NSL - Technical Specification For Electrical Package

TECHNICAL SPECIFICATION FOR ELECTRICAL PACKAGE
Document ID JS0012 75650100-SPC-001

Item Code
ELE-001
Description ELECTRICAL PACKAGE
Revision: 00
26.11.2010
TABLE OF CONTENTS
CHAPTER
TITLE
DESIGN BASIS
APPLICABLE STANDARDS
SCOPE OF SUPPLY
TERMINAL POINTS
EXCLUSIONS
SPECIFICATION
6.1 Switchyard
6.2 Transformers (PT, DT & CT)
6.3 11 KV SWITCH BOARD
6.4 LT PCC AND MCC
6.5 BATTERY AND BATTERY CHARGER
6.6 Segregated Phase Busduct
6.7 LT BUS DUCTS
6.8 CABLES AND ACCESSORIES
Project: 1 x 35 MW cogen plant for

M/s. NSL Sugar Ltd.,
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Item Code
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6.9 Illumination System

6.10 EARTHING AND LIGHTNING PROTECTION
6.11 Cable trays & Supports
7
Erection & Commissioning
Field testing and Commissioning
LIST OF DRAWING & DOCUMENTS
10
APPROVED VENDOR LIST
11
LIST OF SPARES
12
DRIVE LIST
13
SINGLE LINE DIAGRAM (JS0012-75650000-SLD-005 / Rev. 0)
14
OVER ALL PLOT PLAN (JS0012-75990100-LYT-001, REV-00)

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Item Code
ELE-001
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CHAPTER - 1
DESIGN BASIS
The vendor to take care of the following site details while offering the
ELECTRICAL package and also during the detail design in case if the order is
awarded.
S.No.
A
Description
Unit
Site details
1.
Project Title
2.
EPC contractor
M/s. NSL Sugars Ltd

ISGEC JOHN THOMPSON.
3.
Consultant
M/s. MITCON Consultancy Services
4.
Plant Location
Bhusanoor Village, Tq.Alland

Distt. Gulbarga, Karnataka.
5.
Power Plant Capacity
6.
Seismic Co-efficient zone
7.
B
8.
Wind
(a) Design Wind Velocity
Ambient Temperature:
(Min. / Max. / Average)
11.
12.
Nearest Railway Station
10.
35 CO-GENERATION PLANT
Zone II as per IS 1893
m/s
39 m/s as per IS 875
Meteorological data
Relative Humidity :
Performance/Design / Max / Min
Wet Bulb Temperature
:
(design)
Height above Seal Level
9.
MW

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20 / 50 / 30 (Performance)
58 85 % (60% for Performance)
28
455
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Item Code
ELE-001
13.
14.
Revision: 00
26.11.2010
Nearest Airport
Motorable Road (National /State High
way)
15.
Nearest harbor
16.
Design Temperature for Electrical
equipments
50
DESIGN BASIS & PHILOSOPHY

1.1
Electrical system
The power generated will be evacuated to the sugar mill at the given terminal
points. All the cogeneration power plant auxiliaries will operate on the power
supplied from the cogeneration power plant. Balance of power generated after
meeting the sugar and auxiliary load will be exported to the grid after stepping
up to 110 kV. DG set will be provided for emergency power & start up power
during grid failure. All other power sources including DC power, UPS, control
power, lighting, etc. will be derived from the cogeneration panels. Required
earthing will be provided to ensure safety.
Proposed synchronous alternator shall be of 35 MW rating with generation at 11
kV. Surplus power, after meeting the cogeneration plant auxiliary requirement
and power requirement of the sugar plant, shall be exported to the grid
through 34/42.5MVA, 11/110 kV, ONAN/ONAF, OLTC, Bi-Directional Power
transformer. The Power transformer shall be suitable for exporting the
maximum power at 110 kV, without any limitation in the plant operation and
power export as well as power import.
All equipment shall be designed to withstand the maximum fault levels
provided in this tender document. The successful tenderer shall carry out
complete system study for the electrical systems to ascertain the selection of
fault levels of the switchgears are within limit, power (active and reactive)
flow, system losses and power factor at various MCCs, voltage level in various
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Item Code
ELE-001
Revision: 00
26.11.2010
level of voltage, motor starting analysis and stability study of the plant with
KPTCL grid.
Power system shall be designed so as to export the entire power from
cogeneration plant (total generation less auxiliary power consumption), when
the sugar plant is not in operation.
Plant lighting shall be in accordance with llumination System mentioned
elsewhere in specification.
Earthing arrangement in 110 KV switchyard shall be strictly as per the statutory
regulations. The earthing shall include:
a. Provision of earth electrodes for LAs, switchyard equipments body
earthing, T.G. set Alternator & D.G. set Alternator Neutral and Body
earthing, Transformer neutral & Body earthing, earthing of Boiler, ESP,
Switchyard , TG Building, Conveyor , Cooling tower and other Building
structures etc.
b. Provision of earth mat as per IEEE 80.
c. Provision of lightning conductor over 110 KV switchyard.
d. Provision of earthing grid conductor as per fault level considered.
e. Lightning protection of chimney, cooling tower, TG building, Boiler,
Conveyor, Switchyard and other
buildings.
1.2 DC System :
DC system consists of
a. Valve Regulated Lead-Acid (VRLA) rechargeable battery, Heavy-duty
b. Battery charger system consisting two nos.(2) of float cum boost
chargers
c. DCDB with Incoming and Outgoing feeders
Common DC system for TG control, EOP,JOP oil pumps and switchyard
consisting of Two float cum boost charger with required capacity DC battery
set and DC DB. Battery shall be lead Maintenance free type with 2 hrs back up
time.
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Item Code
ELE-001
1.3
1.4
Revision: 00
26.11.2010
System Fault Level:

40kA for 3Sec. for 110kV system
40 kA for 3 Sec. for 11kV system
50kAfor 1 Sec. for 4l5V System
25 KA for 1 sec for DC system
9 kA for 1 Sec. for Lighting Circuits
System Supply details:
110 kV 10%, 50Hz 5 %, 3 Phase for Grid Connection

11 kV 10%, 50Hz 5 %, 3 Phase for Generation and Power Supply to
11KV Eqpts.
415 V 10% , 50Hz 5 % , TPN for plant load operating at 415V supply
Control Voltage 230V AC, 50Hz for MCCs and PCCs derived from control
transformer
Power Supply for Space Heaters, Plug Sockets, 230 V,50 Hz, 1Ph.
Power Supply for Tripping and Closing Circuits of Circuit breaker - 110
V,D.C.
1.5
Power generation and distribution
Power generation at 11KV, 3Ph, 50Hz. Further thro Power will be

stepped up to 110KV by the 34/42.5 MVA, Bi-directional, OLTC
evacuation transformer to the GRID. The 110 KV switch yard shall be
connected with KPTCL Line.
11 KV from 11KV switch board will be in TG building. 11 KV Power shall
be distributed to Co-Generation plant Transformers(2 nos), Sugar plant
Transformers(4 nos) & to 11KV Fibrizor Panel in sugar plant.
The Cogen power plant LT distribution shall be obtained through the 2
Numbers of 2.5 MVA transformers.
Lighting supply shall be attained through 415/ 415 V lighting
transformer.
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Item Code
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26.11.2010
CHAPTER - 2
APPLICABLE STANDARDS
Vendor shall adhere to the following standards
IEC : 1036
Static Meters
IEC : 1131-2
Programmable Controllers
IEC : 1238-1
Power cables
IEC : 129
Alternating current disconnections (isolators) and earthing

switches
IEC : 137
Bushings for Alternating Voltages above 1000 V
IEC : 144
Degree of protection of enclosure for low voltage

switchgears and control gear
IEC : 146
Semiconductor Converters
IEC : 146A
First supplement : Chapter VII: Markings on converter

equipment and assemblies.
IEC : 157-8
Low voltage switchgear
IEC : 183
Guide for Selection of HV Cables
IEC : 185
Specification for current transformer
IEC : 186
Potential transformers
IEC : 214
On load tap changers
IEC : 227
PVC Insulated Electrical Cables

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IEC : 255
Electrical Relays
IEC : 269
Low voltage fuses
IEC : 270
Partial discharge requirement
IEC : 282
High voltage fuses
IEC : 296
Insulating oils
IEC : 298
AC metal enclosed switchgear and controlgear for rated

voltages above 1 kV and upto and including 52 kV.
IEC : 34
Turbine type generator
IEC : 348
Safety requirements for Electronic Measuring Apparatus
IEC : 354
Loading guide for oil immersed power transformers
IEC : 376
Specification and acceptance of new sulphur hexfluoride
IEC : 439
Specification of Low Voltage Switchgear & Controlgear

Assemblies
IEC : 44
Instrument Transformers
IEC : 470
Contactors (high voltages)
IEC : 473
Recording electrical measuring instruments
IEC : 478-1
Stabilized power supplies, D.C. Output, Part 1:Terms and

Definitions.
IEC : 478-3
Part 3: Radio-Frequency Interference Tests.

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IEC : 478-4
Part 4: Test other than Radio-Frequency Interference.
IEC : 502
Extruded solid dielectric insulated power cables for rated

voltages from 1 kV upto 30 kV
IEC : 51
Analog electrical measuring instruments
IEC : 52.2
Circuit breakers
IEC : 529
Classification of Degree of Protection
IEC : 542
Application guide for on load tap changers
IEC : 55
Disturbances in supply systems Caused by house hold

appliances and similar electrical equipments
IEC : 551
Dry type transformers (voltage related)
IEC : 56 & 298
Indoor switchgear
IEC : 56-1 & 4
Type testing
IEC : 60
Type testing
IEC : 60034
Rotating electrical machines.
IEC : 60146
Semiconductor converters.
IEC : 60273
Characteristic of indoor and outdoor post insulators for

systems with nominal voltage greater than 1000V
IEC : 606
Application guide for power transformers
IEC : 62271100
HVAC Circuit Breakers

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Item Code
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IEC : 651
Sound level meters.
IEC : 694
Degrees of protection provided by enclosure (IP code)
IEC : 71
Coordination of Insulation
IEC : 726
Dry type transformers (voltage related)
IEC : 76
Power Transformers
IEC : 85
Thermal evaluation & classification of electrical insulations
IEC : 885
Electric Test methods for Electrical Cables
IEC : 896
Batteries stationary and general method of testing
IEC : 909
Short-circuit current calculation in three phase AC systems
IEC : 947
Specification of Low-Voltage Switchgear & Controlgear
IEC : 99
Lightning Arrestors
IEEE :
421.B(1979)
Performance of AVRs
IEEE : 958-2003 :
Guide for application of AC ASD
IEEE : 32
Requirements, terminology and testing procedures for

Neutral grounding devices.
IS : 10118
Code of practice for selection, installation and

maintenance of switchgear and control gear not exceeding
1000 V.
IS : 11353
Guide for uniform system of marking and identification of

conductors and apparatus terminals

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Item Code
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IS : 1161
Steel Tubes for Structural Purpose
IS : 12021
Control transformer for switchgear and control gear for

voltages not exceeding 1000V AC
measuring instruments and their accessories
IS : 1271
Thermal evaluation and classification of electrical

insulation
IS : 13118
General requirements of circuit breaker for voltages

above 1000V.
IS : 13314
Solid state inverters run from storage batteries
IS : 1367
Technical Supply Conditions for Threaded Steel Fasteners
IS : 13703
Low voltage fuses for voltage not exceeding 1000V AC or

(part 1 to 4) 1500V AC
IS : 13947
Degrees of protection provided by enclosures for low

voltage switch gear and control gear
IS : 1470
Specification for Diesel Engine
IS : 1554 (Part-
PVC insulated (heavy duty) electric cables for working

voltages up to and including 1100V.
IS : 1753
Aluminium conductors for insulated cables
IS : 2016
Plain Washers
IS : 2026
Power transformers
IS : 2062
Steel for general structural purposes
IS : 209
Zinc ingot

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Item Code
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IS : 2099
IS : 2121
Revision: 00
26.11.2010
Bushing for alternating voltages above 1000 V

Conductors and earth wire accessories for overhead power
lines
IS : 2147
Degrees of protection provided by enclosures for low

voltage switch gear and control gear
IS : 2208
HRC cartridge fuse links for voltage upto 650 V.
IS : 2253
Designation for type of construction and mounting

arrangements of rotating electrical machines.
IS : 2274
Code of practice for electrical wiring installation
IS : 2309
Code of practice for protection of building and allied

structures against lightning
IS : 2544
Porcelain post-insulators for systems with nominal voltage

greater than 1000 V
IS : 2629
Recommended practice for hot-dip galvanising on iron and

steel
IS : 2633
Methods for testing uniformity of coating of zinc coated

articles
IS : 2705
Current transformers
IS : 3043
Code of practice for earthing
IS : 3156
Voltage transformers
IS : 3202
Code of practice for climate-proofing of electrical

equipment.
IS : 3231
Electrical relays for power system protection.

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Item Code
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IS : 335
New insulating oils
IS : 3427
Metal enclosed switchgear and control gear (1 kV to

52 kV)
IS : 3639
Fittings and accessories for power transformers
IS : 398
Aluminium conductors for overhead transmission purposes.
IS : 4411
Code for designation of semi-conductor devices
IS : 4691
Degree of protection provided by enclosures of rotating

electrical machinery.
IS : 4722
Specification for rotating electrical machines.
IS : 4728
Terminal marking of rotating electrical machines.
IS : 4729
Rotating electrical machines, vibration measurement and

evaluation of.
IS : 4826
Hot-dip galvanised coatings on round steel wires
IS : 4889
Methods of determination of efficiency of rotating

electrical machines
IS : 5082
Wrought aluminium and aluminium alloy bars, rods, tubes

and sections for electrical purposes
IS : 5422
Specification of turbine type generators
IS : 5469
Code of practice for the use of semi-conductor junction

(part 1 to 3) devices
IS : 5578
Marking and arrangement of switchgear, busbars, main

connection and aux. wiring.

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Item Code
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IS : 5831
PVC insulation and sheath of electric cables
IS : 6005
Phosphate treatment of Iron and Steel
IS : 6051
Code for designation of aluminium and its alloys
IS : 6362
Designation of methods of cooling for rotating electrical

machinery.
IS : 6600
Guide for loading of oil immersed transformers
IS : 6665
Code of practice for industrial lighting
IS : 6865
Control switches and push buttons
IS : 694
PVC insulated cable with copper conductor for voltages

upto 1100 V
IS : 7098
Cross-linked Polyethylene insulated PVC sheathed

cables for Working Voltage upto and including 1100V
IS : 7098
Cross-linked Polyethylene insulated PVC sheathed cables

for Working Voltage from 3.3 kV upto and including
33 kV
IS : 7132
Guide for testing synchronous machines.
IS : 7204
Stabilised power supplies D.C. output (part 1 to 4)
IS : 722
AC Electricity meters
IS : 731
Porcelain insulators for overhead power lines with a

nominal voltage greater than 1000 V.
IS : 7816
Guide for testing of insulation resistance of rotating

machines.

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Item Code
ELE-001
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IS : 800
Code of Practice for General Construction in Steel
IS : 802
Code of Practice for use of Structural Steel in overhead

Transmission Line Towers
IS : 8130
Conductors for insulated electric cables and flexible cords
IS : 816
Code of Practice for use of metal arc welding for general

construction in mild steel
IS : 8468
On load tap changers
IS : 8623
Factory built assemblies of switchgears and control gears

upto 1000 V.
IS : 875
Code of Practice for Design Loads (other than earthquake)

for buildings and structures
IS : 8828
Electrical accessories - circuit breakers for over current

protection for house hold and similar installations
IS : 9224
Low voltage fuses
IS : 9921
Alternating current disconnectors (isolators) and earthing

switches for voltages above 1000 V.

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Item Code
ELE-001
Revision: 00
26.11.2010
CHAPTER -3
SCOPE OF SUPPLY
S. No
Description
PART -A
UOM
Qty
Lot.
Nos.
Supply, transport, delivery at site, Super vision of erection,

testing and commissioning of Switchyard equipments.
110KV, 1250A, 40KA for 3sec. Singe bus arrangement Outdoor
switchyard with one no. PT bay which includes
3150A, 11KV, Outdoor VCB Panel -1 No.
1250A, 110KV, Isolator with Earth switch -2 Nos
1250A, 110KV, Isolator with out Earth switch -1 Nos
110KV, 300-600/1+1+1+1+1A CT 3Nos
110KV/ rt/ 110v/rt/110V/rt3 PT 3Nos
145KV, 1250A, SF6 Circuit Breaker -1NOo.
110KV Post Insulator- 6 Nos
96KV, 10KA Lightning Arrester - 6 Nos
Structure for above equipments
3inch IPS tube for complete bay
Lightning mask
Cables
Junction boxs
Earthing, Earth pit & Earth mats, etc
related control, relay panel and all accessories including cable

trays, supports, cabling, lighting, lightning protection and
earthing (Ratings as per SLD & Technical Specification)
2
a
PART -B
Supply, Transport, delivery at site, supervision of erection,
Testing & commissioning of Transformers
Power transformer: 11KV/110KV, 34/42.5MVA, ONAN/ONAF, OLTC ,
Bi-directional+10% to -15% in step of 1.25%, Z=14%, 1.7 Tesla flux

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Item Code
ELE-001
Revision: 00
26.11.2010
density, Ynd1 with AVR and RTCC panel and standard accessories
LT Auxiliary Distribution transformer (All transformer shall be oil

cooled wit outdoor mounted type)
- 11KV/0.433KV, 2.5 MVA, ONAN, Dyn11, OCTC 5% in step of
2.5% with standard accessories
Nos.
- 11KV/0.433KV/0.433KV, 2.5 MVA, ONAN, Dyn11zn0, OCTC 5%

in step of 2.5% with standard accessories
Nos.
Lighting Transformer: 415V/415V, AN, dyn11, 200KVA
Nos.
Nos.
11
Nos.
3
a
PART -C
Supply, Transport, delivery at site, supervision of erection ,
Testing & commissioning of HV switchgear panel
11KV, 3150A, 3 phase, 3 wire, 50Hz, 40KA for 3 Sec. VCB / VC HT
panel with copper bus bar (10 Nos, VCB feeders + 1 No. Bus PT)
- TG Incomer: 3150A, VCB 1 no.
- Co-gen Distribution transformer feeder: 1250A, VCB 1 Nos.
- Co-gen Converter Transformer feeders: 1250A, VCB 1 Nos.
- Grid Import/Export feeder: 3150A, VCB, 1 No.
- Sugar auxiliary transformer feeder: 1250A, VCB 2 Nos.
- Sugar mill Transformer feeder: 1250A, VCB 2 Nos.
- Fibrior panel feeder: 1250 A VCB, 1 No.
- Spare for import / export : 3150A, VCB, 1 No.
- Bus PT: 1 Nos.
PART -D
Supply, Transport, delivery at site, supervision of erection , Testing &
commissioning of 110V DC 800AH battery and battery charger with
DCDB for 35MW TG's DC pump load , Controls , Switchyard control
and plant electrical DC auxiliaries power supply purpose. DC system
shall be of Two float cum boost charger with 2 hour back up time.
5
a
PART -E
Supply, transport, delivery at site, Super vision of erection,
testing and commissioning of the following Package

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Item Code
ELE-001
Revision: 00
26.11.2010
PCC & MCC panels of 415V, 50KA for 1 Sec. Non draw out type ,
floor mounted with aluminium bus bars. 3 Phase, 4 wire, 50HZ. with
incoming and out going feeders .
PCC Panels :
a. Incomers (from Transformer & DG) & Bus coupler shall be 4Pole EDO ACB
b. B. Outgoing 630A FSU with fuses for outing upto 630A, MDO
ACB to be considered for outgoings for rating 630A & above
630A
c. 10% of the spare feeder in each rating or Minimum 1No. Spare
feeder in each rating to be considered.
MCC Panels :
d. Incomer of rating upto 630A shall have FSU with fuses, for
rating above 630A & above shall have Isolators.
10% of the spare starter in each rating or Minimum One number
Spare starter in each rating to be considered in each MCC.
LT PCC-1 (VFD Load)
Nos.
LT PCC-2 (VFD Loads)
Nos.
LT PCC-3 (Non VFD Loads)
Nos.
Boiler MCC & Soot Blower MCC
Nos.
Boiler MOV DB
Nos.
ESP MCC
Nos.
TG MCC
Nos.
BHS MCC
Nos.
CHP MCC
Nos.
AHS MCC
Nos.
Auxiliary MCC
Nos.
ACDB
Nos.
MLDB
Nos.
Fire fighting MCC
Nos.
PDB
Nos.
11KV Segregated Phase Bus dust

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Item Code
ELE-001
Revision: 00
26.11.2010
11KV, 40KA for 3 Sec. 3150A Segregated phase bus duct shall
consists of following:
- Alternator Phase terminal to 11KV HT panel
Lot
- Alternator neutral terminal to NGR panel
Lot
- Tap off to LAVT panel
Lot
Lot
Co gen 11KV HT panel to 11KV Outdoor VCB panel: 5R x 1C x

630Sq.mm/ phase
Lot.
11KV Outdoor VCB panel to Power Transformer 11Kv side terminal

box : 5R x 1C x 630Sq.mm/ phase
Lot.
11KV HT panel to Distribution transformer and Converter transformer:

1R x 3C x 300sq.mm
- DT incoming cables: 1R x 3C x 300Sq.mm
- CT incoming cables: 1R x 3C x 300Sq.mm
Lot.
- 1C x 630Sqmm
Lot
- 3C x 300Sq.mm
Lot
Lot
Non segregated Phase bus duct

415V, 50KA for 1 sec. suitable rating Non segregated phase LT
aluminium Bus duct between all above transformers secondary side
and DG set incomer
- DT out going One number 4000A
- CT out going - Two numbers 2000A
- DG set panel One number out going 3200 A
Cabling system
11KV, UE XLPE insulated FRLS outer sheathed armoured
Aluminium Power cables shall consists of following
11KV, HT termination kit and jointing kit (Indoor and outdoor

application) for all HT cables.
1.1KV XLPE insulated PVC outer sheathed armoured LT Power and

control cables for entire plants (Boiler, TG, ESP, FHS, AHS, FFS,
PDB, CWS, MLDB, ACDB, DC system, Ventilation, Air conditioning ,
,etc.)
Power and control Cables for other vendor supplied electrical
equipments including alternator, LAVT panel, NGT panel, AVR panel,

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Item Code
ELE-001
Revision: 00
26.11.2010
R&M panel, synchronizing panel, DC motor starter panel, VFD panels,

ESP TRCC control panel and EOT crane electrical panel , Motor etc.
The cable voltage drop shall be 3% for running and 12% for starting.
Erection hardware including supports, cable trays, Lugs & Double
compression glands for entire plant cabling work
Galvanized iron ladder type cable tray with cover and its support for
entire plant HT, LT Power and control cables including HT panels,
PCC, MCC, Lighting, DC system, TG equipments viz alternator, LAVT
panel, NGR panel, AVR panel, R&M panel, synchronizing panel, DC
motor starter panel, ESP control panel and EOT crane electricals, etc.
Illumination , earthing and lightning protection
Lot
Complete Earthing & lightining protection (above and below ground

level earthing) of entire plant. Earthing includes for DG, HT panels,
LT PCC, MCC, Transformers, motors, switchyard and TG equipments
viz alternator, LAVT panel, NGR panel, AVR panel, R&M panel,
synchronizing panel, DC motor starter panel, ESP control panel , VFD
panels and EOT crane equipments and all electrical equipments of
power plant. (All earthing material shall be of GI)
Lot
Illumination system with light fitting, distribution boards, lighting tower,

cables. lighting pole, Junction boxes, plug and sockets for respective
area and related accessories for entire power plants viz, boiler area,
TG building, ESP area, Cooling tower area, FHS area, conveyor, WTP
/ RO area, street / road light, and AHS area, switchyard area, Field
MCC rooms, cable routing areas etc.
Lot
63A welding switch-socket outlet with accessories including cables on

boiler, TG building, ESP, AHS, Cooling tower, Conveyor, WTP areas
(minimum one no. in each floor / platform)
Lot
Emergency DC lighting and remote emergency lighting for

cogeneration plant areas.
Lot
Neutral earthing of TG, DG, and Transformers with Copper flats. Two
numbers earth pit for each equipment neutral to be provided.
Lot
Lot
Lot
Miscellaneous electrical items

LPBS for all drives, Lockable push button for Conveyor motors
Rubber mats for Electrical panels, Danger Boards
Adaptor Box for Motors

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Sheet 20 of
173
26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
KPTCL / CEIG approval formalities for complete power plant including

switchyard
Lot
- BFP VFD panelsDrives
Nos.
- ID fan VFd panels
Nos.
- SA fan VFD panels
Nos.
- FD fan VFD panels
Nos.
Rotary feeder (5nos) VFD panels
Nos.
Stroker drive (2 NOs) VFD panels
Nos.
Drag chain Feeder (6Nos) VFD panels
Nos.
MCWP Soft starter panels
Nos.
CT Fan VFD panel
Nos.
Lot
Lot
Lot
6
a
PART -E
Unloading at site, Testing at site , Erection & Commissioning of
the following
TG Control panels like RMP, CRP, AVR, DC starter panels, LAPT,

NGR, ESP panels, EOT crane electrical panels
PART -G
Erection, Storing, Testing at site and commissioning of the items
mentioned in sl no 1), 2), 3), 4) , 5) 6) , EOT Crane Electrical panel
including cabling& earthing, VFD & soft starter panels including
cabling & Earthing, ESP CONTROL PANELS including cabling &
earthing, All TG Panels including cabling & earthing, Cabling
between switchyard & TG Equipments & 11 KV Panels and DG Set
PART -H
Supply of Spares as mentioned in Chapter -11 of this document
SERVICES:
a. Design and engineering:
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Sheet 21 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
1. Preparation of design calculations, detail drawings for power plant,

switchyard and allied work.
2. Preparation of cable layouts, Earthing Layouts and Lighting Layout
drawings.
3. Preparation of Lightning protection Layout drawings.
4. Preparation of cable schedule, interconnection schedule and detail BOQ.
5. Preparation of foundation drawings and structural designs for switchyard
and all electrical equipments.
6. Preparation of inspection plan and schedule.
7. Preparation of schedule for site testing and commissioning.
8. Preparation of relay setting schedule for complete power plant and
coordination with generator protection relays.
b. Erection and Commissioning
1. Inspection of civil work in foundations, trenches and allied jobs.
2. Unloading, unpacking, shifting to locations, positioning, aligning and
fixing of equipments.
3. Pre-commissioning checks.
4. Commissioning, testing and trials
5. Completion of documentation and records.
c. Statutory approvals:
1. Obtaining approvals on drawing and designs from KPTCL, local Electrical
Inspector and Chief Electrical Inspector authorities.

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Sheet 22 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
2. Liaison with KPTCL authorities for testing, tie up and commissioning of

switchyard equipments.
3. Arranging inspections and approvals for commissioning of total
cogeneration plant electrical from Local and Chief Electrical Inspector,
PWD
d. Inspections
1. Making the arrangements for periodical and final inspection of all
major equipments in the system at manufacturers works.
2. Type test report copy of similar rating equipment performed not
less than 5 years shall be submitted.
CHAPTER -4
TERMINAL POINTS
Export Power
Power supply to sugar plant
Earthing
At the Outgoing Gantry of 110KV plant end

switchyard
:At 5 Nos. 11KV Feeders (4nos for sugar plant
Transformers & 1No. for Fibrizor panel)
identified in
11KV in Cogen Plant TG building .
: Entirely in Tenderers scope
CHAPTER-5
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Sheet 23 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
EXCLUSIONS
1. Supply of DG set along with panels.
2. Supply of TG set along with LAVT, NGR, AVR, RMP, synchronizing panel,
DC starter panel and generator control panels.
3. Plant communication system
4. Any modification works / rectification along with material in existing
system
5. DCS system along with interconnection cables
6. All motors supply and erection
7. All civil works
8. 110KV transmission line to EB, substation for EB end & Tariff Metering
system.
9. HT capacitor / HT capacitor panels.
10. Illumination for stores, go down, administration building, security
office
11. Energy management system equipments Fire detection system.
12. Supply of all VFD / Soft Starter panels.

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Sheet 24 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
CHAPTER-6
TECHNICAL SPECIFICATION
SCOPE OF ELECTRICAL SYSTEM:
The scope of supply and services shall include basic design - and detailengineering, manufacturing, painting, workshop testing, shipment/transport to
site, unloading, erection, testing and commissioning, training of staff,
labelling, field test operation, pre-documentation and documentation "as built"
of the electric equipment for the Power Plant and their auxiliary equipment. It
shall be complete in every respect and suitable for safe and proper
operation under all site conditions, even if not mentioned in this
specification.
6.1 SWITCHYARD:
a) General
The power evacuation arrangements from the cogeneration project is proposed
to be done at 110KV Sub Station which is proposed within sugar mills campus at
a distance of 100 meters from TG set building.
The key single line diagram (JS0012-75650000-SLD-005 / Rev. 0) is enclosed
with this document which shall be referred for the Quantity and ratings of
equipments.
b) 110 KV Isolators:
The isolators shall be outdoor, manually operated, horizontal, double break,
center rotating type and suitable for mounting on structural members.
The isolator operating mechanism shall be twist and turn type.
The isolators shall be designed with suitable short circuit current rating of
40KA for 3 sec. The design shall permit breaking the charging current of 110KV
transmission line.
The isolators shall be suitable for operated on no load condition. The
mechanical and electrical interlocking arrangements shall be made with circuit
breaker to prevent the operation of Isolator on load condition.
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Sheet 25 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
The ratings shall be as given in data sheets and key SLD.

