Hormann Technical Manual For Industrial Sectional Door

Industrial Sectional Door DPU 40
Technical Manual: Issue 1.6.2006
Contents
Contents
Spring Shaft
Double-skinned steel sections 80 mm (500 mm high)
Track Application NB
Normal tracks
Track Application HB
High-lift tracks
Track Application KG
High-lift tracks with steep track
Track Application RB
High-lift tracks with low-mounted torsion spring shaft
Track Application TG
High-lift tracks with low-mounted torsion spring shaft and steep track
Track Application VB
Vertical tracks
Track Application WB
Vertical tracks with low-mounted torsion spring shaft
10
Track Application MG
Vertical tracks with low-mounted and steep track
11
Sideroom Clearances
12
Headroom Details
13
Floor Details
14
Hand Chain Hoist
15
DPU with Torsion
Hand Pulley with Rope or Link Steel Chain
15
Track Supports
16
Shaft Operator WA 400 as frame-mounted operator
17
Shaft Operator WA 400 with chain box
18
Shaft Operator WA 400 for central mounting
19-20
Door Leaf Speeds WA 400
20
DPU with
Direct Operator
Door leaf made of 80 mm, double-skinned steel sections (500 mm high)
21
Track Application HB
High-lift tracks with direct operator
22
S75 and S140 Direct Operator
23
This Technical Manual includes details

of the door leaf versions and fitting clearances
as well as installation examples.
No part of this manual may be reproduced
without our permission.
Copyright.
All dimensions in mm.
Subject to design modifications.
Technical Manual: Industrial Sectional Door DPU 40
Sectional Door DPU 40 with Torsion Spring Shaft

Double-skinned steel sections
500 mm high
Door leaf:

Double-skinned, hot-galvanized steel sections, with evenly spaced horizontal ribbing (appearance not identical with
SPU 40), stucco-embossed. Door sections 500 mm high, overall thickness 80 mm. Polyester-primed surface protection.
Door sections with compound windows are possible within the size range shown. Fewer compound windows or different
arrangements are available subject to the minimum clearances.
External view:
375/
500
91
76
244602
R6
38,5 500
38,5 500
R6
52
635
320
56,5
245
76
710
91
52
320
375/
500
56,5
635
min. 125
245
710
min. 80
Compound glazing type A

602
680
680
210
R5
132
210
132
R5
Door section height 500 mm
Type A
38,5 500
Glazing height type A
x = sum of door section heights

+ 60 mm from FFL
from FFL
227,5
X
FFL
Centre of window
500
1 = x + 227,5
O
38,5 500
320
Calculation of glazing heights for compound windows type A.

Number of door sections see column A of size range!
The figure below corresponds to a section with an overall thickness of 80 mm.
Size range: Within the size range shown below, any door width can be made in 10 mm increments and any door height in 500 mm

modules subject to the minimum ceiling height. Intermediate heights are possible by shortening the top door section.
[B]
5000
10
4500
4500
up to 4730 = 9
4000
4000
up to 4230 = 8
3500
3500
up to 3730 = 7
3000
3000
up to 3230 = 6
2500
2500
up to 2730 = 5
2000
2000
up to 2230 = 4
from 2000
width
[A]

[B]

Number of door sections

TH = 500 mm
for intermediate heights
Number of compound windows per door section

6000
5750
5500
5250
5000
4750
4500
4250
4000
3750
3500
3250
3000
2750
2500
2250
Field 2
Field 1
Ordering height
[A]
5000
Explanation of the shaded fields

NB is not possible, HB, KG, RB and DG on request
Track Application: NB
Normal tracks
ET
DH
DM
DM
235
750
DA
WE
RM + 365
RM + 178
RM + 130
RM - 180
Clearance for fitting the door
RM = LDH
BW
Ceiling height
550
INSIDE
FFL
LZ = width between frame
min. 125
min. 125
200
INSIDE
The clearance required for fitting the door must be free of installations,
heater fans, etc.
Min. headroom clearances

