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6 fw '
sTAg-qdil=e,F?,:
: PERFOR|VIANCE
ENGINES
RECIPROCATING
CAIVIBUSTION
I NTERNAL
PARTII : TEST|V|ET|.|ODS
' .
DEPARTEMEN
PERTAMBANGAN
DA.N
ENERGI
I . t
K E B A Y O R A NB A R U . J A K A R T A
7)
t s o 3 0 4 6 / ! r - 1 9 7( E
I N T E R I . ! A T IO N A L S T A I JD A R D
'
SCOPE
l - ; l ; i i e r n a i i c n a lS ' r a n d e r ds p e c i ife s a c c e p t a n c ea n d t y p e
: - : : ' : : e r l r c c sf o r r e c i p r o c a t i n gi n t e r n a lc o m b u s t i o ne n g i n e s
i 3 c o m n r e r c i a l p r o d u c t i c n . l V h e r e n e c e s s a r y ,i n d i v i d u a l
r q u i r e m e n t sa r e g i v e nf o r p a r t i c u l a re n g i n ea p p l i c a t i o n s .
F T E L DO F A P P L I C A T I O N
T : r i s l n t e r n a t i o n a l S t a n d a r d d o e s n o t c o v e r e n g i n e su s e d t o
g:opel :
a) aircraft;
5)
a u t o m o b i l e sa n d t r u c k s ;
c)
aEriculturaa
l n d i n d u s t ' r i a tl y p e s o f t r a c t o r s ;
dl
r o a d c o n s t r u c t i o n a n d e a r t h - m o v i n gm a c h i n e s ;
REFERENCES
engines -
combustion
engines -
4 - 3 s p e c i a l t e s t s : T e s t s a i d i t i o n a l t o a c c e p t a n c eo r t y p e
t e s t s c a r r i e d o u t t o m e e t t h e r e q u i i ' e m e n t so f i n s p e c t i n ga n d
l e g i s l a t i v ea u t h o r i t i e s , C l a s s i f i c a i i o nS e c i e t i e so r c u s t o m e r s Special tests shall be subject to agreementbetween the
m a n u f a c t u r e ra n d s u c h a u t h o r i t i e s a n d l o r t h e c u s t o m e r .
e) motorcycles.
EXTENT OF TESTS
5 . 1 T h e p r o g r a m m e o f a c c e p t a n c ea n d t y p e t e s t s s h a l l b e
e s t a b l i s h e db y t h e m a n u f a c t u r e r .
5 . 2 l t i s t h e r e s p o n s i b i l i t y o f t h e m a n u f a c t u r e rt o d e f i n e
t h e e x t e n t o f m e a s u r e m e n t sa n d t h e s e s h a l l b e a g r e e dw i t h
the customer.Table 1 may be taken asa guidefor selecting
the engihe groups appropriate to the test measurements
g i v e ni n t a b l e 2 .
T A B L E 1 - M e a s u r e m e n ts e l e c t i o ng u i d e
E n g i n eg r o u p
number
Typical characteristics
of engine grouP
1l
of
1 500 min-1
rotational
aPProximatelY
and above
C A T E G O R I ' E S , O .TFE S T S ( D E F I N I T I O N S }
4 . 1 a c c e p t a n c et e s t : A t e s t c a r r i e d o u t a s a n o v e r a l lc h e c k
o n t h e m a n u f a c t u r i n g q u a l i t y a n d t o e s t a b l i s ht h a t t h e
c o n t r a c t u a cl o m m i t m e n t sh a v eb e e n f u l f i l l e d .
design
f reguencies
Naturatly
maximum
Engines
with
rotational
250 min-1
maximum
f requencies
design
uP
to
{, -.1
tso3046
l u - 1 e 7 7{ E l
5 . 3 F o r ' h i g h v o l u m e p r o d u c t i o n e n g i n e sn o t a l l t e s t e d o n
l o a d ,a n a d e q u a t ei n s p e c t i o np r o c e d u r em a y b e u s e d i n s t e a d
o f a f u l l a c c e p t a n c et e s 1 .
5 - 4 D e p e n d e n t o n t h e t e s t c a t e g o r i e sa n d t h e e x t e n t o f
t e s t s , f i v e l i s t s o f r e c o m m e n d e d m e a s u r e m e n t sa n d c h e c k s
( A , B , C , D , E ) a r e g i , r e ni n c l a u s eB .
TEST CONDITIONS
C.',A.2
I
$
:1
t h e p e r m i s s i b l e m a x i m u ; - n p o \ ^ / e ru n d e r c o n d i i i c n s
different from the standard reference conditions to
p r e v e n tt h e e n g i n eo v e r l o a d i n g .
