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The toughness of a material is its ability to withstand both plastic and elastic
deformations. It is a highly desirable quality for structural and machine parts
to withstand shock and vibration. Manganese steel, wrought iron, mild steels ar
e tough materials.
For Ex: If a load is suddenly applied to a piece of mild steel and then to a pie
ce of glass the mild steel will absorb much more energy before failure occurs. T
hus, mild steel is said to be much tougher than a glass.
Toughness is a measure of the amount of energy a material can absorb before actu
al fracture or failure takes place. The work or energy a material absorbs is call
ed modulus of toughness . Toughness is also resistance to shock loading. It is me
asured by a special test on Impact Testing Machine.
Hardness
Hardness is closely related to strength. It is the ability of a material to resi
st scratching, abrasion,indentation, or penetration.It is directly proportional
to tensile strength and is measured on special hardness testing machines by meas
uring the resistance of the material against penetration of an indentor of speci
al shape and material under a given load. The different scales of hardness are B
rinell hardness, Rockwell
hardness, Vicker s hardness, etc.Hardness of a metal does not directly relate to t
he hardenability of the metal. Hardenability isindicative of the degree of hard
ness that the metal can acquire through the hardening process. i.e., heating or
quenching.
Impact Strength
It can be defined as the resistance of the material to fracture under impact loa
ding, i.e., under quickly applied dynamic loads.Two standard tests are normally
used to determine this property.
1. The IZOD impact test.
2. The CHARPY test.
Resilience
Resilience is the capacity of material to absorb energy elastically. On removal
of the load, the energy stored is released as in a spring.
The maximum energy which can be stored in a body up to elastic limit is called t
he proof resilience. The quantity gives capacity of the material to bear shocks
and vibrations. The strain energy stored in a material of unit volume gives proo
f resilience and is measured by work stretching.
Moment Of Inertia
Second Moment of Area, Area Moment of Inertia
The Area Moment Of Inertia of a beams cross-sectional area measures the beams ab
ility to resist bending. The larger the Moment of Inertia the less the beam will
bend.
The moment of inertia is a geometrical property of a beam and depends on a refer
ence axis. The smallest Moment of Inertia about any axis passes throught the cen
troid.
Polar Moment Of Inertia
Moment of Inertia about the z axis
The Polar Area Moment Of Inertia of a beams cross-sectional area measures the be
ams ability to resist torsion. The larger the Polar Moment of Inertia the less t
he beam will twist.
Shear Centre
The point where a shear force can act without producing any twist in the section
. In general not the centroid, but a point through which a force transverse to t
he axis of a beam section can act and not cause any twisting of the beam section
.
If a beam is subjected to bending moments and shear force in a plane, other than
the plane of geometry, which passes through the centroid of the section, then b
ending moment will be accompanied by twisting. In order to avoid twisting and ca
use bending only, the transverse forces must act through a point which may not c
oincide with the centroid, but will depend upon the shape of the section and suc
h a point is termed as shear centre.
Rockwell - Advantages :
1.It is widely applied in the industry due to the rapidity and simplicity with w
hich they may be performed.
2.High Accuracy achieved and due to small size of the impression produced.
3.Aslo rockwell hardness number can be converted to brinell number using special
table or chart.
4.It can be used both for hard and soft material