STUD

GND ZONE #1A

TRAILER WIRING
Trailer Conn

Gz 1a Term

Gz 1b Term

B
M12

M12

GND ZONE #1B

STD_CONN_G
(Page 8)

50.
BLK
13.0

TRAILER_G

FRAME
(Page 1)

GND ZONE #12A (FAM 2)


GND ZONE #12B (FAM 3)

GND ZONE #B

Gnd Stud Conn Term

B
M12
ZONE_B

ZONE_S1
STUD

STUD

ZONE_12

GND_CONN

ZONE_1

STUD

STUD

STUD

Ground-Frame

FRAME GND

Ground Dist (L18/LMM)


GMT560

08

Panel Set: 7

schematic

sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:44:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 7

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-46

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
2SPD AXLE
2spd Axle Mtr
2SP_MTR_G
ZONE3A
351
(Page 10)

BUS UPFITTER
Back Up Alarm

EXTERIOR LIGHTS
Tail Lamps

350.
BLK
2.0

REAR AIR SUSP


Rear Air Susp Sol

350
(Page 11)

BU_G

TAIL_LP_G

SUSP_SOL_G

ABS Delete

Without Rear Air Susp

350.
BLK
2.0

FAM 3

SC350

350.
BLK
2.0

FUEL_SEND_G
Hydro Brakes

350.
BLK
0.8

GND ZONE #3C


350.
BLK
2.0

Air Brakes

350.
BLK
2.0

350.
BLK
2.0

ABS Delete

With ABS

350.
BLK
0.8

350.
BLK
2.0

4F MP280 SLD

With ABS

With Rear Air Susp

FUEL HAND & STOR


Fuel Pump/Tank

350

4M MP280 SLD

ZONE3B

350.
BLK
2.0

8F GT280 SLD
8M GT280 SLD

350.
BLK
2.0

S
S

16F GT280 SLD


16M GT280 SLD

350.
BLK
2.0

350.
BLK
2.0

GND ZONE #3D


SB350

J1-A

J2-A

J3-A

J4-A

J5-A

J6-A

UP
FITTER

UP
FITTER

350.
BLK
5.0

Gnd Blk Connector Asm


ZONE
#3A
A

ZONE
#3C

ZONE
#3B

ZONE
#3D
D

IP CLUSTER
Low Air Press Sw - Sec

BATT GND

J6- 12065172
J7- 12066545

J7-A

AIR_SW_G

350.
BLK
0.8

STD_CONN_G
50
(Page 7)

Ground Dist (L18/LMM)


GMT560

08

Panel Set: 8

schematic

X
sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:44:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 8

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-47

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
BRAKES
Traction Cntrl Sw

TCS_G

SUSP_LED_G

750.
BLK
0.5

750.
BLK
0.5

SUSP_ILL_G

H_MIR_ILL_G

750.
BLK
0.5

750.
BLK
0.5

EXHAUST BRAKE
Exh Brk Sw/Illum

POWER MIRRORS
Htd Mirr Sw/Led

POWER MIRRORS
Htd Mirr Sw/Illum

REAR AIR SUSP REAR AIR SUSP


Air Susp Sw/Led Air Susp Sw/Illum

H_MIR_LED_G

750.
BLK
0.5

IP CLUSTER
DPF Switch

EXH_ILL_G

DPF_ILL

750.
BLK
0.5

750.
BLK
0.5

SB750

750.
BLK
2.0
EXTERIOR LIGHTS
Mkr Lmp Sw

INTERIOR LIGHTS
Pneumatic Sw Illum

PNEU_SW_G

MRKR_SW_G

750.
BLK
0.5

750.
BLK
0.8

ENGINE CNTRLS
Hi Idle Sw Illum

EXTERIOR LIGHTS
Mkr Lmp Sw/Illum

MRKR2_SW_G

HIS_ILL_G

750.
BLK
0.5

750.
BLK
0.5

UPFITTER PROVISION
Pto Enable Sw/Illum

SIR
PSIR Defeat Sw

PTO_ILL_G

750.
BLK
0.5

PSIR_G

750.
BLK
0.8

2 SPEED AXLE
Elec 2 Speed Sw

2SP_LP_G

750.
BLK
0.5

SA750

To: GND ZONE #7A


L18 ENG CNTLS
Even Knock Sensor

CASE_1

CASE_2

ZONE7A
750
(Page 3)

L18 ENG CNTLS


Odd Knock Sensor

STARTING & CHARGING


Starter Motor

STARTING & CHARGING


2nd Generator Gnd

2ND_GEN_G

EVEN_KNK_G

ODD_KNK_G

STARTER_G

CASE_3

CASE_4

CASE_5

CASE_6

CASE_7

CASE_8

STARTING & CHARGING


Generator Gnd

GEN_G

CASE_9
Ground-Engine Case

ENGINE

Ground Dist (L18/LMM)


GMT560

08

Panel Set: 9

schematic

sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:44:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

CASE GND

ORGANIZATION

GMT560
Panel Set: 9

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-48

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
ELEC THROT CNTRL
Etc

TRANSMISSION
Tcm

TRANSMISSION
Tcm

ENGINE CNTLS
Maf Sense

L18

ENGINE CNTLS
Low Coolant Sw

ENGINE CNTLS
Pcm Gnd 1

ENGINE CNTLS
Pcm Gnd 1

ENGINE CNTLS
Pcm Gnd 1

ENGINE CNTLS
Pcm Gnd 1

L18

L18

L18

L18

L18

ETC_G

351

LCT_GG

TCM1_G

MAF_G

351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

LOW_COOL_G

L18_1_G

351.
BLK/WHT
0.8

L18_2_G

351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

L18_3_G

L18_4_G

351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

SA351

ENGINE CNTLS
Pcm Gnd 1

ENGINE CNTLS
Pcm Gnd 1

ENGINE CNTLS
Pcm Gnd 1

LMM

LMM

LMM

351.
BLK/WHT
0.8

LMM_2_G

351.
BLK/WHT
2.0

SB351

HYDRO BRAKES
Fluid Lvl Sw

TELL TALE
Trans Temp Snsr

FLS_G

FUEL HAND & STOR


Prim Tank Static Gnd

351.
BLK/WHT
1.0

TEMP_SNSR_G

351.
BLK/WHT
1.0
351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

C
C

G
G

6M GT280 SLD

350

351.
BLK/WHT
0.8

6F GT280 SLD

351.
BLK/WHT
0.8

351.
BLK/WHT
3.0

12F GT280 SLD

C1

D3

C1

D3

30M GTMXD SLD

351.
BLK/WHT
0.8

Primary Tank Term

Ground Dist (L18/LMM)


GMT560

08

Panel Set: 10

schematic

sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

350

SFTANK_G

Secondary Tank Term

B
M8

M8

30F GTMXD SLD

GND ZONE #11 (MID TANKS)


GND ZONE #10 (SIDE TANKS)

351.
BLK/WHT
3.0

TANK_P

ZONE3A

351.
BLK/WHT
2.0

FUEL HAND & STOR


Sec Tank Static Gnd

PFTANK_G

SC351

GND ZONE #3A

LMM_4_G

351.
BLK/WHT
2.0

12M GT280 SLD

351.
BLK/WHT
1.0

LMM_3_G

351.
BLK/WHT
3.0
351.
BLK/WHT
2.0

GND ZONE #9 (SIDE TANKS)


TANK_S
Secondary Fuel Tank

Primary Fuel Tank


FUEL TANK

FUEL TANK

(Page 8)

LAST CHANGED BY

12:44:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 10

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-49

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
HORNS
Horns

HVAC
Vacuum Pmp

VAC_PUMP_G

HORN_A_G

HEADLAMPS
Left Headlamp

AIR BRAKES
IP CLUSTER
Air Dryer Low Air Press Sw - Prim

AIR_DRY_G

350.
BLK
0.8

350.
BLK
1.0

350

AIR_PR_SW_G

HEADLAMPS
Left High Beams

BEAM_G

350.
BLK
0.8

HEADLAMPS
HEADLAMPS
Right Headlamp Right High Beams
Page 8A- 100A/B - 1 Page 8A- 100B - 1

EXTERIOR LIGHTS
Lf Turn/Park Lmps

HI_BEAM_G

350

LTRNPRK_G

350.
BLK
1.0

350.
BLK
1.0

BEAM_G

BODY BUILDER
Gnd

350.
BLK
1.0

HYDRO BRAKES
Elec Air Comp

350.
BLK
1.0 TXL
50

C
EAC_G

BB_G

350.
BLK
1.0

350.
BLK
1.0

6F GT280 SLD

A
A

6M GT280 SLD

A
A

350.
BLK
0.8

19

350.
BLK
TXL
2.0 50

19

FWDLP
5M GT280 SLD

C
C

5F GT280 SLD

15409273
5M GT280 SLD
R_FWDLP

SAME AS LEFT

5F GT280 SLD

350.
BLK
2.0
BUS UPFITTER
Gnd

12M GT280 SLD

C
350.
BLK
1.0

350.
BLK
1.0

350.
BLK
1.0 TXL
50

FWDLP

SF350

350.
BLK
2.0

350.
BLK
3.0

12F GT280 SLD

19

FWDLP

350.
BLK
2.0

SD350

RTRNPRK_G

HI_BEAM_G

SF350
Splice for Ether Injector
See: 14C-11

EXTERIOR LIGHTS
Rf Turn/Park Lmps
Page 8A-110A- 1

3M MP280 SLD
3F MP280 SLD
SB_G

350.
BLK
3.0

350.
BLK
3.0

SE350

350.
BLK
5.0

ZONE3B
(Page 8)

GND ZONE #3B

Ground Dist (L18/LMM)


GMT560

08

Panel Set: 11

schematic

X
sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:44:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 11

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-50

Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

CRANK_SH

HFUEL_SW_G

=&LMM

=&LMM

IC96.
BLK
1.25 TXL
50

HEATED FUEL
Water In Fuel Snsr
Page 8A-23D - 1

ENGINE CNTLS
ENGINE CNTLS
Crank Snsr Shield Cam Snsr Shield
Page 8A-20D - 9
Page 8A-20D - 9

HEATED FUEL
Heated Fuel Htr
Page 8A-23D - 1

19

ISUZU

CAM_SH
=&LMM

IZ05.
BARE

IZ06.
BARE

ISUZU

ISUZU

SPLICE

NONE
50

WIF_G

RPCV_SH

=&LMM

=&LMM

IC91.
YEL
0.85 TXL
50

NONE
50

ENGINE CNTLS
Rail Press Snsr Shield
Page 8A-20D - 12

ENGINE CNTLS
Rpcv Shield
Page 8A-20D - 8

16

ISUZU

ENGINE CNTLS
Glow Plug Cntls
Page 8A-20D - 13

RAIL_SH
=&LMM

IZ07.
BARE

IZ08.
BARE

ISUZU

ISUZU

NONE
50

NONE
50

ISUZU

ISUZU
ISUZU2

=&LMM

=&LMM

ISUZU

IC469.
GRN LT/WHT
16
0.85 TXL
50

ISUZU2

ISUZU2

ENGINE EARTH C

Note:
Isuzu
Supplied

Rear Heater
Rear Heater Motor

Rear Heater
Rear Htr Sw Ill

INTERIOR LIGHTS
L R Door Jamb Sw

POWER WINDOWS
L R Win Sw Illum
LR_WIN_G

550.
BLK
1.0

=&LMM

HB403.
PNK/YEL
16
0.85 TXL
50

ENGINE EARTH A

R_HTR_RLY_G

LOW_OIL_G

GLO_CNTL_G
=&LMM

HB03.
PNK/YEL
16
0.85 TXL
50

ENGINE EARTH B

IZ18.
BLK/GRN DK
19
2.5 TXL
50

Rear Heater
Rear Heater Relay

ENGINE CNTLS
Oil Level Sw
Page 8A-20D - 1

R_HTR_MTR_G

INTERIOR LIGHTS
R R Door Jamb Sw
Page 8A- 114A - 4

POWER WINDOWS
R R Win Sw Illum
Page 8A- 120B - 2
RR_WIN_G

LRDOORJAM_G

RRDOORJAM_G

R_HVAC_G

550.
BLK
1.0

550.
BLK
1.0

550.
BLK
0.5

=&A31&CREWCAB

550.
BLK
0.8

550.
BLK
0.8

SD550

550.
BLK
TXL
1.0 50

REAR_DOOR

19

=&A31&CREWCAB

550.
BLK
TXL
0.8 50

REAR_DOOR

19

=&CREWCAB-A31

550.
BLK
0.8 TXL
50

SD550

19

REAR_DOOR
=&A31&CREWCAB

550.
BLK
1.0 TXL
50

550.
BLK
1.0

19

REAR_DOOR

12M GT280

K
K

12F GT280

550.
BLK
1.0

Same as left

K
K

15326018
12M GT280
REAR_RDOOR
12F GT280

550.
BLK
1.0

SF550
550.
BLK
1.0

Ground Dist (L18/LMM)


GMT560

08

Panel Set: 12

schematic

sheet1

OBJECT ID

h83014a
44

$IVEDWORK/h83014a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ZONE5
550
(Page 4)

To: GND ZONE #5

12:44:40 pm

Agustin Velazquez

10M GT280

10F GT280

ORGANIZATION

GMT560
Panel Set: 12

h83014a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-51

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel

ENGINE TO FRAME GND


GND ZONE #S1
A
B

50.
BLK
50.0

Gz S1f Clip

M12

A
B

FRAME

Gz S1e Clip

(Page 7)

M12

ZONE_S1
STUD

ENG GND

Ground Dist (LF8)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-52

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


AIR BRAKES
Air Brake Rly

AIR_BRK_G

IGNB_RLY_G

IGNA_RLY_G

250.
BLK
0.8

250.
BLK
0.8

2SP AXLE
2sp Psi Sw

POWER DIST
Ign B Rly

POWER DIST
Ign A Rly

2SP_PSI_G

250.
BLK
0.8

250.
BLK
0.8

30F GTMXD SLD

B5
B5

2 SP AXLE
2sp Axle Sw

250

HVAC
Ac Clutch

2SP_SW_G

CLUTCH_G

250.
BLK
0.8

C
C

30M GTMXD SLD

4M GT150 SLD
4F GT150 SLD

250.
BLK
0.8

250.
BLK
0.8

SS250

UPFITTER PROVISIONS
Pto Kill Sw

250.
BLK
2.0

PTO_G

250.
BLK
0.8

SV250

250.
BLK
2.0

GND ZONE #2B

Gz 2 Term

B
M10

ZONE_2
STUD

Ground - Engine

ENG GND

Ground Dist (LF8)


GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-53

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


IP CLUSTER
Ipc Pwr Gnd

TELL TALE
Ttm - PTO

DTC
Bat Rtn

INTERIOR LIGHTS
Headlamp Sw

EXTERIOR LIGHTS
Turn/Haz/Flash

2 SPEED AXLE
Elec 2 Speed Sw

UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS


Exhaust Brake Sw
Pto Enable Sw/Led
High Idle Sw

DLC
Dlc Pwr Gnd

IP CLUSTER
DPF Switch

ZONE7A
(Page 9)
PTO_TT_G

IP_PWR_G

750

SERIAL_G

HEADLPSW_G

TRNHAZ_G

PTO_LED_G

DATA1_G

EXH_SW_G

750.
BLK
0.5

750.
BLK
0.5

750.
BLK
0.5

750.
BLK
0.5

DPF_SW

2SP_SW1_G

HIS_G

750.
BLK
0.5

750.
BLK
2.0

SD750
750.
BLK
0.5

750.
BLK
0.5

750.
BLK
1.0

750.
BLK
1.0

EXTERIOR LIGHTS
Roof Marker Lps

750.
BLK
3.0

750.
BLK
0.5

750.
BLK
0.8

CIGAR_G

B7

B4

B7

750.
BLK
0.5

750.
BLK
2.0

WIPERS
Wiper Mtr

DRL
Drl Mdl

TELL TALE
Ttm - Exhaust

EXH_TT_G

MARKERS_G

B4

B12
750.
BLK
0.5

SY750
AUXILLARY PWR
Cigar Lighter

DRL_G

CHIME
Chime Mdl

WPR_MTR_G

750.
BLK
0.8

750.
BLK
0.8

ODDS_SW_G

ODDS_ILL_G

750.
BLK
0.5

750.
BLK
0.8

750.
BLK
0.5

SM750
PARK BRAKE
Park Brake Sw

HORN
Horn Switch

SC750

WIPERS
Washer Pump

WIPERS
Low Wash Fluid Sw

TELL TALE
Diff Lk Sw

750.
BLK
3.0

750.
BLK
1.0

750.
BLK
1.0

HORN_SW_G

750

WSHR_PMP_G

P_BRK_G

750.
BLK
1.0

750.
BLK
0.5

LOW_WASH_G

750.
BLK
0.5

TRACTOR WIRING
Tractor Conn

DIFF_LK_G

750.
BLK
0.5
TRACTOR_G

16M GT280

B
B

30M GTMXD

LCT TRANSMISSION
LCT TRANSMISSION
Overdrive Defeat Sw Overdrive Defeat Sw Illum

CHIME_G

750.
BLK
1.0

750.
BLK
1.0

750.
BLK
1.0

30F GTMXD

B12

SN750

16F GT280

GND ZONE #7A

750.
BLK
1.0

750.
BLK
3.0

Gz 7a Term

B
M6.3

GND ZONE #7B

ZONE_7
STUD

BDY GND
Ground Dist (LF8)
GMT560

08

Panel Set: 3

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-54

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


POWER WINDOWS
Drv Window Sw

550

POWER MIRRORS
Drv Htd Mir Head

POWER DOORS
Drv Dr Lck Sw

L_H_MIR_G

DRV_LK_G

DR_WIN_G

550.
BLK
0.5

POWER MIRRORS INTERIOR LIGHTING


Drv Door Jamb Sw
Mirror Sw

POWER MIRRORS
Lh Mirror Mrkr Lp

LH_MRK_G

MIR_SW_G

550.
BLK
0.8

LDOORJAM_G

POWER MIRRORS
Pass Htd Mir Head
Page 8A- 147B - 2

PASS_LK_G

550.
BLK
0.8

550.
BLK
0.8

550.
BLK
0.8

POWER DOORS
Pass Dr Lck Sw

8M MP150

R_H_MIR_G

19

OSRVM

SAME AS LEFT

550.
BLK
0.8

550.
BLK
0.8

PASS_WIN_G

12065398
8F MP150
OSRVM

8M MP150

RDOORJAM_G

550.
BLK
0.5

550.
BLK
0.5

550.
BLK
0.8

SA550

550.
BLK
3.0

=&DB6/DB7

550.
BLK
0.8 TXL
50

19

OSRVM

POWER WINDOWS
Pass Win Sw
INTERIOR LIGHTING
Pass Door Jamb Sw

RH_MRK_G

=&DB6/DB8

550.
BLK
0.8 TXL
50

550.
BLK
0.5

550.
BLK
0.5

8F MP150

POWER MIRRORS
Rh Mirror Mrkr Lp
Page 8A- 147B - 2

SB550

550.
BLK
1.0

550.
BLK
0.5

22F GTMXD

B8
B8

POWER DOORS
Drv Door Rly

550.
BLK
3.0

550.
BLK
1.0

550.
BLK
0.5

KEYLESS ENTRY
Rfa Mdl

B8
B8

ZONE5

22M GTMXD

22F GTMXD
22M GTMXD

(Page 12)

LK_RLY_G

550.
BLK
3.0

RFA_G

550.
BLK
1.0

550.
BLK
1.0

550.
BLK
1.0

550.
BLK
1.0

550.
BLK
3.0

550.
BLK
1.0

SC550

550.
BLK
1.0

550.
BLK
3.0

Gz 5 Term

GND ZONE #5

Gz 5 Term

M6.3

M6.3
ZONE_5
STUD

BDY GND
Ground Dist (LF8)
GMT560

08

Panel Set: 4

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 4

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-55

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


HVAC
Temp Mtr

AUX PWR
Auxilary Outlets

TEMP_CNTL_G

AUX2_G

450.
BLK
1.0

450.
BLK
0.8

AUX PWR
Auxilary Outlets

EXTERIOR LIGHTS
Lh Trailer Rly

EXTERIOR LIGHTS
Rh Trailer Rly

AUX1_G

RH_HAZ_G

LH_HAZ_G

450.
BLK
0.8

450.
BLK
1.0

REAR DEFOG
TELL TALE
Rear Defog Ctrl Sys Air Press Gauge Illum

HVAC_FOG_G

450.
BLK
1.0

450.
BLK
0.8

PNEUTC_G

450.
BLK
0.5

POWER MIRRORS
Htd Mirror Rly

H_MIR_RLY_G

450.
BLK
0.8

EXTERIOR LIGHT
TELL TALE
Chmsl Rly
Trans Temp Gauge Illum

HVAC
Hvac Head

HVAC_G

GAUGES_G

450.
BLK
0.5

450.
BLK
1.0

CHMSL_RLY_G

450.
BLK
0.5

SK450
SH450
MD TRANSMISSION
Elec Shift Sel

SHIFT_LP_G

450.
BLK
0.5

EXTERIOR LIGHT
Brake Lp Rly

HVAC
Blower Mtr

BRKLP_RLY_G

450.
BLK
0.5

BLWR_RLY_G

450.
BLK
1.0

450.
BLK
5.0

POWER DIST
Ign4 Rly

IGN4_RLY_G

450.
BLK
0.8

450.
BLK
2.0

SIR
Sdm

SDM_G

1751.
BLK/WHT
0.5

SJ450

P
P

450.
BLK
5.0

16M GT280
16F GT280

1751.
BLK/WHT
0.8

Gz 4b Term
ZONE4A

(Page 6)

M6.3

Gz 6 Term

GND ZONE #4B

M6.3

GND ZONE #6
ZONE_4

CASE_P

ZONE_6

STUD

CASE

STUD

BDY GND
Ground Dist (LF8)
GMT560

08

Panel Set: 5

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 5

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-56

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)

DATA LINK CONN


Dlc Sig Gnd

IP CLUSTER
Ip Signal Gnd

IP_SIGNAL_G

DATA2_G

DAMU_G

1451.
BLK/WHT
0.8

1451.
BLK/WHT
0.8

ENF CNTLS
DaMU

ENF CNTLS
DaMU

SERIAL DATA GATEWAY


RADIO/CHIME
Sdg
Radio/Chime Module

TRIG_SW_G

1451.
BLK/WHT
0.5

1451.
BLK/WHT
1.0

RADIO_G

1451.
BLK/WHT
0.8

SDG_G

1451.
BLK/WHT
0.8

BODY TO FRAME GND


GND ZONE #S2

SB1451
1451.
BLK/WHT
1.0

REAR DEFOGGER
Rear Defog Grid

Gz 4a Term

50.
BLK
50.0

B
DEFOG_G

GND ZONE #4A

M6.3

850.
BLK
2.0

RADIO
Antenna Shield
Page 8A-150A - 1
ZONE4A

Gz 8 Term

A
B

(Page 5)
RDOANT_G

Gz S2b Term

M8

A
B

Gz S2f Term

M12

M6.3

GND ZONE #8

ZONE_S2

ZONE_8
STUD

CASE1_P

ZONE_S2

CASE

STUD

STUD

Ground-Body

BDY GND
Ground Dist (LF8)
GMT560

08

Panel Set: 6

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 6

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-57

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


AIR BRAKES
Ebc

HYDRO BRAKES
Hydromax Sw

AIR_G

HYMAX2_G

HYDRO BRAKES
Ebc

HYDRO BRAKES
Ebc

HYD_B_G

HYDRO BRAKES
Hydromax Mtr

HYD_A_G

HYMAX1_G

151.
BLK/WHT
0.8
FAM 2 FUEL HAND & STOR
Fuel Pump/Tank
151.
BLK/WHT
3.0
350

FUEL_PMP_G

151.
BLK/WHT
3.0

151.
BLK/WHT
3.0

SD151
151.
BLK/WHT
8.0

Fuel Gnd Term

SB151
151.
BLK/WHT
8.0

TRAILER WIRING
Fam 3 Trailer Conn

B
M12

SA151
A

BATTERIES
Battery (Neg)

Gz 1a Term

151.
BLK/WHT
13.0

M12

TRAILER_G

50

BATTNEG_G

Gz 1a Term

GND ZONE #1A


Gz B Term

M12

Gz 1b Term

M12

GND ZONE #1B

STD_CONN_G

A
B

150.
BLK
5.0

(Page 8)

50.
BLK
13.0

M12

GND ZONE #B
FRAME

GND ZONE #12B

(Page 1)

Gnd Stud Conn Term

B
M12
ZONE_S1

ZONE_B

STUD

STUD

ZONE_12

GND_CONN

ZONE_1

STUD

STUD

STUD

Ground-Frame

FRAME GND

Ground Dist (LF8)


GMT560

08

Panel Set: 7

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 7

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-58

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


2SPD AXLE
2spd Axle Mtr
2SP_MTR_G

350.
BLK
2.0

REAR AIR SUSP


Rear Air Susp Sol

C
C
SUSP_SOL_G
ABS Delete

Without Rear Air Susp

350.
BLK
2.0

351
(Page 10)

SC350

350.
BLK
2.0

ZONE3B
Hydro Brakes

350
(Page 11)

350

350.
BLK
0.8

8F GT280 SLD

TAIL_LP_G

ZONE
#3C

J4-A

ZONE
#3D
D

350.
BLK
0.8

350.
BLK
0.8

16M GT280 SLD

SB350

J5-A

J6-A

UP
FITTER

UP
FITTER

Gnd Blk Connector Asm


ZONE
#3B

16F GT280 SLD

AIR_SW_G

350.
BLK
2.0

350.
BLK
2.0

GND ZONE #3D

ZONE
#3A

8M GT280 SLD

BB_G

IP CLUSTER
Low Air Press Sw - Sec

350.
BLK
2.0

GND ZONE #3C

J3-A

350.
BLK
2.0

350.
BLK
2.0

EXTERIOR LIGHTS
Tail Lamps

FUEL_SEND_G

J2-A

BODY BLDR
Gnd

Air Brakes

350.
BLK
2.0

J1-A

ABS Delete

With ABS

350.
BLK
0.8

FUEL HAND & STOR


Fuel Tank

4F MP280 SLD

With ABS

With Rear Air Susp

ZONE3A

4M MP280 SLD

350.
BLK
5.0

BATT GND

J6- 12065172
J7- 12066545

J7-A
STD_CONN_G
50
(Page 7)

Ground Dist (LF8)


GMT560

08

Panel Set: 8

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 8

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-59

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


BRAKES
Traction Cntrl Sw

TCS_G

SUSP_LED_G

750.
BLK
0.5

750.
BLK
0.5

POWER MIRRORS
Htd Mirr Sw/Led

POWER MIRRORS
Htd Mirr Sw/Illum

REAR AIR SUSP REAR AIR SUSP


Air Susp Sw/Led Air Susp Sw/Illum

SUSP_ILL_G

H_MIR_ILL_G

750.
BLK
0.5

750.
BLK
0.5

EXHAUST BRAKE
Exh Brk Sw/Illum

H_MIR_LED_G

750.
BLK
0.5

IP CLUSTER
DPF Switch

EXH_ILL_G

DPF_ILL

750.
BLK
0.5

750.
BLK
0.5

SB750

750.
BLK
2.0
INTERIOR LIGHTS
Pneumatic Sw Illum

EXTERIOR LIGHTS
Mkr Lmp Sw

PNEU_SW_G

EXTERIOR LIGHTS
Mkr Lmp Sw/Illum

MRKR_SW_G

750.
BLK
0.8

750.
BLK
0.5

ENGINE CNTRLS
Hi Idle Sw Illum

MRKR2_SW_G

UPFITTER PROVISION
Pto Enable Sw/Illum

HIS_ILL_G

750.
BLK
0.5

PTO_ILL_G

750.
BLK
0.5

750.
BLK
0.5

SIR
PSIR Defeat Sw

PSIR_G

750.
BLK
0.8

2 SPEED AXLE
Elec 2 Speed Sw

2SP_LP_G

750.
BLK
0.5

SA750

To: GND ZONE #7A

ZONE7A
750
(Page 3)

STARTING & CHARGING


Generator Gnd

STARTING & CHARGING


Starter Motor

STARTER_G

CASE_1

CASE_2

CASE_3

CASE_4

CASE_5

GEN_G

CASE_6

CASE_7

CASE_8

CASE_9
Ground-Engine Case

ENGINE

Ground Dist (LF8)


GMT560

08

Panel Set: 9

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

CASE GND

ORGANIZATION

GMT560
Panel Set: 9

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-60

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


DTC
Oem Use

TELL TALE
Trans Temp Snsr

MD_RTN

TEMP_SNSR_G

351.
BLK/WHT
0.8

HYDRO BRAKES
Fluid Lvl Sw

FLS_G

351.
BLK/WHT
0.8

3A_ENG

G
G

12F GT280 SLD


12M GT280 SLD

D2
D2

351
(Page 13)

40M GTMXD SLD


40F GTMXD SLD

C1
C1

351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

30M GTMXD SLD


30F GTMXD SLD

351.
BLK/WHT
0.8

351.
BLK/WHT
1.0

SC351

FUEL HAND & STOR


Pri Tank Static Gnd

351.
BLK/WHT
2.0

350

FUEL HAND & STOR


Sec Tank Static Gnd

PFTANK_G

350

SFTANK_G

ZONE3A
(Page 8)

GND ZONE #10

GND ZONE #3A


A

Primary Tank Term

GND ZONE #9
A

Secondary Tank Term

B
M8

M8

TANK_P

TANK_S

Primary Fuel Tank


FUEL TANK

Ground Dist (LF8)


GMT560

08

Panel Set: 10

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Secondary Fuel Tank


FUEL TANK

ORGANIZATION

GMT560
Panel Set: 10

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-61

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


HORNS
Horns

AIR BRAKES
Air Dryer

HVAC
Vacuum Pmp

VAC_PUMP_G

HORN_A_G

HEADLAMPS
Left Headlamp

IP CLUSTER
Low Air Press Sw - Prim

AIR_DRY_G

350

AIR_PR_SW_G

Splice for Ether Injector


See: 14C-11

BEAM_G

LTRNPRK_G

350.
BLK
0.8

350.
BLK
1.0

HEADLAMPS
Right Headlamp
Page 8A- 100A - 1

350

EXTERIOR LIGHTS
Rf Turn/Park Lmps
Page 8A-110A- 1

BEAM_G

RTRNPRK_G

350.
BLK
1.0 TXL
50

350.
BLK
1.0

350.
BLK
1.0

350.
BLK
2.0

350.
BLK
0.8

C
C

19

FWDLP

SF350

SD350

350.
BLK
1.0

EXTERIOR LIGHTS
Lf Turn/Park Lmps

SF350
HYDRO BRAKES
Elec Air Comp

350.
BLK
2.0 TXL
50

19

FWDLP
5M GT280 SLD
EAC_G

5F GT280 SLD

C
C

15409273
5M GT280 SLD
R_FWDLP

SAME AS LEFT

5F GT280 SLD

350.
BLK
3.0

A
A

12F GT280 SLD


12M GT280 SLD

C
C

350.
BLK
1.0

350.
BLK
2.0

350.
BLK
3.0

3M MP280 SLD
3F MP280 SLD

350.
BLK
2.0

SE350

350.
BLK
5.0
ZONE3B
(Page 8)

GND ZONE #3B

Ground Dist (LF8)


GMT560

08

Panel Set: 11

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 11

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-62

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)

Rear Heater
Rear Heater Relay

Rear Heater
Rear Heater Motor

R_HTR_RLY_G

Rear Heater
Rear Htr Sw Ill

R_HTR_MTR_G

POWER WINDOWS
R R Win Sw Illum
Page 8A-120B - 2

LRDOORJAM_G

INTERIOR LIGHTS
R R Door Jamb Sw
Page 8A- 114A - 4

RR_WIN_G

=&A31&CREWCAB

550.
BLK
0.8

550.
BLK
1.0

550.
BLK
0.5

INTERIOR LIGHTS
L R Door Jamb Sw

LR_WIN_G

R_HVAC_G

550.
BLK
1.0

550.
BLK
1.0

POWER WINDOWS
L R Win Sw Illum

550.
BLK
0.8

SD550

550.
BLK
1.0 TXL
50

REAR_DOOR

19

RRDOORJAM_G

=&A31&CREWCAB

550.
BLK
TXL
0.8 50

REAR_DOOR

19

=&CREWCAB-A31

550.
BLK
0.8 TXL
50

SD550

19

REAR_DOOR
=&A31&CREWCAB

550.
BLK
1.0

550.
BLK
1.0 TXL
50

19

REAR_DOOR

12M GT280

K
K

12F GT280

550.
BLK
1.0

Same as left

K
K

15326018
12M GT280
REAR_RDOOR
12F GT280

550.
BLK
1.0

SF550
550.
BLK
1.0

Ground Dist (LF8)


GMT560

08

Panel Set: 12

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ZONE5

550
(Page 4)

To: GND ZONE #5

12:49:17 pm

Agustin Velazquez

10M GT280
10F GT280

ORGANIZATION

GMT560
Panel Set: 12

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-63

Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)

MD TRANSMISSION
Tcm

TRANSMISSION
Tcm

351

TCM1_G

LCT TRANSMISSION
Tcm

MD_G

ENG CNTLS
Low Coolant Sw

LOW_COOL_G

LCT_GG

351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

SB351
351.
BLK/WHT
0.8
ENGINE CNTLS
Ecu

ENGINE CNTLS
Ecu

ECU_PWR3_G

351.
BLK/WHT
1.0

ENGINE CNTLS
Ecu

ENGINE CNTLS
Ecu

ECU_PWR4_G

351.
BLK/WHT
1.0

ECU_PWR1_G

ECU_SNSR2_G

351.
BLK/WHT
1.0

351.
BLK/WHT
1.0

ENGINE CNTLS
Ecu

ENGINE CNTLS
Ecu

ECU_PWR2_G

351.
BLK/WHT
1.0

ECU_SNSR1_G

351.
BLK/WHT
1.0

SE351

SD351

351.
BLK/WHT
1.0

351.
BLK/WHT
1.0

SF351

351.
BLK/WHT
1.0
3A_ENG
(Page 10)

Ground Dist (LF8)


GMT560

08

Panel Set: 13

schematic

OBJECT ID

h83014b

X
sheet1

15

$IVEDWORK/h83014b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:49:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 13

h83014b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-64

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel

ENG CNTLS
Ecu

ENG CNTLS
Ecu

CAT_A_G

CAT_B_G

STARTING & CHARGING


Starter Motor
251.
BLK/WHT
2.0

251.
BLK/WHT
2.0

START_G

Gz 2a Term

Start Gnd Term

GND ZONE #2A

START_G

E 1/2

(Page 2)

M12

GND ZONE #2C

ENGINE TO FRAME GND


GND ZONE #S1

A
B

50.
BLK
50.0

Gz S1f Clip
50.
BLK
62.0

M12

A
B

FRAME

Gz S1e Clip

(Page 7)

Gz 2b Term

B
M12

M12

GND ZONE #2B


ZONE_S1

ZONE_2B

STUD

STUD

Ground - Engine

ENG GND

Ground Dist (LF6)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83014c

X
sheet1

$IVEDWORK/h83014c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-65

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


AIR BRAKES
Air Brake Rly

AIR_BRK_G

250.
BLK
0.8

B5
B5

UPFITTER PROVISIONS
Pto Solenoid

POWER DIST
Ign A Rly

IGNA_RLY_G

250.
BLK
0.8

HVAC
Ac Clutch

POWER DIST
Ign B Rly

IGNB_RLY_G

CLUTCH_G

250.
BLK
0.8

250.
BLK
0.8

30F GTMXD SLD

C
C

30M GTMXD SLD

250.
BLK
0.8

4M GT150 SLD
4F GT150 SLD

250.
BLK
0.8

PTO_LOAD_G

SS250

250.
BLK
0.8

250.
BLK
2.0

SV250

250.
BLK
2.0

A
START_G
(Page 1)

Ground Dist (LF6)


GMT560

08

Panel Set: 2

schematic

E 1/2

OBJECT ID

h83014c

X
sheet1

Gz 2c Term

$IVEDWORK/h83014c__001

GND ZONE #2C

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-66

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


DLC
Dlc Pwr Gnd

DTC
Bat Rtn

IP CLUSTER
Ipc Pwr Gnd

EXTERIOR LIGHTS
Turn/Haz/Flash

INTERIOR LIGHTS
Headlamp Sw
ENGINE CNTRLS
Hi Idle Sw Illum

DATA1_G

IP_PWR_G

750

SERIAL_G

TRNHAZ_G

HEADLPSW_G

ZONE7A
(Page 9)

750.
BLK
0.5

750.
BLK
1.0

750.
BLK
1.0

HIS_LED_G

750.
BLK
0.8

LCT TRANSMISSION
LCT TRANSMISSION
Overdrive Defeat Sw Illum Overdrive Defeat Sw

ODDS_ILL_G

WIPERS
Wiper Mtr

DRL
Drl Mdl

ODDS_SW_G

DRL_G

750.
BLK
0.5

750.
BLK
2.0

A2

B7

A2

B7

TELL TALE
Ttm - IAH

CHIME
Chime Mdl

TELL TALE
Ttm - Exhaust

30F GTMXD
30M GTMXD

WPR_MTR_G

750

IAH_TT_G

CHIME_G

EXH_TT_G

SY750
AUXILLARY PWR
Cigar Lighter

750.
BLK
3.0

EXTERIOR LIGHTS
Roof Marker Lps

750.
BLK
0.8

750.
BLK
0.5

750.
BLK
0.5

750.
BLK
1.0

750.
BLK
0.5
CIGAR_G

750.
BLK
0.8

SM750

MARKERS_G

WIPERS
Low Wash Fluid Sw

WIPERS
Washer Pump

PARK BRAKE
Park Brake Sw

HORN
Horn Switch

TELL TALE
Diff Lk Sw

750.
BLK
1.0

750.
BLK
1.0

LOW_WASH_G

SC750

750.
BLK
0.5

750.
BLK
1.0

750.
BLK
1.0

750.
BLK
0.8

750.
BLK
2.0

WSHR_PMP_G

750.
BLK
1.0

DIFF_LK_G

750.
BLK
0.5

HORN_SW_G

750.
BLK
3.0

750

P_BRK_G

750.
BLK
0.5

SN750

TRACTOR WIRING
Tractor Conn
750.
BLK
3.0

16M GT280

B
B

16F GT280
TRACTOR_G

750.
BLK
1.0

GND ZONE #7B

Gz 7a Term

GND ZONE #7A

M6.3
ZONE_7
STUD

BDY GND
Ground Dist (LF6)
GMT560

08

Panel Set: 3

schematic

OBJECT ID

h83014c

X
sheet1

$IVEDWORK/h83014c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-67

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


POWER WINDOWS
Drv Window Sw

550

POWER MIRRORS
Drv Htd Mir Head

POWER DOORS
Drv Dr Lck Sw

L_H_MIR_G

DRV_LK_G

DR_WIN_G

550.
BLK
0.5

POWER MIRRORS INTERIOR LIGHTING


Mirror Sw
Drv Door Jamb Sw

POWER MIRRORS
Lh Mirror Mrkr Lp

LH_MRK_G

550.
BLK
0.8

MIR_SW_G

550.
BLK
0.8

LDOORJAM_G

POWER MIRRORS
Pass Htd Mir Head
Page 8A- 147B - 2

PASS_LK_G

550.
BLK
0.8

550.
BLK
0.8

POWER DOORS
Pass Dr Lck Sw

8M MP150

RH_MRK_G
=&DB6/DB7

19

OSRVM

SAME AS LEFT

550.
BLK
0.8

550.
BLK
0.8

12065398
8F MP150
OSRVM

8M MP150

POWER WINDOWS
Pass Win Sw
INTERIOR LIGHTING
Pass Door Jamb Sw

PASS_WIN_G

RDOORJAM_G

550.
BLK
0.5

550.
BLK
0.5

550.
BLK
0.8

SA550

550.
BLK
3.0

550.
BLK
0.8 TXL
50

19

OSRVM

550.
BLK
0.5

8F MP150

R_H_MIR_G
=&DB6/DB8

550.
BLK
0.8 TXL
50

550.
BLK
0.5

POWER MIRRORS
Rh Mirror Mrkr Lp
Page 8A- 147B - 2

SB550

550.
BLK
0.5

550.
BLK
1.0

22F GTMXD

B8
B8

POWER DOORS
Drv Door Rly

550.
BLK
1.0

550.
BLK
3.0

550.
BLK
0.5

KEYLESS ENTRY
Rfa Mdl

B8
B8

ZONE5

22M GTMXD

22F GTMXD
22M GTMXD

(Page 12)

LK_RLY_G

550.
BLK
3.0

550.
BLK
1.0

RFA_G

550.
BLK
1.0

550.
BLK
1.0

550.
BLK
1.0

550.
BLK
3.0

550.
BLK
1.0

SC550

550.
BLK
3.0

Gz 5 Term

550.
BLK
1.0

GND ZONE #5

Gz 5 Term

M6.3

M6.3
ZONE_5
STUD

BDY GND
Ground Dist (LF6)
GMT560

08

Panel Set: 4

schematic

OBJECT ID

h83014c

X
sheet1

$IVEDWORK/h83014c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 4

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-68

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


AUX PWR
Auxilary Outlets

HVAC
Temp Mtr

TEMP_CNTL_G

450.
BLK
0.8

AUX PWR
Auxilary Outlets

AUX2_G

AUX1_G

450.
BLK
1.0

RH_HAZ_G

LH_HAZ_G

HVAC_FOG_G

450.
BLK
0.8

450.
BLK
0.8

450.
BLK
1.0

POWER MIRRORS
TELL TALE
REAR DEFOGGER
Rear Defog Cntl Sys Air Press Gauge Illum Htd Mirror Rly

EXTERIOR LIGHTS
Lh Trailer Rly

EXTERIOR LIGHTS
Rh Trailer Rly

450.
BLK
1.0

PNEUTC_G

450.
BLK
0.5

H_MIR_RLY_G

450.
BLK
0.8

EXTERIOR LIGHTS
TELL TALE
Chmsl Rly
Trans Temp Gauge Illum

HVAC
Hvac Head

HVAC_G

GAUGES_G

450.
BLK
1.0

450.
BLK
0.5

CHMSL_RLY_G

450.
BLK
0.5

SK450
SH450
MD TRANSMISSION
Elec Shift Sel

SHIFT_LP_G

POWER DIST
Ign4 Rly

EXTERIOR LIGHTS
Brake Lp Rly

IGN4_RLY_G

450.
BLK
0.5

450.
BLK
0.8

BRKLP_RLY_G

450.
BLK
0.5

450.
BLK
2.0

HVAC
Blower Mtr

SIR
Sdm

BLWR_RLY_G

450.
BLK
1.0

SDM_G

450.
BLK
5.0

1751.
BLK/WHT
0.5

P
P

SJ450
450.
BLK
5.0

16F GT280

1751.
BLK/WHT
0.8

Gz 4b Term
ZONE4A

GND ZONE #4B

16M GT280

(Page 6)

M6.3

Gz 6 Term

B
M6.3

GND ZONE #6
ZONE_4

CASE_P

ZONE_6

STUD

CASE

STUD

BDY GND
Ground Dist (LF6)
GMT560

08

Panel Set: 5

schematic

OBJECT ID

h83014c

X
sheet1

$IVEDWORK/h83014c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 5

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-69

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

IP CLUSTER
Ip Signal Gnd

IP_SIGNAL_G

1451.
BLK/WHT
0.8

SERIAL DATA GATEWAY


RADIO/CHIME
Sdg
Radio/Chime Module

DATA LINK CONN


Dlc Sig Gnd

DATA2_G

RADIO_G

1451.
BLK/WHT
0.8

BODY TO FRAME GND


GND ZONE #S2

SDG_G

1451.
BLK/WHT
0.8

1451.
BLK/WHT
0.8

50.
BLK
50.0

SB1451
1451.
BLK/WHT
1.0

REAR DEFOGGER
Rear Defog Grid

A
B

M8

Gz 4a Term

B
DEFOG_G

A
B

Gz S2f Term

M12

RADIO
Antenna Shield
Page 8A-150A - 1

M6.3

GND ZONE #4A

850.
BLK
2.0

Gz S2b Term

RDOANT_G

ZONE4A

Gz 8 Term

(Page 5)

B
M6.3
ZONE_S2

ZONE_8

CASE1_P

STUD

CASE

ZONE_S2
STUD

Ground-Body

STUD

BDY GND
Ground Dist (LF6)
GMT560

08

Panel Set: 6

schematic

OBJECT ID

h83014c

X
sheet1

$IVEDWORK/h83014c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 6

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-70

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


AIR BRAKES
Ebc

HYDRO BRAKES
Hydromax Sw

AIR_G

HYMAX2_G

HYDRO BRAKES
Ebc

HYDRO BRAKES
Ebc

HYD_B_G

HYDRO BRAKES
Hydromax Mtr

HYD_A_G

HYMAX1_G

151.
BLK/WHT
0.8

151.
BLK/WHT
3.0

151.
BLK/WHT
3.0

151.
BLK/WHT
3.0

SD151

150.
BLK
5.0

SB151

TRAILER WIRING
Fam 3 Trailer Conn
151.
BLK/WHT
8.0
BATTERIES
Battery (Neg)

SA151

TRAILER_G

50

151.
BLK/WHT
8.0

Gz 1a Term

151.
BLK/WHT
13.0

BATTNEG_G

M12

Gz B Term

Gz 1b Term

GND ZONE #1A

Gz 1a Term

M12

M12

GND ZONE #1B

STD_CONN_G
(Page 8)

B
50.
BLK
13.0

M12

GND ZONE #B

GND ZONE #12B

FRAME
(Page 1)

Gnd Stud Conn Term

B
M12
ZONE_S1

ZONE_B
STUD

STUD

ZONE_12

GND_CONN

ZONE_1

STUD

STUD

STUD

Ground-Frame

FRAME GND

Ground Dist (LF6)


GMT560

08

Panel Set: 7

schematic

OBJECT ID

h83014c

X
sheet1

$IVEDWORK/h83014c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 7

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-71

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


2SPD AXLE
2spd Axle Mtr
2SP_MTR_G

350.
BLK
2.0

REAR AIR SUSP


Rear Air Susp Sol

C
C
SUSP_SOL_G
ABS Delete

With Rear Air Susp

350.
BLK
0.8

351
(Page 10)

350
(Page 11)

Hydro Brakes

FUEL HAND & STOR


Fuel Tank

350

Without Rear Air Susp

SC350

350.
BLK
0.8
350.
BLK
0.8

350.
BLK
2.0
Air Brakes

350.
BLK
2.0

D
TAIL_LP_G

GND ZONE #3C

8F GT280 SLD

S
S

8M GT280 SLD

350.
BLK
2.0

350.
BLK
2.0

350.
BLK
2.0

J3-A

J4-A

J5-A

ZONE
#3B
B

ZONE
#3C
C

ZONE
#3D
D

J6-A

IP CLUSTER
Low Air Press Sw - Sec

350.
BLK
0.8

UP
FITTER

UP
FITTER
E

16M GT280 SLD

SB350
350.
BLK
5.0

Gnd Blk Connector Asm


ZONE
#3A

16F GT280 SLD

AIR_SW_G

GND ZONE #3D


J2-A

350.
BLK
2.0

350.
BLK
2.0

EXTERIOR LIGHTS
Tail Lamps

FUEL_SEND_G

J1-A

ABS Delete

350.
BLK
2.0

BB_G

ZONE3B

4F MP280 SLD

With ABS

With ABS

BODY BLDR
Gnd
ZONE3A

4M MP280 SLD

BATT GND

J6- 12065172
J7- 12066545

J7-A
STD_CONN_G
50
(Page 7)

Ground Dist (LF6)


GMT560

08

Panel Set: 8

schematic

OBJECT ID

h83014c

X
sheet1

$IVEDWORK/h83014c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 8

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-72

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


BRAKES
Traction Cntrl Sw

TCS_G

SUSP_LED_G

750.
BLK
0.5

750.
BLK
0.5

SUSP_ILL_G

H_MIR_ILL_G

H_MIR_LED_G

750.
BLK
0.5

750.
BLK
0.5

EXHAUST BRAKE
Exh Brk Sw/Illum

POWER MIRRORS
Htd Mirr Sw/Led

POWER MIRRORS
Htd Mirr Sw/Illum

REAR AIR SUSP REAR AIR SUSP


Air Susp Sw/Led Air Susp Sw/Illum

750.
BLK
0.5

IP CLUSTER
DPF Switch

EXH_ILL_G

DPF_ILL

750.
BLK
0.5

750.
BLK
0.5

SB750

750.
BLK
2.0
INTERIOR LIGHTS
Pneumatic Sw Illum

EXTERIOR LIGHTS
Mkr Lmp Sw

PNEU_SW_G

MRKR_SW_G

750.
BLK
0.8

750.
BLK
0.5

ENGINE CNTRLS
Hi Idle Sw Illum

EXTERIOR LIGHTS
Mkr Lmp Sw/Illum

MRKR2_SW_G

UPFITTER PROVISION
Pto Enable Sw/Illum

HIS_ILL_G

750.
BLK
0.5

750.
BLK
0.5

SIR
PSIR Defeat Sw

PTO_ILL_G

PSIR_G

750.
BLK
0.8

750.
BLK
0.5

2 SPEED AXLE
Elec 2 Speed Sw

2SP_LP_G

750.
BLK
0.5

SA750

ZONE7A

To: GND ZONE #7A

STARTING & CHARGING


Generator Gnd

750
(Page 3)

GEN_G

CASE_1

CASE_2

CASE_3

CASE_4

CASE_5

CASE_6

CASE_7

CASE_8

CASE_9
Ground-Engine Case

ENGINE

Ground Dist (LF6)


GMT560

08

Panel Set: 9

schematic

OBJECT ID

h83014c

X
sheet1

$IVEDWORK/h83014c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

CASE GND

ORGANIZATION

GMT560

Panel Set: 9

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-73

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


DTC
Oem Use

TELL TALE
Trans Temp Snsr

HTD FUEL/WATER IN FUEL


Wif Snsr

MD_RTN

TEMP_SNSR_G

WIF_G

MD TRANSMISSION
Tcm

TRANSMISSION
Tcm

351

TCM1_G

MD_G

351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

LCT TRANSMISSION
Tcm

HYDRO BRAKES
Fluid Lvl Sw

FLS_G

LCT_GG

351.
BLK/WHT
0.8

SB351
351.
BLK/WHT
0.8

G
G

12F GT280 SLD


12M GT280 SLD

351.
BLK/WHT
0.8

351.
BLK/WHT
0.8

D2
D2

40M GTMXD SLD


40F GTMXD SLD

30M GTMXD SLD

C1
C1

30F GTMXD SLD

351.
BLK/WHT
0.8

351.
BLK/WHT
1.0

351.
BLK/WHT
0.8

SC351

351.
BLK/WHT
2.0

FUEL HAND & STOR


Sec Tank Static Gnd

FUEL HAND & STOR


Pri Tank Static Gnd

ZONE3A
(Page 8)

350

PFTANK_G

350

SFTANK_G

GND ZONE #3A


GND ZONE #10
A

Primary Tank Term

GND ZONE #9
A

Secondary Tank Term

M8

M8
TANK_P

TANK_S

Primary Fuel Tank


FUEL TANK

Ground Dist (LF6)


GMT560

08

Panel Set: 10

schematic

OBJECT ID

h83014c

X
sheet1

$IVEDWORK/h83014c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Secondary Fuel Tank


FUEL TANK

ORGANIZATION

GMT560
Panel Set: 10

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-74

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


HORNS
Horns

HVAC
Vacuum Pmp

ENG CNTLS
Ether Sol

VAC_PUMP_G

HORN_A_G

HEADLAMPS
Left Headlamp

IP CLUSTER
Low Air Press Sw - Prim

AIR_PR_SW_G

ETHER_G

350

HEADLAMPS
Right Headlamp
Page 8A- 100A - 1

EXTERIOR LIGHTS
Lf Turn/Park Lmps

BEAM_G

350

LTRNPRK_G

EXTERIOR LIGHTS
Rf Turn/Park Lmps
Page 8A-110A- 1

BEAM_G

RTRNPRK_G
=&FAM3

350.
BLK
1.0 TXL
50

350.
BLK
0.8

350.
BLK
1.0

350.
BLK
0.8

19

FWDLP

350.
BLK
1.0

SF350

=&FAM3

SD350

350.
BLK
TXL
2.0 50

SF350
HYDRO BRAKES
Elec Air Comp

AIR BRAKES
Air Dryer
350.
BLK
1.0

350.
BLK
1.0

SAME AS LEFT

5F GT280 SLD

EAC_G

350.
BLK
3.0

350.
BLK
0.8

C
C

15409273
5M GT280 SLD
R_FWDLP

350.
BLK
2.0
AIR_DRY_G

19

FWDLP

12F GT280 SLD

5M GT280 SLD
5F GT280 SLD

C
C

3M MP280 SLD
3F MP280 SLD

12M GT280 SLD

350.
BLK
1.0

350.
BLK
2.0

350.
BLK
3.0

350.
BLK
2.0

SE350

350.
BLK
5.0
ZONE3B
(Page 8)

Ground Dist (LF6)


GMT560

08

Panel Set: 11

schematic

OBJECT ID

h83014c

X
sheet1

$IVEDWORK/h83014c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 11

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-75

Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

Rear Heater
Rear Heater Relay

Rear Heater
Rear Htr Sw Ill

Rear Heater
Rear Heater Motor

R_HTR_RLY_G

550.
BLK
1.0

R_HTR_MTR_G

POWER WINDOWS
L R Win Sw Illum

R_HVAC_G

550.
BLK
0.5

550.
BLK
1.0

INTERIOR LIGHTS
L R Door Jamb Sw

LR_WIN_G

INTERIOR LIGHTS
R R Door Jamb Sw
Page 8A- 114A - 4

RR_WIN_G

LRDOORJAM_G

=&A31&CREWCAB

550.
BLK
0.8

550.
BLK
1.0

POWER WINDOWS
R R Win Sw Illum
Page 8A- 120B - 2

550.
BLK
0.8

SD550

550.
BLK
TXL
1.0 50

REAR_DOOR

19

RRDOORJAM_G

=&A31&CREWCAB

550.
BLK
0.8 TXL
50

REAR_DOOR

19

=&CREWCAB-A31

550.
BLK
0.8 TXL
50

SD550

19

REAR_DOOR
=&A31&CREWCAB

550.
BLK
1.0 TXL
50

550.
BLK
1.0

19

REAR_DOOR

12M GT280

K
K

12F GT280

Same as left

K
K

15326018
12M GT280
REAR_RDOOR
12F GT280

550.
BLK
1.0

550.
BLK
1.0

SF550
550.
BLK
1.0

Ground Dist (LF6)


GMT560

08

Panel Set: 12

schematic

OBJECT ID

REVISION

h83014c

X
sheet1

001
$IVEDWORK/h83014c__001

STAGE

VERSION

Beta 0

LAST CHANGED BY

12:51:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

10M GT280

ZONE5

550
(Page 4)

To: GND ZONE #5

10F GT280

ORGANIZATION

GMT560
Panel Set: 12

h83014c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-76

Power Take-Off (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (LF8) 7.8L L6 Isuzu 6H - Diesel
ENGINE CNTLS
Pcm/Ecu

488

ENGINE CNTLS
Pcm/Ecu

494

PTO_ENABLE

PTO_ENG_DIS

SA488

488.
GRN LT
0.8

C3
C3

488.
GRN LT
1.0

488.
GRN LT
0.8

40M GTMXD SLD

C1

488.
GRN LT
0.5

488.
GRN LT
0.8

C
C

B
B

A
488.
GRN LT
0.8 TXL
50

488.
GRN LT
TXL
0.8 50

19

PTO_UPFIT

488.
GRN LT
0.5

A14
A14

488.
GRN LT
0.5

A1
A1

488.
GRN LT
0.5

488.
GRN LT
0.5

488.
GRN LT
0.5

UPC

TBD

30F GTMXD

TELL TALE
Tt Module

Tap Down Switch


tap_dn_sw 001
UPC

FNA

TBD

2663.
PPL
0.8 TXL
50

2664.
TAN
0.8 TXL
50

19

PTO_UPFIT

FNA

250.
BLK
TXL
0.8 50

GND

GND

IGN

PTO_ILL_G

750

2522.
YEL
0.8 TXL
50

19

250.
BLK
TXL
0.8 50

2522.
YEL
0.8 TXL
50

19

PTO_UPFIT

Pto Load
pto_solenoid 001

19

UPC

TBD

19

PTO_UPFIT

Load Engage Switch


ld_engage_sw 001

UPC

FNA

TBD

PTO_UPFIT

19

2561.
WHT
0.8 TXL
50

19

PTO_UPFIT

2664.
TAN
0.8

FNA

250.
BLK
TXL
0.8 50

D
D

19

12129589
10M MP150 SLD
PTO_UPFIT
10F MP150 SLD

ENGAGE
(Page 2)

POWER DIST
Uh - Eng1

PTO_LED_G

19

PTO_UPFIT

J
J

2663.
PPL
0.8

FNA

Upfitter Supplied

SPLICE

PTO_UPFIT

Pto Enable Switch

ILLUM

PTO_UPFIT
10M MP150 SLD
12129589

SPLICE

PTO_UPFIT

E
E

TBD
B

A
Tap Up Switch
tap_up_sw 001

PTO_TTM

30M GTMXD

UPC

19

10F MP150 SLD

PTO_UPFIT

Pto Kill Sw
pto_kill 001

PTO_UPFIT

2522.
YEL
0.8 TXL
50

19

PTO_UPFIT

750

ENGINE CNTLS
Pcm/Ecu

494.
BLU LT
0.8 TXL
50

SB488

RLY2

(Page 2)

F
F

488.
GRN LT
0.5

PTO_LP

PTO_FEDBACK

ENBL_RLY

24F GTMXD SLD

INTERIOR LIGHTING
Headlamp Illum

2509

2522

(Page 2)

