64192RK5K5FL1 5

Document Number: 64192RK5K5FL1-5B
April 2011
installation guide
Total Access 1500 Expansion Kit

Installation and Maintenance Guide
Total Access 1500 Expansion Kit Installation and Maintenance Guide
Front Matter
Trademarks
Brand names and product names included in this document are trademarks, registered trademarks, or trade names of their respective holders.
To the Holder of this Document

The contents of this document are current as of the date of publication. ADTRAN reserves
the right to change the contents without prior notice.
In no event will ADTRAN be liable for any special, incidental, or consequential damages or
for commercial losses even if ADTRAN has been advised thereof as a result of issue of this
document.
About this Document

This document provides instructions for the installation of the Total Access 1500 Expansion
Kit. The intended audience for this information is the craftperson responsible for the installation and maintenance of the equipment. These instructions assume familiarity with the
intended use of the equipment, basic and required installation skills, and knowledge of local
and accepted safety practices.
901 Explorer Boulevard

P.O. Box 140000
Huntsville, AL 35814-4000
United States
(256) 963-8000
2011 ADTRAN, Inc.
All Rights Reserved.
ii
64192RK5K5FL1-5B
Revision History
Revision History
Revision
Date
Description
March 2011
Initial release.
April 2011
Removed customer-specific references to make document

available to all customers.
Conventions
The following typographical conventions are used in this document:
This font indicates a cross-reference link.
This font indicates screen menus, fields, and parameters.
THIS FONT indicates keyboard keys (ENTER, ESC, ALT). Keys that are to be pressed simultaneously are shown with a plus (+) sign (ALT indicates that the ALT key and X key should be
pressed at the same time).
This font indicates references to other documentation and is also used for emphasis.
Thisfont indicates on-screen messages and prompts.
Thisfont indicates text to be typed exactly as shown.
THIS FONT indicates silk-screen labels or other system label items.
This font is used for strong emphasis.
64192RK5K5FL1-5B
iii
Hazard Classifications
The following hazard classifications are used in this document:
DANGER
DANGER indicates a hazard with a high level of risk which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazard with a medium level of risk which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazard with a low level of risk which, if not avoided,
could result in minor or moderate injury. CAUTION can also be used to alert
against unsafe practices associated with events that could lead to personal
injury.
NOTICE
Notice call-outs indicate a potentially hazardous situation not related to
personal injury, such as messages related to property damage only.
NOTE
Notes inform the user of additional, but essential, information, or features.
iv
64192RK5K5FL1-5B
Icons
Icons
The following icons are used throughout the ADTRAN document suite.
jobAid
installation guide
deployment guide
application guide
reference guide
diagnostic guide
safety and regulatory
engineering guide
release notes
upgrade guide
user guide
Training
ADTRAN offers training courses on our products. These courses include overviews on
product features and functions while covering applications of ADTRAN product lines.
ADTRAN provides a variety of training options, including customized training and courses
taught at our facilities or at customer sites.
For inquiries concerning training, contact ADTRAN:
Training Phone: 800-615-1176, next. 6303
Training Fax: 256-963-6217
Training Email: training@adtran.com
64192RK5K5FL1-5B
vi
64192RK5K5FL1-5B
Contents
Scope of this Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
In this Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cabinet Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety and Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Shipping Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Tools and Materials Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chassis Installation and DC Power/Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . .
Data Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm Wire Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DLC Converter Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protector Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
13
14
16
18
18
21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Appendix A
Warranty and Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
ADTRAN Customer Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
ADTRAN Sales. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
ADTRAN Technical Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
ADTRAN Repair/CAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Repair and Return Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
64192RK5K5FL1-5B
vii
Figures
Figure 1.
Figure 2.
Figure 3.
Figure 4.
Figure 5.
Figure 6.
Figure 7.
Figure 8.
Figure 9.
Figure 10.
viii
288-Line Cross Connect Cabinet (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . 3

