Roland CX - 500 - 400 - 300

SERVICE NOTES
CX-500/400/300
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Supplement
Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
COVERS ...................................................................................... 1
FRAME ......................................................................................... 2
X/Y DRIVE UNIT .......................................................................... 4
CARRIAGE ................................................................................... 5
CHASSIS ...................................................................................... 6
PINCH ROLLER ........................................................................... 7
ACCESSORIES ........................................................................... 8
STAND ......................................................................................... 9
2 Electrical Section
2-1 WIRING MAP ............................................................................. 10
2-2 MAIN BOARD ASS'Y ................................................................. 11
2-3 OTHER CIRCUIT BOARDS ....................................................... 17
3 Replacement of Main Parts

3-1
3-2
3-3
3-4
TOOL CARRIAGE ASSY_REPLACEMENT ..............................

CARRIAGE WIRE_REPLACEMENT .........................................
MAIN BOARD_REPLACEMENT ................................................
PINCH ROLLER_REPLACEMENT ............................................
22
28
33
36
4-8 WIRE TENSION ADJUSTMENT ................................................ 54

4-9 CALIBRATION ........................................................................... 56
4-10 SHEET CUTTER DOWN ADJUSTMENT .................................. 59
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ..................................................... 60
5-2 SENSOR MAP ........................................................................... 61
6 Troubleshooting
6-1
6-2
6-3
6-4
6-5
6-6
6-7
TOOL UP/DOWN ERROR .........................................................

STITCH CUT ..............................................................................
STARTING AND ENDING POINT DOES NOT MATCH ............
DISTORTED FIGURE/WAVY LINE ...........................................
MOTOR ERROR ........................................................................
SHEET SKEW ............................................................................
MESSAGE VIEW OF THE MOTOR ERROR .............................
62
63
64
65
66
67
68
7 Supplement
7-1 MAINTENANCE CHECK LIST ................................................... 69
7-2 INSTALLATION CHECK SHEET ............................................... 79
7-3 SPECIFICATIONS ..................................................................... 81
4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
SPECIAL TOOL ......................................................................... 38

SERVICE MODE ........................................................................ 39
VIEW OF THE OTHERS MODE ................................................ 42
HOW TO UPGRADE FIRMWARE ............................................. 44
TOOL HEIGHT ADJUSTMENT .................................................. 45
SPACER BED ADJUSTMENT ................................................... 48
TOOL PRESSURE ADJUSTMENT ............................................ 51
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Second Edition
CX-500/400/300 '01.Nov.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright 2001 ROLAND DG CORPORATION
Printed in Japan
5617-01
Revision Record
Revision
No.
Date
Description of Changes
2001.10.4
F irst Edition
2001.11.26
[MOTOR MOVE] menu has been added in the

Service Mode.
Approval Issued by
I nagaki
Masuda
Inagaki
Masuda
To Ensure Safe Work

About
and
Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols
The
symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The
symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
Turn off the primary power SW

before servicing.
About the Labels Affixed to the Unit
These labels are affixed to the body of this product.

The following figure describes the location.
The wiring terminal intended for connection of the protective earthing conductor
associated with the supply wiring.
Do not disconnect the cable of this terminal except the time of replacement.
*The following labels are affixed at the different positions depending on CX-500/400/300.
CX-500
Electric charge.
Do not touch when power is on.
CX-400
CX-300
-- MEMO --
-- MEMO --

1-1 COVERS
S2
S2
S2
S2
S1
12
3
9
S1
S2
S2
S2
S2
2
S2
4
S2
S1
11
11
7
S1
10
CX-400
CX-300
CX-500
PARTS LIST -Main Parts1
2
3
4
5
6
7
8
9
10
11
12
Parts No.
22095132
22095130
22095128
22095131
22095129
22095127
22025377
22025376
22025311
22025307
22025299
22535303
22535287
22535307
22535302
22535117
22535308
21445104
PARTS LIST
Parts No.
S1 31019126
S2 31239101
Parts Name
APRON,B CX-300
APRON,B CX-400
APRON,B CX-500
APRON,F CX-300
APRON,F CX-400
APRON,F CX-500
COVER,L CX-500
COVER,R CX-500
COVER,RAIL CX-300
COVER,RAIL CX-400
COVER,RAIL CX-500
LABEL,CAMM-1PRO CX-500 #LA325
LABEL,CAUTION CARRIAGE #LA266
LABEL,CAUTION LEVER BRAKE #LA329
LABEL,CORPORATE LOGOTYPE #LA324
LABEL,POWER CM-500 NO.893
LABEL,SET FILM #LA334
TRAY CX-500
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* * *
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-Supplemental PartsParts Name

SCREW,BINDING HEAD M4X8 BC
SCREW,W-SEMS M3X6 BC
S6
10
S12
S2
22
S9
28
6
S4
S14
S7
21
10
S16
S1
S13
7
20
S9
21
27
24
21
14
S3 11
S3
S13
12
25
S4
28
6
30
20
S5
S14
19
S6
21
S3
23
S12
S17
S3
S9
S11
S9
S3
S11
23
18
S8
16
S15
S11
S11
3 S10
S11
S11
8 S10
4
S11
S11
29
S11 S11
S7
S8
S2
17
S1
S14
31
26
S8
15
13
S15
1-2 FRAME
CX-400
CX-300
CX-500
PARTS LIST

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Parts No.
11879107
22805435
22805434
22805433
22175870
22115106
22005133
22005132
22005131
21985129
23505721
22165165
7561732040
21715108
12399332
12399331
22115858
22115857
22115856
22115861
22115860
22115859
22115862
22115863
22045160
21685117
22535305
22535304
22535115
21545135
21545136
21545137
7561732050
22055486
22055487
22055491
22055490
22055489
22185396
22185392
22185377
15099115
22075124
22075123
22075122
22295237
22295236
22295235
22325433
22325432
22325431
Parts Name
ABSORBER TK-12
ASS'Y,G-ROLLER CX-300
BEARING 10-19ZZ
BEARING HOUSING A 211-106
BED CX-300
BED CX-400
BED CX-500
BRACKET,SENSOR CX-500
CABLE-ASSY FAN MOTOR CX-500
COLLAR
FAN BOARD ASS'Y CX-500
FAN,BG1203-B054-000-03
FILTER(E),FPC-16-12
FILTER(E),FPC-31-12
FRAME,CABLE CX-300
FRAME,CABLE CX-400
FRAME,CABLE CX-500
FRAME,GUIDE RAIL CX-300
FRAME,L CX-500
FRAME,R CX-500
GEAR COVER
GEAR,H150S15(B8)
LABEL,G-ROLLER 160 #LA327
LABEL,G-ROLLER 30 #LA326
LABEL,G-ROLLER20 CM-500 NO.891
PAD,CUTTER CM-300
PAD,CUTTER CM-400
PAD,CUTTER CM-500
PLATE A CX-500
PLATE,HOLD FILTER W11 CX-500
PLATE,HOLD FILTER W26 CX-500
PLATE,SHUTTER CX-300
RAIL,GUIDE CX-300
RAIL,GUIDE CX-400
RAIL,GUIDE CX-500
SENSOR-INTERRUPTER GP2A25NJ
SET,G-ROLLER CX-300
SET,G-ROLLER CX-400
SET,G-ROLLER CX-500
SHAFT,FEED DRIVE CX-300
SUPPORT,CABLE CX-300
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S3
S4
S5
Parts No.
31029816
31119904
31299102
31019103
31019107
S6
31019702
S7
S8
S9
31049107
31049130
31049116
31089110
31199701
31239111
31239116
31239101
31239113
31369101
31409801
S1
S2
S10
S11
S12
S13
S14
S15
S16
S17

BUSH,ROLL 3X4
PIN,SPRING 2.5X8 SUS STRAIGHT
RIVET,NYLON P2655B
SCREW,BINDING HEAD M3X6 C
SCREW,BINDING HEAD P-TIGHT M3X6
BC
SCREW,CAP M3X12 BC
SCREW,CAP M4X12 C WASHER
SCREW,CAP M4X8 BC WASHER
SCREW,PAN HEAD M3X4 C WASHER
SCREW,SOCKET SET WP M3X3 C
SPACER,PCB SUPPORT PCB-8L
SADDLE,LOCKING WIRE LWS-0711Z
1-3 DRIVE UNIT
S2
4
S11
S12
13
S19
S5
S20
S17
17
S8
S13
19
S18
S10
S14
14
S9
12
22
S1
16
S4
6
S13 11
20
S13
S17
5
S10
21
S7
S13
S13
15
S16
10
16
S3
1
9
S15
CX-400
CX-300
CX-500
PARTS LIST -Main PartsParts No.

22805436
22805350
22355758
22175815
21995117
21995118
21685116
22495208
7561732010
7561732060
22055488
21975106
12179723
22145345
21475134
22175157
22035168
22715283
22715279
22135346
22135408
21945142
22 21945141
21945140
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Parts Name
ASS'Y,MOTOR CX-500
ASS'Y,PULLEY HD42.2S16 CM-500
BASE,SCAN DRIVE CX-500
BEARING F8-16ZZ
FLANGE,MOTOR FEED CX-500
FLANGE,MOTOR SCAN CX-500
GEAR,H235S20(B8)
KEYTOP,FS-SX1H MCG
PANEL BOARD ASS'Y CX-500
PLATE B CX-500
PLATE,ORG CX-500
PULLEY HD42.2 S16(B30C35.5)
PULLEY WITH BEARING 217-723
SHAFT,PULLEY PNC-1860
SHEET,PANEL CX-500
SPRING,C P-ROLLER CM-500
STAND,PULLEY CX-500
STAY,PANEL CX-500
STAY,SHAFT CX-500
STOPPER,CAM CM-500
STOPPER,CARRIAGE CX-500
WIRE CX-300
WIRE CX-400
WIRE CX-500
18
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S16
PARTS LIST
S1
S2
S3
S4
S5
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18
*
*
S19
S20
Parts No.
31279104
31149704
31159904
31409702
31409801
31019103
31019701
31049108
31049128
31049121
31049136
31049116
31239111
31239101
31239113
31239126
31249207
31249203
31249206
S5
S15

LABEL,CAUTION CS-20 NO.598
RING,E ETW-6 SUS
RIVET,NYLON P3065B
SADDLE,LOCKING EDGE LES-1010
SCREW,BINDING HEAD P-TIGHT M3X8 C
SCREW,CAP M3X16 BC
SCREW,CAP M3X8 C
SCREW,CAP M4X15 BC
SCREW,CAP M4X20 BC
SCREW,W-SEMS M4X8 C
WASHER,PLAIN 3X8X0.5 BC
WASHER,PLAIN 4X10X0.8 C
WASHER,PLAIN 4X8X0.8 BC
1-4 CARRIAGE
S4
S4
15
8
S3
S13
S12
12
23
17
21
22
S14 6
13
S12
7
S15
S8
10
S12
14
S12
20
S11
5
11
18
S7
S9
3
S5
S1
2
19
S10
16
S2
S6
PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Parts No.
22805288
22805292
22805291
22805287
22355656
21815101
23505735
23475175
23475174
23475173
7561732020
22025366SZ
22175828
22175343AS
22285503
7561732030
7561732050
21495115
22175122
22175154
22175155
22715168
22715280
22135386
22805437
CX-400
CX-300
CX-500
PARTS LIST
-Main PartsParts Name

ASS'Y,CARRIAGE CM-500
ASS'Y,CLAMP BLADE CM-500
ASS'Y,HOLDER BLADE CM-500
ASS'Y,PLATE CAM SLIDE CM-500
BASE,CUTTER CM-500
BOLT,PENHOLDER
CABLE-ASSY G-ROLLER SENS CX-500
CABLE-CARD 8P 1545L BB
CARRIAGE BOARD ASS'Y CX-500
COVER,CARRIAGE CX-500
GUIDE BEARING 2
GUIDE BEARING ASS'Y
NUT,PENHOLDER
PINCH SENS BOARD ASS'Y CX-500
PLATE A CX-500
SCREW,BLADE SET CM-500
SPRING,BACK UP PNC-960
SPRING,BLADE UP CM-500
SPRING,SCREW CM-500
STAY,AUTO CUTTER 2 CM-500
STAY,CARRIAGE BOARD CX-500
STOPPER,BEARING STAY CM-500
ASS'Y,TOOL CARRIAGE 2 CX-500
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S1
S2
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S9
S10
S11
S12
S13
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S3
S4
S5
S6
S7
S8
S14
S15
-Supplemental Parts-
Parts No.
Parts Name
31029801 BUSH,ROLL 2X4
31029803 BUSH,ROLL 3X5
CUSHION,WH FELT 2TX10WX1000L
31059113
(CUT WHEN USING)
31299102 RIVET,NYLON P2655B
31019148 SCREW,BINDING HEAD M2.6X4 C
31019118 SCREW,BINDING HEAD M3X10 BC
31019116 SCREW,BINDING HEAD M3X6 BC
31049120 SCREW,CAP M4X6 BC
31169103 SCREW,FLAT HEAD M3X6 BC
31229103 SCREW,TRUSS HEAD M2X6 BC
31239110 SCREW,W-SEMS M3X10 BC
31249216 WASHER,PLAIN 3X6X1 C
31249402 WASHER,TOOTHED LOCK M4 C
1-5 CHASSIS
S7
26
S3
25
S8
S8
S8
S8
S5
S8
S8
S8
20
S8
22
27
2
S10
17
1
S10
15
S10
27
S10
1
S11
21
12
S10
S2
13
24
11
S10
S10
10
14
S8
S6
S4
S10
18
S1
S10
16
S8
5
2
S8 S8
S10
CX-400 23
CX-300
CX-500

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Parts No.
2215052400
21985128
21985130
21985131
21985132
21985127
23505631
23505632
23505633
23505716
23505720
23505714
23505722
23505715
23475176
22025381
22025380
22025315
7561517000
7561617000
7561717000
12399346
13429702
22535257
7561730000
21575109
13129170
22425107U0
22165204
22165203
22715282
Parts Name
BOSS NUT L=8MM
BRACKET,COVER UNDER CX-500
BRACKET,FRAME CENTER L CX-500
BRACKET,FRAME CENTER R CX-500
BRACKET,INLET CX-500
BRACKET,SPACER BED CX-500
CABLE ASS'Y JUNBI A PC-600
CABLE ASS'Y JUNBI B PC-600
CABLE ASS'Y JUNBI C PC-600
CABLE-ASSY C MOTOR CX-500
CABLE-ASSY G MOTOR CX-500
CABLE-ASSY JUNBIWIRE D CX-500
CABLE-ASSY PAPER-SENS CX-500
CABLE-ASSY POWER CX-500
CABLE-CARD 25P1.0 400L BB
COVER,UNDER CX-300
COVER,UNDER CX-400
COVER,UNDER CX-500
CX-300 FRAME CENTER
CX-400 FRAME CENTER
CX-500 FRAME CENTER
FILTER(E) SFT-37SS
INLET AC P01CF01 15A250V
LABEL,CAUTION VOLTAGE #LA167
MAIN BOARD ASS'Y CX-500
NUT,BOSS H14MM S3MM N3MM
POWER SW AJ7201B
POWER UNIT SWITCHING FJ-50
SPACER,BED LOWER CX-500
SPACER,BED UPPER CX-500
STAY,POWER BOARD CX-500
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S10
PARTS LIST
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Parts No.
S1 31029101
S2 31279116
S3 31109802
S4 31409801
S5 31019103
S6 31019159
S7 31049130
S8 31049116
S9 31079101
S10 31239101
S11 31369102

