GE Energy

Rev. : A
Page : 1/1

OPERATION AND MAINTENANCE MANUAL

COMPONENT LITERATURE

EQUIPMENT DEFINITION
GE DEVICE

: 77FD-1 TO 3

DESIGNATION

: FLOW DIVIDER MAGNETIC PICKUP-SPEED

SUPPLIER

: AI-TEK

TYPE

: 70085-1010-245

LITERATURE REFERENCE

EF-001-02-F1 REV.A (5 PAGES)

All right reserved copyright

OMML_0424_11_77FD-1T3_A_EN

Revision: A

Date: 05/2012

960-0117-001

REVISIONS
LTR

A
B
C
D
E

DESCRIPTION

DATE

Original Release per C.O.6061

Revised Product Description per C.O.6218
Revised per C.O.6293
Re-written per ISO/IEC 17050-1 requirements
C.O.6477
Number 960-0117-001 was 940-0117-001 C.O.6485

APVD

6/4/08
4/3/09
9/15/09

JH

8/11/10

CSK

8/23/10

CSK

CSK
CSK

RECORD OF REVISION STATUS OF EACH SHEET

1

10

11

12

13

14

REGULATORY DOCUMENT
APPROVALS

16

17

CS Kalley

8/5/10

CHECKED

CSKalley

8/9/10

DSGN ENGR

CSKalley

8/9/10

QUAL ENGR

CEGerard

8/10/10

MFG ENGR

ERuman

8/9/10

18

19

20

21

22

23

24

25

26

27

28

29

AI-TEK Instruments, LLC

CHESHIRE, CT USA 06410

DATE

PREPARED

EF-001-02-F1 REV A

15

TITLE:

DECLARATION OF CONFORMITY
SIZE

CODE IDENT.
NUMBER

A 1XP56

DWG. NO.

960-0117-001
CAD

SHEET 1 OF 2

CONTINUATION SHEET
SUPPLIERS DECLARATION OF CONFORMITY
(in accordance with ISO/IEC 17050-1)
NUMBER 960- 0117- 001
ISSUERS NAME & ADDDRESS: AI-TEK Instruments, LLC
152 Knotter Drive, Cheshire, CT 06410 USA
Telephone: (203)271-6000 FAX: (203)271-6200
OBJECT OF THE DECLARATION: Self generating variable reluctance speed sensors,
models: 70085-1010-245, -249, 392, -403, -405, -415, -416, & -429
The object of the declaration described above is in conformity with the requirements
of the following documents:
EN 60079-0:2006: Electrical apparatus for explosive gas atmospheresGeneral requirements
EN60079-15:2005: Electrical apparatus for potentially explosive atmospheres Type of Protection: n
ATEX Directive 94/9/EC
ADDITIONAL INFORMATION:
1. The flying leads shall be terminated in a suitable ATEX approved terminal enclosure
when terminated in a classified (Zoned) area.
2. These devices shall only be installed in applications where the operating
temperature is between -55oC and +220oC.
3. These sensors are considered to be inherently benign in the context of the EMC
Directive 2004/108/EC, Article 1(3).
4. These devices comply with the requirements of the above standards and the ATEX
directive 94/9/EC for use in a Category 3G area when installed in a non-incendive
field circuit per AI-TEK Installation Instruction 960-0112-001 (960-0113-001 for
70085-1010-429). The component will be marked in compliance with the
requirements:
II 3 G
Ex nA II X T2
-55qC Tamb 220C
Signed for and on behalf of:
AI-Tek Instruments, LLC
Cheshire, CT USA 3 August 2010

--------------------------------------------------Craig Kalley, Sr. Product Engineer

SIZE
EF-001-02-F1 REV A

CODE IDENT.
NUMBER

1XP56

DWG NO.:

960-0117-001

REV E
SHEET 2

960-0112-001

REVISIONS
LTR

D
E
F
G

DESCRIPTION

DATE

Redrawn; Replaces Rev C with change per C.O.6061

Revised per C.O.6084 KAE
Revised Manufacturer per C.O.6218 KAE
Revised Marking C.O.6494

