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ABSTRACT
The 30,000Te new-built launch barge CNOOC 229 was used to launch
the 16,200Te Jacket for the PY30-1 Project. This is the first time to
adopt a small-hole flooding scheme to launch and self-upend a large
jacket in the Chinese waters. The jacket is designed with 13 mm freeflooding holes at the jacket bottom members to self upend the jacket
upon launch. This paper describes the launch and self-upend analysis
methodology whose findings are used to determine the pre-launch
condition and guide the jacket installation design and operation
procedures. The software MOSES is used to perform the 3-D time
domain launch and self-upending simulations. The analysis results are
used to predict barge and jacket trajectory, check barge and jacket
stability, verify barge global strength and rocker arm strength, and
perform jacket structural analyses during launch and just upon launch.
The parametric sensitivity study of jacket launch and self-upend
analyses are performed to gauge the effect of jacket weight and CoG
variation on the jacket launching and upending, thus identifying
hazards and risks during jacket installation and developing contingency
plans to ensure a safe operation.
NOMENCLATURE
EL
CNOOC
MSL
LCG
TCG
VCG
CoG
GM
= Elevation
= China National Offshore Oil Corporation
= Mean Sea Level
= Longitudinal center of gravity
= Transverse center of gravity
= Vertical center of gravity
= Center of Gravity
= Metacentric Heights
INTRODUCTION
The Panyu 30-1 Gas Field is located at Liuhua Block 07 area in the
basin of Pearl River Delta in South China Sea. The PY30-1 Platform is
400
where
S = cI + fC + K
BASIC ALGORITHMS
Time domain processes were used to initiate jacket launch and upend
analyses, which are simply a set of configurations which satisfy the
basic equations of motion. The equations of motion are quite important
since they are the only means of properly accounting for all aspects of
this problem of interest. Unfortunately, the time domain analyses are
also computationally expensive. These equations of motion are
differential equations, or called Integro-Differential Equations. A
Newton Method is employed to provide an effective solution by
converting them into a sequence of algebraic equations. There are many
techniques which can be used in this process, each of which can claim
superiority in certain situations. The one which seems to work well in
most circumstances, and is described below, is the Newmark method.
The equations of motion can be written as follows:
(1)
Iq(t ) + Cq (t ) + Kq (t ) = s
is the
(2)
from
Eq. 2 yields
(3)
where
a = 1
1
2
d = 1
,
2
1
1
c=
,
,
2
e = 1 ,
f =
b =
(4)
Combining Eq. 3 and Eq. 1 gives the following equation which can be
solved for the location at t2.
S [ q (t 2 ) q (t 1 ) ] = s
Head Seas
Quarter Seas
1,283kN
156kN
904kN
2,342kN
1,463kN
379kN
12,555kN
14,397kN
Beam Seas
1,625kN
580kN
17,730kN
19,935kN
The following points highlight the operation criteria associated with the
launch of the jacket:
1) During launch, the intact jacket bottom clearance shall be no less
than 5.0m or 10% of water depth (200m), whichever is greater,
that is, 20.0m. When one compartment is damaged, the jacket
clearance shall be greater than 0.0 m.
2) Based on the nominal total intact buoyancy, the jacket reserve
buoyancy shall comply with the following criteria.
y After launch, the intact reserve buoyancy shall be no less than
15%;
y After launch, when one compartment is damaged, the reserve
buoyancy shall be no less than 5%.
3) After launch, the transverse and longitudinal metacentric height
GM shall be a minimum of:
y The Intact GM shall be no less than 0.5 m;
y The Damaged GM shall be no less than 0.2 m.
200.62m
2.5m
5.7 8.7 sec
ISSC
1.0m/sec
17.6m/sec
NPD
q(t2 ) = q(t1 ) +
q (t2 ) = q (t1 ) + q(t1 ) +
1
q (t2 ) = q (t1 ) + q (t1 ) + 2 q(t1 ) + 2
2
where = t 2 t1 and , , are constants. Eliminating
Value
(6)
(5)
401
4)
R=
LAUNCH ANALYSES
S W
100%
(7)
W
Where R is the reserve buoyancy, S is the submerged buoyancy and W
is the jacket weight.
