THIS DOCUMENT/DRAWING IS THE PROPERTY OF ABB LUMMUS GLOBAL B.V.

INCLUDING ALL PATENTED AND PATENTABLE FEATURES AND/OR CONFIDENTIAL INFORMATION AND ITS USE IS CONDITIONED UPON THE USERS AGREEMENT NOT TO REPRODUCE
THE DOCUMENT/DRAWING, IN WHOLE OR IN PART, NOR THE MATERIAL DESCRIBED THEREON, NOR TO USE THE DOCUMENT/DRAWING FOR ANY PURPOSE OTHER THAN AS SPECIFICALLY PERMITTED IN WRITING BY ABB LUMMUS GLOBAL B.V.

Indian Oil Corporation LTD. (IOCL)

SPECIFICATION
Plant
Naphtha Cracker Unit

Location
Panipat, Haryana, India

REV.

2005-11-03

FPM

DIS

JHWO

DATE

For Feed Package

DESCRIPTION

211
04184
EA-601

Dept./Sect.
Project
Specification

Doc. No.
04184-120211-EA-601

PREPARED

CHECKED

Rev. 0

Specification For:

SHELL AND TUBE HEAT EXCHANGERS

EA-601

APPROVED

Page 1 of 5

Indian Oil Corporation LTD. (IOCL)

SPECIFICATION
Plant

Naphtha Cracker Unit

Location

Panipat, Haryana, India

Error:
Reference
Dept./Sect.
Doc. No.

04184
Project

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not found
Specification

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Rev.
Error:

INDEX
SECTION

PAGE

1.

GENERAL

2.

FABRICATION

3.

INSPECTION AND TESTING

4.

NAMEPLATES

5.

STANDARD DRAWINGS

LGV SSPE 04-3205-01.003 (2001-01-23)

Page 2 of 4

Indian Oil Corporation LTD. (IOCL)

SPECIFICATION
Plant

Naphtha Cracker Unit

Location

Panipat, Haryana, India

Error:
Reference
Dept./Sect.

Error:
Reference
Project

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not found
Specification

Doc. No.

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not found

0Error:
Referenc

1.

GENERAL

1.1

This specification

Defines the minimum technical requirements for the design, fabrication,

inspection, testing and documentation of TEMA type Shell and Tube Heat Exchange
equipment.

Supplements the code under which the equipment has to be supplied.

Amends and supplements the latest editions of TEMA R standard.

Amends and supplements Specification Pressure Vessels D-611 and /or D612.

1.2

The term Shell and Tube Exchangers used in this specification shall be considered as a
collective name for the equipment that is to be in accordance with this specification. Shell and
tube heat exchangers shall be considered pressure vessels.

1.3

Definitions, supplementary codes, specifications and standards, seller obligations and

responsibilities and general pressure retaining equipment requirements are listed in the
specification pressure vessels. This specification shall be adhered to as far as applicable.

1.4

Following standards / specifications are in addition to those listed in the specification:

Pressure Vessels and requisition;
Standards of the Tubular Exchanger Manufacturers Association (TEMA). (TEMA class R as
specified per datasheets.) latest applicable edition at contract award date. List any other code,
specification or standard not mentioned in the pressure vessel specification. Note that project
specific specifications shall be listed in the requisition list of attachments.

1.5

In case of contradiction between codes, specifications and standards the following priority
shall apply:
1.
2.
3.
4.
5.
6.
7.
9.

Design and construction code, including national and/or local regulations.

The requisitition.
This Specification.
Specification Pressure Vessels.
TEMA standards.
Other project specifications.
International standards.
Accepted seller's specifications and standards.

Note:

2) trough 9) govern above 1) in case more stringent.

2.

FABRICATION

2.1

Partition plates shall be attached with full length fillet welds on each side with a minimum leg of
3/4 t (t=partition plate thickness).

2.2

Sliding strips shall be properly seated in the baffles, secured with a complete seal weld (both
sides) and attached to the stationary tube sheet with a full penetration weld. The sliding strips
shall protrude 2 mm beyond the periphery of the baffles, to prevent damage of baffles during
sliding.

2.3

Gasket seating surfaces, including gasket grooves in tube sheets and channel covers, shall
have the same nominal thickness of cladding as specified for shells or channels.

Page 3 of 5

Indian Oil Corporation LTD. (IOCL)

SPECIFICATION
Plant

Naphtha Cracker Unit

Location

Panipat, Haryana, India

Error:
Reference
Dept./Sect.

Error:
Reference
Project

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not found
Specification

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0Error:

2.4

When tube sheets are subjected to heat treatment during fabrication the final machining of
tube holes shall be done after heat treatment.

2.5

Tube holes in tube sheets shall be machined after drilling.

2.6

The inside and outside edges of tube holes in tube sheets shall be chamfered after machining,
to prevent cutting of the tubes.