24M GTMXD SLD

C1

40F GTMXD SLD

488.
GRN LT
0.8

488.
GRN LT
0.8

RES_ACCEL

SET_COAST

250

PTO_G

10A
GND DIST
Gnd Zone #7A

GND DIST
Gnd Zone #7A

Pto (L18/LMM/LF8)
GMT560

08

Panel Set: 1

schematic

239

OBJECT ID

h83018a

X
sheet1

10

CRUISE CNTL
Cruise Cntl Sw

PTO_SW_P

$IVEDWORK/h83018a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:53:42 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GND DIST
Gnd Zone #2B

CRUISE CNTL
Cruise Cntl Sw

ORGANIZATION

GMT560
Panel Set: 1

h83018a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-77

Power Take-Off (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)

ENBL_RLY
488
(Page 1)

RLY2
488
(Page 1)

POWER DIST
Uh - Eng 3

15A
539

POWER DIST
Uh - Eng1

10A

PTO_RLY_P

B10

B1

B10

B1

PTO1_RLY_P

40M GTMXD SLD


40F GTMXD SLD

488.
GRN LT
1.0

239.
PNK
0.8

539.
PNK
1.0

D9

D7

J87

J85

87

85

IP2 - Pto Rly

Uh - Pto Rly
30

86

87

12193604
85

30

12193604
86

E7

E9

J30

J86

PTO Relay

PTO Relay

ENGINE CNTLS
Pcm/Ecu

2561.
WHT
0.8

2561.
WHT
1.0
2562.
PPL
1.0

ENGAGE

2562

PTO_ENGAGE

2561
(Page 1)

C10

C11

C10

C11

40F GTMXD SLD


40M GTMXD SLD

ENGINE CNTLS
Pcm/Ecu

2561.
WHT
1.0
2562

PTO_ENGAGE_1

ENGAGE
2561
(Page 1)

Pto (L18/LMM/LF8)
GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83018a

X
sheet1

10

$IVEDWORK/h83018a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

12:53:42 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83018a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-78

Power Take-Off (LF6) 7.2L L6 Caterpillar C7 - Diesel


ENGINE CNTLS
Ecu

ENGINE CNTLS
Ecu

POWER DIST
Uh - Eng1

ENGINE CNTLS
Ecu

ENGINE CNTLS
Ecu

TRANSMISSION
Body Bldr Trans Conn

10A
239

488

PTO_LED_P

PTO_ENABLE

TAP_UP

494

TAP_DOWN

PTO_ENG_DIS

BB_TRANS

2522.
YEL
0.8

SA488

SA2522

2509

2663.
PPL
0.8

488.
GRN LT
0.8

INTERIOR LIGHTING
Headlamp Illum

488.
GRN LT
0.8

C3
C3

PTO_LP

2664.
TAN
0.8

2522

ENBL_RLY

A1
A1

F
F

40M GTMXD SLD

C
C

B
B

PTO_UPFIT
10M MP150 SLD
12129589

2522.
YEL
0.8 TXL
50

PTO_UPFIT

2663.
PPL
0.8 TXL
50

30M GTMXD

2664.
TAN
TXL
0.8 50

19

PTO_UPFIT

30F GTMXD

488.
GRN LT
0.5

494.
BLU LT
0.8 TXL
50

19

PTO_UPFIT

10F MP150 SLD

40F GTMXD SLD

488.
GRN LT
0.5

TRANSMISSION
Tcm

(Page 2)

488.
GRN LT
0.5

A14
A14

TCM_PTOSTAT

2522.
YEL
0.8

Tap Down Switch


tap_dn_sw 001

Tap Up Switch
tap_up_sw 001
UPC

TBD

FNA

UPC

TBD

UPC

TBD

451.
BLK/WHT
TXL 19
0.8 50

PTO_UPFIT
GND

GND

GND

E
E

451.
BLK/WHT
TXL 19
0.8 50

PTO_UPFIT

UPC

TBD

451.
BLK/WHT
TXL 19
0.8 50

PTO_UPFIT

J
J

Load Engage Switch


ld_engage_sw 001

UPC

FNA

TBD

FNA

250.
BLK
TXL
0.8 50

2561.
WHT
0.8 TXL
50

19

19

PTO_UPFIT

PTO_UPFIT

A
A

D
D

19

Pto Solenoid
pto_solenoid 001

FNA

Pto Enable Switch

ILLUM

PTO_UPFIT

Pto Kill Sw
pto_kill 001

FNA

2522.
YEL
0.8 TXL
50

19

PTO_UPFIT

19

SPLICE

2522.
YEL
0.8 TXL
50

19

PTO_UPFIT

Upfitter Supplied

12129589
10M MP150 SLD
PTO_UPFIT
10F MP150 SLD

2561.
WHT
0.8

ENGAGE
(Page 2)
750

PTO_ILL_G

GND DIST
Gnd Zone #7A

750

PTO_LED

ENGINE CNTLS
Ecu

Pto (LF6)

239

08

schematic

h83018c

X
sheet1

$IVEDWORK/h83018c__001

PTO_UP_PPS

ENGINE CNTLS
Ecu

ENGINE CNTLS
Ecu

OBJECT ID

GMT560
Panel Set: 1

451

PTO_SW_PPS

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

451

PTO_DN_PPS

1:13:24 pm

Wednesday, April 19, 2006

PTO_KIL_PPS

ENGINE CNTLS
Ecu

ENGINE CNTLS
Ecu

Agustin Velazquez

Electrical Manual 2009 Medium Duty C Series Conventional Cab

451

250

PTO_LOAD_G

GND DIST
Gnd Zone #2C

ORGANIZATION

GMT560
Panel Set: 1

h83018c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-79

Power Take-Off (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

ENGINE CNTLS
Ecu

POWER DIST
Uh - Eng 3

15A
ENGAGE_PTO

539

C_PTO_RLY_P

ENGAGE
2561
(Page 1)

2665.
GRN DK/WHT
0.8

D9

D7

30

86

87

12193604
85

E7

E9

Uh - Pto Rly
PTO Relay

ENBL_RLY
488
(Page 1)

Pto (LF6)

OBJECT ID

GMT560

08

Panel Set: 2

schematic

h83018c

X
sheet1

$IVEDWORK/h83018c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:13:24 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83018c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-80

Auxiliary Power

POWER DIST
Ip1 - Pwr Post

Family 2
has Fuse

20A
840

POWER DIST
Ip1 - Pwr Post

POWER DIST
Ip1 - Pwr Post

Family 2
has Fuse

20A
840

AUX1_P

Family 2
has Fuse

20A

CIGAR_P

AUX2_P

840.
ORN
1.0

2M MP280

A
A

2F MP280

840.
ORN
1.0

Cigar Lighter

Aux Pwr2

Aux Pwr1

750.
BLK
1.0

B
B

450

AUX1_G

450

GND DIST
Gnd Zone #4B

Auxiliary Power
GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83019a

X
sheet1

$IVEDWORK/h83019a__001

AUX2_G

750

GND DIST
Gnd Zone #4B

REVISION

STAGE

VERSION

001

Pilot

LAST CHANGED BY

1:17:48 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

2F MP280
2M MP280

CIGAR_G

GND DIST
Gnd Zone #7A

ORGANIZATION

GMT560
Panel Set: 1

h83019a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-81

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas

B
Sen Asm-Cool Temp
REF

A
C
5V
REF

Sensor - Map

PRESS
LOW
REF

410.
YEL
0.5

597.
GRA
0.5

720.
GRA
0.5

J1-74

J1-80

VREF RTN E

Engine Controls (L18)


08

schematic

469.
ORN/BLK
0.5

J2-32

332.
TAN/WHT
0.8

J1-54

J2-24

J1-8

5VB SUPPLY
1B

407.
BLK
0.8

J2-58

705.
GRA
0.8

J1-63

$IVEDWORK/h83020a__001

THROTTLE
POSITION
SENSOR

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

PCM

VREF RTN C
ENGINE
OIL PRESS
SENSOR

1:18:57 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

J1-7

J1-41

J1-55

J2-41

J2-7

+5V

5VB SUPPLY VREF RTN D


1D

VREF RTN B

h83020a
3

J1-60

+5V

OBJECT ID

X
sheet1

MAP

ENGINE
COOLANT TEMP

GMT560

J1-48

LOW

+5V

+V

Panel Set: 1

432.
GRN LT
0.5

Sen - Oil Press

REF

MAP

J1-47
+5V

5VB SUPPLY VREF RTN A


1C

LINEAR
EGR
CONTROL
LO
LINEAR
EGR
POSITION

+V

5VB SUPPLY
1A

LINEAR
EGR
CONTROL
HI

ORGANIZATION

GMT560
Panel Set: 1

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-82

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


SPEED SNR LOW
Speed Snr

Trans Speed Snsr (Man)


TOSS

SPEED_LOW_2

LO

2222

SPEED SNR HI
Speed Snr

HI

SPEED SNR LOW


Speed Snr

SPEED_LOW_2

2221

ECM TOSS LOW


Ecm

SPEED_HI_2

2222.
GRN DK
0.8

2221.
BLU LT
0.8

SPEED_LOW_2

SPEED SNR HI
Speed Snr

SPEED_HI_2

ECM TOSS HI
Ecm

SPEED_HI_2

6F GT280 SLD
6M GT280 SLD

2222.
GRN DK
0.8

2221.
BLU LT
0.8

SPEED_LOW

2222.
GRN DK
0.8

POWER DIST
Uh - Eng1

SPEED_LOW

10A
239

ECM TOSS HI
Ecm

SPEED_HI

ECM TOSS LOW


Ecm

PURGE_P

ECM TOSS LOW


Ecm

2221.
BLU LT
0.8

SPEED_HI

TRANSMISSION
Tcm

ECM TOSS HI
Ecm

SPEED SNR LOW


Speed Snr

Valve Asm-Cnstr Purge

2222

SPEED_LOW

SPEED SNR HI
Speed Snr

2221

SPEED_HI

REP_TOSS_HI_1

2221.
BLU LT
0.8

428.
GRN DK/WHT
0.8

J2-45

J2-34

J2-4

J2-36

J2-23

J2-22

J2-20

J2-21

+V

CANISTER PURGE
AIR
SOLENOID
SOLENOID
RELAY

Engine Controls (L18)


GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83020a

X
sheet1

$IVEDWORK/h83020a__001

AIR PUMP
RELAY

HI
TRANS INPUT SPEED SENSOR

REVISION

STAGE

VERSION

001

Beta

J1-79

LOW

LOW
CANISTER
VENT SOLENOID

J2-42

+V

LAST CHANGED BY

PCM

1:18:57 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

HI
TRANS OUTPUT SPEED SENSOR

TCC ENABLE
SOLENOID/
TRANS MOD RLY

3-2 SHIFT
SKIP SHIFT

ORGANIZATION

GMT560
Panel Set: 2

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-83

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


POWER DIST
Uh - Eng3

POWER DIST
Uh - Eng2

15A

15A
INJ1_P

INJ2_P

339.
PNK
0.8

539.
PNK
0.8

10F MP150 SLD

INJ
10M MP150 SLD
12045808

539.
PNK
1.0 TXL
50

339.
PNK
TXL
1.0 50

19

INJ

19

INJ

SPLICE

SPLICE

539.
PNK
TXL
0.8 50

19

539.
PNK
TXL
0.8 50

19

INJ

539.
PNK
0.8 TXL
50

6M6

X0036

X0036

pe058332

0100A

12065425

19

INJ

J2-65

J2-56

J1-49

J1-50

+V

FREQ IN

RTN FLAT
KNOCK 1

BAT VOLTAGE
MON

Engine Controls (L18)


GMT560

08

schematic

Fuel Inj #6

Fuel Inj #8

X0036

6M6

X0036

6M6

1746.
PNK/BLK
19
0.8 TXL
50
INJ

6M6

X0036

pe058332

845.
BLK/WHT
TXL 19
0.8 50
INJ

INJ

1745.
GRN LT/BLK
19
0.8 TXL
50
INJ

845.
BLK/WHT
0.5

J1-3

J1-76

877.
RED/BLK
0.5

J1-43

844.
BLU LT/BLK
19
0.8 TXL
50
INJ

C
C

1745.
GRN LT/BLK
0.5

J1-4

844.
BLU LT/BLK
0.5

J1-44

X0036

pe058332

A
877.
RED/BLK
TXL 19
0.8 50

1746.
PNK/BLK
0.5

6M6

pe058332

J1-36

A
Fuel Inj #7

J1-53

X0036

pe058332

846.
YEL/BLK
19
0.8 TXL
50
INJ

A
878.
BLU DK/WHT
19
0.8 TXL
50
INJ

846.
YEL/BLK
0.5

J1-37

12045808
10M MP150 SLD
INJ
10F MP150 SLD

878.
BLU DK/WHT
0.5

J1-77

VREF RTN F

h83020a
3

6M6

FREQ IN

RTN FLAT
KNOCK 2

OBJECT ID

X
sheet1

J1-10

DIFF FLAT DIFF FLAT


KNOCK 1 KNOCK 2

EHC
DIAGNOSTIC

Panel Set: 3

J1-9

19

INJ

Fuel Inj #4

1744.
BLK
0.5

339.
PNK
TXL
0.8 50

Fuel Inj #5

A
1744.
BLK
0.8 TXL
50

19

INJ

6M6

339.
PNK
0.8 TXL
50

19

INJ

pe058332

pe058332

6M8

339.
PNK
0.8 TXL
50

6M6

19

INJ

Fuel Inj #2
17124607 002

Fuel Inj #3

pe058332

Rail Asm - Inkn Fuel


17200041

339.
PNK
0.8 TXL
50

19

INJ

Fuel Inj #1
17124607 002
X0036

539.
PNK
TXL
0.8 50

19

INJ

INJ

$IVEDWORK/h83020a__001

PCM

REVISION

STAGE

VERSION

001

Beta

INJECTOR
H

INJECTOR
A

LAST CHANGED BY

1:18:57 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

INJECTOR
F

INJECTOR
C

INJECTOR
D

INJECTOR
G

INJECTOR
E

INJECTOR
B

ORGANIZATION

GMT560
Panel Set: 3

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-84

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)

POWER DIST
Ip1 - Brake

Family 2
has Fuse

10A
441

CR_CLU_P

B
Man Cltch Sw Top Of Trvl

379.
BRN/WHT
0.5

TRANSMISSION
Tcm

A11
A11
REQ_TORQ

STARTING & CHARGING


Generator Assembly

30M GTMXD
30F GTMXD

25

TCC_PCM

379.
BRN/WHT
0.5

TRANSMISSION
Tcm

B6
B6
DEL_TORQ

464.
TAN/BLK
0.8

BRAKES
Brake Sw

J2-5

STARTING & CHARGING


Generator Assembly

30F GTMXD SLD

420.
PPL
0.5

30M GTMXD SLD

F_TERM_MON

379.
BRN/WHT
0.5

463.
ORN/BLK
0.8

J1-13

23.
GRA
0.8

J1-35

J1-33

J2-37

+V

TORQUE
DELIVERED

GMT560

08

schematic

OBJECT ID

h83020a

X
sheet1

$IVEDWORK/h83020a__001

CRUISE
CRUISE INHIBIT/
REDUCED ENGINE POWER ENGAGED

TCC
BRAKE
SWITCH

CLUTCH
SWITCH

Engine Controls (L18)


Panel Set: 4

J2-13

J1-62

+V

TORQUE
REQUESTED

L_TERM_L18

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

PCM

1:18:57 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

J2-15

J2-75

+V

EXTENDED TRAVEL
BRAKE SWITCH

ALTERNATOR
F-TERM MONITOR
ALTERNATOR
L-TERM MONITOR

ORGANIZATION

GMT560
Panel Set: 4

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-85

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)

INTERIOR LIGHTING
Headlamp Power

POWER DIST
Ip1 - Brake

Family 2
has Fuse

10A
2509

HIS_LP

IP CLUSTER
Speedometer (4KPPM)

441

HIS_LED_P

PRIM_PPM

GND

LED

GND

High Idle Switch

750

HIS_G

GND DIST
Gnd Zone #7A
LAMP

GND

F
750.
BLK
0.5

750

HIS_ILL_G

BB_PPM

GND DIST
Gnd Zone #7A

BODY BUILDER
Sec Ppm

SW

C
534.
GRN DK
0.5
IP CLUSTER
Mal Ind Lamp

IP CLUSTER
Tachometer (2 Ppr)

A2
A2

A3
A3

30F GTMXD
30M GTMXD
TACH

2013.
RED
0.5

24F GTMXD SLD


24M GTMXD SLD

C3

C2

B6

C3

C2

B6

534.
GRN DK
0.8

J2-44

419.
BRN/WHT
0.5

30F GTMXD SLD


30M GTMXD SLD

J2-33

J2-38

J1-42

J2-10

J2-35

J1-38

817.
1827.
GRN DK/WHT YEL/BLK
0.5
0.8

B1

D1

C2

B1

D1

C2

419.
BRN/WHT
0.5

121.
WHT
0.5

J1-31

PCM_START

MAL_IND_LP

121.
WHT
0.5

534.
GRN DK
0.5

2013.
RED
0.8

STARTING AND CHARGING


Starter Rly

Engine Controls (L18)


GMT560

08

Panel Set: 5

schematic

FAN2/
FUEL/OIL
FAN1/
TACH
CHECK GAUGES LP/ LEVEL OUTPUT ENGINE SHUTDOWN OUTPUT
A/C RECIRC

h83020a
3

30M GTMXD SLD

J2-46

J2-50

J2-49

+V

OBJECT ID

X
sheet1

HI IDLE
SWITCH

30F GTMXD SLD

817.
1827.
GRN DK/WHT YEL/BLK
0.5
0.8

+V

HI IDLE
LAMP

$IVEDWORK/h83020a__001

ALTERNATOR
LAMP

CHG OIL LP MALFUNCTION


LIFT DIVE INDICATOR LP

PCM

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:18:57 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

447.
YEL
0.8

4 kPPM
OUTPUT

J1-39

+V

128 kPPM/
4 kPPM
OUTPUT

STARTER
RELAY

ORGANIZATION

GMT560
Panel Set: 5

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-86

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)

LCT TRANS
Tcm

POWER DIST
Uh - PcmB

POWER DIST
Ip1 - Trans

STARTING & CHARGING


Clutch Sw

10A
UNMAN_TORQ

Family 2
has Fuse

10A
1433

CRANK_P

1020

L18_CRANK

806.
PPL
0.8

J2-48

J2-47

439

J2-2

J2-8

J2-59

SHIFT B SOL
etc.

Engine Controls (L18)


GMT560

08

Panel Set: 6

schematic

FORCE
MOTOR 1 LO

OBJECT ID

h83020a

X
sheet1

TCC CONTROL
SOLENOID

$IVEDWORK/h83020a__001

PCM

CRANK
REQUEST

REVISION

STAGE

VERSION

001

Beta

J1-19

440

J1-75

PCM_BAT1_P

J1-20

J2-63

J1-17

BATTERY
PRIMARY

BATTERY
SECONDARY
A

1:18:57 pm

Wednesday, April 19, 2006

J1-18

+V

+V

J2-51

J2-6

+V
+V

B
PRESSURE SWITCH
MANIFOLD

Agustin Velazquez

Electrical Manual 2009 Medium Duty C Series Conventional Cab

J1-57

+V

IGN 1
RUN/CRANK

LAST CHANGED BY

PCM_BAT2_P

10A

PCM_IGN1_P

IGN 0
WAKEUP

SHIFT A
SOLENOID

440

POWER DIST
Uh - PcmB

Family 2
has Fuse

15A

10A

PCM_IGN0_P

POWER DIST
Ip1 - Pcm-I

2467.
WHT
0.8

POWER DIST
Uh - PcmB

TRANS
TEMP SNSR

FORCE
MOTOR 1 HI

ORGANIZATION

GMT560
Panel Set: 6

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-87

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


POST-OXYGEN SENSOR HEATED
(BANK 1 SENSOR 2)
LOW

POST-OXYGEN SENSOR HEATED


(BANK 2 SENSOR 2)
LOW

HI

PCM

HI

A/D

A/D

J1-68

J1-25

J1-65

J1-24

J1-27

A/D

O2 HTR B LO

J1-26

J1-66

J2-74

1666.
PPL
0.8

251

251

O2_HTRB_G

GND DIST
Gnd Zone #2a

O2_HTRA_G

15A

OBJECT ID

h83020a

X
sheet1

$IVEDWORK/h83020a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

HI

1:18:57 pm

ORGANIZATION

Oxy Sen Htd - Lh

LO

1664.
TAN
0.8

O2_HTRA_P

- V

LO

3212.
GRN LT
0.8

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Oxy Sen Htd - Rh

1667.
TAN
0.8

Agustin Velazquez

739

08

J2-72

POWER DIST
O2a

O2_HTRB_P

HI

- V

schematic

J1-69

15A

GND DIST
Gnd Zone #2a

GMT560

J1-29

POWER DIST
O2a

Engine Controls (L18)

O2 HTR A LO

1665.
PPL/WHT
0.8

739

Panel Set: 7

HI

LOW

A/D

O2 HTR A GND

O2 HTR B GND

J1-28

PRE-OXYGEN SENSOR HEATED


(BANK 1 SENSOR 1)

PRE-OXYGEN SENSOR HEATED


(BANK 2 SENSOR 1)
HI
LOW

3113.
BLK/WHT
0.8

GMT560
Panel Set: 7

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-88

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)

VATS
INPUT

LOW OIL
LVL SWITCH
+V

RES KNOCK
EVEN

+V

PCM

RES KNOCK
ODD

FREQ IN

FREQ IN

CLASS 2

J1-58

J1-59

1049.
GRN DK
0.5

J1-70

J2-30

J1-11

J1-51

+V

MAF
+V

ETC
SERIAL
DATA

J2-57

496.
BLU DK
0.8

1876.
BLU LT
0.8

1174.
BRN
0.8

INLET
AIR TEMP
VREF
RTN G

J2-25

J2-31

472.
TAN
0.5

J1-15

J1-14

POWER DIST
Uh - Eng1

10A
552.
BLK
0.5

A
C8
C8

30M GTMXD SLD

239

Sw Asm - Low Oil Lvl

Sensor - Knock Lh

CASE

250

ETC_B

ELEC THROT CNTL


Etc Mdl

A
REF
LOW

1049.
GRN DK
0.5

774

L18_MAF_P

30F GTMXD SLD

SERIAL DATA LINK


Star Connector

ENG_CL2

492.
YEL
0.5

TEMP

MAF

GND

ODD_KNK_G

LOW_OIL_G

D
IGN

1061

ETC_A

MAF Sense
ELEC THROT CNTL
Etc Mdl

GND DIST
Case Gnd
GND DIST
Gnd Zone #2A

1
Sensor - Knock Rh

CASE

351

MAF_G

EVEN_KNK_G

GND DIST
Case Gnd

Engine Controls (L18)


GMT560

08

Panel Set: 8

schematic

OBJECT ID

h83020a

X
sheet1

$IVEDWORK/h83020a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

GND DIST
Gnd Zone #3A

1:18:57 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 8

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-89

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


POWER DIST
Uh - Eng3
FUEL
TANK
PRESSURE
SENSOR

FTPRESS
(SEC)

J2-64

FUEL
LEVEL
SENSOR
SECONDARY

V5B
RETURN
H

J1-5

FUEL
PUMP
RELAY
SEC

FUEL
PUMP
RELAY

J1-23
470.
BLK
0.8

J2-73

1936.
BLU DK
0.5

PCM

FUEL
LEVEL
SENSOR

+V

J2-9

1465.
465.
TAN
GRN DK/WHT
0.5
0.8

J2-3

+V

1589.
PPL
0.8

J2-54

FUEL_RLY2

J2-27
2127.
RED
0.5

J2-68

FREQ OUT

539

J2-69

2125.
GRN DK
0.5

2123.
BLU LT
0.5

IGN_COIL1_P

J2-26
2121.
PPL
0.5

B
B

2129.
BRN
0.8 TXL
50

2127.
RED
0.8 TXL
50

2125.
GRN DK
0.8 TXL
50

2123.
BLU LT
TXL
0.8 50

2121.
PPL
0.8 TXL
50

19

19

IGN

FUEL HAND & STOR


Sec Fuel Pump Rly

IGN

EST

FUEL HAND & STOR


Pri Fuel Sender

19

IGN

539.
PNK
0.8 TXL
50

FUEL_LVL1

C
FUEL HAND & STOR
Fuel Pump Rly

EST A

FREQ OUT

7F MP150 SLD

IGN

FUEL_RLY1

EST H

FREQ OUT

IGN
7M MP150 SLD
12047933

FUEL_RTN

FUEL HAND & STOR


Sec Fuel Sender

EST F

FREQ OUT

J2-60
2129.
BRN
0.8

FUEL HAND & STOR


Fuel Tank Senders
FUEL_LVL2

15A
EST C

EST RTN
BANK 1 (ODD)

19

539.
PNK
0.8 TXL
50

IGN

EST

IGN

CYL_7

EST
LOW

2129.
BRN
TXL
0.8 50

19

IGN

SPARK
PLUG
GND

EST
LOW

539.
PNK
0.8 TXL
50

IGN

EST

IGN

19

IGN

SPARK
PLUG
GND

19

IGN

EST
LOW

539.
PNK
TXL
0.8 50

IGN

EST

IGN

19

IGN

SPARK
PLUG
GND

IGN

19

IGN

EST
LOW

SPARK
PLUG
GND

2129.
BRN
0.8 TXL
50

250.
BLK
0.8 TXL
50

19

CYL_1

2129.
BRN
0.8 TXL
50

250.
BLK
0.8 TXL
50

19

19

IGN

SPLICE

CYL_3

2129.
BRN
0.8 TXL
50

250.
BLK
0.8 TXL
50

19

539.
PNK
TXL
1.0 50

19

IGN

CYL_5

19

IGN

Odd Ignition Coil & Driver


6Y4 2700A

12162144
S

19

IGN

250.
BLK
TXL
0.8 50

19

IGN

19

IGN

SPLICE

SPLICE
Ign - Left Bank
15320908
12F

X0008

250.
BLK
1.0 TXL
50

12047938

IGN

A
A

Spark Plug
12158637 003

6Y 4

GMT560

08

Panel Set: 9

schematic

OBJECT ID

h83020a

X
sheet1

$IVEDWORK/h83020a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:18:57 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

0021A

7F MP150 SLD

IGN_ODD_G

GND DIST
Gnd Zone #2B

Engine Controls (L18)

12047933
7M MP150 SLD
IGN

CASE

250

19

CASE

CASE

CASE

CASE2

Gnd Dist
Spark Plug Case
Page 8A-14B - 0
ORGANIZATION

GMT560
Panel Set: 9

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-90

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


POWER DIST
Uh - Eng2

PCM

15A
EST D
339

EST G

FREQ OUT

IGN_COIL2_P

J2-67

339.
PNK
1.0 TXL
50

2122.
RED/WHT
19
0.8 TXL
50

19

IGN

339.
PNK
0.8 TXL
50
ENG

Even Ignition Coil & Driver

IGN

C
EST

SPARK
PLUG
GND

ENG

EST

IGN

EST
LOW

SPARK
PLUG
GND

2130.
BRN/WHT
19
0.8 TXL
50

19

IGN

EST

SPARK
PLUG
GND

19

IGN

EST
LOW

CRANK
SENSOR

FREQ IN

J2-39

J1-73

631.
RED
0.5

7F MP150 SLD

IGN
7M MP150 SLD
12047933

J1-61

632.
PNK/BLK
0.5
633.
BRN/WHT
0.5

CRANK RTN

J1-2
1867.
GRN LT
0.5

J1-12

CRANK
POS 2

J1-21

J1-16

1868.
YEL/BLK
0.5

1869.
BLU DK/WHT
0.5

2130.
BRN/WHT
19
0.8 TXL
50
IGN

EFFECT
CAM
SENSOR

B
Crank Sensor

Cam Sensor
EFFECT
CRANK
SENSOR

EST

SPARK
PLUG
GND

2130.
BRN/WHT
19
0.8 TXL
50

IGN

250.
BLK
0.8 TXL
50

J2-61

19

IGN

IGN

CYL_8

2130.
BRN/WHT
19
0.8 TXL
50

IGN

250.
BLK
0.8 TXL
50

ENG

CYL_6

EST
LOW

IGN

339.
PNK
TXL
0.8 50

19

CYL_4

339.
PNK
TXL
0.8 50

19

IGN

CYL_2

6Y4 2700A

12162144

ENG

IGN

IGN

339.
PNK
0.8 TXL
50

19

2128.
PPL/WHT
TXL 19
0.8 50

CRANK
SUP

FREQ IN

CAM RTN

2130.
BRN/WHT
0.8

G
G

2126.
BLU LT/WHT
19
0.8 TXL
50

2124.
GRN DK/WHT
19
0.8 TXL
50

IGN

SPLICE

J2-66

F
F

IGN

EST RTN
BANK 2

2128.
PPL/WHT
0.5

2126.
BLU LT/WHT
0.5

C
C

B
B

FREQ OUT

J2-28

2124.
GRN DK/WHT
0.5

CAMSHAFT
POSITION
CAM SUP SENSOR

EST B

FREQ OUT

J2-29

2122.
RED/WHT
0.5

H
H

EST E

FREQ OUT

19

IGN

2130.
BRN/WHT
19
0.8 TXL
50
IGN

IGN

250.
BLK
TXL
0.8 50

EST
LOW

250.
BLK
TXL
0.8 50

19

IGN

SPLICE

SPLICE
A

Spark Plug
12158637 003

250.
BLK
1.0 TXL
50
IGN

6Y 4 0021A

A
CASE

CASE

CASE

250

CASE3

Engine Controls (L18)


GMT560

08

schematic

sheet1

h83020a
3

12F

X0008

12047938

7F MP150 SLD

IGN_EVEN_G

GROUND DIST
Gnd Zone #2B

OBJECT ID

12047933
7M MP150 SLD
IGN

CASE

Gnd Dist
Spark Plug Case
Page 8A-14B - 0

Panel Set: 10

Ign - Right Bank


15320908

19

$IVEDWORK/h83020a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:18:57 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 10

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-91

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


PCM
PRNDL A
+V

PRNDL B
+V

PRNDL C

+V

A/C
CLUTCH
RELAY

A/C PRESSURE
SENSOR

PRNDL P

+V

REQ
A/C

A/C STATUS/
NUET START

AC PRESS CYC
SWITCH
+V

VREF
RTN I

TRANSFER CASE LO
4WD HI-LO A/C SECONDARY
HI PRESS SWITCH
SWITCH

MIL
REQUEST
+V

+V

+V

V5B SUPPLY 2A
+V

J1-32

J1-72

J2-62

J1-34

J2-80

J1-45

J2-14

1786.
ORN/BLK
0.8

J2-43

J2-17

459.
762.
GRN DK/WHT GRN DK/WHT
0.5
0.8

J2-18

J2-55

J2-12

J2-16

J2-11

603.
GRN DK
0.5

HVAC
Ac Enable Rly
IMS_NS

PCM_LO_AC

AC_ENABLE_A

TRANSMISSION
Nsbu - P

1694.
GRA/BLK
0.5

HVAC
Low Press Sw

B5
HVAC
High Press Sw

B5

1694

24M GTMXD SLD


24F GTMXD SLD

TRNSCAS

PCM_HI_AC

ACTIVE TRANSFER CASE


4WD ATC Mdl

Engine Controls (L18)


GMT560

08

Panel Set: 11

schematic

OBJECT ID

h83020a

X
sheet1

$IVEDWORK/h83020a__001

REVISION

STAGE

001

Beta

VERSION

LAST CHANGED BY

1:18:57 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 11

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-92

Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


L18Pcm - J1=Blue - J2=Green

PCM

PTO ENG
KILL

PTO
STATUS

PTO
ENGAGE

LOW
COOLANT
SWITCH

PTO
ENABLE

+V

2 SPD AXLE
SWITCH

+V

IAC A

J1-71

J1-52

J1-78

488.
GRN LT
0.5

2562.
PPL
0.5

494.
BLU LT
0.8

J1-22

J1-30

J2-19

J2-78

J2-79

POWER
GND A

LO

HI

J2-76

J2-77

POWER
GND B

J1-1

POWER
GND D

POWER
GND C

J1-40

J2-1

J1J2-

J2-40

1467.
GRA/BLK
0.8

1478.
GRN LT
0.5

PTO_ENABLE

2SP_AXLE

351

2 SPEED AXLE
2Spd Axle Rly

UPFITTER PROV
Pto Enable
PTO_ENG_DIS

IAC B
HI

LO

L18_1_G

351

GND DIST
Gnd Zone #3A

L18_3_G

GND DIST
Gnd Zone #3A

PTO_ENGAGE

351

L18_2_G

351

L18_4_G

A
Low Coolant Sw
UPFITTER PROV
Pto Rly

UPFITTER PROV
Pto Kill

30M GTMXD SLD

B3
B3

GND DIST
Gnd Zone #3A

TRANSMISSION
Body Bldr Trans Conn

BB_TRANS

F
2522.
YEL
0.8

2522.
YEL
0.8

6M GT280 SLD

2522

L
L

6F GT280 SLD

1478.
GRN LT
0.8

SA2522

UPFITTER PROV
Pto Load

1478.
GRN LT
0.8

1478.
GRN LT
0.8

2522.
YEL
0.8

2522.
YEL
0.8

451.
BLK/WHT
0.8

12M GT280 SLD


12F GT280 SLD

E
E

451.
BLK/WHT
0.8

6F GT280 SLD
6M GT280 SLD

451.
BLK/WHT
0.8

1478.
GRN LT
0.8

J
J

12F GT280 SLD


12M GT280 SLD

451.
BLK/WHT
0.8

TCM_PTOSTAT

B9
B9
PTO_FEDBACK

GND DIST
Gnd Zone #3A

30F GTMXD SLD

TRANSMISSION
Tcm

351

30F GTMXD SLD


30M GTMXD SLD

LOW_COOL_G

GND DIST
Gnd Zone #3A

Engine Controls (L18)


GMT560

08

Panel Set: 11

schematic

OBJECT ID

h83020a

X
sheet1

$IVEDWORK/h83020a__001

REVISION

STAGE

001

Beta

VERSION

LAST CHANGED BY

1:18:57 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 12

h83020a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-93

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel

Sen Asm-Cool Temp


15326386
12F

4000A

IC69 .
LT GRN/WHT
7
0.5 TXL
50

15449029

ISUZU

IC469

B
Oil Level Sw
97328879

TEMP

UPC

LOW
REF

GND DIST
Engine Earth C
Page 8A-14A - 12

FNA

12129140
A

LOW_OIL_G

N.O. HELD CLOSED AT


NORMAL FLUID LEVEL

AU

UPC

IC41.
YEL
0.5 TXL
50

ISUZU

4
4

IC47.
BLK
0.5 TXL
50

IC68 .
BRN
0.5 TXL
50

ISUZU

8
8

410.
YEL
0.5

18
18

2761.
BLK
0.5

J1-68

J2

ISUZU

ENG C
EARTH C

28
28

Conn 40F GT 150-280 Sld

1174.
BRN
0.5

J1-47

IC71.
IC66.
IC57.
TAN/WHT
GRA HB03 .
BLK
7 0.5
TXL 7 0.5
TXL 7
0.5 TXL
PPL/YEL ISUZU
50
50
50
7 FURUKAWA
ISUZU
ISUZU
ISUZU
0.5 TXL
50

29
29

J1-9

27
27

2755.
331.
BLK
TAN/WHT
0.5
0.5

J1-44

178392-6

FW-C-6F-B

ISUZU

ENG OIL
LVL LO
ENG OIL
PRESS

SENSRTN
EOP

J1

36
36

Conn 40F GT 150-280 Sld

40
40

6062.
BRN
0.5

J1-15

Engine Controls (LMM)


GMT560

08

Panel Set: 1

schematic

13551537
Conn 40M GT 150-280 Sld

J2

Conn 40F GT 150-280 Sld

1578.
YEL
0.5

J2-47

V5BA
EOP

SENSRTN
F TEMP

ECM

C2 SAMPLE E35 ECM

OBJECT ID

h83020d

X
sheet1

$IVEDWORK/h83020d__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

1:28:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

IC92.
GRA
0.5 TXL
50

ISUZU

ISUZU
FURUKAWA
38F GT MXD

13551536
FW-C-6M-B
Conn 38M GT 150-280 Sld

J2-48
VREF

SENSRTN
ECT

LOW
REF

2
IC189.
YEL/BLK
7
0.5 TXL
50

4
4

AU
AU

6118.
BLU LT
0.5

8
8

AU
AU

6120.
YEL/BLK
0.5

J1-65

J1-53

20
20

2704.
GRA
0.5

J1-12

12129946
3

IC94.
IC93.
GRN LT ORG/BLK
TXL 7
TXL 0.5
0.5 50
50
ISUZU

ISUZU

18
18

19
19

13551536
Conn 38M GT 150-280 Sld

J1

Conn 40F GT 150-280 Sld

432.
GRN LT
0.5
469.
ORN/BLK
0.5

J1-19

J1-6

VREF

SENSRTN
IMT
FUEL TEMP

Sensor - Map
09373269 004

12F 5000A

BOOST

ISUZU

VREF

COOLANT
TEMP

7282-7020-10

AU A2

IC188
BLU LT
0.5 TXL
50

ISUZU

2705.
GRA
0.5

J1-23

IC43.
YEL
7
0.5 TXL
50

5V
REF

ISUZU

IC44.
BRN
TXL
0.5 50

CAN_HI

REF YAZAKI

LOW

FNA

AU 2

AU 1

13551537
Conn 40M GT 150-280 Sld

UPC

REF
LOW

Sen Asm-IMT
97381182

TEMP

Sensor Asm-Fuel Temp


97224993

TEMP

(Page 8)

ISUZU

FNA

Sumitomo:
6189-0099

REF
LOW

AU 2

AU 1

Sensor - Oil Pressure


97600434

5V
REF
OIL
PRESSURE

IMT SENS TERMINALS


ARE AU PLATED
AU A1

FUEL TEMP SENSOR REQUIRES


GOLD PLATED TERMINALS

INT MAN
TEMP

V5BA
MAP
MAP

SENSRTN
MAP

ORGANIZATION

GMT560
Panel Set: 1

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-94

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

ACTIVE TRANSFER CASE


4WD ATC Mdl

1694

TRNSCAS_1

A
Sen Asm-Cool Temp #2
15326386

TEMP

B5
B5

24F GTMXD SLD


REF
LOW

24M GTMXD SLD

12F

B
IC.
YEL
0.5 TXL
50

TRANSMISSION
Tcm

1694.
GRA/BLK
0.5

ISUZU

4000A
EGR
PWR

J1-57

J2-58

J2-45

TOSS LO

TOSS HI/
REP TOSS

08

schematic

0.5

1
1

5
5

28
28

2032.
GRN LT
0.5

596.
GRA
0.5

2702.
GRA
0.5

J1-45

sheet1

$IVEDWORK/h83020d__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

1:28:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

J1-64

SENSRTN
ECT 2
ECT 2

h83020d
3

ISUZU

ISUZU

29
29

31
31

IC140.
ORN/BLK
0.5 TXL
50
ISUZU

30
30

2753.
5763.
BLK
BRN/WHT
0.5
0.5

J1-37

J1-67

32
32

5746.
GRN LT/BLK
1.0

J1-86

J2-46

13551537
Conn 40M GT 150-280 Sld

J2

Conn 40F GT 150-280 Sld

5764.
ORN/BLK
1.0

J2-33

VREF

4WD LO

OBJECT ID

Sumitomo

6195-0021

ISUZU

ECM

GMT560

EGR DC
MOTOR HI

ISUZU

VBATT

Engine Controls (LMM)

IC142 .
IC143.
IC141.
IC144.
BLK
GRA
BRN/WHT
GRN LT/BLK
TXL
TXL
0.5 TXL
0.5 50
0.5 TXL
50
50
50

2221.
BLU LT
0.8

Panel Set: 2

EGR DC
MOTOR LO

IC.
GRA
0.5 TXL
50

REP_TOSS_HI_1

FR AXLE SW

EGR
GND

EGR

ISUZU

J1-82

Valve Asm-EGR
98006484

EGR VALVE DC MOTOR

15449029

SENSRTN
EGR

V5BA
EGR

EGR
DC MOTOR
A (-)

EGR
DC MOTOR
A (+)

EGR
POS SENS

ORGANIZATION

GMT560
Panel Set: 2

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-95

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

AU

AU

AU

AU

Fuel Inj 1

IC60. ENG
ORG
TXL 7
2.0 50

IC60. ENG
ORN
19
2.0 TXL
50

IC15. ENG
TAN
7
2.0 TXL
50

35
35

5421.
ORN
1.0

J1-74

J1-1

INJ # 1

BANK 1 HS

Engine Controls (LMM)


GMT560

08

Panel Set: 3

schematic

ENG

PPL
2.0 TXL
50

J2

Conn 40F GT 150-280 Sld

844.
BLU LT/BLK
1.0

AU 1

IC19. ENG
TAN/WHT
19
2.0 TXL
50

IC21. ENG
ORG/BLK
19
2.0 TXL
50

19

19

J1-51

INJ # 4

h83020d
3

7
7

$IVEDWORK/h83020d__001

AU

3
3

34
34

5423.
PPL
1.0

J1-75

J1

Conn 40F GT 150-280 Sld

845.
BLK/WHT
1.0

J1-49

INJ # 2

BANK 3 HS

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

AU

INJ # 5

INJ # 7

ECM

1:28:10 pm

Agustin Velazquez

J1-3

IC12. ENG
PNK
TXL 19
2.0 50

IC22. ENG
BLU DK/WHT
7
2.0 TXL
50

AU

IC17. ENG
PNK/BLK
19
2.0 TXL
50

IC12 . ENG
PNK
TXL 7
2.0 50

IC12

3
3

877.
RED/BLK
1.0

J1-50

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

34
34

Fuel Inj 3
89002368
BOSCH
1 928 403 874

IC11. ENG
YEL
AU 1
TXL 19
2.0 50
IC20.
ENG
YEL/BLK
19
2.0 TXL
50

IC11
13551536
Conn 38M GT 150-280 Sld

Fuel Inj 8

Fuel Inj 6

IC11. ENG
YEL
TXL 19
2.0 50

ENG

1745.
GRN LT/BLK
1.0

OBJECT ID

X
sheet1

13551537
Conn 40M GT 150-280 Sld

AU

Fuel Inj 7

IC13

2
2

1744.
BLK
1.0

IC13.

PPL
TXL
2.0 50

IC10
6
6

AU

IC13.

AU

Fuel Inj 5

IC16. ENG
GRN LT/BLK
19
2.0 TXL
50

IC10. ENG
BLU LT/BLK
19
2.0 TXL
50

AU

Fuel Inj 2

AU

AU 1

AU

Fuel Inj 4

7
7

5422.
YEL
1.0

J1-73

BANK 2 HS

13551537
Conn 40M GT 150-280 Sld

J2

Conn 40F GT 150-280 Sld

846.
YEL/BLK
1.0

J1-26

INJ # 6

35
35

2
2

878.
BLU DK/WHT
1.0

J1-2

INJ #8

5425.
PNK
1.0

J1-25

BANK 4 HS

6
6

13551536
Conn 38M GT 150-280 Sld

J1

Conn 40F GT 150-280 Sld

1746.
PNK/BLK
1.0

J1-27

INJ # 3

ORGANIZATION

GMT560
Panel Set: 3

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-96

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

POWER DIST
Ip1 - Brake

EXH TEMP SENSORS REQUIRE GOLD PLATED TERMINALS

Van Position Sensor REQUIRES GOLD PLATED TERMINALS


Van Position Sensor
97603320

Vane Position Sensor


V5B
VNT

SENSRTN
VNT

VNT

AU

AU

10A

A AU

441

CR_CLU_P

Sensor Exhaust Temp (Pre DPF)

12191366

Man Cltch Sw Top Of Trvl

TRANSMISSION
Transmission

AU
B AU

AU

VNT SOLENOID VALVE


97387888

Sensor Exhaust Temp #2 (Post DPF)

IMS_NS

AMP
EX-03QRY200040

48.
GRA
0.5

B
B

AU

BRAKES
Brake Sw

IC170 .
BLU DK
0.5 TXL
50

IC171 .
WHT
TXL
0.5 50
ISUZU

32
32

30
30

AU
AU

31
31

AU
AU

5
5

1
1

D
D

J1

J1-20

V5BG3
VNT POS

J1-63

SENSRTN
VNT POS

Engine Controls (LMM)


GMT560

08

schematic

5277.
BLU DK
0.8

J1-48

C
C

AU
AU

6782.
BRN
0.8

J1-69

J1-70

EXH GAS
TEMP 1 SENSRTN
VREF
EGT

VAR NOZ
SOL HI

h83020d
3

B
B

AU
AU

5377.
BLU LT
0.8

A
A

Asm Conn 8M Sealed GT 280

AU
AU

Asm Conn 8F Sealed GT 280

30F GTMXD SLD

$IVEDWORK/h83020d__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

1:28:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

6783.
DRN/WHT
0.8

J1-93

J1-94

EXH GAS
TEMP 2
SENSRTN
VREF
EGT #2

ECM

OBJECT ID

X
sheet1

BRK_NO_P

1320.
BLU LT
0.5

30M GTMXD SLD

J1-96

VAR NOZ
SOL LO

AU
AU

VAR NOZ
TURBO POS

Panel Set: 4

6783.
DRN/WHT
0.8

Conn 40F GT 150-280 Sld

5930.
BLU DK
1.0

5929.
ORG/BLK
0.5

J1-13

13551536
Conn 38M GT 150-280 Sld

5931.
WHT
1.0

5947.
YEL
0.5
5928.
TAN
0.5

5377.
BLU LT
0.8

ISUZU

ISUZU

AU
AU

6782.
BRN
0.8

30F GTMXD

48.
GRA
0.5

10A
5277.
BLU DK
0.8

IC161 .
IC160 .
IC162 .
TAN
ORN/BLK
YEL
0.5 TXL
0.5 TXL
0.5 TXL
50
50
50
ISUZU

A11
TCC_PCM

ISUZU

30M GTMXD

A11

POWER DIST
Ip2 - Brake Iso

J1-83

B6

B7

1320.
BLU LT
0.5

J2-22

30F GTMXD SLD

B6

B7

420.
PPL
0.5

1786.
ORN/BLK
0.8

J2-40

BRAKE APPLY
SW

J2-39

30M GTMXD SL

48.
GRA
0.5

J1-32

VBATT

BRAKE
SW #1

BRAKE
SW #2

PARK CRUISE DISABLE


NEUT SW CLUTCH SW

ORGANIZATION

GMT560
Panel Set: 4

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-97

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

IP CLUSTER
Tachometer (2 Ppr)

TACH

IP CLUSTER
Mal Ind Lamp

BB_PPM

Intake Throttle Actuator


97364406

INTAKE THROTTLE POSITION


V5B
TV

BODY BUILDER
Sec Ppm

MAL_IND_LP

SENSRTN
TV

TV

AU

AU

TV
MOTOR LO

AU

AU

YAZAKI
7283-8850-30

TV
MOTOR HI

AU

24F GTMXD SLD

IC150 .
IC153
.
IC154.
TAN
GRA
GRN LT
TXL
0.5 TXL
0.5 TXL
50
50
0.5 50 ISUZU
ISUZU

14
14

1827.
817.
419.
BRN/WHT GRN DK/WHT YEL/BLK
0.5
0.8
0.5

30F GTMXD SLD

B1

D1

C2

B1

D1

C2

419.
BRN/WHT
0.5

J2-55

ISUZU

REF
LO

PDF

AU

J2-42

J2-54

VBSW

08

Panel Set: 5

schematic

PRIMARY
4KPPM

SECONDARY
128KPPM

581.
YEL
0.5

6136.
BRN
0.8

G
G

582.
BRN
0.5

AU
AU

BN
0.8

J1-17

J1-91

J2-7

J1-36

V5B
IN AIR THR POS

h83020d
3

TVA

SENSRTN
IN AIR THR POS 2

J2-20

$IVEDWORK/h83020d__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

1:28:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

INT THROT
DC MOTOR (-)

INT THROT
DC MOTOR (+)

ECM

START
START
ENABLE RLY ENABLE RLY

OBJECT ID

X
sheet1

Conn 40F GT 150-280 Sld

J1-14

6053.
BLU DK
0.8

F
F

AU
AU

6055.
YEL/BLK
0.8

J1-35

E
E

Asm Conn 8M Sealed GT 280

AU
AU

Asm Conn 8F Sealed GT 280

6053.
BLU DK
0.8

J1-43

VBSW

Engine Controls (LMM)


GMT560

J2

6136.

VBATT

MALFUNCTION
INDICATOR LP
(SES)

10
10

2752.
BLK
0.5

485.
GRN DK
0.5

J2-32

13551537
Conn 40M GT 150-280 Sld

447.
YEL
0.8

J1-71

SUMITOMO_6189-0099

6055.
YEL/BLK
0.8

PCM_START

30M GTMXD SLD

11
11

13
13

30F GTMXD SLD

1827.
YEL/BLK
0.8

J2-30

12
12

STARTING & CHARGING


Starter Rly
2701.
GRA
0.5

817.
GRN DK/WHT
0.5

VBSW

TACH

ISUZU

IC156.
YEL
0.75 AVX
50
AU

24M GTMXD SLD

121.
WHT
0.5

IC151.
BRN
0.75 AVX
50

ISUZU

B6

30M GTMXD SLD

Sensor - Diff Press Filter

5V
REF

PRIM_PPM

B6

AU

IP CLUSTER
Speedometer (4KPPM)

121.
WHT
0.5

V5BG2
DPF

SENRTN
DPF
DELTA PRESS
FILTER

ORGANIZATION

GMT560
Panel Set: 5

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-98

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

POWER DIST
IgnB_Rly

30A
339

POWER DIST
IgnB_Rly

POWER DIST
Ip1 - Trans

POWER DIST
Ip1 - Start

STARTING & CHARGING


2nd Generator

VBATT_A

10A
10 A
2524

L2_TERM_LMM

1020

30A

30A
339

LMM_IGN0_P

POWER DIST
Ip1 - Pcm-I

POWER DIST
Ign B Rly

L_TERM_LMM

J2-23
VBATT

ALT L
TERM #2

ALT L
TERM #1

Engine Controls (LMM)


GMT560

08

Panel Set: 6

schematic

440

VBATT_C

ACTPWR_B

J1-7

J2-19

J2-21

J2-56

J2-1

J2-3

J2-5

J1-76

J1-77

BATTERY

VBATT

ALT F
TERM

$IVEDWORK/h83020d__001

POWERTRAIN
RELAY

CRANK
REQUEST

ALT L
OUTPUT

h83020d
3

10A
339

LMM_IGN1_P

2219.
GRA/BLK
0.8

806.
PPL
0.8

J2-38

OBJECT ID

X
sheet1

J2-8

POWER DIST
Uh - PcmB

30A
439

IGNB_P

F_TERM_MON

23.
GRA
0.8

VBATT

VBATT_D

POWER DIST
IgnB_Rly

15A

J2-24

339

VBATT_B

CRANK_P

STARTING & CHARGING STARTING & CHARGING


1st Generator
1st Generator

25

POWER DIST
IgnB_Rly

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

RUN/CRANK
IGN 1

1:28:10 pm

Agustin Velazquez

Electrical Manual 2009 Medium Duty C Series Conventional Cab

VBATT

VBATT 2
VBATT 3

ECM

Wednesday, April 19, 2006

ACCESSORY

ACT PWR
A&B

BATT FEED

ORGANIZATION

GMT560
Panel Set: 6

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-99

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


CRUISE

CRUISE
ON/OFF

CRUISE
RES/ACC

J1-61

ECM

VREF

PPS1

CRUISE
SET/COAST

J1-10

J1-34

J2-29

CRUISE CNTL
Cruise Cntl Sw

J2-49

SENSRTN
PPS2

J2-15

PPS2

J1-78

1272.
1164.
1161.
PPL
WHT/BLK
BLU DK
0.5
0.5
0.5

1271.
BRN
0.5

397

V5BB
PPS1

SENSRTN
PPS1

J1-21

V5B
PPS2

J1-38

1274.
1162.
TAN
BLU LT
0.5
0.5

B2

A8

B1

A2

A3

A6

B2

A8

B1

A2

A3

A6

24M GTMXD SLD


24F GTMXD SLD

ON_OFF_D

87

PPS 1
RTN

RES_ACCEL_D

1274.
1162.
TAN
BLU LT
0.5
0.5

1272.
1161.
1164.
PPL
BLU DK
WHT/BLK
0.5
0.5
0.5

1271.
BRN
0.5

CRUISE CNTL
Cruise Cntl Sw

E
PPS 1

F
PPS 1
5V REF

PPS 2
RTN

PPS 2

PPS 2
5V REF

Pedal Position Sensor

CRUISE CNTL
Cruise Cntl Sw

84

Engine Controls (LMM)


GMT560

08

Panel Set: 7

schematic

OBJECT ID

h83020d

X
sheet1

SET_COAST_D

$IVEDWORK/h83020d__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

1:28:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 7

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-100

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


ECM
VBATT

VREF

VREF

SENSRTN
WIF

LO CLNT
LVL

J1-58

J2-41

30F GTMXD SLD

J1-85

J1-24

SENSRTN
MAF

J1-72

J1-55

V5B
MAF

J1-62

SENSRTN
MAF

MAF

J1-42

J1-5

472.
TAN
0.5

HEATED FUEL
Wif

J1-16

POWER DIST
Uh - Eng1

J1-33

476.
BLK
0.5

10A

6M GT280 SLD
6F GT280 SLD

492.
YEL
0.5

552.
BLK
0.5

451.
BLK/WHT
0.8

VREF

IAT

J1-18

2530.
PPL/WHT
0.5

1478.
GRN LT
0.8

SENSRTN
IAT

2834.
YEL
0.5

LMM_WIF

B9
B9

RAIL PRESS
LO

MAF

J1-22
508

30M GTMXD SLD

B3

WIF
SW

WIF
SENSOR

1478.
GRN LT
0.5

B3

RAIL PRESS
HI

239

LMM_MAF_P

E
E

1478.
GRN LT
0.8

AU

37
37

451.
BLK/WHT
0.8

33
33

AU

AU

REF
LOW

J2

AU

TEMP

MAF

IGN

MAF Sense

Conn 40M GT 150-280 Sld


13551537

IC31

YEL
TXL
0.5 50

Low Coolant Sw

Conn 40F GT 150-280 Sld

GND
7

AU

ISUZU

B
351

LOW_COOL_G

ALL MAF SENSOR 5 TERMINALS ARE GOLD PLATED


IZ07

RPCV_SH

GND DIST
Gnd Zone #3A

AU
IC32
PPL/WHT
7
0.5 TXL
50

AU

Engine Controls (LMM)


GMT560

08

schematic

OBJECT ID

h83020d

X
sheet1

$IVEDWORK/h83020d__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

1:28:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GND DIST
Engine Earth C
Page 8A-14A - 12

LO

Rail Press Control Valve


97384667

HI

BOSCH
A 928 000 453

UPC

ISUZU

Panel Set: 8

FNA

ORGANIZATION

GMT560
Panel Set: 8

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-101

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


ECM

IGN0
SENSRTN
FUEL LVL
1&2

J2-34

J2-50

F TRANSFER/
LIFT PUMP
RELAY

FUEL
LEVEL
SEN1

J2-12

J2-36

J1-54

1936.
BLU DK
0.5

J1-87

J2-16

507.
BLU DK
0.5
INTAKE_HTR

C3
C3

J1-88

J1-56

J1-40

6265.
BLU DK/WHT
0.5

6259.
BLU DK
0.5

25
25

26
26

24
24

15
15

ISUZU

IC28.
BRN
TXL
0.5 50

ISUZU

ISUZU

FUEL HAND & STOR


Sec Fuel Sender

17
17

16
16

IC23 .
PPL/WHT
7
0.5 TXL
50

IC27.
BLU DK/WHT
7
0.5 TXL
50

J1-79

6272.
GRA/BLK
0.5

30F GTMXD SLD

ISUZU

FUEL_LVL2

J1-11

6271.
WHT/BLK
0.5

6270.
PPL/WHT
0.5

6266.
BRN
0.5

IC26.
BLU DK
TXL
0.5 50

FUEL HAND & STOR


Fuel Pump Rly

FUEL HAND & STOR


Fuel Tank Senders

J1-41

30M GTMXD SLD

507.
BLU DK
0.5

FUEL_RLY1

FUEL_RTN

CRANK 58X

CAM 4X

TELL TALE
Ttm - Wait Intake Heater

1589.
PPL
0.8

VREF
V5BG1 SENSRTN
CRANK 58X CRANK 58X

FF DIF PRESS

465.
GRN DK/WHT
0.8

470.
BLK
0.5

VREF
V5B
SENSRTN
CAM 4X CAM 4X

SENSRTN
FF DIF PRESS

VBATT

FUEL
LEVEL
SEN2

WAIT TO START (GP LMP)


VREF

Conn 40F GT 150-280 Sld

J1

Conn 38M GT 150-280 Sld


13551536

IC24.
WHT/BLK
7
0.5 TXL
50
ISUZU

IC25.
GRA/BLK
7
0.5 TXL
50
ISUZU

FUEL_LVL1

FUEL HAND & STOR


Pri Fuel Sender

IZ06

IZ05

CAM_SH

GND DIST
Engine Earth B
Page 8A-14A - 12

Cam Sensor
97365038

CAM 4X

UPC

FNA

6248-5317

Engine Controls (LMM)


GMT560

08

Panel Set: 9

schematic

OBJECT ID

h83020d

X
sheet1

$IVEDWORK/h83020d__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

1:28:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GND DIST
Engine Earth B
Page 8A-14A - 12

