Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
~ j ~[i]i ql; l
. . . . . :.:. . . . . .
Technical Developments
in 1998: Inorganic "Metallic" Finishes,
Processes, and Equipment
by Michael Murphy
S U R V E Y S A N D G E N E R A L REFERENCES
Cleaning metal components after the Montreal Protocol was the subject of a paper by Averill et al., who
reviewed the types of contaminants, methods for
evaluating cleanliness, replacement solvents, aqueous cleaning, and other cleaning processes. Options
for degn'easing and surface preparation were also
addressed by Kanegsberg. Engelsberg provided an
overview of laser-assisted cleaning.
Starkweather et al. suggested the use of laboratory studies to predict the outcome of cleaning processes and offi~red an example tbr handling stainless
steel. A method for removing soldering fluxes incorporating an aqueous cleaning composition was patented by Cala and Reynolds. Hayes et al. II) obtained a patent, for a neutral aqueous cleaning
composition.
An overview of aqueous washing systems, including soak, spray, soak with turbulation, vertical
agitation, and rotation devices, was provided by Tulinski. Smith discussed the advantages of incorporating computers in cleaning processes tbr control,
monitoring, data collection, and documentation.
Metal Finishing
Metal Finishing
Takehana, H. et al., U.S. Patent 5,756,261; assignors to Matsushita Electronics Corp. and Tokyo Ohka Kogyo Co. Ltd.
Tomioka, N., U.S. Patent 5,800,246; assignor to Rich Hill Inc.
Watkin. R.B. (I), U.S. Patent 5,716,261; assignor to Wheelabrator
Corp.
Watkim R.B. !II), U.S. Patent 5,730,646; assignor to U.S. Filter
Corp.
Williams, N.L., U.S. Patent 5,688,162
Williford, J.F., Precision Cleaning, 6(6):12; 1998
Yam, B.S., U.S. Patent 5,681,205; assignor to Church & Dwight
Co. Inc.
.........
>
MASS FINISHING
The effect of molybdate on AC sulfuric acid anodizing of 6063 aluminum alloys was investigated by
Sert~elik et al. S h a r m a et al. (I and II) determined
the influence of hydrochloric acid, nitric acid, and
ammonium nitrate as additives in the hard anodizing of high-strength 5124 a l u m i n u m alloys. A basic
introduction to pulse anodizing was provided by
Rasmussen. Lerner suggested using a combination
18
[[
Chromium
A colloquium on hard and decorative chromium plating was held at the School of Mines in St. Etienne.
The proceedings include 27 papers (half in English
and half in French) covering subjects from chromic
acid production to regulatory requirements and pallution prevention along with substitute finishes.
Durut et al. demonstrated the strong influence of
plating temperature on the microstructure and
properties of chromium electrodeposits and showed
that 40C is a critical temperature around which
hardness, stress, and crack density peak. The mechanism of electrodeposition of chromium coatings was
ko_6; 1_998
Jackson. Mandich used a quartz crystal microbalance to determine anodic dissolution efficiency in a
chromium plating bath.
19
A r e v i e w of e l e c t r o d e p o s i t i o n f r o m t r i v a l e n t chrom i u m e l e c t r o l y t e s w a s p r o v i d e d by P e a r s o n a n d
Long. I b r a h i m et al. r e p o r t e d t h e influence of m e t h anol a n d formic acid on t h e corrosion a n d w e a r
r e s i s t a n c e of t h i c k c h r o m i u m deposits o b t a i n e d f r o m
a u r e a - b a s e d t r i v a l e n t c h r o m i u m electrolyte. T h i c k
chromium plating from trivalent chromium baths
w a s t h e subject of a p a p e r p r e s e n t e d by K u d r y a v t s e v
et al., w h o n o t e d a c o r r e l a t i o n b e t w e e n l i m i t e d thickn e s s a n d d e p o s i t m o r p h o l o g y . P u l s e p l a t i n g of h a r d
c h r o m i u m f r o m a t r i v a l e n t c h r o m i u m b a t h w a s inv e s t i g a t e d by Song a n d Chin.
T h e p r a c t i c a l a n d t h e o r e t i c a l a s p e c t s of r e g e n e r ation of chromic acid p l a t i n g solutions v i a electrolytic p u r i f i c a t i o n (porous pot) w e r e c o n s i d e r e d by
M a n d i c h et al. L o r d i n v e s t i g a t e d t h e effect of pollution p r e v e n t i o n on t h e f u n c t i o n a l p r o p e r t i e s of h a r d
c h r o m e plate. A closed recycle s y s t e m for c h r o m i u m
p l a t i n g i n c o r p o r a t i n g filtration a n d electrolytic purification w a s p a t e n t e d by Iida.
S u b s t i t u t e s for c h r o m i u m p l a t i n g w e r e a d d r e s s e d
in a n u m b e r of p a p e r s . S h a h i n p r o p o s e d t h e use of
alloy e l e c t r o d e p o s i t s such as tin-nickel, tin-cobalt,
nickel-tungsten,
and cobalt-tungsten.
Thermal
s p r a y coatings w e r e s u g g e s t e d by S a r t w e l l et al. a n d
b y B o d g e r et al. H u n t et al. offered t h i n fihn c h e m ical v a p o r deposition coatings for a i r c r a f t applications.
References
2nd International Colloquium on Hard and Decorative Chromium Plating, St. Etienne, France, April 22
Averill, A.F. and H.S. Mahmood, Tralzsactions of the Institute of
Metal Finishing, 76(2):59; 1998
Bodger, B. et al., AESF Aerospace/Airline Plating and Metal
Finishing Forum, San Antonio, Texas, March 24-26, 1998, I).39
Bolch, T. et al., AESF SURIFIN '98, Minneapolis, June 22-25,
1998, Session E, p. 203
Durut, F. et al., Metal Finishing, 96(3i:52; 1998
Hall, S.M., U.S. Patent 5,782,021; assignor to Black & Decker Inc.
Horsthemke, H., AESF SURIFIN '98, Minneapolis, June 22-25,
1998, Session E, p. 195
Hunt, A. et al., AESF Aerospace/Airline Plating and Metal Finishing Forum, San Antonio, Texas, March 24-26, 1998, p.139
Ibrahim, S.K. et al., Transactions of the Institute of Metal Fimshittg, 76(4):156; 1998
Iida, H., U.S. Patent 5,766,428; assignor to Nichiei Hard Chrome
Industrial Co.
