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D41IM - D299IM
EN
NL
DE
FR
FI
SV
NO
DA
EL
ES
PT
IT
PL
SK
CS
ET
HU
LV
LT
RU
SL
TR
MT
1 Safety Information
Important: Do not operate this equipment until the safety information and instructions in this user guide have been read and understood by all
personnel concerned.
Only competent personnel trained, qualified, and approved by Ingersoll Rand should perform installation, commissioning, service and repair
procedures.
Use of the equipment in a manner not specified within this user guide may result in an unplanned release of pressure, which may cause serious
personal injury or damage.
When handling, installing or operating this equipment, personnel must employ safe engineering practices and observe all related regulations,
health & safety procedures, and legal requirements for safety.
Ensure that the equipment is depressurised and electrically isolated, prior to carrying out any of the scheduled maintenance instructions
specified within this user guide.
Most accidents that occur during the operation and maintenance of machinery are the result of failure to observe basic safety rules and
procedures. Accidents can be avoided by recognising that any machinery is potentially hazardous.
Ingersoll Rand can not anticipate every possible circumstance which may represent a potential hazard. The warnings in this manual cover the
most known potential hazards, but by definition can not be all-inclusive. If the user employs an operating procedure, item of equipment or a
method of working which is not specifically recommended by Ingersoll Rand the user must ensure that the equipment will not be damaged or
become hazardous to persons or property.
Should you require an extended warranty, tailored service contracts or training on this equipment, or any other equipment within the Ingersoll
Rand range, please contact your local Ingersoll Rand office.
Details of your nearest Ingersoll Rand sales office can be found at www.air.irco.com
Retain this user guide for future reference.
Conformit Europenne
EN Description
2 Description
Ingersoll Rand desiccant dryers are designed to remove moisture vapour from compressed air. Providing pressure dewpoints of -40C (-40F)
or -70C (-100F) at specified conditions.
Product Installed
ISO Classification
-40oC
Pressure Dewpoint
GP + HE + Dryer + DP
oC
Pressure Dewpoint
GP + HE + Dryer + DP
Product Installed
ISO Classification
-70
Pressure Dewpoint
GP + HE + Dryer + DP
GP + HE + Dryer + DP
-40
The dryers comprise of extruded aluminium columns. Each column contains twin chambers filled with desiccant material that dries the
compressed air as it passes through. One chamber is operational (drying), whilst the opposite chamber is regenerating by Pressure Swing
Adsorption (PSA).
Pressure Swing Adsorption (PSA)
A small amount of the dried compressed air is used to regenerate the spent desiccant bed. Dried air at line pressure is expanded to atmospheric
pressure through the regenerating column.
Energy Management System (EMS) - optional
If EMS is fitted, this will adjust the dryer's cycle in line with the moisture loading placed upon it, by constantly monitoring the processed air
moisture content. Also available as a retrofit to all dryer models.
Pipe Size
m3/min
m3/hr
cfm
D41IM
1/2
0.68
40.8
24
D54IM
1/2
0.91
54.6
32
D71IM
1/2
1.19
71.4
42
D90IM
3/4
1.5
90
53
D110IM
3/4
1.84
110.4
65
D150IM
180
106
D180IM
180
106
D221IM
3.68
220.8
130
D299IM
4.98
298.8
176
Correction Factors
Mininmum Drying Capacity = Inlet Flow Requirement x CFT x CFP
Temperature Correction Factor (CFT)
Max Inlet
Temperature
oF
CFT
25
77
1.00
30
86
1.00
35
95
1.00
40
104
1.03
45
113
1.14
50
122
1.37
bar g
psi g
CFP
4
58
1.59
5
73
1.33
6
87
1.14
7
102
1.00
8
116
0.88
9
131
0.80
10
145
0.72
11
160
0.67
12
174
0.61
13
189
0.57
14
203
0.53
15
218
0.50
16
232
0.47
EN Description
4 bar g
58 psi g
16 bar g
232 psi g
13 bar g
190 psi g
2o C
35oF
50oC
122oF
55oC
131oF
Noise Level
<75 dB(A)
230 V 1ph 50 Hz
110 V 1ph 60 Hz
Nominal Dewpoint
Optional Dewpoint
-40oC
-40oF
-70oC
-100oF
Class 2 Water
Class 1 Water
BSPP
NPT
Approvals
CRN
CSA
173682 (LR56310
2.1.1 Dimensions
Refer to diagram A1 in Annex A for dimensions and weights
Note: Weights include filters but are not shown in the diagram.
