Manual Sullair

INDUSTRIAL ROTARY SCREW
AIR COMPRESSOR
10B Series Open
25, 30, 40 HP Standard & 24KT
PARTS LIST
Part Number 02250049--- 583
eSullair Corporation
AIR CARE
SEMINAR TRAINING
Sullair Air Care Seminars are 3---day courses that provide hands---on instruction
in the proper operation, maintenance and service of Sullair equipment.
Individual seminars on Industrial compressors and compressor electrical
systems are presented at regular intervals throughout the year at a dedicated
training facility at Sullairs corporate headquarters in Michigan City, Indiana.
Instruction includes discussion of the function and installation of Sullair service
parts, troubleshooting of the most common problems, and actual equipment
operation. The seminars are recommended for maintenance and service
personnel.
For detailed course outlines, schedule and cost information contact:
Sullair Corporate Training Department
1---800---348---2722 or 219---879---5451 (ext. 1867)
--- Or Write --Sullair Corporation
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department
TABLE OF CONTENTS
Section 1
ILLUSTRATIONS
AND PARTS LIST
PAGE
1
1
2
6
8
1.1 PROCEDURE FOR ORDERING PARTS
12
1.6 COMPRESSOR COOLING AND LUBRICATION SYSTEM --WATER--- COOLED (25 & 30HP)
14
1.7 COMPRESSOR COOLING AND LUBRICATION SYSTEM --WATER--- COOLED (40HP)
16
20
22
26
28
30
1.8 COMPRESSOR DISCHARGE SYSTEM
32
34
1.14 WATER--- COOLED AFTERCOOLING OPTION ( 40HP)
36
38
40
1.16 HEAVY DUTY FILTER OPTION
1.2 RECOMMENDED SPARE PARTS LIST

1.3 MOTOR, COMPRESSOR, FRAME AND PARTS
1.4 AIR INLET SYSTEM
1.5 COMPRESSOR COOLING AND LUBRICATION SYSTEM --AIR--- COOLED (25--- 40HP)
1.9 ELECTRICAL BOX

1.10 PNEUMATIC CONTROLS
1.11 INSTRUMENT PANEL --- OPEN AND ENCLOSURE OPTION
1.12 AIR--- COOLED AFTERCOOLING OPTION (25 AND 30HP)
1.13 WATER--- COOLED AFTERCOOLING OPTION
(25 AND 30HP)
1.15 WATER--- COOLED AND AIR--- COOLED
ENCLOSURE AND PARTS OPTION
1.17 OPTIONAL AIR TANK --- 120 AND 200 GALLON
1.18 DECAL GROUP
NOTES
Section 1
ILLUSTRATIONS AND PARTS LIST

1.1 PROCEDURE FOR ORDERING PARTS
Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly
at the address or phone numbers listed below.
When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill
of Lading for the compressor or from the Serial Number Plate located on the compressor.
SULLAIR CORPORATION
Subsidiary of Sundstrand Corporation

3700 East Michigan Boulevard
Michigan City, Indiana 46360
Telephone: (219) 879-- 5451
See Toll -- free Number Below
FAX: (219) 874-- 1273
SULLAIR CORPORATION
Parts Distribution Division and Service Department

1625 E. Second Street
Michigan City, Indiana 46360
Telephone: 1-- 800-- 348-- 2722 or
(219) 879-- 5451
FAX: (219) 874-- 1835 (Parts)
FAX: (219) 874-- 1805 (Service)
1.2 RECOMMENDED SPARE PARTS LIST
DESCRIPTION
element for main fluid filter 250025---521
repair kit for separator element 250034---111
repair kit for separator element 250034---113
replacement element for air filter 410036
repair kit for pressure regulator 250017---280
repair kit for solenoid valve 250017---993
replacement coil for solenoid valve 250017---993
replacement gasket for flexible coupling 040033
replacement gasket for flexible coupling 250007---544
repair kit for return line strainer 241771
repair kit for thermal valve 250025---620
repair kit for air inlet valve 250025---654
seal kit for minimum pressure valve 241581
repair kit for blowdown valve 250025---655
repair kit for shaft seal
repair kit for separator/trap 040847
replacement spring for check valve 049905
SRF 1/4000 fluid (5 gallons)
24KT fluid (5 gallons)
Sullube 32 fluid (5 gallons)
KIT NUMBER
250025-- 525 (std. & 24KT)
250034-- 112 (std.)
250034-- 114 (24KT)
250034-- 114 (std. & 24KT)
042445 (std. & 24KT)
250019-- 453 (std. & 24KT)
250018-- 970 (std. & 24KT)
250018-- 971 (std. & 24KT)
040517 (std.)
250007-- 559 (24KT)
241772 (std. & 24KT)
250025-- 621 (std. & 24KT)
250019-- 451 (std. & 24KT)
250026-- 758 (std. & 24KT)
250031-- 772 (std. & 24KT)
001836-- 007 (std. & 24KT)
044374 (std. & 24KT)
250003-- 657
250019-- 662 (std.)
046850-- 001 (24KT)
250022-- 669
QUANTITY
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1

