QGIT

01/Apr/14
A.Sbarbati
M. Rube
PGuilligan
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PROPERTY OF PETROBRAS AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE FOR WHICH IT WAS
ORIGINALLY INTENDED. FORM STANDARDIZED BY PETROBRAS STANDARD N-381 REV.L ANNEX A - FIGURE A-1
GS & ENERGIA
PLANO DIRETOR DE ESCOAMENTO DE GS DA BACIA DE SANTOS - ROTA 3
COMPERJ
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
1
0858.0085740.13.2 CONSRCIO QGIT
ORIGINAL ISSUE - FOR PURCHASE 0
MANOEL FRANKLIN DE S / 831010232/D I-RC-21231-MD.37-302
I-RM-5400.00-21231-27G-QGT-301 MATERIAL REQUISITION
NUMBER:
CLIENT: SHEET:
OF
JOB:
AREA:
TITLE:
COMPANY: CONTRACT N:
IECOMPERJ/IEPGN
REV. DESCRIPTION AND/ OR REVISED SHEETS
INDEX OF REVISIONS
PROCESS SKIDS
ENG-AB
-
-
NP-1
REV. 0
TECHNICAL RESPONSIBLE/CLASS REGISTER: COMPANY N:
23
MATERIAL REQUISITION
NUMBER:
TITLE:
2
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
1. PURPOSE
2. DEFINITIONS
3. SCOPE OF SUPPLY
4. GENERAL REQUIREMENTS OF PROVISION
5. TECHNICAL CLARIFICATIONS

6. APPLICABLE DOCUMENTS LIST
7. ORDER OF PRECEDENCE
8. VENDOR DOCUMENTS
9. PROPOSAL
10. SCOPE OF INSPECTION
11. PACKING, MARKING AND SHIPPING
12. PERFORMANCE GUARANTEES
ANNEX I - DETAILED SCOPE OF SUPPLY
ANNEX II - APLICABLE DOCUMENT LIST
ANNEX III - VENDOR DOCUMENTS AND DATA REQUIREMENTS LIST
ANNEX IV - VENDOR LIST
ANNEX V - ENGINEERING SERVICES AND APPLICABLE SOFTWARE
ANNEX VI - SPARE PARTS
MATERIAL REQUISITION
NUMBER:
TITLE:
3
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
Notes:
1) The project is designed with two identical process trains. The above mentioned skids and equipment are identical to
the equipment listed in the material requisition of the U-1231 unit.
The items in the above Scope of Supply table shall be in full accordance with the indicated scope described in Annex I
"Detailed Scope of Supply" of this MR.
4. GENERAL REQUIREMENTS OF PROVISION
4.1. Vendor shall be the sole and full responsible for the provision according to the Scope of Supply section.
1. PURPOSE
The purpose of this document is to define the minimum requirements for the quotation of the items (materials and
services) listed in this Scope of Supply for the UPGN ROTA-3 Plant, located in Itabora, Rio de Janeiro, Brazil.
2. DEFINITIONS
Purchaser: Consortium QGIT
End User: Petrobras
Vendor: Company responsible for the supply of the items described in the Scope of Supply section.
Sub-Vendor: Any sub-supplier that signed a contract with the MainVendor for supplying part of the items described in
the Scope of Supply.
MR: Material Requisition
3. SCOPE OF SUPPLY
Vendor shall provide detailed engineering, procurement services, equipments, valves, piping, piping supports, piping
accessories, instrumentation, other materials required for the assembly of the skids, fabrication, assembly, quality and
inspection services, testing, pre-commissioning services, painting, thermal insulation, fireproofing (if applicable),
preparation for marine transportation and lifting onto truck for transport of the following Process Skids.
Bombas da Torre desetanizadora
Subresfriador de Propano e Acumulador de Pentanos
Vaso de Refluxo da Desetanizadora
Filtro de Etano
Separao e aquecimiento da Torre Absorvedora
PSVs
Filtro de entrada de Gas
Interligao
Interligao
PSVs
Filtro de Partculas
1
2
3
4
5
6
7
8
9
10
11
SKID 204A
SKID 204B
SKID 204C
SKID 206A
SKID 206B
SKID 206C
SKID 207
SKID 208A
SKID 208B
SKID 208C
SKID 209
1
1
1
1
1
1
1
1
1
1
1
ITEM CODE DESCRIPTION QTY.
MATERIAL REQUISITION
NUMBER:
TITLE:
4
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
4.2. The items covered in this Document shall include all auxiliaries and accessories required to comply with the
operational intent of the provision.
4.3. Vendor shall provide the items indicated in this Document in accordance with the requirements specified herein as
well as the technical information, specifications, codes and standards, listed in Annex II "Applicable Documents List".
4.4. All attachments included herein as well as all mentioned documentation and specified requirements constitute an
integral part of this Document.
4.5. The requirements stated in this Document are mandatory. Any variation proposed by Vendor shall meet prior
Purchaser written approval.
4.6. Vendor and Sub-Vendors shall not start fabrication or component purchasing until all procedures and documents
required for the fabrication are approved by the Purchaser.
4.7. Purchaser review and approval of any document will not exempt the Vendor from his responsibility of full
compliance with the requirements of this Document.
4.8. No repairs shall be permitted without prior Purchaser written approval. Vendor shall bear all repair costs.
4.9. All Sub-Vendors shall either be listed in the Purchaser Vendor list or have prior Purchaser written approval. The
list of Sub-Vendors selected by Vendor shall be included in the proposal.
4.10. Vendor shall submit with the proposal the documents indicated in Annex III "Vendor Documents and Data
Requirements List". No proposal missing duly Listed documents without a technical explanation accepted by
Purchaser, will be considered.
5. TECHNICAL CLARIFICATIONS
5.1. Engineering Services
Vendor will develop the detailed engineering skid comprising the following disciplines:
* Steel Structural
*Equipment
*Instrumentation
*Piping
Vendor shall develop the activities related to Engineering Services for the Project, according to requirements
established in Annex V - Engineering Services and Applicable Software, of this MR.

For Details of Software to be used refers to Annex V of this MR. It shall be noted that vendor shall utilize the
CONTROLTUB Software.
The start of the Vendor's work will depend on the release of VPN connecting with the Purchaser office, for the
implementation of the Global PDMS Sub-Satellite interconnecting the 3D models. Therewith there will be a daily
synchronization between the Vendor's work and the Purchase office.
Attached to the MR is given for each Process Skids a preliminary design, including preliminary Equipment and/or
Piping Arrangements. These preliminary Equipment and/or Piping Arrangements could be subject of modifications
before Purchase Order.
The object of this design is to establish the minimum dimension of the skid and a general outline and disposition of
final interconnections nozzles related to the rest of the plant.
The final design shall be vendor responsibility but the final dimensions of the skid shall not be less than the dimension
shown on the preliminary design and final nozzles orientation shall be maintained. If the vendor needs change the
nozzles orientation will be necessary the Contractor previous approval.
A drawing showing the gravity center for each skid and the position and angles of slings shall be provided by Vendor.
Detailed Engineering Design shall be developed according to Skid Mounted Assemblies Technical Specification and
Basic Engineering Documents, listed in Annex II "Applicable Documents List".
5.2. Scope of Supply Limits and Details
The limit of the scope of supply for each Process Skid is indicated on the corresponding PI&D by a dotted line. All
equipment, instrumentation, process and service lines, piping supports, piping accessories, control and manual
valves, all mechanical interconnection, instrumentation and electrical cable trays, and any other component inside
MATERIAL REQUISITION
NUMBER:
TITLE:
5
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
dotted lines is included in the Vendor Scope. All Instrumentation and electrical cable trays shall be finished at the skid
edge.
Vendor shall not use the preliminary design supplied as a reference for the scope, the scope is defined by the dotted
line in the corresponding PI&D.
Shall be supply with the skids all beams and slings necessary to lifting operation and movement of skids during
transport and mounting at site.
5.3. Programming - Work Plan and Reporting
For details of the scope refers to I-PR.1230-W.01-001.
5.4. Quality Management Services
For details of the scope refers to I-PR-5400.00-1230-98F-QGT-010.
5.5. Procurement Services
For details of the scope refers to RFQ (Request for Quotation).
The provision of equipment will be in accordance with Vendor List of Annex IV of this MR.
Vendor may submit for approval of the Purchaser other suppliers that are not in the list. After Purchaser approval
Vendor can proceed with the procurement process.
A technical bid analysis for each equipment and instrumentation shall be prepared and submit for Purchaser approval,
previously to purchase order.