Track size
Headroom
NB 1
500
NB 2
500
HB / KG 4
880
HB / KG 5
910
RB / TG 4 / 5
VB 6 / 7
1810
RM + 590
VB 7
RM + 780*
WB 6 / 7
RM + 350
RM + 350
MG 6 / 7
Door weights for roof loads:

2
DPU 40
= 400 N/m
Note min. sideroom, see page 12

NB 1/2
LDH
RM
BW

ET

DH

DM
WE
H
DA
H
500
WE
160
DA
370
= clear passage height

= ordering height
= position of shaft support =
= NB 1 + NB 2 = RM + 395
= min. distance back =
= NB 1 + NB 2 = RM + 480
= with shaft operator
NB 1 + NB 2 = RM + 690
= rear track support =
= NB 1 + NB 2 = RM + 229
= centre track support = see page 16
= shaft distance (see table)
= min. headroom (see table)
= ceiling distance (see table)
Note:
Approved size range on page 3 must be observed!
*using version with double spring shaft

Dimensions in mm
Track Application: HB
High-lift tracks
ET
DH
DM
min. 150
LH = track height
LH - 310
550
RM = LDH
BW
Ceiling height
265
WE
DA min.
DM
750
INSIDE
FFL
min. 150

300
INSIDE
heater fans, etc.
Note: Please have the factory check the track heights!
LH min.
5460
5335
5210
5085
4960
4835
4710
4585
4460
4335
4210
4085
3960
3835
3710
3585
3460
3335
3210
3085
2960
2835
2710
2585
2460
LH max.
7700
7575
7450
7325
7200
7075
6950
6825
6700
6575
6450
6325
6185
5935
5685
5435
5185
4935
4685
4435
4185
3935
3685
3435
3185
HB 5, WE = 180
RM
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
2250
2125
2000
HB 4, WE = 160
Door height
=
=
=
=

HB 4 + 5
Table 1: Track heights (LH)

for track applications HB

LDH
RM
LH
BW
clear passage height

ordering height
track height (see table 1)
position of shaft support = HB 4 + 5 = LH + 280
ET = min. distance back
2x RM - LH + 1155

for manual operation with

spring buffer, long (standard)
2x RM - LH + 685


spring buffer, short (special)
2x RM - LH + 915

for shaft operator with spring

buffer, -long (LH - RM = < 1000)
2x RM - LH + 685


buffer, -short (LH - RM > 1000)
DH

= HB 4 + HB 5 = 2 x RM LH + 653 (long spring buffer)

= HB 4 + HB 5 = 2 x RM LH + 413 (short spring buffer)

= HB 4 + HB 5 = 2 x RM LH + 413 (long spring buffer + WA 400)
DM
WE
= shaft distance (see table 1)
H
= min. headroom see page 4
DA min = HB 4 = 420
l DA min = HB 5 = 450, 625 with double spring shaft
Other versions on request

on request
Note:
Track Application: KG
High-lift tracks
with steep track
(application track for loading ramp doors)
ET
DH
DM
LH = track height
LH - 310
550
RM = LDH
BW
Ceiling height
250
WE
DA min.
DM
750
INSIDE
FFL
min. 150
min. 150

INSIDE
Slot width at least 165
heater fans, etc.
LH min.
5460
5335
5210
5085
4960
4835
4710
4585
4460
4335
4210
4085
3960
3835
3710
3585
3460
3335
3210
3085
2960
2835
2710
2585
2460
LH max.
7700
7575
7450
7325
7200
7075
6950
6825
6700
6575
6450
6325
6185
5935
5685
5435
5185
4935
4685
4435
4185
3935
3685
3435
3185
KG 5, WE = 180
RM
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
2250
2125
2000
KG 4, WE = 160
Door height
=
=
=
=

KG 4 + 5

for track applications KG

LDH
RM
LH
BW

ordering height
track height (see table 2)
position of shaft support = KG 4 + 5 = LH + 280
2x RM - LH + 1115


spring buffer, long (standard)
2x RM - LH + 645


spring buffer, short (special)
2x RM - LH + 875


buffer, -long (LH - RM = < 1000)
2x RM - LH + 645


buffer, -short (LH - RM > 1000)
DH

= KG 4 + KG 5 = 2 x RM LH + 613 (long spring buffer)