CRANK_SH

CRANK 58X

1
Crank Sensor
97365037

UPC

FNA

6248-5317

ORGANIZATION

GMT560
Panel Set: 9

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-102

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

VBATT

SERIAL 1
CLASS 2

SERIAL 2
CLASS 2

GM LAN
LO TERMIN

ECM

EXH BRK SW

GM LAN
HI TERMIN

VBATT

CLTCH STRT
SW

EXH BRAKE
RELAY/LMP

J2-11

J2-9

J2-10

J2-44

J2-57

ENGINE CTRL
Splice

J1-89

REVERSS GR
SW

J1-81

J2-53

SERIAL DATA LINK


Star Connector
GMLAN_1

ENGINE CTRL
Splice

2081.
GRN LT
0.8

ENG_CL2

1962

1049.
GRN DK
0.5

EXH_TEL

C8
C8
EXHAUST BRAKE
Tell Tale

GMLAN_2

30F GTMXD SLD

D5
D5

30M GTMXD SLD

30M GTMXD SLD


30F GTMXD SLD

1049.
GRN DK
0.5

6105.
BLU DK
0.5

6106.
BLU LT
0.5

2081.
GRN LT
0.5

EXH_BRK

EXH BRAKE/RSTR
Exhaust Brake Sw

Engine Controls (LMM)


GMT560

08

Panel Set: 10

schematic

OBJECT ID

h83020d

X
sheet1

$IVEDWORK/h83020d__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

1:28:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 10

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-103

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


ECM

EV
FAN

A/C
REQUEST

VBATT

V5B
EV FAN

TRANS
REVERSE SW

J1-84

SENSRTN
EV FAN

J2-28

J2-26

2365.
GRA
0.8

24.
GRN LT
0.8

BACK_UP

EV FAN
FEEDBACK

GND AC PRESS
A/C PRESS
CYCLING SW

A/C HI SIDE
PRESS SW

J1-4

J1-28

J1-52

AC
PRESS

VBATT

J1-80

J2-31

2523.
GRN DK/WHT
0.8

459.
GRN DK/WHT
0.5

J2-25

J2-13

V5B
AC PRESS

J2-27

J2-35

2364.
BLU DK
0.8

EV_FAN_REF

EV_FAN_SIGNAL

FAN CONTROL
EV Fan

EXTERIOR LIGHTING
Reverse Sw

A/C
CLUTCH

603.
GRN DK
0.5

PCM_LO_AC2

FAN CONTROL
EV Fan
PCM_HI_AC2

6141.
BN/WH
0.8

HVAC
Low Press Sw

2366.
WHT/BLK
0.8
HVAC
High Press Sw

EV_FAN_RTN

FAN CONTROL
EV Fan

Engine Controls (LMM)


GMT560

08

Panel Set: 11

schematic

OBJECT ID

h83020d

X
sheet1

$IVEDWORK/h83020d__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

EV_FAN

FAN CONTROL
EV Fan

1:28:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

AC_ENABLE_A2

HVAC
Ac Enable Rly

ORGANIZATION

GMT560
Panel Set: 11

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-104

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


PTO
ENGAGE
RLY

ECM

PTO
ENABLE

E35 C2 Sample
HI IDLE SW
LED CNTRL

VREF

VBATT

V5BA
FR PRESS
PTO
ENG DISABLE

J1-31

SENSRTN
FR PRESS

FR DIF
PRESS

PTO
FEEDBACK

J1-8

J2-18
2562.
PPL
0.5

494.
BLU LT
0.8

J1-60

J1-39

VBATT

J1-30

POWER GNDS

HI IDLE SW

J1-92

J2-17

J1-59

UPFITTER PROV
Pto Rly

UPFITTER PROV
Pto Kill

2917.
TAN
0.5

2918.
2919.
YEL
ORG/BLK
0.5
0.5

PTO_ENABLE

24F GTMXD SLD

21
21

UPFITTER PROV
Pto Enable

22
22

23
23

J2-2

J2-4

J2-6

J1

30F GTMXD

IZ08

IC37.
IC46.
IC40.
ORN/BLK
YEL
TAN
TXL 7
7 0.5
TXL
0.5 50
0.5 TXL
50
50

2522.
YEL
0.8

ISUZU

ISUZU

ISUZU

AU

SA2522

AU

C3

C2

C3

C2

GND DIST
Gnd Zone #3A
351

LMM_2_G

RAIL_SH

GND DIST
Engine Earth C
Page 8A-14A - 12

2509

Sensor - Rail Pressure


97371617 001

2522

A3

A2

A3
534.
GRN DK
0.5

HIS_LP

LAMP

GND

SW

GND

LED

GND

High Idle Switch

BOSCH:
1 928 403 968

REF
5V

TCM_PTOSTAT

FUEL Rail Pressure SENSORS TERMINALS ARE GOLD PLATED

750

UPFITTER PROV
Pto Load

750

POWER DIST
Ip1 - Brake

HIS_G

HIS_ILL_G

10A
441

GND DIST
Gnd Zone #7A

PTO_FEDBACK

08

schematic

OBJECT ID

h83020d

X
sheet1

GND DIST
Gnd Zone #3A

RAIL

AU

GMT560

LMM_4_G

750.
BLK
0.5

REF
LOW

A2

INTERIOR LIGHTING
Headlamp Power

TRANSMISSION
Tcm

Engine Controls (LMM)

351

UPC FNA

2522.
YEL
0.8

Panel Set: 12

LMM_3_G

GND DIST
534.
GRN DK Gnd Zone #3A
0.5

2013.
RED
0.5

Conn 38M GT 150-280 Sld


13551536

30M GTMXD

BB_TRANS

534.
GRN DK
0.8

Conn 40F GT 150-280 Sld

TRANSMISSION
Body Bldr Trans Conn

2522.
YEL
0.8

351

2013.
RED
0.8

24M GTMXD SLD

2522.
YEL
0.8

488.
GRN LT
0.5

PTO_ENGAGE

PTO_ENG_DIS

$IVEDWORK/h83020d__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

1:28:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

HIS_LED_P

GND DIST
Gnd Zone #7A

ORGANIZATION

GMT560
Panel Set: 12

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-105

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


STARTING AND CHARGING
Starter

FL
2

GLO_CNTL

SX2
ENGINE CTRL
Ecu

ENGINE CTRL
Ecu

2.
RED
19

6106

6106

GMLAN_1

POWER DIST
Ip1 - Trans

10A

GMLAN_3

SN2

1020

ENGINE CTRL
Ecu

Ring Terminal

6105

HEART BEAT

6105

GMLAN_2

POWER DIST
Uh - Eng 1

TEMP

GMLAN_4

36
36

33
33

40
40

39
39

37
37

HB20.
HB06
.
TAN/BLK
BLU/YEL
AVX
0.5 50
0.5 AVX
HB01.
50 HB05.
ISUZU
ISUZU
BLU LT
TAN
AVX
0.5 50
0.5 AVX
50
ISUZU

J2-26

HEART BEAT

HTR SW M
ON/OFF

DIGITAL
RESPONSE

GP # 1

GP GND

J2-51

TEMP

19

GP#1

HB13.
RED/WHT
2.0 AESSX-HT
50

J2-45

LAN
OUT LO

GP # 5

GP # 4

19

J1

Conn 38M GT 150-280 Sld


13551536

ISUZU

J2-46

LAN
OUT HI

J2-53

IGN 0
WAKE UP

J2-52

IGN1

Gpcm

BATT

GP # 7

GP # 6

J1-A

J1J2-

GP # 8

J2-04

19

HB14.
WHT/YEL
2.0 AESSX-HT
50

19

HB15.
RED/GRN LT
2.0 AESSX-HT
50

A
GP#2

LAN
IN HI

LAN
IN LO

J2-01

J2-44

38
38

Conn 40F GT 150-280 Sld

HB02.
PNK
AVX
0.85 50

ISUZU

J2-43

VOLT

GP # 3

HB12.
WHT/GRN
AESSX-HT
2.0 50

J2-30

CURRENT

J2-02

J2-03

GLO_CNTL_G

J2-29

GP # 2

HB11.
RED/GRN
AESSX
2.0 50
HB03

J2-28

J2-27

J2-31

HTR_RLY_D_P

VOLT

CURRENT

2.
RED
8.0

10A

DT-16-6S-K002

ENGINE CTRL
Ecu

239

DIGITAL
RESPONSE

ON_OFF

LMM_IGN0_GP

Htr Switching Module


97375410

M6

2.
RED
19

HB16.
WHT/GRN LT
2.0 AESSX-HT
50

A
GP#4

GP#3

19

19

HB17.
RED/BLU
AESSX-HT
2.0 50

A
GP#5

HB18.
WHT/BLU DK
AESSX-HT
2.0 50

19

A
GP#6

19

A
GP#7

Glow Plug # 8
glow_plug 001
UPC

GND DIST
Engine Earth C
Page 8A-14A - 12

FNA

12020227

ALL GPCM TERMINALS ARE SILVER PLATED

Engine Controls (LMM)


GMT560

08

Panel Set: 13

schematic

OBJECT ID

h83020d

X
sheet1

$IVEDWORK/h83020d__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

1:28:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 13

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-106

Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

ENGINE CTRL
Ecu

GMLAN_3

ENGINE CTRL
Ecu

ENGINE CTRL
Ecu

GMLAN_4

GMLAN_3

6106.
6105.
BLU LT
BLU DK
0.8
0.8

6106.
BLU LT
0.8

ENGINE CTRL
Ecu

GMLAN_4

6105.
BLU DK
0.8

GMLAN_9

D4
D4

D2
D2

30M GTMXD SLD

TRANSMISSION
Tcm

30F GTMXD SLD

GMLAN_10

6106.
BLU LT
0.8

TRANSMISSION
Tcm

6105.
BLU DK
0.8

GMLAN_6

DATA LINK CONN


Data Conn
GMLAN_5

DATA LINK CONN


Data Conn

OBJECT ID

Engine Controls (LMM)


GMT560

08

Panel Set: 14

schematic

REVISION

h83020d

X
sheet1

001
$IVEDWORK/h83020d__001

STAGE

VERSION

LAST CHANGED BY

ORGANIZATION

Agustin Velazquez
Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GMT560
1:28:10 pm

Panel Set: 14

h83020d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-107

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel

Cyl # 1
Fuel Injector A

SCV

6M6

X0036

Cyl # 3
Fuel Injector C
6M6

X0036

Cyl # 2
Fuel Injector E
6M6

X0036

Cyl # 5
Fuel Injector B
6M6

X0036

Cyl # 6
Fuel Injector D
6M6

X0036

Cyl # 4
Fuel Injector F
6M6

X0036

J2-34

J2-33
SCV
HIGH

J2-20
SCV
LOW

SCV
HIGH

J2-21
SCV
LOW

J2-58
INJECTOR A
CYL # 1

J2-5

J2-56

J2-57

INJ POWER 1 INJECTOR C


CYL # 3

INJECTOR E
CYL # 2

J2-45
INJECTOR B
CYL # 5

J2-6

J2-43

INJ POWER 2 INJECTOR D


CYL # 6

J2-44
INJECTOR F
CYL # 4

ECU

Engine Controls (LF8)


GMT560

07i X

Panel Set: 1

schematic

sheet1

OBJECT ID

h83020b
13

$IVEDWORK/h83020b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-108

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


BATTERIES
Uh Dist Center (B+)

FL
GLOW_COIL

GLO_RLY

1120
(Page 3)

87

85
Glow Plug Relay

30
503.
ORN
5.0

86
505.
YEL
0.8

Yazaki 1 Way Conn

ISUZU
TBD
TBD

503.
ORN
5.0 TXL
50

19

ISUZU

SPLICE

503.
ORN
0.8 FUSELINK
50

503.
ORN
0.8 FUSELINK
50

16

ISUZU

503.
ORN
FUSELINK
0.8 50

16

503.
ORN
FUSELINK
0.8 50

16

ISUZU

ISUZU

503.
ORN
0.8 FUSELINK
50

16

ISUZU

503.
ORN
0.8 FUSELINK
50

16

ISUZU

16

ISUZU

Glow Plug #1
glow_plug 001

Glow Plug #2
glow_plug 001

Glow Plug #3
glow_plug 001

Glow Plug #4
glow_plug 001

Glow Plug #5
glow_plug 001

Glow Plug #6
glow_plug 001

UPC

UPC

UPC

UPC

UPC

UPC

FNA

FNA

FNA

FNA

FNA

FNA

J1-59
GLOW
PLUG

ECU

Engine Controls (LF8)


GMT560

07i X

Panel Set: 2

schematic

sheet1

OBJECT ID

h83020b
13

$IVEDWORK/h83020b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-109

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


POWER DIST
Uh - Pcm-B
MAF

BB_PPM

25A

(Page 10)
AVNT

440

ECU_RLY_1

POWER DIST
Uh - Pcm-B

(Page 12)

1120.
1120.
BLK/WHT BLK/WHT
7 0.5
TXL 7
0.5 TXL
50
50

BODY BUILDER
Sec Ppm

25A

ISUZU

ISUZU

440

ECU_RLY_2

SPLICE

IP CLUSTER
Cluster

IP CLUSTER
Cluster

1120.
BLK/WHT
19
0.8 TXL
50

PTO_ENGAGE_1

ISUZU

3
3

TACH
TBD
TBD
ISUZU
Sumitomo 6 Way Conn

D9

D7

IP CLUSTER
Cluster

1827.
YEL/BLK
0.8

Uh - ECU Rly
30

86

87

12193604
85

E7

E9

494

PTO_ENG_DIS

MAL_IND_LP

UPFITTER PROV
Pto Rly

UPFITTER PROV
Pto Kill Sw

UPFITTER PROV
Pto Load Engage Sw

LCT TRANSMISSION
Body Bldr Trans Conn

ECU MAINTAIN
1120.
BLK/WHT
1.0

PRIM_PPM

PTO_FEDBACK
30F GTMXD SLD

GLOW_COIL
(Page 2)

30M GTMXD SLD

817.
121.
GRN DK/WHT
WHT
0.5
0.5

BB_TRANS

C2
C2

2522.
YEL
0.8

419.
BRN/WHT
0.5

ECU RELAY
DPD Thr

2522.
YEL
0.8
1120.
1121.
BLK/WHT
BLU LT
3.0
1.0

1120.
BLK/WHT
0.8

DPD_THR

1120.
BLK/WHT
0.8

30F GTMXD SLD


30M GTMXD SLD

D1

B8

D1

B8

40F GTMXD SLD

B1
B1

40M GTMXD SLD

2522.
YEL
0.8

30F GTMXD SLD


30M GTMXD SLD

SA2522
2522

SB1120

817.
121.
GRN DK/WHT
WHT
0.8
0.8

1120.
1121.
1120.
1121.
1120.
BLK/WHT BLK/WHT BLK/WHT
BLU LT
BLU LT
1.0
1.0
1.0
1.0
1.0

J1-73
+B
POWER

J1-49
+B
POWER

J1-50
+B
POWER

J1-52

M-REL
POWER

TCM_PTOSTAT

2522.
YEL
0.8

SA1121

J1-53

J1-82

M-REL
POWER

4KPPM

1827.
YEL/BLK
0.8

J1-28
2X TACH

J1-83
SPEED
4KPPM

419.
BRN/WHT
0.8

J1-25
SVS-L

494.
BLU LT
0.8

J1-94
PTO KILL

LCT TRANSMISSION
Tcm

2562.
PPL
1.0

J1-75

PTO ENGAGE

J1-95
PTO
FEEDBACK

ECU

Engine Controls (LF8)


GMT560

07i X

Panel Set: 3

schematic

sheet1

OBJECT ID

h83020b
13

$IVEDWORK/h83020b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-110

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)

POWER DIST
Ip1 - Brake

TELL TALE
Ttm - Wait Intake Htr

ECU RELAY
DPD Thr

10A

1120
441

CR_CLU_P

DPD_THR

INTAKE_HTR

B
Man Cltch Sw Top Of Trvl

379.
BRN/WHT
0.5

J1939
J1939

30M GTMXD

A11
A11

30F GTMXD

A
2361

379.
BRN/WHT
0.5

ISU_ECU_J+

HVAC
A/C Status

J1939
J1939

2362

ISU_ECU_J-

AC_ENABLE_B

459.
GRN DK/WHT
0.8

J1-17
HI

J1-18
LOW

J1-16

J1-45

GND

4 WHEEL
DRIVE
SWITCH

AC REQ

Engine Controls (LF8)


GMT560

07i X
schematic

sheet1

30F GTMXD SLD

B6

A5

B6

A5

379.
BRN/WHT
0.8

507.
BLU DK
0.8

J1-44

J1939

Panel Set: 4

DPD Exhaust Throttle Vlv

507.
BLU DK
0.5

J1-64
CLUTCH
SW

30M GTMXD SLD

J1-79
GLOW
PLUG
WAIT

953.
WHT/PPL
0.8

J1-42
DPDREG-SW

J1-70
DPD-L

J1-60
DPDSOL

J1-15
DPDLIM-SW

ECU

OBJECT ID

h83020b
13

$IVEDWORK/h83020b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 4

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-111

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


ECU
IGN 1

BATT

J1-51

CRANK

IGN 0

J1-23

POWER
GND 1

J1-22

J1-96

POWER
GND 3

POWER
GND 2

J1-2

J1-3

POWER
GND 4

J1-26

ECU SIGNAL
GND

J1-27

ECU SIGNAL
GND

J1-4

FIELD
TERM

J1-5

J1-41
23.
GRA
0.8

351

L
TERM

WATER IN
FUEL SW

J1-61

25

J1-72

L_TERM_MON

508

LF8_WIF

ECU_PWR1_G
F_TERM_MON

STARTING & CHARGING


Generator Asm
GND DIST
Gnd Zone #3A

STARTING & CHARGING


Generator Asm

START & CHARGE


Start Sw / Clutch Sw

HEATED FUEL
Wif

POWER DIST
Uh - Pcm B

J1939
J1939

LF8: 25A
351

351

ECU_PWR3_G

ECU_SNSR1_G
2362

1433

GND DIST
Gnd Zone #3A

POWER DIST
Ip1 - Pcm 1

GND DIST
Gnd Zone #3A

351

ECU_PWR2_G

15A
351

ECU_PWR4_G

ECU_SNSR2_G

2361

GND DIST
Gnd Zone #3A

GND DIST
Gnd Zone #3A

439

DAMU_J+

LOW

GND DIST
Gnd Zone #3A

806.
PPL
0.8

DAMU_P

J1939
J1939

ECU_CRANK

351

440

DAMU_J-

HIGH

13

DAMU_IGN1

BATT

IGN0

DaMU

J1939

TRIG

GND

960.

PU
0.5

POWER DIST
Ip1 - Start

POWER DIST
Ip1 - Trans

10A

10A
N_START_P

1020

POWER DIST
Uh - Pcm-B

POWER DIST
Ip1 - Pcm-I

15A
ECU_IGN0_P

1
1

ECU_IGN1_P

DAMU_G

TBD
TBD

GND DIST
Gnd Zone #4A

25A
439

1451

440

TBD
TBD

ECU_BATT_P

2
1451

TRIG_SW_G

GND DIST
Gnd Zone #4A

Engine Controls (LF8)


GMT560

07i X

Panel Set: 5

schematic

sheet1

OBJECT ID

h83020b
13

$IVEDWORK/h83020b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 5

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-112

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


ECU
DPD-VCC

DPDP-SIG

J1-57

E
E

F
F

AU

J1-13

EV-FAN
SPEED
SIGNAL

J1-81

EV-FAN
EV-FAN
CLUTCH
SPEED
SENSOR GND PWM OUT

J1-21

J1-84

GND 1

J1-6

AU AUG

1271.
BRN
0.8

Asm Conn 8F Sealed GT 280

AU AUG

705.
GRA
0.8
950.

AU

AU

3
5V
REF

2
SIGNAL

5V REF 1

J1-31

POS SIG 2

GND 2

J1-54

J1-8

5V REF 2

J1-32

1162.
1274.
BLU LT
TAN
0.8
0.8

1272.
1161.
1164.
PPL
BLU DK
WHT/BLK
0.8
0.8
0.8

GND 3

J1-55

POS SIG 3

J1-9

1273.
GRA
0.8

5V REF 3

J1-33

J1-56

1275.
1163.
YEL/BLK
GRN DK
0.8
0.8

Asm Conn 8M Sealed GT 280

407.
BLK
0.8
PU
0.8

POS SIG 1

J1-7

407.
BLK
0.8

PU
0.8

AU

DPDP-GND

J1-36

950.

705.
GRA
0.8

EV-FAN
SPEED
SENSOR VCC

AU

D2

A8

B3

D3

D4

D5

D6

D8

D7

D2

A8

B3

D3

D4

D5

D6

D8

D7

40M GTMXD SLD


40F GTMXD SLD

1
DPF Press Snr

REF
LOW

1271.
BRN
0.5

C
POWER DIST
Ip1 - Pcm 1

J1939
J1939

J1939
J1939

NO
CONNECTION

1162.
1274.
BLU LT
TAN
0.5
0.5

1164.
1272.
1161.
WHT/BLK
PPL
BLU DK
0.5
0.5
0.5

K
PPS 1
RTN

E
PPS 1

D
PPS 1
5V REF

PPS 2
RTN

PPS 2

1163.
1275.
GRN DK
YEL/BLK
0.5
0.5

1273.
GRA
0.5

J
PPS 2
5V REF

F
PPS 3
RTN

A
PPS 3

B
PPS 3
5V REF

Pedal Position Sensor

10A
2362

GLOW_J-

2361

GLOW_J+

439

J2-1

Sumitomo 6 Way Conn


ISUZU
TBD
TBD

J1-12

J1-6
LOW

HTR_RLY_D_P2

J1-5

HIGH

IGN1

TBD
GLOW
PLUG
ON

J1939

Glow Plug Control


glow_plug_cntl 005
FNA

UPC

ELECTRONICS

J1- 09 447401
J1-11

J1-2

J1-1

J1-3

J1-4

J1-7

J1-8

J1-9

J1-10

Case Gnd

Engine Controls (LF8)


GMT560

07i X

Panel Set: 6

schematic

sheet1

OBJECT ID

h83020b
13

$IVEDWORK/h83020b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 6

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-113

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


ECU
EXHAUST
TEMP SIG
THDOC

EXHAUST
TEMP SIG
THCSF

J1-29

AC CLUTCH RLY

J1-30

COMMON
SENSOR
GND

J1-80

FUEL LVL1

J1-11

J1-37
1589.
PPL
0.8

470.
BLK
0.8

AU

AU

B
B

AU

A
A

J1-46

SET/
COAST

J1-47

PTO
ENABLE

FAST IDLE LP

J1-93

J1-48

J1-78
2013.
RED
0.8

488.
GRN LT
0.8

FUEL HAND & STOR


Sec Fuel Sender

Asm Conn 8F Sealed GT 280

FUEL HAND & STOR


Pri Fuel Sender

5377.
BLU LT
0.8

CRUISE CNTL
Cruise Cntl Sw

397

FUEL HAND & STOR


Fuel Senders

AU

AU

87

AU

J1-1

C5

C4

C5

C4

40M GTMXD SLD


40F GTMXD SLD

Exhaust Temp Snr (DOC)

470.
BLK
0.8

470.
BLK
0.8

534.
GRN DK
0.5

UPFITTER PROV
Pto Enable Sw

ON_OFF_B

2509

RES_ACCEL_B

HIS_LP

CRUISE CNTL
Cruise Cntl Sw

SA470

30M GTMXD

A2
A2

A3

750.
BLK
0.5

534.
GRN DK
0.5

INTERIOR LIGHTING
Headlamp Power

FUEL_RTN

TEMP

J1-68

534.
GRN DK
0.8

2013.
RED
0.5

PTO_ENABLE

CRUISE CNTL
Cruise Cntl Sw

Exhaust Temp Snr (CSF)

TEMP

CASE
GND

Asm Conn 8M Sealed GT 280

5277.
BLU DK
0.8

FAST IDLE
SWITCH

FUEL_LVL2

FUEL_LVL1

J1-38

RESUME/
ACCEL

1936.
BLU DK
0.8

5377.
5277.
BLU LT
BLU DK
0.8
0.8

AU

CRUISE
ON/OFF

FUEL LVL2

A3

30F GTMXD

LAMP

GND

SW

GND

LED

GND

High Idle Switch

AU
84

470.
BLK
0.8

SET_COAST_B

SA470
470.
BLK
0.8
C
C

POWER DIST
Ip1 - Brake

AU
AU

750

GMT560

07i X

Panel Set: 7

schematic

sheet1

GND DIST
Gnd Zone #7A

OBJECT ID

h83020b
13

750

HIS_G

10A

470.
BLK
0.8

Engine Controls (LF8)

HIS_ILL_G

$IVEDWORK/h83020b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

441

HIS_LED_P

GND DIST
Gnd Zone #7A

ORGANIZATION

GMT560
Panel Set: 7

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-114

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


ECU
BRAKE
TCC

BRAKE
LAMP

CL 2A

J1-20

J1-62

1049.
GRN DK
0.8

1320.
BLU LT
0.8

420.
PPL
0.8

EXHAUST
BRAKE SW

J1-63

B7

C10

D5

C8

B7

C10

D5

1320.
BLU LT
0.5

1049.
GRN DK
0.5

J1-67

J1-66

STARTER
ENABLE

J1-77

1478.
GRN LT
0.8

2081.
GRN LT
0.8

C8

EXH BRK/
RES REQ

LOW
COOLANT

2SP AXLE

J1-76

J1-43

2221.
BLU LT
0.8

1962.
BLK/WHT
0.8

30M GTMXD SLD

J1-12

2222.
GRN DK
0.8

2221.
BLU LT
0.8

2SP_AXLE

EXH_TEL

2081.
GRN LT
0.5

2SP AXLE
2sp Axle Sw

EXH BRAKE/RSTR
Exhaust BRK TT

-MWF

SERIAL DATA LINK


Star Conn

30M GTMXD SLD

POWER DIST
Ip2 - Brake Iso

30F GTMXD SLD

B3

B9

B3

B9

1478.
GRN LT
0.8

10A

451.
BLK/WHT
0.8

EXTERIOR LIGHTING
Reverse Sw
351

&MWF

24.
GRN LT
0.8

LOW_COOL_G

BRK_NO_P
EXH_BRK
12M GT280 SLD

420

J1-40

30F GTMXD SLD

ENG_CL2

BRAKES
Brake Switch

VSS
SHIELD

VSS -

J1-39

J1-87

1467.
GRA/BLK
0.8

447.
YEL
0.8

REP TOSS HI (AUTO)


VSS + (MANUAL)

REV SW

12F GT280 SLD

EXH BRAKE/RSTR
Exhaust Brake Sw

1478.
GRN LT
0.8

GND DIST
Gnd Zone #3A

BACK_UP

6M GT280 SLD
6F GT280 SLD

MD TRANSMISSION
Reverse Relay

451.
BLK/WHT
0.8

TCC_ECU

24

BACK_UP_MD

Low Coolant Sw
START & CHARGING
Starter Relay

LCT TRANSMISSION
Tcm

2221.
BLU LT
0.8

HI
ECU_START

2222.
GRN DK
0.8

B
LO

Trans Speed Snsr (Man)

REP_TOSS_HI_1

TOSS

Engine Controls (LF8)


GMT560

07i X

Panel Set: 8

schematic

sheet1

OBJECT ID

h83020b
13

$IVEDWORK/h83020b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 8

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-115

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


ECU
REMOTE PTO REMOTE PTO SET SPEED
SET SW
RESUME SW
A SW

J1-91

7612.
PPL
0.8

7611.
BRN
0.8

J1-92

PTO
SET SPEED CAB CONTROL IGNORE BRK
PTO
B SW
DISABLE SW CLUTCH SW ACCEL VCC ACCEL SIG

J1-89

J1-90

7610.
7608.
7609.
BLU DK
PPL
WHT/BLK
0.8
0.8
0.8

J1-88

J1-86

7605.
7606.
BLU LT
GRA
0.8
0.8

J1-58

PTO
ACCEL GND

J1-34

INTAKE POS SNR VCC


INT-VCC

J1-10

J2-50

7607.
7637.
YEL/BLK
GRN DK
0.8
0.8

INTAKE POS SIG


INT

INTAKE POS SNR GND


INT-GND

J2-29

INTAKE DC MOT1
IDM1

INTAKE DC MOT2
IDM2

J2-1

J2-2

J2-16

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

10F GT150 SLD


REMOTE PTO
10M GT150 SLD
12052189

X
V5B
TV

TV

X
SENSRTN
TV

X
TV
MOTOR LO

TV
MOTOR HI

INTAKE THROTTLE

Engine Controls (LF8)


GMT560

07i X

Panel Set: 9

schematic

sheet1

OBJECT ID

h83020b
13

$IVEDWORK/h83020b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 9

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-116

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


ECU
COMMON
GND

FUEL
TEMP 1

COOLANT
TEMP

J2-36

J2-35

EGR GAS TEMP


SENSOR INLET

EGR GAS TEMP


SENSOR OUTLET

J2-41

J2-42

IMT SENSOR

J2-4

INTAKE
AIR
TEMP

J1-19

MAF
SIGNAL

J2-37

J2-28

Sumitomo 6 Way Conn

XXX

ISUZU
TBD
TBD

ISUZU

ISUZU

Fuel Temp Snsr 1

MAF

1120
(Page 3)

EGR Temp #1

XXX.
XXX

XXX.
XXX

ISUZU

ISUZU

XXX

ISUZU

GMT560

07i X
schematic

XXX.
XXX.
XXX
XXX

ISUZU

ISUZU

ISUZU

Oil Pressure Sensor

sheet1

OBJECT ID

h83020b
$IVEDWORK/h83020b__001

REF
LOW

IMT Sensor

TEMP

IGN

REF LO

GND

MAF

Maf & Iat

XXX

XXX

13

PRESSURE

EGR Temp #2

ISUZU

ISUZU

Engine Controls (LF8)


Panel Set: 10

XXX.
SHIELD

ISUZU

XXX

ISUZU

XXX.
XXX

ISUZU

ISUZU

ISUZU

XXX.
XXX

5V
REF

XXX

ISUZU

Cool Temp Snsr

XXX.
XXX

J2-14

OIL

XXX.
XXX

XXX.
XXX

J2-48

ISUZU

J2-27

ISUZU

J2-15

OIL
PRESSURE
GND

XXX.
XXX

6118.
BLU LT
0.8

XXX.
XXX

OIL
PRESSURE
VCC

OIL
PRESSURE
SIGNAL

MAF
GND

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

XXX.
XXX

XXX.
XXX

ISUZU

ISUZU

ORGANIZATION

GMT560
Panel Set: 10

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-117

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


ECU
BOOST
PRESSURE
GND

BOOST
PRESSURE
SIGNAL

J2-12

BOOST
PRESSURE
VCC

J2-24

RAIL
PRESSURE
GND

J2-46

XXX.
XXX

XXX.
XXX

XXX.
XXX

ISUZU

ISUZU

ISUZU

RAIL
PRESSURE
SIGNAL

J2-13

RAIL
PRESSURE
SIGNAL

J2-25

J2-26

ISUZU

XXX.
XXX

CRANK SIG CRANK VCC CRANK-GND


NE
NE-VCC
NE-GND

J2-47

XXX.
XXX

XXX.
XXX
XXX.
XXX

RAIL
PRESSURE
VCC

ISUZU

J2-31

J2-32

CAM
ANGLE
VCC (5V)

J2-19

XXX.
XXX

XXX.
XXX

XXX.
SHIELD

ISUZU

ISUZU

ISUZU

CAM
ANGLE
GND

J2-51

LOW OIL
LEVEL
SWITCH

CAM
ANGLE

J2-18

J2-30

LOW OIL
LEVEL
SWITCH 2

J2-22

J2-23

ISUZU

ISUZU

XXX.
XXX
XXX.
XXX
XXX.
SHIELD

XXX.
SHIELD

ISUZU

ISUZU

ISUZU

XXX.
XXX

ISUZU

ISUZU

Oil Level Snsr

XXX.
XXX

UPC

ISUZU

FNA

CASE
OIL_LVL_G

GND DIST
Case Gnd
Page 8A-14B - 0

B
Engine RPM Sensor
eng_rpm_snsr 001
UPC

VRTN

POS SIG

VREF

Boost Pressure Sensor


boost_prss_sen 002
UPC

Engine Controls (LF8)


GMT560

07i X

Panel Set: 11

schematic

sheet1

OBJECT ID

h83020b
13

VRTN

POS SIG

FNA

$IVEDWORK/h83020b__001

VREF

STAGE

VERSION

001

Beta

LAST CHANGED BY

Cam Sensor
12565716 002

6Y3

X0042

FNA

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

MAGNETIC
PICUP
CAM
SENSOR

Comm Rail Pressure Sensor


comm_rail_snsr 001
UPC

REVISION

FNA

ORGANIZATION

GMT560
Panel Set: 11

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-118

Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)


Eng Cntl Unit (Diesel)

ECU

VNTPOS
SIGNAL

VCC

J2-54

FUEL FILTER
CLOG DETECT SW

GND

J2-11

J2-53

XXX.
XXX

XXX.
XXX

XXX.
XXX

ISUZU

ISUZU

ISUZU

AVNT
DRIVE

J2-52

EGR
POSITON
GND

J2-3

J2-17

SIGNAL

J2-8

J2-39

J2-7

EGR
POSITION
VCC

J2-49

J2-38

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

GND

VCC
POSITION V

POSITION W

EGR Valve

POSITION U

ECU MAINTAIN RLY


GND

J2-40

EGR - U
POSITION
SIGNAL

EGR
MOTOR U

ISUZU

1120
(Page 3)
VNTPOS

J2-9

EGR - V
POSITION
SIGNAL

EGR
MOTOR V

XXX.
XXX

AVNT

VCC

EGR - W
POSITION
SIGNAL

EGR
MOTOR W

Avnt

AVNT
AVNT DRIVE

Engine Controls (LF8)


GMT560

07i X

Panel Set: 12

schematic

sheet1

OBJECT ID

h83020b
13

$IVEDWORK/h83020b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

7:55:18 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 12

h83020b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-119

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel


BATTERIES
Uh Dist Center (B+)

FL
2

1998

HTR_P

TELL TALE
Ttm - Wait Intake Heater

C6

Air Intake Term

C6

HTR_RLY
40F GTMXD SLD
40M GTMXD SLD

1998.
BLU LT
0.8

M6

A
A
F793.

2M GT150 SLD
CAT
3F GT150 SLD
15326808

OR
0.8 TXL

19

CAT

F793.

SPLICE

OR
0.8 TXL

19

CAT

1.
1

SPLICE

F793

OR
0.8 TXL

87

AIH

GY
1.0 TXL

12

19

CAT

12

15336745
86

CAT

GY
1.0 TXL

2
Air Intake Heater

19

SPLICE

1539693

YL
1.0 TXL

1
BU
0.8 TXL

GND DIST
Unknown
Page 8A-14C -0

F793
19

CAT

OR
0.8 TXL

2
2

T957.

PU
1.0 TXL

T858.

GY
1.0 TXL

16

Injector #3

Injector #4

1539693

1539693
A

BR
1.0 TXL

T960.

BU
1.0 TXL

16

3
3

16

INJ

INJ
CAT

J2-5

J2-116

IAH
PWR

INJECTOR 1

T959.

T958.
16

CAT

CAT

IAH
RELAY
RTN

16

INJ

INJ
CAT

19

CAT

J2-76

WH
1.0 TXL

INJ

INJ
CAT

CAT
INJ

T859.
16

T959.
16

INJ

INJ
CAT

T958.
16

INJ

C830.

WH
1.0 TXL

T957.

CAT
INJ

B
Injector #2

PU
1.0 TXL

10

CAT

10

16

CAT

INJ

1539693
19

WH
1.0 TXL

16

T859.
16

INJ

Injector #1

AIH
CAT

BU
0.8 TXL

IN_HTR_G

CAT
INJ

GY
1.0 TXL

WH
1.0 TXL

CAT

T858.
16

C830.

CASE

11

INJ

AIH

19

11

CAT
INJ

T859.

T859.
16

CAT

T858.

C830.

BU
0.8 TXL

GY
1.0 TXL

16

CAT

C830.

Heated Air Intake Rly

XXX.
XXX
13.0 TXL
50

T858.

T858.
19

85

BU
0.8 TXL

30

SPLICE

CAT
AIH

J2-104
INJECTOR 1&2
RTN

YL
1.0 TXL

16

CAT

J2-118
INJECTOR 2

BR
1.0 TXL

T960.

T859.
16

CAT

J2-106
INJECTOR 3

WH
1.0 TXL

16

CAT

J2-115
INJECTOR 3&4
RTN

BU
1.0 TXL

16

CAT

J2-108
INJECTOR 4

CAT ECU
Engine Controls (LF6)
GMT560

07i X

Panel Set: 1

schematic

sheet1

OBJECT ID

h83020c
11

$IVEDWORK/h83020c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:27:35 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-120

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


1922

J1587-

DLC
J1587-

1921

J1587+

DLC
J1587+

SPLICE
Turbo Speed SNR
T860.

T860.

OR
1.0 TXL

OR
1.0 TXL

16

CAT

8
8

CAT
INJ

T860.

OR
1.0 TXL

16

INJ

16

INJ

Hydraulic CGI Actuator

Injector #5

X980.
PWM+ PWM-

1539693

1539693
A

U774.

WH
1.0 TXL

BU
0.8 TXL

16

2407874

T860.

T961.

16

CAT

OR
1.0 TXL

T962.
16

CAT

J2-107
INJECTOR 5

INJ
CAT

J2-99
INJECTOR 5&6
RTN

WH
1.0 TXL

U775.

11

U774.

U775.

J2-105

J1-8

INJECTOR 6

J1-9

+ DIAGNOSTIC DATA LINK


J1587

CAT

GN
0.8 TXL

CAT

11

BU
0.8 TXL

16

CAT

C814.

GY
0.8 TXL

19

CAT

INJ

INJ
CAT

GN
1.0 TXL

T962.
16

INJ

PWM+ PWM-

2407874

T961.

VNT Actuator

Injector #6

GN
1.0 TXL

CAT
INJ

T860.

OR
1.0 TXL

2407874

16

CAT

19

GY
0.8 TXL

CAT

J2-51

CGI
ACTUATOR

19

J2-43

CGI
RTN

YL
0.8 TXL

CAT

2
2

1
1

X980.

X981.

SRH
CAT

BR
0.8 TXL

10

10

C814.

C815.

CAT

19

CAT

GN
0.8 TXL

X981.

C815.

CAT

SRH
CAT

WH
0.8 TXL

CAT

19

BR
0.8 TXL

CAT

J2-44

AVNT
ACTUATOR

SRH
CAT

J2-32

AVNT
RTN

WH
0.8 TXL

CAT

19

YL
0.8 TXL

CAT

J2-24

TURBO
SPEED +

J2-34

TURBO
SPEED -

CAT ECU
Engine Controls (LF6)
GMT560

07i X

Panel Set: 2

schematic

sheet1

OBJECT ID

h83020c
11

$IVEDWORK/h83020c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:27:35 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-121

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


Trans Speed Snsr (Man)

PTO TEMP SNR


TOSS
VREF

TBD
LO

HI

POS SIG

TBD
PTI TEMP SRN

Y742.

GN
1.0 TXL

CAT

2221.
BLU LT
0.8

2222.
GRN DK
0.8

VRTN

TBD
Y745.

BU
1.0 TXL

PTI_SPLICE
Y745
(Page 3)

19

19

CAT

BU
1.0 TXL

CAT

19

PTI_SPLICE

Y748.

WH
1.0 TXL

PTD PRES SRN


19

CAT
19

VRTN

CAT

POS SIG

SPLICE

PRIM_PPM

WH
1.0 TXL

Y749.

19

GN
1.0 TXL

CAT

DPF
CAT

Y741.
Y748.
Y742.
BU
YL
WH
GN
1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL

Y746.

Y748.

19

19

RD
1.0 TXL

CAT

CAT

6F GT280 SLD

CAT

CAT

CAT

40F GTMXD SLD


40M GTMXD SLD

B8
B8

30F GTMXD SLD


30M GTMXD SLD

817.
GRN DK/WHT
0.5

2
2

3
3

19

Y748

WH
1.0 TXL

6
6

1827.
YEL/BLK
0.8

D1

C2

B1

D1

C2

30M GTMXD SLD

817.
GRN DK/WHT
0.8

419.
BRN/WHT
0.8

2222.
GRN DK
0.8

2221.
BLU LT
0.8

817.
GRN DK/WHT
0.8

J1-28

19

2X TACH
HIGH

(SES)
MIL

J1-33

SPEED
4 KPPM
HIGH

REP TOSS
LOW

5
5
5377.
L-BU
1.0

6055.
YEL/BLK
1.0
B
B

6136.
D
D

CAT

J1-36

1
1

BN
1.0
A
A
6136.
BN
1.0

E
E

5377.
5277.
D-BU
L-BU
1.0
1.0
5
6
4
1
5
6
4
1
Y742
.
U782.
Y741.
U781.
GN
YL
PK
YL
1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19
CAT

PK
1.0 TXL 19

J1-32

CAT

REP TOSS
HIGH

CAT

CAT

SPLICE

U782.

J1-38

4
4
5277.
D-BU
1.0

470.
BLK
1.0
F
F
470.
BLK
1.0

30F GTMXD SLD

SA817

121.
WHT
0.8

19

SPLICE

6M GT280 SLD

BODY BUILDER
Sec Ppm

B1

817.
GRN DK/WHT
0.8

WH
1.0 TXL

CAT

CAT

CAT

419.
BRN/WHT
0.5

2304013

Y745.
BB_PPM

121.
WHT
0.5

VREF

Y748.
19

CAT

IP CLUSTER
Cluster

WH
1.0 TXL

TBD

Y745.

Y745
(Page 3)

TBD

TBD

Y748.

Y745.

MAL_IND_LP

TACH

TBD
YL
1.0 TXL

SPLICE
BU
1.0 TXL

VREF

Y741.

CAT

IP CLUSTER
Cluster

IP CLUSTER
Cluster

POS SIG

VRTN

TBD

J2-93

AMP
J7
P7

6053.
BLU DK
1.0

C
C

Asm Conn 8M Sealed GT 280

Asm Conn 8F Sealed GT 280

6055.
6053.
YEL/BLK
BLU DK
1.0
1.0
P4

3
2
2
3
J4
U782.
AMP
PK
1.0 TXL 19
CAT
Y746.
PK
1.0 TXL 19
CAT

J2-56

J2-82

J2-94

FUEL TEMP FUEL TEMP FUEL TEMP FUEL TEMP


SENSOR
SENSOR
SENSOR
SENSOR

J2-66
FUEL TEMP
SENSOR

CAT ECU
Engine Controls (LF6)
GMT560

07i X

Panel Set: 3

schematic

sheet1

OBJECT ID

h83020c
11

$IVEDWORK/h83020c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:27:35 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-122

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

Intake BOOST Pressure SNR

CLUTCH3_PPS
441
(Page 9)

VREF

2304013

POS SIG

B
Man Cltch Sw Top Of Trvl

YL
0.8 TXL

19

G833
(Page 7)

Fuel Temp Snsr

TEMP

REF
LOW

BOOST2_SPLICE

G826
(Page 4)

19

CAT

BOOST_SPLICE

CAT

379.
BRN/WHT
0.5

PK
0.8 TXL

19

CAT

F421.

2
G833.

G826.

BR
0.8 TXL

VRTN

C822.

YL
0.8 TXL

Fuel Rail Pressure SNR

2304011

19

CAT

2
A11
A11

J1939
J1939

G827.

BU
0.8 TXL

30F GTMXD

VRTN

POS SIG

J1939
J1939

G827.

B6
2362

J1-34
LOW

J1-42
SHIELD

J1939

30M GTMXD SLD

Engine Controls (LF6)


GMT560

07i X

Panel Set: 4

schematic

sheet1

VREF

2370227

G833
(Page 7)

G826.

G826.

BR
0.8 TXL

19

19

CAT

19

IATM_SPLICE

BR
0.8 TXL

CAT

G849.
19

BR
0.8 TXL

19

CAT

SPLICE

G827.

459.
GRN DK/WHT
1.0

J1-22
CLUTCH
SWITCH

PK
0.8 TXL

CAT

CAT_ECU_J-

J1-50
HIGH

BU
0.8 TXL

AC_ENABLE_B

379.
BRN/WHT
0.8

CAT

30F GTMXD SLD

VRTN

G833.

Oil Pressure Snr

HVAC
A/C Status

B6

19

CAT

CAT_ECU_J+

POS SIG

379.
BRN/WHT
0.5
2361

VREF

2304013

30M GTMXD

BU
0.8 TXL

CAT

J1-62

994.
19

GY
0.8 TXL

J2-54
SENSOR
GND

AC
ENABLE
RELAY

G826.
19

CAT

BR
0.8 TXL

J2-28

OIL
PRESSURE

BOOST_SPLICE
19

CAT

J2-80

SENSOR
POWER

G826
(Page 4)

J2-85
FUEL RAIL
PRESSURE SNR

J2-20
INTAKE MANIFOLD
AIR PRESSURE SNR

CAT ECU
OBJECT ID

h83020c
11

$IVEDWORK/h83020c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:27:35 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 4

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-123

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

CAT ECU
BATT A

BATT B

J1-52

BATT A

J1-53

1540.
ORN
2.0

BATT B

J1-55

J1-48

1540.
ORN
2.0
1540.
ORN
2.0

GND A

GND B

J1-65

GND A

J1-67

SA1540

J1-63

251.
BLK/WHT
2.0

SB1540

GND B

J1-69

J1-10

251.
BLK/WHT
2.0

SA251

C8

SB251

CAT_A_G

J2-33

251

J2-26

G856.

WH
0.8 TXL

CAT

J2-36

BOTTOM
CAM
+

J2-47

J2-46

TOP
CAM

J2-25

G857.

E965.

E966.

E963.

E964.

19

19

19

19

19

YL
0.8 TXL

CAT

BU
0.8 TXL

CAT

YL
0.8 TXL

CAT

BK
0.8 TXL

CAT

J2-35

WH
0.8 TXL

19

CAT

30F GTMXD SLD

1997.
TAN
0.8
12M GT280 SLD

K
251

J1-70

30M GTMXD SLD

C8

ENGINE TIMING
CALIBRATION
+ PROBE -

LOW
OIL SW

IGN 1

1997.
TAN
0.8

251.
BLK/WHT
2.0

251.
BLK/WHT
2.0
1540.
ORN
2.0

ETHER
SOLENOID

CAT_B_G

12F GT280 SLD

B
Cam Snsr

GND DIST
Gnd Zone #2A

1997.
TAN
0.8

GND DIST
Gnd Zone #2A

1003320

A
POWER DIST
Uh - Ecm-B

POWER DIST
Uh - Ecm-B

B
Crank Sensor

Ether Solenoid

1112416
20A

20A
1540

CAT_BATA_P

1540

CAT_BATB_P

POS

350

ETHER_G

2
NEG

Engine Timing Calibration Probe


1552269

GND DIST
Gnd Zone #3B
POWER DIST
Ip1 - PcmI

15A
439

Engine Controls (LF6)


GMT560

07i X

Panel Set: 5

schematic

sheet1

OBJECT ID

h83020c
11

$IVEDWORK/h83020c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:27:35 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

CAT_IGN1_P

ORGANIZATION

GMT560
Panel Set: 5

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-124

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

CAT ECU
+5V
CGI MAF
SENSOR
TEMPERATURE POWER

CGI MAF VENT


DELTAP PRESS

J2-70

J2-16

BAROMETRIC
PRESSURE SENSOR

J2-72

INLET AIR
TEMP SENSOR

J2-57

WH
0.8 TXL

G829
(Page 7) G829.

GN
0.8 TXL

19

CAT

U773.

G828.

19

19

CAT

AAT_SPLICE

PK
0.8 TXL

CAT

WH
0.8 TXL

19

CAT

SPLICE

GN
0.8 TXL

WH
0.8 TXL

G829
(Page 7)

G828.

WH
0.8 TXL

19

CAT

G829.

U773.

G828.

19

19

GN
0.8 TXL

CAT

CAT

2
VRTN

CAT
SRH

WH
0.8 TXL

VREF

19

19

CAT

Ambient Air Temp Sensor

GN
0.8 TXL

3
POS SIG

2
VRTN

G828.

2304013

Engine Controls (LF6)


GMT560

07i X
schematic

sheet1

7
7
G828.

2610524

B3

A8

B3

A8

SRH
CAT

1164.
1161.
WHT/BLK
BLU DK
0.8
0.8

PPS
451
(Page 9)

B
Pedal Position Sensor

GN
0.8 TXL

CAT

CGI MAF Delta Pressure Sensor

AAT_SPLICE

OBJECT ID

h83020c
11

CAT

CGI MAF Temp Sensor

G829
(Page 6)

2304013

Panel Set: 6

GN
0.8 TXL

19

VREF

40F GTMXD SLD

BARO Pressure SNR

POS SIG

40M GTMXD SLD

2407874

CAT

CAT

POS SIG

G829.

BR
0.8 TXL

VREF

PU
0.8 TXL

VRTN

U779.

CAT

19

CAT

1164.
1161.
WHT/BLK
BLU DK
0.8
0.8

19

CAT

451
(Page 9)

CAT
SRH

GN
0.8 TXL

ABS_SPLICE

G828.
19

CAT

WH
0.8 TXL

J1-5

19

G829.

G829.

G828.

VRTN

CAT

SPLICE

GN
0.8 TXL

J1-66

PPS_RTN

GN
0.8 TXL

G829
(Page 6)

G829.

POS SIG

J1-4

G829.

CTC_SPLICE

U780.

VREF

J2-38

$IVEDWORK/h83020c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:27:35 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 6

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-125

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

CAT ECU
INTAKE
MAT

ANALOG
SNR RTN

COMMON
GND

J2-95

J2-30

COMMON
FUEL
RTN

COOL
TEMP

J2-17

J2-84

J1-3

SECONDARY
FUEL

J1-15

1589.
PPL
0.8

C967.

BU
0.8 TXL

PRIMARY
FUEL

ON/
OFF

J1-27

J1-59

HIGH
IDLE
LAMP

SET/
COAST

RESUME/
ACCEL

J1-44

J1-35

HIGH
IDLE
SWITCH

J1-11

1936.
BLU DK
0.8

J1-46

534.
GRN DK
0.8

2013.
RED
0.8

19

CAT

G833.

PK
0.8 TXL

19

FUEL_LVL2

CAT

397

84

ON_OFF_C

SET_COAST_C

C5

C4

C5

C4

Intake Mat Sensor


2304011
2

G829.

GN
0.8 TXL

G833.

PK
0.8 TXL

CAT

FUEL HAND & STOR


Sec Fuel Sender

995.
19

BU
0.8 TXL

CRUISE CNTRL
Cruise Cntrl Sw

CRUISE CNTRL
Cruise Cntrl Sw

87

FUEL_LVL1

CAT

RES_ACCEL_C

40F GTMXD SLD

534.
GRN DK
0.5

2013.
RED
0.5

19

40M GTMXD SLD

19

CAT

SPLICE

IATM_SPLICE
G833
(Page 4)
BOOST2_SPLICE

REF
LOW

G833
(Page 4)

CRUISE CNTRL
Cruise Cntrl Sw

GN
0.8 TXL

19

2509

CAT
CTS_SPLICE

A3
A3

441.
BRN
0.5

534.
GRN DK
0.5

FUEL HAND & STOR


Fuel Senders

G829.

SPLICE

HIS_LP

FUEL_RTN

G829
(Page 6)

470.
BLK
0.8

30M GTMXD

B2
B2

INTERIOR LIGHTING
Headlamp Power

2304011

ABS_SPLICE
G829
(Page 7)

FUEL HAND & STOR


Pri Fuel Sender

Cool Temp Snsr

TEMP

30F GTMXD

LAMP

LED

SW

GND

GND

GND

Cat High Idle Switch

HIS_PPS
750

HIS_ILL_G

GND DIST
Gnd Zone #7A

Engine Controls (LF6)


GMT560

07i X

Panel Set: 7

schematic

sheet1

OBJECT ID

h83020c
11

$IVEDWORK/h83020c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:27:35 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

750

HIS_LED_G

750
(Page 9)

GND DIST
Gnd Zone #7A

ORGANIZATION

GMT560
Panel Set: 7

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-126

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


Eng Cntl Unit (Caterpilliar)

CAT ECU
BRAKE
SWITCH
N.O.

BRAKE
SWITCH
N.C.

J1-64

J1-45
86

PTO
LAMP
STATUS

LOW
COOLANT

J1-49

PTO
SWITCH
RES

J1-30

J1-60

PTO
SET

J1-7

PTO
ENGAGE

J1-58

EXHAUST
BRAKE
SWITCH

PTO
ENABLE

J1-19

J1-56

494.
BLU LT
0.8

750.
BLK
0.8

BRAKES
Brake Sw

EXHAUST
BRAKE
CONTROL

J1-40

NC_CONT

1478.
GRN LT
0.8

2664

1320.
BLU LT
0.8

TAP_DOWN

TAP_UP

1467.
GRA/BLK
0.8

30M GTMXD SLD

B3

B9

B3

B9

30M GTMXD SLD


30F GTMXD SLD

1478.
GRN LT
0.8

1320.
BLU LT
0.5
POWER DIST
Ip2 - Brake Iso

C7

UPFITTER PROV
Pto Enable Sw

30M GTMXD SLD

C10
C10

30F GTMXD SLD

UPFITTER PROV
Tap Up Sw

30F GTMXD SLD

2665

PTO_ENG_DIS

30M GTMXD SLD


30F GTMXD SLD

START_CAT

UPFITTER PROV
Pto Rly
TELL TALE
Ttm - Exhaust
2SP_AXLE

SA750

START & CHARGE


Starter Rly

EXH_TT

UPFITTER PROV
Pto Kill Sw

10A
L

447.
YEL
0.8

1962.
BLK/WHT
0.8

ENGAGE_PTO

750.
BLK
0.5
451.
BLK/WHT
0.8

BRK_NO_P

J1-31

PTO_ENABLE

C7
UPFITTER PROV
Tap Down Sw

STARTER
INHIBIT

J1-6

1962.
BLK/WHT
0.8

488.
GRN LT
0.8

2663

2 SPEED
AXLE

J1-12

COOL_PPS
451
(Page 9)

B7
B7

PTO
KILL

12M GT280 SLD

750.
BLK
0.5

12F GT280 SLD

2 SPD AXLE
2 Spd Axle Sw

PTO_TT_G

750.
BLK
0.5

1478.
GRN LT
0.8

2081.
GRN LT
0.8

D5

TELL TALE
Pto Tt

451.
BLK/WHT
0.8

30F GTMXD SLD

2081.
GRN LT
0.5

30F GTMXD

Low Coolant Sw

UPFITTER PROV
Pto Enable Led

750.
BLK
0.5

30M GTMXD SLD

30M GTMXD

B12
B12

D5

EXH_BRK
PTO_LED

EXH BRAKE/RSTR
Exhaust Brake Sw

Engine Controls (LF6)


GMT560

07i X

Panel Set: 8

schematic

sheet1

OBJECT ID

h83020c
11

$IVEDWORK/h83020c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:27:35 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 8

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-127

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)


IP CLUSTER
DPF Switch
HIS_PPS

COOL_PPS

(Page 7)

(Page 8)
DPF_SW

UPFITTER PROVISIONS
Tap Down Sw

UPFITTER PROVISIONS
Kill Sw

PTO_DN_PPS

UPFITTER PROVISIONS
Tap Up Sw

PTO_KIL_PPS

451.
BLK/WHT
0.8

451.
BLK/WHT
0.8

PTO_UP_PPS

451.
BLK/WHT
0.8

2 SPEED AXLE
2 Spd Axle Sw

2 SPEED AXLE
2 Spd Axle Sw

451

2SP_E_PPS

451.
BLK/WHT
0.8

2 SPEED AXLE
2 Spd Axle Sw

750.
BLK
0.5

2SP_A_PPS

2SP_SW1_PPS

UPFITTER PROVISIONS
Pto Sw

451.
BLK/WHT
0.8

PTO_SW_PPS

SD451

451.
BLK/WHT
0.8

451.
BLK/WHT
0.8
BRAKES
Brake Sw

(Page 6)

C5
C5

30F GTMXD

30F GTMXD SLD

30M GTMXD
BR_SW_PPS

(Page 6)

451.
BLK/WHT
0.8

451.
BLK/WHT
0.8

750.
BLK
0.5

750.
BLK
0.5

SD750

CRUISE CNTRL
Cruise Cntrl Sw

30M GTMXD SLD

PPS

750.
BLK
0.5

EXH_SW_G

750.
BLK
0.5

239.
PNK
0.5

PPS_RTN

EXH BRAKE/RSTR
Exhaust Brake Sw

451.
BLK/WHT
0.8

A8

B4

A8

B4

451.
BLK/WHT
0.5

451.
BLK/WHT
0.5

CRUISE_PPS

451.
BLK/WHT
0.8

SF451

451.
BLK/WHT
0.5

30F GTMXD
30M GTMXD

B10
B10

441.
BRN
0.5

CLUTCH3_PPS
(Page 4)

Engine Controls (LF6)


GMT560

07i X

Panel Set: 9

schematic

sheet1

OBJECT ID

h83020c
11

$IVEDWORK/h83020c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:27:35 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560

Panel Set: 9

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-128

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

ARD OUTLET
(FLAME DETECT) TEMEPERATURE

+5V SENSOR POWER


(ARD ACTIVE)

J2-91

ARD FLAME BOUNDARY


SENSOR RETURN
TEMP(ARD
SNSR
(FD #2) ACTIVE & PASSIVE)_
SENSORS

J2-81

J2-63

FUEL PUMP 2 FUEL PUMP 2


DRIVER RTN
DRIVER

FUEL PUMP 1 FUEL PUMP 1


DRIVER
DRIVER RTN

J2-61

J2-77

J2-83
C820.

OR
0.8 TXL

WH
0.8 TXL

19

SPLICE

Y748
(Page 11)

GN
0.8 TXL

19

ARD4_SPLICE

OR
0.8 TXL

3
ARD_SPLICE

19

CAT

CAT
ARD

Y743.

OR
0.8 TXL

19

BU
0.8 TXL

ARD

CAT
ARD

GROUND

19

19

OR
0.8 TXL

ARD

GMT560

07i X
schematic

Y748.

WH
0.8 TXL

19

ARD

SIGNAL

19

VOLT

ARD Flame Detect SNR

REVISION

h83020c
sheet1

11

001
$IVEDWORK/h83020c__001

1407339

BU
0.8 TXL

19

ARD

CAT
ARD

SPLICE

Y753.