Creepage distance for insulators in Isolator shall be 31 mm./ KV
Sl.No. Description
Type / Ratings.
1.
Type:
2.
Quantity
3.
4.
5.
6.
7.
8.
9.
10.
Reference standard:
Nominal system voltage:
Highest system voltage:
System frequency:
Rated current
Short time rating:
No. of breaks per pole:
Type of operating mechanism:
Double
break
horizontal
up-right mounting, center post
rotating, outdoor type with arcing
3 Nos .
(2 No. with Earth switch & 1No.
without Earth switch)
IS:9921 / IEC 129 / IS:1818
110 kv, 3 phase.
123 kv, 3 phase.
50 Hz 5%.
1250 amps.
40 kA for 3 second.
Two.
Manual operation.
( Gang operated)
11.
Interlocking:
12.
Mode of operation:
13.
Clearance in air (minimum):

i) minimum 3000mm
i. Between phase (mm):
ii) vendor to specify
ii. Between phase and earth (mm): iii) vendor to specify
iii. Distance between center of
outer

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suitable auxiliary switch shall be

provided for
electrical
interlock
and
with mechanical
interlock with the circuit
breaker. So that when circuit
breaker is ON, isolator could not be
OFF. Castle key interlock should
be provided between breaker &
isolator
Manual
Project ID: JS0012

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Sheet 26 of
173
26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
14.
Creepage distance:
Shall be 31mm/KV
15.
100% impulse flash over

voltage of completely assembled
switch with arcing horns with 1.2 /
50 micro second impulse wave
Particulars of the main contacts
i.e. fixed contacts and moving
contacts:
i. Type: (ii)Materials:
iii. Surface treatment and thickness
of surface coating: iv. Contact area
& thickness v. Contact pressure:
As per IS:1818 / 1972.
16.
17.
18.
Safe duration of over load

a. 150% of rated current
b. 120% of rated current
Temp. rise corresponding to:
(i) Minimum continuous current
rating at
50C amb. Temp:
(ii ) Short time current rating:
For one second:
For three second:
(i) Pressure relieving rotating blade

type
(ii) Hard drawn electrolytic copper
(ii ) Silver-plated contacts 15
20
microns.
(iv) As per the Drgs. Approved
during
type test
(v) As per the Drgs. Approved during
type Test
(a) 5 minutes
(b) 30 minutes
(i) Not exceeding 35C above amb.
Temp of 50 deg c
a. Do
b. Do
19.
Suitable for operation at
110% rated normal voltage
20.
No. of operation which the switch

can withstand
without
deterioration
of contacts:
No. of the times the switch can
be operated
without
any
need
for inspection:
Auxiliary voltage
(i)Control &
interlock (ii)Motor,
More than 1000 operation.
21.
22.

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1000 cycles.
(i) 110v DC. 80% to 110%
(ii) Single phase 240v,
50Hzs.
Project ID: JS0012
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Sheet 27 of
173
26.11.2010

Item Code
ELE-001
23.
24.
25.
26.
Power required by DC interlock coil

at 220 volt and its make:
Safety arcing contacts provided and
if so, type and material used;
Whether separate operating
mechanism provide for operation of
Auxiliary Contacts (Isolator & earth
switch
Revision: 00
26.11.2010
To be stated
Yes. Make before break after type
G.I. Rod.
Yes.
10 NO and 10 NC
c) Lightning Arresters:
Lightning arresters are proposed to be installed in switchyard at the locations
given on Single Line diagram as per the quantity and ratings given.
The lightning arresters shall be single phase, station type gapless
construction, outdoor type.
Suitable mounting structure shall be provided for lighting arresters.
KA rating 10 KA.
The LAs shall be designed with suitable short circuit current rating of 40KA
for 3 sec.
Creep age distance for insulators in Isolator shall 31 mm KV
Sl.No. Description
Type / Ratings.
1.
Type:
2.
Nominal / highest system

voltage
Rated arrestor voltage:
Max. cont. operating voltage at
designed amb. Temp (50deg C)
Minimum
discharge
capacity(kJ/kV)
referred
to
rated voltage of min. discharge
characteristics
3.
4.
5.

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Outdoor,
Station
class,
long
duration discharge class-3 Gapless type
sealed unit with pressure relief diaphragm,
insulating plate and discharge counter,
heavy duty type.
110kV / 123kV rms
96 kV, rms.
102 kV
3.5
Project ID: JS0012

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Sheet 28 of
173
26.11.2010

Item Code
ELE-001
6.
21.
22.
23.
Nominal
discharge
current
(8/20 micro sec wave)
Corona extinction voltage
RIV at 92kV rms
Partial discharge at 1.05 cont.
over voltage
Reference ambient temp.
Max. Prospective symmetrical
fault current
System frequency
System neutral earthing
Max. duration of earth fault
Max. switching surge residual
voltage at 1kA for 120kV
Current for pressure relief test
Pressure relief class
Min creepage distance
Earthing arrangement provided for
earthing side of arrestors:
Mounting
of
flanged
dimensional details:
Reference Standard
Porcelain housing
Terminal connector
24.
25.
26.
27.
Galvanisation
Bought out items
Type, routine & acceptance test
Quantity
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Revision: 00
26.11.2010
10 kA.
96kV rms
Less than 500micro volt
Not more than 50pc
50 deg. C
40 kA, 3 sec
50 +/- 5%Hz
Effectively earth
3 sec.
272kV peak
40kA rms
A
31mm/kv
To be supplied
To be supplied
IS :- 3070 part-3/IEC:- 60099-4
IS:2099 & IS:5621
Bimetalic & tested as pr
IS:5561 Suitable for ACSR
All ferrous parts as per IS:2633 & IS:2629
Test certificates to be submitted
To be carried out as per relevant stds
6 Nos
d) Current Trans formers:

110KV Current Transformers shall be provided as per the ratings and locations
given in data sheets and key SLD.
The Current transformers shall be single phase, outdoor type, oil immersed
dead tank design.
The current Transformers shall have the core arrangements as given in data
sheets.
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Sheet 29 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
The CTs shall be designed with suitable short circuit current rating of 40KA
for 1 sec.
Sl.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Description
Type / Ratings.
Outdoor, oil filled

hermetically sealed, Dead tank,
porcelain type suitable for
Rated system voltage
110 kV, 3 phase.
Highest system voltage:
123 kV, 3 phase.
Rated Frequency
50 Hz
Rated primary current:
600-300 amp.
Secondary core details:
i. Five (one metering & Four
i. No. of secondary core:
for
ii. Rated secondary current (amp):
protection)
iii. Rated output (VA)
ii. one amp.
iv. Class of accuracy:
iii. 30 VA for metering &
protection
iv.
0.2 for metering core.
5P20 for Back up over current &
e/f &
Class PS for Differential
Class PS for Distance Protection
Knee Point Voltage
Shall be >900v
Sec. Winding resistance at diff. Taps 2 Ohms (Max.)
at 75 Deg. C
Max. exciting current
shall to be less than 30ma @ vk/2
Type:
Short time current and its

duration in kA/Sec:
Impulse withstand test voltage
(1.2/50micro sec.)
One min. power frequency withstand
test voltage of primary
One min. power frequency withstand
test voltage of secondary
Ambient temperature
Min. creepage distance
Instrument Security Factor

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40 kA for 1 second.
550 kV peak.
275 kV, rms.
3 kV, rms.
50 Deg.C
Shall be 31mm/KV
<5
Project ID: JS0012
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Sheet 30 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
17.
Rated Continuous Thermal current
120 % of Rated Current
18.
19.
20.
21.
22.
23.
24.
25.
Partial Discharge level

Transformer oil
Reference Standard
Secondary terminal box
Secondary wiring
Porcelain housing
Bought out items
26.
Fittings & accessories to be supplied
27.
Quantity
Less than 10 Pico coulombs

As per IS:335
IS:- 2705 & IC:185
Complying to IP:55
4sqmm stranded Cu. Cond. Cable
IS:2099 & IS:5621
Test certificates to be submitted
To be carried out as per relevant
stds
1. Oil level gauge
2. Oil filling hole & cap
3. Pressure reliving device
4. Lifting lugs.
5. Phase terminal connectors
6. Tank earthing pads
7. HRC fuses
3 Nos
e) Potential Trans former

The potential transformer shall be of electromagnetic type to suit the
functional requirement.
The ratio and burdens shall be as given in data sheets and SLD.
The PT shall be single phase, Dead tank, outdoor type oil immersed design.
The PTs shall be designed with suitable short circuit current rating of 40KA
for 3 sec.
Sl.No. Description
Type / Ratings.
1.
Quantity
3 Nos
Single phase, outdoor, oil filled
2.
Type:
hermetically sealed, Dead tank,
self coated effectively solid
earthed .
3.
Rated voltage:
110 kV /rt3 / 110 v /rt3.
4.
Highest System Voltage
123 Kv
5.
Rated Frequency
50 Hz
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Sheet 31 of
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26.11.2010

Item Code
ELE-001
6.
No. of secondary winding:
7.
Rated burden:
Winding I, II & III
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
Revision: 00
26.11.2010
Three (one metering, one
protection, One - spare).
100VA
(each)
Total Simultaneous Burden

Accuracy class:
Grade of oil:
a) Temp. rise at 1.2 times rated primary
voltage,
rated frequency & rated burden.
b) Temp. rise at 1.5 times the rated primary
One minute dry & wet power frequency
withstand test voltage of primary:
1.2 / 50 micro second impulse withstand
voltage of primary:
One minute power frequency withstand
voltage of secondary:
Radio interference at 1.1 times max.
rated voltage at 1.0MHz
Min. creeping distance:
Rated Voltage Factor at rated frequency
300 VA
3P/0.2
for
protection
/
i
IS: t335.
Within the limits specified in IS
3156
275 kV, rms.
550 kV. Peak
3kV rms.
500 micro volt
Shall be 31mm/KV
1.2 Continuous and 1.5 for 30
Sec
Partial discharge level
Less than 10 Pico coulombs
Class of insulation
A
Material of conductor (Primary & Secondary) Copper
Fault level
40 kA (RMS) for 3 sec
Reference Standard
IS:- 3156 / IEC-186
Secondary terminal box
Complying to IP:55
Secondary wiring
4 sqmm stranded Cu. cond.
Porcelain housing
IS:2099 & IS:5621
Bimetalic
& tested as pr.
Terminal connector
IS:5561
Suitable for IPS tube.
All ferrous parts as per
Galvanization
IS:2633 & IS:2629
Test
certificates to be
Bought out items
submitted

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Sheet 32 of
173
26.11.2010

Item Code
ELE-001
29.
30.
Fittings & accessories to be supplied
Revision: 00
26.11.2010
To carried out as per
relevant stds
1. Oil level gauge
2. Oil filling hole & cap
3. Pressure reliving device
4. Lifting lugs.
5. Phase terminal
connectors
6. Tank earthing pads
7. HRC fuses
8. Terminal box
f) Bus bar system

The bus bar system comprising of insulator supports and bus bar sections. It is
proposed to use 3 inch IPS tube and post insulators for connection between
equipments.
For interfacing all the equipments with strain insulators with IPS tube
conductor shall to be used. Suitable type and number of connectors are to be
provided in both the cases.
The bus bar size shall be suitable to carry the normal and short circuit
currents as specified.
Clamps made from aluminum alloy shall be used for end terminations.
Phase to Phase clearance shall be 3000mm.
g) Supporting Structures
The supporting structures shall be provided for insulators, CTs, PTs, Isolators,
LAs, Circuit breakers, Post insulators, Lightning masks, and incoming gantry
etc.
The structures shall be of bolted type construction and fabricated from GI
material.
The structures also include towers and beam structures required for 110KV
incoming lines.
The structure designs shall be made considering the minimum ground
clearance of 5.0 M required as per IE rules.
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Sheet 33 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
The structure designs shall be suitable for the wind pressure of 150 Kg / mm2
Wind Velocity of 50M/sec. and site temperature of 50C.
The design calculations for structures shall be submitted for approval.
h) 145KV Circuit Breaker
The 110KV breaker shall be outdoor type, trip free SF6 Circuit breaker with
local control panel.
Breaker shall be free standing mounting structure with associated accessories
and tools for maintenance.
Rating shall be as given in data sheets and SLD.
The CBs shall be designed with suitable short circuit current rating of 40KA
for 3 sec.
Two numbers trip coil and one number Closing coil to be considered.
Sl. Description
No
1. Installation
2. Manufacturers type
i. SF-6
ii Operating mechanism.
3. Reference standards
4. Nominal system voltage
5. Highest system voltage
6. System frequency
7. Details of neutral earthing
8. Rated current
9. Rated short circuit withstand
10. Nos. of pole
11 Insulation level
a. Lighting impulse withstand
micro sec wave)
a. Power frequency withstand
b. Voltage below which corona
be visible
c. Max. radio interference
level at 1.1times rated
voltage 1MHz
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Type / Ratings.
Outdoor.
i. Single pressure puffer type.
ii. Spring - spring (Gang Operated)
IS-13118, IEC-694
110 kV, 3 phase, +/- 12.5 %
145 kV, 3 phase.
50 HZ 3%
Solidly earthed.
1250 amp.
40 kA for 3 sec
Three
550kV.
275kV.
92kV.
Less than 500 micro volt
Project ID: JS0012
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Sheet 34 of
173
26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
d. Min. creepage distance to

e. Min. creepage distance
interrupter chamber
12 Operating sequence
13 Rated short time breaking
a. Rated symmetrical
b ki current
b. % of DC component
c. Breaking under out-ofcondition
d. Rated low inductive
current
e. Max. over voltage factor on
switching duty
31mm/KV
27.5mm / kV.
14 Rated short circuit making

15 Transient recovery voltage
a. First pole to clear factor
b. Rated T.R.V. for terminal
c. Surge impedance for short line
d. Min. voltage to earth for
capacitive current
e. Voltage across C.B. under out
phase switching condition
Electro-mechanical performance
16 a. Max. total break time (at
100%, 50%, 25% & 10% rated
current)
b. Max. time interval between
of first & last phase
c. Max. time interval between
of first & last phase
d. Closing time
17 Ancilliary equipment
a. No. of trip coil required
b. No. of closing coil required
c. Degree of protection
100kA
O-0.3s-CO-3min-CO
40 kA
36%
40kA
0 to 10 Amp
2.3 p.u.
1.5
249kV
450 Ohms
117kV.
2 p.u.
50 ms
5 ms
3.3 ms
100 ms
Two Nos.
One No.
IP 55
18 Dimensional details
To be submitted along with the Drg.
a. Length of contract travel
b. Total length of break /
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Sheet 35 of
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26.11.2010

Item Code
ELE-001
19
20
21
22
23
24
25
c. Rate of contact travel at

& closing
d. Total length of arc.
e. Max. length of arc
f. Overall dimensions
g. Wt. Of complete circuit
Max. temp. rise above the amb.
(50deg. C)
Finish of equipment
a. Procelain
b. Structure
c. Cubicles & enclosures
Low Voltage AC Supply &
Equipment
a. 3-phase system voltage
b. 1-phase system voltage
c. Rated frequency
d. Earthing system
e. Variation limits voltage
Frequency
f. Type of equipment control
DC Auxiliary supply
a. Nominal system voltage
b. Limits of variations
Auxiliary supply voltage
Supply for electrical operation of
a. Closing initiation
b. Tripping
c. Spring charging motor
d. Indication & alarm
Constructional Details
a. Type of tripping mechanism
b. Method of closing
c. Type of main & arcing
d. Material of main &
contact
e. Thickness of silver coating
f. Contact pressure
SF6 GAS
a. Rated pressure in
breaker

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Revision: 00
26.11.2010
Within IEC limits

Brown, glazed IS:2099, IS:5621
Galvanised as per IS:2629 & IS:2633
Painted with approved shade
415V
240V
50Hz
Solidly earthed
+/- 10%
+/- 5%
MCB or motor control
110V
+/- 10%
110V DC
110V DC
220V AC
110V DC
Built-in-spring
Spring reloaded by motor
To be Specified
6.5 bar at 20deg. C

25-30bar at 20deg. C
Project ID: JS0012
Approved by:
EAM
Sheet 36 of
173
26.11.2010

Item Code
ELE-001
26
27
28
29
Revision: 00
26.11.2010
b. Rated pressure in gas

c. Quantity of gas required per
single pole unit
To be Specified
d. Quantity of absorbent
pole
e. Recommended
interval
Minimum clearance in air:
As per relevant standards & IE rules
i. between phase (mm):
ii. live parts to earth (mm):
iii. live parts to ground level
1. Portable hoisting gear crank for
Special tools to be supplied
manual charging of springs1.
2. Gas charging kit includes hose,
regulator with pressure gauges
3.Gas leakage sensing device
SF6 pressure Indicator, pressure
Fittings to be supplied
switch for interlocking, operation
counter, space heater, incoming and
10 NO & 10 NC
Breaker Auxiliary contacts for
remote indication & interlock
Quantity
1 No.
i) 11KV Circuit Breaker

11KV outdoor Vaccum Circuit breaker with local control panel shall be
outdoor type.
Breaker shall be free standing mounting structure with associated
accessories.
Rating shall be as given in data sheets and SLD.
Sl.
No
1.
3.
4.
Description
Type / Ratings.
Installation
Reference standards
Nominal system voltage
Outdoor
IS-13118, IEC-694
11 kV, 3 phase, +/- 5 %

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Item Code
ELE-001
5.
6.
7.
9.
10.
11
12
13
14
Highest system voltage

System frequency
Rated current
Rated short circuit withstand
Nos. of pole
Trip coils
Closing coil
Protection class
Spring charging
Revision: 00
26.11.2010
12 kV, 3 phase.
50 HZ 3%
3150 amp.
40 kA for 3 sec
Three
2 Nos of 110V DC
1 No. of 110V DC
IP 55
Motorised , 220V AC
h) 110KV Switchyard Control and Relay Panel

The scope of design, manufacture, testing and supply of equipment covered
under this specification shall include but not necessarily be limited to the
following:
a. Design, engineering and fabrication of panels / desks as per the
specifications.
b. Supply and mounting of all the equipment and auxiliary equipment like
auxiliary relays, test switches, test blocks, plugs, timers, indicating
instruments, etc., necessary for satisfactory functioning of the control and
protection of the turbine generator systems.
c. The protection system shall be provided with additional auxiliary contacts
for the purpose of Data Acquisition system.
d. All internal wiring between all equipment up to the terminal blocks and the
inter panel wiring.
e. Preparation and furnishing of all date /drawings/ documents as per the
tender requirement and specifications.
f. Testing at works of the panels and the mounted equipment.
Metering
Following meters shall be provided in metering panel for monitoring,
indicating and integrating power export to KPTCL and Aux. for Plant
- Ammeters for 110KV side (for each phase)
- Ammeters for 11KV side (for each phase)
- Voltmeter for 110Kv side (3nos)
- Voltmeter for 11Kv side (3nos)
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Item Code
ELE-001
Revision: 00
26.11.2010
- Frequency meter
- Power factor meter
- 3 Element type Digital KW, KVA, & KVAR meter for 110KV side
- 3 Element type Digital KW meter for 11KV side
- Micro processor based Digital MFM meter (3 Phase, 4 Wire type) for 110KV
side. Meter shall have facility to read and record Import & Export
parameters.
- Semaphore
- Indication lamps
- Selector Switches
- Load Managers with RS485 port and MODBUS protocal to read & store
various electrical parameters of power export
- All meters shall be with Accuracy class of 0.2
- 48 window Annunciator
- Transducers shall be provided for Current (each phase of 110KV & 11KV),
Voltage (all phases of 110KV& 11KV), KW , KVA, KVAR, Frequency & PF.
Cable Gland:
Cable gland shall be nickel plated brass and shall be double compression type
weatherproof.
Structural carbon steel rolled / channel / ISMC100 / ISA 50x50x6 / ISA 40x40x5
/ IS 2062 Gr-A/0
Relays
For 110KV side
Microprocessor based numeric relays are to be used for the following
protections (make : AREVA / ABB)
- Differential protection for MAIN Trafo.(87)
- Restricted Earth Fault protection (64)
- Over flux protection (24)
- Non Directional Instantaneous & IDMT over current & Earth Fault
protection (50/51/50N/51N)
- Directional Over current & Earth fault protection (67/67N)
- Under/Over frequency protection (81 U/O)
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Item Code
ELE-001
Revision: 00
26.11.2010
- Under/Over Voltage relay (27/59)

- df /dT protection (81 df/dt)
-NO Volt protection (27)
- Stand by E/F protection (51N)
- LBB protection (50LBB)
-PT Fuse failure detection for protection PT (60P)
Discrete relays to be provided for following protections
- Distance protection (21) (Make : AREVA / ABB)
- Vector surge protection (78) (Make : SEG)
-PT Fuse failure detection for Metering PT (60M)
For 11KV side
Microprocessor based numeric relays are to be used for the following
protections.
- Under/Over Voltage protection (27/59)
- Neutral Displacement relay (59D)
- Non Directional Instantaneous & IDMT over current & Earth Fault
protection (50/51/50N/51N)
-Trip Circuit supervision relay (2nos) for 110KV CB
-Trip Circuit supervision relay (2nos) for 11KV Outdoor CB
-Trip Circuit supervision relay (2nos) for 11KV Indoor CB
-Trip Circuit supervision relay for each master trip relay
-Master trip relay for 110KV CB & 11KV CB VAJHM-33
Auxiliary relay VAA-33 ( 5 Nos) for
- Buccholz Alarm & trip
- Oil temp. Alarm & trip
- Winding temp. Alarm & trip ( for LV & HV WTIs)
- MOG Alarm for mail & OLTC conservator
- PRV Trip
-OSR trip, etc
- Breaker & Isolator Feed back multiplication contactor.
Auxiliary relay VAA-23 for Dc Supervision

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Item Code
ELE-001
Revision: 00
26.11.2010
Constructional features
- The control panels shall be Simplex type for the relay and metering panel.
- Panels shall be sheet steel enclosed dust and vermin proof floor mounting,
free standing, formed on a framework of standard sections.
- The enclosure shall be of cold rolled sheet of 2mm thick. Panel supporting
structure shall be so designed to form a rigid structure.
- All doors and openings shall be provided with neoprene gaskets.
The panels / desks shall be suitable to be installed on a base frame supplied in
one-piece along with foundation bolts. The panels shall have base channel of
75mm height. Amply dimensioned oblong holes shall be provided at the bottom
of all the panels for their installation on base frame in addition the panels shall
have an additional base channel at the bottom with smooth surface.
A suitable removable un drilled gland plate shall be provided for cable entry
from bottom. Suitable double compression type cable glands for control cables
of sizes, quantity and material shall be included in the scope of supply.
Mounting
- All instrument and control gears and relays shall be mounted on the front. All
equipment shall be flush or semi-flush type.
- Checking and removal of components shall be possible without disturbing the
adjacent equipment. It shall be possible to set all the measuring relays insitu.
All mounted equipment inside the panels /desks shall have identification tags
of self sticking Engraved tapes, in addition identification numbers shall be
pained on panel wall to give permanent identification mark. The mounting of
terminal blocks and any other auxiliary equipment such as transducers,
interposing CTs etc, shall be done in such a way so as to be readily accessible
but without impeding the access to internal wiring and components.
The centre line of switches, push buttons and indicating lamps shall be not less
than 750 mm from the bottom of the panel. The centre line of relays, meters,
and recorders shall not be less than 450 mm from bottom of the panel. All
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Item Code
ELE-001
Revision: 00
26.11.2010
switches, push buttons, indicating lamps, relays, etc., shall be neatly arranged
in a matching manner.
The control panels/desks shall be matched with other panels/desks in
dimension, colour and mimic.
Wiring
All wiring shall be done with PVC insulated, 650/1100 V grade, single-core
multi strands (minimum 3 strands) annealed copper conductors suitable for
temperature and humidity specified.
The cross sectional of the wires for voltage, current and control circuits shall
be 2.5 Sq.mm. and that for the alarm circuits shall be 1.5 Sq.mm., the wires
shall be vermin proof and shall be laid in plastic gutters.
Each wire shall be identified at both ends with wire numbers by means of PVC
ferrules. Colour coding for the wires shall be as per IS:375.
The terminal boards shall be set at 45 Deg. to the side panels for easy access.
Minimum 20 % spare terminals shall be provided on the panels.
The bolted type terminals shall be suitable to receive crimped wires to give
positive connection. All terminals shall be properly shrouded against accidental
contact.
Sufficient terminals shall be provided so that not more than two wires are
connected to each terminal. The terminal blocks shall be 600 V grads 10 amps
rated, one piece moulded complete with insulated barriers, stud type
terminals, washers, nuts and lock nuts and identification strips. Clip on
terminals shall not be used in this panel.
Test Terminal blocks for the CT and PT secondary leads shall be provided with
test links and isolation facilities. Also CT secondary leads shall be provided with
short circuiting and earthing links.
Painting
- All metal surface shall be thoroughly cleaned and degreased to remove mill
scale, rust, grease and dirt. Fabricated structure shall be pickled and then
rinsed to remove any trace of acid.
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Item Code
ELE-001
Revision: 00
26.11.2010
The surface shall be prepared by applying a coat of phosphate paint and a coat
or yellow zinc chromate primer. The under surface shall be made free from all
imperfections before undertaking finishing coat.
- After preparation of the under surface, the relay and control panel/desk shall
be spray painted with two coats of final paint. Colour shade of final paint shall
be RAL 7032 and shall be duly approved by the Owner before final painting is
done. The finished panel/desks shall be tried in stove oven in dust free
atmosphere.
Panel finish shall be free from imperfections like holes, orange peels, run off
paint etc. The Tenderer shall furnish painting procedure details along with the
bids.
- All unpainted steel parts shall be cadmium plated or suitable treated to
prevent rust corrosion. If these parts are moving element then these shall be
greased.
Panel illumination
- Compact Fluorescent Lamps working on 240 V AC, operated by door switches
shall be provided for internal panel illumination.
- A 240 V, 1-Phase, 5Amp, 3 Pin Socket shall be provided in the panel corridor
or interior of each cubicle with on-off switch for connection of hand lamps.
This socket shall be metal clad type with a spring loaded flap.
Earthing
- A continuous 25mm x 3mm copper (tinned) shall be provided running along
the full lengths of the panels. Suitable arrangement shall be provided at the
two ends at rear side for connection to the plant earthing system.
- Each panel and the equipment mounted on each panel shall be securely
connected to the earth bus.
- For this purpose, the earth wire shall be looped from equipment to equipment
and both ends of the earth wire shall be connected to the earth bus.
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Item Code
ELE-001
Revision: 00
26.11.2010
Space Heaters
- Panel space heaters shall operate off 240 V AC and shall be supplied complete
with on-off switch, fuse and thermostat.
- A common thermostat shall be provided for the entire panel. The thermostat
shall maintain the internal temperature above the ambient temperature to
prevent moisture condensation.
Mimic
- Mimic diagram shall be provided on panels. Mimic diagram shall be screwed
on to the panels / desks and shall be made of anodised aluminium or plastic of
approved fast colour. The mimic shall be 10 mm wide for horizontal run and 5
mm wide for vertical run.
- Semaphore indicators used for isolator positions, they shall be so mounted in
the mimic that isolator (or breaker) closed position shall complete the
continuity of the mimic. The mimic diagram shall incorporate red and green
lamps for isolator position indication and controlling switches with indicating
lamps for breakers.
- The lamps will remain steady where the hand operated semaphore positions
correspond with the breaker position. The lamps shall flicker with a time
delayed alarm if the semaphore position does not correspond with the breaker
position.
i) Equipment Specifications
Instruments
- All instruments shall be switchboard type, back connected, flush mounted,
dust tight and tropical zed. They shall be of square pattern and comply with IS
and shall be of accuracy class 1.0. They shall have 90 Deg. scale range. Zero
adjustment for pointers shall be accessible from the front of the instruments.
All auxiliary equipment such as shunts, transducers, interposing C.T./V.T. etc.
that are required shall be included in the scope of supply. All instruments shall
be subjected to an applied potential test of 2.0 KV for one minute. Whenever
specified, digital meters shall be proved to indicate frequency and power
factor parameters.
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Item Code
ELE-001
Revision: 00
26.11.2010
Frequency Meters
The Frequency Meters shall be long range, calibrated for 45-50-55c/s. These
shall be digital type and shall operate off 110 V AC.
Indicating Lamps
- These shall be multiple LED type of low power consumption, lamps shall be
supplied complete.
Lamps shall be provided with screwed translucent covers to diffuse light. The
lamp covers shall preferably be unbreakable, moulded, heat resistant material
and shall be provided with chromium plated bezels.
Control Switches
All control switches shall be rotary, back connect type having cam operation
contact mechanism. Phosphor bronze contacts shall be used on switches. The
handle of control switches used for circuit breaker operation shall turn
clockwise for closing and anti-clockwise for tripping and shall be spring return
to natural from close/trip with lost motion device.
Each switch shall be provided with external red and green indicating lamps.
Ammeter selector switches shall be with make before break feature and shall
have 3 - position, suitable to read phase voltages.
MCB for Control circuits
All control circuits shall be provided with suitably rated MCBs. These shall
generally be mounted on the top half of the panels. All MCBs shall be provided
with suitable identification labels.
Annunciation

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Item Code
ELE-001
Revision: 00
26.11.2010
Facia type static annunciations shall be provided on the control panels/desks

wherever called in the equipment list.
There shall be one translucent window for each alarm for point with engraved
inscription. Number of windows shall be as 48.
Unless stated otherwise, the annunciations shall be suitable for operation with
normally open fault contact which closes on a fault. One common audible
alarm,
one common acknowledge push button, reset one push button and one all
lamp test push button shall be provided common to all annunciations.
On occurrence of a fault(s) one of the following alarm sequences shall be
followed.
D. C. supply failure indication shall be provided separately with DC under
voltage relays. On failure of DC supply to the panel, a lamp and a horn
operated off AC shall operate. There shall be provision for AC horn. The DC
bell and AC horn shall have distinctly separate tones.
- Standard Alarm Sequences
1. Flashing Alarm with manual reset
Alarm Indicating Visual Module Audible Condition Contact Lamps Alarm
Normal Off
Alert Abnormal Flashing On
Accept Abnormal Steady-on Off
Return to Normal Steady-on Off
Reset Normal Off
2. First out sequence with flashing alarm & manual reset
Alarm Indicating Visual Module Audible
Condition Contact Lamps Alarm
Normal Off
Alert
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Item Code
ELE-001
Revision: 00
26.11.2010
First out Abnormal Flashing On

Subsequent Abnormal Steady-on Off
Accept Abnormal All steady-on On
New Alarm Abnormal Flashing On
Subsequent Abnormal Steady-on On
Accept Abnormal All Steady-on Off
Return to Normal All Steady-on Off
Normal
Reset Normal Off
Relays
All relays shall be switchboard pattern, back connected draw out type
suitable for flush mounting and fitted with dust tight covers. The relays
confirm to IS or BS and B5142. The relays shall be of Microprocessor based
and communication type with RS 485 port.
A set of test block and test lead for necessary secondary injection tests
shall be included. All relays in draw out cases shall have suitable spring
loaded contacts for inserting test block.
Relays shall be provided with hand/auto reset type contacts and flag
indicators. The flag indication shall be suitable for external hand resetting
and mechanically interlocked to prevent falling when relays is subjected to
vibration. The rating of the auxiliary contacts shall not be less than 5 amp
at 240 V AC and 1.5 amp for 110 V DC.
All the circuit breakers controls shall be supplied with trip circuit
supervision relays.
Name and Identity Plates
- All instruments, relays and other electrical devices mounted on the
control panel shall be provided with plates bearing the manufacturers
name, serial number and the electrical rating data.