APVD

6/4/08
7/15/08
4/3/09
9/14/10

JH
CSK
CSK
CSK

RECORD OF REVISION STATUS OF EACH SHEET

1

10

11

12

13

14

REGULATORY DOCUMENT
APPROVALS

16

KAErasmus

5/29/08

CHECKED

JHamed

6/4/08

DSGN ENGR

JHamed

6/4/08

QUAL ENGR

CEGerard

6/5/08

MFG ENGR

PJulian

6/4/08

17

18

19

20

21

22

23

24

25

26

27

28

29

AI-TEK Instruments, LLC

CHESHIRE, CT USA 06410

DATE

PREPARED

EF-001-02-F1 REV A

15

TITLE:

INSTALLATION INSTRUCTIONS
SPEED SENSORS
SIZE

CODE IDENT.
NUMBER

A 1XP56

DWG. NO.

960-0112-001
CAD

SHEET 1 OF 3

CONTINUATION SHEET

INSTALLATION INSTRUCTIONS FOR MAGNETIC

SPEED SENSORS
Page 1 is for Document Control Only and is not included.
EC COMPLIANCE:
This non sparking device conforms to the requirements of EN 60079-15:2005 & EN 600790:2006 for use in a Group II category 3 G, zone 2 hazardous environment. The safety of
operation is assured by the design and construction of the unit. Its operating circuitry features
low energy capability, very low capacitance and inductance and is mounted in a fully
encapsulated, stainless steel housing with no significant amount of light metal. It has a very low
temperature rise, <10C over the ambient or mounting temperature.
MANUFACTURER:
Al-TEK Instruments, LLC.
152 Knotter Drive
Cheshire, CT 06410
Models: 70085-1010-245, -249, -392, -403, -405, -415, -416
MARKING:
II 3G
Ex nA II X T2
-55C < Tamb < 220C
Al-TEK/70085-1010-nnn xxx Date Code (Two Digit Year,
|
Single Digit Month Code)
|__ Model Number & Customer Number when applicable
Customer number is determined by Purchase Order

MONTH
JAN
FEB
MAR
APR

CODE
A
B
C
D

DATE CODE
MONTH
CODE
MAY
E
JUN
G
JUL
H
AUG
J

MONTH
SEPT
OCT
NOV
DEC

CODE
K
L
M
N

Factory Mutual Required Marking.

TEMPERATURE RATING:
Operating/Mounting temperature: -55C to 220C

SIZE

EF-001-02-F1 REV A

CODE IDENT.
NUMBER

1XP56

DWG NO.:

960-0112-001

REV G
SHEET 2

CONTINUATION SHEET
STANDARD SENSOR INSTALLATION SEE FIGURE #1:
1. If a feeler gauge can be used, select the gauge with the proper thickness and place it over the
highest point on the target. Thread the sensor into the mounting bracket until it touches the
selected gauge, then tighten the locknut.
2. If a feeler gauge cannot be used, thread the sensor into the threaded hole finger tight against a
tooth or the largest diameter of the stationary target. Back the sensor out of contact until the
desired air gap is set, then tighten the locknut. A full CCW revolution results in an air gap of:
one divided by the number of threads per inch.
EXAMPLE: 5/8 -18 THREAD = 1/18 = .056.
SENSORS WITH INTERNAL PIPE THREADS FOR CONDUIT FITTINGS:
Install the conduit fitting into the sensor egress internal thread and finger tighten. While holding the
sensor hex body with a 1 wrench, tighten the conduit fitting and locknut(s).
DO NOT EXCEED 100 POUND-INCHES FOR 5/8 OR 3/4 HOUSINGS.
MAINTENANCE:
This component requires no maintenance or recalibration other than periodic checks to ensure
that it is relatively clean and secure (no loose locknuts).
USER PRECAUTIONS:
Contact between the sensor and a rotating target may cause damage to the sensor. Always adjust
the air gap between the sensor tip and the target while the target is motionless with its largest
diametrical feature in front of the sensor. After the adjustment, slowly rotate the target by hand, if
possible, to ensure that there is no contact due to run out.

SIZE

EF-001-02-F1 REV A

CODE IDENT.
NUMBER

1XP56

DWG NO.:

960-0112-001

REV D
SHEET 3