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Solid adsorbents were tested for adsorbing oxidized sulfur compounds to identify a selective adsorbent for
completion of an oxidative process that was enhanced by ultrasound irradiation. Therefore, the advantages of
both oxidative and adsorptive desulfurization have been put together for an upgraded system. Gas chromatograms
from a gas chromatograph-sulfur chemiluminescence detector (GC-SCD) evaluate the efficiency and selectivity
of different adsorbents on different model sulfur compounds. As a single adsorbent, acidic alumina adsorbs
5.7 mg sulfur/g of alumina from an oxidized refractory sulfur compound. Acidic alumina is capable of
maintaining its capacity at more than 98% after calcining for regeneration. Adsorption studies were carried
out to find the effect of particle size and surface area along with the pore size of each adsorbent. Acidic
alumina shows promising results as an adsorbent in the ultrasound-assisted oxidative desulfurization (UAOD)
process to achieve ultralow sulfur fuel (ULSF).
1. Introduction
Application of a selective solid adsorbent is an important
phase in novel desulfurization techniques. The sulfur content
limits of fossil fuels are shifting to a further level of ultraclean
fuel. New emission regulations have raised the demand for
ultradeep desulfurization technologies. Scarce global resources
demand higher efficiency improvements along with reduction
in pollutants and new emission control standards. The maximum
level of sulfur compounds in the U.S. for diesel and gasoline
has been reduced from 500 to 15 and 30 ppmw, consecutively
in June of 2006.1,2 The conventional desulfurization methods
are facing challenges to reach this very low sulfur content in
fossil fuels in a feasible way. Organic sulfur compounds (OSCs)
in fossil fuels are converted to SOx upon combustion. These
compounds are sources of secondary pollutants that produce
acid rain. Due to their higher selectivity, SOx are adsorbed to
catalytic converters and occupy the sites that are designed for
CO and NOx reduction. Moreover ultradeep desulfurization
produces a fuel that can be reformed to a sulfur-free hydrogen
source for fuel cell systems.
Hydrodesulfurization (HDS) is the major process in refineries
for sulfur removal through hydrotreating of fuels. Therefore in
order to reach new sulfur content limits, severe conditions are
necessary to produce ultralow sulfur fuel (ULSF). Higher
temperature and pressures, along with more catalysts and longer
residence time, lead to higher operation costs in the refining
process. Deep HDS will at the same time reduce the lubricity
of the treated fuel. A sulfur removal method with a technique
of selective oxidation and adsorption for producing ULSF has
various advantages over HDS, one being the elimination of
hydrogen consumption. Oxidative desulfurization has been
* Corresponding author. E-mail: TFYen@usc.edu.
(1) U.S. EPA. June 1 Marks Historic Milestone in Clean Diesel; June
2006.
(2) U.S. EPA. Program Update: Introduction of Cleaner-burning Diesel
Fuel Enables AdVanced Pollution Control for Cars, Trucks and Buses;
October 2006.
particle size
(m)
pore size
()
surface area
(m2/g)
acidic alumina
activated carbon
zinc oxide
104
45-150
44
58
2
N/A
155
1500
N/A
particle size
pore size
()
surface area
(m2/g)
acidic alumina
basic alumina
neutral alumina
nanopowder alumina
(whiskers)
104 m
104 m
104 m
2-4 nm
58
58
58
N/A
155
155
155
350-720
used for the columns were soaked in toluene to avoid air pores
and channeling inside the media. Soaked adsorbents were then
packed in the columns. The experiments were conducted at room
temperature and atmospheric pressure.
Three different adsorbents were tested for an adsorption capacity
of 0.05 wt % concentration of sulfur in the DBTO solution in
toluene. Acidic alumina (mesh 150), activated carbon with a pore
volume of 2 cm3/g of dry basis, and zinc oxide (mesh -325)
were used for the experiment. The three adsorbents that were used
in the comparison experiment are shown in Table 1. All adsorbents
were equal in volume (3 cm3).