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Item Code
ELE-001
Revision: 00
26.11.2010
- Plastic plate at least 10 mm wide bearing suitable identification marks

shall be fixed in the interior of the switchboard, at the test blocks, at the
fuse blocks and the cable terminals.
Similar plates shall be fixed to the exterior of the switchboard in
appropriate places to indicate the functions of control switches, push
buttons, lamp and other equipments not incorporated in the mimic diagram.
- Brass or plastic plates bearing respective circuit designation of 50 mm
width etched in 40 mm high letters shall be mounted on the front side and
back side of each panels shall be supplied and fixed in a such way that
these can be removed and refitted when desired.
- Instrument Tagging
Each equipment shall have a rust proof metal tag permanently attached to
it with the tag number.
Auxiliary PT & CTs
Necessary auxiliary potential transformers for open delta potential
polarization and auxiliary current transformers, wherever required, shall be
included in supply.
Auxiliary CTs required for summation of two or more feeders and auxiliary
PTs required for galvanic isolation of different synchronising inputs shall be
included.
The instrument transformers shall have the following accuracy class
Potential Transformer
Measurement - 0.2
Protection - 3P
Current Transformer
Measurement - 0.2
Protection - 5P20
Differential - PS

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Item Code
ELE-001
Revision: 00
26.11.2010
j) Inspection and Tests

Following tests shall be carried out on the control panel desks in the
presence of Owner or his authorised representative:
- Checking of correctness of wiring of circuits and continuity.
- Electrical control, interlock and sequential operation test.
- High voltage test 2000 volts to earth for one minute.
- Insulation resistance of the complete wiring with all equipment mounted
on the panels/desks.
- Routine tests according to the standards followed by the manufacturer on
the instruments, relays and other devices.
- D.C. tests.
Certified copies of all routine test certificates shall be submitted to the
purchase before despatch for review by the Owner.
APPROX DIMENSION OF SWITCHYARD is 60 X 40
6.2 TRANSFORMERS
6.2.1 Power Transformer:
The power transformer proposed for power export to 110KV grid. However, the
transformer shall necessarily be suitable for bidirectional operation. The OLTC
design in transformer shall be designed for 42.5MVA power flow on both
directions.
Sl.No
Description
Installation
Type / Ratings.
1.
Rated output:
Outdoor
34 /42.5 MVA
2.
Type of Cooling
ONAN/ ONAF

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Item Code
ELE-001
Revision: 00
26.11.2010
3.
Rated voltage:
HV: 110 kV. LV : 11 KV
4.
No. of phases:
Three.
5.
Rated current:
To be specified
6.
Temp. rise at full load (50C amb.)

will be limited to:
Winding : 55C. Oil
7.
No load current at rated voltage and 0.75 % of FLC (LV side).

frequency:
Losses (Maximum)
Load Loss - 0.5 % of rated MVA
8.
: 50C.
No Load Loss - 0.06 % of rated

MVA
Aux Loss- 12% of No Load Loss
9.
Tap range
+ 10% and -15% in steps of 1.25
10.
Size of tap changer:
11.
Type of tap changer:
12.
Operating voltage of On Load Tap

Changer:
Adequate. Suitable for Bidirectional flow of 42.5MVA

High speed transition resistor
type.
66 kV
13.
14.
Type of coolant:
Transformer oil.
Efficiency at normal ratio with unity Vendor to specify
and 0.8 lagging P.F with following
load:
(a) 100% load:
(b) 75% load:
(c) 60% load:
(d) 50% load:
(e) 40% load:
(f) 30% load:
(g) 25% load:
Vector group:
YNd1.
15.

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Item Code
ELE-001
Revision: 00
26.11.2010
17.
Impedance at rated voltage,

frequency and current at 75C:
Impulse strength of LV winding:
14 % (Min.) without negative

tolerance.
Impulse test: 75 kV. Power
frequency test : 28 kV.
18.
Impulse strength of HV winding:
19.
21.
Over load capacity of transformer

both under hot & cold condition
with following loads: 10% , 20%,
30%, 50%, 75%, 100% :
Terminal arrangement:
HV side:
LV side:
Insulation
Impulse test : 550 kV peak. Power

frequency test : 275 kV at HV line
end.
As per IS:6600 72.
22.
Neutral Bushing
One number on HV side
23.
Reference standard:
IS:2026 - 77.
24.
Flux Density
Better than 1.65 texla
25.
Current Density
3.0A max. per mm2
26.
Neutral CT : HV Side LV Side
27.
OLTC make
600-300/1A+1A ,15VA, Class

5P20 for Standby Earh fault & PS
for REF protection
Easun MR
28
Power flow
Bi directional
16.
20.
OIP condensor bushing.

Cable box.
Class-A
m. The various fittings for the transformer will be as below :

- Rating and diagram plate along with labels wherever necessary
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Item Code
ELE-001
Revision: 00
26.11.2010
- Earthing terminals
- Lifting lugs for complete transformer
- Air release plug on tank cover
- Dehydrating breather silica gel type with oil seal and connecting pipe for
transformer Conservator & OLTC conservator.
- 150 mm dial Magnetic type oil level indicator with one set of contacts, for low
oil level alarm - 1 No for the transformer conservator & OLTC conservator
- 150 mm dial oil temperature indicator with maximum reading pointer and
electrically separate contacts for trip and alarm.
- 150 mm dial winding temperature indicator with maximum reading point and
electrically separate contacts for trip and alarm. WTI to be provided for each
pahse.
- Oil filling hope with cap, on conservator
- Oil conservator with drain valve and plug
- Drain valve with plug
- Filter valve with plug
- Sampling valves
- Explosion vent with double diaphragm and pressure equalizer pipe connection
- Thermometer pocket
- PRV with Alarm & Trip contacts
-OSR for Tap changer protection
- Double float type Buccholz Relay with two sets of contacts and one shutoff
valve on either side of the Buccholz Relay
- Jacking lugs and hauling holes
- Marshalling box with wiring according to our standard practice
- Disconnection Chamber for L.V. Cable
- Ladder
a) Construction
Transformer tank shall be of welded sheet steel construction and provided
with gaskets steel cover plates. Base shall be suitably reinforced to prevent any
distortion during lifting. Base channels shall be provided with skids and pulling
eyes to facilitate handling.
All covers and seals shall be oil and air tight and shall not be affected by
mineral oil or synthetic oil action. Detachable radiators equipped with air vent
drain plug and lifting lugs shall be provided with cut off valves to permit
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Item Code
ELE-001
Revision: 00
26.11.2010
removal of any radiator unit without emptying the tank. Radiators shall be
securely braced to prevent undue vibration.
All fasteners and bolts etc. shall be galvanized or zinc passivated. All surfaces
to be painted shall be thoroughly cleaned, descaled, made free from rust and
given a priming coat of rust resisting paint followed by two finishing coats of
approved shade. Paint shall be suitable to withstand specified atmospheric
conditions.
b) Terminals and marshalling box
Windings shall be brought out and terminated on terminal bushings and cable
box.
Cable end box shall be supplied with cable lugs & glands. The lugs shall be nonsoldering, long barrel, crimping type
Terminal chamber for cable box shall have gasketed cover plate bolted to it.
Marshaling box shall be weatherproof, waterproof with IP 55 enclosure. All
protective devices and neutral CTS shall be wired by means of PVC insulated
armored cables up to the marshaling box. Terminals shall be bolted type only.
Removable gland plate with compression type glands of non-magnetic material
shall be provided.
c) Cooling
The cooling of the transformer shall be ONAN / ONAF. The operation of forced
air circulation fans shall be controlled automatically by temperature in oil
tank.
d) Oil
The Transformer shall be supplied with first filling of oil. Additional 10%
quantity of oil shall be supplied in sealed drums. The cost of the additional oil
shall be included in tender.
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Item Code
ELE-001
Revision: 00
26.11.2010
e) Accessories
Following minimum accessories shall be necessarily included in the scope of
supply in addition to the accessories required as per CBIP guidelines.
Oil conservator complete with oil filling plug & cap. Oil drain valve &
magnetic oil level gauge.
Silica Gel Breather It shall be mounted such that the silica gel shall be
visible from the ground level and the breather is removable from the ground.
Shut off valve between conservator & main tank.
Explosion relief vent mounted on the tank with double diaphragm & equalizer
pipe. The explosion vent shall be rotatable in all directions.
Air release plugs.
150 mm dia. magnetic oil gauge with low level alarm and trip contact.
150 mm dia. oil temperature indicator with maximum reading pointer and a
set of contacts for alarm and trip.
- 150 mm dia. winding temperature indicator with maximum reading pointer
and set of contacts for alarm & trip. WTI to be provided for each pahse.
- Thermometer pocket with mercury in glass thermometer (0-120 C)
- Bottom drain valve- with pipe nipple. It shall be possible to drain off 90% of
the oil within 10 minutes.
Sampling valves with plug.
Filter valves with threaded adapter top & bottom.
Inspection cover on top plate.
Two grounding (Earthing) Pads placed on opposite sides with tapped holes, M12 Bolts and spring washers.
Jacking pads, hauling lifting lugs.
Bidirectional Flanged Wheels.
Rating plate. terminal marking plates & name plates.
Double Float type Buccholz Relay with Alarm and Trip contacts.
Cable disconnection chamber for LV side. Shall be suitable to connect 5R x 1C
x 630 sq.mm XLPE, UE, Armoured cable / Phase
Neutral CT on HV side for Restricted Earth Fault and Stand by Earth Fault.
Forced air Circulation Fans with required control gear and support structures.
. Ladder

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f) Core and winding

- Transformer shall be double wound, core type with cold rolled grain oriented
lamination perfectly insulated and clamped to minimize vibrations and noise.
Care shall be taken to insulate core fastening bolts to reduce losses and avoid
hot spot. All parts of the magnetic circuit shall be bonded to earth.
- Windings shall be of copper and shall be designed to withstand the specified
thermal and dynamic short circuit stresses.
g) Tapping
- On Load Tap Changing arrangement shall be provided on High Voltage side of
the transformer. On load Tap changer shall be Bi-directional suitable for
42.5MVA capacity
- Following protections shall be provided for Tap Changer system
Oil surge relay, over load relay for Drive motor, Reverse phase sequence
protection relay.
- Tap changer system shall be provided with Annunciator in RTCC panel for the
following
a)Tap changer out of step alarm
b) Tap changer delay
c)Tap changer driver motor trip
d) AVR fail alarm
e)Tap changer struck up
f) OLTC control supply fail
g) Standby fan group fail
h) Running fan group fail
- Tap changer system shall be provided with Auto Tap changer in RTCC panel.
- Under conditions of external short circuit, the tap changing equipment must
be capable of carrying the same current as the winding.
h) Inspection and testing
- Owners representative shall be given free access in the works from time to
time for stage inspection & progress reporting.
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- Tests shall be carried out at works at his expenses in presence of the Onwers
representative. All routine tests as specified in IS 2026 shall be conducted.
- Heat run test and type tests as per IS 2026 shall be conducted on the
transformer at manufacturers works.
- Type test certificates for Identical rating not exceeding five years to be
furnished.
h) Packing and transport
- The main tank shall be oil filled during transportation. All accessories shall be
packed separately during transportation. Care shall be taken to pack the
radiators such that radiator fins are not damaged during transportation.
Packing dimension shall be furnished much in advance of transportation.
- All accessories shall be wrapped with polythene sheets before packing.
- All valve flanges including those for the radiators shall be closed by blank
flanges.
6.2 .2 Distribution & Converter Transformer:
The Distribution & converter transformer proposed for power supply feeding to
415V LTPCC. The OCTC design in transformer shall be modified to this
requirement. Transformers shall be of Bi-directional type.
The transformer shall have following specifications,
6.2.2.1 Distribution Transformer
a.
b.
c
d.
e.
f.
g.
h.
Rating (KVA)
Duty
Voltage ratio
Vector Group
Quantity
Type of cooling
Tap Changer detail
Tap range
: 2500 KVA
: Outdoor
: 11 KV / 433 V
: Dyn11
: 1Nos.
: ONAN
: OCTC
: 5 % in steps of 2.5%
i.
Current density
: 3.0 A / sq.mm

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j.
Temp. rise limited to 50 deg C for Oil and 55 deg c for winding over an
ambient of 50 C
k.
Transformer losses (max. value without

positive tolerance)
No load at Rated Voltage and Frequency : 0.1% @ ONAN rating base
Load Losses at 75C and Rated Current at 0.8 p.f. : 1.0% @ ONAN
rating base
l.
m.
Impedance
Terminal box arrangement
n.
o.
p.
Flux density
Over flux with standing requirement
Ref. Standard
: >8.25 %
: HV Cable Box
: LV - Bus duct
: 1.7 Tesla
: 110% continuous and
for 10 sec.
125%
: IS 2026 part I to IV
6.2.2.2 Converter Transformer

a.
b.
c
d.
e.
f.
g.
h.
Rating (KVA)
Duty
Voltage ratio
Vector Group
Quantity
Type of cooling
Tap Changer detail
Tap range
: 2500 KVA
: Outdoor
: 11 KV / 433 V / 433V
: Dyn11zno
: 1Nos.
: ONAN
: OCTC
: 5 % in steps of 2.5%
i)
Current density
: 3.0 A / sq.mm
j.
Temp. rise limited to 45 deg C for Oil and 50 deg c for winding over an
ambient of 50 C
k.
Transformer losses (max. value without

positive tolerance)

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Item Code
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No load at Rated Voltage and Frequency

: 0.1% @ ONAN
rating base
Load Losses at 75C and Rated Current at 0.8 p.f. : 1.0% @ ONAN
rating base
l.
m.
Impedance
Terminal box arrangement
n.
Flux density
o. Over flux with standing requirement
p.
Ref. Standard
: >6.25 %
: HV Cable Box
: LV1 & 2 - Bus duct
: 1.7 Tesla
: 110% continuous and
for 10 sec.
: IS 2026 part I to IV
125%
The various fittings for the transformers will be as below:

- Rating and diagram plate along with labels wherever necessary
- Earthing terminals
- Lifting lugs for complete transformer
- Air release plug on tank cover
- Dehydrating breather 0 1 No silica gel type with oil seal and connecting
pipe.
- 150 mm dial Magnetic type oil level indicator with one set of contacts,
for low oil level alarm - 1 No for the transformer conservator
- 150 mm dial oil temperature indicator with maximum reading pointer
and electrically separate contacts for trip and alarm.
- 150 mm dial winding temperature indicator with maximum reading
point and electrically separate contacts for trip and alarm
- Oil filling hope with cap, on conservator
- Oil conservator with drain valve and plug
- Drain valve with plug
- Filter valve with plug
- Sampling valves
- Explosion vent with double diaphragm and pressure equalizer pipe
connection
- PRV with alarm & trip contacts
- WTI & OTI indicator for necessary CTs & Temperature element
-MOG for Conservator
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- Thermometer pocket
- Double float type Buccholz Relay with two sets of contacts and one
shutoff valve on either side of the Buccholz Relay
- Jacking lugs and hauling holes
- Marshalling box with wiring according to our standard practice
- Disconnection Chamber for H.V. Cable
- Neutral CTs with Class PS for REF protection & Class 5P20 for Standby
E/F protection.
6.3
11 KV SWITCH BOARD TECHNICAL SPECIFICATIONS
6.3.1 Introduction
This specification covers the design, manufacture and supply of 11 KV
switchboard incorporating draw-out vacuum circuit breakers.
The 11 kV switchboard shall be capable of continuous and reliable
operation at the full load rating specified where continuity of operation
is of prime importance. Workmanship shall be the highest grade and the
entire construction in accordance with the best modern practice.
The HT switchboard shall be capable of withstanding the severest
stresses likely to occur in actual service and of resisting rough handling
during transport.
Circuit breaker shall be suitable to withstand inrush magnetising
currents of transformers and capacitor bank ON and OFF.
6.3.2 System
The HT system shall be suitable for the following system:
- Rated voltage : 11 kV, 3 phase
- Rated frequency : 50 Hz
-Rated Current : 3150A
- Fault level : 40 kA for 3 sec
The Switchboard shall be suitable for Resistance earthed system with
max. voltage of 12 kV, power frequency voltage of 28 kV rms, Impulse
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withstand voltage 75 kV, short time rating 40 Ka rms, dynamic rating 100
kA. Forced cooling not acceptable for HT panel.
Conductor - Electrolytic grade aluminium alloy
Enclosure - IP 42 / Nema 4x
The insulation level of the synchronization breakers shall be as
recommended by IEC: 61936-1:2002 and IEC: 60694:2001 (or) the power
frequency voltage shall not be less than 35kV rms.
Maximum busbar temp. - 85 Deg.C
Circuit breaker type - Vacuum
Operating duty - O-0.3s-CO-3 min-CO
Control Voltage - 110 V DC
Earthing System - Resistance Earthed
6.3.3 Standards
The design, manufacture and testing of the various equipment covered
by this specification shall comply with the latest issue of the following
standards:
IS: 375 - Marking and arrangement of switchgear busbars
IS: 694 - PVC insulated cable with copper conductor for voltages upto
1100 V
IS: 722 - Integrating meters
IS: 1248 - Electrical indicating instruments
IS: 13118 - General requirements of circuit breaker for voltages above
1000V.
IS: 2705 - Specifications for current transformers
IS: 3156 - Specifications for voltage transformers
IS: 3231 - Electrical relays for power system protection
IS: 3427 - Metal enclosed switchgear and control gear (1 kV to 52 kV)
IS: 6865 - Control switches and push buttons
IEC 44 - Instrument Transformers
IEC 62271-200- Circuit Breakers
IEC 185 - Current Transformers
IEC 186 - Potential Transformers
IEC 255 - Electric Relays
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IEC 298 - AC metal enclosed switchgear and control gear for rated
voltages above 1 kV and upto and including 52 kV.
IEC 1036 - Static Meters
6.3.4 Specific Requirements
Construction
The switchgear shall be metal clad, free floor standing, totally
enclosed, dust and vermin proof with draw-out type circuit breakers.
Vertical units shall be assembled to form a continuous line up of uniform
height and depth.
The panel structure shall house the components contributing to the
major weight of the equipment such as circuit breaker, main horizontal
bus bars and other of the components is adequately supported without
deformation or loss of alignment during transit or during operation.
Each unit of the switchgear shall have necessary internal sheet metal
barrier to form separate compartments for buses, instruments, relays,
cable connections etc.
Adequate barriers shall permit personnel work safely within an empty
compartment with the busbars energised. Checking and removal of
components shall be possible without disturbing the feeder. All auxiliary
equipment shall be easily accessible to facilitate their operation and
maintenance. It shall be possible to set all relays and measuring
instruments without de-energising the switchgear.
All doors and openings shall be fitted with dust excluding neoprene
gaskets with fasteners designed to ensure proper compression of the
gaskets. When covers are provided in place of doors, generous overlap
shall be assured between sheet steel surfaces with closely spaced
fasteners to preclude the entry of dust.
The panels shall have a rear cable chamber housing the cable and
connections. The design shall ensure generous availability of space for
easy installation and maintenance. Cabling and adequate safety for
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working in one section without coming into accidental contact with live
part in an adjacent section.
The HT switchboard shall be constructed only of materials capable of
withstanding the mechanical, electrical and thermal stresses, as well as
the effects of humidity, which are likely to be encountered in normal
service. All insulating materials used in construction of the equipment
shall be non-hydroscopic material, duly treated to withstand the effects
of high humidity high temperature tropical ambient service conditions.
Creepage distances shall comply to those specified in relevant standards.
Each panel shall be provided with space heater to prevent
condensation and the same shall be equipped with differential
thermostat to automatically cut in and cut out the heater so as to
maintain interior temperature of 5 Deg.C. above the ambient and should
have manual disconnect switch.
The height of the panel shall not be more than 2400 mm. The total
depth of the panel shall be adequate to cater for proper cabling space.
Provision shall be made for permanently earthing the frames and other
metal parts of the HT switchboard through a copper earth bus bar
running throughout the full length of the switchboard at the bottom.
Draw out type switching units shall have sliding ground contact. It shall
be possible to earth the switchboard at two independent points on
either ends for connections to the external earthing network of the
plant.
It shall be possible to extend the switchgear in either direction at a
future date. Ends of bus bars shall be suitably drilled for this purpose.
Suitable eye bolt for lifting of panel shall be provided. On removing
the eye bolts no holes offering access to panel shall be provided.
6.3.5 Busbars
The bus bars shall be epoxy moulded sleeved and made of high
conductivity electrolytic grade aluminum.
The bus bar chamber shall be totally maintenance free.
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The switchboard shall comprise 3 phase main bus bars which shall
extend through all units of the switchgear line up. High tensile bolts and
spring washers shall be provided at all bus bar joints. The bus bar shall
be of uniform section throughout and shall be sized to continuously carry
the rated current without exceeding the temperature rise, as
recommended by IEC over the maximum ambient temperature specified
in the design basis. Bus bars shall be colour coded
for easy identification of individual phases.
Bus bars shall be supported at regular intervals and both, bus bars and
supports shall be adequately sized and braced to withstand short circuit
level without deformation. All bus supports shall be non-carbonizing
material resistant to acid alkalis and shall have non hydroscopic
characteristics.
For long bus bars suitable expansion joints shall be provided. Thermal
design of the bus bars shall be based on the installation of the
switchgear in poorly ventilated condition.
Bus bars shall be housed in a separate chamber which shall be
accessible for inspection only with special tools.
The rating of bus bars shall be same as that of incomer breaker rating.
6.3.6 Insulation Levels
The insulation level corresponding to the rated voltage are:
- Nominal Voltage: 11 kV
- Highest System Voltage: 12 kV
- One minute Power Frequency Withstand voltage: 28 kV (rms) for
outging feeders
- One minute Power Frequency Withstand voltage: 35 kV (rms) for
Generator , Grid Import/Export feeder & Spare Export/Import feeder
- 1.2/50 micro second impulse: 75 kV (peak)
- Clearance in air: As per IS/IEC
6.3.7
Feeder requirement
a. 1No. 3150A for TG set incomer feeder suitable to
connect 11KV Busduct on Top side