Y745.

19

19

ARD

OBJECT ID

Engine Controls (LF6)


Panel Set: 10

WH
0.8 TXL

1407339

Y745.

CAT

Y748.

Fuel Pump Sol (FORE)

CAT
ARD

ARD

Y743.

Fuel Pump Sol (AFT)

19

ARD_SPLICE

Y745
(Page 10)

Y745.

19

Y749
(Page 11)

GN
0.8 TXL

CAT

WH
0.8 TXL

PU
0.8 TXL

CAT

ARD2_SPLICE

Y749.

Y748.
19

19

19

SPLICE

Y748
(Page 11)

Y748.

CAT

C819.

CAT

SPLICE

Y743.

BU
0.8 TXL

CAT

Y749.

CAT

19

ARD3_SPLICE

Y748.

WH
0.8 TXL

BR
0.8 TXL

CAT

J2-111

19

CAT

WH
0.8 TXL

C818.

C821.

CAT

Y748.

J2-113

VOLT

STAGE

VERSION

OR
0.8 TXL

ARD

SIGNAL

BU
0.8 TXL

Y745
(Page 10)
19

ARD

GROUND

LAST CHANGED BY

ORGANIZATION

Agustin Velazquez
Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ARD Flame Boundary SNR

GMT560
1:27:35 pm

Panel Set: 10

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-129

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

ARD FUEL PILOT


PRESS SENSOR

ARD FUEL MAIN


PRESS SENSOR

J2-89

ARD AIR PRESS


CONTROL VLV RTN
ARD AIR PRESS
CONTROL VLV HS

ARD TURBO OUTLET


EXH TEMP SNSR

J2-41

J2-55

J2-10
C801.

OR
0.8 TXL

CAT

J2-120

C800.
19

GY
0.8 TXL

19

CAT

2
ARD Air Control Valve
2304011

ARD2_SPLICE

ARD3_SPLICE

Y749
(Page 10)

Y749.

GN
0.8 TXL

CAT

C803.
19

BR
0.8 TXL

CAT

GROUND

SIGNAL

Y748
(Page 10)

Y748.
19

WH
0.8 TXL

19

CAT

1
ARD Pilot fuel press SNR

VOLTS

2304013
ARD4_SPLICE

ARD2_SPLICE

Y748
(Page 10)
ARD2_SPLICE

Y748.
T846.
Y749.
WH
PK
GN
0.8 TXL 19 0.8 TXL 19 0.8 TXL

ARD3_SPLICE

Y749
(Page 10)

Y749.

GN
0.8 TXL

CAT

Y747.

Y748.

19

19

BR
0.8 TXL

CAT

GROUND

SIGNAL

Y748
(Page 10)

WH
0.8 TXL

19

CAT

CAT

CAT

CAT

Y749
(Page 10)
19

CAT
ARD

1
VOLTS

ARD Main fuel press SNR

FUEL TEMP
SENSOR

SIGNAL

FUEL TEMP
SENSOR

ARD TURBO OUTLET TEMP SNRS

2304013

OBJECT ID

Engine Controls (LF6)


GMT560

07i X

Panel Set: 11

schematic

REVISION

h83020c
sheet1

11

001
$IVEDWORK/h83020c__001

STAGE

VERSION

LAST CHANGED BY

ORGANIZATION

Agustin Velazquez
Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GMT560
1:27:35 pm

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-130

Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

ARD FUEL MAIN PRESS


CONTROL VALVE

ARD FUEL ENABLE


ON/OFF
ARD FUEL ENABLE
VLV ACT RTN

ARD FUEL MAIN PRESS


CONTROL VALVE RTN

J2-59

J2-60

J2-69
Y737.

YL
0.8 TXL

SPLICE
Y733.

PU
0.8 TXL

Y736.
19

PU
0.8 TXL

CAT

CAT

Y736.

PU
0.8 TXL

19

CAT
ARD

Y734.
19

BU
0.8 TXL

CAT

CAT

19

GY
0.8 TXL

CAT

ARD IGNITION COIL RTN

J2-52

J2-109
200.

Y738.

CAT

ARD IGNITION COIL

19

CAT
ARD

BK
0.8 TXL

Y751.
19

OR
0.8 TXL

J2-88

Y750.

YL
0.8 TXL

CAT
ARD

19

ARD IGNITION COIL

Fuel Enable
CAT
ARD

Pilot Fuel control Vlv

Pilot Fuel control Vlv

SPARK PLUG

OBJECT ID

Engine Controls (LF6)


GMT560

07i X

Panel Set: 12

schematic

REVISION

h83020c
sheet1

11

001
$IVEDWORK/h83020c__001

STAGE

VERSION

LAST CHANGED BY

ORGANIZATION

Agustin Velazquez
Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GMT560
1:27:35 pm

h83020c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-131

Fan Controls

FAN SOL

Fan
ENGINE CTRL
Ecm

HALL SENSOR
REF

RTN

HALL

SOLENOID

RTN

EV_FAN

2366

2365.
GRA
0.8

2364.
BLU DK
0.8

6141.
BN/WH
0.8

250.
BLK
0.8

2368.
WHT
0.8

N
N

M
M

L
L

K
K

J
J

POWER DIST
Ip1 - Trans

15A
440

FAN_PWR

14 Way Black GT150 Sealed M Conn

14 Way Black GT150 Sealed F Conn

J12

L12

FAN_GND2

2
ENGINE CTRL
Ecm

ENGINE CTRL
Ecm

ENGINE CTRL
Ecm

SS
RLY

250

SS
CONTROL
RLY

EV_FAN_RTN

SS

6141

EV_FAN_SIGNAL

RLY

2364

SS

EV_FAN_REF

RLY

2365

GND DIST
Gnd Zone #2B

4
2368.
WHT
0.8

K11

Fan Relay

5
FAN DRIVER

6
K9

250

FAN_GND

GND DIST
Gnd Zone #2B

OBJECT ID

Fan Controls: MDD Fan


GMT560

08

Panel Set: 1

schematic

REVISION

h83031a

X
sheet1

001
$IVEDWORK/h83031a__001

STAGE

VERSION

LAST CHANGED BY

ORGANIZATION

Agustin Velazquez
Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GMT560
1:42:16 pm

Panel Set: 1

h83031a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-132

ETC (L18) 8.1L V8 GMPT VORTEC - Gas


POWER DIST
Ip1 - Pcm I

POWER DIST
Ip2 - Brake Iso

Family 2
has Fuse

15A
439

ENGINE CNTLS
Pcm

ENGINE CNTLS
Pcm

ETC_A

ETC_B

Family 2
has Fuse

10A

ETC_P

BRK_NO_P

1320.
BLU LT
0.5

30F GTMXD SLD

B7
B7

30M GTMXD SLD

1320.
BLU LT
0.5

J1-7

1061.
ORN/BLK
0.5

J1-6

IGN1

774.
BLU DK/WHT
0.5

J1-12

BRAKE 2

J1-13

UART A

UART B

Throttle Actuator Control Module


GND

MOTOR 1

J1-15

J1-16

J1-8

TPS1
RTN

TPS1

J1-2

J1-1

416.
GRA
0.5

581.
YEL
0.8
351

TPS1
5V REF

MOTOR 2

TPS2
5V REF

J1-3

TPS2
RTN

TPS2

J1-9

J1-11

J1-10

486.
PPL
0.5

452.
BLK
0.5

ETC_G

582.
BRN
0.8

1704.
BLK/WHT
0.5

1688.
BLU LT/BLK
0.5

485.
GRN DK
0.5

GND DIST
Gnd Zone #3A

MTR
1

MTR
2

H
TPS1
5V REF

TPS1

TPS1
RTN

E
TPS2
5V REF

TPS2

TPS2
RTN

Throttle Actuator Cntrl Body

Etc L18

OBJECT ID

GMT560

08

Panel Set: 1

schematic

h83021a

X
sheet1

$IVEDWORK/h83021a__001

REVISION

STAGE

VERSION

001

Pilot

LAST CHANGED BY

1:31:30 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83021a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-133

ETC (L18) 8.1L V8 GMPT VORTEC - Gas (continued)

CRUISE CNTL
Resume/Accel

87

CRUISE CNTL
On/Off

CRUISE CNTL
Set Coast

RES_ACCEL_A

84

J1-5

SET_COAST_A

397

ON_OFF_A

J1-14

J1-4

RESUME/
ACCEL

SET
COAST

Throttle Actuator Cntrl Mdl

ON/OFF

Throttle Actuator Control Module


PPS 1
RTN

PPS 1
5V REF

PPS 1

J2-J

J2-F

J2-G

NO
CONNECTION

Etc L18

OBJECT ID

GMT560

08

Panel Set: 2

schematic

h83021a

X
sheet1

$IVEDWORK/h83021a__001

J2-D

PPS 1
RTN

PPS 1

REVISION

STAGE

VERSION

001

Pilot

D
PPS 1
5V REF

LAST CHANGED BY

TOOL
RX

TOOL
TX

FWE

J2-B

J2-A

J2-K

J2-E

1162.
BLU LT
0.5

1274.
TAN
0.5

PPS 2
RTN

PPS 2

1:31:30 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

J2-C

1272.
PPL
0.5

1161.
BLU DK
0.5

PPS 2
5V REF

PPS 2

1164.
WHT/BLK
0.5

1271.
BRN
0.5

PPS 2
RTN

PPS 2
5V REF

TOOL
RX

TOOL
TX

FWE

Pedal Position Sensor

ORGANIZATION

GMT560
Panel Set: 2

h83021a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-134

Fuel (L18) 8.1L V8 GMPT VORTEC - Gas - Family 2


ENGINE CNTLS
Pcm
465

1640

FUEL_RLY1

ENGINE CNTLS
Pcm

POWER DIST
Uh - Fuel

20A

FUEL_RLY_P

1589

A1 A3
Uh - Fuel Pump Rly
86

30

87
B3

250

30M GTMXD SLD

D1
D1
GROUND DIST
Ground Zone #2B

B6

B7

B6

30F GTMXD SLD

Dual Tanks

120.
GRA
2.0

Secondary Tank Fuel Sender


F: 250
E: 40

8M GT280 SLD
Single Tank

Dual Tanks

8F GT280 SLD

Single Tank

470.
BLK
0.8

470.
BLK
0.8

120.
GRA
2.0

8F GT280 SLD

350
(Page 2)

120.
GRA
2.0

(Page 2)

8F GT280 SLD

(Page 2)

Fuel (L18 Family 2)


08

schematic

C4
C4

470
8M GT280 SLD

2ND_RLY

GMT560

470.
BLK
0.8

OBJECT ID

h83022a

X
sheet1

16

$IVEDWORK/h83022a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:31:55 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

30F GTMXD SLD


30M GTMXD SLD

8M GT280 SLD

470.
BLK
0.8

PMP2

Panel Set: 1

470.
BLK
0.8

SC470
470.
BLK
0.8

PMP1

120.
GRA
1.0

8F GT280 SLD

120.
GRA
2.0

SC120

8M GT280 SLD

8F GT280 SLD

3
F

8F GT280 SLD

1936.
BLU DK
0.8

Sender Asm-Fuel (W/Pmp)

120.
GRA
2.0

8M GT280 SLD

1936.
BLU DK
0.8

8M GT280 SLD

30M GTMXD SLD


30F GTMXD SLD

1589.
PPL
0.8

120.
GRA
2.0

FUEL_LVL2

1936.
BLU DK
0.8

1589.
PPL
0.8

B1
120.
GRA
2.0

F_PMP_RLY_G

1936

FUEL_LVL1

B7
1589.
PPL
0.8

Fuel Pump Rly


12088567
85

ENGINE CNTLS
Pcm

FUEL_RTN

B
B
ENGINE CNTLS
Pcm

ORGANIZATION

GMT560
Panel Set: 1

h83022a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-135

Fuel (L18) 8.1L V8 GMPT VORTEC - Gas - Family 2


2ND_RLY
120
(Page 1)
PMP2
120
(Page 1)

30

86
Secondary Fuel Pump Rly

87

85

1465.
TAN
0.8

1058.
GRN LT
2.0

B
Secondary Fuel Tank Transfer Pump
PMP1

A
A

8F GT280 SLD
8M GT280 SLD

M
1465.
TAN
0.8

(Page 1)

ENGINE CNTLS
Pcm

Single Plastic Tank

A
A
350.
BLK
2.0

350.
BLK
2.0

Dual Tanks

350.
BLK
2.0

8F GT280 SLD
8M GT280 SLD

1465

FUEL_RLY2

1465.
TAN
0.8

SJ350

B4
B4

30F GTMXD SLD


30M GTMXD SLD

Single Metal Tank

350.
BLK
1.0

350.
BLK
2.0

PFTANK_G

FUEL_PMP_G

Static Ground:
Single Metal Tank

GND DIST
Gnd Zone #11

GND DIST
Ground Zone #12A

Fuel (L18 Family 2)


GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83022a

X
sheet1

16

$IVEDWORK/h83022a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:31:55 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83022a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-136

Fuel (L18) 8.1L V8 GMPT VORTEC - Gas - Family 3


ENGINE CNTLS
Pcm

ENGINE CNTLS
Pcm

POWER DIST
Uh - Fuel

20A

1589
465

1640

FUEL_RLY1

ENGINE CNTLS
Pcm

1936

FUEL_LVL1

FUEL_LVL2

FUEL_RLY_P

B7

B6

B7

B6

30M GTMXD SLD


30F GTMXD SLD

A1 A3
Uh - Fuel Pump Rly
86

1589.
PPL
0.8

30

Fuel Pump Rly


12088567
85

87
B3

250

B1

1
D1
D1

GROUND DIST
Ground Zone #2B

6M GT280 SLD
6F GT280 SLD

1936.
BLU DK
0.8

1589.
PPL
0.8

120.
GRA
2.0

F_PMP_RLY_G

1936.
BLU DK
0.8

30M GTMXD SLD

Sender Asm-Fuel (W/Pmp)

Secondary Tank Fuel Sender

30F GTMXD SLD

120.
GRA
2.0

F: 250
E: 40

F
F
Dual Tanks

6M GT280 SLD

6F GT280 SLD

Single Tank

Single Tank

Dual Tanks

120.
GRA
2.0

SA120

470.
BLK
0.8
120.
GRA
2.0

470.
BLK
0.8

SA470
470.
BLK
0.8

120.
GRA
2.0
120.
GRA
2.0

120.
GRA
1.0

470.
BLK
0.8

C4
PMP1
350
(Page 2)

B
B

PMP2
(Page 2)

6F GT280 SLD
6M GT280 SLD

C4

470

30F GTMXD SLD


30M GTMXD SLD

FUEL_RTN

470.
BLK
0.8

2ND_RLY
(Page 2)

ENGINE CNTLS
Pcm

Fuel (L18 Family 3)


GMT560
Panel Set: 1

08

OBJECT ID

h83022c

X
schematic

sheet1

17

$IVEDWORK/h83022c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:32:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83022c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-137

Fuel (L18) 8.1L V8 GMPT VORTEC - Gas - Family 3


2ND_RLY
120
(Page 1)
PMP2
120
(Page 1)

30

86
Secondary Fuel Pump Rly

87
1058.
GRN LT
2.0

85

1465.
TAN
0.8

B
Secondary Fuel Tank Transfer Pump

6F GT280 SLD
6M GT280 SLD

A
350.
BLK
2.0

PMP1

1465.
TAN
0.8

(Page 1)

ENGINE CNTLS
Pcm

350.
BLK
2.0

SA350

B4
B4

350.
BLK
1.0

350.
BLK
1.0

SFTANK_G

GND DIST
Gnd Zone #9

Fuel (L18 Family 3)


GMT560
Panel Set: 2

08

schematic

17

FUEL_SEND_G

GND DIST
Gnd Zone #10

h83022c
sheet1

FUEL_RLY2

Static Ground:
Primary Tank

OBJECT ID

1465

30M GTMXD SLD

350.
BLK
2.0

PFTANK_G

Static Ground:
Secondary Tank

30F GTMXD SLD

$IVEDWORK/h83022c__001

GND DIST
Gnd Zone #3C

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:32:27 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83022c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-138

Fuel (LMM) 6.6L V8 Isuzu DURAMAX - Diesel


ENGINE CNTLS
Pcm

ENGINE CNTLS
Pcm
1589

1936

FUEL_LVL1

B7

B6

B7

B6

1589.
PPL
0.8
1589.
PPL
0.8

FUEL_LVL2

30M GTMXD SLD


30F GTMXD SLD

1640

FUEL_RLY_P

1936.
BLU DK
0.8

D
D

A3

86
Fuel Pump Rly

87

Secondary Tank Fuel Sender

B3

120.
GRA
2.0
30M GTMXD SLD

D1
D1
2

12088567
85

B1

4
Primary Tank Fuel Sender

SC470

F_PMP_RLY_G

GROUND DIST
Ground Zone #2B
8M GT280 SLD

F
470.
BLK
0.8

250

30F GTMXD SLD

120.
GRA
2.0

Dual Tanks

470.
BLK
0.8

A1

8F GT280 SLD

470.
BLK
0.8

FUEL_RLY1

Uh - Fuel Pump Rly (Secondary)


30

1936.
BLU DK
0.8

Single Tank

465

8M GT280 SLD

C
1589.
PPL
0.8

ENGINE CNTLS
Pcm

POWER DIST
Uh - Fuel

20A

8F GT280 SLD

120.
GRA
2.0

470.
BLK
0.8

B
Splice required for L18

8F GT280 SLD

B
B
470.
BLK
0.8

8M GT280 SLD

C4
470

350.
BLK
1.0
FUEL_SEND_G

SJ350
350.
BLK
1.0

FUEL_RTN

sheet1

FUEL_PMP_G

NJ9/NN4/N23 - FAMILY 2 SINGLE REAR METAL FUEL TANK


NK1/NJ2 - FAMILY 2 SINGLE MID-SHIP PLASTIC FUEL TANK
NG6 - FAMILY 2 DUAL FUEL TANKS
FAM2 - FAMILY 2

h83022d

Single Metal Tank

RPO LEGEND

OBJECT ID

08

schematic

350.
BLK
2.0

Dual Tanks

30M GTMXD SLD

Fuel (LMM)
GMT560

GND DIST
Gnd Zone #11
350.
BLK
1.0

30F GTMXD SLD

ENGINE CNTLS
Pcm

Panel Set: 1

PFTANK_G

GND DIST
Ground Zone #12A

470.
BLK
0.8

C4

Secondary Fuel Tank Transfer Pump

$IVEDWORK/h83022d__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

GND DIST
Ground Zone #12A
1:32:46 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Static Ground:
Single Metal Tank
PFTANK_G

GND DIST
Gnd Zone #11

ORGANIZATION

GMT560
Panel Set: 1

h83022d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-139

Fuel (LF8) 7.8L L6 Isuzu 6H - Diesel (LF6) 7.2L L6 Caterpillar C7 - Diesel


ENGINE CNTLS
Ecu

ENGINE CNTLS
Ecu
1589

1936

FUEL_LVL1

B7

B6

B7

B6

1589.
PPL
0.8

FUEL_LVL2

30M GTMXD SLD


30F GTMXD SLD

1936.
BLU DK
0.8

6M GT280 SLD
6F GT280 SLD

SA350

1936.
BLU DK
0.8

1589.
PPL
0.8

Secondary Tank Fuel Sender

Primary Tank Fuel Sender

2
Single Tank

350.
BLK
1.0

350.
BLK
1.0

PFTANK_G

Dual Tanks

Static Ground:
Primary Tank

GND DIST
Gnd Zone #10

470.
BLK
0.8

470.
BLK
0.8

350.
BLK
1.0

SFTANK_G

FUEL_SEND_G

Static Ground:
Secondary Tank

GND DIST
Gnd Zone #9

GND DIST
Gnd Zone #3C

SA470
470.
BLK
0.8

470.
BLK
0.8

6F GT280 SLD

B
B

6M GT280 SLD

470.
BLK
0.8

C4
C4
470

30F GTMXD SLD


30M GTMXD SLD
FUEL_RTN

ENGINE CNTLS
Ecu

Fuel (LF8/LF6)
GMT560
Panel Set: 1

08

OBJECT ID

h83022b

X
schematic

sheet1

$IVEDWORK/h83022b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:32:11 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83022b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-140

Heated Fuel - Water In Fuel (LMM) 6.6L V8 Isuzu DURAMAX - Diesel


POWER DIST
Uh - Htd Fuel

POWER DIST
Uh - Eng 1

10A

TELL TALE
Ttm - Water In Fuel

LLY ENG CNTLS


Pcm Wif

20A
239

HFUEL_R3_P 1440

N85

HFUEL_3_P

LMM_WIF

WIF

N87
Ip2 - Heated Fuel Rly
85

86

N86

87
Heated Fuel
12088567
30

N30
2677.
PNK
1.0

508.
YEL/BLK
0.8

A5
450

HFUEL_R3_G

B8

A5

B8

24F GTMXD SLD


24M GTMXD SLD

508.
YEL/BLK
0.8

508.
YEL/BLK
0.8

GND DIST
Gnd Zone #4B

SB508

2677.
PNK
1.0

508.
YEL/BLK
0.8

9
9

27
27 J2

Conn 40F GT 150-280 Sld

Conn 40M GT 150-280 Sld


13551537

IC95.
IC90.
PNK
YEL/BLK
19 0.85
TXL 16
1.25 TXL
50
50
ISUZU

ISUZU

J1-B

HTD FUEL

J2-B
WIF

Heated/Water In Fuel
97365742
UPC

150 WATTS
o
o
CLOSES FROM -40 C TO 60 C

GND

J1-A
IC96

HFUEL_SW_G

GND

J2-A
IC91

WIF_G

GND DIST
Engine Earth A
Page 8A-14A - 12

Heated Fuel/WIF (LMM)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83023d

X
sheet1

$IVEDWORK/h83023d__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:34:37 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

FNA

J1-7318-3324-30
J2-7322-1424-40

GND DIST
Engine Earth B
Page 8A-14A - 12

ORGANIZATION

GMT560
Panel Set: 1

h83023d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-141

Heated Fuel - Water In Fuel (LF6) 7.2L L6 Caterpillar C7 - Diesel


TELL TALE
Ttm - Water In Fuel

WIF

508.
YEL/BLK
0.8

40M GTMXD SLD

A4
A4

40F GTMXD SLD

508.
YEL/BLK
0.8

A
Water In Fuel Snsr

NWB/KJK
B

351

WIF_G

GND DIST
Gnd Zone #3A

Heated Fuel/WIF (LF6)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83023c

X
sheet1

$IVEDWORK/h83023c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:34:18 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83023c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-142

Heated Fuel - Water In Fuel (LF8) 7.8L L6 Isuzu 6H - Diesel

LF8 ENG CNTLS


Pcm Wif

LF8_WIF

508.
YEL/BLK
0.8

Sumitomo 6 Way Conn

2
2

ISUZU
TBD
TBD

508.
YEL/BLK
19
0.8 TXL
50

A
Water In Fuel Snsr
wif 001
UPC

FNA

7323-1424-40
Yazaki
B

Heated Fuel/WIF (LF8)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83023b

X
sheet1

$IVEDWORK/h83023b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:34:00 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83023b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-143

Automatic Transmission (LCT) Transmission Control Module


Eng Speed Snsr (Tiss)
POWER DIST
Uh - Pcm B

POWER DIST
Ip1 - Trans

SPEED SENSOR
TRANS INPUT

Turbine Spd Snsr

SPEED SENSOR
TURBINE

SPEED SENSOR
TRANS OUTPUT

Trans Output Spd Snsr

15A
10A
440

LO

TCM_BAT_PP

1020

POWER DIST
Uh - Pcm B

TISS HI

LO

LCT_IGN0_P

TURS HI

1230.
RED/BLK
0.8

LO

TOSS HI

1983.
ORN
0.8

821.
PPL/WHT
0.8

15A
440

TCM_BAT_PP2

1984.
BLU LT
0.8

1231.
BLU DK/WHT
0.8

J1-70

J1-10

V_BATT_B

V_BATT_A

TPS

V5A

J1-44

POWER DIST
Ip2 - Lh Parklamp

J1-63

J1-39

IGN0

NENE+
TRANS INPUT SPEED
OVERDRIVE
DEFEAT

J1-12
464

2509

UNMANAGED
TORQUE

J1-60

NONO+
TRANS OUTPUT SPEED

CLASS II

J1-22

ZERO
CROSSING

J1-46

GND

J1-18

POWER DIST
Uh - Eng1

10A
239

UNMAN_TORQ

L18 ENG CNTLS


Pcm

L18 ENGINE CNTLS


Pcm

ODDS_LED_P

ILLUM

IGN1

GND

GND

GND

J1-9

J1-69

DEL_TORQ
2467

2678.
TAN/WHT
0.5

750

J1-40

2470

LCT_CL2

2221

REP_TOSS_HI_1

351

LCT_GG

L18

ODDS_LP

LCT TCM

J1-80

NTNT+
TURB SPEED

J1-61

Family 2
has Fuse

10A

J1-20

J1-59

822.
GRN LT/BLK
0.8

SERIAL DATA LINK


Class 2

ENGINE CNTLS
Pcm/Ecu

351.
BLK/WHT
0.8

GND DIST
Gnd Zone #3A

TCM1_G

Overdrive Defeat Sw

2678.
TAN/WHT
0.8

C12
C12

2678.
TAN/WHT
0.8

40M GTMXD SLD

C5
C5

40F GTMXD SLD

GND DIST
Gnd Zone #3A

24M GTMXD SLD


24F GTMXD SLD

ODDS_SW_G

2678.
TAN/WHT
0.5

2678.
TAN/WHT
0.5

2678.
TAN/WHT
0.5

GND DIST
Gnd Zone #7A
750

SA2678

ODDS_ILL_G

GND DIST
Gnd Zone #7A

LCT Trans

OBJECT ID

GMT560

08

Panel Set: 1

schematic

h83027a

X
sheet1

19

$IVEDWORK/h83027a__001

REVISION

STAGE

VERSION

001

Pilot

LAST CHANGED BY

1:35:20 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83027a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-144

17

PCS 1

10

TCC

MAIN
MOD

19

Allison Trans 4 Gen

NH VBS OE
Solenoid A

On/Off
Solenoid C

NL VBS CE
Solenoid F (TCC)

On/Off
Solenoid B

NL VBS CE
Main Solenoid

On/Off
Solenoid E

SS 1

SS 3

On/Off
Solenoid D

PS1 (Switch C)

Not Used

PS3 (Switch E)

PS2 (Switch D)

STS
Sump
Temperature

Not Used

PS4 (Switch R)

IMS NS

IMS P

IMS A

IMS B

IMS C

SS 2

Pressure Switch Manifold

IMS

PCS 2

Automatic Transmission (LCT) Transmission Control Module

TRANS ID

24

20

21

22

23

18

1786

771.
BLK/WHT
0.8

773.
GRA
0.8

11

J1-53

J1-73

407.
BLK
0.8

J1-34
IMS
BIT P

IMS
BIT A

J1-38

IMS
NEUTRAL

1226.
RED
0.8

J1-58

J1-54
SUMP
TEMP

J1-57
PSM E

PSM
REV

J1-79

LO

J1-67

D SW
GND

HI

J1-47

J1-66

85

30
Reverse

6106

GMLAN_9

139.
PNK
0.8

F9

24

6105

BU_LCT_1

15A

J1-6

h83027a
19

C SW
GND

J1-71

J1-74

Main Mod
HSD2
Main Sol
SOL_COM1+ HI NL VBS CE

2528.
GRN DK/WHT
0.8

J1-78

J1-55

TCC
Sol F (TCC)
NL VBS CE

PCS 1
Solenoid A
NH VBS OE

J1-11
HSD1

REQ
TORQ

J1-26

GPO5

J1-5

J1-24

GPO6

J1-64

CHECK
TRANS TT

J1-29

GMLAN_6_1

$IVEDWORK/h83027a__001

1234.
GRA
0.8

GMLAN_6_2

LCT TRANS
GMLAN Conf

463

GMLAN_10

1234.
GRA
0.8

40M GTMXD SLD

B9
B9

40F GTMXD SLD

B7
B7

24M GTMXD
24F GTMXD S

REQ_TORQ

L18 ENG CNTLS


Pcm

1234.
GRA
0.5

1234.
GRA
0.5

TELL TALE
Ttm - Check Trans

SB139

OBJECT ID

sheet1

J1-52

1994.
WHT
0.8

GMLAN_5_1

139.
PNK
0.8

SOL_B
LO

GMLAN
Term

LMM ENG CNTLS


Gpm

EXTERIOR LIGHTS
Back Up Lamps

POWER DIST
Ip1 - Turn/Backup

08

J1-36

E SW
GND

6105

12088567
87

H9

LCT Trans

J1-51

323.
BRN
0.8

7581.
PPL
0.8

LCT TRANS
GMLAN Conf

LMM ENG CNTLS


Gpm

schematic

J1-27

6105

Uh - Reverse Rly

GMT560

HI

LO

H11

86

BU_LCT_P

14

LCT TRANS
GMLAN Conf

F11

Panel Set: 2

J1-33

J1-17
PSM C

PSM D

1524.
GRA
0.8

139

15

1530.
BLU DK
0.8

898.
PPL
0.8

2469.
BRN/WHT
0.8

2879.
YEL/BLK
0.8

6106

2471.
PPL
0.8

16

GM LAN
SHIELD

J1-65

2527.
ORN/WHT
0.8

1224.
PNK
0.8

1225.
BLU DK
0.8

J1-77

REVER WAR

J1-76

2529.
GRN LT/BLK
0.8

ANALOG
RTN

LCT TCM
TRANS ID

1227.
YEL/BLK
0.8

ENGINE CNTLS
Pcm/Ecu

1786.
ORN/BLK
0.8

IMS
BIT B

IMS
BIT C

IMS_NS

776.
WHT
0.8

772.
YEL
0.8

J1-14

CHECK_T

REVISION

STAGE

VERSION

001

Pilot

LAST CHANGED BY

1:35:20 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83027a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-145

Automatic Transmission (LCT) Transmission Control Module

SPEED SENSOR
TRANS INPUT

LO

LCT TRANS
GMLAN Conf

GMLAN_5_1

LO

Trans Output Spd Snsr

TOSS HI

LCT TRANS
GMLAN Conf

GMLAN_6_1

6105.
BLU DK
0.8

6106.
BLU LT
0.8

SPEED SENSOR
TRANS OUTPUT

TISS HI

B
LCT TRANS
GMLAN Conf

Eng Speed Snsr (Tiss)

401.
PPL
0.8

1231.
1230.
BLU DK/WHT RED/BLK
0.8
0.8

GMLAN_6_2

6105.
BLU DK
0.8

400.
YEL
0.8

SA6105

6105.
BLU DK
0.8

39
TISS
LO

59

40

TISS
HI

TOSS
LO

60
TOSS
HI

Md Tcm

MD TCM (WTEC)

GMLAN_7

LO

HI

J1-27
DATA LINK CONN
Data Conn

6106

GMLAN
Term

J1-6

J1-26

GMLAN_5_1

LCT TRANS
GMLAN Conf

GMLAN_8

6105

GMLAN_6_1

LCT TRANS
GMLAN Conf

DATA LINK CONN


Data Conn

6105

GMLAN_6_2

LCT TRANS
GMLAN Conf

MD Trans (LF8&LF6)
GMT560

08

Panel Set: 3

schematic

OBJECT ID

h83027b

X
sheet1

$IVEDWORK/h83027b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

8:21:32 am

Agustin Velazquez
Friday, May 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83027b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-146

Automatic Transmission (MD) Transmission Control Module


POWER DIST
Ip1 - Trans

POWER DIST
Uh - Pcm B

Transmission Optional Connector


C

25A/LF8
10A/LF6

10A
1020

MD_IGN0_P

440

TCM_BAT_P

2522.
YEL
0.8

1480.
BLU LT
0.8

1148.
GRA
0.8

1146.
PPL
0.8

476.
BLK
0.8

POWER DIST
Uh - Pcm B

1479.
YEL
0.8

10F MP150 SLD

981.
TAN/WHT
0.8

1481.
YEL
0.8

1147.
TAN
0.8

980.
PPL/WHT
0.8

SUMP TEMP OIL LEVEL


SENSOR

TEMP
SIG

ANALOG
GND

OIL LVL
SIG

SEN
PWR

HSD3
(TCC)

TCC

18

19

15

16

11

12

1971.
WHT
0.8

1227.
YEL/BLK
0.8

25A/LF8
10A/LF6
440

1531.
GRN DK
0.8

MD_BAT_P

407.
BLK
0.8

63

10

70

IGN0

BATT

43

30

PTO
ENABLE
(INPUT)

BATT

PTO
ENGAGE
(OUTPUT)

17

45

DIGITAL
GND

AUTO
NEUTRAL

RANGE
INDICATOR

42

64

AUX
HOLD

23

SUMP
TEMP

PUMP MODE
REQUEST

22
PUMP
ENABLE

54

RANGE
INHIBIT

SUMP TEMP
SIGNAL

598.
GRA
0.8

58
ANALOG
GND

16
OIL LVL
SIGNAL

1994.
WHT
0.8

12
SIGNAL
POWER

31
HSD3
TCC

37
TCC

MD TCM (WTEC)
SHIFT SELECTOR DIR SIGNAL

POWER DIST
Uh - Pcm B
INTERIOR LIGHTING
Dimmer Signal Dist

34
1373.
GRN DK
0.8

15A/LF8
10A/LF6

10A

440

POWER DIST
Ip1 - Trans
SHIFT_DIM

SHIFT_BAT_P

A4

A1

A4

A1

10A
8.
GRA
0.5

1020

440.
ORN
0.8

SHIFT_IGN0_P

IGN
POWER

J1939
J1939

J1939
J1939

40F GTMXD SLD

1373.
GRN DK
0.8

13

12

DIM IN

40M GTMXD SLD

2362

SHIFT_J-

2361

SHIFT_J+

11

V BAT

SHIFT
DATA
BIT 1

J1939
GND

Hi

5
450

Lo

Shield

15

14

SHIFT_LP_G

GND DIST
Gnd Zone #4B
P

MD Trans (LF8&LF6)
GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83027b

X
sheet1

$IVEDWORK/h83027b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

8:21:32 am

Agustin Velazquez
Friday, May 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83027b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-147

Automatic Transmission (MD) Transmission Control Module (continued)

HSD2
PCS1,2,3,SS1

PCS1

PCS2

7580.
YEL
0.8

323.
BRN
0.8

36

HSD2
PCS1
PCS1,2,3,SS1

HSD1
PCS4,6,MAIN MOD

SS1

10

2362
PCS4

PCS6

C3

MAIN MOD

33

51

PCS2

PCS3

SS1

11
HSD1
PCS4,6,MAIN MOD

55

78

PCS4

PCS6

14

J1939
J1939

13

1983.
ORN
0.8

2361

MD_J+

2471.
PPL
0.8

74

77

MAIN MOD

76

C3 PRESS

TRANS
ID

20

80

48
HI

TURSS
HI

TURSS
LO

8
LO

SERVICE
TRANS
SOON

REVERSE
WARNING

41

65

SHIELD

GND

29

25

GND

69

POWER DIST
Ip1 - Turn/Backup

15A
139

F11

CHECK
TRANS

SPEEDO
NZC

50

1524.
GRA
0.8

49

J1939

MD TCM (WTEC)
NEUTRAL
START

MD_J-

HI

1984.
BLU LT
0.8

1530 .
BLU DK
0.8

7582.
PPL/BLK
0.8

LO

20

1226.
RED
0.8

7578.
ORN
0.8

52

TRANS ID

323.
BRN
0.8

7579.
YEL/BLK
0.8

7581.
PPL
0.8

71

PCS3

J1939
J1939

Allison MD Trans

TURBINE SPEED SENSOR

PRESS SW

1234.
GRA
0.8

BU_MD_P

H11
Uh - Reverse Rly
86

85

30
Reverse

B9
B9

40M GTMXD SLD

351.
BLK/WHT
0.8

40F GTMXD SLD

12088567
87

H9

F9

1234.
GRA
0.5
24.
GRN LT
0.8

POWER DIST
Uh - Eng 3
24

BU_MD

TELL TALE
Ttm - Check Trans

351

MD_G

GND DIST
Gnd Zone #3A

TCM1_G

BACK_UP_MD

15A
539

MD Trans (LF8&LF6)
GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83027b

X
sheet1

$IVEDWORK/h83027b__001

REVISION

STAGE

VERSION

001

Beta

CHECK_T

REV_P

LAST CHANGED BY

EXTERIOR LIGHTING
Back Up Lamps
8:21:32 am

Agustin Velazquez
Friday, May 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ENGINE CNTLS
Ecu

GND DIST
Gnd Zone #3A

ORGANIZATION

GMT560
Panel Set: 2

h83027b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-148

Automatic Transmission (MD) Transmission Control Module (continued)

SPEED SENSOR
TRANS INPUT

LO

LCT TRANS
GMLAN Conf

GMLAN_5_1

LO

Trans Output Spd Snsr

TOSS HI

LCT TRANS
GMLAN Conf

GMLAN_6_1

6105.
BLU DK
0.8

6106.
BLU LT
0.8

SPEED SENSOR
TRANS OUTPUT

TISS HI

B
LCT TRANS
GMLAN Conf

Eng Speed Snsr (Tiss)

401.
PPL
0.8

1231.
1230.
BLU DK/WHT RED/BLK
0.8
0.8

GMLAN_6_2

6105.
BLU DK
0.8

400.
YEL
0.8

SA6105

6105.
BLU DK
0.8

39
TISS
LO

59

40

TISS
HI

TOSS
LO

60
TOSS
HI

Md Tcm

MD TCM (WTEC)

GMLAN_7

LO

HI

J1-27
DATA LINK CONN
Data Conn

6106

GMLAN
Term

J1-6

J1-26

GMLAN_5_1

LCT TRANS
GMLAN Conf

GMLAN_8

6105

GMLAN_6_1

LCT TRANS
GMLAN Conf

DATA LINK CONN


Data Conn

6105

GMLAN_6_2

LCT TRANS
GMLAN Conf

MD Trans (LF8&LF6)
GMT560

08

Panel Set: 3

schematic

OBJECT ID

h83027b

X
sheet1

$IVEDWORK/h83027b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

8:21:32 am

Agustin Velazquez
Friday, May 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83027b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-149

Exhaust Brake/Restrictor (LMM) 6.6L V8 Isuzu DURAMAX - Diesel


(LF8) 7.8L L6 Isuzu 6H - Diesel (LF6) 7.2L L6 Caterpillar C7 - Diesel

INTERIOR LIGHTING
Headlamp Illum

ENGINE CNTLS
Ecu

2509

ENGINE CNTLS
Ecu/Pcm

EXH_BRK_LP

2081

EXH_BRK

EXH_TEL

B3
B3

1962.
BLK/WHT
0.8

C7
C7

30M GTMXD
30F GTMXD

2081.
GRN LT
0.5

30M GTMXD SLD


30F GTMXD SLD

1962.
BLK/WHT
0.8

ILLUM

LED

SW

GND

GND

GND

Exhaust Brake Sw

EXH_TT

750

EXH_ILL_G

750

EXH_SW_G

TELL TALE
Ttm - Exhaust
GND DIST
Gnd Zone #7A

Exhaust Brake/Rstr (Diesel)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83029a

X
sheet1

$IVEDWORK/h83029a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:36:59 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GND DIST/CAT ENG CNTLS


Gnd Zone #7A/Ecu

ORGANIZATION

GMT560
Panel Set: 1

h83029a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-150

Starting & Charging (L18) 8.1L V8 GMPT VORTEC - Gas


Family 2 has Fuse

POWER DIST
Ip1 - Start

10A

POWER DIST
Maxi - Ign1

40A

STARTRLY_P

CRANK2_P

242.
RED
5.0
POWER DIST
Ip1 - Start

806.
PPL
0.5

806

B12

30F GTMXD SLD


30M GTMXD SLD

STARTRLY2_P

242.
RED
5.0

30M GTMXD

806.
PPL
0.5

A7
A

A9
86

Man Cltch Sw Btm Of Trvl

Uh - Starter Rly

30
Starter Rly
12193604
87

85

B
1433.
GRN DK
0.5

B9

A3

30F GTMXD

B12

B9

A3

Family 2
has Fuse

10A

B9

B7
BATTERIES
Battery Positive

30M GTMXD

6.
PPL
3.0

30F GTMXD

1433.
GRN DK
0.5

START

Start Ring Term 1


START

B
B2
B2

M5

30F GTMXD SLD

(Page 2)

Motor Starter V8

30M GTMXD SLD

1433.
GRN DK
0.8

S_CASE

L18_CRANK

B_CASE

447

ENGINE CNTLS
Pcm

PCM_START

STARTER_G

ENGINE CNTLS
Pcm

Starting & Charging (L18)


GMT560

08

Panel Set: 1

schematic

X
sheet1

OBJECT ID

h83030a
19

$IVEDWORK/h83030a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:37:34 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GND DIST
Case Gnd

ORGANIZATION

GMT560
Panel Set: 1

h83030a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-151

Starting & Charging (L18) 8.1L V8 GMPT VORTEC - Gas (continued)

SENSE
(Page 3)

GEN_1
(Page 3)

GEN_2
(Page 3)

Secondary
Generator
Output

Primary
Generator
Output

Primary
Generator
Output

Generator
Sense

Generator
Sense

2.
RED
19.0

2.
RED
19.0

Iso Term Jct 3

Iso Term Jct 2

2.
RED
8.0

2.
RED
0.5

2.
RED
19.0

Start Ring Term 3

M8

M10

Start Ring Term 3

M10

2.
RED
0.5

SC2

2.
RED
8.0

2.
RED
0.5

Start Ring Term 3

B
M8

With Isolator

2.
RED
8.0

Generator
Sense

2.
RED
19.0

SA2

SC2

2.
RED
19.0

Primary
Generator
Output

Secondary
Generator
Output

Single Generator

M8

Dual Generators

ISO_POST

VNF
START

BATTERIES
Isolator Post

Starting & Charging (L18)


GMT560

08

Panel Set: 2

schematic

X
sheet1

OBJECT ID

h83030a
19

$IVEDWORK/h83030a__001

(Page 1)

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:37:34 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83030a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-152

Starting & Charging (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


SENSE

SF2

2
(Page 2)

GEN_1

GEN_2

2
(Page 2)

2
(Page 2)

2.
RED
1.0

Gen Ring Term

2.
RED
1.0

Dual G Ring Term

B
A

A
B

BAT

A
Generator Asm

PHASE

TURN
ON INPUT

DC SENSE

LAMP
DRIVER

AC SENSE

D
2nd Generator Asm

TURN
ON INPUT

DC SENSE
STATOR

BAT

PHASE

STATOR

AC SENSE

LAMP
DRIVER

G
3~

G
3~

FIELD (ROTOR)

FIELD (ROTOR)
FIELD

CASE

GND DIST
Case Gnd

CASE

Single

GEN_G

FIELD

CS130

25.
BRN
0.8

Dual

CS130

2ND_GEN_G

GND DIST
Case Gnd

25.
BRN
0.8

25.
BRN
0.8

SA25

NOTE:

25.
BRN
0.8

23

F_TERM_MON

ENGINE CNTLS
Pcm

Starting & Charging (L18)


GMT560

08

Panel Set: 3

schematic

X
sheet1

OBJECT ID

h83030a
19

$IVEDWORK/h83030a__001

Optional Generators:
Family 3:

15744911 - K68; 105 amps


TBD - KG4; 150 amps

Family 2:

10480382 - K65; 95 amps


15744912 - K68; 105 amps
TBD - KG4; 150 amps

L_TERM_L18

ENGINE CNTLS
Pcm

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:37:34 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83030a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-153

Starting & Charging (LMM) 6.6L V8 Isuzu DURAMAX - Diesel


POWER DIST
Maxi - Ign1

40A

STARTRLY_P

242.
RED
5.0

POWER DIST
Ip1 - Start

30F GTMXD SLD

A3
A3

10A
806

30M GTMXD SLD

STARTRLY2_P

242.
RED
5.0

A7

A9
86

Uh - Starter Rly

30
Starter Rly
12193604
87

85
B9

BATTERIES
Battery Positive

B7

6.
PPL
5.0

Start Ring Term 1

START

M8
START

M5

Ring Terminal

(Page 2)

2.
RED
8.0

SB2
2.
RED
19.0

Motor Starter V8
GLO_CNTL

S_CASE

LMM ENG CNTLS


Glow Plug Cntrl

B_CASE
447

PCM_START

STARTER_G

ENGINE CNTLS
Pcm

Starting & Charging (LMM)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83030d

X
sheet1

$IVEDWORK/h83030d__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

GND DIST
Case Gnd
1:42:00 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83030d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-154

Starting & Charging (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

SENSE
(Page 3)

GEN_1
(Page 3)

GEN_2
(Page 3)

Secondary
Generator
Output

Primary
Generator
Output

Primary
Generator
Output

Generator
Sense

Generator
Sense

2.
RED
19.0

2.
RED
19.0

SC2

2.
RED
19.0

2.
RED
0.5

2.
RED
19.0

Iso Term Jct 3

Iso Term Jct 2

A
B

Ring Terminal

M8

2.
RED
8.0

Generator
Sense

2.
RED
19.0

SC2

2.
RED
8.0

2.
RED
0.5

Ring Terminal

M10

M10

Primary
Generator
Output

SA2

2.
RED
0.5

2.
RED
8.0

Start Ring Term 3

Secondary
Generator
Output

M8

With Isolator

Single Generator

Dual Generators

ISO_POST

VNF
START

BATTERIES
Isolator Post

Starting & Charging (LMM)


GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83030d

X
sheet1

$IVEDWORK/h83030d__001

(Page 1)

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:42:00 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83030d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-155

Starting & Charging (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


SF2

SENSE
2
(Page 2)

GEN_1

GEN_2

2
(Page 2)

2
(Page 2)

2.
RED
1.0

2.
RED
1.0

Gen Ring Term

Dual G Ring Term

BAT

A
Generator Asm

PHASE

AC SENSE

2nd Generator Asm

STATOR

AC SENSE

FIELD (ROTOR)
CS130

FIELD

CASE

23

FIELD

CASE

NOTE:

25.
BRN
0.8

GND DIST
Case Gnd

Starting & Charging (LMM)


08

L_TERM_LMM

L2_TERM_LMM

sheet1

2ND_GEN_G

ENGINE CNTLS
Pcm

OBJECT ID

h83030d

X
4

15744912 - K65; 95 amps


15744912 - K68; 105 amps
TBD - KG4; 150 amps

F_TERM_MON

ENGINE CNTLS
Pcm

CS130

C
2524.
BRN
0.8

Optional Generators:

GEN_G

schematic

LAMP
DRIVER

G
3~

FIELD (ROTOR)

GMT560

TURN
ON INPUT

DC SENSE

LAMP
DRIVER

G
3~

Panel Set: 3

BAT

PHASE

TURN
ON INPUT

DC SENSE
STATOR

A
B

$IVEDWORK/h83030d__001

ENGINE CNTLS
Pcm

GND DIST
Case Gnd

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:42:00 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83030d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-156

Starting & Charging (LF8) 7.8L L6 Isuzu 6H - Diesel


POWER DIST
Ip1 - Start
POWER DIST
Ip1 - Start

10A

POWER DIST
Maxi - Ign1

10A

CRANK2_P

40A
806

STARTRLY2_P

STARTRLY_P

242.
RED
5.0

806.
PPL
0.5
30F GTMXD

B12
B12

30F GTMXD SLD

A3
A3

30M GTMXD

806.
PPL
0.5

30M GTMXD SLD

242.
RED
5.0

A
Man Cltch Sw Btm Of Trvl
A7

A9

B
86

Uh - Starter Rly

30
Starter Rly

1433.
GRN DK
0.5

12193604
87

85

BATTERIES
Battery Positive

30M GTMXD

B9
B9

B9

30F GTMXD

B7
6.
PPL
5.0

1433.
GRN DK
0.5

START

Start Ring Term 1


30F GTMXD SLD

B2
B2

A
B

447

30M GTMXD SLD

ECU_START

M5
START

1433.
GRN DK
0.8

ENGINE CNTLS
Ecu

(Page 2)

Motor Starter Isuzu

S_CASE

B_CASE
ECU_CRANK

STARTER_G

ENGINE CNTLS
Ecu

Starting & Charging (LF8)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83030b

X
sheet1

$IVEDWORK/h83030b__001

GND DIST
Case Gnd

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:39:12 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83030b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-157

Starting & Charging (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)

2.
RED
1.0

2.
RED
19.0

SC2

SF2

NOTE:
Gen Ring Term

Optional Generators:

15015180 - K60; 100 amps

15015181 - KW1; 160 amps


15015182 - KG8; 130 amps

M10

2.
RED
8.0

2.
RED
0.5

BAT

Generator Asm

PHASE

DC SENSE
STATOR

AC SENSE

TELLTALE
Ttm - Battery

TURN
ON INPUT
LAMP
DRIVER

L_TERM_TTM
G
3~

25.
BRN
0.5

FIELD (ROTOR)
FIELD

CASE
A

CS130

Start Ring Term 3

B
25.
BRN
0.8

B
M10

30F GTMXD SLD


30M GTMXD SLD

25.
BRN
0.8

25.
BRN
0.8

GND DIST
Case Gnd

(Page 1)

B8

SA25

GEN_G
START

B8

23

F_TERM_MON
L_TERM_MON

ENG CNTLS
Ecu

Starting & Charging (LF8)


GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83030b

X
sheet1

$IVEDWORK/h83030b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:39:12 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ENG CNTLS
Ecu

ORGANIZATION

GMT560
Panel Set: 2

h83030b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-158

Starting & Charging (LF6) 7.2L L6 Caterpillar C7 - Diesel


POWER DIST
Ip1 - Start

POWER DIST
Maxi - Ign1

40A

STARTRLY_P

10A

242.
RED
5.0

CRANK2_P

806.
PPL
0.5

B12
B12

30F GTMXD SLD

A3
A3

30M GTMXD SLD

242.
RED
5.0

30F GTMXD
30M GTMXD

A7

806.
PPL
0.5

A9
86

Starter Rly
12193604
87

A
85

Man Cltch Sw Btm Of Trvl

447.
YEL
0.8

-KQR

1433.
GRN DK
0.5

B9

B7

1M MP280 SLD
&KQR

A
B9
B9

Uh - Starter Rly

30

30M GTMXD

1F MP280 SLD

Start Ring Term 1


START

447.
YEL
1.0

30F GTMXD

START

A
1433.
GRN DK
0.5
POWER DIST
Ip1 - Start

B2
B2

S
Overcrank Prot Temp Strtr Sw

CAT MOTOR STARTER


TBD
PAGE 8AMOTOR STARTER30C-1
OVERCRANK SW 30C-1

30F GTMXD SLD

B
447.
YEL
1.0

30M GTMXD SLD

10A

CRANK_C_P

1M MP280 SLD

(Page 2)

Starter Motor - Cat

CAT MOTOR STARTER


PAGE 8AMOTOR STARTER30C-1
OVERCRANK SW 30C-1

GND ZONE #2C

START_G

GND DIST
Gnd Zone #2B

1433.
GRN DK
0.8

806.
PPL
0.8

BATTERIES
Battery Positive

6.
PPL
5.0

447

1F MP280 SLD

START_CAT

ENGINE CNTLS
Ecu

Starting & Charging (LF6)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83030c

X
sheet1

$IVEDWORK/h83030c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:41:30 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83030c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-159

Starting & Charging (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

2.
RED
1.0

2.
RED
19.0

NOTE:

SC2

SF2

Optional Generators:
Gen Ring Term

15015180 - K60; 100 amps

15015181 - KW1; 160 amps


15015182 - KG8; 130 amps

B
2.
RED
0.5

M10

2.
RED
8.0

BAT

D
Generator Asm

PHASE
TURN
ON INPUT

DC SENSE
STATOR

AC SENSE

LAMP
DRIVER

TELLTALE
Ttm - Battery
G
3~

FIELD (ROTOR)

L_TERM_TTM
FIELD

CASE
A

CS130

Ring Terminal

25.
BRN
0.5

E 1/2

B8

B
B8

GEN_G

30F GTMXD SLD


30M GTMXD SLD

25.
BRN
0.8

GND DIST
Case Gnd
START
(Page 1)

Starting & Charging (LF6)


GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83030c

X
sheet1

$IVEDWORK/h83030c__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:41:30 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83030c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-160

Cruise Control (L18) 8.1L V8 GMPT VORTEC - Gas


(LMM) 6.6L V8 Isuzu DURAMAX - Diesel
POWER DIST
Uh - Eng 4

10A
639

CRUISE_P

A13
Str Col Asm - Cruise Cntl Sw

A14
UPFITTER PROV
Tap Down Sw

2664

2663

SET_COAST
30F GTMXD SLD

Diode

B4

Diode

-100

B9
B9

30F GTMXD SLD


30M GTMXD SLD

-100
87.
GRA/BLK
0.8

84.
BLU DK
0.8

87.
GRA/BLK
0.8

SA87

84.
BLU DK
0.5

84.
BLU DK
0.5
SET_COAST_D

Cruise Control (L18/LMM)


08

ON/OFF

B5
B5

SA84

schematic

397.
GRA
0.5

84.
BLU DK
0.8

Panel Set: 1

ON

87.
GRA/BLK
0.5

GMT560

A12

RES_ACCEL

B4

30M GTMXD SLD

CRUISE ENABLE

A15
UPFITTER PROV
Tap Up Sw

84.
BLU DK
0.5

OFF

RESUME/ACCEL

SET/COAST

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

NEUTRAL

IGN1

X
sheet1

SET_COAST_A

397.
GRA
0.5

87.
GRA/BLK
0.5

RES_ACCEL_D

RES_ACCEL_A

ON_OFF_D

397.
GRA
0.5
ON_OFF_A

LMM

L18

LMM

L18

LMM

L18

ENGINE CNTLS
Pcm

ELEC THROTTLE CNTL


Set/Coast

ENGINE CNTLS
Pcm

ELEC THROTTLE CNTL


Resume/Accel

ENGINE CNTLS
Pcm

ELEC THROTTLE CNTL


On/Off

OBJECT ID

h83034a
12

87.
GRA/BLK
0.5

$IVEDWORK/h83034a__001

REVISION

STAGE

VERSION

001

Pilot

LAST CHANGED BY

1:42:36 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83034a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-161

Cruise Control (LF8) 7.8L L6 Isuzu 6H - Diesel


POWER DIST
Uh - Eng4

10A
639

CRUISE_P

A13

A14
UPFITTER PROV
Tap Down Sw

2664

84.
BLU DK
0.5

2663

SET_COAST

B4

B4

Diode

A
Diode

30M GTMXD SLD

-100

B9

B5

B9

84.
BLU DK
0.8

87.
GRA/BLK
0.8

SA87

87.
GRA/BLK
0.8

RES_ACCEL_B

L6 ENGINE CNTLS
Ecu

OBJECT ID

h83034b

X
sheet1

30M GTMXD SLD

87.
GRA/BLK
0.8

SET_COAST_B

08

30F GTMXD SLD

-100

84.
BLU DK
0.8

schematic

ON/OFF

B5

SA84

Cruise Control (LF8)

397.
GRA
0.5

84.
BLU DK
0.8

GMT560

ON

87.
GRA/BLK
0.5

A12

RES_ACCEL

30F GTMXD SLD

Panel Set: 1

CRUISE ENABLE

A15
UPFITTER PROV
Tap Up Sw

Str Col Asm - Cruise Cntl Sw

OFF

RESUME/ACCEL

SET/COAST

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

NEUTRAL

IGN1

$IVEDWORK/h83034b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

L6 ENGINE CNTLS
Ecu

1:42:55 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

397.
GRA
0.8

ON_OFF_B

L6 ENGINE CNTLS
Ecu

ORGANIZATION

GMT560
Panel Set: 1

h83034b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-162

Cruise Control (LF6) 7.2L L6 Caterpillar C7 - Diesel

ENGINE CNTLS
Ecu

ENGINE CNTLS
Ecu

SET_COAST_C

84.
BLU DK
0.8

ENGINE CNTLS
Ecu

RES_ACCEL_C

87.
GRA/BLK
0.8

ON_OFF_C

397.
GRA
0.8

B4

B5

B9

B4

B5

B9

87.
GRA/BLK
0.8

397.
GRA
0.8

A12

A15

CRUISE ENABLE

OFF

ON

RESUME/ACCEL

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

NEUTRAL

SET/COAST

A14

30F GTMXD SLD

Str Col Asm - Cruise Cntl Sw

ON/OFF

84.
BLU DK
0.8

30M GTMXD SLD

GND

A13

451

CRUISE_PPS

ENGINE CNTLS
Ecu

Cruise Control (LF6)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83034c

X
sheet1

$IVEDWORK/h83034c__001

REVISION

STAGE

VERSION

001

Pilot

LAST CHANGED BY

1:43:17 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83034c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-163

Batteries - Top Post (L18) 8.1L V8 GMPT VORTEC - Gas

ISO_AUX

2
(Page 2)

Pos Term 1

B
2653.
BLK
32.0

Iso Pos Term A


Iso Pos Term P

Family 3

Family 2

ISO_PRIME
-VNF

Isolator

No Isolator

No Isolator

2
(Page 2)

2653.
BLK
50.0

2.
RED
50.0

Bat Jct1 Term

B
M10

Isolator

Batt Pos Jct Post


+

Prim Batt 2 (-VNF)


Aux Batt (&VNF)

Prim Batt 1
A

NOTE:

Optional Batteries:
-

Start Ring Term 2

B
M8

15761789 - TNQ/TNN
15761790 - TNL

Bat Jct2 Term


B

M10

1.
RED
19.0

Neg Term 1

Bat Jct3 Term


B

SE2

1.
RED
32.0

2.
RED
5.0

Uh Ring Term

M6

BATTNEG_G

START

GND DIST
Gnd Zone #B

STARTING
Starter (Generator)

