ECS -700 Engineer Configuration Training

Hardware

Zhejiang SUPCON Technology Co.,Ltd

Content

System
Click
architecture
to add Title

Control
Click
nodes
to add Title

13

Operation
Click to
nodes
add Title

24

Network
Click to add Title

System architecture

System architecture

System architecture

Operation node

network

Control node

Control nodes

Control node

I/O communication
module

Controller
Function: to do the tasks as

Function: to connect

control, process, manage....

the controller with the

extended I/O modules

I/O module
Function: to sample the signals
from the field.

Control node
BOSS(Controller)

1#
Correspondent
(I/O link module)

2#
Correspondent
(I/O link module)

Soldiers
(I/O modules)

Local

Extend

Cabinet

Component

Cabinet
I/O rack
I/O module
I/O base and terminals

Cabinet
cabinet

for network

for DCS

for safty barrier

for power
distribution

for relay

Cabinet

Controller
I/O rack, base and module
AC distribution
DC distribution
AC/DC power supply

front view

back view

I/O rack
I/O Rack(long):

I/O Rack(short):

I/O rack

I/O base

I/O module

I/O rack
Address for I/O rack:
One carbinet is for 4 I/O racks.
1# rack

2# rack

3# rack

jumpers shorted
jumpers disconnected

4# rack

I/O rack
Connection between I/O racks:
1# rack

2# rack

3# rack

Note: A pair of 120 terminal resistances is needed in the last rack.

4# rack

Control unit
Control Unit:
Composed of the controller FCU711-S and the base MB712-S

Controller (FCU711-S)

Base (MB712-S)

Control uint
Controller----FCU711-S
Status

1Indicators

FCU711

Fault
(red)

OFF

Status
(green)

ON

Duplex
(green)

ON

SCnet
(green)

ON

E-Bus
(green)

ON

L-Bus
(green)

ON

Other
status

Instruction

ON

Hardware fault

Flashing

OFF

Flashing

No configuration, or in configuration update process, or in configuration

recovery process

OFF

Whether in working state or not: working controller indicator is on, and

andby controller indicator is off
standby

OFF

Redundan
Redundant network fault

Flashing

Ethernet address conflict; or single network fault

OFF

Redundan
Redundant network fault

Flashing

Single network fault

OFF

Fault in one pair of two pairs of redundan

redundant buses

Flashing

Some network fault

Control unit
2Li- battery backup

CR20323.0V

Control unit
Base for controller----MB712-S

Address range of domain:0~15

Address range of node:2~126

Control unit

E-BUS A: A network interface of I/O expansion bus

E-BUS B: B network interface of I/O expansion bus
SCnet A: A network interface of process control
network
SCnet B: B network interface of process control
k
networ
network
L-BUS A: A network interface for local I/O bus
L-BUS B: B network interface l for local I/O bus
CLK+: Second pulse differential signal high level
CLK-: Second pulse differential signal low level
24VA, 24VB, GND: terminals for two redundant 24V DC
power distribution

Control unit
Connection between Controller and local cabinet:

Control unit
Fetures of Controller:
1:1 redundancy
Scanning period: 100ms (basic period), 20ms(quick period)
Capacity: 4 local I/O racks, 28 extended I/O racks
System scale: 16 control areas, 16 operation areas. (60 nodes in each area.)
Fault security:to ensure the I/O signal realiable during system's failure.
Download on line.

Control unit

1 local node
7 remote/
extended node

Control unit
ALARM

Alarmmanagemen
managemensystem
system
Alarm

ALARM

hold

500
500
hold
Minimum / Maximum

ERROR

Controller

ERROR

Input module
module
Input

Output module
module
Output
Output hold:
80%
hold:80%

Input:500
Input:500

80%
Output:
Output:80%

download

Control unit
CPU
Control execution pointer

Download info.
Configuration update
compare

check !

Download
Control
Backup
update
execution
info.

Control
Backup
execution
update data

Make sure the production safety

Make sure control uninterrupted when down load

I/O Link unit

I/O link unit:
Composed of I/O link module COM711-S and the base MB722-S

I/O link module (COM711-S)

Base (MB722-S)

I/O Link unit

I/O link module: COM711-S
Indicators

Name

Status

Instruction

Fault
(red)

On

Internal fault occurs

Off

Normal

On

Configuration

Status
(green)
Duplex
(green)

COM711
E-Bus
(green)

L-BUS
(green)

Flash

No configuration

On

Work card

Off

Spare card

On

Normal

Flash

Signal-loop I/O expansion bus fault or

Ethernet address confliction

Off

Two-loop I/O expansion bus fault

On

Normal

Flash

Signal side local I/O bus fault

Off

Two sides local I/O bus fault

I/O Link unit

Base for I/O link module: MB722-S

Address setting
Address range:1~7

L-BUS

E-BUS

L-BUS

E-BUS

jumpers shorted
jumpers disconnected

I/O Link unit

Connection between Controller and I/O link module:

FCU711

E-Bus
1

COM711

I/O Link unit

Connection between I/O link module and I/O module:

L-Bus

I/O module unit

I/O module unit:
Composed of two I/O modules and one base( terminal board availabel.)

single mode

redundant mode

I/O module unit

Indicatiors on I/O module:
LED indicator

Description
Status

Fault (red)

Fault
indicator

Status
(green)
Running
indicator

Duplex
(green)

L-Bus (green) Supply (green)

Work
Work//Standb
y indicator

Communicati
on indicator

Auxiliary
power supply
status
indicator
Abnormal
auxiliary
power supply

OFF

Normal

--

Standby

Communicati
on link break

ON

Severe ffault
ault

Normal

Work

Normal

Normal

--

No
configuratio
n

--

IP confliction

--

Flashing

I/O module unit

I/O modules
modules
Type

Properties

AI711-S

8-channel current/voltage input module (type II / type III signal)

AI721-S

8-channel TC input module

AI731-S

8-channel RTD input module

AO711-S

8-channel current output module (type II / type III signal )

DI711-S

16-channel digital input module

DO711-S

16-channel digital input module

I/O module unit

I/O module base

MB731-S for two not redundant I/O module.
MB732-Sfor two mutual redundant I/O module.

I/O module unit

Terminal change-over base

MB741-Sfor two not redundant I/O module.
MB742-Sfor two mutual redundant I/O module.

Change-over terminal board

Safty barrier terminal board
relay terminal board

I/O module unit

AI711-S
8- channel, channel-to-channel isolation.
Signal type: voltage, current( power supply, external power supply)

Free range
Pay attention to the wiring.

I/O module unit

Wiringcurrent signal:

I/O module unit

Wiringcurrent signal by power supply:

I/O module unit

AI721-S
8- channel, channel-to-channel isolation.
Signal type:TC
Cold-end compensation.

Pay attention to the wiring.

I/O module unit

Cold point
Measuring point

Terminal
board
Measuring point

Cold point
Thermistor

I/O module unit

Wiring:

I/O module unit

AI7
31-S
AI731-S
8- channel, channel-to-channel isolation.
Signal type:RTD
Pay attention to the wiring.

I/O module unit

I/O module unit

Wiring:

I/O module unit

AO711-S
8- channel, channel-to-channel isolation.
Signal type:current

Pay attention to the wiring.

Extended range

I/O module unit

Wiring:

I/O module unit

DI711-S
16- channel, group isolated.
Signal type:contact, electric-level

DO711-S
16- channel, group isolated.
Signal type:24V, Pulse

Operation nodes

Operation node

Operation node

Hardware
computer
dual-core1.8G Memory1G harddisk80G Video memory32MB
Operating systemWindows XP professional+ SP2
Windows Server 2003 professional+ SP1

Operation node

Opeation desk
desk

Operation node

Operator keyboard

Operation node
Operation node
Operator station
Operator stations access real-time data from control stations directly and send
operating commands to control stations.

Chief engineer station

The platform for configuration server, engineering configuration and system
management.

Extended engineer station

The platform for engineering configuration and system management.

Operation node

VF
VF builder
builder
chief engineer station

VFExplorer
VFExplorer
extended engineer station

VFLaunch
VFLaunch
opeation station/server

Operation node
Server
Data server
Redundancy available. Provide alarm history records, operation
domain variables real-time data server,SOE server.

Historical data server

Redundancy available. Provide trend history records.

Operation record server

Provide operational history records.

Time synchronization server

Provide the time synchronization for the system.

Network

Network
Configuration
server

Operation record
server

SOnet
Operation
station

Engineer
station

Data server

Time synchronization
server (254)

SCnet

Network
I/O bus
L-Bus
controller

L-Bus

.
.
.
.
.

.
.
I/.O
.
.

I/O link module

.
.
module
.
.
.

.
.
.
.
.

L-Bus
......

.
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. I/O . module .
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Network
I/O bus
E-Bus
controller

E-Bus
I/O link module

.
.
.
.
.

.
.
I/.O
.
.

.
.
module
.
.
.

.
.
.
.
.

I/O link module

......

.
.
.
.
.

.
I/. O
.
.
.

.
module
.
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.
. I/O
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module
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.

Network
Process control network
Operation station

Engineer station

Server

Control station

Network
Engineer
station

Operation
station

Operation
station

Operation
station

process control network

Control station

Network

SCnet

SCnet

Switch A

Switch B

Network

129

130

254

172.21.x.x
172.20.x.x
Subnet mask code: 255.255.0.0

2, 3

4, 5

Control
station

126, 127

Network
For example:

172.20.0.2

SCnet

SCnet

Subnet mask code:255.255.0.0

172.21.0.2

172.20.0.3
172.21.0.3

172.20.0.130
A

Switch A

Switch B

172.21.0.130

Network
SOnet

Engineer
station

Operation
station

Configuration
server

Data server

Time synchronization
server

Network
Switch A
Switch C
Switch B

172.30.0. 130

172.30.0. 131

Network
Configuration
server

Operation record
server

172.30.X. X
Operation
station

SOnet
Engineer
station

Data server

Time synchronization
server (254)

SCnet

172.21.X. X
172.20.X. X

Thank you!