Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Service Manual
R8551E
Pxxxx/EN SS/B11
SAFETY SECTION
Pxxxx/EN SS/B11
Safety Section
Page 1/10
CONTENTS
1.
INTRODUCTION
2.
3.
3.1
Symbols
3.2
Labels
4.
5.
6.
7.
7.1
7.2
Protective Class
7.3
Installation Category
7.4
Environment
8.
CE MARKING
9.
Pxxxx/EN SS/B11
Page 2/10
Safety Section
BLANK PAGE
Pxxxx/EN SS/B11
Safety Section
1.
Page 3/10
INTRODUCTION
This guide and the relevant operating or service manual documentation for the equipment
provide full information on safe handling, commissioning and testing of this equipment and
also includes descriptions of equipment label markings.
Documentation for equipment ordered from AREVA T&D is despatched separately from
manufactured goods and may not be received at the same time.
Therefore this guide is provided to ensure that printed information normally present on
equipment is fully understood by the recipient.
Before carrying out any work on the equipment the user should be familiar with
the contents of this Safety Guide.
Reference should be made to the external connection diagram before the equipment is
installed, commissioned or serviced.
Language specific, self-adhesive User Interface labels are provided in a bag for some
equipment.
2.
Pxxxx/EN SS/B11
Page 4/10
3.
Safety Section
3.1
Symbols
Labels
See "Safety Guide" (SFTY/4L M) for equipment labelling information.
4.
be
consulted
before
installing,
Pxxxx/EN SS/B11
Safety Section
Page 5/10
Protection Class I Equipment
-
Equipment Use
If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
Removal of the equipment front panel/cover
Removal of the equipment front panel/cover may expose hazardous live parts
which must not be touched until the electrical power is removed.
UL and CSA Listed or Recognized Equipment
To maintain UL and CSA approvals the equipment should be installed using UL
and/or CSA Listed or Recognized parts of the following type: connection cables,
protective fuses/fuseholders or circuit breakers, insulation crimp terminals, and
replacement internal battery, as specified in the equipment documentation.
Equipment operating conditions
The equipment should be operated within the specified electrical and
environmental limits.
Current transformer circuits
Do not open the secondary circuit of a live CT since the high voltage produced
may be lethal to personnel and could damage insulation.
Generally, for safety, the secondary of the line CT must be shorted before
opening any connections to it.
For most equipment with ring-terminal connections, the threaded terminal block
for current transformer termination has automatic CT shorting on removal of the
module. Therefore external shorting of the CTs may not be required, the
equipment documentation should be checked to see if this applies.
For equipment with pin-terminal connections, the threaded terminal block for
current transformer termination does NOT have automatic CT shorting on
removal of the module.
Pxxxx/EN SS/B11
Page 6/10
Safety Section
External resistors, including voltage dependent resistors (VDRs)
Where external resistors, including voltage dependent resistors (VDRs), are
fitted to the equipment, these may present a risk of electric shock or burns, if
touched.
Battery replacement
Where internal batteries are fitted they should be replaced with the
recommended type and be installed with the correct polarity to avoid possible
damage to the equipment, buildings and persons.
Insulation and dielectric strength testing
Insulation testing may leave capacitors charged up to a hazardous voltage. At
the end of each part of the test, the voltage should be gradually reduced to zero,
to discharge capacitors, before the test leads are disconnected.
Insertion of modules and pcb cards
Modules and pcb cards must not be inserted into or withdrawn from the
equipment whilst it is energised, since this may result in damage.
Insertion and withdrawal of extender cards
Extender cards are available for some equipment. If an extender card is used,
this should not be inserted or withdrawn from the equipment whilst it is
energised. This is to avoid possible shock or damage hazards. Hazardous live
voltages may be accessible on the extender card.
Insertion and withdrawal of integral heavy current test plugs
It is possible to use an integral heavy current test plug with some equipment.
CT shorting links must be in place before insertion or removal of heavy current
test plugs, to avoid potentially lethal voltages.
External test blocks and test plugs
Great care should be taken when using external test blocks and test plugs such
as the MMLG, MMLB and MiCOM P990 types, hazardous voltages may be
accessible when using these. *CT shorting links must be in place before the
insertion or removal of MMLB test plugs, to avoid potentially lethal voltages.
*Note when a MiCOM P992 Test Plug is inserted into the MiCOM P991 Test
Block, the secondaries of the line CTs are automatically shorted, making them
safe.
Fibre optic communication
Where fibre optic communication devices are fitted, these should not be viewed
directly. Optical power meters should be used to determine the operation or
signal level of the device.
Cleaning
The equipment may be cleaned using a lint free cloth dampened with clean
water, when no connections are energised. Contact fingers of test plugs are
normally protected by petroleum jelly which should not be removed.
Pxxxx/EN SS/B11
Safety Section
5.
Page 7/10
6.
7.
7.1
7.2
Protective Class
IEC 61010-1: 2001
EN 61010-1: 2001
7.3
Installation Category
IEC 61010-1: 2001
EN 61010-1: 2001
Pxxxx/EN SS/B11
Page 8/10
7.4
Safety Section
Environment
The equipment is intended for indoor installation and use only. If it is required for use in an
outdoor environment then it must be mounted in a specific cabinet or housing which will
enable it to meet the requirements of IEC 60529 with the classification of degree of
protection IP54 (dust and splashing water protected).
Pollution Degree Pollution
Degree 2
Altitude operation up to
2000 m
IEC 61010-1: 2001
EN 61010-1: 2001
8.
CE MARKING
Compliance with all
Community directives:
Marking
relevant
European
Product safety:
Low Voltage Directive - 73/23/EEC
amended by 93/68/EEC
EN 61010-1: 2001
EN 60950-1: 2001
EN 60255-5: 2001
IEC 60664-1: 2001
II (2) G
Radio and
Telecommunications Terminal
Equipment (R & TTE)
directive 95/5/EC.
Pxxxx/EN SS/B11
Safety Section
9.
Page 9/10
Pxxxx/EN SS/B11
Page 10/10
Safety Section
BLANK PAGE
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Contents
SAFETY SECTION
THIS MUST BE READ BEFORE ANY WORK IS CARRIED OUT ON THE RELAY
CHAPTER 1
INTRODUCTION
CHAPTER 2
CHAPTER 3
RELAY DESCRIPTION
CHAPTER 4
CHAPTER 5
CHAPTER 6
SERIAL COMMUNICATIONS
CHAPTER 7
TECHNICAL DATA
CHAPTER 8
COMMISSIONING
APPENDIX 1
APPENDIX 2
LOGIC DIAGRAMS
APPENDIX 3
CONNECTION DIAGRAMS
APPENDIX 4
Page 2
SAFETY SECTION
This Safety Section should be read before commencing any work on
the equipment.
Health and safety
The information in the Safety Section of the product documentation is intended to
ensure that products are properly installed and handled in order to maintain them
in a safe condition. It is assumed that everyone who will be associated with the
equipment will be familiar with the contents of the Safety Section.
Explanation of symbols and labels
The meaning of symbols and labels which may be used on the equipment or in the
product documentation, is given below.
*Note: The term earth used throughout the product documentation is the direct
equivalent of the North American term ground.
Before energising the equipment it must be earthed using the protective earth
terminal, or the appropriate termination of the supply plug in the case of plug
connected equipment. Omitting or disconnecting the equipment earth may cause a
safety hazard.
The recommended minimum earth wire size is 2.5 mm2, unless otherwise stated in
the technical data section of the product documentation.
Before energising the equipment, the following should be checked:
Voltage rating and polarity;
CT circuit rating and integrity of connections;
Protective fuse rating;
Integrity of earth connection (where applicable)
Equipment operating conditions
The equipment should be operated within the specified electrical and
environmental limits.
Current transformer circuits
Do not open the secondary circuit of a live CT since the high voltage produced
may be lethal to personnel and could damage insulation.
External resistors
Where external resistors are fitted to relays, these may present a risk of electric
shock or burns, if touched.
Battery replacement
Where internal batteries are fitted they should be replaced with the recommended
type and be installed with the correct polarity, to avoid possible damage to the
equipment.
Insulation and dielectric strength testing
Insulation testing may leave capacitors charged up to a hazardous voltage. At the
end of each part of the test, the voltage should be gradually reduced to zero, to
discharge capacitors, before the test leads are disconnected.
Insertion of modules and pcb cards
These must not be inserted into or withdrawn from equipment whilst it is energised,
since this may result in damage.
Fibre optic communication
Where fibre optic communication devices are fitted, these should not be viewed
directly. Optical power meters should be used to determine the operation or signal
level of the device.
Page 4
Older Products
Electrical adjustments
Equipments which require direct physical adjustments to their operating mechanism
to change current or voltage settings, should have the electrical power removed
before making the change, to avoid any risk of electric shock.
Mechanical adjustments
The electrical power to the relay contacts should be removed before checking any
mechanical settings, to avoid any risk of electric shock.
Draw out case relays
Removal of the cover on equipment incorporating electromechanical operating
elements, may expose hazardous live parts such as relay contacts.
Insertion and withdrawal of extender cards
When using an extender card, this should not be inserted or withdrawn from the
equipment whilst it is energised. This is to avoid possible shock or damage
hazards. Hazardous live voltages may be accessible on the extender card.
Insertion and withdrawal of heavy current test plugs
When using a heavy current test plug, CT shorting links must be in place before
insertion or removal, to avoid potentially lethal voltages.
Page 5
Technical Specifications
Protective fuse rating
The recommended maximum rating of the external protective fuse for this
equipment is 16A, Red Spot type or equivalent, unless otherwise stated in the
technical data section of the product documentation.
Insulation class: IEC 61010-1: 1990/A2:
Class I
EN 61010-1: 1993/A2:
Class I
Installation
Category
(Overvoltage):
1995
Environment:
1995
Product safety:
73/23/EEC
EN 61010-1:
EN 60950:
1995
Compliance is demonstrated
by reference to generic
1995 safety standards.
Compliance with the
European Commission Low
Voltage Directive.
Page 6
Chapter 1
Introduction
SERVICE MANUAL
KCGG 122, 142,
KCEG 112, 142, 152, 242,
KCEU 142, 242
1.
R8551D
Chapter 1
Contents
INTRODUCTION
2.
3.
AN INTRODUCTION TO K RELAYS
4.
MODELS AVAILABLE
5.
SERVICE MANUAL
KCGG 122, 142,
KCEG 112, 142, 152, 242,
KCEU 142, 242
Section 1.
R8551D
Chapter 1
Page 1 of 4
INTRODUCTION
Section 2.
Introduction
An introduction on how to use this manual and a general
introduction to the relays covered by the manual.
Chapter 2.
Chapter 3.
Relay description
A detailed description of features that are common to all
K Range series 2 relays.
Chapter 4.
Chapter 5.
Chapter 6.
Serial communications
Hints on using the serial communication feature.
Chapter 7.
Technical data
Comprehensive details on the ratings, setting ranges and
specifications etc.
Chapter 8.
Commissioning
A guide to commissioning, problem solving and maintenance.
Appendix
SERVICE MANUAL
KCGG 122, 142,
KCEG 112, 142, 152, 242,
KCEU 142, 242
Section 3.
R8551D
Chapter 1
Page 2 of 4
AN INTRODUCTION TO K RELAYS
Recording
KCGG relays provide overcurrent and earth fault protection for power distribution
systems, industrial power systems and all other applications where overcurrent
protection is required. The relays are used in applications where time graded
overcurrent and earth fault protection is required. The earth fault protection
provides suitable sensitivity for most systems where the earth fault current is limited.
KCEG relays provide directional overcurrent and earth fault protection.
The overcurrent elements can be selectively directionalised, making the relays a
cost effective option where both directional and non-directional protection is
required. The sensitivity of earth fault protection has been increased to cover most
applications. The earth fault protection provides suitable sensitivity for most systems
where the earth fault current is limited.
KCEU relays provide directional overcurrent and sensitive wattmetric earth fault
protection for systems which are earthed through a Petersen coil.
Integral features in K Range relays include circuit breaker failure protection, back
tripping, blocked overcurrent protection for feeders or busbars, cold load pick-up
facilities, load shedding capabilities and two alternative groups of predetermined
settings. The relays also have integral serial communication facilities via K-Bus.
SERVICE MANUAL
KCGG 122, 142,
KCEG 112, 142, 152, 242,
KCEU 142, 242
Section 4.
R8551D
Chapter 1
Page 3 of 4
MODELS AVAILABLE
KCEG 142
KCEG 152
KCEG 242
KCEU 142
KCEU 242
Note:
KCGG 122
KCGG 142
KCEG 112
KCEG 142
KCEG 152
KCEG 242
KCEU 142
KCEU 141
KCEU 242
KCEU 241
SERVICE MANUAL
KCGG 122, 142,
KCEG 112, 142, 152, 242,
KCEU 142, 242
Section 5.
R8551D
Chapter 1
Page 4 of 4
The following table lists the features that vary between models
Feature
Protection
Overcurrent
Earth fault
Directional overcurrent
Underfrequency
Undervoltage
Thermal overload
Wattmetric
Measurement
Frequency
Current
Voltage
Thermal ammeter(s)
Thermal demand(s)
Thermal state
CB operations
CB contact duty
Logic inputs
Output relays
Programmable Inputs/Outputs
* The fully functionality KCGG 142 01 relay is also available as a KCGG 142 02
with reduced I/O.
Chapter 2
Handling and Installation
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551C
Chapter 2
Contents
1.
1.1
1.2
GENERAL CONSIDERATIONS
Receipt of relays
Electrostatic discharge (ESD)
1
1
1
2.
3.
RELAY MOUNTING
4.
UNPACKING
5.
STORAGE
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 1.
1.1
R8551C
Chapter 2
Page 1 of 3
GENERAL CONSIDERATIONS
Receipt of relays
Protective relays, although generally of robust construction, require careful
treatment prior to installation on site. Upon receipt, relays should be examined
immediately to ensure no damage has been sustained in transit. If damage has
been sustained during transit a claim should be made to the transport contractor
and AREVA T&D should be promptly notified.
Relays that are supplied unmounted and not intended for immediate installation
should be returned to their protective polythene bags.
1.2
Section 2.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551C
Chapter 2
Page 2 of 3
Section 3.
RELAY MOUNTING
Section 4.
UNPACKING
Care must be taken when unpacking and installing the relays so that none of the
parts is damaged or the settings altered. Relays must only be handled by skilled
persons. The installation should be clean, dry and reasonably free from dust and
excessive vibration. The site should be well lit to facilitate inspection. Relays that
have been removed from their cases should not be left in situations where they are
exposed to dust or damp. This particularly applies to installations which are being
carried out at the same time as construction work.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 5.
R8551C
Chapter 2
Page 3 of 3
STORAGE
If relays are not to be installed immediately upon receipt they should be stored in a
place free from dust and moisture in their original cartons. Where de-humidifier
bags have been included in the packing they should be retained. The action of the
de-humidifier crystals will be impaired if the bag has been exposed to ambient
conditions and may be restored by gently heating the bag for about an hour, prior
to replacing it in the carton.
Dust which collects on a carton may, on subsequent unpacking, find its way into
the relay; in damp conditions the carton and packing may become impregnated
with moisture and the de-humifier will lose its efficiency.
Storage temperature 25C to +70C.
Chapter 3
Relay Description
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Contents
1.
RELAY DESCRIPTION
2.
2.1
2.2
2.3
2.4
2.5
USER INTERFACE
Frontplate layout
LED indications
Keypad
Liquid crystal display
Flag display format
2
2
3
3
3
3
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
MENU SYSTEM
Default display
Accessing the menu
Menu contents
Menu columns
System data
Fault records
Measurements 1
Measurements 2
Measurements 3
Earth fault 1
Phase fault 1
Earth fault 2
Phase fault 2
Logic
Input masks
Relay masks
Recorder
5
5
5
6
6
7
8
8
8
9
9
10
11
12
13
14
14
15
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
17
17
18
18
18
19
19
19
20
20
20
20
21
21
21
21
22
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Contents
5.
5.1
5.2
5.3
5.4
5.5
5.6
5.7
EXTERNAL CONNECTIONS
Auxiliary supply
Dual powered relays
Logic control inputs
Analogue inputs
Output relays
Ouput relay minimum dwell time
Setting the relay with a PC or laptop
22
23
23
23
24
25
25
25
6.
ALARM FLAGS
25
Figure 1.
Figure 2.
Frontplate layout
Flag display format
2
4
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 1.
R8551D
Chapter 3
Page 1 of 26
RELAY DESCRIPTION
The KCGG, KCEG and KCEU relays use numerical techniques to derive protection
and control functions. They can have up to eight multiplexed analogue inputs,
sampled eight times per power frequency cycle. The Fourier derived power
frequency component returns the rms value of the measured quantity. To ensure
optimum performance, frequency tracking is used. The channel that is tracked is
chosen on a priority basis, Va, Vb, Vc, Ia, Ib, Ic. Frequency tracking is not
employed on the residual voltage, or current to ensure the maximum harmonic
rejection. In the absence of a signal to frequency track, the sampling frequency
defaults to the rated frequency of the power system.
Up to eight output relays can be programmed to respond to any of the protection
or control functions and up to eight logic inputs can be allocated to control
functions. The logic inputs are filtered to ensure that induced AC current in the
external wiring to these inputs does not cause an incorrect response. Software links
further enable the user to customise the product for their own particular
applications. They select/interconnect the various protection and control elements
and replace the interconnections that were previously used between the cases of
relays that provided discrete protection or control functions.
The relays are powered from either a DC or an AC auxiliary supply which is
transformed by a wide ranging DC/DC converter within the relay. This provides
the electronic circuits with regulated and galvanically isolated supply rails.
The power supply also provides a regulated and isolated field voltage to energise
the logic inputs.
The dual powered version of the relay draws its energising supply from the current
transformers in the absence of an auxiliary voltage supply. This makes it suitable
for application where the auxiliary supply is not reliable or not available. They can
be used in shunt trip, capacitor discharge and AC series trip arrangements.
An interface on the front of the relay allows the user to navigate through the menu
to access data, change settings and reset flags, etc. As an alternative the relays
can be connected to a computer via their serial communication ports and the menu
accessed on-line. This provides a more friendly and intuitive method of setting the
relay, as it allows a whole column of data to be displayed at one time instead of
just a single menu cell. Computer programs are also available that enable setting
files to be generated off-line and these files can then be downloaded to the relay
via the serial port.
In addition to protection and control functions the relays can display all the values
that it measures and many additional ones that it calculates. They also store useful
time stamped data for post fault analysis in fault records, event records and
disturbance records. This data is available via a serial communication port for
access locally and/or remotely with a computer. The fault records, event records
and disturbance records can be extracted automatically via the serial port and
values can be polled periodically to determine trends. Remote control actions can
also be made and to this end many K Range relays have been integrated into
SCADA systems.
K Range relays provide the user with the flexibility to customise the relay for their
particular applications. They provide many additional features that would be
expensive to produce on an individual basis and, when the low installation costs
are taken into account, it will be seen to provide an economic solution for
protection and control.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 2.
R8551D
Chapter 3
Page 2 of 26
USER INTERFACE
The front plate of the relay provides a man machine interface providing the user
with a means of entering settings to the relay displaying measured values, fault
records and alarms. The series 2 relays have additional graphics to assist the user.
The area in which the fault flags are displayed is divided up to denote the area
associated with each phase and there is a marked position for the appropriate
phase colours to be marked and for labels to be affixed to denote the use of the
three overcurrent stages and the three auxiliary timers.
2.1
Frontplate layout
Model number
Relay types
KCGG14200102125
No P967701
KCGG142
Liquid
crystal
display
Serial number
SETTING GROUP
FAULT No
F n _ 2 G2 A _ _ * B _ _ * V <
AU X
BT
2 C*
F E D C B A 9 8 7 6 5 4 3 2 1 0
C
AUX TIMER
Flag identifiers
AUX 1
STAGE 1
AUX 2
STAGE 2
AUX 3
STAGE 3
Digit identifiers
*
*
*
ALARM
TRIP
HEALTHY
Entry keys
LED indicators
Ratings
In 1 A V 110/125 V
Vn 110 V
50/60 Hz
The frontplate of the relay carries a liquid crystal display LCD on which data such
as settings and measured values can be viewed. The data is accessed through a
menu system. The four keys [F]; [+]; [] and [0] are used to move around the menu,
select the data to be accessed and enter settings. Three light emitting diodes (LEDs)
indicate alarm, healthy and trip conditions.
A label at the top corner identifies the relay by both its model number and serial
number. This information uniquely specifies the product and is required when
making any enquiry to the factory about a particular relay. In addition there is a
rating label in the bottom corner which gives details of the auxiliary voltage,
reference voltage (directional relays only) and current ratings. Two handles, one at
the top and one at the bottom of the frontplate, will assist in removing the module
from the case.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
2.2
R8551D
Chapter 3
Page 3 of 26
LED indications
The three LEDs provide the following functions:
2.3
GREEN LED
YELLOW LED
RED LED
Keypad
The four keys perform the following functions:
[F]
[+]
[]
[0]
Note: Only the [F] and [0] keys are accessible when the relay cover is in place.
2.4
2.5
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Page 4 of 26
an earth fault. Alternatively a coloured disc may be stuck over the circles to
indicate the phases by colour eg. red, yellow and blue. There are four characters
on the display associated with each of these four areas to flag operation of the
start and operation of the three overcurrent stages for that phase.
SETTING GROUP
FAULT No
F n _ 2G2 A _ _ * B _ _ * V<
AU X
BT
C*
F E D C B A 9 8 7 6 5 4 3 2 1 0
AUX TIMER
AUX 1
STAGE 1
AUX 2
STAGE 2
AUX 3
STAGE 3
*
*
*
ALARM
TRIP
HEALTHY
Consider the four digits above the circle marked ||. If the relay trips during a
fault involving phase C then the first digit will be the letter C to indicate the current
exceeded the I> threshold and that the protection has started. The next three
characters are flags for each of the three overcurrent stages (t>, t>>, t>>>)
associated with that phase (phase C in this example) and an asterisk (*) will be
displayed for the stage or stages that have operated.
Thus:
C
would indicate that a current above the I> setting had been detected by
the phase C element during the fault (START condition).
C*
C_*
C__*
C*_*
would indicate that both t> and t>>> had timed out
Flag information is similarly provided for the other two phases and for earth faults.
The six digits at the left-hand side of the display on the bottom line identify the
auxiliary functions AUX1, AUX2, AUX3 as AUX123. Two printed panels below the
display may be used to indicate the function of each of the three auxiliary functions
and those of the three main overcurrent functions respectively. The appropriate preprinted labels can be affixed in these two areas.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Page 5 of 26
The two characters at the extreme right-hand end of the top line of the display will
indicate V< when the undervoltage element has operated. Operation of the
breaker failure protection is indicated by the letter B and operation of the thermal
element by the letter T immediately below the V<. For indication of a local/
remote trip via relay RLY7 the B is replaced by an R. Where B and R are both
valid, B is given priority.
Section 3.
MENU SYSTEM
Data within the relays is accessed via a menu table. The table is comprised of cells
arranged in rows and columns, like a spreadsheet. A cell may contain text values
limits or functions. The first cell in a column, the column heading, contains text
identifying the data grouped under it in that column.
3.1
Default display
The selected default display will normally show on the LCD and a momentary press
of the function key [F] will change the display to the heading for the first column,
SYSTEM DATA. Further momentary presses of the [F] key will step down the
column, row by row, so that data may be read. If at any time the [F] key is pressed
and held for one second the cursor will be moved to the top of the next column
and the heading for that column will be displayed. Further momentary presses of
the [F] key will then move down the new column, row by row.
A new feature is that pressing the [F] and [0] keys together and holding for one
second can be used to step back up the menu column. A short press of the [0] key
will switch on the back light for the LCD without changing the display in any way.
In this way the full menu may be scanned with just the [F] and [0] keys that are
accessible with the relay cover in place, and reset actions can be effected.
Following a protection trip red trip LED will be lit. The display will change
automatically from the default display to that of the fault flags for the last fault.
Whilst the fault flags are displayed the trip LED can be reset by holding down the
[0] for at least one second. The trip LED will be reset and the display will change to
the default display that was last selected. The flag information will not be lost by
this action, it can still be accessed under FAULT RECORDS.
The display will not default to the flag information if the user interface is in use at
the time. The default display will return 15 minutes after the last key press, or it can
be selected more quickly by moving to any column heading and then pressing the
[0] key for 1 second. The selected default display will appear unless there has
been a fault when the fault flags will be displayed. It is possible to step through the
available default displays by momentary presses of the reset key [0].
3.2
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Page 6 of 26
should be depressed for one second. Section 4 gives instructions for changing the
various types of settings.
Password protection is provided for the configuration settings of the relay because
an accidental change could seriously affect the ability of the relay to perform its
intended functions. Configuration settings include the selection of time curves,
function links, CT and VT ratios, opto-input and relay output allocation. Individual
protection settings are protected from change when the relay cover is in place.
3.3
Menu contents
Related data and settings are grouped in separate columns of the menu.
Each column has a text heading (in capital letters) that identifies the data contained
in that column. Each cell may contain text, values, limits and/or a function.
The cells are referenced by the column number/row number. For example 0201 is
column 02, row 01. When a cell is displayed the four characters at the top left
hand corner of the LCD indicate the column number and row number in the menu
table.
The full menu is given in the following tables, but not all the items listed will be
available in a particular relay. For example, a single pole earth fault relay would
not display any phase fault settings and a non-directional relay would not display
any settings associated with the directional feature. Those cells that do not provide
any useful purpose are not made available in the factory configuration.
Certain settings will disappear from the menu when the user de-selects them; the
alternative setting group is a typical example. If group 2 settings have not been
enabled then the menu columns EARTH FLT 2 and PHASE FLT 2 will be hidden and
make them visible, the system data link SD4 must be set to 1. This note is included
at this time to explain why some of the items listed below may not appear in the
menu for a relay that is being compared with the full list.
3.4
Menu columns
The menu tables shown below are for KCEG directional overcurrent and earth fault
protection relays, unless otherwise stated. The directional elements shown in the
menu tables are not available in KCGG relays.
Column
Number
Heading
Description
00
SYSTEM DATA
01
FLT RECORDS
02
MEASURE 1
03
MEASURE 2
04
MEASURE 3
Calculated (additional)
05
EARTH FLT 1
06
PHASE FLT 1
07
EARTH FLT 2
08
PHASE FLT 2
09
LOGIC
0A
INPUT MASKS
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Page 7 of 26
0B
RELAY MASKS
0C
RECORDER
3.5
[READ].
[SET].
[RESET].
[PWP].
System data
Display
Status
Description
0000
SYSTEM DATA
READ
Column heading
0002
Password
PWP
0003
SD Links
PWP
Rem ChgStg
Rem CB Ctrl
Rem ChgGrp
En Grp2
Auto Flag
Auto Rec
Log Evts 8
0004
Description
PWP
0005
Plant
PWP
0006
Model
READ
0008
Serial No.
READ
0009
Freq
SET
READ
SET
Rly Address
READ
READ
000E
Grp now
READ
000F
LS Stage
READ
0010
CB Control
SET
0011
Software
READ
0020
Log Status
READ
0021
Rly Status
READ
0022
Alarms
READ
Uncfg
READ
Uncalib
READ
Setting
READ
No Service
READ
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
3.6
3.7
R8551D
Chapter 3
Page 8 of 26
No Samples
READ
No Fourier
READ
Test Wdog
SET
0023
FnowG1
READ
Fault records
Display
Status
Description
0100
FLT RECORDS
READ
Column heading
0101
Fault No 1
SET
0102 Fn G1
READ
0103
Ia
READ
0104
Ib
READ
0105
Ic
READ
0106
Io
READ
0107 Vab
READ
0108
Vbc
READ
0109
Vca
READ
010A Vo
READ
010B
CB Trip Time
READ
0110
Clear = O
RESET
Press [0] key to clear all fault records when this cell is
displayed
Measurements 1
Display
Status
Description
0200
READ
Column heading
0201
Ia
Ib
0203 Ic
0204 Io
READ
0202
READ
READ
READ
0205
Vab
READ
0206
Vbc
READ
0207
Vca
READ
0208
Va
READ
0209
Vb
READ
020A Vc
READ
020B
READ
READ
MEASURE 1
Vo
020C F
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
3.8
3.9
Measurements 2
Display
Status
Description
0300
MEASURE 2
READ
Column heading
0301
3W
READ
0302
3VA
READ
0303
3VAr
READ
0304
Imax
READ
0309
Wa
READ
030A Wb
READ
030B
READ
Wc
030C PowerFactor
READ
030D VARa
READ
030E
VARb
READ
030F
VARc
READ
0310
Sum (ops)
PWP
0311
CBdutyA
PWP
Sum of I, or
0312
CBdutyB
PWP
0313
CBdutyC
PWP
031E
Power mode
PWP
Measurements 3
Display
Status
Description
0400
READ
Column heading
READ
MEASURE 3
0404
IthA
0405 IthB
0406 IthC
0407
READ
READ
Thermal
PWP
040A Pk IthA
PWP
Pk IthB
PWP
040C Pk IthC
PWP
040B
3.10
R8551D
Chapter 3
Page 9 of 26
Earth fault 1
Display
Status
Description
0500
EARTH FLT1
READ
Column heading
0501
EF Links
PWP
En Io>>
EN Io>>>
Drn to>
Drn to>>
Drn to>>>
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
6
Io>>NoPeak
Rev Io>>>
0502
CT Ratio
PWP
0503
VT Ratio
PWP
0504
Curve
PWP
0505
Io>
SET
0506 to>/TMS
SET
0507 to>/DT
SET
0508 toRESET
SET
Io>>
SET
050A to>>
SET
0509
Io>>>
SET
050C to>>>
SET
SET
050E
Io<
SET
050F
Vop>
SET
0510
Po>
SET
Status
Description
050B
3.11
R8551D
Chapter 3
Page 10 of 26
Phase fault 1
Display
0600
PHASE FLT 1
READ
Column heading
0601
PF Links
PWP
En Therm
En I>>
En I>>>
Drn t>
Drn t>>
Drn t>>>
I>> NoPeak
I>>> = 2/3
CB blk V<
V< any = 1
V< P-N = 1
SynPol = 3.2
Brkn Cond
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
D
En F<
Rev I>>>
All 2/3
0602
CT Ratio
PWP
0603
VT Ratio
PWP
0604
Curve
PWP
0605
I>
SET
0606
t>/TMS
SET
0607
t>/DT
SET
0608
tRESET
SET
Hold time for which the current must remain below I>
before the timer resets to zero
0609
I>>
SET
060A t>>
060B
3.12
R8551D
Chapter 3
Page 11 of 26
I>>>
SET
SET
060C t>>>
SET
SET
060E
I<
SET
060F
V<
SET
0610
tV<
SET
0611
F<
SET
0612
th> Alarm
SET
0613
Ith> Trip
SET
0614
TC
SET
Earth fault 2
Display
Status
Description
0700
EARTH FLT 2
READ
Column heading
0701
EF Links
PWP
En Io>>
En Io>>>
Drn to>
Drn to>>
Drn to>>>
Io>> NoPeak
Rev Io>>>
0702
CT Ratio
PWP
0703
VT Ratio
PWP
0704
Curve
PWP
0705
Io>
SET
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
0706
to>/TMS
SET
0707
to>/DT
SET
0708 toRESET
SET
0709
Io>>
SET
070A to>>
SET
SET
070B
3.13
R8551D
Chapter 3
Page 12 of 26
Io>>>
070C to>>>
SET
SET
070E
Io<
SET
070F
Vop>
SET
0710
Po>
SET
Phase fault 2
Display
Status
Description
0800
PHASE FLT 2
READ
Column heading
0801
PF Links
PWP
En Therm
En I>>
En I>>>
Drn t>
Drn t>>
Drn t>>>
I>> NoPeak
I>>> = 2/3
CB blk V<
V< any = 1
V< P-N = 1
SynPol = 3.2
Brkn Cond
EN F<
Rev I>>>
All 2/3
0802
CT Ratio
PWP
0803
VT Ratio
PWP
0804
Curve
PWP
0805
I>
SET
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
0806
t>/TMS
SET
0807
t>/DT
SET
0808
tRESET
SET
Hold time for which the current must remain below I>
before the timer resets to zero
0809
I>>
SET
080A t>>
SET
SET
080B
3.14
R8551D
Chapter 3
Page 13 of 26
I>>>
080C t>>>
SET
SET
080E
I<
SET
080F
V<
SET
0810
tV<
SET
0811
F<
SET
0812
th>Alarm
SET
0813
Ith>Trip
SET
0814
TC
SET
Logic
Display
Status
Description
0900
LOGIC
READ
Column heading
0901
LOG Links
PWP
CB Rec
CB1*I = 0
1 = CB contact proportional to I;
0 = CB contact duty proportional to I2
BF blk strt
tAUX2 = I<
tAUX2=/Io<
tAUX3 Grp2
tAUX2-tAUX3
Latch Strt
Hold Grp2
Rst CBclose
Log Rly7
tAUX3=DDO
0902 tBF
SET
0903 tAUX1
SET
0904 tAUX2
SET
0905 tAUX3
SET
0906
tTRIP
SET
0907
tCLOSE
SET
SET
0908 CB ops>
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
3.15
3.16
R8551D
Chapter 3
Page 14 of 26
0909
CB duty>
SET
090F
Display
SET
Manufact
Manufacturers name
Descript
Description of product
Plant
Plant reference
Thermal
IthA B C
Ia Ib Ic
Ia Io Vab Vo
kW kVAr
Input masks
Display
Status
Description
READ
Column heading
PWP
PWP
PWP
PWP
PWP
PWP
0A07 L Trip
PWP
0A08 L Close
PWP
PWP
0A0A Aux 1
PWP
0A0B Aux 2
PWP
0A0C Aux 3
PWP
PWP
0A0E CB Closed
PWP
0A0F
PWP
0A10 Bus2
CB Open
PWP
PWP
Status
Description
Relay masks
Display
0B00
RELAY MASKS
READ
Column heading
0B01
Io> Fwd
PWP
0B02
Io> Rev
PWP
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
3.17
R8551D
Chapter 3
Page 15 of 26
0B03
to>
PWP
0B04
to>>
PWP
0B05
to>>>
PWP
0B06
I> Fwd
PWP
0B07
I> Rev
PWP
0B08
tA>
PWP
0B09
tB>
PWP
0B0A tC>
PWP
0B0B
PWP
0B0C t>>>
PWP
0B0D CB Trip
PWP
t>>
0B0E
CB Close
PWP
0B0F
CB Fail
PWP
0B10
Aux 1
PWP
0B11
Aux2
PWP
0B12
Aux3
PWP
0B13
tV<
PWP
0B14
Level 1
PWP
0B15
Level 2
PWP
0B16
Level 3
PWP
0B17
thAlarm
PWP
0B18
thTrip
PWP
0B19
CB Alarm
PWP
Recorder
Display
Status
Description
0C00 RECORDER
READ
Column heading
0C01 Control
SET
0C02 Capture
SET
SET
SET
+Opto0
+Opto1
+Opto2
+Opto3
+Opto4
+Opto5
+Opto6
+Opto7
Opto0
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Page 16 of 26
Opto1
Opto2
Opto3
Opto4
Opto5
Opto6
Opto7
SET
+Rly 0
+Rly 1
+Rly 2
+Rly 3
+Rly 4
+Rly 5
+Rly 6
+Rly 7
Rly 0
Rly 1
Rly 2
Rly 3
Rly 4
Rly 5
Rly 6
Rly 7
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 4.
