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Instruction for
Pressure Reducing Valve
Type 1500
DN40 to DN250
Example of a rating
NP
Year of manufacture
Serial number
Standard
Once the commissioning work has been completed, enter the following data and always specify this additional
information concerning the valve type, pressure and flow ratios, whenever you consult or have reason to
question the manufacture or supplier:
Year of manufacture:
...................................................
Serial number:
...................................................
-1-
CONTENTS
A.
DESCRIPTION
1.
2.
3.
FUNCTION
GENERAL SAFETY GUIDELINES
RECOMMENDED INSTALLATION
2
2
3
B.
COMMISSIONING
1.
2.
3.
4.
5.
6.
4
4
4
5
5
5
C.
FAULT FINDING
D.
7
7
7
7
8
10
10
11
14
15
16
17
18
19
20
21
22
23
E.
SVGW - REGISTRATION
24
F.
HAWLE IN EUROPE
25
-2-
A. Description
1.
Function
The pressure reducing valve reduces a variable inlet pressure (p1) to a constant outlet pressure (p2).
Fluctuating inlet pressures and variable flow rate do not influence the outlet pressure controlled by the pilot
valve. The outlet pressure for the standard version can be set at between 1 bar and 15 bar (standard).
Technical features:
Medium:
Pressure stages:
Flanges:
Material:
Temperature range:
2.
Drinking water
PN 10 (Standard DN 200 and upwards)
PN 16 (Standard up to and including DN 150)
PN 25
Connection dimensions acc. DIN EN 1092 - 2
GGG 40
2 to 40 C
The Hawle HAWIDO regulating valve is designed for use on drinking water supply systems. Please consult
the manufacturer before using it with other media.
Material damage or injury to persons can occur if it is not installed, commissioned, operated or maintained
according to these instructions or to codes of practice.
All technical regulations (e.g. SVGW, VGW, DVGW...) and codes of practice (e.g. VDE, VDI ...), laws and
standards are taken as a minimum standard and must be adhered to and applied.
Work on electrical installations (e.g. installation of magnetic position switches etc.) may only be carried out
by personnel suitably qualified for this work.
The responsibility for layout, installation position and commissioning of the fittings in the pipe work lies with
the designer, installer and/or user. Design or installation errors can adversely affect the operation of the
regulating valve and can create a significant risk. If in doubt please consult us.
-3-
3.
Recommended installation
Before installation all pipe work must be blown or flushed through to prevent any foreign material such as
pieces of wood, stone etc. from entering the valve.
Components:
A
Shutoff gate valve
B
Regulating valve
C
Strainer
D
Mounting adapter
Regulating valves are normally fitted with the valve cover upwards and it is recommended that shutoff valves
be fitted on both sides plus a strainer on the inlet side. According to the installation situation a mounting
adapter may also be required.
For other types of installation please contact us for advice.
-4-
B. Commissioning
1.
Components:
1
2
3
4
5
6
7
8
2.
Preparation
Before commissioning the valve, check that the gate valves on the inlet and outlet sides of the valve are
closed and that the flange connections are correctly tightened and sealed.
On main valve:
Open ball valves (2A and 2B)
Loosen the lock nut on the one-way flow restrictor (5) and turn out the set screw completely
Close ball valve (2C)
Screw in the plug on the optical position indicator to one turn before the sealing point.
Slightly loosen on the highest point a union of the control circuit (approximately one turn).
Loosen the screw on the hand wheel on control valve (6) and turn the hand wheel counter-clockwise
until no resistance is felt from the spring.
3.
Venting
Proceed as follows:
Screw in the plug on the optical position indicator to one turn before the sealing point.
Slowly open the inlet gate valve until water flows into the valve. The valve fills with water and the air escapes
via the slightly opened threaded union and the central plug.
When the valve venting procedure has caused all the air to be expelled from the control circuit, then
retighten the plug screw from the valve cover and the loosened union. Check that all fittings are sealing
properly and tighten if necessary.
Open inlet valve slowly and completely.
-5-
Check:
When the outlet gate valve is opened slightly the valve should close and remain shut. Then reclose the gate
valve.
If the valve does not close, repeat the commissioning from the preceding chapter onwards.
Particular care must then be taken to ensure that the upper valve chamber and control circuit are properly
vented.
4.
Setting
The valve is prepared according to the preceding chapter. The valve is open on the inlet side and closed on
the outlet side.