5.6. Process Skid Fabrication
All equipment, piping, valves and instrument tubing shall be accurately and tightly supported both for final operation
and for transportation. The characteristics of mentioned supports shall be such as to allow the removal of different
parts with no need of sectioning the main structures.
See "Process Skid Assemblies" Technical Specification for further requirements I-ET-5400.00-1231-27G-QGT-301.
5.7 Facilities for Purchase
Vendor shall provide to the Purchaser, in your factory, a meeting room (shared with the Vendor), with at least 2 (two)
workstations for Engineering, 2 (two) workstations for Quality and 1 (one) workstation for Planning, complete with
computers, access to printer (A3 and A4 formats), telephone, internet access and consumables. The costs of these
facilities shall be included in the total contract price, considering handing it back, except the consumables, in the state
in which they will be, at the end of the contract. The effective use of these facilities will be at the exclusive discretion of
Purchaser with prior communication to the Vendor within 30 (thirty) days from the beginning of the occupation of the
facilities by Engineering, Quality and Planning staffs. These facilities shall be provided to the following locations:
Vendor's office and Vendor's Subcontractors selected by Purchaser.
5.8 Facilities for Petrobras
Vendor shall provide to the Petrobras Inspectors, in your factory, a meeting room (shared with the Vendor), with at
least 3 (three) workstations for inspectors, complete with computers, access to printer (A3 and A4 formats), telephone,
internet access and consumables. The costs of these facilities shall be included in the total contract price, considering
handing it back, except the consumables, in the state in which they will be, at the end of the contract. The effective use
of these facilities will be at the exclusive discretion of Petrobras with prior communication to the Vendor within 30
(thirty) days from the beginning of the occupation of the facilities by Inspectors. These facilities shall be provided to the
following locations: Vendor's office and Vendor's Subcontractors selected by Petrobras.
5.9. Management of Documentation during Detail Engineering and Fabrication and Data Books
For details of the scope refers to I-PR-5400.00-1230-91D-QGT-004.
6. APPLICABLE DOCUMENTS LIST
Vendor shall consider the documents in Annex II "Applicable Documents List" as integral part of this Document.
All referenced documents indicated within Applicable Documents shall also be considered as integral part of this
Document.
Vendor shall request all documents deemed applicable that are missing except for the International Standards.
MATERIAL REQUISITION
NUMBER:
TITLE:
6
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
7. ORDER OF PRECEDENCE
The documentation shall prevail in the following list order. In case of conflict, Vendor shall issue to the Purchaser, a
written resolution request.
7.1. Local Legislation (National and Regional)
7.2. Purchase Order
7.3. Material Requisition
7.4. Equipment / Instrument Data Sheets
7.5. Equipment / Instrument Technical Specification
7.6. End User Specifications
7.7. General Technical Specifications
7.8. International Standards
8. VENDOR DOCUMENTS
Vendor shall submit for Purchaser approval or review the documentation required in Annex III "Vendor Documents and
Data Requirements List" in accordance with the indicated conditions.
Any other document required to fulfill Scope of Supply not listed shall also be included.
Vendor shall consider all Purchaser's comments (if any) on returned documents and resubmit reviewed and amended
documents accordingly for final approval.
Scope of Supply will not consider fulfilled until all required documentation has been timely and properly submitted and
approved by Purchaser.
Purchaser and Vendor shall agree upon the document schedule before issuing the Purchase Order.
8.1. Language
Technical documents shall be developed in English.
Instructions for installation, Maintenance & Operation Manuals shall be in Portuguese or both (English and
Portuguese).
Documents listed hereunder have the purpose of supporting the PURCHASER in the process to acquire govemmental
licenses and authorization required to the Project and must be issued in a Brazilian Portuguese version, if prepared by
companies abroad:
Arrangement Plants;
Equipment List;
Operation and Maintenance Manuals;
Grounding Project.
Formal communications shall be in English or Portuguese.
8.2. Templates and Formats
Technical documents shall be developed according to PETROBRAS templates and formats as indicated in documents
referenced in Annex II "Applicable Documents List".
8.3. Documents Codification
Vendor Documents shall be codified according to PETROBRAS requirements indicated in documents referenced in
Annex II "Applicable Documents List".
9. PROPOSAL
The proposal shall include all documents required in Annex III "Vendor Documents and Data Requirements List" for
each item included in the Scope of Supply section.
The proposal shall clearly state the following paragraphs request information for each item in the Scope of Supply
section.
Vendor proposal shall be in correspondence with the Vendor List shown in Annex IV. Vendor can propose other not
listed in the Vendor List for Purchaser approval.
MATERIAL REQUISITION
NUMBER:
TITLE:
7
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
9.1. Deviations and Alternatives
Vendor proposal shall include one of the following statements in the proposal:
* "This Proposal is in full accordance with the MR, with the following deviations and alternatives:" (deviations and
alternatives shall be listed).
* "This Proposal is in full accordance with the MR without any deviation".
Purchase will not take into account any Vendor proposal missing either above statements.
Purchaser will consider that the proposal is in full accordance with the MR without any deviation if the proposal does
not include any of the statements indicated.
10. SCOPE OF INSPECTION
The Scope of Inspection shall be according to requirements indicated in QA/QC documents referenced on Annex II
"Applicable Documents List" of this MR.
The inspection level required for the items in the provision shall be according to CRCC if Vendor is registered in
PETROBRAS/ MATERIALS (CCRC - Certificado de Registro e Classificao Cadastral).
If vendor is not registered in PETROBRAS/ MATERIALS (CCRC - Certificado de Registro e Classificao Cadastral)
the Inspection level required shall be "Level C".
Inspection Levels are defined in I-PR-5400.00-1230-98F-QGT-010.
11. PACKING, MARKING AND SHIPPING
Packing, Marking and Shipping procedures shall be according to requirements indicated in documents referenced
Annex II "Applicable Documents List".

* Weight and Dimensional Transport Limits
Vendor shall inform the weight and measurements of provision.
* The following maximum limits shall be considered.
Max. Gross Weight: 26.5 tons.
Max. Width: 5 m.
Max. Length: 17 m
Max. Height: 4.5 m

12. PERFORMANCE GUARANTEES
12.1. Skids with pumps
The equipment shall be guaranteed by Vendor for satisfactory performance at all operating conditions indicated on
Purchaser's Applicable Documents (Equipment Data Sheets).
12.2. Materials
Vendor shall provide a written guarantee on the consumables materials and auxiliary services consumption
requirements.
If is necessary to make any changes in the skid on site, the Purchaser shall make the changes. Before it, the
Purchaser shall report to the Vendor and send the documents for knowledge and, if necessary, for approval. The
Vendor can send a person to check the work, if it is necessary, and the Purchaser can request the participation of a
representative of the Vendor, if it is necessary too. The Vendor shall maintain the guarantee of all parts affected by the
modification works.
MATERIAL REQUISITION
NUMBER:
TITLE:
8
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
ANNEX I - DETAILED SCOPE OF SUPPLY
The provision of each Process Skid shall include the following. The Process Skids shall be provided as a package
according to the limits stated in the referenced documents and ready to be installed at the job site.
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
NOTES
-
-
-
-
-
-
-
-
-
-
-
-
-
-
NOTES
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
GENERAL DETAILED SCOPE
Detailed Engineering
Documentation
Materials (Main Equipment, Auxiliary Equipment,
Piping, Valves, Accessories, Instruments,
Instruments Auxiliaries, Painting , Coating,
Insulation, Tracing, Fireproofing, Structures,
Supports and Trays.)
Fabrication
Assembly
Inspections & Tests (Standard / Routine)
Preparation for Shipment (Standard / Routine)
Insurances & Freights
Commissioning and Start Up Spare Parts Set
Two Years Operation Spare Parts Set
Special Tools Set
Field Services (Pre-Commissioning, Commissioning
and Start Up)
Extended Warranty
Alternatives
EQUIPMENT DETAILED SCOPE
Dynamics equipment - Pumps. According to Data
Sheets referenced in Annex 2 of this MR
[X] Centrifugal [X] Rotary pump [X] Gear pump
Driver - Electric motor
Variable frequency driver
Couplings and guards
Common base for pump and electric motor
Sealing system, including: Seal piping and
Accessories
Lubrication system Accessories
Instrumentation and controls
Protection / Monitoring Systems. Provision for
mounting only
Accelerometer and vibration probes
Nameplate in AISI 304
Oil mist unit for pump and drivers. Provision for
mounting only
Integrated minimum flow recirculation / check valve
and piping
Stainless steel grounding
External painting
Anticorrosive protection for storage for 6 months
Inspections & Tests
Consumable Materials First Load
Site Training
Static equipment - Vessels, Filters and Heat
Exchanger. According to Data Sheets referenced in
Annex 2 of this MR
Stress Analysis for: Juction shell x saddle / leg /
skirt and Nozzle connected to piping
INCLUDED IN
PRICE BASE
X
X
X
X
X
X
X
-
-
-
-
-
-
-
INCLUDED IN
BASE PRICE
X
X
X
X
X
X
X
X
X
X
-
X
X
X
X
X
X
X
-
-
X
X
QUOTE
SEPARATELY
-
-
-
-
-
-
-
X
X
X
X
X
X
X
QUOTE
SEPARATELY
-
-
-
-
-
-
-
-
-
-
X
-
-
-
-
-
-
-
X
X
-
-
MATERIAL REQUISITION
NUMBER:
TITLE:
9
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Anchor bolts template design, including loads on
foundations diagrams and anchor bolts drawing.