R8551D
Chapter 3
Page 17 of 26
Settings and text in certain cells of the menu can be changed via the user
interface. To do this the cover must be removed from the front of the relay so that
the [+] and [] keys can be accessed.
4.1
Key press
Effect of action
Default display
[0] long
[0] short
[F]
[+]
[]
[0] short
[F]
[0] long
[+]
[]
[0] short
[0] long
Column heading
[F] long
[F] short
[]
[+]
[F] short
[F] long
[F] + [0]
[0] short
[0] long
[+] or []
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Page 18 of 26
Current display
Key press
Effect of action
Setting mode
[0]
[+]
[]
[F]
[F]
[+]
[]
[0]
Confirmation mode
The actions shown in the shaded area can only be performed when the cover is
removed.
4.2
[F] long
[F] short
[F]
means press the F key length of time does not change the response
4.3
4.4
= NO
Press the [0] key if you decide not to make any change.
Press the [] key if you want to further modify the data before entry.
Press the [+] key to accept the change. This will terminate the setting mode.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.5
R8551D
Chapter 3
Page 19 of 26
Password protection
Password protection is provided for the configuration settings of the relay.
This includes time curve selection, CT and VT ratios, function links, input masks and
relay masks. Any accidental change to configuration could seriously affect the
ability of the relay to perform its intended functions, whereas, a setting error may
only cause a grading problem. Individual settings are protected from change when
the relay cover is in place by preventing direct access to the [+] and [] keys.
The password consists of four characters that may contain any upper case letter
from the alphabet. The password is initially set in the factory to AAAA, but it can
be changed by the user to another combination if necessary. If the password is lost
or forgotten, access to the relay will be denied. However, if the manufacturer or
their agent is supplied with the serial number of the relay, a back-up password can
be supplied that is unique to that particular product.
4.6
Entering passwords
Using the [F] key, select the password cell [0002] in the SYSTEM DATA column of
the menu. The word Password is displayed and four stars. Press the [+] key and
the cursor will appear under the left hand star. Now use the [+] key to step through
the alphabet until the required letter is displayed. The display will increment faster
if the key is held down and the [] key can be used in a similar way to move
backwards through the alphabet. When the desired character has been set the [F]
key can be given a momentary press to move the cursor to the position for the next
character. The process is then repeated to enter the remaining characters that
make up the password. When the fourth character is acknowledged by a
momentary press of the [F] key the display will read:
Are you sure?
+ = YES
= NO
Press the [0] key if you decide not to enter the password.
Press the [] key if you want to modify the entry.
Press the [+] to enter the password. The display will then show four stars and if the
password was accepted the alarm LED will flash. If the alarm LED is not flashing
the password was not accepted a further attempt can be made to enter it, or the
[F] key pressed to move to the next cell.
Note: When the password cell is displayed, do not press the [+] or [] key whilst
the alarm LED is flashing unless you want to change the password!
4.7
Changing passwords
When the password has been entered and the alarm LED is flashing the [+] key is
pressed to put the relay in setting mode. A new password can now be entered as
described in Section 4.6. After entering the fourth character make a note of the
new password shown on the display before pressing the [F] key to obtain the
confirmation display.
Are you sure?
+ = YES
= NO
Press the [0] key if you decide not to enter the new password.
Press the [] key if you want to modify your entry.
Press the [+] to enter the new password which will then replace the old one.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Page 20 of 26
Note: Make sure the new password has been written down before it is entered
and that the password being entered agrees with the written copy before
accepting it. If the new password is not entered correctly you may be
denied access in the future. If the password is lost a back-up password
unique to that relay can be provided from the factory, or certain agents, if
the serial number of the product is quoted.
4.8
4.9
Entering text
Enter the setting mode as described in Section 4.2 and move the cursor with the [F]
key to where the text is to be entered or changed. Then using the [+] and [] keys,
select the character to be displayed. The [F] key may then be used to move the
cursor to the position of the next character and so on. Follow the instructions in
Section 4.4 to exit from the setting change.
4.10
4.11
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.12
R8551D
Chapter 3
Page 21 of 26
4.13
4.14
4.15
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.16
R8551D
Chapter 3
Page 22 of 26
Section 5.
EXTERNAL CONNECTIONS
[+]
[+]
(+)
IN
IN
IN
IN
IN
IN
Output relay 5
Output relay 6
Output relay 7
(+)
(+)
(+)
(+)
(+)
()
Terminal
1
2
3
4
5
6
7
8
9
10
15
16
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
[]
[]
()
IN
OUT
OUT
OUT
OUT
OUT
Function
Not used
Watchdog relay
(make contact)
48V field voltage
Capacitor trip voltage
Not used
Auxiliary voltage input
Not used
B phase voltage
Common voltage neutral
A phase current
B phase current
C phase current
Neutral current
Output relay 0
Output relay 1
Output relay 2
Output relay 3
(+)
(+)
(+)
()
(+) and ()
IN/OUT
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Page 23 of 26
Note: All relays have standard Midos terminal blocks to which connections can
be made with either 4mm screws or 4.8mm pre-insulated snap-on
connectors. Two connections can be made to each terminal.
5.1
Auxiliary supply
The auxiliary voltage may be DC or AC provided it is within the limiting voltages
for the particular relay. The voltage range will be found on the frontplate of the
relay; it is marked Vx = (24V 125V) or (48V 250V). An ideal supply to use for
testing the relays will be 50V DC or 110V AC because these values fall within
both of the auxiliary voltage ranges.
The supply should be connected to terminals 13 and 14 only. To avoid any
confusion it is recommended that the polarity of any applied voltage is kept to the
Midos standard:
for dc supplies the positive lead connected to terminal 13 and the negative to
terminal 14
for ac supplies the live lead is connected to terminal 13 and the neutral lead to
terminal 14.
5.2
5.3
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Page 24 of 26
Note: These inputs will not capture a fleeting contact unless it dwells in the closed
state for a time exceeding the above values.
The opto-isolated logic control inputs are divided into two groups. Three (L0, L1,
L2) have their common connection on terminal 52 and are fitted to the KCGG 142
02 relay and relays with no more than two analogue inputs. The remainder (L3,
L4, L5, L6, L7) have their common connection on terminal 55 and are fitted to
relays with 8 opto inputs. When they are to be energised from the field voltage
then terminals 52 and 55 must be connected to terminal 8, the negative of the field
voltage. The logic inputs can then be energised by connecting a volt free contact
between the positive of the field voltage, terminal 7, and the terminal for the
appropriate logic input.
The circuit for each opto-isolated input contains a blocking diode to protect it from
any damage that may result from the application of voltage with incorrect polarity.
Where the opto-isolated input of more than one relay is to be controlled by the
same contact it will be necessary to connect terminal 7 of each relay together to
form a common line. In the example circuit below, contact X operates L1 of relay 1
and contact Y operates L0 of relay 1 as well as L0 and L1 of relay 2. There are no
connections made to L2 as it is not used on either relay.
The logic inputs can be separated into two isolated groups when it is necessary to
energise some from the station battery. The logic inputs are rated at 48V and it will
be necessary to connect an external resistor in series with the input if the battery is
of higher rated voltage. The value of this resistor should be 2.4k for every
additional 10V.
The field voltage is not earthed and has insulation rated for 2kV for 1 minute.
Thus if necessary the positive terminal of the field voltage could be connected to
the positive terminal on the external battery. Also the two separate groups of logic
inputs could be energised from separate batteries.
5.4
Analogue inputs
The relays can have up to eight analogue inputs, two on the microprocessor board
and six on the auxiliary expansion board. Each is fed via an input transducer, a
low pass filter and a three range scaling amplifier. The analogue signals are
sampled eight times per cycle on each channel as the sampling rate tracks the
frequency of the input signal.
The wide setting range provided on the auxiliary powered version of the relays is
sufficient to enable the 5A version of the relay to operate from either 1A or 5A
current transformers and this version of the relay can be used where dual rated
relays are specified. Alternatively, the wide setting range makes the relay suitable
for use on circuit breakers that may be applied to a wide range of load circuit
ratings with only one current transformer ratio. For example a circuit breaker rated
at 2kA and fitted with current transformers rated at 2000/10A (or 2000/2A) and
relays rated at 5A (or 1A) could be applied to circuits with load ratings from 100A
to 2000A.
The dual powered relays have a narrower setting range and must be used with
current transformers that match their current rating. Thermal dissipation is the
limitation for the upper end of the setting range and the energy required to power
the relay is the limitation at the lower end. When the relay is powered from an
additional auxiliary voltage source, earth fault settings can be applied below that
at which the relay can derive sufficient power from the CTs. For this reason the
earth fault setting range has not been restricted.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
5.5
R8551D
Chapter 3
Page 25 of 26
Output relays
Four programmable output relays are provided on the KCGG 142 02 relay and
relays with no more than two analogue inputs and eight on all other models. They
can be arranged to operate in response to any or all of the available functions by
suitably setting the output masks. The protection and control functions to which
these relays respond are selectable via the menu system of the relay.
In addition there is a watchdog relay which has one make and one break contact.
Thus it can indicate both healthy and failed conditions. As these contacts are
mainly used for alarm purposes they have a lower rating than the programmable
outputs. The terminal numbers for the output relay contacts are given in the table at
the start of Section 5.
5.6
5.7
Section 6.
ALARM FLAGS
A full list of the alarm flags will be found in Section 3.3 and is located in cell 0022
of the SYSTEM DATA column of the menu. They consist of nine characters that may
be either 1 or 0 to indicate the set and reset states respectively. The control
keys perform for this menu cell in the same way as they do for function links.
The cell is selected with the function key [F] and the relay then put in the setting
mode by pressing the [+] key to display the cursor. The cursor will then be stepped
through the alarm word from left to right with each press of the [F] key and text
identifying the alarm bit selected will be displayed.
The only alarm flag that can be manually set is the bit 6, the watchdog test flag.
When this flag is set to 1 the watchdog relay will change state and the green
LED will extinguish.
When any alarm flag is set the alarm LED will be continuously lit. However, there is
another form of alarm condition that will cause the alarm LED to flash and this
indicates that the password has been entered to allow access to change protected
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 3
Page 26 of 26
settings within the relay. This is not generally available as a remote alarm and it
does not generate an alarm flag.
Note: No control will be possible via the key pad if the unconfigured alarm is
raised because the relay will be locked in a non-operate state.
Chapter 4
Application of Protection Functions
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Contents
1.
1.1
1.2
CONFIGURATION
Configuring the relay
Default configuration
1
1
2
2.
2.1
2.2
2.3
2.4
2.5
2.6
2
2
3
4
5
6
6
3.
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
8
8
9
9
10
10
10
11
12
5.
5.1
5.2
5.3
5.4
5.5
5.6
5.6.1
5.6.2
5.7
5.8
5.9
5.10
5.10.1
5.10.2
5.10.3
5.10.4
5.11
5.12
12
13
13
13
14
14
14
14
15
16
17
18
18
18
19
19
19
20
21
6.
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
DIRECTIONAL OVERCURRENT
Directional overcurrent logic
Directional start output
Directional first stage overcurrent
Directional second and third overcurrent stages
Directional earth fault logic
Application of directional phase fault relays
Synchronous polarisation
Application of directional earth fault relays
Power directional earth fault element
23
23
23
24
24
24
24
26
26
27
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Contents
6.10
6.11
6.11.1
6.11.2
6.11.3
28
28
29
29
29
7.
7.1
7.2
7.3
7.4
7.5
7.6
7.7
THERMAL OVERCURRENT
Thermal state
Thermal trip and alarm levels
Operation time
Thermal memory
Thermal reset
Dual time constant characteristics
Application of thermal protection
30
31
31
31
31
32
32
33
8.
8.1
UNDERCURRENT
Breaker failure protection
34
34
9.
9.1
9.2
UNDERVOLTAGE
Undervoltage trip
Voltage controlled overcurrent protection
35
35
36
10.
UNDER FREQUENCY
36
11.
11.1
11.2
11.3
AUXILIARY TIMERS
Extra earth fault stage
Loss of load protection
Delayed under frequency trip
36
37
37
37
12.
12.1
12.2
12.3
38
38
38
38
13.
13.1
13.2
13.3
13.4
13.5
13.6
39
39
40
40
41
41
41
14.
14.1
14.2
14.3
14.4
14.5
14.6
42
42
43
44
45
45
46
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Figure 1:
Figure 2:
Figure 3:
Figure 4:
Figure 5:
Figure 6:
Figure 7:
Figure 8:
Figure 9:
Figure 10:
Figure 11:
Figure 12:
Figure 13:
Figure 14:
Figure 15:
Figure 16:
Figure 17:
Figure 18:
Figure 19:
Figure 20:
Figure 21:
Figure 22:
Figure 23:
Figure 24:
Figure 25:
Figure 26:
R8551D
Chapter 4
Contents
7
8
10
11
12
13
15
16
17
20
20
22
23
25
29
30
34
35
37
38
39
41
42
43
44
45
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 1.
R8551D
Chapter 4
Page 1 of 60
CONFIGURATION
The settings that customise the relay for a particular application are referred to as
the configuration. They include the function links, input masks, relay masks, etc.
and they are password protected to prevent them being changed accidentally.
Together these settings select the functions that are to be made available and how
they are to be interconnected.
Before the advent of integrated numerical relays, protection and control schemes
comprised individual relays that had to be interconnected and a diagram was
produced to show these interconnections. The configuration of a numerical relay is
the software equivalent of these interconnections. With the software approach,
installations can be completed in much shorter times, especially for repeat
schemes, saving valuable time and cost. A second advantage is the ability to make
some changes without having to disturb the external wiring.
Before the connection diagrams can be drawn for an installation, it will be
necessary to decide how the logic within the relay is to function. A copy of the
logic diagram will be found at the back of this manual. It should be copied and the
appropriate squares in the input and relays masks should be shaded in to show
which logic inputs and output relays are to be assigned in each mask. The function
links should then be drawn on the diagram in position 0 or 1 as required.
These software links may turn functions on, or off, and when in the off state some
unnecessary settings may not appear in the menu. The second and third
overcurrent stages are typical examples of this. As supplied the third overcurrent
stage is turned off and its associated settings I>>>/t>>> will not appear in the
menu. The function link settings can now be read off the logic diagram and
entered as a series of ones and noughts, in the boxes provided on the logic
diagram.
Case connection diagrams will be found at the back of this manual for the current
models of K Range directional and non directional overcurrent relays. They may be
copied and notes added in the appropriate boxes to indicate the function of the
logic inputs and relay outputs. This diagram will then give the appropriate terminal
numbers to which the external wires must be connected. In particular, it will show
the terminal numbers to which the current and voltage transformers connections are
to be made.
Enough information is available from the logic and case connection diagrams to
enable the full external wiring diagrams to be drawn and the operation of
complete protection and control scheme to be understood.
1.1
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
1.2
R8551D
Chapter 4
Page 2 of 60
Default configuration
The relays are provided with a basic configurations and typical settings to suit a
basic application. The basic configuration provides:
One settings group only.
One IDMT characteristic (t> = standard inverse)
Instantaneous overcurrent (t>>=0)
Breaker failure protection with backtrip relay
CB maintenance alarm
Remote circuit breaker control
Section 2.
2.1
Rem ChgStg
SD1
Not used
SD2
Rem CB Ctrl
SD3
Rem ChgGrp
SD4
En Grp2
SD5
Auto Flag
SD6
Auto Rec
SD7
Log Evts
SD8
When the selection has been completed continue to press the [F] key until the
confirmation display appears and confirm the selection.
Now step down the menu to cell [0004 Description] and enter a suitable name for
the configuration; a maximum of sixteen characters are available.
Step down one cell [0005 Plant Ref.], where a suitable reference can be entered
for the plant that the relay is to protect. If the configuration is for a relay that is to
be applied to one particular circuit, then the reference by which the circuit is
known can be entered at this time; a maximum of sixteen characters are available.
Now move down the system data column to cell [0009 Freq] and set the frequency
to 50Hz or 60Hz (except for KCEU relays) as appropriate. This is an important
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 3 of 60
Not used
EF 1
En Io>>
EF 2
En Io>>>
EF 3
Drn to>
EF 4
Drn to>>
EF 5
Drn to>>>
EF 6
Io>> NoPeak
EF E
RevIo>>>
The links EF3, EF4 and EF5 enable the three overcurrent stages Io>, Io>> and
Io>>> to be selectively directionalised. If all three links EF3, EF4 & EF5 are set non
directional then the forward start will also be non directional and the reverse start
will retain its normal function provided a directionalising voltage signal is
available. The directional options are not be available on non directional KCGG
overcurrent relays.
For KCGG relays the Io>>/Io>>> elements are responsive to peak measurement
so that they respond faster, but they will be more sensitive to harmonic currents that
create peaks on the waveform. The NoPeak option can be selected for Io>>
element, with link EF6, when the relay is required to be insensitive to harmonics.
However, the NoPeak option is only provided for the Io>> setting. The KCEG/
KCEU directional overcurrent relays do not respond to peak values and are not
provided with this link option.
When the selection has been completed continue to press the [F] key until the
confirmation display appears and then confirm the selection.
Next enter the time delay characteristic for the to> element.
Enter, or copy, the same settings into the EARTH FAULT (2) column if it is active.
It is not essential that the links are set the same in both setting groups. For example
the Io>>> element could be made available in group one and not in group two
settings.
Note: It would be wise to ensure the logic is such that an element that is to be
switched out in the alternative setting group is reset before the alternative
setting group is selected, or alternatively make a physical test to ensure
there are no latch-up problems.
A different time characteristic can be selected for to> in the second setting group,
but it is not advisable to select inverse in one group and definite time in the other if
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 4 of 60
En Therm
PF 1
En I>>
PF 2
Enable I>>>
PF 3
Drn t>
PF 4
Drn t>>
PF 5
Drn t>>>
PF 6
PF 7
I>> NoPeak
I>>>=2/3
PF 8
CB blk V<
PF 9
V< any=1
PF A
V< P-N=1
PF B
SynPol=3.2
PF C
Brkn Cond
PF D
En F<
PF E
RevI>>>
PF F
All 2/3
The links PF3, PF4 and PF5 enable the three overcurrent stages I>, I>> and I>>>
to be selectively directionalised. If all three links PF3, PF4 & PF5 are set non
directional then the forward start will also be non directional and the reverse start
will retain its normal function provided a directionalising voltage signal is
available. The directional options are not available on non directional KCGG
overcurrent relays.
For KCGG relays the I>>/I>>> elements are responsive to peak measurement so
that they respond faster, but they will be more sensitive to harmonic currents that
create peaks on the waveform. The NoPeak option can be selected for I>>
element, with link PF6, when the relay is required to be less sensitive to harmonics.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 5 of 60
However, the NoPeak option is only provided for the I>> setting. The KCEG/
KCEU directional overcurrent relays do not respond to peak values and are not
provided with this link option.
When the selection has been completed continue to press the [F] key until the
confirmation display appears and confirm the selection.
Next enter the time delay characteristic for the t> element.
Enter, or copy, the same settings into the PHASE FAULT (2) column if it is active.
It is not essential that the links are set the same in both setting groups. For example
the I>>> element could be made available in group one and not in group two
settings.
Note: It would be wise to check that an element that is to be switched out in the
alternative setting group is reset before the alternative setting group is
selected, or alternatively make a physical test to ensure there are no latchup problems.
A different time characteristic can be selected for t> in the second setting group,
but it is not advisable to select inverse in one group and definite time in the other if
it is intended to dynamically switch between setting groups. If two different inverse
curves are selected then the same register will be used for both and these registers
will not be reset to zero when the setting group is changed unless the current is
below the set threshold.
2.4
CB Rec
LOG1
CB1*1=0
LOG2
BF blk Start
LOG3
Aux2=I<
LOG4
Aux2=/Io<
LOG5
tAUX3 Grp2
LOG6
tAUX2-tAUX3
LOG7
Latch Strt
LOG8
Hold Grp2
LOG9
Rst CBclose
LOGA
Log Rly7
LOGB
tAUX3=DDO
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 6 of 60
When the selection has been completed continue to press the [F] key until the
confirmation display appears and confirm the selection.
Set the breaker failure protection time delay tBF.
Set the circuit breaker close and trip pulse time delays tCLOSE and tTRIP.
Select the default display that appears on start-up.
2.5
2.6
L0
Stg grp2
L1
Blk t>>/to>>
L2
Blkt>>>/to>>>
L3
EXT TRIP
L4
AUX2
L5
AUX3
L6
CB closed
L7
CB open
START
RLY1
START
RLY2
AR INITIATE
RLY3
TRIP
RLY4
ALARM
RLY5
BACKTRIP
RLY6
CB close
RLY7
CB trip
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 3.
R8551D
Chapter 4
Page 7 of 60
Three independent time delayed overcurrent stages are provided for each phase
and residual current input. In addition there is an undercurrent function associated
with each of these currents and in some instances a thermal overcurrent
characteristic is provided. The settings are marked I>/t>; I>>/t>>; I>>>/t>>>; I<
and Ith>/TC; shown appropriately in the diagram below. These settings affect all
three phases equally.
The earth fault elements have similar settings marked Io>/to>; Io>>/to>>; Io>>>/
to>>> and Io<; there being no thermal element associated with this input.
Both the peak value and the Fourier derived rms value of the power frequency
component of the fault current are used to derive the protection functions.
Each value has its own associated characteristics that can be used to advantage.
For example, a change in the peak value may be detected in one half cycle of fault
current and so this measurement is used for the undercurrent elements to obtain the
fast reset required by breaker fail applications. The Fourier derived values are
particularly useful for earth fault applications due to their high rejection of
harmonic currents, in particular the third harmonic. Fourier values are also used for
all measurements where a phase angle reference is required.
Ith>
TC
I>
Time
t>
I>>
t>>
I<
I>>>
t>>>
Current
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 4.
R8551D
Chapter 4
Page 8 of 60
The following diagram shows the logic associated with the first earth fault and
overcurrent stages. When the residual current exceeds the Io> threshold and
provided that no logic inputs selected in the input mask [0A01 Blk to>] are
energised, the time delay to> will start to time out. When the delay time expires
the output relays selected in the relay mask [0B03 to>] will be energised, causing
them to pick-up.
If a logic input selected in mask [0A01 BLK to>] is energised then the time delay
will be blocked and held reset.
+
0A01
BLK to>
7 6 5 4 3 2 1 0
&
0B03
to>
7 6 5 4 3 2 1 0
Io>
&
A4
to>
0B01
Io> START
7 6 5 4 3 2 1 0
OBO8 tA>
BLK t>
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
&
0B09
t>
tB>
7 6 5 4 3 2 1 0
0B0A
I>
tC>
7 6 5 4 3 2 1 0
&
0B06
I> START
7 6 5 4 3 2 1 0
Similar logic is provided for the phase fault overcurrent protection and here a
separate overcurrent threshold and time delay is used for each phase, but the
same settings for I> and t> will apply to the elements on all three phases. A
separate relay mask is provided for each phase so that a differrent output relay
can be assigned to each phase output and/or the same output relays to all three
phases.
4.1
Start function
As soon as the Io> threshold is exceeded an instantaneous output is available via
relay mask [0B01 Io>]. This is used to indicate that the protection has detected an
earth fault and that the time delay to> has started. This time delay can be blocked
by energising a logic input assigned in the input mask [0A01 Blk to>]. If this
blocking input is energised by the start output from a downstream relay then
operation will be blocked only if the relay nearer to the fault can clear the fault.
This is the principle known as Blocked Overcurrent Protection, described more
fully in a later section.
The phase element is also provided with a start output via mask [0B06 I>] and a
blocking input via mask [A4 Blk t>]. The start outputs for both the phase and
earth fault elements are gated with a blocking signal, the function of which is
described in the Section 4.8.1 Breaker failure protection.
The time delayed output is via mask [0B03 to>] for the earth faults and for phase
faults masks [0B08 tA>], [0B09 tB>] and [0B0A tC>] provide separate outputs for
each of the phase elements.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.2
R8551D
Chapter 4
Page 9 of 60
Definite time
The first stage can be selected have a definite time characteristic. The operation
time will be the set time for the time delay to> or t>, plus the operation time of the
output relay and the time taken to detect the overcurrent condition.
The same register is used for the time delay t> in both setting groups and the timer
is not reset when switching from one setting group to the other. Thus switching from
the setting group with a long time setting to that with a short time setting may result
in an instantaneous trip if the shorter time setting had already elapsed.
4.3
+c
I a 1
seconds
Is
t = TMS
where
Curve No.
TMS
= Fault current
Is
= Overcurrent setting
k, c, a
Description
Name
IEC Curve
0
1
Definite Time
Standard Inverse
DT
SI30xDT
0
0.14
0 to 100
0
1
0.02
Very Inverse
VI30xDT
13.5
Extremely Inverse
EI10xDT
80
LTI30xDT
120
Moderately Inverse
MI
0.103
0.228
0.02
Very Inverse
VI
39.22
0.982
Extremely Inverse
EI
56.4
0.243
STI30xDT
0.05
0.04
Rectifier Protection
RECT
45900
5.6
Although the curves tend to infinity at the setting current value (Is), the guaranteed
minimum operation current is 1.05Is 0.05Is for all inverse characteristic curves,
except curve 9 for which the minimum operating current is 1.6Is0.05Is
(see section on rectifier protection).
Note: Definite time characteristic and the start functions operate at Is 0.05Is.
Curves numbers 1, 2, 4, and 8 become definite time for currents in excess
of 30 x Is. Curve 3 becomes definite time for currents above 10 x Is to give
extra time grading steps at high current levels.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.4
R8551D
Chapter 4
Page 10 of 60
Reset timer
A delayed reset is provided with the t>/to> time delays and the time set for this
timer determines the duration that the current must remain below the threshold
I>/Io> before the time delay register is reset to zero. There is an exception to this
when the protection trips, because for this condition the time registers t>/to> are
reset immediately. For the majority of applications the reset delay could be set to
zero. For others a more appropriate setting can be used and some examples
applications are given later.
4.5
tReset
Is
Figure 3: Matching electromechanical reset time
The reset characteristic of an electromechanical relay is inverse and the reset timer
can be used to give the relay a reset characteristic which approximates to this as
shown in the diagram.
It should be noted that the tRESET is not affected by the time multiplier setting and
must therefore be set to the required delay.
4.6
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 11 of 60
2000A
0.2s
3.0s
0.3s
2.0s
0.5s
0A
Trip level
When the reset time of the overcurrent relay is less than the interval between the
fault current pulses, the relay will be continually reset and not be able to integrate
up to the trip level until the fault becomes permanent. Having the reset time set to
give as long a delay as possible, but less than that which would interfere with
normal operation of the protection and control system, will help to eliminate some
less common health and safety problems.
Overcurrent relays in Midos K Range have provision for adjusting the reset delay
to values between 0 and 60 seconds for timers t>/to>. Reset times of 60 seconds
are most suited to cable applications where autoreclose is not generally permitted.
For overhead lines with fast reclosing equipment, it can be an advantage to set the
reset time to zero; this will ensure that all relays will have fully reset before a
reclosure takes place and that some relays will not be held part way towards
operation as a result of the last fault.
