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PROCEDURE QUALIFICATION RECORDS (PQR)

As per ASME IX
Page 1 of 3

Company Name :
Procedure Qualification Record No.
Welding Procedure Spec No.
Welding Process (es)

Date

CiTECH-WPS-001
Type (s)

(Automatic, Manual, Machine or Semi-Auto)

JOINTS (QW-402)

60

12.7 MM
SECTION 1 - SS

SECTION 2 - CS
1 MM

3 MM
Groove Design of Test Coupon
( For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used. )

BASE METALS (QW-403)


SECT. NO. 1 MAT'L
SECT. NO. 2 MAT'L
P-No. 8
Group No.
1
Thickness of Test Coupon
Diameter of Test Coupon
Maximum Pass Thickness
Other

POSTWELD HEAT TREATMENT (QW-407)

to P-No

Group No.

Temperature
Time
Other

GAS (QW-408)
Percent Composition
Shielding

FILLER METALS (QW-404)


SFA Specification
AWS Classification
Filler Metal F-No.
Weld Metal Analysis A-No.

Trailing
Backing
Other

ELECTRICAL CHARACTERISTICS (QW-409)

Size of Filler Metal


Filler Metal Product Form
Supplemental Filler Metal
Electrode Flux Classification
Flux Type
Brand Trade Name
Weld Metal Thickness
Other

Current
Polarity
Amps.
SEE WELDING PARAMETER
Volts
SEE WELDING PARAMETER
Tungsten Electrode Size
Mode of Metal Transfer for GMAW (FCAW)
Heat Input
Other

POSITION (QW-405)
Position of Groove
Weld Progression (Uphill, Downhill)
Other
-

TECHNIQUE (QW-410)
UPHILL

Travel Speed
String or Weave Bead
Oscillation
Multipass or Single Pass (Per Side)

PREHEAT (QW-406)
Preheat Temperature
Interpass temperature
Other

Single or Multiple Electrodes


Other
-

PROCEDURE QUALIFICATION RECORDS (PQR)


Section IX, ASME Boiler and Pressure Vessel Code
Page 2 of 3
PQR No.

MSI/PQR/002-14

Tensile Test (QW-150)


Specimen
No.

Width

Thickness

Ultimate Total Ultimate Unit Stress, (psi


Load
or Mpa)

Area

Type of Failure and Location

T1
T2

Guided-Bend Tests (QW-160)

Type and Figure No.

Result

S1
S2
S3
S4

Toughness Tests (QW-170)

Specimen No.

Notch Location

Comments

Specimen
Size

Test
Temparature

Impact Values
ft-lb or J
-

% Shear
-

Drop Weight Break (Y/N)

Mils (in.) or mm
-

Fillet-Weld Test (QW-180)


Result - Satisfactory : Yes
Macro - Results

No

Penetration into Parent Metal :

Yes

SATISFACTORY - REFER REPORT NO. :-

Other Tests
Type of Test
Deposit Analysis
Other

VICKERS HARDNESS TEST (HV 10) - REFER REPORT NO.:-

Welder's Name
Test conducted by :

I/C or Passport No.

Welder ID
Laboratory Test No.

(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)

CERTIFIED BY

SIGNATURE / DATE

No

PROCEDURE QUALIFICATION RECORDS (PQR)


Section IX, ASME Boiler and Pressure Vessel Code
Page 3 of 3
PQR No.

WELDING PARAMETER
WELD

PASS NO.
1
ROOT
2
HOTPASS
3
HOTPASS
4
FILL
5
FILL
6
CAPPING
7
CAPPING

PROCESS

FILLER METAL
AWS
CLASS /
BRAND

SIZE

WELD CURRENT
POLARITY
DCEN / DCEP

TRAVEL

COUPON
LENGTH
AMPERAGE VOLTAGE
TIME
(min & sec)

SMAW

DCEP

SMAW

DCEP

SMAW

DCEP

SMAW

DCEP

SMAW

DCEP

SMAW

DCEP

SMAW

DCEP

= 300 MM
SPEED
(mm/min)

60

7
5
4

12 MM
SECTION 1

3
2
1

3 MM

SECTION 2
1 MM

HEAT INPUT
(kJ/mm)

INTERPASS
TEMP. ( C )

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