480-Line Cross Connect Cabinet (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . 4
288X Cabinet Before Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
288X Cabinet After Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
480X Cabinet Before Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
480X Cabinet After Expansion Kit Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Total Access 1500 (Rear View) Power and Ground Terminals . . . . . . . . . . . . . 13
Champ Clip Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Alarm Wire Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Total Access 1500 (Rear View) with DLC Converter Cable . . . . . . . . . . . . . . . 18
64192RK5K5FL1-5B
Tables
Tables
Table 1.
Table 2.
Table 3.
Table 4.
Table 5.
Table 6.
Table 7.
Table 8.
Table 9.
64192RK5K5FL1-5B
Topic List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Total Access 1500 Expansion Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Total Access 5000 Line Modules Required for Total Access 1500 Expansion . 11
Total Access 1500 DS-1 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Total Access 5000 to Total Access 1500 RS485 Cable Connections . . . . . . . . 16
Total Access 1500 to Total Access 5000 Alarm Connections . . . . . . . . . . . . . . 17
288X Protector Assignments (Block #3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
480X Protector Assignments (Block #5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ix
64192RK5K5FL1-5B
Total Access 1500 Expansion Kit

Scope of this Guide
This guide provides product descriptions, installation and maintenance instructions, and
regulatory information specific to the Total Access 1500 Expansion Kit (P/N 4192RK5K5FL1).
In this Guide
This guide contains the topics listed in Table 1.
Table 1. Topic List
Topic
64192RK5K5FL1-5B
See Page
Introduction
Installation
12
Maintenance
22
Related Documentation
Refer to Table 2 for additional information regarding the Total Access 1500 Expansion Kit.
Table 2. Related Documentation
Title
Part Number
Total Access 1500 Chassis Installation and Maintenance Practice
61180001L1-5
Total Access 1500 Chassis Job Aid
61180001L1-22
Total Access 1500 96-Pair D4 to DLC Converter Cable Job Aid
61180011L4-22
Total Access 5000 Line Module Input/Output Dual Champ 50-Pin Divided Rear Panel
Job Aid
61187401G1-22
Total Access 5000 Access Module Input/Output Blank Panel Job Aid
61187923G1-22
Total Access 5000 23-Inch Chassis Job Aid
61187001G1-22
Total Access 5000 23-Inch Chassis Installation and Maintenance Guide
61187001G1-5
Total Access 5000 23-Inch Chassis Compliance Notice
61187001G1-17
64192RK5K5FL1-5B
Introduction
Introduction
The Total Access 1500 Expansion Kit (P/N 4192RK5K5FL1) adds a Total Access 1500 to the
following cabinets containing a Total Access 5000 OSP System:
288-Line Cross Connect (288X) Cabinet (P/N 41925K288XL1/L2)
480-Line Cross Connect (480X) Cabinet (P/N 41925K480XL1/L2)
The addition of this expansion kit provides the capacity for up to 96 additional DS0 Special
Circuits.
Cabinet Views
See Figure 1 and Figure 2 for a front view of the 288X and 480X cabinets with the Total Access
1500 Expansion Kit installed.
Total Access 5000
Total Access 1500
Figure 1. 288-Line Cross Connect Cabinet (Front View)
64192RK5K5FL1-5B
Total Access 5000
Total Access 1500
Figure 2. 480-Line Cross Connect Cabinet (Front View)
64192RK5K5FL1-5B
Introduction
System Diagrams
See Figure 3 through Figure 6 for system diagrams of the 288X and 480X cabinets before and
after installation of the Total Access 1500 Expansion Kit.
Total Access 5000
Cross
Connect
F2
1100
F1
1100
F1
101 200
F1
201 300
F2
101 200
F2
201 300
F2
301 400
F2
401 500
Slots 14-22
Not Used
Slot 1
Slot 2
Slot 3
Slot 4
Slot 5
Slot 6
Slot 7
Slot 8
Slot 9
Slot 10
Slot 11
Slot 12
Reserved
for SCM Card
Slot 13
288 Lines
POTS+ADSL
F2
501 600
25-Pair
Splice Modules
Figure 3. 288X Cabinet Before Expansion Kit Installed
64192RK5K5FL1-5B
8-Port HDSL4 Module in Slot 13