Proceed as follows:
Slowly open ball valve (2C).The valve then opens and fills the pipe work on the outlet side until a
pressure of 0.4 bar is reached. The valve then closes again.
Gradually and slowly open the gate valve on the outlet side. The valve closes when the outlet line
has filled and no water is consumed. This procedure is dependent on the pipe system and may take
a few minutes.
Create a normal consumption of water for the valve size (e.g. by opening a hydrant) so that the
outlet pressure can be set by means of the hand wheel on the control valve (6) (turning in clockwise
direction increases the pressure).
Note:
Pause a while between each half turn of the hand wheel until the hydraulic system has stabilised. Check the
pressure on the outlet side on the pressure gauge.
If the required outlet pressure (dynamic pressure or static pressure the difference is approximately 0.5 bar)
is set to requirement tighten the screw on the hand wheel.
5.
If the HAWIDO does not operate quietly, or pressure shocks occur in the supply network, this can be
corrected by adjustment one-way flow restrictor (5).
Procedure:
Loosen the locknut. Screw in the set screw clockwise with a screwdriver until the valve operates quietly and
then retighten the lock nut.
Attention:
The setting screw must always remain at least 3 - 5 turns open, otherwise the valve will not reopen after the
closing sequence.
6.
HAWIDO's are tested during manufacture for both leakage and function. When checking for leakage on site
particular attention must therefore be given to flange connections, the control line and the plug screw on the
valve cover and these must be further tightened if necessary.
-6-
C. Fault finding
Symptoms
Possible cause
Action
Loud noise
Erratic operation
Original pressure value is not
reached
Epoxy-coating damaged
-7-
The operating pressure reducing valve must first be hydraulically shut off as follows:
-
Slowly close the gate valves after and before the valve
Slowly close ball valve (2A, 2B, 2C)
The valve is taken out of operation and the maintenance can be accomplished.
2.
2.1 General
Our long experience with diaphragm valves that are controlled by the flow medium indicates that our
HAWIDOs normally function trouble-free for many years. Regular maintenance is, however, necessary to
ensure continued reliable operation.
Under normal operating conditions the following should be carried out:
Once a year, the valve should be checked for correct operation (function check)
Once a year, the filters upstream of the valve and in the control lines should be cleaned
Every four or five years, the inner working components should be checked, and worn parts replaced
(maintenance).
Under unusual operating conditions (e.g. with water which contains quantities of suspended matter, high
pressure reduction, small flow rates etc) maintenance should be carried out more frequently.
Maintenance label:
Functional check:
Annually
Maintenance
-8-
After the check open the gate valves before and after the valve.
Disassembling the control valve (see chapter: Repair kits an spare parts)
Undo the screw on the hand wheel
Turn the hand wheel counter-clockwise until no resistance from the spring can be felt
Undo housing screw
Undo the guide screw item 8 and the seat item 6.
Replace the diaphragm, the O-ring and if necessary also the seat seal
Visually inspect the inner surfaces of the housing and clean if necessary, including the cover item 2
Assemble the control valve
Refit the fittings of the control line which had been put beside.
-9-
After the functional check, the valve on the inlet side should be completely open. Check whether the valve is
open completely on the outlet side.
-10-
3.
Several spare parts are normally required for the four or five yearly maintenance and these can be obtained
as a repair kit for:
The type. Numbers are shown in the parts lists and spare parts lists. Attention: When ordering spare parts,
always specify the valve type, serial number and year of manufacture.