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Item Code
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b. 1No. 3150A for Grid Import/Export feeder suitable to

connect 11KV, UE, XLPE, Armoured cables 5R x 1C x
630 sq.mm/Phase
c. 1No. 3150A Spare feeder for Grid Import/Export
feeder suitable to connect 11KV, UE, XLPE, Armoured
cables 5R x 1C x 630 sq.mm/Phase
d. 2 Nos 1250A feeders for Co-Generation plant
Auxiliary Transformers, Cable size shall be 1 R X 3C X
300 sq.mm XLPE, UE, Armoured cable
e. 2 Nos 1250A feeders for Sugar plant Mill Transformer
Cable size shall be 1 R X 3C X 300 sq.mm XLPE, UE,
Armoured cable
f. 2 Nos 1250A feeders for Sugar plant Auxiliary
Transformer - Cable size shall be 1 R x 3CX 300
sq.mm XLPE, UE, Armoured cable
g. 1 Nos 1250A feeder for Fibrizer panel - Cable size
shall be 1 RX 3C X 300 sq.mm XLPE, UE, Armoured
cable
h. 1 Nos Bus PT suitable for 3150A feeder
(11/rt3/110V/rt3/110V/rt3, Two Core, each 100VA,
Single pahse, Class 0.2 & 3P
6.3.8 Circuit Breakers
Circuit breakers shall be triple pole, vacuum circuit breaker, draw-out
type.
The breakers shall have motor operated spring charged mechanism
with anti-pumping
contactor. The control circuit shall be suitable for local as well as
remote control. Provision for manual operation shall also be available.
The breaker sockets and plugs should be heavily silver plated. It should
have adequate
auxiliary contacts required by plant control schematics plus 20% spare
contacts for future use.
Auxiliary relays should be used to multiply the contacts.
Spring charging motor voltage shall be 230V AC.
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The operating mechanism shall be robust design with a minimum

number of linkages to
ensure maximum reliability. The operating mechanism shall be such that
the breaker is at all times free to open immediately the trip coil is
energised. It is to be ensured that all the three poles open/close in
unison to avoid any eventuality of single phase operation of the
generator. All controls shall be suitable for 85 % to 110 % for closing and
70% to 110 % for tripping of 110 V DC.
Two (2) numbers of tripping coil shall be used for tripping the circuit
breaker for all the breakers.
Additionally Capacitive tripping device shall be provided for the
breakers for Generator, Grid Import/Export & spare feeder
Breaker will be tripped through Trip coil 1 and Trip coil - 2 through
TNC switch / Remote tripping impulse / 86 operated signal during
normal operation. Additionally Capacitive tripping circuit shall be
provided for the breakers identified in the enclosed drawings, in order to
trip the breaker through either Trip coil 1 / Trip coil 2, incase of
failure of DC supply.
The breaker shall have the distinct positions indicating:
- Service position: With main auxiliary contacts connected
- Test position: With power contacts fully disconnected and control
circuit contacts connected
-`Isolated' position: With both power and control circuit contacts fully
disconnected
The breaker trolley shall remain inside the cubicle even in the drawout position.
The trolley of the circuit breaker shall be so inter-locked that,
- It shall not be possible to isolate it from the connected position or to
plug it in from the isolated position with the breaker closed.
- The circuit breaker can be closed only when it is in one of the three
positions or when it is fully out of the panel.
- It shall not be possible to open the breaker compartment door unless
the breaker is drawn to the isolated position or test position.
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- Inadvertent 'pushing in' of the draw-out circuit breaker in service

position, with auxiliary circuit plug not in the position shall be
prevented.
The breaker shall be able to function even under condition of phase
opposition that may arise due to totally synchronisation or otherwise as
per relevant IS or IEC standard.
The tips of the main contact shall be adequately silver plated to
withstand arcing.
The operating mechanism shall be electrically controlled spring
operated.
Mechanism shall have anti pumping and trip free circuitry.
Local arrangement for operating the breakers both electrically and
mechanically shall be provided.
The breaker trolley shall remain inside the cubicle even in the draw
out position.
Automatic safety shutters shall be provided to ensure the
inaccessibility of live parts after the breaker is drawn out.
The circuit breaker trolley shall be provided with a heavy duty self
aligning earth contact which shall make before and break after the main
isolating contacts during insertion into and withdrawal from the service
position of the breaker. Even in the isolated position positive earthing
contact should exist.
Circuit breakers of identical rating shall be inter-changeable. Suitable
mechanical interlocks shall be provided to avoid insertion of different
rating of circuit breaker trucks in to panel.
Circuit breaker shall have provision for manual re-charging.
ON / OFF indicator and number of operation counter shall be provided.
6.3.9 Earthing Trolleys
Bus earthing trolleys shall be provided alongwith switchboard. One
number 3150A cable earth trolley & one number 1250A cable earthing
trolley & One number 3150A Bus earthing trolley shall be provided to
suit different feeder ratings. Necessary safety interlocking shall be
incorporated in the bus earthing trolley to avoid insertion of trolley,
when the bus is live. Similarly, suitable interlock shall be provided to
avoid insertion of cable earthing trolley, when the cable side is live (i.e)
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supply is extended from remote for incomer feeders. These interlocks

shall be of electromechanical type.
6.3.10Current Transformers
The current transformer shall be cast-resin insulated type of adequate
capacity and proper characteristics on secondary as specified. The
current density should not be more than 1000 amps/sq.inch.
CTs shall withstand stresses originated from short circuit. They shall
have ratios, output as specified. Accuracy class of CT shall be 0.2 for
Metering, 5P20 for O/C, E/F Protection& PS for REF/Differential
protection.
CTs should preferably of bar primary type.
CT Test terminal block to be provided in all feeders
They shall be mounted on the switchboard stationary part.
The secondary CT leads from all panels should be terminated on the
front of the board on easily accessible shorting type terminal connectors
so that operation and maintenance can be carried out when the panels
are in service.
CTs shall be suitable for continuous loading of 125% of rated current.
CTs shall be subjected to heat run test.
STC for CTs shall be 40KA for 3 sec
CBCT to be provided in all feeders for Senstive directional Earth fault
relay.
6.3.11
The potential transformer shall be Single phase, cast-resin insulated

type. It shall be drawout type and easily accessible so that the same can
be attended to or replaced when the panels are in service condition. The
PTs shall be single phase type.
The potential transformers shall be protected through HRC fuses on
primary side and Single pole MCBs on secondary side. They shall have
ratios, outputs and accuracies specified.
The drawout mechanism shall disconnect the primary connection
before the PT or its primary fuses become accessible.
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Item Code
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All PTs shall be single phase type. They shall have voltage factor of 1.2
times continuous and 1.9 times for 8 hours. They shall have accuracy as
0.2 for Metering & 3P for protection.
STC for PTs shall be 40KA for 3 sec
PT
in
Grid
Import/Export
feeder
shall
be
11KV/rt3/110V/rt3/110V/rt3, Two core, each 100VA, Mounted
inside breaker trolley.
Bus PT shall be 11KV/rt3/110V/rt3/110V/rt3, Two core, each
100VA, Removable type.
6.3.12
Integrating Meters
Integrating meters of the Trivector or equivalent types capable of

indicating all phase instantaneous parameters and recording kWH,
kVARH and kVAH directly shall be provided.
These should be suitable for 3 phase, 4 wire 50 Hz circuits with
unbalanced loading and with Three sets of elements connected to
current and potential transformers of specified ratio.
The Trivectormeter shall be of digital type, class 0.2 for Aux and
Class 0.2 for Tariff Metering or better with
Communication port, RS485 interface - MODBUS RTU protocol for
hooking up to PC / DCS.
6.3.13
Indicating Lamps
Indicating lamps shall be of cluster LED type low watt consumption,

provided with series resistor where necessary and with translucent lamp
covers. Bulbs and lenses shall be easily replaceable from the front.
Following indicators are required on the panel having lens colours as
follows:
Breaker ON: RED
Breaker OFF: GREEN
Auto trip: AMBER
Trip Circuit healthy-1: WHITE
Trip Circuit healthy-2: WHITE
Breaker in Service position
Breaker in Test position
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Item Code
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6.3.14
Revision: 00
26.11.2010
Relays
All protective relays shall be back connected, draw out type, suitable for
flush mounting and fitted with dust tight covers. All relays shall be
mounted on the front of the panel and shall be specified as per
requirement. The current and the voltage coils shall be rated as
specified.
All relays shall have built-in flag / indicator to indicate operation. All
tripping relays shall be suitable to operate on the specified DC voltage.
Master trip relay, trip circuit supervision relays and auxiliary relays shall
be provided. All the auxiliary relays shall be electromagnetic type. All
Numerical relays shall be provided with the following minimum features:
- Alpha numeric display
- Communication port, RS485 interface - MODBUS RTU protocol, for
hooking-up to PC, for down loading & parameter settings
- Necessary software, for processing of data
- Event recording facility, for minimum of 5 events
- Disturbance recording & analysis facility
- Self diagnostic facility
Sensitive Earth Fault relay through CBCT for all feeders.
Under voltage and Neutral displacement relay shall be of
electromechanical type.
Feeder / transformer / motor protection relays shall be of numeric /
microprocessor type with self diagnostic facility, RS 485 communication
port with MODBUS protocol for interfacing with PC / DCS, software for
data downloading & configuration. Feeder / transformer protection
relays shall have IDMT / highset over current & earth fault elements.
Alpha numeric display shall be available for the relays and all fault data
shall be displayed in natural language, without referring codes /
manuals.

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Item Code
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26.11.2010
11 kv HT panel feeders each feeder shall contain the following

minimum protections.
(a) For cogeneration auxiliary transformer feeder
1) Two (2) Nos. Double core, Current transformer having current ratio
250/1
Core 1: Class 0.2 Metering
Core 2: Class 5P20 for protection
2) One (1) No. Numerical feeder protection, providing (50/51,51N)
programmable triple pole inverse definite minimum time (IDMT)
directional / non directional over current protection with high set
instantaneous over current and earth fault protection, breaker failure.
3) Master Trip relay (86),
4) Discrete Trip Circuit supervision relay (95) for two trip coils,
5) Discrete relay for Sensitive directional Earth fault protection through
CBCT
6) Discrete relay for Standby Earth fault protection (CT signal from
Transformer neutral CT)
7) Anti pumping contactor (94),
8) Breaker contact multiplier (52x).
9) Auxiliary relays (VAA-11) for Buchholz Alarm , Buchholz Trip , Winding
temperature Alarm, Winding temperature Trip, Oil level alarm/ Oil
Temperature Trip, MOG level low alarm and PRV Trip.
10) One (1) No. Ammeter (Digital) of suitable range with selector switch.
11) One (1) No. Voltmeter (Digital) of suitable range with one voltage
selector switch.
12) One (1) No. Microprocessor based TVM with MODBUS communication for
PC/DCS interfacing.
13) One (1) No. Annunciator (12 window)
(b) For sugar plant outgoing feeder
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Item Code
ELE-001
Revision: 00
26.11.2010
1) One (1) Nos. Double Core Current transformer having current ratio -- /1
Core 1: Class 0.2 for metering
Core 2: Class 5P20 for protection
2) One (1) No. Numerical feeder protection, providing (50/51, 50N/51N)
programmable triple pole inverse definite minimum time (IDMT) non
directional over current protection with high set instantaneous over
current and earth fault protection, breaker failure
3) Master Trip relay (86),
4) Discrete Trip Circuit supervision relay (95) for two trip coils,
5) Discrete relay for Sensitive directional Earth fault protection
6) Discrete relay for Standby Earth fault protection (CT signal from
Transformer neutral CT)
7)
8) Anti pumping contactor (94),
9) Breaker contact multiplier (52x).
10) One (1) No. Ammeter, with selector switch (Digital type)
11) One (1) - Voltmeter with one voltage selector switch OFF-RY-YB-BR.
12) One (1) No. Microprocessor based TVM with Modbus facility for DCS
interfacing.
13) One (1) No. Annunciator (12 window)
14) Two Numbers Discrete Neutral displacement relay for secondary -1 & 2
with Open delta PT for Sugar MILL Transformer feeders to be provided
Spare 11KV feeder rating shall be equal to the rating of Grid Import /
Export feeder of 3150A rating.
6.3.15
Control Switches and Push Buttons
Control switches shall be of the heavy duty rotary type with name
plates clearly marked to show the operation. They shall be semi-flushed
mounting with only the front plate and
operating handle projecting.

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Item Code
ELE-001
Revision: 00
26.11.2010
Circuit breaker control switches shall be of the spring return to neutral

type, while local / remote selector switches and instrument selector
switches shall be of the stay-put type.
6.3.16
Internal Wiring
Internal wiring and inter-panel wiring for all circuits shall be carried
out with 1100/660 V grade, single core, multi strand, PVC insulated
copper conductor wire of minimum 1.5 Sq. mm for other control circuit.
The wiring shall be neatly bunched adequately supported and properly
routed and terminated in the respective terminals with suitable lugs.
There shall not be more than two wires connected at a terminal.
Wires shall be identified by numbered ferrules at each end. The
ferrules shall be of ring type and non deteriorating material.
All control circuits shall have MCBs mounted in front of the panel and
shall be easily accessible.
Incomer feeder shall have 10 NO/NC breaker Feed back contacts
for use in Synchronising panels.
6.3.17
Terminal Blocks
Terminal blocks for the LT connections shall be of 660V grade of stud

type and of adequate current rating.
Test terminal block shall be provided for CTs in each ffeder.
The insulating barriers shall be provided between adjacent terminals.
Provision shall be made for label inscription on terminal block. Cables
should never be terminated directly on components. Provision shall be
made for CT terminals shorting links, remote ON/OFF
push button, remote ON/OFF indication and remote ammeter. 20% spare
terminals shall be provided on each terminal block.
6.3.18
Cable Termination
The HT switchboard shall be designed to facilitate outgoing power

connection through
XLPE insulated armoured cables as indicated in the single line diagram.
Ample space for connection of these cables shall be provided at the
rear of the switchboard.
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Item Code
ELE-001
Revision: 00
26.11.2010
The cable termination arrangement shall be of adequate size and design

to receive the
required number of cables as specified.
Proper cable clamping arrangement shall be provided. Minimum height
of 700mm shall be maintained between gland plate and the terminals for
the HV cables.
Detachable gland plate of adequate thickness shall be provided for the
cable entry into the panel. Sufficient space shall be provided to avoid
sharp bending and easy connection. Gland plates to be made up of
nonmagnetic material, wherever single core cable are used.
Suitable shrouds shall be provided to prevent accidental contact with
live outgoing
terminations of other feeders while carrying out maintenance on one
feeder.
6.3.19 Switchgear Cubicle & Bus bars
1.0 Switchgear Cubicle & Bus bars
1.1 Type of switchgear
: Metal Clad, Indoor, Draw out type
1.2 Rated Voltage and Frequency
: 11KV, 3Ph., 50 Hz.
1.3 Max. System Voltage Class
: 12 KV, Indoor switchgear
1.4.1 P.F. withstand Capacity for 1min.
For outgoing feeders
: 28KV (r.m.s.) for 11KV, 2.5KV for 415 Volts
1.4.2 P.F. withstand Capacity for 1min.
For Generator, Export/Import & Spare : 35KV (r.m.s.)
feeder
1.5.1 Impulse Withstand Voltage for
: 75 KV peak
outgoing feeders
1.5.2 Impulse Withstand Voltage for
: 95 KV peak
Generator, Export/Import, Spare
feeders
1.6 Short Circuit Withstand Capacity
at rated voltage
: 40 KA for 3 sec.
1.7 Design Amb. Temp.
: 50 C
1.8 Cont. Current Rating of Busbar
: 3150 Amp.
1.9 Max. Temp. at cont. Operating Current: As per IEC 694
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Item Code
ELE-001
1.10 Applicable Standard
Revision: 00
26.11.2010
: As per IS 13118
2.0 Switchgear Construction

2.1 Material of construction
: CRCA sheet steel
2.2 Thickness of Sheet steel
Panel, Frame, Gland Plate,
: 10 SWG
Doors, Removable covers, Partitions: 14 SWG
2.3 Degree of protection
: IP 4X as per IS 2147
2.4 Color of Finish shade
: RAL 7032
2.5 Bus bar Material
: Copper
2.6 Earthing Bus bar Material
: Copper Flat 50 x 6 mm min.
2.7 Minimum Clearance in Air
: 150 mm between phases
80 mm between phase and earth
2.8 Cable Entry
: Bottom
2.9
Current density (for cu)
: 1.2 A/ sq.mm
3.0 Circuit Breaker Details
3.1 Type
3.2 Rated Operating Duty
3.3 Rated Current at amb. Temp.
3.4 Rated Breaking Capacity
3.5 Rated Making Capacity
3.6 Total Opening Time
3.7 Total Closing Time
3.8 Type of operating mechanism
3.9 Min. No. of auxiliary contacts

3.10 Auxiliary Control Voltage

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: Vacuum Circuit Breaker

: 0-3min.- CO - 3min CO
: As per feeder details given
: 40KA for 3 sec.
: 100KAp
: 2.5 to 3 cycles
: 3 to 3.5 cycles
: a. Motorized spring charging
mechanism with mechanical trip
facility
b. Trip free and anti pumping
mechanism Required.
: 10No + 10 NC for Owners use.
: 110V, D.C. for Closing tripping,
protection and indication circuit
230 V, A.C. for Spring Charging
motor and space heater circuits.
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Item Code
ELE-001
6.4
Revision: 00
26.11.2010
LT PCC AND MCC BOARDS

Power Distribution Panels and Sub-Power Distribution Panels shall be
suitable for operation on 3 Phase, 4 Wire/single phase, 415 volts, 50
cycles, neutral grounded at transformer. All Power Distribution panels
shall be by a CPRI approved, reputed manufacturer. Distribution panels
shall comply with the latest Relevant Indian Standards and Electricity
Rules and Regulations.
For PCC all the outgoing feeders up to and including 630A shall be FSU
with fuses, for feeder rating above 800A and above shall be MDO
ACBs.
For all MCC incomers upto 630A shall be FSU with fuses and incomers
above 630A and above shall be Isolators.
PCC shall be provided with PT for Synchronising.
6.4.1
CONSTRUCTION FEATURES
All Main Power Distribution panels shall be designed for as per IEC
60439-1 for indoor/outdoor installation, single/double front, floor
mounting type and shall be form 3-b construction. The Power
Distribution Panels shall be undergone internal ARC Test for different
type of feeders, especially smaller rating feeders. The Power
Distribution panels shall be totally enclosed modular construction
completely dust and vermin proof and shall be with hinged doors,
Neoprene gasket, padlocking arrangement and bolted back. All
removable/ hinged doors and covers shall be grounded by flexible
standard connectors. Power Distribution panel shall be suitable for the
climatic conditions as specified in Special Conditions. Steel sheets used
in the construction of Power Distribution panels shall be 2.0 mm for
frame, 1.6 mm for doors and 2 mm for other sheet metal works and
shall be folded and braced as necessary to provide a rigid support for
all components. Joints of any kind in sheet metal shall be seam
welded, all welding, slag shall be rounded off and welding pits wiped
smooth with plumber metal. The general construction shall confirm to
IS-8623-1977 (Part-1) for factory built assembled switchgear & control
gear for voltage up to and including 1100 V AC.

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Item Code
ELE-001
Revision: 00
26.11.2010
All panels and covers shall be properly fitted and square with the
frame, and holes in the panel correctly positioned. Fixing screws shall
enter into holes tapped into an adequate thickness of metal or
provided with wing nuts. Self threading screws shall not be used in the
construction of Power Distribution panels. A base channel of 75 mm x
40 mm x 5 mm thick shall be provided at the bottom for floor mounted
panels. Minimum clearance of 275mm shall be provided between the
floor of Power Distribution panels and the lowest unit. Power
Distribution panels shall be of adequate size with a provision of spare
switchgear as indicated on the Single Line Diagram. Switches shall be
arranged in multi-tier. Knockout holes of appropriate size and number
shall be provided in the Power Distribution panels in conformity with
the location of cable/conduit connections. Removable sheet steel
plates shall be provided at the top to make holes for additional cable
entry at site if required.
Every cabinet shall be provided with Trifoliate or engraved metal name
plates. All panels shall be provided with circuit diagram engraved on
PVC sheet. All live accessible connections shall be shrouded and
minimum clearance between phase and earth shall be 20 mm and
phase to phase shall be 25 mm.
6.4.2
BUS BAR CONNECTIONS

Bus bar and interconnections shall be of high conductivity electrolytic
aluminum / copper alloy complying with requirement of grade E 91 E
of IS: 50821981 and of rectangular cross section suitable for carrying
the rated full load current and short circuit current without
overheating of phase and neutral bus bars and shall be extendable on
either side. Bus bars and interconnections shall be insulated with heat
shrinkable sleeve of 1.1 KV grade and shall be colour coded. Bus bars
shall be supported on glass fibre reinforced thermosetting plastic
insulated supports at regular intervals to withstand the force arising
from in case of short circuit in the system. All bus bars shall be
provided in a separate chamber and all connections shall be done by
bolting. Additional cross sectional area to be added to the bus bar to
compensate for the holes. All connections between bus bars and
breakers shall be through extended solid copper strips of proper size to

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Item Code
ELE-001
Revision: 00
26.11.2010
carry full rated current and to receive the aluminium bus bar through
bimetallic strip / washer. Current density for Busbars shall be less than
0.65A / sq.mm for Aluminium busbars.
Current rating of LT PCC -1 & 2 shall be 2000A. Current rating of LT
PCC-3 shall be 4000A.
6.4.3
TEMPERATURE - RISE LIMIT

Unless otherwise specified, in the case of external surface of
enclosures of bus bar system which shall be accessible but do not need
to be touched during normal operation, an increase in the temperature
rise limits of 40 C above ambient temperature shall be permissible for
metal surface and of 25 C above ambient temperature for insulating
surfaces as per IS 8623(Part-2) 1993. Continuous earth bus sized for
prospective fault current shall be provided with arrangement for
connecting to station earth at two points. Hinged doors/ frames shall
be connected to earth through adequately sized flexible braids.
6.4.4 STANDARDS
The design, manufacture and performance of equipment covered by
this specification shall conform to the relevant Standards.
The design, manufacture and testing of the various equipment covered
by this specification shall comply with the latest issue of the following
standards:
IEC-144: Degree of protection of enclosure for low voltage switchgears
and control gear
IEC-185: Current Transformers
IEC-186: Potential Transformers
IEC-255: Electrical Relays
IEC-269: LV Fuses
IEC-439: LV switchgears and control gear assembly
IEC-947: LV switchgears and control gear
IS: 722: AC Electricity meters
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Item Code
ELE-001
Revision: 00
26.11.2010
IS: 1248: Specification for direct acting electrical indicating

instruments
IS: 2147: Degrees of protection provided by enclosures for low voltage
switch gear and control gear
IS: 2705: Specification for current transformer
IS: 3231: Electrical relays for power system protection
IS: 5082: Material data for aluminium busbars
IS: 5578: Guide for making of insulated conductors
IS: 8623: General requirement for factory built assembly upto 1000 V
IS: 8828: Electrical accessories - circuit breakers for over current
protection for house hold and similar installations
IS:9224 : Low voltage fuses
IS: 10118: Code of practice for selection, installation and maintenance
of switchgear and control gear not exceeding 1000 V
IS: 11353: Guide for uniform system of marking and identification of
conductors and apparatus terminals
IS: 12021: Control transformer for switchgear and control gear for
voltages not exceeding 1000V AC
IS: 13947: LV Switchgears and Control gear
6.4.5
COMPARTMENTS
6.4.5.1 CABLE COMPARTMENTS

Cable compartment of adequate size shall be provided in the Power
Distribution panels for easy clamping of all incoming and outgoing
cables entering from the top/bottom. Adequate supports shall be
provided in cable compartment to support cables.
6.4.5.2 Circuit Breaker Compartments
Spring actuated and gravity operated safety shutters shall be provided
for isolating the bus bars and other live parts when the breaker is
completely withdrawn. The design of compartment shall be such as to
prevent movement of vermin from a particular circuit breaker
compartment to any other portion of the panel when the breaker is
withdrawn and the compartment door is closed.
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Item Code
ELE-001
Revision: 00
26.11.2010
The circuit breaker compartment enclosure shall be IP31 with the

circuit breaker in position or withdrawn from the compartment.
The circuit breaker compartment shall be fully draw out, ie., bus side
and outgoing power and control connections shall be through drawout
contacts (it shall be possible to drawout the withdrawable trolley
without having to unbolt or unscrew any power and control
connections). Suitable guides shall be provided to facilitate easy
withdrawal of the trolley. All identical feeder compartments shall be
interchangeable without having to carryout modifications. The drawout
breaker shall be earthed by means of a scraping earth system of silver
plated copper such that the earth connection is broken after the
breaker main contacts disengage during withdrawal and the earth
connection is made before the main contacts engage during insertion.
The earth connection shall remain connected in "test" and "isolated"
positions also. The draw-out compartments shall have the following
interlocks: Compartment doors shall be interlocked against opening
when breaker is in closed or ON condition. However, it shall be
possible to bypass this interlock for inspection purposes.
It shall not be possible to push "in" a drawn out circuit breaker in
closed condition or withdraw a circuit breaker in closed condition.
It shall be possible to operate a circuit breaker only in the defined
"Full In" or "Service" and "test" position inside the panel. It shall not be
possible to operate the breaker in intermediate position while inserting
or withdrawing a circuit breaker or while in "Full Out" position inside
the panel.
It shall be possible to open / close the circuit breaker in test
position bypassing the closing interlocks.
All the circuit breakers shall be provided with an TNC switch for local
electrical operation and a Local / Remote selector switch for selecting
the mode of operation.
The breaker shall be of draw-out type and shall be suitable for motor /
manual spring charged closing.
Mechanical Castell key type interlocks shall be provided between
feeders, wherever specified.
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Item Code
ELE-001
Revision: 00
26.11.2010
Electrical interlocks shall also be deviced, wherever specified.

Transducers if any in the ACB module shall be mounted in control
compartment, not in power compartment.
ON/OFF/TRIP feedback signals and ON / OFF control signals shall be
arranged to connect with DCS system.
6.4.5.3
Feeder Modules
LT feeder shall be as follows:
Upto 30 KW motor feeder shall be provided DOL starters.
Above 30 KW Star Delta starter shall be considered.
The module shall comprise of the following:
Feeder FSU with 3 poles and neutral link
Set of cluster type LED lamps for ON , OFF & Trip
Meters, as specified
Current transformers
Terminal blocks, interconnection bars / wires, ferrules etc., as per
requirement
o OLR Reset Cord for resetting without opening doors.
o
Doors shall be mounted on adjustable and removable pin type
concealed hinges and so arranged that unit doors may be removed
without disturbing the unit doors above or below.
o
o
o
o
o
The FSU operating handles shall be capable of being padlocked in the

OFF position.
For the purpose of standardization, similar components in the switch
board shall be of the same make / brand, identical and
interchangeable. Only the operating handle of the FSU shall be
accessible for operation with the related door closed.
The doors shall be interlocked with the associated load break switch so
that the door can be opened only when the switch is in the deProject: 1 x 35 MW cogen plant for
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Item Code
ELE-001
Revision: 00
26.11.2010
energised (off) position and the doors shall not be capable of being
closed with the switch in the energised (on) position. Provision shall
also be available to defeat the interlock.
Each compartment shall have suitable nameplate, which shall be fixed
on the cover in distinct colour to designate the feeder number, feeder
designation, current rating and HP/kW of the related equipment.
ON,OFF & TRIP indication signals to be arranged to connect with DCS
system for the entire Cogen plant motors and about 30/35 sugar plant
motors.
6.4.5.4
Motor Feeder Starter Modules
The starter modules shall comprise of the following:

o Feeder switch with 3 pole FSU, as applicable
o Air-break contactor(s)
o Bi-metallic over load relay below 100 HP and microprocessor based
Motor protection relays for 100HP and above ratings..
o 4A MCB for the control circuits.
o Set of cluster type LED lamps for ON / OFF / TRIP.
o Timer set table upto 60 sec. for star-delta starters.
o Analog type Ammeter shall be provided on door for all the feeders
For starter upto 5.5KW shall have direct reading Ammeter
For starter above 5.5KW and below 50KW shall have single CT with
Ammeter.
For starter with 50KW and above shall have Three CT with
Ammeter and Selector switch.
o Current transformers for metering.
o The SLD shown are indicative and intended for general guidance of
the panel supplier, for interfacing with DCS. The supplier shall
develop detailed schemes for each motor feeder.
o Supplier shall select the rating / burden of control transformer,
PTs, CTs, Range of transducers, ammeter and speed indicators
suitably.
o Space heater supply shall be made available for all feeders rating
30kW and above.
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Item Code
ELE-001
Revision: 00
26.11.2010
o Terminal blocks, interconnection bars / wires, ferrules etc., as per

requirement.
Only the operating handle of the FSU, Local/remote, OLR reset DCS
selector switches and Ammeter selector switches shall be accessible
for operation with the related doors closed.
The FSU ratings and over load relays shall be suitably coordinated with
the main contactor rating to meet type 2 requirement in accordance
with IS:13947-4. Suitable AC3 duty rating of the contactor shall be
selected.
In MCC Minimum one number spare Starter feeder in each rating as
well as in each type to be provided. Also in MCC minimum one number
FSU in each rating to be provided.
In PCC minimum one Number spare FSU & ACB feeder in each rating
to be provided.
Alternator Space heaters starter feeders shall be provided with ELCB
& Contactors.
Fuel & Ash Conveyor system starter shall be provided with PCS, BSS &
ZSS interlocks. Conveyour starter shall have required control circuit
for Hooter at conveyor.
FSU shall be provided with required NO / NC contact for indication in
DCS for incoming and outgoing feeders.
FSU NO contact shall be used in control circuit such that starter can be
ON only if FSU of the starter is switched ON.
Heavy Duty Contactor shall be provided for all the fans, Conveyors and
Blower Motor feeders.
6.4.5.5 Marshalling Compartments

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Item Code
ELE-001
Revision: 00
26.11.2010
A common Marshalling compartments / cabinets, as an extension for

the switchboards shall be provided, for connection of multi-core cables
from DCS racks. A Marshalling Compartment of adequate size shall be
provided in 415V PCC / MCC / Distribution Board which are
connected to DCS (common for all feeders in a particular
switchboard) The terminal blocks shall be mounted in such a way that
FIELD terminal blocks / terminations and DCS terminal blocks /
terminations are coming on either side (Front and Rear). All interpanel wiring between the individual modules, marshalling
compartment shall be through metallic troughs with cover. The inter
panel wiring between the individual modules and the marshalling
compartment shall be done only with screened cables.
Marshalling cabinets shall house terminal blocks and for connection to
415V PCC, Auxiliary Switchboard and MCC compartments / DCS racks,
as shown in the drawings.
Local push button stations and other field instrument cables shall be
directly
connected to the respective motor feeder compartments.
The terminal block arrangement shall be arranged as below :
All digital inputs (DIs) from different feeders to be terminated at a
separate array of terminal blocks.
All digital outputs (DOs) from different feeders to be terminated at a
All analog inputs (AIs) from different feeders to be terminated at a
All terminal blocks shall be identified with the respective feeder
names. The communication port of all the Tri Vector Meters / kWH
meters in the 415V PCC shall be connected in series through Screened,
twisted pair cable of 0.5 Sq. mm. and a single point connectivity shall
be provided in the marshalling compartment for hooking up these
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Item Code
ELE-001
Revision: 00
26.11.2010
signals to the DCS. However, there shall be an independent terminal

block individually for all the Tri Vector Meter / kWH meter.
6.4.6
Control Supply
Control Supply bus shall be of 240V for all the panel and this supply to
be tapped from Mains from the incoming side of the Panel incomer.
There shall be two control transformers in each panel with DP MCBs on
incoming side and with a changeover switch at outgoing side of
transformers to provide redundant control supply. 2 nos. 20A 2pin
power sockets with 16A switch shall be provided in each panel for
maintenance purpose.
Control bus supply failure signal shall be arranged to connect it to DCS.
6.4.7
Low Voltage Air circuit-breakers
6.4.7.1 Conformity with Standards

ACBs used in low voltage panels should conform to the International
Standards IEC 60947, EN 60947, CEI EN 60947 and IEC 61000 and
conform to the relevant EC directives:
Low voltage directive (LVD) No. 73/23 EEC
Electromagnetic Compatibility Directive (EMC) No.89/336 EEC
6.4.7.2 Functional characteristics
o The circuit-breakers must have a rated service voltage of 415 V AC
and a rated insulation voltage of 1000V.
o The circuit-breakers must have a rated impulse withstand voltage
Uimp 12kV.
o The circuit breakers shall enable short circuit protection of 50 KA.
o The circuit-breakers must be able to be supplied both from the top
and bottom terminals without de-rating their performances and
without jeopardizing their functionality.
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Item Code
ELE-001
Revision: 00
26.11.2010
o The circuit-breakers with Higher Electrical & Mechanical life shall

be preferred.
6.4.7.3
Environmental characteristics
- Operating temperature: 50C

- Altitude: operation without de-rating up to 1000 M.S.L.
- Suitability for being used in hot humid ambient. To this regard, the
circuit-breakers must undergo a Tropicalization process which makes
them suitable for use in a hot-humid ambient, in accordance with the
international IEC 60068-2-30 Standards.
6.4.7.4
Construction characteristics
o All the models should be available in 3 or 4 pole versions both in
fixed version and withdrawable versions
o The circuit-breaker structure must be made of steel sheet.
o In order to ensure maximum operator safety it is necessary to have
total segregation between the power circuit and control circuit,
thus making double insulation necessary.
o Total segregation between the phases should be guaranteed for
safety reasons.
o Key locks or padlock devices should be provided in order to control
enabling of opening and closing operations and/or racking in and
out.(wherever specified)
o The main contacts should be separate from the arc-breaking
contacts.
o It should be easily possible to inspect the arcing chamber and the
wear of the main contacts of the air circuit-breaker in its rackedout position, by removing the arcing chambers.
o All the circuit-breakers in the range should have the same depth
and height with the aim of standardizing the support structures of
the switchboards and the switchboards themselves as much as
possible.
o On the front, the circuit-breakers must indicate the exact position
of the main contacts and the condition of springs
charged/discharged by means of certain and reliable signals.

