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IMPAC Pyrometer
IS 310 IGA 310
Confidential Information
The material contained herein consists of information that is the property of LumaSense
Technologies and intended solely for use by the purchaser of the equipment described in this
manual. All specifications are subject to change without notice. Changes are made periodically
to the information in this publication, and these changes will be incorporated in new editions.
LumaSense Technologies prohibits the duplication of any portion of this manual or the use
thereof for any purpose other than the operation or maintenance of the equipment described
in this manual, without the express written permission of LumaSense Technologies.
Copyright
LumaSense Technologies 2014. All rights reserved.
Trademarks
IMPAC is a trademark of LumaSense Technologies.
All other trademarks are trademarks, registered trademarks, and/or service marks of their
respective holders.
Service Centers
LumaSense Technologies, Inc.
North America
Sales & Service
Santa Clara, CA, USA
Ph: +1 800 631 0176
Ph: +1 408 727 1600
Fax: +1 408 727 1677
Brazil
LumaSense, Vendas Brasil
Campinas, Brasil
Ph: +55 19 3367 6533
Fax: +55 19 3367 6533
India
LumaSense Technologies, India
Mumbai, India
Ph: + 91 22 67419203
Fax: + 91 22 67419201
China
LumaSense Technologies, China
Shanghai, China
Ph: +86 133 1182 7766
Fax: +86 21 5877 2383
Website
info@lumasenseinc.com
support@lumasenseinc.com
eusupport@lumasenseinc.com
supportdk@lumasenseinc.com
http://www.lumasenseinc.com
Contents
1
General Information...................................................................................................... 5
1.1 Information about the user manual..................................................................... 5
1.1.1 Legend ................................................................................................................. 5
1.1.2 Terminology ........................................................................................................ 5
1.2 Safety ..................................................................................................................... 5
1.2.1 Electrical connection ........................................................................................... 5
1.3 Limit of liability and warranty ............................................................................. 6
1.4 Unpacking the Instrument .................................................................................... 6
1.5 Transport, packing, and storage ........................................................................... 6
1.6 Service Request, Repair, or Support ..................................................................... 7
1.7 Shipments to LumaSense for Repair .................................................................... 7
1.8 Disposal / decommissioning ................................................................................. 8
Introduction ................................................................................................................... 9
2.1
2.2
2.3
2.4
2.5
Appropriate use..................................................................................................... 9
Scope of delivery ................................................................................................... 9
Technical data ........................................................................................................ 9
Dimensions .......................................................................................................... 10
Accessories (option) ............................................................................................ 10
Maintenance ................................................................................................................ 15
5.1 Safety ................................................................................................................... 15
5.2 Service .................................................................................................................. 15
Troubleshooting .......................................................................................................... 17
Contents
iii
Index .................................................................................................................................. 21
Contents
iv
1 General Information
1.1
Congratulations on choosing the high quality and highly efficient IMPAC pyrometer.
This manual provides important information about the instrument and can be used as a work of
reference for installing, operating, and maintaining your pyrometer. It is important that you
carefully read the information contained in this manual and follow all safety procedures before
you install or operate the instrument.
To avoid handling errors, keep this manual in a location where it will be readily accessible.
1.1.1
Legend
Note: The note symbol indicates tips and useful information in this manual. All notes
should be read to effectively operate the instrument.
Attention: This sign indicates special information which is necessary for a correct
temperature measurement.
Warnings and Cautions: The general warnings and cautions symbol signifies the
potential for bodily harm or damage to equipment.
MB
1.1.2
Terminology
The terminology used in this manual corresponds to the VDI- / VDE-directives 3511, Part 4.
1.2
Safety
This manual provides important information on safely installing and operating the
pyrometer. Several sections of this manual provide safety warnings to avert danger. These safety
warnings are specified with a warning symbol. You must read and understand the contents of
this manual before operating the instrument even if you have used similar instruments or have
already been trained by the manufacturer.
It is also important to continually pay attention to all labels and markings on the instrument and
to keep the labels and markings in a permanent readable condition.
Warning: The pyrometer is only to be used as described in this manual. It is
recommended that you only use accessories provided by the manufacturer.
In addition, signs and markings on the device is to be observed and maintained in legible
condition.
1.2.1
Electrical connection
Follow common safety regulations for mains voltage (230 or 115 V AC) connecting additional
devices operating with this mains voltage (e.g. transformers). Touching mains voltage can be
fatal. An incorrect connection and mounting can cause serious health or material damages.
Only qualified specialists are allowed to connect such devices to the mains voltage.
