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r ci i -f]l j r c e i n c nsl u b j c c t o t h c r e q u i r e n r e not sf 5 . 1 . 2l.. '
Substrtutcthc following for cxisting clausc:
f /'r.'.qc'i.ciL;rrr.5.3, (seeotso AmendmentNo.2)l
'5.-1Thc ends of
concrctc pipcs uscd for watcr mains.sewersand irrigalion shallbc suitablc for sockct and
sprgol.roll on loints or confinedtaskctjoints. Dimcnsionsofspitot and sockctfor rubbcr ring roll onjointcd
pipesshalb
l e a s g i v e n i n T a b l c s E t o l l f o r p i p c s m a n u f a c t u r c d b y s p i n n i n g p r o c c sHso. w c v c r ,t h c d i m c n s i o n s
of sprgotand sockctshall bc as givcn in Tablcs l0A and 108 in cascofpiFs manufacnucdby castingproccss.
Rcrnforccnenr in sockct of rubbcr ring jointed pipcs shall bc as givcn in Tablc l4. Horvcvcr thc cnds of
c o n c r c t cp i p e su s c df o r r o a dc u l r c n s m a y b c s u i t a b l ef o r f l u s ho r c o l l a r j o i n t s{ . r e eF i g l i n d F i g . 2 ) .D i m e n s r o r s
o i c . ; i i r r ss i r r l ib c a c c o r d i ntgo d c r a i l s t i v c ni n T a b l c sl , l 5 a n d 1 6 . T h c r c i n f o r c c m c fnol r c o l h n s h a l lo c i r s
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l a l lh a r c a f u l l r i n g a t b o t he t t d s . '
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D c l c t cN o t c 2 a n dr c n u m b c rN o l c J a s N o t e 2 .
l P a g e 1 , c l a t s e5 . J , l v o r e2 ) t n s c n t h c f o l l o r v i n gi n t h c b c g i n n i n g :
l P o g e 1 . c l a u s e5 . 1 . 1 )' C l n l t f l c r i b l c r u b o c rr n g j o i n t s s h a l lb c u s c d i n t h ej o i n t s i n ( a ) a l l p r c s s u r cp i p e 3 s, n d ( b ) a l l n o n - p r c s s u r c
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lrr'-
5J 5 ! r
I l}'
I O5!-l
a 9 o0 /
615:{
.10 07
'J
6t0t.
illrr
l0JrI
Jl60t
5 5 10 ?
6t
l0
llttr
I llt'l
t05i.2
59J0?.
Ill!r
loSt
t00.0?
609
t5
:ibl
II0+ri-l
l{laj
ti0 fi
IJ
t0! 0c
:0b
tror{
gtltt
6060t .r9
?;, (r7
l]la
9ll00
li9}ll.!
llOOrJ
lrir'
9.6 0Q
9!
e0l
I :!Jrt
l{l15
lilll
| 0 1 50 0
I 05[ Crt o i
l(o
l.llc!1
i.lr)
ij:!)
.l)
I lrt.00
9.r5
r:lrl
I lJl 0C
ta)-
l-i:Jro
lJ5r('
l:!l
il)
I cl!r(r
::) ib
l-i)ai
i 'il:'lS
I r. i ;!
ll:
r65
ll
bh.! 5
I ii'{
ll
ico.1
{t7tl
n.l
I cJi.l
i l\l
I i
I !
I 77 a
50
. rr J l . l
)l
t!;!itO
:)r(
l.l.t-J
":tJ
l))ro
llitl
I S 1 1 . :
I l 0 r , 'f
I t j l {t l
il.)
ilrll
I0r0 00
I l{016
l5:rq
a9
(,i
il"t j!
t o.Jri 0
LI ij^,-!i-:
ii.i"l:
l r f ! r l !
-..i
t\)
cnctJ hn'lnctt
- \ j r r c i < to l L l : .- r ! ' ! ' r ( i r c d r u t ' b ( !
t - : S <r i i ' B
- , i . C ! . . _ c ' l i : c ! c t l rc l ' h c i
ir
ir l!
3 {'iC
'l
i
,'r13-
'
| ,t r
''*
A m c n d m c n ll i o . J t o l S { S g ; l g E g
.,,:,i
. i.S,.r,"..rr
i " r , . ,.
S u b s t r t u trch c f o l l o w i n gf o r r h c c x i ! t r n g
Ni,ic.
-;sonj,{l''lld,ll:l{'.nu}b.u!.d5r.intq..rEnrfor(oll]ltoftiFotnominlrti6r..nJd':rncr.rutro2iOmmo^tyb}incrc'',na
th'r':Jhtb).J.cilF0l{
$i.a onlytotl !n rtul4rc.l eir( u u!.d torru!n3.otb, crt.\ o..<itlr ofrrinror(.'.or,hr.r
!r
l l t d r c , I h ( ! f ( o l 6 . r , J 7 f i u l l i g t r . J b f l { O t . r T b i r t : o f , ( dr r r 9 . O c . r . r , r q u , r . m . n l .
\Amcnehtnt
'
f h a J c r a i l rc l r n r l J! t ! < t . q l l . , r ! n r , J! v ! l f r r ; o b t
.
,
:
,
..",
,,1,,"-:.a-
e'+=u.,aj
Jr..i
r'P<
;
,i
lhKirrEl
,k,Ao\
rrun
|TuD
, ,nan
2:
-._-.21 -
1600
trffdi(4
C&llint
I u,,,
6
6
2J0
:2r0.
' ) , 1
( / ' ; ; c ! 0 . c t n u r c7 , 1 ) :
! , l n s c nr h c f o l r o \ r r n ga r r h c c n J o f f i r r t s c n r c n c c .
'Ifci*cvtr,
in clsc of prpcsmanufacrurcdby a"rr,ng proccsj, rhc Intcmal diamctcr,wall thickncss,thc
r t r i 4 [ n u t nr c r n f o f c c n t c n( ti n c J j c o f f c i o f o . c c dp i f ] c s )a n d 5 t r c n g t htcst rcquircmcirsfor diffcrcnt
classcs
c , f p r ; c s n r l l b c a s g r v c nr n T r b l e sl A . l l ] , t A a r d . l U '
bi;,]5cilhc|biI0\}glg3lthCcndoii]tqclrusc
'ior collJrjorntcd c'hssNP,].rnd\ lt,t prpcsof 1r9mlntl intcmal dramctcr900 mm and sbovc,u'rc
ciTcctirc
l c n g t hm a i r l r o b q 1 . 2 5m . '
(l"ugc ll, ,\tttc unJtr cloi,se7.:) '
.
in ca5<of prpc5rnrnuiacturc,l
by sprnnrntpaoccss
'rfil.li'$
of fasr for con ct<|. ptp<slytoao rcvttrort
: l U c U r o do f t r n f o . ! l r . n g i h o f c o n c . E i !
'l!l.rhodo1r.rt for rpi,rr,ngr(nrilcru.nt(hoacot
ftt Vi.lt /.tttton)
( P o g c1 1 , c i a ; t s e9 . 2 ) S u b s r i r u rrch c f o l l o r r i n gf o r l h c c r i s t r n gc l a u s . :
'Ql
T l t c s t l i c i n l c r rosl ' p i p c ss c l c c l c di n J c c o r d J n c\ ce r r h9 . t 5 h t i l b c s u b i c c r ctdo t \ c f o l l o w i n gt c s t si n a c c o r d a n c c
* ' i l il S l J 9 7I I 9 9 3 ' I
J l l i r J r o \ l . tl tc t c s t .
\lr,rr.ir
( l l t \ r r . , 1l r r l S . l S l i : l 9 h , ' 1
rf
S ' l i s t r t u l c! h e f g l l o \ \ r I l ! l b r I h e c r i s t r r r 'c: l a L t s c s
. . ; r r r . '9
r .1.1.;':.j9.1.:l-
'Q
l,:r, 5 Prc.
g - 2 -l . l J , r r . , ; j o t \ t , r l ) r r a t l
I llis slrrllri''l (\!'cJ
1 1 t c , J r o po f , . . . : t . ' irc r c l i n t J l cs l j r ' : Jl ) r j ' ! ' i t t i t c c r t d t r f I h i s t h c r l l r t r a ll b s o q r " i ' - r l
j
a n d r h c d , l _ i c r c r i c Icn a r l ! l ! \ ' o r a . r J ' I r ' : ss l l l l l n o : t : n r o r c t h : o 0 c l r ' '
I \ ' rr
0 ." c:lr
tCli) )r)
'.,'
' i/i:'/'i-i, l -
':)
'
S u t ) . , l i t u l ct l r c l . r l l o r r r n l i f q r t l t . c \ r \ l r l r t l o ' ) l r r ( ' l c
ts
q
Reinforcement Details
.l() i
Die of
Web
pipc (mm) thicknc$J
mm
900
Longiludi
n|l nos
(kc)
55
60
65
r000
I 100
1200
1400
1600
I E00
70
20u)
75
80
90
100
?200
ll0
Steel
Wcigbl
8
8
8
{.+0
3.05
.t..t0
4.40
t2
6.60
8+8
8+8
t2+12
l2+ 12
E.EO
8.80
13.20
| 3.20
Total
Cement Weight of
per pipc pipe (kS)
weight
( bag
with
cross ST
23.125
2.97
990
26-175
26.74O
26.725
3
.