6 . 1 0 . 3 C o r r e c t i o n o f p o w e r o u t p u t a n d s p e c i fi c f u e l
c o n s u m p t i o n i s c a r r i e d o u t o n l y i f a n ' y 'o f t h e e n g i n e
operating conditions differs from the stairdard reference l
,I
c o n d i t i o n sb y m o r e t h a n :
I
t:
il
t 6 K f r o m t h e a b s o l u t ea m b i e n t t e m p e r a t u r e ;
rso3046/1.
11 1 bar
tfi
*]--j
i
'ii
_i
6 . 1 0 . 4 P o w e r a n d s p e c i if c f u e l c o n s u m p t i o n s h a l l b e
d e t e r m i n e du s i n gt h e f o m u l a e i n I S O 3 0 4 6 / 1 .
,i
Ii
6 . 1 0 . 5 l f i n l S O 3 0 4 6 / l t h e r e i s n o s u i t a b l ef c r m u l a f o r
a d j u s t m e n t o f t h e p o w e r o u t p u t a n d t h e s p e c i fi c f u e l
c o n s u m p t i o n , t h e m e t h o d o f a d j u s t m e n t s h a l l b e a g r e e di n
w r i t i n g b y t h e m a n u f a c t u r e ra n d t h e c u s t o m e r .
'1
:1
.i,i
::
100 kPa
'-1
t s o 3 0 . i sl n - 1 9 7 7( E l
t"ro 5
:
.
aa-.: '
?l-'":
;tr
^5
ll'leasurement grcups
be used:
Parameter to be measurei
'-- -)
'-
tfl
l''
3i :h:
outlet by an extraction
A1
AZ
ce
6tr
: -.
:ea'
.ea1ra3
bf
I:"<-ei
lr
I i:-
C,
3+ a.
C,\f
-'l
e . r : t " l i i p e r c t u r ea t t h e e n g i n e i n l e t
A3
{see table 1}
Engine toiciua
and/or
l-:
A4
A5
Fuel consurnption
A6
A7
A8
A i r p r e s s u r ea n d t e m p e r a t u r ea t
e n g i n e o r p r e s s u r ec h a r g e ri n l e t
A9
Gas temperature
a=,: .'
d
c r i 7 : i ' . - . r -g * 3 r ? e d e n g i n e s h a v i n g a c h a r g e a i r
r r t t r - : r - l * ? : " : c : c f i n c r e a s e da t n b i e n t t e m p e r a t u r e
Cf,r O. al,jy ;:;'n,.:ialedby throttling at the turbocharger
d c t u ' : l ' : - ? a r r i a m p e r a t u r ea f t e r t h e i n t e r c o o l e ri s t h e
elt !-3: on site. The t'rottle ratio can be
F!
C t r - n " r e d : i , : g : h e f i g u r e ( p a g e6 ) .
.rc
:s illusir6ting how correction and simulation of
'.7
1?-U.3:j.e
ItbfF:
on site are applied when teSting are given
f rq?r
EASUREf,{ENT
TECHNIOUES
' : r . : : o o s t c b e u s e d d u r i n g a c c e p t a n c ea n d t y p e
fr
ftg
meisur:ag engine parameters, symbols for
II'
u n c e r ! ' n e a s u r e m e n t , u n i t s , e t c . , r e fe r t o
rcacrt
EO S6',ill
X
X
before
turbocharger
fOft
i l z l , zl a i s
l'
Frcr .:--:
A10
A11
Turbocharger
frequency
A12
A13
A14
A15
rotational
the
TEST PROCEDURES
Acc.ptance tests
l.t
A c c e p t a n c e t e s t s c o m p r i s e a s p e c i f i e d s e q u e n c eo f
fl-f
i : t i n g s w i t h m e a s u r e m e n ta n d c a l c u l a t i o n o f t h e
|F!r
g i v e n i n l i s t s A a n d B a n d t h e c h e c k sg i v e n i n
Flt:ers
A16
A17
A18
Maximum
A19
after
cylinder pressure
hc
A20
! . l e a s u r e m e n t si n l i s t A n o r m a l l y s h a l l b e m a d e
l.t2
r c o r c : n q t o t h e s p e c i fi e d e n g i n e g r o u p n u m b e r i n t a b l e 2
?tc: cperatrng condition wherever appropriateand
b
provrsron exists on the engine for doing so. The
-!!rc
of measurments in list A are arranged in an
tqrpr
!c2r''idjng order of test measurement complexlty and are
for guidance when the contract is drawn up
fcrantd
betrreen the manufacturer and the customer. Either party
may, by agreement, .add to or delete f rom the
t t r c a r { r r m e n t isn l i s t A , t o s u i t t h e p a r t i c u l a r t y p e o f e n g i n e
nt'olred. V/here no provision exists on the engine for a
F i r l r c u ; a r m e a s u r e m e n ti n t h e g r o u p c h o s e n , t h i s s h a l l b e
J : a : ob y t h e r n a n u f a c t u r e r .
