Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
1/2010
2/2010
5/2010
6/2010
Version
1.0
2.0
3.0
4.0
KDL-32/37/40/46/55EX500
Series(AEP/UK)
Su b j e c t
O R I G I N A L M A N U A L ISSUE DA T E : 1 / 2 0 1 0
SERVICE MANUAL
Segment: 3a-1
AZ1-L CHASSIS
9-888-265-04
KDL-32/37/40/46/55EX500
Series(AEP/UK)
SERVICE MANUAL
9-888-265-04
Segment: 3a-1
AZ1-L CHASSIS
COLOR
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
COMMANDER
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED033
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED033
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
KDL-32/37/40/46/55EX500 Series(AEP/UK)
MODEL
KDL- 3 2 E X 5 0 0
KDL- 3 2 E X 5 0 1
KDL- 3 2 E X 5 0 3
KDL- 3 2 E X 5 0 4
KDL- 3 2 E X 5 0 5
KDL- 3 2 E X 5 0 8
KDL- 3 7 E X 5 0 0
KDL- 3 7 E X 5 0 3
KDL- 3 7 E X 5 0 4
KDL- 3 7 E X 5 0 5
KDL- 4 0 E X 5 0 0
KDL- 4 0 E X 5 0 1
KDL- 4 0 E X 5 0 3
KDL- 4 0 E X 5 0 5
KDL- 4 0 E X 5 0 8
KDL- 4 6 E X 5 0 0
KDL- 4 6 E X 5 0 1
KDL- 4 6 E X 5 0 3
KDL- 4 6 E X 5 0 5
KDL- 5 5 E X 5 0 0
KDL- 5 5 E X 5 0 3
KDL- 5 5 E X 5 0 5
MODEL LIST
DEST.
AEP
AEP
UK
AEP
AEP
AEP
AEP
UK
AEP
AEP
AEP
AEP
UK
AEP
AEP
AEP
AEP
UK
AEP
AEP
UK
AEP
MODEL
COLOR
COMMANDER
DEST.
- EN GLI SH
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation.
Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit
adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or
improper operation is suspected.
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
CARRYING THE TV
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
WARNING!!
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to
do so.
CAUTION
- FRENCH
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont dune
importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans
le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont limportance est critique pour la securite du
fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsquun
mauvais fonctionnement suspecte.
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout
depannage. Le chassis de ce recepteur est directement raccorde a lalimentation du secteur.
ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout
dpannage. Le chssis de ce rcepteur est directement raccord lalimentation du secteur.
WARNING!!
ATTENTION!!
Do not press on the panel or frame edge to avoid the risk of electric shock.
Do not scratch or press on the panel with any sharp objects.
Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
Do not expose the LCD panel to direct sunlight.
Avoid contact with water. It may cause a short circuit within the module.
Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
Always clean the LCD panel with a soft cloth material.
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-32/37/40/46/55EX500 Series(AEP/UK)
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
W A R N I N GS AND CA U T I ONS
KDL-32/37/40/46/55EX500 Series(AEP/UK)
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire
board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage
resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been
replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a
previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out
to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line
cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed
metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
After correcting the original service problem, perform the following safety checks before
releasing the set to the customer:
SAFETY CHECK-OUT
KDL-32/37/40/46/55EX500 Series(AEP/UK)
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the
manufacturers instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable
for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC
voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low
voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable.
Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see
Figure A).
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to
any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
SAFETY CHECK-OUT
KDL-32/37/40/46/55EX500 Series(AEP/UK)
RGB_SEN
11
-
10
12
FAN_ERR
Not used
Not used
Not used
Not used
Not used
Thermal Error
TEMP_ERR
-
BACKLITE_
6
7
HFR Error
HFR_ERR
P_ID_ERR
T-CON Error
AUD_PROT
TCON_ERR
DTT_WDT
DTT Error
DC_ALERT
BALANCER_
DC_ALERT
MAIN_POWE
2
3
4
5
STBY LED
Flash time
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the users knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past
problems and how often these problems occur.