5
9
I
198
31.125
31.800
3 1 . 8 5 0 36.250
37.m0
1.28
i8.675
5.02
t675
{3.075
43.800
51.425
6_25
2086
5t.025
59.100
63.500
7.69
2531
72.300
73.700
8 1 . 8 5 0 90.650
3209
92.000
9.61
I t2.E50 126.050 l2E.lu)
15.54
4145
.1788
u4.925 15.1.125 156.t00
17.96
c.r(r
a .
o,tl
o -5qqii
o
6q 1L
a.8dto
'o5t5
.33Q
-bri5!
- qnt
NP3 CLASS
Dia of
pipe
(mm)
Web
thicktress
mm
900
1000
1100
1200
Longitudi
nal nos
1600
1800
2000
2200
Spiral (kg)
(kg
100
t l5
115
t20
135
140
150
170
185
l,lOO
Stel
Wcight
6.650
6.650
6.650
8.E75
E.675
8.875
23.100
23..100
616
6+6
8+E
8+8
8+E
l2+12
12+12
t2+12
23.+00
45.750
5-i.800
69.975
83.925
l15.525
t63.500
217.750
2t1.750
283.250
la;t'
Total
Total
weight
night
with
tkgr - l Y > crossST
52.400 53.{00
60.450
61.500
76.625
77.700
94800
94.200
t24.4M
125.830
172.375 173.E00
2.11.150 241.7N
26E.lv) 272.OW
306.65{l 3t0.200
NP4 CLASS
Dia of
Web
pipe (mm) thickness
mm
900
6+6
8+8
8+8
E+8
8+8
t2+t2
12+12
12+t2
12+12
lt)
120
135
1,10
150
170
185
42
Steel
Weight
(ks)
100
Il5
1000
I100
1200
1400
1600
1800
2000
2200
Sizeof collar.
t ongitudi
Dal nos
46
50
8.600
t-5.100
15.100
15.100
23.400
23.+00
37.2N
37_200
37.2W
54
Spiral
(kg)
Cement
per pipe
( blg
Weight ol
pipe(k9
)b)
7.90
8.95
rl . 7 l
13.76
16.53
20.85
21.91
188.1 o '
2416 I - e o . '
2610 I a i j s
2981
a
'6z(t
390.1
+589
-s-ll0
6948
Total
wight
(KG)
TotaI
Cement Weight of
Cf\r
weight
Irr pipe pipe (kC)
( bas)
with
, t 3 3 crossST
67.830
76.{30
77.8fi)
5.65
1884
88.700 103.E00 l06, n
7.24
2116 t . b a S t
109.400 r24.500 126.E00
7.90
2640 l - o q t !
132.670 147.770 150.100
8.95
29E1 I
c
t94.050 217.4fi
221.0(n
t t.7l
3904
.r589 l - q r t I
272.125 295.E20 299.{00
13.76
375.550 1t2.7fi
41E.300
t6.53
5510 z . 2 9 5
379.+7
5
116.675 {22.300
20.E5
694E z - 1 0
,t02.250 {39.{50 4'15.100
t.A
21_94
8i l,l
60
1268
M7a
170E
191t
213E
0-261 0.322
0.360
o.124
0.564
0.360
0_526
o.646 0.903
l.0l I
Stef.
2.2aO 2,5E0
3.420
J.440
5.580
3.120
5.580
7.220 9.670
13.150
1 \,,''
l l
z " 2 7s g
8314
Cement
'r,/1,
cf\.r
-/I
A.uENDUBNT
NO. 2
APBIL 1891
?o
'
Rovlsloa)
-
(c)l
Substltutg
the
follorrlng
for
.c)
Same as class
Class
Equlvalent
standard
NP2
to
Npl of
earller
clgss
Np2 of
Class NP3
Class NP4
Equlvalent to
cl.ass
earLler s tandlrd
Class p1 ,p2
and P3
Same.as.clsss
standard
ln
thls
Np3
standard
earller
revlslon
and Np4 of
p1 ,p2 and p3
of
Earl.ler
Longltudlnal
and splral relnforcenen.t for different
cLasses of
-p#-"-;";;
PlPes and three
edse bearlng
test loal
of "fo""
i*
been modlfled
ln thls
nu i n -i.i".-oient
i o i ' i u o o . , to bc provlded
-revlslJn.,
ln
socket of dlfferent
c l a s s e s o f p f p e s- t J i ' r j i r * " y
r
t
n
g
h
a
v
c
J
o
l
n
t
aLso been lnc].uded.
suitiuf-e
-tirr
loading are riot
nes
lncluded
r n t h r s s t a n d} a
id ag present-i-nar nrSht be tncruded
at a rater stage,
Tho present crass nFi-pipes
ahalr not be used
'
lor rallray
loadlng.
( Pate 2,
c.lrase 1.1)
Tho requlrements
d""d.
- Insert
for
the fol.loetng
collars.!re
elso
at
coveled
the 6nd;
by thls
stan_
NOTE - In addltlon
to the re{ullicmencs speclficd
speclfL_
cally
tor the collars,
ttrc requiieiJ'L
gr".n ln thc folloH_
lng clausca shall al.so apply ior ."ii"i",
4 . 4 , { . 5 , ^ 4 . 5 . 1 t, l
1.?,,4.3,
8
. 2 . 2 ,6 , 3 ,6 . 3 . 1 ,6 . 4 , 7 . i i,. ,5-..3i :, 4' s. s. i. :4ia,,6., .rr.,z6, .- 2 , 6 . 2 . 1 ,
a.i.i,-a.i.r,
11.1and 11.1,1..
lron
cr. I
(Page 2,
c)tuse
_ 3 .f - )
_ Dclete
.such
-ilornar
as, rallsay
taUr".
loadlng.
',i
il
II
\\
\\
ri
3, cl.ausc {.3)
3oi1r:l Page
clauso;
- Substltute
the followlng
lor
thi
cx_
'1.3
oLausc 5.2)
- Inscrt
the foll.oHlng
as a nes t)ara:
For non-?eldcd
cages splral
relnforcement of the sane
dlarDctcr shaLl bo closely
spaced at the end of the plpe for a
lcnEth of 150 nn to nlnlrtlzc
danage durlng hantjllne.
ff,,i "pi"lng
o-t s_uch cnd splrals
shall
not exceed !-O ,, o" half
lhe p1tct,.
ghlchcvcr
rs less,
such- sprral
relniorclnenu
at ends sharl be
Da,.t of' th6 total
sDllal
reinforcement
speclflcd tn dlffcrcnt
tables .
-subJect
(Page 4, clause 6.2.2) _
to the requlrementg
_Insert
ot 5-2.2-t.'at
the end and thsart a ire,r clau.o S.'Z-r.i
;;
folows:
'5
.2.2.1
T o l c r a n ^ c ^ c ^ sq l y " n l n I S 4 3 2 ( p a r t t ) : l g g | z
, IS
432(Part 2).:t9BZ3, IS 226:19?5r and fS li-SS:t985s shalt
U
.
'
.p_
p l . l e d t o t h c m i n l n u n m a s _ so f l o n e l t u d f ; a l
relnforcernent speclfl;d
,
ln dlfferent
tablcs.
Totar. mass of tonitlu,lrnal
relnforcenent
.
shall be calculated
taking rnto account the clear co"."
pio"iJ.a
at each end ol th6 plpe.
NOTE - For longltudlnal
relnforcement
conformlng to fS
432 (Part 2r: l9}2t,tolerancc.
on ,Dass shall be cafJulatea
from the dlam6tcr tolerance.
( P.tge 4,
Footnote,
- fnsert
the follor{lng
nex footnotes;
'zSpcclflcatlon
tspcclflcatlon
(fffth
ueel s ! on) -
for
ctluctural
.tocl
(standard
guall'ty)
'Dlnenslons
7,
1) Dcletc eol
2) Substltute
Table 2) (5)'
(4),
'0.59'
for
ln col
(8)
'0.12'
'0.18'
'0.10'
'0.16'
ln
for
and
for
3) Substltute
o! col (9)
SI No I and 2 respectlvely
_
'8+8'
'12
Sl No 20 and 2l of
f
o
r
l
n
o
r
8
+
8
'
4) Substltute
(
7
)
col
'2
'2.5
n' for
n' ln Note 3.
5) Substttute
6) Insert
'
the
folloslng
nes Note:
I ) Substltute
2) Substltute
T.tble 3) - ,
'0.
'
33' ln col ( 4)
0. 59' for
'0.16'
for
'0.15'
'2.5
m' for
'2
2 and renunber
n'
ln Sl No 1of
col (5)
in Sl No 12, 13 and 14
ln Noco 3
'and
a mlnlmum ceroent contenL of
6) Delete
from Note 4.
400 kg,zmr'
thc follonlng
na|| Notc:
'lfoTE Total
Dass of
Lon8ltudLnal.
shall be calculatcd by nut tlplylni- ltii "-i" roLnfol.cooent
f r"j"'gr vcn rn
c o l , , l by thc tcnsth o!.tho prpe-ini ti"i
aii"Jiirg'for
rhc
col.cr l c n g t h p r o v l d c d
at the tro cnds..