BUSH,NB-19
LABEL,EARTH MARK-1 NO.E-580
NUT,HEXAGON M4 C
SCREW,BINDING HEAD M4X6 NI
SCREW,CAP M4X12 C WASHER
SCREW,OVAL HEAD M3X8 BC
SPACER,PCB SUPPORT PCB-8S
S8
1-6 P-ROLLER
13
10
S1
S1
10
13
3
8
S1
S1
S1
6
S1
S1
S1
8
7
S1
S1
S1
S1
S2
S2
12
11
S2
S2
CX-400
CX-300
CX-500
PARTS LIST

2
3
4
5
6
7
8
9
10
11
12
13
Parts No.
7561714000
7561712000
22115854
22535306
22145404
22395125
22145831
22145832
22175105
22145616
21565103
21565102
22175157
Parts Name
ASS'Y,P-ROLLER C CX-500
ASS'Y,P-ROLLER L/R CX-500
FRAME,P-ROLLER CX-500
LABEL,C-PINCH MARK #LA328
LEVER OF PINCH ROLL
MAGNET
PIN NO.1 (214-831)
PIN NO.2 214-832
PINCH ROLL SPRING
PNC-900 SET LEVER
P-ROLLER FD16S4(B10) TYPE2
P-ROLLER TD16S4(B10) TYPE2
SPRING,C P-ROLLER CM-500
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S1
S2
-Supplemental Parts-
Parts No.
Parts Name
31149702 RING,E ETW-ES3 UNI-C
31249211 WASHER,PLAIN 4.3X7X0.5 C
1-7 ACCESSORIES
1
13
12
10
8
CX-400
CX-300
CX-500
PARTS LIST-Main Parts1

2
3
4
5
6
7
8
9
10
Parts No.
23495214
13499109
23495125
13439801
23495124
13499111
13499209
11849102
31379111
Parts Name
AC CORD VCTF 100V 7A 3P-S
AC CORD SJT 117V 10A 3PVC
AC-CORD H05VV 230V 10A S
CABLE-AC 3P CHINA 10A/250V S
AC CORD 3ASL/100 240VA 10A SAA
AC CORD H05VV-F 240VE 10A S
ADAPTER PLUG (100V)
BLADE,OLFA AUTO CUTTER XB10
CLAMP,CABLE CKS-13-H
MANUAL,PL JP/EN CX-500 (TO
26015339
ENSURE SAFE USE)
26015338
11
MANUAL,STA EN CX-500 (BE SURE

TO READ THIS FIRST)
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*
*
*
*
*
*
*
*
*
*
*
*
*
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*
* * *
* * *
MANUAL,STA JP CX-500 (BE SURE TO

* * *
READ THIS FIRST)
12 21935110 TOOL ALIGNMENT
* * *
22605353 CARTON,SET CX-300
*
13 22605354 CARTON,SET CX-400
*
22605355 CARTON,SET CX-500
*
26015337
11
1-8 STAND
3
6
12
11
15
14
13
10
16
PARTS LIST
Parts No.
22805296
2 22335140
22605358
3 22605359
22605360
1
4
5
6
7
8
9
10
11 11499108
12 22035171
22715291
13 22715290
22715292
14 22135316
15
16 22805411
PNS-402
PNS-502
PNS-302
Parts Name
ASS'Y,STOPPER SHEET ROLLER
CAP PNS-502
CARTON,SET PNS-302
CARTON,SET PNS-402
CARTON,SET PNS-502
HEXAGONAL WRENCH 3MM
HEXAGONAL WRENCH 5MM
HS-300
HS-400
HS-500
SCREW,HEXAGONAL CAP M4X12 BC
SCREW,HEXAGONAL CAP WITH WASHER M4X12 BC
SCREW,STOPPER RETAINING PNS186
STAND,LEG PNS-502
STAY,STAND PNS-302
STAY,STAND PNS-402
STAY,STAND PNS-502
STOPPER PNS-186
BRACKET,STAND PNS-502
ASS'Y,STAND BASE PNS-502
* * *
* * *
*
*
*
* * *
* * *
*
*
*
* * *
* * *
* * *
* * *
* * *
* * *
*
*
*
* * *
* * *
* * *
*
*
G MO T O R C X - 5 0 0
C MO T O R C X - 5 0 0
*
*
*
*
M 2 3 5 0 5 7 2 2 CA B L E - A S S Y P A P E R - S E N S CX - 5 0 0
BB
2 3 4 7 5 1 7 3 CA B L E - CA R D 8 P 2 0 2 0 L
K 2 3 4 7 5 1 7 6 CA B L E - CA R D 2 5 P 1 . 0 4 0 0 L B B
L 2 3 5 0 5 7 2 1 C A B L E - A S S Y F A N M OT OR C X - 5 0 0
BB
2 3 4 7 5 1 7 4 CA B L E - CA R D 8 P 1 8 3 5 L
J 2 3 5 0 5 7 3 5 C A B L E - A S S Y G- R OL L E R S E N S C X - 5 0 0
BB
H 2 3 4 7 5 1 7 5 CA B L E - CA R D 8 P 1 5 4 5 L
CX- 5 0 0
CX- 5 0 0
GRI T MOTOR
22 43 51 89
MOT OR, DSE 38 BE 20 - 0 04
22 43 51 89
MOT OR, DSE 38 BE 20 - 0 04
+ 5V
+ 41 V
CN2
S ERVO MOT OR
DRI V ER
L 62 34 x 2
DRAM
2 Mb y t e
Fl as hROM
51 2K By t e
22 43 53 27
SOLE NOI D
CN2
CARI A GE
BOARD
CN3
CN4
PI NCH
SE NS OR
BOARD
US B CHI P
P L2 30 5
ADDRES S BUS
EE PROM
2 Kb i t
US B
CN14
P ANEL B OA RD
SW- 1 3
LE D- 3
VR- 1
L CD 2 0 x 2
CN1
CN4
15 27 93 04
SH77 09
CP U MA I N
DA TA B US
1 2MHz
8 MHz
21 71 51 08
FA N MOTOR
i s p CHI P
M4A 3- 64 / 3 2
LA TCH
CENTRO
CONTROL
P ARAL LE L
CN15
P O WE R
E 2 3 5 0 5 7 1 5 CAB L E- ASSY
F 2 3 5 0 5 7 2 0 CAB L E- ASSY
G 2 3 5 0 5 7 1 6 CAB L E- ASSY
J U N B I WI R E
D 2 3 5 0 5 7 1 4 CAB L E- ASSY
C PC- 6 0 0
J UNBI
C 2 3 5 0 5 6 3 3 CAB L E- ASSY
PC- 6 0 0
PC- 6 0 0
J UNBI
50 040030 0
- 5V
+ 5V
+ 41 V
22 42 51 07 U0 - 0 2
POWE R UNI T S WI TCHI NG F J - 50
Parts Name
J UNBI
B 2 3 5 0 5 6 3 2 CAB L E- ASSY
A 2 3 5 0 5 6 3 1 CAB L E- ASSY
Parts No.
A C- P0 1CF0 1
1 34 29 70 2
A C I NLE T
P OWER S W
A J 7 20 1B
1 31 29 17 0
CARRI A GE MOT OR
CN6
CN8
CN9
10
CN6
L
CN7
CN5
CN1 2
8MHz
2 17 15 10 8
FA N MOTOR
F AN B OA RD
FA N CONT ROL
2 52 75 30 2
H8S
CP U SE RV O
MAIN BOARD
CN3
PAPER SENS R
PAPER SENS F
15099115
GP2A25NJ
15099115
GP2A25NJ
2-1 Wiring Map
2-2 Main Board Ass'y