Presentation of mechanical design and fabrication
drawings for comments and approval
Materials
Materials inspection
Thermal insulation, if required
Thermal insulation clips, if required
Inspection and tests at shop
Nondestructive tests
Internal parts indicated on data sheet
Grounding lugs
Reinforcing rings if required
Lifting and tailing lugs
Lifting cover (blind flange with lifting lug) and its
bolts and gaskets, if applicable
Fireproofing clips, if required
Manholes and blind flanged nozzles together with
bolts, nuts and gaskets
Davit support
Hinge or Davit for equipment removable covers
Nameplate in AISI 316 (with category of the
equipment, as per NR-13) and its saddle
Data Book for static equipment in separeted
Sand blasting, primer and final painting
Pickling and passivation for stainless steel surfaces,
if required or indicated
Heat treatment, if required or indicated.
Flushing and cleaning of equipment, followed by
drying and inertizing with nitrogen under pressure.
Anticorrosive protection for storage for 6 months for
outdoor storage.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
MATERIAL REQUISITION
NUMBER:
TITLE:
10
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
ANNEX II - APLICABLE DOCUMENT LIST
REV.
Os seguintes documentos devero ser considerados como parte integrante desta Requisio:
NUMBER TITLE
DE-1231-I.21-1001
DE-1231-I.21-1002
DE-1231-I.21-1003
DE-1231-I.21-1004
DE-5400.00-1230-942-QGT-001
DE-5400.00-1230-944-QGT-001
DE-5400.00-1230-944-QGT-002
DE-5400.00-1230-944-QGT-003
DE-5400.00-1231-140-QGT-301
DE-5400.00-1231-200-QGT-916
DE-5400.00-1231-200-QGT-917
DE-5400.00-1231-200-QGT-918
DE-5400.00-1231-200-QGT-919
DE-5400.00-1231-200-QGT-920
DE-5400.00-1231-200-QGT-921
DE-5400.00-1231-200-QGT-930
DE-5400.00-1231-200-QGT-931
DE-5400.00-1231-200-QGT-932
DE-5400.00-1231-200-QGT-933
DE-5400.00-1231-200-QGT-934
DE-5400.00-1231-200-QGT-935
DE-5400.00-1231-200-QGT-936
DE-5400.00-1231-200-QGT-937
DE-5400.00-1231-200-QGT-940
DE-5400.00-1231-200-QGT-941
DE-5400.00-1231-200-QGT-942
DE-5400.00-1231-200-QGT-943
DE-5400.00-1231-200-QGT-944
DE-5400.00-1231-200-QGT-945
DE-5400.00-1231-200-QGT-946
DE-5400.00-1231-200-QGT-947
DE-5400.00-21231-942-QGT-001
DE-5400.00-21231-944-QGT-002
DE-5400.00-21231-944-QGT-003
DE-5400.00-21231-944-QGT-004
DETALHES DE INSTALAO - PROCESSO
DETALHES DE INSTALAO - ELTRICO
DETALHES DE INSTALAO - PNEUMTICO
DETALHES DE INSTALAO - SUPORTES
PLANTA DE ARRANJO GERAL
P&ID - SIMBOLOGIA E NOTAS GERAIS PARA FLUXOGRAMAS
#1
P&ID - SIMBOLOGIA E NOTAS GERAIS PARA FLUXOGRAMAS
#2
P&ID - SIMBOLOGIA E NOTAS GERAIS PARA FLUXOGRAMAS
#3
STELL STRUCTURE - DETAILS, STANDARDS AND NOTES
PRE-DESIGN PIPING PLAN - SKID #104A / #204A TRAIN 1/2 -
3D MODEL
PRE-DESIGN PIPING PLAN - SKID #104A / #204A TRAIN 1/2 -
PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #104B / #204B TRAIN 1/2 -
3D MODEL
PRE-DESIGN PIPING PLAN - SKID #104B / #204B TRAIN 1/2 -
PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #104C / #204C TRAIN 1/2 -
3D MODEL
PRE-DESIGN PIPING PLAN - SKID #104C / #204C TRAIN 1/2 -
PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #106A / #206A - 3D MODEL
PRE-DESIGN PIPING PLAN - SKID #106A / #206A - PLANT
&VIEW
PRE-DESIGN PIPING PLAN - SKID #106B / #206B - 3D MODEL
PRE-DESIGN PIPING PLAN - SKID #106B / #206B - PLANT
&VIEW
PRE-DESIGN PIPING PLAN - SKID #106C / #206C - 3D MODEL
PRE-DESIGN PIPING PLAN - SKID #106C / #206C - PLANT
&VIEW
PRE-DESIGN PIPING PLAN - SKID #107 - 3D MODEL
PRE-DESIGN PIPING PLAN - SKID #107 - PLANT &VIEW
PRE-DESIGN PIPING PLAN - SKID #108A / #205C TRAIN 1/2 -
3D MODEL
PRE-DESIGN PIPING PLAN - SKID #108A / #205C TRAIN 1/2 -
PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #108B / #205C TRAIN 1/2 -
3D MODEL
PRE-DESIGN PIPING PLAN - SKID #108B / #205C TRAIN 1/2 -
PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #108C / #205C TRAIN 1/2 -
3D MODEL
PRE-DESIGN PIPING PLAN - SKID #108C / #205C TRAIN 1/2 -
PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #109 / #209 TRAIN 1/2 - 3D
MODEL
PRE-DESIGN PIPING PLAN - SKID #109 / #209 TRAIN 1/2 -
PLANT & VIEW
PLANTA DE ARRANJO PROCESSAMENTO DE GS NATURAL
(UNIDADE 2)
P&ID - AQUECIMENTO E FILTRAO (UNIDADE 2)
P&ID - ABSORVEDORA DE AMINA (UNIDADE 2)
P&ID - DESIDRATAO (UNIDADE 2)
0
0
0
0
B
A
A
A
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-
MATERIAL REQUISITION
NUMBER:
TITLE:
11
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
REV. NUMBER TITLE
DE-5400.00-21231-944-QGT-005
DE-5400.00-21231-944-QGT-006
DE-5400.00-21231-944-QGT-007
DE-5400.00-21231-944-QGT-008
DE-5400.00-21231-944-QGT-018
DE-5400.00-21231-944-QGT-019
DE-5400.00-21231-944-QGT-020
DE-5400.00-21231-944-QGT-023
ET-5400.00-1230-140-QGT-001
ET-5400.00-1230-200-QGT-001
ET-5400.00-1230-700-PRE-001
ET-5400.00-1230-767-PPT-002
ET-5400.00-1230-76A-PPT-003
ET-6000.67-0000-760-PPT-005
ET-6000.67-0000-940-PHN-002
ET-6000.67-0000-947-PDY-003
ET-6000.67-0000-970-PHN-010
ET-6000.67-0000-974-PDY-001
I-DE-6000.67-0000-941-PDY-001
I-ET-0001.00-9310-500-PEI-001
I-ET-5000.00-0000-500-PPC-002
I-ET-5400.00-1230-200-PEI-001
I-ET-5400.00-1230-300-PEI-001
I-ET-5400.00-1230-500-PEI-001
I-ET-5400.00-1230-800-PEI-001
I-ET-5400.00-1230-91D-QGT-001
I-ET-5400.00-1231-27G-QGT-301
I-ET-5400.00-1231-431-QGT-001
I-ET-5400.00-1231-500-QGT-001
I-ET-5400.00-1231-800-QGT-002
I-ET-5400.00-1231-956-QGT-001
I-ET-6000.67-0000-200-PDY-001
I-ET-6000.67-0000-200-PDY-003
I-ET-6000.67-0000-200-PHN-001
I-ET-6000.67-0000-940-PEI-002
I-ET-6000.67-0000-940-PEI-003
I-ET-6000.67-0000-940-WAP-005
P&ID - REMOO DE MERCRIO (UNIDADE 2)
P&ID - FILTRAO (UNIDADE 2)
P&ID - COMPRESSOR DO GS DE REGENERAO (UNIDADE
2)
P&ID - RESFRIAMENTO E SEPARAO DO GS DE
REGENERAO (UNIDADE 2 )
P&ID - REFLUXO DA DESETANIZADORA (UNIDADE 2)
P&ID - REMOO DE CO2 DO ETANO, AQUECIMENTO E
FILTRAO (UNIDADE 2)
P&ID - ABSORBEDORA DE AMINA DE ETANO (UNIDADE 2)
P&ID - RESFRIAMENTO E BOMBEAMENTO DE PENTANOS
(UNIDADE 2)
ESPECIFICAO TCNICA PARA PROJETO E EXECUO DE
ESTRUTURAS METLICAS
Especificao de Material de Tubulao
CRITRIOS DE PROJETO PARA DESENVOLVIMENTO DO
PROJETO DE ELETRICIDADEDE DA UPGN
SISTEMA DE INTERCOMUNICAO INDUSTRIAL PARA AS
UNIDADES UPGN
SISTEMA DE CFTV OPERACIONAL PARA AS UNIDADES
UPGN
SIMBOLOGIA E TERMINOLOGIA PARA ELEMENTOS DE
TELECOMUNICAES
DIRETRIZES PARA IMPLEMENTAO DOS SISTEMAS DE
