Sequence Of Process

CONTROL PLAN
Ni-Cr Plating
Quality Characteristics

Process Name
1

Raw Material
Inspection

Appearance

Polishing/Buffing

Smooth
surface
Appearance

Hangering/Jigging

Solvent/ Soak
Cleaning

Control
Insp .Mtd Insp .Freq parameter
Light
No dent
As per
,Scratch
Sampling Matl. Handling
Identification
&Pittings Inspector Visual
plan

Controll Parameter Spec.Value Insp. By

Appearance

Appearance

As per Item it will vary

Inspector
Should be
tight contact& right
positionin Operator

Free
From oil
,dust
&Chips
particals

Visual

100%
As per Item it will vary

Visual

100%
Working Tank
Volume
Concentration
Temperature
Time
Discard
Addition
Sludge content

Operator

Visual

100%

Anodic Cleaning

Appearance

No Visual
Defects Operator

Visual

Daily

Water Rinse

Appearance

No Visual
Defects Operator

Visual

Daily

Electrolysis
Acid Cleaning

Appearance

No Visual
Defects Operator

Visual

Daily

Water Rinse

Appearance

No Visual
Defects Operator

Visual

Daily

Activation

Appearance

No Visual
Defects Operator

Visual

Daily

10

DM Water Rinse

Appearance

No Visual
Defects Operator

Visual

Daily

Should be
free

Controll Of Manufacturing Condition

Specified Value Insp. By Insp Method Insp. Freq Data Type
Proper lighting
No metal to
metal contact
QC
Proper Tag
Inspector
Visual
Regular
Format

Working Tank
Volume
Concentration
Temperature
Time
Density
Current
Discard
Addition
Oil contamination
Working Tank
Volume
Continuous flow
PH
Air Agitation
Time
Working Tank
Volume
Concentration
Density
Current
Discard
Anod cleaning
Working Tank
Volume
Continuous flow
PH
Air Agitation
Time
Working Tank
Volume
Concentration
Density
Current
Discard
Anod cleaning
Working Tank
Volume
Continuous flow
PH
Air Agitation
Time
Working Tank
Volume
No of Busket
Nickel Metal
Nickel Sulfate
Nickel Cloride
Boric Acid
Density
Air Agitation

PH
Temperature
Current
Volatge
Time

Supplier Need to define maintenane parameter

11

Nickel Plating

12

Nickel
Drag Out

Appearance

Should be
free
from
any visual
plating
defect.
Operator
Should be
free from
oil&Chips Operator

13

DM Water Rinse

Appearance

No Visual
Defects Operator

Appearance

14

CHROMIUM
PLATING

15

CHROME
Drag Out

Oil & Chips

Should be
QA
free from inspector
plating
&
Defects. Operator
Should be
free from
oil&Chips Operator

16

DM Water Rinse

Appearance

Appearance

Visual

100%

Visual

Daily

Visual

100%

No Visual
Defects Operator

Visual

Daily

Visual

Daily

Visual

Daily

Visual

Daily

CHROME
Nutrilizer

Appearance

18

DM Water Rinse

Appearance

No Visual
Defects Operator

19

HOT Water Swill

No Visual
Appearance
Defects
Should be free from
any visual plating
defect-No yellow,
no burning,no dent,
no dullness,no layer
No
peel off
Defects
No roughness
No rough.
Nickel thickness 10 MIN
Chrome thicness 0.3 MIN
Corrosion resistance 8Hrs ASS
Adhession/BEND no peel off

Operator

Visual
By Filling
QA -LAB
inspector
&
Operator

Working Tank
Volume
Time
Working Tank
Volume
Continuous flow
PH
Air Agitation
Time
Working Tank
Volume
Density
Temperature
Chromic Acid
Sulphate
Time
Current
Voltage

Supplier Need to define maintenane parameter

100%

17

Fina Inspections

Daily

Visual

Should be
free from
QA
Hexavalen inspector
t
&
Chromium Operator

20

Visual

BNF

Working Tank
Volume
Time
Working Tank
Volume
Continuous flow
PH
Air Agitation
Time
Working Tank
Volume
Air Agitation
PH
Time
Concentration
Working Tank
Volume
Continuous flow
PH
Air Agitation
Time
Working Tank
Volume
Temperature
PH
Conductivity
Time