= KG 4 + KG 5 = 2 x RM LH + 373 (short spring buffer)

= KG 4 + KG 5 = 2 x RM LH + 373 (long spring buffer + WA 400)
DM
WE
= shaft distance (see table 2)
H
DA min = KG 4 = 420
DA min = KG 5 = 450, 625 with double spring shaft

on request
Note:
Approved size range on page 3 must be observed
(Door width LZ 3500)!
Track Application: RB
High-lift tracks with low-mounted torsion spring shaft
ET
DH
DM
DM
DA
550
min. 150
LH = track height
LH - 310
RM + 400
550
RM = LDH
Ceiling height
850
WE
INSIDE
FFL
min. 150
300
INSIDE
heater fans, etc.
Door height
RM
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
LH min.
6510
6385
6260
6135
6010
5885
5760
5635
5510
5385
5260
5135
5010
4885
4760
4635
4510
4385
4260
4135
4010
3885
LH max.
7700
7575
7450
7325
7200
7075
6950
6825
6700
6575
6450
6325
6185
5935
5685
5435
5185
4935
4685
4435
4185
3935
RB 4, WE = 355
RB 5, WE = 375

for track application RB


= ordering height
= track height (see table 3)


RB 4 + 5
LDH
RM
LH
2x RM - LH + 1120

for manual operation with long

spring buffer (standard)
2x RM - LH + 680

for manual operation with short

spring buffer (special)
2x RM - LH + 880

for shaft operator with long spring

buffer (LH - RM 1000)
2x RM - LH + 680

for shaft operator with short

spring buffer (LH - RM 1000)
DH

= RB 4 + RB 5 = 2 x RM LH + 663 (long spring buffer)

= RB 4 + RB 5 = 2 x RM LH + 423 (short spring buffer)

= RB 4 + RB 5 = 2 x RM LH + 423 (long spring shaft + WA 400)
DM
WE
= shaft distance from lintel (see table 3)
H
DA min. = 300
Explanation of the
shaded fields
on request
Note:
Track Application: TG
High-lift tracks
with low-mounted torsion spring shaft
and steep track
ET
DH
DM
min. 150
LH = track height
LH - 310
RM + 400
Clearance for fitting

the door
500
RM = LDH
Ceiling height
850
DA
DM
INSIDE
FFL
min. 150
INSIDE
heater fans, etc.
Door height
RM
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
LH min.
6510
6385
6260
6135
6010
5885
5760
5635
5510
5385
5260
5135
5010
4885
4760
4635
4510
4385
4260
4135
4010
3885
LH max.
7700
7575
7450
7325
7200
7075
6950
6825
6700
6575
6450
6325
6185
5935
5685
5435
5185
4935
4685
4435
4185
3935
TG 4, WE = 355
TG 5, WE = 375

for track application TG


= ordering height
= track height (see table 4)


TG 4 + 5
LDH
RM
LH
2x RM - LH + 1080

for manual operation with long

spring buffer (standard)
2x RM - LH + 640

for manual operation with short

spring buffer (special)
2x RM - LH + 840

for shaft operator with long spring

buffer (LH - RM 1000)
2x RM - LH + 640

for shaft operator with short

spring buffer (LH - RM 1000)
DH

= TG 4 + TG 5 = 2 x RM LH + 632 (long spring buffer)

= TG 4 + TG 5 = 2 x RM LH + 383 (short spring buffer)

= TG 4 + TG 5 = 2 x RM LH + 383 (long spring shaft + WA 400)
DM
WE
= shaft distance from lintel (see table 4)
H
DA min. = 300
Explanation of the
shaded fields
on request
Note:
Approved size range on page 3 must be observed
(Door width LZ 3500)!
Track Application: VB
Vertical tracks
The clearance required for fitting the door must

be free of installations, heater fans, etc.
min. 800
WE
Ceiling height
Ceiling height = 2 x RM + 590 (VB 6)

2 x RM + 590 (VB 7)

2 x RM + 780 (VB with double spring shaft)
BW
= position of shaft support =

2 x RM + 435 (VB 6)