PLANEJAMENTO, CONTROLE E INSPEO DE FABRICAO
E MONTAGEM DE TUBULAO
USO DA COR NAS INSTALAES DO COMPERJ
CRITRIOS PARA ELABORAO E VERIFICAO DE
CRONOGRAMAS DETALHADOS INTEGRVEIS
SELEO DE REGIES PARA MEDIO DE ESPESSURA EM
TUBULAES PELO MTODO DE ULTRA-SOM
STANDARD DRAWINGS AND SPECIFICATIONS PIPING
SERVICE & SPECIAL IDENTIFICATION
Compliance with NR-13 Requirements for Pressure Vessels
RULES TO CALCULATE WIND LOADING ON EQUIPMENT
DESIGN CRITERIA - PIPING
MACHINERY DESIGN CRITERIA
DESIGN CRITERIA - STATIC EQUIPMENT
DESIGN CRITERIA - INSTRUMENTATION AND AUTOMATION
VENDORS DATA BOOK - INSTRUCTIONS FOR PREPARATION
PROCESS SKID ASSEMBLIES
THERMAL INSULATION
VESSELS AND TOWERS SPECIFICATION
SPECIFICATION FOR SKIDS - INSTRUMENTATION AND
CONTROL
SPECIFICATION OF PAINT
IDENTIFICATION OF INDUSTRIAL PIPING
PIPING MATERIALS FOR REFINING AND TRANSPORT
FACILITIES
PIPING MATERIALS FOR REFINING AND TRANSPORT
FACILITIES
DESIGN CRITERIA - EDMS
MAGNETIC FILES STANDARD
PDMS GLOBAL PROCEDURE
0
0
0
0
0
0
0
0
0
0
C
B
B
A
0
0
0
0
C
M
0
B
C
B
F
0
0
0
0
0
0
PETROB
PETROB
E
A
B
E
MATERIAL REQUISITION
NUMBER:
TITLE:
12
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
ANNEX II - APLICABLE DOCUMENT LIST
REV. NUMBER TITLE
I-ET-6000.67-0000-941-PDY-012
I-ET-6000.67-0000-941-PDY-016
I-ET-6000.67-0000-941-PDY-017
I-ET-6000.67-3000-940-PEI-001
I-ET-6000.67-3000-940-PEI-004
I-FD-5400.00-21231-311-QGT-002
I-FD-5400.00-21231-451-QGT-002
I-FD-5400.00-21231-451-QGT-007
I-FD-5400.00-21231-451-QGT-008
I-FD-5400.00-21231-540-QGT-001
I-FD-5400.00-21231-540-QGT-002
I-FD-5400.00-21231-540-QGT-004
I-FD-5400.00-21231-540-QGT-005
I-FD-5400.00-21231-540-QGT-007
I-FD-5400.00-21231-561-QGT-002
I-FD-5400.00-21231-561-QGT-003
I-FD-5400.00-21231-561-QGT-004
I-MA-6000.67-0000-940-WAP-001
I-PR-1230-W.01-001
I-PR-5400.00-1230-91D-QGT-004
I-PR-5400.00-1230-970-QGT-012
I-PR-5400.00-1230-98F-QGT-010
MD-5400.00-1230-760-PPT-002
MD-6000.67-0000-911-JNP-003
MD-6000.67-0000-941-PHN-002
FLOWCHART SYMBOLOGY
CAD 2D DRAWING CRITERIA
CRITERIA FOR 3D MODEL STRUCTURE IN PDMS
DESIGN CRITERIA - 3D MODEL
DIRECTIVE FOR DESIGN ENGINEERING SERVICES
DEETHANIZER REFLUX PUMP - TRAIN 2 - B-21231104 A_B
GDU REGENERATION GAS HEATER
RAW GAS HEATER
PROPANE SUBCOOLER
AMINE CONTACTOR OUTLET GAS SEPARATOR - RAW GAS
AMINE CONTACTOR OUTLET GAS SEPARATOR - ETHANE
UNIT
REGENERATION GAS SCRUBBER
DEETHANIZER REFLUX VESSEL
PENTANES VESSEL
FT-21231101 - INLET GAS FILTER - TRAIN 2 (FILTRO DE GS
DE ENTRADA)
FT-21231102 A/B - DEHYDRATATION PARTICLE FILTER -
TRAIN 2 (FILTRO DE PARTCULAS)
FT-21231103 - ETHANE UNIT INLET GAS FILTER - TRAIN 2
(FILTRO DE ENTRADA DE ABSORVEDORA DE ETANO)
USER GUIDE FOR ADP AND EXTENDED APPLICATIONS
PLANNING PROCEDURE OF SKIDSS FABRICATION
COORDINATION PROCEDURE OF SUPPLIERS DOCUMENTS
COMMISSIONING PROCEDURE OF SKIDS`S FABRICATION
CONTRACT GUIDELINES FOR QUALITY MANAGEMENT
CONDIES ESPECIFICAS DOS SERVIOS DE
TELECOMUNICAES NAS UNIDADES UPGN
PLANO DE INTEGRAO
PROCEDIMENTO COMPLEMENTAR PARA INTEGRAO DO
PDMS/GLOBAL
C
0
J
A
A
0
0
0
0
0
0
0
0
0
0
0
0
C
0
0
0
0
A
A
B
ABENDI NA-001
ABNT NBR 6123
ABNT NBR 6493
ABNT NBR 8800
ABNT NBR ISO/IEC 17024
ABNT NBR NM ISO 9712
API 610
API 660/ISO 16812
API 671
API 675
API 682
API 686
Qualificao e Certificao de Pessoas em Ensaio no
Destrutivos
Foras Devidas ao Vento em Edificaes
Emprego de Cores para Identificao de Tubulaes
Projeto de Estruturas de Ao
Avaliao da conformidade - Requisitos gerais para organismos
que certificam pessoas
Ensaio No Destrutivo - Qualificao e Certificao de Pessoa
Centrifugal Pumps
Petroleum, Petrochemical and Natural Gas Industries - Shell-and-
Tubes Heat Exchanger
Special Purpose Coupling for Refinery Services
Positive Displacement Pumps - Controlled Volume
Shaft Sealing Systems
Machinery Installation and Installation Design
13
1998
1994
2008
2013
2013
11th
2007
4th
2th
3rd
1st
-
Os seguintes documentos devero ser considerados como parte integrante desta Requisio:
MATERIAL REQUISITION
NUMBER:
TITLE:
13
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
API MPMS 3.3
API RP 520
API RP 582
API RP 934 A
API RP 934 B
API RP 934 C
API RP 934 D
API RP 934 E
API STD 2510
API STD 661
API STD 674
API STD 676
ASME B 16.20
ASME B 16.47
ASME B 16.5
ASME B31.1
ASME B31.3
ASME BPVC - SECTION II
ASME BPVC - SECTION IX
ASME BPVC - SECTION V
ASME PCC-1
ASME SECTION VIII DIVISION 1
ASME SECTION VIII DIVISION 2
ASTM A 380
ASTM A120
ASTM A143
ASTM A153
ASTM A20/A20M
ASTM A370
ASTM A435/A435M
ASTM A53
ASTM A578/A578M
ASTM E 384
Manual of Petroleum Measurement Standards - Chapter 3 - Tank
Gauging - Section 3
Sizing, Selection and Installation of Pressure-relieving Devices in
Refineries
Welding Guidelines For The Chemical, Oil And Gas Industries
Materials and Fabrication of 2 1/4Cr-1Mo, 2 1/4Cr-1Mo-1/4V, 3Cr-
1Mo, and 3Cr-1Mo-1/4V Steel Heavy Wall Pressure Vessels for
High-temperature, High-pressure Hydrogen Service
Fabrication Considerations for Vanadium-Modified Cr-Mo Steel
Heavy Wall Pressure Vessels
Materials and Fabrication of 1 1/4Cr-1/2Mo Steel Heavy Wall
Pressure Vessels for High-pressure Hydrogen Service Operating
at or below 825 degrees F (441 degrees C)
Technical Report on the Materials and Fabrication Issues of the
11/4CR-1/2Mo and 1Cr-1/2Mo Steel Pressure Vessels
Recommended Practice for Materials and Fabrication of 11/4CR-
1/2Mo Steel Pressure Vessels for Service Above 825 F (440 C)
Design and Construction of LPG Installations
Air Cooled Heat Exchanger For General Refinery Services
POSITIVE DISPLACEMENT PUMPS - RECIPROCATING
POSITIVE DISPLACEMENT PUMPS - ROTARY
METALLIC GASKETS FOR PIPE FLANGES
Large Diameter Steel Flanges NPS 26 throught NPS 60
Metric/Inch Standard
Pipe Flanges and Flanged Fittings NPS 1/2 throught NPS 24
Metric/Inch Standard
Power Piping
Process Piping
Boiler and Pressure Vessel Code - Materials
Boiler and Pressure Vessel Code - Qualification Standard For
Welding and Brazing Procedures, Welders, Brazers, and Welding
and Brazing Operators Welding and Brazing Qualifications
Boiler and Pressure Vessel Code - Nondestructive Examination
Guidelines for Pressure Boundary Bolted Flange Joint Assembly
Boiler and Pressure Vessel Code - Rules for Construction of
Pressure Vessels
Boiler and Pressure Vessel Code - Alternative Rules for
Construction of Pressure Vessels
Standard Practice for Cleaning, Descaling and Passivation of