Arrangement Diagram_Component Side
Select the Model by

DIP Switch.
It shows the version
of the Main Board.
Model Selection
CX-500
CX-400
CX-300
bit1
ON
-
bit2
ON
-
bit3
-
bit4
-
11
Mounting Diagram_Component Side
12
Arrangement Diagram_Soldering Side
13
CENT_STD
PFVR
10K
R9
B6P-VH
CN6
53014-05
CN5
VCC
CE0.1u
PC8
VCC
LCDCONT
VCC3
/RESET
/USB
/CENT
LCD_RS
LCD_R/W
/SRV_RESET
10
100
Cmd_StoM
R5
T19
T18
T16
10K
VCC
PC17
PC9
74LVC14
IC7B
ERJ8GE0R00(
No Mount )
156
CE470p
C5
CE0.1u
Monitor_RxD1
Monitor_TxD1
/INT1284
INT4K
VCC3
GND
AN[7]/DA[0]/PTL[7]
AN[6]/DA[1]/PTL[6]
VCC3
AN[5]/PTL[5]
AN[4]/PTL[4]
AN[3]/PTL[3]
AN[2]/PTL[2]
AN[1]/PTL[1]
AN[0]/PTL[0]
GND
MD5
MD4
MD3
CA
RESETP
DREQ1/PTD[6]
DREQ0/PTD[4]
DRAK1/PTD[0]
DRAK0/PTD[1]
PTC[0]/PINT[0]
PTC[1]/PINT[1]
PTC[2]/PINT[2]
PTC[3]/PINT[3]
RESETOUT/PTD[2]
VCC3
WAKEUP/PTD[3]
GND
PTC[4]/PINT[4]
PTC[5]/PINT[5]
PTC[6]/PINT[6]
PTC[7]/PINT[7]
CTS2/IRQ5/SCP[7]
VCC3
RxD2/SCPT[4]
GND
RxD1/SCPT[2]
RxD0/SCPT[0]
RTS2/SCPT[6]
SCK2/SCPT[5]
TxD2/SCPT[4]
SCK1/SCPT[3]
TxD1/SCPT[2]
SCK0/SCPT[1]
TxD0/SCPT[0]
VCC3
CKIO
GND
IRQOUT
TCLK/PTH[7]
STATUS1/PTJ[7]
STATUS0/PTJ[6]
PC1
CE0.1u
100u/63V
+ C14
VCC3
CE0.1u
D1
DE3L20U
R11
74LVC08
100u/25V VM
+ C13
74LVC14
BA10358F
IC12A
IC7C
VCC
IC5B
CE2200p
C8
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
CE0.1u
VCC3
Monitor_RxD1
R1
/Cmd_HS_StoM
VCC3
T3
T12 T13 T14 T15 T17 T20
T2
T1
CE22p
RA1
CE27p
R2
8.0MHz
C7
CE470p
RA14
EXBA10E103J
VCC3
EXBA10E103J
RA2
C4
Y1
10K
GND
149
CAP2
C3
EXBV8V103J
C1
VCC
10
USB_RESET
VCC3
RA10
/Cmd_HS_MtoS
Cmd_MtoS
Monitor_TxD1
DDA_CLK
DDA_MtoS
CK32
EXBA10E103J
RA13
151
PTH[6]
148
Vss-PLL2
142
CE22p
EXBA10E103J
155
EXTAL
154
XTAL
MD1
152
GND
VCC3
153
VCC3
MD2
150
Vcc-PLL2
GND
NMI
IRQ0/IRL0/PTH[0]
147
Vss-PLL1
IRQ1/IRL1/PTH[1]
146
MD0
145
CAP1
10
IRQ2/IRL2/PTH[2]
11
XTAL2
144
Vcc-PLL1
IRQ3/IRL3/PTH[3]
10
IRQ4/PTH[4]
12
141
PTF[0]/PINT[8]
140
PTF[1]/PINT[9]
139
PTF[3]/PINT[11]
PTF[2]/PINT[10]
D31/PTB[7]
RA15
10
VCC3
EXBA10E103J
RA3
T4
SH7709-QFP208
IC4
EXBA10E103J
BA10358F
74LVC14
IC7D
IC12B
VCC3
13
C2
D30
D30/PTB[6]
16
PTF[4]/PINT[12]
20
D29
D28/PTB[4]
14
D31
21
D28
143
D24
D27
D29/PTB[5]
15
D29
D30
135
D27/PTB[3]
17
D28
VCC3
D27
/MTRERR
134
PTG[0]
138
PTF[5]/PINT[13]
137
PTF[6]/PINT[14]
136
PTF[7]/PINT[15]
D23
D26
D21/PTA[5]
24
D23/PTA[7]
23
D22
D25
EXTAL2
T5
T6
RA17
CS6/CE1B
CE2A/PTE[4]
RD/WR
AUDSYNC/PTE[7]
GND
CS0
VCC3
CS2/PTK[0]
CS3/PTK[1]
CS4/PTK[2]
CS5/CE1A/PTK[3]
D1FL20U
D2
uPC2933T
GND
IN
3
8
4
7
5
A12
A11
A10
A9
A8
A11
A10
A9
A8
A7
A6
A5
66
65
64
63
62
61
60
2
A6
58
4
7
5
A2
A1
A0
A2
A1
A0
55
54
53
11
7
8
9
D4
D5
D6
D7
IC7E
10
B5
B6
B7
A5
A6
A7
DIR
B3
B4
B2
A2
A3
B1
A1
A4
B0
VCC3
CE0.1u
C15
T32
+ C16
74LVC14
VCC3
100u/25V
R13
10K
C17
CE0.1u
74LVC14
11
12
13
14
15
16
17
18
A6
A5
A4
/RD
/WR
C9
7
8
2
1
6
5
3
4
34
17
RA11
RA12
TP23
35
RA10
33
18
RA9
7
8
2
1
C11
NON
C18
CE470p
C12
R14
EXBV8V101J
RA21
CE0.1u
VCC3
VCC3
PC6
33
33
Y2
IL-FPC-8ST-N
CN2
53014-06
CN3
TO COVER SW
RA6
RA7
RA8
RA9
D5
D6
D7
D8
15
29
D14
D15
25
VCC3
49
48
74LVC14
IC7A
CE0.1u
30
D13
30
D8
VCC
PFVR
LCDCONT
/PANEL
CE0.1u
PC14
VCC3
CE0.1u
46
27
12
11
28
26
43
D13
45
41
D12
D15
39
D11
D14
34
36
D10
32
44
D9
40
38
42
35
D7
D4
D6
D3
D5
31
33
D2
29
D1
D0
LCD_R/W
PC13
D7
D8
A7
A8
VCC3
VCC3
GND
D14
D15
WE
OE
GND
D13
UCAS
VCC3
D12
LCAS
GND
D11
RAS
D10
D9
D5
D6
D4
A4
A5
D3
A6
D1
D2
A3
D0
A1
A2
A0
IC2
D10
37
40
A14
A15
D15
BYTE
VCC3
GND
18
14
/PANEL
RD/WR
D7
D6
11
12
13
D4
D5
15
16
17
D3
D2
D1
18
11
/RESET
D0
13
12
14
/LED
/SW0
15
/LCD_CS
/SW1
16
LCD_E
LCD_R/W 17
LCD_RS
F8M
A5
A6
B5
B6
A7
B7
74LVC245
DIR
A5
A6
B5
B6
A4
A3
B4
B3
A1
A2
B1
A0
B2
B0
IC16
SN74LS245NS
DIR
A7
A4
B7
A2
A3
B4
A1
A0
B2
B3
B1
B0
IC14
R10
VCC3
19
19
NON
A19
CE0.1u
PC7
37
47
15
F8M
A18
17
16
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
48
18
19
20
21
22
23
24
25
CE0.1u
PC4
MBM29LV400BC-TSOP48
GND
RY/BY
WE
RP
OE
A18
A17
A16
A12
A13
A11
D11
D14
A10
D10
D12
A9
D9
D13
A7
A8
A6
D7
A5
D8
A3
A4
D6
A2
D5
D2
D3
A1
D4
A0
22
D1
CE
D15
D14
D13
D12
VCC3
43
42
41
D11
D9
36
38
D8
D7
D6
D5
D4
D3
D2
D1
D0
35
10
D0
IC18
LC32V4265T-TSOP44
(No Mount)
44
39
23
31
D12
46
47
16
28
27
26
25
D11
D10
LCD_RS
RA5
D4
PC3
21
RA4
D3
D9
20
RA3
D2
24
19
RA2
D1
18
RA1
D0
44
43
42
41
10
53014-02( No Mount )
CN7
TO PAPER SENSOR
R Paper
NON
TP29
TP28
VCC
TP24TP25
F Paper
TP30
T31
T30
T29
T28
VCC
TP26TP27
10
11
12
13
14
VCC3
VCC3
VCC3
D15
D14
D13
GM71V 18163CT-6
GND
GND
GND
OE
WE
UCAS
LCAS
RAS
D11
A11
D12
D10
D9
D8
A10
A9
A8
D7
D5
D6
A5
A6
A7
D4
D3
D2
D1
D0
D[0..15]
A4
A3
A2
A1
A0
IC1
TO CARRIAGE BOARD
SOL-
SOL+
Pinch roll
Limit
74LVC138
Y7
Y6
E2
E3
Y5
E1
Y4
Y3
Y0
Y1
A
B
50
45
CE470p
15
RA12
IC6
19
RA11
20
RA10
RA7
RA8
32
RA9
26
74LVC08
31
RA8
RA5
30
29
RA6
RA7
28
RA6
24
27
RA5
RA4
23
22
RA2
RA3
21
RA1
EXBV8V330J
6
7
3
2
RA9
CE470p
C10
5
6
EXBV8V330J
RA8
R8
VCC
KHS04E
SW1
CE470p
/RESET
IC5A
RA3
RA4
RA2
RA1
7
8
EXBV8V330J
RA7
5
6
EXBV8V330J
RA6
R4
A12 1
A11 2
EXBA10E103J
RA20
A10 3
A9
A8
A7
A6
A5
A4
A3
A2
A1
/CS5
/RESET
CE0.1u
A6
A5
A4
A6
A5
A4
VCC3
VCC3
PC12
74LVC245
VCC3
19
D3
/SENSER
D2
10K
R7
10K
R6
A0
1.0K
12
/SENSER
3
4
D1
A3
A3
56
D0
A4
IC13
A5
57
A4
59
1.0K
13
A13
A12
67
A7 10
A14
A13
A15 10
A16
A14
A17
68
69
70
71
A18
A15
A19
72
A20
A16
73
A17
74
A18
75
A21
A19
76
A23 10
T27
T26
A20
A24
A25
T25
T24
TP21TP22
/CS4
A22
A21
77
A22
A23
A24
A25
T23
T22
T21
T11
EXBV8V103J
RA5
R89
IC7F
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
R12
VCC3
RA18
103
104
102
VCC3
CE0.1u
PC11
A0
A1
A2
A3
GND
A4
VCC3
A5
A6
A7
A8
A9
A10
A11
A12
A13
GND
A14
VCC3
A15
A16
A17
A18
A19
A20
A21
GND
A22
VCC3
A23
GND
A24
VCC3
A25
BS/PTK[4]
RD
WE0/DQMLL
WE1/DQMLU/WE
WE2/DQMUL/ICIORD/PTK[6]
EXBA10E103J
VCC3
CE0.1u
PC2
PC16
OUT
CE0.1u
IC19
PC15
Cd
OUT
RN5VD29A
GND
VDD
VCC3
1
EXBV8V103J
RA4
CE2B/PTE[5]
WE3/DQMUU/ICIOWR/PTK[7]
EXBA10E103J
IC17
VCC3
T8
CE0.1u
VCC3
VCC
RA16
EXBA10E103J
D19
D26/PTB[2]
128
D19/PTA[3]
28
D22
VCC3
VCC3
29
D21
GND
19
133
PTG[1]
7
123
D18
D16/PTA[0]
D17
D20
D20/PTA[4]
26
D20
D18/PTA[2]
30
32
D16
D18
D19
D24/PTB[0]
22
/FAULT
132
GND
D17/PTA[1]
31
33
D17
D15
D25/PTB[1]
18
D26
/READY
131
PTG[2]
PTG[6]
/LESSTHAN
130
PTG[3]
F1
127
PTG[5]
4
124
RESETM
126
IOIS16/PTG[7]
F0
129
PTG[4]
6
BREQ
125
ADTRIG/PTH[5]
5
122
WAIT
GND
34
D15
D16
10
D22/PTA[6]
25
D21
D24
10
D25
121
BACK
T7
VCC3
35
119
PTE[0]
118
RAS2U/PTE[1]
D14
D12
D13
4
T9
111
120
RAS3U/PTE[2]
D12
D13
117
D11
D12
39
CAS2H/PTE[3]
116
D11
115
38
114
CAS2L/PTE[6]
D7
D8
10
43
DACK1/PTD[7]
113
CASHH/PTJ[5]
D7
44
D6
DACK0/PTD[5]
112
CASHL/PTJ[4]
D6
45
D7
5
GND
27
D23
D5
D9
T10
46
D5
D6
GND
D4
D8
41
D10
110
VCC3
109
CASLH/CASU/PTJ[3]
105
CKE/PTK[5]
D1
47
D5
4
D0
52
D10
42
D9
D10
D11
3
40
D8
D9
CASLL/CASL/PTJ[2]
108
GND
VCC3
48
D4
D0
D0
106
RAS3L/PTJ[0]
D2
50
D3
D4
8
8
7
7
6
107
RAS2L/PTJ[1]
D3
49
D2
D2
D3
3
RA11
RA12
RA19
EXBA10E103J
EXBA10E103J
EXBA10E103J
VCC3
C6
CE0.1u
37
D14
1
10
VCC3
R3
36
D13
D14
D15
5
6
D31
10
51
D1
D1
10
1
6
5
14
1
GND
GND
GND
OE
WE
UCAS
LCAS
RAS
A8
A7
A6
A5
A4
A3
A2
A1
A0
IC3
VCC3
VCC3
VCC3
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
TP74
TP73
TP72
TP71
TP70
TP69
JP1
ZIG
@LCD_E
@LCD_R/W
@LCD_RS
DSP03-03
Operate
PFVR
22
VCC
TP67
TP66
TP65
TP64
TP63
TP62
TP61
TP60
TP59
TP58
TP57
TP56
TP55
TP54
TP53
TP52
TP51
TP50
VCC
/CS0
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
A25
52806-2510
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
CN4
CE0.1u
PC5
TO PANEL BOARD
LCDCONT
@/RESET
@/SW1
@/SW0
@/LED
@/LCD_CS
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
10
11
12
13
14
15
16
17
18
19
20
No Mount
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
CN1
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
VCC3
43
42
41
40
38
37
36
35
10
LC32V4265T-TSOP44
(No Mount)
44
39
23
29
15
30
31
16
28
27
26
25
24
21
20
19
18
TP68
VCC3
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
RA9
RA8
RA7
RA6
RA5
RA4
RA3
RA2
RA1
VCC3
Main Board_1/3 Circuit Diagram_CPU
CK32
/C_STB
/U_SEL_IN
/U_INIT
/U_STB
TCK
TDI
A5
/C_BUSY
CENT_STD
53014-08
R64
R60
C50
10K
NON
VCC3
12
11
10
TCK
TMS
TDI
TDO
A6
I/O
I/O
I/O
I/O
TCK
GND
NC
CLK0/I0
TDI
I/O
I/O
I/O
I/O
13
11
13
A4
/USB
D1
D2
D3
/WR
74LS14
IC29F
74LS14
IC29E
12
10
I/O
I/O
I/O
NC
GND
TDO
I/O
I/O
I/O
TMS
CLK1/I1
M4A3-64/32-TQFP48
IC28
I/O
25
26
27
28
29
30
31
32
33
34
35
36
CE0.1u
PC29
D[0..15]
VCC3
15
16
19
D6
D7
/U_AUTOFD
/SENSER
C_ACK
TMS
/RESET
TDO
/CS5
/U_PERROR
/U_FAULT
U_SEL_OUT
CE0.1u
PC32
VCC3
CE0.1u
PC30
VCC3
9
12
D5
D2
D4
D1
D3
D0
D2
D3
D4
D5
D6
D7
Q2
Q3
Q4
Q5
Q6
Q7
1
C51
16
19
12
D4
D7
D3
D6
D2
15
D1
D5
D0
D6
D7
Q6
Q7
LE
/C_DRD
74LVC374
D5
Q5
OE
D4
Q4
D2
Q2
D3
D1
Q1
Q3
D0
Q0
IC30
CE0.1u
11
18
17
14
13
USB_RESET
U_SEL_OUT
/U_PERROR
U_BUSY
/U_FAULT
/U_DRD
11
/U_ACK
LE
18
17
14
13
U_STB_CK
74LVC374
D1
Q1
OE
D0
Q0
IC25
18
17
16
15
14
13
12
11
A0
B0
19
B8
B7
B6
B5
B4
B3
B2
B1
4
Q5
PC33
11
12
13
14
15
16
17
18
VCC
74LS14
IC29B
/C_BUSY
CD7
CD6
CD5
CD4
CD3
CD2
CD1
CD0
3
2
1
CD2
CD3
3
2
1
CD5
CD6
CD7
CD1
CD4
Q6
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
SCL
6
7
8
3
2
1
6
7
8
3
2
1
74LS14
IC29D
74LS14
IC29C
EXBV8V330J
RA38
EXBV8V330J
RA37
74LS14
IC29A
1
PL2305
PC10
CE0.1u
33
R70
R69
VCC
DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
DATA0
33
Reserve(toGND)
/XATF
R65
Reserve(toGND)
XSEL
1.0K
R71
33
GND
XTEST(toGND)
XPERR
XPLH
XIN
XOUT
PLLVCC5
PLLTEST(toGND)
XBUSY
/XACK
PD7
VCC5
PLLGND
PD6
NC
NC
PD5
DPLUS
DMINUS
USBGND
NC
PD4
USBVCC3.3
PD3
NC
PD2
NC
/RESET
ZREG_5.0IN
ZREG_3.3OUT
GND
NC
NC
SDA
/XSTB
XPWMEN(toVCC)
/XINI
PD1
NC
/XFLT
PD0
VCC5
/XSLI
IC33
DTC114EK
CD0
VCC
RA40
CE0.1u
PC34
EXBA10E103J
DTC114EK
CE0.1u
C_ACK
SN74LS245NS
DIR
A8
A7
A6
A5
A4
A3
A2
A1
IC31
Q4
DTC114EK
19
/C_STB
A1
B1
74VHCT245
A2
A3
A4
A5
A6
A7
DIR
/U_AUTOFD
B2
B3
B4
B5
B6
B7
IC32
/U_STB
/U_INIT
/U_SEL_IN
10K
23
24
no mount
1.0K
R72
BUSY
/ACK
FL8
/STB
Y3
FL9
EXC3BB601
FL13
EXC3BB601
FL12
EXC3BB601
FL11
EXC3BB601
FL10
EXC3BB601
33
1.0K
Q8
KHS02E
SW3
NON
C49
FL14
CE22p
CE22p
R76
3.3K
R75
100
R74
3.3K
R73
3.3K
EXC3BB601
FL18
EXC3BB601
FL17
EXC3BB601
FL16
EXC3BB601
FL15
EXC3BB601
C104
560K
R86
C103
R62
R63
DTA114EK
33
R67
12MHz
PC36
CE1.0u
2.2K
2.2K
EXC3BB601
R66
CE0.1u
PC35
USBVCC3.3
R80
R81
2.2K
EXBA10E103J
RA39
10
11
12
13
14
15
16
17
18
19
20
21
22
R59
/INT1284
48
I/O
47
/CENT
I/O
45
I/O
44
I/O
46
I/O
I/O
14
I/O
16
/RD
VCC3
17
/PANEL
NC
18
GND
19
I/O
15
U_BUSY
43
GND
42
NC
39
I/O
38
I/O
D0
I/O
10
1
41
VCC3
I/O
20
3
1
5
6
3
3
1
40
U_STB_CK
3
1
37
I/O
/CS4
I/O
21
I/O
22
/U_DRD
VCC3
1
10
CN13
I/O
23
/U_ACK
VCC
R87 1 0 K
FL6
FL5
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
6C
6B
6A
5B
5A
A0
A1
A2
R85
DTC114EK
Q7
24C02C
VCC5
WP
SCL
XM8F-3622-12
VCC
CASE2C
CASE2B
CASE2A
CASE1B
CASE1A
Ground
+Data
-Data
VCC
CN14
CE0.1u
PC28
VCC
DUSB-BRD42-T12
no mount
SDA GND
IC34
R84
10K
CN15
VCC
EXCML20A390U
1SS355
D8
EXCML20A390U
VCC
VCC3
I/O
24
/C_DRD
6
5
R68
1.5K
TP47
1
EXCML20A390U
R83
FL7
R82
C105
TP49
TP48
C106
VCC
Main Board_2/3 Circuit Diagram_I/F
15
VCC
R79
TP35 TP36 TP37
53014-05(No Mount) VCC 10K
CN10
1
2
3
4
5
R28 1.0K
R27 1.0K
1.0K R25
2.2K R23
CE0.022u
C27
SOL_CURNT
Y_CURNT
X_CURNT
R24
47K
D10
D9
PTZ43A
12 IC5D
13
74LVC08
R3010K
11
470 R31
CE0.022u
C30
VM
T55T54
DDA_CLK
T42 T43 T44 T45
DDA_CLK
DDA_MtoS
VCC3 RA25
5 5 4 4
6
3
7 67 32 2
8 8 1 1
EXBV8V103J
T57
9
10
74LVC08
R78
100/2W
VM
IC24
L4960
1 1
VCC3
1
Cmd_StoM
Cmd_MtoS
/Cmd_HS_StoM
/Cmd_HS_MtoS
T37
DDA_MtoS
5
7
4
8
3
9
2
10
JP2
RA32
EXBA10E103J
VCC3
TP38
D1FL20U
7 7
D5
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
IC8E
RA33
8.0MHz
RA22
EXBA10E102J
VCC3
C19
C20
CE15p CE22p
Y2
P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1
T46
T47
T48
+24
10 FWE
VCC3
VCC3
EXBV8V102J
74LVC14
VCC3
PC26
CE0.1u
11
PC25
CE0.1u
L RCH895-181K
L1
D6
D2FS6
VCC3
PC22
CE0.1u
R16
10k
/SRV_RESET
Cmd_StoM
Cmd_MtoS
/Cmd_HS_StoM
VCC3
R90
1.0K
DSP02-02(No Mount)
C37 C38 C39