Jackson, M.R., U.S. Patent 5,759,380; assignor to General Electric Co.
Kudryavtsev, V.N. et al., AESF SUR/FIN '98, Minneapolis, June
22-25, 1998, Session E, p. 215
Lord, J., 19th AESF/EPA Pollution Prevention and Control Conference, Lake Buena Vista, Fla., Jan. 26-28, 1998, p. 59
Mandich, N.V., AESF SUPdFIN '98, Minneapolis, June 22-25,
1.998, Session E, p. 165
Mandich, N.V. et al., Plating arm S~rface Finishing, 84(12):82;
1997
20
+,
/ ; +
Eductors were used for agitation for printed circuit board production by Ward et al. to improve the
thickness distribution of copper deposits. A multipie-layered article having a bright copper layer was
patented by Cupolo et al. Oguro et al. received a
patent for a method of surface roughening copper
foil consisting of a repeated sequence of anodic dissolution to etch the foil and cathodic deposition to
attach nodules to the foil by electrodeposition. A
method of purifying copper electrolytic solutions in
electrorefining systems won a patent fbr Tomita et
al.
Kristof and Pritzker obtained a mirror-smooth
finish from an acid copper bath by combining pulsereverse plating with ultrasonic agitation. A model
for pulse-reverse copper electrodeposition of highaspect-ratio trenches and vias was developed by
West et al. Reed et al. investigated the effects of
various pulse waveforms on the thickness distribution and properties of deposits produced from acid
copper sulfate baths with and without additives. A
correlation between leveling performance and mechanical properties of DC- and pulse-plated copper
coatings was reported by Aroyo et al. Roy described
a method for producing compositionally modulated
alloys of copper and nickel using a pulse-displacement reaction scheme.
In-situ mass changes and stress measurements in
copper and nickel-iron electrodeposited multilayers
were investigated by Chassaing, who used a double
quartz crystal resonator technique. A stable citrate
electrolyte for electrodeposition of copper-nickel alloys was developed by Green et al., who found that a
pH level of 4 must be avoided due to solubility
problems. The electrodeposition of copper and copper-aluminum alloys from a room temperature chloroaluminate molten salt was reported by Tievney et
al. Bhattacharya et al. prepared copper-indium-gallium-selenium photovoltaic cells for solar energy
applications using binary and multinary electrodeposited precursors. A noncyanide brass plating bath
for making metallic foil based on a sodium polyphosphate-orthophosphate electrolyte was patented by
Ameen and Orloff.
References
Alodan, M.A. and W.H. Smyrl, Journal of the Electroehemicctl
Society, 145(3):957; 1998
Ameen, T.J. and G.L. Orloff, U.S. P a t e n t 5,762,778; assignors to
Gould Electronics Inc.
Aroyo, M. et al., AESF SUR]FIN '98, Minneapolis, J u n e 22-25,
1998, Session B, p. 61
Bhattacharya, R.N. et al., Journal of the Eleetroehemiccd Society,
145( 10):3435; 1998
Bogustavsky, I. and S. Bruckenstein, AESF SUR/F[N '98, Minneapolis, J u n e 22-25, 1998, Session H. p. 313
22
Nickel a n d N i c k e l Alloys
Hadian and Gabe determined the effect of shaped
anodes on localized nickel deposit thickness from
nickel strike and nickel sulfamate solutions. Factors
influencing the deposit cflaracteristfcs of nickel t~om
sulfamate electrolytes were addressed by B a u d r a n d
and Weisenberger. Sara'bi and Singh investigated
the effects of current density, bath temperature, and
m-meM~g ~empm'a'm~e o~ ~ e c~a~ac'~er~s~ics ~
nickel deposited ~"rom a m'~xed solvent dectrolyte
containing nickel sulfamate, ethylene glycol, and
diethylene glycol. Metal d~str~bution in the p}at~ng
of nickel/chromium was studied by J a y a k r i s h n a n et
a[. M6bius described developments in the maintenance of bright nickel electrolytes.
ogy of nickel deposited by magnetoelectrolysis using
confocal laser microscopy. Magnetic field effects on
nickel electrodeposition from a Watts bath were
reported by Devos et al. (I and II). Madore et al.
developed a model for blocking inhibition by coumatin in a Watts bath using electrochemical impedance
spectroscopy. Flow modulation as a means of studying leveling agents was described by Cheng and
West, who used coumarin in nickel plating as an
example.
The eftbct of nickel diffusion coatings on 304
stainless steel was reported by Ogel and Sapcy.
Games and Kicking de>ermined ~he effect of nicke~
solution composition on the plating of silicon. A
February 1999
posited nickel-iron alloys were characterized by Leith et aL Harris and St, Clair patented a method of
manufacturing a computer hard disk drive head
~si~g a ~ickel-ira~ electroly~e c ~ a i ~ i ~ g e t h y l
enediamine and diethylenetriamine. An investiga(nickel/cobalt/iron) and their binary alloys from sulfate electrolytes was reported by Sasaki and Talbot.
The mechanism of electrodeposition of nickel-molybdenum alloys from citrate baths was investigated
by Uekawa et al. A n a n t h and P a r t h a s a r a d h y used
an electron microscope to observe nickel-molybdenum-iron alloy coatings deposited from an ammoniacal citrate bath. A similar electrolyte was used by
Stepanova and Purovskaya to optimize conditions
for electrodeposition of nickel-based alloys of tungsten and molybdenum. The kinetics of electrodeposition and the properties of nickel-tungsten alloys
were reported by Ata~as~av and Brataeva. t~rataeva
and Atanassov also investigated the influence of
23
Silver
The materials characterization of a succinimidebased noncyanide bath for electrodeposition of thick
silver deposits was reported by Dini et al. The operating conditions and properties of a methane sulfonate-succinimide bath for silver deposition stabilized with boric acid and using polyethyleneimine as
brightener to produce mirror-bright silver deposits
were studied by Masaki et al. (I). Masaki et al.(lI)
also investigated the dissolution behavior of silver
anodes in succinimide-silver complex baths. A
method of manufacturing a silver-plated a l u m i n u m
connector was patented by Montmirail. Hwang et al.
disclosed a method using a capillary ion analyzer to
simultaneously analyze the cyanide, surfactant, and
phosphate components of a silver cyanide plating
bath.