2 x RM + 435 (VB 7)
INSIDE
RM = LDH
BW
min. 500
LDH = clear passage height

RM
= ordering height
WE = shaft distance
LDB = VB 6 = 180, VB 7 = 180
H = min. headroom see page 4
FFL
min. 150
min. 150
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
2250
2125
2000
1875
from 2000
6000
5750
5500
5250
5000
4750
4500
4250
4000
3750
3500
3250
3000
2750
on request
2500
Dimensions
in mm
Note:
Approved size range on page 3 must be
observed!
2250
VB 7
VB 6
Ordering height
300
INSIDE
width
Track Application: WB
Vertical tracks
with low-mounted torsion spring shaft

Ceiling height = 2 x RM + 350

WE

= WB 6 = 335

= WB 7 = 355
H

INSIDE
RM + 400
RM = LDH
550
Ceiling height
800
WE
FFL
min. 150
min. 150
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
2250
2125
2000
1875
10
from 2000
6000
5750
5500
5250
5000
4750
4500
4250
4000
3750
3500
3250
3000
2750
on request
2500
Dimensions
in mm
Note:
Approved size range on page 3 must
be observed!
2250
WB 7
WB 6
Ordering height
300
INSIDE
width
Track Application: MG
Vertical tracks with low-mounted

torsion spring shaft and steep track

Ceiling height = 2 x RM + 350

WE

= MG 6 = 335

= MG 7 = 355
H

850
WE
Ceiling height
INSIDE
RM + 400
RM = LDH
475
FFL
min. 125
min. 125
INSIDE
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
2250
2125
2000
1875
from 2000
6000
5750
5500
5250
5000
4750
4500
4250
4000
3750
3500
3250
3000
2750
on request
2500
Dimensions
in mm
Note:
Approved size range on page 3 must
be observed!
2250
MG 7
MG 6
Ordering height
width
11
Sideroom Clearances
Required sideroom S
S
Track application/designation
NB
125
HB, KG, RB, TG, VB, WB, MG
150
Hand pulley
NB
140
HB, KG, RB, TG,
VB, WB, MG

150
Hand chain hoist

Shaft operators
page 15
pages 17-20
page 23
Direct operators
S
Self-tapping screw
84
B 8 x 22
54
Drill hole 7.2
54
Door leaf
INSIDE
min. 125
54
min. 250
54
54
min. 165
54
Post
120 x 60
Post 160 x 60
Door leaf
Door leaf
INSIDE
12
Headroom Details
= LDH = RM
Clear passage height
8383
5050
Normal headroom
Lintel variation up to 50 mm high
Door leaf
INSIDE
8383
= LDH = RM
Clear passage height
Fascia panel from 100
PU fascia panel
for lintel variation from 100 mm high
Door leaf
INSIDE
13
Floor Details
13
RM
INSIDE
RM
INSIDE
10
Drainage
RM
INSIDE
Drainage
14
Hand Chain Hoist

Hand Pulley
with rope or link steel chain
Hand chain hoist

Track applications NB, HB, RB, KG, TG, WB, MG
Track Application
NB
NB
165
165
HB
HB
185
185
RB
RB
185
185
KG
KG
185
185
TG
TG
185
185
WB
WB
165
165
215
215
MG
MG
165
165
S
Hand pulley with rope or link steel chain

Track applications up to 20 m door surface area
NB, HB, KG
with rope or link

steel chain
420
420
NB: 140
HB, KG: 150
VB with rope or link steel chain
335
335
150
150
RB, TG, WB, MG with rope or link steel chain
412
412
150
150
15
Track Supports
Track supports for all track applications except VB and WB

Track supports for fixing to the ceiling in 5 standard lengths.
DH = rear track supports (see pages 4-11), door weights for roof loads (see pages 4-11).
Door heights RM <= 5000