8-Port T1 Module in Slot 14
Total Access 5000
RS485
Alarm
216 Lines
POTS+ADSL
LP2/RX
LP1/TX
4 DS1 (Ports 5-8)
Slot 1
Slot 2
Slot 3
Slot 4
Slot 5
Slot 6
Slot 7
Slot 8
Slot 9
LP1/TX
Slots
LP2/RX
10-12
Not Used
Total Access 1500
Cross
Connect
F2
1100
F1
1100
F1
101 200
F1
201 300
F2
101 200
F2
201 300
F2
301 400
F2
401 500
D4 To DLC Converter
Cable (P/N 1180011L4)
8 HDSL4, 4 T1
24 DS0
Slots 1-6
PA
PC
PB PD
72 DS0 Output
(Future)
F2
501 600
25-Pair
Splice Modules
Figure 4. 288X Cabinet After Expansion Kit Installed
64192RK5K5FL1-5B
Introduction
Total Access 5000
Slot 1
Slot 2
Slot 3
Slot 4
Slot 5
Slot 6
Slot 7
Slot 8
Slot 9
Slot 10
Slot 11
Slot 12
Reserved
for SCM Card
Slot 13
Slot 14
Slot 15
Slot 16
Slot 17
Slot 18
Slot 19
Slot 20
Slot 21
Slot 22
Not Used
480 Lines
POTS+ADSL
Cross
Connect
F2
1100
F2
101 200
F1
1100
F1
101 200
F2
201 300
F2
301 400
F1
201 300
F1
301 400
F1
401 500
F2
601 700
F2
701 800
F2
401 500
F2
501 600
F2
801 900
F2
901 1000
25-Pair
Splice Modules
Figure 5. 480X Cabinet Before Expansion Kit Installed
64192RK5K5FL1-5B
8-Port HDSL4 Module in Slot 19

8-Port T1 Module in Slot 20
Total Access 5000
Slots 21-22
Not Used
RS485
Alarm
4 DS1 (Ports 5-8)
LP2/RX
LP1/TX
408 Lines
POTS+ADSL
Total Access 1500

D4 to DLC Converter
Cable (P/N 1180011L4)
1 2 3
Cross
Connect
F2
1100
F2
101 200
F1
1100
F2
201 300
F1
101 200
F2
301 400
PA
PC 72 DS0 Output
(Future)
PB PD
4 5
F1
201 300
F2
401 500
24 DS0
Slots 1-6
Slot 13
Slot 14
Slot 15
Slot 16
Slot 17
Slot 18
LP1/TX
LP2/RX
Slot 1
Slot 2
Slot 3
Slot 4
Slot 5
Slot 6
Slot 7
Slot 8
Slot 9
Slot 10
Slot 11
Slot 12
Reserved
for SCM Card
8 HDSL4, 4 T1
F1
301 400
F2
501 600
F2
601 700
F1
401 500
F2
701 800
F2
801 900
F2
901 1000
25-Pair
Splice Modules
Figure 6. 480X Cabinet After Expansion Kit Installed
64192RK5K5FL1-5B
Introduction
Safety and Regulatory Compliance

!
WARNING
To prevent electrical shock, do not install equipment in a wet location or
during a lightning storm.
CAUTION
CAUTION!
SUBJECT TO ELECTROSTATIC DAMAGE
OR DECREASE IN RELIABILITY
HANDLING PRECAUTIONS REQUIRED
Electrostatic Discharge (ESD) can damage electronic modules. When