(&Bn 9, lbblo 4) - Inscrt
tln
loJ.loellg
as Tab1c 4:
rrprs
orr8ft5s.-'.':'tsi-t3i:i","$ii5i{itffgjiiiilti:l!,sis
( CJtuscs S.l.l
NOttINAL
BARREL
I{ALL
M.q!!t!,
DIAI'ETER
80
100
200
225
260
300
,t00
,r50
500
600
790
999
.:99
19gg
1l9g
!?gg
llgg
1999
1999
?ggg
??99
SEINFORCTI'ENTS
LonrlttEr-iTfl----EiGal,
l .ld stecl or
fiard-Drafn
Stccl
(3)
(1)
ln
tg,/l lnca r
Nutlbr notra
2
5
6
0 .5 9
2
5
6
0.59
2
5
6
0.59
30
6
0.59
3
0
6
0 .5 9
3
0
6
0.59
4
0
8
0.78
?5
I
0.78
7
5
8
0.78
75
I
0.78
75
I
0 .7 8
85
6 or 6+6 2 . 3 1
85
6 or 6+6 3 . 1 4
12)
rl.
95
too
1r5
115
720
135
140
rl0
r7o
I E5
I or 6+6 3.,t4
6+6
3.41
8+8
6.04
8+8
6.01
8+8
6 .0 4
8+8
e.36
12+12 s.36
n+!z
14.08
!2+t2 14.88
Tz..tz r r. s6
H;;;:-'
J;;;.
Stccl
(5)
r.g)iino.'
nc?rc
0.24
0.36
0.74
1.30
I .64
r .98
2.7r
3.14
3.62
3.88
5.96
9.63
1a.33
zt.zo
,i.1,
35.;;
13.i;
d 3; o i
ii";i
los:it
rso.r2
1 5 1. t 0
r e d .g 6
STRENGTH
?8S? REQUIREI,'8N?S
Fon
rEsr
InREEtla+BffRrNc
Producc
0.25 nn
Crack
Load
.Ar
hN/lii.o. r,rulll","
Dctrc
2 2. 1
2 2. 1
2 3. 3
21.6
2 5. 2
Z). D
2 8. 4
2
9. 8
'tt
o
?A O
10.0
46.3
5 2. 2
59.3
66.3
72.6
6 0 .4
8 E .3
r 0 1. 2
119.6
135.3
1 3 5. 3
142.2
155.0
788.?
,Dctrc
33.15
3 1 .9 5
36.9
3 ?. 8
38.25
3 9 .6
44.7
5 0 .I
55.3
6t.2
6 9 .a
78.3
89.1
99.{
108.9
1 2 0. 6
732.1
1 5 6. 4
1?9.5
2 0 3. 0
203.0
213.3
232.5
2 5 0 .o
d l a D c i . e r l s to bo declared by thc
nanubc appllod on tho declared dlanetcr ( gee
.:t. .l
,.---\j:-.'."^;.jn
the
eel.aht
N o T E5 - T o t a l n a s s o l l o n g l t u d l n a l r c l n l o r c c , D c n t s h a l l . b o c a l c u l rtcd by nultlplylne
the values stven tn col I by ihc t."iif,-"i'ifr"
p t p o a n d t h c n d c d u c t l n a f o r t h o c o v e r L c r l g C hp r o v l d a d a t t f , o i " o i i a s . ' .
( Pag:e g,
?.tble 5) _
'0.59,
1) Substitu!e
'0.16'
2) Substltute
'2.5
3) Substltute
.0.33.
for
.0.15.
for
m' for
.Z
ln co] (,t)
ln Sl No I of col
(S)
n. ln Notc 4
4) Insert
( P.tse 70,
1) Substl tule
6) -
fable
'0.
'0.
59' for
2) Substltute
col .(3)
? l
'
Sub5iltuLe
4 ) fnseri
shalL
4 by
covcr
2.5 n'
for
the folloslng
'2
n'
tn llote 4
neH Note;
'NOTE-
T.tble T) _
1) Substlture'0.59,
for
.0.33.
in col (4)
.
g
2) Subst-ttur,e
or 6+6. for .616. ln Sl No tZ
of co] .(3)
'
?
,
5
3) Substltute
m.for.?
m. ln Note 4
4) Insert
thc follorj,ng
nes Note:
;:i:,;f"l:l'i;:o'l:i,::"ti;:;,i;,
,r r.,iil:,;e'"i;,
::i,i
i"iIIir'1,ror tr,ecovcr
il;i;
i:lf;1.:'":n:.:,r";:i.,jfi;
Note 2)
Sub3rltute
the
foJ).onl.ng for
'NOTE
2 The dlmenslons
DSZ, DS3, LSp, fS, f, H, S,
HT
and _..r( shall
conform
io
Lhe values
glven
in thts
t.able
as .these are
cri.ticsl
dlroenslons. Other dlnenslons
at'e for gul,dance only. The foJ.lovj.ng tol.erance3 shcll apply
on the crl tlcal
dlmensions:
Dinenslotts
nc,
Tol.erances
hce
The toler.ences
shall
Chot.l
Dlancter
mm
TL>Lere.fJs.e
tor DS2
mn
1 1
1 2
16
2 0
2?
2 5
Sane as that
7.2
;f5
Half
the
tol. erance
9 1 . v e ni n 7 . 2
and
JY
( P.rge 1 4 , Lrb.le
the exls tl ng Note :
of
eall.
10 ,
To)ererr(te
fol. DS3
DD
Toleret ce
for LSP
Dt!
! 3
+ 3
+ 3.5
! 4
+ 4.5
+ 5
1 4
i 4
+ 5
r 5 . 5
+ 6
+ 7
thlckness
glven
2
2
2.5
3
3.5
4
T and HT
l( and 5
'NOTE
+
+
r
f
r
r
glven belor:
be as
& LSP
on sall
ln
thlckness
be as glven belor:
Tol.evance
fov K
Tofetance
for 5
MM
IDD
l1
tR
1 2
ts,
16_
20
22
25
+
+
+
!
+ 0.75
2. 0 0
2.25
2 . 75
3.25
Note 2) - Substi.tute
+
+
?A
1 )^
1 (n
i r.50
+ 2.00'
the followlng
for
lli./rrel)si
Io / e,r'.rrtdc.s
c).rl-s
'l'he
DSz, p5:i
&
shal I
t.olersllces
*,,.,,o.rNb-ii
be ss
!:r r-
Tol etance
fot DS3 ,
f(rj eJ'ar(:e
Cho t',1
L jane l:.tt f o t' DS! ,
mn
mm
l 1
12
16
?0
22
2 5
! - 2
!-2
!-2.5
i- 3
t- 3.5
! . 4
?t
! 3
!-3
t 3.5
!.4
+ 4.5
i 5
?oJ el"artc'e
fot' LSP '
mm
L 4
| 4
+ 5
r 5.5
+ 6
+ 7
T and HT
fS and /Y
HaIf
lt)
r( atrd .5
| .4
mm
11
't2
16
20
11,
i
+
L
+
Note 2) -
gi'ven belot.:
be as
?o-lc'r'aJrce
for K mm
thlckness glven
+
+
I
+
1.25
L.25
2.0O
2.?5
Substt tute
IoJer'.rr]c'e
.f'or - 5
mm
the
0.75
0.75
L.25
1.50-
follorlng
for
'NOTE
TS, H' L,
f
and b
f,
LSP'
LS'
2 - The dlmenslons
glven
ln thls table as these are
shall conform to the values
Other,dtmenslons are for guldance onl'y.
dimensions.
crltlcal
dinensiThe followlng tolerances shaII apply on the crltlcal
Dlnensiotts
Tol.erances
LS A LSP
l?
mm
Same as that
7. 2
of wall
thickness
glven
ln
1{ and
?S
Hal.f
glven
+
the
tol. erance
ln 7.2
on wal l.
thLckness
A IDM
irl;3i"1'"i:'r.'3.1',,';3l"rr'*l*
i|i::
rlng ('hord dlameter.
Note 2) - SubstltuLe
(Page 16,
T.tble 72,
the existlng
Note:
the folloHlng
for
'NOTE
slorr'
Tc>.1et'.tnc-es
nq?
rrq?
The tolerances
shall
glven
be as
belor:
LSP
Chot:d
Dianeter
mm
7'andHT
TS and H
and 5
for
DSI
nm
for DSJ
mE
11
L2
+ 2
L2
14
2 0
22
2 g
+ 3
+ 3.5
+ 4
of
Hall
l6
?,0
2?.
'r
-t 4
r 4
+ 4
+ 4.5
+ 5
+ 5.5
+ o
I I
t,hlckness glven 1n 7,
on sall
shaLl be as
given belor.,;
?oLetance
mm
+
fot
DM
2\
+ 1. 2 5
+ 2. 0 0
+ t
g i ven
thickness
Tol.e2.ancc tot
mm
tl
+ 3
+ 3
foz LSP
nn
,\
+ 0.75
I 0.75
f
r.25
+
+
r.50'
/J.ii--.',
$i,!":,:
- Substltute
t h o followl n8
. (Page 17, Table 13, //ote 2)
not6 ;
the. exlstlng
' 'NOTE
The diroenslons D53, DSs, LSP, TS, f, il, S, ,YI and
2 X shatl conforn to the values glvcn 1n !h1s table aJ these cre
guJ.danceonly.
dltnenslons.