EN Description
Qty
Dryer
HE Filter
DP Filter
Rewireable IEC socket (50Hz units only)
1
1
1
1
If any items are missing or damaged please contact your local Ingersoll Rand office.
Identification
Ref
1
2
3
4
5
6
7
Identification
Indicators
Pressure Gauges
Purge adjusting screw
Ref
Description
Ref
Description
1
2
3
4
5
Compressor
Wet air receiver
Bypass Line
Isolation Valves
HE Filter
6
7
8
9
DP Filter
Dryer
GP Filter (optional)
Outlet to application
The use of a bypass line will allow wet untreated air into the system. It should therefore only be used in extreme
circumstances.
Ref
Description
Ref
Description
HE grade filter
DP grade filter
By-pass line
Isolation Valves
Feed line
(Optional with Energy Management System)
GP grade filter (Optional)
The Energy Management System (EMS) system requires a sampling point to be inserted into the piping between the DP grade outlet filter and
the isolation valve as shown in diagram A5. This sampling point should be linked to the 4mm push in connector of the EMS system using P.T.F.E
tubing.
It is important to ensure that all piping materials are suitable for the application, clean and debris free. The diameter of the pipes must be
sufficient to allow unrestricted inlet air supply to the equipment and outlet gas / air supply to the application.
When routing the pipes ensure that they are adequately supported to prevent damage and leaks in the system.
All components used within the system must be rated to at least the maximum operating pressure of the equipment. It is recommended that the
system be protected with suitably rated pressure relief valves.
A by-pass line may be installed into the system to provide a constant air supply during maintenance.
The by-pass line will allow untreated air to pass to the application and should only be used when the dryer has been shut
down.
A fully qualified electrical engineer must undertake all electrical work in accordance with local regulations.
Attach the cordset provided to the fused electrical power supply inlet
on the equipment and connect to the electrical supply.
If a cordset, other than the one provided with the equipment, is used to
connect the equipment to the electrical supply ensure that it is suitably
rated for the application and in accordance with local and national
code regulations.
The dryer must be bonded to earth at the terminal marked with the international symbol IEC-60417 5017.
Power ON Indicator
ECO (EMS) Indicator
Column A pressure Gauge
Column B pressure Gauge
Start-up should be undertaken by a Ingersoll Rand trained, qualified and approved service engineer.
1.
Ensure that the isolation valves on the inlet and the outlet of the dryer are closed.
2.
Connect the electrical supply to the dryer and verify that the Power On indicator is illuminated.
3.
Slowly open the isolation valve on the inlet of the dryer. Verify that there are no leaks.
4.
Test the condensate drains of the filters and verify that they are discharging correctly into a suitable collection vessel.
5.
When the dryer is pressurised to full system pressure, slowly open the outlet isolation valve.
If a bypass line has been fitted, close the bypass valve.
6.
Verify that the column pressure gauges are cycling between zero and full system pressure every three minutes.
No further intervention is required for normal operation.
Close the isolation valve on the outlet followed by the isolation valve on the inlet.
If a by-pass line has been fitted, simultaneously open the by-pass valve.
2.
De-pressurise the dryer by venting through the drain ball valve on the outlet dust filter.
Note: The drain valve should be opened gradually.
3.
EN Servicing
5 Servicing
The recommended service procedures identified in table 5.2 and all other repair and calibration work should be undertaken by a Ingersoll Rand
trained, qualified and approved engineer.
5.1 Cleaning
Clean the equipment with a damp cloth only and avoid excessive moisture around any electrical sockets. If required you may use a mild
detergent, however do not use abrasives or solvents as they may damage the warning labels on the equipment.