handling modules, wear an antistatic discharge wrist strap to prevent
damage to electronic components. Place modules in antistatic packing
material when transporting or storing. When working on modules, always
place them on an approved antistatic mat that is electrically grounded.
NOTE
This product is intended for installation in Restricted Access Locations only.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause
undesired operation.
Changes or modifications not expressly approved by ADTRAN could void the users
authority to operate this equipment.
64192RK5K5FL1-5B
Shipping Contents
The Total Access 1500 Expansion Kit consists of the components listed in Table 3. After
unpacking the Expansion Kit, inspect it for damage. If damage has occurred, file a claim with
the carrier then contact ADTRAN Customer Service. Refer to Appendix A, Warranty and
Customer Support for further information. If possible, keep the original shipping container
for returning the Expansion Kit for repair or for verification of shipping damage.
CAUTION
CAUTION!
SUBJECT TO ELECTROSTATIC DAMAGE
OR DECREASE IN RELIABILITY
HANDLING PRECAUTIONS REQUIRED
Electrostatic Discharge (ESD) can damage electronic modules. When

handling modules, wear an antistatic discharge wrist strap to prevent
damage to electronic components. Place modules in antistatic packing
material when transporting or storing. When working on modules, always
place them on an approved antistatic mat that is electrically grounded.
Table 3. Total Access 1500 Expansion Kit Contents
10
Description
Part Number
Quantity
Total Access 1500 Chassis (23-Inch)
1180001L1
Total Access 5000 Line Module Input/Output Dual Champ

50-Pin Divided Rear Panel (LMIO2-CH50D)
1187401G1
Total Access 5000 Access Module Input/Output Blank Panel

(AMIO2 Blank)
1187923G1
Total Access 1500 DLC Converter Cable
1180011L4
Loop 1/TX-Out Cable Assembly
N/A
Loop 2/RX-In Cable Assembly
N/A
RS485 Cable
N/A
Total Access 1500 Alarm Cable
N/A
Total Access 1500 Ground Wire
N/A
Total Access 1500 Primary 48V IN Wire
N/A
Total Access 1500 Secondary 48V IN Wire
N/A
Total Access 1500 Primary RTN Wire
N/A
Total Access 1500 Secondary RTN Wire
N/A
7.5A GMT Fuse
N/A
Captive Champ Screw, 0.400
N/A
64192RK5K5FL1-5B
Introduction
Table 3. Total Access 1500 Expansion Kit Contents (Continued)

Description
Part Number
Quantity
Cable Tie
N/A
Door Label Set
N/A
64192RK5K5FL1-5
NOTE
The Expansion Kit does not include Total Access 5000 or Total Access 1500
modules, which are purchased separately. The Total Access 5000 modules
listed in Table 4 are required for the Total Access 1500 Expansion. The Total
Access 1500 modules required vary, depending on the particular application.
Table 4. Total Access 5000 Line Modules Required for Total Access 1500 Expansion
64192RK5K5FL1-5B
Description
Part Number
Quantity
Total Access 5000 8-Port HDSL4 Line Module
1187310L1
Total Access 5000 8-Port T1 Line Module
1187300L1
11
Installation
The installation procedure consists of the following main steps:
Chassis Installation and DC Power/Ground Wiring on page 13
Data Connections on page 14
Alarm Wire Connections on page 16
DLC Converter Cable Connections on page 18
Protector Assignments on page 18
Turn Up on page 21
Tools and Materials Required

The following tools and materials are required to install the Total Access 1500 Expansion Kit:
Digital multimeter
Wire wrap tool
Wire strippers
Side cutters
Phillips-head screwdrivers #1 and #2
Flat-head screwdriver
Rack screws (4)
Antioxidant compound (such as NO-OX-ID)
12
64192RK5K5FL1-5B
Installation
Chassis Installation and DC Power/Ground Wiring

