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QUALITY ASSURANCE
CORRECTIVE & PREVENTIVE ACTION
4.14
Date Issued:
Page Number:
6/11/04
Revision:
1 of 5
Document
Number:
B
WKIN05614
SECTION:
SUBJECT:
Level 3 Instruction
PURPOSE:
PROCEDURE / PROCESS:
PDCA-FTA Fault Tree Analysis (FORM01018):
TOYOTA INDUSTRIAL
EQUIPMENT MFG., INC.
QUALITY ASSURANCE
CORRECTIVE & PREVENTIVE ACTION
4.14
Date Issued:
Page Number:
6/11/04
2 of 5
Revision:
Document
Number:
B
WKIN05614
Problem or Fault= the difference between the standard situation and the current situation
Possible causes = the basic & logical situations that would directly cause the problem to occur. These
are determined by brainstorming.
o 4Ms & 1E = Man, Method, Machine, Material & Environment
(categories used to help brainstorm possible causes).
Cause = facts that are determined to directly cause the previous cause to happen.
Investigation summary = summary of the facts to be the root cause for each line
Countermeasure = action taken to address the root cause for a line of investigation
Target Implementation Date = Target date for Countermeasure to be completed.
PIC = Person in Charge of seeing Countermeasure is implemented by target completion date.
Line of investigation = causes on the same line leading to a root cause and countermeasure
QUALITY ASSURANCE
CORRECTIVE & PREVENTIVE ACTION
4.14
TOYOTA INDUSTRIAL
EQUIPMENT MFG., INC.
Date Issued:
Page Number:
6/11/04
3 of 5
Revision:
Document
Number:
B
WKIN05614
AND symbol =
(Next cause)
(Previous cause)
A
C
Meaning, taking countermeasures for only one (B or C) suffices
in preventing the previous cause from occurring.
AND Symbol
OR symbol =
(Next cause)
(Previous cause)
C
OR Symbol
TOYOTA INDUSTRIAL
EQUIPMENT MFG., INC.
QUALITY ASSURANCE
CORRECTIVE & PREVENTIVE ACTION
4.14
Date Issued:
Page Number:
6/11/04
4 of 5
Revision:
Document
Number:
B
WKIN05614
Line usage.
Incorrect usage.
B
Incorrect
Correct usage.
Correct
TOYOTA INDUSTRIAL
EQUIPMENT MFG., INC.
QUALITY ASSURANCE
CORRECTIVE & PREVENTIVE ACTION
4.14
Date Issued:
Page Number:
6/11/04
5 of 5
Revision:
Document
Number:
B
WKIN05614
RECORDS: Specific retention and responsibility requirements are maintained on the info card for each
document located in MasterControl per the instructions included in PROC00012 (QA Document and Data
Control) and PROC00030 (Records Retention) for the following records:
FORM01018
PDCA-FTA
REVISION CHANGE:
Revision Date
3/2/06
11/8/06
Comments
Revised entire document from the basic FTA to the PDCA-FTA form.
Replaced the term factor with actual term of what is required for each
area to help in the understanding of the PDAC/FTA process..