JOB SAFETY ANALYSIS RECORD SHEET

PLANT / EQUIPMENT #
SLBP
DEPARTMENT: CRDD DATE: January 8, 2013
DIVISION\Unit:NRBP/TLR JSA NO.:
ROUTINE JSA NON ROUTINE JSA
Description of job / task:

Skid Modification At Sulayyil Bulk Plant.

Prepared By Reviewed By Approved By
Haleem Ur Rashid Bangash
(Safety Engineer)
Hadi Hammad Al- Hammam Group
Dhafar S. Al-Dossary
References:
GI 2.100 Work Permit System, GI 8.001 Safety Requirements For Scaffolds, Saudi Aramco Scaffold Hand
Book, GI. 6.012 ISOLATION, LOCKOUT AND USE OF HOLD TAGS,G.I. 02.709 Gas Testing Procedure,
G.I. 07.028 Crane Lifts, Types and Procedures
Safety Equipment Required:
Employee is required to wear PPE, Including helmet, safety glasses, hearing protection,Proper gloves, Safety
shoes and FRC, Testing equipment.
Job
Step
#
Sequence of Basic Job
Steps
Potential Hazards Required Hazard Control



1

Job site evaluation, hazard
recognition and
precautions.

Obtain work permit,

- Unsafe (job site) work
condition might pose
hazard.

- Work permit procedure
violation
- Certified work permit issuer and
receiver will conduct joint site
inspection, find out the hazards and
build proper precautions for it.
- Provide and sign Crane critical lift plan
Form SA 9644 (07/07), and crane
operator daily inspection checklist
(03/05) during permit
- Submit welding procedure and keep
one copy at the site
- Use Flagman throughout the job period
wherever necessary.
- Install barricades and warning signs.
- Keep the job site clean




2




Erecting the scaffold


- Scaffold errection related
hazards
















- Utilize certified scaffold supervisor
- During erecting only scaffold erection
crew is allowed on the scaffold.
- When the scaffold is completed install
the appropriate tag dully signed by the
scaffold supervisor or supervisor and
inspector per GI 8.001 Safety
Requirements For Scaffolds and Saudi
Aramco Scaffold Hand Book.
- Ensure the scaffold is of appropriate
duty and maintains safely throughout
the job period
- Provide completed Scaffold inspection
checklist dully signed if required.
- Install the ladders for access at each
access as required.
- Dont use damage scaffold
components.
- Install guard rail system and toe boards.












- Scaffolds turn over














- Pesonel injury and falling














- Fire Hazards



- Ensure the base plates residing on firm
ground
- Inspect and Use full body safety
harness and secure it with anchor point
while working on scaffold.
- Use braces for scaffold rigidity/ and
support against collapse.
- Do not work on the scaffold at rain, wind
and dusty conditions.
- Inspect the scaffold after rain, wind and
dusty conditions

- Fastened the components tighetly and
correctly before lifting anything.
- Secure the pulling devices if used from
the scaffold.
- Use ropes and tool box while lifting
something on scaffold.
- Install and tightened all connections
properly.
- Get support while pulling
- Use buddy system while lifting the
planks or tube to the height.
- Use proper base plates for the posts.
- Install proper braces at required
location.

- Use proper PPEs and tools
- Avoid shortcuts
- Isolate the area and install barricades
and warning signs
- Only authorized persons are allowed at
site.
- Dont stay under bussy scaffold
- Use Full body safety harness (FBSH,
PFAS) with shock absorbing lanayards
while working on scaffold
- Tie the PFAS to a rigid and proper
support
- Don not hook it to conduits and facility
pipes or others except rigid platforms

- As per 4 of the JSA and,
- Avoid colliding the scaffold tube to
prevent any spark/ignition, lift up/down
the tubes calmly and safely.

3

Drainin the Product line

- Product spill










- Utilize, ISOALTE, LOCK AND HOLD
OF TAG procedure per GI. 6.02
- Isolate the line from nearest possible
isolation locations from both the ends

USE ONE OF THE FOLLOWING
METHODS FOR DRAIN.

1. (if sucking tanker is not reachable)
- Drain the line into sump pit from a


























- Fire hazard







- Respiratory problem
Drain/vent valve using proper size
nipple hose and clamps.
- Drain until the pressure is zero or
minimal and then try a from a flange to
bring the pressure to zero
- For more product drain from multiple
locations at the same time if possible
and safe
- Keep mixing water with the draining
product to lower its flammability and
keep it cool.

