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BACHELOR OF ENGINEERING
in
MECHANICAL ENGINEERING
KARPAGAM UNIVERSITY
Coimbatore-641 021
FACULTY OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING
BONAFIDE CERTIFICATE
This is to certify that the Summer In-plant training report submitted by MOHAMMED
NASEEM.S.D, (12RBEME080) to Karpagam University, Coimbatore in partial fulfilment
of the requirement for the award of the degree of Bachelor of Engineering in Mechanical
Engineering is a record of bona fide Summer In-plant training undertaken by him under
my supervision. The training fulfils the requirements as per the regulations of this
University and in my opinion meets the necessary standards for submission. The contents
of this report have not been submitted and will not be submitted, either in part or in full,
for the award of any other degree or diploma in this institute or any other institute or
university.
Prof. E.BABURAJ
Mr.G.VIGNESH
SUPERVISOR
MECHANICAL DEPARTMENT
LECTURER
FACULTY OF ENGINEERING
MECHANICAL DEPARTMENT
KARPAGAM UNIVERSITY
FACULTY OF ENGINEERING
KARPAGAM UNIVERSITY
Internal Examiner
External Examiner
Date:
Date:
2
Place:
Date:
ACKNOWLEDGEMENT
I express my sincere thanks to Karpagam University providing me the life necessary facility to
bring out our In-plant training report successfully. It gives me pleasure to express my most profound
regards and sense of great indebtedness and sincere gratitude to Chancellor Dr.R.VASANTHAKUMAR
B.E. (Hons.)., D.Sc.,
I would like express my special thanks to our Dean Dr.C.R.HEMA Ph.D., Faculty of
Engineering, for giving this opportunity to do this In-plant training during third year of my graduation
course.
I would like to express our first foremost gratitude to Prof. E.BABURAJ M.E., (Ph.D) Head of
Mechanical Engineering Department for his valuable guidance, persistent, encouragement and keep
involvement throughout this training which was of immense pleasure and helping successfully to
complete the training
I wish to express my heartfelt thanks and sincere acknowledgement to our faculty advisor
Mr.G.VIGNESH B.E., (ME)., Lecturer Mechanical Engineering Department for his concern about the
training and his timely help to direct me for every move in the training.
It is always a pleasure to remind the fine people in the AAVIN Nilgiris, and TNSTC Ooty, for
their sincere guidance I received to uphold my practical as well as theoretical skills in engineering.
I would like to thank Mr. RAJA SHARBUDHEEN, AM, AAVIN Nilgiris for convincing me the
fact Whatever a man can imagine, that can be achieved, treating me as a son of his own and guiding me
to taste the real flavour of engineering.
I would like to thank Mr. SHANKAR, BM, TNSTC Ooty for the positive attitude he showed for
my work, always allowing me to question him and giving prompt replies for my uncertainties in all the
fields including educational, social and managerial to labour work. And I always great him for his aspects
of crew resource management who always said, I may be wrong.
The Workshop Engineer Mr. RAJENDIRAN, Workshop Superintendents and all other workmen
are also greeted. I thank all the AAVIN and TNSTC trainees who underwent training with me for the
mutual support I received from them.
Finally I apologise all other unnamed who helped me in various ways to have a good training.
Knowledge is power and unity is strength.
PART- A
AAVIN
(The Nilgiris District Co-Op Milk Producers Union Ltd.,)
Udhgamandalam
TABLE OF CONTENTS
CHAPTER NO.
TITLE
LIST OF FIGURES
10
Introduction
11
1.1
11
1.1.1 History
11
11
12
1.2
Plant Layout
13
1.3
Flow Diagrams
14
14
15
Product Information
16
1.4.1 By Products
16
17
1.4
1.5
2
PAGE NO.
Manufacturing Processes
18
2.1
Types Of Processes
18
2.2
Raw Materials
18
2.3
Scrap Maintenance
18
Maintenance Schedule
3.1
19
Preventive Maintenance
19
8
Quality Control
20
4.1
Accreditation
20
4.2
Quality Measures
20
21
5.1
Total Employment
21
5.2
Capital Investment
21
Conclusion
22
LIST OF FIGURES
FIGURE NO.
TITLE
PAGE NO.