Section 1

key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
description
base, motor/compressor
nameplate, serial number
rivet, pop !@8 x !@2
washer, springlock --- regulating !@2
nut, hex !@2---13
angle, compressor mounting (25,30HP)
Sangle, compressor mounting (40HP)
capscrew, hex head gr5 !@2 x 1!@2
capscrew, hex head gr5 #@8 x 1!@4
Scapscrew, hex head gr5 #@8 x 1#@4
capscrew, hex head gr5 %@16 x 1#@4
coupling, hub (25, 30HP)
S coupling, hub (40HP)
element, drive coupling (25, 30HP)
S element, drive coupling (40HP)
hub, motor (25, 30HP)
S hub, motor (40HP)
washer, springlock --- regulating #@8
plate, motor/compressor (40HP)
adapter, motor (25, 30HP)
Sadapter, motor (40HP)
nut, hex #@8---16
motor, 25HP
S motor, 30HP
S motor, 40HP
shim set, motor
nut, hex plated %@16 x 18
lug, Scrulug
washer, springlock !@2 (25,30HP)
Swasher, springlock regular %@8
capscrew, ferry head !@2---13 x 1!@4
(25,30HP)
Scapscrew, ferry head %@8 x 1!@2 (40HP)
standard
part number
24KT
part number
quantity
013569
040052
843102---050
837508---125
824208---448
250038---863
250004---580
828608---150
828606---125
828606---175
828606---250
828605---175
045673
250004---639
045672
250004---638
045671
250004---640
837506---094
828606---125
225980
250038---448
231977
824206---337
250029---985
250029---986
250029---987
020293
825305---283
849215---025
837508---125
837510---156
013569
040052
843102---050
837508---125
824208---448
250038---863
250004---580
828608---150
828606---125
828606---175
828606---250
828605---175
045673
250004---639
045672
250004---638
045671
250004---640
837506---094
828606---125
225980
250038---448
231977
824206---337
250029---985
250029---986
250029---987
020293
825305---283
849215---025
837508---125
837510---156
1
1
4
4
4
1
1
2
7
1
2
1
1
1
1
1
1
1
15
7
1
1
1
6
1
1
1
1
1
1
1
4
828408---125
828410---150
828408---125
828410---150
4
4
(Continued on Page 5)
Section 1

Section 1

1.3 MOTOR, COMPRESSOR, FRAME AND PARTS (Continued)
key
number
25
26
27
28
29
30
description
standard
part number
24KT
part number
quantity
compressor unit, 10B Series(I)

adapter, SAE 5
grille, coupling guard (25,30HP)
screw, ser washer %@16 x #@4 (25,30HP)
washer, !@2
washer, #@8
--250009---542
250038---863
829705---075
837208---112
838206---071
--250009---542
250038---863
829705---075
837208---112
838206---071
1
1
2
6
2
1
(I) There is an exchange program whereby a remanufactured compressor unit can be obtained from
Sullair distributors or the factory at less cost than the owner could repair the unit. For information
regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
The shaft seal is not considered part of the compressor unit in regard to the 2 year warranty. The
normal Sullair parts warranty applies. For shaft seal repairs, order shaft seal repair kit no.
001836---007.
Section 1

Section 1

key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
description
air filter assembly (I)
(includes Items 2, 3, 4, 5)
nut, wing !@4---20
hood, air filter
element, air filter
base, filter
nipple, pipe !@8 x 3
coupling, pipe galvanized !@8
connector, tube start !@8mnpt x !@4t
tubing, plastic !@4od
capscrew, hex gr5 %@8---11 x 1!@4
washer, springlock %@8
valve, air inlet 2!@2 (II)
connector, tube---el !@8mpt x !@4t
o---ring, 3!@2 x !@8
elbow, pipe galvanized !@8
indicator, air filter maintenance
washer, flat #@8
standard
part number
24KT
part number
quantity
410036
410036
824815---004
043392
042445
017966
823102---030
803215---005
813604---125
250024---745
828610---125
837510---156
250025---654
813704---125
826502---238
801515---005
045757
838206---071
824815---004
043392
042445
017966
823102---030
803215---005
813604---125
250024---745
828610---125
837510---156
250025---654
813704---125
826502---238
801515---005
045757
838206---071
1
1
1
1
1
2
1
2!@2 ft
4
4
1
1
1
1
1
1
(I) For maintenance on air filter assembly no. 410036, order replacement element no. 042445.
(II) For maintenance on air inlet valve no. 250025---654, order repair kit no. 250019---451.
Section 1

1.5 COMPRESSOR COOLING AND LUBRICATION SYSTEM -- AIR-- COOLED (25-- 40HP)
Section 1

key
number
1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
description
elbow, 90_ #@4 x #@4 (25, 30HP)
S elbow, 90_ #@4 x #@4 (40HP)
elbow, tube---m #@8 x !@2 (40HP)
screw, hex head ser washer %@16 x #@4
(25, 30HP)
Sscrew, hex head ser washer %@16 x #@4
(40HP)
nut, hex ser washer plated %@16---18
(25, 30HP)
Snut, hex ser washer plated %@16---18
(40HP)
brace, cooler/starter
nut, hex locking plated %@16---18
(25, 30HP)
Snut, locking #@8---16 (40HP)
fan, cooling (25, 30HP)
S fan, cooling (40HP)
guard, fan
hub, fan (25, 30HP)
S hub, fan (40HP)
capscrew, ferry %@16 x 1!@2 (25, 30HP)
S capscrew, ferry #@8 x 1#@4 (40HP)
elbow, 90_ reducing 1 x #@4(25, 30HP)
nipple, pipe 1!@4 x 6
nipple, close 1 (25, 30HP)
elbow, 90_ reducing 1!@4 x #@4
tube, fluid stop
elbow, 45_ pipe #@4
nipple, pipe #@4 x 2!@2
elbow, tube---m #@8 x #@8 (40HP)
tubing, copper #@8 (40HP)
nipple, close #@4 (25, 30HP)
S nipple, close #@4 (40HP)
connector, tube #@4 x #@4 (25, 30HP)
Sconnector, tube #@4 x #@4 (40HP)
tee, reducing #@4 x !@2 x #@4 (25, 30HP)
Stee, reducing #@4 x !@2 x #@4 (40HP)
nipple, close !@2
standard
part number
24KT
part number
quantity
810512---075
810512---075
810506---050
810512---075
810512---075
810506---050
6
5
1
829705---075
829705---075
12
829705---075
829705---075
18
825305---283
825305---283
825305---283
250018---605
825305---283
250018---605
13
1
825505---166
825506---198
042492
249012
225962
023350
231981
828405---150
828406---175
801604---030
822120---060
822216---000
801605---030
232823
801415---030
822112---025
810506---038
840115---006
822212---000
822212---000
810212---075
810212---075
802203---023
802203---023
822208---000
825505---166
825506---198
042492
249012
225962
023350
231981
828405---150
828406---175
801604---030
822120---060
822216---000
801605---030
232823
801415---030
822112---025
810506---038
840115---006
822212---000
822212---000
810212---075
810212---075
802203---023
802203---023
822208---000
4
4
1
1
1
1
1
4
4
1
1
2
1
1
1
1
1
2 ft.
2
3
2
4
1
2
1
(continued on page 11)
Section 1