As of: 20.1.2006/EI
-11-
Article number
ND 40
ND 50
ND 65
ND 80
ND 100
Body
GGG 40
Valve cover
GGG 40
Guide pin
Bronze
Spindle
stainl. steel
Seat
stainl. steel
Counter seat
stainl. steel
Bronze
Seal
EPDM
Seal carrier
stainl. steel
--
--
--
Seal carrier
GG 25
--
--
Diaphragm PN10/16
EPDM
Diaphragm PN25
EPDM
Pressure disc
stainl. steel
--
--
--
Pressure disc
GGG 40
--
--
11
Nut
stainl. steel
12
Spring
stainl. steel
13
Cover guide
Bronze
14
Hexagonal screw
stainl. steel
15
O-Ring
NBR
16
Washer
stainl. steel
17
GSK-adhesive
18
Maintenance adhesive
--
--
--
--
--
--
--
10
Material
Main valve
PN10/16
Main valve
PN25
PN10/16
PN25
ND40 und ND50 valve cover with " thread: up to serial number 14732 (end of July 2003)
not interchangeable
** for modified counter seat declare the nominal size of the valve, the article number and the serial number
As of: 13.1.2006/tbo
-12-
Item Description
ND 125
ND 150 new
ND 200
ND 200^
Body
GGG 40
Valve cover
GGG 40
Guide pin
Bronze
Spindle
Stainl. steel
Seat
Stainl. steel
Counter seat
Stainl. steel
Bronze
Seal
EPDM
Seal carrier
GG 25
Diaphragm PN10/16
EPDM
Diaphragm PN25
CR
--
10
Pressure disc
GGG 40
11
Nut
Stainl. steel
12
Spring
Stainl. steel
Stainl. steel
Cover guide
Bronze
Bronze
--
--
14
Hexagonal screw
Stainl. steel
15
O-Ring
NBR
16
Washer
Stainl. steel
17
GSK-adhesive
18
Maintenance adhesive
--
--
--
--
21
Bracket
Stainl. steel
--
--
Main valve
PN10/16
Main valve
PN25
--
PN10/16
PN25
13
^
*
Article number
Material
valid for valves ND150 up to serial number 14890 (from September 2003)
PN10
PN16
not interchangeable, PN10; ^PN16
** for modified counter seat declare the nominal size of the valve, the article number and the serial number
As of: 13.1.2006/tbo
-13-
Item Description
Material
ND 250
ND 250^
Body
GGG 40
Valve cover
GGG 40
Guide pin
Bronze
Spindle
Stainl. steel
Seat
Stainl. steel
Counter seat
Stainl. steel
Seal
EPDM
Seal carrier
GG 25
Diaphragm
EPDM
--
Diaphragm
CR
--
10
Pressure disc
GGG 40
11
Nut
Stainl. steel
12
Spring
Stainl. steel
13
Cover guide
Bronze
14
Hexagonal screw
Stainl. steel
15
O-Ring
NBR
16
Washer
Stainl. steel
17
GSK-adhesive
18
Maintenance adhesive
--
--
19
Allen screw
Stainl. steel
20
Seat seal
NBR
21
Bracket
Stainl. steel
Main valve
Repair kit comprising items
7,9,15,18,20
Article number
PN10
PN16
As of: 13.1.2006/tbo
PN 10/16
-14-
As of: 20.1.2003/EI
-15-
Item.
Description
Material
Article number
PN 16/25
Body
RG 5
Cover
RG 5
Seat
INOX
Bracket
INOX
O-Ring
NBR
Seal support
O-Ring
NBR
Guide spigot
Bronze
Diaphragm
EPDM
10
Pressure disc
Bronze
11
Stainless steel
12
Nut
Stainless steel
13
Seal
Fiber
14
Pressure screw
Stainless steel
15
Bronze
16
Adjuster wheel
PV 30
17
Stainless steel
18
Stainless steel
19
Spring standard
Stainless steel
Stainless steel
Regulating range:
Control valve (standard)
1.5 15bar
0.2 5bar
As of: 16.8.2005/TBO
-16-
As of: 20.1.2003/EI
-17-
As of: 20.1.2003/EI
-18-
As of: 20.1.2003/EI
-19-
3.8 Control line HAWIDO Type 1500 ND40 up to ND65 (Parts list)
Item
Description
Material
Article number
ND 40
ND 50
ND 65
Seal
Steel/NBR
Orifice
Stainless steel
Connector
Stainless steel
Transition sleeve
Stainless steel
Reduction nipple
Stainless steel
Adjuster nipple
Stainless steel
Screw in elbow
Stainless steel
Connector elbow
Stainless steel
T Connector
Stainless steel
10
Venting screw
Stainless steel
11
Plug
Stainless steel
12
Ball valve
Stainless steel
14
Y filter
Stainless steel