C40
CE1000p CE1000p CE1000p CE1000p
Q3
R42
2SK2796S
0
PTZ43A(No Mount)
2
100
R41 1
3
R77
1.0K
C21
CE470p
470 R26
CE0.022u
C28
VM
470 R29
CE0.022u
C29
/SRV_RESET
/RESET
5
4
3
2
CE2200p
C44
5
4.7K R52 4
3
15K R53 2
C45
CE0.033u
C43
IC5C
C46
100u/63V
T33
T34
T35
T36
2.2u/50V
/Cmd_HS_MtoS
1
4
3
2
1
5 4
6 3
7 2
8 1
5
6
7
8
R17
220
RA23
EXBA10E103J
RA24
EXBA10E103J
VCC3
PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF
IC22
H8S/267X-QFP144
VCC3
TP43
R58
1.2/1W
RA34
EXBA10E103J
R57
150
74LVC14
R56
10k
IC8F
/FANPWM 13
C47 CE0.1u
PWM_EN
6
RA26
EXBA10E103J
C22 CE1.0u
5
7
4
8
3
9
2
10
2
2SK2796S
Q1
TP44
12
D7
D2FS6
TP45
5
7
4
8
3
9
2
10
6
3.3k R88
10
2
9
3
8
4
7
5
6
1
/LESSTHAN
/MTRERR
/FAULT
/READY
VCC
LED1
2
3
L2
L RCH895-181K
C48
10u/100V
CN12
1
2
5267-02A TP46
SOLPWMYPWM+
YPWMPWM_EN
/FAULT
/READY
/MTRERR
/LESSTHAN
F0
F1
7
4
14
8
3
13
TP40 TP42
TP39 TP41
C52
CE0.22u/50V
C53
CE0.22u/50V
Y_CURNT
7
4
14
8
3
13
SOL_CURNT
/Y_B
/Y_A
/X_B
/X_A
X_CURNT
TP33
T49
T50
T51
T52
T53
T56 10
2
9
3
8
4
7
5
T41
INT4K
6
1
VCC3
PWM_EN
XPWM+
XPWMSOLPWM+
TP31TP32 TP34
C54
CE0.22u/50V
C55
CE0.22u/50V
R39
10K
T38
/X_A
/X_B
XPWMXPWM+
YPWMYPWM+
/FANPWM
/Y_A
INT4K
/Y_B
SOLPWM+
SOLPWM-
FWE
10
2
9
3
8
4
7
5
10
2
9
3
8
4
7
5
T39
T40
RA27
EXBA10E103J
PC27
CE0.1u
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
PC23
CE0.1u
for FanControl
R38
Q2 SEL-6414E 220
DTC114EK
RA36
EXBA10E103J
RA35
EXBA10E103J
6
3
1
1
6
1
R54 18K
R55
4.7K
10
2
9
3
8
4
7
5
10
2
9
3
8
4
7
5
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
1
C23
CE1u
D3
DAN217U
IN1
IN2
IN3
EN1
EN2
EN3
OUT1
OUT2
OUT3
C31
CE1u
D4
DAN217U
IN1
IN2
IN3
EN1
EN2
EN3
9
IC8D
74LVC14
OUT1
OUT2
OUT3
L6234
6
5
15
C41
CE0.01uIC23
VS 912
VS
VM C60
CE0.22u/50V
5
74LVC14
IC8C
IC8B
74LVC14
4
X+
XSOL+
IC20A
+ 3
- 2
3403A
+24
RA30
EXBV8V470J
4 4 5 5
3 3 6 6
2 2 7 7
1 1 8 8
0
FL19
Y+
Y-
X+
X-
PC20
CE0.1u
4.7K 0.1%
R46
EXCML20A390U
FL2
FL1
EXCML20A390U
R48
1.0ohm/1W
R51
4.7K 0.1%
R50
12K 0.1%
FL20
0
EXCML20A390U
FL4
FL3
EXCML20A390U
0.1ohm/1W R49
R47
4.7K 0.1%
12K 0.1%
R36
R37
12K 0.1%
VCC3
RA31
EXBV8V102J
R45
12K 0.1%
R43 100K 0.1%
IC20D
3403A
13
14
12
R44
100K 0.1%
VCC
4.7K 0.1%
R40
C34
CE1000p C36
C33 C35 CE1000p
CE1000pCE1000p
R34 100K 0.1%
IC20C
3403A
9
8
10
R35
100K 0.1%
VCC
R22
4.7K 0.1%
R21
12K 0.1%
R200.1ohm/1W
74LVC14
IC8A
1
4.7K 0.1%
R33
L6234
R19
12K 0.1%
R18 100K 0.1%
IC20B
3403A
6
7
5
R32
100K 0.1%
VCC
6
5
15
C25
CE0.01u
IC21
VS 912
VS
C56
+ 100u/63V
4
11
VM C58
CE0.22u/50V
2
3
1
CE0.22u/50V
C57
16
18
17
VREF
VBOOT
VCP
GND
GND
GND
GND
SENSE2
SENSE1
1
11
10
20
19
2
2
1
3
16
18
17
VREF
VBOOT
VCP
1
11
10
20
19
2
RA28
EXBA10E103J
RA29
EXBA10E103J
7
14
CE0.22u/50V
C59
GND
GND
GND
GND
SENSE2
SENSE1
5
6
7
8
4
3
2
1
4
3
2
1
+
-
+
-
16
5
6
7
8
+
-
VCC3
SOLY+
Y-
VCC
VCC
SCAN
CN9
1
2
3
4
5
6
7
8
5267-08A
GRIT
CN8
1
2
3
4
5
6
7
5267-07A
Main Board_3/3 Circuit Diagram_DSRV
2-3 Other Circuit Boards
Fan Board
Arrangement Diagram_Component Side
Carriage Board
Panel Board
Pinch Sens Board
17
Fan Board
Mounting Diagram_Component Side
18
Carriage Board
Panel Board
Pinch Sens Board
Arrangement Diagram_Soldering Side
Panel Board
Carriage Board
Pinch Sens Board
Fan Board
19
PFVR
LCDCONT
/RESET
LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS
/LED
/SW0
/SW1
FROM MAIN BOARD
52806-2510
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
PC1
CE0.1u
PC2
CE0.1u
PD[0..7]
PC3
CE0.1u
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
13
PD2
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
9
1
12
PD3
18
17
16
15
14
13
12
11
PD0
PD1
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
A0
A1
A2
A3
A4
A5
A6
A7
PC4
CE0.1u
VCC
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC1
E
DIR
74LS245
A0
A1
A2
A3
A4
A5
A6
A7
IC2
74LS175
CLK
CLR
D4
D3
D2
D1
IC4
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4
E
DIR
74LS245
B0
B1
B2
B3
B4
B5
B6
B7
IC3
Panel Board
PC5
CE0.1u
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
2
3
7
6
10
11
15
14
19
1
2
3
4
5
6
7
8
9
PAUSE
MENU
ENTER
ORIGIN
SHEET CUT
TEST CUT
PRESET
FORCE
SPEED
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
SETUP_LED
BACK LIGHT ON
POWER_LED
PAUSE_LED
VCC
EXBA10E103J
VCC
EXBA10E103J
LED6
LNJ801TP6JA
LED4
LNJ801TP6JA
R7
120
LED7
LNJ801TP6JA
DTD113EK
Q4
RA1
RA2
RCM2072R
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
LCD1
LED5
LNJ801TP6JA
R6
120
220
R11
VCC
LCD_RS
LCD_R/W
LCD_E
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
1
1
SEL-6410ETH12E
LED2
SEL-6410ETH12E
LED1
LED8
LNJ801TP6JA
EVQ21305R
EVQ21305R
EVQ21305R
EVQ21305R
SW4
SW3
SW2
SW1
LED10
LNJ801TP6JA
VCC
EVQ21305R
LED11
LNJ801TP6JA
EVQ21305R
SW5
EVQ21305R
SW6
EVQ21305R
EVQ21305R
SW7
SW10
SW8
EVQ21305R
SW11
SW9
EVQ21305R
EVQ21305R
SW12
EVQ21305R
R9
120
SETUP
POWER
PAUSE
VCC
PAUSE
MENU
ENTER
ORIGN
SHEET CUT
TEST CUT
PRESET
FORCE
SPEED
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
RS20M1130J10B14
VR1
R10
10k
VCC
330
R3
330
R2
330
R1
SW13
DTD113EK
Q3
SEL-6410ETH12E
LED3
DTD113EK
Q2
DTD113EK
Q1
LED9
LNJ801TP6JA
R8
120
+ C1
47u/16V
3
1
3
1
CN1
10
2
9
3
8
4
7
5
6
3
1
1
2
3
4
5
6
7
8
VG
Sol-
Sol+
Limit
PinchSens
C2
CE0.1u
U2
GP1A57HR
R5
10K
3
NRS-701
53014-02
1
2
IL-S-2P-S2T2-EF
CN3
1
2
CN4
R4
470
Pinch Sens Board
RS1
Fan Board
5267-02A
1
2
CN5
5267-02A
1
2
CN6
5267-02A
1
2
CN7
Carriage Board
IL-FPC-8SL-N
CN2
V+
2
20
1
10
2
9
3
8
4
7
5
VCC
PANEL BOARD ASS'Y_Circuit Diagram

Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
Necessary Adjustment
Main Board
1.Upgrade Firmware
2.All Initialize
3.Inputting the value of the Calibration
and the Tool Pressure
4.Separating Knife Adjustment
Replacement Parts
Tool Carriage
1.Tool Height Adjustment
2.Tool Pressure Adjustment
Replacement Parts
Carriage Wire
1.Wire Tension Adjustment
Replacement Parts
X/Y Motor
1.Backlash Adjustment
Replacement Parts
Drive Gear
1.Backlash Adjustment
21
3-1 Tool Carriage Ass'y_Replacement (Reference Time:75min.)
Remove the Guide Rail Cover.
Remove the Support Cable.
Guide Rail Cover
3
Support Cable
! NOTE !
Be careful not to scratch the Carriage Cable.
Remove the Carriage Cover.

Carriage Cover
Remove the Carriage Board.

And then, disconnect the Pinch Roll Sensor Wire, the
Solenoid Wire and the Carriage Cable from the Connector.
22
Carriage Cable
Carriage Board
Screw
Remove the Screw and the Washer fixing the Tool Carriage.
Washer
3
6
Remove the Tool Carriage from the Guide Rail.
Remove the 2 Screws fixing the Separating Knife and the
Screw
Separating Knife
(The bottom of the Tool Carriage)
Tool Carriage.
Screw
Remove the Screw fixing the Pinch Roll Sensor Board and
the Tool Carriage.
(The bottom of the Tool Carriage)

Screw
! NOTE !
It is not necessary to do this work in case the
Carriage Ass'y 2 will be fixed, because the
Carriage Ass'y 2 is a unit with the Pinch Roll
Sensor Board.
Go to 12 .
Pinch Roll Sensor Board
23
Remove the Pinch Roll Sensor from the Tool Carriage by the
following way whichever you like.
1
Disconnect the Pinch Roll Sensor Wire from the Connector
Tube
using the Tweezers.

Then, cut the Insulock Tie and pull out the Pinch Roll Sensor
Insulock Tie
Wire from bottom of the Tube.
Pinch Roll Sensor Wire
3
2
Remove the Pinch Roll Sensor Wire from the Pinch Roll
Sensor Board using the Soldering-iron.
Then, cut the Insulock Tie and pull out the Pinch Roll Sensor
Tube
Insulock Tie
Wire from top of the Tube.
10
Remove the 2 Screws fixing the Guide Bearing 2.
(The rear of the Tool Carriage)
Screw
Guide Bearing 2
Fix the Guide Bearing 2 with 2 Screws to the New Tool
11 Carriage.
(The rear of the Tool Carriage)
Screw
Guide Bearing 2
24
Fix the Separating Knife with the 2 Screws to the New Tool
12 Carriage.
Separating Knife
(The bottom of the

Tool Carriage)
Fix the Separating Knife, while pushing it to the circle part of

the right figure.
Separating Knife
3
Screw
(The bottom of the

Tool Carriage)
Fix the Pinch Roll Sensor to the Tool Carriage by the
13 following way whichever you like.

1
Put the Pinch Roll Sensor Wire through the Tube and
connect it to the Connector.
Tube
Insulock Tie
Then, fix the Wires with the Insulock Tie.
2
Put the Pinch Roll Sensor Wire through the Tube.
And solder the Pinch Roll Sensor Wire to the Pinch Roll
Sensor Board using the Soldering-iron.
Then, fix the Wires with the Insulock Tie.
25
! NOTE !
Be careful with the direction of the Pinch Roll
Sensor Board when soldering.
3
14
Fix the Pinch Roll Sensor Board with the Screw.

Screw
Catch the Tool Carriage on the Wire and fix it with the Screw
15 and the Washer.
* Lift up the Tool Carriage and fix it.

* The mark of the Washer on the Wire is the position
where the Tool Carriage should be fixed.
Fix the Tool Carriage, the Carriage Board Stay Ass'y and the
Screw
16 Guide Bearing Ass'y to the Guide Rail with the 2 Screws.
2
If the Right Screw is fixed first, the Tool Carriage will
be fixed easily.
Guide Bearing
Ass'y
Carriage Board
Stay Ass'y
26
17 Connect the Carriage Cable, the Pinch Roll Sensor Wire and
Carriage Cable
the Solenoid Wire.
Carriage Board
Screw
And fix the Carriage Board with the Screw while setting the
screw hole of the Carriage Board to the projection part.
Set the screw hole to

the projection part
18
Adjust the following.

1. [4-5 Tool Height Adjustment]
2. [4-7 Tool Pressure Adjustment]
3. [4-10 Separating Knife Adjustment]
27
3-2 Carriage Wire_Replacement (Reference Time:45min.)
Remove the Guide Rail Cover and the Side Covers.
Guide Rail Cover
Side Cover
Remove the Support Cable.
Support Cable
! NOTE !
Be careful not to scratch the Carriage Cable.
Remove the Screw and the Washer fixing the Tool Carriage.
Carriage Cover
Washer
28
Loosen the Screw A and Screw B in order and loosen the

Carriage Wire Tension.
2 Screw B
1 Screw A
3
6
Remove the Carriage Wire from the Pulley.
Remove the 3 Screws fixing the Carriage Motor and the

Spring.
Carriage Wire
Spring
Screw
Carriage Motor
Remove the Screw while pushing the Shaft.