KDL-32/37/40/46/55EX500 Series(AEP/UK)
0.5
0.5
10
0 0 6 BL
0 0 7 TEMP
0 0 9 FAN
KDL-32/37/40/46/55EX500 Series(AEP/UK)
12345-00333-06789
0 0 2 MAI N P
0 0 3 DC_ A LER T 1
0 0 4 DC_ A LER T 2
SELF CHECK ( 1 )
Item name
11
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to 0.
12
KDL-55EX500
KDL-55EX500 Series
Series
KDL-46EX500
KDL-46EX500 Series
Series
KDL-40EX500
KDL-40EX500 Series
Series
KDL-37EX500
KDL-37EX500 Series
Series
KDL-32EX500
KDL-32EX500 Series
Series
KDL-32/37/40/46/55EX500 Series(AEP/UK)
SEC 1. DISASSEMBLY
13
KDL-32/37/40/46/55EX500 Series(AEP/UK)
<BEM>
BM1.012W00LU
BB1.000W00LU
BD1.011J46LUX
---.---------
<SUB>
SM1.010W00AA
SB1.000W00AA
SD1.010W00AA
RF01.05
ID1C117081
LTY320AB01
---
001 OP
000 VERS
<MAIN>
DM1.301J00AA
M2.105C
DD1.016J00AA
(DM1.301J00AA)
WP00.521J00AA
ID1C117081
PID04020000
WF:2.0.0.99
WF:0B
Camera FW
Camera FW
SERVICE
DIGITAL
Press OPTIONS
or JUMP button
Category number
Item number
CHASSIS
000
000
SEC 2. ADJUSTMENT
SERVICE
CXD2813R
H_DET_NOSIG_CNT 1
Data
14
Item name
Category name
<Test>+<TV>/<Display><5><Vol Up><Power>
<Other> / <Power off + on>
<1>/<4>
<2>/<5>
<3>/<6>
<8> + <Mute> + <0>
<9> + <0>
<10 or 0>
<Mute> + <0>
<Jump> / <Option>
Service mode on
Item up / down
Category up / down
Data up / down
Test reset
Read data
Execute
Write data
Change module
KDL-32/37/40/46/55EX500 Series(AEP/UK)
5) After entering service mode, then turn off the power switch.
Function
15
A D JUSTMENT
KDL-32/37/40/46/55EX500 Series(AEP/UK)
DIGITAL
SERVICE
006 WB
000 WHITE_BALANCE ___
DIGITAL
WB
*1 R_DRV 128
2 G_DRV 128
3 B_DRV 128
4 R_BKG 128
5 G_BKG 128
6 B_BKG 128
128: offset 0
Offset
Gain
SERVICE
16
A D JUSTMENT
KDL-32/37/40/46/55EX500 Series(AEP/UK)
CHASSIS
000
000
WRITE
CXD2813R
H_DET_NOSIG_CNT 1
17
A D JUSTMENT
KDL-32/37/40/46/55EX500 Series(AEP/UK)
CHANGE DATA
Note: Digital service mode dont have to Save. (except 002 MODEL category)
1) Change Data of Digital service mode. (except 003 DIG_SRV_MODE category)
a. Press 2 / 5 on remote to select (up / down) category.
b. Press 1 / 4 on remote to select (up / down) Item.
c. Press 0 / 10 on remote to select item.
---
SERVICE
001
SERVICE
*1 Video
2 Audio
TEST_PATTERN
DIGITAL(DIG_SRV_MODE) SERVICE
DIGITAL
003 DIG_SRV_MODE
000 TEST_PATTERN
DIGITAL
004 TUNER
000 A_NOSIG_DET
18
A D JUSTMENT
KDL-32/37/40/46/55EX500 Series(AEP/UK)
SERVICE
19
A D JUSTMENT
Standby
KDL-32/37/40/46/55EX500 Series(AEP/UK)
<Another way>
You can set to shipping condition w/o entering Service Mode.