Dryer
Dryer
Dryer
Dryer
Dryer
Dryer
Filtration
Dryer
Filtration
Dryer
Dryer
Dryer
Key:
- Check
Replace
30-month
24-month
12-month
6-month
Operation
3-month
Component
Daily
EN Servicing
Description
Kit: Exhaust Silencer Single D41IM - D110IM
Kit: Exhaust Silencer Double D150IM - D299IM
Refer to Filter user guide
Kit: Hygrometer Service
Kit: Valve Overhaul D41IM - D110IM
Kit: Valve Overhaul D150IM - D299IM
AA
11.2 Litre Bag
MS 13X 11.2 Litre Bag
Kit: Column Seals D41IM - D110IM
Kit: Column Seals D150IM- D299IM
D41IM
-40
Dryfill AA
Dryfill MS 13x
Seals
-70
D54IM
-40
1
1
1
-70
D71IM
-40
2
1
1
-70
D90IM
-40
2
2
1
-70
Quantity
1
2
1
1
1
See table below
See table below
1
1
D110IM
-40
-70
2
2
Kit No.
38455671
38455689
171130610
38455697
38455713
38455747
38455754
38455762
38455770
38455788
D150IM
-40
3
2
1
-70
D180IM
-40
3
3
1
-70
D221IM
-40
4
3
1
-70
D299IM
-40
5
4
1
-70
5
1
EN Servicing
Service
(Hours)
4,000
8,000
16,000
20,000
24,000
28,000
32,000
36,000
40,000
Date
Serviced By
Print
Sign
Comments / Observations
EN Troubleshooting
6 Troubleshooting
In the unlikely event that a problem occurs on the equipment, this troubleshooting guide can be used to identify the probable cause and remedy.
Troubleshooting should only be attempted by competent personnel. All major repair, and calibration work should be
undertaken by a Ingersoll Rand trained, qualified and approved engineer.
Action Required
If the inlet flow-rate or the inlet temperature have increased ensure
that the filters and dryer are re-sized accordingly.
Check that the drain hoses are free from kinks and obstructions.
Ensure that the isolation valves on the drains are fully open.
Check the documentation supplied by the compressor manufacturer
for troubleshooting guidance.
Ensure that the filters and dryer are sized accordingly.
Test that condensate drain is operating correctly.
Check that the cooling water system is functioning correctly and that
the water temperature is within specification (water cooled systems
only).
EN Troubleshooting
Action Required
If the element and float drain have been installed longer than 12
months ensure that they are both changed.
Verify that the float drain is operating correctly.
If the inlet flow-rate has increased ensure that the filters and dryer
are re-sized accordingly.
If the inlet temperature has increased verify that the filters are within
specification. Ensure that the oil vapour removal filters and the dryer
are re-sized accordingly.
If the inlet pressure has changed ensure that the filters and dryer
are re-sized accordingly.
Ensure that all drain cocks and pressure relief valves are closed.
Action Required
Check the documentation supplied by the compressor manufacturer
for troubleshooting guidance.
Check for leaks in the piping and at connection points.
Verify that the dryers power indicator is illuminated. If the dryer is
not powered check the isolator and circuit breaker.
Check the dryer fault indicators.