Then, loosen the 2 Screws fixing the Shaft Stay No.1 and
remove the Drive Gear from the Motor Base.
Shaft
Drive Gear
2
Shaft Stay
No.1
29
Remove the 4 Screws fixing the Drive Gear and the Pulley.
Then, pull out the tip of the Carriage Wire from the cut end of
the Pulley.
Carriage Wire
3
the tip of the New Carriage Wire into the cut end of the
10 Put
Pulley.
Carriage Wire
Pulley
Then, fix the Pulley and the Drive Gear with the 4 Screws.
Fix the Drive Gear to the Motor Base while pushing the Shaft.
11 Then, tighten the 2 Screws while pushing the Pulley against

the Shaft Stay No.1.
Shaft
Pulley
2
Shaft Stay
No.1
12 Fix the Carriage Motor temporarily with the 3 Screws and the
Spring.
Spring
Screw
Carriage Motor
30
13 Fix the New Carriage Wire.
Wind the Carriage Wire around the Pulley from the bottom to
the top(14 times).
Make sure to wind without overlap or twists.
Process 2 will be easier, if fixing the Carriage Wire to

the Pulley by the Scotch Tape after winding the
Carriage Wire to the Pulley (Process 1 )
Carriage Wire
Turn the Pulley until the Carriage Wire comes in the middle of
14 the Pulley(7th from the bottom).
Fix the Tool Carriage with the Screw and the Washer in the
15 middle of the Guide Rail.
Washer
31
16 Mesh the Carriage Motor Gear with the Drive Gear.

Then, tighten the 3 Screws securely.
And move the Tool Carriage to left and right several times so
that the Carriage Motor Gear meshs with the Drive Gear
better.
! NOTE !
Move the Tool Carriage to left and right several
Spring
times after meshing.

In case this work is not done, the Carriage Motor
could be shaky.
Screw
Carriage Motor
Adjust the following.

Wire Tension Adjustment]
17 1. [4-8
When fixing the Right Side Cover, be careful not to catch the
18 Panel by the projection part of the cover.
Right Side Cover
Panel
Projection part
32
3-3 Main Board_Replacement (Reference Time:40min.)
! NOTE !
Be sure to print out the System Report before replacement of
the Main Board.
The System Report is necessary to input the value of the
Calibration and the Tool Pressure.
3
1
Remove the Guide F Cover.
Guide F Cover
Disconnect all of the Cables from the Main Board.
Remove the 3 Screws on the Main Board and the 2 Screws

from the rear side of the Machine.
Then, remove the Main Board with the Plate.
Plate
33
(Rear side)
3
4
Fix the New Main Board.

(Rear side)
The work will be easier if fixing the 2 Screws at the

rear before fixing the 3 Screws at the front.
Plate
Connect the 7 Wires to the Main Board.

CN12
CN4
CN3
CN2
CN8
Carriage Board Cable ..... CN2

Paper Sensor Cable (Blue and Yellow) ..... CN3
Panel Board Cable .....CN4
SW Unit Cable .....CN6
Y Motor Cable .....CN8
X Motor Cable .....CN9
Fan Board Cable (White and Red).....CN12
CN6
34
CN9
Change the DIP SW on the Main Board depending on the

model type.
CX-500 ...bit #1 On
CX-400 ...bit #2 On
CX-300 ...none
3
(For example)
In case of CX-500, change the Dip Switch as the right figure.
ON
Fix the Guide F Cover.
Guide F Cover
Perform the following.

1. [4-4 Update Firmware]
2. All Initialize
3. Input the value of the Calibration and the Tool Force
(Refer to the System Report)
4. [4-10 Separating Knife Adjustment]
35
3-4 Pinch Roller_Replacement (Reference Time:25min.)
Remove the Screw and the 3 Pinch Roller Ass'ys from the cut
part.
Screw
3
2
Remove the E-Ring of one side of the Pinch Roller using the
Flat Head Driver.
E-Ring
Remove the Pin.

Pin
Put the 2 Washers to both sides of the New Pinch Roller and
pass the Pin through the Pinch Roller.
Pin
In case of the Pinch Roller with the Magnet, the marked

side of the Pinch Roller must be outside.
36
Fix the E-Ring using a pare of Pliers.
E-Ring
Fix the 3 Pinch Roller Ass'ys while being careful with the
fixing position of them.
The right figure is the Left Pinch Roller Ass'y.
* Left Pinch Roller Ass'y

With the Magnet and the mark on the Left
* Middle Pinch Roller Ass'y
No Magnet or the mark
* Right Pinch Roller Ass'y
With the Magnet and the mark on the Right
Mark
Magnet
Put the 3 Pinch Roller Ass'ys from the cut part and fix the
Screw.
Screw
37
4 Adjustment
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
Tool Name
ST-002
TENSION GAUGE 3N (300gf)
Purpose
Tool Pressure Adjustment
Tool No.
ST-006
Tool Name
Purpose
WHITE DUMMY PEN
Tool Height Adjustment

Spacer Bed Adjustment
Tool No.
Tool Name
TENSION METER
Purpose
Wire Tension Adjustment
Tool No.
ST-012
Tool Name
Purpose
38
ST-011
DIAL TENSION METER DTB-50 (0.5N/50gf)
4 Adjustment
4-2 Service Mode

[
] + POWER
],[
VERSION CHECK
ON
]
]
Moving to the previous menu or the next menu.

Selecting the setting value.
Moving to the setting menu.
Moving to the previous menu from the setting menu.
Performing the menu.

Saving the setting value
The version is showed.

MAIN : FIRMWARE
BOOT:BOOTER
VERSION CHECK
MAIN
1.00
],[
VERSION CHECK
BOOT
1.00
KEY CHECK
This menu is for checking the function of each Keys.

When pushing each keys the order of [PRESET],[FORCE],[SPEED],[ ],
[ ],[ ],[ ],[PAUSE],[MENU],[ENTER],[ORIGIN],[SHEET CUT],
[TEST CUT] keys, [ * ] will disappear one by one.
KEY CHECK
*************
[
KEY CHECK
KEY
OK!
When the check is completed,it will be showed as the left.
KEY CHECK
KEY
NG!
When the check is not completed,it will be showed as the left.
SENSOR CHECK
]
[
SENSOR CHECK
SENSOR L0 F0 R0 C0
This menu is for checking the function of each Sensors.

L=Limit Sensor,F=Front Paper Sensor,R=Rear Paper Sensor,
C=Pinch Roll Sensor
Sensor ON=1 , Sensor OFF=0
FAN CHECK
ON
OFF
This menu is for checking the Fan rotation.

On/Off exchanges by [ ] ,[ ] keys.
FAN CHECK
OFF
]
[
FORCE CHECK
30gf
28
ADJUST
29
[
200gf
] 190
ADJUST
195
This menu is for adjusting the Min. tool pressure.

The Min. tool pressure is adjusted by [ ],[ ] keys.
The tool pressure will be strong as the value is bigger and bigger.
The Tool moves up or down by [TEST CUT] key.
This menu is for adjusting the Max. tool pressure.

The Max. tool pressure is adjusted by [ ],[ ] keys.
The tool pressure will be strong as the value is bigger and bigger.
The Tool moves up or down by [TEST CUT] key.
EEROM CHECK
START
[
EEPROM CHECK
CHECK
OK!
[
This menu is for checking the EEPROM.

When the check is completed, it will be showed as the left.
]
EEPROM CHECK
CHECK
NG!
When the check is not completed, it will be showed as the left.
DRAM CHECK
START
[
][
DRAM CHECK
DRAM
OK!
This menu is for checking the DRAM.

When the check is completed, it will be showed as the left.
DRAM CHECK
DRAM
NG!
When the check is not completed, it will be showed as the left.
GO TO
NEXT PAGE
39
4 Adjustment
FROM
LAST PAGE
[
0.02%
This menu is for making up the gap

in the Grit direction.
The gap is maked up by [ ],[ ] keys.
The value is showed by %.
CARRIAGE
0.05%
0.01%
This menu is for making up the gap

in the X direction.
The gap is maked up by [ ],[ ] keys.
The value is showed by %.
TEST PATTERN
DATA1
DATA2
Select a Test Data and press the

[ENTER] key to draw a figure.
DATA 1 : 400 X 400 mm
DATA 2 : 750 X 550 mm
GRIT
0.05%
CARRIAGE
0.05%
TEST PATTERN
DATA1
]
]
GRIT
0.05%
CALIBRATION
[
When pressing the [ENTER] key, the AGEING will start.
When pressing the [ENTER] key again, the AGEING will stop.
AGEING
START
[
[
[
]
[
PEN WAIT
0msec
PEN WAIT
0msec
10msec
This menu is for setting the time from the Cutter gets down to the Cutter
starts moving.
It prevents from the Cutter bounds.
The setting value is only 10msec(=10mm/sec.).
FORCE LEVER
This menu is for checking the function of the tool pressure lever.
[ * ] will move as same direction as the tool pressure lever.
FORCE LEVER
] L_ _ _ _* _ _ _ _ R
[
[
[
[
DIPSW CHECK
[
DIPSW CHECK 1234

1000
The set DIP SW on the Main Board is showed.

1:ON , 0:OFF
SYSTEM SWITCH
PAGE1:00000000
This menu is for changing the functions of the machine.

Normally, It is not necessary to change any switches.
Each bit is selected by [ ],[ ] keys and it can be changed by
[ ],[ ] keys.
There are 4 pages of 8 bit System Switch.
SYSTEM SWITCH
[
[
SYSTEM SWITCH
] PAGE2:00000000
[
GO TO
NEXT PAGE
SYSTEM SWITCH
] PAGE3:00000000
[
SYSTEM SWITCH
PAGE4:00000000
Bit#
Items
PAGE1:Bit4
A sheet will not move by its weight even if

It always magnetizes the
it is [UN SETUP] when the heavy sheet is
Motor.
set, such as a sandblast.
0:Standard
1:Adaptation
PAGE1:Bit5
It changes the sending

direction of a sheet.
0:Standard
1:Adaptation
0:Standard
(5dgr)
1:Adaptation
(1dgr)
The sheet will be sent to front when the Up

key is pushed.
It changes the resolving

The resolving power of the arc command
PAGE1:Bit8 power of the arc
will change from 5dgr to 1 dgr.
command.
40
Setting
Outline
4 Adjustment
FROM
LAST PAGE
[
This menu is for checking the function of the [SET UP],[PAUSE] and
[ORIGIN] LEDs.
If the 3 LEDs blink, the check will be completed.
LED CHECK
BLINKING
INPUT I/O CHECK

[
This menu is for checking that the machine can read a command of the
sent data from the PC by connecting the Parallel cable or the USB cable.
The taken command will be showed on the LCD.
PARALLEL CHECK
START
[
LED CHECK
START
USB CHECK
START
***********************
MOTOR MOVE X
100 [m]
[
]
]
[
CLEAR X, SURE?
NO :
YES :
This menu expresses the working length

of the X Motor and also resets.
MOTOR MOVE
MOTOR MOVE Y
150 [m]
]
[
CLEAR Y, SURE?
NO :
YES :
This menu expresses the working length

of the Y Motor and also resets.
Revision1
[MOTOR MOVE] menu has been added in machines with

the following Serial Number.
CX-500 : ZP20400 and above
41
4 Adjustment
4-3 Other Function Mode

Displayed Language
Separating Knife
Adjustment
System Report
Turn on the Power while pressing

the [MENU] key.
Set a sheet of A4 size and a Pen.

the [ ] key.
LANGUAGE
ENGLISH > ENGLISH
Lower the Sheet Cutter by pushing

the Tool Carriage against the Left
Frame.
Turn on the Power while pressing the

[ ],[ ] keys.
Press the [ENTER] key.

SELECT SHEET
ROLL PIECE
Languages:
English,Japanese,German,French,
Spanish,Italian and Portuguese.
System Report will be printed after

selecting [PIECE] and pressing the
[ENTER] key.
4
Upgrading Firmware
ALL Initialize
All data inside the EEROM will be
set back to the default value.

the [ ], [ ] and [ ] keys.

the [ ], [ ] and [ENTER] keys.
VERSION UP
ARE YOU SURE?
INITIALIZE EEROM
NO :
YES:
VERSION UP
COMPLETED
INITIALIZE COMPLETED
Initialize for customers

SUB MENU
Press the [
] key.
FACTRY DEFAULT
PRESET
Press the [
] key.
FACTRY DEFAULT
PRESET PRESET
Press the [
Press the [
] key.
ARE YOU SURE?

NO:
YES:
], [
] keys.
FACTRY DEFAULT
PRESET
ALL
Press the [
ARE YOU SURE?

NO:
YES:
The following settings will be set back to the factory-default value from
[FACTRY DEFAULT] of the [SUB MENU].
[PRESET]:The set value in the [PRESET1] ~ [PRESET8] will be set back.
[ALL]:The set value in the all menu items will be set back.
42
] key.
INITIALIZING
CUT DOWN POS
4 Adjustment
SYSTEM REPORT
SYSTEM REPORT
MODEL
MAIN
BOOT
LANG
:
:
:
:
--- FACT PARAM --FACT CALIB.

:
FORCE 30g
:
KNIFE ADJ.
:
DIPSW
:
SYSSW PAGES1 :
SYSSW PAGES2 :
SYSSW PAGES3 :
SYSSW PAGES4 :
MOTOR MOVE
:
CX-500
1.2
1.0
ENGLISH
CARR.=0.00 %, GRIT=0.00%
28
,
51880step
1000
00000000
00000000
00000000
00000000
CARR.=666m, GRIT=695m
FORCE 200g
It shows the worked length of the X Motor/Y Motor.
-- USER PARAM -PRESET No.

CURRENT
PRESET1
PRESET2
PRESET3
PRESET4
PRESET5
PRESET6
PRESET7
PRESET8
PRESET No
AREA MOVE
CONTRAST
CUT
CMD
CUT MARGIN
COMMAND
FS CMD
OVER CUT
SMOOTHING
CALIB CARR.
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
VS(cm/s)
50
50
50
50
50
50
50
50
50
0
1.0m
3
DISABLE
30mm
AUTO
DISABLE
DISABLE
ENABLE
0.00%
FS(gf)
60
50
50
50
50
50
50
50
50
: 200
It shows the settings when not

using the Preset.
,
,
,
,
,
,
,
,
OFST(mm)
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
ROTATE
DISP UNIT
TESTCUT PAT
CUT VS
CUT PASSES
VS CMD
SP CMD
PREFEED
UPVS(cm/s)
50
50
50
50
50
50
50
50
50
0 deg
MILLI
TYPE1
50cm/s
1
DISABLE
DISABLE
DISABLE
:
:
:
:
:
:
:
:
CALIB GRIT
: 0.00%
QUALITY
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
NORMAL
--- END ---
43
4 Adjustment
4-4 How to Upgrade Firmware (Reference Time:5min.)
Upgrade the latest Firmware when replacement of the Main Board.

Prepare the following when upgrading the Firmware.
1. Firmware Disk
2. PC with MS-DOS
3. Parallel Cable
Connect the Pararell Cable and turn on the Power while

pressing the [ ],[ ] and [ ] keys.

the [ ],[ ] and [ ] keys.

VERSION UP
ARE YOU SURE?
Press the [ENTER] Key
WAITING
Insert the Firmware Disk into the A Drive and start MS-DOS
Prompt from the PC.
A:/
Type
Press the [ENTER] key
Type A:/ and press the [ENTER] key.

Then, type download and press the [ENTER] key.
A:/
A:/>download
BAT FILE can not be used depending on PC.