Jacket Model
The MOSES jacket model was converted from the SACS in-place
jacket model. The coordinate system of the jacket is the in-place
coordinate system, where the origin is located at the waterline and the
center of the jacket. The x axis is positive towards Row 4, the y axis is
positive towards Row B, and the z axis is positive up. Fig. 2 shows a
plot of the MOSES model and defines the coordinate system.
Parameter
Weight
158517.67 kN
XCG
YCG
ZCG
KXX
-0.20 m
-3.64 m
-113.99 m
68.90 m
KYY
69.10 m
Submerged
Buoyancy
XCB
YCB
ZCB
Res. Buoyancy
w/
members
void
Res. Buoyancy
w/
members
flooded
KZZ
33.90 m
Maximum
Ballast
1554.4 kN
1625.1 kN
1631.5 kN
1554.4 kN
1625.1 kN
1631.5 kN
1554.4 kN
1625.1 kN
1631.5 kN
1554.4 kN
1625.1 kN
1631.5 kN
Bottom
Elevation
-189.000 m
-167.800 m
-146.000 m
-189.000 m
-167.800 m
-146.000 m
-189.000 m
-167.800 m
-146.000 m
-189.000 m
-167.800 m
-146.000 m
Top
Elevation
-167.800 m
-146.000 m
-124.300 m
-167.800 m
-146.000 m
-124.300 m
-167.800 m
-146.000 m
-124.300 m
-167.800 m
-146.000 m
-124.300 m
Parameter
Analysis
ID
BLLA1
TRMA1
WTA1
BLLA4
TRMA4
WTA4
BLLB1
TRMB1
WTB1
BLLB4
TRMB4
WTB4
Value
187,444.59 kN
The length overall of the launch barge is 215.00m, the breath moulded
is 52.50m, the depth moulded is 14.25m, the lightship weight is
approximately 27075.44Te with LCG = 111.41m, TCG = 0.00m and
VCG = 8.08m. Fig. 3 shows the coordinate system of the launch barge
model.
7.17 %
402
Intermediate
Position
GM
8.88 > 0
Pre-Tipping
Position
GM
9.34 > 0
Heel
Angle
Heel
Angle
0.19 < 1
0.16 < 1
For all cases associated with the launch optimization study, the nominal
jacket weight and CoG were used. In addition, the jacket initial position
was held constant at 32 meters aft of the bow and a dynamic coefficient
of friction of 0.06 was used for all the cases. The results indicated that
the combination of the 11m draft amidships and 4.25 trim by stern is
an optimal pre-launch condition when considering all aspects. This
deeper draft and larger trim combination provides smaller rocker arm
reactions than some of the shallower drafts while maintaining adequate
stability during launch and ensuring barge global strength.
Figs. 4~7 show the initial position, jacket tipping, jacket separation and
final position of the jacket base case launch trajectory.
50 kts
20
Min. GM
0.0 m
1.4
Heel Angle
acceptable
Fig. 6: Base Case Jacket Launch at Separation (t = 56.02sec)
403
Maxima
Barge CG Long. velocity
Jacket CG Long. velocity
Jacket CG Vert. velocity
Fig. 7: Base Case Jacket Launch at Final Position ( t = 100.63sec)
-2.00 m/s
3.55 m/s
-3.17 m/s
Minima
The relative motion between the barge and the jacket after separation
was examined by looking at the relative velocities of the jacket and
barge. As shown in the launch output results, the barge and jacket are
moving in opposite directions at separation. The relative velocity in the
x direction is 5.25 m/sec, much greater than the minimum requirement
of 1.0m/sec. The clearance between the jacket and the barge was also
examined. The minimum distance between the rocker pin and the
trailing ends of the launch legs was 7.61m. This is greater than the
7.535m depth of the tilt beam. In addition, the clear separation between
tips of rocker arms and aft ends of launch cradles has been examined by
plotting the trajectory of the tips of rocker arms and the aft ends of
launch cradles, respectively.
