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EXPERIMENT NO.:-2
JOURNAL BEARING APPARATUS
LEARNING OBJECTIVE
1. To find out the lubrication process in journal bearing apparatus.
2. To find out the coefficient of friction of lubricating oil.
3. To know the different type of lubricating oil.
4. To Know behavior of bearing during lubrication.
Do’s
1. Fill the oil tank fully and open the bottom cock to allow the oil inter into bearing.
2. Set the pressure gauge at 00
and set the pointer on the torque arm fitted on the frame.
3. Now switch on the power point and the electrical motor at required speed.
4. Now put required weight on the weight hanger.
5. Put small weight on the balancing hook and adjust the distance.
6. Now increase the pressure build up, when pressure remain constant note down the
pressure.
7. Put the oil try below the bearing and collect oil flowing out for 30 second and measure the
oil temp.
8. Repeat the same procedure at different speed and load.
Don’t’s
1. Do not allow oil deep in the floor.
2. Do not increase the oil pressure suddenly.
3. Do not increase the rpm rapidly.
4. Do not touch the electrical cable.
Rotating shafts are widely used in engineering practice, which are supported by different
types of bearings, viz. ball bearing, roller bearings, bush bearings etc. Bush bearing is one simple
& cheap type of bearing & it is quit common in earlier days. In this practical the main object is to
determine the coefficient of friction and required oil flow to maintain the co-efficient of friction &
to cope up side leakages.
THE APPARATUS:
The apparatus consists of a journal with brass bush pressed over outer diameter, which rotates in
steel bearing. Brass lined bearing caps are provided on both side of bearing to which a loading
attachment is fixed. The journal is rotated by a variable speed d.c. motor A torque arm with scale
is fixed to bearing, which is used along with sliding weight to determine the friction torque. An
oil collector tray is provided for measurement of oil flow from bearing.
RCET/Department of Mechanical Engineering /Kinematics of Machine LaboratoryName of the Student:…………………………………………….. Roll No.:……………………………
Semester : ………………………………………………………… Date……... …………………………
EXPERIMENTAL PROCEDURE:
1. Fill up sufficient oil in the oil supply tank and open the bottom cock so that oil is flowing
to bearing.
2. Adjust the pressure gauge at 0o
. Adjust the pointer on torque arm to match with the
stationary pointer fitted on the frame.
3. Pressure will start to develop. Put the required weight in the weight hanger.
4. Put small weight in balancing hook & adjust the distance . Note down weight and its
distance.
5. Wait for some time for pressure to built up. When pressure remains steady, note down
pressure. Similarly note the pressures on either sides of oo
, at the intervals of 50
or 100
.
6. Insert oil collecting stray below the bearing & collect the oil flowing out for 300
sec. Also,
hold thermometer in dropping oil & note down oil temperature.
7. Repeat the procedure for different speed and loads, and complete the observation table.
EXPERIMENT NO.:-2
JOURNAL BEARING APPARATUS
LEARNING OBJECTIVE
1. To find out the lubrication process in journal bearing apparatus.
2. To find out the coefficient of friction of lubricating oil.
3. To know the different type of lubricating oil.
4. To Know behavior of bearing during lubrication.
Do’s
1. Fill the oil tank fully and open the bottom cock to allow the oil inter into bearing.
2. Set the pressure gauge at 00
and set the pointer on the torque arm fitted on the frame.
3. Now switch on the power point and the electrical motor at required speed.
4. Now put required weight on the weight hanger.
5. Put small weight on the balancing hook and adjust the distance.
6. Now increase the pressure build up, when pressure remain constant note down the
pressure.
7. Put the oil try below the bearing and collect oil flowing out for 30 second and measure th
EXPERIMENT NO.:-2
JOURNAL BEARING APPARATUS
LEARNING OBJECTIVE
1. To find out the lubrication process in journal bearing apparatus.
2. To find out the coefficient of friction of lubricating oil.
3. To know the different type of lubricating oil.
4. To Know behavior of bearing during lubrication.
Do’s
1. Fill the oil tank fully and open the bottom cock to allow the oil inter into bearing.
2. Set the pressure gauge at 00
and set the pointer on the torque arm fitted on the frame.
3. Now switch on the power point and the electrical motor at required speed.
4. Now put required weight on the weight hanger.
5. Put small weight on the balancing hook and adjust the distance.
6. Now increase the pressure build up, when pressure remain constant note down the
pressure.
7. Put the oil try below the bearing and collect oil flowing out for 30 second and measure the
oil temp.
8. Repeat the same procedure at different speed and load.
Don’t’s
1. Do not allow oil deep in the floor.
2. Do not increase the oil pressure suddenly.
3. Do not increase the rpm rapidly.
4. Do not touch the electrical cable.
Rotating shafts are widely used in engineering practice, which are supported by different
types of bearings, viz. ball bearing, roller bearings, bush bearings etc. Bush bearing is one simple
& cheap type of bearing & it is quit common in earlier days. In this practical the main object is to
determine the coefficient of friction and required oil flow to maintain the co-efficient of friction &
to cope up side leakages.