References
Dini, J.W. et al., Plating and Surface Finishing, 84(12):62; 1997
Hwang, K. et al., Plating and Sur/hce Finishing, 85(10):74; 1998
Masaki, S. et al. (I), Metal Finishing, 96(1A):16; 1998
Masaki, S. et al. (II), Metal Finishing, 96(5):52; 1998
Montmirail, N. U.S. P a t e n t 5,741,407; assignor to Axon Cable
S.A.
Developments in lead-free tin alloys, such as tinbismuth, tin-silver, and tin-zinc, for electronics applications were addressed by Hayashi and by Nawafune et al. Bokisa patented an acid electrolyte for
electroplating tin and tin-bismuth alloys. Tin-bism u t h plating bath formulations were also the subject of patents issued to Sakurai and Yuasa, to
Sakurai et al., and to Cavallotti et al. Kondo et al.
investigated bright tin-silver alloy electrodeposition
from an organic sulfonate bath containing phosphate, iodide, and triethanolamine as chelating
agents. The properties and benefits of tin-zinc plating were discussed by Budman and Stevens.
References
Bokisa, G.S.. U.S. P a t e n t 5,698,087; assignor to McGean-Rohco
Inc.
References
Bishop, C.V. et al., AESF SUR/FIN'98, Minneapolis,June 22-25,
1998, Session V, p. 857
February 1999
Rotating cylindrical magnetron sputtering equipment won patents for Dickey and Bjornard and for
Lehan et al. Scherer (I and [Ij garnered a pair of
patents for hollow target sputtering devices. Sputtering devices were also the subject of patents
awarded to Demaray et al. (I), to Bfihr et al., to
Szczyrbowski et al., to Hershcovitch et al., to Daxinger and Haag, to Okubo et a'l., to Yamada and
Shinmura, to Obinata, to Patterson et al., to Kiyota,
to Lantsman and Licata, and to Szczyrbowski and
Teschner. Park and See obtained a patent for a
vacuum pumping system for a sputtering device.
Lo and Draper patented a method for fabricating
aluminum alloy sputtering targets. A chromium
sputtering target garnered a patent for Murata and
Taniguchi (I). Shindo and Suzuki obtained a patent
for a high-purity cobalt sputtering target. Cobalt
alloy sputtering targets won a patent for Schlott et
al. Kardokus devised a method of making highpurity copper sputtering targets. Titanium sputtering targets were the subject of patents awarded to
Sawada et al., to Murata and Taniguchi (II), and to
Masuda et al.
Satou et al. obtained a patent for a sputtering
target formed of refractory metallic silicide. Sputtering targets were also the subject of patents granted
to Hunt and Gilman, to Emigh and Willett, to
et al., to Morita, and to Demaray et al. (II). Schwendener patented an arrangement for mounting and
dismounting a sputtering target or arc evaporation
source. A method and apparatus t~or cleaning a target source during material deposition won a patent
for Tepman.
sp,atteriag eathexle with u,aifer~Aty ee~apep,sation was patented by Hurwitt. Szczyrbowski and
Marquardt patented a cathode assembly. A sputtering cathode Mso won a patent for Bernick. Sleek
devised an anode structure for magnetron sputtering systems. An overview of current practices tbr
evaluation of decorative PVD finishes was provided
by van der Kolk et al. Meredith et al. obtained a
patent for a system for evaluating the reflectance of
thin film coatings.
References
Achtner, W. and G. Klemm, U.S. Patent 5,788,769;
Balzers und Leybold Deutschland Holding AG
Bfihr et al., U.S. Patent 5,688,388; assignors to
Leybold Deutschland Holding AG
Bernick, M.A., U.S. Patent 5,736,019
Lae~:~,er, P.B. and K.Q. T r ~ , LT,S. P.~t~.~t5,72,8,917;
Advanced Micro Devices Inc.
Bewilogua, K. et al., 41st Annual SVC Technical
Boston, April 18-23, 1998, p. 75
30
assignors to
Balzers und
~.~sJg.~4,r.., t,o
Conference,
Peripherals Inc.
Horsfalh R . H , 41st Annual SVC Technical Conference, Boston,
April 18-23, 1998, p. 60
Hunt~ T. and RS. Gilman~ U.S. Pntent 5,674,367: assignors Sony
Corp. and Materials Research Corp.
Hurwiet, S.~ U.S. P a t e n t 5,783,048; assigltor to Tokyo Electron
Ltd.
Kamei, M. et hi., U.S. P a t e m 5,783,055; assignors to Hitachi Ltd.
Kardokus, J.K., U.S. P a t e n t 5,803,342; assignor to Johnson Matthey Electronics Inc.
Katsamberis, D. et al.. Progress in Organic Coating& 34( 1-4):130;
1998
Kawata. K., U.S. P a t e n t 5,679,448; assignor to Oriental Engineering Co. Ltd.
Kiyota, T., U.S. P a t e n t 5,770,025; assignor to Nihon Shinku
Oijutsu KK
Knapp, J. and L.A. LeBlanc, U.S. P a t e n t 5,753,319; assignors to
Corion Corp.
Lantsman, A.I). and T.J. Licata, U.S. P a t e n t 5,800,688; assignors
to Tokyo Electron Ltd.
LeBlanc, AR. et hi., U.S. P a t e n t 5,709,785; assignors to First
Light Technology Inc.
Lee, B...~d Y. L4~, 41at Ao~'~a) SVC Toet4~ieol~ Co~fere~g:e,
Boston, April 18-23, 1998, p. 51
Lehan, J. et al., U.S. P a t e n t 5,814,195; assignors to BOC Group
Inc.
Metal Finishing
who selected a plasma oxidation process as a pretreatment. The preparation of cyanate ester polymers and composites for metal plating won a patent
for Van Ast.
A selectively metallized plastic hold-down connector was the subject of a patent granted to Mitra and
Becker. Haslow et al. patented a method for selectively plating an organic substrate. A molded resin
composition suitable for plating consisting of polyether imide and polyphenylene ether was formulated by Mizoguchi and Iwafune. Goenka et al. patented a process for obtaining enhanced plating
adhesion through the use of metallized fillers in the
plastic substrate.