When grading with electro-mechanical relays which do not reset instantaneously,
the reset delay can be used to advantage to gain closer discrimination. In these
instances the reset time should be set to a value less than the dead time setting of
any autoreclose relays on the system. Sensitive earth/ground fault relays will also
benefit from having the reset time set as high as possible so that fault current pulses
are summated.
Any reset delay will give an improvement in the detection of intermittent faults.
4.7
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.8
R8551D
Chapter 4
Page 12 of 60
I>(1)
I>>
I>(2)
The same registers are used for the time delay in both setting group 1 and setting
group 2. They are not reset when switching from one group to the other, unless the
current falls below the threshold, or a blocking input is asserted.
One of the other two time stages I>>, or I>>>, must be set in both setting groups,
to the current level at which the curve is to change. When this current setting is
exceeded, an output relay that is externally connected to energise a logic input will
select the second setting group. I>(2), the current setting in the second setting
group, must be set to less than 95% of the I>>, the current at which the
characteristic is switched, to ensure that the register does not reset.
The same TMS setting is advised for both setting groups, as an instantaneous trip
may occur when switching to a lower TMS setting if the shorter time setting has
already elapsed.
Section 5.
The second and third overcurrent and earth fault stages must be selected by setting
links PF1, PF2, EF1 and EF2 =1 as appropriate for their associated settings to
appear in the menu table. For these elements to operate the Fourier derived value
of current must exceed the set threshold, or the peak value of the current must
exceed twice the set threshold. This latter function ensures faster operation for
currents above twice setting whilst ensuring negligible transient overreach.
The time delays for the second and third stage overcurrent elements can be
blocked by the energisation a logic input. If the time delay has started it will be
reset by the application of the blocking signal. Each phase fault and earth fault
element has its own independent time delay to ensure correct discrimination and
fault indication.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
EF1
0
1
EF2
0
1
PF1
0
1
PFC
0
1
PF2
0
1
R8551D
Chapter 4
Page 13 of 60
&
to> >
&
to> >>
0B04 to>>
7 6 5 4 3 2 1 0
Stage 2
Earth fault
Io>>
0A03 BLK to>>>
7 6 5 4 3 2 1 0
0B05 to>>>
7 6 5 4 3 2 1 0
Stage 3
Earth fault
Io>>>
&
t> >
&
t> >>
0B0B t>>
7 6 5 4 3 2 1 0
OBOC t>>>
7 6 5 4 3 2 1 0
Stage 2
Overcurrent
I>>
I<
&
I>>>
PF7
0
1
Broken conductor
Stage 3 Overcurrent
2/3
5.1
5.2
5.3
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
5.4
R8551D
Chapter 4
Page 14 of 60
Sensitivity to harmonics
The sampling frequency of the digital/analogue converter is synchronised to the
power frequency by a frequency tracking algorithm. This improves both accuracy
of measurement and the harmonic rejection. The tracking follows the analogue
phase inputs with a preference to track the voltage inputs, but in their absence the
current inputs are tracked. When the signal levels are too small to track the
sampling frequency defaults to the set system frequency. It is important that this has
been correctly set in menu cell 0009.
The fundamental component of the residual voltage and current is usually relatively
small and this can result in the harmonic content being predominant. Frequency
tracking does not take place on the residual signals because it can lock-in to a subharmonic of the predominant frequency resulting in a reduced harmonic rejection
level. An example where this would become a problem is when a transformer is
energise and an almost pure second harmonic current can appear in the neutral
circuit. With frequency tracking of this signal the harmonic rejection could fall
significantly. For this application a multiphase relay is best suited as it will give
maximum harmonic rejection whilst tracking the phase quantities.
The I>>/Io>> and the I>>>/Io>>> elements in the KCGG relays respond to the
peak value and the fourier derived values. This allows them to respond more
quickly to an overcurrent condition, but at the same time it reduces the harmonic
rejection. The I>>/Io>> elements are each provided with a software link PF6/EF6
that inhibits the peak measurement when they are set to 1. If the Io>> element is
used for sensitive earth fault applications it is advised that link EF6 is set to 1.
The KCEG directional relays do not respond to the peak values and so for them
links PF6 and EF6 cannot be set.
5.5
5.6
5.6.1
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 15 of 60
Thus for a fault below relay C, the start output from relay C will block operation of
relay B and the start output of relay B will block operation of relay A. Hence all
three relays could have the same time and current settings and the grading would
be obtained by the blocking signal received from a relay closer to the fault. This
gives a constant, close time grading, but there will be no back-up protection in the
event of the pilots being short circuited.
5.6.2
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 16 of 60
The time delays t>>/to>> are arranged to be blocked by the start output of the
downstream relay when the downstream relay detects a fault current flowing.
The short time delay is essential to ensure that the blocking signal will be received
by the upstream relay before operation can occur.
The inverse time overload elements should be graded in the normal way for
cascade operation and to provide overload and backup protection. The short time
elements, operating in the blocking mode, then provide an instantaneous zone of
protection and again the breaker fail feature can be used to advantage.
On detection of a breaker failure condition the start output would be reset to
remove the block from the upstream relay, allowing the upstream relay to trip its
breaker to clear the fault.
Overcurrent relays are adequate for non-cascade operation on radial circuits, but
for ring circuits, or where there are parallel feeds, it will be necessary to use
directionalised overcurrent relays.
5.7
Incomer
KCEG
242
Back trip
F1
KCGG
142
F2
Feeder 1
KCGG
142
F3
Feeder 2
KCGG
142
KCGG
142
F4
Feeder 3
F5
Feeder 4
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
5.8
R8551D
Chapter 4
Page 17 of 60
Watchdog
repeat relay
Trip
relays
t>>
Incomer
t>>>
Feeder
1
Feeder
2
Feeder
3
Watchdog
Contacts
Watchdog
Contacts
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
5.9
R8551D
Chapter 4
Page 18 of 60
5.10
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 19 of 60
CTA
CTB
Protected
unit
Z MA
Z MB
R CTA
R CTB
RL
RL
R RELAY CIRCUIT
RL
RL
impedance, and the fact that the comparison is made between a limited number of
current transformers. Differences in current transformer remanent flux can, however,
result in asymmetric current transformer saturation with all applications.
Calculations based on the above extreme case for stability have become accepted
in lieu of conjunctive scheme testing as being a satisfactory basis for application.
At one end the current transformer can be considered fully saturated, with its
magnetising impedance ZMB short circuited while the current transformer at the
other end, being unaffected, delivers its full current output. This current will then
divide between the relay and the saturated current transformer. This division will be
in the inverse ratio of
RRELAY CIRCUIT to (RCTB + 2RL) and, if RRELAY CIRCUIT is high compared with RCTB + 2RL,
the relay will be prevented from undesirable operation, as most of the current will
pass through the saturated current transformer.
To achieve stability for external faults, the stability voltage for the protection (Vs)
must be determined in accordance with formula 1.
The setting will be dependent upon the maximum current transformer secondary
current for an external fault (If) and also on the highest loop resistance value from
the relaying point (RCT + 2RL).
The stability of the scheme is also affected by the characteristics of the differential
relay and the value of K in the expression takes account of this. One particular
characteristic that affects the stability of the scheme is the operating time of the
differential relay. The slower the relay operates the longer the spill current can
exceed its setting before operation occurs and the higher the spill current that can
be tolerated. For the KCGG relay I> element the value of K is 0.5 as shown in
formula 2.
Vs > KIf(RCT + 2RL)
(1)
(2)
where RCT =
RL
If
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 20 of 60
12
Typical
operating
time (ms)
30
40
50
60
These times are representative of a system X/R ratio of 40 and a fault level of 5Is
to 10Is. Lower values of X/R and higher fault currents will tend to reduce the
operating time.
The kneepoint voltage of a current transformer marks the upper limit of the roughly
linear portion of the secondary winding excitation characteristic. This is defined
exactly in British practice as that point on the excitation curve where a 10%
increase in exciting voltage produces a 50% increase in exciting current.
The current transformers should be of equal ratio, of similar magnetising
characteristics and of low reactance construction. In cases where low reactance
current transformers are not available and high reactance ones must be used,
it is essential to use the reactance of the current transformer in the calculations for
the voltage setting. Thus, the current transformer impedance is expressed as a
complex number in the form
RCT + jXCT. It is also necessary to ensure that the exciting impedance of the current
transformer is large in comparison with its secondary ohmic impedance at the
relay setting voltage.
In the case of the high impedance relay, the operating current is adjustable in
discrete steps.
The primary operating current (Iop) will be a function of the current transformer
ratio, the relay operating current (Ir), the number of current transformers in parallel
with a relay element (n) and the magnetising current of each current transformer
(Ie) at the stability voltage (Vs). This relationship can be expressed as follows:
Iop = (CT ratio) x (Ir + nIe) (3)
In order to achieve the required primary operating current with the current
transformers that are used, a current setting (Ir) must be selected for the high
impedance relay, as detailed above. The setting of the stabilising resistor (R ST) must
be calculated in the following manner, where the setting is a function of the relay
ohmic impedance at setting (Rr), the required stability voltage setting (Vs) and the
relay current setting (Ir).
RST =
Vs
Ir
Rr
(4)
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 21 of 60
Note: The auxiliary powered KCGG ohmic impedance over the whole setting
range is small, 0.06 (1A) and 0.006 (5A) and so can be ignored.
Therefore:
RST =
5.10.1
Vs
(5)
Ir
(6)
(7)
where
Vp
Vk
Vf
I'f
RCT
RL
RST
Rr
When the value of Vp is greater than 3000V peak, non-linear resistors (Metrosils)
should be applied. These Metrosils are effectively connected across the relay
circuit, or phase to neutral of the ac buswires, and serve the purpose of shunting
the secondary current output of the current transformer from the relay circuit in
order to prevent very high secondary voltages.
These Metrosils are externally mounted and take the form of annular discs, of
152mm diameter and approximately 10mm thickness. Their operating
characteristics follow the expression:
V = CI0.25
(8)
where
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 22 of 60
With a sinusoidal voltage applied across the Metrosil, the RMS current would be
approximately 0.52x the peak current. This current value can be calculated as
follows:
Vs(rms) x 2 4
C
I(rms) = 0.52
(9)
where Vs(rms) = rms value of the sinusoidal voltage applied across the Metrosil.
This is due to the fact that the current waveform through the Metrosil is not
sinusoidal but appreciably distorted.
For satisfactory application of a non-linear resistor (Metrosil), its characteristic
should be such that it complies with the following requirements:
At the relay voltage setting, the non-linear resistor (Metrosil) current should be as
low as possible, but no greater than approximately 30mA rms for 1A current
transformers and approximately 100mA rms for 5A current transformers.
The metrosil units normally recommended for use with 1A CTs are as follows:
Stability voltage
Vs (V) rms
Single pole
Triple pole
Up to 125V
600A/S1/S256
C = 450
600A/S3/I/S802
C = 450
125-300V
600A/S1/S1088
C = 900
600A/S3/I/S1195
C = 900
The metrosil units normally recommended for use with 5A CTs and single pole relays are as
follows:
Secondary
internal fault
Current
(A) rms
50A
Up to 200V
250V
275V
300V
600A/S1/S1213
C = 540/640
600A/S1/S1214
C = 670/800
600A/S1/S1214
C = 670/800
600A/S1/S1223
C = 740/870
100A
150A
The single pole Metrosil units recommended for use with 5A CTs can also be used
with triple pole relays and consist of three single pole units mounted on the same
central stud but electrically insulated from each other. A triple pole Metrosil type
and the reference should be specified when ordering. Metrosil units for higher
stability voltage settings and fault currents can be supplied if required.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
5.10.2
R8551D
Chapter 4
Page 23 of 60
The KCGG
The KCGG142 is a numerical 3 phase overcurrent and earth fault relay with 3
stages of phase and earth fault protection, I>/Io>, I>>/Io>> and I>>>/Io>>>
which can be used for 3 phase differential protection or restricted earth fault (REF)
protection. The KCGG122 is a numerical single phase overcurrent and earth fault
relay with the same 3 stages of phase and earth fault protection, which can be
used for REF protection only. It is recommended that the I> element is used as the
main protection element for 3 phase differential protection and the Io> element for
restricted earth fault applications. This is because the I>/Io> elements have
increased through fault stability compared to the I>>/Io>> and I>>>/Io>>>
elements. The I>/Io> elements operate when the Fourier value exceeds the
threshold setting and the positive and negative peak values exceed 90% of the
threshold setting. The I>>/Io>> and I>>>/Io>>> elements operate when the
Fourier derived values exceeds the threshold setting or where the peak of any half
cycle exceeds twice the set threshold. Since the differential spill current is likely to
contain a dc offset level, the positive and negative peaks will have different
amplitudes and so the I>/Io> element is more stable. The time delay characteristic
should be selected to be definite time and with a setting of zero seconds.
The output relay that is to trip the circuit breakers must be allocated in the relay
masks for t>A, t>B and t>C. Any relay allocated in these relay masks will dwell in
the closed state for a minimum of 100 milliseconds, even if fleeting operation of
the protection should occur, ensuring positive operation of the circuit breaker, or
trip relay. It is not advised that the start outputs from I> are used because they do
not have this in-built minimum contact dwell.
Separate output relays may be allocated to each phase trip if it is required to have
phase segregated outputs. However, the three relay masks, t>A, t>B and t>C must
also be assigned to relay RLY3, for fault records to be generated. Phase
information will be included in the fault flags.
The Io>>/Io>>>/I>>/I>>> elements not being used should be disabled by setting
the phase and earth fault function links PF1, PF2, EF1 and EF2 to 0.
Setting ranges of I>/Io> elements are:
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
5.10.3
R8551D
Chapter 4
Page 24 of 60
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 25 of 60
(11)
(12)
3 x 415
= 1391A
Maximum through fault level (ignoring source impedance)
=
100
x 1391
5
= 27820A
Required relay stability voltage (assuming one CT saturated)
=
0.5 x 27820
x
5
(0.3 + 0.08)
1500
17.6V
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 26 of 60
Ir
= 17.6
1
= 17.6 ohms
5A rated KCGG relays can be supplied, on request, with stabilising resistors that
are continuously adjustable between 0 and 47.
Thus, a stabilising resistance of 17.6 can be set using the standard supplied
resistor.
5.10.4.4 Current transformer requirements
To ensure that internal faults are cleared in the shortest possible time the knee point
voltage of the current transformers should be at least 5 times the stability voltage,
Vs.
VK = 5Vs
=
5 x 17.6
88V
The exciting current to be drawn by the current transformers at the relay stability
voltage, Vs, will be:
Ie <
Is Ir
n
5
30
x 1391 x
1500
100
= 1.4A
1.4 1
4
< 0.1A
The time delay setting of the to> element should be set to 0s.
The Io>>/Io>>>/I>>/I>>> elements not used should be disabled by setting the
phase and earth fault function links PF1, PF2, EF1 and EF2 to 0. Note, the phase
overcurrent elements not used for restricted earth fault protection could be used to
provide normal overcurrent protection.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 27 of 60
where VK = 88V (In practice this should be the actual current transformer kneepoint
voltage, obtained from the current transformer magnetisation curve).
Vf
27820 x
5
x
1500
92.7 x 17.98
1667V
Therefore substituting these values for VK and Vf into the main formula, it can be
seen that the peak voltage developed by the current transformer is:
Vp
2 2 x 88 x (1667 88)
1054V
This value is well below the maximum of 3000V peak and therefore no Metrosils
are required with the relay. If, on the other hand, the peak voltage VP given by the
formula had been greater than 3000V peak, a non-linear resistor (Metrosil) would
have to be connected across the relay and the stabilising resistor.
The recommended non-linear resistor type would have to be chosen in accordance
with the maximum secondary internal fault current and the voltage setting.
5.10.5
Busbar protection
A typical 132kV double bus generating station is made up of two 100MVA
generators and associated step-up transformers, providing power to the high
voltage system, by means of four overhead transmission lines, shown in
Figure 2. The main and reserve busbars are sectionalised with bus section circuit
breakers.
The application for a high impedance circulating current scheme having 4 zones
and an overall check feature, is as follows:
The switchgear rating is 3500MVA, the system voltage is 132kV solidly earthed
and the maximum loop lead resistance is 4 ohms. The current transformers are of
ratio 500/1 amp and have a secondary resistance of 0.7 ohms.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 28 of 60
72V
3 x 132
500 x 1.16
Iop
500 x 1.232
616A
(141% full load current)
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 29 of 60
Therefore, by setting Ir (I>) = 0.8A, the primary operating current of the busbar
protection meets the requirements stated earlier.
5.10.5.5 Stabilising resistor
The required value of the stabilising resistor is:
RST
Vs
Ir
= 72
0.8
= 90
Therefore the standard 220 variable resistor can be used.
5.10.5.6 Current transformer requirements
To ensure that internal faults are cleared in the shortest possible time the knee point
voltage of the current transformers should be at least 5 times the stability voltage,
Vs.
Vk/Vs = 5
Vk
= 360V
where VK = 360V (In practice this should be the actual current transformer
kneepoint voltage, obtained from the current transformer magnetisation curve).
Vr
This value is below the maximum of 3000V peak and therefore no Metrosils are
required with the relay. If, on the other hand, the peak voltage VP given by the
formula had been greater than 3000V peak, a non-linear resistor (Metrosil) would
have to be connected across the relay and the stabilising resistor.
The recommended non-linear resistor type would have to be chosen in accordance
with the maximum internal fault current and the voltage setting.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 30 of 60
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 31 of 60
VK = 5 Vs = 244V
Using the advanced application method the knee point voltage requirement has
been reduced to 244V compared to the conventional method where the knee point
voltage was calculated to be 360V.
100MVA 15kV
100MVA 132/15kV
132kV
Main
reserve
A
B
P1
P2
P1
P2
S1
S2
S1
S2
Protected
plant
A
B
C
21 R A
Protective
relays 22
v
R ST
23 R B
v
R ST
24
25 R C
26
v
R ST
Figure 12: Phase and earth fault differential protection for generators, motors or reactors.
P1
P2
S1
S2
A
B
C
28
27
P2
S2
R ST
v
P1
S1
Figure 13: Restricted earth fault protection for 3 phase, 3 wire system-applicable to star
connected generators or power transformer windings.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 32 of 60
P1
P2
S1
S2
A
B
C
28
27
R R ST
Figure 14: Balanced or restricted earth fault protection for delta winding of a power
transformer with supply system earthed.
P2
P1
S2
S1
A
B
C
P2
P1
S2
S1
27
28
R R ST
v
Figure 15: Restricted earth fault protection for 3 phase, 4 wire system-applicable to star
connected generators or power transformer windings with neutral earthed at switchgear.
P2
P1
S2
S1
A
B
C
P2
P1
S2
S1
27
P2
S2
P1
S1
28
R R ST
v
Figure 16: Restricted earth fault protection for 3 phase, 4 wire system-applicable to star
connected generators or power transformer windings earthed directly at the star point.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
A
B
R8551D
Chapter 4
Page 33 of 60
P1
P2
S1
S2
P1
P2
S1
S2
P2
P1
S2
S1
A
B
21 R A
Protective
relays 22
v
R ST
23 R B
24
25 R C
v
R ST
26
R ST
Figure 17: Phase and earth fault differential protection for an auto-transformer with CTs at
the neutral star point.
P1
S1
P2
S2
A
B
C
P2
S2
P2
S2
P1
S1
P1
S1
A
B
C
21 R
A
Contacts from
buswire
supervision
auxiliary relay
Protective
relays 22
23
24
R ST
25 R
C
RB
v
R ST
27
RN
28
26
v
R ST
Buswire
supervision
Figure 18: Busbar protection simple single zone phase and earth fault scheme.
11kV
1500/5A
415V
A
R CT
B
C
RL
R CT
Data
Protection:
R L = 0.04
R LC = 0.3
Transformer: X
= 5%
RL
RL
Restricted
earth fault
protection
RL
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Rectifier protection
C
A
Rectifier
Transformer
Rs
Protection
1000
Protection curve
Time (seconds)
5.11
R8551D
Chapter 4
Page 34 of 60
100
Instantaneous
overcurrent
10
Typical
load area
0.1
1
The rectifier protection feature has been based upon the inverse time/current
characteristic as used in the MCTD 01 and the above diagram shows a typical
application.
The protection of a rectifier differs from the more traditional overcurrent
applications in that many rectifiers can withstand relatively long overload periods
without damage, typically 150% for 2 hours and 300% for 1 min.
The relay I> setting of the relay should be set to the rated rms value of the current
that flows into the transformer when the rectifier is delivering its rated load.
The relay will give a start indication when the current exceeds this setting but this is
of no consequence because this function is not used in this application. Curve 9
should be selected for the inverse time curve and this cuts-off for currents below
1.6 times allowing the rectifier to carry 150% overload for long periods. If this is
not acceptable the I> setting can be adjusted to move the cut-off point relative to
the current scale. The operation time can be modified by adjustment of the time
multiplier setting (TMS) so that it lies between limiting characteristic of the rectifier
and the allowable load area.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 35 of 60
TMS = 0.025
TMS = 0.1
TMS = 0.8
The high set is typically set at 8 times rated current as this ensures HV AC
protection will discriminate with faults covered by the LV protection. However, it
has been known for the high set to be set to 4, or 5, times where there is more
confidence in the AC protection.
Use of the thermal element to provide protection between 70% and 160% of rated
current could enhance the protection. It is also common practice to provide
restricted earth fault protection for the transformer feeding the rectifier. See the
appropriate section dealing with restricted earth fault protection.
5.12
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 36 of 60
The above change of setting group can also be enabled if a 52B contact is not
available, or during instances when the operation of upstream circuit breakers will
cut the supply without opening the down-stream circuit breakers. This is achieved
by using the loss of load feature associated with tAUX2 and by setting [LOG6] =1.
The time delay of the tAUX2 when used in this configuration must be set longer
than the total fault clearance time of the system.
Time
Note: It will be essential to check for correct resetting of any function that is
deselected when switching to group 2 settings.
Stall (CLP)
Overlo
ad
(CLP)
t>
Stall
t>>
Overl
oad
Short circuit
t>>>
I>
I>>
I>>>
Current
Section 6.
DIRECTIONAL OVERCURRENT
I
Zone of
forward start
forward operation
Is
c90
c
Is
Reverse start
c+90
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 37 of 60
6.2
6.3
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
6.4
R8551D
Chapter 4
Page 38 of 60
6.5
6.6
6.7
Synchronous polarisation
The phase directional elements are polarised by the quadrature line voltage,
referred to a cross polarisation, they will always have a polarising signal for closeup phase to phase faults. However, for close-up three phase faults the polarising
voltage may be lost completely and synchronous polarising is then used.
The phase angle of the line voltages with respect to the sampling frequency is
measured for each cycle and the last value measured is stored in memory.
When the polarising signal is lost the last stored phase reference for the voltage is
used for the directional decision. The phase angle of the current relative to the
sampling frequency is measured and from this is subtracted the stored phase angle
of the polarising voltage to give the phase angle of the current with respect to the
PF2
0
1
PFC
0
1
PF1
0
1
EF2
0
1
EF1
0
1
REV
FWD
FWD
REV
REV
FWD
FWD
&
I>>>
REV
FWD
0A06
BLK t>>>
7 6 5 4 3 2 1 0
I<
I>>
BLK t>>
0A05
7 6 5 4 3 2 1 0
I>
0A04
BLK t>
7 6 5 4 3 2 1 0
Io>>>
FWD
0A03
BLK to>>>
7 6 5 4 3 2 1 0
Io>>
0A02
BLK to>>
7 6 5 4 3 2 1 0
Io>
0A01
BLK to>
7 6 5 4 3 2 1 0
PFE
EFE
0
PF5
&
PF4
EF4
0
1
PF4
&
&
&
&
&
PF3
EF5
0
1
EF4
0
1
EF3
0
1
t>>>
t>>
t>
1
PF5
to>>>
to>>
EF5
0
1
to>
PF7
0
1
PFF
0
2
1
1
PFF
0
2
1
PFF
0
PFF
0
PFF
0
&
&
&
&
&
&
&
0B0C t>>>
7 6 5 4 3 2 1 0
0B0B t>>
7 6 5 4 3 2 1 0
0B0A tC>
7 6 5 4 3 2 1 0
0B09 tB>
7 6 5 4 3 2 1 0
0B08 tA>
7 6 5 4 3 2 1 0
0B05 to>>>
7 6 5 4 3 2 1 0
0B03 to>
7 6 5 4 3 2 1 0
Broken conductor
stage 3 overcurrent
Stage 2 overcurrent
Start overcurrent
Stage 1 overcurrent
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 39 of 60
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 40 of 60
polarising voltage and this is compared with the set operational angle limits for
operation. Because the relay tracks the frequency the stored phase reference for
the voltage holds good even though the frequency may drift during the fault and
hence the term synchronous polarisation.
The duration of the synchronous polarisation is 320ms, but an option is now
provided to extend this to 3.2s to allow operation of the IDMT element.
The duration is selected with link [PFB]. For PFB=0 duration is 320ms and for
PFB=1 duration it is increased to 3.2s. The longer duration will be useful when
fault current is limited and the operation time of the relay is expected to be
relatively slow for close-up faults.
6.8
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 41 of 60
For earth faults the minimum operating value of the residual voltage input to the
directional earth fault relay is determined by power system imbalance and voltage
transformer errors. The zero sequence voltage on a healthy distribution system can
be as high as 1.0%, also the voltage transformer error can be 1.0% per phase
which results in a possible spurious residual voltage as high as 2.0% under healthy
conditions. In order to take account of both of the foregoing quantities and thus
eliminate unwanted relay operation it is necessary to introduce a minimum
operating value of up to 3.5%. In practice, a choice of settings of say 2.0% to
4.0% should be considered, with perhaps 10% and 20% for high resistance and
insulated neutral systems respectively. The setting for Vop> will be found in the
EARTH FAULT setting column of the menu and should be set appropriately, taking
the above notes into account.
Note: The KCEG 140 required a residual voltage in excess of 6%Vn before the
voltage threshold circuit would function, regardless of the Vop> setting.
With the KCEG 142/242 the sensitivity of this circuit has been improved to
less than 0.6%Vn.
For protection of arc suppression (Petersen) coil earthed systems, a sensitive current
setting is required to enable accurate detection of the relatively small currents
flowing under fault conditions. Angles in the region of +5(lead), 0, 5(lag) are
common, with the relays having suitably fine setting adjustment of 1.
6.9
6.10
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 42 of 60
The software of the K Range relays has been arranged to reduce transient
operation to a minimum, but even so it is advisable to set the associated time delay
for any directional overcurrent element to between 40ms and 200ms, depending
on the system X/R ratio and the maximum fault level, to ensure stability under this
condition.
For a two phase to earth fault, close to the operating boundary, one definite time
phase element may give a directional decision that is different to the other two and
could be considered to be incorrect. To eliminate the protection performing in a
way that is not expected a better decision can be made by setting link PFF = 1 to
activate the 2/3 logic on both the trip and start outputs. Earth fault protection will
then be essential to clear single phase faults. This was not a problem with
directionalised IDMT protection because of its inherent current/time characteristic.
6.11
Incomer
KCEG
142
KCEG
142
KCEG
142
Feeder 1
KCEG
142
KCEG
142
Feeder 2
KCEG
142
KCEG
142
Feeder 3
Feeder 4
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
6.11.1
R8551D
Chapter 4
Page 43 of 60
6.11.2
6.11.3
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 44 of 60
Application of Midos K Range relays for single and double busbar protection is
further described in publications R4112 and R4114.
Note: The response of directional overcurrent relays to power system disturbances
will vary with the earthing arrangements. It is not practical to consider all
configurations of the power system and so the application notes in this
document can only be a general guide. Each application will need to be
engineered to suit the system.
Section 7.
THERMAL OVERCURRENT
The thermal overload protection shares the time constant setting with the thermal
ammeters and thus a compromise will be necessary if they are to be used at the
same time. It is recommended that the time constant is chosen to suit the protection
in such instances. The settings for the time constant (TC), the continuous thermal
current rating (Ith>) and the thermal alarm (th>) will be found in the menu columns
containing the phase fault settings.
The time constant can be set between 1 minute and 120 minutes in 1 minute steps
and the thermal current setting (Ith>) can be adjusted between 0.08In and 3.2In.
The thermal protection responds to I2 and will operate faster as the current
increases, but for currents in access of 5.3 times rated current the operation time
will remain the same as that for 5.3 times rated current. This will not be a problem
in practice because the normal IDMT, or definite time, protection will normally
have taken over at a lower level of current.
0
1
PF0
Alarm
0A11
RESET Ith
7 6 5 4 3 2 1 0
Trip
Thermal
reset
0B17
th ALARM
7 6 5 4 3 2 1 0
0B18
th TRIP
7 6 5 4 3 2 1 0
7.1
Thermal state
In simplified terms the thermal state is a percentage thermal current limit that has
been attained by the thermal replica. The thermal state will be found under
MEASURE 3 in cell 0407 and can be displayed on the front of the relay by
viewing this cell or selecting it from the default display.
The thermal state = I2[1-e-t/T]/[Ith>]2 x 100 = %Ith>
Final value of thermal state =
x100%
The thermal state will tend to 100% when the highest of the three thermal ammeters
is displaying a current equal to the set thermal current limit (Ith>).
The time to reach 100% will depend upon:
Applied current
Prefault load current
Thermal time constant
Continuous thermal rating
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
7.2
R8551D
Chapter 4
Page 45 of 60
7.3
Operation time
The operation time characteristic is given by he following expression:
t = T.LOGe
Ix2 P
Ix2 1.10
where
t
T
Ix
P
P
= time in minutes
= selected time contstant
= current in multiples (Ith>)
= (per unit of prefault load)2
= (IL/Ith>)2
The characteristic curves will be found in the appendix to this document where the
times are shown as a multiple of the selected time constant for various levels of
prefault load.
7.4
Thermal memory
When the auxiliary energising supply is lost the thermal state is stored in non
volatile memory. On restoration of the supply the thermal state is restored.
However, if the stored value of the thermal state is in excess of 90%, the restored
thermal state will be set to 90%.
7.5
Thermal reset
The thermal state can be reset to zero after the password has been entered by
performing a reset function on cell [0407 Thermal] under MEASURE 3. This can be
achieved via the user interface of the relayby pressing the reset key [0] for one
second whilst this cell is displayed, or by a 'reset cell' command via the serial port.
However, this cell is protected and the password must be entered before it can be
reset.
Alternatively, the thermal state can be reset by energising a logic input that has
been allocated in the input mask [0A11 RESET th]. All input masks are password
protected against change, but once a logic input has been assigned to this function
it is not necessary to enter the password again before the reset function can
respond to this input being energised.
Note: The thermal state cannot be reset whilst viewing cell 0407 from the default
display.
If the thermal state is greater than 90% it will be reset to 90% after a break
in the auxiliary supply.
If link PF0 = 0 in either setting group, then the thermal state will not reset to
zero when that group is selected. If the thermal protection is not to be used
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 46 of 60
the thermal state should be manually reset to zero to clear the memorised
state.
7.6
7.7
Conductor
cross
section (mm)2
6 to 11kV
T minutes
22kV
T minutes
33kV
T minutes
66kV
T minutes
25
10
15
35
10
15
50
10
15-25
40
70
15
25
40
95
15
25
40
60
120
20
25
40
60
150
25
40
50
60
185
25
40
60
60
240
40
40
60
75
300
40
60
60
90
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 47 of 60
T minutes
Dry-type transformers
40
Air-cored reactors
40
Capacitor banks
10
10
Busbars
60
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 8.