DH (without C-rail)
M

0000 1555

1560 3720
1

3730 5165
2
H
1
1
1
DH
DM
DH/2
DH/3
0.5 up to 1 %
inclination
DM
X (mm)
X (mm)
17,5
34,9
52,4
69,9
87,5
105,1
122,8
140,5
158,4
176,3
194,4
212,6
230,9
249,3
267,9
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
28,67
30,57
32,49
34,43
36,40
38,39
40,40
42,45
44,52
46,63
48,77
50,95
53,17
55,43
57,74
286,7
305,7
324,9
343,3
364,0
383,9
404,0
424,5
445,2
466,3
487,7
509,5
531,7
554,3
577,4
L = 1145
C 45
16
C 45
C 45
L = min. 1500 - max. 2500
C 45
1,75
3,49
5,24
6,99
8,75
10,41
12,28
14,05
15,84
17,63
19,44
21,26
23,09
24,93
26,79
L = 469
1
1
12
13
14
15
16
17
18
19
10
11
12
13
14
15
L = 883
L = 1499
Only to establish the pitch

of the roof in degrees ()
DM
C 45
L 55 x 29
Shaft Operator WA 400

as a frame-mounted operator
Shaft operator WA 400 for track applications NB, HB, KG and VB
400400
The operator can be attached, as shown, on either the right or left (viewed from the inside).
20
BW
20
10
10
max. 575
LZ
NB: 280*
HB: 300*
KG: 300*
VB: 280*
max. 380
LZ
NB: 280*
HB: 300*
KG: 300*
VB: 280*
LZ
WB: 270*
MG: 270*
RB: 290*
TG: 290*
Note:
* Dim. + 75 mm when using a rigid crank handle
Shaft operator WA 400 for track applications RB, TG, WB and MG
400400
on request
20
20
10
10
max. 745
LZ
WB: 270*
MG: 270*
RB: 290*
TG: 290*
max. 545
Note:
17

with chain box
910
Shaft operator WA 400 for track applications NB, HB, KG and VB

950
Note: In installation example 5 the operator is attached on the side opposite the door locking side.
Installation example
right
right
10
950
910
BW
BW
10
NB: 200**
HB: 220**
KG: 220**
VB: 200**
10
max. 590
10
LZ
max. 375
NB: 330*
HB: 340*
KG: 340*
VB: 330*
Note:
** Dim. + 40 mm when using a rigid crank handle
Shaft operator WA 400 for track applications RB, TG, WB and MG

Note: In installation example 5 the operator is attached on the side opposite the door locking side.
right
max. 545
Note:
** Dim. + 40 mm when using a rigid crank handle
950
on request
950
LZ
right
10
WB, MG: 200**

RB, TG: 220**
max. 545
LZ
WB, MG: 320**

RB, TG: 330**
950
950
10
18
on request

for central mounting
Shaft operator WA 400 for track application: NB

Control unit A/B 445, 460
Control unit B 460 FU

500
500
500
500
NB
NB 1
1
NB
NB 2
2
A/B 445, 460
B 460 FU
H min.
F min.
H min.
F min.
610
610
610
610
48
48
48
48
675
675
675
675
45
45
45
45
RM
RM
Track
application
Shaft operator WA 400 for track applications: HB, KG


530
530
RM
HB
HB 4
4
HB
HB 5
5
A/B 445, 460

DA min.
500
500
500
500
F min.
50
50
50
50
B 460 FU
DA min.
540
540
540
540
LH
Track
application
F min.
45
45
45
45
RM
LH
DA
DA
530
530
Shaft operator WA 400 for track applications: RB, TG

300
300
300
min. 1510
975
975
975
680
680
RM
300
300
400
400
400
min. 1510
min. 1810
726
726
726
640
640
RM
300
300
400
400
400
726
726
726
975
975
975
min. 1810
300
300
300
Note: As a central motor combined with a double spring shaft, the WA 400 can only be used with track applications RB and WB!
19

for central mounting
Door Leaf Speeds
500
800
500
800
Shaft operator WA 400 for track application: VB