2. (when sucking tanker is reachable)
- Provide vacume /sucking tanker at site
- Drain the line from lowest position
easily available for Vacume tanker
Possibly at Pump shelter near Road
crossing # 4
- Ground the vacumme tanker
- Use cut-piece of drum to accumulate
the product spill.
- Drain until the pressure is zero
- Keep mixing water with the draining
product to lower its flammability and
keep it cool.

- As per 4 and of the JSA,
- Purge the line with nitrogen gas or
water wash from a comparative high
position to remove the flammable
product and gas to the air.
- Purge or wash until the gas tester
shows zero reading

- During drain toxic gas will release, so
wear proper respiratory protection all
the time of drian and sucking

4

Cold Cutting / Removal of
spool

- Fire hazard


















- Only cold cut the line and use proper
solution for the smooth cutting
operation of the cutter.
- Don not start cutting until it is drained
completely to zero state
- Use only BRASS HAMMER to loose the
bolts, if required
- Soon after cutting, purging/water
washing fix Mechanical / Ballon
stoppers with specific putty type mud to
avoid any possible release to vapors.
- During all hot works, grinding and
welding operation conduct gas test
more frequently to avoid any disaster
- The tester must read zero for
flammable gases, otherwise stop any
hot work until the it reaches to zero
- Switch off mobile phones and other
sources of ignition
- Remove any flammables, combustibles









- Falling and damage to
the pipe Spool













- Drain and Product spill





- Pesonel injury and falling
and oxidizing agents from the site
- Utilize proper fire extinguishers, trained
fire watch and standby man on the site
- Use diesel operating engines only
- Ground all the power operating and
generating equipments..


- Provide critical lift plan as per G.I.
07.028 Crane Lifts, Types and
Procedures and Form SA 9644
- Use certified crane operator and rigger
to lift up/down the spool.
- Inspect the ropes/belts before use
- Use tag line to control and balance the
load and avoid the damage to any part
of facility.
- Don not cut the 4 line until it is properly
tied/support from both the ends with
rigidly supported and load rated chaing
pullys or ropes to avoid its fall down
- If not applicable utilize other acceptable
and safe method.

- As per 3 of the JSA and
- During cutting some minior drain/spill
may occur, so keep some cut piece of
drum or can down side the cutting area
to avoid any spill.

- As per 2 of the JSA

5

Welding / Fabricating of
flanges

- Fire hazard

- As per 4 of the JSA and
- Double check the mechanical /ballon
stopper and Water spray all the area to
cool it down before starting hot work
- Dont Conduct welding and fabrication
activity until the pipe is completely
drained / purged and water washed.
- Ground the generator and welding
machines properly.
- Confine the area remove all
flammables, combustibles and oxidizing
agents from the site
- Use 110V or diesel tools only
- Cover any severs / pits within 75 ft.
- Use fire blanket if necessary.
- Use correct voltage for devices.
- Use splice free electrical cords and
extensions with three prong outlets and
inlets.
- Check the weather is compatible for the
operation, otherwise confine the area.
- Ensure the pipe is free of any
flammables and other contaiminants.
- Use appropriate voltage 110V and fire
proof tools for the mechanical tests

6

Installation of the spools
and Tee.

- Falling and damage to
the pipe Spool and Tee.






- Personel Injury and falling

- Fire hazard
- Use proper lifting techniques
- Use certified crane operator and rigger
to lift up the spool
- Use tag line to control and balance the
load and avoid the damage to any part
of facility.
- Inspect the ropes/belts before use
- Use brass hammer only if required

- As per 2 of JSA

- As per 4 of JSA


7


Dismantling the scaffold
- Pesonel injury and falling

- Fire hazard

- Scaffold turn-over
- As per 2 of the JSA

- As per 4 of the JSA

- As per 2 of the JSA

- Remove the braces at proper time when
needed, otherwise remove it at the end.

8

Restore the system and
clean the site.
- Work permit procedure
violation
- If the area is not cleaned
properly some hazard
may exist to harm.
- Check the area thoroughly and do the
housekeeping,
- Remove all the tools and equipments
- Double check that the area is restored
to healthy and safe condition.