Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Turbogenerator Revision
Energy Sector
Exploded view
Cooler
Cover
This description explains how to remove the rotor from a 2-pole generator. Depending on the actual
design, certain details might be different from those included in this description. Because of this, it is
necessary to contact the manufacturer in order to obtain further information. The exploded view shows an
example of a generator with laterally arranged cooling units and outbound lines on top.
Sheet: 01/14
Stator
Rotor
Cover
Longitudinal
section
Bearing
pedestal EE
Bearing cover
Exciter - Set
Exciter set
TE
Rotor
Bearing pedestal TE
Bearing cover
Bearing pedestal
EE
Base
Stator
EE
Bearing
pedestal TE
Base
Intermediate frame TE
Bearing
pedestal EE
Base
Shaft bushing TE
Shaft bushing EE
Intermediate frame EE
EE
View Z
Bearing
pedestal TE
Base
Intermediate frame EE
Labyinth ring
EE
TE
Cover
Rotor
End wall
segment TE
Bearing pedestal TE
Bearing cover
Bearing pedestal TE
Base
Shaft bushing EE
Z
Intermediate frame TE
Labyrinth ring TE
Shaft bushing TE
Base frame
Intermediate frame TE
Turbogenerator Revision
Energy Sector
Stator
Rotor
Cover
Bearing
pedestal TE
Bearing cover
Exciter set
TE
EE
Bearing
pedestal TE
Base
Bearing
pedestal EE
Base
Shaft bushing EE
Intermediate frame TE
Shaft bushing TE
Intermediate frame EE
Equipment required:
In the Siemens scope of delivery following items are included:
1 x slide plate
2 x sliding shoe
1 x slide pedestal
2 x set-down trough
Slide grease
The generator operator has to provide:
- gantry crane and hitching gears (sling equipment for jacking the rotor)
- chain or rope hoists
- securing devices
- foil
- wire reels
- water level
- height-levelling supports
Not all of the tools and equipment included in this description are part of the standard scope of
supply included with the generator. The agreed scope of supply must be checked. If necessary,
various parts, tools, and equipment may have to be ordered separately.
Sheet: 02/14
Turbogenerator Revision
Energy Sector
Stator
Cover
Rotor
Warning!
1) If any oil leaks from the bearings during the work being carried out, use adequate means to
capture it.
Lagerbock
Bearing ES
Lagerdeckel
pedestal EE
Bearing cover
Bearing
pedestal TE
Bearing cover
Erreger
Exciter -set
Set
TS
TE
ES
EE
Bearing
pedestal TE
Base
Intermediate frame TE
Lagerbock
Bearing ES
Unterteil
pedestal
EE
Base
Shaft bushing TE
Shaft bushing EE
2) While jacking apart the half couplings, observe the maximum axial clearance values as
specified in the dimensional drawing on "Axial and radial rotor play". Only jack apart until the
coupling overhang is located at a maximum distance of 10 mm outside the coupling face. A
bigger distance between the half couplings will impede rotor later lifting in the area of cap /
toothed end packets.
3) After opening, the bearings must be immediately protected from mechanical damage with
suitable measures (e.g., covering).
4) The fan blades must be removed if the fans diameter is greater than the rotor retaining ring's
diameter. The corresponding dimensions can be found in the Axial and radial rotor play
Section. The blades must be removed according to the instructions made for assembly group
1345.
5) The fan blade ends should be bandaged using soft protective material to protect the threads
before they are placed down.
Intermediate frame EE
Sheet: 03/14
Turbogenerator Revision
Energy Sector
Stator
Rotor
Bearing
pedestal EE
Bearing cover
Sliding shoe
Special
tool
Screw
eyelets
The picture shows a section of the
special tool used for removing rotors.
The brackets that can be seen in the
background are mounted on the
bottom of the sliding block with
hexagonal bolts. The sliding block is
placed in the area of the bearing or
near the bearing in the direction of
the generator center. The copper
shim is inserted in between in order
to protect the bearing.
Bearing
pedestal EE
Base
Bearing
pedestal TE
Bearing cover
ES
EE
TE
Copper shim
for bearing
Bearing
pedestal TE
Base
Sliding block,
U-brackets
Intermediate frame TE
Sliding block,
Base
Intermediate frame EE
Sheet: 04/14
Turbogenerator Revision
Energy Sector
Stator
Slide plate
Bearing
pedestal TE
Bearing cover
Rotor
Bearing
pedestal TE
Bearing cover
Bearing
pedestal TE
Base
Slide plate,
Inserting position
TE
EE
Caution!
The slide plate must be inserted carefully. Damage to
the rotor and stator must be prevented without fail.
Bearing
pedestal EE
Base
Intermediate frame TE
Intermediate frame EE
Sheet: 05/14
Turbogenerator Revision
Energy Sector
Gantry crane
Stator
Hitching gear
Rotor
Rotor
3. Lowering
1. Lifting
Bearing
pedestal TE
Base
TE
EE
2. Removal
Lifting
Bearing
pedestal TE
Base
Intermediate frame TE
Intermediate frame
TE in installation
position
Sliding shoe
Base frame
Intermediate frame
TE in parking
position
Supports adjustable
in height
Sheet: 06/14
Step 5: Removing the intermediate frame on the turbine end (TE)
The first step is to release the TE bearings intermediate frame from the base frame. To do this, remove the bearing pedestal bolts and alignment pins from the base frame.
DANGER:
Danger of injury from heavy loads falling.
The rotor must NOT be suspended from the suspension eyelets on the bearing cover.
After this, the hitching gears are attached to the rotor shaft near the bearing. The bearing is lifted a few millimeters with the intermediate frame + shaft still attached to it.
The goal behind this is to place thin rolls (welding wires) underneath the intermediate frame. These rolls are used as aids for transportation. Alternatively, a lubricated slide pad may be used.
Once these aids have been positioned, the bearing is lowered together with the intermediate frame. The intermediate frame must now be released from the bottom part of the TE bearing block.
Remove the screws and dowel pins.
After this, the rotor must be lifted with the crane until the intermediate frame can move freely and can be pulled out from the side. The intermediate frame must be safely stored.
During the next step, the sliding shoe is inserted between the centrally aligned slide plate and the rotor, flush with the edge of the retaining ring.
Once the sliding shoe has been positioned, the rotor can be lowered until it is bearing on the sliding shoe.
Finally, the TE bearing is supported with the help of height-adjustable elements.
Turbogenerator Revision
Energy Sector
Bearing
pedestal TE
Bearing cover
Gantry
crane
Stator
Rotor
Bearing
pedestal EE
Bearing cover
Bearing
pedestal TE
Bearing cover
Hitching gear
View B
Caution!
Disassembly
Bearing
pedestal EE
Base
Bearing
pedestal EE
Base
Lifting
TS
ES
Rotor
Sliding shoe
Bearing
pedestal TE
Base
Intermediate frame EE
Sheet: 07/14
Step 6: Removing the TE bearing cover and the top bearing shell
The TE bearing covers threaded connection must be completely disassembled.
The hitching gears are attached to the bearing covers eyelets. The bearing cover must be carefully lifted off.
The bearing cover is placed in its resting position with the crane. It must be safely put down on a suitable soft support pad (wood, rubber, or similar). The slinging ropes are removed.
The bearing shells screw couplings must be unscrewed. After this, the measuring cable for the bearing insulation monitoring system is removed and the top bearing shell is removed.
The bearing shell must be packed up and stored safely.
Turbogenerator Revision
Energy Sector
Gantry crane
Stator
Bearing support
Rotor
Bearing
pedestal TE
Bearing cover
Hitching gear
TE
EE
Rotor with
coupling on the
turbine end
Bearing
pedestal TE
Base
Lifting
Bearing
pedestal TE
Base
Support adjustable in height
Sliding shoe
Support adjustable
in height
Sheet: 08/14
Step 7: Removing the lower bearing block section and the lower bearing shell on the turbine end (TE)
The shaft must be lifted by 0.1 to 0.3 mm on the turbine side. For this purpose, the hitching gears must be attached in the immediate vicinity of the bearing block. If the space available allows, the attachment
should be made on the side facing the fan hub. The high-pressure hose and the oil line for the jacking oil (if any) that are located underneath the bearing shell must be removed. The grounding cable must be removed.
Once the shaft is lifted, the lower bearing shell can be swiveled out.
After this, two eye bolts must be placed on the bottom of the TE bearing block. These must be placed diagonally opposite to each other.
Lower the rotor until the rotor rests on the slide shoe.
The hitching gears must be attached to the eyelets. After this, the height-adjustable support must be removed.
The lower bearing block section can now be lowered, removed sideways and safely stored.
Turbogenerator Revision
Energy Sector
Stator
Rotor
Removal direction
Gantry crane
Bearing
pedestal EE
Bearing cover
Bearing
pedestal EE
Base
TE
EE
Adapter plate
Z
Slide
pedestal
Sliding shoe
Intermediate frame
EE
Slide pedestal
Rotor
Detail Z
Sheet: 09/14
Step 8: Assembling the sliding block on the turbine end (TE) and the adapter plate on the exciter end (EE)
The sliding block must be assembled on the TE bearing point. In order to ensure that the bearing is protected, the assembly process must be carried out only while using the copper shims included in the scope of supply.
It is necessary to assemble the sliding block perpendicularly to the rotor axis. Use a water level to check the horizontal alignment.
The EE bearing must be held securely by the transportation securing device. Attach a rope sling to the bearing to pull out the rotor.
A rope hoist or a chain hoist must be used as the pull mechanism. This hoist must be attached to an appropriate and sufficiently stable anchor point.
As an alternative to this procedure, the rotor can be moved out from the coupling end (TE) with the help of hydraulic jacks or equivalent tools.
Before starting to pull out the rotor, it is necessary to remove the bolts with which the EE intermediate frame is bolted onto the base frame.
The crane is attached to the rotors exciter side with the use of suitable hitching gears (round slings). If the space available allows, the attachment should be made on the fan side, next to the bearing point.
It is necessary to position the crane perfectly perpendicular to (and above) the center of the rotor. The rotor must be carefully lifted until the EE bearing is no longer bearing a load.
Turbogenerator Revision
Energy Sector
Stator
Rotor
Gantry
crane
Bearing transportation
securing , Assembly
Drawing
Bearing
pedestal EE
Bearing cover
Separating joint
Bearing
pedestal EE
Base
TE
EE
Pulling direction
Rotor
Bottom bearing shell
Slide pedestal
Sliding shoe
Intermediate frame EE
Sheet: 10/14
Turbogenerator Revision
Energy Sector
Stator
Rotor
Cover
Gantry crane
Bearing
pedestal EE
Bearing cover
TE
EE
Bearing
pedestal EE
Base
Pulling direction
Slide pedestal
Sliding shoe
Intermediate frame EE
Sheet: 11/14
Turbogenerator Revision
Energy Sector
Stator
Cover
Rotor
Gantry crane
Bearing
pedestal EE
Bearing cover
Bearing
pedestal EE
Base
TE
EE
Pulling direction
Set-down
trough
Bearing area
Slide
pedestal
Set-down
trough
Height-levelling
supports
Intermediate frame EE
Sheet: 12/14
Step 11: Placing of the rotor exciter end (EE) on the set-down trough
The rotor continues to be moved out until its attachment position (geometrical center of the rotor) is located outside the stator and the attachment area is freely accessible.
As soon as the position just described has been reached, the rotor body is placed down. A support trough must be used for this purpose. The trough must be placed near the EE retaining ring, centrally under
the rotor body. The height difference in relation to the hall floor must be compensated for with stable pad elements.
The support trough and pad elements must be placed in such a way that the required hitching gear rope spread for the following crane work can be achieved.
Basically, the rotor must be put down in such a way that a safe resting position that completely prevents any subsequent sliding or settling movements from occurring after the crane is removed is maintained.
The aids used for axially pulling the rotor can now be removed.
Turbogenerator Revision
Energy Sector
Caution!
Stator
Cover
Rotor
Gantry
crane
TE
EE
Bearing
pedestal EE
Bearing cover
Bearing
pedestal EE
Base
Alternative
support
Slide
pedestal
Rubber pad
Set-down
trough
Height-levelling
supports
Alternative support
Intermediate frame EE
Sheet: 13/14
Turbogenerator Revision
Energy Sector
Stator
Cover
Rotor
Caution!
Gantry
crane
Bearing
Pedestal EE
TS
Bearing
pedestal EE
Base
ES
Set-down
troughs
Slide
pedestal
Rubber pad
Height-levelling
supports
Intermediate frame EE
Step 13: Put down the rotor onto the final position
The rotor must be removed completely.
Once removed, the rotor must be safely put down on the support trough or in a shipping crate.
The rotor may not be supported on the cap and the slip rings. This also applies to the fan blades if they were left on the rotor.
These components must not be used for support or securing purposes either.
Once all work is done, a visual inspection of all gaps and openings must be carried out. Moreover, it must be ensured, once again, that all removed parts are safely stored.
These steps must be followed in the opposite order in order to install the rotor.
If it becomes necessary to disassemble the EE bearing, the procedure to be followed is the same as that for disassembling the bearing on the turbine side.
Sheet: 14/14