-> Cursor Up on remote + Power Key on Front panel.
TIMER
POWER
20
A D JUSTMENT
POWER
POWER
DTT
AUDIO
KDL-32/37/40/46/55EX500 Series(AEP/UK)
: Few possibility
: doubtful part
Problem
LCD PANEL
LVDS CABLE
D1 BOARD
WiFi MODULE
HLR BOARD
G* BOARD
BAL BOARD
Reference
POWER
PANEL
(INVERTER)
(TCON)
PANEL
TEMP
No
Video - missing or distorted
Power
No Green
Stationary
No video
No video
Power LED colored lines
one of Inputs all Inputs
(Dead Set)
or dots
Note: Power board is different in name every inch. Therefore this section displays difference point in "*".
No
Remote
Remote
Audio
21
Wireless
can't
No Audio
connect
Network
No
No
No
No
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Yes
Do the buttons
on the TV & Remote
Commander work
properly?
Yes
Yes
Yes
START
3 - 2 . F LOW CHART
See
TV/ Commander
button malfunction
See
No Picture / No Sound
See
Standby LED Blink
See
No Power
END
Yes
Is the network
connection OK?
No
See
Cant connect network
22
TROUBLE SHOOTING
No Power
BAL Board
OK
KDL-32/37/40/46/55EX500 Series(AEP/UK)
3 - 3 . N O P OWER
NG
Harness
OK
Replace
Between G* Board to
BAL Board Harness
NG
G* Board
23
TROUBLE SHOOTING
KDL-32/37/40/46/55EX500 Series(AEP/UK)
BAL Board
12V OK
Check REG12V at
pins 6/7 of
CN3800 on
the BAL Board
2 times Blinkings
12V NG
Harness
OK
Replace
Between G* Board to
BAL Board Harness
NG
G* Board
24
TROUBLE SHOOTING
NG
NG
KDL-32/37/40/46/55EX500 Series(AEP/UK)
OK
Check
Speaker Impedance
at SP Connector
OK
NG
Check +5V_MAIN
at JL3731 or JL3732 on
the BAL Board
OK
Check D+3.3V at
JL3715 or JL3716
on the BAL Board
3 times Blinkings
AUDIO
Speaker
F3701,IC3701,etc
(BAL Board)
F3700,IC3700,etc
(BAL Board)
DC_ALERT
IC9000,etc
(BAL Board)
Pin: High
Check
X_ASW_PROTECT
at pin 29 of IC5000
on the BAL Board
OK
Check +12.5V_AU1
at F4200 on
the BAL Board
OK
Check +12.5V
at pin 2 of
CN3800 on
the BAL Board
IC4200,etc
(BAL Board)
F4200,IC4200,etc
(BAL Board)
G* Board
FE/BE Communication
Pin: Low
NG
NG
AUDIO
25
TROUBLE SHOOTING
KDL-32/37/40/46/55EX500 Series(AEP/UK)
BAL Board
Check
PANEL_FAIL at
JL2565
on the BAL Board
4 times Blinkings
PANEL
(Balancer)
26
TROUBLE SHOOTING
NG
NG
about 12V
NG
KDL-32/37/40/46/55EX500 Series(AEP/UK)
OK
LVDS Harness
check
OK
Between G* to Panel
harness check
OK
Check PANEL_VCC
at JL3806
on the BAL Board
5 times Blinkings
LVDS Harness
Harness
G* Board
Panel (T-con)
OK
Panel (T-con)
change
NG
BAL Board
27
TROUBLE SHOOTING
NG
KDL-32/37/40/46/55EX500 Series(AEP/UK)
G* Board
OK
Change G* Board
NG
Change D1 Board
OK
Under 2.65V
Over 2.65V
Check
PANEL_FAIL at
JL2565
on the BAL Board
6 times Blinkings
Panel (T-con)
BAL Board
BAL Board
OK
YES
Setting circumstance
is OK?