To install the Total Access 1500 Chassis and connect ground and power wiring, complete the
following steps:
1. Install the Total Access 1500 Chassis in the rack directly below the Total Access 5000. Use
at least two rack screws per side. For more information concerning the installation of the
Total Access 1500 Chassis, refer to the Total Access 1500 Chassis Job Aid (P/N 61180001L122) and the Total Access 1500 Chassis Installation and Maintenance Practice (P/N
61180001L1-5).
2. Swing the rack open to access the rear of the Total Access equipment.
NOTE
Apply antioxidant compound to all ground and power interfaces before
making wire connections.
3. Connect the Total Access 1500 ground wire provided in the kit between the ground
terminal on the Total Access 1500 backplane (see Figure 7) and the rack.
4. Connect the primary and secondary DC power wires (48V and RTN) provided in the kit
between the DC power system and the Total Access 1500 power terminals as follows:
a. Connect the ring terminal ends of the four power wires to the primary and
secondary 48V and RTN terminals on the Total Access 1500 backplane according
to the wire labels (see Figure 7).
b. Connect the unterminated ends of the primary 48V and RTN wires to GMT fuse
position 2 on the DC power system.
c. Connect the unterminated ends of the secondary 48V and RTN wires to GMT fuse
position 3 on the DC power system.
NOTE
Do not install fuses for the Total Access 1500 until directed later in the
procedure.
Figure 7. Total Access 1500 (Rear View) Power and Ground Terminals
64192RK5K5FL1-5B
13
Data Connections
Make data connections between the Total Access 1500 and Total Access 5000 as appropriate
for the cabinet model as follows. Refer to the schematics in System Diagrams on page 5 as
needed.
1. At the rear of the Total Access 5000 Chassis:
a. Disconnect the Champ cables from the following slots.
288X cabinet - slots 10, 11, and 13
480X cabinet - slots 19, 20, and 21
Label the cables from slots 10 and 11 (288X) or slots 19 and 20 (480X) with their slot
numbers as they will be reused later in the procedure.
b. Remove the LMIO2 panel from the following slots:
288X cabinet - slots 13 and 14
480X cabinet - slots 19, 20, 21, and 22
c. Install the LMIO2-CH50D (P/N 1187401G1) provided in the kit over the following
slots. Refer to the Total Access 5000 Line Module Input/Output Dual Champ 50-Pin
Divided Rear Panel Job Aid (P/N 61187401G1-22) for installation instructions.
d. In the 480X cabinet only, install an AMIO2 Blank (P/N 1187923G1) over slots 21 and
22. Refer to the Total Access 5000 Access Module Input/Output Blank Panel Job Aid
(P/N 61187923G1-22) for installation instructions. The AMIO2 Blank is not used in
the 288X cabinet.
2. Connect the male Champs on the Y cables to the newly installed LMIO2-CH50D on the
Total Access 5000 backplane as follows:
a. Connect the male Champ labeled LOOP1/TX-OUT to the TX OUT LOOP 1
connector on the following slot:
288X cabinet - slot 14
Torque the captive Champ screw provided to 3.6 in lbs. Secure the lower end of the
Champ cable to the LMIO2-CH50D using one of the cable ties provided.
b. Connect the male Champ labeled LOOP2/RX-IN to the RX IN LOOP 2 connector
on the following slot:
Torque the captive Champ screw provided to 3.6 in lbs. Secure the lower end of the
Champ cable to the LMIO2-CH50D using one of the cable ties provided.
3. Locate the two cables that were disconnected from the Total Access 5000 and modify the
male Champs so they can mate with the female Champs on the Y cables:
a. Replace the screw at the top of the Champ with the 0.400-inch captive Champ screw
provided in the kit.
b. Remove the clip at the base of the Champ as shown in Figure 8.
14
64192RK5K5FL1-5B
Installation
Replace
Screw
Remove
Clip
Figure 8. Champ Clip Removal

4. Connect the female Champs on each Y cable to the male Champs that were formerly
connected to the Total Access 5000:
a. Connect the female Champ labeled LOOP1/TX-OUT to the male Champ formerly
connected to slot 10 (288X) or slot 19 (480X). Tighten the screw at the top of each
Champ to secure.
b. Connect the female Champ labeled LOOP2/RX-IN to the male Champ formerly
connected to slot 11 (288X) or slot 20 (480X). Tighten the screw at the top of each
Champ to secure.
5. Wire wrap the DS-1 wires on the Y cables to the Total Access 1500 backplane according
to the labeling, color coding, and connections shown in Table 5.
Table 5. Total Access 1500 DS-1 Cable Connections
Label
Total Access 1500