10
Section 1

1.5 COMPRESSOR COOLING AND LUBRICATION SYSTEM -- AIR-- COOLED (25-- 40HP) (Contd.)
key
number
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
description
valve, globe !@2
plug, pipe !@2
elbow, 90_ tube !@4 x !@8
filter, fluid (I)
tube, cooler fluid cooler to sump
(25, 30HP)
Stube, cooler fluid cooler to sump
(40HP)
nipple, pipe #@4 x 9 (25, 30HP)
S nipple, pipe #@4 x 13!@2 (40HP)
bushing, hex 1!@4 x #@4
tee, pipe #@4
tube, filter to cooler (25, 30HP)
S tube, filter to cooler (40HP)
screw, hex set %@16 x !@2
clip, retainer
shroud, fan (25, 30HP)
S shroud, fan (40HP)
valve, thermal (II)
elbow, 90_ pipe 1
tube, thermal valve to filter
cooler, fluid (25, 30HP)
S cooler, fluid (40HP)
nipple, pipe #@4 x 2 (40HP)
elbow, 90_ pipe #@4 (40HP)
screw, hex serrated washer %@16 x !@2
tube, cooler, sump (40HP)
support, cooler (40HP)
tubing, steel !@4
elbow, tube---f !@4 x !@8
nipple, pipe galvanized !@8 x 1!@2
nipple, !@4 x close
elbow, reducing #@8 x !@4
bushing, reducing 1 x #@4
plate, adapter
standard
part number
24KT
part number
quantity
041007
807800---020
810504---012
250025---521
041007
807800---020
810504---012
250025---521
1
1
1
1
232942
232942
221706
822112---090
822112---135
802105---030
802415---030
232940
221704
250010---322
861505---140
011994
013315
250025---620
801515---040
232939
241852
044531
822112---020
801515---030
829705---050
221706
014690
841015---004
810404---012
823102---015
823204---000
801601---015
802104---030
224076
221706
822112---090
822112---135
802105---030
802415---030
232940
221704
250010---322
861505---140
011994
013315
250025---620
801515---040
232939
241852
044531
822112---020
801515---030
829705---050
221706
014690
841015---004
810404---012
823102---015
823204---000
801601---015
802104---030
224076
1
1
1
1
1
1
1
2
5
1
1
1
1
1
1
1
1
1
2
1
1
10 ft.
1
1
1
1
1
1
(I) For maintenance on fluid filter no. 250025---521, order repair kit no. 250025---525.
(II) For maintenance on thermal valve no. 250025---620, order repair kit no. 250025---621.
11
Section 1

1.6 COMPRESSOR COOLING AND LUBRICATION SYSTEM -- WATER-- COOLED (25 AND 30HP)
12
Section 1

key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
description
standard
part number
24KT
part number
switch, pressure water

cover, motor shaft
elbow, 45_ #@4
elbow, 90_ tube #@4 x #@4
tube, fluid stop
elbow, tube !@4 x !@8
tubing, copper !@4
elbow, reducing 1 x #@4
nipple, pipe 1 x 2!@2
locknut, conduit !@2
elbow, reducing 1!@4 x #@4
filter, fluid (I)
connector, tube #@4 x #@4
tube, filter/cooler
cooler, fluid
nut, hex ser washer plated %@16---18
nipple, close #@4
tee, reducing #@4 x !@2 x #@4
nipple, close !@2
valve, globe !@2
plug, pipe !@2
tube, cooler/sump
screw, hex ser washer %@16 x #@4
screw, hex 8.8M10 x 75mm
tee, reducing 1 x !@2 x 1
tie wrap, plastic
nipple, pipe 1 x 6
bushing, hex !@2 x !@4
tee, reducing #@4 x !@2 x !@2
nipple, pipe !@2 x 1!@2
union, pipe !@2
valve, water regulator !@2
nipple, pipe 1!@4 x 6
250017---992
012266
822112---025
801415---030
810512---075
232823
810504---012
840115---004
810504---025
801604---030
822216---025
847200---050
801605---030
250025---521
802105---030
810212---075
221703
043096
825305---283
822212---000
802203---023
822208---000
041007
807800---020
221705
829705---075
828010---075
802204---024
843200---025
822116---060
802102---010
802203---022
822108---015
802515---020
041265
822120---060
250017---992
012266
822112---025
801415---030
810512---075
232823
810504---012
840115---004
810504---025
801604---030
822216---025
847200---050
801605---030
250025---521
802105---030
810212---075
221703
043096
825305---283
822212---000
802203---023
822208---000
041007
807800---020
221705
829705---075
828010---075
802204---024
843200---025
822116---060
802102---010
802203---022
822108---015
802515---020
041265
822120---060
quantity
1
1
1
1
3
1
2
5 ft.
1
2
2
1
1
1
1
3
1
1
4
2
1
1
1
1
1
4
2
1
2
1
1
1
2
1
1
1
(continued on Page 15)