MAXICTR_P

POWER DIST
Maxi - Pwr Bus

Uh2 Ring Term

B
50.
BLK
62.0

2.
RED
2.0

M10

UHDIST_P

POWER DIST
Uh - Pwr Bus

30M GTMXD SLD

D2
D2

M6

30F GTMXD SLD

2.
RED
5.0

HYMAX_P

HYDRO BRAKES
Hydro Rly

See Page 2 for Bat to Bat cable properties

Batteries (L18 Top Post)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83035a

X
sheet1

$IVEDWORK/h83035a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:43:36 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83035a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-164

Batteries - Top Post (L18) 8.1L V8 GMPT VORTEC - Gas (continued)


POWER DIST
Ip1 - Aux Wire Rly

15A

BAT_ISO_P

641.
BRN
1.0

CHARGING
Generators

30F GTMXD SLD

C10
C10

ISO_POST

30M GTMXD SLD

Isolator Jct Post


641.
BRN
1.0
2M GT280 SLD

A
A

Iso Term Jct 1

2F GT280 SLD

A
641.
BRN
1.0

Iso Term E
Bat Terminal

Bat Terminal

A
B
E

A
Battery Isolator

A
1.
RED
50

50.
BLK
50

Bat Terminal

Bat Terminal

ABAT

PBAT

Iso Term Abat

Iso Term Pbat


B

M8
Bat to Bat cable properties

2.
RED
19.0

2.
RED
19.0

SD2

2.
RED
8.0

2.
RED
8.0

SH2

SJ2
2.
RED
19.0

Batteries (L18 Top Post)


GMT560

08

schematic

OBJECT ID

h83035a

X
sheet1

$IVEDWORK/h83035a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:43:36 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

M8

SG2

Panel Set: 2

Iso Term A

M8

M10

2653.
BLK
32.0

2.
RED
19.0

ISO_AUX

ISO_PRIME

(Page 1)

(Page 1)

ORGANIZATION

GMT560
Panel Set: 2

h83035a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-165

Batteries - Side Post (L18) 8.1L V8 GMPT VORTEC - Gas

2653.
BLK
32.0

A
A

Pos Term 1

Bat Jct1 Term

M10
JCT1

Batt Pos Jct Post


Family 3

Family 2

JCT2

POS
+

NOTE:

Prim Batt
2653.
BLK
50.0

Optional Batteries:

2.
RED
50.0

Bat Jct3 Term

19001810 - TM1
19001814 - TM2

Bat Jct2 Term


B

NEG

1.
RED
19.0

Neg Term 1

Start Ring Term 2

M10

SE2

1.
RED
32.0

2.
RED
5.0

M8

Uh Ring Term

M6

50.
BLK
62.0

BATTNEG_G

START

GND DIST
Gnd Zone #B

Batteries (L18 Side Post)


GMT560

08

schematic

OBJECT ID

h83035g

X
sheet1

$IVEDWORK/h83035g__001

MAXICTR_P

POWER DIST
Maxi - Pwr Bus

STARTING
Starter (Generator)

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:45:43 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Uh2 Ring Term

Panel Set: 1

2.
RED
2.0

M10

UHDIST_P

POWER DIST
Uh - Pwr Bus

30M GTMXD SLD

D2
D2

M6

30F GTMXD SLD

2.
RED
5.0

HYMAX_P

HYDRO BRAKES
Hydro Rly

ORGANIZATION

GMT560
Panel Set: 1

h83035g

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-166

Batteries Bus (L18) 8.1L V8 GMPT VORTEC - Gas

NOTE:

Optional Batteries:

15761789 - TNQ/TNN
15761790 - TNL

Pos Term 2

1.
RED
32.0

1.
RED
50.0

Pos Term 3

&TNQ

Start Ring Term 2

B
&TNN/TNL

Bat Jct1 Term

B
M10

M8

Pos Term 1

JCT1

Batt Pos Jct Post


START

&TNN/TNL
POS
+

JCT2

POS

Prim Batt 2

Prim Batt 1

1.
RED
19.0

Neg Term 2

STARTING
Starter (Generator)

NEG

SM2

Bat Jct3 Term

NEG

Bat Jct2 Term


B

M10

2.
RED
2.0

M10

2.
RED
8.0

&TNN/TNL

Neg Term 1

1.
RED
19.0

2.
RED
5.0

SL2

SE2

1.
RED
32.0

50.
BLK
62.0

SCHOOL_P

Uh Ring Term

B
M6

BATTNEG_G

SCHOOLBUS UPFIT
School Bus Fuse

MAXICTR_P

Uh2 Ring Term

UHDIST_P

30M GTMXD SLD

D2
D2

M6

30F GTMXD SLD

2.
RED
5.0

HYMAX_P

GND DIST
Gnd Zone #B
POWER DIST
Maxi - Pwr Bus

Batteries (L18 Bus)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83035e

X
sheet1

$IVEDWORK/h83035e__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:45:03 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

POWER DIST
Uh - Pwr Bus

HYDRO BRAKES
Hydro Rly

ORGANIZATION

GMT560
Panel Set: 1

h83035e

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-167

Batteries (LMM) 6.6L V8 Isuzu DURAMAX - Diesel

A
Pos Term 3

ISO_AUX
2
(Page 2)

Iso Pos Term A

Iso Pos Term P

ISO_PRIME
&TNR

2
(Page 2)

2.
RED
50.0

Pos Term 1

2.
RED
62.0

Pos Term 2
Isolator

No Isolator

No Isolator

POS
+

Isolator

JCT1

POS

Prim Batt 3 (-VNF)


Aux Batt (&VNF)

Bat Jct1 Term

Batt Pos Jct Post

POS

Prim Batt 2

Prim Batt 1

JCT2

Ring Terminal

B
A
-

NEG

NEG

Bat Jct3 Term

NEG

M10

1.
RED
19.0

NOTE:

M10

2.
RED
5.0

15761789 - TNN/TNR

Uh Ring Term

B
M8

START

BATTNEG_G

STARTING
Starter (Generator)

GND DIST
Gnd Zone #B

Batteries (LMM)
GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83035d

X
sheet1

$IVEDWORK/h83035d__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:44:42 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

MAXICTR_P

POWER DIST
Maxi - Pwr Bus

30M GTMXD SLD

D2
D2

M6

50.
BLK
62.0

2.
RED
2.0

SE2

1.
RED
32.0

Neg Term 1

Optional Batteries:
Start Ring Term 2

&TNR#&TNN&VNF

2.
RED
62.0

M6

Bat Jct2 Term

UHDIST_P

POWER DIST
Uh - Pwr Bus

30F GTMXD SLD

2.
RED
5.0

HYMAX_P

HYDRO BRAKES
Hydro Rly

ORGANIZATION

GMT560
Panel Set: 1

h83035d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-168

Batteries (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


POWER DIST
Ip1 - Aux Wire Rly

15A

BAT_ISO_P

641.
BRN
1.0

CHARGING
Generators

30F GTMXD SLD

C10
C10

ISO_POST

30M GTMXD SLD

Isolator Jct Post


641.
BRN
1.0

POST

2M GT280 SLD

A
A

Iso Term Jct 1

2F GT280 SLD

A
641.
BRN
1.0

Iso Term E

M10

2653.
BLK
32.0

A
B

Iso Term A

M8
E

A
Battery Isolator

ABAT

PBAT
Iso Term Pbat

Iso Term Abat


B
M8

2.
RED
19.0

SG2

SD2

2.
RED
8.0

2.
RED
8.0

SH2

SJ2
2.
RED
19.0

Batteries (LMM)
GMT560

08

Panel Set: 2

schematic

OBJECT ID

REVISION

h83035d

X
sheet1

001
$IVEDWORK/h83035d__001

STAGE

2.
RED
19.0

ISO_AUX

ISO_PRIME

(Page 1)

(Page 1)

VERSION

LAST CHANGED BY

1:44:42 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

M8

2.
RED
19.0

ORGANIZATION

GMT560
Panel Set: 2

h83035d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-169

Batteries - Bus (LMM) 6.6L V8 Isuzu DURAMAX - Diesel

A
Pos Term 3
1.
RED
50.0

B
A

1.
RED
62.0

&TNR

Pos Term 2
&TNR

JCT1

Batt Pos Jct Post

POS
+

Bat Jct1 Term

Pos Term 1

&TNN

Pos Term 4

POS

Prim Batt 3

POS

Prim Batt 2

Prim Batt 1

JCT2

Ring Terminal

B
A
Bat Jct3 Term
B

M6

Bat Jct2 Term

NEG

NEG

NEG

M10

1.
RED
19.0

SE2

1.
RED
32.0

1.
RED
19.0

&TNR

2.
RED
2.0

M10

NOTE:

2.
RED
5.0

Uh Ring Term

D2
M6

15761789 - TNN/TNR

2.
RED
8.0

30F GTMXD SLD

50.
BLK
62.0

2.
RED
5.0

BATTNEG_G
MAXICTR_P

POWER DIST
Maxi - Pwr Bus

UHDIST_P

POWER DIST
Uh - Pwr Bus

08

schematic

OBJECT ID

h83035f

X
sheet1

Start Ring Term 2

B
M8

SL2
2

SCHOOL_P

START

HYMAX_P

GND DIST
Gnd Zone #B

HYDRO BRAKES
Hydro Rly

Batteries (LMM Bus)


GMT560
Panel Set: 1

1.
RED
62.0

SM2

Optional Batteries:
30M GTMXD SLD

D2

Neg Term 1

$IVEDWORK/h83035f__001

REVISION

STAGE

VERSION

001

Mule

LAST CHANGED BY

1:45:22 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

SCHOOLBUS UPFIT
School Bus Fuse

STARTING
Starter (Generator)

ORGANIZATION

GMT560
Panel Set: 1

h83035f

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-170

Batteries (LF8) 7.8L L6 Isuzu 6H - Diesel

A
B

A
Pos Term 3

2653.
BLK
62.0

2653.
BLK
50.0

Pos Term 1

2653.
BLK
62.0

Pos Term 2
A

Start Ring Term 2

&TNR/TPL

POS

M10

JCT1

POS

Prim Batt 3

Bat Jct1 Term

Batt Pos Jct Post

POS

Prim Batt 2

Prim Batt 1

JCT2

Ring Terminal

B
START

NEG

NEG

NEG

Bat Jct3 Term


B

STARTING
Starter (Generator)

B
M10

&TNR/TPL

Neg Term 1

NOTE:

Optional Batteries:

1.
RED
19.0

BATTNEG_G

GND DIST
Gnd Zone #B

Batteries (LF8)
08

schematic

OBJECT ID

h83035b

X
sheet1

$IVEDWORK/h83035b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:44:02 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

MAXICTR_P

POWER DIST
Maxi - Pwr Bus

2.
RED
2.0

2.
RED
5.0

Uh Ring Term

30M GTMXD SLD

D2
D2

M6

50.
BLK
62.0

2.
RED
2.0

SE2

1.
RED
32.0

15761790 - TNL/TPL

GMT560

M10

15761789 - TNN/TNR

Panel Set: 1

Bat Jct2 Term

UHDIST_P

POWER DIST
Uh - Pwr Bus

SB2

30F GTMXD SLD

2.
RED
5.0

HYMAX_P

HYDRO BRAKES
Hydromax Rly

2.
RED
5.0

GLO_RLY

ENG CNTLS
Glow Plug Rly

ORGANIZATION

GMT560
Panel Set: 1

h83035b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-171

Batteries (LF6) 7.2L L6 Caterpillar C7 - Diesel

NOTE:

Optional Batteries:
15761789 - TNN/TNR

15761790 - TNL/TPL

Pos Term 3

2653.
BLK
103.0

2653.
BLK
50.0

Pos Term 1

2653.
BLK
103.0

Bat Jct1 Term

B
Pos Term 2

Start Ring Term 2

&TNR/TPL

B
POS

E 1/2

POS

Prim Batt 3

Batt Pos Jct Post

POS

Prim Batt 2

Prim Batt 1
Ring Terminal

B
A

START
-

NEG

NEG

Bat Jct3 Term

NEG

STARTING
Starter (Generator)

B
M10

&TNR/TPL

Bat Jct2 Term

1.
RED
19.0

M10

Uh Ring Term

GND DIST
Gnd Zone #B

Batteries (LF6)
GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83035c

X
sheet1

$IVEDWORK/h83035c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:44:25 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

MAXICTR_P

POWER DIST
Maxi - Pwr Bus

UHDIST_P

POWER DIST
Uh - Pwr Bus

2.
RED
13.0
30M GTMXD SLD

D2
D2

M6

BATTNEG_G

SB2

2.
RED
5.0

B
50.
BLK
62.0

2.
RED
5.0

SE2

1.
RED
32.0

Neg Term 1

2.
RED
2.0

30F GTMXD SLD

2.
RED
5.0

HYMAX_P

HYDRO BRAKES
Hydromax Rly

HTR_P

ENG CNTLS
Air Intake Htr Rly

ORGANIZATION

GMT560
Panel Set: 1

h83035c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-172

2-Speed Rear Axle (L18) 8.1L V8 GMPT VORTEC - Gas


(LF8) 7.8L L6 Isuzu 6H - Diesel
POWER DIST
Ip1 - Axle/4wd

ENG CNTLS
Pcm/Ecu

20A
1467.
GRA/BLK
0.8

1467

1467.
GRA/BLK
0.8

2SP_AXLE

241

SA1467
30M GTMXD SLD

C1
C1

30F GTMXD SLD

B12
B12

&HPZ&MWW/MWX

40F GTMXD SLD

1467.
GRA/BLK
0.8

B14

INTERIOR LIGHTING
Sw Illum

30M GTMXD

86
B8

2 Speed Axle Rly

30F GTMXD SLD

85

1467.
GRA/BLK
0.5

1467.
GRA/BLK
0.8

2SP_LP

1467.
GRA/BLK
0.5

1467.
GRA/BLK
0.8

1467.
GRA/BLK
0.8

1467.
GRA/BLK
0.8

8M GT280 SLD

P
P

8F GT280 SLD

1467.
GRA/BLK
0.8

OPEN=LOW

GND

LAMP

2 Speed Axle Sw
1467.
GRA/BLK
0.5

A
A

B
750

POWER DIST
Uh - Eng 1

2SP_SW1_G

GND DIST
Gnd Zone #7A

239

B15

239.
PNK
0.5

6M GT280 SLD

C
2 Speed Axle Motor

B15

4M MP280 SLD
&HPZ

M
DYN BRAKE

B
350

2SP_MTR_G

GND DIST
Gnd Zone #3D

2SP_LED_P

30M GTMXD

4F MP280 SLD

1467.
GRA/BLK
0.8

250.
BLK
0.8

10A
GND DIST
Gnd Zone #7A

6F GT280 SLD

A
750

2SP_LP_G

&HR1/HR2

GND

1466.
GRN LT
2.0

16F GT280 SLD

2 Spd Elec Auto Sw

SW

LED

87A

1469.
BLU LT
2.0

16M GT280 SLD

1467.
GRA/BLK
0.8

250.
BLK
0.8

GND

87

6F GT280 SLD

SB1467
2509

30

30M GTMXD SLD

6M GT280 SLD

30F GTMXD

241.
BRN
2.0

241.
BRN
2.0

1467.
GRA/BLK
0.8

B8
B14

SC241

40M GTMXD SLD

1467.
GRA/BLK
0.5

1467.
GRA/BLK
0.5

2SP_RLY_P

&HPZ&MWF/LCT

1467.
GRA/BLK
0.8

2SP_SW_G

AIR

30F GTMXD

(Page 2)

GND DIST
Gnd Zone #2B

2 Speed Axle (L18/LF8)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83037a

X
sheet1

$IVEDWORK/h83037a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:46:06 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83037a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-173

2-Speed Rear Axle (L18) 8.1L V8 GMPT VORTEC - Gas


(LF8) 7.8L L6 Isuzu 6H - Diesel (continued)

AIR
1467
(Page 1)

C
2 Spd Axle PSI Sw
OPEN = LOW
CLOSES ABOVE 5 PSI

D
250.
BLK
0.8

4M MP280 SLD

D
D

4F MP280 SLD

250.
BLK
0.8

250.
BLK
0.8
8F GT280 SLD

F
F

F
F

8M GT280 SLD

250.
BLK
0.8

250.
BLK
0.8

C10
C10

250

16F GT280 SLD


16M GT280 SLD

250.
BLK
0.8

30F GTMXD SLD


30M GTMXD SLD

2SP_PSI_G

LF8 GND DIST


Gnd Zone #2B

2 Speed Axle (L18/LF8)


GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83037a

X
sheet1

$IVEDWORK/h83037a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:46:06 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83037a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-174

2-Speed Axle (LF6) 7.2L L6 Caterpillar C7 - Diesel


POWER DIST
Ip1 - Axle/4wd

ENG CNTLS
Ecu

20A
1467

1467.
GRA/BLK
0.8

B12
B12

INTERIOR LIGHTING
Sw Illum

40M GTMXD SLD

&HPZ&MWW/MWX

40F GTMXD SLD

1467.
GRA/BLK
0.8

30M GTMXD

86
B8

1467.
GRA/BLK
0.5

2 Speed Axle Rly

30F GTMXD SLD

85

1467.
GRA/BLK
0.8

1467.
GRA/BLK
0.8

E
LAMP

2 Speed Axle Sw
1467.
GRA/BLK
0.5

1467.
GRA/BLK
0.8

1467.
GRA/BLK
0.8

8M GT280 SLD

P
P

8F GT280 SLD

1467.
GRA/BLK
0.8

OPEN=LOW

GND

A
A

B
750

&HR1/HR2

GND

A
750

2SP_LP_G

POWER DIST
Uh - Eng 1

2SP_SW1_PPS

10A
GND DIST
Gnd Zone #7A

1466.
GRN LT
2.0

16F GT280 SLD

C
2 Speed Axle Motor

2 Spd Elec Auto Sw

SW

LED

87A

1469.
BLU LT
2.0

16M GT280 SLD

1467.
GRA/BLK
0.8

250.
BLK
0.8

GND

87

6F GT280 SLD

2SP_LP

1467.
GRA/BLK
0.5

30

30M GTMXD SLD

6M GT280 SLD

D
D

30F GTMXD

241.
BRN
2.0

241.
BRN
2.0

1467.
GRA/BLK
0.8

SB1467
2509

2SP_RLY_P

SC241

SA1467

B8
B14

241

&HPZ&MWF/LCT

1467.
GRA/BLK
0.5

B14

2SP_AXLE

ENGINE CNTLS
Ecu

239

B15

239.
PNK
0.5

B15

2SP_LED_P

4F MP280 SLD
4M MP280 SLD
&HPZ

M
DYN BRAKE

6F GT280 SLD
6M GT280 SLD

1467.
GRA/BLK
0.8

B
350

2SP_MTR_G

451.
BLK/WHT
0.8

30M GTMXD

1467.
GRA/BLK
0.8

2SP_E_PPS

GND DIST
Gnd Zone #3D
AIR

30F GTMXD

(Page 2)

ENGINE CNTLS
Ecu

2 Speed Axle (LF6)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83037c

X
sheet1

$IVEDWORK/h83037c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:46:25 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83037c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-175

2-Speed Axle (LF6) 7.2L L6 Caterpillar C7 - Diesel

AIR
1467
(Page 1)

C
2 Spd Axle PSI Sw
OPEN = LOW
CLOSES ABOVE 5 PSI

D
250.
BLK
0.8

4M MP280 SLD

D
D

4F MP280 SLD

250.
BLK
0.8

250.
BLK
0.8
8F GT280 SLD

F
F

8M GT280 SLD

250.
BLK
0.8

16F GT280 SLD

250.
BLK
0.8

C10
C10

451

16M GT280 SLD

250.
BLK
0.8

30F GTMXD SLD


30M GTMXD SLD

2SP_A_PPS

ENGINE CNTLS
Ecu

2 Speed Axle (LF6)


GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83037c

X
sheet1

$IVEDWORK/h83037c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:46:25 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83037c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-176

Active Transfer Case


ENGINE CNTL
Pcm/Ecm

ENGINE CNTL
Pcm/Ecm
SERIAL DATA LINK
Class Ii

POWER DIST
Atc

50A

TRNSCAS_1

TRNSCAS

1694.
GRA/BLK
0.35

1694.
GRA/BLK
0.35

L18

1133

242

CL2ATC

4WD_ATC

LMM

J1-B5

J2-A6

4WD LO

J1-B1

CLUTCH

MODULE
ELECT.

CLASS 2

J1-A1

J3-B

CLASS 2

BATTERY

ENCODER LINES
ENCODER
PWR

GROUND
LSD

MOTOR A

J3-A

J3-C

J3-D

1552.
BLK
3.0

J2-A8

CONN 2M M/P 280 SLD

2250

A
A

B
B

1552.
BLK
3.0

ATCMDLG

J1-A7

1555.
BRN/WHT
0.35

J1-B2

1554.
BLK/WHT
0.5

C5

D2

D6

C5

D2

D6

38M GT 150/280

38F GT 150/280

431.
GRN LT/BLK
0.5

1555.
BRN/WHT
0.35

1553.
RED
3.0

GND DIST
Gnd Zone #7a

J1-B6

431.
GRN LT/BLK
0.5
1553.
RED
3.0

ASM CONN 2FM/P280 SLD

ENCODER
T-CASE LOCK
RTN

SIGNAL

MOTOR B

1554.
BLK/WHT
0.5

PWR

SIGNAL

RTN

Case Asm-Transfer

ENCODER

MOTOR

Active Transfer Case


GMT560

08

Panel Set: 1

schematic

X
sheet1

OBJECT ID

REVISION

h83038a
12

001
$IVEDWORK/h83038a__001

STAGE

VERSION

PROD

LAST CHANGED BY

1:46:50 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83038a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-177

Active Transfer Case (continued)


FROM POWER DIST
Park

20A

DIMMING CNTL
Back Lighting

241

ATCSWP

SA241
ATCBLT

2HI

SHUNT

H
Sw Asm-Trfer Case Set

NEUT

4HI

2HI

4LO

BACK
LIGHT

715

241.
BRN
0.8

241.
BRN
0.8

560

4HI
3160

1150

4LO

NEUTRAL

230

9090

1693.
BLU LT
0.35

596.
GRA
0.35

2250

1560.
BRN
0.5
1565.
PPL/WHT
0.35

GND DIST
Gnd Zone #7a

J2-B1

J2-B2

J2-A2

J2-A1

J1-A6

1563.
1566.
GRN LT/BLK
TAN/BLK
0.35
4WDSWG 0.35

J2-B8

J1-B3

J1-A3

J1-A5

J1-A4

J1-B4
Module Asm-4WD ATC

RRSS HI

RRSS LO

FSS HI

1K

FSS LO

+5V DC REG
2H LAMP

MODE SELECT
FRONT
AXLE SWT

FRONT
AXLE CNTL

J2-B6

SPARE 1
INPUT

SPARE 1
OUTPUT

SPARE 2
INPUT

J2-B7 J1-B7

J1-A2

J2-A5

SPARE 2
OUTPUT

J2-B4

AFWD LAMP
ANALOG 1
IN

J2-B3

4H LAMP

ANALOG 2
IN

4L LAMP

NEUTRAL LAMP

ELECTRONICS
GROUND

J2-B5

REDUNDANT
ELECTRONICS GND

J1-B8

751

J1J2J3-

J1-A8

ACT_4WDG

GND DIST
Gnd Zone #4a

Active Transfer Case


GMT560

08

Panel Set: 2

schematic

X
sheet1

OBJECT ID

h83038a
12

$IVEDWORK/h83038a__001

REVISION

STAGE

001

PROD

VERSION

LAST CHANGED BY

1:46:50 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83038a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-178

Horn
POWER DIST
Uh - Horn

POWER DIST
Uh - Horn

Family 2
has Fuse

20A
740

740

HORN_RLY_P

C1

Family 2
has Fuse

20A

HORN_P

C3
Horn
86

30
HORN RELAY
12088567

85

87

D3

D1

29.
GRN DK
1.0
28.
BLK
0.8

28.
BLK
0.8

30M GTMXD SLD

B10
B10

C9
C9

30M GTMXD SLD

C9
C9

30F GTMXD SLD

28.
BLK
0.5

30F GTMXD SLD

30M GTMXD SLD

29.
GRN DK
1.0

30F GTMXD SLD

28.
BLK
0.5

-U08

&U08

SA28
28.
BLK
0.5

B
Dual Horns
25695574

28.
BLK
0.5

Horn

12G
485 Hz

A11

30F GTMXD

B15
B15

30M GTMXD

28.
BLK
0.5

STEERING COLUMN
26062266 PAGE 8A010-1
IGNSW
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

0030A

405 Hz

12052644

A
A

Str Col Asm - Horn Sw

C2
HORN_CHIRP

750

Horn

OBJECT ID

GMT560

08

schematic

h83040a

X
sheet1

350

GND DIST
Gnd Zone #7A

RKE
Rfa Module

Panel Set: 1

HORN_SW_G

$IVEDWORK/h83040a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

GND DIST
Gnd Zone #3B

1:47:12 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

HORN_A_G

ORGANIZATION

GMT560
Panel Set: 1

h83040a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-179

Brakes - Hydraulic (C4500-C7500)


Family 2
has Fuse

10A

AUX_ABS

806

40A

EBC_CRANK_P

B1

439

EBC_IGN1_P

442.
RED
3.0
POWER DIST
Uh - Abs2

POWER DIST
Uh - Abs3

40M GTMXD SLD


40F GTMXD SLD

40A

2769.
BLU DK
0.8

40A
42

AUX
BRAKE

1642

EBC2_P

HYD_EBC_P

43

42

15

CRANK

PUMP MTR
DRIVER
PWR 2

PUMP MTR
DRIVER
PWR 1

MAIN VALVE
DRIVER
PWR

20

DIAG K

Family 2
has Fuse

15A
EBC_P

2769.
BLU DK
0.5

B1

POWER DIST
Ip1 - Pcm-I

POWER DIST
Uh - Abs1

POWER DIST
Ip1 - Start

TELL TALE
Ttm - Auxillary Brake

12
IGN 1

EBC
RF
WSS
HI

30

LF
WSS
LOW

LF
WSS
HI

RF
WSS
LOW

31

FLUID
LEVEL
SWITCH

GND B

41

1
151

333.
PPL
0.8

GND A

CLASS 2

29

HYD_B_G

39
1122

HYDRO_CL2

SERIAL DATA LINK


Star Conn

GND DIST
Gnd Zone #1A

B
Brake Fluid Level Switch

1903.
GRN LT
0.8

1909.
WHT
0.8
1910.
BRN/WHT
0.8

1904.
ORN
0.8

351

151

HYD_A_G

GND DIST
Gnd Zone #1A

FLS_G

GND DIST
Gnd Zone #3A

Rf Wheel

Hydraulic Brakes (C4/5/6/7)


GMT560

08

Panel Set: 1

schematic

sheet1

Lf Wheel

OBJECT ID

h83044b
15

$IVEDWORK/h83044b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:48:47 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83044b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-180

Brakes - Hydraulic (C4500-C7500) (continued)


INTERIOR LIGHTING
Headlamp Illum

POWER DIST
Ip1 - Chassis

BATTERIES
Uh Dist Center (B+)

87
Family 2
has Fuse

10A
2509

541

TCS_LP

85
Hydromax Rly

FL
2

TCS_SW_P

HYMAX_P

30
E

D
Traction Cntrl Switch

750

TCS_G

LOW TRACTION

DISABLE

ILLUM

1470.
ORN
5.0

1928.
BLU LT/BLK
0.8

1470.
ORN
5.0

A
Brk Bst Fuse

832.
BLU LT
0.5

J2-A

A6

A5

A4

A6

A5

A4

SA1928

1928.
BLU LT/BLK
0.8

10A

GND DIST
Gnd Zone #7A

86

SA1470

1808.
WHT
0.5

1571.
BRN/WHT
0.5

1470.
ORN
5.0

30F GTMXD

30M GTMXD

J1-A

CASE

832.
1571.
1808.
BLU LT
BRN/WHT
WHT
0.5
0.5
0.5

J1-B

J2-B
151
40M GTMXD SLD
40F GTMXD SLD

C1

C2

C3

C1

C2

C3
150

832.
BLU LT
0.8

38
TRACTION
CNTRL
SW

TCS
WARNING
LAMP

40

10

TCS
FUNCTION
LAMP

HYMAX
MTR
FEEDBACK

HYMAX1_G

GND DIST
Gnd Zone #1B

2674.
GRN LT
0.8

25

HYMAX2_G

GND DIST
Gnd Zone #1A

1808.
WHT
0.8

1571.
BRN/WHT
0.8

Hydro Max Assembly

HYDROMAX
MOTOR

1928.
BLU LT/BLK
0.8
2660.
TAN
0.8

28
HYMAX
RLY

BRK_SWA-B
17
(Page 4)

22
HYMAX
BRAKE
SW

14
BRAKE
SWITCH

EBC

Hydraulic Brakes (C4/5/6/7)


GMT560

08

Panel Set: 2

schematic

sheet1

OBJECT ID

h83044b
15

$IVEDWORK/h83044b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:48:47 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83044b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-181

Brakes - Hydraulic (C4500-C7500) (continued)

23

26

REAR
PAD WEAR
IND

FRONT
PAD WEAR
IND

19
HYDROBOOST

Hydro Ebc

EBC
RR
WSS
HI

RR
WSS
LOW

33

1911.
BLU DK/WHT
0.8

1911.
BLU DK/WHT
0.8

1916.
GRN LT/BLK
0.8

8M GT280 SLD
8F GT280 SLD

1917.
BLU LT/WHT
0.8

1911.
BLU DK/WHT
0.8

8F GT280 SLD

ABS
ACTIVE

34

36

1912.
GRN DK/WHT
0.8

1912.
GRN DK/WHT
0.8

1911.
BLU DK/WHT
0.8

8M GT280 SLD

LR
WSS
LOW

LR
WSS
HI

8F GT280 SLD

1912.
GRN DK/WHT
0.8

8M GT280 SLD

8M GT280 SLD

8F GT280 SLD

1911.
BLU DK/WHT
0.8

1911.
BLU DK/WHT
0.8

1912.
GRN DK/WHT
0.8

1912.
GRN DK/WHT
0.8

8M GT280 SLD
8F GT280 SLD

1912.
GRN DK/WHT
0.8

Rr Wheel

B
Lr Wheel

Hydraulic Brakes (C4/5/6/7)


GMT560

08

Panel Set: 3

schematic

X
sheet1

OBJECT ID

h83044b
15

$IVEDWORK/h83044b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:48:47 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83044b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-182

Brakes - Hydraulic (C4500-C7500) (continued)


POWER DIST
Ip1 - Brake

CAT ENGINE CNTLS


Ecu

Family 2
has Fuse

10A
441

NC_CONT

TCC_P

86.
BRN
0.8

POWER DIST
Ip1 - Stop

40M GTMXD SLD


Family 2
has Fuse

20A

40F GTMXD SLD

B11
B11

BRK_SW_P

BRK_SWA-B

451

BR_SW_PPS

140.
ORN
1.0
CAT ENGINE CNTLS
Ecu

(Page 2)

86.
BRN
0.8

B8

B5

B14

B13

B6

B7

B8

B5

B14

B13

B6

B7

441.
BRN
0.5

140.
ORN
1.0

451.
BLK/WHT
0.8

420.
PPL
0.5

86.
BRN
0.8

30F GTMXD
30M GTMXD

17.
WHT
1.0

BS_140
140
(Page 6)

x2

BS_441

x2

441
(Page 6)

BS_451

BS_86

BS_420

451
(Page 6)

86
(Page 6)

420
(Page 6)

x2

C7

6F GT280
6M GT280

BS_17

17.
WHT
1.0

420.
PPL
0.5

B8

40F GTMXD SLD

C7

420.
PPL
0.5

17.
WHT
2.0

B8

40M GTMXD SLD

17.
WHT
1.0

TCC_ECU

420

30F GTMXD SLD


30M GTMXD SLD

TCC_PCM

x2
LF8 ENG CNTLS
Ecu

17
(Page 6)

V8 ENG CNTLS
Pcm

SA17
Brake Switch

+
-

17.
WHT
1.0

BRAKE_ISO_P

POWER DIST
Ip2 - Brake Iso

See Page 6 for Brake Switches

Hydraulic Brakes (C4/5/6/7)


GMT560

08

Panel Set: 4

schematic

X
sheet1

OBJECT ID

h83044b
15

$IVEDWORK/h83044b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:48:47 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

17.
WHT
1.0

BRAKE_SW1

EXTERIOR LIGHT
Stop Lamps

ORGANIZATION

GMT560
Panel Set: 4

h83044b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-183

Brakes - Hydraulic (C4500-C7500) (continued)


Family 2 has Fuse

Family 2 has Fuse

POWER DIST
Uh - E/A Pump

40A
1840

541

EAC_MTR_P
30M GTMXD SLD

A5
A5

POWER DIST
Ip1 - Chassis

10A

EAC_RLY_P

40M GTMXD SLD

C8
C8

30F GTMXD SLD

40F GTMXD SLD

1840.
ORN
3.0
541.
BRN
0.8

3F MP280 SLD

A
A

3M MP280 SLD

1840.
ORN
3.0

B
B

1840.
ORN
TXL
3.0 50

TOKICO

19

30

3F MP280 SLD
TOKICO
3M MP280 SLD
15300003

2672.
GRA
0.8 TXL
50

TOKICO

541.
BRN
0.8
3F MP280 SLD
3M MP280 SLD

541.
BRN
0.8

19

86

A
Reservoir Air Press Sw

87A

85

87

XXX.
XXX
3.0 TXL
50

TOKICO

19

350.
BLK
0.8 TXL
50

19

TOKICO

2672.
GRA
0.8

Electric Air Comp


elec_air_comp 003

2672.
GRA
0.8

3F MP280 SLD
3M MP280 SLD

B
B

2672.
GRA
0.8

SPLICE
350.
BLK
3.0 TXL
50

TOKICO

Tokico Supplied

C
C
350

19

15300003
3M MP280 SLD
TOKICO
3F MP280 SLD

EAC_G

GND DIST
Gnd Zone #3B

Hydraulic Brakes (C4/5/6/7)


GMT560

08

Panel Set: 5

schematic

X
sheet1

OBJECT ID

h83044b
15

$IVEDWORK/h83044b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:48:47 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 5

h83044b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-184

Brakes - Hydraulic (C4500-C7500) (continued)

BS_140

BS_441

BS_451

BS_140

BS_441

(Page 4)

(Page 4)

(Page 4)

(Page 4)

(Page 4)

140.
ORN
1.0

441.
BRN
0.5

C5/6/7 Models

GMT560

08

schematic

X
sheet1

Brake Switch - 6.5:1

86.
BRN
0.8

17.
WHT
1.0

BS_420

BS_86

BS_17

BS_420

(Page 4)

(Page 4)

(Page 4)

(Page 4)

(Page 4)

$IVEDWORK/h83044b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:48:47 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

420.
PPL
0.5

BS_17

h83044b

420.
PPL
0.5

Note: Only contacts E & F are polarized.

OBJECT ID

15

C4 Models

17.
WHT
1.0

Hydraulic Brakes (C4/5/6/7)

E
Brake Switch - 3.1:1

441.
BRN
0.5

140.
ORN
1.0

Note: Only contacts A & B are polarized.

Panel Set: 6

451.
BLK/WHT
0.8

ORGANIZATION

GMT560
Panel Set: 6

h83044b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-185

Brakes - Air (C7500-C8500)


Lf Tcs Modulator

Rf Tcs Modulator

1906.
PPL
1.0

J2-10

J2-9
PMV
SA RIGHT
HOLD

PMV
SA RIGHT
RELEASE

B
1908.
TAN
1.0

1907.
YEL
1.0

1900.
GRN DK
1.0

J2-14

J2-8
PMV
SA LEFT
RELEASE

PMV
SA RIGHT
COMMON

B
1902.
BLU LT
1.0

1901.
GRA
1.0

J2-7
PMV
SA LEFT
HOLD

J2-13
PMV
SA LEFT
COMMON

EBC
SA RIGHT
WSS
HI

SA LEFT
WSS
HI

SA RIGHT
WSS
LOW

J1-4

J1-8

SA LEFT
WSS
LOW

J1-3

DA RIGHT
WSS
HI

J1-7

J2-3

1903.
GRN LT
0.8

1909.
WHT
0.8
1910.
BRN/WHT
0.8

DA RIGHT
WSS
LOW

DA LEFT
WSS
HI

J2-4

J2-1

1916.
GRN LT/BLK
0.8
1917.
BLU LT/WHT
0.8

1904.
ORN
0.8

1911.
BLU DK/WHT
0.8

16F GT280 SLD

Air Brakes (C7/8)


GMT560

08

schematic

OBJECT ID

h83044c

X
sheet1

Lf Wheel

Rf Wheel

Panel Set: 1

11

$IVEDWORK/h83044c__001

J2-2

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:50:11 pm

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

J3-6

AA LEFT
WSS
LOW

J3-3

J3-4

884.
BLK
0.8
885.
RED
0.8

883.
WHT
0.8

B
Lr Wheel

Agustin Velazquez

AA LEFT
WSS
HI

1912.
GRN DK/WHT
0.8

Rr Wheel

REVISION

AA RIGHT
WSS
LOW

J3-5

1912.
GRN DK/WHT
0.8

1911.
BLU DK/WHT
0.8

AA RIGHT
WSS
HI

882.
BRN
0.8

16M GT280 SLD

DA LEFT
WSS
LOW

A
R Middle Wheel

B
L Middle Wheel

ORGANIZATION

GMT560
Panel Set: 1

h83044c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-186

Brakes - Air (C7500-C8500) (continued)


INTERIOR LIGHTING
Headlamp Illum

POWER DIST
Ip1 - Chassis

10A

POWER DIST
Ip1 - Brake

10A
2509

TCS_LP

541

TCS_SW_P

TCS_G

GND DIST
Gnd Zone #7A

A5

A4

A6

A5

A4

C2

30F GTMXD

TCS_SW
1571
(Page 2)

250

2362

AIR_J-

J1939
J1939

AIR_BRK_G

A3

GND DIST
Gnd Zone #2B/C

40M GTMXD SLD

2361

AIR_J+

40F GTMXD SLD

(Page 2)

1808.
WHT
0.8

J3-1

TRACTION
OFF
LAMP

1571.
BRN/WHT
0.8

J1-11

J1-9

TRAILER
ABS

LOW
TRACTION
LAMP
TCS
ENGAGE/
DISABLE

2661.
PPL
3.0

441.
BRN
0.8

471.
WHT
0.8

J1-13

J1587-B

J1-5

87

TCS_SW

1808.
WHT
0.8

J1587-A

85

J1939
J1939

471.
WHT
0.5

A3

SA1808

J3-12

30
Air Brake Relay

ABS_MOD

30M GTMXD

C3

832.
BLU LT
0.8

86
TELL TALE
Ttm - Trailer Abs

832.
BLU LT 1808.
1571.
WHT
BRN/WHT 0.5
0.5
0.5
C2
C3
C1
C1

442.
RED
3.0
441.
BRN
0.8

A6

EBC_P

EBC_IGN3_P
SD441

LOW TRACTION

DISABLE

1571.
1808.
BRN/WHT 832.
WHT
0.5
0.5
BLU LT
0.5
750

441

Traction Cntrl Switch

ILLUM

POWER DIST
Uh - Abs1

40A

J1-14

IGN

BATT

J1-6
HI

J1-2
LOW

J1939

EBC
BRK SW
INPUT

GND

J1-1

J2-5

J1-15
420.
PPL
0.8

C7
C7

1921

SERIAL_1

1922

SERIAL_2

151

40F GTMXD SLD


40M GTMXD SLD

AIR_G
BRK_SWC-D
420
(Page 5)

GND DIST
Gnd Zone #1A

DLC
Data

DLC
Data

Air Brakes (C7/8)


GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83044c

X
sheet1

11

$IVEDWORK/h83044c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:50:11 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83044c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-187

Brakes - Air (C7500-C8500) (continued)


Rr Tcs Modulator

Air Trac Cntl Valve

Lr Tcs Modulator

2669.
PNK/WHT
0.8

1920.
PPL
2.0

1919.
1918.
PNK/BLK
GRN LT/WHT
2.0
2.0
16F GT280 SLD

1913.
GRA/BLK
2.0

2668.
PNK
0.8

1915.
1914.
BLU LT/BLK
ORN
2.0
2.0

16M GT280 SLD

2669.
PNK/WHT
0.8

1919.
1918.
PNK/BLK
GRN LT/WHT
1.0
1.0

J2-18
PMV
DA RIGHT
RELEASE

1920.
PPL
1.0

J2-17
PMV
DA RIGHT
HOLD

1913.
GRA/BLK
1.0

J2-16
PMV
DA RIGHT
COMMON

2668.
PNK
0.8

1914.
1915.
BLU LT/BLK
ORN
1.0
1.0

J2-12
PMV
DA LEFT
RELEASE

J2-11
PMV
DA LEFT
HOLD

J3-7

J2-15
PMV
DA LEFT
COMMON

AIR TRAC
CNTRL VALVE
HI

J3-13
AIR TRAC
CNTRL VALVE
LOW

J1-10
ABS
ACTIVE

Air Abs

EBC

Air Brakes (C7/8)


GMT560

08

Panel Set: 3

schematic

OBJECT ID

h83044c

X
sheet1

11

$IVEDWORK/h83044c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:50:11 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83044c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-188

Brakes - Air (C7500-C8500) (continued)


POWER DIST
Ip1 - Stop

20A

140.
ORN
1.0

BRK_SW_P

CAT ENGINE CNTLS


Ecu
8F MP280

H
140.
ORN
1.0

BRAKE_1

86.
BRN
0.8

140.
ORN
1.0

40M GTMXD SLD


40F GTMXD SLD

POWER DIST
Ip1 - Brake
451

TCC_P

140.
ORN
1.0

B11
B11
A
Trailer Stop Sw

BR_SW_PPS

10A
441

86.
BRN
0.8

CAT ENGINE CNTLS


Ecu

B8

B5

B14

B13

B6

B7

B8

B5

B14

B13

B6

B7

140.
ORN
1.0

441.
BRN
0.5

86.
BRN
0.8

451.
BLK/WHT
0.8

420.
PPL
0.5

441.
BRN
0.5

451.
BLK/WHT
0.8

420.
PPL
0.5

86.
BRN
0.8

30M GTMXD

17.
WHT
1.0

6F GT280

17.
WHT
1.0

Brake Switch - 6.5:1

17.
WHT
1.0

EXTERIOR LIGHT
Stop Lamps

Air Brakes (C7/8)


GMT560

08

schematic

OBJECT ID

h83044c

X
sheet1

11

$IVEDWORK/h83044c__001

17.
WHT
1.0

17.
WHT
1.0

B
BRAKE_SW1

Panel Set: 4

8F MP280

SA17

8M MP280

6M GT280

17.
WHT
1.0

Note: Only contacts E & F are polarized.

30F GTMXD

17.
WHT
1.0

140.
ORN
1.0

8M MP280

420
(Page 5)

NC_CONT

SA140

140.
ORN
1.0

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:50:11 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

BRAKE_ISO_P

POWER DIST
Ip2 - Brake Iso

ORGANIZATION

GMT560
Panel Set: 4

h83044c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-189

Brakes - Air (C7500-C8500) (continued)

BRAKE_1

POWER DIST
Ip1 - Chassis

(Page 4)

10A
AIR_DRY_P

420.
PPL
0.5

420.
PPL
0.5

541.
BRN
0.5

BRK_SWC-D
40M GTMXD SLD

A1

(Page 2)

A1

420.
PPL
0.5

40F GTMXD SLD

541.
BRN
0.8

SA420

A
Air Dryer Heater Sw
420.
PPL
0.5

420.
PPL
0.5

B
B8
B8

30F GTMXD SLD


30M GTMXD SLD
350

420

TCC_ECU

AIR_DRY_G

TCC_PCM

GND DIST
Gnd Zone #3B
LF8 ENG CNTLS
Ecu

Air Brakes (C7/8)


GMT560

08

Panel Set: 5

schematic

OBJECT ID

h83044c

X
sheet1

11

$IVEDWORK/h83044c__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

L18 ENG CNTLS


Pcm

1:50:11 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 5

h83044c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-190

Park Brake (Family 2)


IP CLUSTER
Park Brake

DRL
Drl Module

P_BRK

-T62
1134

1134.
BLU LT
0.5

1134.
BLU LT
0.5

PRK_BRK_SW

SA1134
1134.
BLU LT
0.5
LCT

2F GT150

A
A

2M GT150

1134.
BLU LT
0.5

1134.
BLU LT
0.5

A
Park Brake Switch - Hydro

Park Brake Switch - Foot

CASE

Orschelon Hand Brake

750.
BLK
0.5

2M GT150

B
B

2F GT150

750.
BLK
0.5
P_BRK_G

FOOT_G

GND DIST
Case Gnd

GND DIST
Gnd Zone #7A

Park Brake (Family 2)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83046a

X
sheet1

$IVEDWORK/h83046a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:51:08 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83046a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-191

Park Brake (Family 3)


DRL
Drl Module

1134

IP CLUSTER
Park Brake

PRK_BRK_SW

P_BRK

1134.
BLU LT
0.5

SA1134

&JE3

&JE4

1134.
BLU LT
0.5
1134.
BLU LT
0.5
2F GT150

A
A

1134.
BLU LT
0.5

2M GT150

1134.
BLU LT
0.5

A
C

Park Brake Switch - Foot

Prk Brk Sw - Air

A
Park Brake Switch - Hydro

CASE

Closes at 5 psi

B Orschelon Hand Brake

750.
BLK
0.5
2M GT150

B
B

2F GT150

750.
BLK
0.5

750.
BLK
0.5

FOOT_G

GND DIST
Case Gnd
P_BRK_G

GND DIST
Gnd Zone #7A

Park Brake

OBJECT ID

GMT560

08

Panel Set: 1

schematic

h83046b

X
sheet1

$IVEDWORK/h83046b__001

REVISION

STAGE

VERSION

001

Pilot

LAST CHANGED BY

1:51:26 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83046b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-192

SIR

CLASS 2

GND

A18

1751

PASS BAG
DEPLOY LOOP
HIGH

SDM_G

GND DIST
Gnd Zone #6

A4

1128

SDM

DRIV BAG
DEPLOY LOOP
LOW

PASS BAG
DEPLOY LOOP
LOW

A3

A8

DRIV BAG
DEPLOY LOOP
HIGH

A6

A7

SDM_CL2

348.
GRN DK
0.5

STARR CONNECTOR
Sir

Driver only

Dual SIR

1403.
WHT/BLK
0.5

1404.
GRN DK/WHT
0.5

1403.
WHT/BLK
0.5

347.
WHT
0.5

1404.
GRN DK/WHT
0.5

1404.
GRN DK/WHT
0.5

1403.
WHT/BLK
0.5

348.
GRN DK
0.5

16M GT280
16F GT280

347.
WHT
0.5

Sir Resist Pack - 2 Ohm


2

Pass Infl Restraint

Str Col Asm - Drv Air Bag


A

SIR RESISTOR
2
Page 1
4.7 k
Page 2

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

Sir

OBJECT ID

GMT560

08

Panel Set: 1

schematic

h83047a

X
sheet1

$IVEDWORK/h83047a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:52:03 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83047a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-193

SIR (continued)
POWER DIST
Ip1 - Sir

POWER DIST
Ip1 - Sir

Family 2
has Fuse

10A
1139

Family 2
has Fuse

10A

SIR_OHM_P

INTERIOR LIGHTING
Headlamp Sw - Radio Dimmer

1139

PSIR_P

1382

STEP_DIM

INTERIOR LIGHTING
Dimmer Signal Dist
Driver only

Dual SIR
Family 2
has Fuse

10A
8

PSIR_DIM

D
PSIR Defeat Switch

SIR RESISTOR
Page 1
2
4.7 k
Page 2

ILLUM

Sir Resist Pack - 4pt7 Kohm


4.7 k

Front Sensor
ON

C
OFF

B
E

353.
PNK
0.5

A11

A10

A11

A10

Sir

OBJECT ID
08

schematic

h83047a

X
sheet1

1139

SDM_P

B3

A7

B3

A7

GND DIST
Gnd Zone #7A

30M GTMXD

40F GTMXD SLD


40M GTMXD SLD

2260.
GRA
0.5

1834.
YEL
0.5

16F GT280
16M GT280

1834.
YEL
0.5

A10

PASSENGER
PRESENCE N.O./
WARN LAMP

GMT560

Family 2
has Fuse

10A

2260.
GRA
0.8

1834.
YEL
0.8

16F GT280
16M GT280

2260.
GRA
0.5

Dual SIR

A9

Panel Set: 2

PSIR_G

30F GTMXD

371.
TAN/BLK
0.5

353.
PNK
0.5

Driver only

750

POWER DIST
Ip1 - Sir

371.
TAN/BLK
0.5

353.
PNK
0.5

353.
PNK
0.5

371.
TAN/BLK
0.5

$IVEDWORK/h83047a__001

A1

AUTOMATIC
OCCUPANCY
SENSOR

IGN 1

SDM

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:52:03 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

B5
DRIVER
SATELLITE

B6
DRIVER
SATELLITE
RTN

Airbag Module

ORGANIZATION

GMT560
Panel Set: 2

h83047a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-194

Rear Air Suspension


SA1944
POWER DIST
Ip1 - Chassis
1944.
BLU DK
0.8

10A
541

A7
A7

D6

AIR_SUSP_P

2509

30M GTMXD

12V

LED

ILLUM

GND

GND

40F GTMXD SLD

1944.
BLU DK
0.8

750

1944.
BLU DK
0.8

1944.
BLU DK
0.8

8M GT280 SLD

Air Suspension Sw

40M GTMXD SLD

1944.
BLU DK
0.8

AIR_SUSP_LP

1944.
BLU DK
0.8

30F GTMXD

1944.
BLU DK
0.8

D6

INTERIOR LIGHTING
Headlamp Illum

GND DIST
Gnd Zone #7A

16M GT280 SLD

H
H

8F GT280 SLD

SUSP_ILL_G

16F GT280 SLD


750

SUSP_LED_G

1944.
BLU DK
0.8

1944.
BLU DK
0.8

GND DIST
Gnd Zone #7A

A
Rear Air Solenoid

350

SUSP_SOL_G

GND DIST
Gnd Zone #3D

Rear Air Suspension


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83052a

X
sheet1

$IVEDWORK/h83052a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:54:07 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83052a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-195

Data Link Connector


750

1451

DATA1_G

GND DIST
Gnd Zone #7A

DATA2_G

AIR BRAKES
J1587-B

AIR BRAKES
J1587-A

DTC
J1708-

DTC
J1708+

GND DIST
Gnd Zone #4A
SERIAL_2

SERIAL_1

DATA_LOW

DATA_HI

DLC+
1921
(Page 1)

DATA LINK CONN


Splice

STARR CONNECTOR
Class 2

RKE
Rfa Module
CAT_MD-

6105

GMLAN_12

1922
(Page 2)

DLC_CL2

1132

1455

KEYLESS

1922.
WHT/BLK
0.8

16f M/P 150 Data Link Conn.