TX-OUT (T/R)
TXWHT/
64192RK5K5FL1-5B
Wire Color
Total Access 1500

Connector
WHT/BLU
P11 A - T
BLU/WHT
P11 A - R
WHT/ORG
P10 B - T
ORG/WHT
P10 B - R
WHT/GRN
P9 C - T
GRN/WHT
P9 C - R
WHT/BRN
P8 D - T
BRN/WHT
P8 D - R
Drain
Ground
15
Table 5. Total Access 1500 DS-1 Cable Connections (Continued)

Label
Total Access 1500

RX-IN (T1/R1)
TX
Wire Color
Total Access 1500

Connector
WHT/BLU
A - T1
BLU/WHT
A - R1
WHT/ORG
B - T1
ORG/WHT
B - R1
WHT/GRN
C - T1
GRN/WHT
C - R1
WHT/BRN
D - T1
BRN/WHT
D - R1
Drain
Ground
6. Wire wrap the RS485 cable from the Total Access 5000 to the Total Access 1500 according
to the labeling, color coding, and connections shown in Table 6.
7. Ensure that the RS485 switch (SW2) on the Total Access 1500 backplane is set to EN
(enable).
Table 6. Total Access 5000 to Total Access 1500 RS485 Cable Connections
Label
TA5000 RS485
Out
Total Access
5000 Pin
Wire Color
Total Access
1500 Pin
RS485 Out-A
WHT/BLU
P12 - RS485A
RS485 Out-B
BLU/WHT
P12 - RS485B
RS485 Out-GND
Drain
NC
Label
TA1500 RS485
Alarm Wire Connections

To make alarm connections between the Total Access 5000 and the Total Access 1500,
complete the following steps:
1. Remove the protective cover from the SMIO3 alarm input connections on the Total
Access 5000 backplane.
2. Wire wrap the Total Access 1500 alarm cable wires between the Total Access 5000 and
the Total Access 1500. Refer to Figure 9 for the alarm wiring schematic and Table 7 for
connection details.
3. Replace the protective cover on the SMIO3.
16
64192RK5K5FL1-5B
Installation
Total Access 5000 (Rear View)
17
-48
ALM
SW1
OUT
1
CLK
1
TERM
21
CLK IN
21
J23
21
J24
J12
J13
J14
J15
J16
O
N
IN
21
Total Access 1500 (Rear View)
Figure 9. Alarm Wire Connections

Table 7. Total Access 1500 to Total Access 5000 Alarm Connections
Label
TA1500 ALARM
64192RK5K5FL1-5B
Total Access
5000 External
Inputs Pin
Wire Color
Total Access 1500

Connector PinS
P13
9-A
WHT/BLU
VMJ (NO)
9-B
BLU/WHT
VMJ (C)
10 - A
WHT/ORG
VMN (NO)
10 - B
ORG/WHT
VMN (C)
Label
TA1500 ALARM
17
DLC Converter Cable Connections

A Total Access 1500 96-Pair D4 to DLC Converter Cable (P/N 1180011L4) is provided in the
Expansion Kit to convert the standard D4 pinout to a DLC pinout for connection to the cable
leading to the protection block. To connect the DLC converter cable, complete the following
steps:
1. Connect the DLC converter cable to the rear of the Total Access 1500 as follows (see
Figure 10):
a. Connect the Champ labeled T/R (A) to the PAIR 1 T/R connector on the Total
Access 1500.
b. Connect the Champ labeled T1/R1 (B) to the PAIR 2 T1/R1 connector on the Total
Access 1500.
c. Connect the Champ labeled E/SG (C) to the PAIR 3 E/SG connector on the Total
Access 1500.
d. Connect the Champ labeled M/SB (D) to the PAIR 4 M/SB connector on the Total
Access 1500.
MANAGEMENT
Pair1
PAIR 1
T/ R
50
26
25
IN
RTN
-48VPRIMARY
ETHERNET
Pair2
PAIR 2
T1 / R1
50
1
26
Pair3
WARNING
20Hz FUSE MUST