Temperature,
Ventilation, etc.
7 times Blinkings
NG
NO
Panel
Set to another
Location, etc.
28
TROUBLE SHOOTING
NO
about 12V
G* Board
NO
PANEL_VCC
At JL3806 on the
BAL Board
KDL-32/37/40/46/55EX500 Series(AEP/UK)
BAL Board
YES
No Picture
3-5. NO PICTURE
Check
BL_ON at JL2566
on the BAL Board
BAL Board
OK
OK
Check Harness
(Between G* Board
to BAL Board)
BL_ON: not H
YES
NG
NG
G* Board
Harness
(G* to BAL)
BL_ON:H
Harness
(LVDS)
OK
Replace
the LVDS Harness
NG
LCD Panel
(T-con)
29
TROUBLE SHOOTING
Audio System
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Speaker Harness
NG
OK
TV Speakers
Check the
Speakers setting
No Sound
3-6. NO SOUND
Speaker
NG
Replace
the BAL Board
Change to
TV Speaker
OK
BAL Board
30
TROUBLE SHOOTING
KDL-32/37/40/46/55EX500 Series(AEP/UK)
BAL Board
Harness
NG
OK
NG
Button malfunction
on the TV
1) TV button malfunction
OK
Switch Unit
31
TROUBLE SHOOTING
OK
OK
OK
OK
KDL-32/37/40/46/55EX500 Series(AEP/UK)
BAL Board
NG
Exchange the
HLR Board
NG
NG
NG
TV isnt controlled
by remote commander
HLR Board
Harness
Sensor is broken
NG
32
TROUBLE SHOOTING
NG
NG
NG
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Connection result
Internet Access
OK
Connection result
Local Access
OK
Connection result
Cable Connection
Wired Network
on the TV
Proxy setting
BAL Board
BAL Board
NO
NO
Wireless Network
on the TV
YES
YES
Access Point
USB Dongle
33
TROUBLE SHOOTING
KDL-32/37/40/46/55EX500 Series(AEP/UK)
4 - 1 . B L OCK DIAGRAM
SEC 4. DIAGRAMS
34
Speaker (R)
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Switch Unit
Inverter
G2ME Board
T-CON
HLR Board
Speaker (L)
BAL Board
35
D I A G R A MS
Speaker (R)
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Switch Unit
Inverter
G2HE Board
T-CON
HLR Board
36
Speaker (L)
BAL Board
D I A G R A MS
Speaker (R)
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Switch Unit
Inverter
G2HE Board
T-CON
HLR Board
37
Speaker (L)
BAL Board
D I A G R A MS
Speaker (R)
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Switch Unit
Inverter
GD2 Board
T-CON
HLR Board
38
Speaker (L)
BAL Board
D I A G R A MS
Speaker (R)
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Switch Unit
Inverter
G5E Board
D1Board
T-CON
HLR Board
Speaker (L)
39
BAL Board
D I A G R A MS
KDL-32/37/40/46/55EX500 Series(AEP/UK)
Items with no part number and no description are not stocked because they are seldom required for roution service.
The construction parts of an assembled part are indicated with a collation number in the remark colum.
Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
40
KDL-32/37/40/46/55EX500 Series(AEP/UK)
11a
5-1-1. CHASSIS-1
11
11a
REMARK
41
LOUDSPEAKER (12.5x4.5CM)
BRACKET, SP (32L)
BRACKET, SP (32R)
SWITCH UNIT
COVER, UNDER (32)
NECK (M3)
COVER (M3) ASSY
BASE (M3) ASSY
REAR COVER (TR32) ASSY
REAR COVER (32_SAT) ASSY EX505,508
COVER,ECS
HOTEL ASSY
See Hotel Addendum
BRACKET, VESA (S)
SUPPORT, PANEL
DESCRIPTION
Note:
4-167-326-01
4-166-118-11
10
PART No.