10

11

12

13

14

15

1921.
TAN/BLK
0.8

C5

C8

C5

C8

1921.
TAN/BLK
0.5

1922.
WHT/BLK
0.5

40F GTMXD SLD

SA1922

SA1921

CAT_MD+
1921
(Page 2)

40M GTMXD SLD

x3

16

DATA LINK CONN


Splice

6106

x3

1922.
WHT/BLK
0.5

1921.
TAN/BLK
0.5

GMLAN_11

AIR+

AIR+

1921
(Page 1)

(Page 1)

POWER DIST
Ip1 - Pwr Post
1922.
WHT/BLK
0.5

Family 2
has Fuse

20A
840

1921.
TAN/BLK
0.5

DLC_P

DLC+
(Page 1)

Data Link Connector


GMT560

08

Panel Set: 1

schematic

X
sheet1

OBJECT ID

h83050a
11

$IVEDWORK/h83050a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:52:25 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83050a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-196

Data Link Connector (continued)

ENGINE CONTROLS
Ecu

ENGINE CONTROLS
Ecu

LF6

LF6

J1587-

J1587+

1922.
WHT/BLK
0.8

1921.
TAN/BLK
0.8

C2
C2
1922.
WHT/BLK
0.5

B2

40M GTMXD SLD

B2

40F GTMXD SLD

1921.
TAN/BLK
0.5

CAT_MD(Page 1)
CAT_MD+
(Page 1)

Data Link Connector


GMT560

08

Panel Set: 2

schematic

X
sheet1

OBJECT ID

h83050a
11

$IVEDWORK/h83050a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:52:25 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83050a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-197

Data Link Connector (continued)


TRANSMISSION
Tcm

GMLAN Terminator

DATA LINK CONN


Dlc

6105

TRANSMISSION
Tcm

6105

GMLAN_14

TRANSMISSION
Tcm

GMLAN_11

DATA LINK CONN


Dlc

A
6106.
BLU LT
0.8

GMLAN_12

GMLAN_8

TRANSMISSION
Tcm

6106

6105.
BLU DK
0.8

6106

GMLAN_13

D2
D2

D4
D4

30M GTMXD SLD

GMLAN_7

D2
D2

30F GTMXD SLD

C3
C3

30M GTMXD SLD


30F GTMXD SLD

6106.
BLU LT
0.8
6105.
BLU DK
0.8

6106
SA6105

GMLAN_5_1

DATA LINK CONN


GMLAN Conf
6105.
BLU DK
0.8

6105.
BLU DK
0.8

DATA LINK CONN


GMLAN Conf

GMT560

08

schematic

REVISION

h83050a

X
sheet1

GMLAN_5

6106.
BLU LT
0.8

11

001
$IVEDWORK/h83050a__001

GMLAN_6_2

6106

GMLAN_5_2

6105

GMLAN_6_3

TRANSMISSION
Tcm

STAGE

VERSION

DATA LINK CONN


GMLAN Conf

DATA LINK CONN


GMLAN Conf

GMLAN_5_1

LAST CHANGED BY

Electrical Manual 2009 Medium Duty C Series Conventional Cab

DATA LINK CONN


GMLAN Conf

DATA LINK CONN


GMLAN Conf

ORGANIZATION

Agustin Velazquez
Wednesday, April 19, 2006

DATA LINK CONN


GMLAN Conf

6106.
BLU LT
0.8

GMLAN_5_2

TRANSMISSION
Tcm

OBJECT ID

Data Link Connector

6106

GMLAN_6

GMLAN_6_2

GMLAN_6_3

DATA LINK CONN


GMLAN Conf

Panel Set: 3

6105

6105

SA6106

GMT560
1:52:25 pm

Panel Set: 3

h83050a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-198

Serial Data Link (Class 2)

SERIAL DATA GATEWAY


Class 2

RADIO
Radio

TRANSMISSION
Tcm

SIR
Sdm

HYDRO BRAKES
Ebc

TRANSMISSION
Tcm

LCT
2673

RADIO_CL2

SDG_CL2

LCT_CL2

SDM_CL2

HYDRO_CL2

LCT_CL2

1122.
BLU LT
0.8

40F GTMXD SLD


40M GTMXD SLD

1044.
ORN
0.5

A8

A8

16M GT280

C6
C6

16F GT280

1122.
BLU LT
0.5

1128.
BLU DK
0.5

2470.
YEL
0.8

1128.
BLU DK
0.5

2470.
YEL
0.8

30M GTMXD SLD

C6
C6

30F GTMXD SLD

30M GTMXD SLD


30F GTMXD SLD

2470.
YEL
0.5

2470.
YEL
0.5

K
Datalink Splice Class2

B
1036.
GRA
0.5

1132.
PPL
0.5

DLC
Class 2

1049

08

schematic

1133.
GRN DK/WHT
0.5

h83055a
3

CL2ATC

ACTIVE TRANSFER CASE


4WD ATC Mdl

OBJECT ID

X
sheet1

IP CLUSTER
Class 2

ENG_CL2

ENGINE CNTLS
Pcm/ Ecu

Serial Data Link (Class 2)


GMT560

IP_CL2

DLC_CL2

Panel Set: 1

$IVEDWORK/h83055a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:52:48 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

653

CHIME_CL2

CHIME MODULE
Chime Module

ORGANIZATION

GMT560
Panel Set: 1

h83055a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-199

Serial Data Gateway


POWER DIST
Ip1 - Trans

J1939
J1939

10A
1020

2362

SDG_2_P

POWER DIST
Uh - Pcm B

SDG_J-

J1939
J1939

L18/LMM/LF6: 10A
LF8: 25A
440

SDG_1_P

2361

A6

SDG_J+

B6

BATT

A1

A2

IGN 0

HI

LOW

B1
SHIELD

Sdg Module

J1939

SDG
GND

CLASS 2

A4

A8

2673.
RED/WHT
0.5

1451

SDG_G

GND DIST
Gnd Zone #4A

Serial Data Gateway


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83056a

X
sheet1

10

$IVEDWORK/h83056a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:53:23 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

SDG_CL2

STARR CONNECTOR
Class 2

ORGANIZATION

GMT560
Panel Set: 1

h83056a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-200

Diagnostic Tool Connector


POWER DIST
Ip1 - Pwr Post

J1939
J1939

Family 2
has Fuse

20A
2362

DTC_J-

840

SERIAL_P

J1939
J1939

2361

DTC_J+

B
Diagnostic Tool Conn

J1708 +

J1708 -

IGN SENSE

OEM USE

A
750.
BLK
0.5

POWER DIST
Ip1 - Trans
1921

DATA_HI
SERIAL_G

10A
1020

BAT
RTN

MD_CL2

DLC
Pin 7

GND DIST
Gnd Zone #7A
1922

DATA_LOW

351

MD_RTN

GND DIST
Gnd Zone #3A
DLC
Pin 15

Diagnostic Tool Connector


GMT560
Panel Set: 1

08

OBJECT ID

h83055b

X
schematic

sheet1

$IVEDWORK/h83055b__001

REVISION

STAGE

VERSION

001

Pilot

LAST CHANGED BY

1:53:06 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83055b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-201

J1939 - (L18) 8.1L V8 GMPT VORTEC - Gas (LF8) 7.8L L6 Isuzu 6H - Diesel
(LF6) 7.2L L6 Caterpillar C7 - Diesel

DTC2362
(Page 1)

DTC(Page 1)

SDG+

SDG-

(Page 2)

(Page 2)

2362.
GRN DK
0.8

2361.
YEL
0.8

2361.
YEL
0.5

2362.
GRN DK
0.5

SB2362
SB2361
2361.
YEL
0.5

2362.
GRN DK
0.5
DAMU-

DAMU+

(Page 2)

(Page 2)

2362.
GRN DK
0.5

2361.
YEL
0.5

J1939 Terminator
DTC_J-

DTC
Dtc

J1939 (l18/Lf8/Lf6)
GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83057a

X
sheet1

$IVEDWORK/h83057a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:53:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

DTC_J+

DTC
Dtc

ORGANIZATION

GMT560
Panel Set: 1

h83057a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-202

J1939 - (L18) 8.1L V8 GMPT VORTEC - Gas (LF8) 7.8L L6 Isuzu 6H - Diesel
(LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)
DAMU+
2361
(Page 1)

SHIFT_SEL+

DAMU-

2361
(Page 2)

2362
(Page 1)

SHIFT_SEL2362
(Page 2)

L6_IP_ENG-

L6_IP_ENG+

(Page 3)
SDG-

SDG+

(Page 2)

(Page 2)

2362.
GRN DK
0.5

SR2362

2361.
YEL
0.5

SH2362

SR2361

SDG+

SH2361

2361
(Page 1,2)

2362.
GRN DK
0.5

SDG2362
(Page 1,2)

2362.
GRN DK
0.5
2361.
YEL
0.5

V8_IP_ENG-

2361.
YEL
0.5

C_IP_ENG-

C_IP_ENG+

(Page 3)

(Page 3)

V8_IP_ENG+

(Page 3)

(Page 3)

SHIFT_SEL-

2362.
GRN DK
0.5

SHIFT_SEL+

2361.
YEL
0.5

(Page 2)

2362.
GRN DK
0.5

(Page 2)

2361.
YEL
0.5

SD2362
DAMU_J-

(Page 3)

2361.
YEL
0.5

2362.
GRN DK
0.5

2362.
GRN DK
0.8

SD2361

DAMU_J+

SHIFT_J-

ENG CTRLS
DaMU

ENG CTRLS
DaMU
MD TRANSMISSION
Tcm

2361.
YEL
0.8

2362.
GRN DK
0.5

SDG_J-

SDG_J+

SDG
Sdg

J1939 (l18/Lf8/Lf6)
GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83057a

X
sheet1

$IVEDWORK/h83057a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

MD TRANSMISSION
Tcm

SDG
Sdg

1:53:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

SHIFT_J+

2361.
YEL
0.5

ORGANIZATION

GMT560
Panel Set: 2

h83057a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-203

J1939 - (L18) 8.1L V8 GMPT VORTEC - Gas (LF8) 7.8L L6 Isuzu 6H - Diesel
(LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)
V8_IP_ENG+
2361
(Page 2)

L6_IP_ENG+

V8_IP_ENG-

2361
(Page 2)

2362
(Page 2)

L6_IP_ENG-

C_IP_ENG+

2362
(Page 2)

2361
(Page 2)
C_IP_ENG2362
(Page 2)

TCM+
2361
(Page 4)

BRAKE+

C7

C6

C7

C6

24F GTMXD SLD


24M GTMXD SLD

(Page 5)

2361.
YEL
0.8

C9

C8

C9

C8

40F GTMXD SLD


40M GTMXD SLD

C9

C8

C9

C8

40F GTMXD SLD


40M GTMXD SLD

TCM2362
(Page 4)

BRAKE(Page 5)

2362.
GRN DK
0.8

2361.
YEL
0.8

ECU+

ECU+

(Page 7)

(Page 7)

ECU-

2361.
YEL
0.8

ECU-

(Page 7)

2362.
GRN DK
0.8

J1939 (l18/Lf8/Lf6)
GMT560

08

Panel Set: 3

schematic

OBJECT ID

h83057a

X
sheet1

$IVEDWORK/h83057a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:53:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

(Page 7)

2362.
GRN DK
0.8

ORGANIZATION

GMT560
Panel Set: 3

h83057a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-204

J1939 - (L18) 8.1L V8 GMPT VORTEC - Gas (LF8) 7.8L L6 Isuzu 6H - Diesel
(LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

TCM-

TCM+
(Page 3)

(Page 3)

2362.
GRN DK
0.8

GPCM(Page 7)

BRAKE-

TCM_2-

2361.
YEL
0.8

2362.
GRN DK
0.8

2362
(Page 5)

2362.
GRN DK
0.8

2362
(Page 7)

GPCM+
(Page 7)

BRAKE+

2361.
YEL
0.8

2362
(Page 5)
TCM_2+

2361.
YEL
0.8

SK2361

2362
(Page 7)

SK2362

2362.
GRN DK
0.8
LCT_J-

LCT TRANSMISSION
Tcm

J1939 (l18/Lf8/Lf6)
GMT560

08

Panel Set: 4

schematic

OBJECT ID

h83057a

X
sheet1

$IVEDWORK/h83057a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

2362.
GRN DK
0.8
MD_J-

MD_J+

MD TRANSMISSIONMD TRANSMISSION
Tcm
Tcm

1:53:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

2361.
YEL
0.8

2361.
YEL
0.8
LCT_J+

LCT TRANSMISSION
Tcm

ORGANIZATION

GMT560
Panel Set: 4

h83057a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-205

J1939 - (L18) 8.1L V8 GMPT VORTEC - Gas (LF8) 7.8L L6 Isuzu 6H - Diesel
(LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

BRAKE+
2361
(Page 3,4,7)
BRAKE2362
(Page 3,4,7)

TERMINATE+

C6

C5

C6

C5

30M GTMXD SLD

(Page 6)

2361.
YEL
0.8

30F GTMXD SLD

AIR+
(Page 6)

2361.
YEL
0.8

TERMINATE(Page 6)

2362.
GRN DK
0.8

AIR(Page 6)

2362.
GRN DK
0.8

J1939 (l18/Lf8/Lf6)
GMT560

08

Panel Set: 5

schematic

OBJECT ID

h83057a

X
sheet1

$IVEDWORK/h83057a__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:53:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 5

h83057a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-206

J1939 - (L18) 8.1L V8 GMPT VORTEC - Gas (LF8) 7.8L L6 Isuzu 6H - Diesel
(LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

AIR+
2361
(Page 5)
AIR2362
(Page 5)

x3

x3
TERMINATE-

TERMINATE+

(Page 6)

(Page 6)

2362.
GRN DK
0.8

TERMINATE+
2361
(Page 5,6)
TERMINATE2362
(Page 5,6)

2361.
YEL
0.8

SU2362

2362.
GRN DK
0.8

SU2361

2361.
YEL
0.8

A
J1939 Terminator

AIR_J+

AIR_J-

AIR BRAKES
Ebc

J1939 (l18/Lf8/Lf6)
GMT560

08

Panel Set: 6

schematic

OBJECT ID

h83057a

X
sheet1

$IVEDWORK/h83057a__001

AIR BRAKES
Ebc

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:53:40 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 6

h83057a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-207

J1939 - (L18) 8.1L V8 GMPT VORTEC - Gas (LF8) 7.8L L6 Isuzu 6H - Diesel
(LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)

ECU+
2361
(Page 3)
ECU2362
(Page 3)
GPCM(Page 4)

TCM_2-

TCM_2+

(Page 4)

(Page 4)

GPCMBRAKE-

GPCM+

2362
(Page 5)

GPCM+

BRAKE-

(Page 4)

2362.
GRN DK
0.8

2361.
YEL
0.8

2362.
GRN DK
0.8

(Page 7)

2362.
GRN DK
0.8

2362
(Page 5)

BRAKE+

2361.
YEL
0.8

BRAKE+

SY2361

2362.
GRN DK
0.8

2362
(Page 5)

(Page 7)

2362
(Page 5)

2361.
YEL
0.8

SY2362

2361.
YEL
0.8

SN2362

SN2361

2362.
GRN DK
0.8

2361.
YEL
0.8

GLOW_J-

2362.
GRN DK
0.8

LF8 ENGINE CNTLS


Gpcm
GLOW_J+

ISU_ECU_J-

LF8 ENGINE CNTLS


Gpcm

OBJECT ID

J1939 (l18/Lf8/Lf6)
GMT560

08

Panel Set: 7

schematic

sheet1

001
$IVEDWORK/h83057a__001

CAT_ECU_J-

LF8 ENGINE CNTLS LF6 ENGINE CNTLS


Ecu
Ecu

REVISION

h83057a

2362.
GRN DK
0.8

STAGE

VERSION

LAST CHANGED BY

Electrical Manual 2009 Medium Duty C Series Conventional Cab

CAT_ECU_J+

2361.
YEL
0.8
ISU_ECU_J+

LF6 ENGINE CNTLS LF8 ENGINE CNTLS


Ecu
Ecu

ORGANIZATION

Agustin Velazquez
Wednesday, April 19, 2006

2361.
YEL
0.8

GMT560
1:53:40 pm

Panel Set: 7

h83057a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-208

HVAC Heater Only


INTERIOR LIGHTING
Dimmer Signal Dist

POWER DIST
Ip1 - Htr/Ac

20A

POWER DIST
Ip1 - Htr/Ac

10A
141

HVAC_P
Family 2
has Fuse

HVAC_DIM
Family 2
has Fuse

Family 2
has Fuse

20A
141

J2-E

POWER DIST
Ip1 - Htr/Ac

141

TEMP_CNTL_P

MODE
OFF SWITCH
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

VAC_PUMP_P

J1-C
40M GTMXD SLD

B5

Hvac - Heater

B5

40F GTMXD SLD

FAN
SPEED

J1-A

J2-G

J2-A

J2-B

J2-C

J2-D

141.
BRN
1.0

J1-B

J2-F

733.
BLU LT
0.8
8
8

Conn 6F MIC/P 100

10
10

Conn 6M MIC/P 100

450

POWER DIST
Maxi - Hvac

Family 2
has Fuse

20A

119.
WHT
1.0

60.
YEL
1.0

63.
TAN
1.0

72.
BLU LT
1.0

52.
ORN
1.0

733.
BLU LT
0.8

6M GT280 SLD

F
F

6F GT280 SLD

141.
BRN
1.0

12M GT280 SLD


12F GT280 SLD

141.
BRN
1.0

141.
BRN
1.0

HVAC_MTR_P

Conn 6M MIC/P 100

HVAC_G

GND DIST
Gnd Zone #4B

50A

Conn 6F MIC/P 100

141.
BRN
1.0

10
Temperature Motor

542.
RED
5.0

SERVO AMP

Vacuum Pump

M
Blower Motor Relay

BATT

LOW

M1

M2

B
7
450.
BLK
0.8

M
GND

7
7

C
450

450

BLWR_RLY_G

08

Panel Set: 1

schematic

OBJECT ID

h83060a

X
sheet1

$IVEDWORK/h83060a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:54:26 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Conn 6M MIC/P 100

Conn 6F MIC/P 100

TEMP_CNTL_G

GND DIST
Gnd Zone #4B

GND DIST
Gnd Zone #4B

HVAC (Heater Only)

HI

THERMAL LIMITERS

GMT560

350

VAC_PUMP_G

GND DIST
Gnd Zone #3B

ORGANIZATION

GMT560
Panel Set: 1

h83060a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-209

HVAC - Active (LMM) 6.6L V8 Isuzu DURAMAX - Diesel


INTERIOR LIGHTING
Dimmer Signal Dist

POWER DIST
Ip1 - Htr/Ac

20A

10A

has Fuse
141

HVAC_P

POWER DIST
Ip1 - Htr/Ac

HVAC_DIM

Family 2

20A

Family 2
has Fuse

POWER DIST
Ip1 - Htr/Ac

Family 2
has Fuse

141

Family 2
has Fuse

20A

TEMP_CNTL_P

141

VAC_PUMP_P

J1-C

J2-E
IGN3

Hvac - Ac

ILLUM

40M GTMXD SLD

MODE
OFF SWITCH
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

B5

OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

B5
FAN
SPEED

AC REQ

LOW

J2-H

J1-A

J2-G

M1

M2

J2-B

J2-A

HI

J2-C

TEMP

J2-D

GND

141.
BRN
1.0

J1-B

J2-F

733.
BLU LT
0.8

B
8
8

Conn 6F MIC/P 100

10
10

Conn 6M MIC/P 100

450

POWER DIST
Maxi - Hvac

63.
TAN
1.0

60.
YEL
1.0

119.
WHT
1.0

72.
BLU LT
1.0

733.
BLU LT
0.8

52.
ORN
1.0

Conn 6F MIC/P 100

AC_REQ

IGN

66
(Page 2)

BATT

LOW

M1

M2

Vacuum Pump

OBJECT ID

h83065a
15

$IVEDWORK/h83065a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:54:47 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

450.
BLK
0.8

BLWR_RLY_G

GND DIST
Gnd Zone #4B

sheet1

450

141.
BRN
1.0

HI

08

12F GT280 SLD

GND

schematic

12M GT280 SLD

Temperature Motor

GND

THERMAL LIMITERS

GMT560

SERVO AMP

Blower Motor Relay

HVAC (Active L18/LMM)

10

INPUT

Panel Set: 1

6M GT280 SLD
6F GT280 SLD

141.
BRN
1.0

141.
BRN
1.0

HVAC_MTR_P

141.
BRN
1.0

Conn 6M MIC/P 100

HVAC_G

GND DIST
Gnd Zone #4B

50A

542.
RED
5.0

40F GTMXD SLD

7
7
450

Conn 6M MIC/P 100

Conn 6F MIC/P 100

TEMP_CNTL_G

GND DIST
Gnd Zone #4B

350

VAC_PUMP_G

GND DIST
Gnd Zone #3B

ORGANIZATION

GMT560
Panel Set: 1

h83065a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-210

HVAC - Active (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)


(Page 1)

441

1240

66.
GRN LT
0.8

ENGINE CNTLS
Pcm

603

PCM_LO_AC

14 Way Black GT150 Sealed F Conn

C
C

14 Way Black GT150 Sealed M Conn

66.
GRN LT
0.8

PCM_LO_AC2

30
Ac Enable Rly

85

87

8M GT150 SLD

59.
GRN DK
0.8

603.
GRN DK
0.8

603.
GRN DK
0.8

H
H

B
B

SA59

459.
GRN DK/WHT
0.8

459.
GRN DK/WHT
0.8

8M GT150 SLD
8F GT150 SLD

14 Way Black GT150 Sealed M Conn

14 Way Black GT150 Sealed F Conn

59.
GRN DK
0.8

59.
GRN DK
0.8

Low Pressure Sw

459

Normal = Open
Closes at 22-32 PSI
Opens at 2-9 PSI

14 Way Black GT150 Sealed F Conn

14 Way Black GT150 Sealed M Conn

14 Way Black GT150 Sealed M Conn

8F GT150 SLD

High Pressure Sw

HVAC_RLYA_P2

1240.
ORN
0.8

86
14 Way Black GT150 Sealed F Conn

NORMAL = CLOSED
OPENS AT 430 (+/-20) PSI
CLOSES AT 200 (+/-50) PSI

B
B

8M GT150 SLD

1240.
ORN
0.8

66.
GRN LT
0.8

66.
GRN LT
0.8

8F GT150 SLD

603

1240

HVAC_RLYA_P

HVAC_R_P

30M GTMXD SLD

ENGINE CNTLS
Pcm

F
F

Family 2
has Fuse

10A

30F GTMXD SLD

B3

10A

10A

66.
GRN LT
0.8

B3

POWER DIST
Uh - A/C Comp

POWER DIST
Uh - A/C Comp

POWER DIST
Ip1 - Brake

AC_REQ

59.
GRN DK
0.8

AC_ENABLE_A2

Ac Clutch - Fam 3

B
Ac Clutch - Fam 2

Diode

-100

ENGINE CNTLS
Pcm

A
459

2523.
GRN DK/WHT
0.8

A
A

762

PCM_HI_AC2

ENGINE CNTLS
Pcm

HVAC (Active L18/LMM)


GMT560

08

schematic

X
sheet1

SD250
8M GT150 SLD
8F GT150 SLD

250

ENGINE CNTLS
Pcm

h83065a
$IVEDWORK/h83065a__001

CLUTCH_G

GND DIST
Gnd Zone #2B

PCM_HI_AC

OBJECT ID

15

250.
BLK
0.8

ENGINE CNTLS
Pcm

14 Way Black GT150 Sealed F Conn

Panel Set: 2

250.
BLK
0.8

250.
BLK
0.8

14 Way Black GT150 Sealed M Conn

2523

AC_ENABLE_A

250.
BLK
0.8

762.
GRN DK/WHT
0.8

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:54:47 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83065a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-211

HVAC Passive (LF8) 7.8L L6 Isuzu 6H - Diesel


INTERIOR LIGHTING
Dimmer Signal Dist

POWER DIST
Ip1 - Htr/Ac

20A

10A
141

20A
8

HVAC_P

POWER DIST
Ip1 - Htr/Ac

POWER DIST
Ip1 - Htr/Ac

20A
141

HVAC_DIM

TEMP_CNTL_P

141

VAC_PUMP_P

40M GTMXD SLD

B5
J1-C

J2-E
IGN3

B5

40F GTMXD SLD

Hvac - Ac

ILLUM

OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

MODE
OFF SWITCH
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

141.
BRN
1.0

FAN
SPEED

AC REQ

J2-H

J2-G

J1-A

M1

J2-A

M2

J2-B

TEMP

HI

J2-C

J2-D

119.
WHT
1.0

72.
BLU LT
1.0

63.
TAN
1.0

60.
YEL
1.0

141.
BRN
1.0

10

8
AC_REQ

INPUT

IGN

66
(Page 2)

542.
RED
5.0

HVAC_G

GND DIST
Gnd Zone #4B

50A
HVAC_MTR_P

12F GT280 SLD

J1-B

J2-F

733.
BLU LT
0.8

52.
ORN
1.0

GND

450

POWER DIST
Maxi - Hvac

12M GT280 SLD

F
LOW

Temperature Motor
B

SERVO AMP

Vacuum Pump

M
A

BATT

LOW

M1

M2

GND

Blower Motor Relay

HI

THERMAL LIMITERS

M
GND

C
450

BLWR_RLY_G

GND DIST
Gnd Zone #4B

HVAC (Passive LF8/LF6)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83065b

X
sheet1

$IVEDWORK/h83065b__001

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:55:14 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

450

TEMP_CNTL_G

GND DIST
Gnd Zone #4B

350

VAC_PUMP_G

GND DIST
Gnd Zone #3B

ORGANIZATION

GMT560
Panel Set: 1

h83065b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-212

HVAC Passive (LF8) 7.8L L6 Isuzu 6H - Diesel


AC_REQ

POWER DIST
Uh - Ac Comp

(Page 1)

10A
66.
GRN LT
0.8

30F GTMXD SLD


30M GTMXD SLD

1240

B3

B3

66.
GRN LT
0.8

A
A

HVAC_RLYB_P

4F GT150 SLD
4M GT150 SLD

1240.
ORN
0.8

4F GT150 SLD
4M GT150 SLD

86

66.
GRN LT
0.8

AC Enable Rly

85
High Pressure Sw

NORMAL = CLOSED
OPENS AT 430 (+/-20) PSI
CLOSES AT 200 (+/-50) PSI

30

87
59.
GRN DK
0.8

SA59

459.
GRN DK/WHT
0.8

603.
GRN DK
0.8

459.
GRN DK/WHT
1.0

SA459

NORMAL = OPEN
CUT OUT AT TBD PSI
CUT IN AT TBD PSI

59.
GRN DK
0.8

59.
GRN DK
0.8

B
Ac Clutch - Fam 3

Low Pressure Sw

Diode

459.
GRN DK/WHT
1.0

-100
B

D
D

459

250.
BLK
0.8

4M GT150 SLD

250.
BLK
0.8

4F GT150 SLD

SD250

AC_ENABLE_B

250

HVAC (Passive LF8/LF6)


GMT560

08

schematic

OBJECT ID

h83065b

X
sheet1

$IVEDWORK/h83065b__001

250.
BLK
0.8

CLUTCH_G

GND DIST
Gnd Zone #2B/C

ENGINE CNTLS
Ecu

Panel Set: 2

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

1:55:14 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83065b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-213

Rear Heater Crew Cab


INTERIOR LIGHTING
Dimmer Signal Dist

Family 2
has Fuse

10A
8

POWER DIST
Ip1 - Pwr Accy

POWER DIST
Ip1 - Htr/Ac

Family 2
has Fuse

20A
141

R_HVAC_DIM

20A
540

R_HTR_RLY_P

8.
GRA
0.5

141.
BRN
1.0

R_HVAC_P

3M MP280
3F MP280

540.
ORN
1.0

86

30
Rear Heater Relay

85
550

87

1923.
ORN
1.0

R_HTR_RLY_G

GND DIST
Gnd Zone #5

ILLUM

Rear Heater Switch

REAR
OFF
LOW
MED
HIGH

REAR
OFF
LOW
MED
HIGH

MODE SWITCH

F
1926.
BLU DK
1.0

1925.
RED
1.0

C
Resistor Module

THERMAL
CUT-OUT

1924.
WHT
1.0

1172.
YEL
2.0

THERMAL
CUT-OUT

J1-A
Rear Heater Motor

M
J2-A
550

550

R_HVAC_G

GND DIST
Gnd Zone #5

Rear Heater (Crew Cab)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83066a

X
sheet1

$IVEDWORK/h83066a__001

R_HTR_MTR_G

GND DIST
Gnd Zone #5

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:55:33 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83066a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-214

Rear Defogger Crew Cab


POWER DIST
Ip1 - Htr/Ac

POWER DIST
Uh - Rear Defog

Family 2
has Fuse

20A
141

30A
1093

HVAC_FOG_P

DEFOG_P

J3-A

J3-B
IGN3

DEFOG
PWR

Hvac - Rear Defog Cntrls

RELAY TIMER

HVAC CONTROLER
9375785 PAGE 8AHEATER ONLY 060-1
HVAC
065-1

DEFOG
GRID

GND

J3-C

J3-D

293.
PPL
2.0

1F MP480

A
A

1M MP480

293.
PPL
2.0

J1-A
Defogger Grid

J2-A

450

850

HVAC_FOG_G

GND DIST
Gnd Zone #4B

Rear Defogger (Crew Cab)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83061a

X
sheet1

$IVEDWORK/h83061a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

GND DIST
Gnd Zone #8
1:55:56 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

DEFOG_G

ORGANIZATION

GMT560
Panel Set: 1

h83061a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-215

Chime

STAR CONNECTOR
Class 2

POWER DIST
Ip1 - Radio/Chime

Family 2
has Fuse

15A
1140

CHIME_CL2

CHIME_P

653.
BLU DK/WHT
0.5

A1
CLASS 2A

A2
CLASS 2B

B1
BATT

Chime Module

ELECTRONICS
INTERNAL
SPEAKER

GND

A12

750

CHIME_G

GND DIST
Gnd Zone #7A

Chime

OBJECT ID

GMT560

08

Panel Set: 1

schematic

h83076a

X
sheet1

$IVEDWORK/h83076a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1:56:14 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83076a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-216

Displays - Instrument Panel Cluster (IPC)

IGN1
GND

SPEEDOMETER

TACHOMETER
-

VOLT

OIL

FUEL

TEMP

INSTRUMENT CLUSTER LOGIC

DPF
SWITCH

SIGNAL
GND

B15

1451

DIRTY
FUEL FILTER

DPF SWITCH
LED

A5

B4

A6

B8

B13

121

KEY_MIND

LO AIR
PRESS SW

(SES) MIL

TACHOMETER

TACH

B9
B9

7655

30M GTMXD

B11

2662.
GRN DK/WHT
0.5

592.
GRN LT/BLK
0.5

1134

7656.
GRN LT/BLK
0.5

7657.
GRN DK/WHT
0.5

DOOR_OPEN

INTERIOR LIGHTING
Door Jamb Sw

419

GND

GND DIST
Gnd Zone #7A

2662.
GRN DK/WHT
0.8

D
541.
BRN
0.5

IPC_DRL

ENGINE CNTLS
Pcm/Ecu

2662.
GRN DK/WHT
0.8

07i X
schematic

DRL
Drl Mdl

2662.
GRN DK/WHT
0.8

B
Lo Air Alarm Sw

POWER DIST
Uh - Eng1

10A
350

DPF_SW

AIR_SW_G

350

AIR_PR_SW_G

DPF_LED_P

Instrument Panel Cluster


GMT560

ENG CNTLS
Pcm/Ecu

40F GTMXD SLD

Lo Air Alarm Sw

GND DIST
Gnd Zone #3B

GND DIST
Gnd Zone #7B

Panel Set: 1

40M GTMXD SLD

MAL_IND_LP

B
GND

750

PRIM_PPM

SA2662

Regeneration Switch

DPF_ILL

817

ILLUM

750

B14

P_BRK

PARK BRAKE
Park Brake Sw

DPF_LP

C4

4KPPM

30F GTMXD

746

INTERIOR LIGHTING
Headlamp Illum

C4

ENG CNTLS
Pcm/Ecu

INTERIOR LIGHTING
Key Minder Sw

DFF_DRV

DRL

B12

A13

TELL TALE
Ttm - Dirty Fuel Filter

A9
A9

DOOR
AJAR

B7

80

7657.
GRN DK/WHT
0.5

2509

KEY
MINDER

B10

7656.
GRN LT/BLK
0.5

IP_SIGNAL_G

GND DIST
Gnd Zone #4A

PARK
BRAKE

sheet1

OBJECT ID

h83081a
16

$IVEDWORK/h83081a__001

REVISION

STAGE

VERSION

001

MVB

LAST CHANGED BY

11:51:02 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GND DIST
Gnd Zone #3B

ORGANIZATION

GMT560
Panel Set: 1

h83081a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-217

Displays - Instrument Panel Cluster (IPC) (continued)

POWER DIST
Ip1 - Trans

POWER DIST
Ip1 - Ign4

Family 2
has Fuse

10A
1020

43

1036

14

IP_CL2

EXTERIOR LIGHTING
Head Lamp Sw

1382

LT_TURN_HAZ

PARADE

EXTERIOR LIGHTING
Turn/Haz Sw

HEADLAMPS
High Beam Lps

Family 2
has Fuse

10A
9

IPC1_P

PARK_LAMP

11

15

IP_HI_BEAM

B5

A4

B6

B9

A15

A11

IGN0

BATT

ACCY

PARK
LAMPS

CLASS 2

HIGH
BEAMS

A10
LEFT
TURN

IPC_DIM

POWER DIST
Ip1 - Gauges

Family 2
has Fuse

1140

Family 2
has Fuse

10A

IGNSW_D2_P

POWER DIST
Ip1 - Radio/Chime

15A

INTERIOR LIGHTING
Dimmer Signal Dist

INTERIOR LIGHTING
Headlamp Sw - Radio Dimmer

Family 2
has Fuse

20A

IPC_IGN_P

EXTERIOR LIGHTING
Turn/Haz Sw

STAR CONNECTOR
Class 2

39

RT_TURN_HAZ

A7

A14

RIGHT
TURN

PARADE
MODE

IPC_IGN1_P

A12

A9

IGN1

DIMMER

Ip Cluster

RIGHT TURN

LEFT TURN

HIGH BEAM

SERVICE ENG SOON

BRAKE

DRL

SEAT BELT

BATTERY

AIR BAG

ABS

LOW OIL LEVEL

CHECK GAUGES

CHANGE OIL

REDUCED ENG PWR

LOW COOLANT

LOW AIR

ENG OVERSPEED

SPARE 2

SPARE 1

INSTRUMENT CLUSTER LOGIC

IGN1

PWR GND

A8

750

IP_PWR_G

GND DIST
Gnd Zone #7A

Instrument Panel Cluster


GMT560

07i X

Panel Set: 2

schematic

sheet1

OBJECT ID

h83081a
16

$IVEDWORK/h83081a__001

REVISION

STAGE

VERSION

001

MVB

LAST CHANGED BY

11:51:02 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83081a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-218

Displays - Tell Tale Module & Gauges


POWER DIST
Ip1 - Guages

POWER DIST
Batt

POWER DIST
Ip1 - Guages

15A

CAT ENG CNTLS


Ecu

POWER DIST
Ip1 - Guages

10A

10A

Family 2
has Fuse

10A
HTR_LAMP3

HTR_LAMP2

440

239

EXHAUST BRAKE
Exhaust Brake Rly

PTO_TTM

39.
PNK
0.5

A7

HTR_RLY

39

1998.
BLU LT
0.5

1962

TELLTALE_P

A3

B6

A11

IGN1

PTO
LAMP

SPARE 2

A8

750

B9

SPARE 1

WAIT
INTAKE
HTR

SPARE 4

B11

B7

WATER IN FUEL
FILTER

B3

A9

PTO_TT_G

GND DIST
Gnd Zone #7A

BATTERY

EXHAUST

CHECK
TRANS

TRAILER
ABS

B8

B10

B4

EXH_TT

LOW
WASHER
FLUID

AUX
BRAKE

A5

DIFFRNTL
LOCK

B5

A4

DIRTY FUEL
&LMM

EXHAUST
GND

A6

A10

750

7655.
GRN LT/BLK
0.5
750.
BLK
0.5

EXH_TT_G

GND DIST
Gnd Zone #7A

2659.
GRN LT
0.5

185.
TAN
0.5

Telltale Module

DFF_DRV

A
IAH_TT_G

Rear Diff PSI Sw

IP CLUSTER
Dff Drive

GND DIST
Gnd Zone #7A

1234

508

LOW_WASH

CHECK_T

750

WIPERS
Low Washer Fluid Sw

GND DIST
Gnd Zone #7A

HTD FUEL/WIF
Water In Fuel Snsr

Tell Tale Module & Gauges


GMT560

08

Panel Set: 1

schematic

X
sheet1

25

INTAKE_HTR

L_TERM_TTM

471

ABS_MOD

2769

AUX_ABS

LMM/
LF8

LF8/
LF6

JE4

JE3

ISUZU ENG CNTLS


Pcm/Ecu

STARTING & CHARGING


Generator Asm

AIR BRAKES
Trailer Abs Mod

HYDRO BRAKES
Auxilary Brake

OBJECT ID

h83086a
10

$IVEDWORK/h83086a__001

REVISION

STAGE

VERSION

001

Prod

DIFF_LK_G

WIF

TRANSMISSION
Tcm

507

7655.
GRN LT/BLK
0.5

LAST CHANGED BY

11:52:04 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

DFF_DRV

IP CLUSTER
Dff Drive

ORGANIZATION

GMT560
Panel Set: 1

h83086a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-219

Displays - Tell Tale Module & Gauges (continued)


INTERIOR LIGHTING
Dimmer Signal Dist

INTERIOR LIGHTING
Dimmer Signal Dist

Family 2
has Fuse

Family 2
has Fuse

10A
8

POWER DIST
Ip1 - Guages

Family 2
has Fuse

10A

10A
8

GAUGE_DIM2

39

GAUGE_DIM

J1-F

J2-A
ILLUM

TEMP_GAGE_P

J1-A
Ip Gauge Center

ILLUM

TBD

AIR PSI

TEMP

ILLUM
PNEUMATIC
GAUGE
RESERVED
GAUGE

PNEUMATIC
GAUGE

AIR FILTER

SYSTEM AIR
PRESSURE

TRANSMISSION
TEMP GAUGE

J1J2J2-B

J1-D

J1-C
585.
TAN/WHT
0.8

C11
C11

40M GTMXD SLD


40F GTMXD SLD

585.
TAN/WHT
1.0

D
D

585.
TAN/WHT
0.8

6M GT280 SLD

H
H

6F GT280 SLD

12M GT280 SLD


12F GT280 SLD

585.
TAN/WHT
0.8

585.
TAN/WHT
1.0

A
Trans Temp Sensor

B
450

PNEUTC_G

450

GND DIST
Gnd Zone #4B

Tell Tale Module & Gauges


GMT560

08

Panel Set: 2

schematic

X
sheet1

OBJECT ID

h83086a
10

$IVEDWORK/h83086a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

GND DIST
Gnd Zone #4B

11:52:04 am

Agustin Velazquez

Wednesday, May 24, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GAUGES_G

351

TEMP_SNSR_G

GND DIST
Gnd Zone #3A

ORGANIZATION

GMT560

Panel Set: 2

h83086a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-220

Windshield Wiper/Washer

POWER DIST
Ip1 - Ign4

Family 2
has Fuse

20A
43

WASH_P

POWER DIST
Ip1 - Ign4

C
Family 2
has Fuse

20A
43

HI
PULSE

WIPE_P

IGN4

MUX

Front Wiper Motor

ELECTRONICS

92.
PPL
1.0

96.
BRN
1.0

E5

M
E3

GND

E4

WIPER
MOTOR

PARK SW
PUMP

A
MUX

HI PULSE

IGN4

Str Col Asm - Wiper Sw


TELL TALE
Ttm - Low Washer Fluid

680

MIST

OFF

DELAY 1

INSTANT
WIPE

DELAY 2

DELAY 3

DELAY 4

DELAY 5

LOW

HIGH

PUMP

WPR_MTR_G

680

GND DIST
Gnd Zone #7A

Wipers & Washer


GMT560

08

schematic

OBJECT ID

h83091a

X
sheet1

$IVEDWORK/h83091a__001

LOW_WASH

LOW
FLUID

GND

GND

Windshield Washer

WASH

445 k

245 k

145 k

70 k

750

Panel Set: 1

185

30 k

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

SWITCHES ARE ROTARY

228.
RED
1.0

REVISION

STAGE

VERSION

001

Pilot

LAST CHANGED BY

2:02:05 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

750

WSHR_PMP_G

GND DIST
Gnd Zone #7A

750

LOW_WASH_G

GND DIST
Gnd Zone #7A

ORGANIZATION

GMT560
Panel Set: 1

h83091a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-221

Headlamps Dual
EXTERIOR LIGHTING
Headlamp Sw

10

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

BEAM_SW

E13

HIGH

LOW
12

11.
GRN LT
2.0

Note: This is the pinout for 12034372.


Note: This pinout may not necessarily match the SAW data.

Str Col Asm - H/L Beam Sw

HIGH

LOW

E11

B6
B6

11.
GRN LT
2.0

E12

11.
GRN LT
2.0

B7
B7

40M GTMXD SLD

C
B

40F GTMXD SLD

12.
TAN
1.0

SA12

SB11

SA11

HIGH
11

11.
GRN LT
1.0
DRL

11.
GRN LT
1.0

12.
TAN
1.0

11.
GRN LT
1.0

12.
TAN
1.0

11.
GRN LT
1.0

12.
TAN
1.0

DRL Delete

544.
PPL
1.0

5F GT280 SLD
5M GT280 SLD

5F GT280 SLD
R_FWDLP
5M GT280 SLD
15409273

LO_BEAM_SW

IP_HI_BEAM

DRL
Drl Rly
DRL
Drl Rly
LO_BEAM

&8D5

11.
GRN LT
1.0 TXL
50

&8D5

12.
TAN
1.0 TXL
50

19

FWDLP

19

FWDLP

C
R - L/H Beam
16522983 002

LOW

HIGH

L - L/H Beam

12.
TAN
1.0

HIGH

12.
TAN
1.0

LOW

IP CLUSTER
Hi Beam

12C

0050A

12034372
A

&8D5

350.
BLK
1.0
LOW

350.
BLK
1.0 TXL
50

19

FWDLP

BEAM_G

GND DIST
Gnd Zone #3B

BEAM_G

GND DIST
Gnd Zone #3B
Page 8A- 14A/B/C -11
SAME AS LEFT SIDE

Headlamps (Dual)
GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83100a

X
sheet1

$IVEDWORK/h83100a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:02:20 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83100a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-222

Headlamps Quad (Family 2)


EXTERIOR LIGHTING
Headlamp Sw

10

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

BEAM_SW

E13

HIGH

LOW
12

11.
GRN LT
2.0

Str Col Asm - H/L Beam Sw

HIGH

LOW

E11

B6

B7

B6

11.
GRN LT
2.0

E12

11.
GRN LT
2.0

B7

40M GTMXD SLD


40F GTMXD SLD

12.
TAN
1.0

SA12

SB11

SA11

HIGH
11

11.
GRN LT
1.0

11.
GRN LT
1.0

12.
TAN
1.0

DRL Delete

LO_BEAM

12.
TAN
1.0

&HPR

11.
GRN LT
TXL
1.0 50

HIGH
40W

50W

12C

0050A

350

HI_BEAM_G

0050A

06288471
C
350.
BLK
1.0 TXL
50

19

FWDLP

BEAM_G

GND DIST
Gnd Zone #3B

R - L/H Beam
headlamp_a 003
12C

&HPR

350.
BLK
1.0
LOW

06288472

19

FWDLP

B
R High Beam
hi_beam 003

50W

&HPR

12.
TAN
1.0 TXL
50

19

FWDLP

A
L - L/H Beam

&HPR

11.
GRN LT
1.0 TXL
50

19

FWDLP

L High Beam

12.
TAN
1.0

19

SC11

11.
GRN LT
1.0

11.
GRN LT
1.0

R_FWDLP
5M GT280 SLD
15409273

FWDLP

SC11

DRL
Drl Rly

5F GT280 SLD

&HPR

11.
GRN LT
TXL
1.0 50

LOW
60W

DRL
Drl Rly

12.
TAN
1.0

5M GT280 SLD

11.
GRN LT
1.0

LO_BEAM_SW

IP CLUSTER
Hi Beam

5F GT280 SLD

HIGH
40W

544.
PPL
1.0
IP_HI_BEAM

12.
TAN
1.0

LOW
60W

DRL

11.
GRN LT
1.0

GND DIST
Gnd Zone #3B

350

HI_BEAM_G

GND DIST
Gnd Zone #3B
Page 8A-14A - 11

BEAM_G

GND DIST
Gnd Zone #3B
Page 8A- 14A - 11
SAME AS LEFT SIDE

Headlamps (Quad Family 2)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83100b

X
sheet1

$IVEDWORK/h83100b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:02:39 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h830100b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-223

Daytime Running Lamps (DRL)


POWER DIST
Ip1 - Marker Lamp
Family 2
has Fuse

20A
1340

MRK_LPS_P

POWER DIST
Ip2 - Rh Parklamp

Family 2
has Fuse

10A
2609

MRK_RLY_P

SA21
M30
21.
GRN DK
0.8

A4
A4

22M GTMXD

A4
A4

22F GTMXD

Ip2 - Marker Lamp Rly

21.
GRN DK
1.0

21.
GRN DK
0.8

22M GTMXD

A7
A7

22F GTMXD

30

86

Marker Lp Rly
12193602

30M GTMXD

87A

87

85

30F GTMXD

M87A
21.
GRN DK
0.8

21.
GRN DK
0.8

M86

21.
GRN DK
1.0

M87
21.
GRN DK
1.0

M85
2666.
ORN/BLK
0.5
INTERIOR LIGHTING
Headlamp Illum

SC21
LH_MRK

POWER MIRRORS
Left Mirror Marker

RH_MRK

30M GTMXD

21.
GRN DK
1.0

POWER MIRRORS
Right Mirror Marker

A
A
21.
GRN DK
0.8

21.
GRN DK
0.8

B
750.
BLK
0.8

750.
BLK
0.8

Exterior Lighting
08

schematic

OBJECT ID

h83110a

X
sheet1

15

$IVEDWORK/h83110a__001

MKR_LP_LP

RLY

ILLUM

GND

GND

Mkr Lp Defeat Sw

21.
GRN DK
1.0

A2
A2

40M GTMXD SLD


40F GTMXD SLD

21.
GRN DK
1.0

750.
BLK
0.8

MARKERS_G

GND DIST
Gnd Zone #7A

GMT560

2509

Roof Mkr #1

750

Panel Set: 4

A13

16M GT280

750.
BLK
0.8

16F GT280

Roof Mkr #2

Roof Mkr #3

Roof Mkr #4

A13

2666.
ORN/BLK
0.5

21.
GRN DK
1.0

A
Roof Mkr #5

21.
GRN DK
0.8

21.
GRN DK
0.8

30F GTMXD

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

Wednesday, April 19, 2006

MKR_LMP

FAM 3 TRAILER WIRING


Marker Lamp

2:03:20 pm

Agustin Velazquez

Electrical Manual 2009 Medium Duty C Series Conventional Cab

21

BB_MRKR_LP

BODY BUILDER
Marker Lamps

750

MRKR_SW_G

GND DIST
Gnd Zone #7A

750

MRKR2_SW_G

GND DIST
Gnd Zone #7A

ORGANIZATION

GMT560
Panel Set: 4

h83110a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-224

Exterior Lighting
SA1696

Family 2 has Fuse

Family 2 has Fuse

POWER DIST
Ip1 - Hazard

25A

HAZ_P

1696
(Page 1)

1696.
GRA
1.0

IGTRNHAZ_P

1040.
ORN
2.0

139.
PNK
0.8

E8

IGN1
FOR
TURN

HAZARD SW

CHMSL
(Page 2)

895.
YEL
1.0

1696.
GRA
1.0

Turn / Hazard Flasher

1697.
PPL
1.0

A3

E1

E2

E9

FLASHER
TURN
POWER

FLASHER
HAZARD
POWER

STOP SW
BRAKE
PRIORITY

FLASHER
OUTPUT

A2

BATT
FOR
HAZARD

TURN_HAZ

POWER DIST
Ip1 - Turn/Backup

15A

ELECTRONICS

Str Col Asm - Turn Hazard

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

TURN SW

TURN_HAZ

RIGHT
TURN

A6

A1

R_T_RLY

LEFT
STOP/TURN

A7

E6
19.
GRN DK
1.0

15.
BLU DK
1.0

SA15

LEFT
TURN

RIGHT
STOP/TURN

E7

14.
BLU LT
1.0

RR_STOP_LP

TRNHAZ_G

GND DIST
Gnd Zone #7A

(Page 1)
STOP SW
HAZARD
PRIORITY

5
750

1696.
GRA
1.0

L_T_RLY
(Page 2) 14

SA14

15
(Page 2)

15.
BLU DK
1.0

15.
BLU DK
1.0
POWER DIST
Ip2 - Rh Parklamp

RT_TURN_HAZ
Family 2
has Fuse

IP CLUSTER
Rt Turn Hazard

2609

D8

D7

D8

D7

15.
BLU DK
1.0

RFR_PARK_P

R_FWDLP
5M GT280 SLD
15409273

14.
BLU LT
1.0 TXL
50

19

FWDLP

D
D

19

18.
YEL
1.0

POWER DIST
Ip2 - Lh Parklamp
LT_TURN_HAZ

40F GTMXD SLD

LR_STOP_LP

Family 2
has Fuse

10A
2509

LFR_PARK_P

E
E

IP CLUSTER
Lt Turn Hazard

POWER DIST
Ip2 - L-Rr Truck

5F GT280 SLD
5M GT280 SLD

2509.
BRN
1.0

14.
BLU LT
1.0

FWDLP

TURN

12C 8160A

TURN

L-Fr Turn & Park


PARK

R-Fr Turn & Park


15148648 001

40M GTMXD SLD

14.
BLU LT
1.0

5F GT280 SLD

2509.
BRN
TXL
1.0 50

14.
BLU LT
1.0

PARK

10A

14.
BLU LT
1.0

POWER DIST
Ip2 - R-Rr Truck

12162182

B
350

GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83110a

X
sheet1

15

$IVEDWORK/h83110a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:03:20 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

LTRNPRK_G

GND DIST
Gnd Zone #3B

GND DIST
Gnd Zone #3B
Page 8A- 14A/B/C - 11

SAME AS LEFT

Exterior Lighting

350

RTRNPRK_G

ORGANIZATION

GMT560
Panel Set: 1

h83110a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-225

Exterior Lighting (continued)


L_T_RLY

POWER DIST
Ip1 - Trir Turn/Haz

(Page 1)

POWER DIST
Ip2 - L Rr Truck

POWER DIST
Ip2 - R Rr Truck

Family 2
has Fuse

20A

R_T_RLY

10A

10A
640.
ORN
1.0

LTURN_RLY_P

14.
BLU LT
1.0

30A

(Page 1)

TRLR_HAZ_P

618.
YEL
1.0

POWER DIST
Ip2 - Brake Iso

RTURN_RLY_P

619.
GRN DK
1.0

SA640

15.
BLU DK
1.0

D87

E85

17

BRAKE_SW1

Family 2
has Fuse

10A
1320

640.
ORN
1.0

640.
ORN
1.0

D85

POWER DIST
Maxi - Brake Lamp

BRAKES
Brake Switch

E87

POWER DIST
Ip2 - Brake Iso

1542

TRLR_LP_P

10A

CHMSL_RLY_P

1320

G86

G30

BRKLP_RLY_P

K85

K87
Ip2 - Tail Lamp Rlys

85

87

85

87

12088567
86

85
E30

318.
YEL
1.0

LH_HAZ_G

318

C10
C10

319

D1
D1

40F GTMXD SLD

318.
YEL
1.0

SB_L_TURN
BB_L_TURN

Exterior Lighting
GMT560

08

Panel Set: 2

schematic

318

h83110a
sheet1

15

895
(Page 1)

TRAILER WIRING
Brake Lp

450

BRKLP_RLY_G

GND DIST
Gnd Zone #4B

319.
GRN DK
1.0

319.
GRN DK
1.0

LH_HAZ2

$IVEDWORK/h83110a__001

319.
GRN DK
1.0

SB_R_TURN

FAM 2 TRAILER WIRING


Trailer Lt Turn

OBJECT ID

BRAKE_LP

SB319

BODY BUILDER
Left Turn

SCHOOL BUS UPFITTER


School Bus Lt Turn

RH_HAZ

FAM 3 TRAILER WIRING


Trailer Rt Turn

SB318
318.
YEL
1.0

K30
1411

40F GTMXD SLD

319.
GRN DK
1.0

318.
YEL
1.0

K86

40M GTMXD SLD

FAM 3 TRAILER WIRING


Trailer Lt Turn

318.
YEL
1.0

30

319.
GRN DK
1.0

LH_HAZ

40M GTMXD SLD

G87

CHMSL_RLY_G

GND DIST
Gnd Zone #4B

SA319

319.
GRN DK
1.0

GND DIST
Gnd Zone #4B

318.
YEL
1.0

12193604
86

CHMSL

319.
GRN DK
1.0

RH_HAZ_G

SA318

318.
YEL
1.0

GND DIST
Gnd Zone #4B

450

Brake Lamp

87

G85
450

450

87

12193604

30

E86

D30

85

CHMSL

12088567

30

D86

30

RH Turn Trailer

LH Turn Trailer

86

86

BB_R_TURN

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:03:20 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

RH_HAZ2

FAM 2 TRAILER WIRING


Trailer Rt Turn

BODY BUILDER
Right Turn

SCHOOL BUS UPFITTER


School Bus Rt Turn
REVISION

319

ORGANIZATION

GMT560
Panel Set: 2

h83110a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-226

Exterior Lighting (continued)


BU_SW
24
(Page 6)

POWER DIST
Ip2 - L Rr Truck
Family 2
has Fuse

10A
A1
A1

618

30M GTMXD SLD

POWER DIST
Ip2 - R Rr Truck

619

LR_TURN_P

POWER DIST
Ip2 - Lh Parklamp

30F GTMXD SLD

24.
GRN LT
2.0

2509
40M GTMXD SLD

24.
GRN LT
2.0

24.
GRN LT
2.0

24.
GRN LT
2.0

SB_BU_ALARM

SB_BACK_UP

SCHOOL BUS UPFITTER SCHOOL BUS UPFITTER


Back Up
Back Up Alarm

24.
GRN LT
2.0
24

BB_BACK_UP

BODY BUILDER
Back Up

FAM 2 TRAILER WIRING


Back Up

2609

L_TAIL_P
350

R_TAIL_P

TAIL_LP_G

D5

D4

D5
GND DIST
Gnd Zone #3D

618.
YEL
2.0

TRLR_BACK

Family 2
has Fuse

10A

D4

40F GTMXD SLD

RR_TURN_P

POWER DIST
Ip2 - Rh Parklamp

Family 2
has Fuse

10A

SC24

Family 2
has Fuse

10A

40F GTMXD SLD

619.
GRN DK
2.0

24.
GRN LT
2.0

40M GTMXD SLD

8M GT280 SLD
8F GT280 SLD

350.
BLK
2.0

SB24

SU350

BU_ALARM
350
(Page 3)

BU_ALARM

24.
GRN LT
2.0

24.
GRN LT
2.0

(Page 3)

350.
BLK
2.0

08

schematic

OBJECT ID

h83110a

X
sheet1

15

$IVEDWORK/h83110a__001

8F GT280 SLD

SH350

BU

BU

24
(Page 3)

24.
GRN LT
2.0

(Page 3)

618.
YEL
2.0

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2509.
BRN
2.0

BACK
UP

GMT560

8M GT280 SLD

350.
BLK
2.0

Exterior Lighting

619.
GRN DK
2.0

F
24.
GRN LT
2.0

Back Up Alarm Siren

Panel Set: 3

2609.
BRN/WHT
2.0

SD24
A

350.
BLK
2.0

2509.
BRN
2.0

618.
YEL
2.0

STOP/
TURN

2:03:20 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

350.
BLK
2.0

B
TAIL/
LICENSE

2609.
BRN/WHT
2.0

350.
BLK
2.0

E
GND

E
Left Tail Lamps

GND

B
TAIL

619.
GRN DK
2.0

24.
GRN LT
2.0

STOP/
TURN

BACK
UP

Right Tail Lamps

ORGANIZATION

GMT560
Panel Set: 3

h83110a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-227

Exterior Lighting (continued)


POWER DIST
Ip1 - Marker Lamp
Family 2
has Fuse

20A
1340

MRK_LPS_P

POWER DIST
Ip2 - Rh Parklamp

Family 2
has Fuse

10A
2609

MRK_RLY_P

SA21
M30
21.
GRN DK
0.8

A4
A4

22M GTMXD

A4
A4

22F GTMXD

Ip2 - Marker Lamp Rly

21.
GRN DK
1.0

21.
GRN DK
0.8

22M GTMXD

A7
A7

22F GTMXD

30

86

Marker Lp Rly
12193602

30M GTMXD

87A

87

85

30F GTMXD

M87A
21.
GRN DK
0.8

21.
GRN DK
0.8

M86

21.
GRN DK
1.0

M87
21.
GRN DK
1.0

M85
2666.
ORN/BLK
0.5
INTERIOR LIGHTING
Headlamp Illum

SC21
LH_MRK

POWER MIRRORS
Left Mirror Marker

RH_MRK

30M GTMXD

21.
GRN DK
1.0

POWER MIRRORS
Right Mirror Marker

A
A
21.
GRN DK
0.8

21.
GRN DK
0.8

B
750.
BLK
0.8

750.
BLK
0.8

Exterior Lighting
08

schematic

OBJECT ID

h83110a

X
sheet1

15

$IVEDWORK/h83110a__001

MKR_LP_LP

RLY

ILLUM

GND

GND

Mkr Lp Defeat Sw

21.
GRN DK
1.0

A2
A2

40M GTMXD SLD


40F GTMXD SLD

21.
GRN DK
1.0

750.
BLK
0.8

MARKERS_G

GND DIST
Gnd Zone #7A

GMT560

2509

Roof Mkr #1

750

Panel Set: 4

A13

16M GT280

750.
BLK
0.8

16F GT280

Roof Mkr #2

Roof Mkr #3

Roof Mkr #4

A13

2666.
ORN/BLK
0.5

21.
GRN DK
1.0

A
Roof Mkr #5

21.
GRN DK
0.8

21.
GRN DK
0.8

30F GTMXD

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

Wednesday, April 19, 2006

MKR_LMP

FAM 3 TRAILER WIRING


Marker Lamp

2:03:20 pm

Agustin Velazquez

Electrical Manual 2009 Medium Duty C Series Conventional Cab

21

BB_MRKR_LP

BODY BUILDER
Marker Lamps

750

MRKR_SW_G

GND DIST
Gnd Zone #7A

750

MRKR2_SW_G

GND DIST
Gnd Zone #7A

ORGANIZATION

GMT560
Panel Set: 4

h83110a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-228

Exterior Lighting (continued)


POWER DIST
Ip1 - Park

Family 2
has Fuse

20A

PARK_P

POWER DIST
Maxi - Headlamp

40A
HEADLAMP_P

240.
ORN
1.0

BAT

BAT

Headlp Sw - Exterior

OFF

C
PARK LP

H
HEAD LP

HEADLAMP SW
PAGE 8A110-5
EXTERIOR
114-5
INTERIOR
DOME DEFEAT 114-3

1142.
RED
3.0

PARK_SW

NOTE:

Optional Part #s:


INTERIOR LIGHTS
Illum

17.1A

PARK
LAMPS

Domestic: 15013005
Export: 15013006

HEADLAMPS

9.
BRN
1.0

10.
YEL
1.0

SA9

SA10

10.
YEL
1.0

9.
BRN
1.0

PARK_LAMP

IP CLUSTER
Park Lamps

Exterior Lighting
GMT560

08

Panel Set: 5

schematic

OBJECT ID

h83110a

X
sheet1

15

$IVEDWORK/h83110a__001

10.
YEL
1.0

9.
BRN
1.0

PARK_LP

TRAILER WIRING
Park Lp

REVISION

STAGE

VERSION

001

Prod

PARK_LP_P

BEAM_SW

POWER DIST
Lt/Rt Park Lp

LAST CHANGED BY

HEADLAMPS
Beam Select Sw

2:03:20 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

10.
YEL
1.0

DRL_HEAD_LP

DRL
Drl Module

ORGANIZATION

GMT560
Panel Set: 5

h83110a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-229

Exterior Lighting (continued)


MD TRANSMISSION
Reverse Relay

LCT TRANSMISSION
Reverse Relay

LCT TRANSMISSION
Reverse Relay

BU_MD

BU_LCT_1

POWER DIST
Ip1 - Turn/Backup

POWER DIST
Ip1 - Turn/Backup

15A

15A
139

BU_LCT_1

139

BU_MAN2_P

BU_MAN3_P

Fam 2 Manual Trans

Fam 3 Manual Trans

6M GT280 SLD

E
E

24.
GRN LT
0.8

24.
GRN LT
0.8

24.
GRN LT
0.8

6F GT280 SLD

139.
PNK
0.8

SA24
24

24.
GRN LT
0.8

BACK_UP

A
ISUZU ENG CNTLS
Ecu/Pcm

Reverse Sw

24.
GRN LT
0.8

A
A
&L18&FAM2

&LMM

&LF8

24.
GRN LT
0.8

24.
GRN LT
0.8

6F GT280 SLD
6M GT280 SLD
&L18/LF6&FAM3

24.
GRN LT
0.8

24.
GRN LT
0.8

SA24
24

BACK_UP

ISUZU ENG CNTLS


Ecu/Pcm
Page 8A- 20B-8 / 20D-11

BU_SW

24.
GRN LT
0.8

(Page 3)

Exterior Lighting
GMT560

08

Panel Set: 6

schematic

OBJECT ID

h83110a

X
sheet1

15

$IVEDWORK/h83110a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:03:20 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 6

h83110a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-230

Interior Lighting
Family 2 has Fuse

POWER DIST
Ip2 - Lh Parklamp

10A
2509

SW_ILLUM
30M GTMXD

A15
A15

30F GTMXD

2509.
BRN
0.8

SA2509

2509.
BRN
0.5

2509.
BRN
0.5

2509.
BRN
0.5

DPF_LP

IP CLUSTER
DPF Sw

2SP_LP

2509.
BRN
0.5

2509.
BRN
0.5

HIS_LP

2 SPEED AXLE
ENGINE CNTLS
Elec 2 Spd Axle Sw High Idle Switch

TCS_LP

2509.
BRN
0.5

PTO_LP

BRAKES
Traction Cntl Sw

PTO
Pto Enable Sw

2509.
BRN
0.5

MKR_LP_LP

EXTERIOR LIGHTING
Marker Lp Sw

AIR_SUSP_LP

REAR AIR SUSPENSION


Air Suspension Sw

2509.
BRN
0.5

2509.
BRN
0.8

2509.
BRN
0.5

EXH_BRK_LP

H_MIR_LP

POWER MIRRORS
Htd Mirror Sw

EXH BRAKE/RSTR
Exhaust Brake Sw

Family 2 has Fuse

POWER DIST
Ip1 - Illum

10A

Pneumatic Sw Illum

HR1
or
Tandem Axle
or
Differential Lock

ILLUM

8.
GRA
0.5

750

PNEU_SW_G

SA8
GND DIST
Gnd Zone #7A
8.
GRA
0.5

8.
GRA
0.5
GAUGE_DIM2

GAUGE_DIM

8.
GRA
0.5

8.
GRA
0.5
RADIO_DIM

8.
GRA
0.5

IPC_DIM

IP CLUSTER
Ip Cluster Illum

8.
GRA
0.5

HVAC_DIM

30M GTMXD

B11
B11

RADIO
TELL TALE
TELL TALE
Sys Air Press Gauge Illum Trans Temp Gauge Illum Illumination

8.
GRA
0.5
8

SHIFT_DIM

R_HVAC_DIM

30F GTMXD

MD TRANSMISSION
Elect Shift Selector

HVAC
Hvac Switch

8.
GRA
0.5

REAR HEATER
Rear Heater Sw

PSIR_DIM

SIR
Defeat Sw Illum

Interior Lighting
GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83114a

X
sheet1

15

$IVEDWORK/h83114a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:04:00 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83114a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-231

Interior Lighting (continued)


POWER DIST
Ip2 - Lh Parklamp

Family 2
has Fuse

10A

DOOR_SW_ILL

2509.
BRN
0.5
30F GTMXD

A2
A2

30M GTMXD

2509.
BRN
0.5

SB2509

2509.
BRN
0.5

2509.
BRN
0.5

A1
A1

22M GTMXD

22M GTMXD

A1
A1

22F GTMXD

2509.
BRN
0.5

10F GT280

H
H

22F GTMXD

2509.
BRN
0.5

10M GT280

2509.
BRN
0.5

SG2509

2509.
BRN
0.5

2509.
BRN
0.5

12F GT280

H
H

12M GT280

2509.
BRN
0.5

2509

DR_WIN_LP

PASS_WIN_LP

POWER WINDOWS
Driver Window Sw

Interior Lighting
GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83114a

X
sheet1

15

$IVEDWORK/h83114a__001

POWER WINDOWS
Passenger Window Sw

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:04:00 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