References
Bhatt, A.C. et al., U.S. P a t e n t 5,707,893; assignors to IBM Corp.
Bressel, B. et al., U.S. P a t e n t 5,693,209; assignors to Atotech
Deutschland GmbH
Burch, R.R. and C.H. Hsu, U.S. P a t e n t 5,773,089; assignors to
E.I. du Pont de Nemours and Co.
Cane, F.N., U.S. P a t e n t 5,770,032; assignor to Fidelity Chemical
Products Corp.
Dannenberg, R., U.S. P a t e n t 5,747,117; assignor to Servo Corp. of
America
Desprez, P. et al., Journal of the Electrochemical Society, I45(11:
165; 1998
Farooq, S. et al., U.S. P a t e n t 5,787,578; assignors to IBM Corp.
Ferrier, D. et al., U.S. P a t e n t 5,759,378; assignors to MacDermid
Inc.
Florio, S.M. et al., U.S. P a t e n t 5,683,565; assignors to Shipley Co.
LLC
Goenka, L.N. et al., U.S. P a t e n t 5,702,584; assignors to Ford
Motor Co.
Haslow, R.E. et al., U.S. P a t e n t 5,779,921; assignors to W.L. Gore
& Associates
Jin, S. et al., U.S. P a t e n t 5,725,938; assignors to Lucent Technol-
ogles Inc.
Kanoh, O. and A. Senda, U.S. P a t e n t 5,810,913; assignors to
Murata Mfg. Co. Ltd.
Kanoh, O. et al., U.S. P a t e n t 5,746,809; assignors to M u r a t a Mfg.
Co. Ltd.
Karam, A.F. and G. Stremsdoerfer (I), Platit~g and Sut'/'clce Finiski~zg, 85(1):88; 1998
Karam, A.F. and G. Stremsdoerfer (II), Transactions of the Itzstitute of MetaI Fi*~ishing, 76(2):69; 1998
Kukanskis, P. et al., U.S. P a t e n t 5,674,372; assignors to MacDermid Inc.
Legierse, P.E.J. et al., U.S. P a t e n t 5,798,138; assignors to U.S.
Philips Corp.
Mitra, N. and R. Bekker, U.S. P a t e n t 5,713,762; assignors to Berg
Technology Inc.
Mizoguchi, T. and M. Iwafune, U.S. P a t e n t 5,773,536; assignors
to Cosmo Research Institute and Cosmo Oil Co. Ltd.
Neg-cerie, M. et al., U.S. P a t e n t 5,674,373; assignors to Trefimetaux
Roh, J-W., U.S. P a t e n t 5,776,663; assignor to Daewoo Electronics
Co. Ltd.
Sakamoto, Y. et al., U.S. P a t e n t 5,788,830; assignors to MEC Co.
Ltd.
Shimoda, K. and H. Nakata, U.S. Patent 5,679,469; assignors to
Sumitomo Electric Industries Ltd.
February 1999
Copper
The electroless copper plating of small via holes was
addressed by Abe et al. Lee and Huang patented a
method for electroless copper plating of integrated
circuit structures. A method for selective electroless
copper plating of interconnect plugs won a patent for
Zhao et al. Duda investigated the effect of isomeric
dipyridyls on electroless copper deposition from
EDTA solutions. A concentrate for the electroless
deposition of copper coatings on iron and iron alloy
surfaces garnered a patent for Nittel and Nuss.
Yoshiki et al. studied the adhesion mechanism of
electroless copper formed on ceramics without etching using zinc oxide as an intermediate. The electroless copper plating of PZT ceramics was investigated
by Fujinami and Honma. Nawafune et al. (I) used
sulfonation and permanganate roughening to electroless copper plate thermosetting polyphenylene
ether resin laminates. The preparation and electrical resistance characteristics of electroless coppernickel-phosphorus and electroless copper-nickel alloy deposits were reported by Nawafune et al. (II).
References
Abe, S. et al., Trclnsactior~s of the Institute of Metal Finishil~g,
76( 1 ): 12:1998
Duda, L.L., Plating a~zd Sur/bce Finishil~g, 85(7):60; 1998
Fujinami, T. and H. Homna, Plating and S~lrface Fitzishing,
85t5):100:1998
Lee, C-Y. and T-H. Huang, U.S. P a t e n t 5.801,100; assignors to
Industrial Technology Research Institute
Nawafune, H. et al. (I), PlctH,zg and S,r[bce Finishir~g, 85(7):52;
1998
Nawafune, H. et al. (II), Tra~zsactiolzs of the h~stitute of Metal
Filzishilzg, 76(6):231; 1998
Nittel, K - D and K-H. Nuss, U.S. P a t e n t 5,776,2311; assignors to
Metallgesellschaft AG
Yoshiki. H. et al., Journal of the Electrochemical Soeiety, 145(5):
1430; 1998
Zhao, B. et al., U.S. P a t e n t 5,674,787; assignors to Sematech Inc.
33
Gold
T e c h n i q u e s including electroless gold plating for solder ball m o u n t i n g a n d finishing of ball grid a r r a y s
w e r e discussed by H a s h i m o t o . Yoshiki et al. investigated the p r e p a r a t i o n of electroless gold with high
adhesive s t r e n g t h to a l u m i n a u s i n g a t i t a n i u m dioxide-zinc oxide composite film w i t h o u t etching. A
m e t h o d for electroless gold p l a t i n g f e a t u r i n g air injection won a p a t e n t for Sone and Wachi. M u r a k a m i
et al. o b t a i n e d a p a t e n t for an electroless gold b a t h
comprised of gold sulfite, a complexing a g e n t selected from alkali m e t a l and a m m o n i u m salts of
sulfite, EDTA, polyvinyl pyrrolidone, and a r e d u c i n g
a g e n t consisting of ascorbic acid or its salts. A
m e t h o d for r e p l e n i s h m e n t of gold in an electroless
gold b a t h was p a t e n t e d by C h e n g and Shields.
References
Cheng, T-J. and D.B. Shields, U.S. Patent 5,728,433; assignors to
Engelhard Corp.