0ther dlmenslons aro for
crltlcal
tol.ersnces
shsll apply on thc crltlcll
dl,!enThe folloslna
slons:
Dlnenslons
Tol, erances
DSz, DS3
&, LSP
The tolerances
shall
Chord
?ol.erance
Dlaneter
nm
for DS2
nn
r r
t2
!2
r A
2 0
C,
25.
+ 4
'l
+
I
?S and H
r( and 5
The toleranees
11
L2
16
20
LSP
t0m
+ 4
+ 4
+ 3
+ 3.5
! 4
!'1.5
nnr
ToJellzc.e
for
ID'O
T and HT
Tol erance
tor DS3
+ 3
glven belor;
be as
thi,cknoss
on
pa 1l
shaLl be as
7.2
ln
Slven
g1v6n
thl ckness
glven bel os:
T o l . c r a n c e for
X
T<>l.erance fot
tDm
|!N
+ , .25
!'1 .25
+ 2.00
+ 2.25
+ 6
+ 7
r 0.75
i
n
?i
v r r v
?i
+ 1.50'
\.
tablc
the follortng
nor't.bl."
.TABL8 I5 DSSICNNBQOINEHENTS
OF REINI'ORCED
coIcEtrB
CoLLAEStrOnPIPBS Ot CLrSS XPz.
( C).ausc5 .31
NoMrlt^L
llln
Thlckn.s5
(2)
al!.
DE.
!t!,
60
100
150
200
t ?
25
?5
250
300
350
{00
{50
500
600
700
800
900
1000
lr00
1200
1{00
1600
tE00
2000
2200
l'l
t3 --t ?
I A
l6
I A
t9
z5
z5
?5
25
30
32
3
2
.l<
l q
l9
a0
a0
t9
l9
l9
l9
19
45
50
,t (l
60
o5
t q
t9
l9
l9
t9
Lonfttudlnel,Hlld
ttln
Lcn8th
or
({)
(1)
zz5
-_E!.MBe!!.E!r9-
J0lJ,$_ut!!!sJe!s_
INTERNAL EID
DIAIIETER CaulklnC
0F PIPE
Sgaco
EO
90
100
150
i qn
r50
t 50
150
'
I <n
150
200
200
200
200
200
200
200
200
200
200
200
200
200
200
Hard-drlen
Itln .
nos.
(5)
6
6
6
5
6
6
6
6
E
I
t
0
E
I
I
8
E
0
t2
12 or Er8
l2 or 8+6
l2+!2
lz+L?
N O T EI - I ! n l l d s t e c l i s u s c d t o r
specl!lod In col 7 shall bc Incrcased
StccI
Stccl
liclsht
(6)
kg pcr
col Isr
0.08
0.08
0.08
0.06
0.08
0.0E
0.11
0.ll
0.11
0.15
.| l<
0.15
O.23
0.23
0.23
0.33
0.33
0.33
0.50
0.67
0.6?
:. 00
r.00
sPIraI
rclnforcement
bt a factor
140/125.
attcr
: .,
kg pcr
coIIar
0.07
o; 0 8
0.10
0. t 2
0.14
0.16
0. 2 2
0. 2 5
0. 2 7
0 .4 0
0.80
0.70
1.05
r.85
2. 0 5
2.25
3.09
1 .t l
5.08
6.55
9.00
12.15
thc HeISht
grade nlld
3tce1 ulrc
for splrals nav be used for'
NoTE 2 Solt
150 no only- by ' lncrcaslng
collars of pl'pcs o( .lniernrl dlaDeter up to
{claht by. ! tlcgor LlO/61.
N O T B3 - I n t a r n a l d t a n e t e r o ! c o l l a r i o s u l t t h o l c t u a l
Dlrrr el,tb llnlDuD clulklna space !s 8lvcn ln col 2.
t0
o!
R 6 O U I R 6 t l R N T S O F R S I N F O R C E D C O H C R E T EC O L L A R SF O R
PIPES OF NPJ AND IIP'I CLASS
.l Cl,ause 5.3)
REINFORCstlsrrrs
NOI1I NAL
!_o-L_t4g_p_\tlglLs_t!.Ns.
a-Fc' t spiiJI '-tt'rra
trid-iiilJil
'
t
ongt
|ttn.
ttjn.
;n.
INTERNAL
drasn Steel
or Hard-draen Slecl
LenThickDIAttETER C a u l k l n s
n.
lrJ
Spacc
ncs5
sth
OF PIPE
(5)
om.
tDtl.
mm.
d'm.
H cI A h t
(6)
kg per
collar
0.08
0.08
0.08
0.08
0.08
0.08
0 .r l
(7)
k8 per
coII!r
0.07
0.06
0.10
0.lz
0.l1
0.16
o. ? 2
0 .{ 0
0 .5 0
0.60
0 .? 0 .
1.05
6
,
150
13
25
80
150
25
100
l3
150
13
25
150
b
13
150
25
200
6
t
5
0
13
25
225
6
150
13
25
250
A
1
5
0
1
6
3
0
300
8
200
19
35 -350
0.15
6
200
19
35
400
E
200
l9
35
450.
0.t5
,f0
I
200
19
500
I
0. 2 3
200
19
40
600
! at
0. 2 3
I
200
19
45
700
0. 2 3
2.05
I
50
200
19
800
8
z. 2 5
200
55
19
900
0.33
3.09
E
200
60
l9
1000
0.33
6
{.lt
200
65
19
lt00
0 .5 0
5.06
t2
75
200
19
1200
0.67
6: 55
,.2 or 8+A
200
60
19
1 40 0
0 .6 ?
9. OO
12 or 6+E
90
?00
19
1 6 00
r.00
12.15
,2+12
200
100
19
1800
1.00
13.30
t2+t2
200
110
19
2000
b
c
o
a
d
c out
a
n
d
a
b
o
v
c
s
h
a
l
l
o
n
2
2
0
0
Collars for slzes
N O T EI
of nlld stc.l plate o! 6 mo thlckne3s, stcc.l' conlorElng Lo IS 226t1975
rlth outil.dc Pal'ntcd.
N O T E2 - I f o l l d s t c e l . t s u s c d t o r s p l r a l r e l ' n l o r c e m e n t ' t h e t ' c l a h g
spacl,flcd tn col ? shall be tncreased bt ! lactor'140/125'
trlre for splrals nav be uscd for
N O T E3 - S o l t g r a d e t n l l d s t e e l
150 r!t! only by Increascoll.ars o! plp.s of lnt.rnal dl'aocter ut to
lni xelght'. by r factor 140/84.'
(Pag:e.20, Clausc A'2.2) - DeIeLe and renumber 6'2'3 aJ 6'2'2
sentenc'e)
(Paae .20, Clause 6.3. L, Flrst
,
scntcncc:
for the flrst
the follonlng
Subitltutc
l)
'PlJ;l
barrel thLckness 100 nm and above shaLl have
havtng
steel ln the
cage and the amount of splral
iclnforcemcnt
double
ln
p
e
r
c
e
n
t
rteel
m
a
s
s
o
f
3
g
l
r
sl
o
f
t
h
e
be ?5
shall
iage
outer
r
t
h
e
t
o
c
o
n
f
o
r
r
o
s
h
a
l
l
t
h
e
t
o
L
a
l
r
h
l
l
s
t
iho lnrr.t- .tgo,
tables of thls standard'
relevant
qulrements spictlled'
ln the
II
il :
,,.r,,;,;;=;iii':il;.;l;il1,L=:.,"l:;:;;i;;i;il;,,iFil:;r.;l;,;.:,,,1ii'.,,
\
t h e outer
cage .rnd lnncr <:age
in
The na3s of
longltudinals
should be the sarEc, that i3 equal t,o half the tot,al nlss of Lontables gltudlnals
spcclf!.cd in thc relcvant
N o t e b e l o u the r:l ause ;
thc folloring
'NOTEthat
3lngle
relnforc'ement.
It 1s prcferable
nesr thc lnner surface of thc pipe
cage should
be locatcd
slth adcqurtc clear cover.'
i
t
sente cel - Sub3tittlt,e thc
Lsst
(PsCe 29,
CJause 6.3.?,,
follorlnS ,for thc last 3enLence:
'D1aional
relnforcenanL ls a process reqtrlt'ement and ihal l
and splral relnforl'emetrL.'
not be countcd rgalnst longlludinal
Insort
2)
+ 2 n
- l m
30 nm
1) Up to and lncludlng
socket'
+ 3 mm
- I 5mtn
+ 4 nm
- 'l nnl
4 ) O v c r 6 5 r n r oa n d u p t o l n d
8o mm
+ 5 mm
-' 1i'5mm
lncltldlng
t 6 nm
- 3 mn
+ 7 nni
- 3.5 mn
(PaAe 20, Cl.ause ?.l.