1-858-364-22
4-166-121-11
4-166-122-11
1-487-728-11
4-166-124-11
4-158-349-01
X-2546-541-1
X-2546-980-1
X-2546-624-1
X-2547-420-1
*3-106-546-51
1
2
3
4
5
6
7
8
9
REF. No.
EXPLOD ED VI EWS
KDL-32/37/40/46/55EX500 Series(AEP/UK)
5-1-2. CHASSIS-2
18
19
20
13
14
15
16
17
12
REF. No.
X-2546-599-1
X-2546-744-1
A-1753-636-A
4-166-268-01
1-811-054-11
1-474-201-21
A-1760-331-A
A-1768-994-A
A-1769-581-A
A-1780-319-A
1-837-454-11
1-857-634-11
1-489-034-11
PART No.
DESCRIPTION
EX500,501
EX503
EX505,508
EX504
42
EX500,503,504,505
EX501,EX508
REMARK
EXPLOD ED VI EWS
DESCRIPTION
SCREW, +BVTP 4X16 TYPE2 IT-3
SCREW, +PSW M3X12
SCREW +BVTP 3X12 TYPE2 IT-3
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
KDL-32/37/40/46/55EX500 Series(AEP/UK)
PART No.
2-580-640-01
2-580-595-01
7-685-648-79
2-580-608-01
2-580-592-01
4-159-298-01
5-1-3. SCREWS
43
EXPLOD ED VI EWS
KDL-32/37/40/46/55EX500 Series(AEP/UK)
C
5-2-1. CHASSIS-1
8
8a
REMARK
44
SWITCH UNIT
COVER, UNDER (37)
NECK (ML3)
COVER (M3) ASSY
BASE (ML3) ASSY
REAR COVER (TR37) ASSY
REAR COVER (37_SAT) ASSY EX505
COVER,ECS
HOTEL ASSY
See Hotel Addendum
BRACKET, VESA (S)
SUPPORT, PANEL
DESCRIPTION
Note:
4-167-326-01
4-166-118-01
PART No.
1-487-728-11
4-166-123-11
4-158-350-01
X-2546-541-1
X-2541-845-1
X-2546-655-1
X-2547-422-1
*3-106-546-51
1
2
3
4
5
6
REF. No.
EXPLOD ED VI EWS
KDL-32/37/40/46/55EX500 Series(AEP/UK)
5-2-2. CHASSIS-2
15
16
17
18
19
20
9
10
11
12
13
14
REF. No.
X-2546-657-1
A-1753-636-A
4-166-268-01
1-811-077-11
1-474-202-21
A-1760-331-A
A-1768-994-A
A-1769-581-A
A-1780-319-A
1-837-454-11
1-858-364-22
4-166-121-11
4-166-122-11
1-857-701-11
1-857-700-11
PART No.
DESCRIPTION
EX500,501
EX503
EX505
EX504
REMARK
45
EXPLOD ED VI EWS
DESCRIPTION
SCREW, +BVTP 4X16 TYPE2 IT-3
SCREW, +PSW M3X12
SCREW +BVTP 3X12 TYPE2 IT-3
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
KDL-32/37/40/46/55EX500 Series(AEP/UK)
PART No.
2-580-640-01
2-580-595-01
7-685-648-79
2-580-608-01
2-580-592-01
4-159-298-01
5-2-3. SCREWS
46
EXPLOD ED VI EWS
KDL-32/37/40/46/55EX500 Series(AEP/UK)
C
5-3-1. CHASSIS-1
4-167-326-01
4-166-118-01
1-487-728-11
4-166-123-11
4-158-350-01
X-2546-541-1
X-2541-845-1
X-2546-618-1
X-2547-412-1
*3-106-546-51
PART No.
SWITCH UNIT
COVER, UNDER (37)
NECK (ML3)
COVER (M3) ASSY
BASE (ML3) ASSY
REAR COVER (TR40) ASSY
REAR COVER (TR40_SAT) ASSY
COVER,ECS
HOTEL ASSY
BRACKET, VESA (S)
SUPPORT, PANEL
DESCRIPTION
47
EX505,508
REMARK
Note:
8
8a
1
2
3
4
5
6
REF. No.