LR_WIN_LP

POWER WINDOWS
Left Rear Window Sw

H
Same
as
left

12F GT280
REAR_RDOOR
12M GT280
15326018
&A31&CREWCAB

2509.
BRN
0.5 TXL
50

REAR_DOOR

RR_WIN_LP

POWER WINDOWS
Right Rear Window Sw
Page 8A- 120B - 2

ORGANIZATION

GMT560
Panel Set: 2

h83114a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-232

Interior Lighting (continued)


DOME

IP CLUSTER
Cluster

(Page 5)
156

A5
A5

IP CLUSTER
Cluster

30F GTMXD
KEY_MIND
30M GTMXD

DOOR_OPEN

80.
GRN LT
0.5

B3
156.
WHT
0.5

156.
WHT
0.5

STEERING COLUMN
26062266 PAGE 8A010-1
IGNSW
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

RFA_DOME

Loop Anchor

AU0 KEYLESS ENTRY


Rfa Mdl

LA156

Str Col Asm - Key Minder

B4

KEYLESS ENTRY

159.
TAN
0.5

AU0 Rfa Module

746.
BLK/WHT
0.5

KEY_DOME
REAR_JAM

157.
GRA
0.5

156.
WHT
0.5

A3
A3

(Page 4)
30F GTMXD
30M GTMXD

746.
BLK/WHT
0.5

30F GTMXD

SA746

SA328

RH_JAM
328
(Page 3)

HEADLAMP SW
PAGE 8AEXTERIOR
110-5
INTERIOR
114-5
DOME DEFEAT 114-3

328.
PPL
0.5

Headlp Sw - Dome Defeat

22M GTMXD

22F GTMXD

328.
PPL
0.5

B1

A1
A1

328.
PPL
0.5

30M GTMXD

157.
GRA
0.5

B1

B2
B2

(Page 3)

159.
TAN
0.5

B2

B3

B1

B2

B3

22M GTMXD
550

GND DIST
Gnd Zone #5

30M GTMXD
DOME

KEY-IN

LDOORJAM_G
22F GTMXD

746.
BLK/WHT
0.5

159.
TAN
0.5

746.
BLK/WHT
0.5

328.
PPL
0.5

746.
BLK/WHT
0.5

B1

328.
PPL
0.5
30F GTMXD

RH_JAM

AJAR

GND

B1

B3

B1

B3
746.
BLK/WHT
0.5

328.
PPL
0.5

D
L F Door Jamb Sw

550

DOME

B
KEY-IN

GND DIST
Gnd Zone #5

C
AJAR

RDOORJAM_G

GND

R F Door Jamb Sw

328.
PPL
0.5

Interior Lighting
GMT560

08

Panel Set: 3

schematic

OBJECT ID

h83114a

X
sheet1

15

$IVEDWORK/h83114a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:04:00 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 3

h83114a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-233

Interior Lighting (continued)

REAR_JAM
328
(Page 3)

10F GT280

K
K

10M GT280

328.
PPL
0.5

SC328

328.
PPL
0.5

328.
PPL
0.5

12F GT280

J
J

J
J

12M GT280

12F GT280
REAR_RDOOR
12M GT280
15326018

Same as left

&CREWCAB

328.
PPL
0.8 TXL
50

328.
PPL
0.8

19

REAR_DOOR

DOME

KEY-IN

B
AJAR

D
GND

A
550

L R Door Jam Sw

LRDOORJAM_G

R R Door Jam Sw
rdoor_sw_2 001

RIGHT REAR DOOR JAM SWITCH


GND DIST
Gnd Zone #5

Interior Lighting
GMT560

08

Panel Set: 4

schematic

OBJECT ID

h83114a

X
sheet1

15

$IVEDWORK/h83114a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

1C5L

2:04:00 pm

Agustin Velazquez

550

RRDOORJAM_G

1400A

15326559

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 12

ORGANIZATION

GMT560
Panel Set: 4

h83114a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-234

Interior Lighting (continued)


DOME
(Page 3)

Family 2
has Fuse

40

RR_DOME_P

39

ILLUM_P

DOME_P

A
Rear Dome Lp

&C95

Front Dome Lp

&C95

156.
WHT
0.5

DOME

D
B

Dome Lamp P/N

PARADE

DOME

D
IGN 1

DOME
LAMP

READ

DOME

READ

OFF

Family 2
has Fuse

10A

Family 2
has Fuse

10A

PARK LP

40

156.
WHT
0.5

HEAD LP

10A

POWER DIST
Ip1 - Gauges

POWER DIST
Ip1 - Courtesy

POWER DIST
Ip1 - Courtesy

EXTERIOR LIGHTS
Parklamps

Headlp Sw - Interior

16F GT280
ILLUM

16M GT280

PARK_SW

-C95 : 15528765
&C95 : 15528767

RADIO DIM

156.
WHT
0.5

156.
WHT
0.5

SA156

156.
WHT
0.5

B8
B8

1382.
PPL/WHT
1.0

PARADE

IP CLUSTER
Parade Mode Illum

Interior Lighting
08

schematic

OBJECT ID

h83114a

X
sheet1

15

$IVEDWORK/h83114a__001

R
HEADLAMP SW
PAGE 8AEXTERIOR
110-5
INTERIOR
114-5
DOME DEFEAT 114-3

SA1382
44.
GRN DK
0.8

1382.
PPL/WHT
1.0

GMT560

GND

1382.
PPL/WHT
1.0

156.
WHT
0.5

Panel Set: 5

DIM

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:04:00 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

30M GTMXD
750

HEADLPSW_G

30F GTMXD

1382.
PPL/WHT
1.0

STEP_DIM

SIR
Step Dimmer

1382.
PPL/WHT
1.0

R_PARADE

RADIO
Radio

GND DIST
Gnd Zone #7A

DIMMER

POWER DIST
Ip1 - Illum

ORGANIZATION

GMT560
Panel Set: 5

h83114a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-235

Truck/Trailer Wiring (Family 2)

POWER DIST
Maxi - Elec Brk

EXTERIOR LIGHTING
Headlamp Sw

EXTERIOR LIGHTING
Rh Turn/Haz Trlr Rly

EXTERIOR LIGHTING
Lh Turn/Haz Trlr Rly

EXTERIOR LIGHTING
Back Up

Blunt Cut
BA47

30A
642

ABS_TRLR2_P

RH_HAZ2

PARK_LP

TRLR_BACK

LH_HAZ2

47.
BLU DK
3.0

9.
BRN
3.0

A5

C6

A5

C6

A4

40M GTMXD SLD

A4

40F GTMXD SLD

40M GTMXD SLD


40F GTMXD SLD

642.
RED
3.0

SA642

Trailer Gnd Term

B
M12
642.
RED
5.0

9.
BRN
3.0

24.
GRN LT
3.0

319.
GRN DK
3.0

318.
YEL
3.0

47.
BLU DK
3.0

22.
WHT
5.0
TRAILER_G

GND DIST
Gnd Zone #12A

BATTERY

Truck Trailer Wiring


GMT560

08

Panel Set: 1

schematic

PARK LAMP

OBJECT ID

h83119a

X
sheet1

$IVEDWORK/h83119a__001

RIGHT STOP/TURN

REVISION

STAGE

VERSION

001

Prod

BACK UP

LAST CHANGED BY

LEFT STOP/TURN

2:04:26 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

C
AUX ELEC BRAKE

7F MP280

GROUND

ORGANIZATION

GMT560
Panel Set: 1

h83119a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-236

Truck/Trailer Wiring (Family 3)


EXTERIOR LIGHTING
Headlamp Sw

POWER DIST
Uh - Abs2

EXTERIOR LIGHTING
Rh Turn/Haz Trlr Rly

EXTERIOR LIGHTING
Brake Lp Rly

EXTERIOR LIGHTING
Lh Turn/Haz Trlr Rly

EXTERIOR LIGHTING
Marker Lp Rly

40A
1642

ABS_TRLR_P

PARK_LP

9.
BRN
3.0

RH_HAZ

BRAKE_LP

318.
YEL
3.0

1411.
RED
3.0

319.
GRN DK
3.0

MKR_LMP

LH_HAZ

21.
GRN DK
3.0

9.
BRN
3.0

1413.
BLU DK
5.0

318.
YEL
3.0

1411.
RED
5.0

319.
GRN DK
3.0

8F MP280
8M MP280

1412.
BLK
3.0

7M MPMXD SLD
7F MPMXD SLD

Trailer Gnd Term

B
M12

9.
BRN
3.0

1413.
BLU DK
5.0

319.
GRN DK
3.0

1411.
RED
5.0

318.
YEL
3.0

1412.
BLK
3.0

TRAILER_G

22.
WHT
5.0

GND DIST
Gnd Zone #12B

6
6

7
7
BATTERY

5
5

PARK LAMP

4
4

RIGHT TURN

3
3

BRAKE LAMP

LEFT TURN

2
2

MARKER LAMP

TRLR_ABS_P
1413
(Page 2)

TRAILER SUPPLIER ONLY

7F MP280
TRAILER CONNECTOR

GROUND
22.
WHT
5.0 TXL
50

TRAILER

19

TRLR_ABS_G
(Page 2)

RPO LEGEND
U86 - 7 WIRE FULL TRAILER WIRING

Truck Trailer Wiring (Fam 3)


GMT560

08

Panel Set: 1

schematic

X
sheet1

OBJECT ID

h83119b
$IVEDWORK/h83119b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:04:38 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83119b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-237

Truck/Trailer Wiring (Family 3) (continued)

ABS POWER & MULTIPLEXED SIGNAL

TRLR_ABS_P
(Page 1)

22.
WHT
TXL
5.0 50

TRAILER

TRAILER
EBC

TRAILER ABS

RF Wheel
Speed Sensor

LF Wheel
Speed Sensor

RR Wheel
Speed Sensor

19

19

TRAILER

SPLICE

TRLR_ABS_G
22
(Page 1)

1413.
BLU DK
TXL
5.0 50

22.
WHT
5.0 TXL
50

19

TRAILER

P485 ENHANCEMENT
MULTIPLEXED SIGNAL

LR Wheel
Speed Sensor

TRAILER SUPPLIER ONLY

Truck Trailer Wiring (Fam 3)


GMT560

08

Panel Set: 2

schematic

X
sheet1

OBJECT ID

h83119b
$IVEDWORK/h83119b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:04:38 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83119b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-238

Tractor Wiring (Family 3)


POWER DIST
Uh - Abs2

EXTERIOR LIGHTING
Headlamp Sw

EXTERIOR LIGHTING
Rh Turn/Haz Trlr Rly

EXTERIOR LIGHTING
Brake Lp Rly

EXTERIOR LIGHTING
Lh Turn/Haz Trlr Rly

EXTERIOR LIGHTING
Marker Lp Rly

40A
1642

ABS_TRLR_P

PARK_LP

RH_HAZ

319.
GRN DK
3.0

9.
BRN
3.0

BRAKE_LP

LH_HAZ

318.
YEL
3.0

1411.
RED
5.0

MKR_LMP

21.
GRN DK
3.0

8F MP280

Tractor Gnd Term

8M MP280

M6.3

TRACTOR_G

319.
GRN DK
3.0

9.
BRN
3.0

1413.
BLU DK
5.0

1411.
RED
5.0

318.
YEL
3.0

1412.
BLK
3.0

22.
WHT
5.0
GND DIST
Gnd Zone #7B

7F MP280

TRACTOR CONNECTOR

22.
WHT
5.0 TXL
50

TRLR_ABS_P

TRACTOR

1413
(Page 2)

Tractor Wrg ( Fam 3)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83119c

X
sheet1

$IVEDWORK/h83119c__001

TRAILER SUPPLIER ONLY

REVISION

STAGE

VERSION

001

Pilot

LAST CHANGED BY

2:04:51 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

19

TRLR_ABS_G
(Page 2)

ORGANIZATION

GMT560
Panel Set: 1

h83119c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-239

Tractor Wiring (Family 3)

ABS POWER & MULTIPLEXED SIGNAL

TRLR_ABS_P
(Page 1)

1413.
BLU DK
5.0 TXL
50

22
(Page 1)

22.
WHT
5.0 TXL
50

TRACTOR

TRAILER
EBC

TRAILER ABS

RF Wheel
Speed Sensor

RR Wheel
Speed Sensor

LF Wheel
Speed Sensor

19

19

TRACTOR

SPLICE

TRLR_ABS_G

22.
WHT
5.0 TXL
50

19

TRACTOR

P485 ENHANCEMENT
MULTIPLEXED SIGNAL

LR Wheel
Speed Sensor

TRAILER SUPPLIER ONLY

Tractor Wrg ( Fam 3)


GMT560

08

Panel Set: 2

schematic

OBJECT ID

h83119c

X
sheet1

$IVEDWORK/h83119c__001

REVISION

STAGE

VERSION

001

Pilot

LAST CHANGED BY

2:04:51 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 2

h83119c

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-240

Body Builder Connector

POWER DIST
Ip1 - Aux Wire Rly

EXTERIOR LIGHTS
Marker Lamp Rly

ENGINE CNTLS
Secondary Ppm

Family 2
has Fuse

15A
1827

21

BB_PPM

641

BB_MRKR_LP

POWER DIST
Ip2 - Brake Iso

EXTERIOR LIGHTS
Back Up Sw

10A

BB_P

24

BB_STOP_P

BB_BACK_UP

1320.
BLU LT
0.8

SECONDARY PPM

IGN 3

MARKER LAMP

STOP

EXTERIOR LIGHTS
Lh Turn Trailer Rly

BACK UP

EXTERIOR LIGHTS
Rh Turn Trailer Rly

POWER DIST
Ip2 - Lh Parklamp

Family 2
has Fuse

10A
318

319

BB_L_TURN

12F GT280 SLD


BDY_BLDR
12M GT280 SLD
15326915

BB_R_TURN

POWER DIST
Ip2 - Rh Parklamp

Family 2
has Fuse

10A

BB_R_PARK

BB_L_PARK

350

2509.
BRN
1.0

Body Builder Connector


GMT560

08

schematic

X
sheet1

OBJECT ID

h83119d
10

GND DIST
Gnd Zone #3B

J
SEO
&TSV/TSW

Panel Set: 1

2609.
BRN/WHT
1.0

$IVEDWORK/h83119d__001

LEFT STOP/TURN (&FAM2)


LEFT TURN (&FAM3)

REVISION

STAGE

VERSION

001

Prod

RIGHT STOP/TURN (&FAM2)


RIGHT TURN (&FAM3)

LAST CHANGED BY

2:05:02 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

LEFT PARK

RIGHT PARK

BB_G

12F GT280 SLD


BDY_BLDR
12M GT280 SLD
15326915

GND

ORGANIZATION

GMT560
Panel Set: 1

h83119d

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-241

School Bus Upfitter


EXTERIOR LIGHTS
Lh Turn Trailer Rly

POWER DIST
Ip2 - Brake Iso

EXTERIOR LIGHTS
Rh Turn Trailer Rly

10A
BB_STOP_P

318

SB_L_TURN

319

POWER DIST
Ip2 - Lh Parklamp

POWER DIST
Ip2 - Rh Parklamp

10A

10A
BB_L_PARK

SB_R_TURN

EXTERIOR LIGHTS
Back Up Sw

24

BB_R_PARK

SB_BACK_UP

BATTERIES
Battery Positive
2509.
BRN
1.0

FL
1320.
BLU LT
0.8

SCHOOL_P

2609.
BRN/WHT
1.0

350

GND DIST
Gnd Zone #3B

2.
RED
19.0

SB_G

Littelfuse Term 1

STOP
M8

LEFT TURN

RIGHT TURN

LEFT PARK

BACK UP

RIGHT PARK

10F GT280
SCHOOLBUS
10M GT280
15326935

GROUND

SCHOOL BUS SUPPLIED

Littelfuse 100A Mega

A4

B10

21.
GRN DK
0.8

1517.
YEL
0.8

B9

1499.
GRN LT
0.8

A10

1516.
BLU LT
0.8

EXTERIOR LIGHTS
Back Up Sw

A9

22F GTMXD

267.
ORN
0.8
H

24

350

SB_BU_ALARM

BU_G

Conn 8M M/P 150

GND DIST
Gnd Zone #3D

B
B

24.
GRN LT
TXL
3.0 50

550.
BLK
0.8

A
A

19

BACKUP

550.
BLK
0.8

2F MP280 SLD
BACKUP
2M MP280 SLD
15300032

350.
BLK
3.0 TXL
50

SA550

Back Up Alarm

550.
BLK
0.8

B8

Bus Upfitter

1400 Hz Tone
22F GTMXD

OBJECT ID

GMT560

08

Panel Set: 1

schematic

h83119e

X
sheet1

19

BACKUP

$IVEDWORK/h83119e__001

SCHOOL BUS SUPPLIED

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:05:28 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83119e

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-242

Power Windows (Regular Cab)


POWER DIST
Ip2 - Pwr Window

25A
WIN_IGN4_P

POWER DOOR LOCKS


Driver Door Lock Sw

343.
YEL
2.0
30F GTMXD

A8
A8
DRV_LK_LP

INTERIOR LIGHTING
Headlamp Illum

2509.
BRN
0.5

30M GTMXD

343.
YEL
2.0

P_WIN_SW

A5

B7

A5

B7

343.
YEL
2.0

DR_WIN_LP

P_WIN_SW

343
22M GTMXD

POWER DOOR LOCKS


Passanger Door Lock Sw

22F GTMXD

343.
YEL
2.0

343.
YEL
2.0

INTERIOR LIGHTING
Headlamp Illum
167.
TAN
2.0

PASS_LK_LP

2509.
BRN
0.5

2509.
BRN
0.5

LH DOWN

LH UP

RH UP

166.
BLU LT
2.0

A6

A5

A7

A6

A5

A7

167.
TAN
2.0

343.
YEL
2.0

166.
BLU LT
2.0

PASS_WIN_LP

2509.
BRN
0.5

EXPRESS
DOWN

IGN4
RH DOWN

ILLUM

Driver Window Sw

343.
YEL
2.0

164.
BLU DK
2.0

Pass Window Sw
IGN4

165.
BRN
2.0

DOWN

166.
BLU LT
2.0

UP

550.
BLK
2.0

22F GTMXD

ILLUM

167.
TAN
2.0

22M GTMXD

A
DR_WIN_G

Drv Window Mtr

550

PASS_WIN_G

GND DIST
Gnd Zone #5

B
22F GTMXD
22M GTMXD

A6

A7

A6

A7

GND DIST
Gnd Zone #5

E
666.
BLU DK
2.0

A
667.
BRN
2.0

Pass Window Mtr

Power Windows (Reg Cab)


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83120a

X
sheet1

$IVEDWORK/h83120a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:05:50 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83120a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-243

Power Windows (Crew Cab)


INTERIOR LIGHTING
Headlamp Illum

POWER DIST
Ip2 - Pwr Window

25A

WIN_IGN4_P

343.
YEL
2.0

DR_WIN_LP

POWER DOOR LOCKS


Driver Door Lock Sw

2509.
BRN
0.5

30F GTMXD

A8
A8
DRV_LK_LP

30M GTMXD

343.
YEL
2.0

2509.
BRN
0.5

22M GTMXD

A5

SA2509

A5

22F GTMXD

343.
YEL
2.0

2509.
BRN
0.5

J1-A

LR_P
(Page 2)

J1-B

RR_P
DOWN

UP

UP

DOWN

RIGHT
FRONT

UP

IGN4
DOWN

LEFT
FRONT

UP

Driver Window Sw
DOWN

EXPRESS
DOWN

ILLUM

(Page 2)

343.
YEL
2.0

343.
YEL
2.0

SB343

GND

J1-E

LOCK
OUT

RR
UP

J1-D

J2-G

RR
DOWN

J2-H

LR
UP

LR
DOWN

J2-E

J2-F

RF
DOWN

RF
UP

J2-B

LF
UP

J2-A

J2-C

RF_DOWN

550.
BLK
2.0

LF
DOWN

164.
BLU DK
2.0

166
(Page 2)
RF_UP

J2-D
165.
BRN
2.0

10M GT280

10F GT280

343.
YEL
2.0

SC343

Drv Window Mtr

RF_P
343
(Page 2)

LR_DOWN

343.
YEL
2.0

169
(Page 2)

GND DIST
Gnd Zone #5

343.
YEL
2.0

167
(Page 2)

DR_WIN_G

J1J2-

LR_UP

168
(Page 2)

B7
B7

RR_DOWN
171
(Page 2)

22M GTMXD
22F GTMXD

343.
YEL
2.0

RR_UP
170
(Page 2)

Power Windows (Crew Cab)


GMT560

08

Panel Set: 1

schematic

X
sheet1

OBJECT ID

h83120b
$IVEDWORK/h83120b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:07:12 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83120b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-244

Power Windows (Crew Cab) (continued)

RF_DOWN
(Page 1)
RF_UP

LR_DOWN

RR_DOWN

(Page 1)

(Page 1)

LR_UP

(Page 1)

(Page 1)

POWER DOOR LOCKS


Passanger Door Lock Sw
167.
TAN
2.0

166.
BLU LT
2.0

PASS_LK_LP

A6

A7

RF_P

INTERIOR LIGHTING
Headlamp Illum

169.
PPL
2.0

170.
GRN LT
2.0

4F GT280
4M GT280

171.
PPL
2.0

LR_P

22M GTMXD

A6

A5

A7

A6

A5

A7

167.
TAN
2.0

343.
YEL
2.0

166.
BLU LT
2.0

2509

LR_WIN_LP

Pass Window Sw

PASS_WIN_G

666.
BLU DK
2.0

C
A

343.
YEL
2.0

B
550

LR_WIN_G

2509

668.
BLU DK
2.0

RR_WIN_LP

REAR_DOOR

171.
PPL
2.0

E
170.
GRN LT
2.0 TXL
50

L R Window Sw
IGN4

12M GT280

ILLUM

Pass Window Mtr

12F GT280

169.
PPL
2.0

667.
BRN
2.0

A
GND DIST
Gnd Zone #5

UP

UP

IGN4

DOWN

ILLUM

INTERIOR LIGHTING 170.


GRN LT
Headlamp Illum
2.0
Page 8A- 114A -2

169.
PPL
2.0

168.
GRN DK
2.0

343.
YEL
2.0 TXL
50

19

REAR_DOOR

171.
PPL
2.0 TXL
50

19

R R Window Sw
15728437_rr 001

550

RR_WIN_G

1C5A

A
671.
BRN
2.0 TXL
50

REAR_DOOR

19

FNA

12064998

670.
BLU DK
2.0 TXL
50

19

ILLUM

19

REAR_DOOR

A
L R Window Mtr

REAR_RDOOR
12M GT280
15326018

IGN4

669.
BRN
2.0

12F GT280

REAR_DOOR

A
GND DIST
Gnd Zone #5

10M GT280

343
(Page 1)

INTERIOR LIGHTING 168.


GRN DK
Headlamp Illum
2.0

22F GTMXD

RR_P

343
(Page 1)

10F GT280

DOWN

166.
BLU LT
2.0

UP

343.
YEL
2.0

PASS_WIN_LP

550

171.
PPL
2.0

(Page 1)

167.
TAN
2.0

2509.
BRN
0.5

170.
GRN LT
2.0

A
168.
GRN DK
2.0

22M GTMXD

(Page 1)

DOWN

2509.
BRN
0.5

22F GTMXD

A7

A6

RR_UP

169.
PPL
2.0

168.
GRN DK
2.0

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 12

R R Window Mtr
560_win_mtr 004

1C5L 1400A

12129487
B

Power Windows (Crew Cab)


GMT560

08

Panel Set: 2

schematic

X
sheet1

OBJECT ID

h83120b
$IVEDWORK/h83120b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:07:12 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Same as left

ORGANIZATION

GMT560
Panel Set: 2

h83120b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-245

Power Door Locks


INTERIOR LIGHTING
Sw Illum

20A

20A
2509

540

DRV_LK_LP

540

DRV_LK_P

PASS_LK_P

GND

LOCK

LOCK

195.
BLU LT
1.0

A8

B5

A8

B5

194.
WHT
1.0

195.
BLU LT
1.0

195.
BLU LT
1.0

22F GTMXD
22M GTMXD

22F GTMXD

KEYLESS ENTRY
Rfa Mdl

195

22M GTMXD

GND

194.
WHT
1.0

B5

A8

B5

A8

195.
BLU LT
1.0

DOOR_LOCK

Pass Dr Lck Sw

ILLUM

UNLCK

194.
WHT
1.0

BATT

Driv Dr Lck Sw

BATT

UNLCK

2509 PASS_LK_LP

ILLUM

INTERIOR LIGHTING
Sw Illum

POWER DIST
Ip1 - Pwr Accy

POWER DIST
Ip1 - Pwr Accy

194.
WHT
1.0

SA195
KEYLESS ENTRY
Rfa Mdl

195.
BLU LT
1.0
194

LOCK

DOOR_UNLK

SA194

550

POWER DIST
Ip1 - Pwr Accy

DRV_LK_G
195

550

LOCK

194.
WHT
1.0

20A
GND DIST
Gnd Zone #5

540

GND

550

GND DIST
Gnd Zone #5

LK_RLY_P

SW LOCK

BATT

MTR LOCK

PASS_LK_G

Door Lck Rly Asm

SW UNLCK

MTR UNLCK

B
MTR_UNLCK

LK_RLY_G

294
(Page 2)
MTR_LOCK

GND DIST
Gnd Zone #5

Power Door Locks


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83130a

X
sheet1

$IVEDWORK/h83130a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

295
(Page 2)
2:07:32 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83130a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-246

Power Door Locks (continued)


MTR_UNLCK
(Page 1)

294.
TAN
1.0

A
KEYLESS ENTRY
Rfa Mdl

294.
TAN
1.0

10F GT280

294.
TAN
1.0

10M GT280

294.
TAN
1.0

SA294

SB294
DRV_DR_UNLK

294.
TAN
1.0

294.
TAN
1.0

294.
TAN
1.0

294.
TAN
1.0

12F GT280

C
C
22M GTMXD
22F GTMXD

B4

B4

B4

B4

22F GTMXD

08

22F GTMXD
22M GTMXD

15300027

B6

B6

B6

B6

22F GTMXD

12F GT280

D
D

15326018
12M GT280
REAR_RDOOR
12F GT280

295.
GRA
1.0

295.
GRA
1.0

22M GTMXD

19

REAR_DOOR

SB295
295.
GRA
1.0

B
B

h83130a
3

295.
GRA
TXL
1.0 50

12M GT280

D
D

295.
GRA
1.0

OBJECT ID

B
&CREWCAB

295.
GRA
1.0

295.
GRA
1.0

295.
GRA
1.0

sheet1

M
B

295.
GRA
1.0

schematic

R R Drlck Mtr
iso_drlck_mtr 004

SA295

GMT560

1C5L 1400A

295.
GRA
1.0

Power Door Locks

19

REAR_DOOR

M
B

Panel Set: 2

&CREWCAB

L R Drlck Mtr

295.
GRA
1.0

Driv Drlck Mtr

(Page 1)

REAR_RDOOR
12M GT280
15326018

294.
TAN
1.0 TXL
50

Pass Drlck Mtr

MTR_LOCK

12F GT280

C
Same
as
left

12M GT280

294.
TAN
1.0

22M GTMXD

294.
TAN
1.0

294.
TAN
1.0

294.
TAN
1.0

$IVEDWORK/h83130a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:07:32 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

10M GT280
10F GT280

ORGANIZATION

GMT560
Panel Set: 2

h83130a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-247

Remote Keyless Entry (RKE)


POWER DIST
Ip1 - Gauges

Family 2
has Fuse

10A
39

INTERIOR LIGHTS
Dome Lamps

RFA_IGN1_P

HORN
Horn Rly

POWER DIST
Ip1 - Pwr Accy

20A
156

540

RFA_DOME

28

RFA_P

UNLOCK

HORN_CHIRP

LOCK

DOME LAMP

J
IGN1

BATT

Remote Function Act

HORN
CHIRP

RFA
DOOR JAMB

PROGRAM
ENABLE

GND

550

A4

ALL
DOOR
LOCK

R
195.
BLU LT
1.0

RFA_G

294

DRV_DR_UNLK

DOOR LOCKS
Driver Door Unlock

GND DIST
Gnd Zone #5

A4

PASSANGER
DOOR
UNLOCK

194.
WHT
1.0

KEY_DOME

INTERIOR LIGHTING
Dome Defeat Sw

DRIVER
DOOR
UNLOCK

1455.
BLK/WHT
0.5
157

ALL
DOOR
UNLOCK

30M GTMXD
30F GTMXD

1455.
BLK/WHT
0.5

KEYLESS

DLC
Pin 8

Remote Keyless Entry


GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83132a

X
sheet1

$IVEDWORK/h83132a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

DOOR_UNLK

DOOR LOCKS
All Door Unlock

2:07:53 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

DOOR_LOCK

DOOR LOCKS
Door Lock

ORGANIZATION

GMT560
Panel Set: 1

h83132a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-248

Power Mirrors
POWER DIST
Ip1 - Pwr Acc

HTD_MIR_SW

20A
540

MIR_SW_P

INTERIOR LIGHTING
Headlamp Illum

(Page 2)

267.
ORN
0.8

SA267

2509

267.
ORN
0.8

UP

DOWN

B1

30F GTMXD

267.
ORN
0.8

PASS UP/DOWN

DRIVER

PASS

DRIVER UP/DOWN

SB267

DRIVER LEFT/RIGHT

PASS LEFT/RIGHT

RIGHT

LEFT

30M GTMXD

B1
Mirror Switch

F86

267.
ORN
0.8

F30

267.
ORN
0.8

Ip2 - Htd Mirror Rly


86

30
Htd Mirror

12088567

550

H_MIR_LP

267.
ORN
0.8

267.
ORN
0.8

1517.
YEL
0.8

MIR_SW_G

85

Htd Mirror Switch

87

DRIV_U-D
(Page 2)

1498.
BRN/WHT
0.8

GND DIST
Gnd Zone #5

B
ILLUM

F85

F87
POWER DIST
Ip1 - Aux Wire

PASS_U-D

(Page 2)
Family 2
has Fuse

15A

1499.
GRN LT
0.8

641

DRIV

750

H_MIR_RLY_P

H_MIR_ILL_G

(Page 2)

1497.
BLU LT/WHT
0.8

GND DIST
Gnd Zone #7A

PASS

POWER DIST
Ip1 - Aux Wire

(Page 2)

1516.
BLU LT
0.8

450

(Page 2)

GND DIST
Gnd Zone #4B

H_MIR_LED_G

Family 2
has Fuse

15A

DRIV_L-R

90.
GRA
0.8

750

H_MIR_RLY_G

641

H_MIR_SW_P

GND DIST
Gnd Zone #7A

PASS_L-R
(Page 2)

Power Mirrors
GMT560

08

Panel Set: 1

schematic

OBJECT ID

h83147b

X
sheet1

$IVEDWORK/h83147b__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:08:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83147b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-249

Power Mirrors (continued)


DRIV_L-R

HTD_MIR_SW

1516
(Page 1)

267
(Page 1)

DRIV

PASS_U-D

A6

PASS

A6

1499
(Page 1)

1498
(Page 1)

30F GTMXD
30M GTMXD

1497
(Page 1)

267.
ORN
0.8

DRIV_U-D
1517
(Page 1)

PASS_L-R
90
(Page 1)

SC267

22M GTMXD

A9

B9

B10

B9

B10

267.
ORN
0.8

267.
ORN
0.8

A9

A10
A10

22F GTMXD

90.
GRA
0.8

A9

A10

B9

B10

A9

A10

B9

B10

1517.
YEL
0.8

1499.
GRN LT
0.8

MIRROR
MARKER

1516.
BLU LT
0.8

267.
ORN
0.8 TXL
50

550

OBJECT ID

h83147b
3

$IVEDWORK/h83147b__001

1516.
BLU LT
0.8 TXL
50

OSRVM
19

H
Mirror Head

1517.
YEL
0.8 TXL
50

&DB6

1499.
GRN LT
TXL
0.8 50

OSRVM
19

GND

GND

PTC

19

550

&DB6/DB7

RT/LT

UP/DN

PTC: Positive Temperature Coefficient

R_H_MIR_G

GND DIST
Gnd Zone #5
Page 8A- 14A/B/C - 4

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:08:10 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

OSRVM
8F MP150
12065398

21.
GRN DK
0.8 TXL
50

19

G
Mirror Head
mirror 003

MIRROR
MARKER

UPC

GND

L_H_MIR_G

8M MP150

OSRVM

HTR

RH_MRK

&DB6

19

OSRVM

OSRVM

GND DIST
Gnd Zone #5

X
sheet1

LH_MRK_G

Power Mirrors
08

PTC
PTC: Positive Temperature Coefficient

21

&DB6/DB8

HTR
RT/LT

GND DIST
Gnd Zone #5

schematic

8F MP150

267.
ORN
0.8

GMT560

8M MP150

1497.
1498.
BLU LT/WHT BRN/WHT
0.8
0.8

90.
GRA
0.8

&DB6

UP/DN

GND

Panel Set: 2

267.
ORN
0.8

267.
ORN
0.8

550

22M GTMXD
22F GTMXD

EXTERIOR LIGHTING
Marker Lamp Rly

LH_MRK

21.
GRN DK
0.8

22M GTMXD

1497.
1498.
BLU LT/WHT BRN/WHT
0.8
0.8

EXTERIOR LIGHTING
Marker Lamp Rly

21

22F GTMXD

FNA

15326840
B

550

RH_MRK_G

GND DIST
Gnd Zone #5
Page 8A- 14A/B/C - 4

SAME AS
LEFT

ORGANIZATION

GMT560
Panel Set: 2

h83147b

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-250

Entertainment - Radio
SPEAKER
Lf Speaker

118

LF_SPKR-

22F GTMXD
22M GTMXD

SPEAKER
Rf Speaker

117

A2

A2

A2

A2

RF_SPKR-

SPEAKER
Lr Speaker

116

SPEAKER
Rr Speaker

LR_SPKR-

115

RR_SPKR-

INTERIOR LIGHTING
Dimmer Signal Dist

22F GTMXD

Antenna Asm-Radio
10136715 003

22M GTMXD

12L 0900A

118.
GRA
0.5

117.
GRN DK
0.5

A12

A14

A12

A14

16165011

30M GTMXD

INTERIOR LIGHTING
Headlamp Sw - Radio Dimmer

RADIO_DIM

GND DIST
Case Gnd
Page 8A- 14A/B/C - 6

30F GTMXD

J1-B10
RF-

LF-

1140

R_PARADE

J1-B9

J1-A10

LR-

RR-

J1-B12

ANT

COMPACT DISC

LF+

RF+

J1-A8
201.
TAN
0.5

ANT IN

PARK/PARADE

BKLIGHT

A15
A15

201.
TAN
0.5

J1-B8

08

schematic

A11

A11

A11

A11

LF_SPKR+

sheet1

J2-L

J1-A11

GND

CLASS 2

J2-M

30M GTMXD

J1-A1

1044

RADIO_CL2

STARR CONNECTOR
Class 2

J1-A12

DIM
GND

J1-B5

1451

RADIO_G

GND DIST
Gnd Zone #4A

22M GTMXD
22F GTMXD

200

RF_SPKR+

SPEAKER
Rf Speaker

199

LR_SPKR+

SPEAKER
Lr Speaker

h83150a

AUX MONO +

Radio

30F GTMXD

OBJECT ID

GMT560

AUX MONO -

200.
GRN LT
0.5

SPEAKER
Lf Speaker

Panel Set: 1

RR+

LR+

PWR

BACKLIT
DIM DRIVER

VF DISPLAY

RADIO

FM = MHz
AM = kHz

J1-B1

200.
GRN LT
0.5

A13

Radio

CASSETTE

J1-B11

A13

201

RADIO_P

J1-B4

MICRO

22F GTMXD

Family 2
has Fuse

117.
GRN DK
0.5

J1-A9

22M GTMXD

POWER DIST
Ip1 - Radio/Chime

15A
1382

118.
GRA
0.5

Family 2
has Fuse

10A

$IVEDWORK/h83150a__001

46

RR_SPKR+

SPEAKER
Rr Speaker

REVISION

STAGE

VERSION

001

Beta

LAST CHANGED BY

2:08:30 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

ORGANIZATION

GMT560
Panel Set: 1

h83150a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

D-251

Entertainment - Speakers
RADIO
Radio Asm

RADIO
Radio Asm

RR_SPKR+

46.
BLU DK
0.5

199.
BRN
0.5

12F GT280
REAR_RDOOR
12M GT280
15326018

&CREWCAB

199.
BRN
TXL
0.5 50

4M GT150

12L

SA200

200.
GRN LT
0.5

12M GT280

B
R F Speaker

15326018
12M GT280
REAR_RDOOR
12F GT280

117.
GRN DK
0.5

12F GT280

117.
GRN DK
0.5

117.
GRN DK
0.5

SA117

118.
GRA
0.5

118.
GRA
0.5

118.
GRA
0.5

SA118

4M GT150

117.
GRN DK
0.5

4F GT150

118.
GRA
0.5

116.
YEL
0.5

RADIO
Radio Asm

RADIO
Radio Asm

Speakers

OBJECT ID

h83154a

X
3

LF_SPKR-

LR_SPKR-

RADIO
Radio Asm

sheet1

8 ohm Tweeter

RF_SPKR-

08

B
+

12M GT280

RR_SPKR-

schematic

201.
TAN
0.5

L F Speaker

8 ohm Tweeter

116.
YEL
0.5

115.
BLU LT
0.5

GMT560

L F Tweeter

116.
YEL
0.5

115.
BLU LT
0.5

Panel Set: 1

201.
TAN
0.5

B
R F Tweeter

&CREWCAB

201.
TAN
0.5

116.
YEL
0.5 TXL
50

200.
GRN LT
0.5

B
+

REAR_DOOR

SA201

200.
GRN LT
0.5

L R Speaker

4120A

10 ohm 6" HSS

201.
TAN
0.5

12052832

Same
as
left

200.
GRN LT
0.5

12F GT280

B
R R Speaker
16230955_rr 001

LF_SPKR+

4F GT150

199.
BRN
0.5

REAR_DOOR

RADIO
Radio Asm

RF_SPKR+

199.
BRN
0.5

46.
BLU DK
0.5

RADIO
Radio Asm

LR_SPKR+

$IVEDWORK/h83154a__001

REVISION

STAGE

VERSION

001

Prod

LAST CHANGED BY

2:08:49 pm

Agustin Velazquez

Wednesday, April 19, 2006

Electrical Manual 2009 Medium Duty C Series Conventional Cab

RADIO
Radio Asm

ORGANIZATION

GMT560
Panel Set: 1

h83154a

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab


UPFITTERS QUICK REFERENCE

Additional information on existing and new features


Connector/Terminal Contacts
Delphi
Delphi connectors and terminals can purchased via phone by contacting PIONEER at 1-800-PACKARD or on-line through
the Power and Signal website at www.powerandsignal.com

Bosch
Bosch connectors and terminals can purchased via phone by contacting CHIEF ENTERPRISES or on-line through their
website at www.bsocha@chiefent.com
Bob Socha
Chief Enterprises
Chicago, IL
800-831-7294 ext 217
Cell: 847-894-0311

Sumitomo
Sumitomo connectors and terminals can purchased via phone by contacting SUMITOMO ELECTRIC WIRING SYSTEMS
at 270-782-7397 or on-line through their website at www.sewsus.com

Electrical Manual 2009 Medium Duty C Series Conventional Cab

E-1

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-2

Power Take-Off (PTO)/Description & Operation


Table 1: PTO Preset Mode Factory Default Settings

The following parts are upfitter supplied and installed:

Table 2: PTO Preset Mode Function Table

The load engage switch

Table 3: PTO Variable Mode

The PTO solenoid


Voltage is supplied with the ignition switch in RUN and START
through the engine 1 fuse to the secondary side of the PTO
relay and the PTO enable switch. When the PTO switch is
turned ON, voltage will be present through the primary side of
the PTO relay and at the PTO ON switch signal circuit at the
PCM. If the PCM sees all of the PTO engage conditions it will
provide a ground for the relay. Current will flow through the
coil in the PTO relay and close the normally open contacts.
This will allow current to flow to the load engage switch. When
the operator closes the load engage switch current will flow
to the PTO solenoid. If the PCM sees all of the PTO engage
conditions the PCM will send a class 2 signal to the TAC module. The TAC module will use the TAC motor to increase the
engine RPM to the standby speed. In the event that any of the
PTO requirements are no longer met then the PCM will return
the engine RPM to idle and turn the PTO solenoid OFF.

Table 4: PTO Variable Mode Function Table


Table 5: Reprogramming the PCM/ECM for Fast Idle/PTO
The power take-off (PTO) is an upfitter integrated system that
allows the user to create an auxiliary power source that will
drive either a hydraulic pump or a generator. When the operator requests PTO the PTO switch will be turned ON and
the engine RPM will go to a default standby speed. The PTO
solenoid will engage if all of the engage conditions are met. If
any of the PTO engage conditions for the specific operating
mode are no longer valid, the engine controller will exit out of
PTO mode.
The PTO system is integrated with the cruise control and
engine control system. The PTO system utilizes the following
GM parts:
The PTO enable switch
The cruise control multi-function switch

For diesel applications, engine speed is controlled by the


ECM and the fuel injection control module (FICM).

The PTO relay


The Powertrain Control Module (PCM) with
8.1L gasoline only
The Engine Control Module (ECM) with 6.6L or
7.8L diesel only
The Throttle Actuator Control (TAC) module with
8.1L gasoline only
Electrical Manual 2009 Medium Duty C Series Conventional Cab

(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-3

Power Take-Off (PTO)/Description & Operation (continued)


Modes of Operation
PTOPreset Mode-Factory Default Settings
The PTO preset mode is normally used for stationary applications. The PTO solenoid will remain engaged while mobile in the preset mode however PTO set and resume speed
controls will be inoperative. The engine RPM will also return
to normal. This mode provides a default standby speed that
varies depending on the engine and transmission combination. This mode also provides 2 default PTO control speeds.
Please note that the standby speed is not to be used as a
PTO control speed. All vehicles that have the PTO option
should be equipped with cruise control.
PTO Preset Mode-Factory Default Settings
Programmable
Settings

Factory Setting
(RPM)

PTO Max Engine


Speed

2200
F2 Auto/F2
Manual/F3

PTO Standby
RPM

L18 800/850/1200

Minimum
Value (RPM)

Maximum
Value (RPM)

L18 - 2100

L18 - 4200

LMM - 950

LMM - 3100

Normal engine
idle will override if higher
than requested
PTO base idle

1300

LMM - 850/850
PTO Set Speed

All/L18 Fam 3
1250/1400

PTO Set speed


cannot be set
below PTO
Standby speed

L18/LMM

PTO Preset Mode Function


The following chart shows how to toggle between the three
PTO speeds through the SET and RESUME switches on the
cruise control multifunction switch.
PTO Preset Mode Function Table
Present PTO State

Pressing

Resulting PTO State

PTO Standby Speed

SET

PTO Set Speed

PTO Standby Speed

RESUME

PTO Resume Speed

PTO Set Speed

SET

PTO Standby Speed

PTO Set Speed

RESUME

PTO Resume Speed

PTO Resume Speed

SET

PTO Set Speed

PTO Resume Speed

RESUME

PTO Standby Speed

PTO Variable Mode


This PTO speed control mode is used for both stationary and
mobile applications. This mode allows PTO to be controlled
in a fashion similar to cruise control. The operator is able to
hold an engine RPM with the SET switch on the cruise stock.
The operator can tap up to increase engine speed in 100 RPM
increments with the RESUME switch. The operator may also
tap down to decrease engine speed with the SET switch. Variable engine RPM may be obtained by holding either the SET
or RESUME switch.

4200/3100

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-4

Power Take-Off (PTO)/Description & Operation (continued)


(continued from page E-3)

Reprogramming the PCM/ECM for Fast Idle/PTO


Using the Scan Tool

PTO Variable Mode


Programmable
Settings

Factory Setting
(RPM)

PTO Max Engine


Speed

2200
F2 Auto/F2
Manual/F3

PTO Standby
RPM

L18 800/850/1200

Minimum
Value (RPM)

Maximum
Value (RPM)

L18 - 2100

L18 - 4200

LMM - 950

LMM - 3100

Normal engine
idle will override if higher
than requested
PTO base idle

1300

LMM - 850/850
PTO Variable Mode Function Table
Switch

Pressed Once

Held

Set

Resume (w/Cruise Only)

Engine speed will


decrease by 100 RPM
Engine speed will increase by
increments and will
100 RPM increments and will
maintain new engine
maintain new engine speed
speed value. Engine
value. Engine speed can be
speed can be deincreased up to PTO max engine
creased down to PTO
speed value, all further RESUME
Standby RPM speed
inputs will be ignored.
value, all further SET
inputs will be ignored.
Decelerates engine
speed down to the
PTO standby speed
value

The scan tool must be used to enable the Fast Idle and PTO
options and adjust the factory preset parameters to the desired settings. The scan tool menu driven device is a hand
held scan tool that plugs into the datalink connector located
underneath the dash near the drivers seat. Once the scan
tool is connected, the following chart will guide the user.
Reprogramming the PCM/ECM for Fast Idle/PTO
Step

Current menu

Select

Main

F0: Diagnostics

Vehicle Identification

Year of Vehicle

Vehicle Identification

Medium Duty Truck

Vehicle Identification

Make

Vehicle Identification

Series

Powertrain

Engine

Powertrain

Automatic or Manual

Module Setup

F3: PTO Options

Current PTO Settings

Change Options

10

PTO Options

Refer to the following information for


the PTO options menu selections

Increases engine speed up to


the PTO max engine speed
value

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-5

Power Take-Off (PTO)/Description & Operation (continued)


To Adjust the Mode of Operation:
The PTO options menu will appear with the selections:
F0: Fast Idle
Preset PTO Speed Control
Variable PTO Speed Control
Once the mode of operation is selected the Current PTO Settings menu will appear with the adjustable parameters for the
current mode.
This screen allows the user to increase or decrease engine
RPM values using the INCREASE and DECREASE buttons.
If the Engine Fault Shutdown feature is selected, the YES or
NO Buttons will determine if this feature is enabled.
Important: Please be aware that UF3 and PTO high idle settings must be reprogrammed in the event that the PCM is
replaced. It may be advisable to provide the PCM settings
information to the customer in case the PCM requires servicing during some point in the life of the vehicle.
After all the settings are adjusted, the user will press the
REPROGRAM button and the Current PTO Settings menu will
appear with the changes. The ignition must be turned OFF for
10 seconds to ensure that the program values are stored in
the PCM.

PTO Components
PTO Switch
The PTO switch is mounted in the left side of the instrument
panel. The PTO switch has 2 positions, ON and OFF. When the
PTO switch is in the ON position, voltage will be present on
the PTO ON switch signal circuit at the relay and the PCM. The
PTO indicator is an LED and is integral with the switch The indicator will illuminate when the switch is turned ON. The presence of the indicator being on does not mean that the PTO
solenoid is engaged. The cruise control multi-function switch
must be used in conjunction with the PTO switch. Illumination
of the switch is provided through the dimming circuit.
Cruise Control Multi-Function Switch
Engine speed control of the PTO system must controlled by
the function control switches located on the multifunction turn
signal lever. The cruise control function control switches includes the ON/OFF, SET/COAST, and RESUME/ACCEL. The
switch assembly provides driver control of the PTO as well as
the cruise control system. The SET/COAST and RESUME/ACCEL switches may be used to increase and decrease engine
RPM. See the chart above for recommended speeds.
PTO Relay
The PTO relay is located on the side of the underhood fuse
block. Voltage is supplied with the ignition switch in RUN and
START through the Engine 1 fuse to the secondary side of the
PTO relay. The PTO switch controls the voltage to the primary
side of the PTO relay while the PCM controls the ground.

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-6

Power Take-Off (PTO)/Description & Operation (continued)


Load Engage Switch

TAC Module

The load engage switch is an upfitter supplied and installed


part. The switch is remote. Voltage is supplied by the PTO
relay to the normally open contacts of the switch. When the
switch is closed current will flow to the PTO solenoid.

The TAC module is the control center for the electronic


throttle system. The TAC module and the PCM communicate
through a dedicated redundant serial data circuit. The TAC
module and the PCM monitor the commanded throttle position and compare the commanded position to the actual
throttle position. This is accomplished by monitoring the APP
and the throttle position (TP) sensor. These 2 values must be
within a calibrated value of each other or a DTC may be set.
The TAC module also monitors each individual circuit of the
TP sensor and the APP to verify proper operation. The TAC
module commands the TAC motor to increase or decrease
the engine RPM.

PTO Solenoid
The solenoid is an upfitter supplied part and is replaceable
on most PTOs. The PTO solenoid is used on clutch activated
PTOs. The PTO relay supplies the solenoid with voltage
when the relay is energized.
PCM
The PCM is the control center of the PTO system. Applications with a 6.6L or 7.8L diesel use an ECM. The PCM monitors numerous engine and vehicle functions. To engage the
PTO, the PCM must see the following conditions:
The engine must be running
The transmission must be in PARK or NEUTRAL
The park brake must be set for manual transmission only
The vehicle speed must be zero in Preset Mode only
The brake or clutch must not be depressed
The PCM constantly looks at the information from various
sensors and other inputs, and controls the systems that affect vehicle performance. The PCM also performs a diagnostic test on the electronic throttle control system.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

TAC Motor
The TAC motor is part of the throttle body and controls the
positions of the throttle. The motor is bi-directional and is
controlled by the TAC module. The TAC motor increases or
decreases the engine RPM.

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-7

Power Take-Off (PTO)/Diagnostic Checks Diagnostic Starting Point/Symptoms


Diagnostic Starting Point Power Take-Off (PTO):

Symptom List

Important: The following steps must be completed before


using the symptom tables.

Refer to a symptom diagnostic procedure from the following


list in order to diagnose the symptom:

1. Review the system Description and Operation in order


to familiarize yourself with the system functions. Refer to
Power Take-Off (PTO) Description and Operation.

Power Take-Off Does Not Engage

2. Perform the Diagnostic System Check - Vehicle before


using the Symptom Tables in order to verify that all of the
following are true:

Power Take-Off Indicator Inoperative

There are no Diagnostic Trouble Codes (DTCs) set.

T
 he control module or modules can communicate via
the serial data link.

Important: The following steps must be completed before


using the symptom tables.

Visual Physical Inspection


Inspect the easily accessible and visible system components for obvious damage or conditions which could cause
the symptom.
Inspect the transmission for the proper transmission
fluid level.
Inspect the hydraulic reservoir for the proper hydraulic
fluid level.
Inspect the upfitter connections at the transmission.

E
 ngine RPM Does Not Increase With
Power Take-Off Engaged

Symptoms Power Take-Off (PTO):

1. Perform the Diagnostic System Check Vehicle, before


using the Symptom Tables in order to verify that allof the
following are true:

T
 here are no Powertrain Control Module (PCM) or
Engine Control Module (ECM) Diagnostic Trouble Codes
(DTCs) set.

T
 he vehicle modules can communicate to each other via
the serial data links.

2. Review the system operation in order to familiarize yourself with the system functions. Refer to Power Take-Off (PTO)
Description and Operation.

Intermittent
Faulty electrical connections or wiring may be the cause of
intermittent conditions.

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-8

Power Take-Off (PTO)/Diagnostic Checks Symptoms (continued)


Visual Physical Inspection

Intermittent

Inspect the upfitter connections of the PTO system. Refer


to Checking Aftermarket Accessories.
Inspect the easily accessible and the visible system components for obvious damage.
Inspect the transmission and hydraulic pump for the proper
fluid level.

Faulty electrical connections or wiring may be the cause of


intermittent conditions. Refer to Testing for Intermittent
Conditions and Poor Connections.
Symptom List
Refer to a symptom diagnostic procedure from the following
list in order to diagnose the symptom:
Power Take-Off Does Not Engage
E
 ngine RPM Does Not Increase With
Power Take-Off Engaged
Power Take-Off Indicator Inoperative

Electrical Manual 2009 Medium Duty C Series Conventional Cab

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-9

Power Take-Off (PTO)/Diagnostic Checks PTO Does Not Engage


Circuit Description
This symptom chart will aid in diagnosing a failed Power
Take-Off (PTO) solenoid engagement. This diagnostic will not
expose a mechanical problem with the PTO itself. With the
ignition switch in RUN or START, voltage is supplied through
the Engine 1 fuse to the secondary side of the relay. When the
relay is energized the contacts will close and voltage will be
present at the load engage switch. When the operator needs
the PTO he will close the load engage switch and current will
flow to the PTO solenoid. The solenoid has its own external
ground. When the operator turns the ignition switch to RUN,
voltage will be present at the PTO enable switch. When the
PTO enable switch is turned to ON voltage will be present
at the coil of the relay and at the powertrain control module
(PCM). If the PCM sees all of the conditions necessary to engage the solenoid, the PCM will ground the primary circuit of
the relay. The operation of a diesel system is the same except
that diesel engines have an engine control module (ECM) instead of a PCM.
Test Description
The numbers below refer to the step numbers on the
diagnostic table.

4. This step tests the Power Distribution circuits.


5. This step tests for voltage to the PTO solenoid.
6. This step tests for continuity on the ground circuit.
7. This step tests for voltage at the Ignition 1 Voltage
and PTO On Switch-Signal circuits.
8. This step tests the PTO control circuit.
9. This step tests for continuity on the PTO control circuit.
10. This step ensures that all of the PCM conditions for
engaging the PTO are met.
11. This step tests for ground on the Ignition 1 Voltage circuit.
12. This step tests for a ground on the PTO supply voltage
circuit.
13. This step tests the PTO solenoid for an internal ground.
14. This step tests for ground on the Ignition 1 Voltage circuit.
17. This step tests for voltage at the PTO On Switch-Signal
circuit.
18. This step tests for voltage at the Ignition 1 Voltage circuit.
19. This step tests the PTO Relay.

2. This step tests engine controls and cruise control for


Diagnostic Trouble Codes (DTCs).
3. This step tests for an open Engine 1 fuse.

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-10

Power Take-Off (PTO)/Diagnostic Checks PTO Does Not Engage (continued)


Schematic Reference: Power take-off (PTO) Schematics

Schematic Reference: Power take-off (PTO) Schematics (continued)

Step

Action

Yes

No

Did you review the Power Take-Off


(PTO) Description and
Operations and perform the
necessary inspections?

Go to
Step 2

Go to Power
Take-Off (PTO)
Description and
Operation

Did you perform the Diagnostic


System Check-Vehicle?

Go to
Step 3

Go to Diagnostic
System CheckVehicle

Inspect the Engine 1 fuse.


Is the fuse open?

Go to
Step 11

Go to Step 4

1. Turn the ignition switch to RUN.


2. W
 ith a test lamp test for voltage
to the Engine 1 fuse.
Does the test lamp light?

Go to
Step 5

Go to Step 24

1. Ensure that all of the PTO engage


conditions are met. Refer to
Power Take-off (PTO) Description
and Operation.
2. Turn the PTO enable switch to ON.
3. Turn the load engage switch to ON.
4. With a test lamp for voltage on the
PTO Supply-Voltage circuit at the
PTO solenoid.
Does the test lamp light?

Go to
Step 6

With a DMM test for continuity


on the ground circuit at the PTO
solenoid.
Do you have continuity?

Go to
Step 29

Step

Action

Yes

No

1. Turn all switches OFF.


2. Disconnect the relay connector.
3. Turn the ignition switch to RUN.
4. Turn the PTO enable switch to ON.
Using a test lamp for voltage at the
Ignition 1 and PTO On Switch-Signal
circuits at the relay connector.
Does the test lamp light on
both tests?

Go to
Step 8

Go to Step 16

1. Turn all switches OFF.


2. Connect the PTO relay.
3. Turn the ignition switch to RUN.
4. Turn the PTO enable switch to ON.
5. Turn the load engage switch to ON.
6. Ensure that all PTO Engage
conditions are met. Refer to
Power Take-Off (PTO) Description
and Operation.
7. Using a jumper wire ground the
PTO Control circuit at the relay.
Does the PTO solenoid engage?

Go to
Step 9

Go to Step 19

Test for continuity on the PTO


Control circuit.
Does the PTO Control circuit have
continuity?

Go to
Step 10

Go to Step 26

10

Ensure that all of the PCM conditions for engaging the PTO are
met. Refer to Power Take-Off
Description and Operation.
Are all of the conditions met?

Go to
Step 31

Go to Step 27

Go to Step 7

Go to Step 25

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

E-11

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

Power Take-Off (PTO)/Diagnostic Checks PTO Does Not Engage (continued)


Schematic Reference: Power take-off (PTO) Schematics (continued)

Schematic Reference: Power take-off (PTO) Schematics (continued)

Step

Step

Action

Yes

No

16

Do you have voltage on the Ignition 1


Voltage circuit?

Go to
Step 17

Go to Step 22

17

1. Remove the PTO enable switch


from the instrument panel, but
leave it connected to the harness.
2. Using a fused jumper wire, jump
from the Ignition 1 Voltage circuit to
the PTO On Switch-Signal circuit
at the switch.
3. Using a test lamp test for voltage
at the PTO On Switch-Signal circuit
at the PTO relay connector.
Do you have voltage?

Go to
Step 28

Go to Step 18

18

1. Turn the ignition switch OFF.


2. Turn the PTO enable switch OFF.
3. Disconnect the PTO enable switch.
4. Turn the ignition switch to RUN.
5. Using a test lamp test for voltage
at the Ignition 1 Voltage circuit at
the switch connector.
Do you have voltage?

Go to
Step 20

Go to Step 21

Go to
Step 30

Go to Step 23

Go to
Step 32

--

Action

Yes

11

1. Remove the Engine 1 fuse.


2. Disconnect the PTO relay.
3. Using a DMM test for ground on
the Ignition 1 Voltage circuit at
the relay connector.
Is the PTO Supply-Voltage circuit
grounded?