R8551D
Chapter 4
Page 48 of 60
UNDERCURRENT
I<
Io<
tBF
LOG2
1
0
0B0F
CB FAIL
7 6 5 4 3 2 1 0
RLY3
The breaker fail timer (tBF) will start to time if relay RLY3 operates and at least one
of the undercurrent elements is detecting current flowing in the circuit. The breaker
fail timer can also be initiated in response to a logic input being energised if that
logic input is allocated in the input mask [0A09 EXT TRIP]. If tBF times out before
the undercurrent element, relay RLY3, and the external trip reset, then the output
mask [0B0F BF] will be energised and any output relay assigned in this mask will
pick-up. If this relay picks-up the circuit breaker is assumed to have failed to clear
the fault and this output relay can be then used to back trip the next circuit breaker,
nearer the source, to clear the fault.
If a blocked overcurrent scheme is in use, logic link LOG2 can be set to 1.
This will cause the start relays to reset releasing the block on the upsteram relay to
allow it to trip directly and clear the fault.
The time delay (tBF) will typically have a setting in the range of 200 to 400ms.
The exact time will depend on the sum of the delays in the tripping path including
the operation time of the circuit breaker.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 9.
R8551D
Chapter 4
Page 49 of 60
UNDERVOLTAGE
PF8
0
1
V<
&
1
PF9
0
1
tV<
0B13 tV<
7 6 5 4 3 2 1 0
The undervoltage function can be selectively blocked when the circuit breaker is
open if link PF8=1. A logic input should be energised via an auxiliary contact of
the circuit breaker that will be closed when the circuit breaker is closed. This logic
input will indicate when the circuit breaker is closed and must then be assigned in
the input mask [0A0E CB CLOSED]. If the undervoltage element is to be
operational when the circuit breaker is open then set link PF8=0, then assigning a
logic input in mask [0A0E CB CLOSED] is not essential to the operation of the
undervoltage function.
9.1
Undervoltage trip
An undervoltage trip is often used to isolate the supplies to machinary when the
source of electrical supply is lost. This is a safety feature that prevents equipment
starting-up unexpectedly when the supplies are eventually restored.
The undervoltage elements can arranged to trip the circuit breaker when all three
phase voltages have been lost and for this application it does not matter if the
phase, or the line, voltages are used. It is advisable to block the undervoltage trip
function when the circuit breaker is open, otherwise the trip command will be
maintained and reclosing of the circuit breaker may be prevented.
Set links as follows: PF8 = 1; PF9 = 0, or 1; PFA = 0.
An appropriate delay may be applied to tV< to prevent tripping on voltage dips.
Assign relay RLY3 in output mask [0B17 tV<].
Assign a logic input, to indicate CB closed, in input mask [0A0E CB CLOSED].
These settings will be applicable to trigger the disturbance recorder for an
undervoltage condition, but it would be advisable to assign an alternative relay to
RLY3, because this relay is assigned functions that cause the fault flags to be
latched.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
9.2
R8551D
Chapter 4
Page 50 of 60
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 51 of 60
Timer tAUX3 is slightly different to tAUX1 and tAUX2 in it can be selected to give a
delay on pick-up as in series 1 relays, or alternatively a delay on drop-off.
Software link LOGB is used to make the selection. Set LOGB = 0 for delay on pickup and LOGB = 1 for delay on drop-off.
0A0A AUX1
7 6 5 4 3 2 1 0
PFD=1
0
1
0B10 AUX1
7 6 5 4 3 2 1 0
tAUX1
F<
I<
SD8
0
1
LOG3
0
1
LOG4
0
1
3SEC
0A0B AUX2
7 6 5 4 3 2 1 0
I<
Recorder
stopped
Io<
&
0A0C AUX3
7 6 5 4 3 2 1 0
tAUX2
1
tAUX3
0
1
LOGB
SD8
0
1
SD5
0
1
SD6
0
1
Recorder
stopped
0
1
LOG6
Reset
disturbance
recorder
0B11 AUX2
7 6 5 4 3 2 1 0
0B12 AUX3
7 6 5 4 3 2 1 0
The cold load start timer has been deleted in the K Range series 2 relays and when
this function is required tAUX3 should be utilised with link LOGB = 1. For delayed
initiation of the cold load start, set link LOG6 = 1 when the delayed initiation will
be given by tAUX2.
11.1
11.2
11.3
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 52 of 60
LOG8
0
1
SD3
0
1
0A0C
AUX3
7 6 5 4 3 2 1 0
0
1
LOGB
tAUX3
STG GRP 2
0A0D
7 6 5 4 3 2 1 0
SET
RESET
1
LOG6
0B12 AUX3
7 6 5 4 3 2 1 0
LOG5
0
1
SD4
0
1
1
0
12.1
12.2
12.3
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 53 of 60
up if link LOGB = 0 and delay on drop-off if LOGB = 1. The logic input could be
energised via the contacts of one of the output relays so that change of setting
group will be in response to some protection function such as an overcurrent
element operating, or the directional contacts changing state. Three example uses
are given below:
Dual rate inverse time curves
0.6
Time (seconds)
13.1
0.4
0.2
0
7
10
70
100
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 54 of 60
When switching onto a fault, the relay will be delayed in operation by the start up
time and this delay will need to be taken into account in any grading exercise.
The delay is the time taken by the processor to initialise its registers, read in
settings from non-volatile memory and perform self checks. There will be an
additional delay whilst the power supply builds up, but this will be less significant
when using an inverse time/current characteristic as the power supply delay
similarly varies with current. The start-up time is not reduced by lowering the time
multiplier setting. With prefault load current there will be no start-up time and the
relays will operate within their normal time settings.
Note: Where the start-up delay cannot be tolerated it is recommended that the
relay is also powered from an auxiliary AC voltage supply so that it can be
up and running before a fault occurs. It will also make stored disturbance
and event records more secure, because they are discarded when the relay
powers down.
13.2
13.3
8 opto-inputs energised
1.3xImin
1.5xImin
1.7xImin
2.0xImin
6 opto-inputs energised
1.3xImin
1.4xImin
1.6xImin
1.8xImin
4 opto-inputs energised
1.2xImin
1.3xImin
1.5xImin
1.8xImin
2 opto-inputs energised
1.1xImin
1.2xImin
1.4xImin
1.6xImin
Imin = 0.4In for phase faults and 0.2In for earth/ground faults.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
13.4
R8551D
Chapter 4
Page 55 of 60
13.5
42
RLY3
44
9
Trip
+
10
13.6
AC series tripping
As an alternative the trip capacitor in the dual powered relays may be discharged
into an auxiliary relay. This relay will be de-energized in the quiescent state, with
its break contacts short circuiting the trip coils of the circuit breaker (Figure 33).
The trip coils are connected in series with the current transformer secondary circuit
so that, when the auxiliary relay is operated, the full secondary current is diverted
through the trip coils.
To cover all fault conditions, three trip coils are required and may be necessary to
limit the maximum energy that can be fed to each coil, by means of saturating
shunt reactors.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 56 of 60
RELAY
42
RLY3
44
9
+
10
21
TC
TC
23
25
28
MVAZ
TC
Ia
To
line
CTs
Ib
Ic
In
Overview
The scheme provides a single shot autoreclose function using the scheme logic
capablilities of the KCGG or KCEG overcurrent relays together with a single
external auxiliary relay.
The auxiliary relay is an MVAA 15 relay or similar electrically reset relay, which is
utilised to latch the autoreclose initiate signal. This has the added advantage of
preventing hunting of the scheme.
The autoreclose dead time and reclaim time are controlled by the two auxiliary
timers tAUX2 and tAUX3 that form an integral part of the KCGG/KCEG. Timer
tAUX1 may be included in the scheme to detect unsuccessful reclosures. Of course
these auxiliary timers may already be in use with other K scheme options in which
case they may be replaced by external delay on energisation timers such as the
MVTT 14 or MVUA 11. In K Range series 2 relays only, auxililary timers tAUX3
may be configured for delay on pick-up, or delay on drop-off and for this
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 57 of 60
Connections
The connection diagram for the scheme using the K Range relay auxiliary timers is
shown in Figure 34.
Equipment list
Device
Function
Device
Function
99-1,2
SW-1
SW-2
PB-1
94
52-a
52-b
FS-1
FS-2
Multifunction protection
Manual trip/close switch
A/R in/out selector switch
Manual A/R reset push button
Electrically reset relay - MVAA 15
CB aux-open when CB open
CB aux-closed when CB open
Trip circuit fuse
Protective relay circuit fuse
FS-3
52T
52C
AUX1
AUX2
AUX3
AUX1-1
AUX2-1
AUX3-1
SW-1/1
TOC
+
FS-1
99-1
(t>, t>>, t>>>)
FS-2
99-2
(t>, t>>, t>>>)
In Out
52T
SW-2/1
Out In
PB-1
94
S
R
MVAA15
AUX3-1
14
13
48V
+
-
94-1
52-b
AUX1
AUX2
52-a
AUX3
AUX2-1
BLOCK
(99-t>>)
CB Close
AUX1-1
FS-3
CB Close -1
SW-1/2
TOC
99
KCGG/KCEG
94-2
52C
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
14.3
R8551D
Chapter 4
Page 58 of 60
99
52-a
52-b
94-1
Aux2
CB Close
Aux3
Aux1
1
The 94-1contact starts the AUX2 timer as the dead time of the scheme. At the end
of the dead time, contact AUX2-1 operates to energise the local CB close input to
the KCGG relay, which in turn closes its contact CBClose-1 to energise the CB
close coil 52C. The CB Close function of the K Range relay includes a timer setting
for the duration of the close pulse to prevent burn out of the 52C coil.
The 94-1 contact may also be used, if desired, to block any one or all of the
K range relay overcurrent stages by setting the appropriate input masks. The one
input from 94-1 can then be programmed to initiate CB Close as well as initiate
blocking.
As the 94-1 contact is latched in, as soon as the CB closes, the 52-a contact will
close to initiate the Aux3 timer as the reclaim time. If the breaker remains closed
for the duration of AUX3 reclaim time, the AUX3-1 contact operates to reset the 94
relay which resets the complete scheme. A second contact may be programmed
for the AUX3 timer as a successful reclose pulse contact which will remain closed
for the reset time of 94 plus the reset time of AUX3.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
14.4
R8551D
Chapter 4
Page 59 of 60
Unsuccessful reclose
In the case of an unsuccessful reclose, a separate alarm is given by the AUX1
timer.
99
52-a
52-b
94-1
Aux2
CB Close
Aux3
Aux1
1
As the 94-1 contact is latched in when the autoreclose is initated, if the breaker
fails to close or fails to stay closed following the reclose pulse from CB Close-1, the
52-b contact will initate the AUX1 timer. This timer is set slightly longer (eg. 2s)
than the AUX2 Dead Time timer and raises the Unsuccessful Reclose alarm via
AUX1-1.
As a security against manual closing of the breaker either during a reclose
sequence or if there has been an unsuccessful reclose, the 94-2 contact prevents
the manual close switch energising the 52C coil.
14.5
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 4
Page 60 of 60
Chapter 5
Measurement and Records
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 5
Contents
1.
1.1
1.2
1.3
MEASURE 1
Current
Voltage
Frequency
1
1
1
1
2.
2.1
2.2
2.3
2.4
MEASURE 2
Imax
Power
Power mode selection
Three phase power factor
1
1
1
2
2
3.
3.1
3.2
3.3
MEASURE 3
Thermal ammeter
Thermal state
Peak demand
3
3
4
4
4.
4.1
4.2
4.3
4.4
FAULT RECORDS
Generating fault records
Accessing fault records
Resetting fault records
Fault passage information
4
5
5
5
6
5.
5.1
5.2
5.3
EVENT RECORDS
Triggering event records
Time tagging of event records
Accessing and resetting event records
6
6
6
7
6.
6.1
6.2
6.3
6.4
6.5
6.6
6.7
DISTURBANCE RECORDS
Recorder control
Recorder capture
Recorder post trigger
Recorder logic trigger
Recorder relay trigger
Notes on recorded times
Disturbance recorder reset options
7
7
8
8
8
8
8
9
7.
7.1
7.2
7.3
7.4
9
9
10
10
10
8.
8.1
8.1.1
8.1.2
8.2
8.3
ALARM RECORDS
Watchdog
Auxiliary powered relays
Dual powered relays
Trip indication
Alarm indication
11
11
11
11
11
11
Figure 1:
Figure 2:
Figure 3:
Figure 4:
2
5
9
9
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 1.
R8551D
Chapter 5
Page 1 of 11
MEASURE 1
The same menu cells have been retained for measurement values and new cells
have been used for any additional measurements that are now included.
1.1
Current
Current is measured once per power frequency cycle and Fourier is used to extract
the fundamental component. Measurements are made for each of the three phase
currents (Ia, Ib, Ic) and the residual circuit current (Io). These values are stored in
menu cells 0201, 0202, 0203 and 0204 respectively.
1.2
Voltage
The phase/neutral voltages are measured directly when the internal VTs are star
connected. The phase voltages (Va, Vb, Vc) are then stored in menu locations
0208, 0209 and 020A. From the sum of these voltages the residual voltage (Vo) is
calculated. This voltage is equivalent to the output that would be obtained from an
open delta connection of a three phase VT and is three times the zero sequence
voltage. The residual voltage Vo is stored in menu location 020B. The phase
voltages are calculated from the measured phase voltages and stored in menu
locations 0205, 0206 and 0207.
In KCEU 142/242 the internal VTs are delta connected. The line voltages (Vab,
Vbc, Vca) and the residual voltage (Vo) are then directly measured and stored in
their respective menu locations.
1.3
Frequency
The sampling frequency of the analogue/digital converter is synchronised to the
power system frequency when there is a signal of sufficient strength to reliably
make a frequency measurement. In the absence of a signal to frequency track the
sampling frequency defaults to the power frequency setting in menu cell 0009.
For protection functions the measured frequency defaults to the power frequency
setting when the current and voltage is zero. The displayed frequency
measurement will also be the sampling frequency, but in this case it will read 0
when the frequency tracking stops.
Section 2.
2.1
MEASURE 2
Imax
Imax is not a demand value, but the highest of the three phase currents and is
stored in menu cell 0304. It is a useful value to display when all three phase
currents cannot be displayed.
2.2
Power
Active and reactive power is calculated for each of the three phases and from
these the three phase power is calculated. On series 1 relays only the three phase
power could be accessed, but on series 2 relays the single phase values are also
available. All the power measurements are to be found under MEASURE 2.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
2.3
R8551D
Chapter 5
Page 2 of 11
Power to busbar
Power to feeder
Mode 0 = W
Mode 1 = +W
Mode 2 = W
Mode 3 = +W
Mode 0 = +W
Mode 1 = W
Mode 2 = +W
Mode 3 = W
Mode 2 Export from busbar : + = net power flow to feeder in (a+jB) form.
Mode 3 Net import signing : + = net import of power and negative VArs
As a safeguard against accidental change this cell is password protected.
2.4
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 3.
3.1
R8551D
Chapter 5
Page 3 of 11
MEASURE 3
Thermal ammeter
The thermal ammeters have a representative characteristic similar to that produced
by a bi-metal type of instrument, where the movement would be proportional to the
bending of the bi-metal strip as a result of the heat applied. Its time/position
characteristic is essentially exponential during the heating and cooling cycle and
its response is measured in time constants.
This type of instrument does not respond to minor rises or dips in the measured
current. It displays a steady measurement of the average current over the demand
period, equal to six times the selected time constant. In the event of the auxiliary
supply to the relay being lost the thermal values are remembered and restored
when the supply is re-established.
The setting for the time constant is in menu cells 0614 and 0814 and is adjustable
from 1 to 120 minutes in 1 minute steps. However, the time constant is shared with
the thermal protection and if the thermal protection is in use its time constant
settings will probably be given priority over the instrument requirements.
For some applications it may be found to be advantageous to allocate a different
time constant in the group 1 and group 2 settings and to arrange for the setting
group 2 to be selected in response to operation of one of the overcurrent stages.
For example a different cooling time constant could be effective when a motor was
stationary and taking no current, to that when the cooling is increased by
windage.
UK applications
Electricity Supply Industry Specification ESI 50-2 states that the preferred time lag
is 30 minutes and this shall be equal to 6 time constants. Thus for this application
the time constant should be set to 5 minutes.
US applications
In the USA the response of such devices is expressed as the time to reach 90% of
the prospective current and the generally accepted time would seem to be in the
order of 15 minutes. The time to reach 90% of final value is 2.3 time constants and
so for such applications the recommended time constant would be 15/2.3 = 6
minutes.
Note:
The thermal ammeters cannot be directly reset by performing a reset cell operation
on menu cell 0404, 0405 or 0406. They are password protected and only reset
when the peak demand registers are reset (see Section 3.3).
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
3.2
R8551D
Chapter 5
Page 4 of 11
Thermal state
The thermal state is a measure of the percentage of the limiting thermal capacity
that the protected item of plant is estimated to have reached. The maximum current
that the device can withstand continuously should be entered as the setting for
(Ith>) in the phase fault settings of the relay (cells 0613 and 0813). The time
constant will compensate for the cooling effects resulting from heat being radiated
to the surroundings. When a current equal to Ith> is applied the thermal state will
reach 100% after approximately 6 times the set time constant. Normal load current
will be less than Ith> and the thermal state, being proportional to I2 will be
considerably lower than 100%.
On loss of the auxiliary supply the thermal state is memorised and when the supply
is restored the thermal state is restored to the memorised value unless the stored
value is greater than 90% when it will be restored to 90%. The thermal state is
protected and the password must be entered before it can be reset via the menu.
Cell 0407 under MEASURE 3 should then be displayed and the [0] key pressed
for 1 second. This does not reset the thermal ammeters or the peak demand values.
The thermal state can also be reset by energising a logic input assigned in input
mask [0A11 RESET Ith]. Energising this input will reset the thermal state without
resetting the peak demand ammeters. The password does not need to be entered
to reset by this method.
3.3
Peak demand
The peak demand is the highest value the thermal ammeters have attained since
they were last reset and the demand for each phase is recorded separately.
The peak demand can be reset by entering the password, selecting one of the
peak demand values in the menu, cells 040A, 040B, or 040C, and pressing the
reset key [0]. This will also cause the thermal ammeters to reset at the same time
but the thermal state will not be reset.
Section 4.
FAULT RECORDS
A full fault record is now stored for each of the last five faults, with the new record
overwriting the oldest record one. These records are stored in non volatile memory
and are retained when the relay is powered down. Fault records contain the
following information:
fault flags
three line voltages
measured phase currents
residual current and voltage
time from trip command to cessation of current flow
Fault records are also recorded with a time tag in the event recorded
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.1
SD2
0
1
R8551D
Chapter 5
Page 5 of 11
L TRIP
0A07
7 6 5 4 3 2 1 0
Trip circuit breaker
0A08
L CLOSE
7 6 5 4 3 2 1 0
0B0D CB TRIP
7 6 5 4 3 2 1 0
tTRIP
1
1
0A09
EXT. TRIP
7 6 5 4 3 2 1 0
LOGA
0
1
LOG7
0
1
I<
Io<
RLY3
tBF
LOG9
0
1
LOG2
0
1
tCLOSE
Reset
0B0E CB CLOSE
7 6 5 4 3 2 1 0
CB FAIL
0B0F
7 6 5 4 3 2 1 0
Generate circuit breaker maintenance
records
1
RLY7
I>
Io>
Latch flags
Generate fault records and
Copy to events records
Fault records are generated when output relay RLY3, or a logic input assigned in
the input mask [0A09 EXT TRIP], is energised. The fault flags will be latched and
the trip LED lit in response to these two inputs. The circuit maintenance records will
be updated and the breaker fail protection initiated by either of these two inputs.
Relay RLY7 is used for remote, or manual trip, and can be arranged to trigger the
generation of fault and circuit breaker maintenance records by setting link
LOGA = 1, but in this case the breaker fail protection will not be initiated.
Setting link LOG7 = 1 will enable the start relays to generate a fault record and so
record the passage of fault current, but since if the fault is not cleared by this relay
operating output relay RLY3 or RLY7, the circuit breaker fail protection will not be
initiated, the trip LED will not be lit and the maintenance records will not be
updated.
4.2
4.3
If fault records are being viewed with ACCESS or PAS&T software; hit
return key and then select the reset cell option to reset all five fault records.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.4
R8551D
Chapter 5
Page 6 of 11
Section 5.
EVENT RECORDS
Fifty time tagged event records can be stored, after which the oldest record is
overwritten. They are stored in volatile memory and will be lost if the relay is
powered down. The event records can only be accessed via the serial
communication port and PC software is available to support the automatic
extraction and storing of these records.
The following items are recorded by the event recorder:
Fault records including: fault flags, fault currents and voltages.
Setting changes made via the user interface on the front of the relay
Logic events: status change of logic inputs and/or output relays
Alarms: internal equipment alarms detected by self monitoring functions.
The number of full fault records that can be stored in events records can be
increased by setting link SD7 = 0 to inhibit storage of logic events.
5.1
5.2
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 5
Page 7 of 11
The event recording was originally designed for use with automatic extraction
programs running on a personal computer (PC) when these timing errors would be
insignificant. Refer to Chapter 5, Section 6.6 for notes on recorded times, as these
apply equally to event records.
5.3
Section 6.
DISTURBANCE RECORDS
The internal disturbance recorder has one channel allocated to each of the
measured analogue quantities; one to record the eight control inputs and one to
record the eight relay outputs. As with the event recorder, when the buffer is full the
oldest record is overwritten and records are deleted if the auxiliary supply to the
relay is removed. This ensures that when the buffer is read the contents will all be
valid.
The disturbance recorder is stopped and the record frozen, a set time after a
selected trigger has been activated. For example, a protection trip command could
be the selected trigger and the delay would then set the duration of the trace after
the fault.
Each sample has a time tag attached to it so that when the waveform is
reconstituted it can be plotted at the correct point against the time scale, thus
ensuring that the time base is correct and independent of the frequency.
The K Range overcurrent relays measure eight samples per cycle, but the method of
recording allows the analysis program to perform with records that may have a
different sample rate.
The disturbance recorder may be triggered by several different methods dependent
on the settings in the RECORDER column of the menu. However, the records have
to be read via the serial communication port and suitable additional software is
required to reconstruct and display the waveforms. Only one complete record is
stored and the recorder must be reset before another record can be captured.
6.1
Recorder control
This cell displays the state of the recorder :
a) RUNNING recorder storing data (overwriting oldest data)
b) TRIGGERED recorder stop delay triggered
c) STOPPED
recorder stopped and record ready for retrieval
When this cell is selected, manual control is possible and to achieve this the relay
must be put into the setting mode by pressing the [+] key. A flashing cursor will
then appear on the bottom line of the display at the left-hand side. The [+] key will
then select 'running' and the [] key will select 'triggered'. When the appropriate
function has been selected the [F] key is pressed to accept the selection and the
selected function will take effect when the [+] key is pressed to confirm the
selection. To abort the selection at any stage, press the reset key [0].
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
6.2
R8551D
Chapter 5
Page 8 of 11
Recorder capture
The recorder can capture:
a) SAMPLES the individual samples
b) MAGNITUDES the Fourier derived amplitudes
c) PHASES the Fourier derived phase angles
The relay has no electro-mechanical adjustments, all calibration is effected in
software and all three of the above options are used in the calibration process.
For normal use as a fault recorder, SAMPLES will be the most useful.
However, for 60Hz systems there is less processing time available per cycle and if
all the protection functions have been activated the menu system, being the lowest
priority task, may appear very slow. To improve this the disturbance recorder
should be stopped (triggered) via the menu. If records are still required at this time
then it is suggested that the recorder is set to record magnitudes rather than
samples because this will use less of the available processing time.
6.3
6.4
6.5
6.6
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 5
Page 9 of 11
The time recorded for the output relays is the time at which the coil of the relay was
energised and the contacts will close approximately 5ms later. Otherwise the time
tags are generally to a resolution of 1ms for events and to a resolution of 1s for
the samples values.
6.7
SD8
0
1
LOG3
0
1
LOG4
0
1
3SEC
AUX2
7 6 5 4 3 2 1 0
Recorder
stopped
I<
&
1
Io<
tAUX2
SD8
0
1
SD5
0
1
SD6
0
1
Recorder
stopped
Reset disturbance
recorder
0B11
AUX2
7 6 5 4 3 2 1 0
The disturbance recorder is reset via cell [0C01 Control]. Alternatively it can be
arranged to reset automatically, 3 seconds after the current is detected by the
undercurrent elements to be above its set threshold. To select this option set link
SD6 = 1 and SD8 = 0. This automatic 3s reset may be useful when auto reclose
equipment is employed since a record will only be stored when the autoreclose
equipment fails to reclose the circuit breaker, or it locks out.
If a shorter or longer reset delay is required, set the links as follows. SD6 = 1 and
SD8 = 1 (LOG3 = 0, LOG4 = 0) and then tAUX2 can be set to the necessary reset
delay. The setting range for tAUX2 is 0 to 24 days in graduated steps with the
smallest step of 10ms. With this option the recorder can be reset instantaneously
by energising a logic input that is assigned in the input mask [0A0A AUX2].
Section 7.
RLY3
Generate circuit breaker
maintenance records
1
RLY7
LOG0
0
1
CB(ops)>
1
0B19 CB ALARM
7 6 5 4 3 2 1 0
CB duty>
7.1
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
7.2
R8551D
Chapter 5
Page 10 of 11
7.3
7.4
Resetting the circuit breaker contact duty registers will also reset the circuit
breaker operations counter.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 8.
R8551D
Chapter 5
Page 11 of 11
ALARM RECORDS
8.1
Watchdog
8.1.1
8.1.2
8.2
Trip indication
The trip LED will be lit following a trip condition where output relay RLY3 has
operated, or a logic input that has been assigned in input mask [0A08 EXT TRIP]
has been energised.
Relay RLY7 is generally reserved for remote trip initiation via the serial
communication port. When link LOGA = 1 and relay RLY7 is assigned in output
mask [0B0D CB Trip] the trip LED will be lit if relay RLY7 has operated. Relay RLY7
can also be initiated for manual trips via the trip pulse timer (tTRIP) by assigning a
logic input in mask [0A07 LTrip] to give a trip indication. Unlike relay RLY3, RLY7
does not initate the breaker fail protection, but they can both initiate the generation
of fault records and hence fault flags. When relay RLY7 operates and link
LOGA = 1, the default display changes to the fault flag display and a letter 'R' is
displayed in the extreme right-hand position on the bottom line of the display to
indicate a 'remote trip'.
If link LOGA = 0 relay RLY7 can be freely assigned to any output function, without
creating a trip indication.
8.3
Alarm indication
The alarm LED will flash when the password has been entered. It will be lit and
remain steady when an internal fault has been detected by its self test routine.
The alarm flags can then be accessed to determine the fault, provided the relay is
still able to perform this function. See Chapter 3, Sections 3.5 and 3.6 for more
information on alarm flags.
Chapter 6
Serial Communications
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 6
Contents
1.
2.
2.1
2.2
2.3
K-BUS
K-Bus transmission layer
K-Bus connections
Ancillary equipment
1
2
2
3
3.
3.1
3.2
3.3
3.4
3.5
3.6
SOFTWARE SUPPORT
Courier Access
PAS&T
K-Graph
CourierCom
PC requirements
Modem requirements
3
3
3
4
4
4
4
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
5
5
6
6
6
7
7
7
7
8
8
8
9
10
10
5.
5.1
5.2
SETTING CONTROL
Remote setting change
Remote control of setting group
10
11
11
6.
12
7.
7.1
7.2
7.3
7.3.1
7.3.2
7.3.3
13
13
13
14
14
14
14
8.
15
Figure 1.
Figure 2.
2
13
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 1.
R8551D
Chapter 6
Page 1 of 15
Serial communications are supported over K-Bus, a multi-drop network that readily
interfaces to IEC 60870-5 FT1.2 standards. The language and protocol used for
communication is Courier. It has been especially developed to enable generic
master station programs to access many different types of relay without the
continual need to modify the master station program for each relay type. The
relays form a distributed data base and the master station polls the slave relays for
any information required.
This includes:
Measured values
Menu text
Settings and setting limits
Fault records
Event records
Disturbance records
Plant status
Software is available to support both on-line and off-line setting changes to be
made and the automatic extraction and storage of event and disturbance records
as described in Section 3.
Courier is designed to operate using a polled system, which prevents a slave
device from communicating directly to a master control unit when it needs to inform
it that something has happened; it must wait until the master control unit requests
the information. A feature of Courier is that each piece of information is packeted
by preceding it with a data type and length code. By knowing the format of the
data the receiving device can interpret it.
The Courier Communication Manual describes various aspects of this language
and other communication information necessary to interface these devices to other
equipment. It gives details on the hardware and software interfaces as well as
guidelines on how additional devices should implement the Courier language so
as to be consistent with all other devices.
Section 2.
K-BUS
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
2.1
R8551D
Chapter 6
Page 2 of 15
K-Bus must be terminated with a 150 resistor at each end of the bus.
The master station can be located at any position, but the bus should only
be driven from one unit at a time.
56
54
2.2
K-Bus
Screened 2 core cable
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
2.3
R8551D
Chapter 6
Page 3 of 15
Ancillary equipment
The minimum requirement to communicate with the relay is a K-Bus/IEC 60870-5
converter box type KITZ and suitable software to run on an IBM or compatible
personal computer.
RS232 interconnection lead for connecting the KITZ to a personal computer (PC)
and software as described in Section 3.
Section 3.
3.1
SOFTWARE SUPPORT
Courier Access
The Courier Access program is supplied with each KITZ and it allows on-line
access to any relay or other slave device on the system. It polls all available
addresses on the bus to build a list of the active relays. Each relay can be
programmed with a product description (16 characters) and a plant reference
(16 characters).
A particular relay may then be chosen and accessed to display a table listing the
menu column headings. Selecting a heading from the list and pressing the return
key of the computer returns the full page of data that has been selected.
Selecting a setting from the displayed page and pressing the return key again will
bring up the setting change box displaying the current setting value and the
maximum and minimum limits of setting that have been extracted from the relay.
A new setting may be typed in and entered. The new value will be sent to the relay
and the relay will send back a copy of the data it received. If the returned value
matches what was sent, it is judged to have been received correctly and the
display asks for confirmation that the new setting is to be entered. When the
execution command is issued the relay checks the setting is within limits, stores it,
then replies to state if the new value has been accepted, or rejected.
If the setting selected is password protected, the relay will reply that access is
denied. Any data received in error is automatically resent. Any data not
understood, but received without error is ignored.
A complete setting file can be extracted from the relay and stored on disc and
printed out for record purposes. The stored settings can also be copied to other
relays.
Control commands, such as close/trip of a circuit breaker, are actioned in the
same way as setting changes and can be achieved with this program by using the
setting change mechanism. This program supports modem connection but it cannot
extract event or disturbance records.
3.2
PAS&T
The Protection Access Software and Toolkit (PAS&T) program performs all the
functions described for the Courier Access program, but additionally it can perform
the following functions:
Generate a table of all circuit breakers that can be controlled via the relays
connected to K-Bus. These are listed by their plant reference and their open/
closed status is displayed. Selecting a circuit breaker from this table enables it
to be controlled with all the background security described for setting changes.