13
Section 1

14
Section 1

(Contd.)
key
number
37
38
39
40
41
description
standard
part number
24KT
part number
quantity
washer, flat #@8

tube, steel #@4 16 gauge
nipple, !@8 x close
elbow, !@4 x !@8 FNPT
screw, %@16 x !@2
838206---071
841115---012
823202---000
810404---012
829705---050
838206---071
841115---012
823202---000
810404---012
829705---050
2
1!@2 ft
1
1
2
15
Section 1

1.7 COMPRESSOR COOLING AND LUBRICATION SYSTEM -- WATER-- COOLED (40HP)
16
Section 1

key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
description
standard
part number
24KT
part number
tubing, copper !@4

washer, plain b---regular #@8
nipple, pipe 1 x 4
tee, reducing 1 x #@4 x #@4
bushing, hex #@4 x !@2
switch, water pressure
cover, motor shaft
elbow, 45_ pipe #@4
elbow, 90_ tube #@4 x #@4
tube, fluid stop/unit
elbow, reducing 1!@4 x #@4
elbow, 90_ tube !@4 x #@8
nipple, close 1!@2 x close
nipple, pipe 1 x 6
elbow, reducing 1!@2 x 1
plate, support
tee, reducing #@4 x !@2 x #@4
nipple, close !@2
valve, globe !@2
plug, pipe !@2 steel
tube, sump/oil cooler
filter, fluid (I)
bushing, reducing 1!@4 x #@4
tube, oil cooler/filter
nipple, pipe #@4 x 3
valve, water regulator #@4
clamp, retaining 4!@2
heat exchanger 4 x 24
nipple, close #@4
union, #@4
screw, 8.8M10 x 75mm
840115---004
837206---071
822116---040
802204---033
802103---020
810212---075
810504---012
847200---050
250017---992
014996
822112---025
801415---030
810512---075
232823
801605---030
810504---038
822224---000
822120---060
801606---040
227158
802203---023
822208---000
041007
807800---020
227076
250025---521
802105---030
227074
802106---030
822112---030
041266
041983
042657
822212---000
802515---030
828010---075
840115---004
837206---071
822116---040
802204---033
802103---020
810212---075
810504---012
847200---050
250017---992
014996
822112---025
801415---030
810512---075
232823
801605---030
810504---038
822224---000
822120---060
801606---040
227158
802203---023
822208---000
041007
807800---020
227076
250025---525
802105---030
227074
802106---030
822112---030
041266
041983
042657
822212---000
802515---030
828010---075
quantity
6 ft.
20
1
1
1
3
2
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
1
2

17
Section 1

18
Section 1

1.7 COMPRESSOR COOLING AND LUBRICATION SYSTEM -- WATER-- COOLED (40HP) (Contd.)
key
number
37
38
39
40
41
description
standard
part number
24KT
part number
quantity
washer, flat #@8

tube, steel #@4 16 gauge
screw, %@16 x !@2
elbow, !@4 x !@8 FNPT
nipple, !@8 x close
838206---071
841115---012
829705---050
810404---012
823202---000
838206---071
841115---012
829705---050
810404---012
823202---000
2
1!@2 ft
2
1
1
19
Section 1

20
Section 1

key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
description
standard
part number
24KT
part number
switch, pressure 10---250# spot open

valve, check !@4 (I)
connector, tube---m !@4 x !@8
tubing, steel !@4 20 gauge
connector, !@2
conduit, !@2
elbow, 90_ conduit
coupling, conduit
probe, temperature (24KT)
S probe, temperature (std.)
tee, reducing 1!@2 x !@2 x 1!@2
nipple, close 1!@2 x close (25 & 30HP)
S nipple, close 1!@2 x 3 (40HP)
elbow, tube 90_ !@4 x !@8
tee, tube !@4 x !@4
tee, reducing !@2 x !@4 x !@2
nipple, close !@2
valve, pressure relief !@2
connector, tube---m 1 x 1
bushing, reducing hex 1!@4 x 1
valve, minimum pressure (II)
connector, flex !@4 x !@4
tube, return line
strainer, v---type (III)
glass, oil sight
coupling, flexible (std.) (IV)
S coupling, flexible (24KT) (V)
nipple, pipe 1!@4 x 2!@2
capscrew, hex gr5 !@2---13 x 1!@4
washer, springlock !@2
elbow, tube---m 90_ !@4 x !@4
250017---991
847200---050
049905
810204---012
841115---004
846400---050
846215---050
846600---050
250007---179
--040588
802206---026
822224---000
822124---030
810504---012
810904---025
802202---012
822208---000
250006---938
810216---100
802105---040
241581
020169
220700
241771
046559
040033
--822120---025
828608---125
837508---125
810504---025
250017---991
847200---050
049905
810204---012
841115---004
846400---050
846215---050
846600---050
250007---179
046867
--802206---026
822224---000
822124---030
810504---012
810904---025
802202---012
822208---000
250006---938
810216---100
802105---040
241581
020169
220700
241771
046559
--250007---544
822120---025
828608---125
837508---125
810504---025
quantity
1
2
1
1
6 ft.
1
3
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
8
1