A21
422
A23
A.24
425
A26
C o m p r e s s i o np r e s s u r e
A27
Exhaust
temperature
of each
cylinder
A s a f u n c t i o n o f t h e c a l c u l a t e dv a l u e sb a s e do n t e s t
8.t3
t y : e a r u r : r n e n i so b t a i n e d f r o m l i s t A , t h e m a n u f a c t u r e rs h a l l
! ' r g o t . / l h e : c i l c r , v i n qc a l c u l a t e dv a l u e s:
Lsl 3
8.1.4
3l
Functional checks
: b:'a<epouier;
E 2 : b r a k e s p e c i f i cf u e l c o n s u m p t i o n .
l n - 1 9 7 7( E l
t s o3 0 4 6
s e l e c t i o n f r o n r l i s t C s h a l l b e m a d e b y a g r e e m e n tb e t w e e n
t l r e m a r r u f a C t u r ear n d t l r e c u s t o m e r List C
F u n c t i o n a lc h e c k sw i l l b e c a r r i e do u t t o d e m o n s t r a t e :
C 1 : ' t h e c o n e c t f u n c t i o r r n i t r go f t h e o v e r s p e e ds a f e t y
device;
8.3
Specialtests
E 2 : e x l r a u s te m i s s i o nc h a r a c t e r i s t i c s ;
rsc3c46llV;
E3: tests in
m a c hi n e r Y ;
t el s t s o f
E4: parallet running and other elec-,.rica
e n g i n e - d r i v e gn e n e r a t o r s ;
l f marineengines;
E 5 : e m e r g e n c yr e v e r s a o
, tc.);
r i s e i n t h e e n g i n ec r a n k c a s e e
'ihe
function of all automatic pressure and
C4 :
t e m p e r a t u r ec o n t r c i l s;
C 5 : .t h e a b i l i t y o f t h e s t a r t i n g s y s t e m t o p e r f o r m i n
with the contract;
acco-rdance
E 8 : a b i l i t v t o c a r r y o u t m a i n t e n a n c et a s k si v i t h i n t h e
time statedbY the manufacturer;
E 9 : a b i l i t y t o m a n o e u v r ea n d p r o v i d e a s t a t e d p o w e r
when operating with prescribed maifunctions, for
e x a m p l e r a r i t ho n e o r m o r e t u r b o c h a r g e r si n o p e r a t i v e '
, uilt-in
C 7 : t h e f u n c t i o n o f t h e r e v e r s i n gm e c h a n i s m b
r e v e r s er e d u c t i o n g e a r a n d c o u p l i n g s ;
C8 : the condition of one or more piston and cylinder
assemblies and bearings chosen at random by
inspection;
C 9 : a d d i t i o n a l c h e c k sm a y b e i n c f u d e d b y a g r e e m e n t .
b e t w e e n t h e m a n u f a c t u r e ra n d t h e c u s t o m e r 8.2
Type tests
8 . 2 . 1 A t y p e t e s t c o m p r i s e s a s p e c i fi e d s e q u e n c e o f
load/rotational trequency combinations, reversals and
stops.
8.2.2 Type tests will include, as far as applicable. all
m e a s u r e m e n t sc, a l c u l a t i o n sa n d f u n c t i o n a l c h e c k s i n l i s t A ,
e n g i n e g r o u p 5 , a n d l i s t sB a n d C a n d i n a d d i t i o n l i s t D a s
follows :
List D
D1 : air consumption;
9 TE S T R E P OR T
shal lprovi dea testrepor t 9.1 The manufacturer
9 . 1 . 1 N o r m a l l y ,acceptance test reports shall be provid
for engi negroupsn u m b e r s 3 , 4 a n d 5 o n l y .