Automatically extracts event records, displays them on screen, prints, or stores
them to disc.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 6
Page 4 of 15
K-Graph
This program, supplied with PAS&T, can display disturbance records and print
them. The COMTRADE format in which the files are stored can also be loaded into
an Excel, or similar spreadsheet program.
3.4
Courier-Com
Courier-Com is a Windows based setting program that can be used off-line,
ie. without the relays being connected. Setting files can be generated in the office
and taken to site on floppy disc for loading to the relays. This program can be
used to down-load the settings to the relay, alternatively ACCESS or PAS&T may be
used.
3.5
PC requirements
To operate fully, the above programs require:
IBM PC/XT/AT/PS2 or true compatible.
640kB of main memory RAM
Graphics adapter CGA, EGA, VGA or MDA
Serial adapter port configured as COM1 or COM2 (RS232)
Floppy disk drive 3.5 inch
MS-DOS 3.2 or later/IBM PC-DOS 3.2 or later
Parallel printer port for optional printer.
Additional equipment
Printer
RS-232 link.
KITZ 101 K-Bus/ RS232 communication interface.
Modem
3.6
Modem requirements
AREVA T&D have adopted the IEC 60870-5 ft1.2 frame
format for transmitting the courier communication language over RS-232 based
systems, which includes transmission over modems.
The IEC 60870-5 ft1.2 specification calls for an 11-bit frame format consisting of 1
start bit, 8 data bits, 1 even parity bit and 1 stop bit. However, most modems
cannot support this 11-bit frame format, so a relaxed 10-bit frame format is
supported by the Protection Access Software & Toolkit and by the KITZ, consisting
of 1 start bit 8 data bits, no parity and 1 stop bit.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 6
Page 5 of 15
Although Courier and IEC 60870 both have inherent error detection, the parity
checking on each individual character in the 11-bit frame provides additional
security and is a requirement of IEC 60870 in order to meet the error rate levels it
guarantees. It is therefore recommended that modems should be used which
support these 11-bit frames.
The following modem has been evaluated for use with the full IEC 60870 ft1.2
protocol and is recommended for use:
Motorola Codex 3265 or 3265 Fast
Other modems may be used provided that the following features are available;
refer to the modem documentation for details on setting these features:
Support for an 11 bit frame (1 start bit, 8 data bits, 1 even parity bit and 1 stop
bit). This feature is not required if the 10-bit frame format is chosen.
Facility to disable all error correction, data compression, speed buffering or
automatic speed changes.
It must be possible to save all the settings required to achieve a connection in
non-volatile memory. This feature is only required for modems at the outstation
end of the link.
Notes:
1. The V23 asymmetric data rate (1200/75bits/s) is not supported
2. Modems made by Hayes do not support 11 bit characters.
Section 4.
4.1
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 6
Page 6 of 15
and hence set to 0 by default. The functions of some existing links have been
changed. Reference should be made to the logic diagrams to determine how they
should be set for series 2 relays.
Application setting files for series 1 relays will require some modification before
they can be used with series 2 relays.
4.2
Relay address
The relay can have any address from 1 to 254 inclusive. Address 255 is the
global address that all relays, or other slave devices, respond to. The Courier
protocol specifies that no reply shall be issued by a slave device in response to a
global message. This is to prevent all devices responding and causing contention
on the bus.
Each relay is supplied with its address set to 255 to ensure that when connected to
an operational network it will not have a conflicting address with another device
that is already operational. To make the new device fully operational it must have
its address set. The address can be changed manually by entering the password
and changing the address by the setting change method via the user interface on
the front of the relay.
Alternatively, if the software running on the PC supports auto-addressing, the relay
address can be set to 0 and the auto-addressing feature of the PC software turned
on. The relay will then be automatically set to the next available address on the
bus. PAS&T software supports both these features.
If the address is 255, or unknown, the device address can be changed by sending
a new address, in a global message, to a device with a particular serial number.
This method (supported by PAS&T, Courier Access and Courier-Com) is useful for
devices that are not provided with a user interface with which to read or change
the current address.
4.3
Measured values
Any measured value can be extracted periodically by polling the relay. Measured
values are stored in the same menu locations in the KCGG/KCEG/KCEU relays
and the KMPC measurement centre.
4.4
Status word
A status byte is contained in every reply from a slave device. This is returned by
the relay at the start of every message to signal important data on which the
master station may be designed to respond automatically.
The flags contained are:
Bit
Bit
Bit
Bit
Bit
Bit
Bit
Bit
0
1
2
3
4
5
6
7
1
1
1
1
1
1
1
1
=
=
=
=
=
=
=
=
Bits 6 and 7 are used to mimic the trip and alarm indication on the frontplate of
the slave devices. They cannot be used to extract fault and alarm information from
a slave device because they cannot be guaranteed to be set for a long enough
period to be identified.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 6
Page 7 of 15
Bits 5 and 0 enable the master station to respond automatically and extract event
records and disturbance records, if they are so programmed.
4.5
Bit 0
0
1
0
1
Bit 9
0
1
0
1
Circuit breaker 1
Circuit breaker 2
The master PAS&T control unit software makes use of this information to generate a
table of all the circuit breakers and isolators that can be controlled and to show
their current status.
To make this information available to the master control unit it is necessary to
allocate a logic input that will be energised when the circuit breaker is closed in
input mask [0A0E CB CLOSED IND] and one that is energised when the circuit
breaker is open in input mask [0A0F CB OPEN IND]. Bits 0 and 1 will then
indicate the position of the circuit breaker.
If the circuit breaker can be racked into one of two positions, such that it can be
connected to busbar 1 or busbar 2, then a third logic input that will be energised
when the circuit breaker is connected to busbar 2 must be assigned in the input
mask [0A10 CB BUS 2]. The circuit breaker open/closed states will then be
transferred to bits 8 and 9 when the circuit breaker is in position for connecting the
feeder to busbar 2. The circuit breaker can then be controlled with the appropriate
open and close commands.
4.6
4.7
4.8
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.9
R8551D
Chapter 6
Page 8 of 15
Alarm indications
The status of the internal alarms produced by the relays self test routine can be
observed by polling menu cell 0022, where the lowest 7 bits of the returned value
indicate the status of each of the alarms. Bit 6 can be set/reset, in order to test the
watchdog relay. No other control actions are possible on this cell.
Bit 0 Error in factory configuration detected (relay inoperative)
Bit 1 Error in calibration detected (relay running in uncalibrated state)
Bit 2 Error detected in storage settings (relay operationsal, check settings)
Bit 3 No service (protection out of service)
Bit 4 No samples (A/D converter not sampling)
Bit 5 No Fourier (Fourier routine not being performed)
Bit 6 Test watchdog (set to 1 to test and rest to 0 afterwards)
4.10
Event records
An event may be a change of state of a control input or an output relay. It may be
a setting that has been changed locally or a protection or control function that has
performed its intended function. A total of 50 events may be stored in a buffer,
each with an associated time tag. This time tag is the value of a timer counter that
is incremented every 1ms.
The event records can only be accessed via the serial communication port when
the relay is connected to a suitable master station. When the relay is not connected
to a master station the event records can still be extracted within certain limitations:
The event records can only be read via the serial communication port and a
K-Bus/IEC 60870-5 interface unit will be required to enable the serial port to be
connected to an IBM or compatible PC. Suitable software will be required to run
on the PC so that the records can be extracted.
When the event buffer becomes full the oldest record is overwritten by the next
event.
Records are deleted when the auxiliary supply to the relay is removed, to ensure
that the buffer does not contain invalid data. Dual powered relays are most
likely to be affected.
The time tag will be valid for 49 days assuming that the auxiliary supply has not
been lost within that time. However, there may be an error of 4.3s in every 24
hour period due to the accuracy limits of the crystal. This is not a problem when
a master station is on line as the relays will usually be polled once every second
or so.
The contents of the event record are documented in Chapter 5, Section 5.
4.11
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 6
Page 9 of 15
conversion of the time tags. With this method of time tagging, the time tags for all
relays on K-Bus will be accurate, relative to each other, regardless of the accuracy
of the relay time clock.
See also Chapter 5, Section 6.6 for additional information on time tagging
accuracy.
4.12
Protection flags
The protection flags hold the status of the various protection elements in the relay
and it is from these that the fault flags are generated. They are transmitted in the
event records as part of a fault record and this is the only way they can be
accessed.
The following table lists the protection flags:
Bit position
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Hexadecimal mask
0x00000001L
0x00000002L
0x00000004L
0x00000008L
0x00000010L
0x00000020L
0x00000040L
0x00000080L
0x00000100L
0x00000200L
0x00000400L
0x00000800L
0x00001000L
0x00002000L
0x00004000L
0x00008000L
0x00010000L
0x00020000L
0x00040000L
0x00080000L
0x00100000L
0x00200000L
0x00400000L
0x00800000L
0x01000000L
0x02000000L
0x04000000L
0x08000000L
0x10000000L
0x20000000L
0x40000000L
0x80000000L
Protection function
PhA lowset trip
PhB lowset trip
PhC lowset trip
E/F lowset trip
PhA 1st highset trip
PhB 1st highset trip
PhC 1st highset trip
E/F 1st highset trip
PhA 2nd highset trip
PhB 2nd highset trip
PhC 2nd highset trip
E/F 2nd highset trip
PhA lowset forward/normal start
PhB lowset forward/normal start
PhC lowset forward/normal start
E/F lowset forward/normal start
PhA lowset reverse start
PhB lowset reverse start
PhC lowset reverse start
E/F lowset reverse start
Thermal overload
Phase undercurrent trip
Undervoltage trip
Manual remote CB trip
AUX1 trip
AUX2 trip
AUX3 trip
Manual remote CB close
Breaker fail trip
Trip occurred in GROUP 2 settings
E/F Undercurrent trip
Thermal overload alarm
This 32 bit word can be found in packet #4 of the event record as the menu cell
value. A decoded text form can be found in packet #3 as the ASCII Text Description
of the event (refer to Courier User Manual). The value can be decoded to establish
which elements were operated at the time of the event. The bit position is identical
for K Range series 1 and series 2 relays with the exception of following bits:
Bit 20 for series 1 relays indicated cold load start; for series 2 relays this
function is transferred to AUX3 and bit 20 now indicates operation of the
thermal overload element.
Bit 31 for series 1 relays was not used. For series 2 relays bit 31 indicates the
operation of the thermal overload alarm element.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.13
R8551D
Chapter 6
Page 10 of 15
Fault records
Although fault records are stored in the event records and they may be extracted in
this way, it may be necessary in some instances to extract the fault records directly.
To do this, the record number must be first entered in menu cell 0101 so that the
correct fault record can be extracted. Fn is the record for the last fault; Fn-1 is the
previous fault record and Fn-4 is the oldest record. Then the values for menu
column 01 should be requested.
The Courier User Guide gives the detailed commands associated with these
functions.
4.14
Disturbance records
The procedure for setting up the disturbance recorder in the relays, is fully
described in Chapter 5, Section 6 of this manual. If the extraction of these records
is to be incorporated in some bespoke software program reference should be
made to the Courier User Guide for the relevant commands that are necessary to
extract the records.
It is recommended that all such records are stored in a Comtrade format to enable
commercially available programs to use the files. Comtrade includes minimum and
maximum values for each analogue chanel. In all K Range relays these are 0 and
32767.
Section 5.
SETTING CONTROL
Control functions via a K Range relay can be performed over the serial
communication link. They include change of individual relay settings, change of
setting groups, remote control of the circuit breaker, and operation and latching
selected output relays.
Remote control is restricted to those functions that have been selected in the relays
menu table and the selection cannot be changed without entering the password.
CRC and message length checks are used on each message received. No
response is given for received messages with a detected error. The master station
can be set to resend a command a set number of times if it does not receive a
reply or receives a reply with a detected error.
Note: Control commands are generally performed by changing the value of a cell
and are actioned by the setting change procedure, as described in Chapter
6, 3.1, and have the same inherent security. No replies are permitted for
global commands as these would cause contention on the bus; instead a
double send is used for verification of the message by the relay for this type
of command. Confirmation that a control command, or setting change, has
been accepted is issued by the relay and an error message is returned
when it is rejected.
The command to change setting group does not give an error message
when the group 2 settings are disabled unless link SD3=0 to inhibit
response to a remote setting group change commands.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
5.1
R8551D
Chapter 6
Page 11 of 15
5.2
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 6.
R8551D
Chapter 6
Page 12 of 15
K Range series 2 relays (except for KCEU) respond to the load shed by level
Courier commands. These were intended to be used to control the load shedding
control of conventional voltage regulating relays and can of course still be used for
that purpose. However, it also provides a way of remotely operating and latching
selected output relays. In the following example it is assumed that relays are
allocated in the load shedding output masks as follows:
RLY0 assigned in [0B14 LEVEL 1]
RLY1 assigned in [0B15 LEVEL 2]
RLY2 assigned in [0B16 LEVEL 3]
The following truth table then applies:
Command
RLY 0
RLY 1
RLY 3
RLY 0
RLY 1
RLY 3
The relays will retain their selected state until a new command is received.
The settings will be stored when the relay is powered-down and restored again on
power-up. This allows these particular outputs to be used to select other functions
such as block sensitive earth fault, or inhibit instantaneous low set overcurrent
elements.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 7.
R8551D
Chapter 6
Page 13 of 15
To set-up the relay for circuit breaker control, relay RLY7 must be assigned in output
mask [0B0D CB TRIP] and RLY6 in output mask [0B0E CB CLOSE].
Some circuit breakers require the closing pulse to be interrupted when a trip
command is issued during the closing sequence, such as when closing onto a fault.
This is to prevent pumping of the circuit breaker, ie. reclosing again when the trip
signal is terminated, and it can be arranged by setting link LOG9 = 1. Some other
types of circuit breaker require the close pulse to be maintained and to achieve
this, set link LOG9 = 0.
SD2
0
1
Block start
L TRIP
0A07
7 6 5 4 3 2 1 0
Trip circuit breaker
0A08
L CLOSE
7 6 5 4 3 2 1 0
0B0D CB TRIP
7 6 5 4 3 2 1 0
tTRIP
1
1
0A09
EXT. TRIP
7 6 5 4 3 2 1 0
LOGA
0
1
LOG7
0
1
I<
Io<
RLY3
tBF
LOG9
0
1
LOG2
0
1
tCLOSE
Reset
0B0E CB CLOSE
7 6 5 4 3 2 1 0
0B0F
CB FAIL
7 6 5 4 3 2 1 0
Generate circuit breaker maintenance
records
1
RLY7
I>
Io>
Latch flags
Generate fault records and
Copy to events records
7.1
7.2
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
7.3
R8551D
Chapter 6
Page 14 of 15
7.3.1
7.3.2
7.3.3
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 6
Page 15 of 15
The close sequence can be interrupted by breaking the link, from the output of
tAUX3 to the logic input initiating tAUX1 (or tAUX2, whichever is being used), with
a push-button or an alternative position on the key switch. Note that these timers
have very wide setting ranges and that the delay is in the order of 20 to 30
seconds only.
Where no auxiliary timers are available the close pulse could be initiated by
energising a logic input assigned in the input mask [0A08 Lclose] via a push
button connected via a twisted pair of wires of sufficient length. If an auxiliary
timer is available and is connected in the initiating path it would add to the
security.
Section 8.
The information gathered by the relay can be of assistance in determining the need
for circuit breaker maintenance. The circuit breaker opening time is recorded under
FAULT RECORDS. If this value is monitored, any significant increase may be used
as an indication that circuit breaker maintenance is required.
Additionally the number of circuit breaker operations is recorded under
MEASUREMENTS (2). An indication of the summated contact breaking duty which
is recorded separately for each phase will also be found under this heading.
Chapter 7
Technical Data
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Contents
1.
1.1
1.2
RATINGS
Inputs
Outputs
1
1
1
2.
2.1
2.2
2.3
2.4
BURDENS
Current circuits
Reference voltage
Auxiliary voltage
Opto-isolated inputs
2
2
2
3
3
3.
3.1
3.2
3
3
3
4.
4.1
4.2
4.3
4
4
5
5
5.
5.1
5.2
5.3
5.4
5.5
5
5
5
6
6
6
6.
MEASUREMENT (DISPLAYED)
7.
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
ACCURACY
Reference conditions
Current
Time delays
Directional
Thermal
Undervoltage
Under frequency
Auxiliary timers
Measurements
6
6
6
7
7
7
7
7
8
8
8.
8.1
8.2
8.2.1
8.2.2
8.3
8.4
INFLUENCING QUANTITIES
Ambient temperature
Frequency
With frequency tracking
Without frequency tracking (KCGG 122 KCEG 112)
Auxiliary supply
System X/R
8
8
8
8
8
9
9
9.
10.
10.1
10.2
OPTO-ISOLATED INPUTS
Output Relays
Output relays 0 to 7
Watchdog
9
10
10
10
11.
OPERATION INDICATOR
10
12.
COMMUNICATION PORT
10
13.
10
14.
12
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Contents
14.1
14.2
14.3
14.4
14.5
14.6
14.7
12
12
12
12
12
12
12
15.
15.1
15.2
15.3
IEEE/ANSI SPECIFICATIONS
Standard for relay systems associated with electrical power apparatus
Surge withstand capability
Radio electromagnetic interference
13
13
13
13
16.
16.1
16.2
16.3
16.4
16.5
16.6
ENVIRONMENTAL
Temperature IEC 60255-6: 1988
Humidity IEC 60068-2-3: 1969
Enclosure protection IEC 60529:1989
Vibration IEC 60255-21-1:1988
Shock and bump IEC 60255-21 2:1988
Seismic IEC 60255-21-3:1993
13
13
13
13
13
13
13
17.
MODEL NUMBERS
14
18.
18.1
18.2
18.3
FREQUENCY RESPONSE
Transient overreach
Peak measurement
Frequency response of directional elements
16
17
17
18
Figure 1:
Figure 2:
Figure 3:
16
17
18
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 1.
1.1
R8551D
Chapter 7
Page 1 of 18
RATINGS
Inputs
Current input
(In)
Rated (In)
(A)
Continuous
(xIn)
3s
(xIn)
1s
(A)
Auxiliary powered
1
5
3.2
3.2
30
30
100
400
Dual powered
1
5
2.4
2.4
30
30
100
400
Voltage input
(Line)
Rated (Vn)
(V)
Continuous
(xVn)
10s
(xVn)
110
440
4
2
5.4
2.6
Rated voltage
(V)
DC supply
(V)
AC supply
(V)
Crest
(V)
24-125
48-250
19-150
33-300
50-133
87-265
190
380
100-250
60-300
60-265
380
Nominal rating
(Hz)
Operative range
(Hz)
50 or 60
45-65
Non-tracking
50
47-52.5
Non tracking
60
57-63
Rating
(Vdc)
Off state
(Vdc)
On state
(Vdc)
50
12
35
Operative range
Auxiliary voltage
(Vx)
Auxiliary powered
Dual powered
Frequency
(Fn)
Frequency tracking
Logic inputs
1.2
Outputs
Field Voltage
Capacitor Trip
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 2.
2.1
R8551D
Chapter 7
Page 2 of 18
BURDENS
Current circuits
Auxiliary powered
Phase
Earth(1)
SEF(2)
Conditions
In = 1A
In = 1A
In = 5A
In = 5A
0.06
0.06
0.006
0.006
0.06
0.06
0.006
0.006
0.08
0.06
0.006
0.006
ohms at In
ohms at 30In
ohms at In
ohms at 30In
Dual powered
Phase
Earth
SEF
In=1A
0.58
0.45
0.37
0.33
0.31
0.31
0.31
2.7
2.3
2.0
1.9
1.9
1.9
1.7
2.6
2.2
2.0
1.8
1.7
1.7
1.5
In=1A
8.1
5.4
2.1
0.8
0.46
0.35
0.32
27.3
11.4
5.2
2.6
2.0
1.8
1.6
29.9
12.4
5.6
2.6
2.0
1.8
1.6
In=5A
0.034
0.027
0.024
0.022
0.021
0.021
0.021
0.106
0.088
0.078
0.072
0.071
0.069
0.062
0.108
0.089
0.079
0.071
0.068
0.066
0.064
In=5A
0.333
0.220
0.091
0.037
0.026
0.022
0.021
1.082
0.454
0.207
0.103
0.078
0.073
0.070
1.219
0.500
0.225
0.101
0.077
0.071
0.066
Note 1: For standard and special earth fault settings in KCEG relays
Note 2: For sensitive earth fault settings in KCEG 112/152 and KCEU relays
2.2
Reference voltage
Vn = 110V
Vn = 440V
0.02VA
0.08VA
@ 110V phase/phase
@ 440V phase/phase
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
2.3
R8551D
Chapter 7
Page 3 of 18
Auxiliary voltage
DC supply 2.5 6.0W at Vx max with no output relays or logic inputs energized
4.0 8.0W at Vx max with 2 output relays & 2 logic inputs energized
5.5 12W at Vx max with all output relays & logic inputs energized
AC supply 6.0 12VA at Vx max with no output relays or logic inputs energized
6.0 14VA at Vx max with 2 output relays & 2 logic inputs energized
13 23VA at Vx max with all output relays & logic inputs energized
2.4
Opto-isolated inputs
DC supply 0.25W per input (50V 10k)
Section 3.
3.1
Step size
I>
I>>
I>>>
I<
Io>
Io>>
Io>>>
Io<
0.08 3.2In
0.08 32In
0.08 32In
0.02 3.2In
0.01In
0.01In
0.01In
0.01In
0.005 0.8In
0.005 8.0In
0.005 8.0In
0.005 0.8In
0.0025In
0.0025In
0.0025In
0.0025In
Io>
Io>>
Io>>>
Io<
0.02
0.02
0.02
0.02
0.01In
0.01In
0.01In
0.01In
Io>
Io>>
Io>>>
Io<
0.001 0.16In
0.001 1.6In
0.001 1.6In
0.0005 0.16In
Reset
General
0.95Is
Phase fault
3.2
32In
32In
32In
3.2In
0.0005In
0.0005In
0.0005In
0.0005In
Threshold (Is)
Step size
I>
I>>
I>>>
I<
Io>
Io>>
Io>>>
Io<
0.4 2.4In
0.4 32In
0.4 32In
0.02 2.4In
0.01In
0.01In
0.01In
0.01In
0.005 0.6In
0.005 8.0In
0.005 8.0In
0.005 0.6In
0.0025In
0.0025In
0.0025In
0.0025In
Io>
Io>>
Io>>>
Io<
0.02
0.02
0.02
0.02
0.01In
0.01In
0.01In
0.01In
2.4In
32In
32In
2.4In
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Page 4 of 18
Io>
Io>>
Io>>>
Io<
0.001 0.16In
0.001 1.6In
0.001 1.6In
0.0005 0.16In
Reset
General
0.95Is
0.0005In
0.0005In
0.0005In
0.0005In
The sensitive earth fault settings are only available on KCEU 142/242 and
sensitive versions of KCEG 112/152 relays
Note:
Section 4.
4.1
Operation is not guaranteed for earth faults below 0.2In, regardless of the
actual setting, when the load current is below 0.4In and the auxiliary
voltage is not available. See also the special application notes for dual
powered relays and the table in Chapter 4, Section13.3 regarding the
maximum number of outputs and inputs that may be energized at any one
time.
+c
I a 1
seconds
Is
t = TMS
where TMS
I
Is
Description
Name
IEC Curve
0
1
Definite Time
Standard Inverse
DT
SI30xDT
0
0.14
0 to 100
0
1
0.02
Very Inverse
VI30xDT
13.5
Extremely Inverse
EI10xDT
80
LTI30xDT
120
Moderately Inverse
MI
0.103
0.228
0.02
Very Inverse
VI
39.22
0.982
Extremely Inverse
EI
56.4
0.243
STI30xDT
0.05
0.04
Rectifier Protection
RECT
45900
5.6
Although the curves tend to infinity at the setting current value (Is), the guaranteed
minimum operation current is 1.05Is 0.05Is for all inverse characteristic curves,
except curve 10 for which the minimum operating current is 1.6Is 0.05Is
(see section on rectifier protection).
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Page 5 of 18
4.3
Step size
0 to 100s
0 to 60s
0 to 100s
0 to 10s
0.01s
0.1s
0.01s
0.01s
Setting range
Step size
0 to 10s
0 to 28 days
0 to 28 days
0 to 28 days
0 to 10s
0.5 to 5s
0.5 to 5s
0.01s
0.01s min graded
0.01s min graded
0.01s min graded
0.01s
0.1s
0.1s
Section 5.
5.1
Definite time
Definite time
Definite time
Definite time
Setting range
Definite time
Definite time
Definite time
Definite time
Definite time
Definite time
Definite time
Directional
Characteristic angle (c) 180.....0.....+180
Operating boundary
0.6V
2.4V
for Vn = 110V
for Vn = 440V
for Vn = 110V
for Vn = 440V
5.2
Po> (1A)
0 20W
50mW steps
Po> (2A)
0 100W
250mW steps
Thermal
Time Constant
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
5.3
R8551D
Chapter 7
Page 6 of 18
Undervoltage
Undervoltage (V<)
5.4
Underfrequency
Under frequency (F<)
46 to 64Hz
Reset
F<+0.05Hz
step 0.01Hz
Ratios
CT ratios
9999 : 1
Default = 1 : 1
VT ratios
9999 : 1
Default = 1 : 1
Section 6.
Voltage
(0 327) x VT ratio
volts phase/neutral
Current
(0 64)In x CT ratio
Power
(0 9.999)x1021
VAr
(0 9.999)x1021
VAr
VA
(0 9.999)x1021
VA
CB Operations
(0 65535)
Current2 broken
(0 9.999)x1021
A2 (or A)
Frequency
45 65 (or 0 )
Hz
Section 7.
7.1
7.2
MEASUREMENT (DISPLAYED)
ACCURACY
Reference conditions
Ambient temperature
20C
Frequency
1.0
Auxiliary voltage
Fault Position
Current
Undercurrent
Minimum operation
Overcurrent
Minimum operation
Reset
Repeatability
5%
5%
2.5%
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Earth Fault
7.3
R8551D
Chapter 7
Page 7 of 18
Minimum operation
Time delays
Reference
range
Operating time
5% + (20 to 40)ms
2Is to 30Is
(t>/to>)
2Is to 10Is
2Is to 5Is
3Is to 30Is
Repeatability
Inverse time
Definite time
2% 40ms
0.5% or10ms
Overshoot time
Reset time
t>/to>
Disengagement
I<
I>/Io>
typically 35ms
typically 30ms
t>/to>
typically 30ms*
t>>/to>>
typically 50ms*
t>>>/to>>>
typically 50ms*
7.5
7.6
7.7
Directional
Characteristic angle c
Operating boundary
c 90 accuracy 2
PU DO differential
Wattmetric characteristic
4% (typical)
Thermal
Thermal (Ith>)
Minimum operation 5%
Operation Time
Undervoltage
Undervoltage (V<)
10%
0.5%+(20 to 70)ms
Under frequency
Under frequency (F<)
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
7.8
R8551D
Chapter 7
Page 8 of 18
Auxiliary timers
Operating time
Disengagement time
Measurements
Voltage
Current
Power
2%Pn (typical)
VAr
2%Pn (typical)
VA
2%Pn (typical)
Frequency
Section 8.
8.1
INFLUENCING QUANTITIES
Ambient temperature
Operative range
25C to +55C
Current settings
1%
Voltage settings
0.03% per C
Operation times
1%
Angle measurement
<2
8.2
Frequency
8.2.1
8.2.2
0.5% or 10ms
Operative range
Current setting
1%
Voltage settings
1%
Operating times
1%
Angle measurement
<1
47 to 52Hz or 57 to 61Hz
Current settings
2%
Operating times
2%
Angle measurement
<2
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
8.3
8.4
R8551D
Chapter 7
Page 9 of 18
Auxiliary supply
Nominal
Operative range
24/125V
48/250V
100/250V
Current settings
0.5%
Voltage settings
0.5%
Operation times
0.5%
Angle measurement
0.5
System X/R
Transient overreach
<5%
Section 9.
OPTO-ISOLATED INPUTS
Capture time
Release time
>35V dc
50Vdc
Input resistance
10k
(add 12kW for every additional 50V in
excess of 50V)
2k
for single input at 40V min.
1k
for 2 inputs in parallel at 40V min.
0.5k for 4 inputs in parallel at 40V min.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Page 10 of 18
Output relays 0 to 7
Type
Rating
10.2
1 make
Make
Carry
5A continuous
Break
DC 50W resistive
25W inductive (L/R = 0.04s)
AC 1250VA (maxima of 5A)
Subject to maxima of 5A and 300V
Watchdog
Type
Rating
1 make + 1 break
Make
Carry
5A continuous
Break
DC 30W resistive
DC 15W inductive (L/R = 0.04s)
AC 1250VA (maxima of 5A)
Subject to a maxima of 5A and 300V
Durability
>10,000 operations
Courier
Transmission
Format
HDLC
Baud Rate
64kbit/s
K-Bus Cable
Length
1000m
Bus Loading
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Page 11 of 18
Where the criteria for a specific application are in excess of those detailed above,
or the actual lead resistance exceeds the limiting value quoted, the CT
requirements may need to be increased. CT requirements for a variety of further
applications are provided in publication R6096.
Auxiliary powered relays KCGG 122, 142 and KCEG 112, 142,
152 and KCEU 142
Relay and CT
secondary rating
Nominal
output
Accuracy
class
Accuracy
limit factor
Limiting lead
resistance
(one way)
1A
2.5VA
10P
20
0.6
5A
7.5VA
10P
20
0.06
Nominal
output
Accuracy
class
Accuracy
limit factor
Limiting lead
resistance
(one way)
1A
7.5VA
10P
15
0.7
5A
10VA
10P
20
0.06
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Page 12 of 18
5P
10P
10
The accuracy limit factors detailed above should be used to ensure full range fault
recording.
14.2
14.3
14.4
14.5
14.6
EMC compliance
89/336/EEC
Compliance to the European Commission Directive on EMC is claimed via the
Technical Construction File route.
EN 50081-1
EN 50082-2
Generic Standards are used to establish conformity.
14.7
Class 2 (4kV)
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Page 13 of 18
15.2
15.3
16.2
25C to +70C
Operating
25C to +55C
16.3
16.4
16.5
16.6
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Page 14 of 18
KCGG
122
142
1
1
2
4
0
X
0
X
1
X
2
Y
2
2
Configuration:
Standard
Customer Settings (standard only)
Reduced input/output
Customer settings (reduced I/O)
Case size:
Size 4 Midos flush mounting
Auxiliary voltage:
24/125V
48/250V
2
5
Not used
CT rating:
1A CT standard (0.005In to 0.8In for earth faults)
1A CT special (0.02In to 3.2In for earth faults)
5A CT standard (0.005In to 0.8In for earth faults)
5A CT special (0.02In to 3.2In for earth faults)
C
D
E
F
Language:
English
French
German
Spanish
E
F
G
S
Relay type:
KCEG
112
142
152
242
1
1
1
2
Configuration:
Standard
Case size:
Size 4 Midos flush mounting (KCEG112 only)
Size 6 Midos flush mounting (KCEG142/152 only)
Size 8 Midos flush mounting (KCEG242 only)
Auxiliary voltage:
24/125V (except KCEG242)
48/250V (except KCEG242)
110/250V (KCEG242 only)
Operating voltage:
110V ac; 50-60Hz
440V ac; 50-60Hz
CT rating:
1A CT standard
1A CT special
5A CT standard
5A CT special
Language:
English
French
German
Spanish
1
4
5
4
2
2
2
2
D
F
H
2
5
9
1
4
C
D
E
F
E
F
G
S
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Relay type:
R8551D
Chapter 7
Page 15 of 18
KCEU
142
242
1
2
Configuration:
Standard
Case size:
Size 6 Midos flush mounting (KCEU 142 only)
Size 8 Midos flush mounting (KCEU 242 only)
Auxiliary voltage:
24/125V (except KCEU242)
48/250V (except KCEU242)
110/250V (KCEU242 only)
Operating voltage:
110V ac; 50-60Hz
440V ac; 50-60Hz
CT rating:
1A CT standard
1A CT special
5A CT standard
5A CT special
Language:
English
French
German
Spanish
4
4
2
2
F
H
2
5
9
1
4
C
D
E
F
E
F
G
S
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Page 16 of 18
4
Harmonic
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Page 17 of 18
frequency, and a substantial output is produced for the 2nd harmonic of the system
frequency and also for the 3rd, etc. Hence it is for this reason the relays are
restricted to tracking the phase quantities and do not track earth fault signals.