Stainless Steel Parts, Equipment and Systems
Safety Requirements for Powered Plataforms for Building
Maintenance (ASME)
Safeguarding Against Embrittlement of Hot-Dip Galvanized
Strutural Steel Products and Procedure for Detecting
Embrittlement
Standard Specification for Zinc Coating (Hot-Dip) on Iron and
Steel Hardware
General Requirements for Steel Plates for Pressure Vessels
Standard Test Methods and Definitions for Mechanical Testing of
Steel Products
Standard Specification for Straight-Beam Ultrasonic Examination
of Steel Plates
Standard Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc-Coated, Welded and Seamless
Specification for Straight-Beam Ultrasonic Examination of Rolled
Steel Plates for Special Applications
Standard Test Method for Knoop Vickers Hardness of Materials
4th
8th
2nd
2nd
1st
1st
1st
1st
8th
7th
2010
2009
2012
2003
2013
2012
2012
2013
2013
2013
2010
2013
2013
2013
2008
2007
2009
2013
2012
2012
-
2012
2007
-
MATERIAL REQUISITION
NUMBER:
TITLE:
14
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
ASTM E140
AWS A4.2
AWS D1.1
BS PD 5500
EN 473
IEC-60034
ISO 10497
ISO 1461
ISO 16812
ISO 17025
ISO 5167
ISO 8501-1
ISO 9001
ISO 9712
ISSO 15614-7
N-0279
N-1591
N-1738
N-1859
N-2033
N-2301
N-2905
NACE MR0103
NACE N 5 / SSPC-SP 12
NACE RP0403
NACE SP0472
NACE TM0284
NBR 17505
NBR 5419
NI-0381
NI-0553
NI-0906
Standard Hardness Conversion Tables for Metals Relationship
Among Brinell Hardness, Vickers Hardness, Rockwell Hardness,
Superficial Hardness, Knoop Hardness and Scleroscope
Hardness
Standard Procedures For Calibrating Magnetic Instruments To
Measure The Delta Ferrite Content Of Austenitic And Duplex
Ferritic-Austenitic Stainless Steel Weld Metal
Structural Welding Code - Steel
Specification for Unifired Fusion Welded Presure Vessels
Non-Destructive Testing - Qualification and Certification of NDT
Personnel
Rotating Electrical Machines
Testing of Valves
Hot Dip Galvanized Coatings on Fabricated Iron and Steel
Articles Specification and Test Methods
Petroleum, Petrochemical and Natural Gas Industries - Shell-and-
Tubes Heat Exchanger
General Requirements for the Competence of Testing and
Calibration Laboratories
Measurement of fluid flow by means of pressure differential
devices inserted in circular cross-section conduits running full--
Part 2
Preparation of Steel Substrates before Application of Paints and
Related Products
Quality Management Systems Requirements
Non-destructive Testing Qualification and Certification of
Personnel
Specification And Qualification Of Welding Procedures For
Metallic Materials - Welding Procedures For Metallic Materials -
Welding Procedure Test - Part 7 Overlay Welding
Projetos de Estrutura Metlica
Ligas Metlicas e Metais Identificao Atravs de Testes pelo
m e por Pontos
Descontinuidades em Juntas Soldadas, Fundidos, Forjados e
Laminados
QUALIFICAO DE CONSUMVEIS DE SOLDAGEM
Inspeo de Fabricao - Qualificao de Pessoal
Elaborao da Documentao Tcnica de Soldagem
CONSTRUO, MONTAGEM E COMISSIONAMENTO DE
MQUINAS
Materials Resistant To Sulfide Stress Cracking In Corrosive
Petroleum Refining Environments
Surface Preparation and Cleaning of Steel and Others Hard
Materials by High and Ultra High-Pressure Water Jetting Prior to
Recoating
Avoiding Caustic Stress Corrosion Cracking of Carbon Steel
Refinery Equipment and Piping
Methods and Controls to Prevent in Service Environment
Cracking of Carbon Steel Weldments in Corrosive Petroleum
Refining Environments
Evaluation of Pipeline and Pressure Vessel Steel for Resistance
to Hydrogen Induced Cracking
Armazenamento de Lquidos Inflamveis e Combustveis
Proteo de Estruturas contra Descargas Atmosfricas
EXECUTION OF DRAWING AND OTHER GENERAL
TECHNICAL DOCUMENTS
ENGLISH - CENTRIFUGAL PUMPS FOR PETROLEUM,
PETROCHEMICAL AND NATURAL GAS INDUSTRIES
MEDIUM-DUTY CENTRIFUGAL PUMPS
2012
2006
7th
2012
-
Last
2010
2009
2007
2005
2003
2007
2008
2012
2007
E
G
C
F
F
D
0
2012
Lasted
2003
2010
2011
LastEd
LastEd
L
E
C
-
MATERIAL REQUISITION
NUMBER:
TITLE:
15
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
NI-1521
NI-1593
NI-1594
NI-1645
NI-1680
NI-1710
NI-1859
NI-1882
NI-2064
NI-2301
NI-2344
NI-2690
NI-2869
NR-10
NR-12
NR-13
NR-15
NR-16
NR-17
NR-18
NR-23
NR-26
NR-33
NR-35
PG-25-SEQUITETCM/CEND-002
PG-25-SEQUITETCM/CEND-004
TEMA
WRC BULLETIN 107
WRC BULLETIN 297
WRC BULLETIN 452
Identification of industrial equipment
Non Destructive Testing Leak Test
Non Destructive Testing Ultrasonic in Welds
Safety Criteria to Project of Liquefied Petroleum Gas Storage
Fixed Facilities
REQUIRED DOCUMENTATION FOR SUPPLYING PUMPS
CODING OF TECHNICAL ENGINEERING DOCUMENTS
Qualification of Welding Consumables
CRITERIA FOR DEVELOPMENT OF INSTRUMENTATION
DESIGNS
ISSUANCE AND REVISION OF DESIGN DOCUMENTS
PREPARATION OF THE WELDING TECHNICAL
DOCUMENTATION
SAFETY IN INDUSTRIAL RADIOGRAPHY WORK
IRIS Non Destructive Tests
ENGLISH - SAFETY IN LOAD HANDLING OPERATIONS
Instalaes e Servios em Eletricidade
Mquinas e Equipamentos
Caldeiras e Vasos de Presso
Atividades e Operaes Insalubres
Atividades e Operaes Perigosas
Ergonomia
Condies e Meio Ambiente de Trabalho na Indstria da
Construo
Proteo Contra Incndios
Norma Regulamentadora de Sinalizao de Segurana do
Ministrio do Trabalho do Brasil
Segurana e Sade no Trabalho em Espaos Confinados
Trabalho em Altura
Ensaio no Destrutivo Qualificao de Pessoal
INSPEO DE CONSTRUO, MONTAGEM E
COMISSIONAMENTO DE INSTRUMENTAO -
QUALIFICAO DE PESSOAL
Standards of Tubular Exchanger Manufacterers Association
Local Stresses in Spherical and Cylindrical Shells due to External
Loadings
Local Stresses in Cylindrical Shells due to External Loadings on
Nozzles
Recommended Practices for Local Heating of Welds in Pressure
Vessels
F
F
G
E
B
M
F
D
C
D
A
B
0
2004
2011
2008
2011
2013
2007
2013
2011
2011
2012
2012
0
0
9th
2002
1987
2000
-
MATERIAL REQUISITION
NUMBER:
TITLE:
16
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
ANNEX III - VENDOR DOCUMENTS AND DATA REQUIREMENTS LIST
C E C E
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
GENERAL
Document List (with issue dates)
Engineering, Manufacturing and Test Schedule
Technical Description and Details for Complete Scope of
Supply
Applicable Vendor Specifications
Exception and Deviation List
Reference List of Similar Installations