12

1. Disconnect the PTO solenoid connector.


2. Using a DMM test for ground on
the PTO Supply-Voltage circuit at
the relay connector.
Is the PTO Supply-Voltage circuit
grounded?

Go to
Step 23

13

1. Disconnect both the positive and


negative leads of the PTO solenoid.
2. Using a DMM test for ground
on the positive lead at the PTO
solenoid.
Is positive lead at the PTO solenoid
grounded?

Go to
Step 23

14

1. Remove the Engine 1 fuse.


2. Disconnect the PTO enable switch.
3. Using a DMM test for ground on
the Ignition 1 Voltage circuit at
the switch connector.
Is the Ignition 1 Voltage circuit
grounded?

15

1. Disconnect the PTO Relay.


2. Using a DMM test for ground on
the PTO On Switch-Signal circuit
at the relay connector.
Is PTO On Switch-Signal circuit
grounded?

Go to
Step 22

Go to
Step 21

No

Go to Step 13

Go to Step 29

Go to Step 29

Go to Step 15

19

1. Disconnect the PTO Relay.


2. Using a fused jumper wire, jump
from the Ignition 1 Voltage circuit
to the PTO Supply-Voltage circuit at the relay connector.
Does the PTO Solenoid engage?

Go to
Step 20

Go to Step 28

20

Repair the PTO on switch-signal


circuit for an open, short to ground
or high resistance. Refer to Wiring
Repairs.
Did you complete the repair?

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

E-12

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

Power Take-Off (PTO)/Diagnostic Checks PTO Does Not Engage (continued)


Schematic Reference: Power take-off (PTO) Schematics (continued)

Schematic Reference: Power take-off (PTO) Schematics (continued)

Step

Step

Action

Yes

No

Repair the Ignition 1 Voltage


circuit for an open, short to
ground or high resistance.
Refer to Wiring Repairs..
Did you complete the repair?

Go to
Step 32

22

Repair the Ignition 1 Voltage


circuit for an open, short to
ground or high resistance.
Refer to Wiring Repairs..
Did you complete the repair?

Go to
Step 32

23

Repair the PTO supply-voltage


circuit for an open, short to
ground or high resistance.
Refer to Wiring Repairs..
Did you complete the repair?

24

Repair the affected power distribution circuit for an open, short to


ground or high resistance.
Refer to Wiring Repairs..
Did you complete the repair?

Go to
Step 32

--

25

Repair the ground circuit for an


open, short to ground or high resistance. Refer to Wiring Repairs..
Did you complete the repair?

Go to
Step 32

--

26

Repair the PTO control circuit


for an open, short to ground or
high resistance. Refer to
Wiring Repairs..
Did you complete the repair?

Go to
Step 32

--

27

Repair the malfunctioning PTO


support circuit.
Did you complete the repair?

Go to
Step 32

--

21

Go to
Step 32

--

--

--

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Action

Yes

No

28

Repair the PTO enable switch.


Refer to Upfitter instructions.
Did you complete the repair?

Go to
Step 32

--

29

Replace the PTO solenoid. Refer to


Upfitter instructions.
Did you complete the repair?

Go to
Step 32

--

30

Replace the PTO relay. Refer to


Upfitter instructions.
Did you complete the repair?

Go to
Step 32

--

31

Replace the PCM or ECM. Refer


to Control Module References
for replacement, setup and
programming.
Did you complete the repair?

Go to
Step 32

--

32

Test drive the vehicle and operate


the PTO system as described in
the supporting text.
Does the symptom occur?

Go to
Step 2

System OK

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-13

Power Take-Off (PTO)/Diagnostic Checks


Engine RPM Does Not Increase with PTO Engaged
Circuit Description
When the power take-off (PTO) enable switch is turned to the
ON position and all PTO engage conditions are met, the engine RPM should increase to the standby speed. When the
powertrain control module (PCM) receives the signal from the
PTO switch the PCM will send a signal to the throttle actuator
control (TAC) module. The TAC module controls the TAC motor
which changes the position of the throttle. Communications
between the 2 modules is monitored and checked for accuracy by the PCM. Diagnostic trouble codes (DTCs) may be
recorded in the event of the failure. Diesel engines do not have
a TAC system and the engine RPM is strictly controlled by the
engine control module (ECM).
Test Description
The numbers below refer to the step numbers on the
diagnostic table.
2. This step checks for other system DTCs that may affect
the PTO.
6. This step tests the PCM for the PTO Enable signal.
7. This step tests the communication between the PCM
and the TAC module.
8. This step tests the PTO On Switch Signal circuit.

Schematic Reference: Power take-off (PTO) Schematics


and Cruise Control Schematics
Step

Action
Did you review the Power
TakeOff (PTO) Description and
Operation and perform the
necessary inspections

Verify the fault is present.


Does the system operate
normally?

Did you perform the Diagnostic System Check-Vehicle?

Yes

No

Go to
Step 2

Go to
Power
Take-Off
Description
and
Operation

Go to
Testing for
Intermittent
Conditions
and Poor
Connections

Go to
Step 3

Go to
Step 4

Go to
Diagnostic
System
CheckVehicle

Does the PTO solenoid


engage?

Go to
Step 5

Go to
Power TakeOff (PTO)
Does Not
Engage

Is the engine a diesel?

Go to
Step 8

Go to Step 6

9. This step tests the PTO On Switch-Signal circuit for an


open, high resistance or short to ground.
10. This step tests the Serial Data circuits for an open, high
resistance or short to ground.
(continued on next page)
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E-14

Power Take-Off (PTO)/Diagnostic Checks


Engine RPM Does Not Increase with PTO Engaged (continued)
Schematic Reference: Power take-off (PTO) Schematics
and Cruise Control Schematics (continued)
Step

Action

1. Start the engine.


2. Ensure that all of the PTO engage conditions are met. Refer to Power Take-Off (PTO)
Description and Operation.
3. Turn the PTO enable switch
to ON.
4. Using a test lamp test for
voltage to the PCM on the
PTO On Switch Signal circuit.
Does the test lamp illuminate?

Go to
Step 7

Using the scan tool read the


TAC/PCM communication
signal on the Engine Controls
Data List.
Does the scan tool display OK?

Go to
Diganostic
Starting Point
Cruise Control

1. Depending on the specific


diesel engine application,
disconnect the appropriate
connector at the ECM.
2. Turn the ignition swithc
to RUN.
3. Turn the PTO enable switch
to ON.
4. Using a test lamp test for voltage to the ECM on the PTO
On Switch Signal circuit.
Does the test lamp light?

Go to
Diganostic
Starting Point
Engine
Controls
for the 6.6L
engine or Diagnostic Starting
Point Engine
Controls for the
7.8L engine

Go to
Step 9

Test the PTO On SwitchSignal circuit for an open, high


resistance or short to ground.
Did you find and correct
the condition?

Go to
Step 13

Go to
Step 12

Yes

Schematic Reference: Power take-off (PTO) Schematics


and Cruise Control Schematics (continued)
No

Step

Action

Yes

No

10

Test the Serial Data circuits for


an open, high resistance or
short to ground. Refer to Cruise
Control Schematics.
Did you find and correct the
condition?

Go to
Step 13

Go to
Step 11

11

Replace the TAC module.


Refer to Control Module
References for replacement,
setup and programming.
Did you complete the
replacement?

Go to
Step 13

--

12

Replace the PCM or ECM.


Refer to Control Module
References for replacement,
setup and programming.
Did you complete the
replacement?

Go to
Step 13

--

13

Test drive the vehicle and operate the PTO system as described in the supporting text.
Does the symptom occur?

Go to
Step 3

System OK

Go to Step 9

Go to
Step 10

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-15

Power Take-Off (PTO)/Diagnostic Checks PTO Indicator Inoperative


Circuit Description
This symptom chart will aid in diagnosing a failed Power TakeOff (PTO) indicator. This diagnostic assumes that the PTO
solenoid is functional and only the indicator is failing to come
on. When the ignition switch is in RUN, voltage should be
present on the Ignition 1 Voltage circuit. When the PTO switch
is turned to ON, the LED will illuminate. The indicator has its
own ground circuit. The PTO enable switch indicator and PTO
solenoid have different ground circuits. Therefore, the indicator
may be illuminated when the PTO solenoid is disengaged.
Test Description
The numbers below refer to the step numbers on the
diagnostic table.

Schematic Reference: Power take-off (PTO) Schematics


Step

Action
Did you review the Power
Take-Off (PTO) Description
and Operation and perform
the necessary inspections

Verify the fault is present.


Does the system operate
normally?

Yes

No

Go to
Step 2

Go to
Power TakeOff Description and
Operation

Go to
Testing for
Intermittent
Conditions
and Poor
Connections

Go to
Step 3

4. This step tests the PTO On switch signal circuit.


5. This step tests the ground circuit.

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-16

Power Take-Off (PTO)/Diagnostic Checks PTO Indicator Inoperative (continued)


Schematic Reference: Power take-off (PTO) Schematics (continued)

Schematic Reference: Power take-off (PTO) Schematics (continued)

Step

Step

Action

Yes

No

Repair the open or high restistance in both PTO On switch


Signal circuit. Refer to Wiring
Repairs.
Did you complete the repair?

Go to
Step 9

--

Repair the open or high resistance in the ground circuit.


Refer to Wiring Repairs.
Did you complete the repair?

Go to
Step 9

--

Replace the PTO Enable


switch. Refer to Upfitters
instructions.
Did you complete the
replacement?

Go to
Step 9

--

Test drive the vehicle and


operate the PTO system as
described in the supporting
test.
Does the symptom occur?

Go to
Step 3

System OK

Action

Yes

No

Go to
Step 4

Go to
Power
Take-Off
(PTO) Does
Not Engage

Does the PTO solenoid


engage?

1. Turn the ignition switch to


RUN.
2. T
 urn the PTO enable switch
to ON.
3. E
 nsure that the conditions for engaging the PTO
solenoid are met. Refer to
Power Take-Off (PTO) Description and Operation.
4. Remove the PTO switch,
but leave it connected to
the harness.
5. Using a test lamp test for
voltage at the PTO On
Switch Signal circuit at the
switch.
Does the test lamp illuminate?

Go to
Step 5

1. T
 urn the PTO enable switch
to OFF.
2. Turn the ignition switch OFF.
3. Disconnect the switch.
4. U
 sing a DMM test for continuity on the ground circuit
at the switch connector.
Do you have continuity?

Go to
Step 8

Go to
Step 6

Go to Step 7

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-17

Power Take-Off (PTO)/Schematics L18, LMM, LF8 (1 of 2)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

(continued on next page)

Power Take-Off (PTO)/Schematics L18, LMM, LF8 (2 of 2)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-18

Power Take-Off (PTO)/Schematics LF6

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-19

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-20

Vehicle Diagnostic System Check


1. Before beginning vehicle diagnosis, the following preliminary inspections/tests must be performed:
Ensure that the battery is fully charged.
Refer to Battery Inspection/Test.
Ensure that the battery cables are clean and tight.
Inspect for any open fuses. Refer to Power Distribution
Schematics and Electrical Center Identification Views.
Ensure that the grounds are clean, tight, and in the correct
location. Refer to Ground Distribution Schematics and
Harness Routing Views.
Inspect the easily accessible systems or the visible system components for obvious damage or conditions that
could cause the concern. This would include checking to
ensure that all connections/connectors are fully seated
and secured.
Inspect for aftermarket devices that could affect the
operation of the system. Refer to Checking Aftermarket
Accessories.

10. Ignition ON, Engine OFF, verify communication with all


of the control modules on the vehicle. Refer to Data Link
References for information on the modules you should
expect to communicate.
If the scan tool does not communicate with one or more of the
expected control modules, refer to Data Link References.
11. Attempt to start the engine. Verify that the engine cranks.
If the engine does not crank, refer to Symptoms Engine Electrical.
12. Important: For the 7.2L Caterpillar engine, refer to the
appropriate Caterpillar Service Manual.
13. Attempt to start the engine. Verify the engine starts
and idles.
If the engine does not start and idle, refer to one of
the following:

Engine Cranks but Does Not Run for the


6.6L (LMM) engine

Engine Cranks but Does Not Run for the


7.8L (LF8) engine

If the preceding inspections/tests resolve the concern, go to


Diagnostic Repair Verification.

Engine Cranks but Does Not Run for the


8.1L engine

9. Install a scan tool. Verify that the scan tool powers up.

17. Important: For the 7.2L Caterpillar engine, refer to the


appropriate Caterpillar Service Manual.

Search for applicable service bulletins.

If the scan tool does not power up, refer to Scan Tool Does
Not Power Up.

18. Important: Do not clear any DTCs unless instructed to


do so by a diagnostic procedure.

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-21

Vehicle Diagnostic System Check (continued)


19. Important: If any DTCs are Powertrain related DTCs,
select Capture Info in order to store the DTC information
with the scan tool.


6.3. Any of the following: C0899, C0900, P0562,
or P0563.

6.4. Component level DTCs.

20. Use the appropriate scan tool selections to obtain DTCs


from each of the vehicle modules. Verify there are no
DTCs reported from any module.

6.5. System level DTCs.

6.6. Any remaining DTCs.

If any DTCs are present, refer to Diagnostic Trouble Code


(DTC) List - Vehicle and diagnose any current DTCs in the
following order:

27. If none of the previous tests or inspections addresses the


concern, refer to Symptoms - Vehicle.

6.1. DTCs that begin with a U.

6.2. Any of the following: B1000, B1001, C0550, P0601,


P0602, P0603, P0604, P0605, P0606, P060B,
P061C, P062C, P062F, P064C, P160C, P1621,
P2108, or P2610.

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E-22

Checking Aftermarket Accessories


Do not connect aftermarket accessories into the
following circuits:

Possible causes of vehicle problems related to aftermarket


accessories include:

Caution: Refer to SIR Caution in the Preface section.

Power feeds connected to points other than the battery

S
 IR circuits, all such circuits are indicated on circuit diagrams with the SIR symbol.

Antenna location

Notice: The OBD II symbol is used on the circuit diagrams


in order to alert the technician that the circuit is essential for
proper OBD II emission control circuit operation. Any circuit
which fails and causes the malfunction indicator lamp (MIL) to
turn ON, or causes emissions-related component damage, is
identified as an OBD II circuit.
O
 BD II circuits, all such circuits are indicated on circuit diagrams with the OBD II symbol.
Always check for aftermarket accessories (non-OEM) as the
first step in diagnosing electrical problems. If the vehicle is so
equipped, disconnect the system to verify that these add-on
accessories are not the cause of the problems.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

T
 ransceiver wiring located too close to vehicle electronic
modules or wiring
Poor shielding or poor connectors on antenna feed line
C
 heck for recent service bulletins detailing installation
guidelines for aftermarket accessories.

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-23

Wiring Repairs/Testing for Intermittent Conditions and Poor Connections


Tools Required
J 35616 GM-Approved Terminal Test Kit
J-38125 Terminal Repair Kit
When the condition is not currently present, but is indicated
in DTC history, the cause may be intermittent. An intermittent
may also be the cause when there is a customer complaint,
but the symptom cannot be duplicated. Refer to the Symptom
Table of the system that is suspect of causing the condition
before trying to locate an intermittent condition.
Most intermittent conditions are caused by faulty electrical
connections or wiring. Inspect for the following items:
Wiring broken inside the insulation
P
 oor connection between the male and female terminal
at a connector
P
 oor terminal to wire connection--Some conditions which
fall under this description are poor crimps, poor solder
joints, crimping over the wire insulation rather than the wire
itself, and corrosion in the wire to terminal contact area, etc.
P
 ierced or damaged insulation can allow moisture to enter
the wiring causing corrosion. The conductor can corrode
inside the insulation, with little visible evidence. Look for
swollen and stiff sections of wire in the suspect circuits.
W
 iring which has been pinched, cut, or its insulation rubbed
through may cause an intermittent open or short as the bare
area touches other wiring or parts of the vehicle.

R
 efer to Inducing Intermittent Fault Conditions in order to
duplicate the conditions required, in order to verify the
customer concern.
R
 efer to Testing for Electrical Intermittents for test
procedures to detect intermittent open, high resistance,
short to ground, and short to voltage conditions.
R
 efer to Scan Tool Snapshot Procedure for advanced
intermittent diagnosis and Vehicle Data Recorder operation.

Testing for Proper Terminal Contact


It is important to test terminal contact at the component and
any inline connectors before replacing a suspect component.
Mating terminals must be inspected to ensure good terminal
contact. A poor connection between the male and female
terminal at a connector may be the result of contamination or
deformation.
Contamination may be caused by the connector halves being
improperly connected. A missing or damaged connector seal,
damage to the connector itself, or exposing the terminals to
moisture and dirt can also cause contamination. Contamination, usually in the underhood or underbody connectors, leads
to terminal corrosion, causing an open circuit or intermittently
open circuit.

W
 iring that comes in contact with hot or exhaust
components
(continued on next page)
Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-24

Wiring Repairs/Testing for Intermittent Conditions and Poor Connections (continued)


Testing for Proper Terminal Contact (continued)

Flat Wire (Dock and Lock) Connectors

Deformation is caused by probing the mating side of a connector terminal without the proper adapter. Always use the
J 35616 when probing connectors. Other causes of terminal
deformation are improperly joining the connector halves, or
repeatedly separating and joining the connector halves.
Deformation, usually to the female terminal contact tang, can
result in poor terminal contact causing an open or intermittently open circuit.

There are no serviceable parts for flat wire (dock and lock)
connectors on the harness side or the component side.

Testing for Proper Terminal Contact in


Bussed Electrical Centers (BEC)

3. Visually inspect the terminal bearing surfaces of the flat wire


circuits for splits, cracks, or other imperfections that could
cause poor terminal contact. Visually inspect the component
side connector to ensure that all of the terminals are uniform
and free of damage or deformation.

It is very important to use the correct test adapter when testing for proper terminal contact of fuses and relays in a bussed
electrical center (BEC). Use J-35616-35 to test for proper
terminal contact. Failure to use J-35616-35 can result in
improper diagnosis of the BEC.
Follow the procedure below in order to test terminal contact:
1. Separate the connector halves.
2. Visually inspect the connector halves for contamination.
Contamination may result in a white or green build-up within
the connector body or between terminals. This causes high
terminal resistance, intermittent contact, or an open circuit.
An underhood or underbody connector that shows signs of
contamination should be replaced in its entirety: terminals,
seals, and connector body.
3. Using an equivalent male terminal from the J-38125, test
that the retention force is significantly different between a
good terminal and a suspect terminal. Replace the female
terminal in question.

Follow the procedure below in order to test terminal contact:


1. Remove the component in question.
2. Visually inspect each side of the connector for signs of contamination. Avoid touching either side of the connector as oil
from your skin may be a source of contamination as well.

4. Insert the appropriate adapter from the on the flat wire


harness connector in order to test the circuit in question.

Control Module/Component Voltage and Grounds


Poor voltage or ground connections can cause widely varying
symptoms.
T
 est all control module voltage supply circuits. Many vehicles have multiple circuits supplying voltage to a control
module. Other components in the system may have separate voltage supply circuits that may also need to be tested.
Inspect connections at the module/component connectors,
fuses, and any intermediate connections between the voltage source and the module/component. A test lamp or a
DMM may indicate that voltage is present, but neither tests
the ability of the circuit to carry sufficient current.
(continued on next page)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-25

Wiring Repairs/Testing for Intermittent Conditions and Poor Connections (continued)


Ensure that the circuit can carry the current necessary to
operate the component. Refer to Circuit Testing and Power
Distribution Schematics.
T
 est all control module ground and system ground circuits.
The control module may have multiple ground circuits. Other components in the system may have separate grounds
that may also need to be tested. Inspect grounds for clean
and tight connections at the grounding point. Inspect the
connections at the component and in splice packs, where
applicable. Ensure that the circuit can carry the current necessary to operate the component. Refer to Circuit Testing
and Ground Distribution Schematics.

Temperature Sensitivity
A
 n intermittent condition may occur when a component/
connection reaches normal operating temperature. The
condition may occur only when the component/connection
is cold, or only when the component/connection is hot.
F
 reeze Frame, Failure Records, Snapshot, or Vehicle Data
Recorder data may help with this type of intermittent condition, where applicable.
If the intermittent is related to heat, review the data for a
relationship with the following:
- High ambient temperatures
- Underhood/engine generated heat
- Circuit generated heat due to a poor connection, or
high electrical load
- Higher than normal load conditions, towing, etc.
Electrical Manual 2009 Medium Duty C Series Conventional Cab

If the intermittent is related to cold, review the data for


the following:
- Low ambient temperatures--In extremely low
temperatures, ice may form in a connection or
component. Inspect for water intrusion.
- The condition only occurs on a cold start.
- The condition goes away when the vehicle warms up.
Information from the customer may help to determine if the
trouble follows a pattern that is temperature related.
If temperature is suspected of causing an intermittent fault
condition, attempt to duplicate the condition. Refer to
Inducing Intermittent Fault Conditions in order to duplicate
the conditions required.

Electromagnetic Interference (EMI)


and Electrical Noise
Some electrical components/circuits are sensitive to electromagnetic interference (EMI) or other types of electrical noise.
Inspect for the following conditions:
A
 misrouted harness that is too close to high voltage/high
current devices such as secondary ignition components,
motors, generator etc--These components may induce
electrical noise on a circuit that could interfere with normal
circuit operation.
E
 lectrical system interference caused by a malfunctioning
relay, or a control module driven solenoid or switch These
conditions can cause a sharp electrical surge. Normally, the
condition will occur when the malfunctioning component
is operating.
(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-26

Wiring Repairs/Testing for Intermittent Conditions and Poor Connections (continued)


Improper installation of non-factory or aftermarket add on
accessories such as lights, 2-way radios, amplifiers, electric
motors, remote starters, alarm systems, cell phones, etc-These accessories may lead to interference while in use,
but do not fail when the accessories are not in use.
Refer to Checking Aftermarket Accessories.
T
 est for an open diode across the A/C compressor clutch
and for other open diodes. Some relays may contain a
clamping diode.
T
 he generator may be allowing AC noise into the
electrical system.

Incorrect Control Module


T
 here are only a few situations where reprogramming a control module is appropriate:
- A new service control module is installed.
- A control module from another vehicle is installed.
- Revised software/calibration files have been released
for this vehicle.
Important: DO NOT re-program the control module with the
SAME software/calibration files that are already present in the
control module. This is not an effective repair for any type of
concern.
Verify that the control module contains the correct software/
calibration. If incorrect programming is found, reprogram the
control module with the most current software/calibration.
Refer to Control Module References for replacement, setup,
and programming.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Wiring Repairs/Flat Wire Repairs


Notice: The flat wire within the flex wiring harness is not
serviceable. If an open or short exists within the flex wiring
harness the complete harness must be replaced.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-27

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-28

Wiring Repairs/GMLAN Wiring Repairs


Tools Required

GMLAN Repairs

J-38125 Terminal Repair Kit

Important: When making a repair to any GMLAN network,


the original wire length after the repair must be the same
length as before the repair. If the network is a twisted pair, the
twist must be maintained after the repair is completed.

The GM Local Area Network (GMLAN) System requires special wiring repair procedures due to the sensitive nature of
the circuitry. Follow the specific procedures and instructions
when working on GMLAN connectors and terminals.
The tool kit J-38125 contains the following items in order to
repair the GMLAN wiring:
DuraSeal splice sleeves
A wire stripping tool
J 38125-8 Crimping Tool (GM P/N 12085115)
J 38125-5 Ultra Torch Special Tool (GM P/N 12085116)
The DuraSeal splice sleeves have the following
2 critical features:
A
 special heat shrink sleeve environmentally seals
the splice. The heat shrink sleeve contains a sealing
adhesive inside.
A
 cross hatched (knurled) core crimp provides necessary
contact integrity for the sensitive, low energy circuits.
The J-38125 also serves as a generic terminal repair kit.
The kit contains the following items:
A large sampling of common electrical terminals
The correct tools in order to attach the terminals to
the wires

GMLAN has 2 types of networks, low speed and high speed.


Low speed GMLAN has a single wire and works at slow
speeds. High speed GMLAN has 2 wires in a twisted pair and
works at higher speeds. For more information on GMLAN,
refer to Data Link Communications Description and Operation.
GMLAN Connector Terminal Repair
Important: A service terminal can be used to replace damaged connector terminals for both high speed and low speed
GMLAN systems. When making a connector terminal repair on
a GMLAN high speed system with twisted pair wires, do not
untwist the wires more than necessary to make the repair.
The terminals in the GMLAN system are made of a special
metal. This metal provides the necessary contact integrity for
the sensitive, low energy circuits. These terminals are available in the J-38125. If the individual terminals are damaged on
any GMLAN connection, use the appropriate connector repair
procedure in order to repair the terminal. Refer to Connector
Repairs for the appropriate connector repair procedure.

The correct tools in order to remove the terminals from


the connectors
(continued on next page)
Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-29

Wiring Repairs/GMLAN Wiring Repairs (continued)


GMLAN Wire Repair
Important: Refer to Wiring Repairs in order to determine the
correct wire size for the circuit you are repairing. You must
obtain this information in order to ensure circuit integrity.
If a wire is damaged, repair the wire by splicing in a new section of wire of the same gage size (0.5 mm, 0.8 mm, 1.0 mm,
etc.). Use the DuraSeal splice sleeves and splice crimping tool
from the J-38125. Use the following wiring repair procedures
in order to ensure the integrity of the sealed splice.

Do not use the DuraSeal splice sleeve to form a splice


with more than 2 wires coming together.
4. Cut as little wire off the harness as possible. You may
need the extra length of wire in order to change the
location of a splice.
Adjust splice locations so that each splice is at least
40 mm (1.5 in) away from the other splices, harness
branches, or connectors.
5. Strip the insulation:
When adding a length of wire to the existing harness,
use the same size wire as the original wire.

Splice Sleeve Color

Crimp Tool Nest


Color

Wire Gage mm2/


(AWG)

Salmon (Yellow-Pink)
12089189

Red (1)

0.035-0.8/(18-20)

Blue
12089190

Blue (2)

1.0-2.0/(14-16)

- Find the wire on the schematic and convert the metric


size to the equivalent American wire gage (AWG) size.

Yellow
12089191

Yellow (3)

3.0-5.0/(10-12)

- Use an AWG wire gage.

Green
88988379

Red (1)

0.22-0.35/(22-24)

Important: You must perform the following procedures in


the listed order. Repeat the procedure if any wire strands are
damaged. You must obtain a clean strip with all of the wire
strands intact.
1. Open the harness by removing any tape:
Use a sewing seam ripper (available from sewing supply
stores) in order to cut open the harness in order to avoid
wire insulation damage.

Perform one of the following items in order to find the


correct wire size:

- If you are unsure of the wire size, begin with the largest
opening in the wire stripper and work down until achieving a clean strip of the insulation.
Strip approximately 7.5 mm (0.313 in) of insulation from
each wire to be spliced.
Do not nick or cut any of the strands. Inspect the stripped
wire for nicks or cut strands.
If the wire is damaged, repeat this procedure after removing the damaged section.

Use the DuraSeal splice sleeves on all types of insulation


except coaxial.
(continued on next page)
Electrical Manual 2009 Medium Duty C Series Conventional Cab

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-30

Wiring Repairs/GMLAN Wiring Repairs (continued)


13. Select the proper DuraSeal splice sleeve according to
the wire size. Refer to the above table at the beginning of
the repair procedure for the color coding of the DuraSeal
splice sleeves and the crimp tool nests.

16. Insert the wire into the splice sleeve barrel until the
wire hits the barrel stop.
17. Tightly close the handles of the crimp tool until the
crimper handles open when released.

14. Use the Splice Crimp Tool from the J-38125 in order
to position the DuraSeal splice sleeve in the proper
color nest of the Splice Crimp Tool. The crimp tool
has three nests, 1 is for the salmon and green splice
sleeve, 2 is for the blue splice sleeve, and 3 is for the
yellow splice sleeve.

The crimper handles will not open until you apply the
proper amount of pressure to the splice sleeve. Repeat
steps 4 and 5 for the opposite end of the splice.

18. Using the heat torch, apply heat to the crimped area
of the barrel.
15. Place the DuraSeal splice sleeve in the nest. Ensure that
the crimp falls midway between the end of the barrel and
the stop. The sleeve has a stop (3) in the middle of the
barrel (2) in order to prevent the wire (1) from going further. Close the hand crimper handles slightly in order to
firmly hold the DuraSeal splice sleeve in the proper nest.
Electrical Manual 2009 Medium Duty C Series Conventional Cab

19. Start in the middle and gradually move the heat barrel to
the open ends of the tubing:
The tubing will shrink completely as the heat is moved
along the insulation.
A small amount of sealant will come out of the end of
the tubing when sufficient shrinkage is achieved.

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-31

Wiring Repairs/High Temperature Wiring Repairs


Tools Required
J-38125 Terminal Repair Kit

High Temperature Wiring


Wiring that is exposed to high temperatures, 135C (275F)
or higher, for prolonged periods of time may use materials i.e.
wires, connectors, and shielding that has a higher heat rating
than typical wiring. When making a repair in a high temperature area observe the following:
U
 se high temperature bulk wire rated at 150C (302F)
continuous temperature to replace any damaged wire.
Replace any heat shielding that is removed.

mine if an area is exposed to excessive heat before making


a wiring repair. Obvious areas of consideration would be any
area located near the exhaust manifolds, catalytic converter,
and exhaust pipes.
The J-38125 contains much of the material you will need to
perform repairs on areas exposed to high heat. The kit contains the following items:
DuraSeal splice sleeves to crimp and seal connections
High temperature SCT1 shrink tubing to protect the splice sleeves
A large sampling of common electrical terminals
The correct crimp tool to attach the terminals to the wires
The correct tools to remove the terminals from the connectors

A
 fter making a wiring repair, ensure that the location of
the wiring is not moved closer to the heat source.

The J-38125 does not contain wire that is suitable to high


temperature exposure. Use high temperature bulk wire rated
at 150C (302F) continuous temperature of the same or larger
gage size as the original wire when repair damage wire. Also
replace any reflective tape that you remove during the repair.

Identifying High Temperature Wiring

High Temperature Wire Repair

Wiring that is exposed to high temperature, 135C (275F)


or higher, for prolonged periods of time need special considerations when making wiring repairs. Areas that may be
exposed to higher temperatures can be identified by heat
resistant materials that are being used in those areas. These
materials may include heat reflective tape, moon tape, and
high temperature shrink tubing. Also conduit and other protective coverings may be used. Because conduit or similar
coverings are used throughout the vehicle regardless of the
temperature, it may be necessary for the technician to deter-

Important: Refer to Wiring Repairs in order to determine the


correct wire size for the circuit you are repairing. You must
obtain this information in order to ensure circuit integrity.

C
 over any DuraSeal splice sleeves with SCT1 shrink tubing
(available in the J-38125 Terminal Repair kit).

Electrical Manual 2009 Medium Duty C Series Conventional Cab

If any wire except the pigtail is damaged, repair the wire by


splicing in a new section of wire rated at 150C (302F)
continuous temperature rating of the same gage size
(0.5 mm, 0.8 mm, 1.0 mm etc.).

(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-32

Wiring Repairs/High Temperature Wiring Repairs (continued)


Use the DuraSeal splice sleeves and splice crimping tool from the
J-38125 and then encapsulate the splice sleeve using the high
temperature SCT1 shrink tubing. Use the following wiring repair
procedures in order to ensure the integrity of the sealed splice.
Splice Sleeve Color

Crimp Tool Nest


Color

Wire Gage mm /
(AWG)

Salmon (Yellow-Pink)
12089189

Red (1)

0.035-0.8/(18-20)

Blue
12089190

Blue (2)

1.0-2.0/(14-16)

Yellow
12089191

Yellow (3)

3.0-5.0/(10-12)

Green
88988379

Red (1)

0.22-0.35/(22-24)

Important: You must perform the following procedures in


the order listed. Repeat the procedure if any wire strands are
damaged. You must obtain a clean strip keeping all of the wire
strands intact.
1. Open the harness by removing any tape.
2. Use a sewing seam ripper, available from sewing supply
stores, in order to cut open the harness in order to avoid
wire insulation damage.
3. Cut as little wire off the harness as possible. You may
need the extra length of wire in order to change the
location of a splice.
Adjust splice locations so that each splice is at least
40 mm (1.5 in) away from the other splices, harness
branches, or connectors.

4. Strip the insulation:


When adding a length of wire to the existing harness,
use the same size wire as the original wire.
Perform one of the following items in order to find the
correct wire size:
- Find the wire on the schematic and convert the metric
size to the equivalent american wire gage (AWG) size.
- Use an AWG wire gage.
- If you are unsure of the wire size, begin with the
largest opening in the wire stripper and work down
until achieving a clean strip of the insulation.
Strip approximately 7.5 mm (0.313 in) of insulation from
each wire to be spliced.
Do not nick or cut any of the strands. Inspect the
stripped wire for nicks or cut strands.
If the wire is damaged, repeat this procedure after removing the damaged section.
12. Slide a section of high temperature SCT1 shrink tubing
down the length of wire to be spliced. Ensure that the
shrink tubing will not interfere with the splice procedure.
13. Select the proper DuraSeal splice sleeve according to
the wire size. Refer to the above table at the beginning of
the repair procedure for the color coding of the DuraSeal
splice sleeves and the crimp tool nests.

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-33

Wiring Repairs/High Temperature Wiring Repairs (continued)

16. Insert the wire into the DuraSeal splice sleeve barrel
until the wire hits the barrel stop.
17. Tightly close the handles of the crimp tool until the
crimper handles open when released.
14. Use the Splice Crimp Tool from the J-38125 in order to
position the DuraSeal splice sleeve in the proper color
nest of the Splice Crimp Tool. The crimp tool has three
nests, 1 is for the salmon and green splice sleeve, 2 is
for the blue splice sleeve, and 3 is for the yellow splice
sleeve.

The crimper handles will not open until you apply the
proper amount of pressure to the splice sleeve. Repeat
steps 4 and 5 for the opposite end of the splice.

18. Using the heat torch, apply heat to the crimped area
of the barrel.
15. Place the DuraSeal splice sleeve in the nest. Ensure that
the crimp falls midway between the end of the barrel and
the stop. The sleeve has a stop (3) in the middle of the
barrel (2) in order to prevent the wire (1) from going further. Close the hand crimper handles slightly in order to
firmly hold the DuraSeal splice sleeve in the proper nest.
Electrical Manual 2009 Medium Duty C Series Conventional Cab

19. Gradually move the heat barrel to the open end of


the tubing:
The tubing will shrink completely as the heat is moved
along the insulation.
A small amount of sealant will come out of the end of
the tubing when sufficient shrinkage is achieved.
(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-34

Wiring Repairs/High Temperature Wiring Repairs (continued)


21.

24. Gradually move the heat from the center to the open end
of the tubing:
The tubing will shrink completely as the heat is moved
along the insulation.
A small amount of sealant will come out of the end of
the tubing when sufficient shrinkage is achieved.
26. Replace any reflective tape and clips that may have been
removed during the repair.

22. Center the high temperature SCT1 shrink tube over the
DuraSeal splice sleeve.
23. Using the heat torch, apply heat to the high temperature
heat shrink tubing.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-35

Wiring Repairs/Heated Oxygen Sensor Wiring Repairs


Tools Required
J-38125 Terminal Repair Kit
Notice: Do not solder repairs under any circumstances as this
could result in the air reference being obstructed.
If the heated oxygen sensor pigtail wiring, connector, or terminal is damaged the entire oxygen sensor assembly must be
replaced. Do not attempt to repair the wiring, connector, or
terminals. In order for the sensor to function properly it must
have a clean air reference. This clean air reference is obtained
by way of the oxygen sensor signal and heater wires. Any attempt to repair the wires, connectors or terminals could result
in the obstruction of the air reference and degrade oxygen
sensor performance.

The following guidelines should be used when servicing the


heated oxygen sensor:
D
 o not apply contact cleaner or other materials to the sensor or vehicle harness connectors. These materials may get
into the sensor, causing poor performance. Also, the sensor
pigtail and harness wires must not be damaged in such a
way that the wires inside are exposed. This could provide
a path for foreign materials to enter the sensor and cause
performance problems.
Neither the sensor nor vehicle lead wires should be bent
sharply or kinked. Sharp bends, kinks, etc., could block the
reference air path through the lead wire.
D
 o not remove or defeat the oxygen sensor ground wire
(where applicable). Vehicles that utilize the ground wire sensor may rely on this ground as the only ground contact to
the sensor. Removal of the ground wire will also cause poor
engine performance.
T
 o prevent damage due to water intrusion, be sure that the
peripheral seal remains intact on the vehicle harness connector.
The engine harness may be repaired using the J-38125.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-36

Wiring Repairs/Splicing Copper Wire Using Splice Clips


Important: When making a splice in an area that may be exposed to moisture use a crimp and seal splice sleeve instead
of a Splice Clip. Refer to Splicing Copper Wire Using Splice
Sleeves.

Important: Use cross-linked polyethylene wire to replace


PVC, but do not replace cross-linked polyethylene with PVC.
11. Strip the insulation.

Tools Required

Select the correct size opening in the wire stripper or work


down from the largest size.

J-38125 Terminal Repair Kit

Strip approximately 7.5 mm (5/16 in) of insulation from


each wire to be spliced.

1. Open the harness.


If the harness is taped, remove the tape.
To avoid wiring insulation damage, use a sewing ripper in
order to cut open the harness.
If the harness has a black plastic conduit, pull out the
desired wire.
4. Cut the wire.
Cut as little wire off the harness as possible.
Ensure that each splice is at least 40 mm (1.5 in) away
from other splices, harness branches and connectors.
This helps prevent moisture from bridging adjacent
splices and causing damage.
6. Select the proper size and type of wire.
The wire must be of equal or greater size than the original
(except fusible link).
The wire insulation must have the same or higher
temperature rating.
- Use general purpose insulation for areas that are not
subject to high temperatures.
- Use a cross-linked polyethylene insulated wire for areas
where high temperatures are expected.

13. Select the proper clip to secure the splice. Follow the instructions in the J-38125 in order to determine the proper
clip size crimp tool and anvil.
14. Overlap the 2 stripped wire ends and hold them between
thumb and forefinger.

15. Center the splice clip (2) over the stripped wires (1)
and hold the clip in place.
Ensure that the wires extend beyond the clip in
each direction.
Ensure that no insulation is caught under the clip.
(continued on next page)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-37

Wiring Repairs/Splicing Copper Wire Using Splice Clips (continued)


17.

18. Center the crimp tool over the splice clip and wires.
19. Apply steady pressure until the crimp tool closes.
Ensure that no strands of wire are cut.

21. Apply 60/40 rosin core solder to the opening in the back
of the clip. Follow the manufacturers instructions for the
solder equipment.

22. Tape the splice. Roll on enough tape in order to duplicate


the thickness of the insulation on the existing wires.

20. Crimp the splice on each end (2).


Electrical Manual 2009 Medium Duty C Series Conventional Cab

23. Additional tape can be applied to the wire if the wire does
not belong in a conduit or another harness covering. Use
a winding motion in order to cover the first piece of tape.

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-38

Wiring Repairs/Splicing Copper Wire Using Splice Sleeves


Tools Required

4. Cut the wire.

J-38125 Terminal Repair Kit

Cut as little wire off the harness as possible.

Important: Use only DuraSeal splice sleeves. Other splice


sleeves may not protect the splice from moisture or provide a
good electrical connection.

Ensure that each splice is at least 40 mm (1.5 in) away


from other splices, harness branches, and connectors.
This helps prevent moisture from bridging adjacent splices
and causing damage.

Use DuraSeal splice sleeves to form a one-to-one splice on


all types of insulation except tefzel and coaxial. Use DuraSeal
splice sleeves where there is special requirements such as
moisture sealing. Follow the instructions below in order to
splice copper wire using DuraSeal splice sleeves.
Splice Sleeve Color

Crimp Tool Nest


Color

Wire Gage mm2/


(AWG)

Salmon (Yellow-Pink)
12089189

Red (1)

0.035-0.8/(18-20)

Blue
12089190

Blue (2)

1.0-2.0/(14-16)

Yellow
12089191

Yellow (3)

3.0-5.0/(10-12)

Green
88988379

Red (1)

0.22-0.35/(22-24)

1. Open the harness.


If the harness is taped, remove the tape.
To avoid wiring insulation damage, use a sewing ripper in
order to cut open the harness.
If the harness has a black plastic conduit, pull out the
desired wire.

6.

7. Select the proper size and type of wire.


The wire must be of equal or greater size than the original.
The wires insulation must have the same or higher temperature rating (4).
- Use general purpose insulation for areas that are not
subject to high temperatures.
- Use a cross-linked polyethylene insulated wire for areas
where high temperatures are expected.
Important: Use cross-linked polyethylene wire to replace
PVC, but do not replace cross-linked polyethylene with PVC.
Cross-linked polyethylene wire is not fuel resistant. Do not use
to replace wire where there is the possibility of fuel contact.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

(continued on next page)

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-39

Wiring Repairs/Splicing Copper Wire Using Splice Sleeves (continued)


12. Strip the insulation.
Select the correct size opening in the wire stripper
or work down from the largest size.
Strip approximately 7.5 mm (5/16 in) of insulation
from each wire to be spliced (1).
14. Select the proper DuraSeal splice sleeve (2) and the
required crimp nest tool. Refer to the Crimp and Seal
Splice Table.
15. Place the DuraSeal splice sleeve in the J-38125-8
(GM P/N 12085115) crimp tool nest so that the crimp
falls at point 1 on the splice.
16. Close the hand crimper handles slightly in order to
hold the DuraSeal splice sleeve firmly in the proper
crimp tool nest.
17. Insert the wires into the DuraSeal splice sleeve until the
wire hits the barrel stop. The splice sleeve has a stop in
the middle of the barrel in order to prevent the wire from
passing through the splice (3).

Electrical Manual 2009 Medium Duty C Series Conventional Cab

18. Close the handles of the J-38125-8 (GM P/N 12085115),


until the crimper handles open when released. The
crimper handles will not open until the proper amount
of pressure is applied to the splice sleeve.
19. Shrink the insulation around the splice.
Using the heat torch, apply heat to the crimped area
of the barrel.
Gradually move the heat barrel to the open end of
the tubing.
- The tubing will shrink completely as the heat is
moved along the insulation.
- A small amount of sealant will come out of the end
of the tubing when sufficient shrinkage is achieved.

PAGE

Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-40

Wiring Repairs/Splicing Twisted or Shielded Cable


Twisted/shielded cable is used in order to protect wiring
from electrical noise. Two-conductor cable of this construction is used between the radio and the Delco-Bose speaker/
amplifier units and other applications where low level,
sensitive signals must be carried. Follow the instructions
below in order to repair the twisted/shielded cable.
4. Re-assemble the cable.
Rewrap the conductors with the mylar tape. If the mylar
tape is damaged, use 3M product AL-36FR to replace the
damaged mylar tape.
Use caution not to wrap the drain wire in the tape (1).
1. Remove the outer jacket (1). Use care not to cut into the
drain wire of the mylar tape.
2. Unwrap the tape. Do not remove the tape. Use the tape
in order to rewrap the twisted conductors after the splice
is made.

3. Prepare the splice. Untwist the conductors and follow the


splicing instructions for copper wire. Staggering the splices
by 65 mm (2.5 in) is recommended.
Important: Apply the mylar tape with the aluminum
side inward. This ensures good electrical contact with
the drain wire.
Electrical Manual 2009 Medium Duty C Series Conventional Cab

Follow the splicing instructions for copper wire and splice


the drain wire.
Wrap the drain wire around the conductors and tape with
electrical tape to replace the outer insulation.
8.

9. Tape over the entire cable. Use a winding motion when you
apply the tape.

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-41

Wiring Repairs/Splicing Inline Harness Diodes


Many vehicle electrical systems use a diode to isolate circuits
and protect the components from voltage spikes. When installing a new diode use the following procedure.

7. Carefully strip away a section of insulation next to the


old soldered portion of the wire(s). Do not remove any
more than is needed to attach the new diode.

1. Open the harness.

8. Check current flow direction of the new diode, being sure


to install the diode with correct bias. Reference the appropriate service manual wiring schematic to obtain the correct diode installation position.

If the harness is taped, remove the tape.


To avoid wiring insulation damage, use a sewing ripper
in order to cut open the harness.
If the harness has a black plastic conduit, pull out
the diode.
4. If the diode is taped to the harness, remove all of the tape.
5. Check and record the current flow direction and orientation
of diode.
6. Remove the inoperative diode from the harness with a
suitable soldering tool.
Important: If the diode is located next to a connector terminal
remove the terminal(s) from the connector to prevent damage
from the soldering tool.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

9. Attach the new diode to the wire(s) using 60/40 rosin core
solder. Before soldering attach some heat sinks (aluminum alligator clips) across the diode wire ends to protect
the diode from excessive heat. Follow the manufacturers
instruction for the soldering equipment.
10. Reinstall terminal(s) into the connector body if previously
removed.
Important: To prevent shorts to ground and water intrusion,
completely cover all exposed wire and diode attachment
points with tape.
11. Tape the diode to the harness or connector using
electrical tape.

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-42

Wiring Repairs / SIR/SRS Wiring Repairs


Tools Required
J-38125 Terminal Repair Kit
The Supplemental Inflatable Restraint (SIR) System/Supplemental Restraint System (SRS) requires special wiring repair
procedures due to the sensitive nature of the circuitry. Follow
the specific procedures and instructions when working with
the SIR/SRS, and the wiring components, such as connectors
and terminals.
Important: Do not use the terminals in the kit in order to
replace damaged SIR/SRS system terminals. Use either an
SIR/SRS pigtail or a terminated lead from the SIR Repair
Kit Tray.

The J-38125 also serves as a generic terminal repair kit.


The kit contains the following items:
A large sampling of common electrical terminals
The correct tools in order to attach the terminals to
the wires
The correct tools in order to remove the terminals from
the connectors
SIR/SRS Connector Repair (Plastic Body and Terminal
Metal Pin)

A special crimping tool

The terminals in the SIR/SRS system are made with a special


plating. This plating provides the necessary contact integrity
for the sensitive, low energy circuits. Use theJ-38125 SIR/SRS
Terminal Repair Kit for repairing SIR/SRS terminals and connectors. Do not substitute any other terminals for those in the
repair kit.

A heat torch

The J-38125 SIR/SRS Terminal Repair Kit contains:

An instruction manual

Various terminated leads for sensing and diagnostic module (SDM) terminal replacement

The tool kit J-38125 contains the following items:


DuraSeal splice sleeves, in order to repair the SIR/SRS
wiring

The DuraSeal splice sleeves have the following 2


critical features:
A special heat shrink sleeve environmentally seals the
splice. The heat shrink sleeve contains a sealing adhesive
inside.
A cross hatched (knurled) core crimp provides the
necessary low resistance contact integrity for these
sensitive, low energy circuits.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Various connector positive assurance (CPA) locks for


SIR/SRS connectors
Base of steering column pigtail connectors part number
12085514
Yellow vinyl electrical tape

(continued on next page)

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-43

Wiring Repairs / SIR/SRS Wiring Repairs (continued)


Pigtail repair packs are available for SIR/SRS connectors
with eight or less terminals. Only the connector body is
available for connectors with more than eight terminals.
The terminated leads in the J-38125 SIR/SRS Terminal
Repair Kit can be used to replace damaged terminals when
replacing the connector body.

SIR/SRS Component Wire Pigtail Repair


Important: Do not make wire, connector, or terminal
repairs on components with wire pigtails.
A wire pigtail is a wire or wires attached directly to the device, not by a connector. If a wiring pigtail is damaged, you
must replace the entire component, with pigtail. The inflatable restraint steering wheel module coil is an example of
a pigtail component.

SIR/SRS Wire Repair


Important: Refer to Wiring Repairs in order to determine
the correct wire size for the circuit you are repairing. You
must obtain this information in order to ensure circuit
integrity.
If any wire except the pigtail is damaged, repair the wire
by splicing in a new section of wire of the same gage size
(0.5 mm, 0.8 mm, 1.0 mm etc.). Use the DuraSeal splice
sleeves and splice crimping tool from the J-38125 . Use the
following wiring repair procedures in order to ensure the
integrity of the DuraSeal splice sleeves.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Splice Sleeve Color

Crimp Tool Nest


Color

Wire Gage mm2/


(AWG)

Salmon (Yellow-Pink)
12089189

Red (1)

0.035-0.8/(18-20)

Blue
12089190

Blue (2)

1.0-2.0/(14-16)

Yellow
12089191

Yellow (3)

3.0-5.0/(10-12)

Green
88988379

Red (1)

0.22-0.35/(22-24)

Important: You must perform the following procedures in


the listed order. Repeat the procedure if any wire strands are
damaged. You must obtain a clean strip with all of the wire
strands intact.
1. Open the harness by removing any tape:
Use a sewing seam ripper, available from sewing supply
stores, in order to cut open the harness in order to avoid
wire insulation damage.
Use the DuraSeal splice sleeves on all types of insulation
except tefzel and coaxial.
Do not use the crimp and DuraSeal splice sleeve to form a
splice with more than 2 wires coming together.
4. Cut as little wire off the harness as possible. You may need
the extra length of wire in order to change the location of a
splice.
Adjust splice locations so that each splice is at least 40 mm
(1.5 in) away from the other splices, harness branches, or
connectors.

(continued on next page)

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-44

Wiring Repairs / SIR/SRS Wiring Repairs (continued)


5. Strip the insulation:

When adding a length of wire to the existing harness,


use the same size wire as the original wire.

Perform one of the following items in order to find the


correct wire size:
- Find the wire on the schematic and convert the metric
size to the equivalent AWG size.

- Use an AWG wire gage.


- If you are unsure of the wire size, begin with the largest opening in the wire stripper and work down until
achieving a clean strip of the insulation.

Strip approximately 7.5 mm (0.313 in) of insulation from


each wire to be spliced.

Do not nick or cut any of the strands. Inspect the


stripped wire for nicks or cut strands.

If the wire is damaged, repeat this procedure after removing the damaged section.

14. Use the Splice Crimp Tool from the J-38125 to crimp
DuraSeal splice sleeve. In order to position the DuraSeal
splice sleeve in the proper color nest of the Splice Crimp
Tool. The crimp tool has three nests, 1 is for the salmon
and green splice sleeve, 2 is for the blue splice sleeve,
and 3 is for the yellow splice sleeve.

13. Select the proper DuraSeal splice sleeve according to


the wire size. Refer to the above table at the beginning of
the repair procedure for the color coding of the DuraSeal
splice sleeves and the crimp tool nests.

15. Place the DuraSeal splice sleeve in the nest. Ensure that
the crimp falls midway between the end of the barrel and
the stop. The sleeve has a stop (3) in the middle of the
barrel (2) in order to prevent the wire (1) from going further.
Close the hand crimper handles slightly in order to firmly
hold the DuraSeal splice sleeve in the proper nest.
Electrical Manual 2009 Medium Duty C Series Conventional Cab

(continued on next page)

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-45

Wiring Repairs / SIR/SRS Wiring Repairs (continued)


Connector Position Assurance (CPA)

16. Insert the wire into the splice sleeve barrel until the wire
hits the barrel stop.
17. Tightly close the handles of the crimp tool until the
crimper handles open when released.
The crimper handles will not open until you apply the
proper amount of pressure to the DuraSeal splice sleeve.
Repeat steps 4 and 5 for the opposite end of the splice.

18. Using the heat torch, apply heat to the crimped area of
the barrel.
19. Gradually move the heat barrel to the open end of
the tubing:
The tubing will shrink completely as the heat is moved
along the insulation.
A small amount of sealant will come out of the end of
the tubing when sufficient shrinkage is achieved.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

The connector position assurance (CPA) is a small plastic


insert that fits through the locking tabs of a connector. CPAs
are used in all SIR System connectors and also in some connectors of other systems. The CPA ensures that the connector
halves cannot vibrate apart. You must have the CPA in place
in order to ensure good contact between the mating terminals
of a connection.

Terminal Position Assurance (TPA)


The terminal position assurance (TPA) insert resembles the
plastic combs used in the control module connectors. The
TPA keeps the terminal securely seated in the connector body.
Do not remove the TPA from the connector body unless you
remove a terminal for replacement

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-46

Lighting/Separating Stop from Turn Signal Lamps


The 2009 Medium Duty C-Series trucks have single red taillamp assemblies that function as Stop/Turn/Hazard lamps.
Many applications call for separating the brake lamps from
the Turn/Hazard function or adding additional Amber Turn /
Hazard lamps. The procedure for implementing Amber Turn/
Hazard Lamps is outlined below.
1. Remove the CHMSL relay (refer to Fuse Block - I/P-2).
Carefully cut off the 87 terminal from the relay to
eliminate the brake function from the existing lighting
system.
2. Re-install the modified CHMSL relay.

Important Notes:
(a) It is the responsibility of the upfitter to meet all FMVSS
lighting requirements. The upfitter must also ensure that
the combined current of any additional lighting does not
exceed the circuit fusing.
(b) Operation without the CHMSL relay installed will disable
the Power Take-Off (PTO) system.
(c) Operation without the CHMSL relay installed eliminates
the Brake Lamp function at the 7-way Family 2 Trailer
Connector.

3. Additional Turn lamps can be wired to 318 (Left Turn) and


the 319 (Right Turn) circuits in the 12-Way Body Builder or
Bus Connector.
4. Stop Lamp (only) operation can be re-established by
wiring into circuit 1320 (stop lamp) of the 12-Way Body
Builder Connector.

(continued on next page)


Electrical Manual 2009 Medium Duty C Series Conventional Cab

Lighting/Separating Stop from Turn Signal Lamps (continued)

Electrical Manual 2009 Medium Duty C Series Conventional Cab

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-47

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-48

California Air Resource Board (CARB) Idle Shutdown Regulations


REGULATION

ENGINE SHUTDOWN SYSTEM OVERRIDE

The California Air Resource Board (CARB) formulated new idle


shutdown requirements applicable to 2008 model year heavy
duty diesel engines operating in vehicles greater than 14,000
lbs. GVW. According to this regulation, all new 2008 and subsequent model year heavy duty diesel engines shall be equipped
with an engine shutdown system that automatically shuts down
the engine after 300 seconds of continuous idling operation
once the vehicle is stopped, the transmission is set to Neutral or Park, and the parking brake is engaged. If the parking
brake is not engaged, then the engine shutdown system will
shut the engine down after 900 seconds of continuous idling
operation once the vehicle is stopped and the transmission is
set to Neutral or Park.

The engine shutdown system may be overridden to allow the


engine to run continuously at idle, only under the following
conditions:
(1) If the engine is operating in the PTO mode. The PTO system
switch will have a switch to override the engine shutdown
system and will be reset to the OFF position every time
the vehicles engine is turned OFF. This has been accomplished by changing the current ON/OFF PTO switch to a
momentary PTO switch. Additionally, the PTO switch has
been designed so that if it fails it will always fail in the
OFF position.

The engine shutdown system is tamper resistant and non-programmable and cannot modify the software/calibration to enable
or disable the engine shutdown system.

(2) If
 the vehicles engine coolant temperature is below 60F.
The engine shutdown system will be automatically activated
once the coolant temperature reaches 60F or above. The
engine coolant temperature is measured with the engines
existing engine coolant temperature sensor

DRIVER WARNING

EXEMPT VEHICLES

A warning signal (light or sound indicator inside the vehicle


cabin) will be used to alert the driver 30 seconds prior to engine
shutdown. The engine shutdown system is capable of allowing
the driver to reset the engine shutdown timer by momentarily
changing the position of the accelerator, brake, or clutch pedal
or by shifting the transmission out of Park or Neutral. Once
reset, the engine shutdown system will restart the shutdown
sequence described above and will continue to do so until the
engine shuts down or the vehicle is driven.

Heavy Duty diesel engines to be used in buses as defined in


California Vehicle Code #233, 612 and 642, school buses as
defined in California Vehicle Code #545, and recreational vehicles
as defined in Health and Safety Code18010 are exempt from
these idle shutdown requirements. The idle shutdown system
will not be provided on exempt vehicles and Federal vehicles.
IMPLEMENTATION TIMING
The idle shutdown program was implemented in January, 2008.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

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Electrical Manual 2009 Medium Duty C-Series Conventional Cab

E-49

Engine Idle Control System Description


Idle Shutdown
This feature automatically shuts down the engine after it idles continuously for five minutes and if the following conditions are met:
The parking brake is set.
The vehicle is at a complete stop.
The automatic transmission is in NEUTRAL (N) or PARK (P).
If the parking brake is not engaged, the engine shuts down after
15 minutes of continuous idling operation. The driver can reset
the engine shutdown timer by momentarily changing the position of the accelerator, brake, or clutch pedal or by shifting the
transmission out of PARK (P) or NEUTRAL (N). Once reset, the
engine idle shutdown will restart the shutdown sequence described above, and will continue to do so until the engine shuts
down or the vehicle is driven. The engine will not go into idle
shutdown mode if:
The power take-off (PTO) equipment is operating.
The engine coolant temperature is below 15C (60 F). The
engine idle shutdown will be activated once the vehicle coolant reaches 15C (60F) or above.
The diesel particulate filter (DPF) is in regeneration mode and
the green DPF lamp is illuminated to notify the driver that DPF
is regenerating. The engine idle shutdown mode will be overridden for the time necessary to complete the regeneration
process, up to a maximum of 30 minutes.

Electrical Manual 2009 Medium Duty C Series Conventional Cab

Service or maintenance is being performed on the engine. The


engine idle shutdown mode can be deactivated by establishing communication with the vehicle through scan tool. A communication link is established by selecting any data list. Once
the scan tool is disconnected from the vehicle, the engine idle
shutdown feature will resume normal operation.
The engine shutdown warning light and chime will stay ON for
the entire duration of the idle shutdown event to inform the driver
that the engine is in idle shutdown mode. After the engine shutdown occurs, the engine is no longer running, and the ignition
is still in the ON/Run position, all accessories can be used. Turn
the ignition switch to START to restart the engine, or turn it to
LOCK/OFF to prevent the battery from draining.

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