100
200
Frequency - Hz
300
400
18.1
Transient overreach
The I>>/Io>> and I>>>/Io>>> elements are often required for instantaneous high
set and/or low set functions and for these applications they need to be unaffected
by offset waveforms, which may contain a large dc exponential component, and
by transformer inrush currents. To achieve this, two criteria for operation are
applied independently. The first is that the Fourier derived power frequency
component of the fault current is above the set threshold, as for I>/Io>. The
second is that the peak of any half cycle of current exceeds twice the set threshold
value and is provided to reduce the operation time to less than that which could be
obtained with the Fourier measurement alone.
18.2
Peak measurement
Another point to be aware of is that the second criterion uses peak values and
these are only filtered by the anti-aliasing filter. However, the peak measurements
are still based on sampled values and the position of the samples relative to the
peak of the harmonic will depend on the phase relationship. The frequency
response will therefore be modified for the I>>/Io>> and I>>>/Io>>> elements
for which the diagram below is typical only.
For certain applications it may be necessary to set the I>> or Io>> element to a
low setting, possibly lower than that for the I> or Io> elements. In these situations
the modified frequency response shown may not be acceptable because of the
lack of harmonic rejection. To overcome this problem a software link is provided to
select or deselect the peak detection feature for the I>> and Io>> overcurrent
elements.
The peak measurement is not used for the I>>/Io>> and I>>>/Io>>> elements of
directional overcurrent relays. This is to ensure that the overcurrent and directional
measurement is made from the same data to ensure decisive operation. Therefore,
the following diagram will apply to KCEG/KCEU relays and a KCGG relay that
has been set so as not to respond to peak values.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 7
Page 18 of 18
Figure 3:
18.3
50
100
200
Frequency Hz
300
400
Frequency response when relay responds to both peak and Fourier values
Chapter 8
Commissioning
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Contents
1.
INTRODUCTION
2.
3.
3.1
3.2
3.3
3
3
3
3
4.
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9
4.2.10
4.2.11
3
4
4
5
5
5
6
6
6
6
7
7
7
7
8
9
9
10
SETTING TESTS
Apply customer settings
Ckeck settings
Demonstrate correct relay operation
Non-directional phase fault test (KCGG 122/142 relays)
Connect the test circuit
Perform the test
Check the operating time
Directional phase fault test (KCEG 142/242 and KCEU 142/242 relays)
Connect the test circuit
Perform boundary of operation test
Perform the timing test
Directional earth fault function test (KCEG 112/152 relays)
Connect the test circuit
Perform boundary of operation test
Perform the timing test
11
11
11
11
11
11
12
12
12
12
13
14
14
14
14
15
5.
5.1
5.2
5.3
5.3.1
5.3.1.1
5.3.1.2
5.3.1.3
5.3.2
5.3.2.1
5.3.2.2
5.3.2.3
5.3.3
5.3.3.1
5.3.3.2
5.3.3.3
10
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
6.
6.1
R8551D
Chapter 8
Contents
6.1.1
6.1.2
6.2
ON-LOAD CHECKS
Check current and voltage transformer connections
(KCEG and KCEU relays)
Voltage connections
Current connections
Check current transformer connections (KCGG relays)
15
15
15
16
16
7.
FINAL CHECKS
17
8.
8.1
8.2
8.2.1
8.2.2
8.2.3
8.2.4
8.3
8.3.1
8.3.2
8.3.3
8.3.4
8.3.5
8.3.6
8.3.7
8.3.8
8.3.9
8.4
8.4.1
8.4.2
8.5
8.6
8.6.1
8.6.2
8.6.3
8.7
8.8
8.8.1
8.8.2
PROBLEM SOLVING
Password lost or not accepted
Protection settings
Settings for high sets not displayed
Second setting group not displayed
Function links can not be changed
Curve selection can not be changed
Alarms
Watchdog alarm
Cell [0022 Alarms] link 0 = 1
Cell [0022 Alarms] link 1 = 1
Cell [0022 Alarms] link 2 = 1
Cell [0022 Alarms] link 3 = 1
Cell [0022 Alarms] link 4 = 1
Cell [0022 Alarms] link 5 = 1
Cell [0022 Alarms] link 7 = 1
Fault flags will not reset
Records
Problems with event records
Problems with disturbance records
Circuit breaker maintenance records
Communications
Measured values do not change
Relay no longer responding
No response to remote control commands
Output relays remain picked up
Thermal state
Thermal state reset to zero
Thermal ammeter time constants
18
18
18
18
18
18
18
19
19
19
19
20
20
20
20
20
20
20
20
21
22
22
22
22
22
23
23
23
23
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Contents
9.
9.1
9.2
921
9.2.1.1
9.2.1.2
9.2.1.3
9.2.1.4
9.2.2
9.2.2.1
9.2.2.2
9.2.2.3
9.2.2.4
9.2.2.5
9.3
9.3.1
9.3.1.1
9.3.1.2
9.3.1.3
9.3.2
9.3.3
9.3.4
9.4
MAINTENANCE
Remote testing
Maintenance checks
Remote testing
Alarms
Measurement accuracy
Trip test
Circuit breaker maintenance
Local testing
Alarms
Measurement accuracy
Trip test
Circuit breaker maintenance
Additional tests
Method of repair
Replacing a PCB
Replacement of user interface
Replacement of main processor board
Replacement of auxiliary expansion board
Replacing output relays
Replacing the power supply board
Replacing the back plane (size 4 and 6 cases)
Recalibration
23
23
24
24
24
24
24
25
25
25
25
25
25
25
26
26
26
26
26
27
27
27
27
Figure 1:
Figure 2:
13
14
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 1.
R8551D
Chapter 8
Page 1 of 28
INTRODUCTION
The KCEG, KCGG and KCEU relays are fully numerical in their design,
implementing all protection and non-protection functions in software. The relays
employ a high degree of self-checking and, in the unlikely event of a failure, will
give an alarm. As a result of this, the commissioning tests do not need to be as
thorough as with non-numeric electronic or electro-mechanical relays.
To commission numeric relays it is only necessary to verify that the hardware is
functioning correctly and the application-specific software settings have been
applied to the relay. It is considered unnecessary to test every function of the relay
if the settings have been verified by one of the following methods:
Extracting the settings applied to the relay using appropriate setting software
(Preferred method)
Via the operator interface.
To confirm that the product is operating correctly once the customers settings have
been applied, a test should be performed on a single element.
Unless previously agreed to the contrary, the customer will be responsible for
determining the application-specific settings to be applied and testing scheme logic
applied by external customer wiring.
Blank commissioning test and setting records are provided in Appendix 4 for
completion as required.
Before carrying out any work on the equipment, the user should be
familiar with the contents of the Safety Section and Chapter 2,
Handling and Installation of this manual.
Section 2.
When commissioning a KCEG, KCGG or KCEU relay for the first time, sufficient
time should be allowed to become familiar with the method by which settings are
applied.
Chapter 3, Section 3 contains a detailed description of the menu structure of the
KCEG, KCGG and KCEU relays but the key functions are summarised in Table 1.
With the cover in place only the [F] and [0] keys are accessible. Data can only be
read or flag and counter functions reset. No protection or configuration settings
can be changed.
Removing the cover allows access to the [+] and [] keys so that all settings can be
changed and there is greater mobility around the menu.
In Table 1, [F] long indicates that the key is pressed for at least 1 second and
[F] short for less than 0.5 second. This allows the same key to perform more than
one function.
Alternatively, if a portable PC is available together with a K-Bus interface and
suitable setting software, the menu can be viewed a page at a time to display a
full column of data and text. Settings are also more easily entered and the final
settings can be saved to a file on a disk for future reference or printing a
permanent record. Refer to the software user manual for details and allow sufficient
time to become familiar with its operation if it is being used for the first time.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 2 of 28
Current Display
Key Press
Default display
[]
[0] short
[0] long
[+]
Column heading
A settable cell
Setting mode
Confirmation
mode
Effect of Action
[]
[0] short
[0] long
[F] short
[F] long
[+]
[]
[0] short
[0] long
[F] short
[F] + [0]
[F] long
[0] short
[0] long
[+] or []
[F]
[+]
[]
[0]
[+]
[]
[0]
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 3.
3.1
R8551D
Chapter 8
Page 3 of 28
3.2
3.3
Optional equipment
Multi-finger test plug type MMLB01 (if test block type MMLG installed).
A portable PC, with appropriate software and a KITZ 101 K-Bus/IEC60870-5
interface unit (if one is not already installed at site) will be useful and save
considerable time. However, it is not essential to commissioning.
A printer (for printing a setting record from the portable PC).
Section 4.
PRODUCT CHECKS
These product checks cover all aspects of the relay that need to be checked to
ensure that it has not been physically damaged prior to commissioning, is
functioning correctly and all measurements are within the stated tolerances.
If the application-specific settings have been applied to the relay prior to
commissioning, it is advisable to make a copy of the settings so as to allow their
restoration later. This can be done by:
Obtaining a setting file on a diskette from the customer (this requires a portable
PC with appropriate software for downloading the settings to the relay.)
Extracting the settings from the product itself (this again requires a portable PC
with appropriate software.)
Manually creating a setting record. This could be done using a copy of the
setting record located in Appendix 4.
If the customer has changed the password preventing unauthorised changes to
some of the settings, either the revised password should be provided or the
customer should restore the original password prior to commencement of testing.
Note: In the event that the password has been lost, a recovery password can be
obtained from AREVA T&D by quoting the model
and serial numbers of the particular relay. The recovery password is unique
to that relay and will not work on any other relay.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.1
R8551D
Chapter 8
Page 4 of 28
4.1.1
Visual inspection
Loosen the cover screws and remove the cover. The relay module can now be
withdrawn from its case. In accordance with Chapter 2, Section 2 (Handling of
Electronic Equipment), carefully examine the module and case to see that no
damage has occurred since installation.
Check that the serial and model numbers on the front plate and label on the
left-hand, inside face of the case are identical. The only time that the serial
numbers may not match is when a failed relay has been replaced to provide
continuity of protection.
The rating information on the front of the relay should also be checked to ensure it
is correct for the particular installation.
Visually check that the current transformer shorting switches, fitted on the terminal
block inside the rear of the case, are wired into the correct circuit. The shorting
switches are between terminals 21 and 22, 23 and 24, 25 and 26, and 27 and
28 for all versions of KCEG, KCGG and KCEU. Ensure that, while the relay
module is withdrawn, the shorting switches are closed by checking with a
continuity tester.
Ensure that the case earthing connection, above the rear terminal block, is used to
connect the relay to a local earth bar. Where there is more than one relay in a tier,
it is recommended that a copper earth bar should be fitted connecting the earth
terminals of each case in the same tier together. However, as long as an adequate
earth connection is made between relays, the use of a copper earth bar is not
essential.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.1.2
R8551D
Chapter 8
Page 5 of 28
Insulation
Insulation resistance tests only need to be done during commissioning if the
customer requires them to be done and if they have not been performed during
installation.
If insulation resistance tests are required, isolate the relay trip contacts and re-insert
the relay module.
Isolate all wiring from the earth and test the insulation with an electronic or
brushless insulation tester at a dc voltage not exceeding 500V and internal
impedance greater than 100M. Terminals of the same circuits should be
temporarily strapped together.
The main groups of relay terminals are:
a) Voltage transformer circuits
b) Current transformer circuits
c) Auxiliary voltage supply
d) Field voltage output and opto-isolated control inputs
e) Relay contacts
f) Communication port
g) Case earth
On completion of the insulation resistance tests, ensure all external wiring is
correctly reconnected to the unit.
4.1.3
External wiring
Check that the external wiring is correct to the relevant relay diagram or scheme
diagram. The relay diagram number appears on a label on the left-hand, inside
face of the case and the corresponding connection diagram can be found in
Appendix 3 of this manual. If a connection diagram from the service manual is
used, the customers mask allocations for the input opto-isolators and output relays
should be checked to see which functions have been configured in each mask.
If an MMLG test block is provided, the connections should be checked against the
scheme diagram. It is recommended that the supply connections are to the live side
of the test block (coloured orange with the odd numbered terminals (1, 3, 5, 7
etc.)). The auxiliary supply is normally routed via terminals 13 (supply positive) and
15 (supply negative), with terminals 14 and 16 connected to the relays positive
and negative auxiliary supply terminals respectively. However, check the wiring
against the schematic diagram for the installation to ensure compliance with the
customers normal practice.
4.1.4
Watchdog contacts
If not already done to perform the insulation resistance tests, isolate the relay trip
contacts and re-insert the relay module. Using a continuity tester, check the
watchdog contacts are in the states given in Table 2 for a de-energised relay.
Terminals
3 and 5
4 and 6
Contact state
Relay de-energised
Relay energised
Closed
Open
Open
Closed
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.1.5
R8551D
Chapter 8
Page 6 of 28
Auxiliary supply
The relay can be operated from either an ac or a dc auxiliary supply but the
incoming voltage must be within the operating ranges specified in Table 3.
Without energising the relay, measure the auxiliary supply to ensure it is within the
operating range.
Relay
rating (V)
DC operating
range (V)
AC operating
range (V)
Maximum crest
voltage (V)
24/125
48/250
19 150
33 300
50 133
87 265
190
380
It should be noted that the relay can withstand an ac ripple of up to 12% of the
upper rated voltage on the dc auxiliary supply. However, in all cases the peak
value of the auxiliary supply must not exceed the maximum crest voltage. Do not
energise the relay using the battery charger with the battery disconnected as this
can seriously damage the relays power supply circuitry.
Energise the relay if the auxiliary supply is within the operating range. If an MMLG
test block is provided, it may be necessary to link across the front of the test plug to
restore the auxiliary supply to the relay.
4.2
4.2.1
Watchdog contacts
Using a continuity tester, check the watchdog contacts are in the states given in
Table 2 for an energised relay.
Note: This test can not be performed with dual powered relays because their
watchdog contacts work in a different way to those of an auxiliary powered
relay (ie. they do not give an alarm when the supply fails and only pick-up
when the relay is not healthy).
4.2.2
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 7 of 28
4.2.4
4.2.5
Capacitor trip voltage (KCEG 242 and KCEU 242 relays only)
The relay generates a capacitor trip voltage of nominally 50V. Measure the field
voltage across terminals 9 and 10. Terminal 9 should be positive with respect to
terminal 10 and the voltage should be within the range 45V to 55V when no load
is connected.
4.2.6
Input opto-isolators
This test is to check that all the opto-isolated inputs are functioning correctly.
The KCEG 112, KCGG 122 and KCGG 142 02 have only 3 inputs (L0, L1 and
L2) while the remaining KCEG 142/152/242, KCGG 142 01 and KCEU 142/
242 have the full 8 opto-isolated inputs (L0, L1, L2, L3, L4, L5, L6 and L7).
To allow the opto-isolated inputs to work, terminal 8 (field voltage supply negative)
should be linked to terminal 52 for all models and additionally to 55 where the
relay has 8 opto-isolated inputs.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 8 of 28
L0
L1
L2
L3
L4
L5
L6
L7
Terminal number
46
48
50
45
47
49
51
53
The status of each opto-isolated input can be viewed using cell [0020 Log Status].
When each opto-isolated input is energised one of the characters on the bottom
line of the display will change to indicate the new state of the inputs. The number
printed on the frontplate under the display will identify which opto-isolated input
each character represents. A 1 indicates an energised state and a 0 indicates a
de-energised state..
4.2.7
Output relays
This test is to check that all the output relays are functioning correctly.
With the password entered (use the [0002 Password]), set relay mask [0B0D CB
Trip] bit 0 to 1 and the rest (bits 1 to 7) to 0.
Connect an audible continuity tester across the terminals corresponding to output
relay 0 given in Table 5. Select the [0010 CB Control] cell and press the [+] key
until Trip CB is displayed. Press the [F] once followed by the [+] key to confirm
the change.
Operation of output relay 0 will be confirmed by the continuity tester sounding for
the duration of the trip pulse time in the [0906 tTRIP] cell.
Repeat the test for output relays 1 to 3 inclusive for a KCEG 112, KCGG 142 02
or KCGG 122 relay and relays 1 to 7 inclusive for the remaining KCEG 142/
152/242, KCGG 142 or KCEU 142/242 relays.
Output relay
Terminal numbers
30 and 32
34 and 36
38 and 40
42 and 44
29 and 31
33 and 35
37 and 39
41 and 43
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 9 of 28
Communications ports
This test should only be performed where the relay is to be accessed from a remote
location and a portable PC has not been used to read and change settings during
commissioning.
It is not the intention of the test to verify the operation of the complete system from
the relay to the remote location, just the relays K-bus circuitry and the protocol
converter.
Connect a portable PC running the appropriate software to the incoming (remote
from relay) side of the protocol converter and ensure that the communications
settings in the application software are set the same as those on the protocol
converter.
Check that communications with the relay can be established.
4.2.9
Current inputs
This test verifies the accuracy of current measurement is within the acceptable
tolerances.
All relays will leave the factory set for operation at a system frequency of 50Hz.
If operation at 60Hz is required then this must be set in cell [0009 Freq]. Press the
[+] key until the frequency is 60Hz, then press the [F] key once followed by the [+]
key to confirm the change.
Apply rated current to each current transformer input in turn, checking its
magnitude using a multimeter. Refer to Table 6 for the corresponding reading in
the relays MEASURE 1 column and record the value displayed. All measured
current values on the relay should equal the applied current multiplied by the
current transformer ratio set in the [0502 CT Ratio] cell for earth fault current
transformer inputs or [0602 CT Ratio] cell for phase current transformer inputs, as
applicable. The acceptable tolerance is 5%.
Current applied to
Menu cell
Terminals 21 and 22
[0201 Ia]
Terminals 23 and 24
[0202 Ib]
Terminals 25 and 26
[0203 Ic]
Terminals 27 and 28
[0204 Io]
KCGG 122/142
(KCEG 142/152/242,
)
and KCEU 142/242
KCGG 122/142
(KCEG 142/152/242,
)
and KCEU 142/242
KCGG 122/142
(KCEG 142/152/242,
)
and KCEU 142/242
112/142/152/242,
(KCGGKCEG
122/142 and KCEU 142/242)
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
4.2.10
R8551D
Chapter 8
Page 10 of 28
Menu cell
Terminals 17 and 20
[0208 Va]
Terminals 18 and 20
[0209 Vb]
Terminals 19 and 20
[020A Vb]
[020B Vo]
(KCEG 112/152)
4.2.11
Energisation from line current transformers (KCEG 242 and KCEU 242 only)
This test ensures that the KCEG 242 or KCEU 242 relays will operate from the line
current transformers should the auxiliary voltage be unavailable or has failed. The
currents used in the tests are the minimum values for which the relay should
operate, regardless of setting.
Remove the auxiliary supply from the relay. Inject the current stated in Table 8 to
the relay terminals specified.
In each case the relay should power up correctly with the LCD showing the default
display and the green healthy LED illuminated.
Repeat the field supply and capacitor trip voltage tests (4.2.4 and 4.2.5
respectively) with the relay powered from the injected current.
Injected current
0.4 x In
0.2 x In
Terminals
Inject into
Link together
21 and 23
22 and 24
25 and 21
26 and 22
23 and 25
24 and 26
23 and 28
24 and 27
Note:
For 0.2 x In, the relay may chatter due to the loading effect of the
energised output relays. This is unlikely to occur when the relay is in
service because it will not be powered from the earth fault current only.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 5.
R8551D
Chapter 8
Page 11 of 28
SETTING TESTS
The setting checks ensure that all the predetermined settings for the particular
installation (customers settings) have been correctly applied to the relay and that
the relay is operating correctly at those settings. If the customer settings are not
available, ignore sections 5.1 and 5.2 and perform the tests in section 5.3 at the
factory default settings.
5.1
5.2
Check settings
The settings applied should be carefully checked against the customers desired
settings to ensure they have been entered correctly. However, this is not considered
essential if a customer-prepared setting file has been downloaded to the relay
using a portable PC.
There are two methods of checking the settings:
Extract the settings from the relay using a portable PC running the appropriate
software via a KITZ protocol converter and compare with the customers original
setting record. (For cases where the customer has only provided a printed copy
of the required settings but a portable PC is available).
Step through the settings using the relays operator interface and compare them
with the customers original setting record.
5.3
5.3.1
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 12 of 28
Connect the current output of the test set to terminals 21 and 22 (A phase current
transformer input) of the relay and ensure that the timer will start when the current
is applied to the relay.
5.3.1.2 Perform the test
Ensure that the timer is reset.
Apply a current of twice the setting in cell [0605 I>] to the KCGG and note the
time displayed when the timer stops.
5.3.1.3 Check the operating time
Check that the operating time recorded by the timer is within the range shown in
Table 9.
Curve
DT
[t>/DT] setting
na
SI30xDT
10.03
9.53 10.53
VI30xDT
13.50
12.83 14.18
EI10xDT
26.67
25.33 28.00
LTI30xDT
120.0
114.00 126.00
MI
7.61
7.23 7.99
VI
14.06
13.35 14.76
EI
19.04
18.09 20.00
STI30xDT
1.78
1.69 1.87
RECT
966
917 1014
Note:
5.3.2
The operating given in Table 9 are for a TMS of 1. Therefore, to obtain the
operating time for other TMS settings, the time given in Table 9 must be
multiplied by the relays actual TMS setting. This setting can be found in
cell [0606 t>/TMS]). In addition, there is an additional tolerance of up to
0.04 second that should be taken into account.
Directional phase fault test (KCEG 142/242 and KCEU 142/242 relays)
This test demonstrates that stage 1of the KCEG or KCEU phase fault function [t>]
operates within the stated tolerance at the customer settings. If cell [0601 PF Links]
has been set to 0, stage 1 [t>] function has been set for non-directional operation
and hence should be tested as per a KCGG 142 (ie. use test 5.3.1).
If a KCEG 242 or KCEU 242 relay is being tested, it is recommended that the
relay is energised from an auxiliary voltage supply as this will reduce the burden
imposed by the relay on the current injection test set.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 13 of 28
Connect the output relay so that its operation will trip the test set and stop the timer.
Connect the test equipment as shown in Figure 1. Care should be taken to ensure
that the correct polarities are connected to the phase angle meter. Adjust the phase
shifter so that the phase angle meter reads 0.
A
B
C
N
18
B
C
VBC
19
N
Phase
angle
meter
Relay
R
21
IA
22
Taking positive phase angles as the current leading the voltage and negative
phase angles as the current lagging the voltage, adjust the phase shifting
transformer so the phase angle meter reads 180+RCA. Check that the reverse
start contacts have closed and the forward start contacts are open.
Rotate the phase shifting transformer so the phase lag is decreasing or the phase
lead is increasing on the phase angle meter and continue until the forward start
contacts close and the reverse contacts open. Note the angle on the phase angle
meter and check it is within the 5% of either RCA90 or RCA+90. Rotate the
phase shifting transformer in the opposite direction to check the other operating
boundary.
If an output relay has been temporarily assigned in the relay mask [0B06 I> Fwd]
to allow the boundary test to be performed, return the mask to the customers
setting.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 14 of 28
V
A
A
B
C
N
19
B
C
Vo
20
N
Phase
angle
meter
Current
injection
test set
Relay
27
Io
28
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Note:
R8551D
Chapter 8
Page 15 of 28
Taking positive phase angles as the current leading the voltage and negative
phase angles as the current lagging the voltage, adjust the phase shifting
transformer so the phase angle meter reads 180+RCA. Check that the reverse
start contacts have closed and the forward start contacts are open.
The correct polarity of connection for operation with forward current flow is current
flowing in through terminal 27 and out of terminal 28.
Rotate the phase shifting transformer so the phase lag is decreasing or the phase
lead is increasing on the phase angle meter and continue until the forward start
contacts close and the reverse contacts open. Note the angle on the phase angle
meter and check it is within the 5% of either RCA90 or RCA+90. Rotate the
phase shifting transformer in the opposite direction to check the other operating
boundary.
If an output relay has been temporarily assigned in the relay mask [0B01 Io> Fwd]
to allow the boundary test to be performed, return the mask to the customers
setting.
5.3.3.3 Perform the timing test
Ensure that the timer is reset.
Depending on the rating of the phase meter being used, it may be necessary to
short-circuit it with a wire link or remove it entirely to prevent thermal damage due
to the currents used for the timing test.
Apply a current of twice the setting in cell [0505 Io>] to the KCEG and note the
time displayed when the timer stops.
Check that the operating time recorded by the timer is within the range shown in
Table 9.
Section 6.
ON-LOAD CHECKS
Remove all test leads, temporary shorting leads, etc. and replace any external
wiring that has been removed to allow testing.
If it has been necessary to disconnect any of the external wiring from the relay in
order to perform any of the above tests, it should be ensured that all connections
are replaced in accordance with the relevant external connection or scheme
diagram.
The following on-load measuring checks ensure that the external (customer) wiring
to the current and voltage inputs is correct but can only be carried out if there are
no restrictions preventing the energisation of the plant being protected.
6.1
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
6.1.1
R8551D
Chapter 8
Page 16 of 28
Voltage connections
Measure the voltage transformer secondary voltages to ensure they are correctly
rated and check that the system phase rotation is correct using a phase rotation
meter.
If a KCEG 112 or KCEG 152 is being tested, it will not be possible to check the
phase rotation as the directional earth fault protection functions are polarised from
an open-delta voltage transformer winding.
Compare the values of the secondary phase voltages with the relays measured
values, which can be found in the MEASURE 1 menu column.
If the voltage transformer ratios (cells [0503 VT Ratio] and [0603 VT Ratio] for
residual and phase voltages respectively) are set to 1:1, the displayed values are
in secondary volts. The relay values should be within 5% of the applied secondary
voltages.
Otherwise, if the voltage transformer ratios (cells [0503 VT Ratio] and [0603 VT
Ratio] for residual and phase voltages respectively) are set greater than 1:1, the
displayed values are in primary volts. In this case the relay values will be equal to
the applied secondary voltages multiplied by the appropriate voltage transformer
ratio setting. Again the relay values should be within 5%.
It should be noted that directional earth fault relays are not energised under normal
load conditions and it is therefore necessary to simulate a phase to neutral fault to
check the voltage transformer wiring.
6.1.2
Current connections
Measure the current transformer secondary values, and check that their polarities
are correct by measuring the phase angle between the current and voltage.
Ensure the current flowing in the neutral circuit of the current transformers is
negligible.
Compare the values of the secondary phase currents with the relays measured
values, which can be found in the MEASURE 1 menu column.
If the current transformer ratios (cells [0502 CT Ratio] and [0602 CT Ratio] for
earth and phase currents respectively) are set to 1:1, the displayed values are in
secondary amperes. The relay values should be within 5% of the applied
secondary currents.
Otherwise, if the current transformer ratios (cells [0502 CT Ratio] and [0602 CT
Ratio] for earth and phase currents respectively) are set greater than 1:1, the
displayed values are in primary amperes. In this case the relay values will be
equal to the applied secondary currents multiplied by the appropriate current
transformer ratio setting. Again the relay values should be within 5%.
It should be noted that directional earth fault relays are not energised under normal
load conditions and it is therefore necessary to simulate a phase to neutral fault.
6.2
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 17 of 28
If the current transformer ratios (cells [0502 CT Ratio] and [0602 CT Ratio] for
earth and phase currents respectively) are set to 1:1, the displayed values are in
secondary amperes. The relay values should be within 5% of the applied
secondary currents.
Otherwise, if the current transformer ratios (cells [0502 CT Ratio] and [0602 CT
Ratio] for earth and phase currents respectively) are set greater than 1:1, the
displayed values are in primary amperes. In this case the relay values will be
equal to the applied secondary currents multiplied by the appropriate current
transformer ratio setting. Again the relay values should be within 5%.
It should be noted that earth fault relays are not energised under normal load
conditions and it is therefore necessary to simulate a phase to neutral fault. It is
therefore necessary to temporarily disconnect one or two of the line current
transformer connections to the relay and short the terminals of these current
transformer secondary windings.
Section 7.
FINAL CHECKS
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 8.
R8551D
Chapter 8
Page 18 of 28
PROBLEM SOLVING
Before carrying out any work on the equipment, the user should be
familiar with the Safety Section and Chapter 2 Handling and
Installation, of this manual.
8.1
8.2
Protection settings
8.2.1
8.2.2
8.2.3
8.2.4
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
8.3
R8551D
Chapter 8
Page 19 of 28
Alarms
If the watchdog relay operates, first check that the relay is energised from the
auxiliary supply. If it is, then try to determine the cause of the problem by
examining the alarm flags in cell [0022 Alarms]. This will not be possible if the
display is not responding to key presses. Having attempted to determine the cause
of the alarm it may be possible to return the relay to an operable state by resetting
it. To do this, remove the auxiliary power supply from the relay for approximately
10 seconds before re-establishing the supply. If the relay is powered from the CT
circuit as well, remove this source of supply also, possibly by withdrawing the
module from its case. The relay should return to an operating state.
Recheck the alarm status in cell [0022 Alarms] if the alarm LED is still indicating an
alarm state. The following notes will give further guidance:
8.3.1
Watchdog alarm
Auxiliary powered relays: the watchdog relay will pick up when the relay is
operational to indicate a healthy state, with its normally open contact closed.
When an alarm condition that requires some action to be taken is detected, the
watchdog relay resets and its normally closed contact will close to give an
alarm.
Note:
The green LED will usually follow the operation of the watchdog relay.
Dual powered relays: the watchdog relay operates in a slightly different way on
this version of the relay, because it does not initiate an alarm for loss of the
auxiliary power supply. This is because the auxiliary power supply may be taken
from an insecure source or the relay may be powered solely from the current
circuit. Operation of the watchdog is therefore inverted so that it will pick-up for a
failed condition, closing its make contact to give an alarm and in the normal
condition it will remain dropped-off with its break contact closed to indicate that
it is in a healthy state.
Note:
The green LED will usually operate in the opposite way to the watchdog
relay (ie. the LED will be on when the watchdog relay is de-energised and
vice versa).
There is no shorting contact across the case terminals connected to the break
contact of the watchdog relay. Therefore, the indication for a failed/healthy relay
will be cancelled when the relay is removed from its case.
If the relay is still functioning, the actual problem causing the alarm can be found
from the alarm records in cell [0022 Alarms] (see Chapter 3, Section 7.1).