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Item Code
ELE-001
Revision: 00
26.11.2010
o Tripped on fault flag/popup shall be there along with separate

reset button on the front other than OFF button.
o Potential free trip signaling contact and remote electrical reset
arrangement are must for all EDO type ACBs.
o The operating mechanism should be of the stored energy type,
operated using pre-charged springs and fitted with an anti-pumping
device. The springs are charged manually by operating the front
lever or using a motor operator.
o The entire range of air circuit-breakers should be equipped with
microprocessor-based over current protection releases and the
releases should be provided with rating plug.
Particular details for withdrawal versions
- There must be three positions of the moving part in relation to the
fixed part:
- Connected
- test (main contacts isolated, auxiliary contacts connected)
- isolated
- The circuit-breakers in the withdrawal version must be fitted with antiracking-in locks to prevent a moving part with a different nominal
current being racked-into a fixed part.
- In the case of a withdrawal version, the presence of a device will
prevent racking out or racking in with the circuit-breaker closed.
- The withdrawal version circuit-breaker must allow racking out and
racking in of the circuit breaker into its fixed part with the switchboard
door closed.
- Insulating shutters must be provided on the main input and output
circuits so that the
energized parts are suitably segregated with the circuit-breaker
withdrawn of under test. When in the closed position, these shutters can
be closed with a padlock.
6.4.7.5
Accessories
The following accessories must be common to the whole range.

- Shunt opening/closing release
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Item Code
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- Control/Monitoring Test Unit, allows continuity of shunt opening

release to be checked
- Under voltage release
- Time delay device for under voltage release, used for allowing delayed
trip of the
release with adjustable preset times
- Geared motor for automatic charging of closing springs
- Mechanical and electrical signaling of over current trip units tripped
- Auxiliary contacts which enable the state of the circuit breaker to be
signaled
- Current transformer for the neutral conductor outside the circuitbreaker.
- Interlocks between circuit breakers, for interlocking two or three
circuit breakers both in horizontal and vertical position using flexible
cables
6.4.7.6
Protection release functions
- The trip unit should not require an external power supply, being self
powered using the
current transformers installed on the circuit-breaker.
- Release must be of self-diagnostic type which can sense wrong
connections at CT, trip coil and rating plugs.
- The releases should have integrated LED fault indication for each type
of protection i.e. for L, S, I & G.
- The releases should allow: inverse long time-delay trip overload
protection (L) and
instantaneous short-circuit protection (I), while in addition (wherever
specified) the release should have:
- short-circuit protection with adjustable delay (S)
Main Protection functions & Setting Values
Function Trip
Threshold
Trip time
L - Overload Protection 0.4 to 1 x In 3s.18s
S Selective short-circuit Protection 1 to 10 x In 0.05s0.5s
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Item Code
ELE-001
Revision: 00
26.11.2010
I Instantaneous short-circuit protection 1.5.12 x In Instantaneous

G Earth fault protection 0.21 x In 0.1s0.8s
N Neutral Protection 50 - 200 %
6.4.8 Switch Fuse Units, Disconnecting Switches and Fuses
All switches shall be load double break, heavy duty air break type
provided with quick make break manual operating mechanism. The
operating handle shall be mounted in the door of the compartment
having the switch. Switches shall be designed to carry the rated current
continuously without overheating.
Barriers shall be provided to prevent interphase arcing and live terminals
shall be shrouded to avoid accidental contact.
The switches shall be rated for AC23A duty.
Auxiliary switches shall be provided with a minimum of two NO
contacts, rated for 5A, 230V AC.
Fuses shall be non-deteriorating HRC cartridge link type. Diaze fuses
are not acceptable.
The fuses shall be provided with operation indicator which shall be
visible without removal of fuses from service.
Fuses shall be pressure fitted type and shall preferably have rims on the
contact blades to ensure good line contact.
It shall be possible to handle fuses during off load conditions with full
voltage available on the terminals.Fuse pullers shall be provided.
6.4.9 Contactors
The contactors shall be air break type, equipped with three main
contacts and minimum 2 NO. + 2 NC auxiliary contacts. The main
contacts of a particular contactor shall have
AC3 ratings for general AC motor circuits,
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Item Code
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Revision: 00
26.11.2010
AC4 for RDOL feeders and

AC5a for AC lighting circuits as per IEC 60947.
The auxiliary contacts shall be rated for minimum 5 Amps at 230 V AC
and 110 V DC.
Unless specified otherwise, the coil of the contactor shall be suitable for
operation on 230V AC supply and shall work satisfactorily between +10%
and -15% of the rated voltage.
The contactor drop-off voltage shall be between 30% to 65% of the rated
coil voltage.
Auxiliary contactors shall generally be used for interlocking and
multiplying contacts. Auxiliary contacts shall be capable of carrying the
maximum estimated current, but not less than 5A at 230V AC.
6.4.10
Over Load Relays
Overload relays will be of bi-metallic thermal overload type or

electronic type as specified in the drawings.
Bimetallic over load relay for motor below 110KW. Microprocessor based
over load relay for motor of 110KW and above.
Bi-metallic Over Load Relay, three element type directly mounted, front
adjustable, ambient temperature compensated bimetallic devices of
suitable range to match with the rating / Output of the motors
connected to the related starter and complete with hand resetting
device.
The relays shall be provided with minimum 1 NO + 1 NC contacts with a
rating of 5 Amps at 240 V, 1PH, 50 Hz AC and 1.3 Amps at 110 V DC
(Inductive load). The bi-metallic relays shall have double slide
mechanism for single phase failure detection even at partial load
conditions.
Microprocessor based earth fault relay shall be additionally provided
with CBCT wherever specified. Microprocessor type overload relays shall
have motor stalling, single phasing, locked rotor, earth fault and
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Item Code
ELE-001
Revision: 00
26.11.2010
overload protections, as a minimum and shall be suitable for the

ambient that will be prevalent in the switchboard. Necessary core
balancing current transformers, as required for earth fault protection
shall be arranged. The relay shall have inbuilt time delay setting facility
for tripping. The relays shall preferably be of CT operated type. Remote
reset cord shall be provided in all starter for resetting the relay without
opening the doors.
Class 20 relays shall be considered wherever the starting time is
expected to be very high.
6.4.11
INDICATING PANEL
All meters and indicating instruments shall be in accordance with

relevant Indian Standards.
The meters shall be flush mounted type. Indicating lamps shall be of LED
type, and shall be backed up with MCB.
6.4.12
WIRING
In wiring the single phase loads of a power distribution panel it shall be

insured that total load of various panel and/or consuming devices is
divided evenly between the phases and number of ways.
6.4.13
ANTI-CONDENSATION SPACE HEATERS
1 No. 100 W, 240 volts, single phase, 50 Hz AC Anti Condensation space

heaters controlled by thermostat and protected by 6 amps SP
MCBs/MPCB shall be provided in each Main LT Panel synchronizing panel
Power Distribution Panel, MCCs and 1 No. 60 watt Anti Condensation
space heater shall be provided in each cable alley of main distribution
boards and sub distribution boards. Supply and control equipment for the
above shall be provided by the vendors.
6.4.14
EARTHING
Earthing shall be provided as per IS: 3043-1987.

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Item Code
ELE-001
6.4.15
Revision: 00
26.11.2010
METERS
i. All voltmeters and indicating lamps shall be through MCBs.

ii. Meters and indicating instruments shall be flush type.
iii. All CTs connection for meters shall be through Test Terminal Block.
6.4.16
CURRENT TRANSFORMERS
Current transformers shall be provided for Distribution panels carrying

current in excess of 60 amps. All phase shall be provided with current
transformers of suitable VA burden with 1 amps secondaries for
operation of associated metering.
The CTs shall confirm to relevant Indian Standards. The design and
construction shall be dry type, epoxy resin cast robust to withstand
thermal and dynamic stresses during short circuits.
Secondary terminals of CTs shall be brought out suitable to a terminal
block which shall be easily accessible for testing and terminal
connections. The Over current & Earth fault protection CTs shall be of
accuracy class 5P20 , measurement CTs shall be of accuracy class 0.2 &
REF protection CTs shall be of accuracy class PS.
6.4.17
PUSH BUTTONS, SELECTOR SWITCHES AND PILOT LAMPS
The push buttons shall be of shrouded type with actuator provided with
escutcheon plates marked with its function on it. Emergency stop push
button in panels shall be Mushroom stay put type .
Control switches shall be of the heavy duty rotary type with name plates
clearly marked to show the operation. They shall be semi-flushed
mounting with only the front plate and operating handle projecting.

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Item Code
ELE-001
Revision: 00
26.11.2010
Circuit breaker control switches shall be of the spring return to neutral

type, while local / remote selector switches and instrument selector
switches shall be of the stay-put type.
The indicating lamps shall be of cluster LED type of low watt
consumption. They shall be provided with series resistors.
6.5 BATTERY AND BATTERY CHARGER
6.5.1 DC system consists of
a.
Valve Regulated Lead-Acid (VRLA) rechargeable battery, Heavyduty
b.
Battery charger system consisting two nos.(2) of float cum boost
chargers
c. DCDB with Incoming and Outgoing feeders
6.5.2 Battery Unit
6.5.2.1
General
The equipment offered shall be complete with all parts are usual for the
efficient operation of the equipment, whether specifically mentioned or
not. The construction shall be generally rugged and tough. The battery
shall withstand high rate of discharge or over boost charge, accidental
shorting and polarity reversals and severe shock & vibration.
6.5.2.2
Codes and Standards
The battery covered by this specification shall be built to generally

conform to the latest revision of IEC:60896-2. The design, manufacture and
performance of equipment comply with all currently applicable laws,
regulations and safety course in the locality where the equipment will be
installed. Nothing in this shall be conserved to relieve vendor of this
responsibility.
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Item Code
ELE-001
6.5.2.3
Revision: 00
26.11.2010
Technical Specification / requirements
1.
Type application
: Valve
Regulated
Lead-Acid
rechargeable battery, Heavy-duty
(VRLA)
2.
Type of installation
: Stationary
3.
Performance
: Long life batteries.
4.
AH efficiency
: Better than 90%
5.
Self discharge/week.
: 0.5 to 1% of rated capacity.
6.
Ambient temperature
(max)
: Indicated in design basis
7.
Terminal Posts
: Shall be of solid brass and adequately

dimensioned for strong construction with
least Electrical resistance
8.
Type of connector
: Heavy duty copper
9.
Plates
: The plates shall be of flat pasted, first class

material and workmanship and shall be free
from blow holes, cracks and other imperfections.
The positive plate shall consist of a suitable
bar with spines cast of suitably alloyed lead
to give adequate mechanical strength. The
construction and material shall be such as
to reduce loss of active material to the
minimum and to withstand normal internal

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Item Code
ELE-001
Revision: 00
26.11.2010
stresses
developed
during
service.
Negative plate shall be of the pasted type
and of adequate mechanical strength.
10.
Separating grills
: The separators shall be impervious of the

chemical action inside the cell and
oxidation resistant.
These shall be
provided to separate the plates and
insulate the plate from one another. The
grills at the same time shall allow free
circulation of electrolyte between plates.
These materials shall be inert to react with
electrolyte.
11.
Capacity
12.
DC system
: Unearthed
13.
Normal Voltage
: 110 V
14.
Full boost charge

Voltage
: 121 V
15.
Fully discharged
Voltage
Boost charge current
: 99 V
16.

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The battery shall be of 110V, sized for the

following discharge cycle
a. 1 min.momentary load
b. 1 hour emergency load (including EOP
motor load) plus 20A emergency lighting
load
c. 10 hour continuous load of all TG
auxiliary
requirements plus 25A plant
control &
misc.loads
d. Derating factors, as per manufacturers
recommendations, shall be considered
for
sizing of the batteries.
: To be decided by vendor
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Item Code
ELE-001
Revision: 00
26.11.2010
17.
Total number of cells
: To suit the application
18.
Terminal Posts
: Terminal posts shall be designed to

accommodate external bolted connection
conveniently and positively. Each terminal
posts shall have two bolt holes of the same
diameter, preferably at right angles to each
other.
19.
Electrolyte
: Electrolyte shall be sulphuric acid of

specific gravity 1.160 / 1.180
20.
Container
: The containers shall be made from Poly

propylene co-polymer material. They shall
be sufficiently robust and free from flaws
with leak proof.
21.
Safety Vent
: Shall be self resealing with flame arrestor
6.5.2.4
Accessories
The battery shall preferably be complete with all devices required

including the following:
a.
Battery racks
These shall be constructed from good quality teakwood and
painted with two coats of approved acid resisting paint. The
construction of the racks, unless otherwise mentioned shall be
suitable for fixing to a flat concrete floor. The racks shall be
rigid, free standby type and free from warp. The complete racks
shall be suitable for being bolted end to end to form a continuous
row. Stacking arrangement shall be to occupy less room space.
b.
Porcelain insulators, rubber pads etc.
c.
Set of inter cell, inter-tier and inter bank connectors as required

for the complete installation

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Item Code
ELE-001
d.
26.11.2010
Accessories for testing and maintenance

-
6.5.2.5
Revision: 00
One set terminals and cable boxes with glands for

connecting cable as required
One set spare connectors
One set spare nuts & bolts
Suitable set of spanners
Tests
6.5.2.6
Routine tests and type tests (on atleast four random samples)
shall be carried out and test certificates shall be furnished.
6.5.2.7
All acceptance tests as per IEC shall be carried out at site.
6.5.2 Battery Charger

6.5.2.1
The equipment shall comply with the following standards.
IS 1248
Direct acting electrical indicating instruments
IS 3715
:
(part 1 to 4)
Letter symbols for semi-conducting devices
IS 4411
Code for designation of semi-conductor devices
IS 5469
Code of practice for the use of semi-conductor

junction (part 1 to 3) devices
IS 7204
:
(part 1 to 4)
Stabilised power supplies D.C. output
IS 12021
Control transformers for switchgear and control

gear for voltages not exceeding 1000V AC

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Item Code
ELE-001
Revision: 00
26.11.2010
IS 13314
Solid state inverers run from storage batteries
IS 13703
Low voltage fuses for voltage not exceeding 1000V

AC or (part 1 to 4) 1500V AC
IS 13947
Specification for low voltage switchgear and

control gear (part-4/Sec-1)
IEC 60146
Semiconductor converters.
6.5.2.2
In case Indian standards are not available for any equipment,
standards IEC/BS/VDE/IEEE/NEMA or equivalent shall apply.
6.5.2.3
Technical Requirements
6.5.2.4
The battery charger shall be an integrated system comprising of
static rectifiers, DC Distribution Board, isolating and protection devices
and all other equipment / accessories required for completeness of the
system.
6.5.2.5
The battery chargers shall be suitable for input power supply of
415V +10%, 3 Phase, 4 wire 50 Hz and frequency of 50 Hz + 5%.
6.5.2.6
The panel shall have an isolator at the incomer, to facilitate
panel maintenance.
6.5.2.7
The battery charger shall be suitable for installation and
satisfactory operation in a pressurised or non-pressurised room with
restricted natural air ventilation. The design ambient temperature shall
be as specified in the design basis and altitude as specified in the
project information.
6.5.2.8
The battery charger assembly shall have an height of 2200 mm
with base channel of 100 mm.
6.5.3 System Operation
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Item Code
ELE-001
Revision: 00
26.11.2010
6.5.3.1
The battery chargers #1 and #2 shall operate in parallel feeding
the DC load and flow charging the batteries under normal operation.
However, in case of failure of either of the chargers, the other charger
shall float charge the battery while feeding the complete DC load. In
case of AC mains failure, the battery shall continue to supply the load.
6.5.3.1 The process of change over from float to boost charging and from boost
to float charging shall be selectable by an auto / manual selector switch. In
auto mode, the change over shall be initiated through a current sensor. In
manual mode, the change over shall be performed manually using push
buttons. Manual switch shall have priority over automatic switching. When
boost charging mode is selected, the battery shall be charged by constant
current mode or by constant voltage mode as per battery manufacturers
recommendation. Selection of constant current mode or constant voltage
mode shall be fully automatic. A digital timer shall be provided for initiating
the change over to float mode by default after a preset time period.
8.3.4.3
In the event of failure of the charger feeding the
load, when battery is being boost charged by the other charger,
DC supply to the loads shall be maintained from the battery
through tapcell (if required) or through a contactor.
6.5.3.2
Interlock shall be provided in each charger to disconnect the
charger from both the DC load and the charger operating under float
mode.
6.5.4 Design Basis
6.5.4.1
Each charger shall be sized for the most stringent of the following
duty conditions, whichever is higher:
a.
b.
The charger shall be sized considering off line boost charging

current in Amps of 0.2 Ah (C10) of VRLA battery.
With on line float charging of battery, the charger current in
Amps shall be 1.15 x Average DC load + Float charging current.
The loading conditions shall be as elaborated in battery
specifications.

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Item Code
ELE-001
c.
Revision: 00
26.11.2010
Initial charging of uncharged battery assembly to fully charged

condition.
6.5.4.2
Silicon blocking diodes shall be provided in the charger output
circuit to prevent back-feed from battery into the charger and filters.
6.5.4.3
Filter circuits consisting of smoothing choke and condenser to
limit the ripple content at the output to the maximum of 1/2 - 1% of
the DC voltage.
6.5.4.4
Protection against reverse battery connection and DC earth fault
relay shall be provided.
6.5.4.5
Internal cooling shall be preferably by natrual ventilation. If
forced air cooling is considered, a redundant air cooling fan shall be
provided.
6.5.4.6
All electronic power devices like thyrisotrs, transisitors, diodes
etc. shall be rated under operating conditions for at least 150% of the
maximum current carried by the device. All electrical components such
as transformers, reactors, contactors, swiches, busbars etc. shall be
rated for at least 125% of the maximum required rating. No electronic
device shall experience a PIV greater than 50% of its rated value.
6.5.4.7
The DC system shall be unearthed. However, a high impedance
earth fault relay shall be provided for the protection of the battery.
6.5.5 Charger Performance
6.5.5.1
The automatic voltage regulating equipment shall regulate the
battery voltage within +1% of the set value from no load to full load for
AC voltage and frequency variation of +10% and +5% respectively.
6.5.5.2
The output voltage dynamic response of the charger unit with
battery disconnected shall not vary more than +10% of nominal output
voltage in the event of step load of upto 50% of the rated output. The
output voltage shall be restored within the steady state limites within
250 msec.
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Item Code
ELE-001
Revision: 00
26.11.2010
6.5.5.3
The maximum noise level from the charges measured at 1 metre
distance in any position, at any load between 0-100% shall not exceed 75
dB (A).
6.5.6 Controls
The controls shall be provided but not limited to the following:
a.
b.
c.
d.
e.
f.
ON / OFF control switch for AC supply to charger (push buttons

are not acceptable)
Push buttons for float and boost charging mode selection
Potentiometers under float mode for voltage and current
adjustment
Potentiometers under boost mode for voltage and current
adjustment
Auto / manual selector switch to select mode of operation
Others as required.
6.5.7 Charger Panel Metering and Indication

These shall include but limited to the following:
a. Meters
Charger -1
AC input Voltmeter with selector switch
AC input Ammeter with selector switch
DC output Voltmeter
DC output Ammeter
DC Voltmeter with selector switch (battery voltage)
DC Ammeter (battery)
DC Earth leakage Ammeter (mA).
Charger -2
AC input Voltmeter with selector switch
AC input Ammeter with selector switch
DC output Voltmeter
DC output Ammeter
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Item Code
ELE-001
Revision: 00
26.11.2010
b. Lamps
Chargers - 1 & 2
AC power ON (1 lamp for each phase)
Float charger ON
Quick charger ON
Charger fault
6.5.8 Alarms & Protections
Following annunciations shall be provided and also potential free
contacts for the following shall be made available for hooking up to
annunciation and control panel:
-
DC undervoltage
DC overvoltage
DC earth leakage
AC incoming power supply failure
AC input fuse blown-off
Thyristor / diode failure
DC output fuse blown-off
DC battery fuse blown-off
Filter capacitor fuse blown-off
Short circuit
Reverse Polarity
Battery current limiter
6.5.9 Charging Panel

6.5.9.1
The charger shall be fabricated with 2.0 / 2.5 mm thick sheet
steel and structural steel. It shall be free-standing with suitable louvers
for ventilation and must be suitable for use in tropical climate. Hinged
doors shall be provided at the front and back where required.
6.5.9.2
Inter panel sheet steel barriers shall be provided. The sheet steel
used for fabrication shall be thoroughly cleaned and degreased to
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Item Code
ELE-001
Revision: 00
26.11.2010
remove mill scale, rust, grease and dirt. Fabricated structures shall be
pickled and then rinsed to remove any trace of acid.
6.5.9.3
All instruments shall be switchboard type & back connected.
Stranded copper wires 2.5 sq. minimum shall be used for secondary
wiring. The insulation for all equipment where provided shall be heat
resistant, moisture proof and tropicalised. All fuses shall be provided
inside the panel. All fuses shall be link type. Diazed fuses will not be
acceptable.
6.5.9.4
All potential free metallic parts shall be earthed with soft drawn
copper conductor. An earth bus of 25 x 6 mm Sq.Cu. (or equivalent Al.)
shall run through the panel. The main earth connection shall be brought
out to two terminals for connection to station earthing system.
6.5.9.5
All live parts shall be properly shrouded. This shall ensure
complete safety to personnel intending routine maintenance by opening
the panel doors. Busbars shall be colour coded. All the equipment
inside the panel shall have suitable name plates.
6.5.10
Mechanical Requirements
6.5.10.1
The battery charger set shall be assembled in a free standing
type sheet metal cubicle completely wired for indoor installation.
6.5.10.2
Access to internal equipment shall be through a hinged door
equipped with latches.
6.5.10.3 Louvers shall be provided for ventilation as necessary The ventilation
openings shall be screened to prevent access to insects and other
foreign material.
6.5.10.4 The charger compartment shall be provided with a door operated
light, 11W CFL for internal illumination.
6.5.11
Painting

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Item Code
ELE-001
Revision: 00
26.11.2010
6.5.11.1 Painting shall include atleast one coat of anti corrosive prime, one
coat of finishing under coat and two coats of flint / pebble grey, shade
RAL 7032. The painting shall have to render the surface scratch
resistant.
6.5.12
Tests
6.5.12.1 Di-electric Tests:

a.
A DC voltage equal to 2U + 1,000 V where U represents the

highest input or output voltage. This voltage shall be applied to
the two interconnected output terminals.
b.
An AC voltage equal to 500 V applied between the live parts of

the low voltage circuits and the rack.
6.5.12.2
Heat Run Tests:
Each of the two charger shall be subjected to heat run test at rated load
and voltage for a period not less than 8 hours. The other charger during
this test shall be energised under zero load current condition. The
temperature of electronic power devices shall be measured and the
device junction temperature shall be calculated.
6.5.12.3
Functional Tests:
Following functional test shall be carried out at charger:

a.
b.
c.
d.
e.
Floating and boost voltage regulation

Check of current limit
Check of change - over operation by simulation of chargers failure
Operation of alrams
Measure of ripple voltage at zero and full load.
6.5.13 Parallel Operation

Parallel operation of both chargers, sharing of the load and automatic
isolation of faulty charger shall be checked.
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Item Code
ELE-001
6.5.14
Revision: 00
26.11.2010
Charger efficiency
Efficiency shall be determined by measurement the active power input
and output of 50%, 75% and 100% load.
6.5.15
Noise Tests
Audible noise shall be measured at one meter distance in atleast 4-5
positions shall be measured and shall be within the permissible limits.
6.5.16
Packing and Despatch
The equipment shall be properly packed for transportation by ship / rail

or trailer. As the equipment may be stored outdoors for long periods
before installation, the packing shall be suitable for outdoor storage
under severe temperature conditions.
6.5.17
Drawings / Documents to be submitted
8.14.1 GA drawing of Battery Assembly and charger

8.14.2 Charger circuit drawing
8.14.3 A write up on parallel operation of the chargers
8.14.4 Commissioning, operating and maintenance instructions
8.14.5 List of recommended spares
6.5.18
DC Distribution Board
6.5.18.1
The distribution board and starter panel shall generally conform
to the following standards:
IEC-439&
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Specifications of Low Voltage

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Item Code
ELE-001
IS:8623
Revision: 00
26.11.2010
Switchgear&Controlgear Assemblies
IEC-947&
IS:13947
Specification of Low-Voltage
Switchgear & Controlgear
IEC-269 & IS:9224
Low voltage fuses
IEC-144 & IS:2147
Degree of protection of enclosure for

low voltage switchgears and
controlgear
IE rules, guidelines, regulation of CEIG

6.5.18.2
The panels shall be dust, damp & vermin proof construction,
sheet steel clad totally enclosed, compartmentalized, floor mounted,
self standing type with access from front & back by means of hinged
doors. The panels shall have bottom entry provisions and shall be
natural cooled.
6.5.18.3 The panels shall be fabricated with 2.0 / 2.5 mm thick sheet steel and
structural steel. It shall be free-standing with suitable louvers for
ventilation and must be suitable for use in tropical climate. Hinged
doors shall be provided at the front and back where required.
6.5.18.4
Inter panel sheet steel barriers shall be provided. The sheet steel
used for fabrication shall be thoroughly cleaned and degreased to
remove mill scale, rust, grease and dirt. Fabricated structures shall be
pickled and then rinsed to remove any trace of acid.
6.5.18.5
All metal surfaces shall be chemically cleaned, degreased and
pickled in acid to produce a smooth surface, free of scale, grease and
rusts. After cleaning, phosphating and passivation treatment, the
surface shall be given two (2) coats of zinc rich epoxy primer. The
assembly shall be finished with two coats of epoxy paint in pebble / flint
grey shade RAL 7032.
6.5.18.6
Revese engraved name plates shall be provided for the panels and
all module sections.
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Item Code
ELE-001
Revision: 00
26.11.2010
6.5.18.7 All fuses shall be provided inside the panel. All fuses shall be link
type. Diazed fuses will not be acceptable. Terminal blocks shall be
`Elmex' type.
6.5.18.8
All potential free metallic parts shall be earthed with soft drawn
copper conductor. The main earth connection shall be brought out to
two terminals for connection to station earthing system.
6.5.18.9
All live parts shall be properly shrouded. This shall ensure
complete safety to personnel intending routine maintenance by opening
the panel doors. Busbars shall be colour coded. All the equipment
inside the panel shall have suitable name plates.
6.5.18.10 The DC distribution board shall have the following feeders :
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
One (1) number 250A FSU feeder for EOP Motor Starter
One (1) number 250A FSU feeder for Spare EOP Motor Starter
One (1) number 250A FSU feeder for JOP Motor Starter
One (1) number 250A FSU feeder for Spare JOP Motor Starter
One (1) number 63A FSU feeders for Sugar plant
Eight (8) numbers 32A FSU feeders for TG Control panels
Five (5) numbers 32A FSU feeders for Switchyard Control panels
One (1) numbers 63A FSU feeders for DC lighting
Two (2) numbers 32A FSU feeders for PCC Panels
One (1) number 250A FSU feeder as Spare
Two (2) numbers 63A FSU feeders as Spare
Ten (10) numbers 32A FSU feeders as Spare
6.5.18.11 Incoming and outgoing feeders shall be of compartmentalized.