Refer to the Readme File in the Firmware Disk.
Press the [ENTER] key
Turn off the Power after the upgrade is completed.
VERSION UP
COMPLETED
44
Type
4 Adjustment
4-5 Tool Height Adjustment (Reference Time:20min.)
Remove the Guide Rail Cover.
Fix the White Dummy Pen (ST-006) to the Tool Carriage.
Guide Rail Cover
Carriage Cover
ST-006
White Dummy
Pen
Move the 2 Pinch Rollers to the both sides of the Grit Roller
and lower them.
Raise only the middle Pinch Roller.
Pinch Roller(middle)
Pinch Rollers
45
4 Adjustment
Cover the Front and Rear Paper Sensors with a sheet.

Front Paper Sensor
Rear Paper Sensor
Turn on the Power and select [ROLL] by the [
],[
] keys.
And press the [ENTER] key.

SELECT SHEET
ROLL PIECE
Use [
] or [
] to select.
Press [ENTER] to enable the setting.
LOADING SHEET
ROLL
W1195mm
L____mm
Measure the clearance between the tip of the Pen and the
Bed at the 5 positions as shown in the right figure. (the 3
positions for CX-300)
! NOTE !
If the clearance is 2.4mm ~ 3.0mm at all 5 positions
(3 positions for CX-300), it is not necessary to
perform this adjustment.
The Tool Carriage can be moved by hand.
Move the Tool Carriage to the position where the clearance

measured at 7 is the smallest.
Then, adjust the clearance to be 2.4 mm ~ 2.6 mm with the
Adjusting Screw.
If turning the Adjusting Screw to left, the clearance

becomes bigger.
46
Adjusting Screw
4 Adjustment
Confirm that the clearance is 2.4mm ~ 3.0mm between the

tip of the Pen and the Bed at the other 4 positions (2
positions for CX-300).
If the clearance between the tip of the Pen and the Bed is not
2.4mm ~ 3.0mm , perform the following.
1. [4-5 Spacer Bed Adjustment]
Perform the following.

Tool Pressure Adjustment]
10 1. [4-6
47
4 Adjustment
4-6 Spacer Bed Adjustment (Reference Time:20min.)
! NOTE !
Normally, it is not necessary to perform this adjustment.
Only in case of NG at 9 of the Tool Height Adjustment, perform this
adjustment.
Be careful not to touch the Switching Power Unit when performing this
adjustment.
Remove the Guide F Cover.
Guide F Cover
Remove the Guide R Cover.
Guide R Cover
Fix the White Dummy Pen (ST-006) to the Tool Carriage and
lower the Pinch Rollers.
Cover the Front and Rear Paper Sensors with a sheet.
(Refer to [4-4 Tool Height Adjustment] 3 ~ 5 .)
48
4 Adjustment
Turn on the Power and select [ROLL] by the [
],[
] keys.
Then, press the [ENTER] key.

SELECT SHEET
ROLL PIECE
Select ROLL by [ ],[ ] keys.
And press the [ENTER] key.
LOADING SHEET
ROLL
W1195mm L____mm
Loosen the 2 Screws.
Screw
Loosen the 2 Nuts with the 7mm Spanner.
Nut
Adjust the 2 Screws so that the clearance between the tip of

the Pen and the Bed is 2.4 mm ~ 3.0 mm at the 5 positions (3
positions for CX-300).
49
4 Adjustment
Screw
Tighten the 2 Nuts with the 7mm Spanner.
Nut
10
Tighten the 2 Screws.
Screw
11
50
Perform [4-4 Tool Height Adjustment] 7 ~ 10 again.
4 Adjustment
4-7 Tool Pressure Adjustment (Reference Time:15min.)
! NOTE !
Perform the Tool Height Adjustment before the Tool Pressure
Adjustment.
Move the Tool Carriage to the position where the Tool Height
Adjustment is performed or the lowest position between the
tip of the Pen and the Bed.
Turn on the Power while pressing the [

keys to enter the Service Mode.
],[
Select the [FORCE CHECK] menu by the [
] and [

] key.
VERSION CHECK
FORCE CHECK
Enter the [30gf ADJUST] menu by the [
]key.
Lower the Tool Carriage by the [TEST CUT] key.

FORCE CHECK
30gf
28
ADJUST
28
51
4 Adjustment
Adjust the value by the [
],[
] keys so that the force will
be 0.25N ~ 0.34N (25gf ~ 35gf) when the tip of the Pen

leaves the Bed by lifting the Holder part of the Tool Carriage
ST-012
with the Dial Tension Meter (ST-012).
Bed
After saving the value by the [ENTER] key, raise the Tool
Carriage by the [TEST CUT] key.
30gf
28
ADJUST
28
[
30gf
28
],[
] Key
ADJUST
29
[ENTER] Key
Enter the [200gf ADJUST] menu continuously.

Lower the Tool Carriage by the [TEST CUT] key.
30gf
28
ADJUST
29
[ENTER] Key
200gf
190
Adjust the value by the [

],[
] keys so that the force will
be 1.96N ~ 2.04N (200fg ~ 208gf) when the tip of the Pen
leaves the Bed by lifting the Holder part of the Tool Carriage
with the Tension Gauge (ST-002).
ST-002
Bed
52
ADJUST
190
4 Adjustment
After saving the value by the [ENTER] key, the Tool Carriage
will be raised.
200gf
190
ADJUST
190
[
200gf
190
],[
] Key
ADJUST
193
[ENTER] Key
Enter the [30gf ADJUST] menu again.

Confirm that the force is 0.25N ~ 0.34N(25gf ~ 35gf) when
the tip of the Pen leaves the Bed by lifting the Holder part of
the Tool Carriage with the Dial Tension Meter (ST-012).
ST-012
In case of NG, adjust again.
Bed
53
4 Adjustment
4-8 Wire Tension Adjustment (Reference Time:15min.)
Remove the Left Side Cover.
Left Side Cover
Turn off the Power and move the Tool Carriage to the left
end.
Tool Carriage
Loosen the Screw A at the left end of the machine.
Screw A
Measure the Wire Tension with the Tension Meter (ST-011)

in the middle.
ST-011
Tension
Meter
54
4 Adjustment
Adjust the Screw B at the left end of the machine so that the
Wire Tension will be 12~14 pound.
If the Screw B is loosened, the Wire Tension will be

weak.
If the Screw B is tightened, the Wire Tension will be
strong.
Screw B
Move the Tool Carriage within a whole width about 10 times

by hand.
And measure the Wire Tension again.
Guide Rail
In case of NG, adjust the Screw B again.
Tool Carriage
Tighten the Screw A.
Screw A
Measure the Wire Tension again.

In case of NG, perform from 2 .
55
4 Adjustment
4-9 Calibration (Reference Time:20min.)

! NOTE !
Change the value of the Calibration to 0 in the User Mode and the
Service Mode before performing this adjustment.
Fix the 0.25mm Standard Ceramic Pen (SD-25-XX) to the

Tool Carriage and set a Sheet of A1 size on the machine.

keys to enter the Service Mode.
],[
] and [
Select the [CALIBRATION] menu by the [
],[
] keys.

VERSION CHECK
],[
CALIBRATION
Enter the [CALIBRATION] menu by [

[TEST PATTERN] menu by the [ ],[
] key and select the

] keys.
CALIBRATION
[
GRIT
0.05%
[
TEST PATTERN
DATA1
56
],[
4 Adjustment
Select the [DATA1] or [DATA2] of the [TEST PATTERN] and

press the [ENTER] key to draw a figure.
TEST PATTERN
DATA1
],[
TEST PATTERN
DATA1
DATA2
[ENTER] Key
The right figure will be drawn.

Measure the length of the Carriage and Grit directions.
( DATA1 )
400mm (Grit direction)
400mm (Carriage direction)
750mm (Grit direction)
( DATA2 )
550mm (Carriage direction)
Calculate the value of the Calibration using the right

calculation.
( DATA1 : Carriage and Grit directions )
Measured
400mm - Length (mm)

Measured Length (mm)
x 100 = Value of
Calibration (%)
( For example )
400mm - 398.5mm
x 100 = 0.38 (%)
398.5mm
57
4 Adjustment
( DATA2 : Grit direction )
Measured
750mm - Length (mm)
( DATA2 : Carriage direction )
Measured
x 100 = Value of
Calibration (%)
( For example )
750mm - 748mm
x 100 = Value of
Calibration (%)

( For example )
x 100 = 0.27 (%)
748mm
550mm - 552.5mm
x 100 = -0.45 (%)
552.5mm
Select the Grit or Carriage direction.
GRIT
0.01%
[
550mm - Length (mm)
CARRIAGE
0.05%
Change the value of the Calibration by [
],[
] keys and
press the [ENTER] key to save the setting.

The value of the Calibration is based on the calculated value
GRIT
0.05%
(%) at 6 .
GRIT
0.05%
The increment is 0.01%.
0.38%
[
],[
The setting range is -0.60% ~ 0.60%.

[ENTER] Key
The tolerance of the accuracy after this adjustment is

following.
(DATA1)
Grit and Carriage directions : 399.20 ~ 400.80mm
(DATA2)
Grit direction : 748.5 ~ 751.5mm
Carriage direction : 548.9 ~ 551.1mm
58
4 Adjustment
4-10 Separating Knife Adjustment (Reference Time:5min.)
Push the Tool Carriage against the Left Frame.

The Sheet Cutter will lower.
! NOTE !
In case the Tool Carriage is not at correct
position, this adjustment will not be done
correctly.

CUT] keys to enter the mode.
],[
] and [SHEET
After showing as right figure, press the [ENTER] key.

When the Tool Carriage moves the right end, this adjustment
is completed.
After that, the LCD will return to the user menu
automatically.
INITIALIZING
CUT DOWN POS
[ENTER]
CX-500
Roland DG Corp.
59
5 Supplement
5 Supplemental Information
5-1 Operational Sequence
Power ON
DRAM Check
NG
[PAUSE] LED flashes.
OK
DIP Switch and

Panel Key Check
VERSION UP
ARE YOU SURE?
CHECK
It accepts the Version UP.
SUM-ERROR
RE-WRITE MEMORY
OK
Firmware Check
NG
OK
It displays the model name.
INTERNAL ERROR
XXXXXXX:
The Servo starts.
NG
It displays the Error Message.
Motor Err XXXXXXXX

Power Again
OK
The Tool gets up.
The Fun rotates.
Some key is pressed.
CHECK
It carries out depending on

the key.
OK
It detects the origin.
NG
ORIGIN ERROR
Sheet Set Error

Set Sheet Again
Change Pinch
Roller Position
OK
It displays the sheet selection.
It detects whether the sheet

is set or not.
NG
OK
It detects the Pinch Roller

position.
NG
OK
When selecting PIECE
It detects the sheet edge.
OK
The Carriage moves to the origin.
It is ready to cut.
60
NG
It displays the Error

Message.
Sheet Set Error

Set Sheet Again
5 Supplement
5-2 Sensor Map
Rear Paper Sensor

It detects the rear edge of the sheet
and also whether the sheet is set or not.
Carriage Limit Sensor

It detects the Carriage limit.
Front Paper Sensor

It detects the front edge of the sheet
and also whether the sheet is set or not.
Pinch Roll Sensor

It detects the Pinch Roller position.
61
6 Trouble Shooting
6 Trouble shooting
6-1 Tool Up / Down Error
The Carriage Cable is not

connected correctly.
The Solenoid is broken.
Connect the Carriage Cable again.
Replace the Tool Carriage Ass'y.
The Solenoid Driver IC on the

Main Board is broken.
Replace the Main Board.
The Solenoid Wire is not

connected correctly.
Connect the Solenoid Wire

again.
Tool Up / Down Error
4
5
NO
CHECKING POINT
ACTION
The Solenoid Wire is broken.
The Tool Pressure is not correct.
REFERENCE
Adjust the Tool Pressure.
OUTLINE
The Carriage Cable is

Connect the Carriage
not connected
Cable again.
correctly.
The Solenoid is
broken.
Replace the Tool

Carriage Ass'y.
Section3 [Tool
Carriage Ass'y
_Replacement]
When there is a short-circuit between the bobbin and the coil in the
Solenoid, the Solenoid is broken and the Tool-up/down can not be
performed correctly.
The Solenoid Driver

Replace the Main
IC on the Main Board
Board.
is broken.
Section3 [Main
Board
_Replacement]
When there is a short-circuit between the Solenoid and the Main

Board, the Solenoid Driver IC is broken and the Tool-up/down can
not be performed correctly because of the over current.
The Solenoid Wire is

not connected
correctly.
Connect the Solenoid

Wire again.
The Solenoid Wire is

broken.
Replace the Tool

Carriage Ass'y.
Section3 [Tool
Carriage Ass'y
_Replacement]
When the Solenoid Wire is broken, it influences the Tool-up/down.
The Tool Pressure is

not correct.
Adjust the Tool

Pressure.
Section4 [Tool
Pressure
Adjustment]
When the Tool Pressure is not correct, the Tool-up/down can not
be performed correctly.
62
When the Carriage Cable is not connected correctly, it influences

the Tool-up/down.
When the Solenoid Wire is not connected correctly, it influences

the Tool-up/down.
6 Trouble shooting
6-2 Dotted Line Cutting

1
The Blade is worn out.
There are fragments of the sheet

in the Cap part of the Cutter
Holder. / The Cap part of the
Cutter Holder is worn out.
The Bearing inside the Blade

Holder does not rotate smoothly.
Dotted Line Cutting
5
6
7
8
9
NO
CHECKING POINT
ACTION
There are Scratches on the

Cutter Protection.
Replace the Blade.
Clean the Cup part of the Cutter

Holder. / Replace the XD-CH3.
Replace the XD-CH3.
Replace the Cutter Protection.
The Tool Carriage / The Holder

part of the Tool Carriage is
shaky.
Fix the Tool Carriage / the Holder

part of the Tool Carriage again.
The Tool-up/down is tight.
The Tool Height is not correct.
Adjust the Tool Height.
6
The Solenoid Driver IC on the

REFERENCE
OUTLINE
The Blade is worn out. Replace the Blade.
When the Blade is worn out, the cutting can not be performed
smoothly and the Blade catches on the sheet. Therefore, it causes
the Tool Bounding.
There are fragments

of the sheet in the
Clean the Cap part of
Cap part of the Cutter
the Cutter Holder. /
Holder. / The Cap part
Replace the XD-CH3.
of the Cutter Holder is
worn out.
When there are fragments of the sheet in the Cap part of the
Cutter Holder, the Blade does not rotate smoothly. Therefore, the
cutting can not be performed correctly. When the tip of the Blade
adjustment is performed and the cutting is performed, the tip of the
Blade is getting worn out because the cutting is performed while
the Cap part of the Cutter Holder is touching the sheet. Therefore,
the tip of the Blade adjustment can not be performed correctly in
such state that the tip of the Blade is worn out. And the cutting can
not be performed correctly.
The Bearing inside

the Blade Holder does Replace the XD-CH3.
not rotate smoothly.
When the Bearing inside the Blade Holder does not rotate
smoothly, the direction of the Blade is not changed and the Blade
catches on the sheet. Therefore, it causes the Tool Bounding.
There are Scratches

on the Cutter
Protection.
When there are scratches on the Cutter Protection, the Blade

catches on the scratch and it causes the Tool Bounding.
The Tool Carriage /

Fix the Tool Carriage / Section3 [Tool
The Holder part of the
the Holder part of the Carriage Ass'y
Tool Carriage is
Tool Carriage again. _Replacement]
shaky.
The Tool-up/down is
tight.
Replace the Cutter

Protection.
When the Tool Carriage / the Holder part of the Tool Carriage is
shaky, the cutting is unstable and it causes the cutting of the
Dotted Line.
Section3 [Tool
Carriage Ass'y
_Replacement]
When the Tool-up/down is not performed smoothly, it causes the

Tool Bounding because the Tool-down can not be performed
correctly.
The Tool Height is not Adjust the Tool

correct.
Height.
Section4 [Tool
Height Adjustment]
When the Tool Height is not correct, it causes the Tool Bounding
because the Tool-down can not be performed correctly.

not correct.
Section4 [Tool
Pressure
Adjustment]
When the Tool Pressure is not correct, it causes the Tool Bounding
because the Tool-down can not be performed correctly.
The Solenoid Driver

Replace the Main
Board.
is broken.
Replace the Tool

Carriage Ass'y.
Adjust the Tool

Pressure.
When the Solenoid Driver IC breaks, the Tool Pressure becomes

Section3 [Main
very weak. Therefore, there will be the uncut area because there is
Board _Replacement
not enough Tool Pressure for the Tool-down.
63
6 Trouble Shooting
6-3 Starting & Ending Points Do Not Match.
3
4
Starting & Ending Points
Do Not Match.
5
6
7
8
NO
CHECKING POINT
ACTION
The Blade is worn out.