8.3.2
8.3.3
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 20 of 28
To return the relay to a servicable state, the initial factory configuration will have to
be reloaded and the relay re-calibrated. It is recommended that the work be
carried out at the factory, or entrusted to an approved service centre.
8.3.4
8.3.5
8.3.6
8.3.7
8.3.8
8.3.9
8.4
Records
8.4.1
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 21 of 28
Few fault records can be stored when changes in the state of logic inputs and relay
outputs are stored in the event records. These inputs and outputs can generate
many events for each fault occurrence and limit the total number of faults that can
be stored. Setting cell [0003 SD Links] Link 7 to 0 will turn off this feature and
allow the maximum number of fault records to be stored.
The event records are erased if the auxiliary supply to the relay is lost for a period
exceeding the hold-up time of the internal power supply.
Events can only be read via the serial communication port and not on the LCD.
Any spare opto-isolated inputs may be used to log changes of state of external
contacts in the event record buffer of the K relay. The opto-isolated input does not
have to be assigned to a particular function in order to achieve this (ie. it does not
have to be assigned in any of the input masks).
The oldest event is overwritten by the next event to be stored when the buffer
becomes full.
When a master station has successfully read a record, it usually clears it
automatically. When all records have been read, the event bit in the status byte
within the master station programme is set to 0 to indicate that there are no
longer any records to be retrieved.
8.4.2
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
8.5
R8551D
Chapter 8
Page 22 of 28
8.6
Communications
An address (cell [000B Rly Address]) cannot be automatically allocated if the
remote change of setting has been inhibited by cell [0003 SD Links] link 0 being
set to0. This must be first set to 1. Alternatively, the address must be entered
manually via the user interface on the relay.
An address (cell [000B Rly Address]) cannot be allocated automatically unless the
address is first manually set to 0. This can also be achieved by a global
command including the serial number of the relay.
Relay address set to 255, the global address for which no replies are permitted.
8.6.1
8.6.2
8.6.3
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 23 of 28
System data function links settings can not be performed over the communication
link if the remote change of settings has been inhibited by setting cell
[0003 SD Links] link 0 to 0. Change [0003 SD Links] link 0 to 1 manually via
the user interface on the relay first.
Relay is not identified in the Circuit Breaker Control Menu of the Protection Access
Software and Toolkit if two auxiliary circuit breaker contacts have not been
connected to the opto-isolated inputs of the relay, to indicate its position via the
plant status word (cell [000C Plnt Status]). Check input masks [0A0E CB Closed]
and [0A0F CB Open] for correct opto-isolator allocations, and the connections to
the auxiliary contacts of the circuit breaker.
8.7
8.8
Thermal state
8.8.1
8.8.2
8.9
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 9.
9.1
R8551D
Chapter 8
Page 24 of 28
MAINTENANCE
Maintenance period
It is recommended that products supplied by AREVA T&D
receive regular monitoring after installation. As with all products some
deterioration with time is inevitable. In view of the critical nature of many of these
products and in the case of protective relays, their infrequent operation, it is
desirable to confirm that they are operating properly at regular intervals.
The typical life of these products is about 20 years, although many are in
satisfactory service considerably longer than this.
Maintenance periods will depend on many factors, such as:
the operating environment
the accessibility of the site
the amount of available manpower
the importance of the installation in the power system
the consequences of failure
If a preventative maintenance policy exists within the customers organisation then
the recommended product checks should be included in the regular programme.
It should be noted that K Range Midos relays are self-supervising and so require
less maintenance than earlier designs of relay. Most problems will result in an
alarm so that remedial action can be taken. However, some periodic tests could be
done to ensure that the relay is functioning correctly.
The following sections suggest checks that can be performed either remotely over
the communications link using a PC running appropriate software or at site.
9.2
Maintenance checks
Before carrying out any work on the equipment, the user should be
familiar with the Safety Section and Chapter 2 Handling and
Installation, of this manual.
9.2.1
Remote testing
If the relay can be communicated with from a remote point via its serial port, then
some checks can be carried out without actually visiting the site.
9.2.1.1 Alarms
The alarm status should first be checked to identify if any alarm conditions exist.
The alarm records (cell [0022 Alarms]) can then be read to identify the nature of
any alarm that may exist
9.2.1.2 Measurement accuracy
The values measured by the relay can be compared with known system values to
check that they are in the approximate range that is expected. If they are, then the
analogue/digital conversion and calculations are being performed correctly.
9.2.1.3 Trip test
If the relay is configured to provide remote control of the circuit breaker then a trip
test can be performed remotely in several ways:
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 25 of 28
1. If the relay provides phase overcurrent protection, read the load current on each
phase in the MEASURE 1 column. Reduce the stage 1 phase fault setting (cell
[0605 I>]) to a known value that is less than the load current. The relay should
trip in the appropriate time for the given multiple of setting current and time
multiplier setting (cell [0606 t>/TMS]).
The settings can then be returned to their usual value and the circuit breaker reclosed.
Note:
If setting group 2 is not being used for any other purpose, it could be used
for this test by having a lower setting pre-selected and issuing a command
to change the setting group that is in use to initiate the tripping sequence.
2. If the relay is connected for remote control of the circuit breaker then a trip/
close cycle can be performed. This method will not check as much of the
functional circuit of the relay as the previous method but it will not need the
settings of the relay changed.
If a failure to trip occurs, view cell [0021 Rly Status] whilst the test is repeated.
This will check that the output relay is being commanded to operate.
If the test trip is being performed using a trip/close cycle, the output relay assigned
in cell [0B0D CB Trip] should operate and not the main trip relay used by the
protection functions.
If the assigned output relay is not responding then an output relay allocated to a
less essential function may be re-allocated to the trip function to effect a temporary
repair, but a visit to the site may be needed to effect a wiring change. See Chapter
3, Section 4.14 for how to set output relay masks.
9.2.1.4 Circuit breaker maintenance
Maintenance records for the circuit breaker can be obtained at this time by
reading cells [0310 Sum (ops)], [0311 CBdutyA], [0312 CBdutyB], and
[0313 CBdutyC].
9.2.2
Local testing
When testing locally, similar checks to those for remote testing may be carried out
to ensure the relay is functioning correctly.
9.2.2.1 Alarms
The alarm status LED should first be checked to identify if any alarm conditions
exist. The alarm records (cell [0022 Alarms]) can then be read to identify the
nature of any alarm that may exist.
9.2.2.2 Measurement accuracy
The values measured by the relay can be checked against known values injected
into the relay via the test block, if fitted, or injected directly into the relay terminals.
Suitable test methods will be found in Section 4.2.9 and 4.2.10 of this chapter
which deals with commissioning. These tests will prove the calibration accuracy is
being maintained.
9.2.2.3 Trip test
If the relay is configured to provide a trip test via its user interface then this should
be performed to test the output trip relays. If the relay is configured for remote
control of the circuit breaker, the trip test will initiate the remote circuit breaker trip
relay (assigned in cell [0B0D CB Trip]) and not the main trip relay used by the
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 26 of 28
protection functions. If the relay provides phase overcurrent protection, the main
trip relay should be tested by reducing the stage 1 phase fault setting (cell [0605
I>]) to a known value that is less than the load current. The relay should trip in the
appropriate time for the given multiple of setting current and time multiplier setting
(cell [0606 t>/TMS]). The settings can then be returned to their usual value and the
circuit breaker re-closed.
Note:
If setting group 2 is not being used for any other purpose, it could be used
for this test by having a lower setting pre-selected and issuing a command
to change the setting group that is in use to initiate the tripping sequence.
If the assigned output relay is not responding then an output relay allocated to a
less essential function may be re-allocated to the trip function to effect a temporary
repair. See Chapter 3, Section 4.14 for details on how to set output relay masks.
9.2.2.4 Circuit breaker maintenance
Maintenance records for the circuit breaker can be obtained at this time by
reading cells [0310 Sum (ops)], [0311 CBdutyA], [0312 CBdutyB] and [0313
CBdutyC].
9.2.2.5 Additional tests
Additional tests can be selected from the Commissioning Instructions as required.
9.3
Method of repair
Before carrying out any work on the equipment, the user should be
familiar with the Safety Section and Chapter 2 Handling and
Installation, of this manual. This should ensure that no damage is
caused by incorrect handling of the electronic components.
9.3.1
Replacing a PCB
Re-calibration is not usually required when a PCB is replaced unless it happens to
be one of the two boards that plugs directly on to the left hand terminal block as
these directly affect the calibration.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Chapter 8
Page 27 of 28
Separate the PCB from the sockets at the front edge of the board. Note that they
are a tight fit and will require levering apart, taking care to ease the connectors
apart gradually so as not to crack the front PCB card. The connectors are designed
for ease of assembly in manufacture and not for continual disassembly of the unit.
Re-assemble in the reverse of the above sequence, making sure that the screen
plate is replaced with all four screws securing it.
9.3.1.3
9.3.2
9.3.3
9.3.4
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
9.4
R8551D
Chapter 8
Page 28 of 28
Recalibration
Re-calibration is not usually required when a PCB is replaced unless it happens to
be one of the two boards that plugs directly on to the left hand terminal block as
this one directly affects the calibration.
Although it is possible to carry out recalibration on site, this requires test equipment
with suitable accuracy and a special calibration programme to run on a PC. It is
therefore recommended that the work is carried out at the factory, or entrusted to
an approved service centre.
After calibration, the relay will need to have all the settings required for the
application re-entered if a replacement board has been fitted. Therefore, it is useful
if a copy of the settings is available on a floppy disk. Although this is not essential,
it can reduce the time taken to re-enter the settings and hence the time the
protection is out of service.
Appendix 1
Relay Characteristic Curves
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551C
Appendix 1
Contents
1.
Figure 1:
Figure 2:
TIME/CURRENT CHARACTERISTICS
Operating times KCGG I>>, I>>>, Io>> and Io>>>
Operating times KCEG I>>, I>>>, Io>> and Io>>>
1
1
1
2.
Figure 3:
Figure 4:
2
2
3
3.
Figure 4:
4
4
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 1.
R8551C
Appendix 1
Page 1 of 4
TIME/CURRENT CHARACTERISTICS
150
135
Maximum
120
Operating time (ms)
Minimum
105
90
75
60
45
30
15
0
1
10
100
150
135
Maximum
120
Minimum
105
90
75
60
45
30
15
0
1
10
Multiple of setting (xIs)
100
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 2.
R8551C
Appendix 1
Page 2 of 4
Rectifier
curve
1000
100
10
LTI 30xDT
SI 30xDT
1
EI 10xDT
VI 30xDT
STI 30xDT
0.1
1
10
LTI 30xDT
SI 30xDT*
Standard inverse
EI 10xDT*
Extremely inverse
VI 30xDT*
Very inverse
STI 30xDT
100
Multiples of setting
All characteristics are definite time above 30x except extremely inverse.
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551C
Appendix 1
Page 3 of 4
10000
1000
100
10
MI
1
VI
EI
0.1
1
10
Multiples of setting
MI
Moderately inverse
VI
Very inverse
EI
Extremely inverse
All characteristics are definite time above 30x except extremely inverse.
100
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Section 3.
R8551C
Appendix 1
Page 4 of 4
10.000
Time (x t)
1.000
0.100
No pre-fault load
Pre-fault load at
50% thermal state
Pre-fault load at
70% thermal state
0.010
Pre-fault load at
90% thermal state
0.001
Current (xlth>)
Appendix 2
Logic Diagrams
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 2
Contents
CONTENTS
Figure 1a:
Figure 1b:
Figure 2a:
Figure 2b:
Figure 3a:
Figure 3b:
Figure 4a:
Figure 4b:
Figure 5a:
Figure 5b:
Figure 6a:
Figure 6b:
1
2
3
4
5
6
7
8
9
10
11
12
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 2
Page 1 of 12
&
Io>
EF1
0
7 6 5 4 3 2 1 0
&
7 6 5 4 3 2 1 0
Io>>
&
to>>
&
to>>>
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
Io>>>
0B05 to>>>
7 6 5 4 3 2 1 0
&
I>
1
PF2
0
1
0B09 t>
t>
7 6 5 4 3 2 1 0
&
I>>
t>>
I>>>
&
t>>>
7 6 5 4 3 2 1 0
0A08 L Close
7 6 5 4 3 2 1 0
0B0C t>>>
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
I<
RLY3
LOGA
0
1
LOG7
0
1
Io<
tBF
Io>
tClose
Reset
0B0E CB Close
7 6 5 4 3 2 1 0
LOG2
0
1
0B0F CB Fail
7 6 5 4 3 2 1 0
Stage 2
earth fault
Stage 3
earth fault
Stage 1
overcurrent
Start
overcurrent
Stage 2
overcurrent
Broken conductor
stage 3
overcurrent
Circuit breaker
control
LOG9
0
1
Start
earth fault
7 6 5 4 3 2 1 0
RLY7
I>
Stage 1
earth fault
0B0D CB Trip
tTrip
1
0A09 Ext. Trip
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
0B0B t>>
&
0A07 L Trip
1
SD2
7 6 5 4 3 2 1 0
0B04 to>>
PF1
0
1
EF2
0
0B03 to>
to>
Latch flags
Generate fault records &
copy to event records
Figure 1a: Scheme logic diagram KCGG 122 (continued in Figure 1b)
Breaker fail
protection
Fault record
and flag latch
initiation
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 2
Page 2 of 12
0A0A Aux1
0B10 Aux1
tAux1
7 6 5 4 3 2 1 0
I<
7 6 5 4 3 2 1 0
SD5
0
3Sec
7 6 5 4 3 2 1 0
Recorder
stopped
7 6 5 4 3 2 1 0
Recorder
stopped
7 6 5 4 3 2 1 0
LOGB
0
tAux3
7 6 5 4 3 2 1 0
Remote set Grp2
Reset
disturbance
recorder
LOG6
0
1
Io<
SD3
0
1
SD6
0
0B11 Aux2
tAux2
0A0C Aux3
LOG8
0
1
SD8
0
I<
0A0B Aux2
SD8
0
1
LOG3
0
1
LOG4
0
1
SD4
0
1
0B12 Aux3
7 6 5 4 3 2 1 0
LOG5
0
1
Change to
setting group 2
7 6 5 4 3 2 1 0
Auxiliary
timers
Cold load
start
Setting
control
group
7 6 5 4 3 2 1 0
Plant
status
word
0B15 Level 2
7 6 5 4 3 2 1 0
0B16 Level 3
7 6 5 4 3 2 1 0
Load shedding
plant status
7 6 5 4 3 2 1 0
PF0
0
0B17 th Alarm
7 6 5 4 3 2 1 0
Alarm
0A11 Reset Ith
7 6 5 4 3 2 1 0
LOG0
0
1
Loss of load
/stage 4 EP
0B14 Level 1
7 6 5 4 3 2 1 0
0A10 CB Bus 2
Disturbance
recorder reset
Set 1
Reset 0
tAux1
0B18 th Trip
7 6 5 4 3 2 1 0
Trip
Thermal
reset
Thermal
phase element
CB (ops) >
CB duty >
SD
EF1
LOG
EF2
F E D C B A 9 8 7 6 5 4 3 2 1 0
0B19 CB Alarm
7 6 5 4 3 2 1 0
Circuit
breaker
alarms
PF1
PF2
F E D C B A 9 8 7 6 5 4 3 2 1 0
F E D C B A 9 8 7 6 5 4 3 2 1 0
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 2
Page 3 of 12
&
to>
Io>
&
EF1
EF2
0
1
0
1
Start
earth fault
&
to>>
0B04 to>>
7 6 5 4 3 2 1 0
Stage 2
earth fault
&
to>>>
0B05 to>>>
7 6 5 4 3 2 1 0
Stage 3
earth fault
Io>>>
&
t>
I>
>= 1
0
1
Stage 1
earth fault
Io>>
PF1
0B03 to>
7 6 5 4 3 2 1 0
&
t>>
&
t>>>
&
>= 1
0B08 tA>
7 6 5 4 3 2 1 0
0B09 tB>
7 6 5 4 3 2 1 0
0B0A tC>
7 6 5 4 3 2 1 0
Stage 1
overcurrent
Start
overcurrent
0B0B t>>
7 6 5 4 3 2 1 0
Stage 2
overcurrent
0B0C t>>>
7 6 5 4 3 2 1 0
Broken conductor
Stage 3
overcurrent
I>>
PFC
0
1
PF2
0
1
SD2
0
1
&
I<
>= 1
PF7
I>>>
0A07 L TRIP
7 6 5 4 3 2 1 0
>= 1
0A08 L CLOSE
7 6 5 4 3 2 1 0
2/3
0B0D CB TRIP
7 6 5 4 3 2 1 0
tTRIP
>= 1
LOG9
>= 1
tCLOSE
Reset
0B0E CB CLOSE
7 6 5 4 3 2 1 0
Circuit
breaker
control
0
1
LOG2
0A09 EXT. TRIP
7 6 5 4 3 2 1 0
>=1
RLY3
LOGA
0
1
I<
>=1
0
1
0B0F CB FAIL
7 6 5 4 3 2 1 0
Io<
RLY7
LOG7
I>
>=1
Breaker fail
protection
>=1
>=1
0
1
tBF
>=1
Io>
Figure 2a: Scheme logic diagram KCGG 142 (continued in Figure 2b)
Fault record
and flag latch
initiation
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
0A0A Aux1
7 6 5 4 3 2 1 0
R8551D
Appendix 2
Page 4 of 12
PFD
0B10 Aux1
7 6 5 4 3 2 1 0
tAux1
0
1
F<
SD5
I<
0
1
3sec
SD8
0A0B Aux2
7 6 5 4 3 2 1 0
LOG3
0
1
LOG4
0
1
LOG8
I<
&
>= 1
Recorder
stopped
Reset
disturbance
recorder
Io<
0B11 Aux2
7 6 5 4 3 2 1 0
tAux2
0
0A0C Aux3
7 6 5 4 3 2 1 0
Disturbance
recorder
reset
>= 1
LOG6
tAux3
Loss of load
/stage 4 EF
LOGB
1
0B12 Aux3
7 6 5 4 3 2 1 0
LOG5
Cold load
start
0
1
SD4
0
1
>= 1
Remote set Grp2
0
1
Set
Reset
0
1
Plant
status
word
0B14 Level 1
7 6 5 4 3 2 1 0
0B15 Level 2
7 6 5 4 3 2 1 0
0B16 Level 3
7 6 5 4 3 2 1 0
Alarm
PF0
0A11 Reset Ith
7 6 5 4 3 2 1 0
Change to
setting group 2
1
0
0
1
0
1
Recorder
stopped
0
1
LOG0
SD6
0
1
>= 1
SD8
0
1
Under
frequency
Trip
Thermal
reset
>= 1
0B17 th Alarm
7 6 5 4 3 2 1 0
>= 1
0B18 th Trip
7 6 5 4 3 2 1 0
CB(ops)>
0B19 CB Alarm
7 6 5 4 3 2 1 0
>= 1
CBduty>
SD
EF1
PF1
LOG
EF2
PF2
F E D C B A 9 8 7 6 5 4 3 2 1 0
F E D C B A 9 8 7 6 5 4 3 2 1 0
F E D C B A 9 8 7 6 5 4 3 2 1 0
Setting group
control
Load shedding
plant status
Thermal
phase element
Circuit
breaker
alarms
Auxiliary
timers
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
Io>
R8551D
Appendix 2
Page 5 of 12
&
EF4
EF5
0
1
0B03 to>
7 6 5 4 3 2 1 0
to>
0
1
&
&
FWD
REV
0A02 Blk to>>
7 6 5 4 3 2 1 0
1
EF1
EF4
0
Io>>
EF2
EF5
0
Io>>>
&
to>>
0B04 to>>
7 6 5 4 3 2 1 0
Stage 2
earth fault
&
to>>>
0B05 to>>>
7 6 5 4 3 2 1 0
Stage 3
earth fault
FWD
0A07 L TRIP
7 6 5 4 3 2 1 0
>=1
SD2
1
0
0A08 L CLOSE
7 6 5 4 3 2 1 0
0B0D CB TRIP
7 6 5 4 3 2 1 0
tTRIP
>=1
tCLOSE
Reset
>=1
Start
earth fault
FWD
0A03 Blk to>>>
7 6 5 4 3 2 1 0
Stage 1
earth fault
0B0E CB CLOSE
7 6 5 4 3 2 1 0
Circuit
breaker
control
LOG9
1
0
LOG2
>=1
>=1
Io<
tBF
1
0
0B0E CB FAIL
7 6 5 4 3 2 1 0
Breaker fail
protection
RLY3
LOGA
1
0
>=1
RLY7
LOG7
1
0
>=1
>=1
Io>
Latch flags
Generate fault records &
copy to event records
Figure 3a: Scheme logic diagram KCEG 112 (continued in Figure 3b)
Fault record
and flag latch
initiation
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 2
Page 6 of 12
0A0A AUX1
7 6 5 4 3 2 1 0
0A0B AUX2
7 6 5 4 3 2 1 0
SD8
0B10 AUX1
7 6 5 4 3 2 1 0
tAUX1
SD6
SD8
>=1
1
0
1
0
Recorder
stopped Reset
disturbance
recorder
Recorder stopped
tAux1
Disturbance
recorder
reset
>=1
LOG4
1
0
tAUX2
0B11 AUX2
7 6 5 4 3 2 1 0
Loss of load
/stage 4 EF
0B121 AUX3
7 6 5 4 3 2 1 0
Cold load
start
Io<
LOG6
0
0A0C AUX3
7 6 5 4 3 2 1 0
>=1
LOGB
0
tAUX3
LOG8
LOG5
1
0
>=1
Remote set Grp2
SD3
1
0
0A10 CB BUS 2
7 6 5 4 3 2 1 0
LOG0
1
0
CB (0ps)>
Change to
setting group 2
1
0
0B14 LEVEL 1
7 6 5 4 3 2 1 0
0B15 LEVEL 2
7 6 5 4 3 2 1 0
0B16 LEVEL 3
7 6 5 4 3 2 1 0
0B19 CB ALARM
7 6 5 4 3 2 1 0
>=1
SD
EF1
PF1
LOG
EF2
PF2
F E D C B A 9 8 7 6 5 4 3 2 1 0
Setting group
control
Set
1
Reset 0
SD4
F E D C B A 9 8 7 6 5 4 3 2 1 0
F E D C B A 9 8 7 6 5 4 3 2 1 0
Load shedding
plant status
Cicuit breaker
alarms
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
&
EF3
Io>
R8551D
Appendix 2
Page 7 of 12
EF4
0
1
FWD
0B03 to>
7 6 5 4 3 2 1 0
to>
EF5
0
1
0
1
&
REV
EF1
0
1
Io>>
EF2
0
1
Io>>>
EF4
&
to>>
EF5
&
to>>>
0B05 to>>>
7 6 5 4 3 2 1 0
Stage 3
earth fault
Stage 1
overcurrent
&
0B08 tA>
7 6 5 4 3 2 1 0
0B09 tB>
7 6 5 4 3 2 1 0
0B0A tC>
7 6 5 4 3 2 1 0
&
&
0
1
FWD
EFE
FWD
REV
&
&
t>
I>
PF3
PF4
PF5
FWD
0
1
I>>
PFF
REV
PFF
0
1
&
PF4
0
Fwd
PFF
t>>
&
PFF
PF1
Stage 2
earth fault
Start
earth fault
&
Stage 1
earth fault
0B0B t>>
7 6 5 4 3 2 1 0
Stage 2
overcurrent
0B0C t>>>
7 6 5 4 3 2 1 0
Broken conductor
Stage 3
overcurrent
Start
overcurrent
PFC
0
1
&
I<
PF2
0
1
I>>>
Fwd
Rev
PF5
PFE
&
PF7
t>>>
0
1
PFF
0
1
SD2
0
1
0A07 L Trip
7 6 5 4 3 2 1 0
>= 1
0A08 L Close
7 6 5 4 3 2 1 0
0B0D CB Trip
7 6 5 4 3 2 1 0
tTRIP
>= 1
LOG9
>= 1
tCLOSE
Reset
0B0E CB Close
7 6 5 4 3 2 1 0
Circuit
breaker
control
0
1
LOG2
0A09 Ext. Ttrip
7 6 5 4 3 2 1 0
>=1
RLY3
LOGA
0
1
I<
>=1
0B0F CB Fail
7 6 5 4 3 2 1 0
Io<
Generate circuit breaker
maintenance records
>=1
RLY7
>=1
LOG7
0
1
tBF
0
1
I>
Io>
>=1
>=1
Latch flags
Generate fault records &
copy to event records
Figure 4a: Scheme logic diagram KCEG 142/242 (continued in Figure 4b)
Breaker fail
protection
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
0A0A Aux1
7 6 5 4 3 2 1 0
R8551D
Appendix 2
Page 8 of 12
PFD
0B10 Aux1
7 6 5 4 3 2 1 0
tAux1
0
1
F<
SD5
I<
0
1
3sec
SD8
0A0B Aux2
7 6 5 4 3 2 1 0
0
1
>= 1
SD6
0
1
Recorder
stopped
SD8
0
1
LOG3
0
1
LOG4
0
1
I<
&
>= 1
Io<
0B11 Aux2
7 6 5 4 3 2 1 0
tAux2
0
>= 1
LOG6
tAux3
Loss of load
/stage 4 EF
Cold load
start
0
1
SD4
0
1
>= 1
Remote set Grp2
0
1
Set
Reset
PF9
&
0B13 tV<
7 6 5 4 3 2 1 0
tV<
0
1
>= 1
Plant
status
word
0B14 Level 1
7 6 5 4 3 2 1 0
0B15 Level 2
7 6 5 4 3 2 1 0
0B16 Level 3
7 6 5 4 3 2 1 0
Alarm
PF0
0A11 Reset Ith
7 6 5 4 3 2 1 0
Change to
setting group 2
1
0
0
1
0B12 Aux3
7 6 5 4 3 2 1 0
LOG5
0
1
LOG0
Disturbance
recorder
reset
LOGB
LOG8
0
1
Reset
disturbance
recorder
Recorder
stopped
0A0C Aux3
7 6 5 4 3 2 1 0
PF8
Under
frequency
Trip
Thermal
reset
>= 1
0B17 th Alarm
7 6 5 4 3 2 1 0
>= 1
0B18 th Trip
7 6 5 4 3 2 1 0
CB(ops)>
0B19 CB Alarm
7 6 5 4 3 2 1 0
>= 1
CBduty>
SD
EF1
PF1
LOG
EF2
PF2
F E D C B A 9 8 7 6 5 4 3 2 1 0
F E D C B A 9 8 7 6 5 4 3 2 1 0
F E D C B A 9 8 7 6 5 4 3 2 1 0
Setting group
control
Undervoltage
Load shedding
plant status
Thermal
phase element
Circuit
breaker
alarms
Auxiliary
timers
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
&
EF3
Io>
R8551D
Appendix 2
Page 9 of 12
EF4
0
1
FWD
0B03 to>
7 6 5 4 3 2 1 0
to>
EF5
0
1
0
1
&
EF1
0
1
EF4
&
to>>
EF5
&
to>>>
0B05 to>>>
7 6 5 4 3 2 1 0
Stage 3
earth fault
0B08 tA>
7 6 5 4 3 2 1 0
0B09 tB>
7 6 5 4 3 2 1 0
0B0A tC>
7 6 5 4 3 2 1 0
Stage 1
overcurrent
&
Io>>
0
1
FWD
EF2
0
1
Io>>>
FWD
&
t>
I>
1
0A05 Blk t>> Rev
7 6 5 4 3 2 1 0
PF1
0
1
Start
earth fault
REV
Stage 1
earth fault
&
t>>
&
t>>>
&
0B06 I>
Start
7 6 5 4 3 2 1 0
0B0B I>>
7 6 5 4 3 2 1 0
Stage 2
earth fault
Start
overcurrent
Stage 2
overcurrent
I>>>
PFC
0
1
&
I<
PF2
0
1
PF7
I>>>
SD2
0
1
0A07 L Trip
7 6 5 4 3 2 1 0
>= 1
0A08 L Close
7 6 5 4 3 2 1 0
2/3
0B0D CB Trip
7 6 5 4 3 2 1 0
tTRIP
>= 1
LOG9
>= 1
0B0C t>>>
7 6 5 4 3 2 1 0
tCLOSE
Reset
0B0E CB Close
7 6 5 4 3 2 1 0
Broken conductor
Stage 3
overcurrent
Circuit
breaker
control
0
1
LOG2
0A09 Ext. Trip
7 6 5 4 3 2 1 0
>=1
RLY3
LOGA
0
1
I<
Io<
>=1
0
1
0B0F CB Fail
7 6 5 4 3 2 1 0
RLY7
LOG7
I>
Io>
>=1
Breaker fail
protection
>=1
>=1
0
1
tBF
>=1
Latch flags
Generate fault records &
copy to event records
Figure 5a: Scheme logic diagram KCEG 152 (continued in Figure 5b)
Fault record
and flag latch
initiation
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
0A0A Aux1
7 6 5 4 3 2 1 0
R8551D
Appendix 2
Page 10 of 12
PFD
0B10 Aux1
7 6 5 4 3 2 1 0
tAux1
0
1
F<
SD5
I<
0
1
3sec
SD8
0A0B Aux2
7 6 5 4 3 2 1 0
LOG3
0
1
LOG4
0
1
I<
0
1
&
>= 1
Io<
0B11 Aux2
7 6 5 4 3 2 1 0
tAux2
0
Disturbance
recorder
reset
Auxiliary
timers
>= 1
LOG6
tAux3
Loss of load
/stage 4 EF
LOG4
1
0B12 Aux3
7 6 5 4 3 2 1 0
LOG5
LOG8
Cold load
start
0
1
0
1
SD4
0
1
>= 1
Remote set Grp2
0
1
Set
Reset
0
1
Plant
status
word
0B14 Level 1
7 6 5 4 3 2 1 0
0B15 Level 2
7 6 5 4 3 2 1 0
0B16 Level 3
7 6 5 4 3 2 1 0
Alarm
PF0
0A11 Reset Ith
7 6 5 4 3 2 1 0
Change to
setting group 2
1
0
0
1
Recorder
stopped
Reset
disturbance
recorder
Recorder
stopped
0A0C Aux3
7 6 5 4 3 2 1 0
LOG0
SD6
0
1
>= 1
SD8
0
1
Under
frequency
Trip
Thermal
reset
>= 1
0B17 th Alarm
7 6 5 4 3 2 1 0
>= 1
0B18 th Trip
7 6 5 4 3 2 1 0
CB(ops)>
0B19 CB Alarm
7 6 5 4 3 2 1 0
>= 1
CBduty>
SD
EF1
PF1
LOG
EF2
PF2
F E D C B A 9 8 7 6 5 4 3 2 1 0
F E D C B A 9 8 7 6 5 4 3 2 1 0
F E D C B A 9 8 7 6 5 4 3 2 1 0
Setting group
control
Load shedding
plant status
Thermal
phase element
Circuit
breaker
alarms
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
&
EF3
Io>
R8551D
Appendix 2
Page 11 of 12
EF4
EF5
&
&
to>>
&
to>>>
0B05 to>>>
7 6 5 4 3 2 1 0
Stage 3
earth fault
Stage 1
overcurrent
&
0B08 tA>
7 6 5 4 3 2 1 0
0B09 tB>
7 6 5 4 3 2 1 0
0B0A tC>
7 6 5 4 3 2 1 0
&
&
REV
EF1
0
1
Io>>
EF4
0
FWD
Io>>>
EF5
0
EFE
FWD
REV
&
&
t>
PF3
PF4
PF5
FWD
I>>>
PFF
PFF
REV
&
PF4
0
FWD
PFC
PFF
t>>
&
PFF
I>
Stage 2
earth fault
PF1
Start
earth fault
EF2
Stage 1
earth fault
&
FWD
0B03 to>
7 6 5 4 3 2 1 0
to>
0B0B t>>
7 6 5 4 3 2 1 0
Stage 2
overcurrent
0B0C t>>>
7 6 5 4 3 2 1 0
Broken conductor
Stage 3
overcurrent
Start
overcurrent
&
I<
0A06 Blk t>>>
7 6 5 4 3 2 1 0
PF2
0
I>>>
FWD
REV
1
PF5
PFE
0
&
t>>>
PF7
PFF
SD2
0A07 L Trip
7 6 5 4 3 2 1 0
>= 1
0A08 L Close
7 6 5 4 3 2 1 0
0B0D CB Trip
7 6 5 4 3 2 1 0
tTRIP
>= 1
LOG9
>= 1
tCLOSE
Reset
0B0E CB Close
7 6 5 4 3 2 1 0
Circuit
breaker
control
LOG2
0A09 Ext. Ttrip
7 6 5 4 3 2 1 0
>=1
RLY3
LOGA
0
1
LOG7
0
1
I<
Io<
>=1
0B0F CB Fail
7 6 5 4 3 2 1 0
>=1
>=1
Latch flags
Generate fault records &
copy to event records
RLY7
I>
tBF
>=1
Io>
Figure 6a: Scheme logic diagram KCEU 142/242 (continued in Figure 6b)
Breaker fail
protection
Fault record
and flag latch
initiation
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 2
Page 12 of 12
0A0A Aux1
7 6 5 4 3 2 1 0
0B10 Aux1
7 6 5 4 3 2 1 0
tAux1
SD5
I<
3sec
0A0B Aux2
7 6 5 4 3 2 1 0
SD6
>= 1
SD8
SD8
Recorder
stopped
LOG3
0
I<
LOG4
0
&
>= 1
Io<
0B11 Aux2
7 6 5 4 3 2 1 0
tAux2
0
>= 1
LOG6
tAux3
Loss of load
/stage 4 EF
LOGB
1
0B12 Aux3
7 6 5 4 3 2 1 0
LOG5
LOG8
Cold load
start
SD4
>= 1
Remote set Grp2
Disturbance
recorder
reset
Recorder
stopped
0A0C Aux3
7 6 5 4 3 2 1 0
PF8
Reset
disturbance
recorder
Set
Reset
PF9
&
Change to
setting group 2
1
0
0B13 tV<
7 6 5 4 3 2 1 0
tV<
Setting group
control
Undervoltage
>= 1
0A0E CB Closed Ind
7 6 5 4 3 2 1 0
0D0F CB Open Ind
7 6 5 4 3 2 1 0
0A10 CB Bus 2
7 6 5 4 3 2 1 0
Plant
status
word
PF0
0
Alarm
0A11 Reset Ith
7 6 5 4 3 2 1 0
LOG0
0
Trip
Thermal
reset
CB(ops)>
CBduty>
>= 1
>= 1
0B17 th Alarm
7 6 5 4 3 2 1 0
>= 1
0B18 th Trip
7 6 5 4 3 2 1 0
0B19 CB Alarm
7 6 5 4 3 2 1 0
SD F E D C B A 9 8 7 6 5 4 3 2 1 0
EF1 F E D C B A 9 8 7 6 5 4 3 2 1 0
PF1 F E D C B A 9 8 7 6 5 4 3 2 1 0
LOG F E D C B A 9 8 7 6 5 4 3 2 1 0
EF2 F E D C B A 9 8 7 6 5 4 3 2 1 0
PF2 F E D C B A 9 8 7 6 5 4 3 2 1 0
Thermal
phase element
Circuit
breaker
alarms
Auxiliary
timers
Appendix 3
Connection Diagrams
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Contents
CONTENTS
1.