Hashimoto, S., AESF/SFSJ Advanced Surface Technology Forum,
Kamuela, Hawaii, Oct. 8-9, 1998, p. 89
Murakami, T. et al., U.S. Patent 5,803,957; assignors to C.
Uyemura & Co. Ltd.
Sone, T. and H. Wachi, U.S. Patent 5,691,003; assignors to Electroplating Engineers of Japan Ltd.
Yoshiki, H. et al., Electrochemical and Solid-State Letters, 1(4):
162; 1998
Nickel
B r e n n e r and Riddell's article "Nickel P l a t i n g on
Steel by Chemical Reduction" from 1946 was rep r i n t e d c o m m e m o r a t i n g the discovery of electroless
nickel p l a t i n g on the occasion of B r e n n e r ' s 90th
b i r t h d a y . F e l d s t e i n (III) discussed a novel a p p r o a c h
to the e l i m i n a t i o n of pitting in electroless nickel
plating t h r o u g h i n c o r p o r a t i o n of specific insoluble
p a r t i c u l a t e m a t t e r in the p l a t i n g bath. This m a t e r i a l
does not codeposit b u t will provide a leveling effect.
A review of electroless nickel p r o p e r t i e s and applications was provided by Bates. B a u d r a n d and
D u r k i n reviewed a u t o m o t i v e applications for electroless nickel. Electroless p l a t i n g technology tbr
electronics p a c k a g i n g was discussed by H o n m a and
W a t a n a b e . S h a r m a et al. i n v e s t i g a t e d electroless
nickel p l a t i n g onto m a g n e s i u m alloys for a e r o s p a c e
applications. T h e i m p o r t a n c e of s u b s t r a t e condition
in controlling the porosity of electroless nickel was
n o t e d by Reade et al.
A t r a n s m i s s i o n electron microscopic i n v e s t i g a t i o n
of electroless nickel on p u r e iron was conducted by
Yiyong et al. T r a c y et al. i n v e s t i g a t e d the use of
electroless nickel coatings on stainless steel tbr prev e n t i o n of stress-corrosion cracking. A c o m p a r a t i v e
s t u d y of crystallization kinetics a n d corrosion perf o r m a n c e of a m o r p h o u s electroless nickel-phospho34
The benefits of electroless nickel/immersion gold finishes for electronics applications were outlined by
Reed and Shechtmann. Czaja provided a troubleshooting guide for the electroless nickel/immersion
gold process. A regenerative approach to electroless
nickeUimmersion gold finishes for application to surface mount technology was offered by Milad and
Mayes.
Haynes discussed the fabrication of polymer
thick-film inks using immersion-plated silver-coated
particles. An immersion white tin process was described by Edgar. Maezono et al. patented a zincating process for aluminum alloys containing magnesium, silicon, and copper. A method for enhancing
the solderability of a surface using immersion platMetal Finishing
CONVERSION C O A T I N G
References
W a l d r o p a n d K e n d i g i n v e s t i g a t e d the n u c l e a t i o n of
c h r o m a t e conversion coatings on 2024T3 a l u m i n u m
alloys u s i n g atomic force microscopy. R a m a n spectroscopy w a s u s e d by Zhao et al. to clarify the selfh e a l i n g m e c h a n i s m of c h r o m a t e conversion coatings
on 2024T3 a l u m i n u m alloys for aircraft applications.
The a n t i c o r r o s i o n m e c h a n i s m of c h r o m a t e conversion coatings on 2024T3 a l u m i n u m alloys w a s also
s t u d i e d by Xia a n d McCreery, w h o used i n f r a r e d a n d
R a m a n spectroscopy.
R e p l a c e m e n t s for h e x a v a l e n t c h r o m i u m for desm u t t i n g , deoxidizing, a n d conversion c o a t i n g of alum i n u m alloys were described by Rabbetts. Critchlow
offered a l t e r n a t i v e s to h e x a v a l e n t c h r o m i u m to enh a n c e the d u r a b i l i t y of b o n d e d a l u m i n u m joints. A
low-temperature,
corrosion-resistant
conversion
coating f o r m u l a t i o n for a l u m i n u m alloys b a s e d on
an alkali m e t a l p e r m a n g a n a t e won a p a t e n t for
Bibber. T o m l i n s o n obtained a p a t e n t for a chromiu m - f r e e conversion coating for a l u m i n u m a n d alum i n u m alloys. An a q u e o u s p h o s p h o r i c acid b o n d i n g
solution g a r n e r e d a p a t e n t for Mosser a n d Eddinger.
Price a n d M c G r a t h p a t e n t e d a process for f o r m i n g
a conversion coating composition on copper for
p r i n t e d circuit b o a r d applications. A m e t h o d for prod u c i n g a b r o c h a n t i t e p a t i n a on copper won a p a t e n t
for H o v e l i n g et al. Ainali et al. received a p a t e n t for
a p a t i n a t i o n a g e n t for c o p p e r - b e a r i n g m a t e r i a l s .
A m e t a l coloring process w a s p a t e n t e d by Williams et al. R u n d h a u g o b t a i n e d a p a t e n t for a proeess for p r o d u c i n g an o r n a m e n t a l r u s t finish on a
ferrous m e t a l surface. A c h r o m a t e d steel s h e e t with
h i g h corrosion resistance, i m p r o v e d lubricity, a n d
good electrical c o n d u c t i v i t y was t h e subject of a
p a t e n t g r a n t e d to M a n o et al.
Buchheit, R.G. and M.A. Martinez, U.S. Patent 5,756,218; assignors to Sandia Corp.
Critehlow, G.W., Transactions of the I~stitute of Mctal Finishing,
76(1 ):B6; 1998
Hoveling, S. et al., U.S. Patent 5,714,052; assignors to KM Europa Metal AG
Ishii, H. and T. Ogino, U.S. Patent 5,700,334; assignors to Henkel
Corp.
Kishikawa, S. and T. Yamamoto, U.S. Patent 5,735,972; assignors to Dipsol Chemicals Co. Ltd.
Ludwig, F.A., U.S. Patent 5,753,101
Mano, J. et al., U.S. Patent 5,700,561; assignors to Kawasaki
Steel Corp.
Mosser, M.F. and K.B. Eddinger, U.S. Patent 5,803,990; assignors to Sermatech International Inc.