-19.42
-0.55
-0.13
-0.13
0.00
For the base case, the results of the stability study are presented in
Table 7. The predicted time for the jacket separating is 56.2sec, which
has a general agreement with actual separation record of jacket launch.
That is, 47sec.
Table 7. Base Case Jacket Launch Analysis Results
Initial Conditions
Jacket Weight
Jacket CG, in part system
Jacket Buoyancy
Jacket CB, in part system
Draft amidships
Trim Angle by stern
158518 kN
X=-0.20m, Y=-3.60m, Z=-114.00m
187445 kN
X=-0.10m, Y= -3.50m, Z= -110.90m
11.00 m
4.25
Jacket Tipping
Time
Length of Leg on deck
Port Rocker Load
Stbd Rocker Load
Total Rocker Load
Percent of Jkt Weight
Jacket Trim Angle
Barge Trim Angle
Jacket Displacement
Jacket Velocity (x)
Jacket Velocity (y)
Jacket Velocity (z)
Barge Velocity (x)
Barge Velocity (y)
Barge Velocity (z)
38.13 sec
71.32 m
43022 kN
41706 kN
84729 kN
53 %
6.56
6.56
72132 kN
3.04 m/sec
0.01 m/sec
-0.22 m/sec
-0.79 m/sec
0.00 m/sec
-0.09 m/sec
Jacket Separation
56.20 sec
1.09 m
14607 kN
14111 kN
28718 kN
18 %
18.34
4.93
N/A
3.26 m/sec
0.01 m/sec
-3.11 m/sec
-1.99 m/sec
0.00 m/sec
-0.04 m/sec
The analysis results show that all the parametric launch analysis results
meet the minimum requirements. To sum up, the maximum rocker
reaction at tipping time is equal to 55% of the jacket weight at Case 10.
The maximum rocker reaction at separation time is equal to 18% of the
jacket weight at some load cases. The minimum bottom clearance is
115.86m at Case 4. The barge/jacket minimum relative velocity is
4.77m/s at Case 11, greater than the required 1.0m/sec. The
submergence of the barge during launch is 24.06m at Case 11, less than
the allowable 38m.
Maxima
Jacket Displacement
Jacket Trim Angle
Jacket Roll Angle
Jacket Yaw Angle
Barge Trim Angle
Barge Roll Angle
Barge Yaw Angle
Jkt dive depth @ top
Barge keel submergence
179227 kN
18.68
0.58
0.20
6.64
0.00
0.12
83.00 m
23.40 m
Structural checks were also performed on the base case jacket and the
parametric jacket with the XCG shifted -0.5 meters. This parametric case
was chosen as it resulted in the highest rocker arm reaction. During the
launch analysis, load cases are generated at time steps where a launch
truss joint crosses the rocker pin and at time steps where the rocker pin
is half way between two launch truss joints. The software saves the
loads acting on the jacket at each of these load cases and then performs
structural checks during the launch post processing. For the base case
404
members, have two 13mm small holes that allow free flooding.