Last sentclc.t) - Substjt'ute Lh'l folsent.nce:
Ioelng for thc llst
'Forlcollar
length shall be 2 m or
Jointed PlDes effecttve
p
l
p
e
s
and 2,5' 3 0' 3'5 or
2.5 n up to 250 l,nrnornlnal dlameter
d
l
a
n
e
i
e
r'
n
o
m
l
n
a
l
n
m
4.0 n foa PlPcs above 250
"l'ab]e
(Ptc; 2f, s'Jausa 10.1.3 and ?ablc 15, - Subsiltule
'Table
l5'
17' for
'Tlblc
( P a g e 2 2 , C l a u s e : - O . 2 - 1. 1 a n d 1 0 . 2 . 2 ) - S u b s t l t u i e
'Tablc
l5'
17' for
-r
6) Over 95 no
( c B D2 )
'l
t2
tht.d
rl Sliro
PrhlLla Pr...,
O.r{
ltlr
lS 458:1988
Indian Standord
SPECIFICATION
FOR
PRECASTCONCRETE
PIPES
WITH AND WITHOUTREINFORCEMENT
)
,
( Third Revisiont
ff\*1
Pgi
S c c o n dR c p r i n A
r UCUST I997
uDc 621.643.2
[ 666s.t2]
O Copyright l9B9
P
. U . R E A UO F I N , ; I A N S T A N D A R D S
M A N A K B H AV A N , g B A H
S H A H z A F A RM A R G
NEw DELliurl
c r 9+ ?
May l9E9
,rt\v
-._f'1v-1.vv
lS 3.158. I98t
Indian Standard
SPECIFICATION
FOR
PRECAST
CONCRETP
PiPES
( WITH AND WITHOUTNEiNECJNCEMENT
)
( Third Revisiort)
O.FORE W O R D
ht"f,!.' Jlt'?n
t#ard (-rlrirdRcvision
) was
t.l'.,l;r"k"#ffi
;:t,:r
f"{:Hilf.;d
by rhe civir enginecrin!
D;isii;B:,l"".ifo-vcd
0.2 .Rcinforced ccment co
c o _ n f o r m i ntgo
- I S ; l 7 g 6 _ l 9 g 5ar n d s t r u c t u r a l
srccr
-bars conforming ro lS ::Ze-iCis:']or
manufaclurcof concreiepipcr;
c) plassNP4 pipesgivcn in rbc carlicr
standard
nave bcendcle(edand clas!Np3 pipcs
of iti
'"i.
:fjjer*sjlnggd havebeenr.-oiiig"utii
rjl"j:1.-#l*r
,",.
r.j""T
,,;";t"L'3in""'".ffi
["l_iTii.l,i'i:":;::J,',",:"til.".J;,hi
":;1,,'
,'jl
ifT,#:1Il:J"?l",iil
";"":fi
l3';r,
ff :'ffi,i:lf;
i:"J''fil' L'.;:.:f
;igff:il1!ifi1il:,,x"'.::it;ixi;:F"tiTt:
0""x1"
:"9";rJ;i
ii:i!:":i::e,;,"ili"H;i:.":i;'T,;Jj:t,:*h,.
lluiHlliiii:i,
li?,;t.i
br"oni"rc f ipli
* tov;n!
reinforcementfor differcnicrasscs
ot orpesand
j;l",[Jf.
ff;1L"J$'H:i,
i::.:,:5"",,T:::f
i.l ;
ortri,'i,nai'a.'
rn-i
i,If':ffi : :,il::J,;:JteeJ*
;;:x'';'x''""i';fl
":JTiffi;
[?l.fi"f.i:,Tl'
",3,"*,1ii*llifi;"ll:il%T?i:,,
f.,n!l-'.,o,
"'
:":kr*ri':F
l',;:ri-;r;r;
l:_ii;
a) Allowing the use of
,.
plles;
rors: r566-reE2,,,
..rl;tri"8:,;,Tlr.'fi[g
--iEii.ilJ-ru"ri""
NL'",1i3::
::ffi?Ji"%'i:il::.
:l.,,x,,:
ix'"T
insocket
of
"{i[,.'"Tlilili,
i" "H.f[::'o.o hh,
r'uu.
"r--le.n"rn'.rruU,;#?Sir,iTi
d) Inclusionof detailsfor spigotand sockct
ends
for att thc cJasses
of pipei ind d.i"jts- ; i;;h'
rypqJotntslbr tic non-pressurepipcs;
e) Inclusionof figures illusrrating some tyDrcal
arrangements
of reinforccmcntjn socket:-'
f) Deletion.ofsand.bearingtcst and bursting
tcst
rrom lhts- standald. Bursting test bas bccn
rcptaced by splitting tensilc slreng(h test of
concrelccylindersfor prcssurcprpcs;
g) Modi6cario,nin thc lcnglh of pipesallowinr
Inc .manutacturer to declarc thc effcctrvi
tcngrhwhrch shall bc bcrween1.0 and 4.0 m;
h) Modificationin djfcrent dcsign rcqurrements
of the pipes;
j) Inctusion-of larger diameter pipes
for all
crasscs
ot prpcsexceptfor classNpl and pl:
- -n, o
r S$plircci si c a r r o n f o r h i g h s t r c n g r h d c t o r m c d s l . c l h a r 's
a
t o r c o n c r c r cr c i n f o r c c m l
l ftt,d r.riii;;j.'-
I r;i1'::l!::.t,:\i
IS:458-1988
&) Inclusionof a clauscon rcpair of pipes;and
m) Modification in sampling and inspectionof
Prpes.
0.3.2 In _order lo acconmodatc the existing
moulds.$jd by rhe manufacturers
for manufacturin! 0.,1For the -purposeof decidingwhethcra partit
c l a s s N P 3 p i p e s g i v e n i n r h e c a r l i e rs t a n d a r dt,h i rcquirementof this standard is cornplied'withj
orametero
s t c l a s s N P 3 a n d N p 4 p i p e s i n t h i s final value, obsen'edor calculatcd,cxpressinf
r.cvisionharc bccn gilcn as nominal intcrnai rcsult of a tcst, shallbc roundcdoflin accordl
o r ! m c l c r s .t h c J c t u a l i n t e r n a ld i a m e t e r so f t h e s e w i r h I S : 2 - 1 9 6 0 ' . T h e n u m b e ro f s i g n i f i c a n tp l
pipes are, thcrcforc, ro be declarcdby the manu. r c t a i n c di n t h c r o u n d e do f f v a l u cs h o u l db c t h c q l
taclurcr!. Howevcr, the ntrnufacluicrs should as that of thc spccificdvalucin lhis standard- |
g r a d u a l l yc h a n g et h e i rm o u l d sl s i t h a sb e e n d e s i r e d --[iilliiliinoins
t h a t a f i c r 1 9 9 5 ,r h e s en o m i n a l i n t e r n a ld i a m e t e r s
orTnlmerical ralucs( ,""ir.a i
I
!
1. SCOPE
Class
NP2
Description
ConditionslI,hl
Nonully lJ\
tighrrramc
I
2.0 For the.purpose.ofthis standard,the following
NP3 . Reinforced concrcte, For drainagc I
dehortrons
shall apply.
mcdium-duty, oon- irrigatioh usel
pressurepipes
cuiverls
cad
2.1 lVorking Pressure- lt is thc maximunl sus_
mediumtraffic I
tarneqrnternalprcssureexciuding abnormal condi_
uons. such as- surge( water hammer), to which the NP4
Rcinforced'concrete, For drainageI
prpernemay be subjectedwhen rn use.
neavy-Cuty, non- trflgatron use,r
' pressurepipes
culvera
car,
t,,"
(o be
.?i,S.
_f"tl Pressu.re It is the pressure
'
hcavy tramc, i
,
the pipeline or secrionsrhercof, afrer
1?P,1,:"as, railway load
rayrng,
roJ9testlts strengthand q,arenightness.
^ ./
Pl
Reillforced concrete For usc on e/
Tlr.. sitc tcsr prcssurcro bc imposcdwill
"-ry-olT;
b" d-crcrmincd
prdsure pipcstested mains, the si-tl
whcn pjacinSorAers.fo,pipci
l":.-19.
a
J l o h - | | r n g s .I n g c n c r a l , t h i s p r ; s s u r .
to h hydrostalicpres- pressurcnot clj
shoulC
t n a - n . t _ hm
. ca x i m u r h D j p c l i n c s _ o p c r a t i n 8 p r c s s unroer b i i c s s
plus the
s u r e o f 0 2 M P a i n e t u o - t h i r d si
hrt i; !o cas; sbourd'cxccrd
.
( 20 m head)
ifif i'tff;,1"",'f,',:ii;!rc
hy-drosraric
rcsl
sure
I
2.3 Hydrostrtic Tcsl pressure- lt rs the maximum
P2
prcssurewhich lhc pipc can u,irhsti u.irhout
Reinforced concrcle For ur" on oul
J
anv
pressurepipestested rnains, the ii{
lcaxagc whcn
for hydrostaticpr"s"ur" ,i
.lestcd
lo a hydrostaticpres- pressurcnot 0f
a c c o r d a n cwei l h r h i ss r a n d a r d a n ldS : j i 9 7 _ 1 9 E 5 ' .
s u r e o f 0 4 M p a i n c h a i fo f t h c I
2.4 Surge ( \\'ater Hammer prcssurc_ lt
( 40 m held )
stiric tesroresJ
)
is rhe
rs produced by, a changeof ve/oc,ry P3
Reinforced
I
Il.,f-".:
^*lrl.h
concrere
or rne.movtnstreartrand beconres
maxrmum when
do I
pressureprpcstcsted
suddcnstoFpagewtrich nray be causedby
:l:r:,r^s_a
to a hydrostalicpresi
of a vatve or by shutlingdown a pump
ru." or o o ilio
i
l["r,li.r,"t
(60mhead)
3. CLASSIFICATION
- Thc rrscs
,,_NorE a,gcncral
,atc only by way of rccoml
Suidanccand rhc cxrcl usai
l]91s_a!,
tJ," purposeof rbis standard,concrcrepipcs
occrocd
oc
by thc cn8inccr-in-char8c.