Price, A.D. and P.T. McGrath. U.S. Patent 5,800,859
Rabbetts, A., Transactions o[" the hzstitute of Metal Finishing,
76(1):B4; 1998
Rundhaug, P.A., U.S. Patent 5,728,236; assignor to Chem-Pro
Sarmaitis, R. and A. Survila, Plating and Surface Finishing,
85( 10!:64; 1998
Tanaka, S. et al., U.S. Patent 5,772,865; assignors to Dipsol
Chemicals Co. Ltd.
Tomlinson, C.E., U.S. Patent 5,759,244; assignor to Natural Coating Systems LLC
Tremmel, R., U.S. Patent 5,730,809; assignors to Enthone-OMI
Inc.
Waldrop, J.R. and M.W. Kendig, Journal of the Electrochemical
Society, 145[1):Lll; 1998
Williams, R.K. et al., U.S. Patent 5,723,183; assignors to Birchwood Laboratories Inc.
Xia, L. and R.L. McCreery, Journal of the Electrochemical Society, 145(9):3083; 1998
Zhao, J. et al., Journal of the Electrochemical Society, 145(7):
2258; 1998
References
February 1999
37
HOT-DIP C O A T I N G
Parkinson provided a review of electroforming applications for everyday devices. The electroforming
of high aspect geometry microdevices in gold, copper, bronze, nickel, and nickel alloys was described
by Bonivert et al. Leisner et al. addressed the electroforming of micro&vices from different nickel sulfamate s o h t i o n s and using pulse-reversal procedures from a Watts nickel bath. A process for nickelcobalt alloy deposition from sulfamate electrolytes
with application to electroforming was discussed by
Golodnitsky et al. Bocking et al. used electroforming
for rapid prototyping with concurrent engineering of
tools.
An electroformed squeegee blade for surface
mount screen printing was patented by Fischbeck
and Marks. Herbert et al. (I) obtained a patent for
an encapsulated electroformed photoreceptor substrate. A method for electroforming an abrasion
shield won a patent for DuPree. Oyama received a
patent for a process for manufacturing a porous
electroformed shell. An electroformed multilayer
spray director garnered a patent for Marks et al.
Fedor et al. patented an electroforming process
for making copper wire. A magnetic-force-assisted
electroform separation method was patented by
Herbert et al. (II). Hendrix et al. were granted a
patent for a parting fixture for removal of a substrate from a mandrel. An electroforming apparatus
was the subject of a patent awarded to Greenspan.
References
Bocking, C. et al., Transactio~zs of the h~stitutc of Metal Finishing,
76(2):64; 1998
Bonivert, W.D. et al., AESF/SFSJ Advanced Surface Technology
Forum, Kanmela, Hawaii, Oct. 8-9, 1998, p. 15
DuPree, D.(L, U.S. P a t e n t 5,674,370; assignor to Optical Radiation Corp.
Fedor, R.J. et al., U.S. P a t e n t 5,679,232; assignors to ElectroCopper Products Ltd.
Fischbeck, K.W. and G.T. Marks, U.S. P a t e n t 5,746,127; assignors to AMTX Inc.
Golodnitsky, D. et al., Plating and Surface Finishing, 85(2):65;
1998
Greenspan, A., U.S. P a t e n t 5,785,826; assignor to Digital Matrix
Hendrix, L.E. et al.. U.S. P a t e n t 5,807,472; assiglaors to Xerox
Corp.
Herbert, W G . et al. (Ii, I_'.S. P a t e n t 5,681,440; assignors to Xerox
Corp.
Herbert, W.G. et al. III/, U.S. P a t e n t 5,723,037; assignors to
Xerox Corp.
Metal Finishing
Bouet et al. d eterm i ned the effect of spherical particles on the flow of c ur r e nt during composite electrodeposition to optimize the design of plating cells.
The e n t r a p m e n t plating of superabrasive materials
as clearance control coatings for turbine engine components was described by El-Shazly and Bush. Feldstein p a t e n t e d a method for selective codeposition of
particulate matter.
J u n e t al. d eter m i ne d the microstructure of nickel
matrix coatings with dispersed partially stabilized
zirconia. The electrical properties of nickel mat ri x
composite coatings with liquid containing capsules
deposited from a modified Watts bath were reported
by Dervos et al. Peng et al. studied the oxidation
behavior of nickel-lanthanum oxide codeposits. The
effect of superimposed AC on the characteristics of
nickel, copper, and copper-nickel alloy composites
with alpha-alumina and t i t ani um dioxide occlusions
was investigated by Fawzy and Abd El-Halim.
Cheng et al. discussed the electrochemical preparation and mechanical properties of amorphous nickelphosphorus-silicon carbide composite coatings. A
composite brush-plated coating consisting of nickelcobalt-zirconium oxide was the subject of an article
by Lin et al.
Podlaha and Landolt discussed a pulse-reverse
technique for plating nanocomposite thin films of
copper-aluminum oxide. A chromium-graphite electrodeposited composite coating for unlubricated sliding wear was described by Yang and Jiang. Hong et
al. developed iron matrix antifriction coatings including iron-nickel-molybdenum disulfide for t a n k
plating and iron-zinc-molybdenum disulfide for
brush plating. A process for producing antiwear
coatings consisting of a matrix of either tin or nickel
with particles of iron-carbon or iron-tungsten-carbon was p a t e n t e d by Kito et al. Fer r onat o pat ent ed
a flexible abrasive incorporating a composite electrodeposit.
References
Bouet, v. et al., Journal of the Electrochemical Socie(v, 145(2):
436:1998
Cheng, D.H. et al., Plating and Surface Finishing, 85(2~:61; 1998
Der~'os, C.T. et al., Transactions of the Institute of Metal Finishing, 76(4):127; 1998
El-Shaziy, M. and J. Bush, AESF Aerospace/Airline Plating and
Metal Finishing Forum, San Antonio, Texas, March 24-26,
1998, p.13
February 1999
Fawzy, M.H. and A.M. Abd El-Halim, Transactions of the Institute of Metal Finishing, 76(5~:193; 1998
Feldstein, N., U.S. Patent 5,702,763; assignor to Surface Technology Inc.