6.5.18.12 The distribution board shall have the following meters / relays /
transducers:
-
Ammeter and Voltmeter at the incomer

Ammeter for all outgoing feeders

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Item Code
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-
Revision: 00
26.11.2010
Current and Voltage transducers at the incomer

Current transducer for EOP starter
Bus under voltage and over voltage relay
6.5.18.13 For interfacing with PURCHASERs DCS, the following signals shall be
hooked-up to a marshalling compartment in the distribution board :
6.6
ON and OFF status of incomer and all outgoing feeders

Bus under voltage and over voltage signals
(4-20) mA signals from all transducers
Segregated Phase Bus ducts
6.6.1 Standards
The equipment covered under this specification shall unless otherwise
stated be designed, constructed and tested in accordance with latest
revisions of relevant Indian Standards.
IS:2099
HV Porcelain Bushing
IS:2544
Porcelain Post Insulator
IS:2629
Hot Dip Galvanising
IS:5082
Bus conductor material
IS:6005
Phosphate treatment of Iron and Steel
6.6.2 General
6.6.3 Design Particulars
Continuous Current Rating
3150A
Rated Voltage Class
12 kV

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Item Code
ELE-001
Revision: 00
26.11.2010
System Voltage
11 kV, Resistance
Earthed
BIL
75
One minute power frequency dry

dry withstand voltage (kV rms)
28
Short time rating for 3 sec

(kA RMS)
40
Dynamic Rating (kA Peak)
100
Maximum hot spot temperature of

busbar at rated current
85 Deg.C
Maximum hot spot temperature of

enclosure at rated current
70 Deg.C
Busbar Material
Electrolytic grade
Aluminium
Enclosure
Aluminium Alloy
Insulators:
Type
Porcelain / Epoxy /
Silicon Rubber
Voltage (Rated / One min. power

frequency)
(kV rms)
11 / 28
Impulse withstand voltage (kV Peak)
75 kV
(kV Peak)
Current density
: 0.7 A/ Sq.mm
Earthing

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Item Code
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earthed through
resistance
6.6.4 Definition
A segregated phase bus duct is one in which phase conductor with its
associated connections, joints, accessories and insulating supports are
enclosed in an earthed metal housing with either metal or insulation
barrier between the phases. If the SUPPLIER offers insulated barriers,
the type, composition, electrical withstand characteristics and thickness
of the insulating material used shall be indicated by the SUPPLIER in his
contract and shall be subject to the PURCHASER's approval.
The 11 kV bus duct shall connect
1. Generator Phase terminal and 11 kV indoor switchgears
2. Generator Neutral terminal and NGR Panel
3. Tap Off bu duct to LAPT panel
6.6.5 General Requirements
6.6.5.1
Bus Enclosure
This enclosure shall be made of aluminium alloy of minimum 3 mm

thickness.
6.6.5.2
Mechanical Strength
6.6.5.2.1
The design of the busduct enclosure shall be such that it will

withstand the internal or external pressures resulting from the
following:
a) Normal operating conditions

b) Momentary short circuit current (peak)
c) Rigours of adverse weather conditions, and
d) Combination of the above.
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Item Code
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6.6.5.2.2 The housings shall be of sturdy construction to have inherent

strength to withstand the above forces.
6.6.5.3
Construction
The entire bus duct shall be designed for indoor installation with a dust
and vermin proof construction. Busduct shall have degree of protection
better than equal to IP 54 and shall be indicated by the SUPPLIER.
Phase cross over chamber shall be provided at 11kv PANEL SIDE.
Loose 11KV CTs will be supplied for generator protection, Metering &
Excitation which is to be mounted on the phase side and Neutral side bus
duct. Details of loose CTs will be provided during detailed engineering.
Proper supporting arrangement to be provided for loose supplied CTs.
CT fixing arrangements to be shown in the drawing.
6.6.5.4
Painting
6.6.5.4.1 The inside of the bus enclosure shall be treated with a matt paint of
dark colour, preferably black to facilitate efficient heat dissipation. The
bare enclosure with above painting shall be designed so as not to exceed
the temperature specified elsewhere when the conductor is carrying
rated current. The SUPPLIER shall submit supporting test certificates.
6.6.5.4.2 The outside of the enclosure shall be given a finish of epoxy paint
with shade flint / pebble grey RAL 7032.
6.6.5.5
Temperature Rise
Under normal operating conditions, the hot spot temperature of the

conductor shall not exceed 85 Deg.C i.e. temperature rise of conductor
shall not exceed 40 Deg.C over an ambient temperature specified in the
design basis. The bus duct shall be of natural cooling type.
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Item Code
ELE-001
6.6.5.6
Revision: 00
26.11.2010
Bellow Joints
Joints consisting of rubber bellows shall be provided on the bus

enclosure at following points:
a) At terminations at Generator
b) At terminations at switchgear cubicles
6.6.5.7
Flexible Expansion Joints
Flexible expansion joints for the enclosure shall be provided wherever

deemed necessary by the manufacturer. The flexible joints shall take
care of expansion and contraction due to temperature variations and
fault conditions.
6.6.5.8
Bonding
Necessary bonding shall be provided at the above expansion joints if

made of insulating material.
6.6.5.9
Terminal Enclosures and Flanges
6.6.5.9.1 Three-phase terminal enclosures shall be provided with flanged ends

with drilling dimensions to suit the flanges at equipment terminals.
6.6.5.9.2 The flanges shall be provided with gaskets, nuts, bolts, etc.
6.6.5.9.3 It shall be the responsibility of the manufacturer of the busduct to
coordinate with various equipment (by others) to which his buduct has to
be terminated to ensure proper alignment of the busduct with this
equipment.
6.6.5.10 Inspection Covers
Provision shall be made for periodic inspection of insulators by means of
inspection covers. The inspection covers shall be provided with quick
acting stainless steel clamps and shall have gaskets.
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Item Code
ELE-001
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6.6.5.11 Drain Plugs and Vents

Filter type drain plugs shall be installed at low points along the run of
the busduct to drain out automatically any moisture condensing within
the bus enclosure. The drain plugs shall be fitted with porous filter
elements which will permit the escape of moisture but prevent the
ingress of dust. The filter elements shall be easily removable for
cleaning purposes.
6.6.5.12 Gaskets
6.6.5.12.1 The gasket material and thickness shall be so selected as to satisfy
the operating conditions imposed by temperature, weathering durability
etc. Care shall be exercised to ensure that covers fit easily, that the
required compression of the gaskets can be obtained without damage to
the inspection covers by bolts and that covers do not bend after this
compression has been applied. Over-compression of the gaskets shall be
avoided.
6.6.5.12.2 The material of the gaskets shall preferably be neoprene closed cell
sponge rubber or equivalent.
6.6.5.12.3 Flange gaskets shall be provided at the equipment terminal
connections.
6.6.5.13 Miscellaneous Hardware
The busduct shall not have any through bolts. All nuts and bolts shall be
mild steel hot dip galvanised. MS spring washers shall be provided for
making satisfactory joints. Clamps, splice plates, etc. shall be provided
wherever necessary.
6.6.5.14 Earthing
Necessary earthing arrangement as applicable shall be provided with
clamps to receive the station earthing bus. All accessories and hardware
required for the earthing arrangement shall be provided.
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Item Code
ELE-001
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6.6.6 Bus Conductor

6.6.6.1
Material
The material of the conductor shall be of high grade aluminium alloy.

6.6.6.2
Rating
The bus conductor shall be designed to carry the rated current under
normal site operating conditions without exceeding a hot spot
temperature of 85 Deg.C. Also the temperature of the bus shall
not be exceed 250 Deg.C while carrying the specified short circuit
current for three seconds when a fault occurs at the operating
temperature.
6.6.6.3
Shape
The section of the bus conductors used shall be rectangular, tubular,

hollow
square,
hollow
rectangular,
double
channel
or
hollow
hexagonal/octagonal type.
6.6.6.4
Mechanical Strength
The bus conductors and insulated supports shall withstand without

permanent deformation, deterioration of conductor material and
reduction in the BIL value of the busduct, the stresses consistent with
the momentary short circuit current.
6.6.6.5
Painting
The bus conductor may be given a coat of matt black paint to facilitate
heat dissipation. The bare conductor with above painting shall be
designed to carry the normal rated current without exceeding
temperature rise as specified. The manufacturer shall submit supporting
test certificate.
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Item Code
ELE-001
6.6.6.6
Revision: 00
26.11.2010
Losses
The losses in the conductor shall be limited to such a value that the
temperature rise of the conductor does not exceed the specified values.
The losses should be such that an optimal operating cost is obtained.
6.6.6.7
Joints
6.6.6.7.1 Adjacent sections of the bus conductors shall be bolted or welded to

provide an efficient, electrically continuous and mechanically strong
connection.
6.6.6.7.2 Welded Rigid Joints
Joints shall be highest quality done as per the recognised methods of
welding practice. Suitable aluminium or copper connectors shall be
provided wherever the bus sections change.
6.6.6.7.3 Welded Expansion Joints
Flexible aluminium or copper connectors welded to the main busbars
shall be provided wherever deemed necessary.
6.6.6.7.4 Bolted Rigid Joints
The connectors shall be of the same material as the conductor and these
shall be silver plated to ensure an efficient connection. The bolting
schedule and contact pressures shall conform to accepted codes of
practice.
6.6.6.7.5 Bolted Flexible Joints
Flexible braided copper connections shall be provided at the equipment
terminal connections. Bimetallic connectors shall be provided between
the busbar and the copper flexible if the bus conductor is of aluminium
alloy. The joints shall be capable of 25mm settlement of equipment
mounting pads. The joints shall be suitably designed to take care of the
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Item Code
ELE-001
Revision: 00
26.11.2010
vibration at the terminals as well as the expansion and contraction of

the busbars.
6.6.6.7.6 Bolted Expansion Joints
Expansion joints made of aluminium or copper strips shall be provided
wherever deemed necessary by the vendor, to take care of expansion
and contraction of the busbars under normal operating conditions.
6.6.6.7.7 All the above joints shall be tested for temperature rise to prove the
adequacy of the design. The maximum temperature rise at the joints
shall be less than the specified temperature rise for the busbars.
6.6.6.8
Clamps and Hardware
6.6.6.8.1 The busbar clamps and insulators shall be designed to withstand the
forces due to momentary short circuit current. They shall permit free
longitudinal movement of the busbars during expansion and contraction.
The material of the clamps shall be aluminium alloy. Suitable copper or
aluminium spacers shall be provided wherever necessary.
6.6.6.8.2 All bolts, nuts and lock washers used in the bus assembly shall be of
high tensile steel, plated for corrosion resistance.
6.6.6.8.3 Suitable splice plates and bimetallic connectors shall be provided
wherever necessary.
6.6.6.9
Disconnecting Links
Disconnecting links with rating same as that of the main busbars shall
be provided in the run of the bus duct to facilitate disconnection of
the bus bars during testing and maintenance. The seperation of the
busbar sections with the bolted links removed shall be sufficient to
withstand the rated voltage of the busduct. Details of disconnecting
links shall be furnished by the manufacturer.
6.6.6.10 Shorting Links
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Item Code
ELE-001
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26.11.2010
6.6.6.10.1 Shorting jumpers, for the purpose of drying out the equipment
before commissioning or for carrying out short circuit test on the
equipment, rated for the main bus current shall be supplied for shorting
the busduct at a location, adjacent to the disconnecting links.
6.6.6.10.2 The shorting links shall have drilling dimensions matching those of
the main bus disconnecting links. Suitable supporting structures and
support insulators for the shorting links if necessary shall also be
offered.
6.6.7 Phase Barriers
6.6.7 .1
The phase barriers shall be of the material shall be same as that
of the busduct enclosure material.
6.6.7.2 Insulated phase barriers, when specified, shall be made of nonhygroscopic insulating material such as fibre glass.
6.6.8 Bus Support Insulators
6.6.8.1
Within the busduct the bus shall be mounted and supported on
insulators. The insulators shall be mounted on resilient pads provided in
the bus enclosure.
6.6.8.2
Material
The insulators shall be of porcelain.

6.6.8.3
Mechanical Strength
The insulators shall possess sufficient mechanical strength to withstand

the forces due to momentary short circuit currents of magnitude
detailed in this specification. The spacing of the bus insulators shall be
decided giving due factor of safety.
6.6.8.4
Electrical Strength

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Item Code
ELE-001
Revision: 00
26.11.2010
As a consequence of current loading and variation in external

temperatures in the external sections of the busduct, condensation of
moisture may take place on the surface of the insulators. Hence the
insulators shall have a high creepage distance and a withstand voltage
rating sufficient to provide specified insulation under highly humid
conditions.
6.6.9 Wall Frame Assembly and Seal-off Bushings
6.6.9.1
Seal off Bushings
The busduct shall be equipped wherever necessary with baffle or seal off
bushings to prevent interchange of air at different temperatures. The seal off
bushings shall be flanged type.
6.6.9.2
Material
The insulator for wall frame assembly and seal off bushings shall be of
porcelain. Also the bushings shall be designed for thermal expansion /
contraction due to temperature differential for outdoor / indoor use.
6.6.9.3
Mechanical Strength
The insulator shall withstand the maximum short circuit forces under
fault conditions specified in this specification. The insulator material
shall not deteriorate under normal operating temperatures or due to
temperature rise under fault conditions.
6.6.9.4
Electrical Strength
The electrical properties of the insulator shall be in conformity with this

specification.
6.6.10 Phase Clearances
The minimum phase to phase and phase to earth clearances of busbars
within the enclosures shall be as follows:
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Item Code
ELE-001
Phase to Phase
Phase to Earth
6.6.11
Busduct Supports
6.6.11.1
Material
Revision: 00
26.11.2010
: Not Applicable
: 120 mm
The supporting structure shall be fabricated from standard steel sections

and shall be hot dip galvanised after fabrication.
6.6.11.2
Mechanical Strength
The supporting structures shall be designed to withstand the dead

weight of the busduct and also the short circuit forces under maximum
fault conditions and also the wind load and forces due to seismic
accelerations as per relevant Indian Standards. Calculations shall be
furnished to substantiate the above and shall be subject to the
PURCHASER / CONSULTANT's approval.
6.6.11.3
Accessories and Hardware
The supporting structures including supporting members, brackets,

hangers, longitudinal beams, channels, nuts, bolts, insulating pads, insulating
washers and all other hardware which are necessary for erection and support of
the entire busduct installation. All the accessories and hardware of ferrous
material shall be hot dip galvanised.
6.6.11.4
Earthing
Each supporting structure shall be securely connected at two points to

the station earthing bus. All necessary hardware, such as clamps, connectors
etc. required for this purpose shall be furnished by the vendor.
6.6.12
Markings
All components of the busduct along with the supporting structure shall
be distinctly marked for erection in accordance with the erection drawings to
be prepared and furnished by the vendor. These marks shall be made in a
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Item Code
ELE-001
Revision: 00
26.11.2010
manner as not to be obliterated and erased in transit or to damage the

galvanising of the busduct or the supporting structure.
6.6.13
Miscellaneous
6.6.13.1 Studs, nuts, bolts and tapped holes shall conform to the relevant
standards. Only hexagonal nuts shall be used. All bolt holes shall be
spot faced for nuts.
6.6.13.2 Castings and forgings shall conform to respective material
specifications and shall be free from flaws. They shall be machined true
as per good workshop practice.
Welding shall be performed in
accordance with relevant standards.
6.6.13.3 All threaded pipe connections and fittings, pipe flanges and tube
fittings shall comply with relevant standards.
6.6.14
Design Requirements of Busduct
6.6.14.1 The SUPPLIER shall furnish design calculation in support of the

following parameters of the busduct design:
a)
Sizing of the busbars vis-a-vis thermal capability to
withstand rated continuous current and three seconds short time
current.
b)
Spacing of the insulators vis-a-vis mechanical strength to
withstand forces due to momentary short circuit current.
c)
Heat loss and temperature rise calculations for conductor
and enclosure.
6.6.15
Space Heaters & Silica gel breathers
6.6.15.1 The busduct shall be provided with space heaters of adequate

capacity to maintain the internal temperature above the dew point to
prevent moisture condensation within the busduct. The space heaters
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Item Code
ELE-001
Revision: 00
26.11.2010
shall be rated for 240V single phase, 50 Hz AC supply. The space heater
shall be automatically controlled by differential thermometers.
6.6.15.2 Adequate number of silica gel breathers shall be provided in the
busduct.
6.6.16
Tests and Test Reports
6.6.16.1 The following type and routine tests certificates shall be conducted on
representative section of the bus assembly. The bus assembly tested
shall include bolted connections and flexible connections. The tests
shall be conducted as per standards indicated in this specification.
6.6.16.2 Type Tests
One minute power frequency withstand voltage test.
Impulse voltage withstand test.

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Item Code
ELE-001
Revision: 00
26.11.2010
Temperature rise test of bare black matt painted conductors and

enclosures.
Dynamic withstand test.
Water tightness test.
Air tightness test.
6.6.16.3 Routine Tests
The following routine test shall be conducted at the vendors shop:
One minute power frequency withstand voltage test.
Water tightness test.
Air tightness test.
6.6.16.4 Test Report for Components
6.6.16.4.1 Manufacturer's type and routine test certificates shall be submitted
for tests conducted as per relevant standards for the following
components:
i)
Insulators
ii)
Seal-off bushings
iii)
Bolted and flexible joints
iv)
Busbars
v)
Enclosure material
vi)
Galvanising of support structures

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Item Code
ELE-001
6.7
6.7.1
Revision: 00
26.11.2010
LT BUS DUCT
This specification covers for LT busduct of 415V , 3 Phase, 4 Wire,
50Hz, 50 kA / 1 Sec, non segregated phase bus duct of continuous
rating of 4000A, 3200A, & 2000A with interleaved aluminium bus
bars and aluminium alloy enclosure.
The bus duct assembly shall be dust, vermin and corrosion proof
construction totally enclosed, compartmentalised cubicle design with
removable top and bottom covers.
6.7.2 The busduct shall be suitable for the following operating system.
Rated Voltage
Continuous current rating
: 415V 10%, 3 Ph,

4 Wire, 3 Ph, 3 Wire, as
specified
:4000A (for 2.5MVA Distribution
Transformer to PCC-3)
:2000A (for 2.5MVA Converter
Transformer for each winding to
PCC- 1 & 2)
:3200A (for DG set panel to PCC3)
Rated Frequency
50 Hz 5%
Fault Level
50 kA for 1 Sec.
Enclosure
:
:
IP 54 (indoor)
IP 55 (outdoor)
The design, manufacture and testing of the bus duct and its accessories
covered by this specification shall comply with the latest issue of the
following standards:
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Item Code
ELE-001
Revision: 00
26.11.2010
IEC-144
: Degree of protection of enclosure for low

voltage switchgears and control gear
IEC-439
: LV switchgears and control gear assembly
IS:13947
: Degrees of protection provided by

enclosures for low voltage switch gear and control
gear
IS:5082
: Material data for aluminium busbars
IS:5578
: Guide for making of insulated conductors
IS:6051
: Code for designation of aluminium and its alloys
IS:8623
: General requirement for factory built assembly

upto 1000 V
IS:8828
: Electrical accessories - circuit breakers for over

current protection for house hold and similar
installations
IS:10118
: Code of practice for selection, installation and

maintenance of switchgear and control-gear not
exceeding 1000 V
IS:11353
: Guide for uniform system of marking and

identification of conductors and apparatus
terminals
The Bus duct shall be designed for the above current ratings and for a
maximum temperature rise of 40 Deg.C over an ambient temperature of
45 Deg.C, but bus bar density shall 0. 8 sq.mm:
The bus bars in interleaved fashion for 2000A and above and shall be in
RYBRYBN configuration.
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Item Code
ELE-001
Revision: 00
26.11.2010
The bus bars shall be of hard drawn high conductivity electrolytic grade
aluminium alloy of 63401-WP as per IS 5082. The bus bars shall be of
rectangular cross section. The bus bars shall be of uniform cross section
along its entire length. No tapering of the bus bar cross section is
allowed.
The bus duct enclosure for 2000A and above shall be of Aluminium alloy
sheets of minimum thickness of 3 mm conforming to 1900 grade, H2
condition as per IS:6051, bolted on to an angle iron / structural steel
framework. Bus duct for 1600A shall be with MS enclosure of minimum
2mm thick CRCA sheets. The bus duct shall be painted after suitable
pretreatment of all structural steel and plates with anti-corrosive epoxy
base primer paint and two coats of anti corrosive epoxy base paint,
externally to shade RAL 6021 for indoor bus ducts and Admiralty Grey to
shade 632 as per IS:5 for outdoor bus ducts. The enclosure shall conform
to IP55 for outdoor and IP54 for indoor. Inner surface of the bus duct
shall be coated with black matt finish.
The bare bus bars shall be provided with a coat of matt finish.
The joints in the bus bars shall be of the bolted type and it shall be
ensured that the following precautions are observed:
The contact pressure must be ample and this shall be maintained during
the time the panel is in service.
The surfaces of the conductors must be clean.
With flat conductors, the overlap should be equal to or greater than the
width of the bars or ten times the bar thickness whichever is greater.
The joints shall be treated by the application of joint compound to
render the joint moisture-proof.
For the joints cadmium plated high tension MS bolts having expansion
characteristics due to temperature change similar to the conductor may
be used with steel nuts.
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The efficiency of the joints shall be preserved by smearing the surfaces

with oxide inhibiting grease just prior to making the joint. Minimum
phase and earth clearances required shall be maintained at joints. The
joints shall be thoroughly shrouded.
The bus bar arrangements shall generally conform to IS:5578 and
IS:11353. The bus duct shall be also supplied with earth bus running
throughout length of the bus duct made of Aluminum strips of min.
50x10mm.
The spacing between two aluminum flats of same phase shall be the
thickness of one conductor.
The bus bars shall have a short circuit withstanding capacity of 50 kA
rms for 1 sec. and a dynamic withstand capacity of 105 kA peak.
The bus bars shall be phase identified by colour, at intervals. Colour
code shall be RED, YELLOW and BLUE for phase buses and BLACK for the
neutral.
Bus bars shall be supported on tough, non-hygroscopic, resin bonded self
extinguishing fire retardant insulators preferably of SMC / DMC with
ribbed construction to prevent tracking due to dust paths. Bus bars and
supports shall withstand the maximum stresses that are likely to be
induced by the short circuit currents specified.
The bus bar support shall be at an interval of not more than 500 mm.
The bus duct shall be supplied with one set of flexible expansion joints.
The supports and expansion arrangement shall be so chosen to avoid
undue stress to the bus bars, supports and end connections. Expansion
joints with rubber bellows shall be envisaged wherever the length
exceeds 4M.
Dust preventing gaskets of neoprene shall be used for enclosures to
ensure water and dust tightness.
The construction shall have removable covers at top and bottom side of
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the bus duct.

Space heaters one each at termination ends and every 6M straight length
with thermostats, controlled by MCBs, shall be provided to prevent
moisture condensation and maintain cubicle temperature 5 Deg.C above
the ambient.
The clearance between the individual bare phase power bus bars and
between the phase and earth bus bars in air shall be not less than 25 mm
and 16 mm respectively.
Drain points shall be provided at the bottom of the bus duct, at suitable
locations. The bus duct shall be provided with silica gel breathers, in all
sections.
Wall frame assembly shall be provided at the wall crossings.
The bus duct should match with the flanges of the transformer and PCC.
The manufacturer shall co-ordinate with the panel supplier to avoid
phase cross over chambers, in the bus duct.
6.7.3 Tests
The bus duct assembly shall be subjected to the following routine tests:
a. Visual inspection and dimensional checks
b. Insulation resistance test
c. Power frequency withstand voltage test at 2.5 kV.
The following type tests as per the latest revision of IS:8623 shall be
carried out in the presence of the Purchaser / TECHNICAL TEAMs
representative, if those tests have not been carried out for similar rating
by the manufacturer, in the past 5 years:
a. Temperature rise test
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b. Short circuit test

c. Degree of protection
Test Certificates shall be submitted for the PURCHASER / TECHNICAL
TEAM's approval before dispatch of the equipment.
6.8
CABLES AND ACCESSORIES
6.8.1 This specification covers requirements for XLPE cables for Medium
Voltage, XLPE cables for Medium and High Voltage Systems and cable
accessories for high voltage systems. Derating for cable shall be 0.7 for
all cables.
6.8.2 Standards
6.8.2.1
The cables shall comply with the latest edition of the following
standards :
IS:1554 (Part-I)
-PVC insulated (heavy duty) electric cables

for working voltages up to and including
1100V.
IS:1753
-Aluminium conductors for insulated cables
IS:3961 (Part-II)
-Recommended current ratings for cables

PVC insulated and PVC sheathed heavy
duty cables
IS:5831
-PVC insulation and sheath of electric cables
IS:7098 (Part-I)
-Cross-linked Polyethylene insulated PVC

sheathed cables for Working Voltage upto
and including 1100V

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Item Code
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6.8.3
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IS:7098 (Part-II)
-Cross-linked Polyethylene insulated PVC

sheathed cables for Working Voltage from
3.3 kV upto and including 33 kV
IS:8130
-Conductors for insulated electric cables and

flexible cords
IEC:183
-Guide for Selection of HV Cables
IEC:227
-PVC Insulated Electrical Cables
IEC:502
-Extruded solid dielectric insulated power

cables for rated voltages from 1 kV upto
30 kV
IEC:885
-Electric Test methods for Electrical Cables
General Construction
6.8.3.1
The cables shall be brand new and in good condition. These shall
be suitable for laying in trays, trenches, ducts, conduits and underground
buried installation with uncontrolled backfill and possibility of flooding by
water. Extra PVC / Rubber end caps for each XLPE Cable size shall be supplied.
6.8.3.2
PVC Control Cables
6.8.3.2.1
All control cables for use on medium voltage systems shall be
heavy duty type, 1100 V grade with aluminium / copper conductor, PVC
insulated, inner sheathed, armoured and overall PVC sheathed.
6.8.3.2.2
The construction of the conductors shall be stranded for all
cables. All cables shall be of multi stranded type.
6.8.3.2.3
The core insulation shall be with PVC compound applied over the
conductor by extrusion and shall confirm to the requirement of Type A
compound of IS:5831. Control cables having 5 core and above shall be
identified with prominent and indelible Arabic Numerals on the outer surface
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of the insulation. Colour of the numbers shall be white with a spacing of

maximum 500 mm between two consecutive numbers.
6.8.3.2.4
The inner sheath shall be applied over the laid-up cores by
extrusion and shall be of PVC confirming to the requirement of Type ST1 PVC
compound of IS:5831. The extruded inner sheath shall be of uniform thickness
of size not less than those specified in IS.
6.8.3.2.5
For multicore cables, the armouring shall be by single round
galvanized steel wires where the calculated diameter below armouring does
not exceed 13 mm and galvanized steel strips where this dimension is greater
than 13 mm.
6.8.3.2.6
The outer sheath for the cables shall be applied by extrusion and
shall be PVC compound conforming to the requirement of type ST1 compound of
IS:5831. To protect the cables against rodent and termite attack, suitable
chemicals shall be added into the PVC compound of the outer sheath.
6.8.3.3
LT XLPE Cables
6.8.3.3.1
All cables shall be of heavy duty type, 1100V grade with
aluminium/copper conductor, XLPE insulated, inner sheathed, armoured and
overall PVC sheathed. Cables upto 4 sq.mm shall be with copper conductor and
cable above 4 sq.mm shall be with Aluminium conductor material. Derating for
cables shall be 0.6.
6.8.3.3.2
The construction of the conductors shall be stranded and
compacted circular / sector shaped. All cables shall be of multi stranded type
6.8.3.3.3
The core insulation shall be with cross-linked polyethylene
unfilled insulating compound. It shall be free from void and shall withstand all
mechanical and thermal stresses under steady state and transient operating
conditions.
6.8.3.3.4
The inner sheath shall be applied over the laid up cores by
extrusion and shall conform to the requirement of Type ST2 compound of
IS:5831. The extruded inner sheath shall be of uniform thickness of size not less
than those specified in IS.
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6.8.3.3.5
For multicore cables, the armouring shall be by single round
galvanized steel wires where the calculated diameter below armouring does
not exceed 13 mm and galvanized steel strips where this dimension is greater
than 13 mm.
6.8.3.3.5
The outer sheath for the cables shall be supplied by extrusion
over the armoring and shall be of PVC compound confirming to the requirement
of Type ST2 compound of IS:5831. To protect cable against rodent and
termite attack, suitable chemicals shall be added into the PVC compound of
the outer sheath.
6.8.3.4
HT XLPE Cables
6.8.3.4.1
All cables shall be with aluminium Conductor, XLPE insulated,
screened, sheathed, armoured and overall PVC sheathed. Insulation of
cables shall be of 11 kV, Unearthed (UE) grade.
6.8.3.4.2
The construction of the conductors shall be stranded and
compacted circular for all cables.
6.8.3.4.3
The cables shall be provided with both conductor screening and
insulation screening. The conductors shall be provided with nonmetallic extruded semi-conducting shielding.
6.8.3.4.4
The core insulation shall be with cross-linked polyethylene
unfilled insulating compound. It shall be free from void and shall
withstand all mechanical and thermal stresses under steady state and
transient operating conditions and insulation shall be dry cured.
6.8.3.4.5
The insulation shielding shall consist of non-metallic extruded
semi-conducting compound in combination with a non-magnetic metallic
screening of copper. The insulation screen shall be strippable without
application of heat. The copper screen shall be capable of carrying the
single line to ground fault current of 1 kA for a duration of one (1)
second, for three cores together.