Transport Information: Dimensions, Net Weight and Gross
Weight
Pre-commissioning, Commissioning and Start Up Spare
Parts List
Sub-Vendor List
Project Execution Plan
Alignment Procedure
Two Years Operation Spare Parts List
Capital Spare Parts List
Special Tools List (if applicable)
Unit Prices List
3D PDMS Model
Handling and Transportation Procedure
Packing List
Packing and Preservation Procedure
Erection and Installation Procedure
PROCESS
Performance Curves (Pumps and Valves)
DYNAMIC AND STATIC EQUIPMENT
Dynamic Equipment Data Sheets
Static Equipment Data Sheets (Vessel / Filter / Heat
exchanger)
Complete Package General Arrangement Drawings
Dynamic Equipment General Arrangement Drawings
Static Equipment General Arrangement Drawings
Technical Reports Torsional / Lateral Analysis (if required)
Cross Sectional Drawings (with materials list)
Detail Drawings (with materials list)
Nameplates Drawings
Performance test reports including obtained actual curves,
corrected for fluid(s) and specified speed(s)
Catalogs and general description of main equipment
Static Equipment Calculation Notes
Painting / Coating Scheme
Pump mechanical seal assembly drawing and list of parts
materials
Dynamic / Static Loads and Gravity Center Specifications
Static equipment detailed Design and Fabrication Design
Drawings
Filters Internal Details Drawings
Nozzles Allowable Loading
Local Stress Analysis due to Nozzle Loads
Thermal calculation for Heat exchanger
Performance curve calculation versus thermal expansion
for Heat exchanger
Displacement calculation due to thermal expansion for
Heat exchanger
Technical Reports (Mechanical Run & Performance Tests)
PIPING AND PIPING ACCESSORY
Manual Valves Data Sheets
Piping Drawings (Plant and Side Views) Per Skid including
Equipment, Instruments, Supports, Structures, piping and
accessories
Piping Class Data for New Piping class
Isometric drawings
Specification for all non-MESC/specialty items, piping
materials, equipment/ packaged
Piping and valves Bill of Materials
Spools Drawings
INSTRUMENTATION
Instrument List
1E
1E
1E
1E
1E
1E
1E
1E
1E
1E
-
-
-
1E
1E
-
-
-
-
-
1E
1E
1E
1E
-
-
-
-
-
-
-
1E
-
1E
1E
-
-
-
-
-
-
-
-
-
1E
1E
1E
-
1E
-
-
1E
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
1
-
-
-
-
-
-
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
WEEKS
2 WEEKS
-
12 WEEKS
-
-
-
-
-
-
12 WEEKS
12 WEEKS
12 WEEKS
12 WEEKS
-
-
12 WEEKS
12 WEEKS
(C)
(C)
(C)
WEEKS
2 WEEKS
WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
-
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
(D)
WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
WEEKS
2 WEEKS
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
1
-
-
-
-
-
-
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
2 WEEKS
-
2 WEEKS
-
-
-
-
-
-
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
-
-
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
-
2 WEEKS
-
2 WEEKS
2 WEEKS
-
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
-
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
-
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
-
2 WEEKS
DOCUMENTS AND DRAWINGS WITH THE
PROPOSAL
AFTER PURCHASE ORDER
FOR APPROVAL FINAL CERTIFICATE
DEADLINE DEADLINE
MATERIAL REQUISITION
NUMBER:
TITLE:
17
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
REMARKS:
a) The numbers indicate no. of copies: C=copy; E= Magnetic Media.
b) Schedule is the required time frame for document submittal by Vendor, after order or after return of reviewed
documents, as the case may be;
c) Manuals and data-book must be provided together with the equipment delivery;
d) (C) 8 WEEKS BEFORE SHIPMENT;
e) (D) 2 WEEKS AFTER TEST.
C E C E
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
Electrical Circuit Diagram
Pneumatic Circuit Diagram
Drawings With Dimensions and Weights
Technical Information and Technical Brochures
Control Valve Data Sheets
Control Valve Calculation Notes
Instrument Bill of Materials
Safety Valve Data Sheets
Electric and Mechanical Hook-UP Diagrams
Cable trail routing drawing
Test Certificates
Material Certificates
Electrical Certificates
ELECTRICAL
Completed Electric Motor Data Sheet
Electric Load List main equipment and auxiliaries)
One Line Diagram
Electric System Wiring Diagram
Electric Motor - Nameplate drawing
Electric Motor Outline Drawing
Electric Motor - Performance Curve
Electrical Interface Detailed List
Electrical Bill of Materials
Cable trail routing drawing
Earthing Diagram
Equipment and Materials Certificates for Hazardous Area
(if Applicable)
Electric Motor Junction Box Drawings
CIVIL / STRUCTURE
Calculation Sheets of skid Structure
Supports Calculation Sheets
Anchor Bolt Location/Tie Down Drawings w/ loads
specifications
Auxiliary Lifting Elements Drawings
Auxiliary Lifting Elements Calculation Sheets
Ladders and Platforms Drawings (if applicable)
Steel Structure Detail Drawings, plans and sections
Bill of Structure Materials/Quantities
Technical report/Drawing with dynamic/static loads (for
Foundation Design purposes) and Gravity Center
Specifications (for Transport purposes)
QA/QC
Quality Plan
Inspection and Test Plan
Procedures for construction, assembly and inspection
Quality records, where applicable, listed on item 3.4.1.1 of
I-PR-5400.00-1230-98F-QGT-010 - Contract Guidelines
for Quality Management
General Reports
Data book Index
General Package Data book
Dynamics equipment Installation, Operation and
Maintenance Manuals & Data Book.
Static equipment Data book, applicable to NR-13
-
-
-
1E
1E
-
-
1E
-
-
-
-
-
1E
1E
-
-
-
-
1E
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1E
1E
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
4 WEEKS
WEEKS
2 WEEKS
2 WEEKS
(C)
(C)
(C)
12 WEEKS
(C)
(C)
(C)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
-
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
-
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
-
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
2 WEEKS
DOCUMENTS AND DRAWINGS WITH THE
PROPOSAL
AFTER PURCHASE ORDER
FOR APPROVAL FINAL CERTIFICATE
DEADLINE DEADLINE
MATERIAL REQUISITION
NUMBER:
TITLE:
18
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
ANNEX IV - VENDOR LIST
1. INTRODUCTION
THIS LIST OF ACCEPTABLE SUB-SUPPLIERS IS DESIGNED TO DEFAULT TO EQUIPMENT AND MATERIALS
DUE TO THEIR PROVEN QUALITY AND TO STANDARDIZATION PURPOSES.