2.
Figure 1:
Figure 2:
Figure 3:
Figure 4:
Figure 5:
Figure 6:
Figure 7:
Figure 8:
Figure 9:
Figure 10:
Figure 11:
Figure 12:
Figure 13:
Figure 14:
Figure 15:
Figure 16:
Figure 17:
Figure 18:
Figure 19:
Figure 20:
Figure 21:
Figure 22:
1
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
Notes:
(d)
AC/DC
supply
Vx
L2
L1
L0
S1
(b)
(c)
(1) (a)
S2
P1
KCGG 122
RL0
52
50
48
46
28
26
27
24
25
RL3
RL2
RL1
Case earth
connection
SCN
56
54
44
42
40
38
36
34
32
30
22
23
21
14
13
4
6
8
10
1
3
5
7
9
P2
Relay failed
Relay healthy
Section 1.
Case earth
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 1 of 22
28
27
SCN
S2
(d)
S1
P1
L7
L6
L5
L4
L3
L2
L1
L0
AC/DC
supply
Vx
55
53
51
49
47
45
52
50
48
46
28
26
27
24
25
22
23
KCGG 142 01
RL0
RL7
RL6
RL5
RL4
RL3
RL2
RL1
Case earth
connection
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
21
14
13
Figure 2: Typical application diagram: 3 phase overcurrent and earth fault relay KCGG 142 01
P2
(b)
(c)
(1) (a)
Notes:
26
25
18
20
17
24
14
13
23
39
41
43
45
47
49
51
53
55
22
40
42
44
46
48
50
52
54
56
31
33
35
37
4
6
8
10
3
5
7
9
19
21
30
32
34
36
38
29
Case earth
C
B
Phase rotation
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 2 of 22
28
27
SCN
53
55
51
56
52
54
S2
Long terminal
(c)
(d)
S1
P1
L2
L1
L0
AC/DC
supply
Vx
52
50
48
46
28
26
27
24
25
22
23
KCGG 142 02
RL0
RL3
RL2
RL1
Case earth
connection
SCN
56
54
44
42
40
38
36
34
32
30
21
14
13
Figure 3: Typical application diagram: 3 phase overcurrent and earth fault relay KCGG 142 02
P2
(b)
(1) (a)
Notes:
26
25
47
49
24
48
50
45
18
20
17
23
46
41
14
13
22
42
44
39
19
21
40
31
33
35
37
4
6
8
10
3
5
7
9
43
30
32
34
36
38
29
Case earth
C
B
Phase rotation
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 3 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
da
L2
L1
L0
AC/DC
supply
Vx
(d)
S1
S2
P1
(b)
(c)
(1) (a)
Notes:
dn
P2
52
50
48
46
20
19
28
26
27
24
25
22
23
21
14
13
Figure 4: Typical application diagram: directional earth fault relay KCEG 112
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
KCEG 112
RL3
RL2
RL1
RL0
Case earth
connection
SCN
56
54
44
42
40
38
36
34
32
30
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 4 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
(d)
L7
L6
L5
L4
L3
L2
L1
L0
14
13
55
53
SCN
54
51
Case earth
connection
43
41
39
37
56
RL7
RL6
35
33
31
29
44
42
40
38
36
34
32
30
49
47
45
52
50
48
46
20
RL5
RL4
18
19
RL3
KCEG 142
RL2
RL1
RL0
28
17
26
27
24
25
22
23
AC/DC
supply
Vx
S1
21
S2
P1
P2
Figure 5: Typical application diagram: 3 phase overcurrent and directional earth fault relay KCEG 142
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 5 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
da
(d)
dn
P2
S2
S1
L2
L1
L0
AC/DC
supply
Vx
L7
L6
L5
L4
L3
P1
55
53
51
49
47
45
52
50
48
46
20
19
28
26
27
24
25
22
23
21
14
13
KCEG 152
Figure 6: Typical application diagram: 3 phase overcurrent and directional earth fault relay KCEG 152
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
RL7
RL6
RL5
RL4
RL3
RL2
RL1
RL0
Case earth
connection
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 6 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
P2
(d)
S2
S1
P1
L7
L6
L5
L4
L3
L2
L1
L0
AC/DC supply Vx
55
53
51
49
47
45
52
50
46
48
20
19
18
17
28
26
27
24
25
22
23
21
9
10
14
13
KCEG 242
Series
REG
Figure 7: Typical application diagram: dual powered 3 phase overcurrent and earth fault relay KCEG 242
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
RL7
RL6
RL5
RL4
RL3
RL2
RL1
RL0
Case earth
connection
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Relay healthy
Relay failed
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 7 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
(d)
S1
P1
L7
L6
L5
L4
L3
L2
L1
L0
AC/DC
supply
Vx
14
13
55
53
51
49
47
45
52
50
48
46
20
19
18
28
17
26
27
24
25
KCEU 142
RL7
RL6
RL5
RL4
RL3
RL2
RL1
RL0
Case earth
connection
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Figure 8: Typical application diagram: directional 3 phase overcurrent and sensitive wattmetric earth fault relay KCEU 142
S2
22
23
P2
P1
21
P2
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 8 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
(d)
P2
P1 P2
S2
S1
L2
L1
L0
Supply to
trip coil
AC/DC
supply Vx
L7
L6
L5
L4
L3
P1
55
53
51
49
47
45
52
50
48
46
20
19
18
KCEU 242
RL7
RL6
RL5
RL4
RL3
26
27
28
17
RL2
RL1
22
23
24
25
RL0
Series
REG
21
9
10
14
13
Case earth
connection
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Figure 9: Typical application diagram: directional 3 phase overcurrent and sensitive wattmetric earth fault relay KCEU 242
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 9 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
(d)
S1
P1
dn
L7
L6
L5
L4
L3
L2
L1
L0
AC/DC
supply
Vx
14
13
55
53
51
49
47
45
52
50
48
46
20
19
18
28
17
26
27
24
25
KCEU 142
Figure 10: Typical application diagram: KCEU 142 showing connection for broken delta VT winding
S2
22
23
P2
P1
21
P2
da
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
RL7
RL6
RL5
RL4
RL3
RL2
RL1
RL0
Case earth
connection
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 10 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
dn
(d)
P1 P2
S2
S1
L2
L1
L0
Supply to
trip coil
AC/DC
supply Vx
L7
L6
L5
L4
L3
P1
55
53
51
49
47
45
52
50
48
46
20
19
18
KCEU 242
RL7
RL6
RL5
RL4
RL3
26
27
28
17
RL2
RL1
22
23
24
25
RL0
Series
REG
21
9
10
14
13
Figure 11: Typical application diagram: KCEU 242 showing connection for broken delta VT winding
da
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
P2
Case earth
connection
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 11 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
Notes:
Block t>>>/to>>> L2
Block t>>/to>> L1
(d)
AC/DC
supply
Vx
S1
(b)
(c)
(1) (a)
S2
P1
52
50
48
46
28
26
27
24
25
22
23
21
14
13
Figure 12: Typical application diagram: 2 phase overcurrent and relay KCCG 122
4
6
8
10
1
3
5
7
9
P2
KCGG 122
RL3
RL2
RL1
RL0
Case earth
connection
WD
WD
SCN
56
54
44
42
40
38
36
34
32
30
Trip (to>/to>>/to>>>/aux 1)
(t>/t>>/t>>>)
AR initiate (to>/to>>/to>>>)
(t>/t>>/t>>>)
Start I>
Start Io>
Relay failed
Relay healthy
Section 2.
Case earth
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 12 of 22
28
27
SCN
S2
(d)
S1
P1
CB open indication L7
CB closed indication L6
External trip L3
Block t>>>/to>>> L2
Block t>>/to>> L1
AC/DC
supply
Vx
55
53
51
49
47
45
52
50
48
46
28
26
27
24
25
22
23
21
14
13
KCGG 142 01
Figure 13: Typical application diagram: 3 phase overcurrent and earth fault relay KCGG 142 01
P2
(b)
(c)
(1) (a)
Notes:
26
25
18
20
17
24
14
13
23
39
41
43
45
47
49
51
53
55
22
40
42
44
46
48
50
52
54
56
31
33
35
37
19
21
30
32
34
36
38
29
4
6
8
10
3
5
7
9
Case earth
C
B
Phase rotation
RL7
RL6
RL5
RL4
RL3
RL2
RL1
RL0
Case earth
connection
WD
WD
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Control CB trip
Control CB close
CB fail/backtrip
Trip (to>/to>>/to>>>/aux 1)
(t>/t>>/t>>>)
AR initiate (to>/to>>/to>>>)
(t>/t>>/t>>>)
Start I>
Start Io>
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 13 of 22
28
27
SCN
S2
(d)
S1
P1
Block t>>>/to>>> L2
Block t>>/to>> L1
AC/DC
supply
Vx
52
50
48
46
28
26
27
24
25
22
23
21
14
13
KCGG 142 02
Figure 14: Typical application diagram: 3 phase overcurrent and earth fault relay KCGG 142 02
P2
(b)
(c)
(1) (a)
Notes:
26
25
18
20
17
24
14
13
22
39
41
43
45
47
49
51
53
55
23
40
42
44
46
48
50
52
54
56
31
33
35
37
19
21
30
32
34
36
38
29
4
6
8
10
3
5
7
9
Case earth
C
B
Phase rotation
RL3
RL2
RL1
RL0
Case earth
connection
WD
WD
SCN
56
54
44
42
40
38
36
34
32
30
Trip (to>/to>>/to>>>/aux 1)
(t>/t>>/t>>>)
AR initiate (to>/to>>/to>>>)
(t>/t>>/t>>>)
Start I>
Start Io>
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 14 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
da
Block to>>> L2
Block to>> L1
AC/DC
supply
Vx
(d)
S1
S2
P1
(b)
(c)
(1) (a)
Notes:
dn
P2
52
50
48
46
20
19
28
26
27
24
25
22
23
21
14
13
Figure 15: Typical application diagram: directional earth fault relay KCEG 112
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
KCEG 112
RL3
RL2
RL1
RL0
Case earth
connection
WD
WD
SCN
56
54
44
42
40
38
36
34
32
30
Trip (to>/to>>/to>>>/aux 1)
AR initiate (to>/to>>/to>>>)
Start (Io>REV)
Start (Io>FWD)
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 15 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
55
53
SCN
54
51
Case earth
connection
43
41
39
37
35
56
RL7
RL6
RL5
33
31
29
44
42
40
38
36
34
32
30
49
47
45
52
50
48
46
20
19
RL4
18
RL2
RL3
KCEG 142
RL1
RL0
WD
WD
28
17
26
27
24
25
Figure 16: Typical application diagram: 3 phase directional earth fault relay KCEG 142
CB open indication L7
CB closed indication L6
External trip L3
Block t>>>/to>>> L2
Block t>>/to>> L1
(d)
22
23
14
13
AC/DC
supply
Vx
21
S1
S2
P1
P2
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
Control CB trip
Control CB close
CB fail/backtrip
Trip (to>/to>>/to>>>/aux 1)
(thTrip/t>/t>>/t>>>)
AR initiate (to>/to>>/to>>>)
(t>/t>>/t>>>)
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 16 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
da
(d)
dn
P2
S2
External trip L3
Block t>>>/to>>> L2
Block t>>/to>> L1
AC/DC
supply
Vx
CB open indication L7
CB closed indication L6
S1
P1
55
53
51
49
47
45
52
50
48
46
20
19
28
26
27
24
25
22
23
21
14
13
KCEG 152
Figure 17: Typical application diagram: 3 phase overcurrent and directional earth fault relay KCEG 152
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
RL7
RL6
RL5
RL4
RL3
RL2
RL1
RL0
Case earth
connection
WD
WD
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Control CB trip
Control CB close
CB fail/backtrip
Trip (to>/to>>/to>>>/aux 1)
(thTrip/t>/t>>/t>>>)
AR initiate (to>/to>>/to>>>)
(t>/t>>/t>>>)
Start (Io>REV)
Start (Io>FWD)
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 17 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
P2
(d)
S2
S1
P1
CB open indication L7
CB closed indication L6
External trip L3
Block t>>>/to>>> L2
Block t>>/to>> L1
AC/DC supply Vx
55
53
51
49
47
45
52
50
46
48
20
19
18
17
28
26
27
24
25
22
23
21
9
10
14
13
KCEG 242
Series
REG
RL7
RL6
RL5
RL4
RL3
RL2
RL1
RL0
Case earth
connection
WD
WD
Figure 18: Typical application diagram: dual powered 3 phase overcurrent and directional earth fault relay KCEG 242
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Control CB trip
Control CB close
CB fail/backtrip
Trip (to>/to>>/to>>>/aux 1)
(thTrip/t>/t>>/t>>>)
AR initiate (to>/to>>/to>>>)
(t>/t>>/t>>>)
Start (Io>REV/I>REV)
Start (Io>FWD/I>FWD)
Relay healthy
Relay failed
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 18 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
(d)
AC/DC
supply
Vx
CB open indication L7
CB closed indication L6
External trip L3
Block t>>>/to>>> L2
Block t>>/to>> L1
P1
14
13
55
53
51
49
47
45
52
50
48
46
20
19
18
28
17
26
27
24
25
KCEU 142
RL7
RL6
RL5
RL4
RL3
RL2
RL1
RL0
Case earth
connection
WD
WD
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Figure 19: Typical application diagram: directional 3 phase overcurrent and sensitive wattmetric earth fault relay KCEU 142
S1
22
23
S2
P2
21
P1
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
P2
Control CB trip
Control CB close
CB fail/backtrip
Trip (to>/to>>/to>>>/aux 1)
(thTrip/t>/t>>/t>>>)
AR initiate (to>/to>>/to>>>)
(t>/t>>/t>>>)
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 19 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
(d)
P1 P2
S2
External trip L3
Block t>>>/to>>> L2
Block t>>/to>> L1
Supply to
trip coil
AC/DC
supply Vx
CB open indication L7
CB closed indication L6
S1
P1
55
53
51
49
47
45
52
50
48
46
20
19
18
KCEU 242
RL7
RL6
RL5
RL4
RL3
26
27
28
17
RL2
24
25
RL1
22
23
Case earth
connection
WD
WD
RL0
Series
REG
21
9
10
14
13
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Figure 20: Typical application diagram: directional 3 phase overcurrent and sensitive wattmetric earth fault relay KCEU 242
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
P2
Control CB trip
Control CB close
CB fail/backtrip
Trip (to>/to>>/to>>>/aux 1)
(thTrip/t>/t>>/t>>>)
AR initiate (to>/to>>/to>>>)
(t>/t>>/t>>>)
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 20 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
(d)
AC/DC
supply
Vx
dn
CB open indication L7
CB closed indication L6
External trip L3
Block t>>>/to>>> L2
Block t>>/to>> L1
P1
14
13
55
53
51
49
47
45
52
50
48
46
20
19
18
28
17
26
27
24
25
Figure 21: Typical application diagram: KCEU 142 showing connection for broken delta VT winding
S1
22
23
S2
P2
21
P1
da
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
P2
KCEU 142
RL7
RL6
RL5
RL4
RL3
RL2
RL1
RL0
Case earth
connection
WD
WD
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Control CB trip
Control CB close
CB fail/backtrip
Trip (to>/to>>/to>>>/aux 1)
(thTrip/t>/t>>/t>>>)
AR initiate (to>/to>>/to>>>)
(t>/t>>/t>>>)
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 21 of 22
14
18
20
22
24
26
28
13
17
19
21
23
25
27
SCN
29
31
33
35
37
39
41
43
45
47
49
51
53
55
30
32
34
36
38
40
42
44
46
48
50
52
54
56
dn
(d)
P1 P2
S2
Supply to
trip coil
AC/DC
supply Vx
External trip L3
Block t>>>/to>>> L2
Block t>>/to>> L1
P1
CB open indication L7
CB closed indication L6
S1
55
53
51
49
47
45
52
50
48
46
20
19
18
KCEU 242
RL7
RL6
RL5
RL4
RL3
26
27
28
17
RL2
24
25
RL1
22
23
Case earth
connection
WD
WD
RL0
Series
REG
21
9
10
14
13
Figure 22: Typical application diagram: KCEU 242 showing connection for broken delta VT winding
da
(b)
(c)
(1) (a)
Notes:
4
6
8
10
1
3
5
7
9
Case earth
C
B
Phase rotation
P2
SCN
56
54
43
41
39
37
35
33
31
29
44
42
40
38
36
34
32
30
Control CB trip
Control CB close
CB fail/backtrip
Trip (to>/to>>/to>>>/aux 1)
(thTrip/t>/t>>/t>>>)
AR initiate (to>/to>>/to>>>)
(t>/t>>/t>>>)
Relay failed
Relay healthy
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551D
Appendix 3
Page 22 of 22
Appendix 4
Commissioning Test Record
SERVICE MANUAL
KCGG 122, 142
KCEG 112, 142, 152, 242
KCEU 142, 242
R8551C
Appendix 4
Contents
1.
2.
SETTING RECORD
REPAIR FORM
11
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
Section 1.
R8551C
Appendix 4
Page 1 of 12
Date
Station
Circuit
System Frequency
KC________
Model number
Serial number
Auxiliary Voltage Vx
Polarising Voltage Vn
Rated Current In
*Delete as appropriate
4
Product checks
4.1
4.1.1
Visual inspection
Module and case damaged?
Yes/No*
Yes/No*
Yes/No*
Yes/No*
Yes/No*
Yes/No*
4.1.2
Yes/No/Not Tested*
4.1.3
External wiring
Wiring checked against diagram?
Yes/No*
Yes/No/na*
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
4.1.4
Watchdog contacts
With auxiliary supply off
4.1.5
Auxiliary supply
4.2
4.2.1
Watchdog contacts
With auxiliary supply on
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
R8551C
Appendix 4
Page 2 of 12
Terminals 3 and 5
Open/Closed*
Terminals 4 and 6
Open/Closed*
______V ac/dc*
Terminals 3 and 5
Open/Closed*
Terminals 4 and 6
Open/Closed*
Yes/No*
Yes/No*
Yes/No*
Yes/No*
Yes/No*
______V dc
______V dc/na*
______V dc
______V dc/na*
Input opto-isolators
Input L0 working?
Yes/No*
Input L1 working?
Yes/No*
Input L2 working?
Yes/No*
Input L3 working?
Yes/No/na*
Input L4 working?
Yes/No/na*
Input L5 working?
Yes/No/na*
Input L6 working?
Yes/No/na*
Input L7 working?
Yes/No/na*
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
4.2.7
R8551C
Appendix 4
Page 3 of 12
Output relays
Output RL0 working?
Yes/No*
Yes/No*
Yes/No*
Yes/No*
Yes/No/na*
Yes/No/na*
Yes/No/na*
Yes/No/na*
4.2.8
Yes/No/na*
4.2.9
Current inputs
4.2.10
4.2.11
_______:1A
_______:1A/na*
Input CT
Applied value
Relay value
Ia
Ib
Ic
Io
_______A/na*
_______A
_______A/na*
_______A
_______A/na*
_______A
_______A/na*
_______A
_______:1V/na*
_______:1V/na*
Input VT
Applied value
Relay value
Va
_______V/na*
_______V
Vb
_______V/na*
_______V
Vc
_______V/na*
_______V
Vo
_______V/na*
_______V
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
R8551C
Appendix 4
Page 4 of 12
Setting checks
5.1
Yes/No*
____________________
5.2
Yes/No*
5.3
Yes/No*
Function tested
t>/to>
6.1.1
Polarising voltage
_________V/na*
Characteristic angle
_________/na*
_________/na*
_________/na*
Applied current
_________A
_________s
_________s
On-load checks
Test wiring removed?
Yes/No/na*
Yes/No/na*
Yes/No*
Yes/No/na*
____:1V/na*
____:1V/na*
Yes/No*
Voltages:
Applied value
Relay value
Va
_______V/na*
_______V
Vb
_______V/na*
_______V
Vc
_______V/na*
_______V
Vo
_______V/na*
_______V
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
6.1.2
R8551C
Appendix 4
Page 5 of 12
CT wiring checked?
Yes/No/na*
____:1A/na*
____:1A/na*
Currents:
Applied value
Relay value
Ia
Ib
Ic
Io
_______A/na*
_______A
_______A/na*
_______A
_______A/na*
_______A
_______A/na*
_______A
Final checks
Test wiring removed?
Yes/No/na*
Yes/No/na*
Set/Reset/na*
________/na*
Set/Reset/na*
(A phase)
________A2/na*
(B phase)
________A2/na*
(C phase)
________A2/na*
Yes/No*
Yes/No*
Yes/No*
Alarms reset?
Yes/No*
LEDs reset?
Yes/No*
Commissioning Engineer
Customer Witness
Date
Date
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
Section 2.
R8551C
Appendix 4
Page 6 of 12
SETTING RECORD
Date
Engineer
Station
Date
Circuit
System Frequency
KC________
Model number
Serial number
Auxiliary Voltage Vx
Polarising Voltage Vn
Rated Current In
0000SYSTEM DATA
0002
Password
0003
SD Links
0004
Description
0005
Plant
0006
Model
0008
Serial No.
0009
Frequency
000A
Comms Level
000B
Rly Address
0011
Software Ref.
D C B
0 0 0 0 0
A 9 8 7 6 5 4 3 2 1 0
0 0
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
R8551C
Appendix 4
Page 7 of 12
0500
EARTH FLT 1
F E D C
A 9 8
0501
EF Links
0 0
0 0
0502
CT Ratio
0503
VT Ratio
0504
Curve
0505
Io>
0506
to/TMS
0507
to/DT
0508
toRESET
0509
Io>>
050A
to>>
050B
Io>>>
050C
to>>>
050D
Char Angle
050E
Io<
050F
Vop>
0600
PHASE FLT 1
F E
D C B A
0601
PF Links
0602
CT Ratio
0603
VT Ratio
0604
Curve
0605
I>
0606
t/TMS
0607
t/DT
0608
tRESET
0609
I>>
060A
t>>
060B
I>>>
060C
t>>>
060D
Char Angle
060E
I<
060F
V<
0610
tV<
0611
F<
0612
th> Alarm
0613
Ith> Trip
0614
TC
7 6 5 4 3
2 1 0
0 0
9 8 7 6 5 4
3 2
1 0
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
0700
0701
EARTH FLT 2
EF Links
0702
CT Ratio
0703
VT Ratio
0704
Curve
0705
Io>
0706
to/TMS
0707
to/DT
0708
toRESET
0709
Io>>
070A
to>>
070B
Io>>>
070C
to>>>
070D
Char Angle
070E
Io<
070F
Vop>
0710
Po>
0800
PHASE FLT 2
0801
PF Links
0802
CT Ratio
0803
VT Ratio
0804
Curve
0805
I>
0806
t/TMS
0807
t/DT
0808
tRESET
0809
I>>
080A
t>>
080B
I>>>
080C
t>>>
080D
Char Angle
080E
I<
080F
V<
0810
tV<
0811
F<
0812
th> Alarm
0813
Ith> Trip
0814
TC
R8551C
Appendix 4
Page 8 of 12
F E D C
0
0 0
B A 9
0 0 0
8 7 6 5 4 3 2
0 0
0
0
B A 9
8 7 6 5 4 3 2
E D C
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
R8551C
Appendix 4
Page 9 of 12
0900
LOGIC
E D C B
A 9
8 7 6 5 4 3
2 1 0
0901
LOG Links
0 0 0 0
0902
tBF
0903
tAUX1
0904
tAUX2
0905
tAUX3
0906
tTRIP
0907
tCLOSE
0908
CB ops>
0909
CB duty>
090F
Display
0A00
INPUT MASKS F
A 9
8 7 6 5 4 3
2 1 0
0A01
Blk to>
0 0 0 0
0 0
0A02
Blk to>>
0 0 0 0
0 0
0A03
Blk to>>>
0 0 0 0
0 0
0A04
Blk t>
0 0 0 0
0 0
0A05
Blk t>>
0 0 0 0
0 0
0A06
Blk t>>>
0 0 0 0
0 0
0A07
L Trip
0 0 0 0
0 0
0A08
L Close
0 0 0 0
0 0
0A09
Ext Trip
0 0 0 0
0 0
0A0A
Aux 1
0 0 0 0
0 0
0A0B
Aux 2
0 0 0 0
0 0
0A0C
Aux 3
0 0 0 0
0 0
0A0D
Set Grp 2
0 0 0 0
0 0
0A0E
CB Closed
0 0 0 0
0 0
0A0F
CB Open
0 0 0 0
0 0
0A10
Bus2
0 0 0 0
0 0
0A11
Reset Ith
0 0 0 0
0 0
E D C B
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
R8551C
Appendix 4
Page 10 of 12
0B00
RELAY MASKS
0B01
0B02
Io> Fwd
Io> Rev
0B03
E D C
B A 9
8 7 6 5 4 3 2
0 0 0 0
0 0
0 0 0 0
0 0
to>
0 0 0 0
0 0
0B04
to>>
0 0 0 0
0 0
0B05
to>>>
0 0 0 0
0 0
0B06
0 0 0 0
0 0
0B07
I>Fwd
I>Rev
0 0 0 0
0 0
0B08
tA>
0 0 0 0
0 0
0B09
tB>
0 0 0 0
0 0
0B0A
tC>
0 0 0 0
0 0
0B0B
t>>
0 0 0 0
0 0
0B0C
t>>>
0 0 0 0
0 0
0B0D
CB Trip
0 0 0 0
0 0
0B0E
CB Close
0 0 0 0
0 0
0B0F
CB Fail
0 0 0 0
0 0
0B10
Aux 1
0 0 0 0
0 0
0B11
Aux 2
0 0 0 0
0 0
0B12
Aux 3
0 0 0 0
0 0
0B13
tV<
0 0 0 0
0 0
0B14
Level 1
0 0 0 0
0 0
0B15
Level 2
0 0 0 0
0 0
0B16
Level 3
0 0 0 0
0 0
0B17
thAlarm
0 0 0 0
0 0
0B18
thTrip
0 0 0 0
0 0
0B19
CB Alarm
0 0 0 0
0 0
0C00
RECORDER
B A 9
0C01
Control
0C02
Capture
0C03
Post Trigger
0C04
Logic Trig
0C05
Relay Trig
E D C
8 7 6 5 4 3 2
1 0
1 0
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
R8551C
Appendix 4
Page 11 of 12
REPAIR FORM
Please complete this form and return it to AREVA T&D with the
equipment to be repaired. This form may also be used in the case of application queries.
AREVA T&D
St. Leonards Works
Stafford
ST17 4LX,
England
For:
Customer Ref:
________________________
Model No:
Serial No:
__________________
__________________
________________________
DC volts
AC current
Frequency
_____________
2.
3.
4.
Yes/No
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
5.
continued overleaf
SERVICE MANUAL
KCGG 122, 142
KCEG 112 142, 152, 242
KCEU 142, 242
6.
R8551C
Appendix 4
Page 12 of 12
7.
8.
Yes/No
Intermittent
Yes/No
Time delayed
Yes/No
(Delete as appropriate).
By how long?
___________
9.
______________________________________
Signature
_______________________________________
Title
______________________________________
Name (in capitals)
_______________________________________
Company name
____________________________________________________________________________
Publication: R8551E
AREVA T&D's Automation & Information Systems Business www.areva-td.com
T&D Worldwide Contact Centre online 24 hours a day: +44 (0) 1785 25 00 70 http://www.areva-td.com/contactcentre/