The Offset Value of the machine

does not match with the Offset
of the Blade.
The Drive Gear does not mesh

with the Motor Gear.
Replace the Blade.

Replace the XD-CH3.
Match the Offset Value of the

machine with the Offset of the
Blade.
Mesh them again.
The Tool Height is not correct.
Adjust the Tool Height.

shaky.
REFERENCE

OUTLINE
The Blade is worn out. Replace the Blade.
When the Blade is worn out, the cutting can not be performed
smoothly and the Blade catches on the sheet. Therefore, it causes
the Tool Bounding.
There are fragments

of the sheet in the
Cap part of the Cutter
Replace the XD-CH3.
worn out.
The Bearing inside

catches on the sheet. Therefore, it causes the Tool Bounding.
The Offset Value of

the machine does not
match with the Offset
of the Blade.
Match the Offset Value

of the machine with
the Offset of the
Blade.
When the Offset Value of the machine does not match with the
Offset of the Blade, the starting and the ending points do not
match. When the Offset Value is too small, the corner rounds.
When the Offset Value is too big, the corner becomes square.
The Drive Gear does

not mesh with the
Motor Gear.
Mesh them again.
When the Drive Gear does not mesh with the Motor Gear correctly,
the starting and the ending points do not match because the
accuracy of the repetition is not correct.
The Tool Height is not Adjust the Tool

correct.
Height.
When the Tool Height is not correct, the cutting is not performed
correctly right after the Tool-down because the Tool-down can not
be performed correctly. Therefore, the starting and the ending
points do not match.
Section4 [Tool
Pressure
Adjustment]
When the Tool Pressure is not correct, the cutting is not performed
correctly right after the Tool-down because the Tool-down can not
be performed correctly. Therefore, the starting and the ending
points do not match. When the Tool Pressure is too strong, the
Blade sticks deeply into the sheet and the Offset of the Blade
changes from the original Offset. Therefore, the starting and the
ending points do not match.

not correct.
The Tool Carriage /

Tool Carriage is
Tool Carriage again. Replacement]
shaky.
64
Adjust the Tool

Pressure.
Section4 [Tool
Height Adjustment]
shaky, the cutting is unstable and the starting and the ending
points do not match.
6 Trouble shooting
6-4 Distorted Figure / Wavy Line
Distorted Figure / Wavy Line
5
6
7
NO
CHECKING POINT
ACTION



Replace the XD-CH3.

shaky.

There are Scratches on the

Cutter Protection.
Replace the Cutter Protection.
The Drive Gear does not mesh

with the Motor Gear.
Mesh them again.
The Wire Tension is not correct.
Adjust the Wire Tension.
The Middle Pinch Roller is not

used.
Use the Middle Pinch Roller.
REFERENCE
OUTLINE
There are fragments

of the sheet in the Cap
part of the Cutter
Replace the XD-CH3.
worn out.
The Bearing inside

catches on the sheet. Therefore, the cutting line becomes distorted
and the cutting can not be performed correctly.
The Tool Carriage /

Tool Carriage is
shaky.
There are Scratches
on the Cutter
Protection.

Tool Carriage again. _Replacement]
shaky, the cutting is unstable and the cutting can not be performed
correctly.
Replace the Cutter

Protection.
When there are scratches on the Cutter Protection, the Blade

catches on the scratch. Therefore, the cutting line becomes
distorted and the cutting can not be performed correctly.
When the Drive Gear does not mesh with the Motor Gear correctly,
the cutting can not be performed correctly because the accuracy
of the repetition is not correct.
The Drive Gear does

not mesh with the
Motor Gear.
Mesh them again.
The Wire Tension is

not correct.
Adjust the Wire

Tension.
The Middle Pinch

Roller is not used.
Use the Middle Pinch

Roller.
Section4 [Wire
When the Wire Tension is loose, the cutting line becomes
Tension Adjustment] distorted.
The sheet feeding becomes stable by using the Middle Pinch
Roller. Therefore, the cutting accuracy becomes stable.
65
6 Trouble Shooting
6-5 Motor Error
The Sheet Brake is set ON.

Motor Error
The Power Cable is not

connected correctly. /
The Power Cable is broken.
Connect the Power Cable again.

/ Replace the Power Cable.
The Motor Cable is not

connected correctly. /
The Motor Cable is broken.
Connect the Motor Cable again.

/ Replace the Motor Cable.
7
8
The Motor Driver IC on the

CHECK POINT
The Sheet Brake is
set ON.
There are fragments
of the sheet on the
Grit Roller / the Guide
Rail.
The Power Cable is
not connected
correctly. / The Power
Cable is broken.
The Motor Cable is
not connected
correctly. / The Motor
Cable is broken.
ACTION
The Motor Controller IC on the

The Output Voltage (41v) from the

Switching Power Unit is not
supplied correctly.
Replace the Switching Power Unit.
NO

Release the Sheet Brake.
REFERENCE
The Life of the Motor. /

The Motor is broken.
Replace the Motor.
OUT LINE
Release the Sheet

Brake.
When setting the roll sheet and feeding the sheet without releasing
the Sheet Brake, it causes the Motor Error because of the over
load.
Clean the Grit Roller /

the Guide Rail.
When there are fragments of the sheet on the Grit Roller / the
Guide Rail, the sheet feeding can not be performed smoothly and it
causes the Motor Error.
Connect the Power

Cable again. /
Replace the Power
Cable.
Connect the Motor
Cable again. /
Replace the Motor
Cable.
When the Power Cable is not connected correctly / the Power

Cable is broken, it causes the Motor Error because the current is
not flowed to the Motor.
When the Motor Cable is not connected correctly / the Motor Cable
is broken, it causes the Motor Error because the current is not
flowed to the Motor.
The Motor Driver IC

on the Main Board is
broken.
Replace the Main

Board.
Section 3 [Main
Board_
Replacement]
The Motor Driver IC flows the current to drive the Motor. When it
is broken, the Motor can not drive and it causes the Motor Error
because the IC can not flow the current to drive the Motor.
The Motor Controller

Replace the Main
Board.
is broken.
Section 3 [Main
Board_
Replacement]
The Motor Controller IC controls the current which the Motor Driver
IC flows to the Motor. When it is broken, the Motor can not drive
and it causes the Motor Error because the IC can not control the
current to flow to the Motor.
The Output
Voltage(41V) from the
Replace the Switching
Switching Power Unit
Power Unit.
is not supplied
correctly.
Check the Voltage for the Motor at CN6 on the Main Board.
1pin: +5V
6pin: 41V
3~5pin: GND
The Life of the Motor.

Replace the Motor.
/ The Motor is broken.
The Servo Motor has 2 brushes to flow the current to the Motor.
The Brush is worn out by the rotation of the Motor. Therefore,
when the Motor Brush reaches the life, it causes the Motor Error
because the current is not flowed to the Motor correctly. The Life
time of the Motor is 2,500 km with continuous use. Reset the
worked length of the Motor by Service Mode after replacing the
Motor.
66
6 Trouble shooting
6-6 SkewingSheet
1
2
The sheet is not set correctly.
Set the sheet correctly again.
There are not enough margins

at the sheet edge.
Take more margins.
Position of the Pinch Roller is not

correct.
Set them on the Grit Roller.
Skewing sheet.


The Pinch Roller is worn out.
Replace the Pinch Roller.
NO
CHECKING POINT
ACTION
Set the sheet correctly
again.
REFERENCE
OUTLINE
When you set the Roll Sheet, perform the following to set it
straight.
1. Apply the brake and take off the slack by moving the sheet from
side to side.
2. Lower the Pinch Roller while keeping a strain the sheet.
The sheet is not set

correctly.
There are not enough

margins at the sheet Take more margins.
edge.
When there are not enough margins and using the longer sheet, it
is easy to shift and take off the sheet. Take the margins more than
25mm at the each side.
Position of the Pinch

Roller is not correct.
Set them on the Grit

Roller.
When you set the Pinch Roller on the Grit Roller without the Grit
Pattern, the sheet feeding can not be performed correctly.
There are fragments

of the sheet on the
Grit Roller.
Clean the Grit Roller.
When there are fragments of the sheet on the Grit Roller, the sheet
shifts because the Pinch Roller can not hold it correctly. Clean the
Grit Roller using the Brush.
The Pinch Roller is

worn out.
Replace the Pinch

Roller.
Section 3 [Pinch
When the Pinch Roller is worn out, the sheet shifts because the
Roller_Replacement] Pinch Roller can not hold it correctly.
67
6 Trouble Shooting
6-7 Message List of the Motor Error

Error No.
Outline
Factor
Answer
The Output Voltage(41v) from the Switching Power Unit

Replace the Switching Power Unit.
is not supplied.
0001
Occurs when the Motor can not The Power Cable is not connected correctly. / The Powe Connect the Power Cable again. / Replace the Power
be controlled.
Cable is broken.
Cable.
The Motor Driver IC on the Main Board is broken.
When the cutting starts without the Pre-feed, it occurs

Turn on the Power Switch again. And then, perform the
the over load because the Roll-sheet is pulled from the
pre-feed before the cutting.
Shaft.
0004
The heavy sheet, such as the Sand Blast is used with the
Use the Heavy mode or reduce the VS value.
Occurs when the big current is normal or high-speed mode.
flowed during acceleration in
the Feed Direction.
Turn off the Power Switch and find the factor, such as
fragments of the sheet, the break of the Motor or the
The movement of the Grit Roller is heavy because of the
Bearing. Then, make sure that you turn off the Power
over load.
Switch and disconnect the Cable of the Y Motor before
checking.
The sheet is jammed.
0040
Set the sheet correctly without the slack.
Occurs when the big current is

flowed during acceleration in
The movement of the Tool Carriage is heavy because of fragments of the sheet, the break of the Motor. Then,
the Carriage Direction.
the over load.
make sure that you turn off the Power Switch and
disconnect the Cable of the X Motor before checking.
When the cutting starts without the Pre-feed, it occurs
Turn on the Power Switch again. And then, perform the
the over load because the Roll-sheet is pulled from the
pre-feed before the cutting.
Shaft.
6
0008
Occurs when the big current is The heavy sheet, such as the Sand Blast is used with theUse the Heavy mode or reduce the VS value.
normal or high-speed mode.
flowed during the stable
movement in the Feed
Direction.
fragments of the sheet, the break of the Motor or the
The movement of the Grit Roller is heavy because of the
Bearing. Then, make sure that you turn off the Power
over load.
Switch and disconnect the Cable of the Y Motor before
checking.
0080
The sheet is jammed.

Set the sheet correctly without the slack.
Occurs when the big current is
flowed during the stable
movement in the Carriage
The movement of the Tool Carriage is heavy because of fragments of the sheet, the break of the Motor. Then,
Direction.
the over load.
make sure that you turn off the Power Switch and
disconnect the Cable of the X Motor before checking.
2000
DDA Communication Error.
The communication error occurs when the IC4 or IC22

on the Main Board is broken. And it causes the Motor
Error.
4000
Command Communication
Error.
The communication error occurs when the IC4 or IC22

on the Main Board is broken. And it causes the Motor
Error.
Description of the Error

The Motor Error shows the outline by a eight-digit number.
0000
0000
The first half The second half
The first half shows the first error which occurred.

The second half shows all errors which occurred besides.
When the single error occurs, the number of the list is showed.
Ex.) 00010001
When several errors occur, the numbers which the each errors are added are showed.
Ex.) 00010048
At the first, [0001] error occurs and [0040] and [0008] errors occur later on.
68
7 Service Activities @
7 Service Activities
7-1 Installation Check List
CX-500/400/300 Installation Check List
Model
Serial
Customer
Date
CXSetup Space
CX-500
(W)1700mm X (L) 900mm X (H) 1200mm
CX-400
(W)1500mm X (L) 900mm X (H) 1200mm
CX-300
(W)1250mm X(L) 900mm X (H) 1200mm

Classification
Purchase
Loan Unit
Exhibition
Replacement
Unpacking
7
Take the Main unit out of the Carton.
Accessories Box
Remove the Tape.
Card board
Packing
69
7 ServiceActivities
Check the
Accessory
Pin
Power cord : 1
Blade : 1
Cable Clamp : 1
Alignment Tool : 1
Blade Holder
(XD-CH3) : 1
Start-up Manual : 1
Roland Software Package : 1
RolandCutChoice : 1
70
Replacement Blade for

Separating Knife : 1
To Ensure Safe Use : 1
Check the
Accessory for
Stand
Stay : 1
Caster : 2
Stand Leg : 2
With brake
With rings
Shaft : 2
No brake
Fixture : 2
Sheet Hunger : 2
Screws with washers : 8

(for Stand assembly)
Hexagonal Wrench : 2
(Large and Small)
Cap : 8
(for Stand assembly)
Screws with washers: 16

(for Fixture)
Screws : 10
(for Sheet Hunger)
Manual for assembly : 1
71
7 ServiceActivities
Assembly for
Stand
Assemble the Caster and the Stay.
Lay down them as the following.
*The side with small holes of the Caster faces to the inside.
*The side with 8 holes of the Stay faces to the upside.
Fix the Caster and the Stay with the 4 Long Screws and the Washers.
Then, fit on the 4 Caps.
Caster
The side of 8 holes
faces to the upside.
Screw
Stay
Cap
Fix the Stand Leg to the Caster by Fixture.
Set the Stand Leg so that the side with the fewer holes of it faces to the inside.
And fix the 4 Fixtures with the 16 Short Screws and the Washers temporarily.
Inside
Stand Leg
Outside
Fixture and
8 Screws with Washers
Fix the Caster and the Stand Leg.