2. INSTRUMENTATION
2.1. ULTRASONIC FLOWMETER
2.1.1. EMERSON
2.1.2 . SICK
2.2. FLARE GAS ULTRASONIC FLOWMETER
2.2.1. ROXAR
2.2.2 . SICK
2.3. CORIOLIS FLOWMETER
2.3.1. ENDRESS
2.3.2 . YOKOGAWA
2.4. MAGNETIC FLOWMETER
2.4.1. ENDRESS
2.4.2. YOKOGAWA
2.5. THERMAL DISPERSION FLOWMETER
2.5.1. FCI
2.6. ORIFICE PLATE
2.6.1. DIGIMAT
2.6.2. F. MASTER
2.7. HIPPS
2.7.1. FRAMES
2.7.2. HIMA
2.7.3 . PETROVALVES
2.8. ON OFF VALVES
2.8.1. ASELCO
2.8.2 . VALBART
2.9. CONTROL VALVES
2.9.1. ASELCO
2.9.2 . EMERSON
2.10. SAFETY RELLEF VALVES
2.10.1. LESER
2.10.2. SPIRAX SARCO
2.11. FIELDBUS FOUNDATION FIELD INSTRUMENTATION
2.11.1. EMERSON
2.11.2. YOKOGAWA
2.12. PRESSURE GAUGES
2.12.1. WIKA
2.12.2. ASHCROFT
2.12.3. IOPE
2.13. THERMOMETERS
2.13.1. WIKA
2.13.2. ASHCROFT
2.13.3. IOPE
2.13.4. EMERSON
2.14. TEMPERATURE TRANSMITTER
2.14.1. EMERSON
2.14.2. YOKOGAWA
2.14.3. HONEYWELL
2.15. PRESSURE TRANSMITTER (AND DIFERENTIAL PRESSURE TRANSMITTER)
2.15.1. EMERSON
2.15.2. YOKOGAWA
2.15.3. HONEYWELL
2.16. LEVEL TRANSMITTER (GUIDED WAVE RADAR)
2.16.1. ENDRESS
2.16.2. HIRSA
2.16.3. HONEYWELL
2.17. LEVEL TRANSMITTER
2.17.1. EMERSON
2.17.2. YOKOGAWA
2.17.3. ENDRESS
MATERIAL REQUISITION
NUMBER:
TITLE:
19
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
3. DYNAMICS EQUIPMENT
3.1. CENTRIFUGAL PUMPS
3.1.1. APOLLO
3.1.2. FLOWSERVE
3.1.3. EBARA
3.1.4. ITT - GOULDS
3.1.5. KSB BOMBAS
3.1.6. RUHRPUMPEN
3.1.7. SULZER
3.1.8. UNION PUMP
3.1.9. SUNDYNE
3.2. ROTARY PUMPS
3.2.1. BORNEMANN
3.2.2. NETZSCH
3.2.3. VIKING
3.2.4. BLACKMER
3.3. RECIPROCATING PUMPS
3.3.1. NATIONAL OILWELL
3.3.2. LEWA
3.3.3. MILTON ROY
3.3.4. NIKKISO
3.3.5. PERONI
3.3.6. SPX
3.3.7. UNION PUMP
3.3.8. WEPUKO
3.4. COUPLING S AND CLUTCHER
3.4.1. A.S.H.
3.4.2. EAGLE
3.4.3. BENDIX
3.3.4. FLENDER BRASIL
3.4.5. KOPFLEX
3.4.6. KOPPERS
3.4.7. MAAG
3.4.8. MARLAND CLUTCHES
3.4.9. METASTREAM BRASIL
3.4.10. POWERFLEX / LAMIFLEX
3.4.11. SSS CLUTCHES
3.4.12. THOMAS AMERICAS BRASIL
3.4.13. VOITH MAQUINAS EQUIPAMENTOS
3.4.14. VULKAN
3.5. MECHANICAL SEALS
3.5.1. EAGLE-BURGMANN
3.5.2. AESSEAL
3.5.3. FLOWSERVE
3.5.4. JOHN CRANE
4. STATIC EQUIPMENT
4.1. FILTERS
4.1.1. CALGON (for adsortion filter only)
4.1.2. CARBOMAFRA (for adsortion filter only)
4.1.3. GASCAT (for liquid filter only)
4.1.4. PALL
4.1.5. PECO
4.1.6. PEERLESS
4.1.7. PLENTY
4.1.8. VANASA (for liquid filter only)
5. INDUCTION MOTORS
5.1. ABB
5.2. GEVISA
5.3. SIEMENS
5.4. WEG
5.5. METALCORTE-EBERLE
MATERIAL REQUISITION
NUMBER:
TITLE:
20
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
ANNEX V- ENGINEERING SERVICES AND APPLICABLE SOFTWARE
1) REQUIREMENTS FOR ENGINEERING SERVICES
The preparation of the Executive Project for construction and assembling of Skids shall be approved by the
PURCHASER before the execution of any of its services. After PURCHASER approves the projects, a Service Permit
will be issued releasing the construction and assembly of them.
Any purchase of goods for the execution of the Skids made prior to the approval of the executive project shall not
result in cost to the PURCHASER, should it is changed during the process of review by the PURCHASER for a
different material.
The beginning of the work of the VENDOR is bound to release the VPN connecting with the office of the
PURCHASER, for the implementation of the Global PDMS Sub-satellite interconnection the 3D models. Thus, there
will be a daily synchronization between the works developed by the VENDOR and the PURCHASER.
No document will be analyzed nor accepted as issued prior to the validation and operation of this connection.
Use the PDMS 3D model for the entire preparation of the executive project.
Every graphic document of the project will be generated from this model. All plants, from all disciplines, must be
extracted from the PDMS, in the Draft module, without any subsequent change.
There is no possibility of these requirements being waived for any VENDOR.
If the VENDOR is not able to meet this requirement, it must subcontract a company, at its own expense and with prior
approval of the PURCHASER, which can accomplish this task.
All the structural analyses of the skids, made by the VENDOR, shall be carried out using the SAP2000 software - V16
of Computers and Structures, Inc.-CSI. When sending the structural detailing for approval, the SAP2000 analysis files
must be sent to the PURCHASER.
2) PDMS AND 3D MODELING
Every 3D modeling, in PDMS, must be in total compliance with the following documents:
* I-ET-6000.67-0000-941-PDY-017 (Criteria for 3D Model Structure in PDMS)
* MD-6000.67- 0000-941-PHN-002 (Complementary Procedure for PDMS/Global Integration)
3) PIPES - TAG OF UTILITIES AND PROCESS LINES
The following text replaces item 3.10 of I-ET-6000.67-0000-941-PDY-017:
3.10.4. The information that it is possible to use, in the nomenclature of the zones, the number of the corresponding
engineering flowchart should be disregarded. The nomenclature of the zones must follow the rule of item 3.10.3
following fluids encoding. Exemplified below:
/<Unit>-TUB/<Nn>
Unit - Nn Unit - Fluid
Ex: /U-1230-TUB/0C (OC = FUEL OIL)
It is mandatory to use the isolation code for lines, branches, vents, drains, closings, instruments and equipment lines
as example below:
C1-C2-C3-C4-C5-C6
Where:
C1 - Line Diameter.
C2 - Fluid
C3 - Unit
C4 - Line Sequential
C5 - Pipeline specification
C6 - Isolation (If there is no isolation, "NI" - Not Isolated must be applied)
E.g.:
/2"-HC-1231-1401-Ba-PP
/1"-SC-1231-0124-Bb-NI
/3/4"-DRAIN-2100-V2200/N2-Ba-NI
3.10.4.1. Line Tagging when using modularization in the project, with manufacturing and assembling inside and
MATERIAL REQUISITION
NUMBER:
TITLE:
21
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
outside Comperj.
C4 - Line Sequential
A suffix must be added to line sequential according to the following rule:
* Include a separation dash right after the line sequential.
* Include an identification character of the sub-area within which the pipeline is:
- SKID: K
- ONSITE: N
- OFFSITE: F
* Include 3 numeric characters and 1 alphabetic character, identifying the Skid or line section at OFFSITE AND/OR
ONSITE:
Ex:
/2"-HC-1231-1000_K103A-Ba-PP
Line section inside SKID 33 of U-2200 battery limit
/2"-HC-1231-1000_N103A-Ba-PP
Section 01 of the line inside ONSITE and outside SKIDs
/2"-HC-1231-1000_F103A-Ba-PP
Section 01 of this line outside ONSITE and inside OFFSITE and outside SKIDs
Groups must be created, inside the PDMS, associating all line section that have equal tags, not considering the control
suffix. For the example above, the name of the group would be:
/2"-HC-1231-1000_Ba-PP, this is the original tag of the line without the suffix of sequential subdivision.
Thus, line traceability can be kept regardless of its subdivisions.
In adopting this solution, all lines must follow the rules set, with sequential subdivision suffix, even if there is no internal
or external section to the SKIDs, the alphabetic character will be replaced by the letter Z.