800
800
500
500
VB 6: 2 x RM + 590
VB 7: 2 x RM + 590
300
VB 6: 2 x RM + 590
VB 7: 2 x RM + 590
300
300
300
Note: As a central motor combined with a double spring shaft, the WA 400 can only be used with track applications RB and WB!
Shaft operator WA 400 for track applications: WB, MG
400
726
300
300
Track
NB1
NB2
HB4
HB5
KG4
KG5
RB4
RB5
TG4
TG5
VB6
VB7
WB6
WB7
MG6
MG7
[1]
Control unit A/B 440, 445 and 460 Steuerung B 460 FU

Framemounted

operator
300
30 rpm
24 rpm 600
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
19 rpm
16 rpm
19 rpm
16 rpm
19 rpm
16 rpm
max. speed
in mm/s

open and close
Chain drive
max. speed
in mm/s

open and close
Framemounted

operator
Chain drive
190
210
230
230
230
230
230
230
230
230
230
230
230
230
230
230
30 rpm
24 rpm
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
19 rpm
16 rpm
19 rpm
16 rpm
19 rpm
16 rpm
190
210
230
230
230
230
230
230
230
230
230
230
230
230
230
230
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
Speed corresponding to the high lift

Note: Double spring shaft only possible together with control unit B 460 FU!
20
[2]
300
400
400
Door leaf speeds WA 400
726
600
726
600
1000
1000
RM
RM
400
726
1000
1000
without tandem
track roller
with tandem
track roller
max. speed
in mm/s

open and close
max. speed
in mm/s
open and close
300/200
300/200
300/200
300/200
300/200
300/200
300/200
300/200
300/200
300/200
440/200 [2]
480/200 [2]
440/200 [2]
480/200 [2]
440/200 [2]
480/200 [2]
300/200
470/200
400/200
520/200
400/200
520/200
400/200
520/200
400/200
520/200
600
Tandem rollers are not required for track applications VB, WB and MG!
DPU Sectional Door with Direct Operator

Double-skinned steel sections
500 mm high
Door leaf:

Double-skinned, hot-galvanized steel sections, with evenly spaced horizontal ribbing (appearance not identical with
SPU 40), stucco-embossed. Door sections 500 mm high, overall thickness 80 mm. Polyester-primed surface protection.
Door sections with compound windows are possible within the size range shown. Fewer compound windows or different
arrangements are available subject to the minimum clearances.
External view:
375/
500
210
Door section height 500 mm

Glazing height type A
Note: from a door width of LZ > 6000 mm, glazing is only possible
for a maximum of 2 door sections!
1 = x + 227,5
O
x = sum of door section heights
+ 60 mm from FFL
38,5 500
38,5 500
R5
Calculation of glazing heights for compound windows type A.

Number of door sections see column A of size range!
The figure below corresponds to a section with an overall thickness of 80 mm.
R5
245
38,5 500
FFL
680
132
210
227,5
R6
R6
38,5 500
Compound glazing type A

602
680
132
320
244602
from FFL
76
Centre of window
91
52
500
56,5
76
635
Type A
320
91
52
710
56,5
635
min. 125
320
375/
500
710
245
min. 80
Size range: Within the size range shown below, any door width can be made in 10 mm increments and any door height in 500 mm

modules subject to the minimum ceiling height. Intermediate heights are possible by shortening the top door section.
[A]
[B]
8000
16
up to 8000 = 16
7500
15
up to 7730 = 15
7000
14
up to 7230 = 14
6500
6500
13
up to 6730 = 13
6000
6000
12
up to 6230 = 12
5500
5500
11
up to 5730 = 11
5000
5000
10
up to 5230 = 10
4500
4500
up to 4730 = 9
4000
4000
up to 4230 = 8
3500
3500
up to 3730 = 7
3000
3000
up to 3230 = 6
2500
2500
up to 2730 = 5
2000
2000
up to 2230 = 4
from 2000
Number of compound
windows per door section
9500
10
9250
9000
8750
8500
8250
8000
7750
7500
7250
7000
6750
6500
6250
6000
5750
5500
5250
5000
4750
4500
4250
4000
3750
3500
3250
3000
2750
2500
2250
Field 2
Ordering height
Field 1
7000

TH = 500 mm
for intermediate heights
9750
[A]

[B]