EXPLOD ED VI EWS
KDL-32/37/40/46/55EX500 Series(AEP/UK)
5-3-2. CHASSIS-2
16
17
18
19
20
15
10
11
12
13
14
REF. No.
X-2546-615-1
X-2546-769-1
A-1753-636-A
4-166-268-01
1-811-055-12
1-474-202-21
A-1760-331-A
A-1768-994-A
A-1769-581-A
1-837-454-11
1-837-455-11
1-858-364-22
4-166-119-11
4-166-120-11
1-857-640-11
1-857-648-11
PART No.
DESCRIPTION
EX503
EX500,501
EX503
EX505,508
EX500,503,505
EX501,508
REMARK
48
EXPLOD ED VI EWS
DESCRIPTION
SCREW, +BVTP 4X16 TYPE2 IT-3
SCREW, +PSW M3X12
SCREW +BVTP 3X12 TYPE2 IT-3
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
KDL-32/37/40/46/55EX500 Series(AEP/UK)
PART No.
2-580-640-01
2-580-595-01
7-685-648-79
2-580-608-01
2-580-592-01
4-159-298-01
5-3-3. SCREWS
49
EXPLOD ED VI EWS
KDL-32/37/40/46/55EX500 Series(AEP/UK)
C
5-4-1. CHASSIS-1
1-842-008-11
4-167-326-01
4-166-118-01
1-487-728-11
4-166-123-31
4-158-350-01
X-2546-541-1
X-2541-846-1
X-2546-628-1
X-2547-418-1
*3-106-546-51
PART No.
REMARK
50
SWITCH UNIT
COVER, UNDER (37)
NECK (ML3)
COVER (M3) ASSY
BASE (L3) ASSY
REAR COVER (TR46) ASSY
REAR COVER (46_SAT) ASSY EX505
COVER,ECS
HOTEL ASSY
See Hotel Addendum
AC INLET FILTER
BRACKET, VESA (S)
SUPPORT, PANEL
DESCRIPTION
Note:
8
9
9a
1
2
3
4
5
6
REF. No.
EXPLOD ED VI EWS
KDL-32/37/40/46/55EX500 Series(AEP/UK)
5-4-2. CHASSIS-2
17
18
19
20
21
16
11
12
13
14
15
10
REF. No.
X-2546-629-1
X-2546-746-1
A-1753-636-A
4-166-268-01
1-811-056-12
1-474-205-11
A-1760-331-A
A-1768-994-A
A-1769-581-A
1-837-639-11
1-837-640-11
1-858-371-11
4-157-973-11
4-157-974-11
1-857-643-11
1-857-650-11
PART No.
DESCRIPTION
EX500,501
EX503
EX505
EX500,501,505
EX503
EX500,503,505
EX501
REMARK
51
EXPLOD ED VI EWS
DESCRIPTION
SCREW, +BVTP 4X16 TYPE2 IT-3
SCREW, +PSW M3X12
SCREW +BVTP 3X12 TYPE2 IT-3
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
SCREW, +BVST 3X8
SCREW, +PWTP2 4X16
KDL-32/37/40/46/55EX500 Series(AEP/UK)
PART No.
2-580-640-01
2-580-595-01
7-685-648-79
2-580-608-01
2-580-592-01
4-159-298-01
2-580-629-01
4-167-964-01
5-4-3. SCREWS
52
EXPLOD ED VI EWS
KDL-32/37/40/46/55EX500 Series(AEP/UK)
C
5-5-1. CHASSIS-1
1-842-009-11
4-167-326-01
4-156-946-01
4-166-118-11
1-487-749-11
4-157-979-11
4-158-351-01
X-2546-543-1
X-2541-847-1
X-2546-580-1
X-2547-421-1
*3-106-546-51
PART No.