General Information
1.3
All general information and notes for handling, maintenance, and cleaning of this instrument
are offered according to the best of our knowledge and experience.
LumaSense Technologies is not liable for any damages that arise from the use of any examples
or processes mentioned in this manual or in case the content of this document should be
incomplete or incorrect. LumaSense Technologies reserves the right to revise this document and
to make changes from time to time in the content hereof without obligation to notify any
person or persons of such revisions or changes.
All instruments from LumaSense Technologies have a regionally effective warranty period.
Please check our website at http://info.lumasenseinc.com/warranty for up-to-date warranty
information. This warranty covers manufacturing defects and faults which arise during
operation, only if they are the result of defects caused by LumaSense Technologies.
The Windows compatible software was thoroughly tested on a wide range of Windows
operating systems and in several world languages. Nevertheless, there is always a possibility that
a Windows or PC configuration or some other unforeseen condition exists that would cause the
software not to run smoothly. The manufacturer assumes no responsibility or liability and will
not guarantee the performance of the software. Liability regarding any direct or indirect
damage caused by this software is excluded.
The warranty is VOID if the instrument is disassembled, tampered with, altered, or otherwise
damaged without prior written consent from LumaSense Technologies; or if considered by
LumaSense Technologies to be abused or used in abnormal conditions.
There are no user-serviceable components in the instrument.
1.4
Before shipment, each instrument is assembled, calibrated, and tested at the LumaSense Factory.
When unpacking and inspecting your system components, you need to do the following:
1. Check all materials in the container against the enclosed packing list.
LumaSense Technologies cannot be responsible for shortages against the packing list
unless a claim is immediately filed with the carrier. Final claim and negotiations with the
carrier must be completed by the customer.
2. Carefully unpack and inspect all components for visible damage. If you note any damage
or suspect damage, immediately contact the carrier and LumaSense Technologies, Inc.
3. Save all packing materials, including the carriers identification codes, until you have
inspected all components and find that there is no obvious or hidden damage.
Note: LumaSense encourages you to register your product with us to receive updates,
product information, and special service offers:
http://www.info.lumasenseinc.com/registration.
1.5
With faulty shipping, the instrument can be damaged or destroyed. To transport or store the
instrument, please use the original box or a box padded with sufficient shock-absorbing
material. For storage in humid areas or shipment overseas, the device should be placed in
welded foil (ideally along with silica gel) to protect it from humidity.
The pyrometer is designed for a storage temperature of -20 to 70 C with non-condensing
conditions. Storing the instrument out of these conditions can cause damage or result in
malfunction of the pyrometer.
General Information
1.7
All RMA shipments of LumaSense Technologies instruments are to be prepaid and insured by
way of United Parcel Service (UPS) or preferred choice. For overseas customers, ship units airfreight, priority one.
The instrument must be shipped in the original packing container or its equivalent. LumaSense
Technologies is not responsible for freight damage to instruments that are improperly packed.
Contact us to obtain an RMA number (if one has not already been assigned by Technical
Support). Clearly indicate the assigned RMA number on the shipping package exterior.
Send RMA Shipments to your nearest technical service center:
Santa Clara, California
Frankfurt, Germany
Email: support@lumasenseinc.com
Email: eusupport@lumasenseinc.com
General Information
1.8
Disposal / decommissioning
Inoperable IMPAC pyrometers must be disposed of in compliance with local regulations for
electro or electronic material.
General Information
2 Introduction
2.1
Appropriate use
The IS 310 and IGA 310 are stationary pyrometers for non-contact temperature measurement of
metallic surfaces, graphite, ceramics, etc.
2.2
Scope of delivery
2.3
Technical data
Temperature ranges:
Spectral Range:
Power supply:
IS 310
IGA 310
IS 310
IGA 310
Repeatability:
Response time t90:
Sighting:
Housing:
Weight:
Ambient temperature:
Storage temperature:
Mounting position:
Protection class:
Connection cable:
CE label:
Output:
Emissivity:
Accuracy:
( = 1, Tamb. = 23 C)
amb.
Note: The calibration / adjustment of the instruments was carried out in accordance
with VDI/VDE directive Temperature measurement in industry, Radiation
thermometry, Calibration of radiation thermometers, VDI/VDE 3511, Part 4.4.
For additional details on this directive, see http://info.lumasenseinc.com/calibration or
order the directive from Beuth Verlag GmbH in D-10772 Berlin, Germany.