1ll,,Fl.
snaflte classified
i
as under.
3.2 Unrcinforced and reinforccd "on"r.t" noJ
sure prpes shall be capable of withstandinel
rMctbods of tesl
/or concrete pjpcs (l. st r.rtsion
-l
).
n r f s s u r co t 0 0 ? M p c ( 7 n ) h c a d ) .
i
t
(l
.0.!
intern
diamc
thc cx
should
gradua
atfcr I
diamct
(P,
thc wo
(P,
'Tvw.
(P'
(CED:
liamclers
td such
facturing
lcr a
rplicd
iin
nificant
ld bc thc
rndard.
:s ( r.riJ.d
Citions
vnally U.
drainagc
ron use,
lorin
c5
dtd
ge
ioo
s
'affic
drainagc
on usc
n tramc
Jrainagc
on
t raffic,
way
ie Gn
the
not
r-thirds
tatic
:on
lhe
( c E D2 )
iof..;
'rl
tl
,act
:andifig
IS:458.1988
{. MATERIAIS
4.5.1 Thc concrete for non-prcssljre pipes shall
.
,l.l_For prccastconcretepipes,materialscomplying nave a mrnlmum cementcontent of 360 kg/,nB and a
with tbc rcquirementsgivcn i^ 4.2to 4.e s[ail be minimum comprcssivcstrength of 20 N/-mmt ar 2g
o a , s . I l m o r l a r i s u s e d , i r s h a l lh a v c a m i n i m u m
uscd.
ccment content of 450 kg/m3 and a comprcssiw
4.2 Ccmenl- Ccmcnt usedfor thc manufacturc
of strcnglh not lessrhan 20 N/mm, at 28 day;. Thc
unrcinforctd and rcinforced concrete pipes shall concre(efor prcssure pipes shall have a minimum
c o n f o r n t o I S : 2 6 9 - 1 9 7 6 'o r l S : 4 5 5 - t 9 ? 6 ,o r ccmcntconlent ol- 450 kg/m! and a minimum comI S : 1 4 8 9 - 1 9 7o6r !l S ; 8 0 4 1 - 1 9 7o8rr I S : 8 0 4 3 - 1 9 7 8 5prcssivcstrngrhof 25 N/mm, at 28 days. If mortar is
or IS : 8l l2-! 976'.
used, it shall have a minimum cementcontenl of
t
. Mcr hod of lest for splitr ing tc nsilcstrcngth of concrctc
cYlInors.
tCodc of Fracticc for plnin and rcinforccd concrclc
( rhird revition ,.
tMclhods ot tesl for strength of concrcre.
for pl'rin and reinforccdconcrcrc
.Speci6cationfor rubbcr scaling rinSs for gas mains,
watcr marnsanq sewers.
*"
*i:io"!"liq?':""i".:?:
i:f1,".,,".."*:H
f;,1;ii:1,,::Tl.
( rr;".0;;lrl;:"'"c
IS:458.1988
5.t-.2 Pipcs. of lcngth above 3 m and up to 4 m
may bc supplicdby agrcmentbctwcen thc'user and
thc -supplicr and for such pipcs, the quantity
of
rcinforccmentshall bc modifiid'as below;
a:.r
reinforcement
uscdfor 3 m longpipes.
5.1.3Longitudinal
reinforcemcnt
shall be orovided bc suitablefor Rush( sceFig. I ), collar ( sce Fig.2 ),
to cnsur.e
rig-idityand
corrccrlocationofcagei( grids) socket and spigot, roll on joints or confrnedgrsket
Iongitudinally
and ro limit the cllecisof-traniverse Joints, Dimensionsof collars shall bc accordingto
c r a c k i n gM
. i n i m u ml o n s i t u d i n rael i n f o r c e m esnhta l l details givcn in Tables t and 2. The reinforccmlnt
for the collars shall bc as given in Table 2. The cnds
be asgivenin Tabte2 rJ7.
of collar reinforcementshall have a full ring at both
5.2 R;ioforcEnt- The reinforcementin the rein- ends and the longitudinal reinforcemcnt shall bc
forced concretcpipe shait extendthroughoutthe propor(ional to the lengrhof the collar. Dimcnsions
lengthof the pipCairdshatlbesodesigned
tiat it may ofspigot and socketfoi unreinforcbdconcrerc pipcs
-designed
shall be as givcn in Table 8. Dimensions of siiiot
be readilyplacedandmaintainedto
-pipe shapi and socketfor rubbcr ring roll on jointed pipes
itr-alt
and.inthe proper position within the
mouid
duringthemanufacturinq
Thecircumferentialbe as given in Tables 9 to I3. Reinforcement in
Drocess.
and longitudinalreinforiimentshallbe adeouare
to socket ofrubber ring jointed pipesshall be as giveir
'
in Tablc I4.
satisfythe requirements
specified
under5,1.
5.2.t The pitch of circumferential
reinforcement
shall bc not morethan the following:
a) 200mm for pipesof nominalinrernaldiametcr
8 0t o 1 5 0m m .
b) 150mm for pipesof hominalinternaldiamerer
2 0 0t o 3 5 0m m . a n d
IS : 4 5 E . ! 9 t 8
pcs
the
bc
ol
ficd
and
lbc
L N G IH O F J O I NT
- N o , o f Z b a r s: M i n i m u m h a l f t h c
nurhbar
- .rNroortE
o
|g uolnals.
'6
nu-
M a x i m u mc q u a l t o D u m b . ro f l o n g i t u d i n a l s .
34 SocketCageConnocledto Ba(ol Cage by
Means
of Z Bars
" :.
ail!
tcel
teel
1 2m m
0.30
CAULKINGSPAC
rall
2),
iket
Iro
rcnt
nds
oth
bc
ons
1A Intefnal FlushJoints
0.r0
3B Sockot^Cs0o
Long;tudinals-Suirabty
Bent for
u o n n e c l i n gt o B a r r 6C
l age
C A U L K I N OS, P A CE ( l 0 m m I
igot
hall
!D
tell
lhc
lbc
)0. -
'18
ExtornatFlushJoints
I for-
,ithIhal
! foa
t - wall lhiclDcss
, = 0.002of iDtc.Daldiamctcr or
2 mm, Mi,
r - iocludcdanglc not morc tha! 25"
tD = intcrnal diamatcr
Frc. I
)rccd
COLLAR
C E [ l E N TM O R A
TR
CA U L KI NG
IPE
4C Cag6 Msd6 ot ContinuousLongitudinrls
F r c . 4 T y p t c ^ L A R R a N c E n E N T So F
RETNToRcEMENTrN SocKET FoR
Frc. 2
Cor-lr.x.JolNr ( RlcrD )
IS:458-1988
TABLE T
DEsrcN
^M)rr^rtRlg,I?31iB3K3Ry?u:""f.13NcxErE
prpEs
or cl^ssNpr_
(Claa!.t 5.1.1,5.3ond 7.t
I
IN'rriNrL
Dtrrcrq
ot Pttcs
E^RR!L
THtcKNEss
CoLr-rl' DtM!NsloNs
Minirnuin
C5ulking
Jpacc
MiDimum
Thickn.s5
(l)
(2)
(t)
(4)
mln
mm
rnm
mm
t0
l3
100
,50
200
,<
,3
25
t3
25
t3
t3
250
300
..?L*;l+ilfrf.tr;
(s)
tDm
, t6
t6
l9
(6)
kl.l/lincar mclrc
t50
t5'3
tJ0
t5.l
150
t5.3
t 50
r 6'4
150
t3
t6
100
,t50
tx'J,"J ,ffiff#_Tff.
16.4
:
30
| 6.4
r50
11.6
t50
I r.4
t 50
IE8
200
21.9
'
IS:45E.19t8
TABLE 2 DESIGN AND STRENCTH TEST REQUIREMENTS OF
oF CLASSNfz REINFORCED CONCNETE, LIGHT.DUTY, NON.PRESSUREPTPES
( C I au t . t 5 , 1 . 15, , 1 . 25, . 1 , 35, , 2 , 25, . 3 , 6 . 3 . 2a n d1 . 1 ,
INTET.NAL
DTAMITER
or PrPB
--,\--\
Nomi- Aclual
nal
(t)
(2)
BAItrL
WALL
TntgrNl&t
(t)
-^-
Cot lel
MiDirlum
Crulk.
rn8
150
t50
t50
150
150
150
150
150
t50
200
200
200
200
200
200
200
200
200
t
I
t
2
2
1s
400 l 400
t0
1
.
6
0
0
600
90
I
800
t00
000 2 000 100
200 2 200 u0
l9
l9
t9
l9
l9
50
(5)
t3
60
65'
10
45
Slb
mm
I
I
|
35
1a
(5)
MiDilnurn
Lctr.
mm
l6
l6
l6
t9
l9
t9
t9
t9
t9
l9
t9
t9
--
nct!