7500
10000
8000
width

Torsion spring area
S75 direct operator with 750 Nm
S140 direct operator with 1400 Nm
21
Track Application: HB with direct operator

High-lift tracks
ET
DH
750
265
WE
DA min.
DM
DM
LH = track height
LH - 325
RM = LDH
BW
Ceiling height
550
INSIDE
FFL
min. 150
min. 150
300
INSIDE
heater fans, etc.
LDH =
RM
=
LH
=
LH min. =
LH max. =
BW
=

LZ
DH

6000
HB 8
Table 1: Track suspension

for track applications HB8
Number of Suspensions (on each side)
Centre Suspension
Rear Suspension
815 1555
1556 7970
815 1555
> 6000
1556 3720
3721 5970
DH

DM
WE

ordering height
track height = ceiling height - 840
RM + 460
2x RM - 815
position of shaft support = HB 8 = LH + 350
ET = distance back
2x RM - LH + 850

for direct operator with spring

buffer, long
2x RM - LH + 700

for direct operator with spring

buffer, short
=
=
=
=
=
rear track support =

HB 8 = 2 x RM LH + 430 (long spring buffer)
HB 8 = 2 x RM LH + 280 (short spring buffer)
centre track support = see table 1
shaft distance
WE
RM
Cable drum
145
6000
250
210
> 6000
355
H
= min. headroom = 1300
DA min. = HB 8 = 840
Note:
22
S75 and S140 Direct Operator
Direct operator for the track application: HB

RM 6000
RM > 6000
645
320
160
RM
355
H min. = 1300
215
160
RM
645
250
210
H min. = 1300
145
280
280
73
395
LZ
73
450
460
LZ
450
Door-leaf speed
Control 445 R and 460 R

Direct
operator

S75
S75
S140
S140
Cable drum diameter

in mm

215
320
215
320
Max. speed
in mm/s
open/close
110
170
80
120
23
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OPERATORS
We manufacture in highly-specialized factories using the
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INDUSTRIAL DOORS
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Industrial Sectional Door DPU 40

Technical Manual: Issue 1.6.2006

Double-skinned steel sections 80 mm (500 mm high)

High-lift tracks with steep track

High-lift tracks with low-mounted torsion spring shaft

Vertical tracks with low-mounted torsion spring shaft

Vertical tracks with low-mounted and steep track

Hand Chain Hoist

DPU with Torsion

Hand Pulley with Rope or Link Steel Chain

Shaft Operator WA 400 as frame-mounted operator

Shaft Operator WA 400 with chain box

Shaft Operator WA 400 for central mounting

Door Leaf Speeds WA 400

Door leaf made of 80 mm, double-skinned steel sections (500 mm high)

High-lift tracks with direct operator

S75 and S140 Direct Operator

This Technical Manual includes details

Technical Manual: Industrial Sectional Door DPU 40

Sectional Door DPU 40 with Torsion Spring Shaft

Compound glazing type A

Door section height 500 mm

Glazing height type A

x = sum of door section heights

Calculation of glazing heights for compound windows type A.

Number of door sections

Number of compound windows per door section

Explanation of the shaded fields

Technical Manual: Industrial Sectional Door DPU 40

Clearance for fitting the door

LZ = width between frame

Clearance for fitting the door

Min. headroom clearances

Door weights for roof loads:

= clear passage height

*using version with double spring shaft

Technical Manual: Industrial Sectional Door DPU 40

Clearance for fitting the door

LZ = width between frame

Note: Please have the factory check the track heights!

Table 1: Track heights (LH)

clear passage height

for manual operation with

for manual operation with

for shaft operator with spring

for shaft operator with spring

Explanation of the shaded fields

Technical Manual: Industrial Sectional Door DPU 40

Clearance for fitting the door

LZ = width between frame

Slot width at least 165

Note: Please have the factory check the track heights!

Table 2: Track heights (LH)

clear passage height

for manual operation with

for manual operation with

for shaft operator with spring

for shaft operator with spring

Explanation of the shaded fields

Technical Manual: Industrial Sectional Door DPU 40

High-lift tracks with low-mounted torsion spring shaft

Clearance for fitting the door

LZ = width between frame