1.1
Plant Layout
13
1.2
14
1.3
15
10
CHAPTER - 1
INTRODUCTION
11
12
SERVICE BLOCK
S
I
L
O
STORE
S
T
O
R
A
G
E
DAIRY
MARKETING
SECTION
TRANSPORT
SECTION
PRODUCTS OUTLET
TNEB
REFRIGERATION PLANT
COMPRESSOR
CONDENSOR
RECEIVER
HOTAMMONIA GAS
EVAPOURATOR
DAIRY
FURNACE
OIL
COLD WATER
HOT WATER
BOILER HOUSE
BOILER 1
BOILER 2
COLLECTION
CENTRE
COLLECTION
CENTRE
COLLECTION
CENTRE
CHILLING
TANK
COLLECTION
CENTRE
LAB
QUALITY
CONTROL
STORAGE
TANK
PASTEURISER
HOT WATER FROM
BIOLER
COLD WATER TO
BOILER
CHILLER
PRE-PACK
STORAGE
HOT WATER TO
REFRIGERATOR
PACKING
M/C
MILK
COLD
ROOM
TO
CONSUMERS
BYPRODUCTS
SECTION
16
17
CHAPTER - 2
MANUFACTURING PROCESSES
18
CHAPTER - 3
MAINTEINANCE SCHEDULE
Preventive and Breakdown maintenances are carried out as per scheduled timetable
and whenever required. Since this is a milk processing industry, any fault in the flow lines
could ruin litres of milk. Stringent preventive maintenance schedule is followed after every
cycle.
3.1. PREVENTIVE MAINTEINANCE
Since this is a food industry, cleaning the machines is crucial. Even a drop of milk of the
previous cycle could make the milk of the next cycle useless. Therefore, after every cycle,
all the pipelines, tanks, silos, etc.., are washed thoroughly with pressurized hot water, acid
and soda.
All other machineries have their respective maintenance schedule and log books are
maintained for each and every machine.
19
CHAPTER - 4
QUALITY CONTROL
4.1. ACCREDITATION
This industry is ISO 9001:2008 certified.
20
CHAPTER 5
ADMINISTRATION AND MANAGEMENT
21
CHAPTER 6
CONCLUSION
Since this happened to be my first In-Plant Training, I had spell binding
experiences, which couldnt be included in this report. During this training, I got to see
how generally industries function, how people work for it, why would the industry need
me, and many more. It gave me an opportunity to fine tune myself, to make a good
engineer in future.
22
PART- B
TAMIL NADU STATE TRANSPORT CORPORATION
(Coimbatore Ltd.,)
OOTY DIVISION
Udhgamandalam
23
TABLE OF CONTENTS
CHAPTER NO.
TITLE
LIST OF FIGURES
25
Introduction
26
1.1
Main Functions
26
1.2
Different Sections
26
26
27
27
27
28
1.2.6 Store
28
Site Layout
29
1.3
2
PAGE NO.
Functions
30
2.1
Running Repairs
30
2.2
A Common Problem
30
2.3
Scrap Maintenance
30
2.4
31
Conclusion
32
24
LIST OF FIGURES
FIGURE NO.
1.1
TITLE
Plant Layout
PAGE NO.
27
25
CHAPTER - 1
INTRODUCTION
groovable. Once theyre fully worn, each tyre is re- treaded by the dept. at least
once.
Puncture works, spare tyre maintenance, providing each bus with all tools
sufficient to deal with any tyre malfunction/ failure while en- route, and all sorts
of tyre repair/ maintenance works are taken care by this section.
1.2.2. WEEKLY MAINTENANCE SECTION
Provided with a hydraulic hoist and two ramps, the labours gain
access to every nook and corner of the vehicles under parts with ease.
Here, they look after the part of maintenance that has to be carried out
each week, such as chassis lubrication, evacuation of water from air tank,
adjustment of wearing parts such as brakes and clutches, visual inspection of
almost all the functional parts, etc
1.2.3. MONTHLY MAINTENANCE SECTION
The so called wheel service which includes striping all the
wheels of the busses all the way up to the axle, to inspect the condition of the
wheel bearings, clean the old lubricant, and to apply new lubricants is done in
this section. Air filter clean up is done by looking at the red band indicator.
28
FUEL STATION
BATTERY ROOM
TYRE SECTION
TECHNITIANS LEISURE
ROOM
BUS STAND
WORK SHOP
ADMINISTRATIVE
OFFICE
STORE
SECURITY ROOM
29
CHAPTER 2
FUNCTIONS
30
31
CHAPTER 3
CONCLUSION
An In-Plant Training at TNSTC was not like one in the previous industry.
We received real training with strict supervision and we were asked to perform
tough tasks within some specified time. This training gave me a good exposure
to the basic problems in automobiles and troubleshooting techniques as how
experts do it.
32