Acidic alumina, activated carbon, and zinc oxide were heated
for 4 h at 250 and 550 C, consecutively, and packed in separate
columns. Effluents were collected from each column.
Alumina is the solid adsorbent of choice for removing model
sulfur compounds. A series of initial experiments were carried out
to compare the adsorbent capacity among different grades of
alumina. Physical characterizations of different types of alumina
are shown in Table 2. The three grades of alumina have the same
particle size and surface area to study the grade effect. Nanopowder
alumina is used to clarify the pore size, particle size, and surface
area as important parameters for adsorption.
Three grades of activated alumina were heated overnight at
200 C. A solution of DBTO in toluene was prepared with 0.05 wt
% sulfur content and passed through each column to collect effluent
samples.
Acidic alumina (mesh 150) and nanopowder alumina (2-4 nm)
were heated overnight at 200 C. Soaked activated alumina in
toluene was then packed in the column. A solution of DBTO in
toluene with known sulfur content was passed through each column
and effluent samples where collected. Both aluminas were calcined
through a temperature program up to 550 C for regeneration.
2.6. Selectivity among Sulfide and Sulfone. Separation of DBT
and DBTO through a solid phase was developed whereas the sulfone
was preferentially adsorbed to alumina in a packed column. In order
to present a feasible method, the recovery of the media is followed
type
recovered
effluent after
250 C (mL)
recovered
effluent after
550 C (mL)
% capacity after
regeneration
acidic alumina
activated carbon
zinc oxide
34.0
21.4
0.0
33.2
9.2
0.7
97.6
57.0
0.0
alumina phase
particle size
surface area
(m2/g)
capacity reduction
(%)
amorphous
R-monohydrate
104 m
2-4 nm
155
350-720
8.8
15.7
toluene
extraction
(ppmw)
DMF
extraction
(ppmw)
alumina
regeneration
(%)
ambient
100
150
200
250
300
400
500
600
101
26
11
8
2
12
10
20
26
212
248
262
223
254
237
25
28
14
32
40
41
50
44
46
92
90
91
Figure 9. Gas chromatogram of the BTO + DBTO solution in toluene from the GC-SCD.
curve shows that 92% of the DBT passes through the column
retaining 8% of the original concentration in the media. No
DBTO peak was observed in the GC injections, confirming the
adsorbance of the total concentration of DBTO to the packed
alumina.
The first peak of DBT appeared in the GC after passing 70
mL of DBT and DBTO mixture in toluene. Since the amount
of soaked toluene in the media was 66 mL, this shows that the
affinity of DBT to adsorb to acidic alumina was very low. The
alumina media from the adsorbate was recovered by DMF polar
solvent that is able to leach out the remaining DBT and the
adsorbed DBTO from the packed acidic alumina to a certain
extent that is not leachable anymore. The mass balance of DBT
and DBTO shows 88% recovery of the alumina media from
the adsorbed DBT and DBTO. The polar adsorption phenomenon was the reason for attracting most of the DBTO from the
toluene mixture with DBT to the media. Acidic alumina was
able to separate DBT from DBTO and pass up to 92% of the
DBT, leaving all the DBTO inside the column. This system
can be used after the UAOD process to adsorb the oxidized
sulfur compounds.
3.4. Competitive Adsorption among Sulfones. There is
different affinity among refractory sulfur compounds toward
adsorption to alumina. A mixture of BTO + DBTO with equal
concentrations of each compound is passed through an alumina
packed column. Figure 9 identifies the peaks for BTO and
DBTO after injection of the BTO + DBTO solution into the
GC-SCD. Figure 10 shows the different affinities in adsorption
between BTO and DBTO molecules to acidic alumina. Sulfur
density, molecule size, and the pore size of the adsorbent are
critical parameters for the different affinities of sulfur compounds toward adsorption.
3.5. Regeneration of Adsorbent and Sulfone Removal. The
original concentration of DBTO solution in toluene was 460
ppm. After heating, the exhausted alumina samples were