(I) For maintenance on check valve no. 049905, order replacement spring no. 250003---657.
(II) For maintenance on minimum pressure valve no. 241581, order seal kit no. 250026---758.
(III) For maintenance on v---type strainer no. 241771, order repair kit no. 241772.
(IV) For maintenance on flexible coupling no. 040033, order gasket kit no. 040517.
(V) For maintenance on flexible coupling no. 250007---544, order gasket kit no. 250007---559.
21
Section 1

22
Section 1

1.8 COMPRESSOR DISCHARGE SYSTEM (continued)
key
number
30
31
32
33
34
35
36
37
38
39
40
41
42
43
description
nipple, half 1!@2 x 5!@2
tank, sump
element, separator (25 & 30HP) (II)
S element, separator (40HP) (I) (II)
gauge, temperature 2
cap, fluid fill
adapter, fill cap
tee, reducing 1 x 1 x 1!@2
glass, sight
capscrew, hex head gr8 !@2x1!@2
(25,30HP)
Scapscrew, !@2---13 x 2!@4 (40HP)
nipple, close !@4 6aw galv
washer, springlock !@2
nut, hex !@2---13
washer, !@2 flat
spacer (40HP)
standard
part number
24KT
part number
quantity
822824---055
047070
250034---111
250034---111
042582
040029
020044
802204---046
041327
822824---055
047070
250034---113
250034---113
042582
040029
020044
802204---046
041327
1
1
1
1
1
1
1
1
1
828608---150
828608---225
823204---000
837508---125
824208---448
838208---112
232684
828608---150
828608---225
823204---000
837508---125
824208---448
838208---112
232684
2
2
2
2
2
2
129
(I) For maintenance on separator element (std.) no. 250034---111, order repair kit
no. 250034---112.
(II) For maintenance on separator element (24KT) no. 250034---113, order repair kit
no. 250034---114.
23
Section 1

1.9 ELECTRICAL BOX
24
Section 1

1.9 ELECTRICAL BOX
key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
description
gasket, motor/starter mount (25 & 30HP)
S gasket, motor/starter mount (40HP)
washer, #10 external tooth
adaptor, motor (25 & 30HP)
S adaptor, motor (40HP)
gasket, starter
nut, hex %@16---18
screw, %@16---18 x #@4 (25, 30HP)
Sscrew, %@16---18 x #@4 (40HP)
adapter, motor/starter (25, 30HP)
bar, 1 x 2 x 3 (40HP)
screw, serrated washer %@16---18 x #@4
(25, 30HP)
Sscrew, serrated washer %@16---18 x 1!@2
(40HP)
hourmeter, 2!@2 120V 60Hz
gasket, hourmeter
nameplate, START
pushbutton, START assembly
nameplate, STOP
pushbutton, STOP assembly
lug, scrulug 4 str 1/0 str %@16
wrap, tie plastic 26m !@16 x 1#@4
starter, N3 open
S starter, N4 open
transformer, 380/416V
S transformer, 208V
S transformer, 230/460V
S transformer, 600V
plug, hole !@2
clip, plastic
control, temperature (KT only)
screw, #@8 x 16 x #@4 (25, 30HP)
washer, #@8 springlock (25, 30HP)
washer, %@16 external tooth
track, snap mounting
screw, 8---32 x !@2
standard
part number
24KT
part number
quantity
250030---147
405159
838402---025
250027---818
250027---890
220790
825305---283
829705---075
829705---075
250021---278
040632
250030---147
405159
838402---025
250027---818
250027---890
220790
825305---283
829705---075
829705---075
250021---278
040632
1
1
2
1
1
2
7
7
5
1
2
829705---075
829705---075
829705---150
042988
410353
250023---049
250016---351
250023---050
250016---350
849215---025
843200---025
052362
052036
250028---878
250028---872
250028---721
250028---884
045689
041632
--828606---075
837506---094
838405---034
250024---522
835601---050
829705---150
042988
410353
250023---049
250016---351
250023---050
250016---350
849215---025
843200---025
052362
052036
250028---878
250028---872
250028---721
250028---884
045689
041632
409270
828606---075
837506---094
838405---034
250024---522
635601---050
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
4
4
6
1
2
25
Section 1

26
Section 1

key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
description
standard
part number
24KT
part number
valve, solenoid !@4 3---way (I)

bushing, conduit plastic !@2
nut, hex serrated washer %@16
elbow, pipe 90_ !@4
nipple, pipe !@4 x 4!@2
nipple, pipe !@4 x close
tee, pipe !@4
strainer, v---type (II)
tubing, steel !@4
tee, tube---m !@4 x !@4 x !@4
elbow, tube---m !@4 x !@4
valve, pressure regulator (III)
connector, tube---m !@4 x !@4
valve, check !@4
orifice, pipe plug !@4
valve, air inlet 2!@2 (IV)
valve, blowdown !@4 (V)
bushing, reducing !@4 x !@8
silencer, !@8
tee, tube union !@4
screw, 8---32 x #@8
elbow, tube---m !@4 x !@8
nipple, chase conduit !@2
screw, 10---32 x !@2
washer, springlock #10
nut, 10---32
screw, hex serrated washer %@16 x #@4
bracket, pressure switch
switch, pressure
250017---993
848815---050
847200---050
825305---283
803515---010
823104---045
823204---000
804415---010
241771
841015---004
810804---025
810504---025
250017---280
810204---025
049905
232874
250025---654
250025---655
807600---005
043196
811404---025
835601---038
810504---012
847815---050
831702---050
838502---047
825801---130
829705---075
250018---146
040694
250017---993
848815---050
847200---050
825305---283
803515---010
823104---045
823204---000
804415---010
241771
841015---004
810804---025
810504---025
250017---280
810204---025
049905
232874
250025---654
250025---655
807600---005
043196
811404---025
835601---038
810504---012
847815---050
831702---050
838502---047
825801---130
829705---075
250018---146
040694
quantity
1
1
4
2
4
1
8
1
1
6 ft.
1
3
1
2
1
1
1
1
1
1
1
2
1
1
2
2
2
2
1
1