EN Troubleshooting
Annex A
D41IM - D110IM
Model
D41IM
D54IM
D71IM
D90IM
D110IM
D150IM
D180IM
D221IM
D299IM
D150IM - D299IM
A
mm
(inches)
B
mm
(inches)
837
(32.9)
1003
(39.5)
1168
(46.0)
1333
(52.5)
1499
(59.0)
1433
(56.4)
1433
(56.4)
1599
(62.9)
1847
(72.7)
302
(11.9)
302
(11.9)
302
(11.9)
302
(11.9)
302
(11.9)
566
(22.3)
566
(22.3)
566
(22.3)
566
(22.3)
C
mm
(inches)
284
(11.2)
284
(11.2)
284
(11.2)
284
(11.2)
284
(11.2)
220
(8.7)
220
(8.7)
220
(8.7)
220
(8.7)
A1
D
mm
(inches)
E
mm
(inches)
Weight
Kg
(Ibs)
794
(31.26)
960
(37.8)
1125
(44.29)
1290
(50.79)
1456
(57.32)
1389
(54.69)
1389
(54.69)
1555
(61.22)
1803
(70.98)
352
(13.86)
352
(13.86)
352
(13.86)
352
(13.86)
352
(13.86)
395
(15.55)
395
(15.55)
395
(15.55)
395
(15.55)
34
(75)
39
(86)
44
(97)
49
(108)
54
(119)
86
(189)
86
(189)
97
(213)
111
(244)
EN Troubleshooting
A2
D41IM - D110IM
D150IM - D299IM
A3
EN Troubleshooting
A4
A5
Declaration of Conformity
EN
Dclaration de conformit
FR
Directives
Standards used
Module B & D
Lloyds Register of Shipping
71 Fenchurch St. London
EC3M 4BS
LDS 9900792/5
EC Type-examination
Certificate:
Authorised Representative
H. Seddon
Quality Assurance Manager
Ingersoll Rand Company Ltd
Directives
Normes utilises
Mthode dvaluation de la
directive d'quipements de
pression :
Organisme de notification
pour la directive d'quipement
sous pression :
Certificat dexamen de type
CE :
Module B & D
Reprsentant agr
H. Seddon
Responsable qualit
Ingersoll Rand Company Ltd
Declaration
I declare that as the authorised representative, the above information in relation to
the supply / manufacture of this product, is in conformity with the standards and
other related documents following the provisions of the above Directives.
Signature:
Date: 11/10/07
Declaration Number: 00156/111007
Dclaration
Je dclare titre de reprsentant agr que les informations ci-dessus lies la
fourniture/fabrication de ce produit sont en conformit avec les normes et autres
documents lis dclars selon les dispositions des directives susmentionnes.
Signature :
Date : 11/10/07
N de dclaration : 00156/111007
Vaatimustenmukaisuusvakuutus
NL
FI
Richtlijnen
Gehanteerde normen
PED-beoordelingstraject:
Aangemelde instantie voor
PED:
Module B & D
Lloyds Register of Shipping
71 Fenchurch St. London
EC3M 4BS
EC Type onderzoekscertificaat: LDS 9900792/5
Bevoegde vertegenwoordiger
Direktiivit
Kytetyt standardit
PED-arviointimenettely:
PED-snnsten ilmoitettu
laitos:
Moduuli B & D
Lloyds Register of Shipping
71 Fenchurch St. London
EC3M 4BS
LDS 9900792/5
EY-tyyppihyvksynnn
sertifikaatti:
H. Seddon
Kwaliteitsmanager
Ingersoll Rand Company Ltd
Valtuutettu edustaja
H. Seddon
Laatupllikk
Ingersoll Rand Company Ltd
Verklaring
Als bevoegde vertegenwoordiger verklaar ik dat bovenstaande informatie met
betrekking tot de levering / vervaardiging van dit product overeenstemt met de
normen en andere bijbehorende documentatie volgens de bepalingen van
bovengenoemde richtlijnen.
Handtekening:
Vakuutus
Valtuutettuna edustajana vakuutan, ett yll olevat tiedot, jotka liittyvt tmn
tuotteen toimittamiseen tai valmistamiseen, ovat standardien ja muiden asiaan
liittyvien asiakirjojen mukaisia ja noudattavat yll mainittuja direktiivej.