2.4
Dimensions
All dimensions in mm
Numerous accessories guarantee easy installation of the pyrometers. The following overview
shows a selection of suitable accessories:
Mounting
support
Air purges
Water cooling
jackets
LED digital
displays with
built-in power
supply
Power supplies
for carrier rail
10
Electrical Installation
The instruments are supplied by 24 V DC ( 25%) and a ripple < 50 mV. Ensure correct polarity
when connecting the instrument to the power supply. The power consumption (in this case,
4 ... 20 mA) is also the measuring signal. The instrument doesnt need any time for starting or
preheating and is immediately ready for operation. To switch off the instrument, interrupt the
instruments power supply.
Cable colors:
white: +24 V DC
brown: 0 V
black: screen
To meet the electromagnetic requirements, a shielded connecting cable must be used. The
shield of the connecting cable is usually only connected on the pyrometer side. If the connecting
cable is extended, the extension cable also needs to be shielded. Do not connect the shield in
the control cabinet to avoid ground loops.
3.1.1
Example for wiring using a digital display with integrated power supply:
+ green
Power supply
- yellow for LED targeting light
230 V ~
white
brown
Digital display
with built-in
2-wire supply
Shield (black)
White:
Brown:
Black:
Green:
Yellow:
4 ... 20 mA
+ 24 V
0V
Shield
LED +
LED -
Controller
Recorder
white
brown
24 V DC
Power supply
Digital display
Shield (black)
4 ... 20 mA
White:
Brown:
Black:
Green:
Yellow:
+ 24 V
0V
Shield
LED +
LED -
Controller
Recorder
11
3.1.2
IS 310
IS 310
IS 310
MB 18
MB 23
MB 25
Temp. [C] =
Temp. [C] =
Temp. [C] =
IGA 310
IGA 310
MB 13L
MB 15
Temp. [C] =
Temp. [C] =
3.3 Optics
The pyrometers are equipped ex works with one of the following optics. These optics focus to a
certain distance, i.e. in these distances each optics achieves its smallest spot size in relation to
the measuring distance. The spot size will change in any other distance (shorter or longer).
Please note that the measuring object must be as least as big as the spot size.
The following drawing and table shows the size of the spots in mm in relation to the measuring
distance. Values between the mentioned data can be calculated by interpolation. The spot size
for measuring distance 0 is the aperture diameter of the optics.
Measuring distance
a
D
Spot size
Type
IS 310
D
(MB 18)
(MB 23+25)
(MB 18)
(MB 23+25)
(MB 18)
(MB 23+25)
IGA 310
a
250
5.2
600
1400
250
600
1400
a2
M1
M2
M
1.8
1
4
2
9
4.5
a1
500
500
1000
1000
2000
2000
M1
8.8
7.2
10.1
6.8
15.1
8.7
a2
1000
1000
2000
2000
3000
3000
M2
23
20
26
20
25
16
2
4.5
9
500
1000
2000
13
13.5
16.8
1000
2000
3000
35
36
30
12
Emissivity
For a correct measurement, it is necessary to adjust the emissivity . This emissivity is the
relationship between the emission of a real object and the emission of a black body radiation
source (this is an object which absorbs all incoming rays and has an emissivity of 100%) at the
same temperature. Different materials have different emissivities ranging between 0% and
100% (settings at the pyrometer between 0.2 ... 1, equivalent to 20 100%). Additionally, the
emissivity is dependent on the surface condition of the material, the spectral range of the
pyrometer, and the measuring temperature. The emissivity setting of the pyrometer has to be
adjusted accordingly. Typical emissivity values of various common materials for the two spectral
ranges of the instruments are listed in the emissivity table below. The tolerance of the emissivity
values for each material is mainly dependent on the surface conditions. Rougher surfaces have
higher emissivities.
Note: The pyrometer is set ex works to an emissivity of 100%.
To adjust the emissivity factor to your own purpose, you
have to remove the rear cover by unscrew the locking
screw. Be sure to remove the cover carefully. In the tube
there is a scale that can be turned with a small
screwdriver. Adjust the emissivity factor to your desire.
After that, push the cable carefully back in the tube, put
the cover on the tube and tighten the locking screw for
the cover.
Potentiometer
for emissivity
adjustment
Locking screw
for rear cover
Rear cover
The following table may give brief information of the correct setting of the emissivity. For exact
measurement we recommend a comparison measurement with a contact thermometer (e.g.
TASTOTHERM MP 2000 with a suited probe).