15
Brass
16
Pressure gauge*
Stainless steel
17
Barrel nipple
Stainless steel
18
Barrel nipple
Stainless steel
19
Barrel nipple
Stainless steel
20
Tube
Stainless steel
d 12x1.5
d 12x1.5
d 12x1.5
21
Main valve
22
Control valve
23
Strainer mesh
Stainless steel
24
Connection seal
POM
Stainless steel
/POM
26
Stainless steel
27
Aluminium
* Please state pressure range (0 - 6 bar; 0 - 10 bar; 0 - 16 bar, 0-25 bar, 0-40 bar)
Item 1 and 10: starting from serial number 14732 with thread in place of 3/8 (End of July 2003)
As of: 13.1.2006/TBO
-20-
3.9 Control line HAWIDO Type 1500 DN80 up to ND125 (Parts list)
Item
Description
Material
Article number
ND 80
ND 100
ND 125
Seal
Steel/NBR
Orifice
Stainless steel
Connector
Stainless steel
Transition sleeve
Stainless steel
Reduction nipple
Stainless steel
Adjuster nipple
Stainless steel
--
--
Screw in elbow
Stainless steel
Connector elbow
Stainless steel
T Connector
Stainless steel
10
Venting screw
Stainless steel
11
Plug
Stainless steel
12
Ball valve
Stainless steel
14
Y filter
Stainless steel
15
Brass
16
Pressure gauge*
Stainless steel
17
Barrel nipple
Stainless steel
18
Barrel nipple
Stainless steel
19
Barrel nipple
Stainless steel
20
Tube
Stainless steel
d 12x1.5
d 12x1.5
d 12x1.5
21
Main valve
22
Control valve
23
Strainer mesh
Stainless steel
24
Connection seal
POM
Stainless steel
/POM
26
Stainless steel
27
Aluminium
* Please state pressure range (0 - 6 bar; 0 - 10 bar; 0 - 16 bar, 0-25 bar, 0-40 bar)
As of: 13.1.2006/TBO
-21-
3.10 Control line HAWIDO Type 1500 ND150 up to ND300 (Parts list)
Item
Description
Material
Article number
ND 150
ND 200
ND 250
Connection seal
Steel/NBR
Orifice
Stainless steel
Connector
Stainless steel
Transition sleeve
Stainless steel
Reduction nipple
Stainless steel
Adjuster nipple
Stainless steel
--
--
--
Screw in elbow
Stainless steel
Connector elbow
Stainless steel
T Connector
Stainless steel
10
Blanking plug
Stainless steel
11
Blanking plug
Stainless steel
12
Ball valve
Stainless steel
14
Y strainer
Stainless steel
15
Brass
16
Pressure gauge*
Stainless steel
17
Barrel nipple
Stainless steel
--
18
Barrel nipple
Stainless steel
19
Barrel nipple
Stainless steel
20
Tube
Stainless steel
d 12x1.5
d 12x1.5
d 12x1.5
21
Main valve
22
Control valve
23
Strainer mesh
Stainless steel
24
Connection seal
POM
Stainless steel
NBR
Stainless steel
27
Aluminium
* Please state pressure range (0 - 6 bar; 0 - 10 bar; 0 - 16 bar, 0-25 bar, 0-40 bar)
As of: 13.1.2006/TBO
-22-
As of: 6.4.2004/tbo
-23-
Item Description
Material
Article number
DN 40
DN 50
DN 65
DN 80
DN 100
Pin
Stainl. steel
Adapting nipple
Stainl. steel
Seal
steel/NBR
Housing
Stainl. steel
Gasket
EPDM70
Sight tube
Glass
Plug
Stainl. steel
Position indicator
Item Description
Material
Article number
DN 125
DN 150N
DN 200
DN 250
DN 300
Pin
Stainl. steel
Stainl. steel
Seal 3/4
steell/NBR
Housing
Stainl. steel
Gasket
EPDM70
Sight tube
Glas
Plug
Stainl. steel
Position indicator
As of: 22.7.2005/tbo
-24-
E. SVGW - Registration
-25-
F. Hawle in Europe
Addresses:
Hawle Armaturen AG
Postfach 152
CH-8370 Sirnach
info@hawle.ch
Telefon 071 969 44 22
Telefax 071 969 44 11
Telefon 08654 63 03 - 0
Telefax 08654 63 03 60
Hawle Kft
Dobogokoi ut 5
H-2001 Szentendre
Hawle GmbH
Pezinsk 30
SK-903 01 Senec
Telefon 02 45 92 21 87
Telefax 02 45 92 21 88
Telefon 0268 47 78 81
Telefax 0268 41 75 91
Telefon 09 2 931 12 77
Telefax 09 2 931 04 36
Partners:
-26-