2.7

A minimum of three (3) jackscrews (3/8) shall be provided to facilitate opening shell to cover
gasketed joints and tube sheet to flange joints on floating head and U-tube units.

2.8

Channel and removable tube-sheet covers shall be provided with eye bolts or lifting lugs to
facilitate handling.
Due consideration shall be given to all problems of removal for cleaning.

2.9

The following exchanger parts shall be stamped with exchanger item number: tube sheets,
floating head cover, floating head back-up device, expansion bellows, test ring and/or test
flanges.

2.10

Dimensional tolerances shall be in accordance with TEMA standards.

3.

INSPECTION AND TESTING

3.1

A detailed hydro test procedure shall be submitted for acceptance for each type of heat
exchanger.

3.2

Units, which are to be stacked in service, shall be assembled in seller's factory for fit-up, final
hydrostatic testing and inspection prior to shipping.

3.3

Test rings and/or test flanges shall be supplied with heat exchangers.
When two or more heat exchangers of the same type and dimensions (except for stacked
units) are supplied by the same manufacturer, only one set of test rings and/or flanges is
required.

3.4

Test gaskets used for shop test shall be of the same type and material as the service gaskets,
except the shell cover gasket used with the test ring, which may be of another quality.
Gaskets shall not be replaced after successful pressure testing and the exchanger shall be put
into operation without disturbance of joints.
When a heat exchanger is dismantled for any cause, it shall be reassembled with new
gaskets of the same construction.

4.

NAMEPLATES

4.1

An additional Warning plate in accordance with standard drawing shall be supplied and
attached by seller on exchangers with parts designed for differential pressure.

Page 4 of 5

Indian Oil Corporation LTD. (IOCL)

SPECIFICATION
Plant

Naphtha Cracker Unit

Location

Panipat, Haryana, India

5.

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Reference
Dept./Sect.

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Reference
Project

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Specification

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STANDARD DRAWINGS
The following standard drawings shall form part of this specification:

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

DRAWING
NO.
04-3230-1.041
04-3230-1.042
04-3230-1.043
04-3230-1.044
04-3230-1.045
04-3230-1.046
04-3230-1.047
04-3230-1.048
04-3230-1.049
04-3230-1.050
04-3230-1.051
04-3230-1.052
04-3230-1.053
04-3230-1.054
04-3230-1.055
04-3230-1.056
04-3230-1.057
04-3230-1.058
04-3230-1.059
04-3230-1.067
04-3230-1.069

REV.
NO.
4
4
4
4
5
4
4
4
4
4
4
4
4
4
4
4
4
4
4
0
0

SHEET
1 of 1
1 of 1
1 of 1
1 of 1
1 of 1
1 of 1
1 of 1
1 of 1
1 of 1
1 of 1
1 of 1
1 of 1
1 of 1
1 of 2
2 of 2
1 of 2
2 of 2
1 of 2
2 of 2
1 of 1
1 of 1

DESCRIPTION
Solid Bull Plugs.
Eye Bolt Hole Plug.
Base Plug.
Jackscrew Arrangement.
Lifting Lug / Bundle Lug.
Details for Welds for Cold Exch.
Fastening Nuts to Tie Rods.
Sealing Strips for Special Long. Baffles.
Backing Ring & Connecting Piece Dims.
Detail of Dowel and Dowel Clip.
Exp. Bellow - Fixed Tube Sheet Exch.
Sacrificial Anodes.
Warning Nameplate for Diff. Pressure.
Supports for Horiz. Exch. Type 6.
Supports for Horiz. Exch. Type 6.
Supports for Horiz. Exch. Type 7.
Supports for Horiz. Exch. Type 7.
Supports for Vert. Units Type 10,11,12,13
Supports for Vert. Units Type 10,11,12,13
Nameplate for vess.,exchangers & air-coolers
Standouts for Nozzles & Manways

As a minimum the following standard drawings of specification Pressure Vessels form also a
part of this specification:

22
23
24
25
26
27
28
29
30
31

DRAWING
NO.
04-3230-01.002
04-3230-01.003
04-3230-01.004
04-3230-01.010
04-3230-01.011
04-3230-01.012
04-3230-01.026
04-3230-01.029
04-3230-01.037
04-3230-01.038

Rev.
NO.
5
5
5
4
5
5
4
5
7
7

SHEET
1 of 3
2 of 3
3 of 3
1 of 3
2 of 3
3 of 3
1 of 1
1 of 1
1 of 2
2 of 2

DESCRIPTION
Miscell. Nozzle Arrangements.
Miscell. Nozzle Arrangements.
Miscell. Nozzle Arrangements.
Steel Saddles for Dia 500-1000 mm.
Steel Saddles for Dia 1050-2000 mm.
Steel Saddles for Dia 2100-4500 mm.
Nameplate Bracket.
Earthing Connection.
Alloy Liner Details.
Alloy Liner Details

Page 5 of 5