Ferronato, S.G.G., U.S. Patent 5,755,946
Hong, Q. et al., Metal Finishing, 96(10):16; 1998
Jun, L. et al., Transactions of the Institute of Metal Finishing,
76(4):131; 1998
Kito, S. ct al., U.S. Patent 5,779,872; assignors to ToyotaJidosha
KK and Nisshin Steel
Lin, W. et al., Metal Finishing, 96(5):46~ 1998
Peng, Y. et al., Journal of the Electrochemical Socie(v, 145(2):389;
1998
Podlaha, E.J. and D. Landolt, AESF SUR]F[N '98, Minneapolis,
June 22-25, 1998, Session T, p. 761
Yang, D. and C. Jiang, Plating and Surface Finishing, 85(1):110;
1998
S T R I P A N D SELECTIVE P L A T I N G
A method for zinc electroplating steel strip incorporating pickling in a tin-containing solution won a
p a t e n t for U r a k a w a et al. Shast ry et al. received a
pat ent for a process for improving the formability
and welding properties of zinc-coated steel sheet by
application of a buffered alkaline solution to form a
zinc oxide layer. A method for producing a zinccoated strip with improved fbrmability and surface
quality using a zinc oxalate film was pat e n te d by
Taffinger. Derule and Steinmetz pat ent ed a process
for surface t r e a t m e n t of zinc-coated steel sheet consisting of application of a corrosion inhibiting composition. A method and plant for regenerat in g zinc
sulfate electrolyte in a steel strip galvanizing process garnered a pat ent for K u h l m a n n and Gl~isker.
Olashuk and Shields p a t e n t e d a method for continuous cleaning of steel strip. A composite-coated
flat-rolled steel with a tin plate and electrolytically
applied chrome and chrome oxide passivation coating for use in fabrication of can stock e a rn e d a
pat ent for Saunders et al. O h m u r a et al. received a
pat ent for a method of m a n u f a c t u r i n g a nickelplated steel sheet or strip. A plant for electrolytic
coating of strip garnered a p a t e n t for Schimion.
Rischke and van Sprang p a t e n t e d a method for
continuous selective electroplating of a p e r t u r e d
metal or metallized products. An a p p a r a t u s for selectively electrolytically t reat i ng defined regions of a
continuously moving conductive workpiece won a
pat ent for Zwerner and Aparicio. Vaccaro et al. received a pat ent for a process for continuously electroplating a strip of reticulated foam having improved weight
distribution.
A method for
electrodepositing a material on a selected portion of
a wire g a r n e r e d a p a t e n t for Van Leth et al. Stadler
and Pernick obtained a p a t e n t for an a p p a r a t u s for
selectively coating metal parts.
An overview on brush plating was provided by
39
(a
W a c h t l e r (I a n d II). C r o c k e r a d d r e s s e d h a z a r d o u s
material replacements in the brush plating indust r y . Z i n c - t i n a l l o y s a s r e p l a c e m e n t s for c a d m i u m in.
brush plating operations were discussed by ttelwig
(I a n d II).
Wei patented a method of manufacturing a plated
vehicle wheel having nonplated tire bead seats. A
p r o c e s s for p l a t i n g t u r b i n e e n g i n e c o m p o n e n t s incor-.
porating injection of an organic maskant garnered a
p a t e n t for K a n g e t al. B i e r n a t h o b t a i n e d a p a t e n t for
a m e t h o d for e l e c t r i c a l l y i s o l a t i n g a r e a s o f a s u b s t r a t e c o m p r i s i n g m i c r o r i d g e a b r a s i o n . A p r o c e s s for
reducing or eliminating underplating without an
adhesion promoter was the subject of a patent
g r a n t e d to M c E l h a n o n a n d B u r n s .
A m e t h o d for i n s p e c t i n g c o p p e r or m o l y b d e n u m
l i n e s o n a s u b s t r a t e , w h i c h c o m p r i s e s s e l e c t i v e met.allization was patented by Lee and Viehbeck.
I m a m u r a o b t a i n e d a p a t e n t for a p r o c e s s o f f o r m i n g
a p a t t e r n o n a s e m i c o n d u c t o r s t r u c t u r e t h r o u g h selective electroplating. A method of plating noble
m e t a l e l e c t r o d e s to f o r m a c a p a c i t o r for a s e m i c o n d u c t o r d e v i c e g a r n e r e d a p a t e n t for A n d r i c a c o s e t al.
G o r r e l l a n d F i s c h e r p a t e n t e d a m e t h o d for f o r m i n g
raised metallic contacts on electrical circuits.
B e i l i n e t al. r e c e i v e d a p a t e n t for a t e c h n i q u e i b r
p l a t i n g h i g h - a s p e c t - r a t i o f e a t u r e s . M e t h o d s for p r o d u c i n g a p l a t e d t h r o u g h h o l e on a p r i n t e d c i r c u i t
b o a r d w o n p a t e n t s for B a c k a s c h a n d H o h m a n n a n d
for F l o r i o e t al. J u s k e y e t al. p a t e n t e d a p r o c e s s t b r
p l a t i n g a s u b s t r a t e to e l i m i n a t e t h e u s e o f a s o l d e r
m a s k . P r o c e s s e s for f a b r i c a t i n g c i r c u i t b o a r d s w e r e
a l s o t h e s u b j e c t o f p a t e n t s g r a n t e d to C o n w a y , to
L a r s o n , a n d to S a d a h i s a e t al.
References
The theoretical and practical aspects of electrodeposition of metal coatings with improved properties
using pulsing, agitation, and additives were add r e s s e d b y A r o y o a n d A r o y o e t al. Y i n p r o v i d e d a
theoretical analysis of the effect of inert blocking
i n h i b i t i n g a g e n t s on p u l s e p l a t i n g to c h a r a c t e r i z e
the nature of additives. Some successes and failures
i n p u l s e p l a t i n g r e g a r d i n g i m p r o v e m e n t of t h r o w i n g
power and control of alloy composition were discussed by Baldwin.
