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20.1
INTRODUCTION
In addition to eld jobs, which obviously fall into the categories discussed in
previous chapters and whose performance uses techniques and equipment
discussed in early chapters, there are used for chemical grouts that are either
not obvious or else use very special procedures and equipment. Jobs in this
category include the sealing of piezometers, the sampling of sands, sealing
bolt holes in underground corrugated pipe, and eliminating inltration or
exltration through underground concrete and vitreous pipe. The last
category includes storm and sanitary sewer lines, and this very special work
has grown in volume and importance over the past three decades.
20.2
In many of the older cities, a large percentage of the sewer lines are well over
the 40- to 50-year life normally anticipated. Recent studies indicate that in
such areas, well over half of the total sewer line ow is from groundwater
inltration [1]. Other studies aimed at cost estimates for joint repair
concluded that an excessive inltration source (one or more joints) totalling
1 to 3 gpm would typically occur every 50 to 100 ft between manholes.
* Since manuscript preparation, Penetryn has changed owners, and may currently be operating
under the name CUES.
full length of the hose. This explains the necessity for a very low-viscosity
grout: to minimize pumping effort.
Pumping of grout is generally done with air pressure (closed tanks are
used) using valves and ow meters to control the grout and catalyst ratio as
well as the gel time and volume. (Pumps can of course also be used.
However, the industry developed around pneumatic systems.*) Controls can
range from very simple hand-operated valves to pneumatic or electronic
controllers, preset to give desired results. The total system in operation is
shown by the drawing in Fig. 20.1a. Figure 20.1b shows the complexity of
the injection control equipment. The TV camera inspects the pipe and joints
for cracks and inltration. Typical of the problems which occur are photos
of the TV monitor, Figs. 20.2 and 20.3, showing inltration at a joint (the
most common problem) and a fracture in the pipe. When inltration is seen,
the packer behind the camera is pulled up and located so the two inatable
sleeves straddle the leak. The sleeves are then inated to contact with the
pipe, isolating an annular space at the leak. Grout is then pumped into the
annular space, through the leak itself, and into the soil surrounding the pipe.
When the grout solidies, the stabilized soil mass prevents further
inltration.
Contactors generally have packers to t all pipe sizes between the 6and 24-in. sizes. Special equipment has been built for 4-in. pipe as well as for
large pipe. In pipe over 30 in. in diameter, however, people can work inside
the pipe, and video equipment and packers are not needed.
On the smaller sizes of sewer pipe, of which there are literally
thousands of miles and millions of joints in the United States, very small
grout quantities (2 to 5 gal) are generally sufcient to seal a leaking joint.
Gel times normally used are very fast, 10 to 30 sec, so that in a minute or two
after pumping has stopped, the packer can be deated and the treated joint
examined with the TV camera to ensure that the grouting was successful.
The initial requirements for a low-viscosity grout, and one which could
also be gelled very quickly with excellent gel time control, had precluded the
use of any but the acrylamide-based grouts for sewer sealing. The
consternation that reigned in the industry following the withdrawal of
AM-9 from the marketplace was short-lived, as substitutes were quickly
found. All these are acrylamide-based and present essentially the same
environmental hazards as AM-9. There has been (in the United States) no
ofcial mandate banning the use of acrylamide grouts nor any public or
private pressure in that direction. Efforts are underway to control the use of
these materials by training and inspection procedures so as to reduce the risk
FIGURE 20.2 Video view of leaking sewer line joint. (Courtesy of Penetryn
System, Inc., Knoxville, Tennessee.)
FIGURE 20.4
20.4
SEALING PIEZOMETERS
20.5
CONTROLLING CEMENT
Many additives, both active and inert, can be used with chemical grouts.
One of these is Portland cement, which is compatible with any grout having
a pH of 8 or more. Generally, cement will accelerate the gel time of the grout
with which it is used, and if added in sufcient quantity, it will also increase
the grout strength.
Cement grout is less expensive than chemical grouts and should be the
rst material considered for a grouting job. If the job requires good gel time
control and/or short gel times or if cement will not penetrate the formation,
chemical grouts must be used. If cement will penetrate the formation and
high strength is required, chemical grouts can be used as additives to the
cement to control setting times.