(4)
80
E0
t00
,00
t50
t50
200
200
225
225
250
250
300
300
350 t50
400
400
450
450
500
500
600
590
700
6E0
t00.. 790
t90
900
990
000
100 I 090
200 I 190
25
25
25
25
Dnrrr.rstoxl
MiDi
mum
Thick-
l3
.-
25
25
35
' 4 0
40
45
55
60
55
75
t0
90
100
I l0
200
200
200
200
200
REtNFotcEMENTs
LoD8it!dinal,
Mild Slc.l or
Hatd.Dra*n
Slccl
a---,\------1
(7)
(8)
kallitr.tr
Min
DUmbCr mclrc
6
6
6
5
6
6
t
E
t
8
t
t
8
I
8
E
t
8
Spirals,Hard-Draw!
St.cl
For
pipc
(e)
kgllincar
mctrc
03r
010
0'31 012
0'24
.0'J3
0'3E
0l3
046
03I
05t
03J
0 79
0'78
l'13
0?E
l'49
0'7t
l'97
o 7E
2'46
0'7t
3'41
0'7t
4'60
t'22
t'22
6 71
g:2s
t'22
t ' 7 6 1 06 9
1 76 12'74
r'76 lt'41
2'64 20'57
12
3'52 25'40
8+t
3'52 32'71
8+t
l 2+ | 2 5'28 45't4
t2+t2 5 2E 56'37
collar
ST|rNgtH Tllr
REeutrtlcNtt
lor THr,rt EDo!
BlA.uNo TErr
Lord to Ullimalc
Load
Produca
0'25 mm
Crack
(t0)
(lr)
(t2)
kg/No.
kN/linc.r
matrc
tN/lin.!r
malrc
0l3
014
0 ' t9
l0'0,
t5'0E
1005
1 07 9
l5'0E
t 6'| 9
I t'77
17'65
t2'26
I E'39
t2's5
tE'tl
l3'4t
20'22
0'24
0'26
0 71
0'79
0 E8
l'48
l'61
l'89
2'7|
364
406
4'52
5 5E
7'20
rl'll
t4 00
I? 00
l a'46 ..-.2r'69
t5'15
23'rE
24'27
l a'l t
25'74
l7't6
2A't2.
t 8't8
30'51
20'35
2t'57
32'36
22'E0
34'20
21.27
le'it
25.50
3S:iJ
26'91
40'46
4{'i3
2e.42
,ft't8
3212
3r'06
t1'16
a0 2 t
52'59
56'64
50'32
NorE t - If rnild 3t.cl i! llscd for 3piml .cinforccmcDl,thc wcightsp.ci6cduldcr col 9 and l0 shrll bc |tclcrs.d
to 1101125.
Nor 2 - Soft g.adcmitd st.cl wir. fo. spi.alsmay bc u3cd fo.pipci of inI..n.l diamctc.r 80mm, lmtnrbrnd
150mm only. by incrcasiogwciShl lo 140/t4.
2 |n .fi.clivc lcnlib for
NJrr 3 - Tbr lonSiludinrl rcinforc.mcnt Sivcn iD thit ttblc i3 Yalid.for pipcaup toprpct'
iDtchEldiamataaof pipc up to 250mm and uP to I m cffaclivclcDSlnlor Drgncrcramclcr
IS:458.1988
TABLE3
o"'"^.*o'#,'J36l"Tf+:i,a,gffi
*^* NP3 *
XBH'":iSSSf;
tBIB$Fi_gg
(Clarsct S.l.l, S.i.2, 5.t.3,
S-2.2,6.3.2and
tr#,fti[l ffi
(l)
e)
o'tD
rDm
2s
roo
'5o
2oo
225
25o
3oo
35o
.roo
25
2s
30
30
30
40
7s
1s
:99
i::
jii
Mh
o#'f..
,#i"ffi;H"?h,
tt9itt;.t6?9"T'
jo plodu_c ulti'nare
UIri;;;;; Loa
Lo..a9
()
*"urn.".
*r11'J,',:.
(5)
t
,*"4,1;:.
,',
(6)
*|,4j:-.",
g)
LN/ri'car
trctrc
60
:::
(j)
7.1)
6
6
6
6
6
6
E
a
7s :
7t
o 3l
o3r
0 33
o'3r
0 33
o'33
o'78
o'7E
o'r5
;;;
;;;
;;;
; ;;
;';;
; ;;
; ;;
;.;: l:l
e.,B
;;;
rr'oo
1 3o o
t3'7o
14-50
r4'Eo
1 5o o
I r'ro
iiii
2t's6
te'so
re ro
zo'ss
2r7s
22'20
22'50
23'25
::::
3234
1i::
,
r:: iii ii
i::: :::,
i:tr i:: iil :::: i::i i::i: :i:i
i:::
:::
j3S
;#
:::
;#
;;;;
2 4oo
:::
;;l
2oo
6+6
8+
,*j
,2+t2
:::::
:::::
2.66
;;",;
;:;
::::
e.i6
er6
e'r6
;;;;
;,;;
,;;;;
4';"
;':'
76.64
E622
e5'to
64.6;
,;;:;
'r+e5
' 2 s3 3
t43'7o
r E6.t,
'J]f,rot;rllo":i"t;,11:??r:'"9j:T:J."i
bvrhcrnaor:racrurcr
j: ro b. dccrarcd
a'd rb. rolc,:ncc
i! ro bcappricd
."Iiff,3;Sii,iilf !lliT,";:::i;lil,il,lT,,f:i,l,ffiJl"i:jL"l,*:l:,:il.",i;j.rt
ro!lhcncrthi8be.
s,ze
'",i,""ThJl:J:?Tl;".,1;i:.il[TTTt
",;",TjL,:f.:i,g],"T,*Jr.
,co8rh
ror
irrrrrrr,*.1o0,"1..u"",,".
\
N
tol
N
r50
. l l
; 5 5 : i ; n 3 3
>
{|Sl__-]-|-t
.---.jP-o---<l
3 e e 3 x 3 i i,3 -
lA'Lr,
sprcoT^NDSOa*aror*r*ron@
t Ctou,., ,,a qnd 7,2 \
lrl dih.n,ionr in 6iltio.u.t.
l i
* Pr.r
Dr.nrti
,
Rufuri
Rrrc
_CHoro
urrMrrrr
Rnrbir
RrN.:
IxEr!^L
Dr^nrrrr
r".r
0)
30
ll
150
lt
225
tl
150
t2
l0:
lt
12,
l:0
l7o
7tt
2!5
2ro
lJ
t5
t,
15
t5
l0
t2
]2
15
3J
t2.5
lt.l
l2.J
tl.,
12.,
l5
.t1
160
4JO
Joo
590
739
)7
40
10
'10
15
4,1
49
Jl
60
65
60
6J
7t
, 000
22
I 200
2!
930
t 070
r r70
I 400
r 600
I t00
22
| 3?0
15
a1
?t
25
2 2c0
25
l 160
I tflo
l9l5
2ll0
NO
90
too
trO
3?
t'
tot
l19
Nd!
| -
Corn$s
to b. rount.d
ofi,
D.t
Ds/
D.r,
oJJ
(6)
tr)
(3)
O)
70
70
70
70
8
8
3
3
70
?o
t1
71
8
!
9
I
?8
2t
23
28
23
23
l l
l t
14
!4
la
14
t4
3{
t ? :
t 7
17
11
lo2
lO2
t28
M
t,tI
r4t
9
s
12
12
II
t3
l7
t7
t4t
t4t
t5t
t6,
t65
!6j
t7
l?
10
20
20
tO
lt
J t
42
12
52
t2
57
51
11
51
61
61
61
61
j7
t 1
4a
.A
6t
6t.
61
57
61
61
1a
7a
1a
7A
t ( x
(ro)
I
J.t 6.5
'
J.5 6.5
I
5'5 6,5
I
5,5 6.t
I
5.1 6.,
I
5.5 6.5
t 6
7
3 6 7 l o
'
3
6
6
6
6
3
8
3
8
8
3
8
8
6
,
6 7
9
9.5
9
9.'
lt tr,s
rr ll_5
,2 tt.,
12 It,5
t2 tl,J
t2 t3.J
t5
lJ
l,
15
t,
t5
tJ
t5
91
9'
95
9J
9'
9j
{1.)
84
14
j0
34
84
s4
s4
14
l4
34
34
14
3 7
l 9
50
50
50
to
50
5 5
5 t
)
7
?
84
f i 1
9 2
9 9 6
ll2
t l 2
t32
,t2
t62
165
t69
t7t
l?l
t79
20'
7to
71,
220
(rr)
96
lo4
t o 1
to6
t06
tt7
tl1
t37
ta3
t6t
IS4
l9J
221
711
264
J-5
5.5
i.5
t9.9
195
t9,5
tl
19,
,.,
t9.,
55
I9.t
7 . 1 6 1 4
7 . 1 6 1 ( )
?
1
4 2 5 s 7 . 5 6 7
4 1
5 5 1 , 5 6
Z 9
,12.5
47
12
to
1.:
47
72
to
1.5
12,5
52
90 t2.5
9.t
tr.,
69
7t
36
9l
l0l
I ll
fzt
99
99
t4
ta
99
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225
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900
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1200
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I600
t 800
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2 200
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0 51
0'56
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I t'78
t2 88
LonSitudinal rcinforccmcnl shall bc proportioDal to lhc lcn8th
ot sockct cs8c as Bivcn in Tablcs 2 to 7.