(I) For maintenance on solenoid valve no. 250017---993, order repair kit no. 250018---970.
(II) For maintenance on v---type strainer no. 241771, order repair kit no. 241772.
(III) For maintenance on pressure regulator valve no. 250017---280, order repair kit no. 250019---453.
(IV) For maintenance on air inlet valve no. 250025---654, order repair kit no. 250019---451.
(V) For maintenance on blowdown valve no. 250025---655, order repair kit no. 250031---772.
27
Section 1

28
Section 1

1.10 PNEUMATIC CONTROLS (continued)
key
number
31
32
33
34
35
36
37
description
standard
part number
24KT
part number
quantity
elbow, corner pull 90_ !@2

nipple, conduit !@2 x !@2
bracket, solenoid valve support
screw, tc---f pan #10---24 x !@2
washer, loc ext #10
tee, tube m---run !@4 x !@4
pipe, cross !@4
846915---050
250007---169
250030---037
835602---050
838402---025
810904---025
803315---010
846915---050
250007---169
250030---037
835602---050
838402---025
810904---025
803315---010
1
3
1
2
4
1
1
29
Section 1

1.11 INSTRUMENT PANEL -- OPEN AND ENCLOSURE OPTION
30
Section 1

1.11 INSTRUMENT PANEL -- OPEN AND ENCLOSURE OPTION
key
number
1
2
3
4
5
6
7
8
9
10
11
description
standard
part number
24KT
part number
quantity
gauge, temperature
gauge, air pressure
gauge, separator maintenance
gauge, fluid filter maintenance
panel, instrument (open)
connector, tube---f !@4 x !@8
tee, tube---f run !@4 x !@8
nut, hex serrated washer plated %@16---18
tubing, steel !@4
label, instrument panel
042582
250005---185
250003---798
250003---799
250003---873
810104---012
811004---012
825305---283
829705---075
840115---004
250004---977
042582
250005---185
250003---798
250003---799
250003---873
810104---012
811004---012
825305---283
829705---075
840115---004
250004---977
1
2
1
1
1
5
1
2
2
10
1
31
Section 1

1.12 AIR-- COOLED AFTERCOOLING OPTION (25 AND 30HP)
32
Section 1

1.12 AIR-- COOLED AFTERCOOLING OPTION (25 AND 30HP)
key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
description
standard
part number
24KT
part number
quantity
screw, hex head ser wash %@16 x #@4

panel, cooler adapter
nut, retainer J %@16---18
nut, hex serrated wash plated %@16---18
elbow, 1 x #@4 mnpt (25, 30HP)
Selbow, 90_ tube 1 x 1 (40HP)
tube, aftercooler/check valve (25, 30HP)
S tube, aftercooler/check valve (40HP)
connector, tube 1 x 1
bushing, hex 1!@4 x 1
bushing, hex 2 x 1
separator/trap (I)
elbow, reducing 2 x 1!@2
bracket, mount trap
washer, springlock regular !@2
nut, hex !@2---13
tube, aftercooler/separator (25, 30HP)
S tube, aftercooler/separator (40HP)
aftercooler, (25, 30HP)
S aftercooler, (40HP)
829705---075
224076
861405---092
825305---283
810516---075
810516---100
221700
250026---954
810216---100
802105---040
802108---040
040847
801608---060
021481
837508---125
824208---448
828608---150
232968
250026---955
407106
241852
829705---075
224076
861405---092
825305---283
810516---075
810516---100
221700
250026---954
810216---100
802105---040
802108---040
040847
801608---060
021481
837508---125
824208---448
828608---150
232968
250026---955
407106
241852
6
1
4
2
2
2
1
1
2
1
1
1
1
1
2
2
2
1
1
1
1
(I) For maintenance on separator/trap no. 040847, order repair kit no. 044374.
33
Section 1

1.13 WATER-- COOLED AFTERCOOLING OPTION (25 AND 30HP)
34
Section 1

1.13 WATER-- COOLED AFTERCOOLING OPTION (25 AND 30HP)
key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
description
standard
part number
24KT
part number
quantity
bracket, mount trap

separator/trap (I)
heat exchanger
tube, aftercooler/oil cooler
tube, aftercooler/separator
tube, MPV/aftercooler
elbow, 90_ pipe 1
bushing, hex 2 x 1
connector, tube %@8 x !@2
connector, tube 1 x 1
elbow, 90_ tube 1 x 1
nipple, pipe 1 x 5
nut, hex !@2---13
nut, hex serrated washer %@16---18
capscrew, hex gr5 !@2 x 1!@2
cap, inlet ---outlet
cap, reversing
gasket, inlet ---outlet
gasket, reversing cap
bushing, reducing #@4 x !@2
021481
040847
043096
221699
250026---956
232829
801515---040
801608---060
802105---040
802108---040
810210---050
810216---100
810516---100
822116---050
824208---448
825305---283
828608---150
829705---075
837508---125
044244
044245
044242
044243
802103---020
021481
040847
043096
221699
250026---956
232829
801515---040
801608---060
802105---040
802108---040
810210---050
810216---100
810516---100
822116---050
824208---448
825305---283
828608---150
829705---075
837508---125
044244
044245
044242
044243
802103---020
1
1
1
1
1
1
1
1
1
1
2
3
1
1
2
4
2
4
2
1
1
1
1
2
35
Section 1