Bratoeva and Gurkovsky determined the influence of laser irradiation on metal electrodeposition
a n d o f f e r e d t h e p r o c e s s a s a p o s s i b i l i t y for m a s k l e s s
p r o d u c t i o n o f p r i n t e d c i r c u i t b o a r d s . C e l l d e s i g n for
metal deposition processes with complex geometry
w a s a d d r e s s e d b y Z o r i c e t al. K o n d o a n d F u k u i
c o n d u c t e d a n u m e r i c a l a n a l y s i s to i n v e s t i g a t e t h e
relationship between cavity shapes and current dist r i b u t i o n for e l e c t r o d e p o s i t i o n o f b u m p s w i t h d e e p
Metal Finishing
References
Anderson, H., Metal Finishing, 96(8):10; 1998
Ang, J., U.S. Patent 5,744,019; assignor to AIWA Research and
Development Inc.
Aroyo, M., Plating and Surface Finishing, 85(8):69; 1998
Aroyo, M. et al., Plating and Surface Finishing, 85(9):92; 1998
Baldwin. P.C., Metal Finishing, 96(7):12; 1998
Billman, A., U.S. Patent 5,676,809; assignor to Toolex Alpha AB
Botts, R.R. et al. (I), U.S. Patent 5,744,013; assignors to Mitsubishi Semiconductor America Inc.
Botts, R.R. et al. ill), U.S. Patent 5,776,327; assignors to Mitsubishi Semiconductor America Inc.
Bratoeva, M. and S. Gurkovsky, Pl~zting and Surface Finishing,
85(6):102; 1998
Cambria, P. et al., AESF SUR/FIN '98, Minneapolis, June 22 25,
1998, Session K, p. 425
Chin, R.Y.K., U.S. Patent 5,738,769
Fowler, H.K. et al., U.S. Patent 5,783,058; assignors to Elteeh
Systems Corp.
Hosten, D., U.S. Patent 5,772,765; assignor to Siemens SA
Ikegaya, H. (I), U.S. Patent 5,725,745; assignor to Yamaha Hatsudoki KK
Ikegaya, H. (II), U.S. Patent 5,806,481; assignor to Yamaha
Hatsudoki KK
Ikegaya, H. (III), U.S. Patent 5,810,990; assignor to Yamaha
Hatsudoki KK
Joshi, S.V. et al., U.S. Patent 5,788,829; assignors to Mitsubishi
Semiconductor Anmrica Inc.
Kamm, R., U.S. Patent 5,716,509; assignor to Ecograph AG
Kondo, K. and K. Fukui, Journal of the Electrochemical Society,
145(9~:3007; 1998
LaVine, M., Metal Finishing, 96i8):36; 1998
Law', H.H. and B. Vyas, U.S. Patent 5,766,688; assignors to
Lucent Technologies Inc.
Lazaro, A.E. and P.H. Tremmel, U.S. Patent 5,755,948; assignors
to Hardwood Line Mfg. Co.
LeFebw'e, F., Products Finishir~g, 63!2):42; 1998
Mehler, V.A.. IJ.S. Patent 5,766,430
Mukherjee, A., Metal Finishing, 96(8):41; 1998
Pop, M.G.M. et al., U.S. Patent 5,695,621; assignors to Framatone
Technologies Inc.
Poris. J., U.S. Patent 5,723,028
Reynolds, H.V., U.S. Patent 5,683,564; assignor to Reynolds Tech
Fabricators Inc.
Rose, M.F., U.S. Patent 5,759,363
Schillereff, l)., Metal Finishing, 96(6):90; 1998
Schneider, R., U.S. Patent 5,804,052; assignor to Atotech Deutschland GmbH
Steblianko, V.L. and V.M. Riabkov, U.S. Patent 5,700,366; assignors to Metal Technology Inc.
Steppan, J.J. et al., AESF SUR/FIN '98, Minneapolis, June 2225, 1998, Session K, p. 433
Sutherland, J.R., Products Finishing, 62(10):44; 1998
Metal Finishing
The integration of quality and environmental management systems through ISO 9000 and ISO 14000
was addressed by Childers. Clemencio and Curran
described a method to identify and r a n k environmental inputs in accordance with ISO 14000.
Changes in the approach of the metal-finishing in43
waste consumption and reclaim metals. An electrodialysis process for rejuvenation of electroless nickel
baths was discussed by Klingenberg and Schario.
Katselnik and Morcos reduced the level of nickel in
plating effluent through the use of nanofiltration.
~.~eth~d.~ f~ov sed.u~i.n.g th~ e e ~ a.~eei.a~ed, w,i~.
wastewater treatment by utilizing modern instrumentation were outlined by Martin (I and II}. Volle
described a system for electrolytic destruction of
cyanide-bearing wastes. A process for oxidizing cyanide by contact with oxygen, ozone, or hydrogen
peroxide in the presence of a catalytically effective
amount of manganese phosphate was the subject of
a patent awarded to Kurek et al. Kojima and Satomi
discussed wet oxidation processes for treatment of
cyanide, ammonia, phosphate, and electroless nickel
wastes. A process for removal of metal ions from
wastewater by contacting, in sequence, with a water-soluble polymer and a flocculant was patented by
Rothenberg.
Luo et al. (I and II) devised a model for sludge
reduction in cleaning and rinsing operations. A
method for sludge dewatering comprising step-wise
addition of a cationic polyamine was patented by
Vasconcellos et al. Higgins obtained a patent for a
filter press with weight-responsive bumping of the
filter plates. A drip-tray lock mechanism for a filter
press won a patent for Lucey. Pierce received a
patent for a method of treating solid hazardous
waste containing unacceptable levels of leachable
metals comprising addition of a phosphate compound and Portland cement.
References
Anastasijevic, N. et al. (I), U.S. P a t e n t 5,679,240; assignors to
Metallgesellschaft AG
[')eme~x'io, A. a ~ P. Eurra~, 19~b AZSFUEPA Po))ui]o~ Prevention and Control Conference, Lake Buena Vista, Fla., Jan.
26-28, 1998, p. 167
Dapas, P. and S. Perrone, AESF Aerospace/Airline Plating and
Metal Finishing Forum, San Antonio, Texas, March 24-26,
1998, p.199
Fe~,.la~" ~999
I
1
C H A N G E H E A D S IN S E C O N D S
NEW DANGLERS LEAD THE WAY TO
IMPORTANT PRODUCTION ECONOMY.
I U.S.Pat.#4,111,781
GLERS
46
Metal Finishing