THE APPARATUS:
The apparatus consists of a journal with brass bush pressed over outer diameter, which rotates in
steel bearing. Brass lined bearing caps are provided on both side of bearing to which a loading
attachment is fixed. The journal is rotated by a variable speed d.c. motor A torque arm with scale
is fixed to bearing, which is used along with sliding weight to determine the friction torque. An
oil collector tray is provided for measurement of oil flow from bearing.
RCET/Department of Mechanical Engineering /Kinematics of Machine LaboratoryName of the Student:…………………………………………….. Roll No.:……………………………
Semester : ………………………………………………………… Date……... …………………………
EXPERIMENTAL PROCEDURE:
1. Fill up sufficient oil in the oil supply tank and open the bottom cock so that oil is flowing
to bearing.
2. Adjust the pressure gauge at 0o
. Adjust the pointer on torque arm to match with the
stationary pointer fitted on the frame.
3. Pressure will start to develop. Put the required weight in the weight hanger.
4. Put small weight in balancing hook & adjust the distance . Note down weight and its
distance.
5. Wait for some time for pressure to built up. When pressure remains steady, note down
pressure. Similarly note the pressures on either sides of oo
, at the intervals of 50
or 100
.
6. Insert oil collecting stray below the bearing & collect the oil flowing out for 300
sec. Also,
hold thermometer in dropping oil & note down oil temperature.
7. Repeat the procedure for different speed and loads, and complete the observation table.
EXPERIMENT NO.:-2
JOURNAL BEARING APPARATUS
LEARNING OBJECTIVE
1. To find out the lubrication process in journal bearing apparatus.
2. To find out the coefficient of friction of lubricating oil.
3. To know the different type of lubricating oil.
4. To Know behavior of bearing during lubrication.
Do’s
1. Fill the oil tank fully and open the bottom cock to allow the oil inter into bearing.
2. Set the pressure gauge at 00
and set the pointer on the torque arm fitted on the frame.
3. Now switch on the power point and the electrical motor at required speed.
4. Now put required weight on the weight hanger.
5. Put small weight on the balancing hook and adjust the distance.
6. Now increase the pressure build up, when pressure remain constant note down the
pressure.
7. Put the oil try below the bearing and collect oil flowing out for 30 second and measure th
EXPERIMENT NO.:-2
JOURNAL BEARING APPARATUS
LEARNING OBJECTIVE
1. To find out the lubrication process in journal bearing apparatus.
2. To find out the coefficient of friction of lubricating oil.
3. To know the different type of lubricating oil.
4. To Know behavior of bearing during lubrication.
Do’s
1. Fill the oil tank fully and open the bottom cock to allow the oil inter into bearing.
2. Set the pressure gauge at 00
and set the pointer on the torque arm fitted on the frame.
3. Now switch on the power point and the electrical motor at required speed.
4. Now put required weight on the weight hanger.
5. Put small weight on the balancing hook and adjust the distance.
6. Now increase the pressure build up, when pressure remain constant note down the
pressure.
7. Put the oil try below the bearing and collect oil flowing out for 30 second and measure the
oil temp.
8. Repeat the same procedure at different speed and load.
Don’t’s
1. Do not allow oil deep in the floor.
2. Do not increase the oil pressure suddenly.
3. Do not increase the rpm rapidly.
4. Do not touch the electrical cable.
Rotating shafts are widely used in engineering practice, which are supported by different
types of bearings, viz. ball bearing, roller bearings, bush bearings etc. Bush bearing is one simple
& cheap type of bearing & it is quit common in earlier days. In this practical the main object is to
determine the coefficient of friction and required oil flow to maintain the co-efficient of friction &
to cope up side leakages.
THE APPARATUS:
The apparatus consists of a journal with brass bush pressed over outer diameter, which rotates in
steel bearing. Brass lined bearing caps are provided on both side of bearing to which a loading
attachment is fixed. The journal is rotated by a variable speed d.c. motor A torque arm with scale
is fixed to bearing, which is used along with sliding weight to determine the friction torque. An
oil collector tray is provided for measurement of oil flow from bearing.
RCET/Department of Mechanical Engineering /Kinematics of Machine LaboratoryName of the Student:…………………………………………….. Roll No.:……………………………
Semester : ………………………………………………………… Date……... …………………………
EXPERIMENTAL PROCEDURE:
1. Fill up sufficient oil in the oil supply tank and open the bottom cock so that oil is flowing
to bearing.
2. Adjust the pressure gauge at 0o
. Adjust the pointer on torque arm to match with the
stationary pointer fitted on the frame.
3. Pressure will start to develop. Put the required weight in the weight hanger.
4. Put small weight in balancing hook & adjust the distance . Note down weight and its
distance.
5. Wait for some time for pressure to built up. When pressure remains steady, note down
pressure. Similarly note the pressures on either sides of oo
, at the intervals of 50
or 100
.
6. Insert oil collecting stray below the bearing & collect the oil flowing out for 300
sec. Also,
hold thermometer in dropping oil & note down oil temperature.
7. Repeat the procedure for different speed and loads, and complete the observation table.
EXPERIMENT NO.:-2
JOURNAL BEARING APPARATUS
LEARNING OBJECTIVE
1. To find out the lubrication process in journal bearing apparatus.
2. To find out the coefficient of friction of lubricating oil.
3. To know the different type of lubricating oil.
4. To Know behavior of bearing during lubrication.
Do’s
1. Fill the oil tank fully and open the bottom cock to allow the oil inter into bearing.
2. Set the pressure gauge at 00
and set the pointer on the torque arm fitted on the frame.
3. Now switch on the power point and the electrical motor at required speed.
4. Now put required weight on the weight hanger.
5. Put small weight on the balancing hook and adjust the distance.
6. Now increase the pressure build up, when pressure remain constant note down the
pressure.
7. Put the oil try below the bearing and collect oil flowing out for 30 second and measure th
A convection superheater is composed of 12 elements in parallel, each consisting of 20 m
long, 38 mm diameter tubing. The flue gas temperature is 1010C. The entering steam is 0.985 dry at 20 bar and the leaving superheated steam has a temperature of 340C at 19 bar. The steam flow rate is 6700 kg/h at an evaporation of 10 kg/kg of fuel and air-fuel ratio of 17. Calculate the overall heat transfer coefficient assuming a specific heat of flue gases of 1.1 kJ/kg.C. 2. A 24 sector Ljungstorm air preheater contains 1.5 mm thick steel sheets and rotates at 2 rpm. The hot gases enter at 315C and leave at 175C and at a rate of 50,000 kg/h. The air enters at 21C at a rate of 55,000 kg/h. The effectiveness of the preheater is 0.8. Assume both air and gas have a specific heat of 1.01 kJ/kg.K. The steel has a specific heat of 0.4 kJ/kg.K and a density of 8800 kg/m3. Calculate the air exit temperature and the total steel sheet area. 3. A sample coal has the following mass analysis: C 80%, H2 5%, S 0.5% and Ash 14.5%. The coal is burned with a stoichiometric air. Find the air fuel ratio assuming complete combustion. Find the gravimetric analysis of the flue gases for an air-fuel ratio of 20. 4. Methane is burned with 200% theoretical air. Find the composition and the dew point of the products at 101 kPa. 5. A fuel, CxHy, is burned with dry air and the product composition is measured on a dry mole basis to be: 9.6% CO2, 7.3% O2 and 83.1% N2. Find the fuel composition (x/y) and the percent theoretical air used. 6. Butane is burned with dry air at 40oC, 100 kPa with A/F = 26 on a mass basis. For complete combustion find the % theoretical air and the dew point of the products. How much water (kg/kg fuel) is condensed out, if any, when the products are cooled down to ambient temperature? 7. The combustion of octane gas C8H18 takes place in a steady flow burner where fuel and air are added as gases at reference state. The mixture has 125% theoretical air and the products are going through a heat exchanger where they are cooled to 600 K.Find the heat transfer from the heat exchanger per kmol of octane burned. 8. A steam generator burns a fuel oil which is composed of carbon, hydrogen and sulfur. The volumetric analysis of the flue gases on a dry basis is: CO2 11.7%, CO 0.44%, O2 4.002%, SO2 0.176% and N2 83.682%. Find the gravimetric composition of the fuel. The theoretical air-fuel ratio, the percent excess air and the dew point temperature of the flue gases if the pressure is 2 bar. 9. A steam generator produces 10 kg/s superheated steam at 450C and 8 MPa. The feedwater enters the boiler at 150C. Liquid propane at 25C and 1 atm is mixed and burned with 50% excess air. Dry air at 10C is passed into the air preheater where its temperature is raised to 25C before passing into the furnace. To avoid condensation the flue gases leaving the air preheater are at 150C. Assuming 10% loss of the combustion heat and that the heat transferred to the air in the air preheater is 15 kJ/kg-air calculate the rate of fuel consumption. 10. Repeat problem 9 assuming atmospheric air at10C, 60% relative humidity at 1 atm. Is fed into the air preheater. 11. Butane gas at 25C is mixed with 150% theoretical air at 600 K and is burned in an adiabatic steady flow combustor. What is the temperature of the products exiting the combustor? 12. Find the lower and the higher heating values of ethane.
Program HW1 EXPERIMENT NO.:-2 JOURNAL BEARING APPARATUS LEARNING OBJECTIVE 1. To find out the lubrication process in journal bearing apparatus. 2. To find out the coefficient of friction of lubricating oil. 3. To know the different type of lubricating oil. 4. To Know behavior of bearing during lubrication. Do’s 1. Fill the oil tank fully and open the bottom cock to allow the oil inter into bearing. 2. Set the pressure gauge at 00 and set the pointer on the torque arm fitted on the frame. 3. Now switch on the power point and the electrical motor at required speed. 4. Now put required weight on the weight hanger. 5. Put small weight on the balancing hook and adjust the distance. 6. Now increase the pressure build up, when pressure remain constant note down the pressure. 7. Put the oil try below the bearing and collect oil flowing out for 30 second and measure the oil temp. 8. Repeat the same procedure at different speed and load. Don’t’s 1. Do not allow oil deep in the floor. 2. Do not