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Research Article
Burning Characteristics of Ammonium-Nitrate-Based Composite
Propellants with a Hydroxyl-Terminated
Polybutadiene/Polytetrahydrofuran Blend Binder
Makoto Kohga, Tomoki Naya, and Kayoko Okamoto
Department of Applied Chemistry, National Defense Academy, Hashirimizu 1-10-20, Yokosuka, Kanagawa 239-8686, Japan
Correspondence should be addressed to Makoto Kohga, kohga@nda.ac.jp
Received 5 December 2011; Accepted 24 January 2012
Academic Editor: Valsalayam Sanal Kumar
Copyright 2012 Makoto Kohga et al. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Ammonium-nitrate-(AN-) based composite propellants prepared with a hydroxyl-terminated polybutadiene (HTPB)/polytetrahydrofuran (PTHF) blend binder have unique thermal decomposition characteristics. In this study, the burning characteristics of
AN/HTPB/PTHF propellants are investigated. The specific impulse and adiabatic flame temperature of an AN-based propellant
theoretically increases with an increase in the proportion of PTHF in the HTPB/PTHF blend. With an AN/HTPB propellant, a
solid residue is left on the burning surface of the propellant, and the shape of this residue is similar to that of the propellant.
On the other hand, an AN/HTPB/PTHF propellant does not leave a solid residue. The burning rates of the AN/HTPB/PTHF
propellant are not markedly dierent from those of the AN/HTPB propellant because some of the liquefied HTPB/PTHF binder
cover the burning surface and impede decomposition and combustion. The burning rates of an AN/HTPB/PTHF propellant with
a burning catalyst are higher than those of an AN/HTPB propellant supplemented with a catalyst. The beneficial eect of the blend
binder on the burning characteristics is clarified upon the addition of a catalyst. The catalyst suppresses the negative influence of
the liquefied binder that covers the burning surface. Thus, HTPB/PTHF blend binders are useful in improving the performance of
AN-based propellants.
1. Introduction
Solid propellants are contained and stored in the combustion chamber of a solid rocket motor and are sometimes
hermetically sealed in the chamber for long-term storage.
Upon ignition, the propellants react to form hot gases within
the chamber, which in turn are accelerated and ejected
at a high velocity through a supersonic nozzle, thereby
imparting momentum to the rocket motor. Solid rocket
motors oer the advantage of having few moving parts.
Therefore, they are used as propulsion systems for launch
vehicles, spacecrafts, missiles, and other applications.
There are various types of solid propellants, and a
suitable propellant is selected to meet the requirements of
each rocket motor application. A composite propellant is
a solid propellant in the form of heterogeneous propellant
grains composed of oxidizer crystals held together in a matrix
of a synthetic or plastic binder. Ammonium perchlorate
2
catalysts [39], the addition of metals [1013], and the use of
energetic binders based on azide polymers [1420].
Applying an energetic binder is an eective approach
toward AN-based propellants. However, the synthesis processes of energetic binders are complicated and costly; therefore, it is dicult to manufacture these binders industrially.
To date, such energetic binders have not yet been used for
practical applications because they are expensive.
Polytetrahydrofuran (PTHF) is used as an ingredient in
making rubber products. This inexpensive polymer is massproduced commercially in several molecular weights. Table 1
shows the chemical properties of PTHF and HTPB. Although
PTHF is not an energetic material, it could be a useful
binder to improve the burning characteristics of composite
propellants because oxygen is present in the repeating unit of
PTHF as opposed to HTPB in which oxygen is not present
[2123]. The chemical structure of PTHF is similar to that of
HTPB, and therefore, PTHF should mix easily and uniformly
with HTPB.
The curing behavior, mechanical properties, and thermal
decomposition behavior of HTPB binders are improved
by the addition of a small amount of PTHF. PTHF is an
eective plasticizer in the preparation of high-performance
composite propellants [24, 25]. Furthermore, compared to
HTPB, HTPB/PTHF blends have preferable curing behaviors
and tensile properties for use as binders [26]. Therefore, it is
expected that a HTPB/PTHF blend will prove to be a useful
binder ingredient for improving the performance of ANbased composite propellants.
The thermal decomposition behaviors of AN-based
composite propellants with a HTPB/PTHF-blend binder
are provided in [27]. The thermal decomposition of
AN/HTPB/PTHF propellants occurs at lower temperatures
than that of AN/HTPB propellants according to the results of
thermogravimetry/dierential thermal analysis (TG-DTA).
According to a visual observation of the decomposition
phenomena, the propellants had decomposed significantly
and the generation of smoke was more vigorous in the
temperature range of 530550 K. The size of the black
residue after decomposition was smaller than that of the
propellant sample before heating. The AN in the propellant
decomposed completely, and the quantity of liquefied or
decomposed binder increased with an increase in the mass
ratio () of PTHF in the binder. AN/HTPB/PTHF propellants were found to have unique thermal decompositions.
In this study, the burning characteristics of AN/HTPB/PTHF
propellants were examined and reported.