Each upend analysis began with the jacket free-floating in its postlaunch condition with Row B roughly at the waterline. All freeflooding members are assumed to be empty at the initial position. Two
types of upend analyses were performed. First a static upend was
analyzed. This floatation analysis simply fills all floodable members
100% and finds a new floating equilibrium position. The second
analysis is a time-domain upending study. This analysis begins with the
jacket in the initial position but allows the floodable members to fill
dynamically through the 13mm holes. The time domain analyses were
performed for duration of 10,000 seconds. The small-hole dynamic
flooding time is controlled by the flooding flow rate governed by the
following equation:
Table 9. Structural Check Load Cases for Base Case Launch Analysis
Time
Time
Time
Time
Time
Time
Time
13.00s
13.44s
13.87s
13.99s
14.11s
16.54s
18.71s
20.69s
22.55s
22.64s
22.73s
22.82s
22.91s
24.73s
26.50s
28.19s
29.87s
29.99s
30.11s
30.21s
30.31s
32.14s
33.98s
34.05s
34.12s
35.04s
35.97s
36.86s
37.75s
37.88s
38.01s
38.11s
38.21s
39.29s
40.41s
41.57s
42.74s
42.85s
42.97s
43.07s
43.17s
44.34s
45.46s
46.51s
47.51s
47.64s
47.77s
47.87s
47.96s
49.04s
50.10s
51.13s
52.14s
52.23s
52.31s
52.41s
52.50s
53.25s
53.99s
54.72s
55.44s
55.55s
55.66s
55.73s
58.13s
60.13s
62.13s
64.13s
66.13s
68.13s
70.13s
72.13s
74.13s
76.13s
93.04s
Q = UAC f 2 gh
(8)
Two passes were made through the structural solver. Before tipping the
flexibility of the barge was accounted for and after tipping a rigid barge
was assumed. The connection between the jacket and the barge was gap
elements between the launch leg nodes and the nearest barge node.
Before tipping, launch leg nodes on the barge get gaps, and after
tipping, the jacket nodes on the tilt beams (at least two per leg) get gaps.
Prior to tipping, the interaction of the jacket with the barge is entirely
due to the gaps and the forces in the gaps are the force which is
transmitted between the two bodies. After tipping, the rocker load was
applied as two trapezoidal distributions, each half the length of the
rocker arm and symmetric about the rocker pin. The sketch in Fig. 8
illustrates the load distribution. Since the rocker distribution is the sum
of the other forces acting on the jacket, the loads in the gaps after
tipping should nominally be zero.
The base case jacket with nominal weight, nominal CoG and no
damaged compartments was upended in the numerical simulations.
Table 10 presents the initial floating condition, the time domain step
associated with the minimum bottom clearance and the orientation of
the final upended jacket. Since not all floodable members were 100
percent full at time step 10,000sec, the final upended position
represents the static upended condition with all the flooding tanks
completely full. RX denotes the major angle of rotation as the jacket
upends around its x axis.
UPEND ANALYSES
Figs. 9 and 10 show the initial free floating jacket and the upended free
floating jacket. Figs. 11 and 12 show the jacket inclination angles and
the bottom clearance, respectively, during upend. As shown in the
figures, the minimum bottom clearance is 10.96m occurred at the time
7,153sec during jacket self-upend, which is greater than 10m of the
minimum criteria. During self upending when the CoB goes from being
The PY 30-1 jacket is designed to be self upended with the help of the
free-flooding jacket bottom members. As mentioned in the model
description, the jacket members at EL(-)183m and EL(-)196.7m, the
jacket framing members between these two elevations, and the mudmat
405
below the CoG to above the CoG, the jacket GM and righting arm are
minimal at this transition point. Table 10 shows that at the time of
4,173 sec the jacket appears to have a minimum GM where GMT =
1.07m and GML = 0.76m. The predicted time for the nominal jacket to
self upend is approximately two and a half hours, which has a general
agreement with the actual self-upending record of approximately two
hours and 45 minutes. However the size of flooding holes may been
further investigated to determine the optimum hole size for fast
transition through the low GM region. Larger diameter holes can
decrease the self upending time in the field, thus reducing the jacket
heel, while smaller diameter holes can ensure the strength integrity of
jacket structure.
A parametric study of the self upend was performed to gauge the effect
of jacket weight and CoG variations on the upending. The parametric
cases are the same as those used for the launch parametric study with
the exception of Cases 10 and 11 which varied the coefficient of
friction of the launch ways. Table 11 summarizes the parametric
upending study.