BE REMOVEDBEFORE
REAR COVER
PAIR 3
E / SG
50
1
26
IN
RTN
-48V SECONDARY
Pair4
PAIR 4
M/ SB
50
PGTC
1
25
50
PA
PB
PC
PD
Figure 10. Total Access 1500 (Rear View) with DLC Converter Cable
2. Connect the Champ labeled PA to the cable that was formerly connected to Total Access
5000 slot 13 (288X) or slot 21 (480X). Tighten the screw the top of each Champ to secure.
(The Champs labeled PB, PC, and PD are for future expansion and are not connected.)
3. Replace the existing door labels with the new labels provided in the kit.
Protector Assignments
New protector assignments for the Total Access 1500 and Total Access 5000 are shown in
Table 8 (288X) and Table 9 (480X).
NOTE
F1 cross connect assignments for the 288X and 480X cabinets match the
protector assignments.
18
64192RK5K5FL1-5B
Installation
Table 8. 288X Protector Assignments (Block #3)
Total Access 5000

Protector
Module
Position
Slot
Function
Protector
Module
Position
276
227
277
228
278
230
4
5
Loop 1
Slot
Port
1
2
279
280
281
232
282
233
283
234
284
235
236
T1 (Slot 14)
231
HDSL (Slot 13)
226
229
237
2
3
TX OUT
238-250
Not Used
285
286
287
288
289
252
290
253
291
292
255
4
5
Loop 2
293
294
257
295
258
296
259
297
260
261
262
263-275
T1 (Slot 14)
256
HDSL (Slot 13)
251
254
64192RK5K5FL1-5B
Port
Total Access 1500
2
3
4
RX IN
298
299
300
4
Not Used
Not Used
19
Table 9. 480X Protector Assignments (Block #5)

Total Access 5000
Protector
Module
Position
Slot
Function
Protector
Module
Position
476
427
477
428
478
430
4
5
Loop 1
Slot
Port
1
2
479
480
481
432
482
433
483
434
484
435
436
T1 (Slot 20)
431
HDSL (Slot 19)
426
429
437
2
3
TX OUT
438-450
Not Used
485
486
487
488
489
452
490
453
491
492
455
4
5
Loop 2
493
494
457
495
458
496
459
497
460
461
462
463-475
T1 (Slot 20)
456
HDSL (Slot 19)
451
454
20
Port
Total Access 1500
2
3
4
RX IN
498
499
500
4
Not Used
Not Used
64192RK5K5FL1-5B
Installation
Turn Up
To turn up the system, complete the following steps:
1. Install the 7.5A GMT fuses provided in the kit into fuse positions 2 and 3 on the front of
the DC power shelf.
2. Install the Total Access 1500 power supply unit (not included).
3. Verify that the Total Access 1500 powers up (the green power LED on the Total Access
1500 should light up).
4. Verify proper voltage (54 VDC) at the Total Access 1500.
64192RK5K5FL1-5B
21
Maintenance
The Total Access 1500 does not require routine maintenance for normal operation. Do not
attempt to repair the Total Access 1500 in the field. Repair services are obtained by returning
the defective unit to ADTRAN. Refer to Appendix A, Warranty and Customer Support for
further information.
22
64192RK5K5FL1-5B
Appendix A
Warranty and Customer Support
Warranty
ADTRAN will replace or repair our products within the warranty period if they do not meet
their published specifications or fail while in service. Warranty information can be found at
www.adtran.com/warranty.
ADTRAN Customer Care

From within the U.S.: 1.800.726.8663
From outside the U.S.: +1 256.963.8716
ADTRAN Sales
Pricing/Availability: 1.800.827.0807
ADTRAN Technical Support

ADTRAN offers Technical Support Engineering services for all of our products. These
services are provided at no charge during the product warranty period.
Pre-Sales Applications/Post-Sales Technical Assistance: 1.800.726.8663
Standard hours: Monday - Friday, 7 a.m. - 7 p.m. CST
Emergency hours: 7 days/week, 24 hours/day
Email: support@adtran.com
Web: http://www.adtran.com/getsupport
ADTRAN Repair/CAPS
Return for Repair/Upgrade: 1.256.963.8722
Repair and Return Address