SWITCH UNIT
COVER, UNDER (55)
NECK (LL3)
COVER LL3) ASSY
BASE (LL3) ASSY
REAR COVER (55TR) ASSY
REAR COVER (55 SAT) ASSY
COVER,ECS
HOTEL ASSY
AC INLET FILTER
BRACKET, VESA (S)
BRACKET, VESA (XL)
SUPPORT, PANEL
DESCRIPTION
53
EX505
REMARK
Note:
8
9
10
10a
1
2
3
4
5
6
REF. No.
EXPLOD ED VI EWS
KDL-32/37/40/46/55EX500 Series(AEP/UK)
5-5-2. CHASSIS-2
20
21
18
19
11
12
13
14
15
16
17
REF. No.
X-2546-579-1
A-1753-636-A
4-166-268-01
1-811-057-12
1-474-203-11
1-474-206-11
A-1760-331-A
A-1768-994-A
A-1769-581-A
1-858-354-11
1-837-639-11
1-837-640-11
1-857-653-11
1-857-652-11
PART No.
DESCRIPTION
EX500,501,505
EX503
EX500,EX501
EX503
EX505
REMARK
54
EXPLOD ED VI EWS
DESCRIPTION
SCREW, +BVTP 4X16 TYPE2 IT-3
SCREW, +PSW M3X12
SCREW +BVTP 3X12 TYPE2 IT-3
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
SCREW, +BVST 38
KDL-32/37/40/46/55EX500 Series(AEP/UK)
PART No.
2-580-640-01
2-580-595-01
7-685-648-79
2-580-608-01
2-580-592-01
4-159-298-01
2-580-629-01
5-5-3. SCREWS
55
EXPLOD ED VI EWS
*1-910-060-11
*1-910-060-12
*1-910-060-13
*1-910-060-14
*1-910-060-15
*1-910-060-16
*1-910-060-17
KDL-32/37/40/46/55EX500 Series(AEP/UK)
*1-910-060-24
1-837-521-11
*1-910-060-26
*1-910-060-25
*1-910-060-23
40 INCHES
*1-910-060-22
1-837-524-11
*1-837-324-11
*1-837-322-11
*1-910-060-10
*1-910-060-21
*1-836-742-11
*1-910-060-09
*1-910-060-20
*1-910-060-08
*1-910-060-19
1-837-519-11
*1-910-060-07
1-837-523-11
*1-910-060-18
55 INCHES
46 INCHES
37 INCHES
1-837-517-11
*1-910-060-06
32 INCHES
56
MANUAL, INSTRUCTION
*4-174-990-11
1-487-758-11
D SUB CONNECTOR
ETHERNET CONNECTOR(8P)
USB CONNECTOR
1-822-484-11
1-822-525-21
1-821-827-21
1-821-868-11
1-821-834-12
1-822-579-31
KDL-32/37/40/46/55EX500 Series(AEP/UK)
1-822-482-11
5 - 6 - 4. MI SCELLANEO US
EX503
EX508
EX505,EX508
EX500,EX501
EX500,EX501,EX504
1-487-700-11
MANUAL, INSTRUCTION
MANUAL, INSTRUCTION
*4-174-985-31
*4-174-989-71
MANUAL, INSTRUCTION
*4-174-985-21
1-842-096-11
1-822-524-21
1-842-010-11
1-822-581-12
1-822-580-41
PHONO JACK 5P
PHONO JACK 2P
JACK
57
KDL-32/37/40/46/55EX500 Series(AEP/UK)
9-888-265-04
END
Sony Corporation
Sony UK
Service Promotions Dept.
58
English
10FP7100-1
Made in U.K.
2010.6
*** Production line need to create pull gauge for operator use
Finished Assembly
Correct
Align Hole
Correct
Assembly Hole
Director Outside
Attention :
The Screws are
different to the
side cover & I/O
Wrong
Wrong
Finished
Finished