The silicates and acrylamides are commonly used with cement, and the
combinations yield a high-strength grout with excellent gel time control.
Unconned compressive strengths as high as 6000 psi are attainable, as
shown for acrylamidecement combinations in Fig. 20.5. Comparable
results can be obtained with acrylates and silicates.
A chemical plant in Virginia was built many years ago on a site
underlain by limestone and troubled by sinkholes. When a new plant was
built adjacent to the existing one, the foundation area to a depth of 50 ft was
grouted with cement to prevent future sinkhole formation. Experience
during this grouting program, carried out at 15 psi maximum pumping
pressure, indicated that horizontal ow of grout from early injections
generally exceeded 20 ft, often exceeded 40 ft, and sometimes exceeded 60 ft.
(Holes on a 20-ft rectangular spacing were drilled prior to the start of the
grouting and could thus be used to monitor grout spread.)
A railroad spur 1300 ft long was to connect the new structure with the
old. A sinkhole area had to be traversed by the spur. It was decided to grout
under the spur also to reduce future settlements. However, the unrestricted
ow of cement grout would make the grouting very expensive due to the
large quantities that would be used. To control the spread of grout, SIROC
was added for gel time control. Two pipes were placed in a 6-in.-diameter
drilled hole. Cement grout was pumped through one pipe and SIROC
through the other. The two materials mixed in the hole as they came out of
the separate pipes. Gel times of the order of 5 to 10 min were used. In this
fashion, horizontal ow of grout was limited to the loading inuence area of
the track. In large voids, supporting grout piers were formed instead of
lling the entire void.
Cement and sodium silicate act somewhat like mutual accelerators.
Each can be used in small quantities to greatly reduce the normal setting
time of the other. Of course, the use of Portland Cement adversely affects
the penetrability of the silicate. This problem disappears if microne cement
is used.
20.6
Mating between the male and female ends of sheet piling is not watertight.
Water can move quite freely through such joints, although generally in small
quantities. Most often, such ow is a minor problem and is handled by
removing the inow rather than stopping the seepage at its source. If the
seepage is carrying silt or other ll, however, it may be more desirable to seal
the interlocks. This can be done by driving a small bore pipe or tube
alongside the interlock and pumping small volumes of grout (1 gal/ft, for
example) at very rapid gel times (10 to 15 sec) as the pipe is withdrawn.
When the interlocks between adjacent piles separate, grouting is often
the only economical method of closing the resulting gap. Again, very short
gel times must be used.
Sheet-piling problems seem to lend themselves to economical solutions
by grouting, as a problem on the St. Lawrence River in Sept Iles, Canada,
demonstrates. At that location, a loading and mooring dock, 1600 ft long,
was showing distress. It had been constructed by driving sheet piling and
then placing a heavy rock ll as a base. A concrete relief platform was
poured on the rock ll and then covered with 15 ft of dredged sand. A 6-in.
deck slab was then placed on the sand. A small gap had gradually opened
between the relief pad and the sheet piling. Aided by the tide, sand was
seeping through this gap, ltering into the rock base. The voids thus created
under the upper slab were causing that slab to cave in under trafc.
Consultants proposed that a wedge of sand at the contact point with
the relief pad be grouted to stabilize its action. Holes were drilled through
the concrete slab. Pipes were then jetted to the contact between the sheet
piling and the relief slab. See Fig. 20.6. Six gallon batches, set to gel at 3 min
and 20 sec, were placed at a rate of 2 gpm through each grout hole. Split-
FIGURE 20.6
spoon samples were taken every 150 ft to check the results of grouting. In
this fashion, 15,000 lb of chemicals (approximately 20,000 gal) were placed,
during 37 working days, to solve the problem completely, while the facilities
were in continuous use. (This work was done with an acrylamide grout.)
20.7
SUMMARY
industry, however, has grown around the use of grouts for the internal
sealing of sewer lines, primarily to control inltration that overloads
treatment plants.
20.8
REFERENCES