Contact CAPS prior to returning equipment to ADTRAN.
ADTRAN, Inc.
CAPS Department
901 Explorer Boulevard
Huntsville, Alabama 35806-2807
64192RK5K5FL1-5B
A-1
ADTRAN CUSTOMER CARE

From within the U.S. 1.800.726.8663
From outside the U.S. +1 256.963.8716
PRICING AND AVAILABILITY
1.800.827.0807
installation guide
Carrier Networks Division

901 Explorer Blvd.
Huntsville, AL 35806
U.S.A.
http://www.adtran.com

64192RK5K5FL1 5

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Document Number: 64192RK5K5FL1-5B

Total Access 1500 Expansion Kit

Total Access 1500 Expansion Kit Installation and Maintenance Guide

To the Holder of this Document

About this Document

901 Explorer Boulevard

Removed customer-specific references to make document

Total Access 1500 Expansion Kit Installation and Maintenance Guide

Total Access 1500 Expansion Kit Installation and Maintenance Guide

Total Access 1500 Expansion Kit Installation and Maintenance Guide

288-Line Cross Connect Cabinet (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Total Access 1500 Expansion Kit Installation and Maintenance Guide

Total Access 1500 Expansion Kit

Total Access 1500 Expansion Kit Installation and Maintenance Guide

Total Access 1500 Chassis Installation and Maintenance Practice

Total Access 1500 Chassis Job Aid

Total Access 1500 96-Pair D4 to DLC Converter Cable Job Aid

Total Access 5000 23-Inch Chassis Job Aid

Total Access 5000 23-Inch Chassis Installation and Maintenance Guide

Total Access 5000 23-Inch Chassis Compliance Notice

Total Access 5000

Total Access 1500

Figure 1. 288-Line Cross Connect Cabinet (Front View)

Total Access 1500 Expansion Kit Installation and Maintenance Guide

Total Access 5000

Total Access 1500

Figure 2. 480-Line Cross Connect Cabinet (Front View)

Total Access 5000

Figure 3. 288X Cabinet Before Expansion Kit Installed

Total Access 1500 Expansion Kit Installation and Maintenance Guide

8-Port HDSL4 Module in Slot 13

4 DS1 (Ports 5-8)

Total Access 1500

Figure 4. 288X Cabinet After Expansion Kit Installed

Total Access 5000

Figure 5. 480X Cabinet Before Expansion Kit Installed

Total Access 1500 Expansion Kit Installation and Maintenance Guide

8-Port HDSL4 Module in Slot 19

Total Access 1500

Figure 6. 480X Cabinet After Expansion Kit Installed

Safety and Regulatory Compliance

HANDLING PRECAUTIONS REQUIRED

Electrostatic Discharge (ESD) can damage electronic modules. When

Total Access 1500 Expansion Kit Installation and Maintenance Guide

HANDLING PRECAUTIONS REQUIRED

Electrostatic Discharge (ESD) can damage electronic modules. When

Table 3. Total Access 1500 Expansion Kit Contents

Total Access 1500 Chassis (23-Inch)

Total Access 5000 Line Module Input/Output Dual Champ

Total Access 5000 Access Module Input/Output Blank Panel

Total Access 1500 DLC Converter Cable

Loop 1/TX-Out Cable Assembly

Loop 2/RX-In Cable Assembly

Total Access 1500 Alarm Cable

Total Access 1500 Ground Wire

Total Access 1500 Primary 48V IN Wire

Total Access 1500 Secondary 48V IN Wire

Total Access 1500 Primary RTN Wire

Total Access 1500 Secondary RTN Wire

7.5A GMT Fuse

Captive Champ Screw, 0.400

Table 3. Total Access 1500 Expansion Kit Contents (Continued)

Door Label Set