Datum: 11/10/07
Allekirjoitus:
Verklaringnummer: 00156/111007
Pivys: 11/10/07
Vakuutuksen numero: 00156/111007
Konformittserklrung
DE
Frskran om verensstmmelse
SV
Richtlinien
Angewandte Normen
Beurteilungsroute der
Druckgerterichtlinie:
Benannte Stelle fr die
Druckgerterichtlinie:
Modul B & D
Direktiv
Anvnda standarder
Faststllningsvg fr PED:
Anmlt organ fr PED:
Modul B & D
Lloyds Register of Shipping
71 Fenchurch St. London
EC3M 4BS
LDS 9900792/5
EG-intyg om typprovning:
Auktoriserad representant
H. Seddon
Qualittsmanager
Ingersoll Rand Company Ltd
Erklrung
Hiermit erklre ich als bevollmchtigter Vertreter die Konformitt der oben
aufgefhrten Informationen in Bezug auf die Lieferung/Herstellung dieses
Produkts mit den Normen und anderen zugehrigen Dokumenten gem den
Bestimmungen der oben genannten Richtlinien.
Frskran
Jag frskrar, i egenskap av auktoriserad representant, att ovannmnda
information avseende leverans/tillverkning av denna produkt verensstmmer
med standarder och vriga relaterade dokument enligt villkoren i ovanstende
direktiv.
Underskrift:
Unterschrift:
H. Seddon
Kvalitetschef
Ingersoll Rand Company Ltd
Datum: 11/10/07
Datum: 11/10/07
Frskran nummer: 00156/111007
Nummer der Erklrung: 00156/111007
Konformitetserklring
NO
Declaracin de conformidad
ES
Direktiver
Directivas
Benyttede standarder
Normas utilizadas
Modul B & D
Ruta de evaluacin de la normativa
PED:
Organismo notificado para la
normativa PED:
Mdulo B & D
H. Seddon
Kvalitetsleder
Ingersoll Rand Company Ltd
H. Seddon
Director de calidad
Ingersoll Rand Company Ltd
Declaracin
Erklring
Jeg erklrer som autorisert representant at informasjonen ovenfor med hensyn til
levering/produksjon av dette produktet, er i overensstemmelse med standardene
og andre relaterte dokumenter iflge bestemmelsene i direktivene ovenfor.
Signatur:
Dato: 11/10/07
Firma:
Fecha: 11/10/07
Overensstemmelseserklring
Declarao de Conformidade
DA
PT
Direktiver
Directivas
Anvendte standarder
Padres utilizados
Autoriseret reprsentant
Mdulo B & D
Lloyds Register of Shipping
71 Fenchurch St. London
EC3M 4BS
LDS 9900792/5
H. Seddon
Gestor de Qualidade
Ingersoll Rand Company Ltd
H. Seddon
Kvalitetsleder
Ingersoll Rand Company Ltd
Declarao
Erklring
Jeg erklrer hermed som autoriseret reprsentant, at ovennvnte oplysninger
vedrrende levering/produktion af dette produkt er i overensstemmelse med de
anfrte standarder og vrige tilknyttede dokumenter i henhold til bestemmelserne
i ovenstende direktiver.
Underskrift:
Data: 11/10/07
Dato: 11/10/07
Nmero da Declarao: 00156/111007
Erklringsnummer: 00156/111007
EL
Dichiarazione di conformit
IT
Direttive
Norme utilizzate
PED:
PED:
B & D
!
H. Seddon
Rappresentante autorizzato
H. Seddon
Responsabile Qualit
Ingersoll Rand Company Ltd
Dichiarazione
/ ! ",
## !
#.
