WIL HE LM RUMP KG

(GmbH & Co.)

Mar i n e S e r v i c e s

Brief Function, Operation & Maintenance Instruction

for
HAMWORTHY- Sewage Treatment Unit

Content:
1.
2.
3.
4.

General Function
Operation
Maintenance
Service

Buchheisterstrae 6
20457 Hamburg
Germany
Phone: +49 40 31 78 42-0
Fax:
+49 40 319 48 41
E-mail: info@rump-kg.de
Website: www.rump-kg.de

This information is only an

addition to the original
instruction manual of the unit!

WIL HE LM RUMP KG

(GmbH & Co.)

Mar i n e S e r v i c e s

1.

GENERAL FUNCTION
1 Raw sewage Inlets
2 Visual indication pipe for
activated sludge return
3 Screen
4 Vent
5 Skimmer to remove floating debris
6 Control panel
7 Chlorinator for continuous
chlorination of effluent
8 Waste water inlet
9 Emergency overflow
10 Aeration compressors
11 Float switches
12 Filling connection
13 Discharge pump
14 Settling tank
15 Aeration tank
16 Air diffuser assemblies
Source: Hamworthy KSE ref: HM0027 0300

In principle, the Super Trident Sewage Treatment unit comprises a tank, divided into three water tight
compartments - an aeration compartment, a settling compartment, and a chlorine contact compartment.
The incoming sewage enters the aeration compartment, where it is digested by aerobic bacteria and
micro organisms which are promoted in the sewage itself by the addition of atmospheric oxygen. From
the aeration compartment the sewage flows into the settling compartment where the aerobic bacteria
floc, known as activated sludge, is settled out producing a clear effluent which passes through a chlorinator and into the chlorine contact compartment before being finally discharged.

Source: Hamworthy KSE ref: HM0027 0300

This information is only an addition to the original instruction manual of the unit!
Wilhelm Rump KG (GmbH & Co.) Buchheisterstrasse 6 20457 Hamburg Germany
Phone: +49 403178420 Email: info@rump-kg.de Web: www.rump-kg.de

WIL HE LM RUMP KG

(GmbH & Co.)

Mar i n e S e r v i c e s

2.

OPERATION

A complete description of PREPARATION OF UNIT FOR INITIAL OPERATION can be found in the
instruction manual under section 4.2 on page 4-3.

2.1

Water System
During normal operation valve 3 and 6 have to be
opened.
Grey Water Waste Drains: Discharge directly overboard in accordance with I.M.O. Regulations.
A limited quantity of grey water meeting I.M.O.
sewage effluent standards from sources below the
water line may be piped into the disinfection tank
(no galley sinks, garbage disposal units or laundry).
NOTE: Sink waste, etc., should pass through a
degreasing unit and solids should not be present.

2.2

Air - System
1 2 3 4

During normal operation:

The valves No. 1 & 2 control the air flow to the internal air diffusers. These valves have
to be completely open.
The valve No. 3 controls the air flow to the internal skimmer and has to be open app. 1/3
to give a minimum reliable liquid flow through the visual indicator pipe A. Skimmer air
lift can empty the skimmer. Adjust valve No. 3 only when water is in skimmer tray, i.e. when
being fed.
The valve No. 4 controls the air flow to the internal sludge return and has to be opened app.
1/3 to give a minimum liquid flow through the visual indicator pipe B. Please see detailed
instruction on the Instruction Manual Section 4 OPERATION, page 4-3. This permanent
sludge return has to be checked daily.

This information is only an addition to the original instruction manual of the unit!
Wilhelm Rump KG (GmbH & Co.) Buchheisterstrasse 6 20457 Hamburg Germany
Phone: +49 403178420 Email: info@rump-kg.de Web: www.rump-kg.de

WIL HE LM RUMP KG

(GmbH & Co.)

Mar i n e S e r v i c e s

3.

MAINTENANCE

You can find the complete maintenance instruction in the manual under SECTION 5 MAINTENANCE.

3.1

Daily

Check the air supply pressure gauge reading and that activated sludge is being returned
through the transparent pipes on top of the tank. The cock valve should be carefully adjusted
to give the required flow (see above under 2.2 Air System).

3.2

Weekly

When in restricted areas replenish the supply of tablets in the Chlorinator.

Check the chlorine content of the effluent (See manual section 4 - Determination of
Residual Chlorine Content).
Cleaning of the Grease Trap.
Coarse screen filter to be inspected and any plastic bags or other debris etc. to be removed.
Access to screen is obtained through inspection cover.

3.3

Monthly

Check the content of sludge in the aeration compartment for quantity of suspended solids
using the graduated cylinder supplied. Sample point detailed in the manual,
drawing D7936. Fill the cylinder to 100 ml level and allow to stand for 30 minutes.
If the level of the settled sludge is above the 60 ml level, the unit must be partially
desludged as described in the manual, when not in restricted areas or to a shore facility.

3.4

Every 6 Months

Filter cartridges fitted to the aeration compressor need to be replaced. Check the functioning
of the non-return valve fitted to the air line, if necessary.

3.5

Annually

Drain and clean all compartments of the unit and inspect and repair any damaged coating.
Inspect the discharge pumps and air blowers for wear. Replace aerator air diffuser elements.
NOTE: If air pressure rises more than 0.2 bar (3 lbf/in2) above original commissioning
pressure at any time, check both filter cartridges and aerators and replace if necessary.

This information is only an addition to the original instruction manual of the unit!
Wilhelm Rump KG (GmbH & Co.) Buchheisterstrasse 6 20457 Hamburg Germany
Phone: +49 403178420 Email: info@rump-kg.de Web: www.rump-kg.de

WIL HE LM RUMP KG

(GmbH & Co.)

Mar i n e S e r v i c e s

4.

SERVICE

As an agent of Hamworthy since 1948 we have acquired not only specialized knowledge but can also
provide our customers with all relevant information of the manufacturer.
Due to the increasing importance of the Sewage Treatment Unit, specialized service and also crew
training can be helpful for the well-functioning of your Sewage Treatment Unit.
However, the unit can be operated without any problems by a knowledgeable and trained crew.
Therefore we advise two hours training to new crew members in order to assure a problem-free
Sewage Treatment Unit.

If any SERVICE, SPARE PARTS or CREW TRAINING is

required, please contact our relevant department:

Services & Crew Training

Contact Person: Thomas Hoffmann, Dieter Richwin
Tel: +49-40-417842-21
E-mail: service@rump-kg.de

Spare Parts
Contact Person: Harm Boback, Hiyori Prochnow
Tel: +49-40-417842-26
E-mail: spares@rump-kg.de

We are your partner for a carefree Sewage Treatment Unit

and remain with best regards,
Your WILHELM RUMP KG - Team

This information is only an addition to the original instruction manual of the unit!
Wilhelm Rump KG (GmbH & Co.) Buchheisterstrasse 6 20457 Hamburg Germany
Phone: +49 403178420 Email: info@rump-kg.de Web: www.rump-kg.de