2. Experimental
2.1. Sample Ingredients. AN was ground in a vibration ball
mill (for 5 min) for use as an oxidizer. The weight mean
diameter of AN was 125 m. PTHF and HTPB were used
as binder materials. HTPB is a widely used binder and
composite propellant, while PTHF is produced in several
molecular weights. In this study, three types of PTHF with
sample molecular weights of 650, 1400, and 2900 designated
as PTHF1, PTHF2, and PTHF3, respectively, were used. The
value of the symbol increased with increasing molecular
PTHF
HO(CH2 CH2 CH2 CH2 O)n H
0.9700.981
219.2
PTHF1
PTHF2
PTHF3
()
0
0.2
0.4
0.6
0.8
0
0.2
0.4
0.6
0.8
0
0.2
0.4
0.6
0.8
HTPB
92.5
69.7
49.5
31.3
14.9
92.5
72.5
53.3
34.9
17.1
92.5
73.8
55.3
36.8
18.4
HTPB
HO(CH2 CH=CHCH2 )n OH
0.902
21.1
IPDI
7.5
12.8
17.6
21.8
25.6
7.5
9.4
11.1
12.8
14.4
7.5
7.7
7.9
8.1
8.2
Propellant
AN content (%)
()
0
0.2
0.4
0.6
0.8
()
0
0.2
0.4
0.6
0.8
AN/HTPB/PTHF1
70
80
189
190
190
191
192
198
199
201
202
203
1186
1194
1200
1208
1217
1353
1403
1456
1507
1553
AN/HTPB/PTHF2
70
80
Isp (s)
189
198
189
199
190
200
191
201
191
203
T f (K)
1186
1353
1191
1393
1197
1438
1203
1485
1210
1531
AN/HTPB/PTHF3
70
80
189
189
190
191
191
198
199
200
201
202
1186
1190
1195
1200
1207
1353
1388
1429
1473
1518
()
0
0.2
0.4
0.6
0.8
()
0
0.2
0.4
0.6
0.8
CH4
0.0843
0.0852
0.0862
0.0873
0.0885
CO
0.0358
0.0364
0.0368
0.0371
0.0374
CO2
0.1270
0.1338
0.1406
0.1473
0.1541
CH4
0.0662
0.0581
0.0506
0.0437
0.0373
CO
0.0507
0.0469
0.0434
0.0401
0.0370
CO2
0.1719
0.1700
0.1680
0.1659
0.1637
70% AN
Mole fraction ()
H2
0.2397
0.2411
0.2423
0.2433
0.2440
80% AN
Mole fraction ()
H2
0.2642
0.2636
0.2620
0.2596
0.2564
H2 O
0.2086
0.2156
0.2227
0.2299
0.2371
N2
0.1653
0.1681
0.1709
0.1737
0.1765
Graphite
0.1393
0.1198
0.1005
0.0814
0.0624
H2 O
0.2371
0.2521
0.2672
0.2822
0.2974
N2
0.2099
0.2093
0.2088
0.2085
0.2082
Graphite
0
0
0
0
0
5
5
0.5
0.5
0.5
10
0.5
Pressure (MPa)
Pressure (MPa)
(a) AN/HTPH/PTHF1
(b) AN/HTPH/PTHF2
10
0.5
0.5
10
Pressure (MPa)
0
0.2
0.4
0.6
0.8
(c) AN/HTPH/PTHF3
1 cm
(a) AN/HTPB propellant
( = 0)
7
5
0.5
0.5
0.5
10
0.5
Pressure (MPa)
10
Pressure (MPa)
(a) AN/HTPH/PTHF1
(b) AN/HTPH/PTHF2
0.5
0.5
10
Pressure (MPa)
0
0.2
0.4
0.6
0.8
AN/HTPB propellant
without ADC
(c) AN/HTPH/PTHF3
[5]
4. Conclusions
[6]
[7]
[8]
[9]
[10]
[11]
Nomenclature
Isp : Specific impulse, s
T f : Adiabatic flame temperature, K
: Mass ratio of PTHF in binder, .
Abbreviations
AN:
AP:
DTA:
HTPB:
IPDI:
PTHF:
TG:
Ammonium nitrate
Ammonium perchlorate
Dierential thermal analysis
Hydroxyl-terminated polybutadiene
Isophorone diisocyanate
Polytetrahydrofuran
Thermogravimetry.
References
[1] G. P. Sutton, Rocket Propulsion Element, John Wiley & Sons,
New York, NY, USA, 1992.
[2] C. Oommen and S. R. Jain, Ammonium nitrate: a promising
rocket propellant oxidizer, Journal of Hazardous Materials,
vol. 67, no. 3, pp. 253281, 1999.
[3] Y. Hagihara, T. Ichikawa, H. Shinpo, and M. Suzuki, Eects of
chromium and cobalt compounds on burning rate of ammonium nitrate/hydroxyl-terminated polybutadiene composite
propellants, Science and Technology of Energetic Materials, vol.
52, no. 6, pp. 390395, 1991.
[4] H. Nakamura, M. Akiyoshi, K. Sakata, and Y. Hara, Eect of
metal complex catalysis of tetraaza-(14)-anurene on the thermal decomposition of ammonium nitrate and ammonium
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
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