Invert the Stand and fix the Caster and the Stand Leg with the 4 Long Screws and the Washers
at the back side of the Caster.
Then, tighten securely the all Screws fixing the Fixture.
And fit on the 4 Caps.
Cap
Screw with Washer
72
Fix the Main unit to the Stand. (The Stand does not have a difference of front side or rear side)
Assembly while being careful not to fall down the Main Unit.
Fix the 6 Screws.
Rear View
Screw
Fix the 2 Sheet Hangers to the outside of the Stand Leg.

Face the bent parts of the Sheet Hangers to the outside and fix the 4 Screws.
Fix the Sheet Hanger with the Brake to the Right Leg in case of the Rear-set.
Cap Screw
Sheet Hanger
Cap Screw
Sheet Hanger with the Brake

Stand Leg (Left)
Stand Leg (Right)
Fix the Shaft.

Remove the Brake of the Sheet Hanger temporarily .
Then, set the Shaft without the Stopper to the inside and the Shaft with the Stopper
to the outside.
And fix the Brake to the Sheet Hanger again.
Rear View
Brake
Shafts
73
7 ServiceActivities
Fix the Cable Cramp to the Stand.
Cable Cramp
Push it into the hole of the Stand.
74
Installation
Roland CutChoice
It is necessary to read Readme.
CAMM1 Driver
USB Driver
Explanation of
the use
Explain the use based on the User's Manual.
New Function
Front Loading
Preset function
75
7 ServiceActivities
Important
Explanation
Instruct so that the customers can set the Roll and Piece sheet straight.
Explain to fix the Cutter Holder securely because it influences to the cutting accuracy.
Explain that the cutting quality could change depending on the kind of the sheet or the cutting condition.
(In reference to 6-1 [The combination the cutter and the sheet])
Explain to set the sheet on the Grit Pattern of the Grit Roller.
Roland CutChoice is a license agreement.

Therefore, Roland CutChoice is supplied only 1 piece / a machine.
Explain that it is necessary to purchase the Roland CutChoice in case of a loss.
Maintenance
Grit Roller
! Important !
When there are fragments of the sheet on the Grit Roller, it causes the Sheet Skew or the Motor Error.
Explain to clean the Grit Roller using the Tweezer etc. while being careful not to scratch the Grit Roller when
there are fragments of the sheet on it.
Cap part of the Cutter Holder
! Important !
When there are fragments of the sheet in the Cap part of the Cutter Holder, the cutting can not be performed
correctly because the Cutter does not rotate smoothly.
Explain to loosen the Cap and clean it when there are fragments of the sheet in the Cap part of the Cutter
Holder.
76
Exchange Time of the

Consumable Goods and the
Consumable Parts
Consumable Goods
Cutter
< Criterion of the Exchange Time >
* The Tip of the Blade breaks.
* Uncut areas remain even if the Tool Force is upped 50~60gf.
Blade Holder
* The Tip of the Cap is worn out.
* The cutting accuracy is not improved even if cleaning the Cap part of the Blade Holder.
* The Cutter does not rotate smoothly.
* The corner is not cut correctly.
The Blade for the Separating Knife
* The sheet is not cut off correctly.
Consumable Parts
7
Cutter Protection
*There are scratches on the Cutter Protection.
*The worked length of the Motor is 2,500km.
You can check it by [MOTOR MOVE] of the System Report.
Pinch Roller
*The sheet slips even if it is set correctly.
*The worked length of the Motor is 3,000km. (In case of using the Vinyl sheet)
Motor
*The worked length of the Motor is 2,500km.
Grit Roller
*There are scratches on the Grit Roller.
*The worked length of the Motor is 3,000km. (In case of using the Vinyl sheet)
! Important !
When these consumable parts or goods approach the life time, it influences the cutting accuracy.
Explain the criterion of the exchange time to the customers.
77
7 ServiceActivities
Demo Cut
User's Manual
9-1
! Important !
Explain to the customers to perform the Demo cutting at first when some troubles occur, such as the
machine does not move.
In case the Demo cutting is performed correctly, the problem could be caused by the Data, the Cable and the
PC.
Then, make the customers change the Cable or the setting of the Data or the PC.
Others
Optional Accessories
* The Sheet Hunger (HS-500/400/300) can be set by 3 sets to the machine. (Total is by 4 sets.)
* Recommend ZEC-U5025 as a replacement of the attached Blade to customers.

(Now we are considering to commercialize the Blade of the accessory. )
78
7-2 Maintenance Check List
Maintenance Check List

Model
Serial
Customer
Date
CX-
System Report
Mechanical Parts
Carriage Driving Part
Grit Driving Part
Check Points
1. Drive Gear
2. Wire
3. Backlash
1. Drive Gear
2. Grit Roller
Tool Carriage
Cutter Holder
3. Backlash
1. Carriage
2. Cutter Holder
1. Bearing
Confirmation
Damage / Dirt
Tension
Looseness
Damage / Dirt
Fragments of the
sheet / Damage
Looseness
Looseness
Looseness
Rotation
Consumable Goods
Parts Name
Cutter
Cutter Holder
Blade for Separating Knife
Life
Tip of the Blade breaks.
The Tip of the Cap is worn out.
The sheet is not cut off correctly.
Confirmation
OK / Replacement
OK / Replacement
OK / Replacement
Life
2,500km
3,000km
2,500km
3,000km
Confirmation
OK / Replacement
OK / Replacement
OK / Replacement
OK / Replacement
Consumable Parts
Parts Name
Cutter Protection
Pinch Roller
Motor
Grit Roller
Lubrication
Floil G-474C
Molycoat EM-50L
Checking List
X Drive Gear
Y Drive Gear
Top part of the GUIDE RAIL
Confirmation
OK / Cleaning & Lubrication
79
7 ServiceActivities
Function Check
Check Points
1. Upgrade the Firmware to the latest version
2. Carriage & Grit Compensation
Dotted Cutting
3. Cutting Test
The starting and the ending points do
not match.
Wavy line / Distorted figure
The sheet skew
Quality of corners
Noise
4.Panel key
5.Tool-up/down
6. Connection check with Customer's PC.
Confirmation
Explanation of the use
Contents
1. Functions
2. Test Cut
Sheet Setting
1. Roll and Piece sheet
2. Front-loading
Cleaning
1. Grit Roller
2. Cap part of the Blade Holder
Consumable Parts and the 1. Cutter
Criterion of the exchange. 2. Blade Holder
3. Cutter Protection
4. Pinch Roller
5. Blade for the Separating Knife
Q&A
Roland CutCHOICE
80
Confirmation
7-3 Specification
CX-500
CX-400
CX-300
Mechanism
Media-movement method
Driving method
Digital control servo motor
Maximum cutting area
Acceptable media widths
Width: 1195 mm (47 in.)
Width: 1000 mm (39 in.)
Length: 24998 mm (984-1/8 in.)
Length: 24998 mm (984-1/8 in.)
Length: 24998 mm (984-1/8 in.)
Min. 90 mm (3-1/2 in.) /
Min. 90 mm (3-1/2 in.) /
Min. 50 mm (2 in.)/ Max. 915 mm (36 in.)
Max. 1372 mm (54 in.)
Max. 1178 mm (46 in.)
(50 to 540 mm (2 in. to 21 in.),
0 to 1270 mm (0 in. to 50 in.)
0 to 1067 mm (0 in. to 42 in.)
Width: 737 mm (29 in.)
582 to 915 mm (23 in. to 36 in.))

Width of material that
0 to 812 mm (0 in. to 32 in.)
can be cut off

Tools
Cutter blades: Special blade for CAMM-1 series
Max. cutting speed
During cutting: 850 mm/sec. (in all directions) During tool-up: 1202 mm/sec. (in 45 direction)
Cutting speed
10 to 850 mm/sec. (in increments of 10 mm/sec.)
Blade force
20 to 350 gf
Mechanical resolution
0.0125 mm/step (0.000492 in./step)
Software resolution
Distance accuracy
0.025 mm/step (0.000984 in./step)

Error of less than
Repetition accuracy
0.2% of distance traveled, or 0.1mm (0.00394 in.), whichever is greater
0.1 mm or less (excluding stretching/contraction of the material)

Range for assured repetition accuracy (*)
For materials with a width exceeding 610 mm (24 in.): Length 4,000 mm (157-7/16 in.) (CX-500/400 only)
For materials with a width of 610 mm (24 in.) or less : Length 8,000 mm (314-15/16 in.)
Interface
Parallel (Centronics compatible), USB (Rev 1.1)
Buffer size
2 MB (1.3 MB for replot buffer)
Instruction system
CAMM-GLIII (mode1 and mode2)
Switches
Power switch, Pen force slider
Control keys
PRESET, FORCE, SPEED, ORIGIN, MENU, ENTER, PAUSE, SHEET CUT, TEST CUT,
LED
POWER/ERROR LED, SETUP LED, PAUSE LED
Display
Liquid crystal display unit: 20-character by 2 lines
Power consumption
Acoustic noise level
Maximum: 0.8A/100V to 240V

Cutting mode: under 62dB (A)
10% 50/60 Hz
Standby mode: under 40dB (A)
(According to ISO 7779)

Dimensions Main unit
With stand
Weight
1602 mm (W) x 264 mm (D) x 398 mm (H)
1407 mm (W) x 264 mm (D) x 398 mm (H)
1144 mm (W) x 264 mm (D) x 398 mm (H)
(63-1/16 in. (W) x 10-3/8 in. (D) x 15-11/16 in. (H))
(55-3/8 in. (W) x 10-3/8 in. (D) x 15-11/16 in. (H))
(45-1/16 in. (W) x 10-3/8 in. (D) x 15-11/16 in. (H))
1602 mm (W) x 727 mm (D) x 1113 mm (H)
1407 mm (W) x 727 mm (D) x 1113 mm (H)
1144 mm (W) x 727 mm (D) x 1113 mm (H)
(63-1/16 in. (W) x 28-5/8 in. (D) x 43-13/16 in. (H))
(55-3/8 in. (W) x 28-5/8 in. (D) x 43-13/16 in. (H))
(45-1/16 in. (W) x 28-5/8 in. (D) x 43-13/16 in. (H))
Main unit
38 kg (83.8 lb.)
32 kg (70.5 lb.)
27 kg (59.5 lb.)
With stand
58 kg (127.9 lb.)
53 kg (116.8 lb.)
44 kg (97 lb.)
Operating temperature
5 to 40 C (41 to 104 F)
Operating humidity
Accessories
35 to 80% (non-condensing)
Power cord x 1, Blade holder (XD-CH3) x 1, Blade x 1, Alignment tool x 1, Cable clamp x 1, Replacement blade for
separating knife x 1, Roland software package x 1, Startup Manual x 1, To ensure safe use x 1, RolandCutCHOICE x 1
For items indicates by an asterisk *, please see the next page.
81
7 ServiceActivities
(*) The following condition must be satisfied:

-Sheet type : 3M Scotchcal Mastercut Film
-Special stand (a roll material must be set at the rear and on the inner sheet hanger.
-Side margins : 25mm (1") or more for both the left and right margins.
-Front margin : 25mm (1") or more
(After loading the material, using the display menu to select "EDGE" as the sheet type automatically sets
a front margin of 25mm (1").)
-Use of the display menu's "AREA" function to perform feed of the sheet length plus 0.2m and set the sheet
correctly.
-Cutting of the following data one time.
(1)
(2)
Side margins: 25 mm (1") or more
Movable
pinch roller (left)
The letters are cut in order starting with "R"

After the last letter ("P") has been cut, the machine returns to the origin
point and the outer border is cut
Front margin: 25 mm (1") or more

Cutter
protector
Origin
Y
Side margins:
Feed length
X
25 mm (1")
Sheets with a width exceeding 610 mm (24"): 4,000 mm (157-7/16")
or more
Sheets with a width of 610 mm (24") or less : 8,000 mm (315-15/16")
Movable pinch roller (right)
The origin is rotated 90 degrees ("AXIS" on the display menu is set to "90deg").
82
Cut length
Fills the
hard clip
[Parallel]
Standard
In compliance with the specifications of Centronics
Input signals
STROBE (1 BIT), DATA (8 BITS)
Output signals
BUSY (1 BIT), ACK (1 BIT)
Level of input/output signals
TTL level
Transmission method
Asynchronous
[USB]
Standard
Universal Serial Bus Specification Revision 1.1

Universal Serial Bus Device Class Definition for Printing Device Version 1.1
Transmission speed
12Mbps (Full Speed Device)
Data format
NRZI
Compatible connector
Series B
Rated cable length
3m
7
[Parallel connector (in compliance with
specifications of Centronics)]
Signal
number
NC
Terminal
number
Signal
number
36
HIGH**
18
HIGH*
35
17
GND
NC
34
16
GND
GND
33
15
NC
HIGH*
32
14
NC
NC
31
13
HIGH*
30
12
GND
29
11
BUSY
28
10
A CK
27
D7
26
D6
25
D5
GND
24
D4
23
D3
22
D2
21
D1
20
D0
19
STROBE
Pin Connection
[USB connector]
Pin number
Signal
Remark
VCC
Cable power
- Data
+ Data
GND
Cable ground
18
36
Pin #2
Pin #1
Pin #3
Pin #4
19
+5 V
3.3K
*=
+5 V
** =
100
83
CX-500/400/300

Roland CX - 500 - 400 - 300

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SERVICE NOTES

Replacement of Main Parts

3 Replacement of Main Parts

TOOL CARRIAGE ASSY_REPLACEMENT ..............................

4-8 WIRE TENSION ADJUSTMENT ................................................ 54

TOOL UP/DOWN ERROR .........................................................

SPECIAL TOOL ......................................................................... 38

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

[MOTOR MOVE] menu has been added in the

To Ensure Safe Work

About the Symbols

Turn off the primary power SW

About the Labels Affixed to the Unit

These labels are affixed to the body of this product.

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main Parts1

-Supplemental PartsParts Name

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main Parts1

-Supplemental PartsParts Name

1 Structure & Spare Parts

1-3 DRIVE UNIT

PARTS LIST -Main PartsParts No.

-Supplemental PartsParts Name

1 Structure & Spare Parts

-Main PartsParts Name

1 Structure & Spare Parts

PARTS LIST -Main Parts1

-Supplemental PartsParts Name

1 Structure & Spare Parts

PARTS LIST -Main Parts1

1 Structure & Spare Parts

PARTS LIST-Main Parts1

MANUAL,STA EN CX-500 (BE SURE

MANUAL,STA JP CX-500 (BE SURE TO

1 Structure & Spare Parts

POWE R UNI T S WI TCHI NG F J - 50

2-2 Main Board Ass'y

Select the Model by

Mounting Diagram_Component Side

Arrangement Diagram_Soldering Side

T12 T13 T14 T15 T17 T20

Main Board_1/3 Circuit Diagram_CPU

Main Board_2/3 Circuit Diagram_I/F

TP35 TP36 TP37

53014-05(No Mount) VCC 10K

T42 T43 T44 T45

C37 C38 C39

Main Board_3/3 Circuit Diagram_DSRV

2-3 Other Circuit Boards

Arrangement Diagram_Component Side

Pinch Sens Board

Mounting Diagram_Component Side

Pinch Sens Board

Arrangement Diagram_Soldering Side

Pinch Sens Board

FROM MAIN BOARD

Pinch Sens Board

PANEL BOARD ASS'Y_Circuit Diagram

3 Replacement of Main Parts

3 Replacement of Main Parts