#:
Data: 11/10/07
$ : 11/10/07
Dichiarazione numero: 00156/111007
%
: 00156/111007
Deklaracja zgodno&ci
Vastavusdeklaratsioon
PL
ET
Dyrektywy
Direktiivid
Stosowane standardy
Kasutatud standardid
H. Seddon
Kierownik ds. jako%ci
Ingersoll Rand Company Ltd
PED-vastavushinnangu jaotus:
PEDist (surveseadmete
direktiivist) teavitatud asutus:
Moodul B & D
Lloyds Register of Shipping
71 Fenchurch St. London
EC3M 4BS
E tbihindamistend:
LDS 9900792/5
Volitatud esindaja
H. Seddon
Kvaliteedijuht
Ingersoll Rand Company Ltd
Deklaracja
Deklaratsioon
Podpis:
Allkiri:
Data: 11/10/07
Kuupev: 11/10/07
Deklaratsiooni number: 00156/111007
Vyhlsenie o zhode
SK
Megfelel=sgi nyilatkozat
HU
Smernice
Direktvk
Pouit normy
Alkalmazott szabvnyok:
Modul B & D
Modulok B & D
Lloyds Register of Shipping
71 Fenchurch St. London
EC3M 4BS
LDS 9900792/5
Splnomocnen zstupca
H. Seddon
Mana r kvality
Ingersoll Rand Company Ltd
EC tpusvizsglati
bizonytvny:
Hivatalos kpvisel=
H. Seddon
Min;sggyi igazgat
Ingersoll Rand Company Ltd
Vyhlsenie
Nyilatkozat
Podpis:
Alrs:
Dtum 11/10/07
Dtum: 11/10/07
Prohlen o shod;
Atbilst>bas deklar?cija
CS
LV
Sm;rnice
Direkt>vas
Pouit normy
Izmantotie standarti
PED nov@rt@jums :
Modulis B & D
Par PED inform@t? organiz?cija Lloyds Register of Shipping
71 Fenchurch St. London
EC3M 4BS
EK sast?d>ts Eksamin?cijas
LDS 9900792/5
sertifik?ts:
Pilnvarotais p?rst?vis
H. Seddon
Kvalit=tes noda>as vad?t=js
Ingersoll Rand Company Ltd
Deklar?cija
Prohlen
Jako oprvn*n zstupce prohlauji, e ve uveden informace tkajc se
dodvky /vroby tohoto produktu jsou v souladu s normami a jinmi souvisejcmi
dokumenty vyplvajcmi z ustanoven ve uvedench sm*rnic.
Podpis:
Paraksts:
Datum: 11/10/07
6slo prohlen: 00156/111007
Datums: 11/10/07
Deklar?cijas numurs: 00156/111007
Atitikties deklaracija
LT
Uyum Beyan
TR
Direktyvos
Direktifler
Naudoti standartai
Kullanlan standartlar
Modulis B & D
Lloyds Register of Shipping
71 Fenchurch St. London
EC3M 4BS
LDS 9900792/5
H. Seddon
KokybTs vadovas
Ingersoll Rand Company Ltd
Yetkili Temsilci
H. Seddon
Kalite Mdr
Ingersoll Rand Company Ltd
Deklaracija
A, Xgaliotasis atstovas, patvirtinu, kad auk+iau pateikta gaminio
tiekimo/pagaminimo informacija atitinka auk+iau nurodytus standartus ir kit( su
nurodyt[ direktyv[ nuostatomis susijusi( dokumentacij(.
Paraas:
Beyan
Yetkili temsilci olarak beyan ederim ki bu rnn teminine / retimine ilikin olarak
yukarda verilen bilgiler yukarda anlan Direktiflerin hkmlerine uyan
standartlara ve ilgili baka belgelere uygundur.
Data: 11/10/07
mza:
Tarih: 11/10/07
X[\]^_^`{| }~~[}{|
RU
Dikjarazzjoni tal-Konformit
MT
_[~^{|
^_` B & D
Lloyds Register of Shipping
71 Fenchurch St. London
EC3M 4BS
LDS 9900792/5
[_{{\^ ^ _~[[{[
{~ {}^{:
H. Seddon
^^|_` ~_] ^}^_
~
Ingersoll Rand Company Ltd
Modulu B & D
Lloyds Register of Shipping
71 Fenchurch St. London
EC3M 4BS
LDS 9900792/5
X^^: 11/10/07
SL
Uporabljeni standardi
Data: 11/10/07
Numru tad-Dikjarazzjoni: 00156/111007
Izjava o skladnosti
H. Seddon
Manier tal-Kwalit
Ingersoll Rand Company Ltd
Dikjarazzjoni
Podpis:
Standards u+ati
X[\]^_^`{|
Poobla3eni zastopnik
Rappre+entant Awtorizzat
~]~~[ _[}^{[]
~{}:
Direttivi
DISTRIBUTED BY:
www.air.irco.com