E.g.: /2"-HC-1231-1000_N001Z-Ba-PP or /2"-HC-1231-1000_F001Z-Ba-PP, for the same line existing only on OnSite
or OffSite.
Groups must be created for both cases, even if adding only one line section.
The engineering isometric of all process and utility lines will be generated from the PDMS 3D Model and should be
issued from its Isodraft module, without any change.
The criteria for measuring the 3D model in PDMS, should be agreed with the Project Automation team of the
PURCHASER, who will perform the measurement.
VENDOR must complete in the PDMS all attributes mentioned in item 6.6 of the MD-6000.67-0000-941-PHN-002.
VENDOR shall maintain this status updated with each phase of the project detailing and no document will be approved
if there is discrepancy between the purpose of the issuance of the document and its status in the PDMS, for
documents generated on PDMS.
4) USING GLOBAL PDMS
In order to enable an exchange information in a "transparent" and "instantaneous" way between the VENDOR
(Satellite) and the PURCHASER (HUB), it is necessary to establish this VPN connection. Such connection will allow
that the project of the various Skids are drawn up in different locations and by different companies in an integrated
manner.
5) ESTABLISHING VPN CONNECTION
To establish the VPN connection, the requirements listed in the Integration Plan MD-6000.67-0000-911-JNP-003 must
be met, completing and sending the application Form of digital certificate for VPN connection to JPNOR/PDMS
SATELLITE for the PURCHASER to inspect.
6) GLOBAL PDMS SATELLITE RELEASE
After registering the satellite, the PDMS Administrator must make a request for CREATION OF SATELLITE PROJECT
on the integrator portal. In this request, it must be informed if the satellite will be online or offline. For the release of the
satellite in the online mode, the VPN connection must be already established according to item 4.2, ANNEX MD-
MATERIAL REQUISITION
NUMBER:
TITLE:
22
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
6000.67- 0000-941-PHN-002 and the PROCEDURE FOR SETTING THE GLOBAL PDMS must be followed.
7) CHANGE FROM OFFLINE TO ONLINE SATELLITE
After creating the offline satellite and establishing the VPN connection according to item 4.4, ANNEX I-MD-6000.67-
0000-941-PHN-002, it is necessary to change it to online. To this end, the procedure for SETTING THE GLOBAL
PDMS - Annexes I and II of MD-6000.67-0000-941-PHN-002 should be followed. Requesting the change from offline
to online satellite to the PURCHASER. The request will be concluded with the submission of the DB PHNGLB and
instructions.
8) PDMS DATABASE
Using the Global PDMS, when the satellite is created, the entire database is transferred to ensure its alignment with
the Hub.
All pipeline, metal structures, instrumentation, electric and telecom specs will be managed by the PURCHASER, and
the requests for creation of new components must be forwarded to its creation and registration by the PURCHASER.
9) DOCUMENTS AUTOMATIC MANAGEMENT SYSTEM
The SPADWeb, Documents Automatic Management System, will be used by the PURCHASER to process the
documents issued.
10) DOCUMENTS GENERATED IN THE PDMS
The engineering isometric of all process and utility lines will be generated from the PDMS 3D Model and should be
issued from its Isodraft module, without any change.
All plants, from all disciplines, must be extracted from the PDMS, in the Draft module, without any subsequent change.
The criteria for measuring the 3D model in PDMS, should be agreed with the Project Automation team, who will
perform the measurement.
VENDOR must complete in the PDMS all attributes mentioned in item 6.6 of the MD-6000.67-0000-941-PHN-002.
VENDOR shall maintain this status updated with each phase of the project detailing and no document will be approved
if there is discrepancy between the purpose of the issuance of the document and its status in the PDMS, for
documents generated on PDMS.
11) FLEXIBILITY ANALYSIS
Only the pipelines compatible with the 3D model, and after being approved by the respective Flexibility Analysis, will
be released for fabrication.
The responsibility and the development for the Flexibility Analysis activity of all lines will always be of the
PURCHASER.
12) DETAILING AND QUALITY CONTROL OF SPOOLS
Spools will be detailed in the PDMS, in the module Spooler, using the PETROSIAP application, in order to allow for
automatic export to the CONTROLTUB and the return of the information of the spools sector to the 3D model. The
spools and welds should have the patterns listed in MD-6000.67-0000-941-PHN-002.
VENDOR must provide the CONTROLTUB of ISI Engineering for manufacturing quality control and traceability of the
materials applied. All costs involved in the use of this software shall be borne by the VENDOR.
All welded joints, its inspection as well as the control of the materials applied must be fully registered in the PDMS.
Spools progress data for measurement should be loaded from the CONTROLTUB.
All Engineering Project documentation, issued by the VENDOR, must be numbered in accordance with the
requirements of ET-6000.67-0000-910-PHN-003 -Technical Documentation Management.
In addition to the ET-6000.67-0000-910-PHN-003, the VENDOR must comply with the following items:
* The List of Documents for each Skid, it should be the first document submitted to the PURCHASER for comments.
Only after the comments from the PURCHASER and its implementation, the VENDOR may issue the other
documents.
* PURCHASER comments must be consolidated into a single file of comments (texts or graphic) along with the
inclusion of the stamp of consolidation for submission to the VENDOR. This file will also be entered in the SPADWeb.
MATERIAL REQUISITION
NUMBER:
TITLE:
23
SHEET:
OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:
0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II
23
ANNEX VI - SPARE PARTS
1. MECHANICAL - ROTATING EQUIPMENT
1.1. Centrifugal Pumps
1.1.1. Shall be included in the scope of supply all the consumables and spares parts recommended by Vendor for
utilization in the erection, testing, pre-operation, commissioning , start-up phases and assisted operation;
1.1.2. Vendor shall present also a spare parts list recommended for 2 (two) years of operation to be evaluated by
Purchaser. This reference list shall contain, apart from the description / specification of each item, the quantities, part
numbers adopted by Vendor (and sub-suppliers) and prices, to allow future purchase.
Cross-section drawings or "exploded views" shall be supplied, showing all components with respective materials list
with indications of parts recommended as spares.
Other than prices of each item, the list shall indicated supply conditions, shipment costs, delivery time, conditioning for
transportation and preservation.
The spare parts for 2 (two) years of operation shall not be included in the Vendor scope of supply, only list with
separate price.
1.1.3. Listed parts are required after the WARRANTY period. During commissioning, startup, assisted operation and
warranty periods, vendor shall provide all necessary parts for equipment (pump package) maintenance.
1.1.4. Vendor are required to merge all lists, correct wrong part names, mark duplicate parts to be removed, and
provide just one list for purchaser review and PETROBRAS decision for future purchase.
1.1.5. Vendor is required to provide interchangeability list for all identical / common parts among several quoted
equipment. Special consideration shall be given to general-purpose equipment such as pumps and parts (seals,
couplings, bearings, etc.), where there should be fully identical (same size and materials) or partially identical (same
size, different materials) parts. Whenever feasible, materials shall be upgraded to a common, top specification, in
order to reduce spare parts inventory.
In this case, such changes shall be noted on the data-sheets. Upon receiving upgraded materials parts list, Purchaser
will decide which material specification should be used as upgrade datum.
1.1.6. All the spare parts shall be identified by the part number, description and TAG of the relative equipment.
2. MECHANICAL - STATIC EQUIPMENT
2.1. Shall be included in the scope of supply all the consumables and spares parts recommended by VENDOR for
utilization in the erection, testing, pre-operation, commissioning and start-up phases in accordance with ET-6000.67-
0000-941-PDY-023;
2.2. VENDOR shall present also a spare parts list recommended for 2 (two) years of operation to be evaluated by
Purchaser. This reference list must contain, apart from the description/ specification of each item, the quantities and
part numbers adopted by VENDOR (and sub-suppliers) to allow future purchase.
Cross-section drawings or "exploded views" shall be supplied, showing all components with respective materials list
with indications of parts recommended as spares.
2.3. The Vendor shall indicate price in sparely for spare parts for 2 (two) years of operation.
2.4. FILTER AND VESSELS
The items bellow shall be supplied as minimum required for erection and commissioning:
* 10% Bolts and Nuts;
* 200% Gaskets;
* Filter element.
2.5. HEAT EXCHANGERS
The items bellow shall be supplied as minimum required for erection and commissioning:
* Girth flanges gaskets: 200%.
* Channel/ Bonnet gaskets: 100%.
* Shell cover gaskets: 100%.
* Tube sheet gaskets: 100%.
* Floating header gaskets: 100%.
* Bolts and Nuts for girth flanges: 10%, minimum 1 set.
* Bolts and Nuts for covers, channel, bonnet and floating heads: 10%, minimum 01 set.