1.14 WATER-- COOLED AFTERCOOLING OPTION (40HP)
36
Section 1

1.14 WATER-- COOLED AFTERCOOLING OPTION (40HP)
key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
description
standard
part number
24KT
part number
quantity
washer, flat #@8

tube, MPV/aftercooler
connector, tube 1 x1
bushing, hex 1 x #@4
tube, separator/aftercooler
bushing, hex 2 x 1
separator/trap (I)
S heater (optional)
bracket, mount trap
nut, hex !@2---13
tube, aftercooler/oil cooler
elbow, #@4 x #@4 mnpt
nut, %@16---18
gasket, reversing cap
heat exchanger
elbow, tube 1 x 1
cap, inlet ---outlet
cap, reversing
gasket, inlet ---outlet cap
screw, %@16 x #@4
838206---071
227075
810216---100
802105---040
802106---040
802104---030
810212---075
227077
802108---040
040847
245572
801608---060
021481
837508---125
824208---448
828608---150
227078
810212---075
825305---283
044221
043062
810516---100
044229
044228
044220
829705---075
838206---071
227075
810216---100
802105---040
802106---040
802104---030
810212---075
227077
802108---040
040847
245572
801608---060
021481
837508---125
824208---448
828608---150
227078
810212---075
825305---283
044221
043062
810516---100
044229
044228
044220
829705---075
4
1
3
1
2
1
1
1
1
1
1
1
1
4
2
2
1
1
4
1
1
1
1
1
1
4
37
Section 1

1.15 WATER-- COOLED AND AIR-- COOLED ENCLOSURE AND PARTS -- OPTION
38
Section 1

1.15 WATER-- COOLED AND AIR-- COOLED ENCLOSURE AND PARTS -- OPTION
key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
description
panel, roof
panel, fiberglass 5 x 35!@2
grill, cooler (air---cooled)
nut, retainer J %@16---18 u---clip
(air---cooled)
S screw, hex serrated washer %@16 x #@4
(water---cooled)
panel, access
panel, fiberglass 15!@4 x 32!@2
(air---cooled)
S panel, fiberglass 15!@4 x 32!@2
(water---cooled)
weatherstrip, felt
panel, enclosure center
guard, fan 13
washer, springlock regular !@4 (AC)
Swasher, springlock regular !@4 (WC)
capscrew, hex head gr5 !@4---20 x 1
(air---cooled)
S capscrew, hex head gr5 !@4---20 x 1
(water---cooled)
panel, end
fan, enclosure
nut, hex !@4---20
rivet, tubular !@4---20
nut, hex !@2---13
panel, fiberglass 13 x 36!@2
panel, enclosure --- right hand
nut, hex serrated washer pltd %@16---18
(air---cooled)
nut, hex serrated washer pltd %@16---18
(water---cooled)
panel, enclosure --- left hand
frame, enclosure
panel, cooler end (air---cooled)
clamp, speed !@4 (air---cooled)
latch, door (air---cooled)
latch, door (water---cooled)
panel, access
panel, enclosure front
nut, retainer (air---cooled)
standard
part number
24KT
part number
quantity
250018---316
049889---035
242095
861505---140
250018---316
049889---035
242095
861505---140
2
4
1
14
829705---075
829705---075
40
829705---075
014620
829705---075
014620
36
2
049889---005
049889---005
049889---005
043502
224585
241579
837504---062
837504---062
049889---005
043502
224585
241579
837504---062
837504---062
7
75 ft.
3
1
6
12
829104---100
829104---100
829104---100
829104---100
02250043---677 02250043---677
241580
241580
824204---226
824204---226
049824
049824
824208---448
824208---448
049889---012
049889---012
224583
224583
12
1
1
4
8
4
4
2
825305---283
825305---283
28
825305---283
224584
014790
014812
043194
049764
049764
250018---708
250003---872
828608---150
837508---125
861405---092
825305---283
224584
014790
014812
043194
049764
049764
250018---708
250003---872
828608---150
837508---125
861405---092
24
2
1
1
4
3
5
1
1
4
4
4
39
Section 1

40
Section 1

key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
description
nipple, close 2!@2
elbow, reducing 2!@2 x 2 (25, 30HP)
S elbow, pipe 90_ 2!@2 (40HP)
nipple, half 2 x 3 (25, 30HP)
S nipple half 2!@2 x 3 (40HP)
clamp, hose 1&@8 x 2#@4 (25, 30HP)
S clamp, hose 3 (40HP)
elbow, rubber (25, 30HP)
S elbow, rubber (40HP)
indicator, air filter maintenance
support, air filter (25, 30HP)
S bracket, air filter (40HP)
filter, air (25, 30HP) (I)
S filter, air (40HP) (II)
band, mounting (25, 30HP)
S band, mounting (40 HP)
nut, hex serrated washer plated %@16---16
(25, 30HP)
washer, springlock regular #@8
(25, 30 HP)
nut, hex #@8---16 (25, 30HP)
standard
part number
24KT
part number
quantity
822240---000
801610---080
801515---100
822832---030
822840---030
040083
040343
044634
041960
045757
250042---848
015718
043333
040595
829705---075
043370
040598
825305---283
822240---000
801610---080
801515---100
822832---030
822840---030
040083
040343
044634
041960
045757
250042---848
015718
043333
040595
829705---075
043370
040598
825305---283
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
2
828606---125
828606---125
837506---094
824206---337
837506---094
824206---337
2
2
(I) For maintenance on air filter no. 043333, order replacement element no. 043334.
(II) For maintenance on air filter no. 040595, order replacement element no. 040596.
41
Section 1