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6.8.3.4.6
The conductor screen XLPE insulation and insulation screen shall
all be extruded in one operation by Triple Extrusion process to ensure
perfect bonding between the layers. The core identification shall be
coloured strips or by printed numerals.
6.8.3.4.7
The inner sheath shall be applied over the laid up cores by
extrusion and shall conform to the requirement of Type ST2 compound
of IS:5831. The extruded inner sheath shall be of uniform thickness of
size not less than 0.7 mm for all sizes of cables.
6.8.3.4.8
For multicore cables, the armoring shall be by galvanized steel
strips and armoring for single core cables shall be with hard-drawn
aluminium round wire of 2.5 mm diameter.
6.8.3.4.9
The outer sheath for the cables shall be supplied by extrusion
over the armoring and shall be of PVC compound confirming to the
requirement of Type ST2 compound of IS:5831. To protect cable against
rodent and termite attack, suitable chemicals shall be added into the
PVC compound of the outer sheath.
6.8.3.4.10
Testing
6.8.3.4.10.1 The cables shall be tested and examined at the manufacturer's

works. All the materials employed in the manufacture of the cable shall
be subjected, both before and after manufacture of the cable, to
examination, testing and approval by PURCHASER / CONSULTANT.
Manufacturer shall furnish all necessary information concerning the
supply to the PURCHASER.
6.8.3.4.10.2 After completion of manufacture of cables and prior to despatch,
cables shall be subjected to type, routine, acceptance and special tests
as detailed below. The test reports for all cables shall be got approved
from the PURCHASER / CONSULTANT before despatch of the cables.
6.8.3.4.10.3 All routine tests, acceptances tests, type tests as well shall be
carried out on PVC cables as listed in IS:1554, Part-I.
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6.8.3.4.10.4 The inner and outer sheath of XLPE cables shall be subjected to
all the tests applicable for PVC cables. The test requirement for insulation and
sheath of PVC cables shall be as per latest revision of IS:5831.
6.8.3.4.10.5 The following tests shall be carried out on XLPE cables as per
IS:7098, Part-I/II.
6.8.3.4.10.6
Type Tests
i)
Tensile test
ii)
Wrapping test
iii)
Conductor resistance test
iv)
Test for armour wires
v)
Test for thickness of insulation and sheath
vi)
Physical tests for insulation
vii)
Physical tests for PVC sheath:

a.
Fire resistance
b.
Cold-impact
c.
Bleeding and blooming
viii)
Partial discharge test
ix)
Bending test
x)
Heating cycle test
xi)
High voltage tests

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Item Code
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6.8.3.4.10.7 Acceptance Tests:

i)
Tensile test
ii)
Wrapping test
iii)
iii)
Test for thickness of insulation and sheath
iv)
v)
High voltage test
6.8.3.4.10.8 Routine Tests:

i)
ii)
iii)
High voltage test
6.8.3.4.11
Packing and Marking
6.8.3.4.11.1 Cable shall be despatched in wooden drum of suitable barrel

diameter, securely battened, with the take-off end fully protected against
mechanical damage. The wood used for construction of the drum shall be
properly seasoned, sound and free from defects. Wood preservatives shall be
applied to the entire drum.
6.8.3.4.11.2 On the flange of the drum, necessary information such as
manufacturer's name, type size voltage grade of cable, length of cable in
meters, drum No. cable code, ISI Certification mark, gross weight etc., shall be
printed. An arrow shall be printed on the drum with suitable instruction to
show the direction of rotation of the drum.

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Item Code
ELE-001
6.9
Revision: 00
26.11.2010
Illumination System:
The illumination system shall consist of Lighting Transformer, MLDB,

Lighting panels, Lighting poles, DBs, lighting fixtures, cables, junction
boxes etc for complete co-generation plant.
MLDB shall have three incomers (supply for one incomer shall be from
Lighting trafo., supply for second incomer shall be directly from PCC, third
incoming shall be 110V DC supply from DCDB.) necessary change over
arrangement scheme shall be provided for automatically change over from
AC to DC supply when AC supply fails.
DC lighting shall be provided in the strategic locations.
a. The Lux Level in various indoor areas shall be as per IS. In plant areas,
the lighting shall be provided as per functional requirement. Following
lighting sources are considered
TG Hall - Industrial type High Bay MH lamp for normal lighting
Industrial type High Bay HPMV lamp for Emergency Lighting (About 25% of
total lighting)
Control Room - Mirror Optic Fl. Lamps or CFL
Outdoor lighting in transformer yard - HPMV flood light fittings
Outdoor lighting in switchyard - HPMV and MH Flood light fittings
Boiler and Other outdoor plant areas Well glass fixtures with HPMV lamps and
integral control gear (IP55).
Industrial FL. Lamp fittings will be provided in sub station and other indoor
areas
b. Following lux levels are recommended,
Control room - 300 Lux
TG Hall - 200 Lux.
Switchyard - 100 Lux.
Lux levels for other areas shall be as per IS.

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Item Code
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c. The illumination system shall be comprising of following main

equipments,
Lighting Transformer
Main Lighting Panel
Lighting MCB DB.
Lighting Fixtures with junction box.
Cabling / point wiring
Battery operated Critical Lighting provided at strategic locations such as stair
cases, control rooms and escape routes in the plant area CFL
The Emergency power supply from 415V DG set will be made available to
lighting transformer for feeding emergency lighting in case of power failure.
6.10 EARTHING AND LIGHTNING PROTECTION
Introduction
This specification covers the minimum requirements of the Earthing
and Lightning protection for the 110 /11 kV Substation.
Standards
IS:2309 - Practice for the protection of buildings and allied structures
against lighting -code of practice IS:3043 - Code of practice for earthing
ANSI/ IEEE:80 - Guide for safety in alternative current substation
grounding Indian Electricity Rules
General Requirements
The power plant and the substation shall be provided with a complete
earthing system, comprising earth electrodes in conduction with buried
earth grid. The BIDDER shall submit the design calculations as
recommended by IEEE Standard 80 for the earthing system for approval
of PURCHASER / CONSULTANT.
Fault level to be considered for sizing earth mat:
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11 kV : 750 MVA (11 kV system earthed through NGR, to limit earth fault
current to 50A) 110 kV : 3000 MVA (System is solidly earthed at 110 kV at
the plant through 110 kV neutral of the Generator transformers)
However, the BIDDER shall also get exact fault levels projected over 20
years from the Electricity Board.
The effective earthing resistance shall not exceed 1 Ohm. The soil
resistivity,in the proposed switchyard area is around 100 ohm-m.
However, after the award of the contract, the BIDDER shall measure the
resistivity at his cost and based on this, earthing system shall be
designed. The soil treatment with salt charcoal etc. shall be done, if
necessary, to bring down the soil resistivity. The additional cost for the
earthing mat, if applicable due to high resistivity of soil, shall be
assessed at the time of design engineering and the same shall be borne
by the vendor.
All buried conductors shall be of GI with earthing electrodes of cast iron
pipe / plate.
Design Basis for Earthing
Time duration for conductor sizing : 1 Sec.
Time duration for calculation of step and touch : 1 Sec. potential
maximum allowable temperature for joints : As per IEEE-80
Earthing Layout
Earthing Conductors in outdoor areas shall be buried atleast 600 mm
below finished grade level unless stated otherwise.
Minimum spacing between rod electrodes shall be provided unless
stipulated otherwise.
Wherever earthing conductors cross cable trenches, underground service
ducts, pipes, tunnels, etc., it shall be laid minimum 300 mm below and
shall be rerouted in case it fouls with equipment / structure foundations.
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Item Code
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Tap-connections from the earthing grid to the equipment / structure to be

earthed shall be terminated on the earthing terminals of the equipment
and structures, if the equipment is available at the time of laying the
cover of earth riser with temporary wooden equipment foundation /
pedestal for future connections to the equipment earthing terminals.
Earthing conductors along their run on cable trench ladder columns,
beams, walls, etc. shall be supported by suitable welding / cleating at
intervals of 750 mm. Earthing conductors along cable trenches shall be on
the wall nearer to the equipment. Cable trays and supports shall be
connected to the earth mat at every 10 metres interval.
Wherever it passes through walls, floors, etc. galvanised iron sleeves shall
be provided for the passage of the conductor.
Earthing conductor around the building shall be buried in earth at a
minimum distance of 150 mm from the outer boundary of the building. In
case high temperature is encountered at some location, the earthing
conductor shall be laid minimum 1500 mm away from such location.
Equipment and Structures Earthing
Earthing pads shall be provided by the BIDDER of the apparatus /
equipment at accessible position. The connection between earthing pads
and the earthing grid shall be made by short and direct earthing lead free
from kinks and splices. In case earthing pads are not provided on the item
to be earthed, same shall be provided in consultation with PURCHASER.
Whether specifically shown in drawings or not, steel / RCC columns
metallic stairs etc. shall be connected to the nearby earthing grid
conductors by two earthing lead. Electrical continuity shall be ensured by
bonding the different sections of handrails and metallic stairs.
Metallic pipes, conduits, and cable tray sections for cables installations
shall be bonded to ensure electrical continuity and connected to earthing
conductors at regular interval. Apart from intermediate connections,
beginning points shall also be connected to earthing system.
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Item Code
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Metallic conduits shall not be used as earth continuity conductor.

Wherever earthing conductor crosses or runs along metallic structures
such as water, conduits, pipe, etc. and steel reinforcement in concrete it
shall be bonded to the same.
Light poles, junction boxes on the poles, cable and boxes / glands lockout
switches etc. shall be connected to the earthing conductor running along
with the supply cable which, in turn, shall be connected to earthing grid
conductor at minimum two points, whether specifically shown or not.
Metallic sheaths and armour of all multi core power cables shall be
earthed at both equipment and switchgear end.
Substation gates shall be connected to the gate rod by 65 sq.mm 600 mm
long copper flexible braid and the gate post in turn shall be connected to
the main mat. Alternative fence post shall be connected to main earthing
conductor by separate earth conductor.
Specific Requirement for Earthing Systems
Each earthing lead from the neutral of the transformers shall be directly
connected to two electrodes treated earth pit which, in-turn, shall be
connected to station earthing grid. All electrodes shall have brick
chambers with a cast iron cover hinged to a cast iron frame to have an
access to the joints.
Earthing terminal of each lightning arrestor, power transformer and
lightning down conductors shall be directly connected to earth electrode
which, in-turn, shall be connected to station earthing grid.
Jointing
Earthing connections with equipment earthing pads shall be bolted type.
Contact surface shall be free from scale, paint, enamel, grease, rust or
dirt. Two bolts shall be provided for making each connection. Equipment
bolted connections, after being checked and tested shall be painted with
anti-corrosive paint / compound.
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Item Code
ELE-001
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26.11.2010
Connections between equipment earthing lead and main earthing

conductors and between main earthing conductors shall be welded /
brazed type. The welds should be treated with red lead and afterwards
thickly coated with bitumen compound to prevent corrosion.
Steel to copper connections shall be brazed type and shall be treated to
prevent moisture ingression.
Resistance of the joint shall not be more than the resistance of the
equivalent length of the conductor.
All ground connections shall be made by electric arc welding. All welded
joints shall be allowed to cool down gradually to atmospheric temperature
before putting any lead on it. Artificial cooling shall not be allowed.
Control Room Earthing
An extension of earthing conductor from the station earthing shall be
supplied and installed by the BIDDER. The BIDDER shall also supply and
install all required earthing for control and relay panel, switchgears, local
PBs, distributions boards, etc. The metallic cases of all instruments, relays
control switches mounted on the cubicle and panels shall be connected to
the cubicle for panel earth bus bar.
Lightning Protection System
Lightning / spikes shall be provided in Switchyard, Boiler, ESP, TG
Building, Cooling tower, Conveyor, Bagasse & Coal handling shed, WTP and
other buildings to protect buildings, busbars and substation equipment
with angle of shield as per statutory regulations.
The Conductors of the lightning protection system shall not be connected
with conductors of the safety earthing system above ground level.
Down conductors shall be supported by suitable clamps on the structures
at 750 mm interval.

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Item Code
ELE-001
Revision: 00
26.11.2010
Connection between each down conductor and pipe electrodes shall be

made via test joint located approximately 1500 mm above ground level.
Lightning conductors shall not pass through or run inside GI conduits.
All metallic structures within a vicinity of 2000 mm in air and 5000 mm
below ground shall be bonded to the conductors of lightning protection
system.
6.10 Cable trays:
Pre fabricated G.I. cable trays shall be considered by the Tenderer. For size
up to and including 150mm. the cable trays shall be perforated. The trays
including and above 300mm size shall be ladder type. The fabrication of
cable trays shall be done with 2mm thick sheet. Cable trays shall be hot dip
galvanized having minimum galvanizing of 110gm/sq. m uniform.
Tenderer to estimate quantity for complete co-generation plant.
Steel supports:
Apart from the switchyard structures
MS steel material shall be used for following,
Below Panels on cable trench.
Supporting cable trays at every 1.5M in built up cable trenches.
Base frame for panels
7.0 Specification for Erection of Electrical Equipments
a) The specification covers the installation, testing and commissioning of
all electrical equipments and accessories required for the power plant
for efficient and trouble free operation.
b) Standards

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Item Code
ELE-001
Revision: 00
26.11.2010
The electrical installation work covered by this specification shall unless

otherwise stated comply with the requirements of the latest edition of relevant
Indian Standard, statutory regulations and codes of practices.
Indian Electricity Rules.
Tariff advisory committee.
IS-10118 : Code of practice for selection, installation & maintenance of
switchgear and control gear
IS-6600 : Guide for loading of oil immersed transformers
IS-3043 : Code for practice for earthing
IS-2309 : Code of practice for protection of building and allied structures
against lightning
IS-2274 : Code of practice for electrical wiring installation
IS-6665 : Code of practice for industrial lighting
c) General Requirements
The installation shall be carried out by an electrical Tenderer holding a valid
license as required by the State Government. The Tenderer shall provide
particulars of the license held by him or his sub-Tenderer to the Owner.
The installation shall require approval of the Chief Electrical Inspector to the
Government of Bihar and the Tenderer shall prepare all necessary drawings /
documents in obtaining the approval.
He shall also fully assist the Owner in obtaining approval from any other
statutory authorities for the successful commissioning of the power plant and
the Substation.
Any modification in the equipment or installation that may be demanded by
the inspector shall be carried out at no additional cost to the Owner.
In accordance with the specific installation instructions or as directed by the
Owner, the Tenderer shall unload, erect, assemble, install, wire, test and
commission all electrical equipments included in this tender. Equipments shall
be installed in a neat workmen like manner with highest regard for safety.

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Item Code
ELE-001
Revision: 00
26.11.2010
Erection materials, tools, testing instruments or any other machinery of any

nature shall not be supplied by the Owner.
The Tenderer shall arrange for the same in a timely manner and he shall not be
allowed to claim for any delay or extra cost of any nature.
Consumable materials of any nature required for the job shall also have to be
arranged by the Tenderer.
Clearing the site after completion of erection as well as regular clearance of
unwanted materials from site, returning all packing material and excess
material shall also be covered under the scope of work.
All equipments and instruments of indoor and outdoor, shall be inscribed with
number, nomenclature, danger boards and other instructions.
The Tenderer shall touch up the surface for all equipments, which are
scratched and / or damaged during transportation and erection. The paint used
shall match exactly the surface being touched up.
The Tenderer shall employ skilled and semiskilled labourers for erection,
installation & testing as required.
All electricians, cable jointers, wiremen, welder and others employed shall be
suitably qualified possessing certificates / licenses recognised by the
competent authorities.
The Tenderer shall also furnish a list of Engineers /Supervisors and staff
employed by him for erection and installation jobs, giving in brief, qualification
and experience of such staff and indicating whether they hold such competency
certificates / licenses to supervise the electrical installation jobs as required
under Indian Electricity Rules & State electrical inspectorate Rules.
The Tenderer shall set up his own workshop and other facilities at site to
undertake fabrication jobs, pipe bending, threading etc.

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The Tenderer shall be responsible for recording of all readings and

observations during erection, testing and commissioning, in registers or on
prescribed performs.
All such test data and records shall be duly signed by the Tenderer's Engineer /
Owners representative and shall be submitted to Owner in triplicate.
The Tenderer shall carry out all tests at site for outdoor and indoor Electrical
equipment and commission the installation in the presence of Owners
representative . The Tenderer shall be responsible for final adjustment of
relays, instruments, meters breakers etc . and also for submission of relay
settings and calculations.
All support insulators, Circuits breakers, Isolators, Power Transformers,
Instrument Transformers, etc. shall be properly handled and erected as per the
relevant codes of practice and manufactures drawings and instruction
manuals.
For power transformers, drying out oil filling as required, after checking and
testing the dielectric strength shall be carried out by the Tenderer. If required
oil filtration shall be carried out and the Tenderer shall arrange for the
necessary equipment.
Handling equipment, sling ropes etc. should be tested before erection and
periodically for strength.
Necessary Junction boxes for CTs and PT's shall be supplied and installed.
d) Switchgear, Control & Relay Panel
Switchgear, control and relay panel, etc. shall be installed in accordance with
the latest edition of IS-1011B and manufacturer's instructions.
The panels shall be installed on finished surfaces. The correct level shall be
ascertained before final grouting.
The Tenderer shall take utmost care in handling delicate equipments and
mechanism like instruments, relays. Dragging shall be avoided as for as
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possible. Proper pipes shall be provided underneath when dragging for short
distance.
Wherever the instruments and relays are supplied separately, they shall be
mounted only after the associated control panels have been erected and
aligned.
Any damage to relays and instruments shall be immediately reported to the
Owner. Tenderer shall also make all necessary adjustments as specified by the
manufacturer for proper functioning of the equipment.
Tenderer shall also carry out the following :
Cleaning of internal parts like chambers, insulators etc. by vacuum
cleaners.
Prepare base for mounting the equipment including leveling.
Drying of equipment in case of low insulation resistance.
e) Illumination system:
Outdoor type street light fittings shall be mounted on GI pipe bracket with
clamps welded to fabricated tubular pole.
Power supply to street light fitting is to be provided by looping the PVC cables
coming from Lighting Panel up to junction box. From junction box flexible
copper cables shall be provided to fitting.
All hardware items such as nuts, bolts, washers, anchor fasteners used for
mounting lighting fixtures shall be zinc passivated
The lamps / tubes shall be handled carefully and shall be fitted just before
commissioning of illumination system.
For installation and termination of PVC cables the details specifications are
given elsewhere in this document with shall be followed.
Before energizing the installation, insulations resistance test shall be carried
out.
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Illumination level shall be measured with lug meter in indoor and outdoor
areas.
All the test results shall be handed over to client.
f) Panels:
All the switchgears shall be checked for dimensions as per manufacturers
drawings. The locations of switchgears shall be checked as per the layout
drawing. The base plates, channels to be embedded in the trenches well in
advance of the actual erection of panel. Clearances required as per drawings
shall be checked by the Tenderer.
The switchgear shall be handled with care under guidance of a competent
supervisor. Base channels shall be grouted, on leveled cement concrete. All
foundations grouted bolts shall be cured for a minimum period of 48 hours.
All the panel shall be assembled, aligned and levelled as per the instructions of
the manufacturers given in respective drawings. It should be checked that
panel to panel coupling bolts and bus bar links fit properly without any strain
on any part. It should also be checked that lowering, lifting, racking in and out
of breakers and all motions are free from any obstructions. The fixing bolts
shall be grouted only after satisfying all the requirements. The hardware used
for this purpose shall be zinc passivated.
After completion of the panel erection, all the cubicles, switches, starters,
CTS, bus bar chambers should be cleaned and checked for tightness. All wiring
connections shall also be checked for their correctness as per drawings.
Metering and protective CT as per the polarities and phase sequence.
All starters, switches, contactor contacts should be cleaned with C.T.C.
At Hinges of panel, doors should be lightly lubricated to give free and noiseless
movement.

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All the control wiring, bus bars, other live parts of switchgear and incoming and
outgoing cables should be meggered with 1000 V megger for L.T. panels.5KV
megger shall be used for 11KV Breaker Panel.
The panels must be completely sealed to prevent entry of any dust, vermin &
rodents.
The gland plate shall be drilled for the no. of cables as per cable schedule,
extra holes shall also be drilled and sealed with rubber grommets for any
additional cables. Gas cutting shall be never be done.
The panels must be cleaned with a vacuum cleaner. All loose material lying in
the panel shall be removed.
Before commissioning any switch gear panel, the following points must be
checked and ensured for safe energisation of the board.
(i) The erection of panel to be commissioned is complete in all respects
including all mountings and earthing.
(ii) That all the openings in floor inside and outside the panel have been sealed
off.
(iii) That all the metering instruments have been checked and calibrated.
(iv) That all control fuses are of proper rating and showing continuity
(v) That all the indicating lamps are healthy and in position.
(vi) That the H.V. Test of breakers bus bars and outgoing and incoming cables
has been conducted and is satisfactory.
(vii) That IR value has been recorded for bus bars. Circuit breaker, incoming
and outgoing cables.
(viii) That all the surroundings and panels have been cleaned and temporary
earth leads have been removed.
(ix) That mechanical and electrical interlocks are OK.
(x) Each panel before erection shall be checked for all above and shown to
Owner at site. Joint inspection report shall be made.
(xi) The record of tests carried out/changes made in wiring and locations of
panels shall be made for future references.
(xii) The specifications given in this section are also applicable to all panels in
general. The guidelines provided in this section need to be followed in addition
to the specific instructions provided by individual panel manufacturer.
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g) Cables:
All the cables required for the work will be supplied by Tenderer. This shall
include taking the delivery at site, shifting to locations, cut to lengths, laying,
dressing, testing and commissioning with termination arrangements.
The cables shall be laid in trenches, trays or conduits Cable routing given on
the drawings shall be checked in the field to avoid interference with
structures, piping ducting and minor adjustments shall be made to suit the
field conditions.
All cables shall be carefully measured and then only cut to the required length
leaving sufficient length for final connections to the equipment on site.
The Tenderer shall confirm the exact requirement of cable for particular
feeder by measuring at site along the actually finalized route. He shall prepare
cut length schedule of cables before taking up cable laying.
Cables shall be laid in complete uncut length from one equipment to other.
Cables shall be neatly arranged in the trenches/trays in such a manner, that
crisscrossing is avoided and final take off to the motor/switch gear facilitated.
Arrangement of cables within the trench/ tray shall be the responsibility of the
Tenderer.
All cables shall be identified close to their termination point by cable numbers
as per schedule. Cable numbers will be punched on aluminium strips (2 mm
thick) securely fastened to the cable and wrapped around it.
Temporary ends of cables shall be protected against dust and moisture to
prevent damage to the insulation. While laying the cable, ends of cables shall
be taped with PVC tape
Cables shall be handled carefully during installation to prevent mechanical
injury to the cables. Ends of cables leaving trenches shall be coiled and
provided with protective cover until the final termination to the equipment is
completed.
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Where cables rise from trenches to motor, control station, lighting panels etc.
They shall be taken in GI pipes for mechanical protection up to a minimum of
1000 mm above ground level. The diameter of the GI pipe shall be at least 3
times the diameter of the cable. The upper end of pipe shall be sealed to
prevent ingress of water.
Cable ends shall be carefully pulled through conduits to prevent damage to the
cable.
Wherever cables are taken in conduits, the Tenderer shall ensure that the area
of conduit filled in by cables shall be as under :1 Cable in pipe : 53 %
2 Cable in Pipe : 50 %
3 Cables in pipe : 43 %
More than three cables : 40 %
If more cables are passing, additional conduit shall be laid after the cables are
installed and all testing is complete, conduit ends above grade shall be plugged
with suitable weather proof plastic compound.
Where cables pass through foundation wall or other underground structures the
necessary ducts or openings will be provided in advance for the same.
However, should it become necessary to cut holes in existing foundations,
structures, the electrical Tenderer shall identify the same and obtain an
approval before cutting the same.
Cables installed above ground level shall be run in trays, exposed on walls
ceilings / structures and shall be run parallel to or at right angles to beams
walls or columns. The cables shall be so routed that they will not be subjected
to heat.
Individual cables or small groups which run along structures will be clamped by
means of 16 SWG GI saddles on 25 x 6 mm saddle bars at a spacing of 300 mm.
The cost of such saddles shall be included in the cost of installation of cable.

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Cables shall be supported so as to prevent sagging. G.I. clamps required as per

the diameter and number of cables shall be on cables at every 300 mm.
Cable carrier system i.e. cable trays / supports and supporting steel shall be
painted black before laying of cables.
h) Cable Termination & Testing :
All XLPE / PVC cables shall be terminated at the equipments/ panel by means
of single compression type glands and tinned copper lugs.
Power cables shall be identified with red, yellow and blue PVC tapes. Where
copper to aluminium connections are made necessary bimetallic washers shall
be used.
In case of control cables, all cores shall be identified at both ends by their
terminal numbers by means of grooved PVC ferrules. Wire numbers shall be as
per inter-connection diagrams to be furnished to the Tenderer.
Tenderer shall drill holes for fixing glands wherever necessary at no extra cost.
The cable shall be taken through adequate size gland inside the panel or any
other electrical equipment. The individual cores shall then be dressed and
taken along the cable ways .
Cable leads shall be terminated at the equipment terminals by means of
crimped type solder less connectors. Crimping shall be done by hydraulic
crimping tool and conducting jelly shall be applied on the conductor. Insulation
of the leads should be removed immediately before the crimping
After completion of the termination the waste material such as PVC insulation
removed from cables, cable pieces & armour strips etc. Shall be immediately
removed from the work place and shall be to appropriate place allotted for this
purpose.
Before energizing the cables following tasks shall be carried out
- checking of identification Nos.
- Measurement of resistance.
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- Insulation resistance.
- Pressure Testing in case of 33KV and 11KV XLPE cable.
Proper records shall be maintained for future reference.
i) Cable trays & supporting system :Cable trays of sizes as per drawing shall run in concrete trenches or overhead
supported from columns, slabs etc.
Cables shall be clamped in both horizontal and vertical runs by suitable clamps.
Cable trays and supporting system shall be adequately provided to provide
mechanical support during operating as well as short circuit conditions.
The cable trays and supports shall be applied with two coats of red oxide
primer and two coats of epoxy paint.
Cable trays shall be fabricated from MS angles and strips as per sizes given in
respective drawing.
j) Transformer :
The transformers shall be installed as per following specifications.
Through external examination shall be made for any damage during
transport particularly to radiators, explosion vents & for oil leakages.
Transformer shall be lifted by crane of adequate capacity or by applying
jacks at jacking pads provided on tank. The transformer shall be placed on its
foundation & locked by means of wedges or angles driven in foundation.
Breather shall be mounted on extension pipe fitted to conservator. It
shall be ensured that breathing hole of the seal is not blocked by foreign
material. Colour of silica gel shall be blue when filled.
Earthing to transformer neutral and body shall be completed before
energizing
The insulation resistance between windings and between winding to
earth shall be checked by 1000v megger / 5000V megger in case of EHV winding
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while testing no external lines shall be connected in circuit. Before testing all
bushings in cable box and busbar chamber shall be thoroughly cleaned.
Tap changing mechanism shall be checked for its proper functioning &
locking arrangements.
Check shall be made on proper line connection of cable and alignment of bus
bars.
General checks on installation such as oil level in conservator, oil
leakages, earthing, cable connections, possibility of movement during
operation shall be made before energizing the transformer. On energizing the
transformer shall be checked for unable noise & vibrations.
After 4 to 6 hours of energization on no load the transformer shall be
loaded gradually. The currents & voltages at steps of loading shall be recorded
for future reference.
8.0
SPECIFICATION FOR FIELD TESTING AND COMMISSIONING
This specification covers the guidelines for testing and commissioning at

site of all outdoor and indoor electrical equipment as per the
specification.
Standards
The design, manufacture and performance of equipment covered by this
specification shall conform to the relevant Standards
General
Test as detailed shall be carried out in the field prior to commissioning
tests to demonstrate that the equipment performance guarantees are
met, properly installed, correctly adjusted and suitable for commercial
operation. Other tests not mentioned here but necessary for operation
shall also be carried out.
Tests shall include those specified and any other necessary, to
demonstrate compliance with the specification.