9.1.2 Type test reports shall be provideci for
engi nes.
gr oups
9 . 2 T h e t e s t r e p o r t s h a ! l i n c l u d e e n g i n e i d e n r i f i c a t i o na n d
the following test information :
a ) d a t e , p l a c e , n a t u r e o f t e s t a n d i n s p e c t i n Ea u t h o r i t y ;
b)
t y p e o f f u e l a n d l u b r i c a t i n go i f s u s e dd u r i n g t e s t s ;
D 2 : l u b r i c a t i n go i l c o n s u m p t i o n ;
d)
t a b l e o f v a l u e sm e a s u r e dd u r i n g t h e t e s t ;
D 3 : e n g i n eh e a t b a l a n c e ;
D 4 : d i s m a n t l i n ga n d m e a s u r i n go { i m p o r t a n t p a r t s
s u b i e c tt o w e a r .
e ) i n t e r p r e t a t i o n o f c e r t a i n m e a s u r e m e n t sa s r e q u i r e d ;
f)
r e f e r e n c et o t h i s I n t e r n a t i o n a lS t a n d a r d .
l s o 3 0 4 6l u - 1 9 7 7( E )
ANNEX
RATUR= - =XAi\iPLES
C O R R E C T I OA
NN D S l r v l u L A T I O O
N F H I G HO N - S I T EAl\'lBI ENT TEI\4PE
r T S X A | . : PL E 1
A 4 - s : ; o i e i u r b o c h a r g e de n g i n ew i t h c h a r g ea i r i n t e r c o o l i n g
: J : ' ; : i o p 6 4 0 k \ / ( P , . n u) n d e r s i t e c o n d i t i c n s , , r , . r h e: r e
a." =
T,^ =
T.-. =
f- :
70 kPa
330 K
300 K
0'85
i ' . n 3 1 p o v r ' e rs h o u l d b e d e v e l o p e d u n d e r t e s t c o n d i t i o n s ,
trrrefg:
A.2
1 0 0k P a
9,:
r' :3oo K
T., :280 K
' . C T E - S e eI S O3 0 4 6 / l f o r e x p l a n a t i oonf t h es y m b o l s .
F o l l o w i n gt h e f o r m u l a e f r o m i S O 3 0 4 6 / l w e c a n f i r s t a d j u s t
i h e e n g i n ep o w e r o u t p u t d e v e l o p e du n d e r s i t e c o n d i t i o n st o
: n e r e f e r e n c ec o n d i t i o n s:
i n d i c a t e dp o w e r f a c t o r
\'
'"./
\r ool
\r:o/
\ soo/
F,
- : - O , 9 2 5 ,f r o m t h e f i g u r e .
p*
Thus power correction and ad.iustmentfactors become :
/
kx
kw
_
- ( t , o \ o , '( s o o \ ' , '/ : o o \ 1 : 1, O 7 1
\tpl
\*o/
\r*/
& * : 1 ' , 0 7 1 + ( 0 , 7 x 0 , 0 7 1 x 0 , 1 8 ): 1 , 9 9
P* :974
: 1 , 1 0a n d f o r a n a s s u m epdr e s s u rrea t i o
Pt
- 0 , 6 9 5- l O , 7x 0 , 3 0 5x 0 , 1 8 ): 0 , 6 5 7
P,^
640
:-:974
t h e e n g i n ep o w e r o u t p u t P r
d .( 0 ,6 5 7
kx
300
:-2,5:
p*
0,695
( 1- * ) ( l - )
\4-
330
v21i6
T,
p o w e r a d j u s t m e n tf a c t o r
ar
Tr z
/.",/
/ r , . \ - /t = r- ,l \ ' / l : r- ,. . \ n
: [ - ,
\ P. /
EXAMPLE 2
x i,08 = 1 052 kW
a.x
:(#
1,28
\70l
: 1 , 2 8 * ( 0 , 7x o,28x 0 , 1 7 6 :) 1 , 3 1
&^ Pr.:
1 , 3 1x 6 4 0 : 8 2 8 k W
l f t h e m e a s u r e df u e l c o n s u m p t i o na t 8 2 8 k W i s 2 3 8 g / k W . h ,
t h e n t h e f u e l c o n s u m p t i o n c o r r e c t e dt o s i t e . c o n d i t i o nws i l l
be:
,
h
"x
: 238
Dru:T
lf there is a limitation in the maximum allowable
c o m b u s t i o n p r e s s u r e ,s a y , a t B 0 B k W , a n d t h e m a n u f a c t u r e r
s o d e c i d e s ,t h e e n g i n e s h a l l b e t e s t e d u n d e r l o a d s u p
to 808 kW.
/ r o o \o , 7 -
P1
1, 3 1
L,o--
243 s/kW h
11
r,vherep"
:-:
d
f u e l c o n s u m p t i o n a C j u s t m e n tf a c t o r
x
0 4 6 l . t - 1 s 7 (7E l
I
Pz/pn
t,25
-r---_l
i
{
t.5
\ - - :
T,a
1,2
T,
FIGURE
Determination
ional assumptrons
I compressor work
u a l p r e s s u r e sa r t n e c o m p r e s s o ro u t l e t
I chi,rge arr temperatures a{ter intercooler
I air consumption
through compressor
t
i
i
i
1,i
i
,
1.3