If mild sl.cl is used for spiral rcinforccmcht, rhc aci8ht spcci6cd
abovc shall b incrcascdto l4ol12j.
NoTE-An
ctrcctivc mcans shall bc providcd for
rnaintaihing thc rcinforccm.nt in position and foi
ansurrnS-corrcct
covcr duriDSmarufacturc of thc uDir.
p!,rposc sha bc of rusrproof mrrcrirl
lflc"ci:-Lqt
l!l!
or ot srcct ptolcctcd agaihslcottosron,
Minimum
Clear Coyer
mm
a) Barrelthickness
i) Up to and including25 mm
2 ) O v c r2 5 m m a n du'D t o a n d
including30 mm
3) Ovcr 30 mm and uD to and
including75 mm
4) Over75 mm
b) Al spigotsteps
At cndof longirudinsls
6. MANUFACTURE
6.1 Geoeral - The mcthods of manufacturQ shall bc
such rhat rhe form and dimensions of thc fnishcd
pipe are accurare within the limits specifiedin thii
standard..The surfaccs and cdgcs of ihc pipes shill
Dc wetr ochncd and truc, and lhcir cnds shall be
squarewi(h thc longitudinal axis.
6,2 ConcreteMixiag - Concreteshall bc mixed in .a
mcchanicalmixer-
6
a
"
l0
t5
J
t9
P2
CLess
IS : 458- 1988
!,,fi,
rA'alcr-ccmcnt
ratio shall bc lcss than 0.5.
#"t"";::riJi:t
**#*;s*s16**
j;:??j:i
,,j"ffi ul*$,:,l;Tf{,f,
:i",j' ?,?T
7. DIi\tENSIOn-S
lii;i:Nihifld
.,,",il3#rtil;1u,,,',*,*
ri:
;**F
*
ffi
;{t'if
1$1
;#
jii';,':ffi
,p..in.a
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.:, iniuir"I','jjl'i'
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iil-:,,,r,.,.n
ff r;;ilril::{i;1i1,"i,i.i,iffi
ilffi 1,":.ffi
#:i,;.:**i"{,x
inform rhc pu;"t;;.* ;"f,;;
;#;,
-^-;-,.r':
prpcsand
2'5, 3 0.-.j5-;;';.;- v r!
*"'i.i:''-,:11'lcr
ror prpesabovc250 mm
no, in"i'a;lo
i.,"i"r.
i #*[diiffii'""a::r,ffi
rhickncas
and
l"tH'"n:ii:i :li"'":,'l:j'Jifl:,:,,i'*ar
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I il,'5',",,'tffi
m
$l+tr
ru;ltt*fi
l$ffi,ili
3;1;l?i:;:"*"
- rhe rorlo*,ng
toleranccs
shar bc
Dimensions
lr
3.
i,
m*fff**,:**,1'm
a) Overalllcogth
b) Internaldiameter of pipes
:llf#.ffi."Tilrlll,,:
J.H
1..iii",,",-"';
:::
6.4 Curing
Tolerances
perccnt of
+l
standardlcngth
l) Up ro and )ncludiog
*3 mm
300mm
2) Ovet 300 mm and
up to 3hd including t 5 m m
600mm'
3) ovcr leoo m m a n d
+7 mm
$i,,.i'.'sfr
d';j:ft#f*',"[;.1'","i,,,,i,":$
up
to aDd r n c l u d i n g
I 200 mm
4) Ovcr I 200mm
*10 mm
c) Wall rhickncss:
l ) U p t o a n d including
+2 mm
30mm
z)
:Q mm and up ro
!_t91
:13 Eo,
ano
rncluding50 nirn
3) O_ver
50 mm and up ro :!4 .Em
a n dI n c l u d i n 6g 5 m r u
4)
0l mm andupro * 5 mm
a9 n" :dt / n c l u d i n g6 0 m n )
i ) O v e r8 q m m a n d u p r o
*6 mm
a n d r n c l u d i n g9 5 n i m
6) Over95 mm
+ 7 mm
*ff*ffi
lJ'j',"r'"x"{;**:*r{'
diilt"ti.ff#.kr,i-,,...,**if:tlffi
2\l
I S : 4 5 8- 1 9
requirements
of this
, at his option,com_
4.1 and6.4.2as lon!
:d.
*3 mm
*5 mm
:t7 mm
t l^ -nrn
t2 mm
t3 mm
14 mm
:5 mm
c a s c o [ p i p c s w i t h f i e r i b l c r u b b c rr i n e
.-l]9I;In
p.cssurc
l 9 l n t l , l h " l o t c r a n c co n r h i c l n c s s' l c a rt h c c ; d s ; , r ? perccnt I Jce 3.1 ,.
:6 nlm
:7 mm
50
Srurlr Srza
FoR TEsrs
UNDER9.2
( ExcLUDrNo
Ut TrtlatE
Lo^D TEsr)
(4)
'1
IO
IS:458.1
'flrc
bc sclcctcd
lot shall be dcclaredas confo'
10.2.2.1
random. ln ordcr to ensurelhc randomnc5s of to thc requircmcntsof this specificationif tli
scleclion.proccdurcsg i rc n i n I S : 4 9 0 5 - 1 9 6 8m
r a y no failure undcr 10.2.2.
bc followcdI T. MARKNG
10.2 Nurnberof Tcsts ard Crilerh for Cooformity
Il.1 The follo*ing inlormation shall bc ci
markcd on cacb pipc:
10.2.1 All the pincs selccledaccording to I0.I.3
t
a) Namc of manufactureror his rcgistcred
shall be inspcctcd for dimcnsional rcquiremcnts
or
mark
both,
(
7
see
dcviation
from
finish
8.1
and
lsee
),
)
straiSht( rcc 8.2 ). A pipc failingto satisfy onc or
b) Classrnd sizeof pipc, and
rno-rc.of thcsc rcquircmcntsshall be consideredas
c) Datc of manufacture.
dclcclrvc.
Thc abovcinformation shall bc clcarly rn
I0.2.1.1 Thc lot shall bc dcclaredas conforming on outsideonly for pipcsup to and including3l'
to thcse reauirementsif thc number of defectives internal diameter,and both outsidc snd insida
found in the!arnnlc docsnot excredthe number of pipes above350 mm internal diameter.
;
dcfectivcsgivcnin col 3 of Table 15.
I l.l.l Each pipe may also bc marked witl
10.2.2Tha lot havirg found satisfactoryshall bc S t a n d a r dM a r k .
further subjcctcdto thc'testsgivenundcr 9.2 except
NorE- Thc uscof the SlandardM6rk is go
ullimale load rest.For this purpose,the numberof
b y t h c p r o v i s i o nosf t h c B u r c a uo f l n d i a n S t . r
rnad.l
Act, 1986and thc Rulcsand RcSulations
pipesgivcn in col4 of Table l5 shallbe seiectcd
from
. undcr, Thc Slandard Mark on producls cova,
the lot. Thesepipesshall be selecrcdfrom thosethar
an lndian Standard conrcys lhc essuratcc Ih,
havc satisfiedthe reouiremcnrs
eivcn in 10.2.1. For . b a v c b . c n p r o d u c c d r o c o m p l y u i l h I h . r c q u i r t "
ullimate load lest, the numbero'f pipesto be checked - o f l h a t s t a n d a r d u h d c r a $ c l l d . f i n c d s y s t . m o f i . '
. ' st iuopnc, r v it sc cs dt i n g a n d q u a l i t y c o n l r o l s , h i c h i s d c v i q . :
shall be accordinglo mutual aercCmentbetwcen the
by BIS and op.ralcd by thc prol,'
purchaser and tie manufactuicr.Howevcr.ultimate
Srandard markcd Droducts at also conlini
load lest shali not be done for a lo! sizeof 20 pipes
checkcd by BIS for Conforrilily to that standard..
or less.
furthcr safesuard- Dctails of conditions uDder f
a liccncc f-or lhc usc of thc Slandard Nlark [.]
grarlcd to manufacturcrs or ptoduccrs may bc ob
from lha Bureau of lndian Slandatds.
t-
22
Amend No.
Dateof Issue
Texl Affecle(
Telegiams:Manaksanslhi
(Commonto all officcs
RegionalOffices:
'Central
ManakBhavan,9 BahadurShahTafarMarg
NEW DELHI 11M02
Eastern
1/14C.l.T.SchemcVtl M, V.I.P.Road,Mrniktola
CALCUTTA 7ObO54
Norlhern
SCO335-336,
Sector34-A,CHANDICARH t60022
TelePhon'
32.J76 17,323 38 4.
[ 337 84 ee,337 8s I
t337 86 26,337 9t Zl
[60384:
160 20 2
t 23502 t 6,23sU 41
Southern C.I.T.Campus,
IV CrossRoad,CIIENNAI 600113
-1zrsrs rs,zls23r:
Western
I 8329295,832785i
t 83278 91,83278 9:
Manakalaya,
E9 MIDC, Marol,Ardheri (East)
MUMBAI 4OOO93