Table 11. Summary of Parametric Upend Analyses
Time
Domain
Min. Bottom
Clearance
10.96 m
13.12 m
6.46 m
91.67 m
8.4 m
Case
406
RY
RZ
1.63
-0.56
-0.03
6.02 m
1.94
-0.3
-0.02
27.50 m
33.52
-3.2
2.38
10.37 m
2.24
7.35
0.39
RX
9.08 m
10.27 m
2.36
-9.2
-0.51
9.66 m
10.60 m
-8.69
-0.88
0.03
Bottom
Clearance
Time
Domain
Min. Bottom
Clearance
11.78 m
10.26 m
13.58
-1.08
-0.13
21.14 m
12.62 m
2.7
-0.86
-0.06
Case
As the launch analysis shows, the barge and jacket are moving in
opposite directions during separation. The relative velocity in the x
direction is 5.25 m/sec, much greater than the minimum requirement of
1.0m/sec. The minimum distance between the rocker pin and the
trailing ends of the launch legs was 7.61m, which is greater than the
7.535m depth of the rocker arms. There is a clear separation between
tips of rocker arms and aft ends of launch cradles, which has been
examined by plotting the trajectory of the tips of rocker arms and the
aft ends of launch cradles, respectively.
RY
RZ
12.07 m
13.37 m
1.17
-0.38
-0.02
12
6.96 m
7.67 m
6.25
-4.6
-0.45
13
6.715 m
7.45 m
6.29
-4.79
-0.47
14
6.625 m
7.47 m
6.16
-4.81
-0.48
The jacket parametric upend study indicates that when the weight of the
jacket increases to a certain degree, there will be no adequate bottom
clearance to meet the minimum clearance requirement. Also, if the
weight of the jacket decreases to a certain degree, the incline angle of
the jacket upon upending may become too large. This may cause
difficulty in accessing the partially upended jacket and hooking up the
lifting riggings in a large inclined rigging platform. As Table 11 shows,
when the jacket weight decreases by 2.5%, the roll angle of the jacket
upon upending will be 33.25 degree. To avoid these installation
difficulties the jacket weight should be well controlled within a
tolerance of 1%, which posed a challenging task in jacket design and
fabrication. Consequently the Dyneema ropes were selected to replace
the conventional steel slings to lower jacket onto the seabed. The
Dyneema rope is very light and easy to handle for lifting rigging
connection. In case of large incline angle of the jacket, the rigging
platform can be accessed through one of the four outer leg access
ladders. First hook up the lifting riggings and then level the inclined
jacket by flooding the pre-defined compartment ballast tanks. And then
continue lowering the jacket via flooding jacket compartments until
final setdown. The static floatation analysis of final upend position can
also be used to determine the small-hole flooding members, thus
minimizing any potential accidental touchdown. Finally, the self-upend
simulations indicate that with the small-hole flooding scheme the selfupend process lasts more than two and half hours, which matched with
the actual self-upending record of approximately two hours and 45
minutes. This long upending duration gives a cause for concern about
position-keeping the upending jacket upon launch and jacket heeling
during upending. Additional bollard pull requirement, as well as a
contingency plan, was taken into consideration with due care and
attention.
ACKNOWLEDGEMENTS
Several people have contributed to this work in many vital ways. Very
special thanks to Mr. Andrew Hughes and Mr. Greg Hook from CEA
and our colleagues Mr. Xie Weiwei, Mr. He Chen and Mr. Wang
Xinwei for their enthusiastic support, invaluable experience and
expertise.
REFERENCES
Jo, CH, Kim, KS, and Lee, SH (2002). Parametric Study of Offshore
Jacket Launching, Journal of Ocean Enigneering, Vol 29, Issue 15.
Nanchlinger, RR (2001). Theory Manual: How MOSES Deals with
Technical Issues, Ultramarine Inc, 47pp.
Sircar, S, Chandra, TK, Manguno, S, Mills, TRJ, and Roberson, WP (1990).
Transportation, Launch, and Self-Upend Analysis of the Kilauea Jacket
Using Proven Analytical Techniques, Offshore Technology
Conference Paper OTC-6264, Houston, Texas.
Gair, R, Mills, T, Windus, J, and Bhattacharjee, S (1991). Jacket
Installation Design Criteria, The Society of Naval Architects and
Marine Engineers, Design Criteria and Codes Symposium.
407