Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
DOCUMENT TITLE
VENDORS NAME
CONTENT
SR.NO.
DESCRIPTION
PAGE
SCOPE
DESIGN PHILOSOPHY
MATERIAL SPECIFICATION
ANNEXURE-I
DOC NO: T-382-H-WTP-4-01 REV-0 DESIGN BASSIS OF FP SYSTEM, LAURUS LABS PVT.LTD. Page 1
DESIGN BASIS OF
FIRE PROTECTION SYSTEM
FOR LAURUS LABS PRIVATE LIMITED,
PARAWADA VILLAGE, VISHAKHAPATNAM
1) SCOPE :
M/s Laurus Labs Pvt. Ltd. are installing, Unit-iii for manufacture of bulk drugs at
Parawda village at Vishakhapatanam. The proposed facilities will be installed in
phased manner, as under.
Phase-I
The phase-I consists of MB-1 and MB-2 plants for manufacture of bulk drugs,
Solvent Recovery Plant no. -1 along with its tank farm, utility-I and II for MB-1& 2,
QA and QC block, boiler house having two boilers along with Coal storage yard,
transformer, DG and panel block along with diesel oil tank, CCOE Phase-I tank
farm, CCOE drum store, raw material and finished goods storage block, Phase-I
non CCOE tank farm, Canteen, Admin, ETP, Fire water pump house and fire
water storage tank etc.
Phase-II
The phase-II consist of MB-3, MB-4, MB-5, MB-6, MB-7, MB-8 plants along with
its utility blocks, Solvent recovery plant-2 along with its tank farm, phase-2 CCOE
& non CCOE tank farm, phase-2 ETP, pilot plant and PT lab etc.
It is proposed that the entire complex consisting of Phase-I & II, be protected by
Fire Protection System with one central pump house and fire water reservoir.
The fire Water network around phase-I and phase-II shall be designed to take
care of water requirement for both the phases.
This document is developed to provide minimum requirement of the fire
protection system to entire complex.
2) TYPES OF FIRE PROTECTION SYSTEM :
The following types of fire protection system are envisaged.
DOC NO: T-382-H-WTP-4-01 REV-0 DESIGN BASSIS OF FP SYSTEM, LAURUS LABS PVT.LTD. Page 2
Water Spray System tapped from pressurized hydrant system for CCOE
Tank farm, CCOE drum Storage, Solvent Recovery Plant Tank Farm,
Process tank farm related to process plants and hazardous reactor area
in process plant.
water
demand
for
= 501 M3/hr
MVWS
for
CCOE
tanks
In future for Phase-II additional 12nos of Solvent tanks under CCOE will
be installed adjoining to the dyke of phase-I CCOE tanks. The distance
between Phase-I and phase-II tanks in different dykes is less than 15M.
In order to reduce water demand, considering layout of the tank farm, if
we consider any one tank on fire, then all tanks fed by MVWS system of
tank on fire and all adjoining tanks in two adjacent rows have to be
cooled. Thus at a time, 12nos of tanks to be cooled simultaneously. Thus
the water demand for 12nos of tank will be 501M3/hr as mention above.
4) DESIGN PHYLOSOPHY :
The fire protection system shall be designed to fight two major fires considering
one major fire in tank farm area and other in plant area.
5) DETAILS OF PROPOSED FIRE HYDRANT/MONITOR/HOSE REEL SYSTEM :
5.1 Fire Pumps
Based on maximum water demand, details of fire pumps required are as under,
Two electrical and one standby diesel engine driven fire pump having capacity of
410m3/hr @ 88m head.
Two nos. of Jockey pumps (one main and one stand by) having capacity of
25m3/hr each @ 88m head.
The fire pumps shall have flooded suction and suction velocity be limited to 1.5 to
2 m/s.
The size of the common delivery header be based on aggregate pumping
capacity of 820m/hr and velocity in delivery header shall be less than 5m/sec.
The fire pumps shall have approval from TAC accredited agency. Emergency
power supply shall be provided for fire pumps and fire pumps be housed in pump
house which is in safe area.
DOC NO: T-382-H-WTP-4-01 REV-0 DESIGN BASSIS OF FP SYSTEM, LAURUS LABS PVT.LTD. Page 4
Wherever above ground mains are used in fire water network, the same shall be
located at a distance of more than 6M from any building/structure. Further the
mains shall be supported at every 5m /6m distance and painted with fire red paint
confirming to shade 536 of IS: 5.
Isolation Gate valves shall be provided at strategic locations to ensure isolation
of any section of network without affecting the flow in the rest of network. Valve
pit as per TAC regulations shall be provided for UG isolations valves.
All fire water system piping shall be hydro tested to test pressure equal to 1.5
times design pressure.
DOC NO: T-382-H-WTP-4-01 REV-0 DESIGN BASSIS OF FP SYSTEM, LAURUS LABS PVT.LTD. Page 5
At least 10% of all welded joints (100% of field joints) shall be radio graphically
tested.
5.5 HYDRANTS/MONITORS/HOSE REELS:
Yard hydrant shall be provided around the protected blocks as per TAC
regulations.
Internal hydrants shall be provided as per TAC regulations in buildings which are
not fully protected by yard hydrants.
In case of storied buildings, upper floor hydrants / internal hydrants (if required)
shall be provided as per TAC rules.
Hose reels shall be provided near all internal hydrants and upper floor hydrants.
Water cum foam monitors shall be provided for protection of tank farm area or
any other tall structure.
DOC NO: T-382-H-WTP-4-01 REV-0 DESIGN BASSIS OF FP SYSTEM, LAURUS LABS PVT.LTD. Page 6
DOC NO: T-382-H-WTP-4-01 REV-0 DESIGN BASSIS OF FP SYSTEM, LAURUS LABS PVT.LTD. Page 7
8) MATERIAL SPECIFICATIONS :
Broad specification of material and approval as applicable shall be as follow:
Sr.
Description
Specification
UG/AG pipes
No.
1
Gate valves
Hose reels
UL/Fm approve
Hose Box
M.S. Fabricated
Fire Hoses
10
Fire Extinguishers
DOC NO: T-382-H-WTP-4-01 REV-0 DESIGN BASSIS OF FP SYSTEM, LAURUS LABS PVT.LTD. Page 8
ANNEXURE-I
SAMPLE CALCULATION OF MVW SPARAY SYSTEM FOR 1 NO TANK
DOC NO: T-382-H-WTP-4-01 REV-0 DESIGN BASSIS OF FP SYSTEM, LAURUS LABS PVT.LTD. Page 9