1.17 OPTIONAL AIR TANK -- 120 AND 200 GALLON
42
Section 1

1.17 OPTIONAL AIR TANK -- 120 AND 200 GALLON
key
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
description
standard
part number
24KT
part number
quantity
tank, receiver (120 gallon)

tank, receiver (200 gallon)
nipple, pipe 1!@4 x close
tee, side outlet 1!@4
bushing, hex 1!@4 x !@2
valve, pressure relief
bushing, hex 1!@4 x !@4
nipple, close !@4
gauge, pressure
elbow, pipe !@4 90_
tee, pipe #@4
bushing, hex #@4 x #@8
elbow, pipe #@4 45_
trap, automatic #@4
nipple, close #@8 xs
plug, pipe 1!@4
nipple, close #@4
elbow, pipe #@4
nipple, pipe #@4 x 8
valve, globe
plug, pipe #@8
042878
042877
822220---000
802715---050
802105---020
043041
802105---010
823204---000
040691
803515---010
802415---030
802103---015
802105---040
801415---030
042034
822206---000
802815---050
822212---000
801515---030
822112---080
042733
807800---015
042878
042877
822220---000
802715---050
802105---020
043041
802105---010
823204---000
040691
803515---010
802415---030
802103---015
802105---040
801415---030
042034
822206---000
802815---050
822212---000
801515---030
822112---080
042733
807800---015
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
4
3
1
1
1
1
248369
860216---075
860216---100
(ALL NON-- AFTER COOLED COMPRESSORS)

hose, assembly 1 x 40
(25/30/40HP ac and wc)
248369
elbow, 37_ flare 90_m #@4 x 1
(25/30HP ac)
860216---075
elbow, 37_ flare 90_m 1 x 1
(25/30HP wc and 40HP ac)
860216---100
43
Section 1

1.18 DECAL GROUP
1
2
5
6
44
10
Section 1

1.18 DECAL GROUP
key
number
1
2
3
4
5
6
7
8
9
10
description
standard
part number
24KT
part number
quantity
decal, airanteed 2 year ---white

sign, warning sever fan
sign, warning sever fan port
sign, danger electrocution
decal, rotation
decal, 460 volt
decal, grounding lug
decal, compressor fluid Sullube---32
decal, SRF 1/4000 fluid
decal, 10---B---40HP maintenance kit
043067
049855
049965
049850
250021---286
040631
045433
250023---361
250022---839
250034---136
043067
049855
049965
049850
250021---286
040631
045433
250023---361
250022---839
250034---136
1
2
1
1
1
1
1
1
1
1
(Continued on Page 47)
45
Section 1

1.18 DECAL GROUP
11
12
14
13
15
16
17
46
19
18
20
Section 1

1.18 DECAL GROUP (Continued)
key
number
11
12
13
14
15
16
17
18
19
20
21
22
description
standard
part number
24KT
part number
quantity
sign, warning compressor oil fill cap

sign, danger air breathing
sign, warning food grade lube
sign, warning ground fault
decal, danger high voltage
decal, water inlet/outlet
decal, water in
decal, water out
decal, rotation
decal, water drain
decal, Sullair 16#@4 --- white (not shown)
decal, logo --- white (not shown)
049685
250027---935
250003---144
049852
042218
049873
250019---107
250019---108
250021---564
250022---810
250014---057
040087A
049685
250027---935
250003---144
049852
042218
049873
250019---107
250019---108
250021---564
250022---810
250014---057
040087A
1
1
1
1
1
1
1
1
1
1
1
1
47
NOTES
NOTES
WORLDWIDE SALES AND SERVICE
SULLAIR CORPORATION
A SUBSIDIARY OF SUNDSTRAND CORPORATION
3700 E. Michigan Blvd. Michigan City, Indiana 46360---9990

Telephone (219) 879---5451
Printed in U.S.A.
Specifications Subject To
Change Without Prior Notice

Manual Sullair

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INDUSTRIAL ROTARY SCREW

1.1 PROCEDURE FOR ORDERING PARTS

1.7 COMPRESSOR COOLING AND LUBRICATION SYSTEM --WATER--- COOLED (40HP)

1.8 COMPRESSOR DISCHARGE SYSTEM

1.14 WATER--- COOLED AFTERCOOLING OPTION ( 40HP)

1.16 HEAVY DUTY FILTER OPTION

1.2 RECOMMENDED SPARE PARTS LIST

1.9 ELECTRICAL BOX

ILLUSTRATIONS AND PARTS LIST

Subsidiary of Sundstrand Corporation

Parts Distribution Division and Service Department

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

compressor unit, 10B Series(I)

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

(continued on page 11)

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

switch, pressure water

(continued on Page 15)

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

washer, flat #@8

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

tubing, copper !@4

(continued on Page 19)

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

washer, flat #@8

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

switch, pressure 10---250# spot open

(continued on Page 23)

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

valve, solenoid !@4 3---way (I)

(continued on Page 29)

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

ILLUSTRATIONS AND PARTS LIST

ILLUSTRATIONS AND PARTS LIST

elbow, corner pull 90_ !@2

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR