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Dsignation : 630-TACV-3040
Sommaire
1.
2.
3.
4.
5.
6.
(Alternative Form for Single Chamber, Completely Shop or Field Fabricated Vessels Only)
As Required by the Provisions of the ASME Boiler and Pressure Vessel Code Rules, Section VIII, Division 1
1. Manufactured and certified by Steel Fab, A Div. of Samuel Strapping Systems, Inc., 17403 Lee Highway, Abingdon, Virginia, 24210-7833, USA
(Name and address of manufacturer)
538002 to 538025
Vertical
4. Type
L4034.5C
538002-538025
A10049 R12
(CRN)
(Drawing No.)
2008
(Year built)
5. The chemical and physical properties of all parts meet the requirements of material specifications of the ASME BOILER AND PRESSURE VESSEL
to
CODE. The design, construction, and workmanship conform to ASME Rules, Section VIII, Division 1
2007
No
None
6. Shell:
SA414-G
.164"
7. Seams:
Type No. 1
None
R.T.(Spot or Full)
(a)
(b)
None
(Nominal thickness)
70%
N/A
Eff.(%)
(H.T. temp)
Minimum
Thickness
Corrosion
Allowance
Crown Radius
.149"
.149"
None
None
N/A
N/A
N/A
N/A
Number
at
2
2
1
1
1
Diameter or
Size
2.000"
2.000"
1.500"
.500"
.250"
200 psi
Type
Threaded Fitting
Threaded Fitting
Threaded Fitting
Threaded Fitting
Threaded Fitting
Yes
(Yes or no)
Lugs
(Number)
None
2:1
2:1
Eff(%)
N/A
N/A
Hemispherical
Radius
Flat Diameter
N/A
N/A
N/A
N/A
None
Legs
SA181
SA181
SA181
SA181
SA181
Material
CL70
CL70
CL70
CL70
CL70
(Number)
400 F
No. of Courses
Side to Pressure
(Convex or Concave)
Concave
Concave
N/A
(Internal)
(External)
Nominal
Thickness
UG-11(a)(1)
UG-11(a)(1)
UG-11(a)(1)
UG-11(a)(1)
UG-11(a)(1)
Other
Reinforcement Material
Inherent
Inherent
Inherent
Inherent
Inherent
FigUW16.2(c)
FigUW16.2(c)
FigUW16.2(c)
FigUW16.2(c)
FigUW16.2(c)
Attached
None
(Describe)
Location
Shell
Head - Welded
12. Remarks: Manufacturer's Partial Data Reports properly identified and signed by Commissioned Inspectors, have been furnished for the following items of the report:
N/A
85%
SA414-G
at max. temp.
(External)
Type No. 2
N/A
(Internal)
-20 F
N/A
Time (hr)
[Length (overall)]
200 psi
4' 7.5"
(Inner diameter)
(b) Material
[Addenda (Date)]
(Corr. allow.)
SA414-G
Location
(Top, Bottom, Ends)
TOP
BOTTOM
(year)
None
Constructed under the provision of UG-90 (c)(2). No safety device provided per UG-125 (a). UG-20
(f) applies.
CERTIFICATE OF SHOP/FIELD COMPLIANCE
We certify that the statements made in this report are correct and that all details of design, material, construction, and workmanship of this vessel conform to the ASME BOILER
expires
AND PRESSURE VESSEL CODE, Section VIII, Division 1. "U" Certificate of Authorization No. 23846
11/28/2009
Date 09/10/2008
Co. name
Signed
(Representative)
09/10/2008
Signed
(Authorized Inspector)
883519
exe: v4.4.11
Commissions
9021AB, VA356-R
883519
U1A-15
exe: v4.4.11
Steel Fab, A Div. of Samuel Strapping Systems, Inc., 17403 Lee Highway, Abingdon, Virginia, 24210-7833,
USA
(Name and address of Manufacturer)
2. Manufactured for
Stock
(Name and address of Purchaser)
Unknown
(Name and address)
Vertical
4. Type
538002 to 538025
N/A
L4034.5C
A10049 R12
538002-538025
2008
(CRN)
(drawing no.)
(Year built)
Purpose
No.
(Inlet, Outlet, Drain)
Drain
3
Diam. or Size
1.000"
Name
Type
Mat'l.
No.
"U"
Nom.
Thk.
UG-11(a)(1) Inherent
Name
(Authorized Inspector)
883519
exe: v4.4.11
How
Attached
FigUW16.2(c)
Location
Expires 11/28/2009
23846
(Manufacturer)
Date 09/10/2008
Reinforcement Mat'l.
Commissions:
Signed
(Representative)
9021AB, VA356-R
(National Board (incl. endorsements), State, Province and number)
NB67 Rev. 5
DESIGN CALCULATION
VERTICAL AIR TANK
SERIAL N 538017
TECHNICAL IDENTIFICATION N:
630-TACV-3040
Web: www.heptagon-eng.com
Contact: heptagon@heptagon-eng.com
ENGINEERING
DESIGN OF
PRESSURE
VESSELS
DOC N
HE21-MEC-DCA-02
REV: 00
N of Pages
: 11
VESSEL DESCRIPTION
24OD x 55.5 L
Vessel designed per the ASME Boiler & Pressure Vessel Code,
Section VIII, Division 1, 2010 Edition
VESSEL INFORMATION
Description : VERTICAL AIR TANK
Vessel MAWP: 200 psi at 400 F
Serial Number(s): 538017
Year Built: 2008
Manufacturer: STEEL FAB
Name
Date
Signature
Issued by
Design Eng.
Bousselmi Wajih
15/07/201
/07/2014
Reviewed by
Technical Dpt.
Kouki Lotfi
15/07/2014
Approved by
Technical Mgr.
Laouini Nizar
15/07/2014
Page 2 of 11
Table Of Contents
1.
2.
3.
4.
Thickness Summary
Shell 1 calculation
Top Head calculation..
Bottom Head calculation....
Page
4
5
8
10
Page 3 of 11
Thickness Summary
Component
identifier
Material
Diameter
(in)
Shell
Top head
Bottom head
SA-414 G
SA-414 G
SA-414 G
24
24
24
Nominal
t
(in)
0,164
0,149
0,149
Design
t
(in)
0,159
0,130
0,130
Corrosion
allowance
(in)
0,00
0,00
0,00
Joint
E
0,70
0,85
0,85
Page 4 of 11
HEPTAGON ENGINEERING
Shell 1
Job No: 630-TACV-3040
Number: 1
c
cex
OD
R
Sshell
V
0,00
0,00
24,00
11,836
4125,32
14,14
85
psi
psi
in.
F
%
psi
psi
Spot UW-11(a) Type 1
Spot UW-11(a)(5)b Type 2
Spot UW-11(a)(5)b Type 2
lb.
lb.
lb.
in.
in.
in.
in.
sqin.
cuft
%
200
-20
-20
Page 5 of 11
psi
F
F
HEPTAGON ENGINEERING
Shell 1
Job No: 630-TACV-3040
Number: 1
PR
+ CA
2 SE + 0.4 P
200.00 *12.00
+ 0.00
2 * 21465 * 0.85 + 0.4 * 200.00
in.
t = minimum of 0.159
in.
PR0
+ CA
SE 0.6 P
2 SEt
R 0 .4t
P 1=
501
P 1 = 501
psi
Page 6 of 11
HEPTAGON ENGINEERING
Shell 1
Job No: 630-TACV-3040
Number: 1
P2=
SEt
R + 0 .6t
206
P 2 = 206
psi
psi
= 206
Page 7 of 11
HEPTAGON ENGINEERING
Top Head
Job No: 630-TACV-3040
Number: 1
200,00 psi
0,00 psi
SA-414 G
Top
D
24,00 in.
400 F
E
85 %
CS-2
S
21.465 psi
S
21.465 psi
No Impact test performed
Material is normalized
Material is produced to fine grain practice
PWHT is performed
Full UW-11(a) Type 1
1,00
N.A lb.
N.A lb.
41,93 lb.
0,99
Design pressure:
Static Head:
Head Material:
Head location
Outside diameter:
Design Temperature:
Long. Joint Efficiency:
Factor B Chart:
Material Stress (hot):
Material Stress (cold):
K =
P
H
1
2 + ( D / 2h) 2 :
6
Corrosion Allowance:
External Corrosion Allowance:
c
cex
0,00 in.
0,00 in.
1,20 cuft
85 %
200
-20
-20
Page 8 of 11
psi
F
F
HEPTAGON ENGINEERING
Top Head
Job No: 630-TACV-3040
Number: 1
PD K
2SE + 2P( K 0.1)
+ CA
in.
2SEt
DK 2( K 0.1)t
2 * 21465 * 0.85 * 0.149
23.702 2 * (0.99 0.1) * 0.149
= 232
psi
Page 9 of 11
HEPTAGON ENGINEERING
Bottom Head
Job No: 630-TACV-3040
Number: 1
200,00 psi
0,00 psi
SA-414 G
Bottom
D
24,00 in.
400 F
E
85 %
CS-2
S
21.465 psi
S
21.465 psi
No Impact test performed
Material is normalized
Material is produced to fine grain practice
PWHT is performed
Full UW-11(a) Type 1
1,00
N.A lb.
N.A lb.
41,93 lb.
0,99
Design pressure:
Static Head:
Head Material:
Head location
Outside diameter:
Design Temperature:
Long. Joint Efficiency:
Factor B Chart:
Material Stress (hot):
Material Stress (cold):
K =
P
H
1
2 + ( D / 2h) 2 :
6
Corrosion Allowance:
External Corrosion Allowance:
c
cex
0,00 in.
0,00 in.
1,20 cuft
85 %
200
-20
-20
Page 10 of 11
psi
F
F
HEPTAGON ENGINEERING
Bottom Head
Job No: 630-TACV-3040
Number: 1
PD K
2SE + 2P( K 0.1)
+ CA
in.
2SEt
DK 2( K 0.1)t
2 * 21465 * 0.85 * 0.149
23.702 2 * (0.99 0.1) * 0.149
= 232
psi
Page 11 of 11
RAPPORT DINSPECTION
Code: PCI-RP-14/00
Rev.Date: 04/04/2014
ReportN:ME259/14
Gnralit / Generality :
Client : OMV
Projet : /
Inspection date :
Client :
Project :
Inspection location :
Matriaux : SA-414 G
Designation :
Serial Number:
Drawing n :
Material :
4.17 mm
Thickness (mm)
Numro de srie : /
OLYMPUS 37 DL Plus
Serial Number:
Point 2
Point 3
Point 4
Point 5
Point 6
Point 7
Point 8
Point 9
Point 10
Point 11
Point 12
Epaisseur
4.00
3.91
3.48
3.73
3.88
3.82
3.85
3.67
3.75
3.80
3.61
3.54
N Point
Point
Point
Point
Point
Point
Point
Point
Point
Point
Point
Point
Point
13
14
15
16
17
18
19
20
21
22
23
24
Epaisseur
3.65
3.57
3.85
3.73
3.60
3.70
3.73
3.63
3.86
3.79
3.50
3.57
Observations / Observations :
THE THICK RECORDS ARE IN ACCORDANCE WITH THE VALUES OF THICKNESS OF CONSTRUCTION
FILE AND THE NAME PLATE.
Inspecteur B.E.C.A / B.E.C.A Inspector
BECACompany,RouteMahdiaKm1Av.MohamedIkbelN8430399Sfax,Tel.:74232032/74282001;Fax:74234717
Email:contact@becacompany.com;Web:www.becacompany.com
ThisdocumentisthepropertyofBECAwhowillsafeguarditsrightsaccordingtothecivilandpenalprovisionsofthelaw.
Page:1of1
RAPPORT DINSPECTION
PCI-RP-07/02
Date de rvision :
30/10/2009
269/14
Page : 1 / 3
I- DISPOSITIONS GENERALES
-
Client : OMV
RAPPORT DINSPECTION
PCI-RP-07/02
Date de rvision :
30/10/2009
269/14
Page : 2 / 3
RAPPORT DINSPECTION
PCI-RP-07/02
Date de rvision :
30/10/2009
269/14
Page : 3 / 3
VII-MESURE DEPAISSEUR
- Valeur enregistr :
Tube : /
VIII-OBSERVATIONS GENERALES
- Ltat visuel extrieur de lappareil est acceptable.
IX-CONCLUSONS DE LINSPECTION
Lappareil prsent pendant notre visite peut tre prsent lpreuve officielle.
Inspecteur
Directeur Technique
Date : 01/07/2014
Date : 01/07/2014
Visa :
Visa :