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Item Code
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26.11.2010
All testing equipment / instruments used by the successful BIDDER shall

be calibrated prior to commencement of the tests.
General Checks
The following physical checks shall be carried out on all the equipment:
Check for physical damage.
Check for tightness of fixing bolts,
nuts, clamps, etc. Check for oil
level and oil leakage.
Check for air / hydraulic / gas pressure
wherever applicable. Check for earth
connections. Check for cleanliness of
insulators Check for name plate details
as per specification.
Any other physical check as recommended by equipment
manufacturer / IS / Codes of Practice.
Tests
Following pre commissioning tests shall be carried out on various
equipment:
Transformers
Measurement of insulation resistance and PI value of windings.
Measurement of winding resistance. Voltage ratio check. Dielectric
strength of oil.
Verification of vector group polarity & phase sequence.
Percentage impedance voltage measurement. Alarm trip device
operation checks. Operation checks for tap changer. Tests on
bushing
current
transformers.
Magnetic
balance
test.
Magnetisation current measurement Testing of alarm & trip
functions, by simulation
Lightning Arrestor
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Measurement of insulation resistance.

Isolators
Measurement of insulation resistance. Measurement of contact
resistance.
Operational check such as closing and opening.
Functional checks such as Interlock for handle operation.
Mechanical interlock between isolator and earth switch.
Electrical interlock as per relevant scheme. Auxiliary
switch operation.
Current Transformer
Measurement of insulation resistance of windings.
Polarity test.
Current ratio test.
Winding resistance measurement for PS class CTs.
Knee point voltage
Magnetisation characteristics for PS class CTs.
Voltage Transformer
Measurement of insulation resistance of
windings. Polarity test. Voltage ratio test.
Control & Relay Panel, DC Board, OLTC Panel etc.
Check for proper fixing of all components as per GA drawing and other relevant
drawings.
Check for correct CT and PT connections.
Polarity test and ratio test on all CTs and PTs.
Check for tightness of connections.
Polarity of DC battery supply for all the circuit.
Check for continuity of wiring.
Check for ratio error of current transformer and voltage transformer.
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Check for correct operation of closing and tripping devices, alarm annunciation
and
indications and interlocks as per relevant drawings.
Complete functional checks of remote tap changer control panel with
110 kV /11kV / LT Circuit Breakers
Measurement of contact resistance of main contacts.
Pick up voltage and coil resistance of closing and tripping coils.
Operation checks such as:
Local / remote closing and tripping.
Tripping through protective relay.
Anti-pumping.
Functional checks for: Auxiliary switch operation.
Emergency trip. ON / OFF indications. Spring charge
motor operation. Breaker indication. Operation
counters. Interior illumination. Heater circuit. Any
other pre-commissioning tests as recommended by
the manufacturer.
11kV/ LT / VFD Switchgear
Check for proper fixing of all components as per GA drawing and other relevant
drawings.
Check for correct operation of closing and tripping devices, alarm
annunciation and indications and interlocks as per relevant drawings.
VFD drives

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Functional check like start / stop / speed raise / speed lower /

Power /Ls ride through function / motor protection functions /
display check / interfacing DCS. Any other tests recommended by
the drive manufacturers. Verification of settings as per
recommended settings
Earthing
The effective resistance to earth shall be measured which shall be less than one
ohm.
Motors
Insulation resistance.
Phase sequence and proper
direction of rotation. Check on
motor protection, control and
interlocks. Operational tests.
Bus ducts
Check for physical damage.
Check for tightness of fixing bolts, nuts, clamps etc.
Check for air / hydraulic / gas pressure wherever applicable.
Check for earth connections.
Check for cleanliness of insulators
Check for name plate details as per specification.
Indoor and outdoor Switchgear and DBs
Check for proper fixing of all components as per GA drawing and other
relevant drawings.
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Check for correct operation of closing and tripping devices, alarm annunciation
and
indications and interlocks as per relevant drawings.
Insulation Resistance Test
The insulation resistance test shall be carried out with the
following instrument: 110 kV installation: 5000 V megger HV
installation above: 2500 V megger (hand operated) 11 Kv Power
circuits on voltage: 1000 V megger (hand operated) AC & DC
auxiliary circuits: 500 V megger (hand operated)
Test Reports
All field tests shall be recorded and test reports shall be submitted for approval
of Engineer.
CHAPTER-9
LIST OF DRAWINGS & DOCUMENTS
Successful vendor will submit the following drawings / documents during
detailed engineering of plant. However the same will not be limited to this list
and if any required to complete the system shall be furnished.
8 nos of hard copies shall be furnished along with soft copy of the same.
I General
1. Detailed bar chart for the design, manufacture, delivery, Approval
erection, testing and commissioning period with critical
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milestone activities
2. Duly filled technical data sheets
3. Single line diagram for the complete system, including 110 V DC power
distribution system
4. Proposed hook-up arrangement drawings for plant, with Approval
layout plan and sections
5. Physical installation layout of the complete plant, to show all
electrical equipment in scope
6. Earthing layout for the Cogen plant
7. Earthing connection details
8. Overall earthing sizing calculations
9. Lightning protection calculations, for the buildings and structures
10. Cable schedule and inter connection chart for complete
cabling in scope
11. Cable tray / trench layout drawings, duly marking all the cables with
identification details
12. Cable tray and support arrangement drawings Information
13. Relay co-ordination chart and calculations for the complete equipment and
systems in scope
14. GA drawings, catalogues and wiring diagrams, as applicable, for the items
like capacitor banks, lighting fittings, lighting poles, junction boxes,
receptacles, lighting and small power distribution boards, safety appliances,
etc.
15. Any other drawings / details, as required for CEIG and other statutory
authorities
16. Quality Assurance Plan Approval
17. List of manufacturers and specifications of all standard equipment
18. Test certificates and inspection reports of all equipment
19. Erection manuals and installation procedures for all equipment
20.Operation and maintenance manuals for all equipment and systems
21. As-Built drawings
22.Overall synchronization scheme
23.Overall system fault level calculations
24. Auxilliary Transformer Sizing Calculation
25. Sizing calculation for HT/LT cables.
26. Testing & Commissioning protocol.
27. QAP of all equipments.
28. Heat load calculation of all electrical panels.
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29. Panel layout drawings for entire palnt

II Switchyard Equipment
1. Layout, with plan and sections for switchyards at plant end and sub-station
end
2. Dimensinal General Arrangement Drawings, wiring diagrams, name plate
details, terminal details, cable box / bushing details and drawings, for all
equipment in switchyard
3. Design calculations for the following
- Equipment supports and structures
- CT, PT burden calculation
- Earth mat design calculations
- Lighting calculation, for switchyard illumination
- Bus bar sizing calculation
- Support structure design calculations
- Bus support insulator cantilever strength calculation
- Switchyard lightning protection calculations
Short circuit force calculations
Short circuit withstand calculations.
Single Line Diagram(SLD)
4. Construction drawings to include
- Equipment supports / load data
- Switchyard foundation arrangements
- Transformer foundation arrangement drawings
- Cable trench and tray drawings
- Oil soak pit drawings
- Oil drain arrangement drawings
- Details of equipment earthing
- Structure drawings
5. Junction box / marshaling box details
4. Switchyard Earthing design calculations
5. Switchyard Lightning Protection Design calculations.
6. Switchyard Lightning protection layout
7. Switchyard Earthing Layout
8. Typical Earthing connection details
9. Panel layout drawings
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Current Transformer
GA Drawing of Current Transformer
Rating & Schematic diagram for CT
Secondary Box assembly for CT
Terminal block details for CT
GA drawing of Potential Transformer ( PT)
Rating & Schematic Diagram for PT
Secondary Box Assembly for PT
Terminal block details for PT
Circuit Breaker
GTP for CB
General Arrangement for CB
Schematic diagram for CB
Rating plate details for CB
Isolator:
DATA sheet
GA drawing for isolator with earth switch
GA drawing for isolator without earth switch
Name Plate details for isolator
Insulator:
Solid core post insulator
Lightning Arrestor
Outline drawing for surge arrestor
Details of Tower
Details of gantry
REPORTS / CALCULATIONS
Cantilever strength of Insulator
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Burden Calculation ( CT and PT )

DSLP calculations
Sag for ACSR and Sag for shield wire calculations
III Transformers
1. General out line drawing, showing front side elevations and plan views of the
transformer and all accessories and external features with detailed dimensions,
weights, crane lift for untanking and for erection / removal of bushings, size of
lifting lugs and pulling eyes, FIV and LV terminal clearances, live terminal to
ground clearance, quantity of insulating oil, dimensional details for foundation
2. Assembly drawings of LV and Neutral groundings
3. Schematic control and wiring drawings and drawings showing temperature
indicator circuits and control system for cooling equipment
4. Drawing showing construction and mounting details of marshalling box
5. Drawing, giving details of name plate, terminal marking and connection
diagram
6. Drawing on tap changer gear assembly
7. Remote tap changer control panel
8. Remote tap changer control circuit
9. The magnetization characteristic curves of the bushing current transformers,
indicating the knee point voltage excitation current and secondary resistance
10. Drawing on terminal clamps
11. Core saturation curves
12. Final drawings shall be supplied for the transformer sufficiently before the
actual dispatch of the equipment
13. All bulletins, complete instruction manuals for the erection operation and
maintenance of the transformer are to be supplied before they are dispatched
IV 11KV and LT switchgear panels and VFDs
1. Design calculations for bus bars for short circuit and temp rise
2. Connection diagram for all units (like incomer, outgoing feeders, breaker
wiring diagrams, starter wiring diagrams, etc.)
3. Schematic diagram for the complete switch board
4. Terminal connection diagram of the main terminal boards
5. Sketches of the overall dimensions of the board / bus duct Plan, elevation
and section views clearly showing the bus size
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6. Typical internal arrangement drawings for all types of feeders, showing

clearly the dimensions of components /devices and clearances
7. Brand names of all components incorporated like, circuit breakers, relays,
contactors, pilot device, pilot lamps, current transformers, HRC fuse fittings /
links, terminal blocks, wirings, cable sockets, meters, selector switches for
instruments, instrument fuse fittings / links etc.
8. Guaranteed technical particulars for the critical components
9. Certificates of tests giving the results of tests conducted as per the
appropriate standards on similar switchboard and interior components
10.Single Line diagram of respective panels.
V Bus ducts
1. General arrangement and routing drawings to show the support
Arrangements
2. Cross section of the bus duct, to show bus bar support details, space
Heaters, breathers, flexible, joints, bends, bellows, seal off bushings, etc.
3. Calculations for sizing and temp rise
4. Type test certificates
VI Protection, Metering and Control Panels
1. General arrangement drawings showing front, rear and side views, inter
connection and wiring diagram as well as other drawings which may be deemed
necessary by the Owner.
2. The following drawings, dimensioned and drawn to scale: Information
- Layouts of front and rear cubicles complete with
identification markings for all mounted devices and
complete list
- General construction showing section views, details and
framing
- The above drawings shall incorporate the following details:
- Power and control systems run ways
- Outline including shipping dimensions
- Mounting holes
- Foundation details
- Sufficient details to demonstrate accessibility of equipment
for operation and maintenance
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Project ID: JS0012

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Sheet 161 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
- Details of emblems, escutcheon and name plates (with

exact lettering)
- Panel cutouts
- Total weight of each panel section
- Size and location of ground bus
- Location and size of internal lights, heaters, etc. maximum
load (kW)
3. Bill of material shall correlate components to outline drawings and diagrams.
Components may be identified by the manufacturer and his catalogue numbers
4. Each device designation correlated to outline and wiring diagrams. Contact
development diagrams of control, selector, etc., switches push buttons
5. Following schematic & wiring diagrams shall be furnished:
- Each type of device internal wiring diagram
6. Control power supply circuit voltage and source requirement for uninterruptible or interruptible. Each control circuit breaker size and trip rating.
Control supply one line
diagrams (AC, DC and un-interruptible AC)
7. Cubicle internal connection wiring diagrams shall show identification of
devices, terminals and connecting wires
8. Interconnection schedule, to show clearly any connections to be made in
field (because of shipping sectionalizing)
VII DC System
1. GA and wiring diagrams of Battery Charger
2. Battery sizing calculations
3. Dimensional details of battery banks
VIII Illumination System
1. Lighting layout to show main lighting distribution board,lighting
transformers, sub distribution boards, MCB distribution boards and lighting
fittings with identification numbers
2. Single line diagram with identification details for all lighting
fittings
3. Lighting calculations for the complete system
4. Typical drawings for poles, towers and other mounting arrangements
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Project ID: JS0012

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Sheet 162 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
CHAPTER-10
APPROVED VENDOR LIST
Sr.
No
1
2
3
4
5
Equipment
Make
LT Switchgear components
Local Push button stations
Power transformer
Distribution / converter Transformer
HT switch gear
6
7
8
Relays
Lighting Arrester
CT / PT
9
10
Isolator
11Kv Switchgear (GSB)
11
Battery Charger
12
Battery
13
14
HT / LT cables
Instrument cables
15
Lighting fixtures
Siemens
Siemens
AREVA / BBL
AREVA / BBL
AREVA/Siemens/Crompton
Greaves
AREVA/ABB/AVK SEG/ER
Heema/Elpro/Oblum
AREVA/CGL/ITL(subject
to approval)
Heema/GR Power/Oblum
AREVA/Siemens/Crompton
Greaves/ABB
a. AMARA RAJA
b. CALADYNE
c. HBL NIFE
d. SERVI LINK
e. STATCON
f. UNIVERSAL
a. AMARA RAJA
b. EXIDE
c. HBL NIFE
Havells / Gloster/Polycab
Unistar /
Thermopads/TCL
Philips/Wipro/Crompton

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Project ID: JS0012

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Sheet 163 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
16
Meters
a. CONZERV
b. L&T
c. SECURE
d. SIEMENS
17
XLPE CABLE TERMINATION KITS
a. 3M BIRLA
b. CCI
c. M-SEAL
d. RAYCHEM
Note : If make of equipment not covered above then vendor to get approval for
the same from Purchaser
CHAPTER-11
LIST OF SPARES
The list of spares given below are minimum and supplier will ensure to provide
spares as required to complete the system
No.
1
Description
Unit
Quantity
Battery charger & DCDB
1.1
AC fuses of each rating
Nos.
1.2
DC fuses of each rating
Nos.
1.3
Bridge protection fuses of each rating
Nos.
1.4
Control fuses of each rating
Nos.
1.5
DCDB fuses of each rating
Nos.
1.6
SCR bridges of each rating
Set
1.7
Indicating lamps
Nos.

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Sheet 164 of
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26.11.2010

Item Code
ELE-001
2
Revision: 00
26.11.2010
HT Switchgear
2.1
Breaker closing coils
Nos.
2.2
Breaker tripping coils
Nos.
2.3
Spring charge motor
Nos.
2.4
Bus bar supporting insulator
Nos.
2.5
Indicating lamps
Nos.
2.6
HT fuse for PT
Nos.
2.7
LT fuses
Nos.
LT Bus Duct
4.1
Supporting insulator
Nos.
4.2
Rubber Bellow
No.
4.3
Neoprene rubber gasket
Mtrs.
10
4.4
Seal off bushings
Set
4.5
TPN set of Cu flexible for SWGR end
Set
4.6
TPN set of Cu flexible for TRAFO end
Set
4.7
AL expansion joint TPN
Set
4.8
Control fuse for space heater
Nos.
12. DRIVE LIST

M/s. NSL Sugar Limited., 1 x 35MW Cogeneration power plant
Tentative Drive List
S.
No.
Quantity
Description

Prepared by:
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TSM
KW
Total Working
Project ID: JS0012
Approved by:
EAM
REV-00
25.11.201
0
Starter
Type
Remarks
Sheet 165 of
173
26.11.2010

Item Code
ELE-001
A
Revision: 00
26.11.2010
Boiler
ID FAN
275
VFD
SA FAN
125
VFD
FD FAN
55
VFD
Boiler feed water pumps
630
VFD
Motor operated valves

5
Feed Pump discharge line ISO
1.1
HP heater - I Inlet ISO
7.5
Int. bypass of HP heater - I Inlet

ISO
0.06
HP heater - I By-Pass
2.2
Int. bypass of HP heater - I ByPass
0.06
10
HP heater - I Outlet ISO
7.5
11
Int. bypass of HP heater - I

Outlet ISO
0.06
12
HP heater - II Inlet ISO
7.5
13
Int. bypass of HP heater - II Inlet

ISO
0.06
14
HP heater - II By-Pass
2.2
15
Int. bypass of HP heater-II ByPass
0.06
16
HP heater - II Outlet ISO
7.5
17
Int. bypass of HP heater - II

Outlet ISO
0.06
18
Int. bypass of 100% FCV iso
0.06
19
100% Feed Control Valve

isolation
2.2

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Project ID: JS0012

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Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Sheet 166 of
173
26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
20
Int. bypass of 100% FCV Iso
0.06
21
100% Feed Control Valve

isolation
2.2
22
30%Feed control Valve isolation
0.55
23
Feed discharge line ISO

(Economiser I/L)
2.2
24
Intermittent blow down valve
0.55
25
Continuous Blow Down Valve
0.55
26
Soot Blower steam line iso

before PCV
0.12
27
Initial start up air vent
0.06
28
Start-up vent isolation
0.55
29
Main steam line stop valve
2.5
30
Main steam line stop valve

bypass valve
0.12
31
PSIH Drain Isolation
0.06
32
PSOH Drain Isolation
0.06
33
SSIH Drain isolaiton
0.06
34
SSOH Drain isolation
0.06
35
Air Vent at attemperator piping
0.06
36
Soot blower line drain valve
0.06
0.06
0.06
37
38
Feed water I/L to eco integral

bypass
Main steam line drain ISO

Prepared by:
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TSM
Project ID: JS0012

Approved by:
EAM
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
starter
Intergral
Sheet 167 of
173
26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
starter
39
ESV Line ISO
0.06
0.06
Intergral
starter
Intergral
starter
0.75
RDOL
42
Feed Pump Int.Bypass

discharge line ISO
Isolation gate at Bagasse feeder
O/LRotary Feeder
7.5
VFD
43
Screw Feeder
5.5
DOL
44
Spreader damper
0.75
DOL
45
Drag chain feeder
2.2
VFD
46
Mechanical spreader drive
1.1
RDOL
47
RAV
17
17
0.75
DOL
48
LRSB
0.45
RDOL
49
RSB
0.09
DOL
50
Stoker hydraulic drive
2.25
VFD
51
HP Dosing pump
0.75
DOL
52
HP dosing stirrers (agitator)
0.37
DOL
53
LP DOSING PUMPS
0.37
DOL
54
LP dosing stirrers (agitator)
0.37
DOL
40
41
ESP
55
TR set - 1
126KVA
FSU
56
TR set - 2
126KVA
FSU
57
TR set - 3
126KVA
FSU
58
Insulator heater
8.4
DOL
59
Hopper heater
2.9
DOL
60
Rapper control panel
FSU
61
Electomagnetic vibrator
12
12
2A
MCB
62
Purge air blower
2.2
DOL
C
Prepared by:
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Bagasse Handling System

Project ID: JS0012
Approved by:
EAM
Sheet 168 of
173
26.11.2010

Item Code
ELE-001
63
64
65
66
67
68
69
70
71
72
73
74
75
76
BAGASSE BELT CONVEYOR

(AFTER MILL) (BC-1)
ROTARY BRUSH FOR
BAGASSE ELEVATOR (BE)
MAIN BAGASSE CARRIER
(MBC)
-2
ROTARY BRUSH FOR
-2
-3
ROTARY BRUSH FOR
-3
BAGACILLO BLOWER
-4
ROTARY BRUSH FOR
-4
-5
ROTARY BRUSH FOR
-5
Exhaust fan
Revision: 00
26.11.2010
18.5
DOL
0.75
DOL
55
DOL
37.5
DOL
7.5
DOL
0.55
DOL
18.5
DOL
0.55
DOL
22.5
DOL
18.5
DOL
0.55
DOL
37.5
DOL
0.55
DOL
2.2
DOL
COAL HANDLING SYSTEM
77
VIGRATING FEEDER
0.75
DOL
78
BELT CONVEYOR (BC 1)
5.5
DOL
79
RAL (CRUSHER HOUSE)
0.37
DOL
80
RAL (HOPPER BAG)
0.37
DOL
81
METAL DETECTOR
2.2
FSU

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Project ID: JS0012

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Sheet 169 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
82
COAL CRUSHER
22
DOL
83
VIBRATIING SCREEN
5.5
DOL
84
BELT CONVEYOR (BC-2)
2.2
DOL
85
2.2
DOL
86
5.5
DOL
87

FAN FOR DUST
EXTRACTION SYSTEM1(Crusher house)
FAN FOR DUST
EXTRACTION SYSTEM-2
(Hopper)
3.7
DOL
7.5
DOL
5.5
DOL
88
89
E
Ash handling system
90
ASH CONDITIONERS
2.2
DOL
91
ROTARY VANE FEEDER

BAG FILTER AT TOP OF
SILO
SUBMERGED ASH (BELT)
CONVEYOR
SCREW CONVEYOR - I
0.75
DOL
3.7
DOL
5.5
DOL
1.5
DOL
1.5
DOL
1.5
DOL
97
SCREW CONVEYOR - II
SCREW CONVEYOR - III, IV
&V
BUCKET ELEVATOR
2.2
DOL
98
BELT CONVEYOR - I
3.7
DOL
99
BELT CONVEYOR - II
1.5
DOL
100
10 A, Single phase feeders
10A
FSU
101
415 V, 3 Phase , 32 A Feeders
20A
FSU
92
93
94
95
96
Turbo generator
102
Auxiliary oil pump
55
DOL
103
BARRING GEAR MOTOR
30
DOL

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Project ID: JS0012

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Sheet 170 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
104
Jacking oil pump
3.7
DOL
105
Jacking oil pump
3.7
DC
106
Emergency oil pump
5.5
DC
107
Condensate extraction pump
37
DOL
108
Oil vapour extraction fan
1.5
DOL
109
Oil centrifuge
0.75
FSU
110
Oil centrifuge- heaters
12
FSU
111
Oil tank - heaters
FSU
112
Generator space heater
DOL
113
EXCITER SPACE HEATERS
0.2
DOL
114
Gland steam fan
0.75
115
AVR panel
116
Motor operated valves *

Auxiliary steam line to hogger
ejector
Auxiliary steam to standby
ejector
Auxiliary steam to main ejector
117
118
119
120
121
122
123
124
125
126
127
Vapour header to hogger ejector

Vapour header to main ejector- y
type
Vapour header to standby ejector
- y type
Air line to main ejector - z type
Air line to stand by ejector - z
type
Condensate before ejector
isolation valve
Condensate after ejector
isolation valve
Condensate discharge valve at
CEP outlet

Prepared by:
Verified by:
GR, SM
TSM
15
FSU
0.045
Integral
0.045
Integral
0.045
Integral
0.18
Integral
0.18
Integral
0.18
Integral
0.18
Integral
0.18
Integral
0.045
Integral
0.045
Integral
0.09
Integral
Project ID: JS0012

Approved by:
EAM
Sheet 171 of
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26.11.2010

Item Code
ELE-001
Revision: 00
26.11.2010
128
Air blower
1.5
Integral
129
At TG inlet
1.1
Integral
130
steam blowing line
1.1
Integral
131
Warm up vent line
132
HPH - I steam line
1.1
Integral
133
HPH - I (part load )steam line
1.1
Integral
134
HPH - II steam line
1.1
Integral
Integral
Cooling water system
135
Fans,
75
VFD
136
Main CW pumps
250
SOFT
STARTER
137
Aux. CW pump
110
S/D
WTP
300A
FSU
110
S/D
H
I
138
Compressor
AIR COMPRESSOR
EOT CRANE
139
EOT crane
140
Main hoist
32
141
Aux. Hoist
142
Long travel
2.1
143
Cross travel
1.3
K
144
145
as per
SHREE
DATTA
as per
SHREE
DATTA
as per
SHREE
DATTA
FSU
Air conditioning
AC unit for control room
(package type 11 x 4 tr )
AC unit for SWAS room

Prepared by:
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TSM
16.5
FSU
2.1
FSU
Project ID: JS0012

Approved by:
EAM
Sheet 172 of
173
26.11.2010

Item Code
ELE-001
146
L
Revision: 00
26.11.2010
AC unit for office room @10 m

3
2
level TG building
Pressurisation & ventilation*
FSU
147
Ventilation blower
55
S/D
148
Spray water pump
2.2
DOL
Fire Fighting System

M
Fire fighting pumps
149
Main pump
110
S/D
150
Jockey pump
Auxiliary supply for Diesel
pump
Exhaust fan
5.5
DOL
0.25
FSU
0.37
DOL
Lighting loads
200
FSU
Battery charger
15
FSU
UPS
15
FSU
Exhaust fan
15
15
5.5
FSU
ACDB with 15NO'S 32A FSU
10
FSU
151
152
13. Single line Diagram (JS0012-75650000-SLD-005, REV-00)

Attached with this document
14. Plot plan layout (JS0012-75990100-LYT-001, REV-00)
Attached with this document

Prepared by:
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Project ID: JS0012

Approved by:
EAM
Sheet 173 of
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26.11.2010
THIS IS A CAD FILE - DO NOT CORRECT IT MANUALLY
WALK WAY
WALK WAY
WALK WAY
WALK WAY
CL. OF SU
RPLU
BELT CO S BAGASSE
NVEYOR
(BC-1)
WALK WAY
WALK WAY
WALK WAY
DN
SLOPE
CL. OF RECLAIM BAGASSE

DN
SBC-1
CL. OF
CL. OF
H S
S
U
B
ID E
CHIMNEY
BOILER
S D
IN
P
E
I
CL OF GENERATOR
CL OF TURBINE
B
H S
S
U
ID E
17
S D
IN
P
E
I
18
CONTROL PANNEL ROOM
LV SIDE
HV SIDE
PLANT
SWITCHYARD
MILL HOUSE
DN
DN
DO NOT SCALE
IF IN DOUBT PLEASE ASK
THIS IS A CAD FILE - DO NOT CORRECT IT MANUALLY

NSL - Technical Specification For Electrical Package

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TECHNICAL SPECIFICATION FOR ELECTRICAL PACKAGE

Document ID JS0012 75650100-SPC-001

Project: 1 x 35 MW cogen plant for

Project ID: JS0012

TECHNICAL SPECIFICATION FOR ELECTRICAL PACKAGE

6.9 Illumination System

Erection & Commissioning

Field testing and Commissioning

LIST OF DRAWING & DOCUMENTS

APPROVED VENDOR LIST

SINGLE LINE DIAGRAM (JS0012-75650000-SLD-005 / Rev. 0)

OVER ALL PLOT PLAN (JS0012-75990100-LYT-001, REV-00)

Project: 1 x 35 MW cogen plant for

Project ID: JS0012

TECHNICAL SPECIFICATION FOR ELECTRICAL PACKAGE

M/s. NSL Sugars Ltd

M/s. MITCON Consultancy Services

Bhusanoor Village, Tq.Alland

Power Plant Capacity

Seismic Co-efficient zone

Nearest Railway Station

39 m/s as per IS 875

Project: 1 x 35 MW cogen plant for

58 85 % (60% for Performance)

Project ID: JS0012

TECHNICAL SPECIFICATION FOR ELECTRICAL PACKAGE

Design Temperature for Electrical

DESIGN BASIS & PHILOSOPHY

Project ID: JS0012

TECHNICAL SPECIFICATION FOR ELECTRICAL PACKAGE

Project ID: JS0012

TECHNICAL SPECIFICATION FOR ELECTRICAL PACKAGE

System Fault Level:

110 kV 10%, 50Hz 5 %, 3 Phase for Grid Connection

Power generation and distribution

Power generation at 11KV, 3Ph, 50Hz. Further thro Power will be

Project ID: JS0012

TECHNICAL SPECIFICATION FOR ELECTRICAL PACKAGE

Alternating current disconnections (isolators) and earthing

Bushings for Alternating Voltages above 1000 V

Degree of protection of enclosure for low voltage

First supplement : Chapter VII: Markings on converter

Low voltage switchgear

Guide for Selection of HV Cables

Specification for current transformer

On load tap changers

PVC Insulated Electrical Cables

Project: 1 x 35 MW cogen plant for

Project ID: JS0012

TECHNICAL SPECIFICATION FOR ELECTRICAL PACKAGE

Low voltage fuses

Partial discharge requirement

High voltage fuses

AC metal enclosed switchgear and controlgear for rated

Turbine type generator

Safety requirements for Electronic Measuring Apparatus

Loading guide for oil immersed power transformers

Specification and acceptance of new sulphur hexfluoride

Specification of Low Voltage Switchgear & Controlgear

Contactors (high voltages)

Recording electrical measuring instruments

Stabilized power supplies, D.C. Output, Part 1:Terms and