4.1.1
Emissivity table
Emissivity [%]
IS 310
IGA 310
Measuring object
Blackbody furnace
1
1
Steel heavily scaled
0.93
0.85...0.9
Steel rolling skin
0.88
0.8...0.88
Steel, molten
0.3
0.2...0.25
Slag
0.85
0.8...0.85
Aluminum, bright
0.15
0.1
Chromium, bright 0.28...0.32 0.25...0.3
Brass oxidized
0.65...0.75 0.6...0.7
Bronze, blank
0.03
0.03
Copper, oxidized
0.88
0.7...0.85
Zinc
Nickel
Gold, Silver, bright
Porcelain glazed
Porcelain rough
Graphite
Chamotte
Earthenware, glazed
Brick
Soot
Measuring object
(at 0.9 m)
(at 1.6 m)
Emissivity [%]
IS 310
IGA 310
(at 0.9 m)
(at 1.6 m)
0.58
0.22
0.02
0.6
0.8...0.9
0.8...0.92
0.45...0.6
0.86...0.9
0.85...0.9
0.95
0.45...0.55
0.15...0.2
0.02
0.6
0.8...0.9
0.8...0.9
0.45...0.6
0.8...0.9
0.8...0.9
0.95
13
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14
5 Maintenance
5.1 Safety
If the pyrometer is integrated into a running machine process, the machine has to be switched
off and secured against restart before servicing the pyrometer.
5.2 Service
The pyrometer has no serviceable internal parts. The lens can be cleaned with compressed air,
which is dry and free of oil. If the lens requires a more thorough cleaning, use a soft, dry cloth
(such as a clean camera lens cloth).
Caution: Do not clean or touch the lens with acids or solvents!
Maintenance
15
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Maintenance
16
6 Troubleshooting
Before sending the pyrometer for repair, try to find the error and to solve the problem with the
help of the following list.
Temperature indication too low
Incorrect alignment of the pyrometer to the object
New correct alignment to achieve the max. temperature signal
Measuring object is smaller than spot size
Check measuring distance, smallest spot size is at nominal measuring distance (see 3.3)
Emissivity set too high
Set lower correct emissivity corresponding to the material (see 4.1)
Lens contaminated
Clean lens carefully (see 5.2)
Temperature indication too high
Emissivity set too low
Set higher correct emissivity corresponding to the material (see 4.1)
The measurement is influenced by reflections of hotter machine parts
Try to avoid the influence of the interfering radiation or change measuring position
Measuring errors
Indicated temperature is decreasing during the use of the pyrometer, contamination of
the lens
Clean lens Recommendation: use of air purge
Indicated temperature is decreasing during the use of the pyrometer, although the air
purge unit is used. Probably compressed air is not clean or air failed
Clean the lens and use clean, dry and oil free compressed air
Strong HF-interferences
Correct the connection of the cable shield (see 3.1)
Instrument overheated
Use cooling jacket with air or water cooling
Troubleshooting
17
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Troubleshooting
18
7 Reference Numbers
7.1
Pyrometer
Optics
a = 250 mm
a = 600 mm
a = 1400 mm
IS 310
650 1800 C
(MB 18)
800 2300 C
(MB 23)
1100 2500 C
(MB 25)
3 902 210
3 902 220
3 902 230
3 902 250
3 902 260
3 902 270
3 902 310
3 902 320
3 902 330
Temperature Range
Pyrometer
IGA 310
7.2
Optics
a = 250 mm
a = 600 mm
a = 1400 mm
300 1300 C
(MB 13L)
500 1500 C
(MB 15)
3 902 050
3 902 060
3 902 070
3 902 110
3 902 120
3 902 130
3 821 610
3 821 620
3 821 630
3 821 640
3 821 650
3 821 660
3 821 670
3 852 290
3 852 280
3 890 640
3 891 210
3 890 650
3 891 220
3 890 520
3 890 530
3 890 150
3 890 610
3 863 010
3 834 230
3 846 170
3 835 180
3 835 220
3 837 480
Reference Numbers
19
Flange system:
3 846 240
3 846 280
3 846 250
Reference Numbers
20
Index
A
Accessories 10
Analyzing devices 11
Appropriate use 9
C
Calculation of the measuring temperature
12
Changing of optics or fiber 15
Controls and Installation 11
D
Disposal 8
E
Electrical connection 5
Electrical Installation 11
Emissivity 13
G
General Information 5
I
Installation
Electrical 11
R
Reference numbers
Accessories 19
Instrument 19
Reference Numbers 19
Repair 7
S
Safety 5
Scope of delivery 9
Service Request 7
Settings / parameter descriptions 13
Shield 11
Storage 6
Support 7
T
Technical Data 9
Transport 6
Troubleshooting 17
U
Unpacking the Instrument 6
W
Warranty 6
L
Legend 5
Liability 6
M
Maintenance 15
O
Optics 12
P
Packing 6
Index
21